All language subtitles for How.Its.Made.Dream.Cars.S03E08.Lotus.Evora.1080p.DSCP.WEB-DL.AAC2.0.H.264-NTb_track3_[eng]

af Afrikaans
ak Akan
sq Albanian
am Amharic
ar Arabic
hy Armenian
az Azerbaijani
eu Basque
be Belarusian
bem Bemba
bn Bengali
bh Bihari
bs Bosnian
br Breton
bg Bulgarian
km Cambodian
ca Catalan
ceb Cebuano
chr Cherokee
ny Chichewa
zh-CN Chinese (Simplified)
zh-TW Chinese (Traditional)
co Corsican
hr Croatian
cs Czech
da Danish
nl Dutch
en English
eo Esperanto
et Estonian
ee Ewe
fo Faroese
tl Filipino
fi Finnish
fr French
fy Frisian
gaa Ga
gl Galician
ka Georgian
de German
gn Guarani
gu Gujarati
ht Haitian Creole
ha Hausa
haw Hawaiian
iw Hebrew
hi Hindi
hmn Hmong
hu Hungarian
is Icelandic
ig Igbo
id Indonesian
ia Interlingua
ga Irish
it Italian
ja Japanese
jw Javanese
kn Kannada
kk Kazakh
rw Kinyarwanda
rn Kirundi
kg Kongo
ko Korean
kri Krio (Sierra Leone)
ku Kurdish
ckb Kurdish (Soranî)
ky Kyrgyz
lo Laothian
la Latin
lv Latvian
ln Lingala
lt Lithuanian
loz Lozi
lg Luganda
ach Luo
lb Luxembourgish
mk Macedonian
mg Malagasy
ms Malay
ml Malayalam
mt Maltese
mi Maori
mr Marathi
mfe Mauritian Creole
mo Moldavian
mn Mongolian
my Myanmar (Burmese)
sr-ME Montenegrin
ne Nepali
pcm Nigerian Pidgin
nso Northern Sotho
no Norwegian
nn Norwegian (Nynorsk)
oc Occitan
or Oriya
om Oromo
ps Pashto
fa Persian
pl Polish
pt-BR Portuguese (Brazil)
pt Portuguese (Portugal)
pa Punjabi
qu Quechua
ro Romanian
rm Romansh
nyn Runyakitara
ru Russian
sm Samoan
gd Scots Gaelic
sr Serbian
sh Serbo-Croatian
st Sesotho
tn Setswana
crs Seychellois Creole
sn Shona
sd Sindhi
si Sinhalese
sk Slovak
sl Slovenian
so Somali
es Spanish
es-419 Spanish (Latin American)
su Sundanese
sw Swahili
sv Swedish
tg Tajik
ta Tamil
tt Tatar
te Telugu
th Thai
ti Tigrinya
to Tonga
lua Tshiluba
tum Tumbuka
tr Turkish
tk Turkmen
tw Twi
ug Uighur
uk Ukrainian
ur Urdu
uz Uzbek
vi Vietnamese
cy Welsh
wo Wolof
xh Xhosa
yi Yiddish
yo Yoruba
zu Zulu
Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:01,469 --> 00:00:03,202 Narrator: TODAY ON "HOW IT'S MADE: DREAM CARS," 2 00:00:03,204 --> 00:00:04,895 THE LOTUS EVORA, A PERFORMANCE SPORTS CAR 3 00:00:04,897 --> 00:00:08,290 INSPIRED BY TRACK RACING BUT FIT FOR THE ROAD. 4 00:00:08,292 --> 00:00:11,227 -- Captions by VITAC -- www.vitac.com 5 00:00:11,229 --> 00:00:14,255 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:23,650 --> 00:00:26,643 ENGINEERS DESIGN LOTUS CARS AT THEIR HEADQUARTERS 7 00:00:26,645 --> 00:00:29,772 IN HETHEL, U.K. 8 00:00:29,774 --> 00:00:31,573 MODERN LOTUS CARS ARE THE RESULT 9 00:00:31,575 --> 00:00:35,202 OF OVER 60 YEARS OF INNOVATIVE AUTOMOTIVE ENGINEERING. 10 00:00:38,466 --> 00:00:42,192 LOTUS FOUNDER COLIN CHAPMAN MADE HIS MARK IN THE RACING INDUSTRY 11 00:00:42,194 --> 00:00:44,128 IN THE 1960s. 12 00:00:44,130 --> 00:00:47,524 HE SOLIDIFIED HIS REPUTATION AS A LEADING RACECAR BUILDER 13 00:00:47,526 --> 00:00:48,992 WHEN HIS VEHICLES WON 14 00:00:48,994 --> 00:00:53,120 SEVERAL DOUBLE F1 CONSTRUCTORS' AND DRIVERS' CHAMPIONSHIPS. 15 00:00:53,122 --> 00:00:56,816 ONE EXAMPLE IS MARIO ANDRETTI'S 1978 VICTORY 16 00:00:56,818 --> 00:00:59,411 WITH A LOTUS TYPE 79. 17 00:00:59,413 --> 00:01:01,739 CHAPMAN INTRODUCED THE FIRST F1 CAR 18 00:01:01,741 --> 00:01:04,742 WITH A CARBON FIBER MONOCOQUE IN 1981. 19 00:01:04,744 --> 00:01:07,870 THAT VEHICLE ILLUSTRATED HIS DESIGN PHILOSOPHY -- 20 00:01:07,872 --> 00:01:10,798 TO ADD SPEED, ADD LIGHTNESS. 