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In this lesson, we will examine
the properties of the various
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fuels used in aircraft engines.
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00:00:09,320 --> 00:00:13,921
Aircraft piston engines use
gasoline and gas turbine engines
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00:00:13,921 --> 00:00:14,600
kerosene.
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00:00:14,800 --> 00:00:17,680
Both of these fuels are produced
from crude oil.
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In simple terms, the required
fuel is extracted from the crude
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00:00:24,406 --> 00:00:26,200
oil by a distillation process.
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The oil is boiled in a furnace
and then the oil vapour is
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cooled in a distillation column.
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The various hydrocarbons in the
oil all have different boiling
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00:00:41,941 --> 00:00:45,718
points, so they condense out of
the vapour and are tapped off at
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00:00:45,718 --> 00:00:47,520
different points in the column.
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00:00:50,480 --> 00:00:54,427
The heavy oils condense out
first and are collected near the
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00:00:54,427 --> 00:00:54,880
bottom.
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00:00:55,400 --> 00:01:00,285
The process then continues up
through the tower, with kerosene
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00:01:00,285 --> 00:01:04,551
and gasoline, which are
relatively light and volatile,
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00:01:04,551 --> 00:01:06,800
being taken out near the top.
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00:01:11,800 --> 00:01:15,689
The specification from ideal
fuel for either a gas turbine
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00:01:15,689 --> 00:01:19,183
engine or a piston engine
include the following main
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00:01:19,183 --> 00:01:20,040
requirements.
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It should flow easily under all
operating conditions.
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00:01:29,200 --> 00:01:32,000
It should have complete
combustion under all conditions.
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00:01:35,000 --> 00:01:37,560
It needs to have a high
calorific value.
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00:01:38,800 --> 00:01:41,985
The calorific value is a measure
of the amount of heat released
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00:01:41,985 --> 00:01:43,080
during its combustion.
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00:01:43,680 --> 00:01:47,920
It is measured in British
thermal units per pound or
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00:01:47,920 --> 00:01:49,840
kilojoules per kilogram.
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00:01:52,680 --> 00:01:53,960
It should be non corrosive.
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00:01:56,920 --> 00:01:59,795
There should be no damage to the
engine from combustion
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00:01:59,795 --> 00:02:00,360
byproducts.
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00:02:03,240 --> 00:02:05,720
The fuel should present a low
fire hazard.
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00:02:08,600 --> 00:02:13,110
Engines should start easily and
the fuel must be able to
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00:02:13,110 --> 00:02:17,461
lubricate the moving parts of
the fuel pumps and other
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00:02:17,461 --> 00:02:19,440
components in the system.
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00:02:20,040 --> 00:02:23,961
In practice, the cost of
satisfying all these criteria is
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00:02:23,961 --> 00:02:27,680
prohibitive and therefore
compromises have to be made.
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00:02:34,200 --> 00:02:38,951
Piston engined aircraft use
gasoline fuels grouped under the
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title Aviation Gasoline or
Avgas.
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00:02:44,560 --> 00:02:48,075
Aviation gasoline is
manufactured to conform with the
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00:02:48,075 --> 00:02:52,306
exacting specifications that are
issued in the United Kingdom by
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00:02:52,306 --> 00:02:56,016
the UK Aviation Fuels Committee
on behalf of the Defence
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00:02:56,016 --> 00:02:58,360
Material Standardisation
Committee.
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00:02:59,480 --> 00:03:06,029
The specification number for
gasoline is Defence Standard or
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00:03:06,029 --> 00:03:07,640
DEF Stan 91-90.
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00:03:10,640 --> 00:03:13,720
Aviation gasoline is graded by
octane rating.
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00:03:14,160 --> 00:03:17,639
The octane rating of a fuel is a
measure of the fuel's resistance
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00:03:17,639 --> 00:03:20,960
to detonation when subjected to
high temperature and pressure.
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00:03:23,880 --> 00:03:27,979
A fuel's octane rating is
checked in a test engine with
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00:03:27,979 --> 00:03:31,200
the fuel air mixture weak and
with it rich.
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00:03:31,640 --> 00:03:34,200
This gives the fuel 2 octane
ratings.
