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Narrator: TODAY ON
"HOW IT'S MADE -- DREAM CARS,"
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00:00:03,537 --> 00:00:05,228
THE FERRARI CALIFORNIA T,
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00:00:05,230 --> 00:00:08,357
A GRAND TOURER
BUILT FOR EVERY SPEED.
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-- Captions by VITAC --
www.vitac.com
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CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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FERRARI WAS FOUNDED
BY ENZO FERRARI,
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WHOSE FATHER RAN A SMALL METAL
ENGINEERING COMPANY HERE
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ON THE OUTSKIRTS OF MODENA
IN NORTHERN ITALY.
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THE COMPANY HAS BUILT
A 21st CENTURY MUSEUM
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TO HOUSE THE FAMOUS
BRAND'S HISTORIC VEHICLES.
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00:00:39,734 --> 00:00:42,726
TRUE TO THE COMPANY'S REPUTATION
FOR HIGH-TECH INNOVATION,
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00:00:42,728 --> 00:00:44,929
THE NEW BUILDING
FEATURES GEOTHERMAL
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AND SOLAR TECHNOLOGIES
TO HELP WITH HEATING AND COOLING
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00:00:49,153 --> 00:00:51,653
AND SUPPLYING IT WITH HOT WATER.
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00:00:51,655 --> 00:00:53,813
INSIDE BOTH PARTS
OF THE MUSEUM,
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00:00:53,815 --> 00:00:56,549
FERRARI HISTORY
IS ON FULL DISPLAY,
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00:00:56,551 --> 00:00:59,545
EMBODIED BY SOME OF
ITS MOST ICONIC CARS.
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00:00:59,547 --> 00:01:03,540
THE 750 MONZA DEBUTED IN 1954
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AS PART OF FERRARI'S
SUCCESSFUL EFFORTS
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00:01:05,737 --> 00:01:09,338
TO BUILD A LINE OF
FOUR-CYLINDER RACE CARS.
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00:01:09,340 --> 00:01:12,700
IN 1967, THE DINO 206 GT
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00:01:12,702 --> 00:01:17,230
BECAME FERRARI'S FIRST
MID-ENGINE SPORTS CAR.
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00:01:17,232 --> 00:01:18,823
EVER SINCE 1948,
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FERRARI HAS BUILT POWERFUL
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00:01:20,694 --> 00:01:22,552
AND VERSATILE GRAND TOURERS
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ALONGSIDE ITS
HIGH-PERFORMANCE SPORTS CARS.
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THE CALIFORNIA T
IS THE LATEST EXPRESSION
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OF THE CAR MAKER'S
GT TRADITION.
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FERRARI INTRODUCED
THEIR FIRST ALL-ALUMINUM CAR
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00:01:36,911 --> 00:01:41,105
IN 1999 WITH THE 360 MODENA.
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00:01:41,107 --> 00:01:44,934
STARTING WITH
THE 612 SCAGLIETTI IN 2004,
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00:01:44,936 --> 00:01:48,262
THE ENTIRE FERRARI RANGE
IS NOW ALL-ALUMINUM,
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00:01:48,264 --> 00:01:52,993
ASIDE FROM THE CARBON FIBER
LA FERRARI HYPERCAR.
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00:01:52,995 --> 00:01:55,988
THE SPACE FRAMES ARE BUILT
FROM A COMBINATION OF EXTRUSIONS
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00:01:55,990 --> 00:01:57,455
AND CASTINGS
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00:01:57,457 --> 00:02:00,016
AND ARE JOINED WITH A RANGE
OF ADVANCED TECHNIQUES,
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00:02:00,018 --> 00:02:03,346
INCLUDING METAL INERT GAS,
OR MIG, WELDING,
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00:02:03,348 --> 00:02:07,207
COLD METAL TRANSFER WELDING,
STRUCTURAL BONDING,
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00:02:07,209 --> 00:02:08,676
AND RIVETING.
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00:02:08,678 --> 00:02:10,944
THE EXTRUSIONS ARE MADE
FROM FIVE DIFFERENT
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00:02:10,946 --> 00:02:12,538
SIX SERIES ALLOYS
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00:02:12,540 --> 00:02:16,034
WHILE THREE ALLOYS
GO INTO CASTINGS.
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00:02:16,036 --> 00:02:18,436
ROBOTIC ARMS CARRY OUT
THE AUTOMATED,
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00:02:18,438 --> 00:02:20,364
SELF-PIERCING RIVET PHASE,
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00:02:20,366 --> 00:02:23,558
JOINING AS MANY AS THREE LAYERS
OF ALUMINUM AT ONCE
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00:02:23,560 --> 00:02:25,760
AND USING SEVEN
DIFFERENT RIVET TYPES
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00:02:25,762 --> 00:02:29,690
ACCORDING TO
SPECIFIC REQUIREMENTS.
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00:02:29,692 --> 00:02:31,684
THE SPACE FRAME
AND BODY SHELL COMPONENTS
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00:02:31,686 --> 00:02:33,085
BEING RIVETED TOGETHER
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00:02:33,087 --> 00:02:36,247
HAVE BEEN CREATED THROUGH
A VARIETY OF TECHNOLOGIES,
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00:02:36,249 --> 00:02:37,648
INCLUDING HEAT FORMING,
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00:02:37,650 --> 00:02:43,312
VACUUM DIE-CASTING,
AND SUPERPLASTIC FORMING.
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00:02:43,314 --> 00:02:46,641
AS THE BODY IN WHITE ADVANCES
ALONG THE ASSEMBLY LINE,
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00:02:46,643 --> 00:02:49,636
TWO ROBOTS EQUIPPED
WITH PERCEPTRON LASER SYSTEMS
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00:02:49,638 --> 00:02:50,971
THOROUGHLY MEASURE IT,
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00:02:50,973 --> 00:02:53,131
CHECKING 301 DIFFERENT POINTS
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TO ENSURE THAT ALL ELEMENTS
OF THE BUILD ARE CORRECTLY
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00:02:56,461 --> 00:02:58,295
AND ACCURATELY POSITIONED.
