All language subtitles for How.Its.Made.Dream.Cars.S02E08.Chevrolet.Corvette.Stingray.1080p.DSCP.WEB-DL.AAC2.0.H.264-NTb_track3_[eng]

af Afrikaans
ak Akan
sq Albanian
am Amharic
ar Arabic
hy Armenian
az Azerbaijani
eu Basque
be Belarusian
bem Bemba
bn Bengali
bh Bihari
bs Bosnian
br Breton
bg Bulgarian
km Cambodian
ca Catalan
ceb Cebuano
chr Cherokee
ny Chichewa
zh-CN Chinese (Simplified)
zh-TW Chinese (Traditional)
co Corsican
hr Croatian
cs Czech
da Danish
nl Dutch
en English
eo Esperanto
et Estonian
ee Ewe
fo Faroese
tl Filipino
fi Finnish
fr French
fy Frisian
gaa Ga
gl Galician
ka Georgian
de German
gn Guarani
gu Gujarati
ht Haitian Creole
ha Hausa
haw Hawaiian
iw Hebrew
hi Hindi
hmn Hmong
hu Hungarian
is Icelandic
ig Igbo
id Indonesian
ia Interlingua
ga Irish
it Italian
ja Japanese
jw Javanese
kn Kannada
kk Kazakh
rw Kinyarwanda
rn Kirundi
kg Kongo
ko Korean
kri Krio (Sierra Leone)
ku Kurdish
ckb Kurdish (Soranî)
ky Kyrgyz
lo Laothian
la Latin
lv Latvian
ln Lingala
lt Lithuanian
loz Lozi
lg Luganda
ach Luo
lb Luxembourgish
mk Macedonian
mg Malagasy
ms Malay
ml Malayalam
mt Maltese
mi Maori
mr Marathi
mfe Mauritian Creole
mo Moldavian
mn Mongolian
my Myanmar (Burmese)
sr-ME Montenegrin
ne Nepali
pcm Nigerian Pidgin
nso Northern Sotho
no Norwegian
nn Norwegian (Nynorsk)
oc Occitan
or Oriya
om Oromo
ps Pashto
fa Persian
pl Polish
pt-BR Portuguese (Brazil)
pt Portuguese (Portugal)
pa Punjabi
qu Quechua
ro Romanian
rm Romansh
nyn Runyakitara
ru Russian
sm Samoan
gd Scots Gaelic
sr Serbian
sh Serbo-Croatian
st Sesotho
tn Setswana
crs Seychellois Creole
sn Shona
sd Sindhi
si Sinhalese
sk Slovak
sl Slovenian
so Somali
es Spanish
es-419 Spanish (Latin American)
su Sundanese
sw Swahili
sv Swedish
tg Tajik
ta Tamil
tt Tatar
te Telugu
th Thai
ti Tigrinya
to Tonga
lua Tshiluba
tum Tumbuka
tr Turkish
tk Turkmen
tw Twi
ug Uighur
uk Ukrainian
ur Urdu
uz Uzbek
vi Vietnamese
cy Welsh
wo Wolof
xh Xhosa
yi Yiddish
yo Yoruba
zu Zulu
Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:01,535 --> 00:00:03,468 Narrator: TODAY ON "HOW IT'S MADE: DREAM CARS" -- 2 00:00:03,470 --> 00:00:06,096 THE CHEVROLET CORVETTE STINGRAY, 3 00:00:06,098 --> 00:00:08,357 A LEGEND REINVENTED. 4 00:00:08,359 --> 00:00:11,293 -- Captions by VITAC -- www.vitac.com 5 00:00:11,295 --> 00:00:14,289 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:23,183 --> 00:00:25,776 Narrator: IN 1981, GENERAL MOTORS MOVED 7 00:00:25,778 --> 00:00:28,245 ITS CHEVROLET CORVETTE ASSEMBLY PLANT 8 00:00:28,247 --> 00:00:29,971 TO BOWLING GREEN, KENTUCKY, 9 00:00:29,973 --> 00:00:33,700 WHICH IS ALSO HOME TO THE NATIONAL CORVETTE MUSEUM. 10 00:00:33,702 --> 00:00:39,064 HERE, A BUST PAYS TRIBUTE TO ZORA ARKUS-DUNTOV, 11 00:00:39,066 --> 00:00:41,726 THE MAN KNOWN AS THE FATHER OF THE CORVETTE. 12 00:00:41,728 --> 00:00:44,996 THE FIRST CORVETTE DESIGN WAS LED BY 13 00:00:44,998 --> 00:00:50,184 GENERAL MOTORS HEAD OF DESIGN HARLEY EARL IN 1953. 14 00:00:50,186 --> 00:00:51,453 NOT LONG AFTER, 15 00:00:51,455 --> 00:00:54,614 ZORA ARKUS-DUNTOV SAW THAT ORIGINAL CAR 16 00:00:54,616 --> 00:00:56,617 AT A NEW YORK MOTORAMA EXHIBITION 17 00:00:56,619 --> 00:00:59,944 AND FELL IN LOVE WITH THE CORVETTE LOOK. 18 00:00:59,946 --> 00:01:01,872 BY THE 1960S, 19 00:01:01,874 --> 00:01:04,942 HE HELPED CREATE THE FAMOUS CORVETTE STINGRAY, 20 00:01:04,944 --> 00:01:08,204 A STYLISH AND POWERFUL SPORTS CAR. 21 00:01:08,206 --> 00:01:11,232 CHEVROLET STOPPED USING THE STINGRAY NAME ON CORVETTES 22 00:01:11,234 --> 00:01:13,827 AFTER 1976. 23 00:01:13,829 --> 00:01:16,496 BUT WITH THE SEVENTH GENERATION OF THE CORVETTE, 24 00:01:16,498 --> 00:01:19,491 STINGRAY RIDES AGAIN. 