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These are the user uploaded subtitles that are being translated: 1 00:00:01,040 --> 00:00:04,613 In this lesson, we will examine the properties of the various 2 00:00:04,613 --> 00:00:06,400 fuels used in aircraft engines. 3 00:00:09,320 --> 00:00:13,921 Aircraft piston engines use gasoline and gas turbine engines 4 00:00:13,921 --> 00:00:14,600 kerosene. 5 00:00:14,800 --> 00:00:17,680 Both of these fuels are produced from crude oil. 6 00:00:20,640 --> 00:00:24,406 In simple terms, the required fuel is extracted from the crude 7 00:00:24,406 --> 00:00:26,200 oil by a distillation process. 8 00:00:29,120 --> 00:00:34,688 The oil is boiled in a furnace and then the oil vapour is 9 00:00:34,688 --> 00:00:37,760 cooled in a distillation column. 10 00:00:38,280 --> 00:00:41,941 The various hydrocarbons in the oil all have different boiling 11 00:00:41,941 --> 00:00:45,718 points, so they condense out of the vapour and are tapped off at 12 00:00:45,718 --> 00:00:47,520 different points in the column. 13 00:00:50,480 --> 00:00:54,427 The heavy oils condense out first and are collected near the 14 00:00:54,427 --> 00:00:54,880 bottom. 15 00:00:55,400 --> 00:01:00,285 The process then continues up through the tower, with kerosene 16 00:01:00,285 --> 00:01:04,551 and gasoline, which are relatively light and volatile, 17 00:01:04,551 --> 00:01:06,800 being taken out near the top. 18 00:01:11,800 --> 00:01:15,689 The specification from ideal fuel for either a gas turbine 19 00:01:15,689 --> 00:01:19,183 engine or a piston engine include the following main 20 00:01:19,183 --> 00:01:20,040 requirements. 21 00:01:22,880 --> 00:01:26,240 It should flow easily under all operating conditions. 22 00:01:29,200 --> 00:01:32,000 It should have complete combustion under all conditions. 23 00:01:35,000 --> 00:01:37,560 It needs to have a high calorific value. 24 00:01:38,800 --> 00:01:41,985 The calorific value is a measure of the amount of heat released 25 00:01:41,985 --> 00:01:43,080 during its combustion. 26 00:01:43,680 --> 00:01:47,920 It is measured in British thermal units per pound or 27 00:01:47,920 --> 00:01:49,840 kilojoules per kilogram. 28 00:01:52,680 --> 00:01:53,960 It should be non corrosive. 29 00:01:56,920 --> 00:01:59,795 There should be no damage to the engine from combustion 30 00:01:59,795 --> 00:02:00,360 byproducts. 31 00:02:03,240 --> 00:02:05,720 The fuel should present a low fire hazard. 32 00:02:08,600 --> 00:02:13,110 Engines should start easily and the fuel must be able to 33 00:02:13,110 --> 00:02:17,461 lubricate the moving parts of the fuel pumps and other 34 00:02:17,461 --> 00:02:19,440 components in the system. 35 00:02:20,040 --> 00:02:23,961 In practice, the cost of satisfying all these criteria is 36 00:02:23,961 --> 00:02:27,680 prohibitive and therefore compromises have to be made. 37 00:02:34,200 --> 00:02:38,951 Piston engined aircraft use gasoline fuels grouped under the 38 00:02:38,951 --> 00:02:41,600 title Aviation Gasoline or Avgas. 39 00:02:44,560 --> 00:02:48,075 Aviation gasoline is manufactured to conform with the 40 00:02:48,075 --> 00:02:52,306 exacting specifications that are issued in the United Kingdom by 41 00:02:52,306 --> 00:02:56,016 the UK Aviation Fuels Committee on behalf of the Defence 42 00:02:56,016 --> 00:02:58,360 Material Standardisation Committee. 43 00:02:59,480 --> 00:03:06,029 The specification number for gasoline is Defence Standard or 44 00:03:06,029 --> 00:03:07,640 DEF Stan 91-90. 45 00:03:10,640 --> 00:03:13,720 Aviation gasoline is graded by octane rating. 