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These are the user uploaded subtitles that are being translated: 1 00:00:01,535 --> 00:00:03,068 Narrator: TODAY, ON "HOW IT'S MADE: DREAM CARS," 2 00:00:03,070 --> 00:00:04,562 THE ULTIMA EVOLUTION, 3 00:00:04,564 --> 00:00:09,024 POSSIBLY THE QUICKEST PRODUCTION VEHICLE IN THE WORLD. 4 00:00:09,026 --> 00:00:12,094 -- Captions by VITAC -- www.vitac.com 5 00:00:12,096 --> 00:00:15,022 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:15,024 --> 00:00:18,017 ♪♪ 7 00:00:23,383 --> 00:00:28,770 ULTIMA FIRST CAME ON THE SCENE WITH THE MK1 BACK IN 1983. 8 00:00:28,772 --> 00:00:33,400 INSPIRED BY THE FAMED GROUP "C" LE MANS CARS OF THE 1980s, 9 00:00:33,402 --> 00:00:34,768 THE MID-ENGINE MK1 10 00:00:34,770 --> 00:00:39,131 WAS A NO-NONSENSE SPEED MACHINE INSIDE AND OUT. 11 00:00:39,133 --> 00:00:40,732 THE CAR'S CREATOR, 12 00:00:40,734 --> 00:00:42,927 AUTOMOTIVE ENGINEER AND DESIGNER LEE NOBLE, 13 00:00:42,929 --> 00:00:44,194 SOLD HIS FIRST CAR, 14 00:00:44,196 --> 00:00:48,057 THE ULTIMA MK2, TO CIVIL ENGINEER TED MARLOW, 15 00:00:48,059 --> 00:00:50,919 WHO WENT ON TO RACE IT TO MANY VICTORIES 16 00:00:50,921 --> 00:00:53,880 THROUGHOUT THE '80s. 17 00:00:53,882 --> 00:00:57,942 TED MARLOW BOUGHT THE RIGHTS TO THE BRAND IN 1991. 18 00:00:57,944 --> 00:01:00,412 AND TOGETHER WITH HIS SON, RICHARD, 19 00:01:00,414 --> 00:01:01,872 TRANSFORMED ULTIMA 20 00:01:01,874 --> 00:01:04,741 INTO A MANUFACTURER OF STREET-LEGAL SUPERCARS 21 00:01:04,743 --> 00:01:07,870 AVAILABLE AS KITS OR AS PRODUCTION VEHICLES. 22 00:01:10,232 --> 00:01:14,561 IN 2015, ULTIMA INTRODUCED THE EVOLUTION. 23 00:01:14,563 --> 00:01:17,030 WHILE THE EVOLUTION MAINTAINS THE ULTIMA ETHOS 24 00:01:17,032 --> 00:01:20,625 OF LE MANS GROUP "C"-INSPIRED DESIGN, 25 00:01:20,627 --> 00:01:23,887 OVERALL, THE CAR HAS A MORE POLISHED LOOK. 26 00:01:23,889 --> 00:01:27,316 BUT THE EVOLUTION IS NO GRAND TOURER. 27 00:01:27,318 --> 00:01:30,978 THIS CAR IS BUILT FOR SPEED, NOT FOR LUXURY MOTORING. 28 00:01:35,777 --> 00:01:37,243 DESIGN PRIORITY WAS GIVEN 29 00:01:37,245 --> 00:01:39,837 TO PERFORMANCE AND OPTIMAL AERODYNAMICS, 30 00:01:39,839 --> 00:01:42,498 WITH ULTIMA EXTENSIVELY TESTING THE EVOLUTION 31 00:01:42,500 --> 00:01:43,800 IN THE FAMED WIND TUNNEL 32 00:01:43,802 --> 00:01:48,329 OF THE MOTOR INDUSTRY RESEARCH ASSOCIATION. 33 00:01:48,331 --> 00:01:51,391 A TECHNICIAN CARRIES OUT A THOROUGH QUALITY-CONTROL CHECK 34 00:01:51,393 --> 00:01:55,987 OF THE EVOLUTION'S CHASSIS PRIOR TO POWDER COATING. 35 00:01:55,989 --> 00:01:57,856 THE STEEL SPACE-FRAME CHASSIS FEATURES 36 00:01:57,858 --> 00:02:00,617 A HIGHLY TRIANGULATED STRUCTURE, 37 00:02:00,619 --> 00:02:02,152 A FULL ROLL CAGE, 38 00:02:02,154 --> 00:02:06,682 AND LARGE REAR AND SIDE CRUMPLE ZONES. 39 00:02:06,684 --> 00:02:09,610 THESE ELEMENTS, ALONG WITH THE STURDY MIG-WELDED JOINTS, 40 00:02:09,612 --> 00:02:12,839 RESULT IN A REMARKABLE DEGREE OF TORSIONAL RIGIDITY. 41 00:02:15,502 --> 00:02:17,702 ULTIMA BUILDS THE BULK OF THE SPACE FRAME 42 00:02:17,704 --> 00:02:19,963 FROM 38-MILLIMETER STEEL TUBING, 43 00:02:19,965 --> 00:02:22,032 EXCEPT FOR THE ROLL CAGE, 44 00:02:22,034 --> 00:02:27,096 WHICH IS MADE WITH 45-MILLIMETER COLD-DRAWN SEAMLESS TUBING. 45 00:02:27,098 --> 00:02:29,023 THE CHASSIS IS THEN SHOT-BLASTED, 46 00:02:29,025 --> 00:02:33,152 SPRAY PRIMED, AND POWDER COATED. 47 00:02:33,154 --> 00:02:35,154 A TECHNICIAN NOW BEGINS THE PROCESS 48 00:02:35,156 --> 00:02:38,916 OF CLADDING THE CHASSIS IN ALUMINUM SHEETS. 