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00:03:34,520 --> 00:03:36,800
The weak figure is used in the
fuel's name.
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00:03:39,720 --> 00:03:46,564
So for instance, Avgas 100 is a
100 octane fuel when the mixture
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00:03:46,564 --> 00:03:52,040
is weak, but a 130 octane when
the mixture is rich.
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00:03:54,960 --> 00:03:58,520
These two octane ratings are
known together as the fuel's
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00:03:58,520 --> 00:04:00,240
performance number or index.
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00:04:00,640 --> 00:04:06,600
So avgas 100 has a performance
index of one hundred 130.
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00:04:09,560 --> 00:04:13,672
High performance engines with
high compression ratios require
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00:04:13,672 --> 00:04:14,800
high octane fuel.
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00:04:15,160 --> 00:04:19,031
Engines with lower compression
ratios can use lower octane
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00:04:19,031 --> 00:04:19,360
fuel.
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00:04:26,160 --> 00:04:31,456
The grades of aviation gasoline
currently authorized and
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00:04:31,456 --> 00:04:35,080
available are avgas 100 and
avgas 100.
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00:04:35,080 --> 00:04:40,653
LL Afgas has a freezing point in
the region of -58°C and a
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00:04:40,653 --> 00:04:45,848
flashpoint, which is the
temperature at which the fuel
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00:04:45,848 --> 00:04:51,799
vapour will ignite in contact
with a flame of -40°C or colder.
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00:04:53,680 --> 00:04:58,760
It has a specific gravity of
0.72 at 15°C.
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00:04:59,680 --> 00:05:04,403
Specific gravity is important as
fuel is delivered by volume, but
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00:05:04,403 --> 00:05:08,912
pilots need to know its mass or
weight as the energy available
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00:05:08,912 --> 00:05:12,920
from the fuel is dependent on
its mass, not its volume.
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00:05:14,880 --> 00:05:21,583
Afgas 100 is coloured green and
has a performance number of one
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00:05:21,583 --> 00:05:22,840
hundred 130.
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00:05:24,480 --> 00:05:29,952
Avgas 100 LL has the same
performance number as Avgas 100,
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00:05:29,952 --> 00:05:32,920
but it has a lower lead content.
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00:05:34,360 --> 00:05:35,720
It is coloured blue.
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00:05:38,080 --> 00:05:43,631
MO gas or motor gasoline can
sometimes be used in certain
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00:05:43,631 --> 00:05:49,374
airframe engine combinations,
but only under the conditions
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00:05:49,374 --> 00:05:55,117
specified in Civil Aviation
Authority Airworthiness notices
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00:05:55,117 --> 00:05:56,839
#9898A98B and 98C.
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00:05:58,120 --> 00:06:02,550
Because of the higher volatility
and water content of MO gas,
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00:06:02,550 --> 00:06:06,910
carburettor icing and vapour
locking are much more likely to
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00:06:06,910 --> 00:06:08,840
occur if this fuel is used.
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00:06:10,280 --> 00:06:14,254
The subjects of carburetor icing
and vapour locking are covered
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00:06:14,254 --> 00:06:17,360
in detail in the Piston Engine
Series of Lessons.
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00:06:18,840 --> 00:06:24,482
Information and advice on the
use of mogas can be found in the
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00:06:24,482 --> 00:06:27,080
CAA Safety Sense leaflet #4B.
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00:06:28,880 --> 00:06:31,480
Diesel piston engines use AVTA.
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00:06:31,840 --> 00:06:35,680
This fuel is described in the
Gas Turbine Engine Fuel section.
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00:06:40,240 --> 00:06:43,520
Gas turbine engineed aircraft
use kerosene fuels.
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00:06:44,600 --> 00:06:48,400
These are heavier and less
volatile than gasoline fuels.
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00:06:49,720 --> 00:06:53,327
They are placed between gasoline
and diesel fuel in the
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00:06:53,327 --> 00:06:54,680
distillation process.
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00:06:56,720 --> 00:07:02,073
The two main types of gas
turbine fuel in use in civilian
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00:07:02,073 --> 00:07:07,520
aircraft are aviation turbine
fuel or AVATAR, and aviation
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00:07:07,520 --> 00:07:09,920
turbine gasoline or AVTAG.