46 00:03:14,160 --> 00:03:17,639 The octane rating of a fuel is a measure of the fuel's resistance 47 00:03:17,639 --> 00:03:20,960 to detonation when subjected to high temperature and pressure. 48 00:03:23,880 --> 00:03:27,979 A fuel's octane rating is checked in a test engine with 49 00:03:27,979 --> 00:03:31,200 the fuel air mixture weak and with it rich. 50 00:03:31,640 --> 00:03:34,200 This gives the fuel 2 octane ratings. 51 00:03:34,520 --> 00:03:36,800 The weak figure is used in the fuel's name. 52 00:03:39,720 --> 00:03:46,564 So for instance, Avgas 100 is a 100 octane fuel when the mixture 53 00:03:46,564 --> 00:03:52,040 is weak, but a 130 octane when the mixture is rich. 54 00:03:54,960 --> 00:03:58,520 These two octane ratings are known together as the fuel's 55 00:03:58,520 --> 00:04:00,240 performance number or index. 56 00:04:00,640 --> 00:04:06,600 So avgas 100 has a performance index of one hundred 130. 57 00:04:09,560 --> 00:04:13,672 High performance engines with high compression ratios require 58 00:04:13,672 --> 00:04:14,800 high octane fuel. 59 00:04:15,160 --> 00:04:19,031 Engines with lower compression ratios can use lower octane 60 00:04:19,031 --> 00:04:19,360 fuel. 61 00:04:26,160 --> 00:04:31,456 The grades of aviation gasoline currently authorized and 62 00:04:31,456 --> 00:04:35,080 available are avgas 100 and avgas 100. 63 00:04:35,080 --> 00:04:40,653 LL Afgas has a freezing point in the region of -58°C and a 64 00:04:40,653 --> 00:04:45,848 flashpoint, which is the temperature at which the fuel 65 00:04:45,848 --> 00:04:51,799 vapour will ignite in contact with a flame of -40°C or colder. 66 00:04:53,680 --> 00:04:58,760 It has a specific gravity of 0.72 at 15°C. 67 00:04:59,680 --> 00:05:04,403 Specific gravity is important as fuel is delivered by volume, but 68 00:05:04,403 --> 00:05:08,912 pilots need to know its mass or weight as the energy available 69 00:05:08,912 --> 00:05:12,920 from the fuel is dependent on its mass, not its volume. 70 00:05:14,880 --> 00:05:21,583 Afgas 100 is coloured green and has a performance number of one 71 00:05:21,583 --> 00:05:22,840 hundred 130. 72 00:05:24,480 --> 00:05:29,952 Avgas 100 LL has the same performance number as Avgas 100, 73 00:05:29,952 --> 00:05:32,920 but it has a lower lead content. 74 00:05:34,360 --> 00:05:35,720 It is coloured blue. 75 00:05:38,080 --> 00:05:43,631 MO gas or motor gasoline can sometimes be used in certain 76 00:05:43,631 --> 00:05:49,374 airframe engine combinations, but only under the conditions 77 00:05:49,374 --> 00:05:55,117 specified in Civil Aviation Authority Airworthiness notices 78 00:05:55,117 --> 00:05:56,839 #9898A98B and 98C. 79 00:05:58,120 --> 00:06:02,550 Because of the higher volatility and water content of MO gas, 80 00:06:02,550 --> 00:06:06,910 carburettor icing and vapour locking are much more likely to 81 00:06:06,910 --> 00:06:08,840 occur if this fuel is used. 82 00:06:10,280 --> 00:06:14,254 The subjects of carburetor icing and vapour locking are covered 83 00:06:14,254 --> 00:06:17,360 in detail in the Piston Engine Series of Lessons. 84 00:06:18,840 --> 00:06:24,482 Information and advice on the use of mogas can be found in the 85 00:06:24,482 --> 00:06:27,080 CAA Safety Sense leaflet #4B. 86 00:06:28,880 --> 00:06:31,480 Diesel piston engines use AVTA. 87 00:06:31,840 --> 00:06:35,680 This fuel is described in the Gas Turbine Engine Fuel section. 88 00:06:40,240 --> 00:06:43,520 Gas turbine engineed aircraft use kerosene fuels. 89 00:06:44,600 --> 00:06:48,400 These are heavier and less volatile than gasoline fuels. 90 00:06:49,720 --> 00:06:53,327 They are placed between gasoline and diesel fuel in the 91 00:06:53,327 --> 00:06:54,680 distillation process. 