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[upbeat music]
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- [Adam] This sweet treat
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is universally loved
the world over,
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comes in every
flavor imaginable,
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contains every toping and
every item imaginable.
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It can be crunchy,
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creamy,
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chewy, gooey,
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even spicy.
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You can spoon it,
you can drink it,
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you can put it in a dish with
all your favorite toppings.
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I have to tell you guys,
this is one of those days
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where I can't believe
I get paid to do this
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because today we're going
to an ice cream factory.
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[upbeat music]
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98% of all US households
have ice cream at home
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at this very moment.
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And in fact, the average
American eats about 23 pounds
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of ice cream per year each.
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The US produces 1.5
billion pounds a year,
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and ice cream is an $11
billion a year industry.
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But ice cream is more
than big business,
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Baskin Robbins,
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Dreyers,
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Carvel,
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Dairy Queen,
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Turkey Hill,
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they're famous brands,
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but they're also part
of treasured memories.
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- [Tom Carvel÷ And year
your Carvel dealer
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makes him loaded with
fudge and nuts,
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and you can get fudgie with
an ocean to serve 20 people.
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[upbeat music]
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- [Adam] And today we will
answer some
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of your most burning
ice-cream questions like,
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where exactly did the
ice cream cone come from?
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How are new ice cream
flavors created,
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and how can I get that job?
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Where, and when can you taste
ice cream at its very best?
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And most importantly,
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that delicious carton of
cookie dough ice cream
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sitting in your
freezer right now,
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we'll discover how it's
made from start to finish.
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I scream for it,
you scream for it,
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but today we get
the inside scoop
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because this is Modern
Marvels' Ice cream.
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[upbeat music]
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[upbeat music]
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- [Adam] Today, I'm gonna start
at the Turkey Hill Dairy.
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It overlooks the
Susquehanna River,
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right here in
Conestoga, Pennsylvania.
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The dairy is a massive
operation that sits on 72 acres
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and they produce over 70
different ice cream varieties.
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Started as a humble
dairy in 1931,
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it has now grown so big that
they produce 25 million gallons
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of ice cream per year.
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And today I am lucky
enough to have a tour
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with this fine fellow,
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who is also the great grandson
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of the founder of Turkey Hill.
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- That's correct.
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[upbeat music]
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- [Adam] Turkey Hill started
making ice cream in 1954,
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using Derek's own great-
grandmother's home recipes.
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And guess what?
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They still use some of his
great-grandmother's recipes
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for Turkey Hill's premium
label ice cream today.
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So your great grandmother
made it by hand in 1954,
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but how are you making
it in the 21st century?
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Will you show me?
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- Absolutely, let's
go check it out.
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- Let's do it, all right.
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- [Adam] Let's go make
some ice cream.
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Today, Turkey Hill is
whipping up a batch
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of chocolate chip cookie dough,
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the number five most popular
ice cream flavor in America.
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Before we get started,
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I need to get kitted out
in some special gear,
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both to protect me,
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and to make sure the
only thing I'm adding
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to the production process
are my brilliant insights.
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- [Derek] So this is the
receiving bay.
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So before we can
make any ice cream,
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we've gotta bring
in some raw milk.
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[upbeat music]
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- [Adam] Whoa, look how
massive this thing is.
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I mean, how much
milk does this hold?
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- This tanker holds
about 6,000 gallons.
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- How many cows
realistically would it take
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to fill something like this?
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- Hundreds.
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Yeah, it takes a lot
of cows, several farms.
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- How many of these
come in every day?
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- We're averaging
about six trucks a day.
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- Wow.
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You know one of those big
concrete mixer trucks,
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holds pretty close to
3000 gallons of concrete.
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If you filled it with ice
cream from Turkey Hill instead,
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you'd need 30 of them a day
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to match Turkey
Hill's daily output
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of 100,000 gallons of ice cream.
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The milk is then offloaded
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to the plants massive
60,000 gallon silos.
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But first let's test this milk,
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to see if it meets Turkey
Hill's high standards.
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- Top of the world mom.
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- [Mikey] Well, this is where
it's all....
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- [Adam] Where does it hook to?
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- [Adam] For this, I
get to work with Mikey,
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the processing receiving tech.
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- Oh, y'all hooked up.
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- Make sure you don't jump down.
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- No, no, no.
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The wedgie is so real right now.
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[Mikey laughs]
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- So the first thing we do
is we check the temperature.
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So the range for milk is
from 32 to 40 degrees.
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- Okay
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- There's the milk.
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So we got about
35, that's perfect.
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- [Adam] It's under 40, nice.
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- Now we're gonna
get the sample.
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- Okay, let's do it.
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Check out the master
at work, what a boss!
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This is awesome.
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But they need two samples,
so now it's my turn.
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- Good luck.
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[calm music]
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- Oh I suck, I'm sorry.
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- [Mikey] We want the
sample inside the bag.
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- [Adam] Yeah, yeah, yeah.
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[both laughing]
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All right so now we're
gonna take this to lab,
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and look under a
microscope for bacteria.
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- [Mikey] Bacteria
and antibiotics.
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[upbeat music]
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- [Adam] Antibiotics
are sometimes used
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to treat sick livestock,
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but no antibiotics should
ever make it into the milk
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or ice cream you buy.
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It's the law people.
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- [Mikey] So no antibiotics.
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Bacteria in milk can
make you very sick.
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They don't help
the flavor either.
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This is the new CSI, it's
cream science investigating.
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- All right, so I'm
looking for the colonies,
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right now I don't see any,
I think it's looking good.
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- [Adam] Wow.
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All right, so the next step is
taking it out of that truck?
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- [Mikey] Yep we go hook up the
hose and start it up.
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[calm music]
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- 6,000 gallons of milk will
flow from our tanker truck
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to the massive
storage silos outside,
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ready for us to turn it
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into delicious Turkey
Hill chocolate chip,
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cookie dough, ice cream.
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- Come on, let's go.
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- [Derek] This room right here,
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this is really where we
start to make ice cream.
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But before we start that, I
want you to try these flavors
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of ice cream that we've
got sitting right here.
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They look like vastly
different flavors.
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But they do have
one thing in common,
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and I'd like you to
figure out what it is.
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- So party cake, I'm
gonna take a spoon,
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really dig in there
and get the good stuff.
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It tastes like the essence
of an awesome ice cream cake.
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Black raspberry.
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Wow, okay.
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OG vanilla,
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oh my God, awesome.
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Let's take ice cream
parlor vanilla.
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Okay so for my fellow mint
chocolate chip lovers,
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Oh man.
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[upbeat music]
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Oh man, come on.
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All right.
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So you asked me to discern
what the mint chocolate chip,
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the vanilla, the black
raspberry, and the party cake
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have in common.
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Here it is ready?
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- Lay it on me man.
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the dairy milk isn't lost.
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Feel like there's
milk in my ice cream,
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that's the best way
I can describe it.
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- [Derek] Yeah, absolutely.
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- That's what I'm getting.
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How far off am I?
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- I think you're
like right there,
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and really the thing that ties
all these flavors together
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is they use the same
base ice cream mix.
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- Oh wait.
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Even, I mean,
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could you think of, I mean,
you guys at home,
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could you think of two flavors,
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more different than these two?
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Mint chip and black raspberry.
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And they start with
the exact same base?
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- Exact same base.
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00:09:08,310 --> 00:09:09,724
- [Derek] Let's do it.
- [Adam] Let's do it.
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- [Derek] Okay Adam, I'll let
you select the recipe here.
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- Okay.
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- We'd like to do premium white.
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- And how many gallons
should I enter?
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- 3000.
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- We're gonna make 3000
gallons of ice cream!
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- 3000 gallons of ice cream mix.
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That's 3000 gallons silo,
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is actually gonna yield
about 6,000 gallons
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of finished product,
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because of the fact that
we add air to ice cream,
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as well as other ingredients
such as cookie dough
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and chocolate chips.
