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Narrator: TODAY ON
"HOW IT'S MADE: DREAM CARS"...
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LAMBORGHINI'S FASTEST
RAGING BULL,
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00:00:06,365 --> 00:00:08,290
THE SPECTACULAR AVENTADOR.
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00:00:08,292 --> 00:00:11,227
-- Captions by VITAC --
www.vitac.com
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00:00:11,229 --> 00:00:14,222
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:22,982 --> 00:00:25,909
LAMBORGHINI WAS FOUNDED IN 1963
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BY FERRUCCIO LAMBORGHINI
IN NORTHERN ITALY.
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00:00:29,440 --> 00:00:31,440
LAMBORGHINI WAS ALREADY
A WEALTHY MAN
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00:00:31,442 --> 00:00:33,767
MANUFACTURING FARMING TRACTORS.
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00:00:33,769 --> 00:00:36,703
SPORTS CARS
WERE JUST A PASSION FOR HIM.
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00:00:36,705 --> 00:00:40,266
PAST AND NEW DREAM CARS
LIVE IN THE LAMBORGHINI MUSEUM.
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00:00:40,268 --> 00:00:42,727
THE FIRST CAR TO OWN
A LAMBORGHINI NAMEPLATE
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00:00:42,729 --> 00:00:46,455
WAS THE 350GT,
INTRODUCED IN 1964,
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00:00:46,457 --> 00:00:48,725
WITH JUST OVER 100 MODELS MADE,
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00:00:48,727 --> 00:00:53,120
WITH A 3.5-LITER 12-CYLINDER
AND A 4-LITER V-12 ENGINE.
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00:00:53,122 --> 00:00:57,016
LAMBORGHINI REDEFINED THE NOTION
OF THE SUPERCAR WITH THE MIURA,
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00:00:57,018 --> 00:01:01,605
WHICH THEY PRODUCED
BETWEEN 1966 AND 1969.
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00:01:01,607 --> 00:01:05,734
IN 1969,
THE 370-HORSEPOWER MIURA S
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00:01:05,736 --> 00:01:07,336
WAS LAUNCHED ON THE MARKET.
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00:01:07,338 --> 00:01:10,031
THE EVER-POPULAR COUNTACH
FROM THE MID-'70s
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00:01:10,033 --> 00:01:11,566
PRODUCED LAMBORGHINI'S LEGEND.
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00:01:11,568 --> 00:01:13,367
A SIGNATURE DESIGN
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00:01:13,369 --> 00:01:15,895
WITH A WEDGE-SHAPED BODY
AND SCISSOR DOORS
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00:01:15,897 --> 00:01:18,957
LEFT ENTHUSIASTS
AND ONLOOKERS SPEECHLESS.
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00:01:18,959 --> 00:01:22,352
LAMBORGHINI'S NEWEST LEGEND
IS THE AVENTADOR.
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EMBELLISHED WITH RAW POWER,
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00:01:24,089 --> 00:01:27,049
LIGHTWEIGHT ENGINEERING,
AND REMARKABLE HANDLING,
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THIS CAR ACHIEVES
ZERO TO 60 MILES PER HOUR
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00:01:29,854 --> 00:01:31,912
IN 2.9 SECONDS
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00:01:31,914 --> 00:01:35,174
AND A TOP SPEED
OF 217 MILES PER HOUR.
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00:01:35,176 --> 00:01:37,175
WITH A LIGHTWEIGHT
MONOCOQUE STRUCTURE
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MADE FROM CARBON FIBER,
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00:01:38,637 --> 00:01:40,171
AN ALUMINUM CHASSIS,
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00:01:40,173 --> 00:01:43,733
AND A 6.5-LITER, 12-CYLINDER,
700-HORSEPOWER ENGINE,
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00:01:43,735 --> 00:01:46,928
IT'S A HIGH-REVVING PACKAGE
OF EXTREME PERFORMANCE.