92 00:06:56,720 --> 00:07:02,073 The two main types of gas turbine fuel in use in civilian 93 00:07:02,073 --> 00:07:07,520 aircraft are aviation turbine fuel or AVATAR, and aviation 94 00:07:07,520 --> 00:07:09,920 turbine gasoline or AVTAG. 95 00:07:11,480 --> 00:07:15,061 As with aviation gasoline in the United Kingdom, the 96 00:07:15,061 --> 00:07:19,184 specifications for these fuels are issued by the UK Aviation 97 00:07:19,184 --> 00:07:23,644 Fuels Committee on behalf of the Defence Material Standardization 98 00:07:23,644 --> 00:07:24,320 Committee. 99 00:07:33,410 --> 00:07:35,850 There are two grades of AVATAR in use. 100 00:07:36,330 --> 00:07:41,840 Jet A1 is used in Europe and most of the rest of the world, 101 00:07:41,840 --> 00:07:46,800 whilst Jet A is used in the United States of America. 102 00:07:49,240 --> 00:07:55,733 Jet A1 is a kerosene type fuel with a nominal specific gravity 103 00:07:55,733 --> 00:07:57,280 of 0.8 at 15°C. 104 00:07:59,760 --> 00:08:09,240 It has a flashpoint of 38.7°C and a waxing point of -50°C. 105 00:08:09,440 --> 00:08:11,720 Waxing is explained later in the lesson. 106 00:08:14,320 --> 00:08:20,361 Jet A is a similar type of fuel to Jet A1, but it has a waxing 107 00:08:20,361 --> 00:08:21,800 point of -40°C. 108 00:08:24,040 --> 00:08:27,240 Gas turbine fuels are not dyed for identification. 109 00:08:27,800 --> 00:08:31,832 They retain their natural colour, which can range between 110 00:08:31,832 --> 00:08:35,240 what is termed as water clear to a straw yellow. 111 00:08:37,680 --> 00:08:41,840 Avtag is known in Civil Aviation as Jet B. 112 00:08:42,280 --> 00:08:44,800 It is not generally used in civilian aircraft. 113 00:08:47,400 --> 00:08:53,030 It is a gasoline and kerosene mix with a nominal specific 114 00:08:53,030 --> 00:08:55,360 gravity of 0.77 at 15°C. 115 00:08:57,800 --> 00:09:05,800 It has a flashpoint of -20° and a waxing point of -60°C. 116 00:09:07,200 --> 00:09:10,965 Because of the very low waxing point, it may be found in use at 117 00:09:10,965 --> 00:09:14,320 a small number of civil airfields in very cold climates. 118 00:09:21,320 --> 00:09:25,383 If a fuel sample is placed in a clear glass container and 119 00:09:25,383 --> 00:09:29,447 swirled vigorously and the sample appears cloudy or hazy, 120 00:09:29,447 --> 00:09:32,880 then there could be one of two reasons for this. 121 00:09:35,800 --> 00:09:39,472 If the cloudiness appears to rise quite rapidly towards the 122 00:09:39,472 --> 00:09:41,920 top of the sample, then air is present. 123 00:09:44,760 --> 00:09:48,586 But if the cloud falls quite slowly towards the bottom of the 124 00:09:48,586 --> 00:09:51,240 sample, then water is present in the fuel. 125 00:09:51,880 --> 00:09:55,480 Having said that, a cloudy appearance usually indicates the 126 00:09:55,480 --> 00:09:56,560 presence of water. 127 00:10:04,590 --> 00:10:07,430 A certain amount of water is present in all fuel. 128 00:10:07,950 --> 00:10:12,000 The water which is dissolved in the fuel gives rise to a number 129 00:10:12,000 --> 00:10:13,520 of fuel system problems. 130 00:10:16,520 --> 00:10:20,062 As an aircraft climbs to altitude, the fuel is cooled and 131 00:10:20,062 --> 00:10:23,360 the amount of dissolved water it can hold is reduced. 132 00:10:24,320 --> 00:10:28,392 Water droplets form, and as the temperature is further reduced, 133 00:10:28,392 --> 00:10:31,892 the droplets turn to ice crystals which can block fuel 134 00:10:31,892 --> 00:10:34,120 system components such as filters. 135 00:10:37,320 --> 00:10:43,042 A microbiological fungus called Cladosporium resinae is present 136 00:10:43,042 --> 00:10:44,920 in all turbine fuels. 