21 00:01:15,429 --> 00:01:19,224 THE LOTUS EVORA, LOTUS ELISE, AND LOTUS EXIGE 22 00:01:19,226 --> 00:01:22,085 WERE ALL DESIGNED FOLLOWING CHAPMAN'S MOTTO. 23 00:01:22,087 --> 00:01:23,953 AT THE LOTUS DRIVING ACADEMY, 24 00:01:23,955 --> 00:01:26,515 CAR ENTHUSIASTS CAN EXPERIENCE THE HANDLING, 25 00:01:26,517 --> 00:01:28,116 DYNAMIC PERFORMANCE, 26 00:01:28,118 --> 00:01:31,112 AND TRACK ABILITY OF THESE SUPERCARS. 27 00:01:35,977 --> 00:01:39,904 STYLISTS AND DESIGNERS STUDY EXISTING LOTUS CARS. 28 00:01:39,906 --> 00:01:42,306 THEY DISCUSS THE AESTHETIC, TECHNOLOGICAL, 29 00:01:42,308 --> 00:01:44,801 AND AERODYNAMIC FEATURES OF EACH MODEL. 30 00:01:44,803 --> 00:01:46,528 THEY ALSO CONSIDER IMPROVEMENTS 31 00:01:46,530 --> 00:01:49,731 THAT COULD BE MADE TO THE NEXT GENERATION OF MODELS. 32 00:01:51,793 --> 00:01:54,853 THE TEAM ALWAYS KEEPS IN MIND CHAPMAN'S PHILOSOPHY 33 00:01:54,855 --> 00:01:58,123 OF ENHANCING PERFORMANCE BY MAKING THE CARS LIGHTER, 34 00:01:58,125 --> 00:02:01,018 RATHER THAN SIMPLY MAKING THEM MORE POWERFUL. 35 00:02:06,417 --> 00:02:08,076 IN THE STYLING STUDIO, 36 00:02:08,078 --> 00:02:11,938 AN ARTIST SKETCHES A MODEL IN A 3-D CAD SYSTEM. 37 00:02:11,940 --> 00:02:15,967 LAYER BY LAYER, HE ADDS DETAIL TO THE VIRTUAL SKETCH. 38 00:02:21,967 --> 00:02:25,360 A CLAY-MODELING ROBOT GIVES SHAPE TO THE DESIGN. 39 00:02:25,362 --> 00:02:28,755 THE CNC-CONTROLLED END MILL TOOL CARVES THE CLAY, 40 00:02:28,757 --> 00:02:32,385 FOLLOWING PRECISE INSTRUCTIONS FROM THE DESIGN SYSTEM. 41 00:02:35,356 --> 00:02:37,982 A THICK CLAY LAYER COVERING A MODELING JIG 42 00:02:37,984 --> 00:02:41,411 ALLOWS THE CNC MACHINE TO MAKE A COARSE MODEL. 43 00:02:45,508 --> 00:02:51,371 ONCE THE ROBOT IS DONE, A WORKER FINISHES THE MODELING. 44 00:02:51,373 --> 00:02:53,932 THE MODELER BRUSHES OFF THE CLAY FLAKES 45 00:02:53,934 --> 00:02:57,261 AND HAND-FINISHES THE MODEL. 46 00:02:57,263 --> 00:02:59,597 HE USES PRECISION SCULPTING TOOLS 47 00:02:59,599 --> 00:03:02,792 TO EVEN OUT THE CLAY AS MUCH AS POSSIBLE. 48 00:03:02,794 --> 00:03:05,052 THE GOAL IS TO IMITATE THE SMOOTHNESS 49 00:03:05,054 --> 00:03:08,448 OF A POLISHED CAR BODY. 50 00:03:08,450 --> 00:03:12,878 THE CLAY MODEL HELPS DESIGNERS VISUALIZE THE FULL-SIZED CAR. 51 00:03:12,880 --> 00:03:16,480 IT REPRODUCES EVERY DETAIL OF THE VIRTUAL DESIGN 52 00:03:16,482 --> 00:03:19,209 AND WILL BE USED FOR AERODYNAMIC TESTING. 53 00:03:26,302 --> 00:03:28,902 THE LOTUS LIGHTWEIGHT STRUCTURES ANODIZING PLANT 54 00:03:28,904 --> 00:03:31,296 IS LOCATED IN WELLINGBOROUGH, U.K. 55 00:03:31,298 --> 00:03:33,957 THIS IS WHERE WORKERS PREPARE THE CAR'S ALUMINUM 56 00:03:33,959 --> 00:03:35,827 FOR ANODIZING. 57 00:03:35,829 --> 00:03:37,220 AN ELECTROLYTIC PROCESS 58 00:03:37,222 --> 00:03:40,557 FORMS AN OXIDE LAYER ON THE ALUMINUM SURFACE. 59 00:03:40,559 --> 00:03:43,451 WORKERS BEGIN BY PLACING MACHINED METAL SHEETS 60 00:03:43,453 --> 00:03:48,915 ONTO ELECTRICALLY CHARGED RACKS CALLED FLIGHT BARS. 61 00:03:48,917 --> 00:03:51,577 THE FLIGHT BARS RUN ELECTRIC CURRENT THROUGH THE ALUMINUM 62 00:03:51,579 --> 00:03:54,171 DURING THE ANODIZING PROCESS. 63 00:03:54,173 --> 00:03:55,773 BUT BEFORE THIS HAPPENS, 64 00:03:55,775 --> 00:03:57,800 THE PANELS NEED TO GO THROUGH A DEGREASING 65 00:03:57,802 --> 00:04:00,002 AND DESCALANT BATH. 66 00:04:00,004 --> 00:04:03,464 NOW THAT THE ALUMINUM SHEETS ARE CLEAN, THE FLIGHT BAR 67 00:04:03,466 --> 00:04:07,393 DIPS THE PANELS INTO A SODIUM-HYDROXIDE SOLUTION. 