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These are the user uploaded subtitles that are being translated: 1 00:00:01,535 --> 00:00:03,535 Narrator: TODAY ON "HOW IT'S MADE -- DREAM CARS," 2 00:00:03,537 --> 00:00:05,228 THE FERRARI CALIFORNIA T, 3 00:00:05,230 --> 00:00:08,357 A GRAND TOURER BUILT FOR EVERY SPEED. 4 00:00:17,285 --> 00:00:20,219 -- Captions by VITAC -- www.vitac.com 5 00:00:20,221 --> 00:00:23,315 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:23,317 --> 00:00:26,309 FERRARI WAS FOUNDED BY ENZO FERRARI, 7 00:00:26,311 --> 00:00:29,238 WHOSE FATHER RAN A SMALL METAL ENGINEERING COMPANY HERE 8 00:00:29,240 --> 00:00:33,233 ON THE OUTSKIRTS OF MODENA IN NORTHERN ITALY. 9 00:00:33,235 --> 00:00:36,303 THE COMPANY HAS BUILT A 21st CENTURY MUSEUM 10 00:00:36,305 --> 00:00:39,732 TO HOUSE THE FAMOUS BRAND'S HISTORIC VEHICLES. 11 00:00:39,734 --> 00:00:42,726 TRUE TO THE COMPANY'S REPUTATION FOR HIGH-TECH INNOVATION, 12 00:00:42,728 --> 00:00:44,929 THE NEW BUILDING FEATURES GEOTHERMAL 13 00:00:44,931 --> 00:00:49,151 AND SOLAR TECHNOLOGIES TO HELP WITH HEATING AND COOLING 14 00:00:49,153 --> 00:00:51,653 AND SUPPLYING IT WITH HOT WATER. 15 00:00:51,655 --> 00:00:53,813 INSIDE BOTH PARTS OF THE MUSEUM, 16 00:00:53,815 --> 00:00:56,549 FERRARI HISTORY IS ON FULL DISPLAY, 17 00:00:56,551 --> 00:00:59,545 EMBODIED BY SOME OF ITS MOST ICONIC CARS. 18 00:00:59,547 --> 00:01:03,540 THE 750 MONZA DEBUTED IN 1954 19 00:01:03,542 --> 00:01:05,735 AS PART OF FERRARI'S SUCCESSFUL EFFORTS 20 00:01:05,737 --> 00:01:09,338 TO BUILD A LINE OF FOUR-CYLINDER RACE CARS. 21 00:01:09,340 --> 00:01:12,700 IN 1967, THE DINO 206 GT 22 00:01:12,702 --> 00:01:17,230 BECAME FERRARI'S FIRST MID-ENGINE SPORTS CAR. 23 00:01:17,232 --> 00:01:18,823 EVER SINCE 1948, 24 00:01:18,825 --> 00:01:20,692 FERRARI HAS BUILT POWERFUL 25 00:01:20,694 --> 00:01:22,552 AND VERSATILE GRAND TOURERS 26 00:01:22,554 --> 00:01:25,755 ALONGSIDE ITS HIGH-PERFORMANCE SPORTS CARS. 27 00:01:25,757 --> 00:01:28,650 THE CALIFORNIA T IS THE LATEST EXPRESSION 28 00:01:28,652 --> 00:01:31,245 OF THE CAR MAKER'S GT TRADITION. 29 00:01:34,308 --> 00:01:36,909 FERRARI INTRODUCED THEIR FIRST ALL-ALUMINUM CAR 30 00:01:36,911 --> 00:01:41,105 IN 1999 WITH THE 360 MODENA. 31 00:01:41,107 --> 00:01:44,934 STARTING WITH THE 612 SCAGLIETTI IN 2004, 32 00:01:44,936 --> 00:01:48,262 THE ENTIRE FERRARI RANGE IS NOW ALL-ALUMINUM, 33 00:01:48,264 --> 00:01:52,993 ASIDE FROM THE CARBON FIBER LA FERRARI HYPERCAR. 34 00:01:52,995 --> 00:01:55,988 THE SPACE FRAMES ARE BUILT FROM A COMBINATION OF EXTRUSIONS 35 00:01:55,990 --> 00:01:57,455 AND CASTINGS 36 00:01:57,457 --> 00:02:00,016 AND ARE JOINED WITH A RANGE OF ADVANCED TECHNIQUES, 37 00:02:00,018 --> 00:02:03,346 INCLUDING METAL INERT GAS, OR MIG, WELDING, 38 00:02:03,348 --> 00:02:07,207 COLD METAL TRANSFER WELDING, STRUCTURAL BONDING, 39 00:02:07,209 --> 00:02:08,676 AND RIVETING. 40 00:02:08,678 --> 00:02:10,944 THE EXTRUSIONS ARE MADE FROM FIVE DIFFERENT 41 00:02:10,946 --> 00:02:12,538 SIX SERIES ALLOYS 42 00:02:12,540 --> 00:02:16,034 WHILE THREE ALLOYS GO INTO CASTINGS. 43 00:02:16,036 --> 00:02:18,436 ROBOTIC ARMS CARRY OUT THE AUTOMATED, 44 00:02:18,438 --> 00:02:20,364 SELF-PIERCING RIVET PHASE, 45 00:02:20,366 --> 00:02:23,558 JOINING AS MANY AS THREE LAYERS OF ALUMINUM AT ONCE 46 00:02:23,560 --> 00:02:25,760 AND USING SEVEN DIFFERENT RIVET TYPES 47 00:02:25,762 --> 00:02:29,690 ACCORDING TO SPECIFIC REQUIREMENTS. 48 00:02:29,692 --> 00:02:31,684 THE SPACE FRAME AND BODY SHELL COMPONENTS 49 00:02:31,686 --> 00:02:33,085 BEING RIVETED TOGETHER 50 00:02:33,087 --> 00:02:36,247 HAVE BEEN CREATED THROUGH A VARIETY OF TECHNOLOGIES, 51 00:02:36,249 --> 00:02:37,648 INCLUDING HEAT FORMING, 52 00:02:37,650 --> 00:02:43,312 VACUUM DIE-CASTING, AND SUPERPLASTIC FORMING. 