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THE CELL OF THIS SPORTS CAR
IS A MONOCOQUE FRAME
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AND IS MADE
FROM CARBON-FIBER PARTS.
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00:01:55,389 --> 00:01:58,190
IT ALSO INCLUDES
EPOXY-FOAM SECTIONS,
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00:01:58,192 --> 00:02:00,551
ADDING THE SPACE NEEDED
TO CREATE SHAPES
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00:02:00,553 --> 00:02:04,346
WITHOUT INTRODUCING UNNECESSARY
LAYERS OF CARBON FIBER.
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00:02:04,348 --> 00:02:07,942
IT MAKES THE VEHICLE
EXTREMELY ROBUST AND LIGHT.
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00:02:07,944 --> 00:02:10,344
IN A CLIMATE-CONTROLLED,
DUST-FREE ROOM,
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00:02:10,346 --> 00:02:13,873
WORKERS PULL A LARGE SHEET OF
RESIN-IMPREGNATED CARBON FIBER
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00:02:13,875 --> 00:02:16,701
ONTO A VACUUM-BASED
CUTTING TABLE.
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00:02:16,703 --> 00:02:20,097
NEXT, A PROTECTIVE FILM
IS APPLIED OVERTOP
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00:02:20,099 --> 00:02:22,098
AND IS VACUUM-SEALED
THROUGH THE PORES
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00:02:22,100 --> 00:02:24,493
OF THE CARBON-FIBER SHEET.
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THE COMPUTER-CONTROLLED
CUTTING MACHINE
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00:02:26,764 --> 00:02:29,289
DETERMINES THE LOCATION
OF THE CUTTING STROKES
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00:02:29,291 --> 00:02:31,750
TO MAXIMIZE
THE MATERIAL'S USAGE.
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00:02:31,752 --> 00:02:34,953
THE CUTTING TABLE
IS A FLATBED CUTTING MACHINE
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00:02:34,955 --> 00:02:38,783
THAT USES AN AIR-SUCTION SYSTEM
UNDER THE TABLE'S SURFACE
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00:02:38,785 --> 00:02:41,778
TO COMPLETELY FLATTEN
THE CARBON-FIBER SHEET.
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00:02:41,780 --> 00:02:44,038
WHEN CUTTING,
THE ULTRASONIC KNIFE
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00:02:44,040 --> 00:02:46,741
USES A PRESSURE WHEEL
TO HOLD DOWN THE FABRIC
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00:02:46,743 --> 00:02:50,671
TO CREATE ACCURATE PATTERNS
WITH CLEAN EDGES.
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00:02:53,200 --> 00:02:56,260
AFTER REMOVING THE PLASTIC FILM,
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00:02:56,262 --> 00:02:58,262
THE WORKERS CAREFULLY PULL
AND INSPECT
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00:02:58,264 --> 00:03:00,589
THE NEWLY SHAPED
CARBON-FIBER MATS,
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00:03:00,591 --> 00:03:04,719
TRIMMING AWAY ANY UNNECESSARY
AREAS WITH FABRIC SHEARS.
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00:03:07,857 --> 00:03:10,016
THE PRECUT MATS
ARE THEN GROUPED TOGETHER
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00:03:10,018 --> 00:03:12,218
PERTAINING TO
THEIR SPECIFIC POSITION
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00:03:12,220 --> 00:03:16,281
WITHIN THE CONSTRUCTION
OF THE SUPPORT STRUCTURE.
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00:03:16,283 --> 00:03:19,342
NEXT, THE PRECUT
CARBON-FIBER MATS
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ARE FITTED ONTO THE HOLLOWED
MONOCOQUE MOLDING PATTERNS.
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00:03:22,606 --> 00:03:25,299
EACH NEW MAT
HAS A SELF-ADHESIVE BACKING
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00:03:25,301 --> 00:03:28,302
AND MUST BE FITTED PRECISELY
INTO THE MOLD PATTERN.