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- [Adam] Time to fire
this batch up.
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And sorry to disappoint
all you home confectioners,
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but Turkey Hill keeps all
their ice cream recipes,
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top secret.
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Okay, you can't see
this, this is censored.
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Let's light this candle.
- Woo hoo!
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[machine whirring]
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00:10:01,724 --> 00:10:02,551
- [Adam] Please, after you sir.
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00:10:02,620 --> 00:10:03,551
- [Derek] Oh, all right.
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00:10:03,620 --> 00:10:05,724
- No harness, yay!
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00:10:07,482 --> 00:10:09,551
Hey, are you
looking at my bootie?
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00:10:09,620 --> 00:10:11,896
You know, not my tush, but
my bootie, see.
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00:10:13,137 --> 00:10:14,965
- [Derek] All right.
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00:10:15,068 --> 00:10:15,965
- [Adam] Wow!
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00:10:16,068 --> 00:10:18,965
[machine whirring]
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00:10:20,758 --> 00:10:22,413
- [Derek] At this point, it's
just milk and sugar.
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00:10:22,482 --> 00:10:24,068
So sugars are coming in up here.
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- [Adam] Oh, that is
liquified sugar.
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00:10:27,103 --> 00:10:28,620
This is the
coolest thing ever.
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There's like basically
like a waterfall
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00:10:31,068 --> 00:10:34,034
of sugar coming into
this, it's amazing.
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Ice cream production
today looks very different
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than it did prior
to the 20th century
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when making ice cream took
some serious muscle power.
238
00:10:45,103 --> 00:10:49,620
Back then ice cream makers used
hand cranked freezer buckets
239
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simultaneously freezing their
mixed with ice and rock salt
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00:10:53,413 --> 00:10:55,896
while churning it to
keep it air rated.
241
00:10:57,413 --> 00:11:01,379
Early American ice cream fans
included our founding fathers.
242
00:11:01,482 --> 00:11:05,689
George Washington reportedly
spent $200 on ice cream
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00:11:05,793 --> 00:11:08,275
during the summer of 1790.
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That's about $5,600 today.
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00:11:13,068 --> 00:11:15,448
And you know that Thomas
Jefferson wrote the declaration
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00:11:15,517 --> 00:11:17,137
of independence,
but did you know,
247
00:11:17,206 --> 00:11:20,620
he also wrote one of
America's earliest recipes
248
00:11:20,689 --> 00:11:22,275
for vanilla ice cream?
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00:11:23,379 --> 00:11:26,724
How we serve ice
cream has evolved too.
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00:11:26,827 --> 00:11:29,310
A key turning point
in that story happened
251
00:11:29,379 --> 00:11:32,965
at the 1904 World's
Fair in St. Louis.
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00:11:34,482 --> 00:11:37,827
- Ernest A Hamwi, was a Syrian
vendor who was making zalabia
253
00:11:37,896 --> 00:11:40,344
which are crispy
waffle like pastries.
254
00:11:40,482 --> 00:11:42,689
And right next door, there
was an ice cream vendor.
255
00:11:42,827 --> 00:11:44,896
And people were
buying his waffles,
256
00:11:45,000 --> 00:11:48,137
and then quickly going
over to the ice cream stall
257
00:11:48,206 --> 00:11:50,448
and getting their ice cream.
258
00:11:51,517 --> 00:11:53,862
- That gave Hamwi an idea,
259
00:11:53,965 --> 00:11:56,655
an idea we should still
be thanking him for.
260
00:11:56,724 --> 00:12:00,103
He took one of his waffles,
rolled it into a funnel shape
261
00:12:00,172 --> 00:12:04,379
and Presto, the ice
cream cone was born.
262
00:12:04,448 --> 00:12:07,862
- There are many different
stories about the origin
263
00:12:07,931 --> 00:12:09,862
of the ice cream cone,
264
00:12:09,931 --> 00:12:11,620
but it's the 1904 World's Fair
265
00:12:11,724 --> 00:12:14,275
that really solidifies
it as a popular item
266
00:12:14,379 --> 00:12:17,275
and a vehicle for ice
cream here in America.
267
00:12:17,379 --> 00:12:18,965
[upbeat music]
268
00:12:19,068 --> 00:12:21,413
- [Adam] Today, the
biggest ice cream cone company
269
00:12:21,551 --> 00:12:25,206
in the world is Joy Cone.
270
00:12:25,275 --> 00:12:27,275
At their factory
in Pennsylvania,
271
00:12:27,379 --> 00:12:32,551
they produce an astounding
10 million cones a day.
272
00:12:32,620 --> 00:12:36,793
- I'm David George, I'm the
president and CEO of Joy Cone.
273
00:12:36,896 --> 00:12:41,724
So Joy was started in 1918 by
my grandfather, Albert George.
274
00:12:41,862 --> 00:12:43,862
Albert was a Lebanese immigrant.
275
00:12:44,931 --> 00:12:46,724
The very first oven
was hand operated,
276
00:12:46,862 --> 00:12:49,448
so it was really slow.
277
00:12:49,551 --> 00:12:51,551
My dad took over in 1964,
278
00:12:51,620 --> 00:12:54,724
he came up with the
Joy name for the brand,
279
00:12:54,793 --> 00:12:57,689
and that's when we really
started to see some nice growth.
280
00:12:59,896 --> 00:13:03,586
Today we make almost 3
billion cones a year.
281
00:13:04,689 --> 00:13:06,758
- [Adam] Plant manager,
Tyler Tupper
282
00:13:06,827 --> 00:13:09,862
is a 17 year Joy Cone veteran.
283
00:13:09,965 --> 00:13:13,758
- We make sugar cones,
waffle cones, cade cups,
284
00:13:13,827 --> 00:13:15,586
in many different varieties.
285
00:13:17,000 --> 00:13:21,413
- [Adam] Their 550,000
square foot facility is big,
286
00:13:21,482 --> 00:13:22,275
very big.
287
00:13:23,655 --> 00:13:26,448
Imagine almost 10
football fields,
288
00:13:26,517 --> 00:13:29,275
cranking out ice cream
cones, 24 hours a day,
289
00:13:29,344 --> 00:13:30,586
seven days a week.
290
00:13:32,965 --> 00:13:33,931
[diesel engine revving]
291
00:13:34,000 --> 00:13:37,620
It all starts with a
daily delivery of flour.
292
00:13:37,689 --> 00:13:41,551
Anywhere from eight
to 26 truckloads
293
00:13:41,620 --> 00:13:44,344
arrive every single week.
294
00:13:44,448 --> 00:13:48,103
- Each of the silos holds
about 150,000 pounds of flour.
295
00:13:48,172 --> 00:13:50,586
In total will go through
about 50 million pounds
296
00:13:50,655 --> 00:13:52,241
of flour each year.
297
00:13:52,310 --> 00:13:55,103
[upbeat music]
298
00:13:55,172 --> 00:13:57,448
- [Adam] From here,
the flour flows
299
00:13:57,517 --> 00:13:59,034
into the batter room.
300
00:13:59,827 --> 00:14:00,862
- [Tyler] So the first
ingredient
301
00:14:01,000 --> 00:14:02,689
to be added is the brown sugar.
302
00:14:02,758 --> 00:14:05,931
We use brown sugar because it
makes a much stronger cone,
303
00:14:06,034 --> 00:14:09,034
it's better flavor, and it
gives it it's brown color.
304
00:14:10,206 --> 00:14:12,000
In all we go through
about 7 million pounds
305
00:14:12,068 --> 00:14:14,551
of sugar annually
here in this location.
306
00:14:15,517 --> 00:14:16,862
The water is then added
307
00:14:16,931 --> 00:14:20,965
and then the whole mixture
starts to get mixed together.