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00:07:11,480 --> 00:07:15,061
As with aviation gasoline in the
United Kingdom, the
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00:07:15,061 --> 00:07:19,184
specifications for these fuels
are issued by the UK Aviation
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00:07:19,184 --> 00:07:23,644
Fuels Committee on behalf of the
Defence Material Standardization
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00:07:23,644 --> 00:07:24,320
Committee.
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00:07:33,410 --> 00:07:35,850
There are two grades of AVATAR
in use.
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00:07:36,330 --> 00:07:41,840
Jet A1 is used in Europe and
most of the rest of the world,
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00:07:41,840 --> 00:07:46,800
whilst Jet A is used in the
United States of America.
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00:07:49,240 --> 00:07:55,733
Jet A1 is a kerosene type fuel
with a nominal specific gravity
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00:07:55,733 --> 00:07:57,280
of 0.8 at 15°C.
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00:07:59,760 --> 00:08:09,240
It has a flashpoint of 38.7°C
and a waxing point of -50°C.
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00:08:09,440 --> 00:08:11,720
Waxing is explained later in the
lesson.
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Jet A is a similar type of fuel
to Jet A1, but it has a waxing
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00:08:20,361 --> 00:08:21,800
point of -40°C.
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00:08:24,040 --> 00:08:27,240
Gas turbine fuels are not dyed
for identification.
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00:08:27,800 --> 00:08:31,832
They retain their natural
colour, which can range between
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00:08:31,832 --> 00:08:35,240
what is termed as water clear to
a straw yellow.
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00:08:37,680 --> 00:08:41,840
Avtag is known in Civil Aviation
as Jet B.
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00:08:42,280 --> 00:08:44,800
It is not generally used in
civilian aircraft.
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00:08:47,400 --> 00:08:53,030
It is a gasoline and kerosene
mix with a nominal specific
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00:08:53,030 --> 00:08:55,360
gravity of 0.77 at 15°C.
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00:08:57,800 --> 00:09:05,800
It has a flashpoint of -20° and
a waxing point of -60°C.
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00:09:07,200 --> 00:09:10,965
Because of the very low waxing
point, it may be found in use at
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00:09:10,965 --> 00:09:14,320
a small number of civil
airfields in very cold climates.
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00:09:21,320 --> 00:09:25,383
If a fuel sample is placed in a
clear glass container and
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00:09:25,383 --> 00:09:29,447
swirled vigorously and the
sample appears cloudy or hazy,
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00:09:29,447 --> 00:09:32,880
then there could be one of two
reasons for this.
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00:09:35,800 --> 00:09:39,472
If the cloudiness appears to
rise quite rapidly towards the
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00:09:39,472 --> 00:09:41,920
top of the sample, then air is
present.
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00:09:44,760 --> 00:09:48,586
But if the cloud falls quite
slowly towards the bottom of the
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00:09:48,586 --> 00:09:51,240
sample, then water is present in
the fuel.
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00:09:51,880 --> 00:09:55,480
Having said that, a cloudy
appearance usually indicates the
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00:09:55,480 --> 00:09:56,560
presence of water.
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00:10:04,590 --> 00:10:07,430
A certain amount of water is
present in all fuel.
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00:10:07,950 --> 00:10:12,000
The water which is dissolved in
the fuel gives rise to a number
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00:10:12,000 --> 00:10:13,520
of fuel system problems.
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00:10:16,520 --> 00:10:20,062
As an aircraft climbs to
altitude, the fuel is cooled and
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00:10:20,062 --> 00:10:23,360
the amount of dissolved water it
can hold is reduced.
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00:10:24,320 --> 00:10:28,392
Water droplets form, and as the
temperature is further reduced,
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00:10:28,392 --> 00:10:31,892
the droplets turn to ice
crystals which can block fuel
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00:10:31,892 --> 00:10:34,120
system components such as
filters.
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00:10:37,320 --> 00:10:43,042
A microbiological fungus called
Cladosporium resinae is present
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00:10:43,042 --> 00:10:44,920
in all turbine fuels.