68 00:04:07,395 --> 00:04:10,121 THE SOLUTION DISSOLVES A THIN LAYER OF THE ALUMINUM, 69 00:04:10,123 --> 00:04:13,725 OPENING UP NANOPORES IN THE METAL SHEETS. 70 00:04:13,727 --> 00:04:15,085 IN THE NEXT TANK, 71 00:04:15,087 --> 00:04:18,279 SULFURIC ACID IS COMBINED WITH AN ELECTRIC CURRENT, 72 00:04:18,281 --> 00:04:19,948 TRIGGERING A CHEMICAL REACTION 73 00:04:19,950 --> 00:04:22,084 THAT LEAVES A COAT OF ALUMINUM OXIDE 74 00:04:22,086 --> 00:04:24,145 ON THE SURFACE OF THE METAL. 75 00:04:26,674 --> 00:04:30,701 THIS CORROSION-RESISTANT LAYER BONDS TO THE ALUMINUM ITSELF, 76 00:04:30,703 --> 00:04:32,770 PROVIDING PROTECTION THAT WILL NEVER CHIP 77 00:04:32,772 --> 00:04:34,531 OR PEEL OFF. 78 00:04:41,698 --> 00:04:43,290 NEXT, THE FLIGHT BAR 79 00:04:43,292 --> 00:04:46,526 LOWERS THE ANODIZED ALUMINUM INTO A RINSING TANK. 80 00:04:49,356 --> 00:04:52,249 PLASTIC BALLS FLOATING ON THE SURFACE OF THE TANK 81 00:04:52,251 --> 00:04:54,919 PREVENT THE LIQUID FROM EVAPORATING. 82 00:04:54,921 --> 00:04:59,007 NOW, THE RINSED ALUMINUM SHEETS ARE LOWERED OVER AN AIR JET. 83 00:04:59,009 --> 00:05:00,241 THEY'RE BLOW-DRIED 84 00:05:00,243 --> 00:05:03,369 BEFORE HEADING OFF TO THE ASSEMBLY DEPARTMENT. 85 00:05:07,041 --> 00:05:09,467 AT THE LOTUS LIGHTWEIGHT STRUCTURES FACILITY 86 00:05:09,469 --> 00:05:11,069 IN WORCESTER, U.K., 87 00:05:11,071 --> 00:05:15,198 AN ADHESIVE ROBOT PREPARES THE PARTS FOR BONDING. 88 00:05:15,200 --> 00:05:16,992 THE ROBOT APPLIES EPOXY ADHESIVE 89 00:05:16,994 --> 00:05:20,254 ON EACH BONDING POINT AND FLANGE. 90 00:05:21,857 --> 00:05:25,484 THIS PROCESS MAKES THE CHASSIS VERY STRONG AND STIFF. 91 00:05:25,486 --> 00:05:29,147 BONDING WITH ADHESIVE ALSO MAINTAINS DIMENSIONAL ACCURACY 92 00:05:29,149 --> 00:05:32,809 AND INTEGRITY, WHICH CANNOT BE ACHIEVED BY WELDING. 93 00:05:35,413 --> 00:05:36,738 A WORKER TAKES THE PARTS 94 00:05:36,740 --> 00:05:40,300 TO THE ASSEMBLY DEPARTMENT ON A LOW BUILD TROLLEY. 95 00:05:40,302 --> 00:05:41,501 THE CHASSIS BUILD 96 00:05:41,503 --> 00:05:44,037 BEGINS BY ADDING MACHINED ALUMINUM EXTRUSIONS 97 00:05:44,039 --> 00:05:45,898 TO THE ASSEMBLY FIXTURE. 98 00:05:49,428 --> 00:05:52,821 THEY ASSEMBLE THE TRIANGULAR MAIN CHASSIS FRAME. 99 00:05:52,823 --> 00:05:56,718 IT'S DESIGNED TO BEAR MOST OF THE VEHICLE'S HANDLING FORCES. 100 00:05:59,589 --> 00:06:02,248 THE WORKERS THEN USE BENDING BEAM EXTRUSIONS 101 00:06:02,250 --> 00:06:04,842 TO FORM THE SIDE RAILS OF THE CAR. 102 00:06:04,844 --> 00:06:07,779 THEY MUST BE PERFECTLY ALIGNED WITH THE CHASSIS. 103 00:06:09,975 --> 00:06:12,575 MOUNTING BRACKETS ARE INSTALLED FOR THE TANK PANEL 104 00:06:12,577 --> 00:06:14,503 AND REAR TORSION BOX. 105 00:06:17,466 --> 00:06:20,334 ONCE THE CHASSIS IS FITTED WITH THE FRONT TORSION BOX 106 00:06:20,336 --> 00:06:23,195 AND SIDE MEMBER REINFORCEMENTS ON BOTH RAILS, 107 00:06:23,197 --> 00:06:25,356 IT'S READY FOR ASSEMBLY. 108 00:06:36,669 --> 00:06:40,930 Narrator: THE MAIN CHASSIS ASSEMBLY LINE IN HETHEL, U.K., 109 00:06:40,932 --> 00:06:42,724 IS WHERE SKILLED WORKERS ASSEMBLE 110 00:06:42,726 --> 00:06:44,993 THE MAIN COMPONENTS OF THE LOTUS EVORA 111 00:06:44,995 --> 00:06:47,154 TO ITS BONDED ALUMINUM FRAME. 112 00:06:51,718 --> 00:06:54,478 A TECHNICIAN STARTS BY POSITIONING THE CHASSIS 113 00:06:54,480 --> 00:06:56,680 ON A ROLLOVER BUILD TROLLEY. 