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These are the user uploaded subtitles that are being translated: 1 00:00:03,204 --> 00:00:06,340 The Panama Canal. 2 00:00:06,374 --> 00:00:09,310 It's a marvel of the modern world. 3 00:00:09,343 --> 00:00:12,613 At 50 miles long, 4 00:00:12,646 --> 00:00:15,583 this man-made passage slices through a continent 5 00:00:15,616 --> 00:00:18,552 and unites the Atlantic and Pacific Oceans. 6 00:00:20,388 --> 00:00:23,257 But now, a century after its creation, 7 00:00:23,291 --> 00:00:27,828 the Panama Canal is too small. 8 00:00:27,861 --> 00:00:31,565 A race to expand the canal is on. 9 00:00:35,369 --> 00:00:38,172 MAN 1: With the amount of excavation that we're doing 10 00:00:38,206 --> 00:00:41,242 this is a mega-project. 11 00:00:41,275 --> 00:00:42,643 MAN 2: We are literally re-writing the book 12 00:00:42,676 --> 00:00:44,378 on building lock projects. 13 00:00:44,412 --> 00:00:47,815 MAN 3: The Panama Canal expansion will be a game changer. 14 00:00:47,848 --> 00:00:49,550 WOMAN: I have to see it to believe it. 15 00:00:49,583 --> 00:00:51,685 Well, I actually saw it, and I believe it. 16 00:00:51,719 --> 00:00:54,388 Now, on a special edition of Modern Marvels, 17 00:00:54,422 --> 00:00:58,159 the Panama Canal gets supersized. 18 00:01:09,203 --> 00:01:12,473 ( boat horn blows ) 19 00:01:19,880 --> 00:01:23,784 Every morning, the Panama Canal opens for business. 20 00:01:28,289 --> 00:01:32,260 For over 100 years, this icon of engineering 21 00:01:32,293 --> 00:01:34,495 has operated with little change. 22 00:01:37,831 --> 00:01:39,733 Crowds gather to see 23 00:01:39,767 --> 00:01:41,802 one of the Seven Wonders of the Modern World. 24 00:01:45,239 --> 00:01:46,874 The giant shortcut connecting 25 00:01:46,907 --> 00:01:48,676 the Atlantic and Pacific Oceans 26 00:01:48,709 --> 00:01:51,779 is a crossroad of global trade. 27 00:01:54,948 --> 00:01:56,917 Right now, about three percent of world commerce 28 00:01:56,950 --> 00:01:58,419 comes through the Panama Canal. 29 00:01:58,452 --> 00:02:02,423 We put between 38 and 42 ships per day 30 00:02:02,456 --> 00:02:06,427 and we operate 24 hours, seven days a week. 31 00:02:06,460 --> 00:02:09,430 The ships carry millions of tons of cargo... 32 00:02:10,864 --> 00:02:12,866 everything from cars, 33 00:02:12,900 --> 00:02:14,168 to fuel, 34 00:02:14,202 --> 00:02:15,669 to food. 35 00:02:17,205 --> 00:02:19,273 But as the legendary Panama Canal 36 00:02:19,307 --> 00:02:21,709 turns 100 years old, 37 00:02:21,742 --> 00:02:24,212 it's facing a crisis. 38 00:02:30,784 --> 00:02:34,722 A new breed of giant vessels called post-Panamax 39 00:02:34,755 --> 00:02:38,492 is threatening the future of the Panama Canal. 40 00:02:44,898 --> 00:02:50,771 Post-Panamax container vessels are collosal transporters. 41 00:02:50,804 --> 00:02:54,708 They can carry an astonishing 14,000 containers. 42 00:02:58,779 --> 00:03:02,583 There's just one gigantic problem. 43 00:03:02,616 --> 00:03:06,487 They're too big to fit through the canal. 44 00:03:06,520 --> 00:03:10,424 And that is placing the canal in jeopardy. 45 00:03:10,458 --> 00:03:13,227 MIKE: The larger your vessel is, the more efficient it is. 46 00:03:13,261 --> 00:03:14,795 And post-Panamax ships, 47 00:03:14,828 --> 00:03:16,330 that are the best and most economical, 48 00:03:16,364 --> 00:03:18,332 cannot go through the existing locks. 49 00:03:18,366 --> 00:03:21,835 As the post-Panamax becomes the new standard 50 00:03:21,869 --> 00:03:23,404 for global shipping, 51 00:03:23,437 --> 00:03:25,773 they're bypassing the Panama Canal, 52 00:03:25,806 --> 00:03:29,877 threatening the very livelihood of Panama. 53 00:03:29,910 --> 00:03:32,413 ILYA: The Panama Canal is a big revenue provider 54 00:03:32,446 --> 00:03:34,415 for the country of Panama. 55 00:03:34,448 --> 00:03:37,818 We generate $2 billion a year. 56 00:03:37,851 --> 00:03:41,389 So it can provide for education, for health, for school. 57 00:03:41,422 --> 00:03:43,324 For all the things that governments need to provide. 58 00:03:45,426 --> 00:03:47,995 If trade moves away from the Panama Canal, 59 00:03:48,028 --> 00:03:50,764 it would be a big blow to our country. 60 00:03:50,798 --> 00:03:53,401 We needed to do something dramatic. 61 00:03:53,434 --> 00:03:55,569 We needed to supersize the canal. 62 00:03:58,306 --> 00:04:00,541 To help save the canal, 63 00:04:00,574 --> 00:04:03,544 one of the largest construction projects in history 64 00:04:03,577 --> 00:04:07,348 is underway. 65 00:04:08,916 --> 00:04:14,522 The creation of a supersized Panama Canal. 66 00:04:14,555 --> 00:04:18,592 One big enough to last the next 100 years. 67 00:04:22,363 --> 00:04:24,365 The plan is to build new locks 68 00:04:24,398 --> 00:04:27,034 right next to the original locks. 69 00:04:27,067 --> 00:04:28,969 ILYA: When we were studying this project, 70 00:04:29,002 --> 00:04:31,939 we analyzed, "How about if we just expand the existing canal?" 71 00:04:31,972 --> 00:04:33,707 but that's a revenue provider, 72 00:04:33,741 --> 00:04:35,443 so that's why we decided we need to go 73 00:04:35,476 --> 00:04:36,444 with the third set of locks. 74 00:04:36,477 --> 00:04:38,312 At the Pacific entrance, 75 00:04:38,346 --> 00:04:41,715 they must construct a massive, three-step lock complex 76 00:04:41,749 --> 00:04:44,051 that will raise a post-Panamax ship 77 00:04:44,084 --> 00:04:46,820 up to 90 feet. 78 00:04:46,854 --> 00:04:48,556 Next, they must deepen Lake Gatun, 79 00:04:48,589 --> 00:04:50,591 at the center of the canal, 80 00:04:50,624 --> 00:04:52,493 so bigger vessels can safely cross 81 00:04:52,526 --> 00:04:55,463 the Isthmus of Panama. 82 00:04:55,496 --> 00:04:57,765 And finally, on the Atlantic side, 83 00:04:57,798 --> 00:05:00,801 they have to build another set of locks 84 00:05:00,834 --> 00:05:02,836 to get the ships back down to sea level. 85 00:05:04,104 --> 00:05:06,407 The task is monumental. 86 00:05:06,440 --> 00:05:08,876 Fifty miles of construction and dredging 87 00:05:08,909 --> 00:05:11,612 across a continent. 88 00:05:11,645 --> 00:05:15,849 And it all begins with excavation. 