49 00:02:38,918 --> 00:02:44,239 HE STARTS BY SQUEEZING A BEAD OF SEALANT AROUND A PERIMETER. 50 00:02:44,241 --> 00:02:45,707 HE THEN PLACES A PRE-CUT 51 00:02:45,709 --> 00:02:47,842 AND FINISHED SHEET ON THE SEALANT. 52 00:02:47,844 --> 00:02:52,130 THE ALUMINUM IS 1.5-MILLIMETER NS4, 53 00:02:52,132 --> 00:02:54,333 AN ALLOY KNOWN FOR ITS FORMABILITY 54 00:02:54,335 --> 00:02:57,794 IN SPITE OF ITS HIGH STRENGTH AND HARDNESS. 55 00:02:57,796 --> 00:02:59,263 AS HE PLACES EACH SHEET, 56 00:02:59,265 --> 00:03:02,190 HE ANCHORS IT IN POSITION BY INSERTING A RIVET 57 00:03:02,192 --> 00:03:04,452 INTO ONE OF THE PRE-DRILLED HOLES. 58 00:03:08,391 --> 00:03:11,017 HE FILLS ALL THE HOLES WITH RIVETS, 59 00:03:11,019 --> 00:03:14,279 THEN SLIDES THE HEAD OF A GUN OVER THE RIVETS' GUIDE DOWEL 60 00:03:14,281 --> 00:03:16,548 AND SQUEEZES. 61 00:03:16,550 --> 00:03:19,142 SQUEEZING DEFORMS THE TAIL OF THE RIVET 62 00:03:19,144 --> 00:03:23,004 TO 1.5 TIMES ITS ORIGINAL SIZE, 63 00:03:23,006 --> 00:03:26,233 LOCKING IT IN PLACE AND SNAPPING OFF THE DOWEL. 64 00:03:30,098 --> 00:03:32,764 PANELING THE ENTIRE CHASSIS WITH ALUMINUM SHEETS 65 00:03:32,766 --> 00:03:35,559 SERVES MORE THAN ONE PURPOSE. 66 00:03:35,561 --> 00:03:37,554 IT CREATES A PASSENGER COMPARTMENT, 67 00:03:37,556 --> 00:03:42,050 WATERPROOFS THE COCKPIT, SMOOTHES AIRFLOW UNDER THE CAR, 68 00:03:42,052 --> 00:03:44,986 PROVIDES MOUNTING POINTS FOR VARIOUS COMPONENTS, 69 00:03:44,988 --> 00:03:46,179 SUCH AS THE BATTERY, 70 00:03:46,181 --> 00:03:47,848 AND IMPROVES THE TORSIONAL RIGIDITY 71 00:03:47,850 --> 00:03:50,275 OF THE CAR AS A WHOLE. 72 00:03:53,347 --> 00:03:55,773 A SPECIALIST APPLIES A PIGMENTED GEL COAT 73 00:03:55,775 --> 00:04:01,537 TO THE HIGH-GLOSS MOLD OF THE HOOD AND FENDERS. 74 00:04:01,539 --> 00:04:05,333 ONCE THE FIRST LAYER CURES, HE WILL APPLY A SECOND LAYER. 75 00:04:08,997 --> 00:04:10,588 HE NOW ROLLS A LIQUID RESIN 76 00:04:10,590 --> 00:04:14,351 ONTO A PRE-CUT MAT OF FIBERGLASS. 77 00:04:14,353 --> 00:04:18,279 THIS PROCESS IS CALLED WETTING OUT. 78 00:04:18,281 --> 00:04:20,215 AFTER WETTING OUT THE FLIP SIDE, 79 00:04:20,217 --> 00:04:21,817 HE CARRIES IT TO THE MOLD 80 00:04:21,819 --> 00:04:24,145 AND MANUALLY PRESSES IT INTO PLACE. 81 00:04:26,307 --> 00:04:29,342 AFTER TRIMMING OFF THE EXCESS MATERIAL WITH SCISSORS, 82 00:04:29,344 --> 00:04:31,102 THE SPECIALIST USES A BRUSH 83 00:04:31,104 --> 00:04:34,339 TO DAB THE FIBERGLASS MORE FIRMLY INTO PLACE. 84 00:04:37,235 --> 00:04:39,493 NEXT, HE CONSOLIDATES THE MATERIAL 85 00:04:39,495 --> 00:04:40,962 WITH A SMALL ROLLER, 86 00:04:40,964 --> 00:04:43,957 SMOOTHING THE MATERIAL INTO EVERY CORNER OF THE MOLD, 87 00:04:43,959 --> 00:04:45,626 ENSURING THERE ARE NO AIR POCKETS 88 00:04:45,628 --> 00:04:49,188 BETWEEN THE LAYERS OF FIBERGLASS AND THE GEL COAT. 89 00:04:52,318 --> 00:04:55,444 HE LEAVES IT TO CURE IN THE MOLD FOR 24 HOURS. 90 00:04:58,449 --> 00:05:00,842 TO CREATE RETURNS IN THE FIBERGLASS PANEL, 91 00:05:00,844 --> 00:05:03,044 FLANGES ARE BOLTED IN PLACE. 92 00:05:03,046 --> 00:05:05,438 ONCE THE MATERIAL HAS CURED, 93 00:05:05,440 --> 00:05:08,800 THE SPECIALIST REMOVES ALL BOLTS FROM THE FLANGES 94 00:05:08,802 --> 00:05:13,129 AND THEN CAREFULLY REMOVES EACH FLANGE. 