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00:10:46,000 --> 00:10:49,850
This fungus grows rapidly in the
presence of water to form long
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00:10:49,850 --> 00:10:53,280
green filaments, which can block
fuel system components.
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00:10:53,880 --> 00:10:57,559
The waste products of the fungus
are corrosive, especially to
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00:10:57,559 --> 00:10:59,280
fuel tank sealing substances.
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00:11:02,320 --> 00:11:06,831
The inclusion of a fuel system
icing inhibitor or FSII in the
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00:11:06,831 --> 00:11:09,960
fuel will help to overcome these
problems.
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00:11:10,720 --> 00:11:14,164
The inhibitor in common use
inhibits the ability of the
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00:11:14,164 --> 00:11:17,731
water in the fuel to freeze and
acts as a pesticide which
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00:11:17,731 --> 00:11:20,560
******* the growth of the fungus
in the fuel.
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00:11:23,440 --> 00:11:28,560
Jet A1 has FSII, but Jet A does
not.
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00:11:33,830 --> 00:11:37,750
As we have already said, water
is always present in fuel.
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The amount will vary according
to the efficiency of the
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00:11:41,189 --> 00:11:44,271
manufacturer's quality control
and the preventative measures
150
00:11:44,271 --> 00:11:46,040
taken during storage and
transfer.
151
00:11:46,720 --> 00:11:50,130
Further measures can be taken to
minimize water accretion once
152
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the fuel has been transferred to
the aircraft tanks.
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If the fuel can be allowed to
settle after replenishment, then
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00:11:59,829 --> 00:12:03,453
the water droplets, being
heavier than the fuel, will fall
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00:12:03,453 --> 00:12:07,261
to the bottom of the tank can
then be drained off through the
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00:12:07,261 --> 00:12:11,008
water drain valve, which is
situated in a sump in the lowest
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00:12:11,008 --> 00:12:12,360
part of the fuel tank.
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00:12:15,320 --> 00:12:19,578
Once the fuel is in the aircraft
tanks, the main source of water
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00:12:19,578 --> 00:12:23,640
contamination is the atmosphere
that remains within the tank.
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00:12:24,320 --> 00:12:28,115
If the tanks are topped up to
full, then the atmosphere is
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00:12:28,115 --> 00:12:31,589
excluded together with the
moisture it contains, thus
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00:12:31,589 --> 00:12:35,320
minimizing the likelihood that
fuel will be contaminated.
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00:12:38,400 --> 00:12:39,800
Caution is required here.
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00:12:40,640 --> 00:12:44,293
Filling up the tanks may prove
an embarrassment later if the
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00:12:44,293 --> 00:12:48,066
ambient temperature rises as the
fuel in the tanks will expand
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00:12:48,066 --> 00:12:51,600
and there is a danger it may
spill out of the vent system.
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00:12:52,480 --> 00:12:57,377
Filling the fuel tanks may also
incur a performance penalty as
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the aircraft may be too heavy to
take off with the required
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00:13:02,042 --> 00:13:07,172
passenger or cargo load and some
fuel may have to be removed as a
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00:13:07,172 --> 00:13:11,526
further precaution in order to
prevent any ice crystals
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00:13:11,526 --> 00:13:16,579
blocking fuel filters and jets,
the fuel may be passed through a
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00:13:16,579 --> 00:13:21,088
fuel heater located on the
engine which uses hot air from
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the engine compressor to remove
any ice crystals which may have
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00:13:26,063 --> 00:13:29,640
formed in the fuel when it's
cooler than 0°C.
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00:13:32,680 --> 00:13:37,988
Some systems utilize a fuel
cooled oil cooler as well as or
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00:13:37,988 --> 00:13:40,200
instead of a fuel heater.
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00:13:43,120 --> 00:13:47,500
The fuel cooled oil cooler uses
the hot engine oil to warm the
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00:13:47,500 --> 00:13:51,881
fuel and in doing so produces
the added benefit of cooling the
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00:13:51,881 --> 00:13:52,160
oil.