89 00:05:23,156 --> 00:05:24,492 On the Pacific side, 90 00:05:24,525 --> 00:05:26,494 the team is hard at work 91 00:05:26,527 --> 00:05:28,028 clearing a path for the new locks. 92 00:05:28,061 --> 00:05:31,064 They must dig a trench a quarter-mile wide... 93 00:05:33,534 --> 00:05:35,536 14 stories deep, 94 00:05:35,569 --> 00:05:38,005 and a mile long. 95 00:05:38,038 --> 00:05:39,640 Standing in their way: 96 00:05:39,673 --> 00:05:45,413 30 million cubic yards of dense basalt rock. 97 00:05:45,446 --> 00:05:47,515 CHRIS: Yeah, we've got some hard rock here, for sure. 98 00:05:47,548 --> 00:05:49,450 So, uh, it requires a lot of blasting. 99 00:05:53,421 --> 00:05:55,989 The key, particularly with blasting, 100 00:05:56,023 --> 00:05:58,759 is to not excavate too much material. 101 00:05:58,792 --> 00:06:01,495 So the blasts have to be precisely designed 102 00:06:01,529 --> 00:06:04,998 so that we're not over-excavating material. 103 00:06:05,032 --> 00:06:08,469 Precision blasting requires bore holes to be drilled 104 00:06:08,502 --> 00:06:10,938 to an exact depth. 105 00:06:10,971 --> 00:06:13,140 A demolition team then moves in, 106 00:06:13,173 --> 00:06:15,743 delicately placing the explosives 107 00:06:15,776 --> 00:06:18,712 and connecting the charges to a lead wire. 108 00:06:26,454 --> 00:06:28,789 Once at a safe distance, 109 00:06:28,822 --> 00:06:30,924 the foreman arms the detonator... 110 00:06:33,193 --> 00:06:34,595 waiting for the "all clear," 111 00:06:34,628 --> 00:06:36,196 ( indistinct radio chatter ) 112 00:06:36,229 --> 00:06:38,766 and turns the switch. 113 00:06:48,742 --> 00:06:51,111 With the rock and soil loosened, 114 00:06:51,144 --> 00:06:54,648 it's time to dig it up and carry it out. 115 00:07:04,191 --> 00:07:10,598 The beast of the excavation site is the Terex. 116 00:07:10,631 --> 00:07:15,503 It can devour 60,000 pounds of rock with every scoop. 117 00:07:15,536 --> 00:07:20,007 LUIS: With the amount of excavaction that we're doing here, 118 00:07:20,040 --> 00:07:23,477 it's the size of the Central Park in New York. 119 00:07:23,511 --> 00:07:26,647 This is a mega-project. 120 00:07:26,680 --> 00:07:28,181 To haul out all this dirt, 121 00:07:28,215 --> 00:07:31,485 the excavator loads up heavy-duty mining trucks. 122 00:07:31,519 --> 00:07:35,556 Their oversized wheels help them shoulder tons 123 00:07:35,589 --> 00:07:38,992 and tons of rock. 124 00:07:41,228 --> 00:07:44,131 LUIS: I used to call them the "Fisher Price," 125 00:07:44,164 --> 00:07:45,599 you know? Little trucks. 126 00:07:45,633 --> 00:07:49,703 But, let me tell you, they move a lot of dirt. 127 00:07:51,805 --> 00:07:55,643 When they are finished, the new excavation 128 00:07:55,676 --> 00:07:57,177 will accomplish a feat 129 00:07:57,210 --> 00:08:00,514 similar in scale to the building of the original canal. 130 00:08:04,217 --> 00:08:05,919 Over a hundred years ago, 131 00:08:05,953 --> 00:08:08,155 the original French canal builders 132 00:08:08,188 --> 00:08:11,191 planned to dig a 50-mile, sea-level passage 133 00:08:11,224 --> 00:08:12,793 across Panama. 134 00:08:14,695 --> 00:08:17,030 But their plan failed. 135 00:08:19,232 --> 00:08:25,138 Over 20,000 workers died trying to build that passage. 136 00:08:25,172 --> 00:08:27,541 When America took over the canal, 137 00:08:27,575 --> 00:08:29,810 engineers took a different path. 138 00:08:34,081 --> 00:08:36,216 Instead of digging a trench across Panama, 139 00:08:36,249 --> 00:08:38,786 they flooded the entire middle of the country, 140 00:08:38,819 --> 00:08:43,090 creating Lake Gatun. 141 00:08:43,123 --> 00:08:45,325 And built locks that raised ships 142 00:08:45,358 --> 00:08:47,861 to the higher level of the lake. 143 00:08:50,130 --> 00:08:54,702 In 1914, surmounting seemingly impossible odds, 144 00:08:54,735 --> 00:08:58,606 the Panama Canal opened for business. 145 00:09:02,810 --> 00:09:04,912 Today, on the Atlantic side, 146 00:09:04,945 --> 00:09:07,648 crews are excavating a mile-long trench 147 00:09:07,681 --> 00:09:09,116 for the new locks. 148 00:09:14,187 --> 00:09:17,090 CHRIS: The rock here is much softer than the Pacific side, 149 00:09:17,124 --> 00:09:20,327 so we don't have to do any blasting here at all. 150 00:09:20,360 --> 00:09:22,696 Precision excavators slice through 151 00:09:22,730 --> 00:09:25,298 the Atlantic soil like butter, 152 00:09:25,332 --> 00:09:27,735 digging almost straight down, 153 00:09:27,768 --> 00:09:29,903 creating sheer cliffs in their path. 154 00:09:29,937 --> 00:09:32,372 CHRIS: Some of the steepest cuts that we have here 155 00:09:32,405 --> 00:09:35,776 at the Atlantic site, are over 350-feet high. 156 00:09:35,809 --> 00:09:37,845 And those are near vertical. 157 00:09:44,918 --> 00:09:48,789 But softer rock doesn't mean the job here is any easier. 158 00:09:50,791 --> 00:09:53,193 This region has a seven-month rainy season. 159 00:09:53,226 --> 00:09:56,730 And when the rains mix with the Atlantic soils, 160 00:09:56,764 --> 00:09:59,733 things can get messy. 161 00:09:59,767 --> 00:10:02,235 CHRIS: If it gets wet, it turns to mush, more or less, 162 00:10:02,269 --> 00:10:05,973 and it's a sloppy soup of material. 163 00:10:06,006 --> 00:10:09,376 We've had several machines that have sunk above the axles 164 00:10:09,409 --> 00:10:10,811 in the muck. 165 00:10:14,748 --> 00:10:17,017 Despite these punishing conditions, 166 00:10:17,050 --> 00:10:19,687 crews press on with their mission. 167 00:10:21,288 --> 00:10:23,791 To reach their goal, 168 00:10:23,824 --> 00:10:27,728 men and machine will dig for 9 years. 169 00:10:27,761 --> 00:10:31,264 MIKE: We have an entire army of dump trucks and excavators. 170 00:10:31,298 --> 00:10:33,801 It's a tremendous activity. 171 00:10:35,736 --> 00:10:38,638 But their struggle is only a prelude to the big show. 172 00:10:40,741 --> 00:10:42,710 Once excavation is finished, 173 00:10:42,743 --> 00:10:46,780 massive machines will perform Herculean tasks, 174 00:10:46,814 --> 00:10:49,883 to build the largest set of locks on the planet. 175 00:11:01,228 --> 00:11:05,065 In Panama, the upgrade to the world's biggest shortcut 176 00:11:05,098 --> 00:11:06,767 is underway. 