95 00:05:13,131 --> 00:05:16,792 HE AND A COLLEAGUE EXTRACT THE FIBERGLASS BODY SECTIONS, 96 00:05:16,794 --> 00:05:18,727 WHICH COME OUT WITH A HIGH-GLOSS FINISH 97 00:05:18,729 --> 00:05:23,190 REPRESENTATIVE OF THE EXTREMELY HIGH-QUALITY MOLD. 98 00:05:23,192 --> 00:05:25,618 INCREDIBLY, THIS MANUFACTURING METHOD 99 00:05:25,620 --> 00:05:28,479 REMOVES THE NEED FOR A PAINT JOB. 100 00:05:28,481 --> 00:05:31,549 BUT THAT DOESN'T MEAN THE PANELS ARE FINISHED. 101 00:05:31,551 --> 00:05:33,543 IN THE TRIM SHOP, A SPECIALIST 102 00:05:33,545 --> 00:05:35,478 USES A DIAMOND-TIPPED GRINDING WHEEL 103 00:05:35,480 --> 00:05:38,640 TO CUT THE NECESSARY OPENINGS. 104 00:05:41,903 --> 00:05:45,230 ALTHOUGH MOST OF THE SURFACES REQUIRE NO FINISHING, 105 00:05:45,232 --> 00:05:47,633 A FEW SPOTS WHERE FLANGES WERE REMOVED 106 00:05:47,635 --> 00:05:51,428 NEED TO BE SMOOTHED TO A HIGH GLOSS. 107 00:05:51,430 --> 00:05:53,089 AFTER SANDING THEM DOWN, 108 00:05:53,091 --> 00:05:55,357 A SPECIALIST APPLIES A CUTTING PASTE 109 00:05:55,359 --> 00:05:56,851 AND BUFFS THE SURFACE 110 00:05:56,853 --> 00:05:59,520 WITH A LAMBSWOOL ATTACHMENT ON AN ORBITAL MOP 111 00:05:59,522 --> 00:06:01,847 BEFORE ADDING A PROTECTIVE POLISH. 112 00:06:01,849 --> 00:06:04,876 ♪♪ 113 00:06:11,988 --> 00:06:14,147 Narrator: ALTHOUGH THE EVOLUTION'S SEATS 114 00:06:14,149 --> 00:06:15,682 BEAR NO OBVIOUS RESEMBLANCE 115 00:06:15,684 --> 00:06:18,343 TO THE CAR'S GLOSSY EXTERIOR BODY, 116 00:06:18,345 --> 00:06:20,679 UNDERNEATH THE LEATHER AND ALCANTARA UPHOLSTERY, 117 00:06:20,681 --> 00:06:22,973 THEY'RE MADE OF EXACTLY THE SAME MATERIAL 118 00:06:22,975 --> 00:06:24,909 IN EXACTLY THE SAME WAY. 119 00:06:28,439 --> 00:06:31,699 BUILT IN A MOLD WITH LAYERS OF FIBERGLASS, 120 00:06:31,701 --> 00:06:34,226 EACH SEAT HAS FOUR LOCATION POINTS 121 00:06:34,228 --> 00:06:38,990 WHERE IT WILL BE ATTACHED DIRECTLY TO THE CAR'S CHASSIS. 122 00:06:38,992 --> 00:06:41,459 HERE, A SPECIALIST ADDS FOUR LUGS 123 00:06:41,461 --> 00:06:45,188 AND LAMINATES THEM IN PLACE WITH RESIN. 124 00:06:45,190 --> 00:06:48,583 HE THEN COVERS THE DEPRESSIONS WITH LAYERS OF FIBERGLASS 125 00:06:48,585 --> 00:06:53,046 AND CONSOLIDATES THEM FIRMLY INTO POSITION WITH A ROLLER. 126 00:06:53,048 --> 00:06:56,275 THE FIBERGLASS USED FOR BOTH THE CAR BODY AND THE SEATS 127 00:06:56,277 --> 00:06:58,736 IS CALLED THE CHOPPED STRAND MAT, 128 00:06:58,738 --> 00:07:02,565 WHICH COMES IN DIFFERENT WEIGHTS. 129 00:07:02,567 --> 00:07:04,734 FOR THE EVOLUTION, THE MANUFACTURERS 130 00:07:04,736 --> 00:07:06,661 RELY ON TWO LAYERS OF A MAT 131 00:07:06,663 --> 00:07:10,657 THAT WEIGHS 13 OUNCES PER SQUARE YARD. 132 00:07:10,659 --> 00:07:12,826 THIS MATERIAL IS A BIG PART OF THE REASON 133 00:07:12,828 --> 00:07:15,954 THAT THE EVOLUTION IS SO REMARKABLY LIGHTWEIGHT. 134 00:07:21,621 --> 00:07:23,679 AFTER THE LUG WELLS HAVE BEEN COVERED, 135 00:07:23,681 --> 00:07:25,080 THE EDGES ARE TRIMMED 136 00:07:25,082 --> 00:07:29,710 AND THE OPENINGS FOR THE SEAT BELTS MADE. 137 00:07:29,712 --> 00:07:31,237 A TECHNICIAN SPRAYS AN ADHESIVE 138 00:07:31,239 --> 00:07:33,606 ON THE INTERIOR SURFACE OF THE SEAT... 139 00:07:36,770 --> 00:07:39,070 ...THEN SPRAYS A FOAM CUT-OUT, AS WELL. 140 00:07:42,568 --> 00:07:45,060 HE CAREFULLY POSITIONS AND ADHERES THE FOAM 141 00:07:45,062 --> 00:07:47,855 TO THE INTERIOR LEFT SIDE PANEL OF THE SEAT. 142 00:07:50,926 --> 00:07:53,486 HE WRAPS THE FOAM TO THE EDGE OF THE SEAT. 143 00:07:57,450 --> 00:07:59,651 SOME CAR MANUFACTURERS OFFER SEATS 144 00:07:59,653 --> 00:08:02,278 WITH ELECTRONICALLY ADJUSTABLE LUMBAR SUPPORT 145 00:08:02,280 --> 00:08:04,872 FOR THE BASE OF THE SPINE. 