137 00:10:46,000 --> 00:10:49,850 This fungus grows rapidly in the presence of water to form long 138 00:10:49,850 --> 00:10:53,280 green filaments, which can block fuel system components. 139 00:10:53,880 --> 00:10:57,559 The waste products of the fungus are corrosive, especially to 140 00:10:57,559 --> 00:10:59,280 fuel tank sealing substances. 141 00:11:02,320 --> 00:11:06,831 The inclusion of a fuel system icing inhibitor or FSII in the 142 00:11:06,831 --> 00:11:09,960 fuel will help to overcome these problems. 143 00:11:10,720 --> 00:11:14,164 The inhibitor in common use inhibits the ability of the 144 00:11:14,164 --> 00:11:17,731 water in the fuel to freeze and acts as a pesticide which 145 00:11:17,731 --> 00:11:20,560 ******* the growth of the fungus in the fuel. 146 00:11:23,440 --> 00:11:28,560 Jet A1 has FSII, but Jet A does not. 147 00:11:33,830 --> 00:11:37,750 As we have already said, water is always present in fuel. 148 00:11:38,360 --> 00:11:41,189 The amount will vary according to the efficiency of the 149 00:11:41,189 --> 00:11:44,271 manufacturer's quality control and the preventative measures 150 00:11:44,271 --> 00:11:46,040 taken during storage and transfer. 151 00:11:46,720 --> 00:11:50,130 Further measures can be taken to minimize water accretion once 152 00:11:50,130 --> 00:11:53,000 the fuel has been transferred to the aircraft tanks. 153 00:11:55,960 --> 00:11:59,829 If the fuel can be allowed to settle after replenishment, then 154 00:11:59,829 --> 00:12:03,453 the water droplets, being heavier than the fuel, will fall 155 00:12:03,453 --> 00:12:07,261 to the bottom of the tank can then be drained off through the 156 00:12:07,261 --> 00:12:11,008 water drain valve, which is situated in a sump in the lowest 157 00:12:11,008 --> 00:12:12,360 part of the fuel tank. 158 00:12:15,320 --> 00:12:19,578 Once the fuel is in the aircraft tanks, the main source of water 159 00:12:19,578 --> 00:12:23,640 contamination is the atmosphere that remains within the tank. 160 00:12:24,320 --> 00:12:28,115 If the tanks are topped up to full, then the atmosphere is 161 00:12:28,115 --> 00:12:31,589 excluded together with the moisture it contains, thus 162 00:12:31,589 --> 00:12:35,320 minimizing the likelihood that fuel will be contaminated. 163 00:12:38,400 --> 00:12:39,800 Caution is required here. 164 00:12:40,640 --> 00:12:44,293 Filling up the tanks may prove an embarrassment later if the 165 00:12:44,293 --> 00:12:48,066 ambient temperature rises as the fuel in the tanks will expand 166 00:12:48,066 --> 00:12:51,600 and there is a danger it may spill out of the vent system. 167 00:12:52,480 --> 00:12:57,377 Filling the fuel tanks may also incur a performance penalty as 168 00:12:57,377 --> 00:13:02,042 the aircraft may be too heavy to take off with the required 169 00:13:02,042 --> 00:13:07,172 passenger or cargo load and some fuel may have to be removed as a 170 00:13:07,172 --> 00:13:11,526 further precaution in order to prevent any ice crystals 171 00:13:11,526 --> 00:13:16,579 blocking fuel filters and jets, the fuel may be passed through a 172 00:13:16,579 --> 00:13:21,088 fuel heater located on the engine which uses hot air from 173 00:13:21,088 --> 00:13:26,063 the engine compressor to remove any ice crystals which may have 174 00:13:26,063 --> 00:13:29,640 formed in the fuel when it's cooler than 0°C. 175 00:13:32,680 --> 00:13:37,988 Some systems utilize a fuel cooled oil cooler as well as or 176 00:13:37,988 --> 00:13:40,200 instead of a fuel heater. 