177 00:11:08,335 --> 00:11:10,971 Construction teams are carving a wider passage 178 00:11:11,004 --> 00:11:12,806 across the country 179 00:11:14,441 --> 00:11:18,345 to create a supersized Panama Canal. 180 00:11:23,250 --> 00:11:24,985 In order to complete their mission, 181 00:11:25,018 --> 00:11:27,755 crews must build two lock structures 182 00:11:27,788 --> 00:11:28,956 in each side of the country. 183 00:11:28,989 --> 00:11:32,225 One on the Atlantic and one on the Pacific, 184 00:11:32,259 --> 00:11:36,797 to raise ships from the ocean to Lake Gatun. 185 00:11:36,830 --> 00:11:39,499 But the challenge is monumental. 186 00:11:39,532 --> 00:11:42,870 At a mile long and 10-stories tall, 187 00:11:42,903 --> 00:11:46,373 these are the largest lock structures in the world. 188 00:11:46,406 --> 00:11:48,842 To build this colossus, 189 00:11:48,876 --> 00:11:52,245 they turn to one of the most powerful forces on Earth: 190 00:11:55,983 --> 00:11:59,019 People. 191 00:11:59,052 --> 00:12:02,856 LUIS: Right now, we have about 2,500 people working on the site. 192 00:12:02,890 --> 00:12:06,994 At full capacity, you want to see 4,500 people 193 00:12:07,027 --> 00:12:10,964 working in this place. 194 00:12:10,998 --> 00:12:12,232 This army of builders 195 00:12:12,265 --> 00:12:16,970 raised the locks one foot at a time. 196 00:12:17,004 --> 00:12:19,940 But working at this scale demands a relentless flow 197 00:12:19,973 --> 00:12:22,275 of raw materials. 198 00:12:22,309 --> 00:12:24,411 To get the job done, 199 00:12:24,444 --> 00:12:28,882 workers rely on tower cranes for support. 200 00:12:28,916 --> 00:12:32,152 LUIS: At this moment we have 14 towers working 201 00:12:32,185 --> 00:12:35,488 and giving support to different areas. 202 00:12:35,522 --> 00:12:39,326 The tower cranes can lift concrete, 203 00:12:39,359 --> 00:12:42,129 steel, anything that is heavy, 204 00:12:42,162 --> 00:12:44,965 to 14-stories high. 205 00:12:47,167 --> 00:12:50,838 One of the key elements they move is steel, 206 00:12:50,871 --> 00:12:53,907 the structural core of the lock complex. 207 00:13:00,347 --> 00:13:03,283 LUIS: Right now we're using about 200,000 tons 208 00:13:03,316 --> 00:13:06,019 of reinforcing steel. 209 00:13:06,053 --> 00:13:11,058 With that amount of steel we can build about 18 times 210 00:13:11,091 --> 00:13:14,928 the Eiffel Tower in France. 211 00:13:14,962 --> 00:13:17,030 The forest of steel inside the locks 212 00:13:17,064 --> 00:13:20,067 is the skeleton of the complex. 213 00:13:20,100 --> 00:13:23,303 But before the steel can be installed, it must be shaped. 214 00:13:25,372 --> 00:13:29,009 JOHN: We have a big facility where all the bar is detailed, cut, 215 00:13:29,042 --> 00:13:31,378 and bended, transported in trucks, 216 00:13:31,411 --> 00:13:34,281 and then placed at the site. 217 00:13:34,314 --> 00:13:38,485 But steel has an enemy: 218 00:13:38,518 --> 00:13:40,287 Saltwater. 219 00:13:40,320 --> 00:13:43,023 If saltwater comes into contact with steel, 220 00:13:43,056 --> 00:13:44,391 it will corrode and fail. 221 00:13:44,424 --> 00:13:48,461 A potential catastrophe. 222 00:13:48,495 --> 00:13:51,164 That's where concrete comes in. 223 00:13:51,198 --> 00:13:54,234 Concrete is used to wrap the steel skeleton 224 00:13:54,267 --> 00:13:57,470 in a watertight protective layer. 225 00:13:57,504 --> 00:14:00,173 JOHN: I have been in this field for 25 years 226 00:14:00,207 --> 00:14:03,476 and this is the hardest concrete I have ever worked with. 227 00:14:03,510 --> 00:14:06,479 It is designed to withstand seawater 228 00:14:06,513 --> 00:14:09,917 for a period of a 100 years. 229 00:14:09,950 --> 00:14:11,985 To make enough of this 100-year concrete, 230 00:14:12,019 --> 00:14:15,122 the Panama Canal expansion project, 231 00:14:15,155 --> 00:14:19,993 built a concrete plant right on the job site. 232 00:14:20,027 --> 00:14:21,461 MIKE: There's twice as much concrete 233 00:14:21,494 --> 00:14:23,263 being placed in the Atlantic and Pacific locks 234 00:14:23,296 --> 00:14:27,634 as in the Hoover Dam. It's a tremendous volume. 235 00:14:27,667 --> 00:14:31,071 The process begins at the grinding plant. 236 00:14:31,104 --> 00:14:36,443 Trucks dump freshly excavated rock into the crushing system. 237 00:14:39,146 --> 00:14:42,983 Giant tumblers break down the rock into aggregate, 238 00:14:43,016 --> 00:14:48,121 the first ingredient in the concrete recipe. 239 00:14:48,155 --> 00:14:53,326 Concrete is part aggregate, sand, cement and water. 240 00:14:55,262 --> 00:15:00,033 In concrete making, temperature is key. 241 00:15:00,067 --> 00:15:02,535 It must be kept in the 50 to 60 degree range. 242 00:15:04,337 --> 00:15:06,506 But in the scorching hot climate of Panama, 243 00:15:06,539 --> 00:15:10,243 they need one secret ingredient: 244 00:15:10,277 --> 00:15:13,580 Ice. 245 00:15:13,613 --> 00:15:16,383 Ice keeps the concrete at the right temperature 246 00:15:16,416 --> 00:15:17,951 when it's poured. 247 00:15:17,985 --> 00:15:22,089 But it can only do its job for so long. 248 00:15:22,122 --> 00:15:26,059 LUIS: Whenever we leave the plant, we place the concrete 249 00:15:26,093 --> 00:15:27,460 into the dump trucks. 250 00:15:27,494 --> 00:15:30,463 We need to take the concrete into the pouring site, 251 00:15:30,497 --> 00:15:33,500 we only have 22 minutes. 252 00:15:33,533 --> 00:15:35,168 That's when the race starts. 253 00:15:44,544 --> 00:15:47,414 To ensure the concrete gets to where it's needed, 254 00:15:47,447 --> 00:15:51,084 as fast as possible, an army of specialized 255 00:15:51,118 --> 00:15:54,154 concrete pouring machines stands at the ready. 256 00:15:54,187 --> 00:15:57,690 One of the workhorses of the site is the telebelt. 257 00:15:57,724 --> 00:15:59,559 LUIS: It looks like a fire truck. 258 00:15:59,592 --> 00:16:04,464 The telebelt is just a big truck with a long conveyer belt 259 00:16:04,497 --> 00:16:08,068 that will deliver the concrete into the pouring area. 260 00:16:08,101 --> 00:16:11,338 A steady supply allows the telebelt to dump 261 00:16:11,371 --> 00:16:16,209 over 25,000 gallons of concrete per hour. 262 00:16:16,243 --> 00:16:18,278 Because each pour requires 263 00:16:18,311 --> 00:16:22,082 over half a million gallons of concrete. 