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These are the user uploaded subtitles that are being translated: 1 00:00:06,689 --> 00:00:07,827 Classic toys like electric trains, 2 00:00:09,034 --> 00:00:12,758 squishy colorful Play-Doh, the pinball machine, 3 00:00:12,862 --> 00:00:16,241 or even a Slinky are the kinds of toys 4 00:00:16,344 --> 00:00:18,413 that stand the test of time. 5 00:00:18,517 --> 00:00:21,724 It all evokes nostalgia and memories of a simpler time 6 00:00:21,827 --> 00:00:25,103 and are impervious to trends. 7 00:00:25,206 --> 00:00:30,689 Last year, Americans spent more than $25 billion on toys. 8 00:00:30,793 --> 00:00:32,862 Toys are beacons of our childhood, 9 00:00:32,965 --> 00:00:34,551 and that's why full grown adults will spend 10 00:00:34,655 --> 00:00:35,724 a whole lot of time 11 00:00:35,827 --> 00:00:37,482 and even more money 12 00:00:37,586 --> 00:00:39,586 trying to purchase a piece of their youth. 13 00:00:39,689 --> 00:00:41,586 -I got my doll! 14 00:00:41,689 --> 00:00:43,896 -Some of the most iconic toy brands have been 15 00:00:44,000 --> 00:00:46,068 in business for decades. 16 00:00:46,172 --> 00:00:48,931 And today we've got all access passes 17 00:00:49,034 --> 00:00:53,068 to one of the most iconic toys, 18 00:00:53,172 --> 00:00:53,896 Play-Doh. 19 00:00:54,000 --> 00:00:55,862 What is it really made out of? 20 00:00:55,965 --> 00:00:59,896 And how do they make 108,000 cans 21 00:01:00,000 --> 00:01:03,344 of colorful sweet-smelling Play-Doh per day? 22 00:01:03,448 --> 00:01:06,482 Plus, we'll see how a plastic manufacturer prepares 23 00:01:06,586 --> 00:01:08,551 classic toy soldiers for battle. 24 00:01:09,758 --> 00:01:12,310 We'll also get an inside look at pinball machines 25 00:01:12,413 --> 00:01:14,862 and discover why they were once banned 26 00:01:14,965 --> 00:01:16,827 in cities across America. 27 00:01:16,931 --> 00:01:20,206 But all work and no play make Adam a dull boy. 28 00:01:20,310 --> 00:01:22,103 Today, I want to have some fun. 29 00:01:22,206 --> 00:01:25,758 This is "Modern Marvels: Classic Toys." 30 00:01:36,896 --> 00:01:38,758 Here at the Cartamundi Factory 31 00:01:38,862 --> 00:01:40,793 in East Longmeadow, Massachusetts, 32 00:01:40,896 --> 00:01:43,689 they're making something so special 33 00:01:43,793 --> 00:01:45,965 that just mention its name anywhere in the world 34 00:01:46,068 --> 00:01:48,620 and someone is sure to crack a smile. 35 00:01:48,724 --> 00:01:49,551 Play-Doh! 36 00:01:50,758 --> 00:01:53,344 That crack and pop when you open the canister, 37 00:01:53,448 --> 00:01:55,620 that distinctive smell. 38 00:01:55,724 --> 00:01:58,482 Oh man, even through the mask. 39 00:01:58,586 --> 00:02:00,862 You can use it to make a beautiful work of art 40 00:02:00,965 --> 00:02:02,965 or a beautiful mess. 41 00:02:04,793 --> 00:02:08,172 Believe it or not, Play-Doh was actually in our homes 42 00:02:08,275 --> 00:02:12,482 for decades before it was ever seen as a play thing. 43 00:02:13,620 --> 00:02:16,620 -So in 1933, Play-Doh was actually developed 44 00:02:16,724 --> 00:02:18,896 to be a wallpaper cleaner. 45 00:02:19,000 --> 00:02:20,379 And then over the years, 46 00:02:20,482 --> 00:02:23,206 the wallpaper technology changed so much 47 00:02:23,310 --> 00:02:25,344 that Play-Doh was really not required 48 00:02:25,448 --> 00:02:27,827 to be a wallpaper cleaner. 49 00:02:27,931 --> 00:02:31,413 By 1956, Joseph McVicker had re-imagined 50 00:02:31,517 --> 00:02:33,862 the pliable cleaning substance. 51 00:02:33,965 --> 00:02:36,000 -Thanks to his sister-in-law, 52 00:02:36,103 --> 00:02:38,551 Kay Zufall who's a school teacher, 53 00:02:38,655 --> 00:02:42,000 actually took Play-Doh to her classroom 54 00:02:42,103 --> 00:02:45,551 and she was amazed with the way children were using Play-Doh 55 00:02:45,655 --> 00:02:47,620 and expressing their creativity. 56 00:02:47,724 --> 00:02:50,034 And that's really how Play-Doh transformed 57 00:02:50,137 --> 00:02:52,620 to being a toy that it is today. 58 00:02:53,551 --> 00:02:54,965 -As of 2021, 59 00:02:55,068 --> 00:02:58,379 the year that Play-Doh celebrates its 65th anniversary, 60 00:02:58,482 --> 00:03:03,517 they have sold 4.5 billion cans. 61 00:03:04,241 --> 00:03:06,620 Last year alone, they shipped the same weight in product 62 00:03:06,724 --> 00:03:11,034 as the Statue of Liberty and the Eiffel Tower combined. 63 00:03:11,137 --> 00:03:14,344 We love it, we're familiar with it, but what's in it? 64 00:03:14,448 --> 00:03:16,000 How do they make Play-Doh? 65 00:03:20,379 --> 00:03:21,172 Hey, Jeremy? 66 00:03:22,379 --> 00:03:24,137 I got to tell you, I love the smell. 67 00:03:24,241 --> 00:03:26,344 You walk into this room 68 00:03:26,448 --> 00:03:29,103 and you're immediately transported into your childhood. 69 00:03:29,206 --> 00:03:30,137 -Yeah. 70 00:03:30,241 --> 00:03:31,275 How many cans 71 00:03:31,379 --> 00:03:32,896 of Play-Doh are you selling per year? 72 00:03:33,000 --> 00:03:34,655 We're doing about 25 million cans per year, 73 00:03:34,758 --> 00:03:36,275 108,000 cans per day. 74 00:03:36,379 --> 00:03:38,689 And about 290 cans per minute. 75 00:03:38,793 --> 00:03:40,586 That's crazy amounts that we're doing right here. 76 00:03:40,689 --> 00:03:43,000 -I'm trying to wrap my head around this. 77 00:03:47,172 --> 00:03:48,275 Look at this. 78 00:03:48,379 --> 00:03:50,448 It's like if there was a little Play-Doh village 79 00:03:50,551 --> 00:03:52,620 and this is where they all boarded the train. 80 00:03:52,724 --> 00:03:55,137 Jeremy, please unlock the secrets of my childhood. 81 00:03:55,241 --> 00:03:57,344 Tell me how they make Play-Doh, please. 82 00:03:57,448 --> 00:03:59,034 -First, we want to put everything into the mixer 83 00:03:59,137 --> 00:04:00,551 and we do that right here. 84 00:04:00,655 --> 00:04:03,344 We have silos outside and we get deliveries once a week 85 00:04:03,448 --> 00:04:05,655 and we run about 10,000 pounds a day. 86 00:04:05,758 --> 00:04:07,517 Just like any dough, 87 00:04:07,620 --> 00:04:11,172 Play-Doh has dry and wet ingredients 88 00:04:11,275 --> 00:04:13,275 that are fed through separate channels 89 00:04:13,379 --> 00:04:15,172 down into a mixing chamber. 90 00:04:15,275 --> 00:04:16,827 The ingredients are deployed 91 00:04:16,931 --> 00:04:19,172 not only in specific measurements, 92 00:04:19,275 --> 00:04:21,172 but in a specific sequence. 93 00:04:21,275 --> 00:04:24,862 The order of deployment is designed to ensure 94 00:04:24,965 --> 00:04:28,310 that every ingredient is distributed evenly 95 00:04:28,413 --> 00:04:29,827 within the mixer. 96 00:04:29,931 --> 00:04:31,758 And mixing up the secret formula 97 00:04:31,862 --> 00:04:34,551 for today's batch is operator Troy. 98 00:04:34,655 --> 00:04:37,413 -First step is flour here, in our hopper. 99 00:04:39,103 --> 00:04:41,413 Now, The flour going down. 100 00:04:41,517 --> 00:04:44,482 it's all going down, we use 615 pounds per batch. 101 00:04:44,586 --> 00:04:46,689 -How many batches are you going through in a day? 102 00:04:46,793 --> 00:04:49,827 -We do about 18 batches a day, about a ton and a half- 103 00:04:49,931 --> 00:04:51,862 - Of flour? - Yes. 104 00:04:51,965 --> 00:04:53,862 -That much flour could make more 105 00:04:53,965 --> 00:04:56,517 than 5,000 average batches of cookies, 106 00:04:56,620 --> 00:05:00,517 which would amount to more than 300,000 cookies. 107 00:05:00,620 --> 00:05:03,931 Once the hopper empties all of the flour into the mixer, 108 00:05:04,034 --> 00:05:06,413 it's time to add the other ingredients. 109 00:05:07,344 --> 00:05:08,586 That's incredible. 110 00:05:09,586 --> 00:05:11,068 Is that suction? - Yeah. 111 00:05:12,689 --> 00:05:15,068 -I need those for soil in my garden. 