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FERRARI ENGINEERS THE BODY
IN WHITE OF THE CALIFORNIA T
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00:03:03,728 --> 00:03:07,522
FOR MAXIMAL TORSIONAL
STIFFNESS AND MINIMUM WEIGHT.
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00:03:07,524 --> 00:03:09,682
TWO TYPES OF ALUMINUM
ALLOY ARE USED
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00:03:09,684 --> 00:03:11,684
FOR THE EXTERNAL BODY PANELS
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00:03:11,686 --> 00:03:15,346
AND THE FINAL CHASSIS TAKES
AROUND 33 HOURS TO MANUFACTURE,
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00:03:15,348 --> 00:03:17,574
WITH OVER 60 METERS OF WELDING.
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00:03:22,339 --> 00:03:24,965
AT A STATION EQUIPPED
WITH SPECIALIZED LIGHTING,
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00:03:24,967 --> 00:03:26,834
AN INSPECTOR WIPES
THE BODY SURFACE
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00:03:26,836 --> 00:03:30,930
WITH A DAMP CLOTH TO REVEAL
EVEN THE SMALLEST SCRATCHES.
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HE CIRCLES ANY DEFECTS
AS HE MAKES HIS WAY
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00:03:35,228 --> 00:03:36,694
AROUND THE BODY IN WHITE,
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CONDUCTING A THOROUGH
QUALITY CONTROL INSPECTION
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OF THE SURFACE.
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ALUMINUM IS A RELATIVELY
SOFT METAL,
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00:03:46,649 --> 00:03:48,715
WHICH MAKES IT EASY
FOR A TECHNICIAN TO BUFF OUT
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00:03:48,717 --> 00:03:51,977
ANY SURFACE SCRATCHES
OR OTHER DEFECTS.
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00:03:54,974 --> 00:03:57,733
THE BODY IN WHITE
IS NOW COMPLETELY ASSEMBLED
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00:03:57,735 --> 00:03:59,201
AND READY TO BE TRANSPORTED
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TO FERRARI'S FAMED
MARANELLO FACILITY
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00:04:01,539 --> 00:04:04,132
JUST OUTSIDE MODENA,
WHERE IT WILL UNDERGO
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00:04:04,134 --> 00:04:09,328
AN ADVANCED PAINTING PROCESS.
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00:04:09,330 --> 00:04:10,855
AT THE MARANELLO FACTORY,
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00:04:10,857 --> 00:04:12,924
THE CALIFORNIA T BODY IN WHITE
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00:04:12,926 --> 00:04:15,885
UNDERGOES A MULTISTAGE
FINISHING PROCESS,
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00:04:15,887 --> 00:04:20,749
DURING WHICH IT WILL BE WASHED,
DEGREASED, TREATED, AND PAINTED.
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00:04:20,751 --> 00:04:23,611
WHILE THESE STEPS ARE TYPICAL
OF AUTOMOTIVE PRODUCTION,
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00:04:23,613 --> 00:04:26,013
THE MARANELLO FACILITY
HAS A UNIQUE APPROACH
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00:04:26,015 --> 00:04:27,273
TO THE PRETREATMENT
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00:04:27,275 --> 00:04:30,243
AND CATAPHORESIS PHASES
KNOWN AS ROAD DIP.
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00:04:32,772 --> 00:04:34,764
MOUNTED ON
A SPECIALIZED FIXTURE,
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00:04:34,766 --> 00:04:37,433
THE BODY SHELLS DIP
INTO HUGE VATS
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00:04:37,435 --> 00:04:39,561
AND ROTATE 360 DEGREES
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00:04:39,563 --> 00:04:44,091
TO ENSURE THE LIQUID REACHES
EVEN THE TINIEST CREVICES.
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00:04:44,093 --> 00:04:48,820
CATAPHORESIS IS ALSO KNOWN
AS CATHODIC ELECTRODEPOSITION.
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00:04:48,822 --> 00:04:50,489
IT'S AN AUTOMATED
METHOD OF COATING
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00:04:50,491 --> 00:04:52,983
THROUGH COMPLETE IMMERSION.
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00:04:52,985 --> 00:04:55,912
THE LIQUID IS A CHARGED
ELECTRIC FIELD,
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00:04:55,914 --> 00:04:58,714
WHILE THE BODY SHELL
HAS THE OPPOSITE CHARGE.
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00:04:58,716 --> 00:05:01,042
THE TWO CHARGES
ATTRACT EACH OTHER,
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00:05:01,044 --> 00:05:02,309
MEANING THE COATING ADHERES
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00:05:02,311 --> 00:05:08,200
TO EVERY PART OF
THE BODY'S SURFACE.
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00:05:08,202 --> 00:05:11,069
THE PROTECTIVE PROCESS
IS COMPLETED WITH A SEALING
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00:05:11,071 --> 00:05:12,662
AND UNDERBODY TREATMENT.
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00:05:12,664 --> 00:05:14,798
ONCE THESE COATINGS
HAVE FULLY CURED,
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00:05:14,800 --> 00:05:17,792
THE CAR MOVES THROUGH
A SET OF ENORMOUS ROLLERS
104
00:05:17,794 --> 00:05:19,520
LINED WITH OSTRICH FEATHERS,
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00:05:19,522 --> 00:05:22,423
WHICH HAVE A NATURAL OIL
THAT ATTRACTS DUST.
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00:05:25,953 --> 00:05:27,686
IT'S VITAL THAT
THE BODY SHELL SURFACE
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00:05:27,688 --> 00:05:29,480
BE AS CLEAN AS POSSIBLE
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00:05:29,482 --> 00:05:33,009
BEFORE CONTINUING
THROUGH THE PAINT SHOP.
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00:05:33,011 --> 00:05:35,478
IN THIS DUST-FREE BOOTH,
SPECIALIZED,
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00:05:35,480 --> 00:05:39,341
PREPROGRAMMED ROBOTIC ARMS
EQUIPPED WITH SPRAY NOZZLES
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00:05:39,343 --> 00:05:41,234
APPLY THE WATER-BASED
COLOR COAT.