25 00:01:19,493 --> 00:01:20,625 IT INCORPORATES 26 00:01:20,627 --> 00:01:22,686 ALUMINUM AND CARBON FIBER MATERIALS TOGETHER 27 00:01:22,688 --> 00:01:25,489 WITH STATE-OF-THE-ART POWER TRAIN TECHNOLOGY. 28 00:01:25,491 --> 00:01:28,116 THIS CAR HAS BEEN COMPLETELY REDESIGNED 29 00:01:28,118 --> 00:01:30,511 TO CREATE A FAST, LIGHTWEIGHT UPDATE 30 00:01:30,513 --> 00:01:32,580 TO THE AUTOMOTIVE LEGEND. 31 00:01:35,643 --> 00:01:40,071 HERE, A ROBOT POSITIONS COMPONENTS OF THE STINGRAY FRAME 32 00:01:40,073 --> 00:01:44,066 IN A JIG, KNOWN AS A GEOMETRY SETTING TOOL. 33 00:01:44,068 --> 00:01:46,135 WITH THE FIRST COMPONENT IN PLACE, 34 00:01:46,137 --> 00:01:50,131 A WORKER LOADS IN A PART CALLED THE SEAT BACK BEAM, 35 00:01:50,133 --> 00:01:52,059 FOLLOWED BY THE SEAT BACK PANELS 36 00:01:52,061 --> 00:01:55,053 AND THE TUNNEL SIDE PANELS. 37 00:01:55,055 --> 00:01:56,522 THESE ARE ALL PART OF A COMPONENT 38 00:01:56,524 --> 00:01:58,057 SIMPLY CALLED THE TUNNEL. 39 00:02:01,020 --> 00:02:02,219 ONCE THE SETTING TOOL HAS 40 00:02:02,221 --> 00:02:04,547 CLAMPED EVERYTHING FIRMLY IN PLACE, 41 00:02:04,549 --> 00:02:07,016 THE WALL BEHIND IT PIVOTS ON ITS AXIS 42 00:02:07,018 --> 00:02:09,810 AND SWIVELS 180 DEGREES, 43 00:02:09,812 --> 00:02:12,639 REVEALING A RECENTLY WELDED TUNNEL. 44 00:02:14,810 --> 00:02:16,567 ON THE OTHER SIDE OF THAT WALL, 45 00:02:16,569 --> 00:02:20,030 A PAIR OF ROBOTS BEGIN WELDING THE PARTS. 46 00:02:23,234 --> 00:02:25,828 JUST 155 SECONDS LATER, 47 00:02:25,830 --> 00:02:29,089 THE TUNNEL IS WELDED AND READY FOR THE NEXT STEP. 48 00:02:29,091 --> 00:02:33,018 A ROBOT PREPARES THE BODY LIFE RAILS. 49 00:02:33,020 --> 00:02:35,621 A SECOND ROBOT LOADS THE TUNNEL BETWEEN THE RAILS 50 00:02:35,623 --> 00:02:37,649 ON THE TOOLING FIXTURE. 51 00:02:37,651 --> 00:02:40,043 THE CAR BODY BEGINS TO TAKE SHAPE 52 00:02:40,045 --> 00:02:43,446 AS THE FRONT AND REAR BUMPERS GO ON. 53 00:02:43,448 --> 00:02:45,707 ALL OF THE COMPONENTS ARE MADE OF ALUMINUM, 54 00:02:45,709 --> 00:02:50,604 WHICH OFFERS RUST-FREE RIGIDITY, LIGHTNESS, AND DURABILITY. 55 00:02:53,934 --> 00:02:57,328 ONCE ALL THE COMPONENTS OF THE FRAME ARE CLAMPED IN PLACE, 56 00:02:57,330 --> 00:02:59,530 A ROBOT QUICKLY WELDS THE JOINTS 57 00:02:59,532 --> 00:03:02,291 BEFORE THE FRAMES HEADS TO THE NEXT STATION. 58 00:03:05,054 --> 00:03:07,388 BY THE TIME THE STINGRAY IS FINISHED, 59 00:03:07,390 --> 00:03:10,884 IT'LL HAVE ROUGHLY 350 RESISTANT SPOT WELDS 60 00:03:10,886 --> 00:03:13,612 AND ABOUT 70 LASER WELDS. 61 00:03:13,614 --> 00:03:17,207 THAT'S MORE THAN 36 FEET OF LASER WELDS. 62 00:03:19,144 --> 00:03:21,937 WHILE THE FRAME IS A VITAL ELEMENT OF THE CORVETTE, 63 00:03:21,939 --> 00:03:26,633 THE BODY PANELS CREATE THE STINGRAY'S DISTINCTIVE LOOK. 64 00:03:26,635 --> 00:03:30,563 HERE, A WORKER LOADS A SET OF PANELS ONTO A CARRIER. 65 00:03:30,565 --> 00:03:32,364 THE CARRIER MOVES AT A SPEED 66 00:03:32,366 --> 00:03:35,660 PROGRAMMED TO KEEP UP WITH THE PACE OF PRODUCTION. 67 00:03:40,158 --> 00:03:41,583 AT THE PRIMING BOOTH ENTRANCE, 68 00:03:41,585 --> 00:03:43,785 A READER SCANS THE UNIQUE BAR CODE 69 00:03:43,787 --> 00:03:45,912 LOCATED ON EACH CARRIER 70 00:03:45,914 --> 00:03:48,715 AND SENDS THE INFORMATION TO A COMPUTER, 71 00:03:48,717 --> 00:03:50,775 WHICH TELLS THE ROBOTS WHAT TO DO. 72 00:03:50,777 --> 00:03:52,577 IN JUST 2 1/2 MINUTES, 73 00:03:52,579 --> 00:03:55,372 THEY PRIME THE ENTIRE SET OF PANELS. 74 00:03:57,935 --> 00:04:01,203 THE PANELS THEN HEAD ACROSS THE HALL INTO A GIANT OVEN, 75 00:04:01,205 --> 00:04:03,464 WHERE THEY WILL BAKE FOR 30 MINUTES 76 00:04:03,466 --> 00:04:06,993 AT A TEMPERATURE OF 260 DEGREES FAHRENHEIT. 