112 00:05:15,172 --> 00:05:17,586 While Play-Doh is certified non-toxic, 113 00:05:17,689 --> 00:05:20,586 it also contains chemical preservatives 114 00:05:20,689 --> 00:05:22,724 and a high dose of salt. 115 00:05:22,827 --> 00:05:25,172 It isn't intended to be eaten, 116 00:05:25,275 --> 00:05:27,344 but it is still a wheat based dough 117 00:05:27,448 --> 00:05:30,275 of infinite creativity waiting to happen. 118 00:05:30,379 --> 00:05:32,344 Among the dry ingredients that are added 119 00:05:32,448 --> 00:05:35,827 into the mixer are cornstarch, dry pigment, 120 00:05:35,931 --> 00:05:40,413 two types of salt, and some top secret preservatives. 121 00:05:40,517 --> 00:05:43,206 And some of the key wet ingredients include 122 00:05:43,310 --> 00:05:46,275 liquid pigment, hot water, and of course, 123 00:05:46,379 --> 00:05:49,827 the element that takes us back to our childhoods. 124 00:05:49,931 --> 00:05:51,965 -This is the ingredient that every child loves it. 125 00:05:52,068 --> 00:05:54,068 Once they open it up, you know, the can of Play-Doh, 126 00:05:54,172 --> 00:05:56,068 this is what they smell here. 127 00:05:57,689 --> 00:05:58,586 -That's it. 128 00:05:58,689 --> 00:06:01,000 Wait, wait, wait one second. 129 00:06:02,965 --> 00:06:04,448 Oh, it smells delightful. 130 00:06:04,551 --> 00:06:06,758 Wait, is that little tiny cup of fragrance? 131 00:06:06,862 --> 00:06:09,137 -Yep, gives you all the smell you need. 132 00:06:09,241 --> 00:06:10,344 Beautiful, isn't it? 133 00:06:10,448 --> 00:06:11,620 -That's crazy. 134 00:06:11,724 --> 00:06:14,482 This sweet, flowery, vanilla-like fragrance 135 00:06:14,586 --> 00:06:16,827 has slight overtones of cherry 136 00:06:16,931 --> 00:06:19,655 and the natural smell of a wheat based dough. 137 00:06:19,758 --> 00:06:21,793 And it's added purely for fragrance 138 00:06:21,896 --> 00:06:24,137 because that is what helps identify 139 00:06:24,241 --> 00:06:27,068 and distinguish the iconic Play-Doh. 140 00:06:27,172 --> 00:06:29,724 Now the dough is ready to be mixed. 141 00:06:31,379 --> 00:06:32,724 -I'm going to start back. 142 00:06:33,758 --> 00:06:35,655 Now it's coming down for 15 minutes. 143 00:06:35,758 --> 00:06:37,413 -15 minutes and Play-Doh is gonna pop out on that line? 144 00:06:37,517 --> 00:06:38,379 -Yes. 145 00:06:39,689 --> 00:06:40,551 No way! 146 00:06:42,758 --> 00:06:44,448 What do you think it is about Play-Doh 147 00:06:44,551 --> 00:06:46,310 that makes it so timeless? 148 00:06:46,413 --> 00:06:47,827 -I think it's that it's adaptable. 149 00:06:47,931 --> 00:06:50,344 It's up to your creativity to do what you want with it. 150 00:06:50,448 --> 00:06:53,482 If it's up for the kids to make up their own mind with it. 151 00:06:53,586 --> 00:06:55,241 Play-Doh isn't alone 152 00:06:55,344 --> 00:06:58,000 in inspiring kids to use their imagination. 153 00:06:58,103 --> 00:07:00,482 There is another classic toy that allows us 154 00:07:00,586 --> 00:07:02,724 to build whatever we imagine, 155 00:07:02,827 --> 00:07:05,862 from cherished monuments to entire cities, 156 00:07:05,965 --> 00:07:07,931 one block at a time. 157 00:07:09,137 --> 00:07:11,310 -Lego got started in the early 1900s 158 00:07:11,413 --> 00:07:13,620 in a carpentry and woodworking shop 159 00:07:13,724 --> 00:07:17,068 owned by Ole Kirk Christiansen. 160 00:07:17,172 --> 00:07:18,758 Christiansen named his company 161 00:07:18,862 --> 00:07:21,931 by shortening the Danish phrase Leg godt, 162 00:07:22,034 --> 00:07:23,896 which means play well. 163 00:07:25,137 --> 00:07:26,896 When he finally got a hold of plastics, 164 00:07:27,000 --> 00:07:29,862 he realized that he could mold them into shapes. 165 00:07:29,965 --> 00:07:31,206 -And then in 1946, 166 00:07:31,310 --> 00:07:33,551 he bought his first injection molding machine. 167 00:07:33,655 --> 00:07:37,827 By 1958, the first Lego bricks were released. 168 00:07:37,931 --> 00:07:39,275 And all these years later, 169 00:07:39,379 --> 00:07:42,413 the original 1958 Lego bricks will connect 170 00:07:42,517 --> 00:07:45,172 to any of the bricks that are made today. 171 00:07:45,275 --> 00:07:47,620 That accuracy in manufacturing is 172 00:07:47,724 --> 00:07:51,206 what makes Lego one of the most classic toys ever. 173 00:07:51,310 --> 00:07:54,034 It also means they can be handed down 174 00:07:54,137 --> 00:07:56,586 from generation to generation. 175 00:07:56,689 --> 00:07:59,034 -Between 1958 and 2008, 176 00:07:59,137 --> 00:08:03,965 they made 400 billion bricks of Lego, 177 00:08:04,068 --> 00:08:07,793 which means 10 people can actually make Lego towers 178 00:08:07,896 --> 00:08:11,965 that are 40 billion pieces from here to the moon. 179 00:08:13,344 --> 00:08:16,275 Legos recently released their largest set 180 00:08:16,379 --> 00:08:20,137 to date, the Lego Art World Map. 181 00:08:20,241 --> 00:08:24,448 With over 11,600 pieces, 182 00:08:24,551 --> 00:08:27,103 it's 2,500 more pieces 183 00:08:27,206 --> 00:08:31,793 than their previously largest set, the Architect Colosseum. 184 00:08:33,068 --> 00:08:37,034 One of the largest Lego structures ever built is 185 00:08:37,137 --> 00:08:41,413 a full scale Legos Star Wars X-Wing Fighter model. 186 00:08:41,517 --> 00:08:47,034 It took 32 builders more than 17,000 hours 187 00:08:47,137 --> 00:08:50,413 to put together over five million Lego bricks. 188 00:08:50,517 --> 00:08:53,206 That's close to two years. 189 00:08:53,310 --> 00:08:57,758 This life-sized replica is 42 times the size 190 00:08:57,862 --> 00:09:02,000 and weighs than 45,000 pounds. 191 00:09:02,103 --> 00:09:05,793 That's more than some actual fighter jets weigh. 192 00:09:05,896 --> 00:09:10,068 From Lego roller coaster sets to Lego space shuttles, 193 00:09:10,172 --> 00:09:13,172 there is an entire universe to re-imagine. 194 00:09:13,275 --> 00:09:16,448 And there's another classic toy that can make us believe 195 00:09:16,551 --> 00:09:20,586 we are our own heroes of the battlefield. 196 00:09:26,344 --> 00:09:29,551 Little plastic soldiers have existed since the late 1930s 197 00:09:29,655 --> 00:09:30,586 and allowed kids to feel 198 00:09:30,689 --> 00:09:33,551 like they were their own World War II heroes, 199 00:09:33,655 --> 00:09:35,034 defeating the enemy 200 00:09:36,275 --> 00:09:38,724 and conquering make-believe battlefields. 201 00:09:40,137 --> 00:09:43,068 -I'm Jeff Imel and I'm the president of BMC Toys. 202 00:09:43,172 --> 00:09:45,068 We make new toys from old molds 203 00:09:45,172 --> 00:09:47,413 and bring them to a whole new generation to enjoy. 204 00:09:47,517 --> 00:09:48,931 Little green army men were inducted 205 00:09:49,034 --> 00:09:52,068 into the National Toy Hall of Fame in 2014. 206 00:09:52,172 --> 00:09:53,862 If you say little green army men, 207 00:09:53,965 --> 00:09:55,586 everybody knows what you're talking about. 208 00:09:55,689 --> 00:09:58,241 It's just become a ubiquitous part of childhood 209 00:09:58,344 --> 00:09:59,724 and our pop culture. 210 00:09:59,827 --> 00:10:01,413 In the 1990s, 211 00:10:01,517 --> 00:10:05,896 BMC Toys acquired molds from the 50s and 60s 212 00:10:06,000 --> 00:10:10,068 to produce these historic plastic army sets. 213 00:10:10,172 --> 00:10:14,517 BMC Toys then teamed up with Northeast Plastics 214 00:10:14,620 --> 00:10:17,310 to operate the mid century molds. 215 00:10:17,413 --> 00:10:19,793 -Everything that you're seeing on the shelf right now 216 00:10:19,896 --> 00:10:24,241 is going to be original dyes made for army figures, 217 00:10:24,344 --> 00:10:26,068 vehicles, things of that nature 218 00:10:26,172 --> 00:10:29,413 from the 50s, 60s, and a little bit of the 70s. 219 00:10:29,517 --> 00:10:31,689 The molds are owned by BMC Toys. 220 00:10:31,793 --> 00:10:34,758 They have over 70 molds with us currently. 