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00:05:44,039 --> 00:05:46,364
ONCE THIS LAYER
HAS PROPERLY CURED,
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00:05:46,366 --> 00:05:49,560
ROBOTS WILL COVER THE BODY
WITH A TRANSPARENT COATING
114
00:05:49,562 --> 00:05:51,896
TO HELP PROTECT
THE BASE COLOR COAT.
115
00:05:54,625 --> 00:05:57,785
TRAINED TECHNICIANS
METICULOUSLY INSPECT THE SURFACE
116
00:05:57,787 --> 00:06:01,314
OF EVERY SINGLE BODY
SHELL FOR FLAWS.
117
00:06:01,316 --> 00:06:02,849
WITH THE PAINT JOB FINISHED,
118
00:06:02,851 --> 00:06:06,845
THE DESIGN OF THE BODY SHELL
COMES INTO SHARPER FOCUS.
119
00:06:06,847 --> 00:06:08,580
THE FRONT OF THE CAR,
FOR INSTANCE,
120
00:06:08,582 --> 00:06:11,041
IS INSPIRED BY
THE FAMED PONTOON FENDERS
121
00:06:11,043 --> 00:06:13,335
OF THE 250 TESTA ROSSA,
122
00:06:13,337 --> 00:06:16,964
ONE OF FERRARI'S
MOST SUCCESSFUL RACE CARS.
123
00:06:20,803 --> 00:06:23,462
A SECOND TECHNICIAN USES
A SPECIALIZED DEVICE
124
00:06:23,464 --> 00:06:25,656
TO MEASURE THE DEPTH
OF THE PAINT,
125
00:06:25,658 --> 00:06:29,319
WHICH MUST HAVE A MINIMUM
THICKNESS OF 200 MICRONS.
126
00:06:31,623 --> 00:06:33,481
THE FULLY ASSEMBLED
AND PAINTED BODY SHELL
127
00:06:33,483 --> 00:06:36,618
IS NOW READY TO MEET
ITS POWERTRAIN,
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00:06:36,620 --> 00:06:39,946
AND POWERTRAINS ARE
WHAT FERRARI DOES BEST.
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00:06:48,630 --> 00:06:51,323
Narrator: IT WAS THROUGH
THE ENTRANCE TO THE CAR MAKER'S
130
00:06:51,325 --> 00:06:52,524
FAMED MARANELLO FACTORY
131
00:06:52,526 --> 00:06:56,052
THAT THE FIRST FERRARI
ROLLED OUT IN 1947.
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00:06:56,054 --> 00:06:59,614
SINCE THEN, FERRARI HAS BEEN
THE ONLY SPORTS CAR MANUFACTURER
133
00:06:59,616 --> 00:07:01,483
IN THE WORLD TO DESIGN,
134
00:07:01,485 --> 00:07:06,213
ENGINEER, AND PRODUCE ALL OF
ITS OWN ENGINES IN-HOUSE.
135
00:07:06,215 --> 00:07:09,541
MARANELLO IS THE ONLY
FACILITY IN THE WORLD
136
00:07:09,543 --> 00:07:11,536
THAT CONTROLS
THE ENTIRE ENGINEERING
137
00:07:11,538 --> 00:07:13,538
AND MANUFACTURING PROCESS.
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00:07:15,634 --> 00:07:17,233
THIS ENGINE BLOCK,
FOR INSTANCE,
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00:07:17,235 --> 00:07:20,428
WAS CAST IN THE MARANELLO
ALUMINUM FOUNDRY AND MACHINED
140
00:07:20,430 --> 00:07:23,489
IN ITS MECHANICAL
MACHINING DEPARTMENT.
141
00:07:23,491 --> 00:07:26,026
THE PLANT HAS TWO ENGINE
ASSEMBLY LINES --
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00:07:26,028 --> 00:07:29,488
ONE FOR V8s
AND ONE FOR V12s.
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00:07:29,490 --> 00:07:32,582
HERE ON THE V8 LINE,
A TECHNICIAN OILS THE BORES
144
00:07:32,584 --> 00:07:36,178
BEFORE LOADING THE PISTONS.
145
00:07:36,180 --> 00:07:39,073
AN AUTOMATED QUALITY CONTROL
SYSTEM PHOTOGRAPHS
146
00:07:39,075 --> 00:07:41,909
EACH PISTON TO ENSURE
IT'S BEEN PROPERLY INSERTED
147
00:07:41,911 --> 00:07:43,803
INTO THE CORRECT
CYLINDER BANK.
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00:07:45,774 --> 00:07:49,334
A TECHNICIAN FLIPS
THE ENGINE BLOCK 180 DEGREES
149
00:07:49,336 --> 00:07:53,262
BEFORE CAREFULLY POSITIONING
A REGISTER TEMPLATE.
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00:07:53,264 --> 00:07:55,857
THIS WILL HOLD THE ENDS
OF THE CONRODS APART
151
00:07:55,859 --> 00:07:58,994
AS HE SPRAYS OIL
ON THE BEARINGS.
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00:07:58,996 --> 00:08:01,255
ONCE HE'S FINISHED
THE OILING PROCEDURE,
153
00:08:01,257 --> 00:08:03,749
HE CAN THEN INSTALL
THE CRANKSHAFT.
154
00:08:07,054 --> 00:08:10,548
THE STEEL CRANKSHAFT IS ONE OF
THE FEW ENGINE COMPONENTS
155
00:08:10,550 --> 00:08:13,243
THAT ISN'T FORGED
IN THE MARANELLO FOUNDRY.
156
00:08:16,339 --> 00:08:19,741
BUT FERRARI DOES SPEND
35 DAYS MACHINING,
157
00:08:19,743 --> 00:08:22,803
HEAT TREATING,
AND FINISHING THE COMPONENT.