264 00:16:22,115 --> 00:16:25,318 For pours at the very top of the locks, 265 00:16:25,352 --> 00:16:29,589 crews turn to a specialized machine called the putzmeister. 266 00:16:29,622 --> 00:16:31,658 LUIS: The putzmeister is a pump 267 00:16:31,691 --> 00:16:36,496 where you can move the arm to reach the hard places 268 00:16:36,529 --> 00:16:39,399 where you're pouring. 269 00:16:39,432 --> 00:16:44,337 The 200 foot arm is controlled by an operator, 270 00:16:44,371 --> 00:16:51,344 guiding the nozzle to exactly the right place. 271 00:16:51,378 --> 00:16:53,213 The critical last step: 272 00:16:53,246 --> 00:16:55,582 construction teams sink industrial vibrators 273 00:16:55,615 --> 00:17:00,120 into the mix, stirring out any air bubbles. 274 00:17:04,591 --> 00:17:06,559 Together, the concrete and steel 275 00:17:06,593 --> 00:17:10,430 create a super strong lock structure. 276 00:17:10,463 --> 00:17:13,500 And that structure has to be extra tough, 277 00:17:13,533 --> 00:17:17,637 because it lies within an earthquake zone. 278 00:17:21,141 --> 00:17:23,310 MIKE: On the Pacific side, 279 00:17:23,343 --> 00:17:26,179 we have faults that are passing within 50 meters 280 00:17:26,213 --> 00:17:28,348 of the third set of locks. 281 00:17:28,381 --> 00:17:33,186 The new locks must withstand a catastrophic 7.1 earthquake. 282 00:17:36,489 --> 00:17:38,658 To withstand these intense forces, 283 00:17:38,691 --> 00:17:42,395 engineers designed the new canal to a higher standard 284 00:17:42,429 --> 00:17:44,464 than ever before. 285 00:17:44,497 --> 00:17:46,466 MIKE: We've used state of the practice techniques 286 00:17:46,499 --> 00:17:49,636 that have been built and developed specifically for this project. 287 00:17:49,669 --> 00:17:51,704 But have general applications throughout the industry. 288 00:17:51,738 --> 00:17:53,706 We are literally rewriting the book 289 00:17:53,740 --> 00:17:57,310 on how to design large lock projects. 290 00:17:57,344 --> 00:17:59,546 The new lock design raises the bar 291 00:17:59,579 --> 00:18:03,216 for the next generation of mega-projects. 292 00:18:03,250 --> 00:18:07,254 But their challenges have just begun. 293 00:18:07,287 --> 00:18:13,326 They still must build the world's biggest gates. 294 00:18:13,360 --> 00:18:15,795 Coming up, on Modern Mar 295 00:18:15,828 --> 00:18:18,398 After years of hard work, 296 00:18:18,431 --> 00:18:21,768 the Panama Canal is showing signs of progress. 297 00:18:21,801 --> 00:18:25,672 Excavation is complete. 298 00:18:25,705 --> 00:18:29,242 And the lock walls are nearly finished. 299 00:18:32,845 --> 00:18:35,548 But the construction team still has to tackle 300 00:18:35,582 --> 00:18:40,153 the most critical piece of the new expansion: The Gates. 301 00:18:48,195 --> 00:18:49,762 We have the very large rolling gates. 302 00:18:49,796 --> 00:18:52,599 Four are currently onsite here at the Atlantic, 303 00:18:52,632 --> 00:18:56,203 twelve more will be coming over the course of the next year. 304 00:18:56,236 --> 00:18:58,738 These gates are like the Swiss Army knives 305 00:18:58,771 --> 00:19:00,507 of the system. 306 00:19:00,540 --> 00:19:02,809 They perform so many different important functions 307 00:19:02,842 --> 00:19:04,344 for the locks. 308 00:19:04,377 --> 00:19:05,812 They open and close the chambers 309 00:19:05,845 --> 00:19:08,715 to allow the passages of the ships. 310 00:19:08,748 --> 00:19:11,751 They must withstand seismic loads. 311 00:19:11,784 --> 00:19:14,187 It's a very active earthquake situation here in Panama. 312 00:19:17,557 --> 00:19:21,494 They also must be able to withstand ship impact. 313 00:19:24,497 --> 00:19:26,633 With all these requirements, 314 00:19:26,666 --> 00:19:31,904 building the tallest gates in the world is a mega challenge. 315 00:19:31,938 --> 00:19:34,674 Half a world away from Panama, 316 00:19:34,707 --> 00:19:37,710 in a town north of Venice, Italy, 317 00:19:37,744 --> 00:19:42,882 master technicians are rising to the challenge. 318 00:19:42,915 --> 00:19:44,684 NICK: The gates are fabricated in a shipyard 319 00:19:44,717 --> 00:19:46,653 because for all intents and purposes 320 00:19:46,686 --> 00:19:50,723 they are designed and built like a large ship. 321 00:19:50,757 --> 00:19:53,860 Workers begin by building the internal superstructure 322 00:19:53,893 --> 00:19:55,628 of the gate. 323 00:19:55,662 --> 00:19:58,531 Starting with steel I-beams for strength. 324 00:19:58,565 --> 00:20:00,900 These open beams are designed to withstand 325 00:20:00,933 --> 00:20:04,837 tremendous water pressure. 326 00:20:04,871 --> 00:20:07,840 Workers then weld the outer plating 327 00:20:07,874 --> 00:20:10,877 to the superstructure, 328 00:20:10,910 --> 00:20:13,012 creating a single module 329 00:20:13,045 --> 00:20:17,750 the size of two large school buses. 330 00:20:17,784 --> 00:20:19,619 The last step: 331 00:20:19,652 --> 00:20:22,955 Gantry cranes stack modules together, 332 00:20:22,989 --> 00:20:28,761 to form a single mega-gate. 333 00:20:42,809 --> 00:20:49,716 A finished gate stands 100 feet tall and weighs 3,000 tons. 334 00:20:49,749 --> 00:20:53,486 SERGI: They are heavy. But they cannot be that heavy for the operation. 335 00:20:53,520 --> 00:20:56,956 So in order to move the gates, we need buoyancy. 336 00:20:56,989 --> 00:20:59,959 In the lower part of the gate, you see a closed area. 337 00:20:59,992 --> 00:21:05,698 Like ships, the gates are hollow with sealed compartments inside, 338 00:21:05,732 --> 00:21:07,534 so they float. 339 00:21:07,567 --> 00:21:10,303 This reduces their operating weight in water. 340 00:21:10,337 --> 00:21:12,772 So they can be quickly opened and closed. 341 00:21:12,805 --> 00:21:18,878 In operation, the real weight of the gates is only 10 percent of the weight in dry conditions. 342 00:21:21,981 --> 00:21:25,952 Now that these colossal gates are finished, it's time to move them. 343 00:21:25,985 --> 00:21:28,855 from Italy to Panama. 