114 00:06:56,682 --> 00:06:58,607 THIS TOOL ALLOWS HIM TO FIT PARTS 115 00:06:58,609 --> 00:07:00,810 UNDER THE CHASSIS WITH EASE. 116 00:07:00,812 --> 00:07:03,404 NEXT, HE ROUTES THE MAIN ELECTRICAL HARNESS 117 00:07:03,406 --> 00:07:04,872 ALONG THE FRAME, 118 00:07:04,874 --> 00:07:08,401 WORKING THE CABLES THROUGH HOLES IN THE ALUMINUM EXTRUSIONS. 119 00:07:08,403 --> 00:07:09,995 THE HARNESS CONTAINS CABLES 120 00:07:09,997 --> 00:07:12,663 FOR THE ELECTRICAL COMPONENTS OF THE CAR, 121 00:07:12,665 --> 00:07:15,358 INCLUDING THE DOOR LOCKS, WINDOW CONTROLS, 122 00:07:15,360 --> 00:07:17,628 HEADLIGHT CONTROLS, FUEL SENDER, 123 00:07:17,630 --> 00:07:19,889 INSTRUMENTS, AND NAVIGATION. 124 00:07:23,285 --> 00:07:25,819 THE TECHNICIAN TILTS THE ROLLOVER BUILD TROLLEY 125 00:07:25,821 --> 00:07:29,615 TO THE SIDE AND MOVES ON TO THE NEXT ASSEMBLY STEP. 126 00:07:29,617 --> 00:07:31,910 THERE ARE EIGHT ASSEMBLY STAGES. 127 00:07:31,912 --> 00:07:36,239 EACH STEP TAKES JUST UNDER AN HOUR. 128 00:07:36,241 --> 00:07:37,641 THE CHASSIS ASSEMBLY STEPS 129 00:07:37,643 --> 00:07:40,701 ARE GENERALLY THE SAME FOR MOST LOTUS MODELS. 130 00:07:40,703 --> 00:07:42,696 BUT THE EVORA HAS A LARGER CHASSIS 131 00:07:42,698 --> 00:07:44,964 WITH DIFFERENT PART SPECIFICATIONS, 132 00:07:44,966 --> 00:07:48,027 SUCH AS THIS FULLY ADJUSTABLE STEERING COLUMN. 133 00:07:51,057 --> 00:07:53,190 BEFORE ASSEMBLING THE STEERING COLUMN, 134 00:07:53,192 --> 00:07:56,318 THE TECHNICIAN MUST USE AN ELECTRONIC CENTRALIZING JIB 135 00:07:56,320 --> 00:07:58,521 TO CENTER THE STEERING RACK. 136 00:07:58,523 --> 00:08:00,181 IT IS CRITICAL THAT THE STEERING RACK 137 00:08:00,183 --> 00:08:04,544 IS CORRECTLY POSITIONED PRIOR TO SETTING THE STEERING GEOMETRY. 138 00:08:11,144 --> 00:08:13,604 AN OPERATOR PREPARES THE FUEL-TANK ASSEMBLY 139 00:08:13,606 --> 00:08:15,998 AT THE NEXT STATION. 140 00:08:16,000 --> 00:08:18,334 HE TIGHTENS BOLTS ON THE FUEL SENDING UNIT 141 00:08:18,336 --> 00:08:20,494 WITH A MANUAL TORQUE WRENCH. 142 00:08:20,496 --> 00:08:22,029 THEN, HE PERFORMS A TEST 143 00:08:22,031 --> 00:08:25,291 TO ENSURE THAT THE FUEL PUMP IS FUNCTIONING CORRECTLY. 144 00:08:30,757 --> 00:08:33,950 HE INSERTS THE FUEL TANK IN THE CHASSIS AND POSITIONS 145 00:08:33,952 --> 00:08:35,552 MOUNTING BRACKETS. 146 00:08:45,239 --> 00:08:49,567 HE USES AN AUTOMATIC TORQUE GUN TO SECURE THE BRACKETS IN PLACE. 147 00:08:54,999 --> 00:08:58,659 HE INSTALLS THE TANK BAY SHEER PANEL UNDER THE FUEL TANK. 148 00:08:58,661 --> 00:09:00,853 IT PLAYS A KEY STRUCTURAL ROLE 149 00:09:00,855 --> 00:09:03,623 AND COMPLETES THE REAR TORSION BOX. 150 00:09:07,187 --> 00:09:09,078 THE PANEL IS SECURED IN PLACE 151 00:09:09,080 --> 00:09:11,347 BY FIRST LIGHTLY TIGHTENING THE BOLTS, 152 00:09:11,349 --> 00:09:14,076 THEN FINISHING THE JOB WITH THE TORQUE GUN. 153 00:09:21,068 --> 00:09:24,929 EACH ASSEMBLY STEP OF THE MAIN CHASSIS IS TIMED TO THE MINUTE. 154 00:09:24,931 --> 00:09:27,965 THIS ALLOWS THE WORKERS TO MOVE EACH TROLLEY UP THE LINE 155 00:09:27,967 --> 00:09:30,293 IN ALMOST PERFECT SYNCHRONIZATION. 156 00:09:40,823 --> 00:09:44,349 BEFORE MOUNTING THE SUSPENSION ON THE MAIN CHASSIS, THEY FIRST 157 00:09:44,351 --> 00:09:48,446 APPLY POLYURETHANE ADHESIVE TO THE SEAT-BELT ANCHORAGE FRAME. 158 00:09:49,841 --> 00:09:52,575 THE SEAT-BELT ANCHORAGE INCLUDES ROLLOVER PROTECTION 159 00:09:52,577 --> 00:09:54,635 TO PREVENT THE ROOF FROM COLLAPSING 160 00:09:54,637 --> 00:09:58,364 IF THE CAR FLIPS OVER IN AN ACCIDENT. 