146 00:08:04,874 --> 00:08:06,942 BUT ULTIMA'S UNUSUAL SOLUTION 147 00:08:06,944 --> 00:08:11,538 IS A MANUALLY ADJUSTED PNEUMATIC SUPPORT. 148 00:08:11,540 --> 00:08:15,133 A TECHNICIAN INSTALLS THE DETAIL AND TESTS IT OUT. 149 00:08:15,135 --> 00:08:16,560 A FEW SQUEEZES OF A PUMP 150 00:08:16,562 --> 00:08:18,229 ARE ENOUGH TO CREATE AN AIR PILLOW 151 00:08:18,231 --> 00:08:19,630 THAT COULD MAKE ALL THE DIFFERENCE 152 00:08:19,632 --> 00:08:21,891 ON A LONG DRIVE. 153 00:08:25,955 --> 00:08:27,889 ALTHOUGH THE INTERIOR OF THE EVOLUTION 154 00:08:27,891 --> 00:08:29,882 IS RELATIVELY NO-NONSENSE, 155 00:08:29,884 --> 00:08:33,078 IT FEATURES A NUMBER OF FINELY CRAFTED DETAILS, 156 00:08:33,080 --> 00:08:37,174 INCLUDING THE LEATHER AND ALCANTARA SEAT COVERS. 157 00:08:37,176 --> 00:08:39,643 HERE, A TAILOR MAKES THEM ONE BY ONE 158 00:08:39,645 --> 00:08:42,571 WITH THE AID OF A POWERFUL SEWING MACHINE, 159 00:08:42,573 --> 00:08:47,834 FINISHING THE EDGES WITH COLOR-MATCHED PIPING. 160 00:08:47,836 --> 00:08:50,696 WHEN FINISHED, SHE TRIMS OFF THE EXCESS MATERIAL 161 00:08:50,698 --> 00:08:52,565 WITH SCISSORS. 162 00:08:52,567 --> 00:08:56,394 INSIDE AND OUT, THE EVOLUTION IS TRULY A HANDMADE CAR. 163 00:08:59,991 --> 00:09:02,117 IN KEEPING WITH THE HIGHLY CUSTOM-MADE NATURE 164 00:09:02,119 --> 00:09:03,384 OF THE VEHICLE, 165 00:09:03,386 --> 00:09:05,445 CUSTOMERS CAN CHOOSE ANY COLOR THEY WISH 166 00:09:05,447 --> 00:09:07,147 FOR THE PIPING AND STITCHING. 167 00:09:10,611 --> 00:09:12,611 AN UPHOLSTERER BEGINS THE PROCESS 168 00:09:12,613 --> 00:09:15,206 OF APPLYING THE SEAT COVER ONTO ITS BASE, 169 00:09:15,208 --> 00:09:19,802 CAREFULLY BRUSHING ADHESIVE OVER THE LEATHER. 170 00:09:19,804 --> 00:09:22,864 IT REQUIRES CONSIDERABLE MANUAL SKILL AND STRENGTH 171 00:09:22,866 --> 00:09:25,825 TO WRAP THE UPHOLSTERY AROUND THE SIDE EDGES. 172 00:09:25,827 --> 00:09:27,827 IT'S NO ACCIDENT 173 00:09:27,829 --> 00:09:31,156 THAT THE EVOLUTION'S SEATS HAVE HIGH SIDES. 174 00:09:31,158 --> 00:09:34,217 THEY HAVE TO BE HIGH IN ORDER TO HOLD THE DRIVER AND PASSENGER 175 00:09:34,219 --> 00:09:36,686 FIRMLY IN PLACE WHEN TAKING CORNERS, 176 00:09:36,688 --> 00:09:38,346 DUE TO THE LATERAL G-FORCES 177 00:09:38,348 --> 00:09:41,817 PRODUCED BY A CAR THIS POWERFUL. 178 00:09:41,819 --> 00:09:44,111 IN FACT, ULTIMA SET THE WORLD RECORD 179 00:09:44,113 --> 00:09:46,180 FOR THE ROAD CAR SKIDPAD TEST 180 00:09:46,182 --> 00:09:49,908 BY LOGGING A LATERAL GRIP OF 1.176 "G" 181 00:09:49,910 --> 00:09:52,704 AROUND A CIRCLE 200 FOOT IN DIAMETER. 182 00:09:54,833 --> 00:09:57,500 THIS ATTESTS TO THE CAR'S REMARKABLE CAPACITY 183 00:09:57,502 --> 00:10:00,729 FOR HANDLING AND CORNERING AT HIGH SPEED. 184 00:10:07,054 --> 00:10:08,921 THE UPHOLSTERER CAREFULLY CUTS OUT 185 00:10:08,923 --> 00:10:10,522 THE SET OF OPENINGS IN THE COVER, 186 00:10:10,524 --> 00:10:12,983 THROUGH WHICH THE SEAT BELTS WILL BE INTRODUCED. 187 00:10:16,681 --> 00:10:20,141 HIGH-STRENGTH PLASTIC GROMMETS FIT SNUGGLY INTO THE OPENINGS. 188 00:10:22,011 --> 00:10:24,137 IT GOES WITHOUT SAYING THAT IF YOU'RE GOING TO DRIVE 189 00:10:24,139 --> 00:10:27,006 A CAR THAT CAN PERFORM LIKE THE EVOLUTION, 190 00:10:27,008 --> 00:10:29,601 YOU NEED TO BE SECURELY BELTED IN PLACE. 191 00:10:33,866 --> 00:10:35,691 HAVING DESIGNED THE EVOLUTION'S SEATS 192 00:10:35,693 --> 00:10:39,620 TO MAXIMIZE HEAD ROOM, LEG ROOM, AND ERGONOMIC COMFORT, 193 00:10:39,622 --> 00:10:41,889 ULTIMA BUILDS EACH ONE FROM SCRATCH. 