158
00:08:22,805 --> 00:08:24,896
THE TECHNICIAN POSITIONS
A TEMPLATE
159
00:08:24,898 --> 00:08:26,765
THAT HOLDS
THE CRANKSHAFT IN PLACE
160
00:08:26,767 --> 00:08:29,960
WHILE HE ADDS THE CONROD CAPS.
161
00:08:29,962 --> 00:08:32,162
THESE HE POSITIONS ONE BY ONE
162
00:08:32,164 --> 00:08:35,658
BEFORE TORQUING THEM SECURELY
IN PLACE AROUND THE CRANK.
163
00:08:39,222 --> 00:08:42,048
A TEAM MEMBER ATTACHES
A SPECIALIZED DEVICE
164
00:08:42,050 --> 00:08:44,584
AND USES IT TO ROTATE
THE CRANKSHAFT,
165
00:08:44,586 --> 00:08:46,711
MOVING THE PISTONS
THROUGH THEIR BORES
166
00:08:46,713 --> 00:08:49,606
AND ENSURING THE INSTALLATION
HAS BEEN SUCCESSFUL.
167
00:08:51,910 --> 00:08:53,502
WITH THE GASKET IN POSITION,
168
00:08:53,504 --> 00:08:56,931
A TECHNICIAN NOW
INSTALLS THE CYLINDER HEAD.
169
00:08:56,933 --> 00:08:58,599
AS WITH THE REST OF THE ENGINE,
170
00:08:58,601 --> 00:09:00,401
THIS ALUMINUM COMPONENT WAS CAST
171
00:09:00,403 --> 00:09:03,229
AND MACHINED BY
FERRARI IN-HOUSE.
172
00:09:06,993 --> 00:09:10,520
THE ALUMINUM CAM COVER WITH
CAM SHAFTS ALREADY IN PLACE
173
00:09:10,522 --> 00:09:12,588
IS READY FOR INSTALLATION.
174
00:09:12,590 --> 00:09:15,817
FERRARI USES BETWEEN
5 AND 7 TONS OF ALUMINUM ALLOY
175
00:09:15,819 --> 00:09:18,612
PER DAY IN THEIR FOUNDRY.
176
00:09:18,614 --> 00:09:20,814
EACH CASTING REQUIRES
8 TO 12 DIFFERENT
177
00:09:20,816 --> 00:09:22,841
SAND CORES TO PRODUCE.
178
00:09:26,405 --> 00:09:29,073
A TECHNICIAN BRINGS THE ALUMINUM
TIMING CHAIN COVER
179
00:09:29,075 --> 00:09:33,961
TO THE ENGINE, WHERE HE ALIGNS
AND INSTALLS IT.
180
00:09:33,963 --> 00:09:35,830
HE APPLIES A SPECIALIZED GREASE
181
00:09:35,832 --> 00:09:39,559
TO BOLT STUDS TO ENSURE
THE CORRECT TORQUE IS APPLIED
182
00:09:39,561 --> 00:09:42,187
WHEN SUBSEQUENTLY TIGHTENING
THE RETAINING NUTS.
183
00:09:44,758 --> 00:09:47,784
HE POSITIONS A GUIDE
OVER THE COVER.
184
00:09:47,786 --> 00:09:50,311
THIS SHOWS THE CORRECT ORDER
IN WHICH INSERTION
185
00:09:50,313 --> 00:09:52,047
AND TORQUING SHOULD OCCUR.
186
00:09:54,118 --> 00:09:55,976
THE ORDER IS IMPORTANT TO ENSURE
187
00:09:55,978 --> 00:09:58,637
THAT THE GASKETS
ARE UNIFORMLY SEALED
188
00:09:58,639 --> 00:10:00,439
AND TO REDUCE THE RISK
OF OVERTIGHTENING
189
00:10:00,441 --> 00:10:02,367
ANY SINGLE BOLT.
190
00:10:05,004 --> 00:10:07,063
A TECHNICIAN INSTALLS
THE INJECTOR RAIL
191
00:10:07,065 --> 00:10:10,466
FOR THE DIRECT INJECTION SYSTEM.
192
00:10:10,468 --> 00:10:13,194
THE RAIL INJECTS HIGHLY
PRESSURIZED GASOLINE
193
00:10:13,196 --> 00:10:16,856
INTO THE COMBUSTION CHAMBER
OF EACH CYLINDER.
194
00:10:16,858 --> 00:10:18,917
THIS LEADS TO INCREASED
FUEL EFFICIENCY
195
00:10:18,919 --> 00:10:21,720
AND POWER OUTPUT.
196
00:10:21,722 --> 00:10:24,414
AFTER MANUALLY SNUGGING
THE ATTACHMENT BOLTS,
197
00:10:24,416 --> 00:10:28,811
HE USES A DEVICE TO TIGHTEN THEM
TO THE SPECIFIED TORQUE.
198
00:10:28,813 --> 00:10:31,080
THE PIPE HE ATTACHES
TO THE FUEL RAIL
199
00:10:31,082 --> 00:10:36,002
IS CAPABLE OF HANDLING
HIGHLY PRESSURIZED MATERIAL.
200
00:10:36,004 --> 00:10:38,004
THE OTHER END CONNECTS
TO THE FUEL PUMP
201
00:10:38,006 --> 00:10:41,833
THAT PRESSURIZES THE GASOLINE.
202
00:10:41,835 --> 00:10:43,960
NEXT, HE BRINGS
THE WIRING HARNESS
203
00:10:43,962 --> 00:10:47,164
FOR THE EIGHT IGNITION COILS
TO THE ENGINE
204
00:10:47,166 --> 00:10:49,124
AND BEGINS PLUGGING IT IN.
205
00:10:51,587 --> 00:10:54,021
HE CLAMPS IT AT
KEY ATTACHMENT POINTS
206
00:10:54,023 --> 00:10:56,816
TO ENSURE THE WIRING
DOESN'T SHIFT OUT OF POSITION.