77 00:04:10,991 --> 00:04:13,591 AFTER THAT, THE PANELS WILL RECEIVE A BASE COAT 78 00:04:13,593 --> 00:04:17,954 IN ONE OF 10 DIFFERENT COLORS, FOLLOWED BY A CLEAR COAT. 79 00:04:17,956 --> 00:04:19,882 FINALLY, THEY ARRIVE HERE, 80 00:04:19,884 --> 00:04:22,409 WHERE A TEAM OF TECHNICIANS INSPECT THE SURFACES 81 00:04:22,411 --> 00:04:26,439 AND CORRECT ANY DEFECTS WITH SANDERS AND POLISHERS. 82 00:04:30,011 --> 00:04:32,437 THE PAINT SHOP ALSO HANDLES ANOTHER PROCESS 83 00:04:32,439 --> 00:04:35,231 CALLED SONIC WELDING. 84 00:04:35,233 --> 00:04:37,233 HERE, A WORKER POSITIONS THE CORVETTE EMBLEM 85 00:04:37,235 --> 00:04:38,560 IN A FIXTURE, 86 00:04:38,562 --> 00:04:41,696 THEN LAYS THE CAR'S FASCIA ON TOP. 87 00:04:41,698 --> 00:04:45,692 HE INSERTS COMPOSITE BRACKETS INTO THE FASCIA. 88 00:04:45,694 --> 00:04:48,620 THE FASCIA AND THE BRACKETS, WHICH ARE MADE OF A MATERIAL 89 00:04:48,622 --> 00:04:51,781 CALLED THERMOPLASTIC POLYOLEFIN, OR T.P.O., 90 00:04:51,783 --> 00:04:54,050 FORM THE NOSE OF THE CAR. 91 00:04:54,052 --> 00:04:56,445 THESE BRACKETS WILL PROVIDE LOCATING POINTS 92 00:04:56,447 --> 00:04:59,440 FOR THE HEADLIGHT INSTALLATION. 93 00:04:59,442 --> 00:05:04,103 ONCE THEY'RE INSTALLED, THE WORKER CLAMPS THEM IN PLACE. 94 00:05:04,105 --> 00:05:08,466 A ROBOTIC ARM BEGINS THE ULTRASONIC WELDING PROCESS. 95 00:05:08,468 --> 00:05:11,595 THIS MEANS IT USES HIGH FREQUENCY SOUND WAVES 96 00:05:11,597 --> 00:05:13,796 TO MELT THE BRACKET ON TO THE FASCIA 97 00:05:13,798 --> 00:05:16,391 AT SPECIFIED WELD POINTS. 98 00:05:16,393 --> 00:05:19,061 THESE SOUND WAVES ARE INAUDIBLE. 99 00:05:21,257 --> 00:05:24,684 THERE ARE 25 WELD POINTS FOR THIS PART. 100 00:05:24,686 --> 00:05:27,945 THE ROBOT COMPLETES ITS TASK IN JUST 3 MINUTES, 101 00:05:27,947 --> 00:05:32,709 PERFECTLY BONDING THE BRACKETS AND THE EMBLEM TO THE PANEL. 102 00:05:38,481 --> 00:05:40,506 Narrator: AT THE HEART OF EVERY CORVETTE 103 00:05:40,508 --> 00:05:43,242 IS A CLASSIC AMERICAN V8 POWERHOUSE. 104 00:05:43,244 --> 00:05:48,264 THE STINGRAY'S ENGINE IS 6.2 LITERS, 461 HORSEPOWER, 105 00:05:48,266 --> 00:05:52,560 AND HAS A TOP SPEED OF 190 MILES PER HOUR. 106 00:05:54,197 --> 00:05:55,996 THE ENGINES ARE MADE HERE 107 00:05:55,998 --> 00:05:58,191 AT THE G.M. TONAWANDA ENGINE PLANT 108 00:05:58,193 --> 00:06:00,193 IN BUFFALO, NEW YORK. 109 00:06:00,821 --> 00:06:04,748 THEY START WITH A PRECISION SAND CAST ALUMINUM BLOCK. 110 00:06:04,750 --> 00:06:07,951 HERE, A TEAM OF ROBOTS CONDUCTS A SERIES OF TESTS, 111 00:06:07,953 --> 00:06:10,212 INCLUDING THE WATER JACKET LEAK TEST 112 00:06:10,214 --> 00:06:12,381 AND BLOCKAGE TESTS. 113 00:06:13,943 --> 00:06:15,275 A CAMERA CHECKS FOR THE PRESENCE 114 00:06:15,277 --> 00:06:17,837 OF ALL THE NECESSARY THREADED HOLES 115 00:06:17,839 --> 00:06:19,238 THAT WILL PROVIDE ATTACHMENT POINTS 116 00:06:19,240 --> 00:06:22,600 DURING THE ASSEMBLY OF THE CAR AT BOWLING GREEN. 117 00:06:26,030 --> 00:06:27,430 A DATA BOLT, 118 00:06:27,432 --> 00:06:30,091 WHICH IS AN ACTUAL BOLT THAT CONTAINS A COMPUTER CHIP, 119 00:06:30,093 --> 00:06:33,253 RECORDS THE ENGINE'S PROGRESS AS IT MOVES THROUGH PRODUCTION 120 00:06:33,255 --> 00:06:34,655 AT TONAWANDA. 121 00:06:38,986 --> 00:06:42,513 HERE, A WORKER PREPARES TO INSTALL THE CRANKSHAFT. 122 00:06:42,515 --> 00:06:44,848 HE PLACES A SPECIALIZED GUIDE IN THE BLOCK 123 00:06:44,850 --> 00:06:47,376 TO PREVENT ANY DAMAGE TO THE CRANKCASE 124 00:06:47,378 --> 00:06:50,805 AS HE LOWERS THE PRE-OILED CRANKSHAFT INTO POSITION. 