344 00:21:28,888 --> 00:21:30,923 Because the gates are so heavy and so unwieldy, 345 00:21:30,957 --> 00:21:34,894 they really can't be lifted conveniently or feasibly with a crane. 346 00:21:34,927 --> 00:21:38,831 And so they have to be handled with these large multi-wheeled vehicles 347 00:21:38,865 --> 00:21:41,901 that carry them from the bottom like a large caterpillar. 348 00:21:49,041 --> 00:21:53,980 Their journey begins on the back of a unique vehicle called an SPMT. 349 00:21:54,013 --> 00:21:57,850 LORE: SPMT stands for "self-propelled modular trailer." 350 00:21:57,884 --> 00:22:02,589 The pieces with the wheels underneath are connected to one engine, 351 00:22:02,622 --> 00:22:05,758 and that can carry more than 5,000 tonnes. 352 00:22:05,792 --> 00:22:10,597 It takes four SPMTs to carry one gate. 353 00:22:10,630 --> 00:22:13,933 Everything is operated by a worker with a joy stick control, 354 00:22:13,966 --> 00:22:17,970 who walks alongside as the giant gates are taken to a waiting barge. 355 00:22:27,780 --> 00:22:29,649 LORE: When the gate is on the barge, 356 00:22:29,682 --> 00:22:31,584 we tow the barge to the next port 357 00:22:31,618 --> 00:22:35,087 where a big heavy transport vessel is moored, 358 00:22:35,121 --> 00:22:38,625 and there we roll over the gate onto the vessel. 359 00:22:38,658 --> 00:22:43,863 At the Port of Trieste, a special vessel is waiting. 360 00:22:43,896 --> 00:22:48,801 There are only five ships in the world capable of transporting the gates. 361 00:22:48,835 --> 00:22:52,071 They are called heavy load, semi-submersible vessels. 362 00:22:55,775 --> 00:22:58,778 Just the simple maneuver of getting it on the vessel, 363 00:22:58,811 --> 00:23:05,785 requires the semi-submersible. It's able to sink itself to get in underneath the gate itself, 364 00:23:05,818 --> 00:23:09,822 and then it raises itself back up to pick up the load of the gate. 365 00:23:09,856 --> 00:23:14,661 Once the four gates are loaded and secured onto the semi-submersible vessel, 366 00:23:14,694 --> 00:23:19,732 the 6,000-mile journey to Panama can begin. 367 00:23:19,766 --> 00:23:21,934 It's the first time in history 368 00:23:21,968 --> 00:23:27,006 that such big and heavy equipment has been sailing the Atlantic Sea. 369 00:23:31,243 --> 00:23:34,614 If you were transiting the gates across the ocean and you hit a storm, 370 00:23:34,647 --> 00:23:38,651 well, the nightmare scenario is that one or more of the gates could topple into the ocean, 371 00:23:38,685 --> 00:23:40,853 or the entire thing could turn over and sink. 372 00:23:44,924 --> 00:23:48,661 Getting the gates across the Atlantic is a daunting task. 373 00:23:50,096 --> 00:23:53,099 But an even tougher one looms ahead: 374 00:23:53,132 --> 00:23:57,203 placing these giants at the bottom of the Panama Canal. 375 00:24:10,149 --> 00:24:13,986 More than a century after the Panama Canal opened for business, 376 00:24:14,020 --> 00:24:16,823 its mega-upgrade is nearing completion. 377 00:24:16,856 --> 00:24:19,926 In the punishing heat of Panama, 378 00:24:19,959 --> 00:24:22,161 construction teams have been working around the clock... 379 00:24:22,194 --> 00:24:26,232 for seven years. 380 00:24:26,265 --> 00:24:31,838 The canal locks: the most complicated pieces of the new upgrade are taking shape. 381 00:24:31,871 --> 00:24:35,842 But there's still one important part of the puzzle left: 382 00:24:35,875 --> 00:24:39,812 installing the jumbo-sized lock gates. 383 00:24:42,782 --> 00:24:47,554 After a month at sea, a shipment of gates has finally arrived from Italy. 384 00:24:47,587 --> 00:24:52,725 SERGI: Here you can see the first four gates, and we need 16 for our project. 385 00:24:52,759 --> 00:24:56,829 Eight in the Atlantic side, eight in the Pacific side. 386 00:24:56,863 --> 00:25:03,670 But getting the gates from the ship into the canal zone poses a new set of challenges. 387 00:25:03,703 --> 00:25:06,539 ( helicopter hovering ) 388 00:25:06,573 --> 00:25:10,810 The 3,000-ton gates were too heavy for the soft Atlantic soil. 389 00:25:10,843 --> 00:25:14,681 Solution? Build a special row for the one-way trip. 390 00:25:14,714 --> 00:25:18,585 NICK: It's basically like an airport runway. 391 00:25:18,618 --> 00:25:22,555 It can carry the weight of the gates when they're being installed, 392 00:25:22,589 --> 00:25:26,225 but it is a temporary work, and so it has to be demolished after the fact. 393 00:25:26,258 --> 00:25:30,262 Workers move the gate along this mile-long highway, 394 00:25:30,296 --> 00:25:32,131 one inch at a time. 395 00:25:34,767 --> 00:25:39,639 After a careful trip, they finally arrive at the lock gate recess, 396 00:25:39,672 --> 00:25:44,811 but maneuvering the gate into its new home will be the trickiest part of the journey. 397 00:25:48,815 --> 00:25:53,219 NICK: The challenge of installing these gates into their designated recess, 398 00:25:53,252 --> 00:25:55,622 is not too dissimilar from trying to move a couch 399 00:25:55,655 --> 00:25:58,891 into your apartment through a narrow doorway. 400 00:25:58,925 --> 00:26:02,995 I think if you get halfway in, you're home, but it's a very tight tolerance. 401 00:26:04,664 --> 00:26:05,798 Inches. 402 00:26:08,935 --> 00:26:12,672 The team depends on the self-propelled modular trailer 403 00:26:12,705 --> 00:26:15,642 to negotiate the hairpin turn. 404 00:26:15,675 --> 00:26:17,777 Its wheels can turn individually, 405 00:26:17,810 --> 00:26:20,246 or all in unison. 406 00:26:20,279 --> 00:26:24,216 NICK: The tight tolerances and the very close quarters make it very difficult, 407 00:26:24,250 --> 00:26:26,619 and it has to be done very carefully and very slowly 408 00:26:26,653 --> 00:26:29,188 in order to ensure that there's no damage to the gates themselves 409 00:26:29,221 --> 00:26:32,158 or to the structures that they're being housed in. 410 00:26:36,428 --> 00:26:41,868 Once the gates are settled into their recesses, it's time to build the drive system. 411 00:26:41,901 --> 00:26:44,170 It will move them. 412 00:26:44,203 --> 00:26:47,206 NICK: There's a large machinery room that sits right behind the gates, 413 00:26:47,239 --> 00:26:49,241 and that's where the motors and the winches, 414 00:26:49,275 --> 00:26:52,879 and the cable equipment that move the gates are housed. 