53 00:02:43,314 --> 00:02:46,641 AS THE BODY IN WHITE ADVANCES ALONG THE ASSEMBLY LINE, 54 00:02:46,643 --> 00:02:49,636 TWO ROBOTS EQUIPPED WITH PERCEPTRON LASER SYSTEMS 55 00:02:49,638 --> 00:02:50,971 THOROUGHLY MEASURE IT, 56 00:02:50,973 --> 00:02:53,131 CHECKING 301 DIFFERENT POINTS 57 00:02:53,133 --> 00:02:56,459 TO ENSURE THAT ALL ELEMENTS OF THE BUILD ARE CORRECTLY 58 00:02:56,461 --> 00:02:58,295 AND ACCURATELY POSITIONED. 59 00:03:00,858 --> 00:03:03,726 FERRARI ENGINEERS THE BODY IN WHITE OF THE CALIFORNIA T 60 00:03:03,728 --> 00:03:07,522 FOR MAXIMAL TORSIONAL STIFFNESS AND MINIMUM WEIGHT. 61 00:03:07,524 --> 00:03:09,682 TWO TYPES OF ALUMINUM ALLOY ARE USED 62 00:03:09,684 --> 00:03:11,684 FOR THE EXTERNAL BODY PANELS 63 00:03:11,686 --> 00:03:15,346 AND THE FINAL CHASSIS TAKES AROUND 33 HOURS TO MANUFACTURE, 64 00:03:15,348 --> 00:03:17,574 WITH OVER 60 METERS OF WELDING. 65 00:03:22,339 --> 00:03:24,965 AT A STATION EQUIPPED WITH SPECIALIZED LIGHTING, 66 00:03:24,967 --> 00:03:26,834 AN INSPECTOR WIPES THE BODY SURFACE 67 00:03:26,836 --> 00:03:30,930 WITH A DAMP CLOTH TO REVEAL EVEN THE SMALLEST SCRATCHES. 68 00:03:32,967 --> 00:03:35,226 HE CIRCLES ANY DEFECTS AS HE MAKES HIS WAY 69 00:03:35,228 --> 00:03:36,694 AROUND THE BODY IN WHITE, 70 00:03:36,696 --> 00:03:39,155 CONDUCTING A THOROUGH QUALITY CONTROL INSPECTION 71 00:03:39,157 --> 00:03:41,583 OF THE SURFACE. 72 00:03:44,054 --> 00:03:46,647 ALUMINUM IS A RELATIVELY SOFT METAL, 73 00:03:46,649 --> 00:03:48,715 WHICH MAKES IT EASY FOR A TECHNICIAN TO BUFF OUT 74 00:03:48,717 --> 00:03:51,977 ANY SURFACE SCRATCHES OR OTHER DEFECTS. 75 00:03:54,974 --> 00:03:57,733 THE BODY IN WHITE IS NOW COMPLETELY ASSEMBLED 76 00:03:57,735 --> 00:03:59,201 AND READY TO BE TRANSPORTED 77 00:03:59,203 --> 00:04:01,537 TO FERRARI'S FAMED MARANELLO FACILITY 78 00:04:01,539 --> 00:04:04,132 JUST OUTSIDE MODENA, WHERE IT WILL UNDERGO 79 00:04:04,134 --> 00:04:09,328 AN ADVANCED PAINTING PROCESS. 80 00:04:09,330 --> 00:04:10,855 AT THE MARANELLO FACTORY, 81 00:04:10,857 --> 00:04:12,924 THE CALIFORNIA T BODY IN WHITE 82 00:04:12,926 --> 00:04:15,885 UNDERGOES A MULTISTAGE FINISHING PROCESS, 83 00:04:15,887 --> 00:04:20,749 DURING WHICH IT WILL BE WASHED, DEGREASED, TREATED, AND PAINTED. 84 00:04:20,751 --> 00:04:23,611 WHILE THESE STEPS ARE TYPICAL OF AUTOMOTIVE PRODUCTION, 85 00:04:23,613 --> 00:04:26,013 THE MARANELLO FACILITY HAS A UNIQUE APPROACH 86 00:04:26,015 --> 00:04:27,273 TO THE PRETREATMENT 87 00:04:27,275 --> 00:04:30,243 AND CATAPHORESIS PHASES KNOWN AS ROAD DIP. 88 00:04:32,772 --> 00:04:34,764 MOUNTED ON A SPECIALIZED FIXTURE, 89 00:04:34,766 --> 00:04:37,433 THE BODY SHELLS DIP INTO HUGE VATS 90 00:04:37,435 --> 00:04:39,561 AND ROTATE 360 DEGREES 91 00:04:39,563 --> 00:04:44,091 TO ENSURE THE LIQUID REACHES EVEN THE TINIEST CREVICES. 92 00:04:44,093 --> 00:04:48,820 CATAPHORESIS IS ALSO KNOWN AS CATHODIC ELECTRODEPOSITION. 93 00:04:48,822 --> 00:04:50,489 IT'S AN AUTOMATED METHOD OF COATING 94 00:04:50,491 --> 00:04:52,983 THROUGH COMPLETE IMMERSION. 95 00:04:52,985 --> 00:04:55,912 THE LIQUID IS A CHARGED ELECTRIC FIELD, 96 00:04:55,914 --> 00:04:58,714 WHILE THE BODY SHELL HAS THE OPPOSITE CHARGE. 97 00:04:58,716 --> 00:05:01,042 THE TWO CHARGES ATTRACT EACH OTHER, 98 00:05:01,044 --> 00:05:02,309 MEANING THE COATING ADHERES 99 00:05:02,311 --> 00:05:08,200 TO EVERY PART OF THE BODY'S SURFACE. 100 00:05:08,202 --> 00:05:11,069 THE PROTECTIVE PROCESS IS COMPLETED WITH A SEALING 101 00:05:11,071 --> 00:05:12,662 AND UNDERBODY TREATMENT. 