207
00:10:59,913 --> 00:11:01,979
A TECHNICIAN INSTALLS
ONE OF THE ENGINE'S
208
00:11:01,981 --> 00:11:04,574
TWO TWIN-SCROLL TURBOCHARGERS.
209
00:11:04,576 --> 00:11:06,776
FERRARI ADDED TURBOS
TO THE CALIFORNIA T
210
00:11:06,778 --> 00:11:12,398
IN 2014 TO BOOST
THE CAR'S EFFICIENCY AND POWER.
211
00:11:12,400 --> 00:11:14,734
TURBOCHARGERS USE
THE EXHAUST GAS
212
00:11:14,736 --> 00:11:16,794
FROM THE ENGINE
TO SPIN A TURBINE,
213
00:11:16,796 --> 00:11:18,129
WHICH TURNS A COMPRESSOR,
214
00:11:18,131 --> 00:11:21,324
DRIVING EXTRA AIR
INTO THE CYLINDERS.
215
00:11:21,326 --> 00:11:23,794
THE CAR MAKER SOURCES
THESE COMPONENTS
216
00:11:23,796 --> 00:11:27,589
FROM THE JAPANESE
MANUFACTURER I.H.I.
217
00:11:27,591 --> 00:11:28,883
THE CATALYTIC CONVERTER,
218
00:11:28,885 --> 00:11:32,745
EXHAUST, AND INTERCOOLER
AIR INTAKE ARE ALL IN PLACE.
219
00:11:32,747 --> 00:11:34,347
THE INNOVATIVE EXHAUST HEADER
220
00:11:34,349 --> 00:11:37,875
AND OTHER HIGH-TECH ADVANCES
HELP OVERCOME THE TURBO LAG
221
00:11:37,877 --> 00:11:39,878
AND SLOW THROTTLE RESPONSE
222
00:11:39,880 --> 00:11:43,507
THAT USUALLY ACCOMPANY THESE
AMAZING TURBOCHARGED ENGINES.
223
00:11:49,090 --> 00:11:51,082
Narrator:
THE CALIFORNIA T DRIVETRAIN
224
00:11:51,084 --> 00:11:53,218
IS A STATE-OF-THE-ART
POWERHOUSE,
225
00:11:53,220 --> 00:11:55,379
WHICH INCLUDES
AN F1 DUAL-CLUTCH,
226
00:11:55,381 --> 00:11:59,308
SEVEN-SPEED GEARBOX
AND MULTILINK REAR SUSPENSION.
227
00:12:01,913 --> 00:12:04,705
POWERTRAIN ASSEMBLY,
WHICH TAKES 2 1/2 HOURS,
228
00:12:04,707 --> 00:12:06,707
IS DONE ON A SUBASSEMBLY LINE,
229
00:12:06,709 --> 00:12:10,970
PARALLEL TO THE GENERAL
ASSEMBLY LINES.
230
00:12:10,972 --> 00:12:13,431
HERE, TECHNICIANS USE
A HYDRAULIC LIFT
231
00:12:13,433 --> 00:12:14,899
TO HELP THEM MOUNT THE GEARBOX
232
00:12:14,901 --> 00:12:17,060
IN A REAR TRANSAXLE LAYOUT,
233
00:12:17,062 --> 00:12:19,688
A POSITION WHICH OPTIMIZES
WEIGHT DISTRIBUTION
234
00:12:19,690 --> 00:12:21,323
THROUGHOUT THE CAR.
235
00:12:21,325 --> 00:12:24,118
TOQUE CONTROL DRIVERS
ENSURE FASTENERS ARE TIGHTENED
236
00:12:24,120 --> 00:12:27,254
TO THE CORRECT PARAMETERS.
237
00:12:27,256 --> 00:12:29,648
THE F1-TYPE GEARBOX
HAS BEEN MODIFIED
238
00:12:29,650 --> 00:12:31,943
FOR PERFORMANCE AND EFFICIENCY.
239
00:12:31,945 --> 00:12:35,279
SO WHILE THE 2016 CALIFORNIA T
240
00:12:35,281 --> 00:12:39,342
CAN ACCELERATE TO 60 MILES
PER HOUR IN UNDER 3.6 SECONDS,
241
00:12:39,344 --> 00:12:44,031
FUEL CONSUMPTION IS DOWN
15 PERCENT FROM PREVIOUS MODELS.
242
00:12:44,033 --> 00:12:46,199
A TECHNICIAN NOW
INSTALLS THE REAR HUBS
243
00:12:46,201 --> 00:12:49,261
WITH AXLES AND MULTILINK
SUSPENSION SYSTEMS.
244
00:12:51,565 --> 00:12:53,957
UNLIKE OLDER, HEAVIER FORMS
OF INDEPENDENT
245
00:12:53,959 --> 00:12:56,418
REAR SUSPENSION SYSTEMS
LIKE SWING AXLE,
246
00:12:56,420 --> 00:12:59,288
TRAILING ARM,
OR MACPHERSON STRUT,
247
00:12:59,290 --> 00:13:02,216
A MULTILINK SYSTEM USES
SEVERAL SHORT LINKS
248
00:13:02,218 --> 00:13:06,045
TO ATTACH THE HUB
TO THE SUBFRAME.
249
00:13:06,047 --> 00:13:07,847
THE LINKS ARE DESIGNED
TO ALLOW THE WHEEL
250
00:13:07,849 --> 00:13:09,707
TO TRAVEL UP AND DOWN OVER BUMPS
251
00:13:09,709 --> 00:13:13,436
WITHOUT ALTERING ITS TILT
OR CAMBER ANGLE.
252
00:13:13,438 --> 00:13:16,106
THIS IN TURN LEADS TO
BETTER TRACTION AND HANDLING.
253
00:13:16,108 --> 00:13:21,395
WITH THE REAR SUSPENSION
IN PLACE,
254
00:13:21,397 --> 00:13:23,730
THE POWERTRAIN
SUB-ASSEMBLY ADVANCES
255
00:13:23,732 --> 00:13:26,892
TO THE NEXT STATION WHERE
IT WILL MEET ITS CENTERPIECE.