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00:03:28,304 --> 00:03:31,497
THE MATERIAL'S PATTERNS
HAVE TO MATCH AND CRISSCROSS
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00:03:31,499 --> 00:03:32,698
IN ORDER TO CONSTRUCT
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00:03:32,700 --> 00:03:34,959
THE APPROPRIATE THICKNESS
AND STRENGTH.
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00:03:34,961 --> 00:03:37,220
ONLY A SMALL AMOUNT OF MATERIAL
CAN BE USED
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00:03:37,222 --> 00:03:39,688
TO ENSURE THE VEHICLE REMAINS
LIGHT IN WEIGHT.
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00:03:39,690 --> 00:03:42,984
AFTER REMOVING THE PROTECTIVE
FILM FROM THE FIBER MAT,
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00:03:42,986 --> 00:03:46,313
THE WORKERS MANUALLY AFFIX
THE MATERIAL INTO POSITION,
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00:03:46,315 --> 00:03:48,582
USING A FOUR-INCH
PLASTIC SQUEEGEE
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00:03:48,584 --> 00:03:50,976
TO SWEEP AWAY ANY AIR POCKETS.
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00:03:50,978 --> 00:03:52,844
THE EDGES OF THE MATS
ARE OVERLAPPED
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00:03:52,846 --> 00:03:54,705
AT THE INTERSECTIONS
OF THE MOLDING,
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00:03:54,707 --> 00:03:57,241
EVENTUALLY ALLOWING
THE CARBON-FIBER MATS
80
00:03:57,243 --> 00:04:01,070
TO BECOME ONE COMPLETE ELEMENT
OF THE CAR AT A LATER STAGE.
81
00:04:01,072 --> 00:04:03,064
SINCE THE MONOCOQUE IS COMPOSED
82
00:04:03,066 --> 00:04:06,059
OF A RANGE OF SMALL
TO VERY LARGE SECTIONS,
83
00:04:06,061 --> 00:04:09,662
THE PRECUT MATS
ARE SOMETIMES APPLIED WITH EASE
84
00:04:09,664 --> 00:04:13,458
OR REQUIRE EXTENSIVE ATTENTION
AND SWEEPING.
85
00:04:14,953 --> 00:04:18,614
WORKERS PLACE A PROTECTIVE
PLASTIC COVER OVER THE MOLD,
86
00:04:18,616 --> 00:04:20,783
FOLLOWED BY A WHITE CLOTH.
87
00:04:22,745 --> 00:04:26,739
A THICK PLASTIC VACUUM BAG IS
APPLIED OVER THE CLOTH COVERING.
88
00:04:26,741 --> 00:04:29,341
USING COUPLINGS
CONNECTED TO VACUUM HOSES,
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00:04:29,343 --> 00:04:32,503
THIS OPERATION FORCES
THE LAYERS OF CARBON FIBER
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00:04:32,505 --> 00:04:34,172
TO SHAPE AGAINST THE MOLD
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00:04:34,174 --> 00:04:37,634
BY REMOVING AIR AND APPLYING
GRAVITATIONAL PRESSURE.
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00:04:37,636 --> 00:04:39,961
THE MOLD CURES IN AN AUTOCLAVE
93
00:04:39,963 --> 00:04:43,289
AT A TEMPERATURE
OF 275 DEGREES FAHRENHEIT.
94
00:04:43,291 --> 00:04:45,559
THIS FORCES
THE CARBON-FIBER MATS
95
00:04:45,561 --> 00:04:48,553
TO RELEASE THE RESIN
INTO ALL AREAS OF THE FABRIC
96
00:04:48,555 --> 00:04:50,689
AGAINST THE MOLDING.
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00:04:50,691 --> 00:04:54,585
WORKERS REMOVE THE VACUUM BAG
AND THE PROTECTIVE WHITE CLOTH
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00:04:54,587 --> 00:04:58,647
TO REVEAL THE SOLIDIFIED
CARBON-FIBER MONOCOQUE.