177 00:13:43,120 --> 00:13:47,500 The fuel cooled oil cooler uses the hot engine oil to warm the 178 00:13:47,500 --> 00:13:51,881 fuel and in doing so produces the added benefit of cooling the 179 00:13:51,881 --> 00:13:52,160 oil. 180 00:13:58,040 --> 00:14:01,582 A number of additives may be blended into the fuel either at 181 00:14:01,582 --> 00:14:05,357 the refinery or the airfield to improve the operating ability of 182 00:14:05,357 --> 00:14:05,880 the fuel. 183 00:14:08,840 --> 00:14:12,203 A lubricity agent is added to the fuel to reduce wear in 184 00:14:12,203 --> 00:14:14,800 moving parts of the fuel system Components. 185 00:14:17,680 --> 00:14:21,366 Static dissipator additives partially eliminate the hazards 186 00:14:21,366 --> 00:14:25,298 of static electricity generated by the movement of fuel through 187 00:14:25,298 --> 00:14:27,079 modern fuel transfer systems. 188 00:14:29,920 --> 00:14:32,916 This would otherwise be a particular problem with the high 189 00:14:32,916 --> 00:14:35,760 flow rates generated during refuelling and de fuelling. 190 00:14:38,720 --> 00:14:42,611 Corrosion inhibitors protect ferrous metals in fuel handling 191 00:14:42,611 --> 00:14:46,440 systems such as pipelines and storage tanks from corrosion. 192 00:14:47,080 --> 00:14:50,023 Certain of these corrosion inhibitors improve the 193 00:14:50,023 --> 00:14:53,320 lubricating qualities of some gas turbine engine fuels. 194 00:14:56,240 --> 00:15:00,419 Metal deactivators suppress the tendency which some metals, 195 00:15:00,419 --> 00:15:04,320 particularly copper, have to cause the fuel to oxidize. 196 00:15:10,420 --> 00:15:12,780 We are now going to talk about fuel waxing. 197 00:15:13,260 --> 00:15:16,287 This is something that happens to fuel when it is extremely 198 00:15:16,287 --> 00:15:16,540 cold. 199 00:15:17,060 --> 00:15:20,460 Do not confuse this with the water in the fuel freezing. 200 00:15:21,200 --> 00:15:25,010 Gas turbine fuel consists of many hydrocarbons, each with its 201 00:15:25,010 --> 00:15:28,514 own freezing point, so it doesn't become as solid at one 202 00:15:28,514 --> 00:15:31,280 temperature in the same way that water does. 203 00:15:34,240 --> 00:15:38,380 As the temperature of the fuel drops, the heavy hydrocarbons 204 00:15:38,380 --> 00:15:42,589 which have the highest freezing point freeze 1st and form wax 205 00:15:42,589 --> 00:15:43,200 crystals. 206 00:15:46,240 --> 00:15:50,356 As the temperature drops further, the hydrocarbons with 207 00:15:50,356 --> 00:15:54,987 slightly lower freezing points start to solidify, and so on as 208 00:15:54,987 --> 00:15:57,560 the temperature continues to fall. 209 00:16:00,560 --> 00:16:04,042 The waxing point of a fuel is the temperature at which wax 210 00:16:04,042 --> 00:16:05,400 crystals begin to form. 211 00:16:06,600 --> 00:16:11,275 Jet A1 has a waxing point of -50°C, so waxing is only a 212 00:16:11,275 --> 00:16:16,368 problem for aircraft operating for prolonged periods at high 213 00:16:16,368 --> 00:16:17,120 altitude. 214 00:16:17,200 --> 00:16:21,866 In very low temperatures, the crystals can clog the fuel 215 00:16:21,866 --> 00:16:26,695 filter and interfere with the operation of the engine fuel 216 00:16:26,695 --> 00:16:27,759 control unit. 217 00:16:30,600 --> 00:16:33,822 The effects of waxing can be minimized by the refinery 218 00:16:33,822 --> 00:16:37,280 keeping the heavy hydrocarbons in the fuel to a low level. 219 00:16:43,080 --> 00:16:46,788 The temperature at which a liquid boils will reduce as the 220 00:16:46,788 --> 00:16:48,800 pressure on its surface reduces. 