125 00:06:53,936 --> 00:06:58,196 THESE POWDERED METAL PISTON RODS ARE KNOWN AS FRACTURED RODS. 126 00:06:58,198 --> 00:07:00,465 THAT'S BECAUSE THE SUPPLIER ACTUALLY BREAKS THEM 127 00:07:00,467 --> 00:07:04,661 AT THE POINT WHERE THEY WILL ENCIRCLE THE CRANKSHAFT. 128 00:07:04,663 --> 00:07:07,022 THE IRREGULARITY OF THE FRACTURE SURFACES 129 00:07:07,024 --> 00:07:09,224 ALLOW THE TECHNICIANS AT TONAWANDA 130 00:07:09,226 --> 00:07:12,987 TO REALIGN THE RODS PERFECTLY DURING INSTALLATION. 131 00:07:14,748 --> 00:07:18,543 NOW A TECHNICIAN USES A DEVICE CALLED A PISTON CUP 132 00:07:18,545 --> 00:07:22,372 TO COMPRESS THE PISTON RINGS AT TAPERING ANGLE. 133 00:07:22,374 --> 00:07:24,974 THIS MAKES IT EASIER TO SLIDE THE PISTON ASSEMBLY 134 00:07:24,976 --> 00:07:27,301 INTO THE CYLINDER. 135 00:07:27,303 --> 00:07:30,763 THE SECOND WORKER USES A BLUE TOOL CALLED A GUIDEFORK 136 00:07:30,765 --> 00:07:33,634 TO GUIDE THE ROD IN WITHOUT DAMAGING THE PISTON LINER 137 00:07:33,636 --> 00:07:36,896 OR THE CRANKSHAFT. 138 00:07:44,455 --> 00:07:47,582 THIS IS THE OIL PAN RTV STATION. 139 00:07:47,584 --> 00:07:52,244 RTV STANDS FOR "ROOM-TEMPERATURE VULCANIZATION." 140 00:07:52,246 --> 00:07:55,707 WITH THE BOTTOM SECTION OF THE OIL PAN CLAMPED UPSIDE DOWN, 141 00:07:55,709 --> 00:07:58,776 THE MACHINE SQUEEZES A THIN BEAD OF RTV 142 00:07:58,778 --> 00:08:01,672 AROUND ITS PERIMETER. 143 00:08:01,674 --> 00:08:05,934 A CAMERA VERIFIES THAT THE ORIENTATION IS CORRECT. 144 00:08:05,936 --> 00:08:08,795 THE MACHINE FLIPS THE BOTTOM SECTION OF THE OIL PAN 145 00:08:08,797 --> 00:08:10,731 180 DEGREES 146 00:08:10,733 --> 00:08:13,259 AND BRINGS THE TOP SECTION UP TO MEET IT. 147 00:08:13,261 --> 00:08:15,261 THE TURNTABLE THEN SWIVELS, 148 00:08:15,263 --> 00:08:17,021 DELIVERING THE NEXT OIL PAN 149 00:08:17,023 --> 00:08:19,649 WHILE ALLOWING THE WORKER TO TRANSFER THE FINISHED ONE 150 00:08:19,651 --> 00:08:22,419 ONTO AN INVERTED ENGINE BLOCK. 151 00:08:24,814 --> 00:08:27,082 THIS PROCESS MUST BE ACCOMPLISHED QUICKLY 152 00:08:27,084 --> 00:08:29,777 BEFORE THE RTV HAS A CHANCE TO CURE. 153 00:08:32,106 --> 00:08:35,774 16 SPINDLES DESCEND TO TIGHTEN THE OIL PAN FASTENERS 154 00:08:35,776 --> 00:08:38,302 TO THE PRECISE TORQUE REQUIRED. 155 00:08:40,965 --> 00:08:43,432 HERE AT THE HEAD SUB ASSEMBLY STATION, 156 00:08:43,434 --> 00:08:47,095 THIS MACHINE INSTALLS BOTH THE EXHAUST AND INTAKE VALVES 157 00:08:47,097 --> 00:08:51,991 AT THE RATE OF 48 PARTS IN JUST 40 SECONDS. 158 00:08:51,993 --> 00:08:54,786 ONE OF THE ARMS GRABS A SET OF VALVE COMPONENTS, 159 00:08:54,788 --> 00:08:57,648 DIPS THEM IN OIL, AND INSERTS THEM. 160 00:08:57,650 --> 00:08:59,382 THE MACHINE FLIPS THE HEAD, 161 00:08:59,384 --> 00:09:02,911 THEN THE SECOND ARM INSTALLS A SERIES OF SPRINGS, 162 00:09:02,913 --> 00:09:05,606 COMPRESSING THEM SLIGHTLY 163 00:09:05,608 --> 00:09:08,075 AND DROPPING A KEY DOWN INSIDE THEM. 164 00:09:08,077 --> 00:09:10,136 AS THE SPRING DECOMPRESSES, 165 00:09:10,138 --> 00:09:14,032 THE KEY LOCKS, HOLDING THE SPRING IN PLACE. 166 00:09:18,063 --> 00:09:19,863 A TECHNICIAN POSITIONS A COMPONENT 167 00:09:19,865 --> 00:09:22,356 CALLED A CYLINDER HEAD GASKET ON THE ENGINE 168 00:09:22,358 --> 00:09:24,960 BEFORE INSTALLING THE HEAD. 169 00:09:24,962 --> 00:09:28,555 THIS GASKET IS A HIGH TECH, MULTILAYER STEEL COMPONENT 170 00:09:28,557 --> 00:09:33,085 THAT MUST SEAL IN OIL, COOLANT, AND COMBUSTION. 171 00:09:33,087 --> 00:09:35,146 THE CYLINDER HEAD'S INTEGRATIVE FUEL RAIL TO 172 00:09:35,148 --> 00:09:38,374 ACCOMMODATE THE DIRECT INJECTION FUEL SYSTEM. 173 00:09:40,911 --> 00:09:44,171 TWO WORKERS INSERT THE 16 PUSH RODS 174 00:09:44,173 --> 00:09:48,301 THAT WILL TRANSMIT MOTION FROM THE CAM SHAFT TO THE VALVES. 