194 00:10:41,891 --> 00:10:44,317 ♪♪ 195 00:10:50,288 --> 00:10:53,715 Narrator: WHILE ULTIMA SELLS THE EVOLUTION FULL ASSEMBLED, 196 00:10:53,717 --> 00:10:56,576 ADVENTUROUS BUYERS CAN ALSO PURCHASE IT AS A KIT 197 00:10:56,578 --> 00:10:58,712 AND BUILD IT THEMSELVES. 198 00:10:58,714 --> 00:11:00,305 HERE, ULTIMA PREPARES 199 00:11:00,307 --> 00:11:02,174 THE CONVERTIBLE VERSION OF THE EVOLUTION 200 00:11:02,176 --> 00:11:04,135 FOR SHIPMENT AS A KIT. 201 00:11:06,706 --> 00:11:08,530 THOSE WHO RELY ON ULTIMA TEAM MEMBERS 202 00:11:08,532 --> 00:11:09,999 TO ASSEMBLE THEIR EVOLUTIONS 203 00:11:10,001 --> 00:11:12,594 ARE IN GOOD HANDS. 204 00:11:12,596 --> 00:11:15,263 HERE, A TECHNICIAN FITS THE WISHBONE COMPONENT 205 00:11:15,265 --> 00:11:17,457 OF THE REAR SUSPENSION ONTO THE CHASSIS, 206 00:11:17,459 --> 00:11:20,452 FIRST INSTALLING THE BEARINGS ON THE ATTACHMENT POINTS 207 00:11:20,454 --> 00:11:23,055 WITH THE HELP OF A TEMPORARY FILLER RODS, 208 00:11:23,057 --> 00:11:27,217 WHICH HE REPLACES WITH HIGH-TENSILE BOLTS. 209 00:11:27,219 --> 00:11:29,545 THE WISHBONES ARE CUSTOM-MADE FOR THE EVOLUTION, 210 00:11:29,547 --> 00:11:31,514 USING PRECISION TIG WELDING. 211 00:11:34,677 --> 00:11:38,805 NEXT, HE CAREFULLY INSTALLS THE CAR'S STRUTS. 212 00:11:38,807 --> 00:11:40,272 HE STARTS BY ATTACHING 213 00:11:40,274 --> 00:11:42,566 THE UPPER STRUT MOUNT TO THE CHASSIS. 214 00:11:42,568 --> 00:11:46,296 HE JOINS THE BOTTOM OF THE STRUT TO THE WISHBONE. 215 00:11:46,298 --> 00:11:48,431 CUSTOM-DESIGNED, VALVED, AND SPRUNG, 216 00:11:48,433 --> 00:11:51,994 THE STRUTS ARE HIGHLY ADJUSTABLE FOR BUMP AND REBOUND. 217 00:11:54,356 --> 00:11:57,616 THE HUB IS MADE OF LM25 ALUMINUM, 218 00:11:57,618 --> 00:12:00,619 A CORROSION-RESISTANT CASTING. 219 00:12:00,621 --> 00:12:04,381 THE TECHNICIAN ATTACHES IT TO THE TOE LINK ADJUSTER, 220 00:12:04,383 --> 00:12:06,242 THE COMPONENT THAT ALLOWS FOR ADJUSTING 221 00:12:06,244 --> 00:12:08,845 THE TOE IN OR TOE OUT OF THE VEHICLE. 222 00:12:10,439 --> 00:12:12,974 HE NOW BRINGS THE FOUR-PISTON BRAKE CALIPER 223 00:12:12,976 --> 00:12:16,502 TO THE CURVED-VANE, CROSS-DRILLED VENTED DISC 224 00:12:16,504 --> 00:12:19,131 AND CAREFULLY INSTALLS IT. 225 00:12:19,133 --> 00:12:21,265 A FINAL TORQUE WITH A RATCHET AND WRENCH 226 00:12:21,267 --> 00:12:25,262 SECURES THE HUB IN PLACE. 227 00:12:25,264 --> 00:12:27,522 THE EVOLUTION HAS TWO FUEL TANKS, 228 00:12:27,524 --> 00:12:30,384 ONE IN EACH SIDE OF THE CAR. 229 00:12:30,386 --> 00:12:31,652 ULTIMA HAS THE TANKS MADE 230 00:12:31,654 --> 00:12:36,282 FROM SHEETS OF COMMERCIAL SOFT-GRADE 1050 ALUMINUM. 231 00:12:36,284 --> 00:12:39,677 HAVING ALREADY CUT OUT AND BENT ALL THE NECESSARY SHAPES, 232 00:12:39,679 --> 00:12:42,180 A SPECIALIST TACK-WELDS THEM TOGETHER. 233 00:12:44,409 --> 00:12:46,534 HE SPACES THE TACK WELDS CLOSELY 234 00:12:46,536 --> 00:12:48,469 TO PREVENT THE ALUMINUM FROM BUCKLING 235 00:12:48,471 --> 00:12:51,198 WHEN HE WELDS A FULL SEAM AT THE JOINTS. 236 00:12:55,696 --> 00:12:58,630 FOR TACK WELDING, HE USES SUCH A HIGH AMPERAGE 237 00:12:58,632 --> 00:13:02,226 THAT IT SIMPLY FUSES THE ALUMINUM TOGETHER. 238 00:13:02,228 --> 00:13:04,286 BUT WHEN WELDING THE SEAMS SHUT, 239 00:13:04,288 --> 00:13:09,984 HE USES A SOFT 4043 WELDING ROD WITH A 5% SILICA MIX, 240 00:13:09,986 --> 00:13:12,846 WHICH PROVIDES GOOD FLOW AND PENETRATION. 241 00:13:16,777 --> 00:13:18,377 ULTIMA DESIGNED THE GAS TANKS 242 00:13:18,379 --> 00:13:23,040 TO ENABLE GOOD AIRFLOW IN COMPONENT PACKAGING. 