102 00:05:12,664 --> 00:05:14,798 ONCE THESE COATINGS HAVE FULLY CURED, 103 00:05:14,800 --> 00:05:17,792 THE CAR MOVES THROUGH A SET OF ENORMOUS ROLLERS 104 00:05:17,794 --> 00:05:19,520 LINED WITH OSTRICH FEATHERS, 105 00:05:19,522 --> 00:05:22,423 WHICH HAVE A NATURAL OIL THAT ATTRACTS DUST. 106 00:05:25,953 --> 00:05:27,686 IT'S VITAL THAT THE BODY SHELL SURFACE 107 00:05:27,688 --> 00:05:29,480 BE AS CLEAN AS POSSIBLE 108 00:05:29,482 --> 00:05:33,009 BEFORE CONTINUING THROUGH THE PAINT SHOP. 109 00:05:33,011 --> 00:05:35,478 IN THIS DUST-FREE BOOTH, SPECIALIZED, 110 00:05:35,480 --> 00:05:39,341 PREPROGRAMMED ROBOTIC ARMS EQUIPPED WITH SPRAY NOZZLES 111 00:05:39,343 --> 00:05:41,234 APPLY THE WATER-BASED COLOR COAT. 112 00:05:44,039 --> 00:05:46,364 ONCE THIS LAYER HAS PROPERLY CURED, 113 00:05:46,366 --> 00:05:49,560 ROBOTS WILL COVER THE BODY WITH A TRANSPARENT COATING 114 00:05:49,562 --> 00:05:51,896 TO HELP PROTECT THE BASE COLOR COAT. 115 00:05:54,625 --> 00:05:57,785 TRAINED TECHNICIANS METICULOUSLY INSPECT THE SURFACE 116 00:05:57,787 --> 00:06:01,314 OF EVERY SINGLE BODY SHELL FOR FLAWS. 117 00:06:01,316 --> 00:06:02,849 WITH THE PAINT JOB FINISHED, 118 00:06:02,851 --> 00:06:06,845 THE DESIGN OF THE BODY SHELL COMES INTO SHARPER FOCUS. 119 00:06:06,847 --> 00:06:08,580 THE FRONT OF THE CAR, FOR INSTANCE, 120 00:06:08,582 --> 00:06:11,041 IS INSPIRED BY THE FAMED PONTOON FENDERS 121 00:06:11,043 --> 00:06:13,335 OF THE 250 TESTA ROSSA, 122 00:06:13,337 --> 00:06:16,964 ONE OF FERRARI'S MOST SUCCESSFUL RACE CARS. 123 00:06:20,803 --> 00:06:23,462 A SECOND TECHNICIAN USES A SPECIALIZED DEVICE 124 00:06:23,464 --> 00:06:25,656 TO MEASURE THE DEPTH OF THE PAINT, 125 00:06:25,658 --> 00:06:29,319 WHICH MUST HAVE A MINIMUM THICKNESS OF 200 MICRONS. 126 00:06:31,623 --> 00:06:33,481 THE FULLY ASSEMBLED AND PAINTED BODY SHELL 127 00:06:33,483 --> 00:06:36,618 IS NOW READY TO MEET ITS POWERTRAIN, 128 00:06:36,620 --> 00:06:39,946 AND POWERTRAINS ARE WHAT FERRARI DOES BEST. 129 00:06:48,630 --> 00:06:51,323 Narrator: IT WAS THROUGH THE ENTRANCE TO THE CAR MAKER'S 130 00:06:51,325 --> 00:06:52,524 FAMED MARANELLO FACTORY 131 00:06:52,526 --> 00:06:56,052 THAT THE FIRST FERRARI ROLLED OUT IN 1947. 132 00:06:56,054 --> 00:06:59,614 SINCE THEN, FERRARI HAS BEEN THE ONLY SPORTS CAR MANUFACTURER 133 00:06:59,616 --> 00:07:01,483 IN THE WORLD TO DESIGN, 134 00:07:01,485 --> 00:07:06,213 ENGINEER, AND PRODUCE ALL OF ITS OWN ENGINES IN-HOUSE. 135 00:07:06,215 --> 00:07:09,541 MARANELLO IS THE ONLY FACILITY IN THE WORLD 136 00:07:09,543 --> 00:07:11,536 THAT CONTROLS THE ENTIRE ENGINEERING 137 00:07:11,538 --> 00:07:13,538 AND MANUFACTURING PROCESS. 138 00:07:15,634 --> 00:07:17,233 THIS ENGINE BLOCK, FOR INSTANCE, 139 00:07:17,235 --> 00:07:20,428 WAS CAST IN THE MARANELLO ALUMINUM FOUNDRY AND MACHINED 140 00:07:20,430 --> 00:07:23,489 IN ITS MECHANICAL MACHINING DEPARTMENT. 141 00:07:23,491 --> 00:07:26,026 THE PLANT HAS TWO ENGINE ASSEMBLY LINES -- 142 00:07:26,028 --> 00:07:29,488 ONE FOR V8s AND ONE FOR V12s. 143 00:07:29,490 --> 00:07:32,582 HERE ON THE V8 LINE, A TECHNICIAN OILS THE BORES 144 00:07:32,584 --> 00:07:36,178 BEFORE LOADING THE PISTONS. 145 00:07:36,180 --> 00:07:39,073 AN AUTOMATED QUALITY CONTROL SYSTEM PHOTOGRAPHS 146 00:07:39,075 --> 00:07:41,909 EACH PISTON TO ENSURE IT'S BEEN PROPERLY INSERTED 147 00:07:41,911 --> 00:07:43,803 INTO THE CORRECT CYLINDER BANK. 148 00:07:45,774 --> 00:07:49,334 A TECHNICIAN FLIPS THE ENGINE BLOCK 180 DEGREES 149 00:07:49,336 --> 00:07:53,262 BEFORE CAREFULLY POSITIONING A REGISTER TEMPLATE. 