308
00:14:21,034 --> 00:14:23,482
- [Adam] Once the batter
is mixed,
309
00:14:23,551 --> 00:14:28,482
it can be pumped out to any
of 71 ovens in the plant.
310
00:14:29,689 --> 00:14:31,034
- The patties go
through the oven.
311
00:14:31,172 --> 00:14:34,379
It's about 350 degrees
in about 90 seconds,
312
00:14:34,517 --> 00:14:37,068
and we make about 6,000 an hour.
313
00:14:37,172 --> 00:14:39,344
At this point, when
the patties come out,
314
00:14:39,413 --> 00:14:41,827
they're very soft and pliable.
315
00:14:41,896 --> 00:14:44,758
The patties are then
fed into a spinner
316
00:14:44,862 --> 00:14:47,137
which wraps the cone
and gives it its form.
317
00:14:48,586 --> 00:14:51,241
- [Adam] At this point,
the cone is at its best,
318
00:14:51,344 --> 00:14:53,034
fresh and warm.
319
00:14:54,172 --> 00:14:56,068
Now it's time to
pack these babies up
320
00:14:56,172 --> 00:14:59,482
and get them headed towards
your scoop of ice cream.
321
00:15:00,862 --> 00:15:01,862
- [Tyler] And the cones are
automatically packaged
322
00:15:01,931 --> 00:15:02,793
into a carton.
323
00:15:03,965 --> 00:15:06,551
And then it goes into an
automated case packer.
324
00:15:09,758 --> 00:15:12,310
It'll remain in the warehouse
until we need it for shipment,
325
00:15:12,413 --> 00:15:14,137
at which point it will
be loaded onto a truck
326
00:15:14,241 --> 00:15:16,206
and could really be shipped
anywhere in the world.
327
00:15:16,275 --> 00:15:17,310
[upbeat music]
328
00:15:17,413 --> 00:15:19,482
- [Adam] Including an
ice cream parlor near you.
329
00:15:19,586 --> 00:15:21,793
If you love your
ice cream on a cone,
330
00:15:21,896 --> 00:15:24,620
chances are you've
had a Joy Cone.
331
00:15:26,137 --> 00:15:29,827
Back at Turkey Hill, it's
time to drop some science
332
00:15:29,931 --> 00:15:32,206
on that ice cream mix
that we just made.
333
00:15:33,758 --> 00:15:35,379
- This baby right here, this
is the pasteurization unit.
334
00:15:35,448 --> 00:15:37,586
We heat the mix up to 180.
335
00:15:37,655 --> 00:15:39,827
We run it through
these holding tubes.
336
00:15:39,931 --> 00:15:41,551
- [Adam] So it holds
it at that temperature.
337
00:15:41,620 --> 00:15:44,413
- Holds it, and it's timed
out to last 30 seconds.
338
00:15:44,482 --> 00:15:47,620
From there we're gonna send
it over to the homogenizer.
339
00:15:47,724 --> 00:15:48,413
- [Adam] Gotcha.
340
00:15:48,482 --> 00:15:49,758
And those are those pistons.
341
00:15:49,827 --> 00:15:52,241
They're actually gonna make
sure that all the particles,
342
00:15:52,310 --> 00:15:54,551
the fat, the actual
milk particles,
343
00:15:54,620 --> 00:15:58,137
the flavoring elements,
everything is the same size.
344
00:15:58,241 --> 00:15:59,758
And that kind of evenness
345
00:15:59,827 --> 00:16:02,517
is what makes that creamy
feeling in your mouth.
346
00:16:02,620 --> 00:16:04,034
And then where does it go?
347
00:16:04,137 --> 00:16:05,862
- So we're gonna drop
it down to 34 degrees,
348
00:16:05,965 --> 00:16:07,689
before we put it
into a holding tank,
349
00:16:07,827 --> 00:16:09,655
and take it down to
ice cream production.
350
00:16:09,724 --> 00:16:10,379
- And the holding tanks
are just over here.
351
00:16:10,482 --> 00:16:11,448
- Right out here, follow me.
352
00:16:11,517 --> 00:16:12,482
- [Adam] Lead on.
353
00:16:15,000 --> 00:16:16,620
Well, they say money
can't buy you love,
354
00:16:16,689 --> 00:16:17,275
but it can buy your ice cream.
355
00:16:20,206 --> 00:16:25,862
In fact, the world spends
about $175 million on ice cream
356
00:16:25,965 --> 00:16:27,448
every single day.
357
00:16:27,517 --> 00:16:28,827
Here at Turkey Hill,
358
00:16:28,896 --> 00:16:31,137
we've got our premium
white mix churning
359
00:16:31,206 --> 00:16:32,965
in these massive vats.
360
00:16:33,034 --> 00:16:35,965
Now it's time to see
how it transforms
361
00:16:36,034 --> 00:16:38,931
into chocolate chip
cookie dough ice cream.
362
00:16:39,000 --> 00:16:40,137
[upbeat music]
363
00:16:40,206 --> 00:16:42,793
- [Derek] This room can
hold about 100,000 gallons.
364
00:16:42,862 --> 00:16:44,137
- So can this room.
365
00:16:44,206 --> 00:16:45,310
[laughs]
366
00:16:45,379 --> 00:16:46,931
- [Adam] Okay so we're actually
gonna get a chance
367
00:16:47,000 --> 00:16:47,620
to try a sample from
these massive tanks.
368
00:16:47,689 --> 00:16:49,793
- [Derek] Sure are.
369
00:16:49,862 --> 00:16:51,965
- [Adam] So this isn't
ice cream yet,
370
00:16:52,034 --> 00:16:54,965
this is just the base.
371
00:16:55,034 --> 00:16:56,827
It hasn't gone through freezing,
372
00:16:56,896 --> 00:17:01,206
and it has no added
flavorings or cookie dough.
373
00:17:01,275 --> 00:17:03,896
I'm very curious to
see how it tastes.
374
00:17:03,965 --> 00:17:05,586
- We're going to take
one of our syringes,
375
00:17:05,689 --> 00:17:07,034
put it in the sample port,
376
00:17:07,103 --> 00:17:08,344
slowly draw out
the ice cream mix.
377
00:17:08,413 --> 00:17:10,034
- [Adam]. Okay.
378
00:17:10,103 --> 00:17:10,862
- [Derek] Oh, look at that.
379
00:17:10,931 --> 00:17:13,551
- [Adam] Oh, wow, look at that.
380
00:17:13,620 --> 00:17:15,862
Okay we carefully withdraw this.
381
00:17:15,931 --> 00:17:16,862
- [Derek] Excellent.
382
00:17:16,931 --> 00:17:18,034
- Okay.
383
00:17:18,103 --> 00:17:21,689
Wow flavored coffee
creamer, eat your heart out.
384
00:17:23,689 --> 00:17:25,689
This is a prodo ice cream.
385
00:17:25,758 --> 00:17:27,689
- It's a special
sauce right there.
386
00:17:27,758 --> 00:17:30,241
[calm music]
387
00:17:32,068 --> 00:17:34,000
- Oh, come on.
388
00:17:35,793 --> 00:17:38,448
It's like the smell
old fashioned vanilla
389
00:17:38,551 --> 00:17:42,689
is the first three
words that came to mind.
390
00:17:42,758 --> 00:17:43,689
It's just amazing.
391
00:17:46,586 --> 00:17:48,103
you will ever have ever.
392
00:17:48,206 --> 00:17:49,413
[upbeat music]
393
00:17:49,551 --> 00:17:52,206
Part of what makes ice cream
mix at this stage so delicious
394
00:17:52,275 --> 00:17:54,172
is how creamy it is,
395
00:17:54,241 --> 00:17:55,344
which reminds me of
another frozen treat
396
00:17:55,413 --> 00:17:58,551
that we all know and love.
397
00:17:58,620 --> 00:18:01,655
We can talk about ice cream
without talking about,
398
00:18:02,482 --> 00:18:04,344
soft serve.