175 00:09:48,303 --> 00:09:50,495 ONCE THE RODS ARE IN PLACE, 176 00:09:50,497 --> 00:09:54,124 THE WORKERS INSTALL COMPONENTS CALLED ROCKER ARMS. 177 00:09:54,126 --> 00:09:57,861 THE MOTION OF THE CAM SHAFT WILL TRANSFER THROUGH THE PUSH RODS 178 00:09:57,863 --> 00:10:00,789 TO THE ROCKER ARMS AND THEN TO THE VALVES. 179 00:10:05,922 --> 00:10:08,447 THE WORKERS HAVE ONLY PARTIALLY SCREWED THE ROCKER ARMS 180 00:10:08,449 --> 00:10:10,407 IN PLACE. 181 00:10:10,409 --> 00:10:12,810 AT THIS STATION, A SPECIALIZED DEVICE 182 00:10:12,812 --> 00:10:15,939 ORIENTS THE ENGINE SO THAT NO VALVES ARE OPEN 183 00:10:15,941 --> 00:10:20,201 BEFORE TIGHTENING THE BOLTS TO THE NECESSARY TORQUE. 184 00:10:20,203 --> 00:10:23,864 THIS OPERATION IS CALLED THE ROCKER ARM RUNDOWN. 185 00:10:27,060 --> 00:10:30,529 A TECHNICIAN INSTALLS THE ROCKER COVER AND COIL PACKS. 186 00:10:30,531 --> 00:10:32,890 THE ROCKER COVER SEALS THE VALVE TRAIN, 187 00:10:32,892 --> 00:10:35,151 WHILE THE COIL PACKS SUPPLY IGNITION ENERGY 188 00:10:35,153 --> 00:10:39,079 TO THE SPARK PLUGS. 189 00:10:39,081 --> 00:10:42,283 A PIECE OF FOAM SOUND INSULATION GOES OVER THE ENGINE 190 00:10:42,285 --> 00:10:44,010 BEFORE A TECHNICIAN POSITIONS 191 00:10:44,012 --> 00:10:49,174 THE HIGH DENSITY COMPOSITE PLASTIC INTAKE MANIFOLD ON TOP. 192 00:10:49,176 --> 00:10:50,575 LAST BUT NOT LEAST, 193 00:10:50,577 --> 00:10:52,769 A MACHINE ATTACHES THE EXHAUST MANIFOLD 194 00:10:52,771 --> 00:10:54,704 TOGETHER WITH ITS GASKET. 195 00:10:54,706 --> 00:10:59,167 MADE OF CAST STAINLESS STEEL FOR STRENGTH AND DURABILITY, 196 00:10:59,169 --> 00:11:01,896 THE EXHAUST MANIFOLD FEATURES EQUAL LENGTH RUNNERS 197 00:11:01,898 --> 00:11:05,158 FOR OPTIMAL ENGINE PERFORMANCE. 198 00:11:11,058 --> 00:11:13,383 Narrator: FROM START TO FINISH, 199 00:11:13,385 --> 00:11:15,118 THE NEW CHEVROLET CORVETTE STINGRAY 200 00:11:15,120 --> 00:11:19,181 WILL TRAVEL SEVEN MILES ON A NETWORK OF CONVEYOR SYSTEMS 201 00:11:19,183 --> 00:11:20,875 AS WORKERS TRANSFORM THE COMPONENTS 202 00:11:20,877 --> 00:11:22,209 INTO A COMPLETE CAR 203 00:11:22,211 --> 00:11:25,004 OVER THE COURSE OF THREE AND A HALF DAYS. 204 00:11:26,340 --> 00:11:28,340 SINCE 1981, 205 00:11:28,342 --> 00:11:31,802 ALL CORVETTES HAVE BEEN MADE HERE IN BOWLING GREEN, KENTUCKY, 206 00:11:31,804 --> 00:11:33,997 AT THE BOWLING GREEN ASSEMBLY PLANT, 207 00:11:33,999 --> 00:11:36,833 WHICH COVERS 1,000,000 SQUARE FEET. 208 00:11:39,562 --> 00:11:42,823 TO BUILD THE CAR, WORKERS RELY ON A SPECIAL CONVEYOR SYSTEM 209 00:11:42,825 --> 00:11:45,317 KNOWN AS A TOWVEYOR. 210 00:11:45,319 --> 00:11:49,154 THIS CONSISTS OF TOW CARTS WHICH MOVE AT PRECISELY TIME SPEEDS 211 00:11:49,156 --> 00:11:52,283 ALONG TRACKS SET IN THE FLOOR. 212 00:11:52,285 --> 00:11:55,111 THIS ALLOWS WORKERS TO MOUNT COMPONENTS ON THE CHASSIS 213 00:11:55,113 --> 00:11:59,340 AS IT MOVES, ENSURING SMOOTH, TIMELY ASSEMBLY. 214 00:12:02,704 --> 00:12:05,697 HERE, A WORKER USES A HOIST TO SETTLE THE TRANSMISSION 215 00:12:05,699 --> 00:12:09,033 INTO ITS CRADLE, WHERE THEY WILL SECURE IT. 216 00:12:09,035 --> 00:12:12,396 THE NEW STINGRAY COMES WITH TWO TRANSMISSION OPTIONS -- 217 00:12:12,398 --> 00:12:14,123 AN 8-SPEED AUTOMATIC TRANSMISSION 218 00:12:14,125 --> 00:12:16,124 WITH PADDLE SHIFTING, 219 00:12:16,126 --> 00:12:20,755 OR A 7-SPEED MANUAL TRANSMISSION WITH ACTIVE REV MATCH. 220 00:12:23,384 --> 00:12:25,585 AS THE CHASSIS MOVES ALONG, 221 00:12:25,587 --> 00:12:28,880 THE ENGINE TRAVELS A PARALLEL ASSEMBLY LINE. 222 00:12:28,882 --> 00:12:32,075 THE TWO LINES MEET AT PRECISELY THE RIGHT TIME. 223 00:12:32,077 --> 00:12:35,337 WORKERS TRANSFER THE FINISHED ENGINE TO THE CHASSIS 224 00:12:35,339 --> 00:12:37,706 AND LOWER IT INTO POSITION. 