221 00:16:49,600 --> 00:16:53,175 As an aircraft climbs, the pressure on the surface of the 222 00:16:53,175 --> 00:16:56,688 fuel reduces, and with that reduction comes an increased 223 00:16:56,688 --> 00:17:00,263 likelihood that the fuel will boil and form vapour in the 224 00:17:00,263 --> 00:17:00,880 pipelines. 225 00:17:04,160 --> 00:17:07,471 The vapour locks that this effect causes can cut off the 226 00:17:07,471 --> 00:17:11,189 fuel supply to the engine, with the result that the engine will 227 00:17:11,189 --> 00:17:11,480 stop. 228 00:17:14,600 --> 00:17:18,593 Fuel booster pumps fitted inside the tanks can help to overcome 229 00:17:18,593 --> 00:17:22,587 this problem by pressurizing the fuel in the pipelines from the 230 00:17:22,587 --> 00:17:26,580 tank to the engine, pushing fuel towards the engine rather than 231 00:17:26,580 --> 00:17:30,387 engine driven pumps, sucking fuel from the tanks and further 232 00:17:30,387 --> 00:17:31,760 reducing the pressure. 233 00:17:39,960 --> 00:17:43,774 Specific gravity, or SG is defined as the ratio of the 234 00:17:43,774 --> 00:17:47,935 density of a given solid or liquid substance to the density 235 00:17:47,935 --> 00:17:48,559 of water. 236 00:17:51,440 --> 00:17:56,052 Or to put it more simply, it is the weight or mass of the liquid 237 00:17:56,052 --> 00:18:00,240 divided by the weight or mass of an equal volume of water. 238 00:18:03,160 --> 00:18:07,281 So in the example shown here, we have one gallon of fuel in the 239 00:18:07,281 --> 00:18:09,600 left container and it weighs 8 lbs. 240 00:18:12,480 --> 00:18:16,231 In the right container there is an equal volume 1 gallon of 241 00:18:16,231 --> 00:18:17,920 water and it weighs 10 lbs. 242 00:18:20,840 --> 00:18:26,920 The specific gravity of the fuel is then 8 / 10 or 0.8. 243 00:18:27,200 --> 00:18:29,680 Specific gravity has no dimensions. 244 00:18:32,600 --> 00:18:37,288 The higher the specific gravity of a fuel, the greater will be 245 00:18:37,288 --> 00:18:41,976 the mass or weight of fuel for a given volume, and conversely, 246 00:18:41,976 --> 00:18:46,516 the lower the specific gravity, the less will be the mass or 247 00:18:46,516 --> 00:18:48,600 weight for any given volume. 248 00:18:51,560 --> 00:18:54,731 The specific gravity of fuel varies inversely with its 249 00:18:54,731 --> 00:18:58,538 temperature, so depending on the storage conditions, the specific 250 00:18:58,538 --> 00:19:02,055 gravity of the fuel supplied to an aircraft may be different 251 00:19:02,055 --> 00:19:03,440 from the standard value. 252 00:19:06,480 --> 00:19:10,294 On modern aircraft fuel systems this usually makes little 253 00:19:10,294 --> 00:19:13,978 difference as fuel in the aircraft tanks is measured in 254 00:19:13,978 --> 00:19:17,793 mass or weight rather than volume, with the fuel quantity 255 00:19:17,793 --> 00:19:21,673 measuring system compensating for changes in fuel specific 256 00:19:21,673 --> 00:19:22,200 gravity. 257 00:19:25,120 --> 00:19:29,147 However, if a high fuel load is required, it may not be possible 258 00:19:29,147 --> 00:19:33,113 to get sufficient volume of fuel on board for the required mass 259 00:19:33,113 --> 00:19:35,840 if the specific gravity of the fuel is low. 260 00:19:41,720 --> 00:19:43,080 That is the end of the lesson. 261 00:19:43,440 --> 00:19:46,591 The tables listing the characteristics of the various 262 00:19:46,591 --> 00:19:48,400 fuel types are shown on screen. 263 00:19:51,440 --> 00:19:55,406 Remember that ice crystals formed from water in the fuel 264 00:19:55,406 --> 00:19:59,861 are prevented from blocking the fuel filter by heating the fuel 265 00:19:59,861 --> 00:20:03,479 upstream of the filter using either hot air or oil. 23489

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