399
00:18:04,448 --> 00:18:09,103
Soft serve has less
milk fat and more air
400
00:18:09,172 --> 00:18:10,931
than hard ice cream.
401
00:18:11,000 --> 00:18:12,793
You can't buy it
at a supermarket
402
00:18:12,862 --> 00:18:16,275
because it takes a special
machine to keep soft serve
403
00:18:16,344 --> 00:18:19,413
at a low but not completely
frozen temperature.
404
00:18:20,689 --> 00:18:23,965
Soft serve wasn't
invented until the 1930s.
405
00:18:24,034 --> 00:18:27,413
And as soon as it was, America
fell in love with it, fast.
406
00:18:30,275 --> 00:18:34,275
By the 1950s, soft serve was
outselling hard ice cream
407
00:18:34,344 --> 00:18:36,931
and estimated 150
million gallons of it
408
00:18:37,000 --> 00:18:40,103
was consumed in 1957 alone.
409
00:18:40,172 --> 00:18:43,103
But here is where it gets
even more interesting.
410
00:18:43,172 --> 00:18:46,275
The origins of soft
serve are hotly debated
411
00:18:46,344 --> 00:18:48,448
and this ice cream battle
royale involves two names
412
00:18:48,517 --> 00:18:53,758
you just may have heard
of, Dairy Queen and Carvel.
413
00:18:53,827 --> 00:18:55,931
Dairy Queen founder,
J.F. McCullough,
414
00:18:56,000 --> 00:18:59,724
first sold ice cream in its
softer pre hardened state
415
00:18:59,793 --> 00:19:00,793
in 1938.
416
00:19:00,862 --> 00:19:05,344
He's sold 1600 servings
of his new product
417
00:19:05,413 --> 00:19:07,551
in less than two hours the
first day he offered it.
418
00:19:08,551 --> 00:19:11,344
But it took several years
419
00:19:11,413 --> 00:19:13,827
before McCullough
perfected a freezer
420
00:19:13,896 --> 00:19:15,689
that reliably
dispense soft serve.
421
00:19:15,758 --> 00:19:20,310
It was actually based off a
machine used for frozen custard,
422
00:19:20,379 --> 00:19:23,689
which is neither ice
cream nor soft serve.
423
00:19:23,758 --> 00:19:25,689
- Frozen custard
by legal definition
424
00:19:25,758 --> 00:19:28,482
has to have 1.4%
or more egg yolk.
425
00:19:28,551 --> 00:19:31,310
People love custard,
426
00:19:31,379 --> 00:19:33,517
because the egg yolk gives
it a more robust texture.
427
00:19:33,586 --> 00:19:37,344
- [Adam] Meanwhile,
Carvel founder, Tom Carvel,
428
00:19:37,413 --> 00:19:39,310
hit upon the idea for soft serve
429
00:19:39,379 --> 00:19:43,137
when his freezer truck
broke down in 1934.
430
00:19:43,206 --> 00:19:46,241
Realizing his product would
soon literally melt away,
431
00:19:46,344 --> 00:19:48,413
Tom quickly started selling
it to anyone and everyone
432
00:19:48,517 --> 00:19:50,482
who stopped by,
and was surprised
433
00:19:50,551 --> 00:19:55,551
to find people loved the melty
softer version of his ice cream.
434
00:19:57,172 --> 00:19:57,862
[upbeat music]
435
00:19:58,000 --> 00:20:01,724
The rest is soft serve history.
436
00:20:01,827 --> 00:20:04,862
[upbeat music]
437
00:20:04,931 --> 00:20:07,310
Today, we're going behind
the curtain at Carvel
438
00:20:07,379 --> 00:20:09,344
in Hackensack, New Jersey.
439
00:20:09,413 --> 00:20:11,551
Since 1974, this
location has been run
440
00:20:11,655 --> 00:20:13,517
by a husband and wife team
441
00:20:13,586 --> 00:20:16,517
who trained under
Tom Carvel himself.
442
00:20:16,586 --> 00:20:19,172
- Hi what can I get for you.
443
00:20:19,241 --> 00:20:21,344
- That customer
walks in the door,
444
00:20:21,413 --> 00:20:23,827
they have a hundred
percent of your attention.
445
00:20:23,896 --> 00:20:25,068
[calm music]
446
00:20:25,172 --> 00:20:28,172
- [Adam] While Tom Sasso
was training under Tom Carvel,
447
00:20:28,241 --> 00:20:30,068
the company's
founder and namesake
448
00:20:30,172 --> 00:20:32,344
was working on a new idea.
449
00:20:32,413 --> 00:20:34,344
Ice cream cakes had
existed in America
450
00:20:34,413 --> 00:20:36,827
since at least the 19th century.
451
00:20:36,896 --> 00:20:39,344
Tom Carvel's
revolutionary concept
452
00:20:39,413 --> 00:20:42,172
was to create themed
ice cream cakes,
453
00:20:42,241 --> 00:20:43,896
using signature ingredients
454
00:20:44,000 --> 00:20:47,689
and then tie them to
particular holidays.
455
00:20:47,758 --> 00:20:51,000
Carvel's most iconic
cake was launched in 1977
456
00:20:51,068 --> 00:20:54,310
to celebrate a whale of
a dad on father's day,
457
00:20:54,379 --> 00:20:55,655
Fudgie the Whale.
458
00:20:55,724 --> 00:20:59,827
His homemade commercials for,
it quickly became a sensation.
459
00:20:59,896 --> 00:21:01,103
- It was Tom's voice.
460
00:21:06,068 --> 00:21:06,965
[upbeat music]
461
00:21:07,068 --> 00:21:09,413
- [Tom Carvel] Fudgie
the Whale is back.
462
00:21:09,482 --> 00:21:12,034
That's a whale of a cake
for a whale of a dad,
463
00:21:12,103 --> 00:21:14,896
at your participating
Carvel ice cream store yup,
464
00:21:14,965 --> 00:21:17,241
and this year your
Carvel dealer makes them loaded
465
00:21:17,310 --> 00:21:19,241
with fudge and nuts.
466
00:21:19,310 --> 00:21:23,344
- We had a line out the
door waiting two hours
467
00:21:23,413 --> 00:21:24,206
for that cake.
468
00:21:25,241 --> 00:21:26,275
[upbeat music]
469
00:21:26,413 --> 00:21:28,724
- [Adam] Today, Anthony
Simione will provide us
470
00:21:28,793 --> 00:21:30,413
with a behind the scenes look
471
00:21:30,482 --> 00:21:32,586
at how the famous Fudgie
the whale cake gets made.
472
00:21:32,655 --> 00:21:37,241
- The crunchies are basically
the offline sauces crackers
473
00:21:37,310 --> 00:21:39,241
broken up in a specific size,
474
00:21:39,310 --> 00:21:42,241
so like this we're
able to spread them
475
00:21:42,310 --> 00:21:44,758
in a layer of our cakes.
476
00:21:44,827 --> 00:21:47,241
- [Adam] Carvel introduced
their flying saucer
477
00:21:47,310 --> 00:21:51,034
ice cream sandwiches
way back in 1951.
478
00:21:51,103 --> 00:21:54,413
They're made with rich
chocolate cookies.
479
00:21:54,482 --> 00:21:57,724
- [Anthony] Brown Bonnet is a
chocolate shell that we use.
480
00:21:57,793 --> 00:22:01,793
What this does is it
coats the crunchies,
481
00:22:01,862 --> 00:22:05,103
it enables the cake
to stay together.
482
00:22:06,034 --> 00:22:08,275
Carvel cakes, Carvel crunchies.
483
00:22:08,344 --> 00:22:10,137
- [Adam] You can't
make an ice cream cake
484
00:22:10,206 --> 00:22:11,241
without ice cream.
485
00:22:14,862 --> 00:22:15,620
to the soft serve machine.