150 00:07:53,264 --> 00:07:55,857 THIS WILL HOLD THE ENDS OF THE CONRODS APART 151 00:07:55,859 --> 00:07:58,994 AS HE SPRAYS OIL ON THE BEARINGS. 152 00:07:58,996 --> 00:08:01,255 ONCE HE'S FINISHED THE OILING PROCEDURE, 153 00:08:01,257 --> 00:08:03,749 HE CAN THEN INSTALL THE CRANKSHAFT. 154 00:08:07,054 --> 00:08:10,548 THE STEEL CRANKSHAFT IS ONE OF THE FEW ENGINE COMPONENTS 155 00:08:10,550 --> 00:08:13,243 THAT ISN'T FORGED IN THE MARANELLO FOUNDRY. 156 00:08:16,339 --> 00:08:19,741 BUT FERRARI DOES SPEND 35 DAYS MACHINING, 157 00:08:19,743 --> 00:08:22,803 HEAT TREATING, AND FINISHING THE COMPONENT. 158 00:08:22,805 --> 00:08:24,896 THE TECHNICIAN POSITIONS A TEMPLATE 159 00:08:24,898 --> 00:08:26,765 THAT HOLDS THE CRANKSHAFT IN PLACE 160 00:08:26,767 --> 00:08:29,960 WHILE HE ADDS THE CONROD CAPS. 161 00:08:29,962 --> 00:08:32,162 THESE HE POSITIONS ONE BY ONE 162 00:08:32,164 --> 00:08:35,658 BEFORE TORQUING THEM SECURELY IN PLACE AROUND THE CRANK. 163 00:08:39,222 --> 00:08:42,048 A TEAM MEMBER ATTACHES A SPECIALIZED DEVICE 164 00:08:42,050 --> 00:08:44,584 AND USES IT TO ROTATE THE CRANKSHAFT, 165 00:08:44,586 --> 00:08:46,711 MOVING THE PISTONS THROUGH THEIR BORES 166 00:08:46,713 --> 00:08:49,606 AND ENSURING THE INSTALLATION HAS BEEN SUCCESSFUL. 167 00:08:51,910 --> 00:08:53,502 WITH THE GASKET IN POSITION, 168 00:08:53,504 --> 00:08:56,931 A TECHNICIAN NOW INSTALLS THE CYLINDER HEAD. 169 00:08:56,933 --> 00:08:58,599 AS WITH THE REST OF THE ENGINE, 170 00:08:58,601 --> 00:09:00,401 THIS ALUMINUM COMPONENT WAS CAST 171 00:09:00,403 --> 00:09:03,229 AND MACHINED BY FERRARI IN-HOUSE. 172 00:09:06,993 --> 00:09:10,520 THE ALUMINUM CAM COVER WITH CAM SHAFTS ALREADY IN PLACE 173 00:09:10,522 --> 00:09:12,588 IS READY FOR INSTALLATION. 174 00:09:12,590 --> 00:09:15,817 FERRARI USES BETWEEN 5 AND 7 TONS OF ALUMINUM ALLOY 175 00:09:15,819 --> 00:09:18,612 PER DAY IN THEIR FOUNDRY. 176 00:09:18,614 --> 00:09:20,814 EACH CASTING REQUIRES 8 TO 12 DIFFERENT 177 00:09:20,816 --> 00:09:22,841 SAND CORES TO PRODUCE. 178 00:09:26,405 --> 00:09:29,073 A TECHNICIAN BRINGS THE ALUMINUM TIMING CHAIN COVER 179 00:09:29,075 --> 00:09:33,961 TO THE ENGINE, WHERE HE ALIGNS AND INSTALLS IT. 180 00:09:33,963 --> 00:09:35,830 HE APPLIES A SPECIALIZED GREASE 181 00:09:35,832 --> 00:09:39,559 TO BOLT STUDS TO ENSURE THE CORRECT TORQUE IS APPLIED 182 00:09:39,561 --> 00:09:42,187 WHEN SUBSEQUENTLY TIGHTENING THE RETAINING NUTS. 183 00:09:44,758 --> 00:09:47,784 HE POSITIONS A GUIDE OVER THE COVER. 184 00:09:47,786 --> 00:09:50,311 THIS SHOWS THE CORRECT ORDER IN WHICH INSERTION 185 00:09:50,313 --> 00:09:52,047 AND TORQUING SHOULD OCCUR. 186 00:09:54,118 --> 00:09:55,976 THE ORDER IS IMPORTANT TO ENSURE 187 00:09:55,978 --> 00:09:58,637 THAT THE GASKETS ARE UNIFORMLY SEALED 188 00:09:58,639 --> 00:10:00,439 AND TO REDUCE THE RISK OF OVERTIGHTENING 189 00:10:00,441 --> 00:10:02,367 ANY SINGLE BOLT. 190 00:10:05,004 --> 00:10:07,063 A TECHNICIAN INSTALLS THE INJECTOR RAIL 191 00:10:07,065 --> 00:10:10,466 FOR THE DIRECT INJECTION SYSTEM. 192 00:10:10,468 --> 00:10:13,194 THE RAIL INJECTS HIGHLY PRESSURIZED GASOLINE 193 00:10:13,196 --> 00:10:16,856 INTO THE COMBUSTION CHAMBER OF EACH CYLINDER. 194 00:10:16,858 --> 00:10:18,917 THIS LEADS TO INCREASED FUEL EFFICIENCY 195 00:10:18,919 --> 00:10:21,720 AND POWER OUTPUT. 196 00:10:21,722 --> 00:10:24,414 AFTER MANUALLY SNUGGING THE ATTACHMENT BOLTS, 197 00:10:24,416 --> 00:10:28,811 HE USES A DEVICE TO TIGHTEN THEM TO THE SPECIFIED TORQUE. 198 00:10:28,813 --> 00:10:31,080 THE PIPE HE ATTACHES TO THE FUEL RAIL 199 00:10:31,082 --> 00:10:36,002 IS CAPABLE OF HANDLING HIGHLY PRESSURIZED MATERIAL. 