99
00:04:58,649 --> 00:05:01,042
THE MOLDING ELEMENTS
ARE THEN DISASSEMBLED
100
00:05:01,044 --> 00:05:05,271
FOR THE EASY REMOVAL
OF THE MONOCOQUE STRUCTURE.
101
00:05:11,204 --> 00:05:13,530
THE EXTRACTED ROOF SECTION
OF THE MONOCOQUE
102
00:05:13,532 --> 00:05:15,857
IS MANUALLY TRANSFERRED
ONTO A WORK CART
103
00:05:15,859 --> 00:05:19,261
WHERE ANY EXCESS RESIN
IS REMOVED MANUALLY
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00:05:19,263 --> 00:05:22,389
ALONG WITH
AN AUTOMATED CNC MACHINE.
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00:05:29,416 --> 00:05:33,008
THE MONOCOQUE ALSO NEEDS
LIGHTWEIGHT EPOXY FOAM.
106
00:05:33,010 --> 00:05:35,612
A TECHNICIAN REMOVES
A PROTECTIVE WRAPPING SHEET
107
00:05:35,614 --> 00:05:38,273
FROM A PRECUT MAT
OF CARBON FIBER
108
00:05:38,275 --> 00:05:41,501
AND HEATS THE SELF-ADHESIVE
BACKING WITH A BLOW DRYER.
109
00:05:41,503 --> 00:05:44,897
SHE PLACES THE FIBER MAT EVENLY
ONTO THE FOAM STRUCTURE
110
00:05:44,899 --> 00:05:47,699
AND SWEEPS THE AREA
FOR WRINKLES.
111
00:05:47,701 --> 00:05:50,828
THEN THE GREEN PROTECTIVE
WRAPPING SHEET IS REMOVED,
112
00:05:50,830 --> 00:05:54,190
SHOWING
THE CARBON-FIBER TEXTURE.
113
00:05:55,559 --> 00:05:58,052
SHE EVENLY APPLIES PRESSURE
TO THE MAT
114
00:05:58,054 --> 00:05:59,653
AGAINST THE FOAM STRUCTURE
115
00:05:59,655 --> 00:06:02,915
AND SWEEPS FOR AIR BUBBLES
WITH A PLASTIC SQUEEGEE.
116
00:06:02,917 --> 00:06:06,110
THE SELF-ADHESIVE BACKING
IS REHEATED WITH A BLOW DRYER
117
00:06:06,112 --> 00:06:08,346
AND THEN FITTED.
118
00:06:09,708 --> 00:06:12,309
THE BIGGEST ADVANTAGE
OF THE EPOXY FOAM
119
00:06:12,311 --> 00:06:13,935
IS THAT THE LIGHTWEIGHT MATERIAL
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00:06:13,937 --> 00:06:17,198
CAN BE SHAPED AND FITTED
IN ALMOST ANY WAY.
121
00:06:17,200 --> 00:06:19,666
THIS EPOXY-FOAM COMPONENT
WILL BE PLACED
122
00:06:19,668 --> 00:06:22,995
IN A STRATEGIC POSITION
OF THE CARBON-FIBER MONOCOQUE
123
00:06:22,997 --> 00:06:25,923
TO INCREASE ITS STIFFNESS
AND RIGIDITY.
124
00:06:25,925 --> 00:06:28,726
THE CAR'S FOAM ELEMENTS
WILL EXIST AS SPACERS
125
00:06:28,728 --> 00:06:30,553
BETWEEN THE COMPOSITE LAYERS
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00:06:30,555 --> 00:06:34,549
WHILE ALSO DAMPENING ANY NOISE
AND VIBRATIONS.