256
00:13:30,456 --> 00:13:34,250
TECHNICIANS USE A HOIST TO BRING
THE ENGINE TO THE SUB-ASSEMBLY.
257
00:13:34,252 --> 00:13:35,851
WITH THE HELP OF THE HOIST,
258
00:13:35,853 --> 00:13:38,279
THEY INSERT THE V8
INTO THE SUBFRAME,
259
00:13:38,281 --> 00:13:40,615
ENSURING IT ALIGNS CORRECTLY
WITH THE OPENINGS
260
00:13:40,617 --> 00:13:43,143
FOR THE FIXING BOLTS.
261
00:13:46,273 --> 00:13:49,567
FOR 80 PERCENT OF THE BOLTS
IN THE CALIFORNIA T,
262
00:13:49,569 --> 00:13:51,802
MEMBERS OF THE FERRARI
ASSEMBLY TEAM
263
00:13:51,804 --> 00:13:53,337
USE ELECTRONIC DRIVERS,
264
00:13:53,339 --> 00:13:55,831
WHICH AUTOMATICALLY CONTROL
THE TORQUE AND ANGLE,
265
00:13:55,833 --> 00:13:58,326
AS THEY TIGHTEN
FASTENERS IN PLACE.
266
00:14:04,492 --> 00:14:08,019
A TECHNICIAN INSTALLS A HOSE
WHICH WILL MOVE COOLANT
267
00:14:08,021 --> 00:14:11,514
TO AND FROM THE GEARBOX'S
OIL RADIATOR.
268
00:14:11,516 --> 00:14:13,383
AS ASSEMBLIES MOVE
DOWN THE LINE,
269
00:14:13,385 --> 00:14:17,846
TEAM MEMBERS SWITCH SEAMLESSLY
FROM ONE MODEL TO THE OTHER.
270
00:14:17,848 --> 00:14:20,174
THE V8 LINE ALONE
HAS PRODUCED AS MANY
271
00:14:20,176 --> 00:14:23,602
AS SIX DIFFERENT FERRARI
MODELS SIMULTANEOUSLY.
272
00:14:27,667 --> 00:14:30,334
LONGER HOSES WILL ALLOW
COOLANT TO TRAVEL BACK
273
00:14:30,336 --> 00:14:33,930
AND FORTH FROM THE ENGINE
TO THE RADIATOR.
274
00:14:33,932 --> 00:14:39,185
A TECHNICIAN INSTALLS AND CLAMPS
THEM SECURELY IN POSITION.
275
00:14:39,187 --> 00:14:42,589
THE ASSEMBLY MOVES FORWARD
ON THE AUTOMATED TRACK
276
00:14:42,591 --> 00:14:45,383
EVERY 19 MINUTES,
ALLOWING AMPLE TIME
277
00:14:45,385 --> 00:14:48,612
FOR WORKERS AT EACH STATION
TO COMPLETE THEIR TASKS.
278
00:14:48,614 --> 00:14:51,907
THIS FEATURE IS MEANT
TO ENSURE OPTIMAL QUALITY.
279
00:14:54,011 --> 00:14:56,270
BEFORE INSTALLING
THE TORQUE TRANSFER,
280
00:14:56,272 --> 00:14:58,072
A HEAT SHIELD GOES IN
TO PROTECT IT
281
00:14:58,074 --> 00:15:02,402
FROM THE EXHAUST PIPES.
282
00:15:02,404 --> 00:15:07,232
MADE OF STEEL, THE TORQUE TUBE
IS HOLLOW TO REDUCE WEIGHT.
283
00:15:07,234 --> 00:15:11,753
IT TRANSFERS TORQUE FROM
THE ENGINE TO THE TRANSAXLE.
284
00:15:11,755 --> 00:15:13,889
THIS CONFIGURATION
ALLOWS THE ENGINE
285
00:15:13,891 --> 00:15:16,816
TO MAINTAIN ITS POSITION
IN THE MID-FRONT OF THE CAR
286
00:15:16,818 --> 00:15:18,352
FOR GOOD WEIGHT DISTRIBUTION
287
00:15:18,354 --> 00:15:23,716
WHILE SENDING TORQUE TO THE REAR
WHEELS FOR OPTIMAL POWER.
288
00:15:23,718 --> 00:15:27,110
A SPECIALIZED CLAMPING SYSTEM
HOLDS THE TUBE IN PLACE
289
00:15:27,112 --> 00:15:30,073
AS AN AUTOMATED WRENCH
TIGHTENS THE FASTENER.
290
00:15:34,171 --> 00:15:38,331
THE FERRARI'S EXHAUST SYSTEM
HAS TWO FINAL SILENCERS,
291
00:15:38,333 --> 00:15:41,593
ONE FOR EACH OF
THE ENGINE'S CYLINDER BANKS.
292
00:15:41,595 --> 00:15:44,988
THESE SILENCERS ENSURE
A QUIET RIDE AROUND TOWN
293
00:15:44,990 --> 00:15:47,991
AND AT CRUISING SPEEDS.
294
00:15:47,993 --> 00:15:51,454
BUT WHILE THIS POWERTRAIN
IS DESIGNED FOR QUIET LUXURY,
295
00:15:51,456 --> 00:15:54,348
IT'S ALSO BUILT FOR SPEED.
296
00:15:54,350 --> 00:15:58,611
GUN THE ENGINE AND BYPASS VALVES
OPEN IN THE EXHAUST SYSTEM.
297
00:15:58,613 --> 00:16:01,873
THIS BOOSTS PERFORMANCE
BY REDUCING BACKPRESSURE
298
00:16:01,875 --> 00:16:04,275
AND LETS THE CALIFORNIA T
299
00:16:04,277 --> 00:16:06,837
SOUND LIKE
AN OLD-SCHOOL FERRARI.
300
00:16:13,689 --> 00:16:18,084
Narrator:
FERRARI INAUGURATED ITS
VEHICLE ASSEMBLY AREA IN 2008.