200 00:10:36,004 --> 00:10:38,004 THE OTHER END CONNECTS TO THE FUEL PUMP 201 00:10:38,006 --> 00:10:41,833 THAT PRESSURIZES THE GASOLINE. 202 00:10:41,835 --> 00:10:43,960 NEXT, HE BRINGS THE WIRING HARNESS 203 00:10:43,962 --> 00:10:47,164 FOR THE EIGHT IGNITION COILS TO THE ENGINE 204 00:10:47,166 --> 00:10:49,124 AND BEGINS PLUGGING IT IN. 205 00:10:51,587 --> 00:10:54,021 HE CLAMPS IT AT KEY ATTACHMENT POINTS 206 00:10:54,023 --> 00:10:56,816 TO ENSURE THE WIRING DOESN'T SHIFT OUT OF POSITION. 207 00:10:59,913 --> 00:11:01,979 A TECHNICIAN INSTALLS ONE OF THE ENGINE'S 208 00:11:01,981 --> 00:11:04,574 TWO TWIN-SCROLL TURBOCHARGERS. 209 00:11:04,576 --> 00:11:06,776 FERRARI ADDED TURBOS TO THE CALIFORNIA T 210 00:11:06,778 --> 00:11:12,398 IN 2014 TO BOOST THE CAR'S EFFICIENCY AND POWER. 211 00:11:12,400 --> 00:11:14,734 TURBOCHARGERS USE THE EXHAUST GAS 212 00:11:14,736 --> 00:11:16,794 FROM THE ENGINE TO SPIN A TURBINE, 213 00:11:16,796 --> 00:11:18,129 WHICH TURNS A COMPRESSOR, 214 00:11:18,131 --> 00:11:21,324 DRIVING EXTRA AIR INTO THE CYLINDERS. 215 00:11:21,326 --> 00:11:23,794 THE CAR MAKER SOURCES THESE COMPONENTS 216 00:11:23,796 --> 00:11:27,589 FROM THE JAPANESE MANUFACTURER I.H.I. 217 00:11:27,591 --> 00:11:28,883 THE CATALYTIC CONVERTER, 218 00:11:28,885 --> 00:11:32,745 EXHAUST, AND INTERCOOLER AIR INTAKE ARE ALL IN PLACE. 219 00:11:32,747 --> 00:11:34,347 THE INNOVATIVE EXHAUST HEADER 220 00:11:34,349 --> 00:11:37,875 AND OTHER HIGH-TECH ADVANCES HELP OVERCOME THE TURBO LAG 221 00:11:37,877 --> 00:11:39,878 AND SLOW THROTTLE RESPONSE 222 00:11:39,880 --> 00:11:43,507 THAT USUALLY ACCOMPANY THESE AMAZING TURBOCHARGED ENGINES. 223 00:11:49,090 --> 00:11:51,082 Narrator: THE CALIFORNIA T DRIVETRAIN 224 00:11:51,084 --> 00:11:53,218 IS A STATE-OF-THE-ART POWERHOUSE, 225 00:11:53,220 --> 00:11:55,379 WHICH INCLUDES AN F1 DUAL-CLUTCH, 226 00:11:55,381 --> 00:11:59,308 SEVEN-SPEED GEARBOX AND MULTILINK REAR SUSPENSION. 227 00:12:01,913 --> 00:12:04,705 POWERTRAIN ASSEMBLY, WHICH TAKES 2 1/2 HOURS, 228 00:12:04,707 --> 00:12:06,707 IS DONE ON A SUBASSEMBLY LINE, 229 00:12:06,709 --> 00:12:10,970 PARALLEL TO THE GENERAL ASSEMBLY LINES. 230 00:12:10,972 --> 00:12:13,431 HERE, TECHNICIANS USE A HYDRAULIC LIFT 231 00:12:13,433 --> 00:12:14,899 TO HELP THEM MOUNT THE GEARBOX 232 00:12:14,901 --> 00:12:17,060 IN A REAR TRANSAXLE LAYOUT, 233 00:12:17,062 --> 00:12:19,688 A POSITION WHICH OPTIMIZES WEIGHT DISTRIBUTION 234 00:12:19,690 --> 00:12:21,323 THROUGHOUT THE CAR. 235 00:12:21,325 --> 00:12:24,118 TOQUE CONTROL DRIVERS ENSURE FASTENERS ARE TIGHTENED 236 00:12:24,120 --> 00:12:27,254 TO THE CORRECT PARAMETERS. 237 00:12:27,256 --> 00:12:29,648 THE F1-TYPE GEARBOX HAS BEEN MODIFIED 238 00:12:29,650 --> 00:12:31,943 FOR PERFORMANCE AND EFFICIENCY. 239 00:12:31,945 --> 00:12:35,279 SO WHILE THE 2016 CALIFORNIA T 240 00:12:35,281 --> 00:12:39,342 CAN ACCELERATE TO 60 MILES PER HOUR IN UNDER 3.6 SECONDS, 241 00:12:39,344 --> 00:12:44,031 FUEL CONSUMPTION IS DOWN 15 PERCENT FROM PREVIOUS MODELS. 242 00:12:44,033 --> 00:12:46,199 A TECHNICIAN NOW INSTALLS THE REAR HUBS 243 00:12:46,201 --> 00:12:49,261 WITH AXLES AND MULTILINK SUSPENSION SYSTEMS. 244 00:12:51,565 --> 00:12:53,957 UNLIKE OLDER, HEAVIER FORMS OF INDEPENDENT 245 00:12:53,959 --> 00:12:56,418 REAR SUSPENSION SYSTEMS LIKE SWING AXLE, 246 00:12:56,420 --> 00:12:59,288 TRAILING ARM, OR MACPHERSON STRUT, 247 00:12:59,290 --> 00:13:02,216 A MULTILINK SYSTEM USES SEVERAL SHORT LINKS 248 00:13:02,218 --> 00:13:06,045 TO ATTACH THE HUB TO THE SUBFRAME. 249 00:13:06,047 --> 00:13:07,847 THE LINKS ARE DESIGNED TO ALLOW THE WHEEL 250 00:13:07,849 --> 00:13:09,707 TO TRAVEL UP AND DOWN OVER BUMPS 251 00:13:09,709 --> 00:13:13,436 WITHOUT ALTERING ITS TILT OR CAMBER ANGLE. 