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00:06:37,746 --> 00:06:40,080
IN THIS STAGE
OF THE ASSEMBLY PROCESS,
128
00:06:40,082 --> 00:06:44,276
WORKERS USE A TRANSFER DOLLY
AND PNEUMATIC LIFTING DEVICE
129
00:06:44,278 --> 00:06:47,103
TO MANUALLY ASSEMBLE
THE TUB AND ROOF ELEMENTS
130
00:06:47,105 --> 00:06:51,400
OF THE MONOCOQUE
FOR THE LAMBORGHINI AVENTADOR.
131
00:07:02,359 --> 00:07:04,184
Narrator:
THE LAMBORGHINI AVENTADOR'S
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00:07:04,186 --> 00:07:07,654
LIGHTWEIGHT CARBON-FIBER
MONOCOQUE AND ALUMINUM CHASSIS
133
00:07:07,656 --> 00:07:09,649
ARE LABOR-INTENSIVE TO PRODUCE,
134
00:07:09,651 --> 00:07:12,709
SO 146 CARBON-FIBER SPECIALISTS
135
00:07:12,711 --> 00:07:16,239
CREATE ONLY FOUR MONOCOQUES
EVERY 24 HOURS.
136
00:07:17,909 --> 00:07:21,002
IN THE LATE 1980s,
THE AUTOMAKER EXPERIMENTED
137
00:07:21,004 --> 00:07:24,731
WITH A CHASSIS AND BODY MADE OF
LIGHTWEIGHT COMPOSITE MATERIALS,
138
00:07:24,733 --> 00:07:29,194
WHICH PRODUCED VALUABLE DESIGN
INFORMATION FOR FUTURE VEHICLES.
139
00:07:29,196 --> 00:07:31,596
THE LOOK OF ANY CAR IS VITAL,
140
00:07:31,598 --> 00:07:35,926
BUT THIS CAR'S STYLING IS
REVOLUTIONARY AND RECOGNIZABLE.
141
00:07:35,928 --> 00:07:38,821
THE DESIGNERS CONSTANTLY
SKETCHED NEW RENDERINGS
142
00:07:38,823 --> 00:07:40,155
THAT WERE EXTREME.
143
00:07:40,157 --> 00:07:43,951
AERONAUTICS ALSO PLAYS A LARGE
ROLE IN THE CAR'S DESIGN,
144
00:07:43,953 --> 00:07:46,145
INTEGRATING BEAUTY
AND FUNCTIONALITY,
145
00:07:46,147 --> 00:07:49,273
LIKE THE STYLING
OF JETS AND AIRPLANES.
146
00:07:49,275 --> 00:07:52,677
CAREFULLY, A TECHNICIAN
SLIDES THE REAR CHASSIS
147
00:07:52,679 --> 00:07:56,173
TO BE CONNECTED
WITH ITS COUNTERPART.
148
00:07:56,175 --> 00:08:00,435
THEN HE MANUALLY BOLTS
THE PARTS TOGETHER.
149
00:08:04,499 --> 00:08:07,025
MORE CHASSIS BRACKETS
FOR THE ROOF ARE INSTALLED
150
00:08:07,027 --> 00:08:09,954
AND FASTENED INTO POSITION.
151
00:08:18,782 --> 00:08:22,175
ONCE THE FRONT AND REAR CHASSIS
COMPONENTS ARE AFFIXED,
152
00:08:22,177 --> 00:08:24,578
AN OVERHEAD AIR HOIST
MANEUVERS THE FRAME
153
00:08:24,580 --> 00:08:26,171
TO ANOTHER WORK STATION
154
00:08:26,173 --> 00:08:29,567
FOR THE INSTALLATION
OF THE CAR'S BODY PANELS.
155
00:08:37,135 --> 00:08:38,659
AT THE NEXT WORK STATION,
156
00:08:38,661 --> 00:08:41,262
WORKERS NAVIGATE
THE REAR BODY-SHELL PANELS
157
00:08:41,264 --> 00:08:43,456
USING AN AUTOMATED
TRANSFER UNIT,
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00:08:43,458 --> 00:08:47,084
WHICH PRECISELY APPLIES
THE PANELS TO THE FRAME.