486
00:22:15,689 --> 00:22:19,172
And the secret ingredient is...
487
00:22:20,379 --> 00:22:22,413
...still a secret.
488
00:22:22,482 --> 00:22:23,379
[upbeat music]
489
00:22:23,482 --> 00:22:24,172
- [Anthony] It's a special
formula
490
00:22:24,310 --> 00:22:26,827
that only a few
people know.
491
00:22:26,896 --> 00:22:31,310
So once we take a cold
mold out of the freezer,
492
00:22:31,379 --> 00:22:33,965
what we're gonna do is
we're gonna apply a layer
493
00:22:34,034 --> 00:22:35,620
of vanilla ice
cream into the mold.
494
00:22:38,206 --> 00:22:40,965
We're gonna put a layer
of crunchies in it,
495
00:22:41,034 --> 00:22:44,793
next we're going to put
a layer of chocolate.
496
00:22:47,551 --> 00:22:48,827
- [Adam] After five
hours in the freezer,
497
00:22:48,896 --> 00:22:53,137
Anthony's Fudgie the Whale
cake is ready to be decorated.
498
00:22:53,206 --> 00:22:54,965
- [Anthony] Once we've
added the fudge,
499
00:22:56,172 --> 00:22:59,344
we add that layer of
delicious crunchies.
500
00:22:59,448 --> 00:23:01,551
[upbeat music]
501
00:23:01,620 --> 00:23:05,551
We hear many stories from
customers, why they buy fudgie.
502
00:23:05,620 --> 00:23:08,034
It reminds them of happy times.
503
00:23:08,103 --> 00:23:11,517
They wanna share fudgie
with friends and family,
504
00:23:13,379 --> 00:23:15,344
and there you have
it, Fudgie the Whale.
505
00:23:17,103 --> 00:23:20,172
- Ice cream is almost, Tom, I
think thought of it as a gift.
506
00:23:21,448 --> 00:23:22,689
Even today, our
customers come in,
507
00:23:22,758 --> 00:23:24,689
they're coming in to get happy.
508
00:23:24,758 --> 00:23:26,689
You know, they are escaping back
509
00:23:26,758 --> 00:23:29,448
to when they were 12 years old,
510
00:23:29,551 --> 00:23:32,241
had no problems and
a cone in their hand.
511
00:23:35,620 --> 00:23:38,034
- [Adam] You know you want
it, you know you love it,
512
00:23:38,103 --> 00:23:40,862
you know you can
never get enough.
513
00:23:40,931 --> 00:23:42,724
Ice cream, baby!
514
00:23:42,862 --> 00:23:43,724
So fasten your seat belts,
515
00:23:43,793 --> 00:23:46,689
because we're now
at my favorite stage
516
00:23:46,758 --> 00:23:49,034
of the ice cream making process,
517
00:23:49,103 --> 00:23:52,379
adding the flavors
and inclusions!
518
00:23:52,448 --> 00:23:53,586
Inclusions are like toppings,
519
00:23:53,724 --> 00:23:57,862
but swirled right into
the ice cream itself.
520
00:23:59,241 --> 00:24:02,275
And Turkey Hill Manufacturing
Manager Michelle Finch
521
00:24:02,344 --> 00:24:05,068
wants to put my taste
buds to the test
522
00:24:05,137 --> 00:24:07,482
with some secret samples.
523
00:24:07,620 --> 00:24:09,379
- Let's try the
blue one. [laughs]
524
00:24:09,448 --> 00:24:11,103
- Oh my gosh.
525
00:24:11,172 --> 00:24:12,931
It's like Smurf DNA, right here.
526
00:24:14,344 --> 00:24:18,931
[intriguing music]
527
00:24:19,000 --> 00:24:21,931
It tastes like the icing
on a birthday cake.
528
00:24:22,000 --> 00:24:23,275
- Absolutely correct.
529
00:24:23,344 --> 00:24:25,551
That's the icing that goes
in our party cake ice cream.
530
00:24:25,620 --> 00:24:28,275
- That is crazy!
531
00:24:28,344 --> 00:24:29,275
- Now let's blow your mind.
532
00:24:29,344 --> 00:24:31,413
Let's put one of
those on your spoon.
533
00:24:36,931 --> 00:24:39,586
[Michelle laughs]
534
00:24:42,172 --> 00:24:44,103
- It doesn't make any sense.
535
00:24:44,172 --> 00:24:46,931
It tastes like a cake and icing.
536
00:24:47,000 --> 00:24:48,275
How did you do that?
537
00:24:48,344 --> 00:24:50,758
How did you squeeze a
whole cake into a pebble?
538
00:24:50,827 --> 00:24:52,068
- [Michelle] It's magic.
539
00:24:52,137 --> 00:24:55,448
That's what makes our party
cake ice cream the best.
540
00:24:55,517 --> 00:24:57,000
- Do you ever just mess
around with these things
541
00:24:57,137 --> 00:24:59,793
and just make really delicious
little things to eat?
542
00:24:59,862 --> 00:25:01,344
- [Michelle] Not
typically, but we can.
543
00:25:01,413 --> 00:25:02,655
- All right, so, I'm gonna see.
544
00:25:02,724 --> 00:25:05,000
I'm gonna start off
with some of these.
545
00:25:05,068 --> 00:25:07,689
They look like roasted
salted almonds,
546
00:25:07,758 --> 00:25:10,344
so they'll have a little
bit of a saltiness,
547
00:25:10,482 --> 00:25:11,551
a little bit of
548
00:25:11,689 --> 00:25:13,344
a kinda charred smokiness.
- Do you know what would
549
00:25:13,413 --> 00:25:15,517
be really good on there?
550
00:25:15,586 --> 00:25:16,517
- Let's say it on three. Ready?
551
00:25:16,655 --> 00:25:18,172
One, two, three.
552
00:25:18,241 --> 00:25:19,310
- [Adam & Michelle] Caramel.
553
00:25:20,413 --> 00:25:21,517
- [Adam] Great
minds think alike.
554
00:25:21,586 --> 00:25:23,344
All right, let's get it going.
555
00:25:23,413 --> 00:25:25,344
[anticipatory orchestral music]
556
00:25:25,482 --> 00:25:26,034
[laughing] Okay.
557
00:25:29,896 --> 00:25:33,827
We've done it, here.
558
00:25:33,896 --> 00:25:35,034
We've done it here.
559
00:25:35,172 --> 00:25:37,000
R&D, call me!
560
00:25:37,068 --> 00:25:38,827
Okay. Well, thank you
for letting me do this.
561
00:25:38,896 --> 00:25:40,172
What do we do next?
562
00:25:40,241 --> 00:25:40,862
- [Michelle] We're gonna go
into the production area,
563
00:25:42,724 --> 00:25:46,172
and make cookie dough ice cream.
564
00:25:46,241 --> 00:25:47,482
- Lead on, my lady!
565
00:25:48,517 --> 00:25:51,827
[playful curious music]
566
00:25:52,724 --> 00:25:55,517
- This is exactly where
567
00:25:55,586 --> 00:25:57,655
the mix will come
into the flavor batch!
568
00:25:57,724 --> 00:25:59,862
- [Adam] What's that?
569
00:25:59,931 --> 00:26:01,724
- I'm gonna have you add
the cookie dough flavor!
570
00:26:04,068 --> 00:26:06,034
- Thank you, thank you.
571
00:26:09,793 --> 00:26:11,758
[Michelle laughs]
572
00:26:11,827 --> 00:26:15,551
- [Adam] Our premium white
mix still tastes like vanilla
573
00:26:15,620 --> 00:26:18,275
until we add this.
574
00:26:18,413 --> 00:26:22,241
- [Michelle] That's the
cookie dough ice cream flavor!
575
00:26:22,310 --> 00:26:23,586
- [Adam] That is so awesome.