252 00:13:13,438 --> 00:13:16,106 THIS IN TURN LEADS TO BETTER TRACTION AND HANDLING. 253 00:13:16,108 --> 00:13:21,395 WITH THE REAR SUSPENSION IN PLACE, 254 00:13:21,397 --> 00:13:23,730 THE POWERTRAIN SUB-ASSEMBLY ADVANCES 255 00:13:23,732 --> 00:13:26,892 TO THE NEXT STATION WHERE IT WILL MEET ITS CENTERPIECE. 256 00:13:30,456 --> 00:13:34,250 TECHNICIANS USE A HOIST TO BRING THE ENGINE TO THE SUB-ASSEMBLY. 257 00:13:34,252 --> 00:13:35,851 WITH THE HELP OF THE HOIST, 258 00:13:35,853 --> 00:13:38,279 THEY INSERT THE V8 INTO THE SUBFRAME, 259 00:13:38,281 --> 00:13:40,615 ENSURING IT ALIGNS CORRECTLY WITH THE OPENINGS 260 00:13:40,617 --> 00:13:43,143 FOR THE FIXING BOLTS. 261 00:13:46,273 --> 00:13:49,567 FOR 80 PERCENT OF THE BOLTS IN THE CALIFORNIA T, 262 00:13:49,569 --> 00:13:51,802 MEMBERS OF THE FERRARI ASSEMBLY TEAM 263 00:13:51,804 --> 00:13:53,337 USE ELECTRONIC DRIVERS, 264 00:13:53,339 --> 00:13:55,831 WHICH AUTOMATICALLY CONTROL THE TORQUE AND ANGLE, 265 00:13:55,833 --> 00:13:58,326 AS THEY TIGHTEN FASTENERS IN PLACE. 266 00:14:04,492 --> 00:14:08,019 A TECHNICIAN INSTALLS A HOSE WHICH WILL MOVE COOLANT 267 00:14:08,021 --> 00:14:11,514 TO AND FROM THE GEARBOX'S OIL RADIATOR. 268 00:14:11,516 --> 00:14:13,383 AS ASSEMBLIES MOVE DOWN THE LINE, 269 00:14:13,385 --> 00:14:17,846 TEAM MEMBERS SWITCH SEAMLESSLY FROM ONE MODEL TO THE OTHER. 270 00:14:17,848 --> 00:14:20,174 THE V8 LINE ALONE HAS PRODUCED AS MANY 271 00:14:20,176 --> 00:14:23,602 AS SIX DIFFERENT FERRARI MODELS SIMULTANEOUSLY. 272 00:14:27,667 --> 00:14:30,334 LONGER HOSES WILL ALLOW COOLANT TO TRAVEL BACK 273 00:14:30,336 --> 00:14:33,930 AND FORTH FROM THE ENGINE TO THE RADIATOR. 274 00:14:33,932 --> 00:14:39,185 A TECHNICIAN INSTALLS AND CLAMPS THEM SECURELY IN POSITION. 275 00:14:39,187 --> 00:14:42,589 THE ASSEMBLY MOVES FORWARD ON THE AUTOMATED TRACK 276 00:14:42,591 --> 00:14:45,383 EVERY 19 MINUTES, ALLOWING AMPLE TIME 277 00:14:45,385 --> 00:14:48,612 FOR WORKERS AT EACH STATION TO COMPLETE THEIR TASKS. 278 00:14:48,614 --> 00:14:51,907 THIS FEATURE IS MEANT TO ENSURE OPTIMAL QUALITY. 279 00:14:54,011 --> 00:14:56,270 BEFORE INSTALLING THE TORQUE TRANSFER, 280 00:14:56,272 --> 00:14:58,072 A HEAT SHIELD GOES IN TO PROTECT IT 281 00:14:58,074 --> 00:15:02,402 FROM THE EXHAUST PIPES. 282 00:15:02,404 --> 00:15:07,232 MADE OF STEEL, THE TORQUE TUBE IS HOLLOW TO REDUCE WEIGHT. 283 00:15:07,234 --> 00:15:11,753 IT TRANSFERS TORQUE FROM THE ENGINE TO THE TRANSAXLE. 284 00:15:11,755 --> 00:15:13,889 THIS CONFIGURATION ALLOWS THE ENGINE 285 00:15:13,891 --> 00:15:16,816 TO MAINTAIN ITS POSITION IN THE MID-FRONT OF THE CAR 286 00:15:16,818 --> 00:15:18,352 FOR GOOD WEIGHT DISTRIBUTION 287 00:15:18,354 --> 00:15:23,716 WHILE SENDING TORQUE TO THE REAR WHEELS FOR OPTIMAL POWER. 288 00:15:23,718 --> 00:15:27,110 A SPECIALIZED CLAMPING SYSTEM HOLDS THE TUBE IN PLACE 289 00:15:27,112 --> 00:15:30,073 AS AN AUTOMATED WRENCH TIGHTENS THE FASTENER. 290 00:15:34,171 --> 00:15:38,331 THE FERRARI'S EXHAUST SYSTEM HAS TWO FINAL SILENCERS, 291 00:15:38,333 --> 00:15:41,593 ONE FOR EACH OF THE ENGINE'S CYLINDER BANKS. 292 00:15:41,595 --> 00:15:44,988 THESE SILENCERS ENSURE A QUIET RIDE AROUND TOWN 293 00:15:44,990 --> 00:15:47,991 AND AT CRUISING SPEEDS. 294 00:15:47,993 --> 00:15:51,454 BUT WHILE THIS POWERTRAIN IS DESIGNED FOR QUIET LUXURY, 295 00:15:51,456 --> 00:15:54,348 IT'S ALSO BUILT FOR SPEED. 296 00:15:54,350 --> 00:15:58,611 GUN THE ENGINE AND BYPASS VALVES OPEN IN THE EXHAUST SYSTEM. 