159
00:08:47,086 --> 00:08:49,487
WHEN THE REAR PANEL PIECES
ARE APPLIED,
160
00:08:49,489 --> 00:08:51,815
THE AUTOMATED TRANSFER UNIT
MOVES AWAY
161
00:08:51,817 --> 00:08:55,476
FOR THE WORKERS
TO CONTINUE THE INSTALLATION.
162
00:08:55,478 --> 00:08:59,406
NEXT, THE WORKERS INSPECT
THE PLACEMENT OF THE REAR PANELS
163
00:08:59,408 --> 00:09:04,303
TO ENSURE THAT THEY ARE PROPERLY
ALIGNED WITH THE FRONTAL PANELS.
164
00:09:04,305 --> 00:09:06,238
AFTERWARD, A TECHNICIAN
165
00:09:06,240 --> 00:09:08,699
SLIDES ANOTHER HOLDING BRACE
INTO POSITION
166
00:09:08,701 --> 00:09:10,960
SO BOLTS CAN BE APPLIED.
167
00:09:10,962 --> 00:09:13,830
LOOKING MORE LIKE
A SUPERIOR SPORTS CAR,
168
00:09:13,832 --> 00:09:16,024
ESSENTIAL BODY PARTS
ARE FASTENED,
169
00:09:16,026 --> 00:09:18,025
LIKE THE ALUMINUM FRONT BONNET,
170
00:09:18,027 --> 00:09:20,987
DOORS, FRONT AND REAR FENDERS,
171
00:09:20,989 --> 00:09:24,516
AS WELL AS THE UNIQUE
CARBON-FIBER ENGINE HOOD.
172
00:09:24,518 --> 00:09:26,851
MOUNTED ONTO A TRANSFER HOIST,
173
00:09:26,853 --> 00:09:29,779
THE FRAME AND BODY IS SENT
TO THE OFF-SITE PAINT SHOP
174
00:09:29,781 --> 00:09:31,974
FOR THE BODY'S COLORATION.
175
00:09:35,338 --> 00:09:36,737
IN THE PAINT SHOP,
176
00:09:36,739 --> 00:09:39,732
THE FIRST STAGE
IS THE ELIMINATION OF DEFECTS
177
00:09:39,734 --> 00:09:42,202
AND THE APPLICATION
OF PRIMER PAINT.
178
00:09:42,204 --> 00:09:44,062
THEN, IN THE SECOND PHASE,
179
00:09:44,064 --> 00:09:47,590
A TECHNICIAN MANUALLY SANDS
THE PRIMER-COATED SHELL
180
00:09:47,592 --> 00:09:51,327
IN PREPARATION
FOR THE BASE COAT.
181
00:09:51,329 --> 00:09:55,357
13 PAINT COLORS ARE OPTIONAL
FOR THE FLAGSHIP RIDE,
182
00:09:55,359 --> 00:09:59,153
AND PAINTING THIS CAR
IS AN EXTENSIVE PROCESS.
183
00:10:00,881 --> 00:10:05,076
ALL 27 PARTS OF THE CAR'S BODY
ARE MANUALLY SPRAY-PAINTED
184
00:10:05,078 --> 00:10:08,705
WITH A TOTAL
OF OVER TWO GALLONS OF PAINT.
185
00:10:08,707 --> 00:10:11,908
OVER 200 HOURS ARE SPENT
PAINTING EACH BODY --
186
00:10:11,910 --> 00:10:14,102
MORE HOURS SPENT
THAN ANY OTHER CAR
187
00:10:14,104 --> 00:10:16,004
IN THE MANUFACTURER'S HISTORY.