576
00:26:23,655 --> 00:26:27,413
- And you just made your first
cookie dough ice cream mix.
577
00:26:27,482 --> 00:26:29,586
- I love it, and the
smell is amazing.
578
00:26:29,655 --> 00:26:31,758
Cookie dough is one of the
country's favorite flavors.
579
00:26:31,827 --> 00:26:36,241
In fact, it's hard to find
anyone who doesn't like it!
580
00:26:36,310 --> 00:26:37,724
And you could say the same
for my favorite flavor,
581
00:26:37,793 --> 00:26:40,103
mint chocolate chip,
582
00:26:40,241 --> 00:26:43,241
which, legend has it,
was conceived in 1973
583
00:26:43,310 --> 00:26:44,896
by a British culinary student
584
00:26:44,965 --> 00:26:47,241
who won a contest
to provide ice cream
585
00:26:47,310 --> 00:26:49,275
for Princess Anne's wedding,
586
00:26:49,413 --> 00:26:52,379
or Neapolitan ice cream,
which was brought to America
587
00:26:52,448 --> 00:26:53,931
by immigrants from Naples
588
00:26:54,068 --> 00:26:56,103
in the late 19th century.
589
00:26:57,758 --> 00:27:01,000
But other cultures have even
more variety than we do,
590
00:27:03,034 --> 00:27:04,793
like squid,
591
00:27:04,862 --> 00:27:07,448
cow tongue,
592
00:27:09,034 --> 00:27:10,965
and raw horse flesh.
593
00:27:11,034 --> 00:27:13,793
To be clear, not
just horse flesh,
594
00:27:13,862 --> 00:27:16,793
but raw horse flesh.
595
00:27:18,379 --> 00:27:20,137
You can chase all these flavors
596
00:27:20,206 --> 00:27:22,275
the next time you visit Tokyo.
597
00:27:23,206 --> 00:27:25,000
Not wetting your appetite?
598
00:27:25,068 --> 00:27:28,000
The fact is that coming up
with new ice cream flavors
599
00:27:28,137 --> 00:27:30,620
that appeal to large
swaths of the public
600
00:27:30,689 --> 00:27:32,689
is an art in and of itself.
601
00:27:34,551 --> 00:27:36,655
Welcome to an ice cream shrine
602
00:27:36,724 --> 00:27:39,620
very few have been
blessed to enter.
603
00:27:39,689 --> 00:27:42,655
The Dreyer's Grand Ice
Cream test kitchen,
604
00:27:42,724 --> 00:27:45,103
where new ice cream
flavors are born!
605
00:27:45,827 --> 00:27:48,620
One of the greatest ice
cream flavors of all time,
606
00:27:48,689 --> 00:27:53,137
Rocky Road, was invented
by founders William Dreyer
607
00:27:53,206 --> 00:27:55,103
and Joseph Edy.
608
00:27:55,172 --> 00:27:56,965
Dryer's Grand Ice Cream
609
00:27:57,034 --> 00:28:00,137
has been the company
name since 1948,
610
00:28:00,206 --> 00:28:01,241
but in the eighties,
611
00:28:01,379 --> 00:28:04,034
Dryer's was expanding
east of the Rockies
612
00:28:04,103 --> 00:28:06,379
into markets that
were already selling
613
00:28:06,448 --> 00:28:08,862
Breyers brand ice cream.
614
00:28:10,103 --> 00:28:11,931
They decided to use the
Edy's label in those areas,
615
00:28:12,068 --> 00:28:15,862
so their product wouldn't
be confused with Breyers.
616
00:28:15,931 --> 00:28:18,862
Today, we get a secret glimpse
of the development team
617
00:28:18,931 --> 00:28:22,413
as they test out a new flavor,
618
00:28:22,551 --> 00:28:25,827
one that looks back to
Rocky Road for inspiration.
619
00:28:26,379 --> 00:28:30,206
Dryer and Edy added
marshmallows and chopped walnuts
620
00:28:30,275 --> 00:28:31,862
to chocolate ice cream in 1929,
621
00:28:31,931 --> 00:28:35,379
and called their new
flavor Rocky Road
622
00:28:35,448 --> 00:28:38,206
because America had just fallen
into the great depression,
623
00:28:38,275 --> 00:28:40,241
and had a rocky
road ahead of it.
624
00:28:41,620 --> 00:28:43,862
A big reason for Rocky
Road's enduring popularity
625
00:28:43,931 --> 00:28:45,896
has to do with its texture.
626
00:28:45,965 --> 00:28:50,551
The gooeyness of marshmallows
is a perfect counterpoint
627
00:28:50,689 --> 00:28:52,551
to the crunch of the nuts,
628
00:28:52,620 --> 00:28:54,379
so, taking that as inspiration,
629
00:28:54,448 --> 00:28:57,206
the team uses brownies
to get the gooey texture
630
00:28:57,275 --> 00:28:58,724
similar to marshmallows.
631
00:28:58,862 --> 00:29:00,379
But what about the crunch?
632
00:29:00,448 --> 00:29:03,793
First, they try chocolate rice.
633
00:29:03,862 --> 00:29:05,103
- [Tester] I would
like the crunch a lot.
634
00:29:05,172 --> 00:29:07,482
I'm not personally sold yet
635
00:29:07,620 --> 00:29:10,586
that a rice crunch
goes well with brownie.
636
00:29:10,655 --> 00:29:12,793
- [Adam] Next,
they dried toffee.
637
00:29:12,931 --> 00:29:14,448
- [Agata] Toffee is yummy,
638
00:29:14,517 --> 00:29:17,068
but is it taking away
from the brownie?
639
00:29:17,137 --> 00:29:18,586
- [Tester] Yeah.
640
00:29:18,655 --> 00:29:19,620
What was that material
641
00:29:19,689 --> 00:29:21,586
we looked at a couple
of weeks ago, Agata?
642
00:29:21,655 --> 00:29:22,620
- [Agata] Brownie brittle.
643
00:29:22,689 --> 00:29:23,965
Let me have one of
those mixing bowls.
644
00:29:24,034 --> 00:29:25,931
- [Adam] To find the right
crunch for their new flavor,
645
00:29:26,000 --> 00:29:29,620
the team turns to
brownie brittle!
646
00:29:29,689 --> 00:29:30,931
They mix it in with the
gooey regular brownies,
647
00:29:31,000 --> 00:29:34,310
and also brownie batter.
648
00:29:35,172 --> 00:29:36,448
- [Tester 2] Oh my gosh.
649
00:29:36,517 --> 00:29:37,586
- [Tester] I think this is it!
- [Tester 3] That's so good!
650
00:29:42,103 --> 00:29:44,931
The next step is to
refine the ingredients
651
00:29:45,000 --> 00:29:48,448
and make sure the
new flavor works well
652
00:29:48,517 --> 00:29:50,758
when produced on a larger scale.
653
00:29:50,827 --> 00:29:53,103
- Take the brownies
up just a smidge more.
654
00:29:53,172 --> 00:29:54,448
- [Adam] The development team
655
00:29:54,517 --> 00:29:58,137
will keep working on the new
flavor until it's perfected
656
00:29:58,275 --> 00:30:00,068
and ready for mass production
on the factory floor.
657
00:30:04,344 --> 00:30:05,206
Back at Turkey Hill,
658
00:30:08,172 --> 00:30:10,137
to our cookie dough ice cream.
659
00:30:10,275 --> 00:30:11,137
- You're a pro!
660
00:30:11,275 --> 00:30:13,586
- [Adam] These look
too good not to try!
661
00:30:14,655 --> 00:30:16,275
- Cheers!
- Cheers!
662
00:30:16,344 --> 00:30:18,275
What's different
about the cookie dough
663
00:30:18,344 --> 00:30:19,586
in cookie dough ice cream,
664
00:30:19,655 --> 00:30:21,448
and what do we add next?