221 00:10:34,862 --> 00:10:37,586 And it's still here, living and breathing and functioning, 222 00:10:37,689 --> 00:10:38,896 is pretty impressive, you know. 223 00:10:39,000 --> 00:10:40,241 They were making stuff back then 224 00:10:40,344 --> 00:10:42,689 that really stood the test of time. 225 00:10:42,793 --> 00:10:44,448 This is the injection molding departments. 226 00:10:44,551 --> 00:10:47,241 This is where we're manufacturing the plastic parts. 227 00:10:47,344 --> 00:10:51,896 We run over 70 molds of different army configurations, 228 00:10:52,000 --> 00:10:55,413 20, 30,000 shots of this a year. 229 00:10:55,517 --> 00:10:57,586 But those molds from the mid century 230 00:10:57,689 --> 00:11:00,931 never included plastic army women. 231 00:11:01,034 --> 00:11:06,000 That is, until Jeff Imel and BMC Toys decided to do it 232 00:11:06,448 --> 00:11:07,827 in 2020. 233 00:11:07,931 --> 00:11:09,965 -Soon after I began selling plastic army men, 234 00:11:10,068 --> 00:11:11,655 I got a letter from a little girl saying, 235 00:11:11,758 --> 00:11:14,137 "Hey, why don't we make girl army men?" 236 00:11:14,241 --> 00:11:16,137 -About 18 months later, 237 00:11:16,241 --> 00:11:19,517 BMC Toys released a new line of army women, 238 00:11:19,620 --> 00:11:21,482 featuring a female captain 239 00:11:21,586 --> 00:11:23,482 holding a handgun and binoculars, 240 00:11:23,586 --> 00:11:26,310 a kneeling female soldier calling in an airstrike, 241 00:11:26,413 --> 00:11:28,137 among 30 other poses. 242 00:11:28,241 --> 00:11:31,241 They come in three colors, classic army green, 243 00:11:31,344 --> 00:11:33,241 tan, and pink. 244 00:11:36,000 --> 00:11:38,965 Classic toys, like little plastic soldiers, 245 00:11:39,068 --> 00:11:42,482 are not gender specific or era specific. 246 00:11:42,586 --> 00:11:45,896 Every new generation of kids inspires a love 247 00:11:46,000 --> 00:11:47,482 of classic toys. 248 00:11:47,586 --> 00:11:50,620 Some are so popular, they have their very own day, 249 00:11:50,724 --> 00:11:52,310 like Play-Doh. 250 00:11:52,413 --> 00:11:54,655 Every year on September 16th, 251 00:11:54,758 --> 00:11:57,413 Americans celebrate this classic toy 252 00:11:57,517 --> 00:12:00,862 that has reportedly sold upwards of four billion cans 253 00:12:00,965 --> 00:12:03,482 since its debut in 1956. 254 00:12:03,586 --> 00:12:06,206 And we're at their manufacturing facilities 255 00:12:06,310 --> 00:12:08,862 in East Longmeadow, Massachusetts. 256 00:12:08,965 --> 00:12:11,379 They're cranking out the colorful dough 257 00:12:11,482 --> 00:12:13,586 to keep up with the continued demand. 258 00:12:13,689 --> 00:12:16,448 All right, how does it go from being made 259 00:12:16,551 --> 00:12:18,379 to coming to our store? 260 00:12:18,482 --> 00:12:20,551 -So shortly, it's going to be coming through our mixer 261 00:12:20,655 --> 00:12:22,034 out onto this first conveyor. 262 00:12:22,137 --> 00:12:24,551 That's where our quality assurance comes into effect. 263 00:12:24,655 --> 00:12:26,034 And they're going to take the temperature on that, 264 00:12:26,137 --> 00:12:28,000 make sure we're hitting the right marks. 265 00:12:28,103 --> 00:12:32,379 -What is the ideal temperature for freshly mixed Play-Doh? 266 00:12:32,482 --> 00:12:34,793 -It's warmer than your average hot shower. 267 00:12:34,896 --> 00:12:35,689 -Why? 268 00:12:35,793 --> 00:12:37,551 -The mixer doesn't bake it, 269 00:12:37,655 --> 00:12:39,689 it's the hot water that makes it go through the process 270 00:12:39,793 --> 00:12:41,379 to turn it into dough. 271 00:12:41,482 --> 00:12:43,862 -So it's residual heat from the hot water. 272 00:12:43,965 --> 00:12:44,620 -Yeah. 273 00:12:44,724 --> 00:12:45,862 Got it. 274 00:12:45,965 --> 00:12:46,862 So as you can see here, 275 00:12:46,965 --> 00:12:47,689 you can see the batch of dough, 276 00:12:47,793 --> 00:12:49,379 the bright blue that we mixed. 277 00:12:49,482 --> 00:12:50,724 -And it's steaming, 278 00:12:50,827 --> 00:12:52,448 I can see the smoke coming off of it. 279 00:12:52,551 --> 00:12:54,034 -Yeah, and that's going to go into our first hopper, 280 00:12:54,137 --> 00:12:55,551 which is our sheeter. 281 00:12:55,655 --> 00:12:56,620 That's where we want to get that steam out of there 282 00:12:56,724 --> 00:12:58,034 and that heat. 283 00:12:58,137 --> 00:13:00,310 The sheeter takes clumps of dough 284 00:13:00,413 --> 00:13:03,448 coming from the mixer and thins them out 285 00:13:03,551 --> 00:13:06,448 into one inch thick sheets to help cool them down. 286 00:13:06,551 --> 00:13:08,413 Yeah, the sheet's going in the funnel. 287 00:13:08,517 --> 00:13:09,275 Then what? 288 00:13:09,379 --> 00:13:10,793 -That's an extruder, 289 00:13:10,896 --> 00:13:12,275 so that's going to push the dough through. 290 00:13:12,379 --> 00:13:14,103 It's kind of like a little wheel in there. 291 00:13:14,206 --> 00:13:15,448 Think of like a mill on the river, 292 00:13:15,551 --> 00:13:17,103 turning and bringing the water around. 293 00:13:17,206 --> 00:13:19,931 So it pushes it through and then a knife cuts it 294 00:13:20,034 --> 00:13:22,275 and it turns into a little four ounce slug. 295 00:13:22,379 --> 00:13:24,551 Those four ounce chunks of Play-Doh, 296 00:13:24,655 --> 00:13:28,275 a perfect amount for young imaginative hands, 297 00:13:28,379 --> 00:13:30,448 then need to be canned. 298 00:13:30,551 --> 00:13:31,758 -So that's where all our cups are going 299 00:13:31,862 --> 00:13:33,310 to meet the dough right now. 300 00:13:36,034 --> 00:13:38,448 -Amazing, amazing. 301 00:13:38,551 --> 00:13:39,931 Now we're meeting the cans, the dough, 302 00:13:40,034 --> 00:13:42,620 and the lid to make that full can of dough. 303 00:13:42,724 --> 00:13:45,206 But the lids are loaded by hand, right? 304 00:13:45,310 --> 00:13:46,448 Yep. 305 00:13:46,551 --> 00:13:48,103 -So if you take some Play-Doh home 306 00:13:48,206 --> 00:13:51,275 and it's not getting everywhere and you put it away, 307 00:13:51,379 --> 00:13:53,448 that lid, courtesy of Gavin. 308 00:13:53,551 --> 00:13:55,344 So thank him, America. 309 00:13:57,206 --> 00:13:58,034 -Do it. 310 00:14:01,241 --> 00:14:05,379 And for taking this selfie, he gave me a surprise gift. 311 00:14:06,689 --> 00:14:08,103 It's still warm. 312 00:14:08,206 --> 00:14:09,344 It's still warm! 313 00:14:09,448 --> 00:14:12,482 It almost makes it more, more gooey and pliable. 314 00:14:12,586 --> 00:14:14,517 That is amazing. 315 00:14:14,620 --> 00:14:19,034 This was flour and pigment and salt 316 00:14:19,137 --> 00:14:24,000 and cornstarch just moments ago, right up there with Troy, 317 00:14:24,103 --> 00:14:26,517 and now I can do anything with it. 318 00:14:26,620 --> 00:14:28,448 Once they're filled and capped, 319 00:14:28,551 --> 00:14:32,344 these cans of Play-Doh magic are sent through machines 320 00:14:32,448 --> 00:14:35,689 that check that they each weigh the standard four ounces 321 00:14:35,793 --> 00:14:38,551 and that they don't contain any metal. 322 00:14:38,655 --> 00:14:40,620 Cans are set onto a pallet 323 00:14:40,724 --> 00:14:45,517 and need to wait 24 hours to undergo another QC check 324 00:14:45,620 --> 00:14:48,172 to make sure they're chemically stable 325 00:14:48,275 --> 00:14:53,448 and meet the food grade nontoxic standard. 326 00:14:53,551 --> 00:14:56,241 After that, it's time to divide the cans into sleeves, 327 00:14:56,344 --> 00:15:00,172 joining various color varieties into an assortment 328 00:15:00,275 --> 00:15:02,793 of bold and vibrant colors. 