161 00:09:58,366 --> 00:10:01,701 THE WORKER BOLTS THE SEAT-BELT ANCHORAGE TO THE MAIN CHASSIS 162 00:10:01,703 --> 00:10:04,529 USING AN AUTOMATIC CALIBRATED TORQUE GUN. 163 00:10:07,259 --> 00:10:11,587 ANOTHER WORKER INSTALLS THE FRONT ANTI-ROLL BAR. 164 00:10:11,589 --> 00:10:13,789 THIS IMPORTANT PART OF THE SUSPENSION ASSEMBLY 165 00:10:13,791 --> 00:10:16,183 GIVES THE CAR ADDITIONAL WHEEL-SPRING RATE 166 00:10:16,185 --> 00:10:18,644 AND LIMITS THE VEHICLE'S BODY ROLL. 167 00:10:22,275 --> 00:10:25,476 WORKERS ASSEMBLE THE GALVANIZED STEEL REAR SUBFRAME 168 00:10:25,478 --> 00:10:27,937 TO THE MAIN CHASSIS. 169 00:10:27,939 --> 00:10:29,672 THE ENGINE AND EXHAUST ASSEMBLY 170 00:10:29,674 --> 00:10:32,834 WILL BE INSTALLED TO THE REAR SUBFRAME NEXT. 171 00:10:43,904 --> 00:10:45,996 Narrator: AT THE LOTUS ASSEMBLY PLANT, 172 00:10:45,998 --> 00:10:49,124 TECHNICIANS CUSTOMIZE THE DOUBLE OVERHEAD CAMSHAFT ENGINE 173 00:10:49,126 --> 00:10:52,519 AND GEARBOX BEFORE ATTACHING THEM TO THE REAR SUBFRAME 174 00:10:52,521 --> 00:10:54,222 OF THE CARS. 175 00:10:58,486 --> 00:11:00,545 A TECHNICIAN INSERTS THE DIFFERENTIAL 176 00:11:00,547 --> 00:11:05,074 INSIDE THE SIX-SPEED GEARBOX OF THE EVORA. 177 00:11:05,076 --> 00:11:06,543 HE TAKES THE INPUT SHAFT 178 00:11:06,545 --> 00:11:10,105 AND MOUNTS CLOSE-RATIO HELICAL GEARS ONTO IT. 179 00:11:12,968 --> 00:11:17,096 HE INSTALLS BOTH THE INPUT AND OUTPUT SHAFTS IN THE GEARBOX. 180 00:11:17,098 --> 00:11:20,032 THE OUTPUT SHAFT CONNECTS TO THE DIFFERENTIAL. 181 00:11:20,034 --> 00:11:23,494 THIS TRANSFERS POWER TO THE WHEELS. 182 00:11:23,496 --> 00:11:26,823 THE TECHNICIAN THEN INSERTS A SECOND OUTPUT SHAFT. 183 00:11:30,787 --> 00:11:34,514 HE INSTALLS THE REVERSE IDLER SHAFT INSIDE THE GEARBOX, 184 00:11:34,516 --> 00:11:35,782 CONNECTING IT TO THE INPUT 185 00:11:35,784 --> 00:11:37,543 SHAFT. 186 00:11:39,780 --> 00:11:41,638 THE CUSTOMIZATION OF THE GEARBOX 187 00:11:41,640 --> 00:11:45,442 IS A VERY SENSITIVE, HIGH-PRECISION TASK. 188 00:11:45,444 --> 00:11:47,803 THE TECHNICIAN NOW INSTALLS SHIFT FORKS 189 00:11:47,805 --> 00:11:51,199 OVER THE SELECTOR COLLAR ON THE SHAFTS. 190 00:11:51,201 --> 00:11:52,533 THESE FORKS ALLOW FOR SHIFTING 191 00:11:52,535 --> 00:11:56,062 BETWEEN THE SIX FORWARD GEARS AND REVERSE. 192 00:12:02,421 --> 00:12:06,023 THE TECHNICIAN INSERTS SLIDER SHAFTS INTO THE FORKS. 193 00:12:06,025 --> 00:12:08,349 THIS ENABLES THE FORKS TO MOVE UP OR DOWN 194 00:12:08,351 --> 00:12:10,544 WHEN THE DRIVER SHIFTS GEARS. 195 00:12:15,743 --> 00:12:18,336 ONCE THE GEARBOX ASSEMBLY IS COMPLETE, 196 00:12:18,338 --> 00:12:21,839 THE TECHNICIAN APPLIES A STRIP OF NONHARDENING ADHESIVE SEALANT 197 00:12:21,841 --> 00:12:23,767 AROUND THE GEARBOX CASING. 198 00:12:27,698 --> 00:12:30,724 THEN, HE PUTS THE GEARBOX COVER IN PLACE. 199 00:12:40,986 --> 00:12:42,319 NEXT, A TECHNICIAN 200 00:12:42,321 --> 00:12:45,915 ASSEMBLES A SUPERCHARGER TO THE V-6 ENGINE AND BOLTS 201 00:12:45,917 --> 00:12:48,609 IT IN PLACE WITH A PNEUMATIC TORQUE WRENCH. 202 00:12:51,907 --> 00:12:54,574 ANOTHER WORKER JOINS THE GEARBOX TO THE ENGINE 203 00:12:54,576 --> 00:12:56,701 AND INSERTS FIXING BOLTS. 204 00:12:58,805 --> 00:13:02,265 THEN, A TECHNICIAN LOWERS THE ENGINE AND GEARBOX ASSEMBLY 205 00:13:02,267 --> 00:13:03,959 ONTO THE SUBFRAME. 206 00:13:10,927 --> 00:13:13,686 HE ASSEMBLES THE GEARBOX MOUNT TO THE SUBFRAME 207 00:13:13,688 --> 00:13:15,913 USING A MANUAL TORQUE WRENCH. 