415 00:26:52,912 --> 00:26:56,215 Workers install powerful electric motors. 416 00:26:56,248 --> 00:27:00,419 that will be the engine of the drive system. 417 00:27:00,452 --> 00:27:06,726 Steel rails at the top of the lock walls will guide the gate in and out of the recess. 418 00:27:08,995 --> 00:27:13,700 The drive wagon is lifted onto the rails, 419 00:27:13,733 --> 00:27:17,837 and connected to the gate, readying the system for operation. 420 00:27:17,870 --> 00:27:23,375 NICK: The rolling gates move in and out of the lock chamber. It's a bit like a cable car. 421 00:27:23,409 --> 00:27:30,049 It grabs onto the cable, and then moves back and forth in the recess. 422 00:27:30,082 --> 00:27:36,723 As the gate starts to roll, a wheel at the bottom guides the gate across the lock. 423 00:27:36,756 --> 00:27:40,860 But with so many moving parts, the rolling gates could become 424 00:27:40,893 --> 00:27:43,395 the Achilles heel of the canal system. 425 00:27:46,298 --> 00:27:50,703 The original canal has 750-ton swinging gates. 426 00:27:50,737 --> 00:27:54,440 that open and close like a pair of doors. 427 00:27:54,473 --> 00:27:57,944 These gates, which have operated for 100 years, 428 00:27:57,977 --> 00:27:59,746 are the canal's weak point. 429 00:27:59,779 --> 00:28:01,480 NICK: If the gate gets damaged on the old canal, 430 00:28:01,513 --> 00:28:03,850 they have to basically shut that lane down, 431 00:28:03,883 --> 00:28:07,019 do a complete investigation as to the extent of the damage of the gate, 432 00:28:07,053 --> 00:28:12,391 if it's more serious, they have to schedule it to be removed and taken out of service. 433 00:28:12,424 --> 00:28:14,994 To compensate for the gate's limitations, 434 00:28:15,027 --> 00:28:17,930 the original locks are designed for two lanes of traffic. 435 00:28:17,964 --> 00:28:22,468 If one lane closes, the second lane keeps the canal open. 436 00:28:24,470 --> 00:28:28,107 But the new locks are just one lane, no backup. 437 00:28:28,140 --> 00:28:30,009 NICK: With only a single lane for transit, 438 00:28:30,042 --> 00:28:32,311 if there's any problem with the gate that can't be managed, 439 00:28:32,344 --> 00:28:36,448 then it is down and traffic stops completely. 440 00:28:36,482 --> 00:28:39,485 It's a serious issue. 441 00:28:39,518 --> 00:28:44,991 The challenge is to design a gate system that is completely reliable. 442 00:28:45,024 --> 00:28:50,129 SERGI: All the gate's design concept is to provide easy maintenance. 443 00:28:53,499 --> 00:28:55,868 There are 12 compartments. 444 00:28:55,902 --> 00:28:57,103 It's like a submarine. 445 00:29:03,309 --> 00:29:06,946 In fact, if a ship is impacting the gate, 446 00:29:06,979 --> 00:29:09,015 and water is coming inside the gate, 447 00:29:09,048 --> 00:29:14,320 we still will have enough buoyancy to bring the gate inside the recess. 448 00:29:14,353 --> 00:29:19,959 The giant gate recess doubles as a repair bay for a damaged gate. 449 00:29:19,992 --> 00:29:22,829 Okay, you see over there, like a window? 450 00:29:22,862 --> 00:29:25,965 In this part of the gate, underneath this window, 451 00:29:25,998 --> 00:29:30,002 we will have some structure to support the gate, you need maintentance. 452 00:29:30,036 --> 00:29:31,470 So the gate will come into the recess, 453 00:29:31,503 --> 00:29:36,375 and it will be standing on these four windows. 454 00:29:36,408 --> 00:29:40,913 One safely on its supports, crews can drain the water from the recess, 455 00:29:40,947 --> 00:29:44,116 and begin repairs. 456 00:29:44,150 --> 00:29:49,856 But even with one gate down, canal operations will continue without interruption. 457 00:29:49,889 --> 00:29:54,927 That's because the upgraded canal is being fitted with pairs of gates. 458 00:29:54,961 --> 00:29:58,530 NICK: With the redundant gate system, with two gates in each lock head, 459 00:29:58,564 --> 00:30:02,869 this allows for continuous operation with the other gate. 460 00:30:02,902 --> 00:30:05,404 while vessel operations continue unabated. 461 00:30:05,437 --> 00:30:09,241 The paired gate design is remarkably reliable. 462 00:30:09,275 --> 00:30:12,178 Built to last for the next 50 years, 463 00:30:12,211 --> 00:30:16,348 they will keep the canal open over 99 percent of the time. 464 00:30:16,382 --> 00:30:19,952 NICK: And then finally, as if there weren't enough constraints on these gates, 465 00:30:19,986 --> 00:30:23,022 they have to be designed so that when they're in the closed position, 466 00:30:23,055 --> 00:30:26,092 you can drive emergency and maintenance vehicles across them like a bridge. 467 00:30:26,125 --> 00:30:31,597 The gates are only one part of the lock system that must be failsafe. 468 00:30:31,630 --> 00:30:38,037 The other piece of the canal that is critical is the filling and emptying of the locks... 469 00:30:38,070 --> 00:30:41,107 with water. 470 00:30:51,617 --> 00:30:55,554 The pieces of the new Panama Canal are coming together. 471 00:30:55,587 --> 00:30:59,091 The lock structures are complete. 472 00:30:59,125 --> 00:31:03,062 and the gates are moving into their recesses. 473 00:31:03,095 --> 00:31:09,468 But soon, these pieces will have to face one of the most powerful elements on Earth... 474 00:31:12,638 --> 00:31:15,207 water. 475 00:31:17,143 --> 00:31:19,545 MIKE: Water drives the whole operation. 476 00:31:19,578 --> 00:31:22,949 Without water, the Panama Canal would not be possible. 477 00:31:22,982 --> 00:31:27,219 When a ship enters the locks, water from a higher level 478 00:31:27,253 --> 00:31:30,056 flows into the lower level of the lock chamber. 479 00:31:30,089 --> 00:31:31,557 This raises the ship. 480 00:31:36,528 --> 00:31:38,164 When the ship gets to the other side, 481 00:31:38,197 --> 00:31:42,068 the process reverses. 482 00:31:42,101 --> 00:31:45,171 But with the new canal, engineers will have to take their design 483 00:31:45,204 --> 00:31:48,007 to the next level. 