329 00:15:04,275 --> 00:15:05,724 -Once we have all three of those sleeves, 330 00:15:05,827 --> 00:15:07,103 we have a couple of robots, 331 00:15:07,206 --> 00:15:10,241 we call them the Three Stooges, Larry, Curly, and Moe. 332 00:15:10,344 --> 00:15:13,241 These Stooges are no joke. 333 00:15:13,344 --> 00:15:15,758 Larry and Curly work to pick up the sleeves of Play-Doh 334 00:15:15,862 --> 00:15:18,896 and place them on the conveyor to feed Moe, 335 00:15:19,000 --> 00:15:20,896 who puts them into cartons. 336 00:15:21,000 --> 00:15:21,896 When we first started, 337 00:15:22,000 --> 00:15:22,655 it felt like they were knocking heads 338 00:15:22,758 --> 00:15:23,448 and that's why we started joking 339 00:15:23,551 --> 00:15:25,241 about having the Three Stooges. 340 00:15:25,344 --> 00:15:26,551 They're acting up all the time. 341 00:15:26,655 --> 00:15:27,896 -I love it. 342 00:15:28,000 --> 00:15:30,413 In recent years, Play-Doh sales are reported 343 00:15:30,517 --> 00:15:33,724 to have increased 20% per year. 344 00:15:33,827 --> 00:15:35,586 To meet that rising demand, 345 00:15:35,689 --> 00:15:39,068 there are several Play-Doh factories around the globe. 346 00:15:39,172 --> 00:15:41,413 At this factory, one batch 347 00:15:41,517 --> 00:15:46,068 of their average 108,000 cans a day 348 00:15:46,172 --> 00:15:47,586 have now been packed 349 00:15:47,689 --> 00:15:49,793 and are ready to ship to retail stores. 350 00:15:51,206 --> 00:15:54,758 But not all the Play-Doh made here ends up with consumers. 351 00:15:54,862 --> 00:15:58,413 Misfit chunks that don't meet Hasbro's standards 352 00:15:58,517 --> 00:16:02,517 are tossed out and you'll never guess their fate. 353 00:16:06,965 --> 00:16:07,965 No, what? 354 00:16:08,068 --> 00:16:10,206 So now why is this in here? 355 00:16:10,310 --> 00:16:12,275 -Well, so this one was from our weigh scale. 356 00:16:12,379 --> 00:16:14,655 This one was probably only 2 1/2, maybe three ounces, 357 00:16:14,758 --> 00:16:16,206 so it didn't hit our specifications. 358 00:16:16,310 --> 00:16:18,172 So we can't go and just put that back in the hopper 359 00:16:18,275 --> 00:16:19,068 and re-run that. 360 00:16:19,172 --> 00:16:19,965 Right. 361 00:16:20,068 --> 00:16:21,000 -We go to a renewables company 362 00:16:21,103 --> 00:16:23,344 and they'll create renewable energy from it. 363 00:16:23,448 --> 00:16:24,620 - Is that right? - Yup. 364 00:16:24,724 --> 00:16:28,137 Looking down at this glorious, colorful mass of Play-Doh, 365 00:16:28,241 --> 00:16:32,413 there's one thing I must do before I say goodbye. 366 00:16:32,517 --> 00:16:34,448 I'm glad I didn't wear a watch today. 367 00:16:43,172 --> 00:16:46,551 This is every bit as awesome as I thought it would be! 368 00:16:50,034 --> 00:16:50,896 Yes. 369 00:16:54,586 --> 00:16:55,620 Oh. 370 00:16:55,724 --> 00:16:56,931 -Like a kid in a candy shop. 371 00:16:57,034 --> 00:16:58,689 -Just one souvenir. 372 00:16:58,793 --> 00:17:00,206 -We'll get you a bucket to go. 373 00:17:00,310 --> 00:17:01,689 - That's all I need. - Yeah? 374 00:17:02,862 --> 00:17:06,206 -Classic toys like Play-Doh are blank canvases 375 00:17:06,310 --> 00:17:10,655 for the imagination to create infinite possibilities. 376 00:17:11,724 --> 00:17:15,137 But some classic toys have only one objective, 377 00:17:15,241 --> 00:17:17,448 to score big. 378 00:17:17,551 --> 00:17:19,689 The pinball machine. 379 00:17:19,793 --> 00:17:21,413 Over the last decade or so, 380 00:17:21,517 --> 00:17:24,448 interest in this classic toy has skyrocketed 381 00:17:24,551 --> 00:17:28,862 with a growing number of players and competitions worldwide. 382 00:17:28,965 --> 00:17:30,931 And while the demand rises, 383 00:17:31,034 --> 00:17:35,310 there is still only one manufacturer 384 00:17:35,413 --> 00:17:37,344 that stands high above the rest. 385 00:17:46,793 --> 00:17:49,137 Now, while versions of pinball have existed 386 00:17:49,241 --> 00:17:53,620 since Ulysses S. Grant was President in the 1870s, 387 00:17:53,724 --> 00:17:57,896 today Stern is the world's oldest and largest manufacturer 388 00:17:58,000 --> 00:18:00,862 of arcade quality pinball machines. 389 00:18:00,965 --> 00:18:02,275 And in recent years, 390 00:18:02,379 --> 00:18:07,448 Stern's revenue has seen year over year growth of up to 40%. 391 00:18:09,034 --> 00:18:12,172 Here at their 110,000 square foot facility, 392 00:18:12,275 --> 00:18:14,344 they do it all, from designing the game 393 00:18:14,448 --> 00:18:16,689 to play testing the final product. 394 00:18:16,793 --> 00:18:19,758 Each of these machines is a work of art. 395 00:18:19,862 --> 00:18:21,275 So to find out how they've managed 396 00:18:21,379 --> 00:18:24,931 to marry cutting-edge technology with nostalgia and fun, 397 00:18:25,034 --> 00:18:28,931 I'm going to talk to the founder and CEO himself, 398 00:18:29,034 --> 00:18:32,068 Gary Stern, to find out how they have become 399 00:18:32,172 --> 00:18:33,758 the pinball wizards. 400 00:18:34,931 --> 00:18:36,896 -My father started as a game operator 401 00:18:37,000 --> 00:18:42,000 in the 30s in Philadelphia, and in 1947, he came to Chicago. 402 00:18:42,827 --> 00:18:44,034 For four decades, 403 00:18:44,137 --> 00:18:47,206 the Stern family worked with another famous pinball maker, 404 00:18:47,310 --> 00:18:48,931 the Williams Company. 405 00:18:50,310 --> 00:18:54,758 And in 1986, Stern branched off into their own company, 406 00:18:55,965 --> 00:18:58,689 which Gary continues to run to this day. 407 00:19:01,344 --> 00:19:05,379 -Pinball machines became extremely popular in the 1930s. 408 00:19:05,482 --> 00:19:07,068 -The pinball machines were being made in Chicago. 409 00:19:07,172 --> 00:19:10,034 About 140 different companies were manufacturing these 410 00:19:10,137 --> 00:19:12,000 and they eventually got associated with 411 00:19:12,103 --> 00:19:13,172 the Chicago Mafia. 412 00:19:13,275 --> 00:19:15,275 Part of the issue was that they'd spit out payouts 413 00:19:15,379 --> 00:19:17,000 for the highest scoring players, 414 00:19:17,103 --> 00:19:19,275 and so it was considered gambling. 415 00:19:22,517 --> 00:19:27,068 -In the 1940s in the US, people started to be worried 416 00:19:27,172 --> 00:19:29,172 about children playing pinball. 417 00:19:29,275 --> 00:19:32,724 And Fiorello LaGuardia in New York declaimed 418 00:19:32,827 --> 00:19:35,241 against the robbing of schoolchildren's' pocket money 419 00:19:35,344 --> 00:19:38,448 that should be used for buying lunch was going to pinball, 420 00:19:38,551 --> 00:19:39,827 so they were banned. 421 00:19:39,931 --> 00:19:42,931 The bans on pinball didn't stop people 422 00:19:43,034 --> 00:19:44,241 from playing. 423 00:19:44,344 --> 00:19:45,724 Much like prohibition, 424 00:19:45,827 --> 00:19:49,137 speakeasy type play areas were established underground 425 00:19:49,241 --> 00:19:51,137 for pinball to continue. 426 00:19:51,241 --> 00:19:53,275 -The ban that kept pinball machines underground 427 00:19:53,379 --> 00:19:57,724 was finally lifted in 1976 when an expert pinballer 428 00:19:57,827 --> 00:19:59,517 by the name of Roger Sharp, 429 00:19:59,620 --> 00:20:01,896 in front of the entire New York City Council, 430 00:20:02,000 --> 00:20:04,482 Sharp pulled the plunger on a pinball machine 431 00:20:04,586 --> 00:20:06,000 and pointed down the middle lane. 432 00:20:06,103 --> 00:20:08,344 He said that because there was skill involved, 433 00:20:08,448 --> 00:20:09,655 he knew that he could get the ball 434 00:20:09,758 --> 00:20:12,275 to go down the middle lane. 435 00:20:12,379 --> 00:20:14,068 -He hit it on the first time 436 00:20:14,172 --> 00:20:16,068 and after that it was a six-O vote 437 00:20:16,172 --> 00:20:18,620 and pinball machines were legal again. 