208 00:13:21,279 --> 00:13:23,938 WITH THE HELP OF AN OVERHEAD LIFTING DEVICE, 209 00:13:23,940 --> 00:13:26,007 HE ALIGNS THE GEARBOX WITH THE MOUNT 210 00:13:26,009 --> 00:13:27,809 AND SECURES IT IN PLACE. 211 00:13:27,811 --> 00:13:30,337 THIS FINALIZES THE ENGINE ASSEMBLY. 212 00:13:34,435 --> 00:13:38,962 WORKERS CONNECT THE EXHAUST SYSTEM TO THE ENGINE. 213 00:13:38,964 --> 00:13:41,757 IT'S MADE OF AVIATION-GRADE STAINLESS STEEL 214 00:13:41,759 --> 00:13:46,120 AND MAKES A DISTINCTIVE RACECAR-LIKE GROWL. 215 00:13:46,122 --> 00:13:50,150 A WORKER HOLDS THE ENGINE AS THE OTHER BOLTS ON THE EXHAUST. 216 00:13:54,181 --> 00:13:58,342 THE EXHAUST FOR THE EVORA COMES WITH A SIGNATURE OVAL TIP. 217 00:14:00,804 --> 00:14:03,338 NEXT, TECHNICIANS USE AN OVERHEAD HOIST 218 00:14:03,340 --> 00:14:06,400 TO POSITION THE ENGINE MODULE AND SUBFRAME ASSEMBLY 219 00:14:06,402 --> 00:14:08,102 ONTO THE MAIN CHASSIS. 220 00:14:11,332 --> 00:14:13,257 THEY BOLT THE REAR SUBFRAME IN PLACE 221 00:14:13,259 --> 00:14:17,061 WITH A PNEUMATIC TORQUE GUN. 222 00:14:17,063 --> 00:14:19,222 ONCE THE ENGINE IS FIRMLY SECURED, 223 00:14:19,224 --> 00:14:21,024 THE OPERATORS RELEASE THE HOIST 224 00:14:21,026 --> 00:14:23,585 TO PREPARE THE TROLLEY FOR THE NEXT STATION. 225 00:14:27,749 --> 00:14:29,474 JOINING THE ENGINE TO THE CHASSIS 226 00:14:29,476 --> 00:14:32,811 IS SLIGHTLY DIFFERENT FOR THE LOTUS ELISE. 227 00:14:32,813 --> 00:14:35,171 OPERATORS INSTALL THE FOUR-CYLINDER ENGINE 228 00:14:35,173 --> 00:14:37,307 DIRECTLY INTO THE REAR SUBFRAME. 229 00:14:37,309 --> 00:14:41,637 IT'S ALREADY ATTACHED TO THE MAIN CHASSIS. 230 00:14:41,639 --> 00:14:44,432 THEY PLUG THE ENGINE HARNESS INTO THE MAIN HARNESS 231 00:14:44,434 --> 00:14:46,092 AND MAKE THE AUXILIARY CONNECTIONS 232 00:14:46,094 --> 00:14:48,094 TO FINISH THE PROCESS. 233 00:14:51,825 --> 00:14:55,718 NEXT COMES THE SUSPENSION ARMS ASSEMBLY. 234 00:14:55,720 --> 00:14:58,980 THE INDEPENDENT-FORGED ALUMINUM DOUBLE WISHBONE SUSPENSION 235 00:14:58,982 --> 00:15:02,442 IS FITTED WITH SERVO-ASSISTED VENTILATED BRAKE DISCS, 236 00:15:02,444 --> 00:15:03,978 PROVIDING MAXIMUM CONTROL 237 00:15:03,980 --> 00:15:07,173 OVER THE WHEEL'S CAMBER ANGLE AND SCRUB RADIUS. 238 00:15:09,711 --> 00:15:11,402 IT TAKES ABOUT A DAY'S WORK 239 00:15:11,404 --> 00:15:13,871 TO GET THE CHASSIS FRAME FULLY ASSEMBLED 240 00:15:13,873 --> 00:15:16,966 AND READY TO SEND OFF TO THE BODY ASSEMBLY LINE. 241 00:15:21,264 --> 00:15:22,923 THE BODY PANELS NEED TO BE PAINTED 242 00:15:22,925 --> 00:15:26,326 BEFORE THEY CAN BE ASSEMBLED. 243 00:15:26,328 --> 00:15:27,752 PAINTERS SPRAY THE PANELS 244 00:15:27,754 --> 00:15:32,216 WITH AN ECOLOGICAL WATER-BASED PRIMER. 245 00:15:32,218 --> 00:15:36,178 WORKERS PAINT THEM IN SETS TO ENSURE COLOR CONSISTENCY. 246 00:15:40,477 --> 00:15:42,610 IT'S IMPOSSIBLE TO USE ELECTROSTATIC PAINT 247 00:15:42,612 --> 00:15:44,170 FOR THE BODY PANELS 248 00:15:44,172 --> 00:15:47,899 BECAUSE THE HIGH-TECH COMPOSITE MATERIAL IS NOT CONDUCTIVE. 249 00:15:47,901 --> 00:15:50,368 PAINTERS NEED TO APPLY A WATER-BASED LACQUER 250 00:15:50,370 --> 00:15:53,063 TO PROTECT THE PAINT COATING. 251 00:16:00,043 --> 00:16:02,368 Narrator: AT THE LOTUS HEADQUARTERS, 252 00:16:02,370 --> 00:16:05,631 WORKERS GET THE CARS READY TO HIT THE ROAD. 253 00:16:05,633 --> 00:16:07,699 TECHNICIANS PUSH THIS ASSEMBLED EVORA 254 00:16:07,701 --> 00:16:10,927 TO THE FLUID FILL DEPARTMENT FOR AN INITIAL FUEL FILLING 255 00:16:10,929 --> 00:16:13,989 BEFORE THE ENGINE GETS STARTED FOR THE FIRST TIME. 256 00:16:17,127 --> 00:16:20,321 AT ANOTHER STATION, WORKERS TRANSFER THE CHASSIS OF AN EVORA 257 00:16:20,323 --> 00:16:24,983 FROM A HIGH BUILD TROLLEY TO A LOW BUILD TROLLEY. 