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1
00:00:03,204 --> 00:00:06,340
The Panama Canal.
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00:00:06,374 --> 00:00:09,310
It's a marvel
of the modern world.
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00:00:09,343 --> 00:00:12,613
At 50 miles long,
4
00:00:12,646 --> 00:00:15,583
this man-made passage
slices through a continent
5
00:00:15,616 --> 00:00:18,552
and unites the Atlantic and
Pacific Oceans.
6
00:00:20,388 --> 00:00:23,257
But now, a century
after its creation,
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00:00:23,291 --> 00:00:27,828
the Panama Canal is too small.
8
00:00:27,861 --> 00:00:31,565
A race to expand the canal
is on.
9
00:00:35,369 --> 00:00:38,172
MAN 1: With the amount
of excavation that we're doing
10
00:00:38,206 --> 00:00:41,242
this is a mega-project.
11
00:00:41,275 --> 00:00:42,643
MAN 2: We are literally
re-writing the book
12
00:00:42,676 --> 00:00:44,378
on building lock projects.
13
00:00:44,412 --> 00:00:47,815
MAN 3:
The Panama Canal expansion
will be a game changer.
14
00:00:47,848 --> 00:00:49,550
WOMAN: I have to see it
to believe it.
15
00:00:49,583 --> 00:00:51,685
Well, I actually saw it,
and I believe it.
16
00:00:51,719 --> 00:00:54,388
Now, on a special edition
of Modern Marvels,
17
00:00:54,422 --> 00:00:58,159
the Panama Canal
gets supersized.
18
00:01:09,203 --> 00:01:12,473
( boat horn blows )
19
00:01:19,880 --> 00:01:23,784
Every morning, the Panama Canal
opens for business.
20
00:01:28,289 --> 00:01:32,260
For over 100 years,
this icon of engineering
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00:01:32,293 --> 00:01:34,495
has operated
with little change.
22
00:01:37,831 --> 00:01:39,733
Crowds gather to see
23
00:01:39,767 --> 00:01:41,802
one of the Seven Wonders
of the Modern World.
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00:01:45,239 --> 00:01:46,874
The giant shortcut connecting
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00:01:46,907 --> 00:01:48,676
the Atlantic and Pacific Oceans
26
00:01:48,709 --> 00:01:51,779
is a crossroad of global trade.
27
00:01:54,948 --> 00:01:56,917
Right now, about three percent
of world commerce
28
00:01:56,950 --> 00:01:58,419
comes through the Panama Canal.
29
00:01:58,452 --> 00:02:02,423
We put between
38 and 42 ships per day
30
00:02:02,456 --> 00:02:06,427
and we operate 24 hours,
seven days a week.
31
00:02:06,460 --> 00:02:09,430
The ships carry millions
of tons of cargo...
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everything from cars,
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00:02:12,900 --> 00:02:14,168
to fuel,
34
00:02:14,202 --> 00:02:15,669
to food.
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00:02:17,205 --> 00:02:19,273
But as the legendary
Panama Canal
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00:02:19,307 --> 00:02:21,709
turns 100 years old,
37
00:02:21,742 --> 00:02:24,212
it's facing a crisis.
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00:02:30,784 --> 00:02:34,722
A new breed of giant vessels
called post-Panamax
39
00:02:34,755 --> 00:02:38,492
is threatening the future
of the Panama Canal.
40
00:02:44,898 --> 00:02:50,771
Post-Panamax container vessels
are collosal transporters.
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00:02:50,804 --> 00:02:54,708
They can carry an astonishing
14,000 containers.
42
00:02:58,779 --> 00:03:02,583
There's just one
gigantic problem.
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00:03:02,616 --> 00:03:06,487
They're too big to fit
through the canal.
44
00:03:06,520 --> 00:03:10,424
And that is placing the canal
in jeopardy.
45
00:03:10,458 --> 00:03:13,227
MIKE: The larger your vessel is,
the more efficient it is.
46
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And post-Panamax ships,
47
00:03:14,828 --> 00:03:16,330
that are the best
and most economical,
48
00:03:16,364 --> 00:03:18,332
cannot go through
the existing locks.
49
00:03:18,366 --> 00:03:21,835
As the post-Panamax becomes
the new standard
50
00:03:21,869 --> 00:03:23,404
for global shipping,
51
00:03:23,437 --> 00:03:25,773
they're bypassing
the Panama Canal,
52
00:03:25,806 --> 00:03:29,877
threatening the very livelihood
of Panama.
53
00:03:29,910 --> 00:03:32,413
ILYA: The Panama Canal
is a big revenue provider
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00:03:32,446 --> 00:03:34,415
for the country of Panama.
55
00:03:34,448 --> 00:03:37,818
We generate $2 billion a year.
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00:03:37,851 --> 00:03:41,389
So it can provide for education,
for health, for school.
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00:03:41,422 --> 00:03:43,324
For all the things
that governments need
to provide.
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00:03:45,426 --> 00:03:47,995
If trade moves away from
the Panama Canal,
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00:03:48,028 --> 00:03:50,764
it would be a big blow
to our country.
60
00:03:50,798 --> 00:03:53,401
We needed to do
something dramatic.
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00:03:53,434 --> 00:03:55,569
We needed to supersize
the canal.
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00:03:58,306 --> 00:04:00,541
To help save the canal,
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00:04:00,574 --> 00:04:03,544
one of the largest
construction projects
in history
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00:04:03,577 --> 00:04:07,348
is underway.
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00:04:08,916 --> 00:04:14,522
The creation of a supersized
Panama Canal.
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00:04:14,555 --> 00:04:18,592
One big enough to last
the next 100 years.
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00:04:22,363 --> 00:04:24,365
The plan is to build new locks
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right next to
the original locks.
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ILYA: When we were studying
this project,
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00:04:29,002 --> 00:04:31,939
we analyzed, "How about if we
just expand the existing canal?"
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00:04:31,972 --> 00:04:33,707
but that's a revenue provider,
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00:04:33,741 --> 00:04:35,443
so that's why we decided
we need to go
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00:04:35,476 --> 00:04:36,444
with the third set of locks.
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00:04:36,477 --> 00:04:38,312
At the Pacific entrance,
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00:04:38,346 --> 00:04:41,715
they must construct a massive,
three-step lock complex
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00:04:41,749 --> 00:04:44,051
that will raise
a post-Panamax ship
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00:04:44,084 --> 00:04:46,820
up to 90 feet.
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00:04:46,854 --> 00:04:48,556
Next, they must deepen
Lake Gatun,
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at the center of the canal,
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00:04:50,624 --> 00:04:52,493
so bigger vessels
can safely cross
81
00:04:52,526 --> 00:04:55,463
the Isthmus of Panama.
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00:04:55,496 --> 00:04:57,765
And finally,
on the Atlantic side,
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00:04:57,798 --> 00:05:00,801
they have to build another
set of locks
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00:05:00,834 --> 00:05:02,836
to get the ships back down
to sea level.
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00:05:04,104 --> 00:05:06,407
The task is monumental.
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00:05:06,440 --> 00:05:08,876
Fifty miles of construction
and dredging
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00:05:08,909 --> 00:05:11,612
across a continent.