297 00:15:58,613 --> 00:16:01,873 THIS BOOSTS PERFORMANCE BY REDUCING BACKPRESSURE 298 00:16:01,875 --> 00:16:04,275 AND LETS THE CALIFORNIA T 299 00:16:04,277 --> 00:16:06,837 SOUND LIKE AN OLD-SCHOOL FERRARI. 300 00:16:13,689 --> 00:16:18,084 Narrator: FERRARI INAUGURATED ITS VEHICLE ASSEMBLY AREA IN 2008. 301 00:16:18,086 --> 00:16:20,377 DESIGNED BY ARCHITECT JEAN NOUVEL, 302 00:16:20,379 --> 00:16:23,840 THE 226,000-SQUARE-FOOT FACILITY 303 00:16:23,842 --> 00:16:26,709 HOUSES THE V8 ASSEMBLY LINES ON THE GROUND FLOOR 304 00:16:26,711 --> 00:16:28,069 AND THE V12s ABOVE. 305 00:16:30,773 --> 00:16:33,566 ONCE THE SOUND AND HEAT INSULATION HAS BEEN APPLIED, 306 00:16:33,568 --> 00:16:35,435 TECHNICIANS INSTALL THE HARNESS, 307 00:16:35,437 --> 00:16:38,097 WHICH IS MADE UP OF 1,640 YARDS 308 00:16:38,099 --> 00:16:41,325 OF WIRING AND INCLUDES 300 CONNECTORS. 309 00:16:43,596 --> 00:16:46,589 FERRARI BUILDS THE CALIFORNIA T'S DASHBOARD 310 00:16:46,591 --> 00:16:49,050 ON A PARALLEL SUBASSEMBLY LINE. 311 00:16:49,052 --> 00:16:51,786 UPSTAIRS, THE IN-HOUSE UPHOLSTERY DEPARTMENT 312 00:16:51,788 --> 00:16:54,380 TRIMS THE ENTIRE COCKPIT. 313 00:16:54,382 --> 00:16:59,410 THE UPHOLSTERY TEAM INCLUDES 40 HIGHLY SPECIALIZED CRAFTSPEOPLE. 314 00:16:59,412 --> 00:17:02,805 15 STANDARD LEATHER COLORS ARE AVAILABLE 315 00:17:02,807 --> 00:17:06,301 TOGETHER WITH A RANGE OF ALCANTARA AND OTHER MATERIALS. 316 00:17:10,800 --> 00:17:13,025 A TECHNICIAN INSTALLS THE STEERING WHEEL 317 00:17:13,027 --> 00:17:16,428 USING A SPECIALIZED TOOL TO CENTER IT. 318 00:17:16,430 --> 00:17:18,423 THE PADDLE SHIFTERS, NOW A STANDARD FEATURE 319 00:17:18,425 --> 00:17:19,757 ON MANY HIGH-END CARS, 320 00:17:19,759 --> 00:17:23,887 WERE INVENTED BY FERRARI FOR ITS 1989 F1 CAR. 321 00:17:26,616 --> 00:17:29,642 A TEAM MEMBER USES A WHEELED HOIST SYSTEM TO MOUNT 322 00:17:29,644 --> 00:17:31,845 ONE OF THE FRONT HUB ASSEMBLIES, 323 00:17:31,847 --> 00:17:34,506 WHICH INCLUDES THE DOUBLE WISHBONE SUSPENSION 324 00:17:34,508 --> 00:17:39,036 AND THE BREMBO CARBON-CERAMIC BRAKES. 325 00:17:39,038 --> 00:17:41,438 A HANDHELD AUTOMATED WRENCH ALLOWS HIM 326 00:17:41,440 --> 00:17:44,000 TO FASTEN BOLTS IN TIGHT PLACES. 327 00:17:46,395 --> 00:17:49,196 THE COMPLETED POWERTRAIN TRAVELS ON AN AUTOMATIC 328 00:17:49,198 --> 00:17:50,857 GUIDED VEHICLE THAT FOLLOWS 329 00:17:50,859 --> 00:17:54,719 AN ELECTROMAGNETIC FIELD EMBEDDED IN THE FLOOR. 330 00:17:54,721 --> 00:17:56,521 REACHING THE GENERAL ASSEMBLY LINE, 331 00:17:56,523 --> 00:17:59,983 THE GUIDANCE SYSTEM POSITIONS THE POWERTRAIN PRECISELY 332 00:17:59,985 --> 00:18:03,545 UNDER THE WAITING CALIFORNIA T BODY. 333 00:18:03,547 --> 00:18:07,408 THE POWERTRAIN RISES TO MEET THE DESCENDING BODY 334 00:18:07,410 --> 00:18:09,410 AND TEAM MEMBERS ATTACH THE SUBFRAMES 335 00:18:09,412 --> 00:18:12,872 TO THE CHASSIS WITH A TOTAL OF 38 BOLTS. 336 00:18:16,402 --> 00:18:19,228 A TECHNICIAN USES A SPECIALIZED HYDRAULIC ARM 337 00:18:19,230 --> 00:18:21,631 TO PICK UP A WHEEL AND BRING IT TO A FRONT HUB, 338 00:18:21,633 --> 00:18:24,893 WHERE HE MOUNTS IT, INSTALLS THE LUG NUTS, 339 00:18:24,895 --> 00:18:27,353 AND TIGHTENS THEM ALL SIMULTANEOUSLY WITH 340 00:18:27,355 --> 00:18:29,356 A TORQUE-CONTROLLED DEVICE. 341 00:18:33,621 --> 00:18:35,646 CUSTOMERS CAN OPT FOR PARTLY ELECTRIC 342 00:18:35,648 --> 00:18:37,314 OR FULLY ELECTRIC SEATS, 343 00:18:37,316 --> 00:18:38,915 WITH MULTIMEMORY SETTINGS 344 00:18:38,917 --> 00:18:41,243 AND HEATING AND COOLING FUNCTIONS. 345 00:18:41,245 --> 00:18:46,574 THE SEAT'S UPHOLSTERY CAN BE FULLY PERSONALIZED. 