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00:13:58,040 --> 00:14:01,582
A number of additives may be
blended into the fuel either at
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00:14:01,582 --> 00:14:05,357
the refinery or the airfield to
improve the operating ability of
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00:14:05,357 --> 00:14:05,880
the fuel.
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00:14:08,840 --> 00:14:12,203
A lubricity agent is added to
the fuel to reduce wear in
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00:14:12,203 --> 00:14:14,800
moving parts of the fuel system
Components.
185
00:14:17,680 --> 00:14:21,366
Static dissipator additives
partially eliminate the hazards
186
00:14:21,366 --> 00:14:25,298
of static electricity generated
by the movement of fuel through
187
00:14:25,298 --> 00:14:27,079
modern fuel transfer systems.
188
00:14:29,920 --> 00:14:32,916
This would otherwise be a
particular problem with the high
189
00:14:32,916 --> 00:14:35,760
flow rates generated during
refuelling and de fuelling.
190
00:14:38,720 --> 00:14:42,611
Corrosion inhibitors protect
ferrous metals in fuel handling
191
00:14:42,611 --> 00:14:46,440
systems such as pipelines and
storage tanks from corrosion.
192
00:14:47,080 --> 00:14:50,023
Certain of these corrosion
inhibitors improve the
193
00:14:50,023 --> 00:14:53,320
lubricating qualities of some
gas turbine engine fuels.
194
00:14:56,240 --> 00:15:00,419
Metal deactivators suppress the
tendency which some metals,
195
00:15:00,419 --> 00:15:04,320
particularly copper, have to
cause the fuel to oxidize.
196
00:15:10,420 --> 00:15:12,780
We are now going to talk about
fuel waxing.
197
00:15:13,260 --> 00:15:16,287
This is something that happens
to fuel when it is extremely
198
00:15:16,287 --> 00:15:16,540
cold.
199
00:15:17,060 --> 00:15:20,460
Do not confuse this with the
water in the fuel freezing.
200
00:15:21,200 --> 00:15:25,010
Gas turbine fuel consists of
many hydrocarbons, each with its
201
00:15:25,010 --> 00:15:28,514
own freezing point, so it
doesn't become as solid at one
202
00:15:28,514 --> 00:15:31,280
temperature in the same way that
water does.
203
00:15:34,240 --> 00:15:38,380
As the temperature of the fuel
drops, the heavy hydrocarbons
204
00:15:38,380 --> 00:15:42,589
which have the highest freezing
point freeze 1st and form wax
205
00:15:42,589 --> 00:15:43,200
crystals.
206
00:15:46,240 --> 00:15:50,356
As the temperature drops
further, the hydrocarbons with
207
00:15:50,356 --> 00:15:54,987
slightly lower freezing points
start to solidify, and so on as
208
00:15:54,987 --> 00:15:57,560
the temperature continues to
fall.
209
00:16:00,560 --> 00:16:04,042
The waxing point of a fuel is
the temperature at which wax
210
00:16:04,042 --> 00:16:05,400
crystals begin to form.
211
00:16:06,600 --> 00:16:11,275
Jet A1 has a waxing point of
-50°C, so waxing is only a
212
00:16:11,275 --> 00:16:16,368
problem for aircraft operating
for prolonged periods at high
213
00:16:16,368 --> 00:16:17,120
altitude.
214
00:16:17,200 --> 00:16:21,866
In very low temperatures, the
crystals can clog the fuel
215
00:16:21,866 --> 00:16:26,695
filter and interfere with the
operation of the engine fuel
216
00:16:26,695 --> 00:16:27,759
control unit.
217
00:16:30,600 --> 00:16:33,822
The effects of waxing can be
minimized by the refinery
218
00:16:33,822 --> 00:16:37,280
keeping the heavy hydrocarbons
in the fuel to a low level.
219
00:16:43,080 --> 00:16:46,788
The temperature at which a
liquid boils will reduce as the
220
00:16:46,788 --> 00:16:48,800
pressure on its surface reduces.
221
00:16:49,600 --> 00:16:53,175
As an aircraft climbs, the
pressure on the surface of the
222
00:16:53,175 --> 00:16:56,688
fuel reduces, and with that
reduction comes an increased
223
00:16:56,688 --> 00:17:00,263
likelihood that the fuel will
boil and form vapour in the
224
00:17:00,263 --> 00:17:00,880
pipelines.