225 00:12:42,204 --> 00:12:45,664 WORKERS NOW CONNECT A LONG CYLINDER CALLED A TORQUE TUBE, 226 00:12:45,666 --> 00:12:47,357 WHICH WILL TRANSFER THE ENGINE'S TORQUE 227 00:12:47,359 --> 00:12:49,160 TO THE TRANSMISSION. 228 00:12:51,556 --> 00:12:53,956 AND, OF COURSE, THE TRANSMISSION WILL BE CONTROLLED 229 00:12:53,958 --> 00:12:56,284 FROM THE STINGRAY'S HIGH TECH COCKPIT, 230 00:12:56,286 --> 00:12:59,012 WHICH IS READY FOR INSTALLATION. 231 00:12:59,014 --> 00:13:02,815 ALL THE JOINTS GET A PROTECTIVE COATING OF URETHANE 232 00:13:02,817 --> 00:13:07,304 BEFORE A ROBOT LOWERS THE COCKPIT ONTO THE CAR FRAME. 233 00:13:07,306 --> 00:13:11,233 32 BOLTS ON EACH SIDE SECURE IT IN POSITION. 234 00:13:15,498 --> 00:13:16,764 AT THIS STATION, 235 00:13:16,766 --> 00:13:18,833 A ROBOT APPLIES A URETHANE ADHESIVE 236 00:13:18,835 --> 00:13:21,327 ON A COMPONENT CALLED THE WHEELHOUSE, 237 00:13:21,329 --> 00:13:25,156 AS A CART DOCKS THE CAR IN A PRECISE LOCATION. 238 00:13:30,455 --> 00:13:33,848 AUTOMATED LIFTS INSTALL THE WHEELHOUSES ON THE CAR 239 00:13:33,850 --> 00:13:35,942 AND HOLD THEM THERE FOR 90 SECONDS 240 00:13:35,944 --> 00:13:38,011 AS THE ADHESIVE CURES. 241 00:13:55,365 --> 00:13:59,158 A WORKER BRINGS THE LEFT REAR QUARTER PANEL TO THE CAR 242 00:13:59,160 --> 00:14:02,086 AND ATTACHES IT WITH SEVERAL SCREWS ON THE TOP 243 00:14:02,088 --> 00:14:04,222 AND SEVERAL IN THE DOORFRAME. 244 00:14:07,620 --> 00:14:10,513 NEXT, SHE INSTALLS THE FUEL NOZZLE. 245 00:14:10,515 --> 00:14:12,314 WITH THE NEW CORVETTE STINGRAY, 246 00:14:12,316 --> 00:14:14,909 YOU'LL NEVER ACCIDENTALLY LEAVE YOUR GAS CAP BEHIND 247 00:14:14,911 --> 00:14:16,577 AT THE SERVICE STATION. 248 00:14:16,579 --> 00:14:19,438 THAT'S BECAUSE THERE IS NO GAS CAP. 249 00:14:19,440 --> 00:14:21,900 THANKS TO A CLEVER, SPRING-LOADED MECHANISM, 250 00:14:21,902 --> 00:14:25,362 THE NOZZLE SELF-SEALS WHEN YOU FINISH FUELING UP. 251 00:14:27,199 --> 00:14:31,727 NEXT, TECHNICIANS USE HOISTS TO INSTALL THE SEATS. 252 00:14:31,729 --> 00:14:33,854 THERE ARE TWO DIFFERENT SEATS OPTIONS -- 253 00:14:33,856 --> 00:14:37,850 THE STANDARD GT AND THE COMPETITION SPORT. 254 00:14:37,852 --> 00:14:40,586 A PROTECTIVE RING AROUND THE PERIMETER OF THE DOOR OPENING 255 00:14:40,588 --> 00:14:44,215 ENSURES THIS PROCESS WON'T DAMAGE THE CAR BODY. 256 00:14:46,277 --> 00:14:48,144 A WORKER REMOVES THE BACKING 257 00:14:48,146 --> 00:14:51,072 FROM A SELF-ADHESIVE CORVETTE EMBLEM. 258 00:14:51,074 --> 00:14:52,607 HE USES A JIG TO MAKE SURE 259 00:14:52,609 --> 00:14:54,601 THE EMBLEM IS PERFECTLY POSITIONED 260 00:14:54,603 --> 00:14:57,929 BEFORE ADHERING IT TO THE REAR FASCIA OF THE CAR. 261 00:15:00,934 --> 00:15:03,093 WHILE THERE, HE ALSO TAKES THE OPPORTUNITY 262 00:15:03,095 --> 00:15:07,289 TO TEST THE REAR L.E.D. LIGHTS. 263 00:15:07,291 --> 00:15:11,618 HE NOW ROTATES THE PANEL TO THE UPRIGHT POSITION. 264 00:15:11,620 --> 00:15:14,088 ALTHOUGH THE REAR FASCIA IS LIGHTWEIGHT, 265 00:15:14,090 --> 00:15:15,414 CORVETTE MANDATES 266 00:15:15,416 --> 00:15:18,543 THAT TWO WORKERS SHOULD WALK THE PART TO THE CAR. 267 00:15:19,980 --> 00:15:21,646 THIS HELPS PREVENT DAMAGE BEING DONE 268 00:15:21,648 --> 00:15:23,906 TO EITHER THE PART OR THE CAR 269 00:15:23,908 --> 00:15:27,202 AS THE WORKERS CAREFULLY INSTALL IT TOGETHER. 