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00:05:11,645 --> 00:05:15,849
And it all begins
with excavation.
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00:05:23,156 --> 00:05:24,492
On the Pacific side,
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00:05:24,525 --> 00:05:26,494
the team is hard at work
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00:05:26,527 --> 00:05:28,028
clearing a path
for the new locks.
92
00:05:28,061 --> 00:05:31,064
They must dig a trench
a quarter-mile wide...
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00:05:33,534 --> 00:05:35,536
14 stories deep,
94
00:05:35,569 --> 00:05:38,005
and a mile long.
95
00:05:38,038 --> 00:05:39,640
Standing in their way:
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30 million cubic yards
of dense basalt rock.
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CHRIS: Yeah, we've got
some hard rock here, for sure.
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00:05:47,548 --> 00:05:49,450
So, uh, it requires
a lot of blasting.
99
00:05:53,421 --> 00:05:55,989
The key, particularly with
blasting,
100
00:05:56,023 --> 00:05:58,759
is to not excavate
too much material.
101
00:05:58,792 --> 00:06:01,495
So the blasts have to be
precisely designed
102
00:06:01,529 --> 00:06:04,998
so that we're not
over-excavating material.
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00:06:05,032 --> 00:06:08,469
Precision blasting requires
bore holes to be drilled
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00:06:08,502 --> 00:06:10,938
to an exact depth.
105
00:06:10,971 --> 00:06:13,140
A demolition team
then moves in,
106
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delicately placing
the explosives
107
00:06:15,776 --> 00:06:18,712
and connecting the charges
to a lead wire.
108
00:06:26,454 --> 00:06:28,789
Once at a safe distance,
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00:06:28,822 --> 00:06:30,924
the foreman arms
the detonator...
110
00:06:33,193 --> 00:06:34,595
waiting for the "all clear,"
111
00:06:34,628 --> 00:06:36,196
( indistinct radio chatter )
112
00:06:36,229 --> 00:06:38,766
and turns the switch.
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With the rock
and soil loosened,
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00:06:51,144 --> 00:06:54,648
it's time to dig it up
and carry it out.
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00:07:04,191 --> 00:07:10,598
The beast of the excavation
site is the Terex.
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00:07:10,631 --> 00:07:15,503
It can devour 60,000 pounds
of rock with every scoop.
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00:07:15,536 --> 00:07:20,007
LUIS: With the amount of
excavaction that
we're doing here,
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00:07:20,040 --> 00:07:23,477
it's the size
of the Central Park in New York.
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This is a mega-project.
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00:07:26,680 --> 00:07:28,181
To haul out all this dirt,
121
00:07:28,215 --> 00:07:31,485
the excavator loads up
heavy-duty mining trucks.
122
00:07:31,519 --> 00:07:35,556
Their oversized wheels
help them shoulder tons
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00:07:35,589 --> 00:07:38,992
and tons of rock.
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00:07:41,228 --> 00:07:44,131
LUIS: I used to call
them the "Fisher Price,"
125
00:07:44,164 --> 00:07:45,599
you know? Little trucks.
126
00:07:45,633 --> 00:07:49,703
But, let me tell you,
they move a lot of dirt.
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00:07:51,805 --> 00:07:55,643
When they are finished,
the new excavation
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00:07:55,676 --> 00:07:57,177
will accomplish a feat
129
00:07:57,210 --> 00:08:00,514
similar in scale to the
building of the original canal.
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00:08:04,217 --> 00:08:05,919
Over a hundred years ago,
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00:08:05,953 --> 00:08:08,155
the original French
canal builders
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00:08:08,188 --> 00:08:11,191
planned to dig a 50-mile,
sea-level passage
133
00:08:11,224 --> 00:08:12,793
across Panama.
134
00:08:14,695 --> 00:08:17,030
But their plan failed.
135
00:08:19,232 --> 00:08:25,138
Over 20,000 workers died
trying to build that passage.
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00:08:25,172 --> 00:08:27,541
When America took over
the canal,
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00:08:27,575 --> 00:08:29,810
engineers took
a different path.
138
00:08:34,081 --> 00:08:36,216
Instead of digging a trench
across Panama,
139
00:08:36,249 --> 00:08:38,786
they flooded the entire middle
of the country,
140
00:08:38,819 --> 00:08:43,090
creating Lake Gatun.
141
00:08:43,123 --> 00:08:45,325
And built locks
that raised ships
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00:08:45,358 --> 00:08:47,861
to the higher level
of the lake.
143
00:08:50,130 --> 00:08:54,702
In 1914, surmounting
seemingly impossible odds,
144
00:08:54,735 --> 00:08:58,606
the Panama Canal
opened for business.
145
00:09:02,810 --> 00:09:04,912
Today, on the Atlantic side,
146
00:09:04,945 --> 00:09:07,648
crews are excavating
a mile-long trench
147
00:09:07,681 --> 00:09:09,116
for the new locks.
148
00:09:14,187 --> 00:09:17,090
CHRIS: The rock here is much
softer than the Pacific side,
149
00:09:17,124 --> 00:09:20,327
so we don't have to do
any blasting here at all.
150
00:09:20,360 --> 00:09:22,696
Precision excavators
slice through
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00:09:22,730 --> 00:09:25,298
the Atlantic soil
like butter,
152
00:09:25,332 --> 00:09:27,735
digging almost straight down,
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00:09:27,768 --> 00:09:29,903
creating sheer cliffs
in their path.
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00:09:29,937 --> 00:09:32,372
CHRIS: Some of the steepest cuts
that we have here
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00:09:32,405 --> 00:09:35,776
at the Atlantic site,
are over 350-feet high.
156
00:09:35,809 --> 00:09:37,845
And those are near vertical.
157
00:09:44,918 --> 00:09:48,789
But softer rock doesn't mean
the job here is any easier.
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00:09:50,791 --> 00:09:53,193
This region has a seven-month
rainy season.
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00:09:53,226 --> 00:09:56,730
And when the rains mix
with the Atlantic soils,
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00:09:56,764 --> 00:09:59,733
things can get messy.
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00:09:59,767 --> 00:10:02,235
CHRIS:
If it gets wet,
it turns to mush, more or less,
162
00:10:02,269 --> 00:10:05,973
and it's a sloppy soup
of material.
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We've had several machines
that have sunk above the axles
164
00:10:09,409 --> 00:10:10,811
in the muck.
165
00:10:14,748 --> 00:10:17,017
Despite these punishing
conditions,
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00:10:17,050 --> 00:10:19,687
crews press on
with their mission.
167
00:10:21,288 --> 00:10:23,791
To reach their goal,
168
00:10:23,824 --> 00:10:27,728
men and machine will dig
for 9 years.
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00:10:27,761 --> 00:10:31,264
MIKE: We have an entire army
of dump trucks and excavators.
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00:10:31,298 --> 00:10:33,801
It's a tremendous activity.
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00:10:35,736 --> 00:10:38,638
But their struggle is only a
prelude to the big show.
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00:10:40,741 --> 00:10:42,710
Once excavation is finished,
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00:10:42,743 --> 00:10:46,780
massive machines will perform
Herculean tasks,
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to build the largest
set of locks on the planet.