438 00:20:18,724 --> 00:20:21,241 -So that's really the one pinball game 439 00:20:21,344 --> 00:20:23,172 that made the industry possible today. 440 00:20:23,275 --> 00:20:25,137 And long after that saving, 441 00:20:25,241 --> 00:20:29,137 the demand for this classic toy continues to rise. 442 00:20:29,241 --> 00:20:31,551 New machines from Stern can run a tab 443 00:20:31,655 --> 00:20:35,689 between four and $10,000. 444 00:20:35,793 --> 00:20:38,206 They're using some of the latest technology 445 00:20:38,310 --> 00:20:40,620 to keep the fun of this classic toy 446 00:20:40,724 --> 00:20:43,206 both challenging and nostalgic. 447 00:20:45,103 --> 00:20:48,620 To make a pinball machine, Stern starts here, 448 00:20:48,724 --> 00:20:52,172 with a piece of wood, the play field. 449 00:20:52,275 --> 00:20:55,758 Stern veteran Kenny will show us how it's done. 450 00:20:55,862 --> 00:20:58,551 -Basically we start with a two by four piece of plywood. 451 00:20:58,655 --> 00:21:00,965 We take it over to our CNC machines 452 00:21:01,068 --> 00:21:04,206 that are, you know, programmed, and this is the output. 453 00:21:04,310 --> 00:21:06,068 -So this thing makes every cut 454 00:21:06,172 --> 00:21:08,551 that will be on the play field in one pass? 455 00:21:08,655 --> 00:21:10,862 -Your ramps, your ball guides, 456 00:21:10,965 --> 00:21:12,896 light fixtures, or your inserts. 457 00:21:13,000 --> 00:21:15,965 My holes are off a little bit, it's never gonna work. 458 00:21:16,068 --> 00:21:20,000 -I see, so you have to treat these two by four pieces 459 00:21:20,103 --> 00:21:22,862 of plywood with the utmost precision. 460 00:21:22,965 --> 00:21:24,413 -Absolutely. 461 00:21:24,517 --> 00:21:26,655 If the slightest angle or hole is off 462 00:21:26,758 --> 00:21:30,310 during this process, the entire gameplay experience 463 00:21:30,413 --> 00:21:33,655 and assembly could be compromised. 464 00:21:33,758 --> 00:21:37,862 After a board has been precisely cut and sanded smooth, 465 00:21:37,965 --> 00:21:40,310 the inserts are installed. 466 00:21:40,413 --> 00:21:43,344 These are the colored coverings that illuminate 467 00:21:43,448 --> 00:21:46,655 once the lights have been connected under the board. 468 00:21:46,758 --> 00:21:49,000 -This is a play field that we routed over there, 469 00:21:49,103 --> 00:21:51,206 cleaned up all smooth and ready to be inserted. 470 00:21:51,310 --> 00:21:54,172 These here are the inserts that we use. 471 00:21:54,275 --> 00:21:58,482 -Well, those orange and those red look virtually the same. 472 00:21:58,586 --> 00:22:00,206 How do you tell which is which? 473 00:22:00,310 --> 00:22:02,413 -Actually they use a light table that we have over here 474 00:22:02,517 --> 00:22:03,724 for inspecting the boards. 475 00:22:03,827 --> 00:22:05,275 Wow. 476 00:22:05,379 --> 00:22:08,758 These color inserts are what flash and light up, 477 00:22:08,862 --> 00:22:13,000 hinting to the player where to aim and how to score big. 478 00:22:13,103 --> 00:22:15,413 But the flashing lights are also the thing 479 00:22:15,517 --> 00:22:18,965 that attract a person to insert the coin. 480 00:22:19,068 --> 00:22:22,724 But not all classic toys require flashing lights 481 00:22:22,827 --> 00:22:24,275 to be entertaining. 482 00:22:24,379 --> 00:22:27,862 Some are just as amusing and just as classic 483 00:22:27,965 --> 00:22:31,482 using only one long metal wire. 484 00:22:36,206 --> 00:22:37,655 Classic toys often do not need batteries 485 00:22:37,758 --> 00:22:41,931 or bells and whistles to tantalize young or old minds. 486 00:22:42,034 --> 00:22:44,965 In fact, there's one toy that has been around 487 00:22:45,068 --> 00:22:49,793 for over 75 years with over 300 million sold. 488 00:22:49,896 --> 00:22:52,551 And it's only made up of one part. 489 00:23:00,241 --> 00:23:01,758 -This is where we make the Slinky, 490 00:23:01,862 --> 00:23:04,344 along with the Shrinky Dinks, and the spinwheels. 491 00:23:05,620 --> 00:23:07,275 We still use some of the older equipment 492 00:23:07,379 --> 00:23:09,517 we used back in 1945. 493 00:23:09,620 --> 00:23:10,931 Let me show you around. 494 00:23:14,241 --> 00:23:16,068 This is our spool of wire. 495 00:23:16,482 --> 00:23:18,413 They put 1,600 pounds on a spool, 496 00:23:18,517 --> 00:23:21,620 which makes approximately 3,200 Slinkys. 497 00:23:21,724 --> 00:23:24,551 At Slinky's sole manufacturing facility, 498 00:23:24,655 --> 00:23:29,689 they're making approximately 25 to 30,000 Slinkys daily. 499 00:23:30,482 --> 00:23:31,413 -The yearly production is probably close 500 00:23:31,517 --> 00:23:32,862 to around two million. 501 00:23:32,965 --> 00:23:34,551 After we set the spool in place, 502 00:23:34,655 --> 00:23:36,413 the wire's fed up through the machine 503 00:23:36,517 --> 00:23:38,275 and then right through the straightener. 504 00:23:38,379 --> 00:23:40,379 Then it goes up to the flattening mill, 505 00:23:40,482 --> 00:23:42,068 which is where the magic happens 506 00:23:43,137 --> 00:23:44,724 and that's where we give it its coil. 507 00:23:44,827 --> 00:23:45,931 -There's a lot of classic toys 508 00:23:46,034 --> 00:23:48,068 that were born completely by accident. 509 00:23:48,172 --> 00:23:49,931 Slinky is one of them. 510 00:23:50,034 --> 00:23:51,551 -Richard James was in the Navy 511 00:23:51,655 --> 00:23:53,655 and he had springs on a table, 512 00:23:53,758 --> 00:23:56,034 which were designed to keep equipment from breaking. 513 00:23:56,137 --> 00:23:58,896 Well, one of those springs fell off the table 514 00:23:59,000 --> 00:24:01,137 and then it just like dropped down onto a book 515 00:24:01,241 --> 00:24:02,344 and then onto the floor. 516 00:24:02,448 --> 00:24:03,793 And he thought, that's pretty amazing. 517 00:24:03,896 --> 00:24:06,275 By the 1945 holiday season, 518 00:24:06,379 --> 00:24:10,344 Slinky was introduced at Gimbels department store. 519 00:24:10,448 --> 00:24:11,655 -When it debuted at the 520 00:24:11,758 --> 00:24:13,103 department store in Philadelphia, 521 00:24:13,206 --> 00:24:14,758 it was a huge hit. 522 00:24:14,862 --> 00:24:15,931 They sold 400 units, 523 00:24:16,034 --> 00:24:19,103 every one they had in less than 90 minutes. 524 00:24:19,206 --> 00:24:22,931 Back then, a Slinky cost $1, 525 00:24:23,034 --> 00:24:25,482 about $14 in today's value. 526 00:24:26,689 --> 00:24:28,241 -This is where the Slinky gets cut here 527 00:24:28,344 --> 00:24:30,344 into a specific length. 528 00:24:30,448 --> 00:24:32,000 It comes down the strip. 529 00:24:32,103 --> 00:24:34,689 Then the operators put the crimp on it. 530 00:24:34,793 --> 00:24:37,931 The cramp is there for safety reasons. 531 00:24:38,034 --> 00:24:40,413 Once an hour, we pull Slinkys off the belt, 532 00:24:40,517 --> 00:24:41,689 and then we make sure it stands up 533 00:24:41,793 --> 00:24:44,448 and we check the crimp to make sure the crimps are tight. 534 00:24:44,551 --> 00:24:46,896 You stretch it out, it's about eight feet long 535 00:24:47,000 --> 00:24:48,896 and there's 81 feet of wire here. 536 00:24:50,310 --> 00:24:51,931 We have to make sure we hear the sound of the Slinky. 537 00:24:53,689 --> 00:24:55,034 Every hour, 538 00:24:55,137 --> 00:24:58,655 approximately 1,500 Slinkys travel down this conveyor belt 539 00:24:58,758 --> 00:25:00,068 to be boxed. 540 00:25:00,172 --> 00:25:05,482 That means every 2.4 seconds, a Slinky slides into its box. 541 00:25:06,620 --> 00:25:08,689 Along with the classic Slinky, 542 00:25:08,793 --> 00:25:13,517 they also produce the Giant Slinky, which is 30% longer, 543 00:25:13,620 --> 00:25:17,931 the Junior Slinky, which is 25% the size of the classic, 544 00:25:18,034 --> 00:25:21,275 and the neon multicolored Slinky. 