258 00:16:24,985 --> 00:16:27,412 THEY GET READY TO BOND THE PAINTED BODY PANELS 259 00:16:27,414 --> 00:16:30,540 TO THE EXTRUDED-ALUMINUM CHASSIS. 260 00:16:30,542 --> 00:16:33,009 A TECHNICIAN APPLIES A POLYURETHANE ADHESIVE 261 00:16:33,011 --> 00:16:36,604 ON THE UPPER RAIL BEFORE THE CORE-BODY ASSEMBLY MACHINE 262 00:16:36,606 --> 00:16:40,801 ATTACHES THE SIDE PANEL TO THE CHASSIS. 263 00:16:40,803 --> 00:16:43,695 THE TECHNICIAN PREPARES THE FRONT CRASH STRUCTURE 264 00:16:43,697 --> 00:16:45,497 FOR BONDING. 265 00:16:45,499 --> 00:16:48,225 THIS PART COVERS THE FRONT CHASSIS SUBFRAME 266 00:16:48,227 --> 00:16:51,887 AND IS DESIGNED TO ABSORB THE IMPACT OF AN ACCIDENT. 267 00:16:51,889 --> 00:16:55,416 TECHNICIANS CLAMP IT TIGHT UNTIL THE ADHESIVE CURES. 268 00:16:55,418 --> 00:16:58,753 THEN, THEY BRING IN THE COMPOSITE WINDSCREEN APERTURE. 269 00:16:58,755 --> 00:17:03,441 LOCATOR ARMS ARE USED TO POSITION IT CORRECTLY. 270 00:17:03,443 --> 00:17:07,837 NEXT, THEY FIT THE DOOR TO THE BODY SIDE PANEL. 271 00:17:07,839 --> 00:17:12,001 A TECHNICIAN USES MEASURE GAUGES TO MAKE SURE THE FIT IS PERFECT. 272 00:17:22,931 --> 00:17:25,456 TECHNICIANS ASSEMBLE THE DOOR-CLOSING MECHANISM 273 00:17:25,458 --> 00:17:27,324 CALLED THE DOOR STRIKER. 274 00:17:27,326 --> 00:17:29,919 THEY SCREW IN A STEEL BOLT OVER A WASHER 275 00:17:29,921 --> 00:17:32,347 TO PREVENT DAMAGING THE COMPOSITE. 276 00:17:32,349 --> 00:17:36,310 THE STRIKER IS SET TO ALLOW FOR A NICE AND SMOOTH DOOR CLOSURE. 277 00:17:39,548 --> 00:17:42,540 TECHNICIANS NOW BRING IN THE REAR CLAMSHELL. 278 00:17:42,542 --> 00:17:45,068 IT ONLY WEIGHS ABOUT 40 POUNDS. 279 00:17:45,070 --> 00:17:47,071 THE PANEL FITS OVER THE REAL MODULE 280 00:17:47,073 --> 00:17:49,832 TO COVER BOTH THE ENGINE AND FUEL TANK. 281 00:17:49,834 --> 00:17:51,834 THE TECHNICIAN 282 00:17:51,836 --> 00:17:55,797 SETS THE REAR CLAMSHELL FLUSH TO THE BODY SIDE PANELS. 283 00:17:59,294 --> 00:18:01,920 THEN, THEY INSTALL THE FRONT CLAMSHELL. 284 00:18:04,783 --> 00:18:06,783 THE PANEL FITS OVER THE CRASH STRUCTURE 285 00:18:06,785 --> 00:18:08,911 AND HAS OPENINGS FOR THE RADIATOR VENTS, 286 00:18:08,913 --> 00:18:10,980 HEADLIGHTS, AND FLASHERS. 287 00:18:13,776 --> 00:18:16,969 WITH THE CAR SITTING ON A TWO-POST RAMP LIFT, 288 00:18:16,971 --> 00:18:19,972 A TECHNICIAN INSTALLS THE REAR DIFFUSER. 289 00:18:19,974 --> 00:18:23,368 THE DIFFUSER IS DESIGNED FOR OPTIMAL AERODYNAMICS, 290 00:18:23,370 --> 00:18:25,795 REDUCING BOTH DRAG AND LIFT. 291 00:18:25,797 --> 00:18:30,392 IT PREVENTS AIR TURBULENCE FROM REDUCING THE CAR'S PERFORMANCE. 292 00:18:31,595 --> 00:18:33,720 NOW, A TECHNICIAN MOUNTS THE WHEELS 293 00:18:33,722 --> 00:18:36,656 ON CROSS-DRILLED BRAKE DISCS. 294 00:18:36,658 --> 00:18:40,252 HE ROUGHLY TIGHTENS THE NUTS THROUGH THE 12-SPOKE RIM 295 00:18:40,254 --> 00:18:42,413 BEFORE LOWERING THE VEHICLE ON ITS WHEELS 296 00:18:42,415 --> 00:18:44,682 FOR THE VERY FIRST TIME. 297 00:18:44,684 --> 00:18:47,009 THE TECHNICIAN FINISHES TORQUEING THE WHEEL NUTS 298 00:18:47,011 --> 00:18:48,811 WITH A MANUAL WRENCH. 299 00:18:48,813 --> 00:18:52,173 HE MARKS EACH ONE THAT'S BEEN TIGHTENED TO THE CORRECT TORQUE. 