175
00:11:01,228 --> 00:11:05,065
In Panama, the upgrade
to the world's biggest shortcut
176
00:11:05,098 --> 00:11:06,767
is underway.
177
00:11:08,335 --> 00:11:10,971
Construction teams are carving
a wider passage
178
00:11:11,004 --> 00:11:12,806
across the country
179
00:11:14,441 --> 00:11:18,345
to create a supersized
Panama Canal.
180
00:11:23,250 --> 00:11:24,985
In order to complete
their mission,
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00:11:25,018 --> 00:11:27,755
crews must build
two lock structures
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00:11:27,788 --> 00:11:28,956
in each side of the country.
183
00:11:28,989 --> 00:11:32,225
One on the Atlantic
and one on the Pacific,
184
00:11:32,259 --> 00:11:36,797
to raise ships from the ocean
to Lake Gatun.
185
00:11:36,830 --> 00:11:39,499
But the challenge
is monumental.
186
00:11:39,532 --> 00:11:42,870
At a mile long
and 10-stories tall,
187
00:11:42,903 --> 00:11:46,373
these are the largest lock
structures in the world.
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00:11:46,406 --> 00:11:48,842
To build this colossus,
189
00:11:48,876 --> 00:11:52,245
they turn to one of
the most powerful forces
on Earth:
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00:11:55,983 --> 00:11:59,019
People.
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00:11:59,052 --> 00:12:02,856
LUIS: Right now,
we have about 2,500 people
working on the site.
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00:12:02,890 --> 00:12:06,994
At full capacity,
you want to see 4,500 people
193
00:12:07,027 --> 00:12:10,964
working in this place.
194
00:12:10,998 --> 00:12:12,232
This army of builders
195
00:12:12,265 --> 00:12:16,970
raised the locks
one foot at a time.
196
00:12:17,004 --> 00:12:19,940
But working at this scale
demands a relentless flow
197
00:12:19,973 --> 00:12:22,275
of raw materials.
198
00:12:22,309 --> 00:12:24,411
To get the job done,
199
00:12:24,444 --> 00:12:28,882
workers rely on tower cranes
for support.
200
00:12:28,916 --> 00:12:32,152
LUIS: At this moment we have
14 towers working
201
00:12:32,185 --> 00:12:35,488
and giving support
to different areas.
202
00:12:35,522 --> 00:12:39,326
The tower cranes
can lift concrete,
203
00:12:39,359 --> 00:12:42,129
steel, anything that is heavy,
204
00:12:42,162 --> 00:12:44,965
to 14-stories high.
205
00:12:47,167 --> 00:12:50,838
One of the key elements
they move is steel,
206
00:12:50,871 --> 00:12:53,907
the structural core
of the lock complex.
207
00:13:00,347 --> 00:13:03,283
LUIS: Right now we're using
about 200,000 tons
208
00:13:03,316 --> 00:13:06,019
of reinforcing steel.
209
00:13:06,053 --> 00:13:11,058
With that amount of steel
we can build about 18 times
210
00:13:11,091 --> 00:13:14,928
the Eiffel Tower in France.
211
00:13:14,962 --> 00:13:17,030
The forest of steel
inside the locks
212
00:13:17,064 --> 00:13:20,067
is the skeleton of the complex.
213
00:13:20,100 --> 00:13:23,303
But before the steel can be
installed, it must be shaped.
214
00:13:25,372 --> 00:13:29,009
JOHN: We have a big facility
where all the bar
is detailed, cut,
215
00:13:29,042 --> 00:13:31,378
and bended,
transported in trucks,
216
00:13:31,411 --> 00:13:34,281
and then placed at the site.
217
00:13:34,314 --> 00:13:38,485
But steel has an enemy:
218
00:13:38,518 --> 00:13:40,287
Saltwater.
219
00:13:40,320 --> 00:13:43,023
If saltwater comes into contact
with steel,
220
00:13:43,056 --> 00:13:44,391
it will corrode and fail.
221
00:13:44,424 --> 00:13:48,461
A potential catastrophe.
222
00:13:48,495 --> 00:13:51,164
That's where concrete comes in.
223
00:13:51,198 --> 00:13:54,234
Concrete is used to wrap
the steel skeleton
224
00:13:54,267 --> 00:13:57,470
in a watertight
protective layer.
225
00:13:57,504 --> 00:14:00,173
JOHN: I have been
in this field for 25 years
226
00:14:00,207 --> 00:14:03,476
and this is the hardest concrete
I have ever worked with.
227
00:14:03,510 --> 00:14:06,479
It is designed
to withstand seawater
228
00:14:06,513 --> 00:14:09,917
for a period of a 100 years.
229
00:14:09,950 --> 00:14:11,985
To make enough of this
100-year concrete,
230
00:14:12,019 --> 00:14:15,122
the Panama Canal
expansion project,
231
00:14:15,155 --> 00:14:19,993
built a concrete plant
right on the job site.
232
00:14:20,027 --> 00:14:21,461
MIKE: There's twice
as much concrete
233
00:14:21,494 --> 00:14:23,263
being placed in the Atlantic
and Pacific locks
234
00:14:23,296 --> 00:14:27,634
as in the Hoover Dam.
It's a tremendous volume.
235
00:14:27,667 --> 00:14:31,071
The process begins
at the grinding plant.
236
00:14:31,104 --> 00:14:36,443
Trucks dump freshly excavated
rock into the crushing system.
237
00:14:39,146 --> 00:14:42,983
Giant tumblers break down
the rock into aggregate,
238
00:14:43,016 --> 00:14:48,121
the first ingredient
in the concrete recipe.
239
00:14:48,155 --> 00:14:53,326
Concrete is part aggregate,
sand, cement and water.
240
00:14:55,262 --> 00:15:00,033
In concrete making,
temperature is key.
241
00:15:00,067 --> 00:15:02,535
It must be kept
in the 50 to 60 degree range.
242
00:15:04,337 --> 00:15:06,506
But in the scorching hot
climate of Panama,
243
00:15:06,539 --> 00:15:10,243
they need one
secret ingredient:
244
00:15:10,277 --> 00:15:13,580
Ice.
245
00:15:13,613 --> 00:15:16,383
Ice keeps the concrete
at the right temperature
246
00:15:16,416 --> 00:15:17,951
when it's poured.
247
00:15:17,985 --> 00:15:22,089
But it can only do its job
for so long.
248
00:15:22,122 --> 00:15:26,059
LUIS: Whenever we leave
the plant, we place the concrete
249
00:15:26,093 --> 00:15:27,460
into the dump trucks.
250
00:15:27,494 --> 00:15:30,463
We need to take the concrete
into the pouring site,
251
00:15:30,497 --> 00:15:33,500
we only have 22 minutes.
252
00:15:33,533 --> 00:15:35,168
That's when the race starts.
253
00:15:44,544 --> 00:15:47,414
To ensure the concrete gets
to where it's needed,
254
00:15:47,447 --> 00:15:51,084
as fast as possible,
an army of specialized
255
00:15:51,118 --> 00:15:54,154
concrete pouring machines
stands at the ready.