243 00:13:23,042 --> 00:13:25,134 THE SLOPE ON ONE SIDE OF EACH TANK 244 00:13:25,136 --> 00:13:27,069 LINES UP WITH VENTS THAT ALLOW AIR 245 00:13:27,071 --> 00:13:29,397 TO FLOW INTO THE ENGINE BAY AND COOL IT. 246 00:13:33,328 --> 00:13:36,788 TO MAKE THE HUBS, ULTIMA STARTS WITH AN ALUMINUM CASTING 247 00:13:36,790 --> 00:13:40,283 WHICH IS FINISHED ON A LATHE AND A CNC MILLING MACHINE. 248 00:13:42,153 --> 00:13:44,079 AFTER THE LATHE DOES ITS WORK, 249 00:13:44,081 --> 00:13:47,808 A TOOL CALLED AN END MILL RIPPER REMOVES EXCESS MATERIAL. 250 00:13:50,545 --> 00:13:52,805 THE CNC MACHINE DRILLS THROUGH HOLES 251 00:13:52,807 --> 00:13:55,608 WHERE THE BRAKE CALIPERS WILL ATTACH. 252 00:13:55,610 --> 00:13:57,034 TO COOL THE WORK AREA, 253 00:13:57,036 --> 00:13:58,902 THE MACHINE SPRAYS A SPECIAL COOLANT 254 00:13:58,904 --> 00:14:01,497 OF SYNTHETIC OIL DILUTED WITH WATER. 255 00:14:04,827 --> 00:14:07,228 AFTER ONE HOUR AND FOUR DIFFERENT OPERATIONS, 256 00:14:07,230 --> 00:14:11,024 THE CNC IS DONE. 257 00:14:11,026 --> 00:14:14,285 A SPECIALIST REMOVES THE BURRS LEFT BY THE MILLING PROCESS 258 00:14:14,287 --> 00:14:17,848 WITH A HANDHELD HIGH-SPEED GRINDER. 259 00:14:17,850 --> 00:14:20,976 HE MANUALLY DEBURRS THE OPENINGS FOR THE ATTACHMENT POINTS 260 00:14:20,978 --> 00:14:22,444 WITH A DIFFERENT TOOL. 261 00:14:24,248 --> 00:14:27,174 TURNING THE ALUMINUM CASTING INTO A FINISHED HUB 262 00:14:27,176 --> 00:14:30,069 TAKES BETWEEN 1 1/2 AND 2 HOURS IN TOTAL. 263 00:14:32,866 --> 00:14:35,266 A TECHNICIAN BRINGS THE FULLY MACHINED FRONT HUB 264 00:14:35,268 --> 00:14:36,993 TO THE CHASSIS. 265 00:14:36,995 --> 00:14:41,456 THE FRONT HUB IS CONSIDERABLY SMALLER THAN THE REAR HUB 266 00:14:41,458 --> 00:14:43,992 AND BOLTS TO THE WISHBONES AND BALL JOINTS VERTICALLY, 267 00:14:43,994 --> 00:14:46,720 RATHER THAN LATERALLY. 268 00:14:46,722 --> 00:14:50,015 BUT THE DISC AND BRAKE ARE EXACTLY THE SAME SIZE HERE 269 00:14:50,017 --> 00:14:52,384 AS THEY ARE IN THE BACK. 270 00:14:57,149 --> 00:14:59,342 AT THIS POINT, IT COMES AS NO SURPRISE 271 00:14:59,344 --> 00:15:01,736 THAT THE ALL-ALUMINUM GEARSHIFT MECHANISM 272 00:15:01,738 --> 00:15:04,605 IS CUSTOM-MADE FOR THE EVOLUTION. 273 00:15:04,607 --> 00:15:06,432 ONCE THE MECHANISM IS IN PLACE, 274 00:15:06,434 --> 00:15:08,901 THE TECHNICIAN ATTACHES THE GEAR-CHANGE CABLES 275 00:15:08,903 --> 00:15:11,329 TO THE SHIFTER VIA A BALL JOINT. 276 00:15:14,026 --> 00:15:16,960 THE HEAVY-DUTY CABLES ARE CAPABLE OF HIGH LOADS, 277 00:15:16,962 --> 00:15:18,687 AND THESE, TOO, HAVE BEEN CUSTOM-MADE 278 00:15:18,689 --> 00:15:21,390 FOR THE EVOLUTION'S PRECISE SHIFTING REQUIREMENTS. 279 00:15:26,114 --> 00:15:28,047 ULTIMA BUILDS THE CENTER CONSOLE 280 00:15:28,049 --> 00:15:31,909 FROM ULTRA-LIGHTWEIGHT CARBON FIBER. 281 00:15:31,911 --> 00:15:35,037 WHERE A RACECAR WOULD LEAVE THE SHIFTER AND CABLE EXPOSED, 282 00:15:35,039 --> 00:15:39,200 THIS SLEEK FEATURE IS REQUIRED FOR THE CAR TO BE STREET-LEGAL. 283 00:15:39,202 --> 00:15:42,137 ♪♪ 284 00:15:46,330 --> 00:15:48,555 Narrator: A TECHNICIAN BRINGS THE LEFT-SIDE FUEL TANK 285 00:15:48,557 --> 00:15:50,624 TO THE CHASSIS. 286 00:15:50,626 --> 00:15:52,084 HAVING TWO INDEPENDENT TANKS 287 00:15:52,086 --> 00:15:55,554 PREVENTS THE CAR FROM EXPERIENCING FUEL SURGES. 