545 00:25:21,379 --> 00:25:23,758 They also make that familiar happy face. 546 00:25:23,862 --> 00:25:25,000 -This is Slink. 547 00:25:25,103 --> 00:25:26,689 He's the dog we have in Toy Story. 548 00:25:26,793 --> 00:25:29,344 After his debut, Slink became very popular 549 00:25:29,448 --> 00:25:31,344 and sales went into the millions. 550 00:25:32,448 --> 00:25:35,344 I think the biggest draw towards the Slinky is 551 00:25:35,448 --> 00:25:36,965 it's just an interesting toy. 552 00:25:40,103 --> 00:25:41,551 That was a good one. 553 00:25:42,724 --> 00:25:44,517 While this classic toy maker uses 554 00:25:44,620 --> 00:25:47,103 tens of thousands of miles of wire per year, 555 00:25:47,206 --> 00:25:49,931 the classic pinball machine is jam packed 556 00:25:50,034 --> 00:25:52,655 with a quarter of a mile worth of wire, 557 00:25:52,758 --> 00:25:56,862 hidden underneath each of the artfully designed play fields. 558 00:25:56,965 --> 00:25:58,068 What are these called? 559 00:25:58,172 --> 00:25:59,206 It's a harness of cables. 560 00:25:59,310 --> 00:26:00,862 A harness of cables. 561 00:26:00,965 --> 00:26:04,931 -Yeah, it's roughly 30 to 50 of these per game. 562 00:26:05,034 --> 00:26:08,896 -Is each bundle, each harness, is that for a specific game 563 00:26:09,000 --> 00:26:10,241 or can they be used interchangeably? 564 00:26:10,344 --> 00:26:11,620 No, they're specific games. 565 00:26:11,724 --> 00:26:13,379 -So each time you develop a new game, 566 00:26:13,482 --> 00:26:15,068 this whole process starts all over again. 567 00:26:15,172 --> 00:26:16,931 - Oh, yeah. - Oh my gosh. 568 00:26:17,034 --> 00:26:19,344 -Anywhere from three to 500 lines of wire. 569 00:26:20,827 --> 00:26:23,413 So this particular is a work instructions 570 00:26:23,517 --> 00:26:25,586 for the Avengers back panel. 571 00:26:25,689 --> 00:26:26,931 This is where you start. 572 00:26:27,034 --> 00:26:28,896 And then the numbers correspond 573 00:26:29,000 --> 00:26:31,000 to everything on the board over here. 574 00:26:31,103 --> 00:26:33,137 So it says start at one, which is over here. 575 00:26:33,241 --> 00:26:34,689 So we got the blue and white over here. 576 00:26:34,793 --> 00:26:35,931 - Can I give it a shot? - Yep. 577 00:26:36,034 --> 00:26:38,758 So we've got terminals two, three, and four. 578 00:26:38,862 --> 00:26:40,586 -So it means it has to at least make it around. 579 00:26:40,689 --> 00:26:42,620 -Yes, spin it a couple of times so it stays 580 00:26:42,724 --> 00:26:44,241 and that's good, like two, three times. 581 00:26:44,344 --> 00:26:46,275 And so we have to go to two, 582 00:26:46,379 --> 00:26:50,931 then bring it back down, go to three, bring it back down. 583 00:26:51,034 --> 00:26:52,413 After that, you can use a zip tie gun, 584 00:26:52,517 --> 00:26:54,275 we zip tie the cables together, cut the cables, 585 00:26:54,379 --> 00:26:55,482 and we're good to go. 586 00:26:57,241 --> 00:26:59,068 By using some of the latest technologies 587 00:26:59,172 --> 00:27:02,034 and wiring systems, Stern has been able 588 00:27:02,137 --> 00:27:05,241 to enhance their machines with increasingly more features, 589 00:27:05,344 --> 00:27:09,896 like LCD displays, LED lighting, and new challenges. 590 00:27:11,413 --> 00:27:14,862 But some classic toys are just as entertaining, 591 00:27:14,965 --> 00:27:17,137 requiring not much more than two disks 592 00:27:17,241 --> 00:27:19,206 and a string wrapped around an axle. 593 00:27:19,310 --> 00:27:21,206 -Some of the oldest toys in history 594 00:27:21,310 --> 00:27:22,655 happens to be the yo-yo. 595 00:27:22,758 --> 00:27:27,862 It's the only toy I know of that dates to 500 years BC. 596 00:27:28,689 --> 00:27:30,793 Fast forward to the 1700s, 597 00:27:30,896 --> 00:27:32,517 we have King Louie pictured 598 00:27:32,620 --> 00:27:33,862 playing with a yo-yo. 599 00:27:35,000 --> 00:27:37,896 -The yo-yo of today was brought to the US 600 00:27:38,000 --> 00:27:41,862 by a Filipino immigrant in the 20s, Pedro Flores. 601 00:27:41,965 --> 00:27:44,275 And he was hand carving these things. 602 00:27:44,379 --> 00:27:46,689 -He started peddling his handmade yo-yos 603 00:27:46,793 --> 00:27:49,137 to the kids around the Los Angeles area 604 00:27:49,241 --> 00:27:51,655 and the goal was, is to get his own factory. 605 00:27:51,758 --> 00:27:54,137 And he sold enough yo-yos to the kids 606 00:27:54,241 --> 00:27:55,482 to where he got his factory. 607 00:27:55,586 --> 00:27:58,655 And within one year, he was producing 608 00:27:58,758 --> 00:28:01,862 300,000 yo-yos a day. 609 00:28:01,965 --> 00:28:03,965 And it drew the attention of Donald Duncan. 610 00:28:04,068 --> 00:28:07,551 And so Donald Duncan of the Duncan Toys Company 611 00:28:07,655 --> 00:28:10,103 ended up purchasing the rights to yo-yo. 612 00:28:10,206 --> 00:28:12,620 I mean, back in the day, you know, walking the dog was fun, 613 00:28:12,724 --> 00:28:14,931 but I mean, these guys put five on a single hand. 614 00:28:15,034 --> 00:28:16,620 So, you know, it just goes to show you 615 00:28:16,724 --> 00:28:17,862 the imagination that we have, 616 00:28:17,965 --> 00:28:19,551 and that really relates to the fact 617 00:28:19,655 --> 00:28:21,275 that toys can really help us learn 618 00:28:21,379 --> 00:28:23,344 and we can have fun at the same time. 619 00:28:28,758 --> 00:28:29,862 Classic toys conjure the wistfulness 620 00:28:29,965 --> 00:28:31,931 of some of the happiest days of life. 621 00:28:32,034 --> 00:28:35,206 But a celebration of classic toys wouldn't be complete 622 00:28:35,310 --> 00:28:39,689 without the one that sells 100 units every minute 623 00:28:39,793 --> 00:28:43,137 and more than 55 million per year. 624 00:28:43,241 --> 00:28:44,862 Whether you own one yourself 625 00:28:44,965 --> 00:28:47,206 or just practice experimental make-overs 626 00:28:47,310 --> 00:28:48,931 on one of these models, 627 00:28:49,034 --> 00:28:53,758 Barbie is a legend created by one of the founders of Mattel. 628 00:28:53,862 --> 00:28:56,655 -So, the founder of Barbie is Ruth Handler 629 00:28:56,758 --> 00:28:59,827 and Ruth was inspired by her daughter, Barbara. 630 00:28:59,931 --> 00:29:01,551 She watched her daughter play with paper dolls 631 00:29:01,655 --> 00:29:04,206 and imagined that there would be a more inspirational 632 00:29:04,310 --> 00:29:06,034 or aspirational way for her 633 00:29:06,137 --> 00:29:08,379 to imagine a world of possibilities. 634 00:29:08,482 --> 00:29:11,689 And in 1959, Barbie was born. 635 00:29:16,482 --> 00:29:18,724 Barbie was an instant hit, 636 00:29:18,827 --> 00:29:22,551 selling more than 300,000 dolls in the first year. 637 00:29:22,655 --> 00:29:27,620 The first dolls cost $3 each and clothes cost one to five, 638 00:29:28,793 --> 00:29:30,689 but Barbie of today has come a long way 639 00:29:30,793 --> 00:29:33,103 from the Barbie of 1959. 640 00:29:33,206 --> 00:29:37,965 Over the years, Barbie has held more than 200 occupations. 641 00:29:38,068 --> 00:29:39,862 -Barbie has evolved over the years 642 00:29:39,965 --> 00:29:43,000 the way women have evolved over the years. 643 00:29:43,103 --> 00:29:46,206 She's always a perfect reflection of what's happening 644 00:29:46,310 --> 00:29:48,068 in the time that she's living. 645 00:29:49,310 --> 00:29:51,862 With over 24 different ethnicities, 646 00:29:51,965 --> 00:29:54,896 multiple different hairstyles, body shapes, 647 00:29:55,000 --> 00:29:59,275 and providing choice for girls and boys to play 648 00:29:59,379 --> 00:30:02,068 and inspire and imagine a world of possibilities. 649 00:30:03,482 --> 00:30:06,379 As Barbie continues to endure, 650 00:30:06,482 --> 00:30:10,655 there's another classic toy maker that's just as persistent, 651 00:30:10,758 --> 00:30:14,275 advancing the thrills and delights of the play field, 652 00:30:15,551 --> 00:30:16,758 Stern Pinball. 