256
00:15:54,187 --> 00:15:57,690
One of the workhorses
of the site is the telebelt.
257
00:15:57,724 --> 00:15:59,559
LUIS: It looks like
a fire truck.
258
00:15:59,592 --> 00:16:04,464
The telebelt is just a big truck
with a long conveyer belt
259
00:16:04,497 --> 00:16:08,068
that will deliver the concrete
into the pouring area.
260
00:16:08,101 --> 00:16:11,338
A steady supply allows
the telebelt to dump
261
00:16:11,371 --> 00:16:16,209
over 25,000 gallons of concrete
per hour.
262
00:16:16,243 --> 00:16:18,278
Because each pour requires
263
00:16:18,311 --> 00:16:22,082
over half a million
gallons of concrete.
264
00:16:22,115 --> 00:16:25,318
For pours at the very top
of the locks,
265
00:16:25,352 --> 00:16:29,589
crews turn to a specialized
machine called the putzmeister.
266
00:16:29,622 --> 00:16:31,658
LUIS: The putzmeister is a pump
267
00:16:31,691 --> 00:16:36,496
where you can move the arm
to reach the hard places
268
00:16:36,529 --> 00:16:39,399
where you're pouring.
269
00:16:39,432 --> 00:16:44,337
The 200 foot arm is controlled
by an operator,
270
00:16:44,371 --> 00:16:51,344
guiding the nozzle
to exactly the right place.
271
00:16:51,378 --> 00:16:53,213
The critical last step:
272
00:16:53,246 --> 00:16:55,582
construction teams sink
industrial vibrators
273
00:16:55,615 --> 00:17:00,120
into the mix,
stirring out any air bubbles.
274
00:17:04,591 --> 00:17:06,559
Together, the concrete
and steel
275
00:17:06,593 --> 00:17:10,430
create a super strong
lock structure.
276
00:17:10,463 --> 00:17:13,500
And that structure has to be
extra tough,
277
00:17:13,533 --> 00:17:17,637
because it lies
within an earthquake zone.
278
00:17:21,141 --> 00:17:23,310
MIKE: On the Pacific side,
279
00:17:23,343 --> 00:17:26,179
we have faults that are passing
within 50 meters
280
00:17:26,213 --> 00:17:28,348
of the third set of locks.
281
00:17:28,381 --> 00:17:33,186
The new locks must withstand
a catastrophic 7.1 earthquake.
282
00:17:36,489 --> 00:17:38,658
To withstand these
intense forces,
283
00:17:38,691 --> 00:17:42,395
engineers designed the
new canal to a higher standard
284
00:17:42,429 --> 00:17:44,464
than ever before.
285
00:17:44,497 --> 00:17:46,466
MIKE: We've used state
of the practice techniques
286
00:17:46,499 --> 00:17:49,636
that have been built
and developed specifically
for this project.
287
00:17:49,669 --> 00:17:51,704
But have general applications
throughout the industry.
288
00:17:51,738 --> 00:17:53,706
We are literally
rewriting the book
289
00:17:53,740 --> 00:17:57,310
on how to design
large lock projects.
290
00:17:57,344 --> 00:17:59,546
The new lock design
raises the bar
291
00:17:59,579 --> 00:18:03,216
for the next generation
of mega-projects.
292
00:18:03,250 --> 00:18:07,254
But their challenges
have just begun.
293
00:18:07,287 --> 00:18:13,326
They still must build
the world's biggest gates.
294
00:18:13,360 --> 00:18:15,795
Coming up, on Modern Mar
295
00:18:15,828 --> 00:18:18,398
After years of hard work,
296
00:18:18,431 --> 00:18:21,768
the Panama Canal
is showing signs of progress.
297
00:18:21,801 --> 00:18:25,672
Excavation is complete.
298
00:18:25,705 --> 00:18:29,242
And the lock walls
are nearly finished.
299
00:18:32,845 --> 00:18:35,548
But the construction team
still has to tackle
300
00:18:35,582 --> 00:18:40,153
the most critical piece of the
new expansion: The Gates.
301
00:18:48,195 --> 00:18:49,762
We have the very large
rolling gates.
302
00:18:49,796 --> 00:18:52,599
Four are currently onsite
here at the Atlantic,
303
00:18:52,632 --> 00:18:56,203
twelve more will be coming
over the course
of the next year.
304
00:18:56,236 --> 00:18:58,738
These gates are like
the Swiss Army knives
305
00:18:58,771 --> 00:19:00,507
of the system.
306
00:19:00,540 --> 00:19:02,809
They perform so many different
important functions
307
00:19:02,842 --> 00:19:04,344
for the locks.
308
00:19:04,377 --> 00:19:05,812
They open and close the chambers
309
00:19:05,845 --> 00:19:08,715
to allow the passages
of the ships.
310
00:19:08,748 --> 00:19:11,751
They must withstand
seismic loads.
311
00:19:11,784 --> 00:19:14,187
It's a very active earthquake
situation here in Panama.
312
00:19:17,557 --> 00:19:21,494
They also must be able to
withstand ship impact.
313
00:19:24,497 --> 00:19:26,633
With all these requirements,
314
00:19:26,666 --> 00:19:31,904
building the tallest gates in
the world is a mega challenge.
315
00:19:31,938 --> 00:19:34,674
Half a world away from Panama,
316
00:19:34,707 --> 00:19:37,710
in a town north of
Venice, Italy,
317
00:19:37,744 --> 00:19:42,882
master technicians
are rising to the challenge.
318
00:19:42,915 --> 00:19:44,684
NICK: The gates are fabricated
in a shipyard
319
00:19:44,717 --> 00:19:46,653
because for all
intents and purposes
320
00:19:46,686 --> 00:19:50,723
they are designed and built
like a large ship.
321
00:19:50,757 --> 00:19:53,860
Workers begin by building
the internal superstructure
322
00:19:53,893 --> 00:19:55,628
of the gate.
323
00:19:55,662 --> 00:19:58,531
Starting with steel I-beams
for strength.
324
00:19:58,565 --> 00:20:00,900
These open beams are designed
to withstand
325
00:20:00,933 --> 00:20:04,837
tremendous water pressure.
326
00:20:04,871 --> 00:20:07,840
Workers then weld the
outer plating
327
00:20:07,874 --> 00:20:10,877
to the superstructure,
328
00:20:10,910 --> 00:20:13,012
creating a single module
329
00:20:13,045 --> 00:20:17,750
the size of
two large school buses.
330
00:20:17,784 --> 00:20:19,619
The last step:
331
00:20:19,652 --> 00:20:22,955
Gantry cranes
stack modules together,
332
00:20:22,989 --> 00:20:28,761
to form a single mega-gate.
333
00:20:42,809 --> 00:20:49,716
A finished gate stands 100 feet
tall and weighs 3,000 tons.
334
00:20:49,749 --> 00:20:53,486
SERGI: They are heavy.
But they cannot be that
heavy for the operation.
335
00:20:53,520 --> 00:20:56,956
So in order to move the gates,
we need buoyancy.
336
00:20:56,989 --> 00:20:59,959
In the lower part of the gate,
you see a closed area.