225
00:17:04,160 --> 00:17:07,471
The vapour locks that this
effect causes can cut off the
226
00:17:07,471 --> 00:17:11,189
fuel supply to the engine, with
the result that the engine will
227
00:17:11,189 --> 00:17:11,480
stop.
228
00:17:14,600 --> 00:17:18,593
Fuel booster pumps fitted inside
the tanks can help to overcome
229
00:17:18,593 --> 00:17:22,587
this problem by pressurizing the
fuel in the pipelines from the
230
00:17:22,587 --> 00:17:26,580
tank to the engine, pushing fuel
towards the engine rather than
231
00:17:26,580 --> 00:17:30,387
engine driven pumps, sucking
fuel from the tanks and further
232
00:17:30,387 --> 00:17:31,760
reducing the pressure.
233
00:17:39,960 --> 00:17:43,774
Specific gravity, or SG is
defined as the ratio of the
234
00:17:43,774 --> 00:17:47,935
density of a given solid or
liquid substance to the density
235
00:17:47,935 --> 00:17:48,559
of water.
236
00:17:51,440 --> 00:17:56,052
Or to put it more simply, it is
the weight or mass of the liquid
237
00:17:56,052 --> 00:18:00,240
divided by the weight or mass of
an equal volume of water.
238
00:18:03,160 --> 00:18:07,281
So in the example shown here, we
have one gallon of fuel in the
239
00:18:07,281 --> 00:18:09,600
left container and it weighs 8
lbs.
240
00:18:12,480 --> 00:18:16,231
In the right container there is
an equal volume 1 gallon of
241
00:18:16,231 --> 00:18:17,920
water and it weighs 10 lbs.
242
00:18:20,840 --> 00:18:26,920
The specific gravity of the fuel
is then 8 / 10 or 0.8.
243
00:18:27,200 --> 00:18:29,680
Specific gravity has no
dimensions.
244
00:18:32,600 --> 00:18:37,288
The higher the specific gravity
of a fuel, the greater will be
245
00:18:37,288 --> 00:18:41,976
the mass or weight of fuel for a
given volume, and conversely,
246
00:18:41,976 --> 00:18:46,516
the lower the specific gravity,
the less will be the mass or
247
00:18:46,516 --> 00:18:48,600
weight for any given volume.
248
00:18:51,560 --> 00:18:54,731
The specific gravity of fuel
varies inversely with its
249
00:18:54,731 --> 00:18:58,538
temperature, so depending on the
storage conditions, the specific
250
00:18:58,538 --> 00:19:02,055
gravity of the fuel supplied to
an aircraft may be different
251
00:19:02,055 --> 00:19:03,440
from the standard value.
252
00:19:06,480 --> 00:19:10,294
On modern aircraft fuel systems
this usually makes little
253
00:19:10,294 --> 00:19:13,978
difference as fuel in the
aircraft tanks is measured in
254
00:19:13,978 --> 00:19:17,793
mass or weight rather than
volume, with the fuel quantity
255
00:19:17,793 --> 00:19:21,673
measuring system compensating
for changes in fuel specific
256
00:19:21,673 --> 00:19:22,200
gravity.
257
00:19:25,120 --> 00:19:29,147
However, if a high fuel load is
required, it may not be possible
258
00:19:29,147 --> 00:19:33,113
to get sufficient volume of fuel
on board for the required mass
259
00:19:33,113 --> 00:19:35,840
if the specific gravity of the
fuel is low.
260
00:19:41,720 --> 00:19:43,080
That is the end of the lesson.
261
00:19:43,440 --> 00:19:46,591
The tables listing the
characteristics of the various
262
00:19:46,591 --> 00:19:48,400
fuel types are shown on screen.
263
00:19:51,440 --> 00:19:55,406
Remember that ice crystals
formed from water in the fuel
264
00:19:55,406 --> 00:19:59,861
are prevented from blocking the
fuel filter by heating the fuel
265
00:19:59,861 --> 00:20:03,479
upstream of the filter using
either hot air or oil.
23489
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