270 00:15:31,700 --> 00:15:33,834 THE POWER TRAIN AND THE CAR BODY HAVE BEEN ASSEMBLED 271 00:15:33,836 --> 00:15:36,261 ON TWO SEPARATE CONVEYOR LINES 272 00:15:36,263 --> 00:15:39,190 THAT ARE PRECISELY TIMED TO CONVERGE HERE. 273 00:15:40,726 --> 00:15:44,253 THE OVERHEAD CONVEYOR SLOWLY LOWERS THE BODY, 274 00:15:44,255 --> 00:15:47,515 AS THE TOWVEYOR RAISES THE POWER TRAIN TO MEET IT. 275 00:15:50,653 --> 00:15:51,945 ONCE TECHNICIANS HAVE 276 00:15:51,947 --> 00:15:54,948 BOLTED THE BODY AND ITS POWER TRAIN TOGETHER, 277 00:15:54,950 --> 00:15:56,675 WORKERS INSTALL THE HOOD, 278 00:15:56,677 --> 00:15:59,937 WHICH IS MADE OF STRONG, LIGHTWEIGHT CARBON FIBER. 279 00:16:01,807 --> 00:16:05,000 A TECHNICIAN THEN USES SPACERS, OR GAP TOOLS, 280 00:16:05,002 --> 00:16:06,535 TO MAKE SURE THE GAP BETWEEN 281 00:16:06,537 --> 00:16:08,295 THE HOOD AND THE REST OF THE CAR BODY 282 00:16:08,297 --> 00:16:10,131 IS THE CORRECT WIDTH. 283 00:16:13,761 --> 00:16:15,495 AFTER FASTENING THE HOOD TO THE CAR 284 00:16:15,497 --> 00:16:17,422 AT ITS ATTACHMENT POINTS, 285 00:16:17,424 --> 00:16:21,618 HE DOUBLE-CHECKS THE WIDTH WITH A SET OF GAUGES. 286 00:16:21,620 --> 00:16:25,313 SATISFIED, HE REMOVES THE GAP TOOLS. 287 00:16:27,584 --> 00:16:30,711 A WORKER NOW INSTALLS THE HEADLIGHTS. 288 00:16:30,979 --> 00:16:35,641 THE CORVETTE STINGRAY FEATURES AMBER L.E.D. TURN SIGNALS, 289 00:16:35,643 --> 00:16:37,969 FRAMING THE BI-XENON, FROSTED, INDIRECT, 290 00:16:37,971 --> 00:16:40,463 H.I.D. HIGH AND LOW BEAM HEADLIGHTS. 291 00:16:45,595 --> 00:16:50,757 THERE ARE ALSO WHITE L.E.D. D.R.L. UNDER EACH PROJECTOR. 292 00:16:58,617 --> 00:17:00,350 WITH THE LIGHTS FULLY INSTALLED, 293 00:17:00,352 --> 00:17:03,612 TWO WORKERS CAN NOW CARRY THE FRONT FENDER TO THE CAR 294 00:17:03,614 --> 00:17:06,140 AND POSITION IT FOR INSTALLATION. 295 00:17:06,142 --> 00:17:09,268 THE FENDER INCLUDES THE STINGRAY'S DISTINCTIVE GRILLE 296 00:17:09,270 --> 00:17:13,731 AND THE CORVETTE'S FAMOUS EMBLEM. 297 00:17:13,733 --> 00:17:14,933 A TECHNICIAN USES A HOIST 298 00:17:14,935 --> 00:17:18,361 TO POSITION THE WHEELS FOR INSTALLATION. 299 00:17:18,363 --> 00:17:19,562 THE WHEELS FEATURE 300 00:17:19,564 --> 00:17:21,556 MICHELIN PILOT SUPER SPORT TIRES, 301 00:17:21,558 --> 00:17:25,519 SPECIFICALLY DESIGNED FOR THE STINGRAY. 302 00:17:31,246 --> 00:17:32,804 Narrator: A FULLY DECKED OUT 303 00:17:32,806 --> 00:17:35,539 SEVENTH GENERATION CORVETTE STINGRAY 304 00:17:35,541 --> 00:17:37,667 FEATURES MAGNETIC SELECTIVE ROD CONTROL, 305 00:17:37,669 --> 00:17:39,269 HEAD-UP DISPLAY, 306 00:17:39,271 --> 00:17:41,262 A 10-SPEAKER AUDIO SYSTEM, 307 00:17:41,264 --> 00:17:45,492 AND A DRIVER MODE SELECTOR WITH FIVE DIFFERENT OPTIONS. 308 00:17:46,762 --> 00:17:50,089 THESE CORVETTES ARE COMPLETELY ASSEMBLED. 309 00:17:50,091 --> 00:17:52,892 AN OVERHEAD CONVEYOR SYSTEM SLOWLY LOWERS THEM 310 00:17:52,894 --> 00:17:56,820 UNTIL THE WHEELS TOUCH THE GROUND FOR THE FIRST TIME. 311 00:17:56,822 --> 00:18:01,576 THE CAR HAS A DRY WEIGHT OF 3,159 POUNDS. 312 00:18:01,578 --> 00:18:02,910 WITH ALL ITS FLUIDS, 313 00:18:02,912 --> 00:18:06,373 THE CURB WEIGHT WILL BE 3,302 POUNDS. 314 00:18:07,642 --> 00:18:10,168 HERE, BRIGHT SIDE LIGHTING ALLOWS TECHNICIANS 315 00:18:10,170 --> 00:18:14,898 TO CAREFULLY INSPECT THE CAR FOR ANY FLAWS IN THE PAINT JOB 316 00:18:14,900 --> 00:18:17,368 OR THE GAPS BETWEEN THE BODY PANELS. 317 00:18:19,330 --> 00:18:22,657 A WORKER THEN STARTS THE CAR UP FOR THE FIRST TIME 318 00:18:22,659 --> 00:18:24,391 AND DRIVES IT OVER A RUMPLE STRIP 319 00:18:24,393 --> 00:18:26,386 TO AN ALIGNMENT STATION. 320 00:18:26,388 --> 00:18:29,188 HERE, TECHNICIANS WILL USE PRECISION EQUIPMENT 321 00:18:29,190 --> 00:18:30,514 TO PERFECTLY ALIGN 322 00:18:30,516 --> 00:18:33,151 THE STEERING SYSTEM AND THE HEADLIGHTS. 323 00:18:37,149 --> 00:18:39,607 IN A PIT UNDER THE ALIGNMENT STATION, 324 00:18:39,609 --> 00:18:42,936 A WORKER CAREFULLY ADJUSTS THE WHEELS. 