337
00:20:59,992 --> 00:21:05,698
Like ships,
the gates are hollow with
sealed compartments inside,
338
00:21:05,732 --> 00:21:07,534
so they float.
339
00:21:07,567 --> 00:21:10,303
This reduces their operating
weight in water.
340
00:21:10,337 --> 00:21:12,772
So they can be quickly opened
and closed.
341
00:21:12,805 --> 00:21:18,878
In operation, the real weight of
the gates is only 10 percent
of the weight in dry conditions.
342
00:21:21,981 --> 00:21:25,952
Now that these colossal
gates are finished,
it's time to move them.
343
00:21:25,985 --> 00:21:28,855
from Italy to Panama.
344
00:21:28,888 --> 00:21:30,923
Because the gates
are so heavy and so unwieldy,
345
00:21:30,957 --> 00:21:34,894
they really can't be lifted
conveniently or feasibly
with a crane.
346
00:21:34,927 --> 00:21:38,831
And so they have
to be handled with these large
multi-wheeled vehicles
347
00:21:38,865 --> 00:21:41,901
that carry them from the bottom
like a large caterpillar.
348
00:21:49,041 --> 00:21:53,980
Their journey begins
on the back of a unique
vehicle called an SPMT.
349
00:21:54,013 --> 00:21:57,850
LORE: SPMT stands for
"self-propelled
modular trailer."
350
00:21:57,884 --> 00:22:02,589
The pieces with the wheels
underneath are connected
to one engine,
351
00:22:02,622 --> 00:22:05,758
and that can carry
more than 5,000 tonnes.
352
00:22:05,792 --> 00:22:10,597
It takes four SPMTs
to carry one gate.
353
00:22:10,630 --> 00:22:13,933
Everything is operated
by a worker with
a joy stick control,
354
00:22:13,966 --> 00:22:17,970
who walks alongside
as the giant gates are taken
to a waiting barge.
355
00:22:27,780 --> 00:22:29,649
LORE: When the gate
is on the barge,
356
00:22:29,682 --> 00:22:31,584
we tow the barge
to the next port
357
00:22:31,618 --> 00:22:35,087
where a big heavy transport
vessel is moored,
358
00:22:35,121 --> 00:22:38,625
and there we roll over
the gate onto the vessel.
359
00:22:38,658 --> 00:22:43,863
At the Port of Trieste,
a special vessel is waiting.
360
00:22:43,896 --> 00:22:48,801
There are only five ships
in the world capable
of transporting the gates.
361
00:22:48,835 --> 00:22:52,071
They are called heavy load,
semi-submersible vessels.
362
00:22:55,775 --> 00:22:58,778
Just the simple maneuver
of getting it on the vessel,
363
00:22:58,811 --> 00:23:05,785
requires the semi-submersible.
It's able to sink itself to get
in underneath the gate itself,
364
00:23:05,818 --> 00:23:09,822
and then it raises itself
back up to pick up the load
of the gate.
365
00:23:09,856 --> 00:23:14,661
Once the four gates are loaded
and secured onto the
semi-submersible vessel,
366
00:23:14,694 --> 00:23:19,732
the 6,000-mile journey
to Panama can begin.
367
00:23:19,766 --> 00:23:21,934
It's the first time
in history
368
00:23:21,968 --> 00:23:27,006
that such big and heavy
equipment has been sailing
the Atlantic Sea.
369
00:23:31,243 --> 00:23:34,614
If you were transiting
the gates across the ocean
and you hit a storm,
370
00:23:34,647 --> 00:23:38,651
well, the nightmare scenario
is that one or more of the gates
could topple into the ocean,
371
00:23:38,685 --> 00:23:40,853
or the entire thing
could turn over and sink.
372
00:23:44,924 --> 00:23:48,661
Getting the gates across
the Atlantic is a daunting task.
373
00:23:50,096 --> 00:23:53,099
But an even tougher one
looms ahead:
374
00:23:53,132 --> 00:23:57,203
placing these giants at the
bottom of the Panama Canal.
375
00:24:10,149 --> 00:24:13,986
More than a century after
the Panama Canal opened
for business,
376
00:24:14,020 --> 00:24:16,823
its mega-upgrade
is nearing completion.
377
00:24:16,856 --> 00:24:19,926
In the punishing heat
of Panama,
378
00:24:19,959 --> 00:24:22,161
construction teams have been
working around the clock...
379
00:24:22,194 --> 00:24:26,232
for seven years.
380
00:24:26,265 --> 00:24:31,838
The canal locks: the most
complicated pieces of the
new upgrade are taking shape.
381
00:24:31,871 --> 00:24:35,842
But there's still one important
part of the puzzle left:
382
00:24:35,875 --> 00:24:39,812
installing the jumbo-sized
lock gates.
383
00:24:42,782 --> 00:24:47,554
After a month at sea,
a shipment of gates has
finally arrived from Italy.
384
00:24:47,587 --> 00:24:52,725
SERGI: Here you can see
the first four gates,
and we need 16 for our project.
385
00:24:52,759 --> 00:24:56,829
Eight in the Atlantic side,
eight in the Pacific side.
386
00:24:56,863 --> 00:25:03,670
But getting the gates from
the ship into the canal zone
poses a new set of challenges.
387
00:25:03,703 --> 00:25:06,539
( helicopter hovering )
388
00:25:06,573 --> 00:25:10,810
The 3,000-ton gates
were too heavy for the soft
Atlantic soil.
389
00:25:10,843 --> 00:25:14,681
Solution? Build a special
row for the one-way trip.
390
00:25:14,714 --> 00:25:18,585
NICK: It's basically like
an airport runway.
391
00:25:18,618 --> 00:25:22,555
It can carry the weight
of the gates when they're
being installed,
392
00:25:22,589 --> 00:25:26,225
but it is a temporary work,
and so it has to be demolished
after the fact.
393
00:25:26,258 --> 00:25:30,262
Workers move the gate along
this mile-long highway,
394
00:25:30,296 --> 00:25:32,131
one inch at a time.
395
00:25:34,767 --> 00:25:39,639
After a careful trip,
they finally arrive
at the lock gate recess,
396
00:25:39,672 --> 00:25:44,811
but maneuvering the gate into
its new home will be the
trickiest part of the journey.
397
00:25:48,815 --> 00:25:53,219
NICK: The challenge
of installing these gates
into their designated recess,
398
00:25:53,252 --> 00:25:55,622
is not too dissimilar from
trying to move a couch
399
00:25:55,655 --> 00:25:58,891
into your apartment
through a narrow doorway.
400
00:25:58,925 --> 00:26:02,995
I think if you get halfway in,
you're home, but it's a very
tight tolerance.
401
00:26:04,664 --> 00:26:05,798
Inches.
402
00:26:08,935 --> 00:26:12,672
The team depends on the
self-propelled modular trailer
403
00:26:12,705 --> 00:26:15,642
to negotiate the hairpin turn.
404
00:26:15,675 --> 00:26:17,777
Its wheels can turn
individually,
405
00:26:17,810 --> 00:26:20,246
or all in unison.