665
00:30:24,000 --> 00:30:26,103
Here at the Turkey
Hill ice cream factory,
666
00:30:26,172 --> 00:30:28,103
we just put the
pedal to the metal
667
00:30:28,172 --> 00:30:31,241
and added cookie dough to
our cookie dough ice cream.
668
00:30:34,000 --> 00:30:36,103
It's delicious!
669
00:30:36,172 --> 00:30:37,758
And it has, like, the
same granularity
670
00:30:37,827 --> 00:30:39,448
of real cookie dough!
671
00:30:39,517 --> 00:30:41,586
That's the thing that I love!
672
00:30:41,655 --> 00:30:43,758
It doesn't taste artificial.
673
00:30:43,827 --> 00:30:45,620
You could keep your tequila
674
00:30:45,689 --> 00:30:47,655
to be a cookie dough shooter.
675
00:30:47,793 --> 00:30:50,620
But I'm learning there is a
lot more than just cookie dough
676
00:30:50,689 --> 00:30:52,620
in this cookie dough ice cream.
677
00:30:52,689 --> 00:30:54,448
- [Michelle] So,
that's a liquid chip.
678
00:30:54,517 --> 00:30:55,758
- [Adam] Wait, wait.
679
00:30:55,827 --> 00:30:56,827
Liquid chip?
680
00:30:56,965 --> 00:30:59,758
- Liquid chip.
- Like, liquid chocolate chip?
681
00:30:59,827 --> 00:31:00,620
- Yeah.
682
00:31:00,689 --> 00:31:02,896
When it goes into the ice cream,
683
00:31:03,034 --> 00:31:06,172
it's like a little sheet
going into the ice cream,
684
00:31:06,241 --> 00:31:07,310
and it solidifies.
685
00:31:07,379 --> 00:31:10,482
- Oh, the cold of the
ice cream hardens it!
686
00:31:10,551 --> 00:31:10,655
- Yes.
687
00:31:13,586 --> 00:31:15,344
- They extrude
liquid warm chocolate
688
00:31:15,413 --> 00:31:17,379
into freezing cold ice cream,
689
00:31:17,517 --> 00:31:22,517
it hardens, and it breaks
in the churning process
690
00:31:22,586 --> 00:31:25,827
so you get those
awesome, irregular bits
691
00:31:25,896 --> 00:31:27,000
- [Elizabeth] Slivers!
692
00:31:27,068 --> 00:31:29,172
that are rigid, and
they're a little chewy.
693
00:31:29,241 --> 00:31:32,000
It's like chocolate chip 2.0.
694
00:31:32,724 --> 00:31:33,827
It's amazing!
695
00:31:33,896 --> 00:31:36,827
Liquid chocolate chips, people.
696
00:31:36,896 --> 00:31:38,517
We are living in the future!
697
00:31:38,586 --> 00:31:40,344
Our ice cream batch
is almost ready,
698
00:31:40,413 --> 00:31:44,655
and here is where it
gets loaded into cartons.
699
00:31:45,586 --> 00:31:47,689
And if you follow this pipe,
700
00:31:47,758 --> 00:31:50,517
it goes all the way back to
right where we were standing,
701
00:31:50,586 --> 00:31:53,000
where you see the cookie dough.
702
00:31:53,068 --> 00:31:54,655
The cookie dough balls go in.
703
00:31:55,724 --> 00:31:57,206
There's the chocolate.
704
00:31:58,413 --> 00:32:01,241
So, you have the liquid
chip, the ice cream meet,
705
00:32:01,310 --> 00:32:04,724
that cookie dough meet,
it gets mixed together,
706
00:32:04,793 --> 00:32:05,517
the lids go in here,
707
00:32:08,310 --> 00:32:12,241
and right here is literally
where the rubber meets the road.
708
00:32:12,310 --> 00:32:14,413
Container goes down, and the
ice cream goes right here.
709
00:32:14,482 --> 00:32:17,586
And look how creamy it is!
710
00:32:17,655 --> 00:32:20,241
It's actually
closer to soft serve
711
00:32:20,310 --> 00:32:21,724
than hard scoop ice cream.
712
00:32:23,137 --> 00:32:27,068
I love when ice cream
is this consistency.
713
00:32:27,137 --> 00:32:28,620
There's nothing like
it in the world.
714
00:32:28,758 --> 00:32:30,551
- No, this is the best
way you can get it.
715
00:32:30,620 --> 00:32:31,689
- I agree.
716
00:32:36,172 --> 00:32:40,586
and when I die, I want you to
bury me in one of these tubs.
717
00:32:40,724 --> 00:32:42,586
[upbeat music]
718
00:32:42,655 --> 00:32:44,413
- [Adam] These cartons are
destined for home freezers
719
00:32:44,482 --> 00:32:47,206
all across America,
720
00:32:48,482 --> 00:32:51,241
but before the home freezer
became common in the 1940s,
721
00:32:51,310 --> 00:32:53,793
ice cream was a destination,
722
00:32:54,965 --> 00:32:56,896
and the places where
we enjoyed ice cream
723
00:32:56,965 --> 00:32:58,896
became cultural touchstones,
724
00:32:58,965 --> 00:33:02,103
starting soon after
the revolution in 1776
725
00:33:02,172 --> 00:33:05,482
with the emergence of
the ice cream parlor.
726
00:33:05,551 --> 00:33:09,275
- [Michael] Where ice cream
was particularly popular
727
00:33:10,724 --> 00:33:13,310
in that sort of early
post-revolutionary period
728
00:33:13,379 --> 00:33:16,310
was in these places
called pleasure gardens.
729
00:33:16,379 --> 00:33:19,655
They would specialize in things
like ice cream and lemonade.
730
00:33:19,724 --> 00:33:22,310
It was a relatively
respectable place to go,
731
00:33:22,379 --> 00:33:26,689
versus the bars and the taverns
732
00:33:26,827 --> 00:33:29,827
where no respectable
woman would be seen.
733
00:33:29,965 --> 00:33:32,310
- [Adam] But as the
20th century dawned,
734
00:33:32,379 --> 00:33:35,137
ice cream parlors had
to compete for customers
735
00:33:35,206 --> 00:33:39,137
with a new ice cream
destination, the soda fountain.
736
00:33:39,206 --> 00:33:40,827
The first soda fountains
737
00:33:40,896 --> 00:33:43,827
actually appeared in drug
stores and pharmacies.
738
00:33:43,896 --> 00:33:46,827
They marketed their soft
drinks as health tonics
739
00:33:46,965 --> 00:33:49,827
with ingredients that
truly packed a punch,
740
00:33:49,896 --> 00:33:53,655
like cocaine and the
digestive enzyme, pepsin,
741
00:33:53,724 --> 00:33:56,000
before they expanded
their offerings.
742
00:33:56,068 --> 00:33:58,482
- [Michael] They came up with
various kinds of new ways
743
00:33:58,551 --> 00:34:02,206
of combining soda and ice cream,
744
00:34:02,275 --> 00:34:05,379
so this is where you
get that ice cream float
745
00:34:05,448 --> 00:34:08,068
that became popular
throughout the 20th century.
746
00:34:09,448 --> 00:34:12,034
- [Adam] And with the rise
of prohibition in 1920,
747
00:34:12,103 --> 00:34:15,862
soda fountains' popularity
exploded even more!
748
00:34:15,931 --> 00:34:18,344
You could enjoy an
ice cold Coca-Cola
749
00:34:18,413 --> 00:34:20,241
or Hires' root beer float
750
00:34:20,379 --> 00:34:24,724
at more than 100,000 soda
fountains across the US.
751
00:34:24,793 --> 00:34:26,206
- [Michael] Once they close
the bars and the taverns,
752
00:34:26,275 --> 00:34:27,724
where are you gonna socialize?