346 00:18:46,576 --> 00:18:48,701 FERRARI CREATED THE FIRST RETRACTABLE 347 00:18:48,703 --> 00:18:53,297 HARDTOP ROOF OF ITS KIND FOR THE 2008 CALIFORNIA T. 348 00:18:53,299 --> 00:18:56,726 THE LIGHTWEIGHT ALUMINUM FOLDING MECHANISM OCCUPIES LITTLE SPACE 349 00:18:56,728 --> 00:18:57,927 WHEN STORED IN THE REAR. 350 00:18:57,929 --> 00:19:00,788 THE AUTOMATED SYSTEM CAN RETRACT 351 00:19:00,790 --> 00:19:03,584 AND STORE THE ROOF IN JUST 14 SECONDS. 352 00:19:07,589 --> 00:19:10,916 A SPECIALIZED ROBOT ARM READS THE POSITION OF THE WINDSHIELD 353 00:19:10,918 --> 00:19:12,543 AND PICKS IT UP. 354 00:19:12,545 --> 00:19:15,612 THE MECHANISM THEN CLEANS THE PERIMETER OF THE GLASS 355 00:19:15,614 --> 00:19:20,735 AND SPRAYS THAT AREA WITH A PRIMER WHICH QUICKLY DRIES. 356 00:19:20,737 --> 00:19:23,805 THE ROBOT THEN APPLIES A THICK BEAD OF HIGH-TECH, 357 00:19:23,807 --> 00:19:27,000 HIGH-VISCOSITY POLYURETHANE GLUE 358 00:19:27,002 --> 00:19:28,226 BEFORE ALIGNING THE GLASS 359 00:19:28,228 --> 00:19:30,095 WITH ITS FRAME AND INSTALLING IT, 360 00:19:30,097 --> 00:19:32,556 HOLDING IT IN PLACE UNTIL THE GLUE IS STABLE. 361 00:19:39,690 --> 00:19:41,816 ON A PARALLEL SUBASSEMBLY LINE, 362 00:19:41,818 --> 00:19:45,044 TECHNICIANS MOUNT THE WINDOW, RUNNERS, AND ELECTRONICS 363 00:19:45,046 --> 00:19:46,445 ON THE ALL-ALUMINUM DOORS 364 00:19:46,447 --> 00:19:49,641 BEFORE THEY GO TO GENERAL ASSEMBLY. 365 00:19:49,643 --> 00:19:53,570 HERE, A TEAM MEMBER INSTALLS THE LEFT-FRONT DOOR. 366 00:19:53,572 --> 00:19:55,505 THE LEATHER TRIM PANELS ARE LEFT OFF 367 00:19:55,507 --> 00:19:59,500 TO PREVENT DAMAGE. 368 00:19:59,502 --> 00:20:02,195 THE PRANCING HORSE DERIVES FROM A SIMILAR IMAGE 369 00:20:02,197 --> 00:20:04,531 ON THE FUSELAGE OF THE PLANE PILOTED 370 00:20:04,533 --> 00:20:08,594 BY HEROIC WORLD WAR I PILOT FRANCESCO BARACCA. 371 00:20:08,596 --> 00:20:10,187 BARACCA'S PARENTS SUGGESTED 372 00:20:10,189 --> 00:20:13,983 FERRARI PUT THE PRANCING HORSE ON HIS CARS FOR GOOD LUCK. 373 00:20:16,254 --> 00:20:18,747 THE CLEAR DIVISION BETWEEN DASH AND TUNNEL 374 00:20:18,749 --> 00:20:20,281 AND THE ROUND AIR VENTS 375 00:20:20,283 --> 00:20:23,409 ARE DISTINCTIVE FERRARI FEATURES. 376 00:20:23,411 --> 00:20:28,474 IT CAN TAKE FIVE DAYS TO UPHOLSTER THIS INTERIOR. 377 00:20:28,476 --> 00:20:31,135 IN POSITION, THE HARDTOP REDUCES WIND NOISE 378 00:20:31,137 --> 00:20:34,296 AND DRAG BETTER THAN A SOFT TOP. 379 00:20:34,298 --> 00:20:36,298 BUT ON A WARM, SUNNY DAY, 380 00:20:36,300 --> 00:20:39,227 IT'S HARD TO RESIST THE URGE TO STOW IT AWAY. 381 00:20:43,358 --> 00:20:45,557 INSIDE, THE CALIFORNIA T MAY LOOK LIKE 382 00:20:45,559 --> 00:20:47,819 A LEATHER-TRIMMED LUXURY PALACE, 383 00:20:47,821 --> 00:20:53,116 BUT OUTSIDE, ITS SLEEK LINES INDICATE ITS RACING HERITAGE. 384 00:20:53,118 --> 00:20:54,643 THOSE PONTOON-STYLE FENDERS 385 00:20:54,645 --> 00:20:58,046 DON'T JUST RECALL THE FAMOUSLY FAST TESTA ROSSA 386 00:20:58,048 --> 00:21:00,174 FOR AESTHETIC REASONS. 387 00:21:00,176 --> 00:21:02,434 THE CALIFORNIA T IS A GRAND TOURER 388 00:21:02,436 --> 00:21:04,770 THAT CAN SPRINT LIKE A SPORTS CAR. 389 00:21:04,772 --> 00:21:12,328 ITS TURBOCHARGED V8 DEVELOPS 553 HORSEPOWER AT 7,500 RPMs 390 00:21:12,330 --> 00:21:13,663 AND SPURS THE PRANCING HORSE 391 00:21:13,665 --> 00:21:18,259 FROM 0 TO 60 IN JUST UNDER 3.6 SECONDS. 392 00:21:18,261 --> 00:21:20,386 OF COURSE, FERRARIS ARE LEGENDARY 393 00:21:20,388 --> 00:21:22,322 FOR THEIR SPEED AND POWER, 394 00:21:22,324 --> 00:21:24,583 BUT THE CALIFORNIA T ISN'T JUST DESIGNED 395 00:21:24,585 --> 00:21:26,852 TO BURN UP THE HIGHWAY. 396 00:21:26,854 --> 00:21:29,179 IT ALSO EXCELS AT SEDATE MOTORING. 31622

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