406
00:26:20,279 --> 00:26:24,216
NICK: The tight tolerances
and the very close quarters
make it very difficult,
407
00:26:24,250 --> 00:26:26,619
and it has to be done very
carefully and very slowly
408
00:26:26,653 --> 00:26:29,188
in order to ensure
that there's no damage
to the gates themselves
409
00:26:29,221 --> 00:26:32,158
or to the structures
that they're being housed in.
410
00:26:36,428 --> 00:26:41,868
Once the gates are settled
into their recesses, it's time
to build the drive system.
411
00:26:41,901 --> 00:26:44,170
It will move them.
412
00:26:44,203 --> 00:26:47,206
NICK: There's a large
machinery room that sits
right behind the gates,
413
00:26:47,239 --> 00:26:49,241
and that's where the motors
and the winches,
414
00:26:49,275 --> 00:26:52,879
and the cable equipment
that move the gates are housed.
415
00:26:52,912 --> 00:26:56,215
Workers install powerful
electric motors.
416
00:26:56,248 --> 00:27:00,419
that will be the engine
of the drive system.
417
00:27:00,452 --> 00:27:06,726
Steel rails at the top of
the lock walls will guide the
gate in and out of the recess.
418
00:27:08,995 --> 00:27:13,700
The drive wagon is lifted
onto the rails,
419
00:27:13,733 --> 00:27:17,837
and connected to the gate,
readying the system
for operation.
420
00:27:17,870 --> 00:27:23,375
NICK: The rolling gates move
in and out of the lock chamber.
It's a bit like a cable car.
421
00:27:23,409 --> 00:27:30,049
It grabs onto the cable,
and then moves back and forth
in the recess.
422
00:27:30,082 --> 00:27:36,723
As the gate starts to roll,
a wheel at the bottom guides
the gate across the lock.
423
00:27:36,756 --> 00:27:40,860
But with so many moving parts,
the rolling gates could become
424
00:27:40,893 --> 00:27:43,395
the Achilles heel
of the canal system.
425
00:27:46,298 --> 00:27:50,703
The original canal
has 750-ton swinging gates.
426
00:27:50,737 --> 00:27:54,440
that open and close
like a pair of doors.
427
00:27:54,473 --> 00:27:57,944
These gates, which have
operated for 100 years,
428
00:27:57,977 --> 00:27:59,746
are the canal's weak point.
429
00:27:59,779 --> 00:28:01,480
NICK: If the gate gets
damaged on the old canal,
430
00:28:01,513 --> 00:28:03,850
they have to basically shut
that lane down,
431
00:28:03,883 --> 00:28:07,019
do a complete investigation
as to the extent
of the damage of the gate,
432
00:28:07,053 --> 00:28:12,391
if it's more serious, they have
to schedule it to be removed
and taken out of service.
433
00:28:12,424 --> 00:28:14,994
To compensate
for the gate's limitations,
434
00:28:15,027 --> 00:28:17,930
the original locks
are designed for two lanes
of traffic.
435
00:28:17,964 --> 00:28:22,468
If one lane closes,
the second lane keeps
the canal open.
436
00:28:24,470 --> 00:28:28,107
But the new locks
are just one lane,
no backup.
437
00:28:28,140 --> 00:28:30,009
NICK: With only a single lane
for transit,
438
00:28:30,042 --> 00:28:32,311
if there's any problem with
the gate that can't be managed,
439
00:28:32,344 --> 00:28:36,448
then it is down and traffic
stops completely.
440
00:28:36,482 --> 00:28:39,485
It's a serious issue.
441
00:28:39,518 --> 00:28:44,991
The challenge is to design
a gate system that
is completely reliable.
442
00:28:45,024 --> 00:28:50,129
SERGI: All the gate's
design concept is to
provide easy maintenance.
443
00:28:53,499 --> 00:28:55,868
There are 12 compartments.
444
00:28:55,902 --> 00:28:57,103
It's like a submarine.
445
00:29:03,309 --> 00:29:06,946
In fact,
if a ship is impacting
the gate,
446
00:29:06,979 --> 00:29:09,015
and water is coming
inside the gate,
447
00:29:09,048 --> 00:29:14,320
we still will have enough
buoyancy to bring the gate
inside the recess.
448
00:29:14,353 --> 00:29:19,959
The giant gate recess
doubles as a repair bay
for a damaged gate.
449
00:29:19,992 --> 00:29:22,829
Okay, you see over there,
like a window?
450
00:29:22,862 --> 00:29:25,965
In this part of the gate,
underneath this window,
451
00:29:25,998 --> 00:29:30,002
we will have some structure
to support the gate,
you need maintentance.
452
00:29:30,036 --> 00:29:31,470
So the gate will come
into the recess,
453
00:29:31,503 --> 00:29:36,375
and it will be standing
on these four windows.
454
00:29:36,408 --> 00:29:40,913
One safely on its supports,
crews can drain the water
from the recess,
455
00:29:40,947 --> 00:29:44,116
and begin repairs.
456
00:29:44,150 --> 00:29:49,856
But even with one gate down,
canal operations will continue
without interruption.
457
00:29:49,889 --> 00:29:54,927
That's because the upgraded
canal is being fitted
with pairs of gates.
458
00:29:54,961 --> 00:29:58,530
NICK: With the redundant gate
system, with two gates
in each lock head,
459
00:29:58,564 --> 00:30:02,869
this allows for continuous
operation with the other gate.
460
00:30:02,902 --> 00:30:05,404
while vessel operations
continue unabated.
461
00:30:05,437 --> 00:30:09,241
The paired gate design
is remarkably reliable.
462
00:30:09,275 --> 00:30:12,178
Built to last
for the next 50 years,
463
00:30:12,211 --> 00:30:16,348
they will keep the canal open
over 99 percent of the time.
464
00:30:16,382 --> 00:30:19,952
NICK: And then finally,
as if there weren't enough
constraints on these gates,
465
00:30:19,986 --> 00:30:23,022
they have to be designed
so that when they're
in the closed position,
466
00:30:23,055 --> 00:30:26,092
you can drive emergency
and maintenance vehicles
across them like a bridge.
467
00:30:26,125 --> 00:30:31,597
The gates are only one part
of the lock system that must
be failsafe.
468
00:30:31,630 --> 00:30:38,037
The other piece of the canal
that is critical is the filling
and emptying of the locks...
469
00:30:38,070 --> 00:30:41,107
with water.
470
00:30:51,617 --> 00:30:55,554
The pieces of the new Panama
Canal are coming together.
471
00:30:55,587 --> 00:30:59,091
The lock structures
are complete.
472
00:30:59,125 --> 00:31:03,062
and the gates are moving
into their recesses.
473
00:31:03,095 --> 00:31:09,468
But soon, these pieces will
have to face one of the most
powerful elements on Earth...
474
00:31:12,638 --> 00:31:15,207
water.
475
00:31:17,143 --> 00:31:19,545
MIKE: Water drives
the whole operation.
476
00:31:19,578 --> 00:31:22,949
Without water,
the Panama Canal would
not be possible.
477
00:31:22,982 --> 00:31:27,219
When a ship enters the locks,
water from a higher level
478
00:31:27,253 --> 00:31:30,056
flows into the lower level
of the lock chamber.