288 00:15:55,556 --> 00:15:57,715 WITH THIS STEP, THE CAR IS NOW READY 289 00:15:57,717 --> 00:15:59,909 FOR ITS GEL-COAT-FINISHED BODY. 290 00:16:02,380 --> 00:16:05,640 THE TECHNICIAN INSTALLS THE RIGHT-HAND SIDE POD. 291 00:16:05,642 --> 00:16:10,037 THIS INCLUDES A VENT THAT WILL HELP COOL THE BRAKES. 292 00:16:10,039 --> 00:16:14,332 HE ALIGNS AND HOLDS THE POD IN PLACE WITH A SCREW. 293 00:16:14,334 --> 00:16:17,595 SEALING AND RIVETING THE PANEL TO THE CHASSIS HAPPENS LATER. 294 00:16:20,858 --> 00:16:23,726 ULTIMA CALLS THE BODYWORK THAT SURROUNDS THE COCKPIT 295 00:16:23,728 --> 00:16:25,253 THE CENTER TUB. 296 00:16:25,255 --> 00:16:27,054 TEAM MEMBERS CARRY IT TO THE CHASSIS 297 00:16:27,056 --> 00:16:29,549 AND LOWER IT OVER THE ROLL CAGE, 298 00:16:29,551 --> 00:16:32,085 READY TO BE SEALED AND RIVETED IN PLACE. 299 00:16:36,149 --> 00:16:39,476 NEXT, THEY INSTALL THE FRONT SECTION, 300 00:16:39,478 --> 00:16:43,272 A SINGLE-PIECE UNIT THAT INCLUDES THE FENDERS AND BUMPER. 301 00:16:43,274 --> 00:16:46,367 SINCE THIS IS A MID-ENGINE CAR, 302 00:16:46,369 --> 00:16:50,363 THE REAR PORTION HINGES OPEN FOR ACCESS TO THE POWER PLANT. 303 00:16:54,427 --> 00:16:58,555 THE EVOLUTION'S DOOR HINGES UPWARD AT A 45-DEGREE ANGLE. 304 00:17:01,584 --> 00:17:03,718 THIS DOOR STILL REQUIRES FINAL TRIMMING, 305 00:17:03,720 --> 00:17:05,679 ALIGNING, AND FINISHING. 306 00:17:11,579 --> 00:17:14,037 TO ADD TO THE CAR'S TORSIONAL RIGIDITY, 307 00:17:14,039 --> 00:17:17,441 ULTIMA BONDS THE DASHBOARD DIRECTLY INTO THE CENTER TUB. 308 00:17:19,870 --> 00:17:23,597 A TECHNICIAN INSTALLS THE CAR'S GAUGES. 309 00:17:23,599 --> 00:17:26,659 IN KEEPING WITH THE OLD-SCHOOL APPEAL OF THE EVOLUTION, 310 00:17:26,661 --> 00:17:29,128 ULTIMA HAS STUCK WITH ANALOG DIALS, 311 00:17:29,130 --> 00:17:31,056 WHICH HAVE PROVEN TO BE SIMPLE, RELIABLE, 312 00:17:31,058 --> 00:17:33,158 AND EASY TO READ AT A GLANCE. 313 00:17:38,282 --> 00:17:42,676 THE RED BUTTON IS ALSO TO READ. 314 00:17:42,678 --> 00:17:45,546 ULTIMA USES A FULLY DRESSED CHEVY LS V-8 315 00:17:45,548 --> 00:17:48,541 FOR THE EVOLUTION. 316 00:17:48,543 --> 00:17:52,203 THE LS IS THE SAME ENGINE CHEVY USES IN THE CORVETTE, 317 00:17:52,205 --> 00:17:55,565 BUT FULLY CUSTOMIZED TO THE EVOLUTION. 318 00:17:55,567 --> 00:17:58,234 CUSTOMERS CAN CHOOSE 15 DIFFERENT POWER OPTIONS, 319 00:17:58,236 --> 00:18:02,956 FROM 345 TO 1,020 HORSEPOWER. 320 00:18:02,958 --> 00:18:06,026 80% OF BUYERS OPT FOR 500 HORSEPOWER -- 321 00:18:06,028 --> 00:18:08,220 MORE THAN ENOUGH FOR A CAR THIS LIGHT. 322 00:18:11,384 --> 00:18:14,050 NEXT, THEY INSTALL THE EVOLUTION'S GEARBOX, 323 00:18:14,052 --> 00:18:18,047 A PORSCHE SIX-SPEED TRANSAXLE KNOWN FOR ITS PERFORMANCE, 324 00:18:18,049 --> 00:18:21,109 DURABILITY, AND BULLETPROOF RELIABILITY. 325 00:18:23,338 --> 00:18:27,666 A PAIR OF DRIVESHAFTS CONNECTS THE TRANSAXLE TO THE HUBS. 326 00:18:27,668 --> 00:18:29,667 HALF THE WEIGHT OF CONVENTIONAL DRIVESHAFTS, 327 00:18:29,669 --> 00:18:34,597 THEY'RE MANUFACTURED FROM THE S155 STEEL -- 328 00:18:34,599 --> 00:18:39,920 THE BRITISH AEROSPACE EQUIVALENT OF U.S. STEEL GRADE 300M. 329 00:18:39,922 --> 00:18:41,655 THIS HIGH-STRENGTH ALLOY IS PART 330 00:18:41,657 --> 00:18:46,084 OF WHAT HELPS THEM HANDLE UP TO 1,020 HORSEPOWER. 331 00:18:46,086 --> 00:18:48,279 THE SEATS MAXIMIZE HEAD ROOM. 332 00:18:48,281 --> 00:18:49,813 ULTIMA CALCULATES 333 00:18:49,815 --> 00:18:54,076 THE EVOLUTION FITS DRIVERS UP TO 6'8" TALL. 334 00:18:54,078 --> 00:18:58,406 A HAND PUMP SITS WITHIN EASY REACH. 335 00:18:58,408 --> 00:18:59,807 A FEW SQUEEZES INFLATES 336 00:18:59,809 --> 00:19:02,569 THE LUMBAR SUPPORT CUSHION SEEN EARLIER. 