301
00:16:18,086 --> 00:16:20,377
DESIGNED BY ARCHITECT
JEAN NOUVEL,
302
00:16:20,379 --> 00:16:23,840
THE 226,000-SQUARE-FOOT
FACILITY
303
00:16:23,842 --> 00:16:26,709
HOUSES THE V8 ASSEMBLY LINES
ON THE GROUND FLOOR
304
00:16:26,711 --> 00:16:28,069
AND THE V12s ABOVE.
305
00:16:30,773 --> 00:16:33,566
ONCE THE SOUND AND HEAT
INSULATION HAS BEEN APPLIED,
306
00:16:33,568 --> 00:16:35,435
TECHNICIANS INSTALL THE HARNESS,
307
00:16:35,437 --> 00:16:38,097
WHICH IS MADE UP
OF 1,640 YARDS
308
00:16:38,099 --> 00:16:41,325
OF WIRING AND INCLUDES
300 CONNECTORS.
309
00:16:43,596 --> 00:16:46,589
FERRARI BUILDS
THE CALIFORNIA T'S DASHBOARD
310
00:16:46,591 --> 00:16:49,050
ON A PARALLEL
SUBASSEMBLY LINE.
311
00:16:49,052 --> 00:16:51,786
UPSTAIRS, THE IN-HOUSE
UPHOLSTERY DEPARTMENT
312
00:16:51,788 --> 00:16:54,380
TRIMS THE ENTIRE COCKPIT.
313
00:16:54,382 --> 00:16:59,410
THE UPHOLSTERY TEAM INCLUDES 40
HIGHLY SPECIALIZED CRAFTSPEOPLE.
314
00:16:59,412 --> 00:17:02,805
15 STANDARD LEATHER COLORS
ARE AVAILABLE
315
00:17:02,807 --> 00:17:06,301
TOGETHER WITH A RANGE OF
ALCANTARA AND OTHER MATERIALS.
316
00:17:10,800 --> 00:17:13,025
A TECHNICIAN INSTALLS
THE STEERING WHEEL
317
00:17:13,027 --> 00:17:16,428
USING A SPECIALIZED TOOL
TO CENTER IT.
318
00:17:16,430 --> 00:17:18,423
THE PADDLE SHIFTERS,
NOW A STANDARD FEATURE
319
00:17:18,425 --> 00:17:19,757
ON MANY HIGH-END CARS,
320
00:17:19,759 --> 00:17:23,887
WERE INVENTED BY FERRARI
FOR ITS 1989 F1 CAR.
321
00:17:26,616 --> 00:17:29,642
A TEAM MEMBER USES A WHEELED
HOIST SYSTEM TO MOUNT
322
00:17:29,644 --> 00:17:31,845
ONE OF THE FRONT HUB ASSEMBLIES,
323
00:17:31,847 --> 00:17:34,506
WHICH INCLUDES THE DOUBLE
WISHBONE SUSPENSION
324
00:17:34,508 --> 00:17:39,036
AND THE BREMBO
CARBON-CERAMIC BRAKES.
325
00:17:39,038 --> 00:17:41,438
A HANDHELD AUTOMATED
WRENCH ALLOWS HIM
326
00:17:41,440 --> 00:17:44,000
TO FASTEN BOLTS
IN TIGHT PLACES.
327
00:17:46,395 --> 00:17:49,196
THE COMPLETED POWERTRAIN
TRAVELS ON AN AUTOMATIC
328
00:17:49,198 --> 00:17:50,857
GUIDED VEHICLE THAT FOLLOWS
329
00:17:50,859 --> 00:17:54,719
AN ELECTROMAGNETIC FIELD
EMBEDDED IN THE FLOOR.
330
00:17:54,721 --> 00:17:56,521
REACHING
THE GENERAL ASSEMBLY LINE,
331
00:17:56,523 --> 00:17:59,983
THE GUIDANCE SYSTEM POSITIONS
THE POWERTRAIN PRECISELY
332
00:17:59,985 --> 00:18:03,545
UNDER THE WAITING
CALIFORNIA T BODY.
333
00:18:03,547 --> 00:18:07,408
THE POWERTRAIN RISES
TO MEET THE DESCENDING BODY
334
00:18:07,410 --> 00:18:09,410
AND TEAM MEMBERS ATTACH
THE SUBFRAMES
335
00:18:09,412 --> 00:18:12,872
TO THE CHASSIS
WITH A TOTAL OF 38 BOLTS.
336
00:18:16,402 --> 00:18:19,228
A TECHNICIAN USES
A SPECIALIZED HYDRAULIC ARM
337
00:18:19,230 --> 00:18:21,631
TO PICK UP A WHEEL
AND BRING IT TO A FRONT HUB,
338
00:18:21,633 --> 00:18:24,893
WHERE HE MOUNTS IT,
INSTALLS THE LUG NUTS,
339
00:18:24,895 --> 00:18:27,353
AND TIGHTENS THEM
ALL SIMULTANEOUSLY WITH
340
00:18:27,355 --> 00:18:29,356
A TORQUE-CONTROLLED DEVICE.
341
00:18:33,621 --> 00:18:35,646
CUSTOMERS CAN OPT
FOR PARTLY ELECTRIC
342
00:18:35,648 --> 00:18:37,314
OR FULLY ELECTRIC SEATS,
343
00:18:37,316 --> 00:18:38,915
WITH MULTIMEMORY SETTINGS
344
00:18:38,917 --> 00:18:41,243
AND HEATING
AND COOLING FUNCTIONS.
345
00:18:41,245 --> 00:18:46,574
THE SEAT'S UPHOLSTERY CAN BE
FULLY PERSONALIZED.
346
00:18:46,576 --> 00:18:48,701
FERRARI CREATED
THE FIRST RETRACTABLE
347
00:18:48,703 --> 00:18:53,297
HARDTOP ROOF OF ITS KIND
FOR THE 2008 CALIFORNIA T.