479
00:31:30,089 --> 00:31:31,557
This raises the ship.
480
00:31:36,528 --> 00:31:38,164
When the ship gets
to the other side,
481
00:31:38,197 --> 00:31:42,068
the process reverses.
482
00:31:42,101 --> 00:31:45,171
But with the new canal,
engineers will have to
take their design
483
00:31:45,204 --> 00:31:48,007
to the next level.
484
00:31:48,040 --> 00:31:53,980
MIKE: Our big challenge with the
third set of locks is to move
a lot of water extremely fast.
485
00:31:54,013 --> 00:32:00,119
Each lock chamber is long enough
to take the entire Empire
State Building inside of it.
486
00:32:00,152 --> 00:32:04,156
And yet, at the same time,
we have to be able to fill
it up in 11 minutes.
487
00:32:04,190 --> 00:32:08,427
That is very fast
for a lock of this size.
488
00:32:08,460 --> 00:32:14,533
With water filling the lock
chamber this fast, there could
be problems. Big problems.
489
00:32:14,566 --> 00:32:16,602
MIKE: These ships are
so much larger,
490
00:32:16,635 --> 00:32:21,140
that if you have a small
variation in the elevation
of the water,
491
00:32:21,173 --> 00:32:23,309
the ship could be damaged.
492
00:32:28,080 --> 00:32:32,018
How do you fill a lock
fast and do it safely?
493
00:32:32,051 --> 00:32:36,688
The secret lies deep
within the bowels
of the lock's complex.
494
00:32:42,094 --> 00:32:45,531
Engineers have designed
a network of
underground tunnels
495
00:32:45,564 --> 00:32:50,269
called culverts
to tame the raging waters.
496
00:32:50,302 --> 00:32:54,640
We are inside one of the very
large culverts that take
the water into the locks.
497
00:32:54,673 --> 00:33:00,079
What I'm doing with the water
here is making sure that as it
goes into the lock chamber,
498
00:33:00,112 --> 00:33:03,182
it's very smooth.
499
00:33:03,215 --> 00:33:08,287
When they open the valves,
water surges
into the culvert system.
500
00:33:08,320 --> 00:33:12,558
MIKE: As the water actually
comes out the valves,
it's almost 40 miles an hour.
501
00:33:12,591 --> 00:33:17,196
It's very fast. You wouldn't
want to be in these culverts
when they open the valves.
502
00:33:17,229 --> 00:33:23,069
The enormous size of the
main culvert helps to slow
down the speeding water.
503
00:33:23,102 --> 00:33:27,173
But because it's still
moving too fast to be safe,
504
00:33:27,206 --> 00:33:30,776
engineers built a specially
designed hairpin turn.
505
00:33:30,809 --> 00:33:34,746
The water is coming from
behind me in this direction.
506
00:33:34,780 --> 00:33:39,585
It will take a turn
to the right and then
go through this port here,
507
00:33:39,618 --> 00:33:43,655
out into the lock chamber
at a nice, slow speed.
508
00:33:46,325 --> 00:33:51,063
The water enters the chamber
through 40 ports at the bottom
of the lock walls.
509
00:33:51,097 --> 00:33:56,668
40 smaller openings instead
of one large one delivers
the water slowly and evenly.
510
00:33:56,702 --> 00:34:00,239
MIKE: These ports are nice
and low, well below
the underside of the ships.
511
00:34:00,272 --> 00:34:06,145
As the water rises up
in the lock chamber,
it should be like a mill pond,
512
00:34:06,178 --> 00:34:07,346
very smooth at the surface.
513
00:34:10,149 --> 00:34:13,819
With such a large volume
of water pouring
into the chamber,
514
00:34:13,852 --> 00:34:16,655
controlling the water level
is critical.
515
00:34:16,688 --> 00:34:20,126
MIKE: A ship will be raised
25 to 30 feet
in the lower chamber.
516
00:34:20,159 --> 00:34:24,596
As soon as it's raised
to the same elevation
as the middle chamber,
517
00:34:24,630 --> 00:34:28,334
the lock gates can then open,
and they have to be almost
exactly the same level,
518
00:34:28,367 --> 00:34:31,137
within four inches,
otherwise the gates cannot open.
519
00:34:31,170 --> 00:34:37,176
To get the water levels
to match, engineers had
to design a control system.
520
00:34:37,209 --> 00:34:40,546
one that surpasses
the original.
521
00:34:44,383 --> 00:34:46,285
When the canal opened in 1914,
522
00:34:46,318 --> 00:34:50,456
its water control system
was cutting-edge.
523
00:34:50,489 --> 00:34:55,494
Analog water gauges helped
canal operators see the water
levels in the lock chambers.
524
00:34:58,164 --> 00:35:02,668
Built-in safeties made it
impossible to open gates
out of sequence.
525
00:35:06,305 --> 00:35:11,510
Today, a new canal
is taking the control room
into the 21st century.
526
00:35:13,245 --> 00:35:15,781
Right now, we are starting
to build the infrastructure
527
00:35:15,814 --> 00:35:20,819
for the central nervous system
of the Panama Canal locks.
528
00:35:20,852 --> 00:35:25,857
Workers start
by installing the backbone
of the electronic system.
529
00:35:25,891 --> 00:35:29,395
Heavy duty tubes,
packed with fiber optic cables.
530
00:35:29,428 --> 00:35:35,401
GABRIEL: We have over 1,000
miles of electrical cable,
60, 000 terminations,
531
00:35:35,434 --> 00:35:41,340
all the elements that will allow
us to control our monitor
the Panama Canal locks.
532
00:35:41,373 --> 00:35:46,678
Today, with ships so massive,
the new locks have to be
failsafe.
533
00:35:46,712 --> 00:35:51,350
preventing even
the most unlikely event.
534
00:35:51,383 --> 00:35:54,386
( steamboat honks )
535
00:35:54,420 --> 00:35:58,224
( shouting over PA system )
536
00:35:58,257 --> 00:36:01,860
The new canal's control
system alerts operators
of any problems,
537
00:36:01,893 --> 00:36:04,896
switching to a backup system
if needed.
538
00:36:04,930 --> 00:36:07,766
GABRIEL: Everything in this
project is duplicated.
539
00:36:07,799 --> 00:36:13,272
From the sensors to the wires
to the routes, so you can
actually lose one system
540
00:36:13,305 --> 00:36:17,443
and you can continue
to operate the locks.
541
00:36:17,476 --> 00:36:22,314
When completed, the Panama
Canal expansion will have
the digital infrastructure
542
00:36:22,348 --> 00:36:23,515
of an entire city.
543
00:36:26,952 --> 00:36:32,758
All of this is coming together
to create a collosal shortcut
that will change the world.
544
00:36:35,561 --> 00:36:39,498
But there is still one big
hurdle left to overcome,
545
00:36:39,531 --> 00:36:43,402
one that could jeopardize
the entire canal operation.
546
00:36:55,981 --> 00:36:59,685
A new chapter
of the Panama Canal
is about to begin
547
00:36:59,718 --> 00:37:03,422
with the opening
of the new locks.