337 00:19:02,571 --> 00:19:05,631 SIMPLE, HARD TO BREAK, AND EASY TO FIX, 338 00:19:05,633 --> 00:19:08,225 THE LUMBAR SUPPORT CAN BE MINUTELY ADJUSTED 339 00:19:08,227 --> 00:19:10,194 TO THE DRIVER'S NEEDS. 340 00:19:12,257 --> 00:19:14,623 LOCAL HARDWARE STORES DON'T STOCK THE MATERIAL 341 00:19:14,625 --> 00:19:19,120 USED TO MAKE THE EVOLUTION'S BODY GRILLWORK. 342 00:19:19,122 --> 00:19:22,715 ULTIMA HAS THIS HEXAGONAL ALUMINUM GRID CUSTOM-MADE. 343 00:19:24,978 --> 00:19:26,978 THEY THEN FORM THE PIECES INDIVIDUALLY 344 00:19:26,980 --> 00:19:31,108 WITH THE HELP OF A PRESS AND A FORM. 345 00:19:31,110 --> 00:19:32,801 PINS LOCATE THE MATERIAL. 346 00:19:32,803 --> 00:19:35,938 THEN, A SERIES OF SPACERS BRING IT WITHIN REACH. 347 00:19:35,940 --> 00:19:38,566 THE RESULT IS A PERFECTLY FORMED GRILLE. 348 00:19:40,535 --> 00:19:42,260 BUT IT'S NOT FINISHED. 349 00:19:42,262 --> 00:19:43,863 FIRST, IT NEEDS TO BE TRIMMED, 350 00:19:43,865 --> 00:19:46,457 LEAVING NOTHING MORE THAN A SLIM FLANGE. 351 00:19:46,459 --> 00:19:48,459 THEN, IT'S ANODIZED BLACK. 352 00:19:52,624 --> 00:19:55,950 THE FINISHED PRODUCT CAN BE SEEN ALL OVER THE CAR, 353 00:19:55,952 --> 00:19:57,944 FROM THE FRONT BUMPER ENTRY GRILLE 354 00:19:57,946 --> 00:20:00,547 TO THE VENTILATION ON TOP OF THE REAR HOOD. 355 00:20:04,412 --> 00:20:07,037 WHILE THE ANALOG DIALS AND MANUAL STICK SHIFT 356 00:20:07,039 --> 00:20:10,766 HELP GIVE THE EVOLUTION'S COCKPIT A CLASSIC LOOK, 357 00:20:10,768 --> 00:20:13,635 CUSTOMERS CAN OPT FOR THE FUTURISTIC RACECAR-INSPIRED 358 00:20:13,637 --> 00:20:16,531 STEERING WHEEL WITH BUILT-IN DIGITAL DISPLAY. 359 00:20:19,227 --> 00:20:22,086 TEAM MEMBERS CONDUCT ONE OF THE MANY PRE-DELIVERY CHECKS 360 00:20:22,088 --> 00:20:23,755 THEY SUBJECT THE EVOLUTION TO 361 00:20:23,757 --> 00:20:26,183 THROUGHOUT THE MANUFACTURING PROCESS. 362 00:20:29,788 --> 00:20:32,047 ULTIMA'S QUALITY-CONTROL PROTOCOL REQUIRES 363 00:20:32,049 --> 00:20:34,182 CHECKING ALL PARAMETERS OF A CAR 364 00:20:34,184 --> 00:20:38,178 BEFORE DELIVERING IT TO ITS NEW OWNER. 365 00:20:38,180 --> 00:20:41,373 THE LE MANS GROUP "C"-DERIVED BODY OPENS UP COMPLETELY, 366 00:20:41,375 --> 00:20:44,868 WITH DOORS, FRONT SECTION, AND REAR HOOD ALL IN THE AIR, 367 00:20:44,870 --> 00:20:49,131 FOR EASY ACCESS TO EVERY PART OF THE CAR. 368 00:20:49,133 --> 00:20:51,459 A CERAMIC COATING ON THE EXHAUST SYSTEM 369 00:20:51,461 --> 00:20:53,662 HELPS REDUCE HEAT IN THE ENGINE BAY, 370 00:20:53,664 --> 00:20:56,989 WHICH IS ALSO WELL-VENTILATED FROM BELOW. 371 00:20:56,991 --> 00:20:59,284 FROM THE COMFORTABLE, SECURE SEATS 372 00:20:59,286 --> 00:21:02,220 TO THE THE MINIMALIST BUT FINELY CRAFTED COCKPIT, 373 00:21:02,222 --> 00:21:04,548 THE EVOLUTION EMBODIES ULTIMA'S GOAL 374 00:21:04,550 --> 00:21:09,812 OF CREATING A TIMELESS-LOOKING ROAD-GOING SUPERCAR. 375 00:21:09,814 --> 00:21:12,874 THE EVOLUTION'S SUPERCHARGED 6.8-LITER V-8 376 00:21:12,876 --> 00:21:15,635 CRANKS OUT 1,020 HORSEPOWER, 377 00:21:15,637 --> 00:21:19,965 WHILE THE CAR ONLY WEIGHS A LITTLE OVER A TON. 378 00:21:19,967 --> 00:21:22,233 THAT'S WHY IT CAN HIT 60 MILES PER HOUR 379 00:21:22,235 --> 00:21:23,960 IN LESS THAN 2 1/2 SECONDS, 380 00:21:23,962 --> 00:21:25,495 MAKING IT ARGUABLY 381 00:21:25,497 --> 00:21:27,656 THE QUICKEST PRODUCTION CAR IN THE WORLD. 382 00:21:27,658 --> 00:21:30,592 ♪♪ 30253

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