753
00:34:27,793 --> 00:34:29,551
- [Adam] Prohibition
ended in 1933,
754
00:34:29,620 --> 00:34:33,896
and soda fountains have
since waned in popularity,
755
00:34:34,034 --> 00:34:37,379
but the ice cream parlor
remains a top spot
756
00:34:37,448 --> 00:34:41,344
for both high school dates and
family fun two centuries on.
757
00:34:43,896 --> 00:34:46,551
[upbeat music]
758
00:34:46,620 --> 00:34:51,862
We've made or mix,
added our inclusions,
759
00:34:51,931 --> 00:34:54,034
and now we're finally loading up
760
00:34:54,103 --> 00:34:56,379
those iconic Turkey Hill cartons
761
00:34:56,448 --> 00:34:59,896
with our own batch of
cookie dough ice cream.
762
00:35:01,517 --> 00:35:04,103
All right, so, now,
where are they going
763
00:35:04,172 --> 00:35:04,793
once they're filled?
764
00:35:06,344 --> 00:35:07,275
- [Michelle] At this point,
765
00:35:07,344 --> 00:35:09,758
we're gonna take
every container over,
766
00:35:09,827 --> 00:35:14,275
and put the code date on
the bottom of the container.
767
00:35:14,344 --> 00:35:16,758
- [Adam] The code, so, like,
768
00:35:37,137 --> 00:35:38,793
- [Michelle] Then they go
through a metal detector
769
00:35:38,862 --> 00:35:40,068
'cause, of course,
we wanna make sure
770
00:35:40,137 --> 00:35:43,103
that there's no foreign
objects in our ice cream.
771
00:35:43,172 --> 00:35:44,448
- That's a metal detector?
- Yep!
772
00:35:44,517 --> 00:35:48,068
- [Adam] So, we saw
quality control,
773
00:35:48,137 --> 00:35:50,482
even coming from the milk.
774
00:35:50,586 --> 00:35:52,448
But,
775
00:35:52,517 --> 00:35:56,586
even on the way out,
they're getting a date,
776
00:35:56,655 --> 00:35:59,965
a batch number, the
time they were made,
777
00:36:01,241 --> 00:36:03,000
who is the operator,
778
00:36:04,034 --> 00:36:06,827
and then they run
through a metal detector
779
00:36:06,896 --> 00:36:10,689
for even extra added
level of safety.
780
00:36:10,758 --> 00:36:12,827
- [Michelle] So, this
is the best part.
781
00:36:12,896 --> 00:36:14,655
We're gonna taste the ice cream.
782
00:36:14,724 --> 00:36:16,827
- Finally!
783
00:36:16,896 --> 00:36:19,827
Hallelujah!
784
00:36:19,896 --> 00:36:21,344
- So, this is your container.
785
00:36:21,413 --> 00:36:24,137
- [laughing] Oh, my precious.
786
00:36:24,206 --> 00:36:26,827
- So, there's two
parts to this, alright?
787
00:36:26,896 --> 00:36:29,000
One is, we're gonna
dip through it
788
00:36:29,068 --> 00:36:32,344
to just make sure that we've
got cookie dough pieces
789
00:36:32,413 --> 00:36:36,172
and the chocolate chips
all throughout it,
790
00:36:36,241 --> 00:36:39,655
and then, whatever's on
the lid, you can taste.
791
00:36:39,724 --> 00:36:42,172
Hold it like a spoon.
792
00:36:42,241 --> 00:36:43,172
- Oh, you do it like that?
793
00:36:43,241 --> 00:36:46,620
- And we're gonna
dip through that.
794
00:36:46,689 --> 00:36:48,000
- Oh, hell yeah!
795
00:36:52,413 --> 00:36:55,689
- The best scoop of ice
cream you've ever had!
796
00:36:55,758 --> 00:36:58,655
- I can eat it like
this? Right here?
797
00:36:58,724 --> 00:37:02,206
[playful curious music]
798
00:37:09,620 --> 00:37:13,551
[Michelle laughs]
799
00:37:16,965 --> 00:37:18,068
- Good.
800
00:37:18,137 --> 00:37:18,551
- [laughing] It's really good.
801
00:37:18,620 --> 00:37:20,586
Oh my God.
802
00:37:20,655 --> 00:37:24,896
This is unlike any ice cream
you're ever going to have,
803
00:37:24,965 --> 00:37:26,034
'cause you know why?
804
00:37:27,482 --> 00:37:30,413
Before you freeze it, I
think you really taste
805
00:37:30,482 --> 00:37:32,586
the characteristic
of every ingredient.
806
00:37:32,655 --> 00:37:36,896
You taste the cream,
you taste the milk,
807
00:37:36,965 --> 00:37:41,413
you get the little tiny liquid
chips, the cookie dough.
808
00:37:41,482 --> 00:37:44,931
It's a different soft
than the ice cream.
809
00:37:46,482 --> 00:37:48,689
I'm telling you, if you
can go to a creamery,
810
00:37:48,758 --> 00:37:50,758
if you go to Turkey Hill,
811
00:37:50,827 --> 00:37:52,862
it's better than
every soft serve,
812
00:37:52,931 --> 00:37:55,068
it's better than
every hard pack.
813
00:37:55,137 --> 00:37:58,689
I just oh, I want a spoon and
some privacy. That's it.
814
00:37:58,758 --> 00:37:59,724
[Michelle laughs]
815
00:37:59,793 --> 00:38:01,137
- [Adam] Alright.
816
00:38:01,206 --> 00:38:03,137
So, now that goes
to the freezer?
817
00:38:03,206 --> 00:38:05,137
- We'll pack six,
- By 6?
818
00:38:05,206 --> 00:38:06,931
- in a case.
819
00:38:07,000 --> 00:38:09,689
That six pack will then
go into the freezer.
820
00:38:11,862 --> 00:38:14,793
- If you, being nice,
patient, informed,
821
00:38:14,862 --> 00:38:17,793
and letting me do fun
stuff weren't enough,
822
00:38:17,862 --> 00:38:19,275
you gave me a bite of, arguably,
823
00:38:19,344 --> 00:38:21,793
some of the best ice
cream I've ever had
824
00:38:21,862 --> 00:38:23,827
in the coolest way imaginable,
825
00:38:23,896 --> 00:38:26,965
so I'm giving you an air
hug and an elbow bump.
826
00:38:27,034 --> 00:38:29,172
You're so cool, Michelle.
Thank you so much.
827
00:38:29,241 --> 00:38:32,413
I'm gonna go find a treadmill,
and I'ma take some ice cream.
828
00:38:32,482 --> 00:38:35,310
[Michelle laughs]
829
00:38:40,034 --> 00:38:40,965
- [Adam] That's it!
830
00:38:42,724 --> 00:38:45,655
is on its way to a
supermarket near you.
831
00:38:49,034 --> 00:38:50,655
In many ways, the story
of ice cream in America
832
00:38:50,724 --> 00:38:53,517
is like the story
of America itself!
833
00:38:55,034 --> 00:38:57,103
It's been with us from
our earliest days,
834
00:38:57,172 --> 00:39:00,482
and has grown and changed
just as our country has.
835
00:39:00,551 --> 00:39:02,206
Whether in a cake or a cone
836
00:39:02,275 --> 00:39:04,034
or straight off
the factory line,
837
00:39:04,103 --> 00:39:05,655
it was amazing to
see how it's made,
838
00:39:05,724 --> 00:39:07,689
Wow!
839
00:39:07,758 --> 00:39:10,551
And meet the wonderful people
840
00:39:10,620 --> 00:39:13,034
whose work brings
millions of smiles
841
00:39:13,103 --> 00:39:16,862
to ice cream lovers,
like myself, every day.
842
00:39:16,931 --> 00:39:21,000
Now, if I could only decide
which flavor I wanna have next.
843
00:39:22,620 --> 00:39:25,034
Where do you guys keep
the mint chocolate chip?
63741
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