484 00:31:48,040 --> 00:31:53,980 MIKE: Our big challenge with the third set of locks is to move a lot of water extremely fast. 485 00:31:54,013 --> 00:32:00,119 Each lock chamber is long enough to take the entire Empire State Building inside of it. 486 00:32:00,152 --> 00:32:04,156 And yet, at the same time, we have to be able to fill it up in 11 minutes. 487 00:32:04,190 --> 00:32:08,427 That is very fast for a lock of this size. 488 00:32:08,460 --> 00:32:14,533 With water filling the lock chamber this fast, there could be problems. Big problems. 489 00:32:14,566 --> 00:32:16,602 MIKE: These ships are so much larger, 490 00:32:16,635 --> 00:32:21,140 that if you have a small variation in the elevation of the water, 491 00:32:21,173 --> 00:32:23,309 the ship could be damaged. 492 00:32:28,080 --> 00:32:32,018 How do you fill a lock fast and do it safely? 493 00:32:32,051 --> 00:32:36,688 The secret lies deep within the bowels of the lock's complex. 494 00:32:42,094 --> 00:32:45,531 Engineers have designed a network of underground tunnels 495 00:32:45,564 --> 00:32:50,269 called culverts to tame the raging waters. 496 00:32:50,302 --> 00:32:54,640 We are inside one of the very large culverts that take the water into the locks. 497 00:32:54,673 --> 00:33:00,079 What I'm doing with the water here is making sure that as it goes into the lock chamber, 498 00:33:00,112 --> 00:33:03,182 it's very smooth. 499 00:33:03,215 --> 00:33:08,287 When they open the valves, water surges into the culvert system. 500 00:33:08,320 --> 00:33:12,558 MIKE: As the water actually comes out the valves, it's almost 40 miles an hour. 501 00:33:12,591 --> 00:33:17,196 It's very fast. You wouldn't want to be in these culverts when they open the valves. 502 00:33:17,229 --> 00:33:23,069 The enormous size of the main culvert helps to slow down the speeding water. 503 00:33:23,102 --> 00:33:27,173 But because it's still moving too fast to be safe, 504 00:33:27,206 --> 00:33:30,776 engineers built a specially designed hairpin turn. 505 00:33:30,809 --> 00:33:34,746 The water is coming from behind me in this direction. 506 00:33:34,780 --> 00:33:39,585 It will take a turn to the right and then go through this port here, 507 00:33:39,618 --> 00:33:43,655 out into the lock chamber at a nice, slow speed. 508 00:33:46,325 --> 00:33:51,063 The water enters the chamber through 40 ports at the bottom of the lock walls. 509 00:33:51,097 --> 00:33:56,668 40 smaller openings instead of one large one delivers the water slowly and evenly. 510 00:33:56,702 --> 00:34:00,239 MIKE: These ports are nice and low, well below the underside of the ships. 511 00:34:00,272 --> 00:34:06,145 As the water rises up in the lock chamber, it should be like a mill pond, 512 00:34:06,178 --> 00:34:07,346 very smooth at the surface. 513 00:34:10,149 --> 00:34:13,819 With such a large volume of water pouring into the chamber, 514 00:34:13,852 --> 00:34:16,655 controlling the water level is critical. 515 00:34:16,688 --> 00:34:20,126 MIKE: A ship will be raised 25 to 30 feet in the lower chamber. 516 00:34:20,159 --> 00:34:24,596 As soon as it's raised to the same elevation as the middle chamber, 517 00:34:24,630 --> 00:34:28,334 the lock gates can then open, and they have to be almost exactly the same level, 518 00:34:28,367 --> 00:34:31,137 within four inches, otherwise the gates cannot open. 519 00:34:31,170 --> 00:34:37,176 To get the water levels to match, engineers had to design a control system. 520 00:34:37,209 --> 00:34:40,546 one that surpasses the original. 521 00:34:44,383 --> 00:34:46,285 When the canal opened in 1914, 522 00:34:46,318 --> 00:34:50,456 its water control system was cutting-edge. 523 00:34:50,489 --> 00:34:55,494 Analog water gauges helped canal operators see the water levels in the lock chambers. 524 00:34:58,164 --> 00:35:02,668 Built-in safeties made it impossible to open gates out of sequence. 525 00:35:06,305 --> 00:35:11,510 Today, a new canal is taking the control room into the 21st century. 526 00:35:13,245 --> 00:35:15,781 Right now, we are starting to build the infrastructure 527 00:35:15,814 --> 00:35:20,819 for the central nervous system of the Panama Canal locks. 528 00:35:20,852 --> 00:35:25,857 Workers start by installing the backbone of the electronic system. 529 00:35:25,891 --> 00:35:29,395 Heavy duty tubes, packed with fiber optic cables. 530 00:35:29,428 --> 00:35:35,401 GABRIEL: We have over 1,000 miles of electrical cable, 60, 000 terminations, 531 00:35:35,434 --> 00:35:41,340 all the elements that will allow us to control our monitor the Panama Canal locks. 532 00:35:41,373 --> 00:35:46,678 Today, with ships so massive, the new locks have to be failsafe. 533 00:35:46,712 --> 00:35:51,350 preventing even the most unlikely event. 534 00:35:51,383 --> 00:35:54,386 ( steamboat honks ) 535 00:35:54,420 --> 00:35:58,224 ( shouting over PA system ) 536 00:35:58,257 --> 00:36:01,860 The new canal's control system alerts operators of any problems, 537 00:36:01,893 --> 00:36:04,896 switching to a backup system if needed. 538 00:36:04,930 --> 00:36:07,766 GABRIEL: Everything in this project is duplicated. 539 00:36:07,799 --> 00:36:13,272 From the sensors to the wires to the routes, so you can actually lose one system 540 00:36:13,305 --> 00:36:17,443 and you can continue to operate the locks. 541 00:36:17,476 --> 00:36:22,314 When completed, the Panama Canal expansion will have the digital infrastructure 542 00:36:22,348 --> 00:36:23,515 of an entire city. 543 00:36:26,952 --> 00:36:32,758 All of this is coming together to create a collosal shortcut that will change the world. 544 00:36:35,561 --> 00:36:39,498 But there is still one big hurdle left to overcome, 545 00:36:39,531 --> 00:36:43,402 one that could jeopardize the entire canal operation. 546 00:36:55,981 --> 00:36:59,685 A new chapter of the Panama Canal is about to begin 547 00:36:59,718 --> 00:37:03,422 with the opening of the new locks. 548 00:37:03,455 --> 00:37:09,361 Getting to this moment required the skill and determination of thousands of workers. 549 00:37:09,395 --> 00:37:11,263 Together, they had moved mountains... 550 00:37:11,297 --> 00:37:13,499 ( dynamite ) 551 00:37:13,532 --> 00:37:20,372 poured miles of concrete, and assembled components from across the globe. 