325 00:18:42,938 --> 00:18:45,872 THE STEERING WHEEL MUST BE NO MORE THAN 5 MILLIMETERS 326 00:18:45,874 --> 00:18:47,533 OFF ITS CENTER POSITION 327 00:18:47,535 --> 00:18:50,136 WHEN THE WHEELS ARE POINTED STRAIGHT AHEAD. 328 00:18:54,500 --> 00:18:55,691 SIMULTANEOUSLY, 329 00:18:55,693 --> 00:18:57,627 AN OPTICAL SENSOR MOVES BACK AND FORTH 330 00:18:57,629 --> 00:18:59,220 IN FRONT OF THE CAR 331 00:18:59,222 --> 00:19:01,923 TO GAUGE THE POSITION OF THE HEADLIGHTS. 332 00:19:04,352 --> 00:19:07,812 AT A DISTANCE OF 25 FEET, THE MIDDLE OF THE HEADLIGHT BEAM 333 00:19:07,814 --> 00:19:10,716 CAN BE NO MORE THAN 5 MILLIMETERS OFF CENTER. 334 00:19:23,498 --> 00:19:28,126 THE CAR IS NOW READY FOR THE DYNAMIC VEHICLE TEST. 335 00:19:28,128 --> 00:19:31,128 HERE, A DRIVER TRIES OUT EVERY SWITCH 336 00:19:31,130 --> 00:19:34,591 WHILE REVVING THE CAR UP TO 80 MILES PER HOUR, 337 00:19:34,593 --> 00:19:38,853 AS A COMPUTER RUNS OVER 800 TESTS IN JUST 2 MINUTES. 338 00:19:39,590 --> 00:19:42,048 IT CHECKS EVERYTHING FROM THE ENGINE CYLINDERS 339 00:19:42,050 --> 00:19:45,377 TO TRANSMISSION SHIFTING AND EMISSION LEVELS. 340 00:19:48,608 --> 00:19:51,275 ONCE PAST THE DYNAMIC VEHICLE TEST, 341 00:19:51,277 --> 00:19:55,137 THE CAR MUST ENDURE A POWERFUL, SIMULATED TROPICAL STORM. 342 00:19:55,206 --> 00:19:58,199 THIS IS KNOWN AS THE WATER TEST. 343 00:19:59,069 --> 00:20:00,893 FOR 2 SOLID MINUTES, 344 00:20:00,895 --> 00:20:03,029 HIGH PRESSURE JETS HAMMER THE CAR 345 00:20:03,031 --> 00:20:05,890 WITH 12 GALLONS PER SECOND. 346 00:20:05,892 --> 00:20:08,886 THE DRIVER USES A FLASHLIGHT TO EXAMINE THE INTERIOR 347 00:20:08,888 --> 00:20:11,422 FOR ANY SIGNS OF LEAKAGE. 348 00:20:12,024 --> 00:20:14,216 UNDER SUCH AN INTENSE BARRAGE, 349 00:20:14,218 --> 00:20:17,345 THE SMALLEST CRACK WILL SHOW UP. 350 00:20:20,775 --> 00:20:22,041 THE DRIVER NOW TAKES THE CAR 351 00:20:22,043 --> 00:20:24,902 OVER SOMETHING CALLED THE SQUEAK AND RATTLE TRACK, 352 00:20:24,904 --> 00:20:28,173 WHICH SIMULATES DIFFERENT ROAD CONDITIONS. 353 00:20:28,175 --> 00:20:31,768 AS HE DRIVES, HE LISTENS CAREFULLY FOR...WHAT ELSE? 354 00:20:31,770 --> 00:20:33,729 SQUEAKS AND RATTLES. 355 00:20:37,059 --> 00:20:38,525 THE NEW STINGRAY IS THE LATEST 356 00:20:38,527 --> 00:20:42,054 IN A LONG LINE OF FAMOUS CORVETTES. 357 00:20:42,056 --> 00:20:43,456 IN FACT, CHEVROLET HAS MADE 358 00:20:43,458 --> 00:20:46,116 MORE THAN 1.5 MILLION OF THEM IN TOTAL. 359 00:20:46,118 --> 00:20:49,612 IN PRODUCTION SINCE 1953, 360 00:20:49,614 --> 00:20:52,214 THE CORVETTE IS THE WORLD'S LONGEST RUNNING, 361 00:20:52,216 --> 00:20:55,343 CONTINUOUSLY PRODUCED PASSENGER CAR. 362 00:20:55,345 --> 00:20:59,005 THE ORIGINAL 1960 STINGRAY TOOK MORNING THAN JUST ITS NAME 363 00:20:59,007 --> 00:21:01,900 FROM THAT HYDRODYNAMIC FISH. 364 00:21:03,937 --> 00:21:07,698 THE DESIGN OF BOTH THE OLD AND THE NEW CORVETTE STINGRAY 365 00:21:07,700 --> 00:21:09,633 FEATURES SMOOTHLY CURVING TRANSITIONS 366 00:21:09,635 --> 00:21:11,493 FROM SURFACE TO SURFACE, 367 00:21:11,495 --> 00:21:14,956 ENABLING AIR TO FLOW OVER AND AROUND IT AT HIGH SPEED. 368 00:21:14,958 --> 00:21:16,958 THIS DESIGN FEATURE, 369 00:21:16,960 --> 00:21:20,687 TAKEN TOGETHER WITH THE NEW STINGRAY'S POWERFUL V8 ENGINE, 370 00:21:20,689 --> 00:21:24,148 HIGH TECH TRANSMISSION, AND LIGHTWEIGHT CONSTRUCTION, 371 00:21:24,150 --> 00:21:26,776 MAKE IT A TRUE CORVETTE, 372 00:21:26,778 --> 00:21:29,045 PAYING TRIBUTE TO A CELEBRATED PAST 373 00:21:29,047 --> 00:21:31,640 WHILE ROARING INTO THE FUTURE. 29636

Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.