300 00:18:54,536 --> 00:18:58,029 NEXT, THE FINISHED CAR GOES TO THE CHASSIS DYNAMOMETER 301 00:18:58,031 --> 00:18:59,564 OR ROLLING ROAD. 302 00:18:59,566 --> 00:19:00,899 THIS IS WHERE THE VEHICLE 303 00:19:00,901 --> 00:19:05,362 GOES THROUGH A COMPLETE FUNCTIONAL TESTING PROCESS. 304 00:19:05,364 --> 00:19:08,090 DRIVE ROLLERS ACTIVATE THE FRONT WHEELS 305 00:19:08,092 --> 00:19:11,818 TO CALIBRATE THE DYNAMOMETER. 306 00:19:11,820 --> 00:19:13,354 A COMPUTER PROMPTS THE DRIVER 307 00:19:13,356 --> 00:19:16,916 WITH INSTRUCTIONS THROUGHOUT THE TESTING CYCLE. 308 00:19:16,918 --> 00:19:18,642 INTEGRATED CALIBRATION TOOLS 309 00:19:18,644 --> 00:19:21,546 MONITOR AND ANALYZE THE CAR'S RESPONSE. 310 00:19:24,376 --> 00:19:27,436 THE DRIVER MOVES THE REAR WHEELS ONTO THE ROLLERS 311 00:19:27,438 --> 00:19:31,865 TO TEST VARIOUS DRIVETRAIN COMPONENTS LIKE THE REAR BRAKES. 312 00:19:31,867 --> 00:19:33,867 THE COMPUTER PROCESSES THE DATA 313 00:19:33,869 --> 00:19:38,129 AND USES IT FOR ENGINE CALIBRATION. 314 00:19:38,131 --> 00:19:40,791 THE DYNAMOMETER MEASURES THE ENGINE RPM, 315 00:19:40,793 --> 00:19:44,119 HORSEPOWER, AND TORQUE OUTPUT AT VARIOUS SPEEDS 316 00:19:44,121 --> 00:19:46,389 AND ALSO MONITORS THE ENGINE'S RESPONSE 317 00:19:46,391 --> 00:19:50,751 TO ACCELERATION AND GEAR SHIFTING. 318 00:19:50,753 --> 00:19:53,146 THIS SYSTEM ALLOWS FOR THE DYNAMIC TESTING 319 00:19:53,148 --> 00:19:54,881 OF ALL THE VEHICLE'S FEATURES, 320 00:19:54,883 --> 00:19:59,103 INCLUDING EMISSION SAMPLING AND FUEL-CONSUMPTION ANALYSIS. 321 00:19:59,105 --> 00:20:02,339 THE ENGINE MANAGEMENT SOFTWARE MUST HAVE THIS TEST DATA 322 00:20:02,341 --> 00:20:05,201 BEFORE THE CAR CAN LEAVE THE PRODUCTION LINE. 323 00:20:09,766 --> 00:20:12,825 FINALLY, THE CARS GO TO SURFACE FINISHING. 324 00:20:15,888 --> 00:20:18,022 WORKERS POLISH AND CLEAN THE CAR BODY 325 00:20:18,024 --> 00:20:21,584 USING PNEUMATIC ORBITAL POLISHERS. 326 00:20:21,586 --> 00:20:24,579 LOW-SPEED DRY POLISHING LEAVES A GLOSSY FINISH, 327 00:20:24,581 --> 00:20:26,848 ENHANCING THE SMOOTHNESS AND SHINE 328 00:20:26,850 --> 00:20:29,443 OF THE LACQUER-PROTECTED COLOR COATING. 329 00:20:39,405 --> 00:20:42,331 THESE SUPERCARS ARE READY TO BE TRIED OUT -- 330 00:20:42,333 --> 00:20:48,062 THE EVORA, WITH ITS INTEGRATED AERODYNAMIC REAR BOOT SPOILER; 331 00:20:48,064 --> 00:20:50,523 THE SLICK CONVERTIBLE ELISE SPORTS CAR; 332 00:20:50,525 --> 00:20:53,318 AND THE EXIGE COUPE. 333 00:20:53,320 --> 00:20:56,613 THE INTERIOR OF THE CARS ARE UPHOLSTERED IN LEATHER 334 00:20:56,615 --> 00:20:59,216 AND FEATURE AN ERGONOMICALLY SHAPED STEERING WHEEL 335 00:20:59,218 --> 00:21:00,976 WITH LIGHTWEIGHT RIM. 336 00:21:03,281 --> 00:21:06,540 COMBINING AERODYNAMIC DRAG-REDUCTION ENGINEERING 337 00:21:06,542 --> 00:21:08,901 WITH AESTHETIC DESIGN, LOTUS CARS 338 00:21:08,903 --> 00:21:12,205 ARE AMONG THE BEST-HANDLING SPORTS CARS IN THE WORLD. 339 00:21:12,207 --> 00:21:14,498 THEY CAN TAKE ON A CURVE AT HIGH SPEEDS 340 00:21:14,500 --> 00:21:17,294 WITHOUT LOSING TRACTION. 341 00:21:17,296 --> 00:21:20,563 A LOTUS DRIVING ACADEMY INSTRUCTOR NOW TAKES THE EVORA 342 00:21:20,565 --> 00:21:21,957 FOR A TEST DRIVE. 343 00:21:21,959 --> 00:21:23,291 THE LOTUS EVORA 344 00:21:23,293 --> 00:21:26,953 IS LARGER AND MORE SOPHISTICATED THAN THE ELISE AND EXIGE 345 00:21:26,955 --> 00:21:31,951 BUT HAS THE SAME EASY HANDLING AND SMOOTH RIDE. 27866

Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.