653 00:30:18,517 --> 00:30:21,413 Before the toys and parts can be assembled 654 00:30:21,517 --> 00:30:25,034 onto a play field, they're inspected here by Andrew 655 00:30:25,137 --> 00:30:26,758 and the quality assurance team 656 00:30:26,862 --> 00:30:29,931 to ensure each one brings the wow factor 657 00:30:30,034 --> 00:30:31,586 that is unique to pinball. 658 00:30:32,827 --> 00:30:35,931 -So this is one of those 3,500 parts that we inspect 659 00:30:36,034 --> 00:30:36,862 for every single game. 660 00:30:36,965 --> 00:30:38,655 -I just recognized this guy. 661 00:30:38,758 --> 00:30:39,689 This is from the Jurassic Park game. 662 00:30:39,793 --> 00:30:41,275 -This is. 663 00:30:41,379 --> 00:30:42,689 So what we're going to look for is cosmetic damage. 664 00:30:42,793 --> 00:30:44,310 And you know, if it's missing paint on the teeth, 665 00:30:44,413 --> 00:30:45,862 that's something that people would notice. 666 00:30:45,965 --> 00:30:47,758 -I never even thought about that. 667 00:30:47,862 --> 00:30:50,000 -And it's the same idea is with these spaceships back here, 668 00:30:50,103 --> 00:30:51,758 if one of the wings is a different shade, 669 00:30:51,862 --> 00:30:53,517 then it's just going to look weird on the game. 670 00:30:53,620 --> 00:30:54,793 -Are you kidding? 671 00:30:54,896 --> 00:30:55,896 -I can say that when you're playing 672 00:30:56,000 --> 00:30:57,413 and you notice a little difference in color, 673 00:30:57,517 --> 00:30:59,034 you never unnotice that. 674 00:30:59,137 --> 00:31:00,517 So the last thing that we want is for someone 675 00:31:00,620 --> 00:31:03,103 to buy a machine from us and see that little scratch. 676 00:31:03,206 --> 00:31:04,413 Then every time they go back to play, 677 00:31:04,517 --> 00:31:05,793 they can't focus on anything else, 678 00:31:05,896 --> 00:31:08,103 even though there are flashing lights. 679 00:31:08,206 --> 00:31:11,275 It's these parts that peak curiosity 680 00:31:11,379 --> 00:31:13,793 and draw people to put the quarter in. 681 00:31:14,793 --> 00:31:16,344 These details are important 682 00:31:16,448 --> 00:31:18,931 because Stern isn't only focusing on making machines 683 00:31:19,034 --> 00:31:21,000 to be housed in dark arcades. 684 00:31:22,482 --> 00:31:26,034 They're manufacturing machines for personal consumption too, 685 00:31:26,137 --> 00:31:30,137 which reportedly encompasses an estimated 45% 686 00:31:30,241 --> 00:31:33,448 of all pinball machine sales in the last two decades. 687 00:31:34,862 --> 00:31:39,000 Stern Pinball manufactures three to seven new titles 688 00:31:39,103 --> 00:31:41,551 or themes of machines annually. 689 00:31:41,655 --> 00:31:43,448 With each new line design, 690 00:31:43,551 --> 00:31:46,413 they're using the newest technological advances 691 00:31:46,517 --> 00:31:49,827 to incorporate new features and challenges. 692 00:31:51,000 --> 00:31:52,827 In order for any of these things to work, 693 00:31:52,931 --> 00:31:57,448 every component needs to be executed exactly as designed, 694 00:31:57,551 --> 00:31:59,620 down to the smallest of holes 695 00:31:59,724 --> 00:32:02,172 where the wires and parts will be attached. 696 00:32:02,275 --> 00:32:04,862 Once a play field is dressed with its graphics, 697 00:32:04,965 --> 00:32:08,000 additional holes are pressed where all the wires 698 00:32:08,103 --> 00:32:10,310 and attachments will be connected. 699 00:32:10,413 --> 00:32:11,896 -Ready to press? 700 00:32:12,000 --> 00:32:13,517 - Let's press this guy. - Let's press this guy. 701 00:32:13,620 --> 00:32:14,068 -Go for it. 702 00:32:19,758 --> 00:32:21,206 -And then you have to remove it. 703 00:32:21,310 --> 00:32:23,172 -Oh, but now I see these little tiny holes. 704 00:32:23,275 --> 00:32:26,000 And that's the guide hole for different screws and? 705 00:32:26,103 --> 00:32:26,793 -Yeah. 706 00:32:26,896 --> 00:32:27,896 After the press, 707 00:32:28,000 --> 00:32:30,206 we're going to have to drill every single one. 708 00:32:30,310 --> 00:32:33,344 -The attention to detail has to now happen on both sides 709 00:32:33,448 --> 00:32:35,724 for it to finally come together as a machine. 710 00:32:37,896 --> 00:32:39,517 Once the connecting holes have been drilled 711 00:32:39,620 --> 00:32:41,862 into the play field, it's moved here, 712 00:32:42,655 --> 00:32:44,172 where the computer systems 713 00:32:44,275 --> 00:32:46,965 and electronic wirings are attached. 714 00:32:47,068 --> 00:32:49,068 I never in a million years thought this is 715 00:32:49,172 --> 00:32:51,931 what the underside of a pinball machine looked like. 716 00:32:53,448 --> 00:32:58,310 This complex entanglement of three to 500 wires 717 00:32:58,413 --> 00:33:00,344 is hidden beneath the play field, 718 00:33:00,448 --> 00:33:04,482 but so exact that game play can be seamless. 719 00:33:04,586 --> 00:33:07,413 With 15 different themes in Stern's current lineup, 720 00:33:07,517 --> 00:33:10,758 Javier and the assembly team are up against the demands 721 00:33:10,862 --> 00:33:14,241 of cranking out thousands of machines per year 722 00:33:14,344 --> 00:33:16,344 with exacting accuracy 723 00:33:16,448 --> 00:33:19,206 so the player can focus on the challenges of the game 724 00:33:19,310 --> 00:33:20,965 and scoring big. 725 00:33:22,827 --> 00:33:25,000 Now that the play field has been confirmed 726 00:33:25,103 --> 00:33:26,827 to operate as designed, 727 00:33:28,827 --> 00:33:32,517 these pinball machines await the gleeful challengers 728 00:33:32,620 --> 00:33:35,068 hoping for high scores. 729 00:33:35,172 --> 00:33:38,931 Across 30 countries and in every American state, 730 00:33:39,034 --> 00:33:42,241 there are reportedly some 6,000 tournament style 731 00:33:42,344 --> 00:33:44,931 pinball competitions held every year. 732 00:33:49,896 --> 00:33:50,931 Classic toys are the ones 733 00:33:51,034 --> 00:33:52,482 that can withstand the test of time 734 00:33:52,586 --> 00:33:55,172 and the rough and tumble of childhood's raucous good times. 735 00:33:55,275 --> 00:33:57,172 And there's one classic toy 736 00:33:57,275 --> 00:34:01,034 that has withstood 12 decades continuously, 737 00:34:01,137 --> 00:34:05,896 taking a child's and adult's wonder to far off places. 738 00:34:09,000 --> 00:34:12,862 Toy trains got their start in Europe in 1860, 739 00:34:12,965 --> 00:34:16,586 but Lionel's realistic model trains caught the eyes of 740 00:34:16,689 --> 00:34:19,827 consumers and set them apart from other toy train makers. 741 00:34:19,931 --> 00:34:23,551 The original Lionel train was made to showcase batteries 742 00:34:23,655 --> 00:34:27,137 in a window display, but it awed the public 743 00:34:27,241 --> 00:34:28,931 and became the focus. 744 00:34:29,034 --> 00:34:32,379 With the public demanding this new high tech train 745 00:34:32,482 --> 00:34:33,689 for their homes, 746 00:34:33,793 --> 00:34:36,758 the Lionel Manufacturing Company was founded 747 00:34:36,862 --> 00:34:39,103 to meet the demand for this new toy. 748 00:34:40,862 --> 00:34:43,827 -You think about controlling an electric toy train 749 00:34:43,931 --> 00:34:47,724 in a home in 1900, when many homes didn't have electricity. 750 00:34:47,827 --> 00:34:49,862 That was highly innovative. 751 00:34:49,965 --> 00:34:52,034 The company experienced rapid growth 752 00:34:52,137 --> 00:34:54,620 over the decades and by the 1950s, 753 00:34:54,724 --> 00:34:59,206 Lionel was the largest toy train manufacturer in the world. 754 00:35:01,758 --> 00:35:03,310 In subsequent decades, 755 00:35:03,413 --> 00:35:06,172 with the rise of computers and video games, 756 00:35:06,275 --> 00:35:10,172 Lionel is working to integrate today's technology 757 00:35:10,275 --> 00:35:12,137 with their toy trains. 