552 00:37:22,308 --> 00:37:26,878 But engineers still have to overcome one final hurdle. 553 00:37:26,912 --> 00:37:30,649 how the new canal uses the water from Lake Gatun. 554 00:37:36,021 --> 00:37:38,390 At the mouth of the lock complex, 555 00:37:38,424 --> 00:37:45,364 intakes suck in 120 million gallons of water with each passage. 556 00:37:45,397 --> 00:37:50,001 MIKE: The third set of locks requires a tremendous amount of water. 557 00:37:50,035 --> 00:37:54,873 Moving that water is a major design challenge. 558 00:37:54,906 --> 00:37:58,610 A network of underground passages channel the flow of water 559 00:37:58,644 --> 00:38:01,347 between the lake and the lock chamber. 560 00:38:01,380 --> 00:38:07,353 But if you thought pumps were pushing water through these tunnels, think again. 561 00:38:07,386 --> 00:38:14,360 The entire system of the new canal relies on gravity alone. 562 00:38:14,393 --> 00:38:19,498 Two-story-high gate valves are the heart of the gravity system. 563 00:38:19,531 --> 00:38:24,970 When a valve opens, water moves from the higher level to the lower level of the lock. 564 00:38:25,003 --> 00:38:28,640 GREG: It's really amazing that we're moving approximately 120 million gallons 565 00:38:28,674 --> 00:38:31,076 through the lock chamber in 10 minutes. 566 00:38:31,109 --> 00:38:33,445 This is all done just by opening gates and closing gates. 567 00:38:33,479 --> 00:38:38,016 But with the new locks, there is a big challenge. 568 00:38:38,049 --> 00:38:43,121 With so much water swallowed up with each passage, 569 00:38:43,154 --> 00:38:45,391 they will empty Lake Gatun, 570 00:38:45,424 --> 00:38:48,894 the sole source of fresh water for Panama's largest city. 571 00:38:52,431 --> 00:38:57,436 To solve this problem, engineers will have to cut the lock's water use by 60%. 572 00:38:59,905 --> 00:39:04,676 This is the Atlantic lock's upper chamber water saving basin you see, behind me. 573 00:39:04,710 --> 00:39:09,515 That's the area that will allow for the 60% savings of water for the project itself. 574 00:39:13,719 --> 00:39:17,923 Water saving basins are a new approach to canal design. 575 00:39:17,956 --> 00:39:21,960 They are essentially giant reservoirs that collect and reuse water 576 00:39:21,993 --> 00:39:23,695 in the locking process. 577 00:39:23,729 --> 00:39:26,965 And how the water gets moved from lock to basin 578 00:39:26,998 --> 00:39:31,437 is truly a marvel of hydraulic engineering. 579 00:39:31,470 --> 00:39:36,107 With the water saving basin, we're able to transfer that water to these basins 580 00:39:36,141 --> 00:39:39,010 and that water is saved and filled back up into the chamber 581 00:39:39,044 --> 00:39:41,580 for future use for the next ship. 582 00:39:41,613 --> 00:39:44,149 So we actually can save about 60% of that water that would normally be lost 583 00:39:44,182 --> 00:39:48,987 by just reusing it back and forth through the lock chamber. 584 00:39:49,020 --> 00:39:51,557 With the addition of the water saving basins, 585 00:39:51,590 --> 00:39:55,627 the new canal will consume less water than the existing canal, 586 00:39:55,661 --> 00:39:59,565 even though it is three times larger, 587 00:39:59,598 --> 00:40:03,168 making it one of the great achievements of this supersized upgrade. 588 00:40:03,201 --> 00:40:05,537 GREG: You know, this is just one example 589 00:40:05,571 --> 00:40:08,507 of how we've made something bigger than it's ever been done before. 590 00:40:08,540 --> 00:40:11,443 We've done this in the lock walls, the gates. 591 00:40:11,477 --> 00:40:14,212 This whole project's been a series of biggests and bests, 592 00:40:14,245 --> 00:40:16,882 and it sets the standard for going forward on lots of different other projects. 593 00:40:22,921 --> 00:40:25,156 And if everything goes as planned, 594 00:40:25,190 --> 00:40:30,696 the Panama Canal expansion will transform global commerce. 595 00:40:30,729 --> 00:40:34,500 LUIS: I think it's gonna be great for everyone, not just for the Panamanians, 596 00:40:34,533 --> 00:40:39,538 because by expanding our canal, we are solving a problem to the whole world. 597 00:40:43,108 --> 00:40:47,479 ALAN: Today, container ships that are significantly larger go to the West Coast 598 00:40:47,513 --> 00:40:50,248 and then they use rail to go to the East Coast, 599 00:40:50,281 --> 00:40:53,485 and that's a cost issue. It's a time issue. 600 00:40:53,519 --> 00:41:00,191 Once the canal is done, the container fleet can transfer through to the Atlantic side. 601 00:41:00,225 --> 00:41:04,596 You're gonna change world trade. 602 00:41:04,630 --> 00:41:09,067 The effects of the new set of locks will ripple across America. 603 00:41:09,100 --> 00:41:13,572 Ports in Miami, Virginia, Baltimore, 604 00:41:13,605 --> 00:41:20,078 and New York are all modifying their facilities for these larger ships. 605 00:41:20,111 --> 00:41:24,516 Panama Canal expansion will be a game changer for global commerce. 606 00:41:24,550 --> 00:41:27,285 Some people will try to take as much advantage as they can. 607 00:41:27,318 --> 00:41:30,155 Some people will feel threatened by it, 608 00:41:30,188 --> 00:41:32,691 but everyone will have to rethink their entire business model 609 00:41:32,724 --> 00:41:36,528 once this project goes into operation. 610 00:41:36,562 --> 00:41:38,964 IYLA: So you never know what the market is gonna do in the future. 611 00:41:38,997 --> 00:41:41,299 The locks are supposed to last 100 years. 612 00:41:41,332 --> 00:41:43,234 But we also left some real estate 613 00:41:43,268 --> 00:41:46,104 for the fourth set of locks if we ever have to build one. 614 00:41:46,137 --> 00:41:53,178 Over 100 years ago, the opening of the Panama Canal made the world a smaller place. 615 00:41:53,211 --> 00:41:58,149 Today, the new supersized canal is doing the same. 616 00:42:03,755 --> 00:42:09,728 A giant shortcut between two oceans remains a powerful symbol of human achievement. 617 00:42:12,163 --> 00:42:14,600 And when the water begins to flow, 618 00:42:14,633 --> 00:42:21,006 a new modern marvel will take its rightful place in history. 53548

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