348
00:18:53,299 --> 00:18:56,726
THE LIGHTWEIGHT ALUMINUM FOLDING
MECHANISM OCCUPIES LITTLE SPACE
349
00:18:56,728 --> 00:18:57,927
WHEN STORED IN THE REAR.
350
00:18:57,929 --> 00:19:00,788
THE AUTOMATED SYSTEM
CAN RETRACT
351
00:19:00,790 --> 00:19:03,584
AND STORE THE ROOF
IN JUST 14 SECONDS.
352
00:19:07,589 --> 00:19:10,916
A SPECIALIZED ROBOT ARM READS
THE POSITION OF THE WINDSHIELD
353
00:19:10,918 --> 00:19:12,543
AND PICKS IT UP.
354
00:19:12,545 --> 00:19:15,612
THE MECHANISM THEN CLEANS
THE PERIMETER OF THE GLASS
355
00:19:15,614 --> 00:19:20,735
AND SPRAYS THAT AREA WITH
A PRIMER WHICH QUICKLY DRIES.
356
00:19:20,737 --> 00:19:23,805
THE ROBOT THEN APPLIES
A THICK BEAD OF HIGH-TECH,
357
00:19:23,807 --> 00:19:27,000
HIGH-VISCOSITY POLYURETHANE GLUE
358
00:19:27,002 --> 00:19:28,226
BEFORE ALIGNING THE GLASS
359
00:19:28,228 --> 00:19:30,095
WITH ITS FRAME
AND INSTALLING IT,
360
00:19:30,097 --> 00:19:32,556
HOLDING IT IN PLACE
UNTIL THE GLUE IS STABLE.
361
00:19:39,690 --> 00:19:41,816
ON A PARALLEL SUBASSEMBLY LINE,
362
00:19:41,818 --> 00:19:45,044
TECHNICIANS MOUNT THE WINDOW,
RUNNERS, AND ELECTRONICS
363
00:19:45,046 --> 00:19:46,445
ON THE ALL-ALUMINUM DOORS
364
00:19:46,447 --> 00:19:49,641
BEFORE THEY GO
TO GENERAL ASSEMBLY.
365
00:19:49,643 --> 00:19:53,570
HERE, A TEAM MEMBER INSTALLS
THE LEFT-FRONT DOOR.
366
00:19:53,572 --> 00:19:55,505
THE LEATHER TRIM PANELS
ARE LEFT OFF
367
00:19:55,507 --> 00:19:59,500
TO PREVENT DAMAGE.
368
00:19:59,502 --> 00:20:02,195
THE PRANCING HORSE DERIVES
FROM A SIMILAR IMAGE
369
00:20:02,197 --> 00:20:04,531
ON THE FUSELAGE
OF THE PLANE PILOTED
370
00:20:04,533 --> 00:20:08,594
BY HEROIC WORLD WAR I PILOT
FRANCESCO BARACCA.
371
00:20:08,596 --> 00:20:10,187
BARACCA'S PARENTS SUGGESTED
372
00:20:10,189 --> 00:20:13,983
FERRARI PUT THE PRANCING HORSE
ON HIS CARS FOR GOOD LUCK.
373
00:20:16,254 --> 00:20:18,747
THE CLEAR DIVISION
BETWEEN DASH AND TUNNEL
374
00:20:18,749 --> 00:20:20,281
AND THE ROUND AIR VENTS
375
00:20:20,283 --> 00:20:23,409
ARE DISTINCTIVE
FERRARI FEATURES.
376
00:20:23,411 --> 00:20:28,474
IT CAN TAKE FIVE DAYS
TO UPHOLSTER THIS INTERIOR.
377
00:20:28,476 --> 00:20:31,135
IN POSITION,
THE HARDTOP REDUCES WIND NOISE
378
00:20:31,137 --> 00:20:34,296
AND DRAG BETTER
THAN A SOFT TOP.
379
00:20:34,298 --> 00:20:36,298
BUT ON A WARM, SUNNY DAY,
380
00:20:36,300 --> 00:20:39,227
IT'S HARD TO RESIST
THE URGE TO STOW IT AWAY.
381
00:20:43,358 --> 00:20:45,557
INSIDE, THE CALIFORNIA T
MAY LOOK LIKE
382
00:20:45,559 --> 00:20:47,819
A LEATHER-TRIMMED
LUXURY PALACE,
383
00:20:47,821 --> 00:20:53,116
BUT OUTSIDE, ITS SLEEK LINES
INDICATE ITS RACING HERITAGE.
384
00:20:53,118 --> 00:20:54,643
THOSE PONTOON-STYLE FENDERS
385
00:20:54,645 --> 00:20:58,046
DON'T JUST RECALL THE FAMOUSLY
FAST TESTA ROSSA
386
00:20:58,048 --> 00:21:00,174
FOR AESTHETIC REASONS.
387
00:21:00,176 --> 00:21:02,434
THE CALIFORNIA T
IS A GRAND TOURER
388
00:21:02,436 --> 00:21:04,770
THAT CAN SPRINT
LIKE A SPORTS CAR.
389
00:21:04,772 --> 00:21:12,328
ITS TURBOCHARGED V8 DEVELOPS
553 HORSEPOWER AT 7,500 RPMs
390
00:21:12,330 --> 00:21:13,663
AND SPURS THE PRANCING HORSE
391
00:21:13,665 --> 00:21:18,259
FROM 0 TO 60 IN
JUST UNDER 3.6 SECONDS.
392
00:21:18,261 --> 00:21:20,386
OF COURSE,
FERRARIS ARE LEGENDARY
393
00:21:20,388 --> 00:21:22,322
FOR THEIR SPEED AND POWER,
394
00:21:22,324 --> 00:21:24,583
BUT THE CALIFORNIA T
ISN'T JUST DESIGNED
395
00:21:24,585 --> 00:21:26,852
TO BURN UP THE HIGHWAY.
396
00:21:26,854 --> 00:21:29,179
IT ALSO EXCELS
AT SEDATE MOTORING.
31622
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