758 00:35:12,241 --> 00:35:14,137 -One of the big things we've done is put Bluetooth 759 00:35:14,241 --> 00:35:15,655 in every single locomotive. 760 00:35:15,758 --> 00:35:19,931 So now you can run your locomotive with your phone. 761 00:35:20,034 --> 00:35:20,896 -Go forward. 762 00:35:22,068 --> 00:35:25,655 You're now playing the role of conductor. 763 00:35:25,758 --> 00:35:27,206 All aboard. 764 00:35:27,310 --> 00:35:28,344 All aboard. 765 00:35:31,655 --> 00:35:34,689 As you're a child playing on the floor with your toy train, 766 00:35:34,793 --> 00:35:36,793 you're not in the living room anymore. 767 00:35:36,896 --> 00:35:38,344 You're climbing the mountains. 768 00:35:38,448 --> 00:35:40,310 You're going into grand central station. 769 00:35:40,413 --> 00:35:43,172 You're picking up people and dropping off freight. 770 00:35:44,344 --> 00:35:45,758 -It's truly innovative 771 00:35:45,862 --> 00:35:47,310 when you think about where this all started 772 00:35:47,413 --> 00:35:48,896 back 120 years ago. 773 00:35:51,620 --> 00:35:52,655 To this day, 774 00:35:52,758 --> 00:35:55,931 there are still millions of train enthusiasts. 775 00:35:56,034 --> 00:36:00,206 In fact, Neil Young is such a big fan of model trains 776 00:36:00,310 --> 00:36:03,965 that he was once part owner of Lionel Trains. 777 00:36:04,068 --> 00:36:06,724 And Rod Stewart's model train wouldn't fit 778 00:36:06,827 --> 00:36:08,379 in most living rooms. 779 00:36:08,482 --> 00:36:10,206 His set up includes 780 00:36:10,310 --> 00:36:16,137 an elaborately designed 23 by 120 foot layout 781 00:36:16,241 --> 00:36:20,586 that'll take you back to the 1940s cityscapes of Chicago 782 00:36:20,689 --> 00:36:21,689 to New York. 783 00:36:23,931 --> 00:36:25,137 Back at Stern, 784 00:36:26,482 --> 00:36:29,206 I've been taken into a different world of play 785 00:36:29,310 --> 00:36:31,103 with a different classic toy. 786 00:36:32,827 --> 00:36:35,965 Now that we've seen a pinball machine come together, 787 00:36:37,034 --> 00:36:39,724 it's time I step up to the play field 788 00:36:39,827 --> 00:36:42,689 to see if I can meet the challenge. 789 00:36:43,827 --> 00:36:46,344 In a competitive battle for the highest score, 790 00:36:46,448 --> 00:36:48,655 who will reign supreme? 791 00:36:48,758 --> 00:36:52,724 I, Adam Richman, or one Gary Stern, 792 00:36:52,827 --> 00:36:55,448 owner of one of the most impactful pinball manufacturers 793 00:36:55,551 --> 00:36:57,068 in the world? 794 00:36:57,172 --> 00:36:59,206 -We're going to play for beer. 795 00:36:59,310 --> 00:37:00,034 It'll be great. 796 00:37:00,137 --> 00:37:01,448 I'm twice your age. 797 00:37:01,551 --> 00:37:02,931 -And your name is on the machine. 798 00:37:03,034 --> 00:37:04,620 This is your, you build them. 799 00:37:04,724 --> 00:37:06,275 What are you saying, twice my age? 800 00:37:06,379 --> 00:37:07,551 You're Gary Stern! 801 00:37:07,655 --> 00:37:08,793 I mean, come on. 802 00:37:08,896 --> 00:37:10,103 -Player one, you're up. 803 00:37:10,206 --> 00:37:11,103 It says it right there. 804 00:37:11,206 --> 00:37:13,000 -Yeah, just... 805 00:37:13,758 --> 00:37:15,448 This is embarrassing. 806 00:37:15,551 --> 00:37:16,758 In the last decade or so, 807 00:37:16,862 --> 00:37:19,827 interest in pinball has skyrocketed. 808 00:37:20,896 --> 00:37:23,689 And while Stern's ratio of personal sales 809 00:37:23,793 --> 00:37:28,758 have reportedly increased from 35 to 60% over three years, 810 00:37:30,137 --> 00:37:33,586 most buyers still prefer the coin operation feature anyway. 811 00:37:33,689 --> 00:37:35,758 -Oh, I'm getting, I'm being hustled here. 812 00:37:35,862 --> 00:37:37,655 In search of that authentic 813 00:37:37,758 --> 00:37:41,000 and classic pinball experience. 814 00:37:41,103 --> 00:37:43,172 -You're taking advantage of an old man. 815 00:37:45,172 --> 00:37:46,482 Okay. 816 00:37:46,586 --> 00:37:49,620 Now the pressure's on because I'm old and slow. 817 00:37:49,724 --> 00:37:52,655 It's been a while since I've played this game, let's see. 818 00:37:52,758 --> 00:37:54,000 Oh, I can't see a thing. 819 00:37:55,034 --> 00:37:57,275 The force is strong with this one. 820 00:37:57,379 --> 00:37:59,103 The key to pinball is 821 00:37:59,206 --> 00:38:00,965 controlling the metal ball 822 00:38:01,068 --> 00:38:03,862 that weighs almost half as much as a baseball 823 00:38:03,965 --> 00:38:07,655 against a complex backdrop of obstacles. 824 00:38:07,758 --> 00:38:09,413 -Oh, I didn't pay attention. 825 00:38:09,517 --> 00:38:10,620 I almost missed that. 826 00:38:10,724 --> 00:38:11,758 -Yeah, you didn't pay attention, 827 00:38:11,862 --> 00:38:12,724 you only got a million points that ball. 828 00:38:12,827 --> 00:38:14,965 But to master this craft 829 00:38:15,068 --> 00:38:18,344 of juggling a chaotically careening ball is 830 00:38:18,448 --> 00:38:21,517 to thoroughly enjoy the catching, the aiming, 831 00:38:21,620 --> 00:38:26,000 the scoring, and ultimately the glory of endless fun. 832 00:38:26,103 --> 00:38:27,379 Oh no, no! 833 00:38:28,724 --> 00:38:29,517 Just passed me, I can't believe it. 834 00:38:29,620 --> 00:38:30,965 Look at this score! 835 00:38:32,275 --> 00:38:36,000 To play with this toy is to drift into nostalgia 836 00:38:36,103 --> 00:38:40,655 that can only be created by classic toys. 837 00:38:40,758 --> 00:38:44,655 Oh my God, it is as close as close can be. 838 00:38:44,758 --> 00:38:47,931 I had 7.4 million, he had 7.7. 839 00:38:49,103 --> 00:38:50,517 -Well, thank you very much for the game. 840 00:38:50,620 --> 00:38:51,862 -Honestly, thank you. 841 00:38:51,965 --> 00:38:52,655 -And the beer that I'm about to have. 842 00:38:52,758 --> 00:38:53,862 -Yes, exactly. 843 00:38:53,965 --> 00:38:55,551 If I'm going to be beaten by anybody, 844 00:38:55,655 --> 00:38:57,275 let it be by one of the greats. 845 00:38:59,206 --> 00:39:02,482 Much like these exquisite pinball machines themselves, 846 00:39:02,586 --> 00:39:05,724 underneath the glittering, colorful, fantastical exterior 847 00:39:05,827 --> 00:39:09,172 of any toy lays a whole lot of intricate technology, 848 00:39:09,275 --> 00:39:12,068 incredible engineering, and a whole lot of hard work done 849 00:39:12,172 --> 00:39:14,620 by a whole lot of hardworking people. 850 00:39:14,724 --> 00:39:17,137 Like the toy engineers at Lionel Trains, 851 00:39:17,241 --> 00:39:19,862 who are using the advancements of our generation 852 00:39:19,965 --> 00:39:24,965 to take a 120 year old classic into the 21st century. 853 00:39:25,689 --> 00:39:28,517 Or the collaborative teamup between BMC Toys 854 00:39:28,620 --> 00:39:30,275 and Northeast Plastics, 855 00:39:30,379 --> 00:39:33,482 who are finding new ways to adapt vintage mechanics 856 00:39:33,586 --> 00:39:37,241 so that boys and girls alike can enjoy recreating 857 00:39:37,344 --> 00:39:40,068 their own stories of heroism. 858 00:39:40,172 --> 00:39:42,931 And like the makers of Slinky, 859 00:39:43,034 --> 00:39:46,413 who are continually re-imagining a coil spring 860 00:39:46,517 --> 00:39:48,793 to give it personality and life. 861 00:39:50,034 --> 00:39:52,206 Sure, we all know the value of working hard 862 00:39:52,310 --> 00:39:54,620 and handling our responsibilities, 863 00:39:54,724 --> 00:39:56,344 but it's the stuff that makes us smile 864 00:39:56,448 --> 00:39:58,241 that makes the living worthwhile. 865 00:39:58,344 --> 00:40:02,068 So go out today, make some time to go play. 866 00:40:02,172 --> 00:40:05,103 As for me, I'm going to go buy Gary a beer. 66921

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