548
00:37:03,455 --> 00:37:09,361
Getting to this moment required
the skill and determination
of thousands of workers.
549
00:37:09,395 --> 00:37:11,263
Together,
they had moved mountains...
550
00:37:11,297 --> 00:37:13,499
( dynamite )
551
00:37:13,532 --> 00:37:20,372
poured miles of concrete,
and assembled components
from across the globe.
552
00:37:22,308 --> 00:37:26,878
But engineers still have
to overcome one final hurdle.
553
00:37:26,912 --> 00:37:30,649
how the new canal uses
the water from Lake Gatun.
554
00:37:36,021 --> 00:37:38,390
At the mouth
of the lock complex,
555
00:37:38,424 --> 00:37:45,364
intakes suck in 120 million
gallons of water
with each passage.
556
00:37:45,397 --> 00:37:50,001
MIKE: The third set of locks
requires a tremendous amount
of water.
557
00:37:50,035 --> 00:37:54,873
Moving that water
is a major design challenge.
558
00:37:54,906 --> 00:37:58,610
A network
of underground passages
channel the flow of water
559
00:37:58,644 --> 00:38:01,347
between the lake
and the lock chamber.
560
00:38:01,380 --> 00:38:07,353
But if you thought pumps
were pushing water through
these tunnels, think again.
561
00:38:07,386 --> 00:38:14,360
The entire system of the new
canal relies on gravity alone.
562
00:38:14,393 --> 00:38:19,498
Two-story-high gate valves
are the heart
of the gravity system.
563
00:38:19,531 --> 00:38:24,970
When a valve opens, water moves
from the higher level to the
lower level of the lock.
564
00:38:25,003 --> 00:38:28,640
GREG: It's really amazing that
we're moving approximately
120 million gallons
565
00:38:28,674 --> 00:38:31,076
through the lock chamber
in 10 minutes.
566
00:38:31,109 --> 00:38:33,445
This is all done just
by opening gates
and closing gates.
567
00:38:33,479 --> 00:38:38,016
But with the new locks,
there is a big challenge.
568
00:38:38,049 --> 00:38:43,121
With so much water swallowed up
with each passage,
569
00:38:43,154 --> 00:38:45,391
they will empty Lake Gatun,
570
00:38:45,424 --> 00:38:48,894
the sole source of fresh water
for Panama's largest city.
571
00:38:52,431 --> 00:38:57,436
To solve this problem,
engineers will have to cut
the lock's water use by 60%.
572
00:38:59,905 --> 00:39:04,676
This is the Atlantic lock's
upper chamber water saving
basin you see, behind me.
573
00:39:04,710 --> 00:39:09,515
That's the area that will
allow for the 60% savings
of water for the project itself.
574
00:39:13,719 --> 00:39:17,923
Water saving basins are a new
approach to canal design.
575
00:39:17,956 --> 00:39:21,960
They are essentially
giant reservoirs that
collect and reuse water
576
00:39:21,993 --> 00:39:23,695
in the locking process.
577
00:39:23,729 --> 00:39:26,965
And how the water gets moved
from lock to basin
578
00:39:26,998 --> 00:39:31,437
is truly a marvel
of hydraulic engineering.
579
00:39:31,470 --> 00:39:36,107
With the water saving basin,
we're able to transfer
that water to these basins
580
00:39:36,141 --> 00:39:39,010
and that water is saved
and filled back up
into the chamber
581
00:39:39,044 --> 00:39:41,580
for future use
for the next ship.
582
00:39:41,613 --> 00:39:44,149
So we actually can save
about 60% of that water
that would normally be lost
583
00:39:44,182 --> 00:39:48,987
by just reusing it
back and forth through
the lock chamber.
584
00:39:49,020 --> 00:39:51,557
With the addition
of the water saving basins,
585
00:39:51,590 --> 00:39:55,627
the new canal will consume less
water than the existing canal,
586
00:39:55,661 --> 00:39:59,565
even though
it is three times larger,
587
00:39:59,598 --> 00:40:03,168
making it one of the great
achievements of this
supersized upgrade.
588
00:40:03,201 --> 00:40:05,537
GREG: You know,
this is just one example
589
00:40:05,571 --> 00:40:08,507
of how we've made
something bigger than
it's ever been done before.
590
00:40:08,540 --> 00:40:11,443
We've done this
in the lock walls, the gates.
591
00:40:11,477 --> 00:40:14,212
This whole project's been
a series of biggests and bests,
592
00:40:14,245 --> 00:40:16,882
and it sets the standard
for going forward on lots
of different other projects.
593
00:40:22,921 --> 00:40:25,156
And if everything goes
as planned,
594
00:40:25,190 --> 00:40:30,696
the Panama Canal expansion
will transform global commerce.
595
00:40:30,729 --> 00:40:34,500
LUIS: I think it's gonna be
great for everyone, not just
for the Panamanians,
596
00:40:34,533 --> 00:40:39,538
because by expanding our canal,
we are solving a problem
to the whole world.
597
00:40:43,108 --> 00:40:47,479
ALAN: Today, container ships
that are significantly
larger go to the West Coast
598
00:40:47,513 --> 00:40:50,248
and then they use rail
to go to the East Coast,
599
00:40:50,281 --> 00:40:53,485
and that's a cost issue.
It's a time issue.
600
00:40:53,519 --> 00:41:00,191
Once the canal is done,
the container fleet can transfer
through to the Atlantic side.
601
00:41:00,225 --> 00:41:04,596
You're gonna change world trade.
602
00:41:04,630 --> 00:41:09,067
The effects of the new set
of locks will ripple
across America.
603
00:41:09,100 --> 00:41:13,572
Ports in Miami,
Virginia, Baltimore,
604
00:41:13,605 --> 00:41:20,078
and New York are all
modifying their facilities
for these larger ships.
605
00:41:20,111 --> 00:41:24,516
Panama Canal expansion
will be a game changer
for global commerce.
606
00:41:24,550 --> 00:41:27,285
Some people will try to take
as much advantage as they can.
607
00:41:27,318 --> 00:41:30,155
Some people will
feel threatened by it,
608
00:41:30,188 --> 00:41:32,691
but everyone will have
to rethink their entire
business model
609
00:41:32,724 --> 00:41:36,528
once this project
goes into operation.
610
00:41:36,562 --> 00:41:38,964
IYLA: So you never know
what the market is gonna
do in the future.
611
00:41:38,997 --> 00:41:41,299
The locks are supposed
to last 100 years.
612
00:41:41,332 --> 00:41:43,234
But we also left
some real estate
613
00:41:43,268 --> 00:41:46,104
for the fourth set of locks
if we ever have to build one.
614
00:41:46,137 --> 00:41:53,178
Over 100 years ago,
the opening of the Panama Canal
made the world a smaller place.
615
00:41:53,211 --> 00:41:58,149
Today, the new supersized
canal is doing the same.
616
00:42:03,755 --> 00:42:09,728
A giant shortcut between
two oceans remains a powerful
symbol of human achievement.
617
00:42:12,163 --> 00:42:14,600
And when the water
begins to flow,
618
00:42:14,633 --> 00:42:21,006
a new modern marvel
will take its rightful
place in history.
53548
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