188
00:10:20,493 --> 00:10:22,894
ONCE THE PAINT
IS COMPLETELY DRY,
189
00:10:22,896 --> 00:10:25,789
A TECHNICIAN REPEATEDLY BUFFS
THE SURFACE,
190
00:10:25,791 --> 00:10:27,591
REMOVING ANY IMPERFECTIONS,
191
00:10:27,593 --> 00:10:32,447
CREATING A SMOOTH AND GLOSSY
FINISH TO THE BODY.
192
00:10:35,518 --> 00:10:38,578
ALMOST THREE DAYS ARE SPENT
ON THE POLISHING PROCESS
193
00:10:38,580 --> 00:10:41,806
FOR THE PERFECT GLOW.
194
00:10:48,406 --> 00:10:50,532
BEFORE THE BODY LEAVES
THE PAINT SHOP,
195
00:10:50,534 --> 00:10:54,128
IT SITS IN THE ZP5
QUALITY-CONTROL CHECKPOINT --
196
00:10:54,130 --> 00:10:56,063
A SPECIALIZED LIGHT TUNNEL
197
00:10:56,065 --> 00:10:59,391
WHERE IT UNDERGOES
HEAVY SCRUTINY FOR TWO HOURS
198
00:10:59,393 --> 00:11:02,220
BY THE MANUFACTURER'S
CERTIFIED AUDITOR.
199
00:11:02,222 --> 00:11:04,622
HE VERIFIES
THE QUALITY OF THE WORK
200
00:11:04,624 --> 00:11:07,883
AND MARKS ANY IMPERFECTION
WITH A TECHNICAL PENCIL.
201
00:11:07,885 --> 00:11:10,278
IF THERE ARE ANY FLAWS FOUND,
202
00:11:10,280 --> 00:11:14,807
THE BODY IS SENT BACK FOR EITHER
RE-POLISHING OR RE-PAINTING.
203
00:11:14,809 --> 00:11:17,703
THE COATED BODY
OF A LAMBORGHINI AVENTADOR
204
00:11:17,705 --> 00:11:19,637
IS NOT ALLOWED TO LEAVE THE SHOP
205
00:11:19,639 --> 00:11:23,200
WITHOUT THE AUDITOR'S STICKER
OF APPROVAL.
206
00:11:29,039 --> 00:11:31,331
Narrator: LAMBORGHINI
HAS LONG INCORPORATED
207
00:11:31,333 --> 00:11:33,400
V-12 ENGINES IN THEIR CARS,
208
00:11:33,402 --> 00:11:36,996
BUT THE ENGINE DOESN'T SOLELY
DEFINE THE AVENTADOR'S DRIVE.
209
00:11:36,998 --> 00:11:40,558
THE INDEPENDENT SHIFTING RODS
OF THE LIGHTWEIGHT TRANSMISSION
210
00:11:40,560 --> 00:11:43,019
HAS SHIFT TIMES QUICKER
THAN THE BLINK OF AN EYE.
211
00:11:44,422 --> 00:11:48,483
THE COOLING SYSTEM OF THE CAR'S
ENGINE REQUIRES A THERMOSTAT,
212
00:11:48,485 --> 00:11:51,745
WHICH SITS BETWEEN THE ENGINE
AND THE RADIATOR.
213
00:11:51,747 --> 00:11:55,173
IN THE CASE OF THIS CAR,
IT HAS TWO THERMOSTATS.
214
00:11:55,175 --> 00:11:57,242
THE THERMOSTAT IS POSITIONED,
215
00:11:57,244 --> 00:11:59,302
FOLLOWED BY THE COVER
AND SCREWS,
216
00:11:59,304 --> 00:12:02,306
AND THEN FASTENED
WITH A SERVO DRIVER.
217
00:12:02,308 --> 00:12:05,634
ANOTHER TECHNICIAN
PUTS ROUND ELASTOMER O-RINGS
218
00:12:05,636 --> 00:12:08,495
INTO A CENTRAL GROOVE
OF EACH CYLINDER LINER.
219
00:12:08,497 --> 00:12:10,897
THE RINGS
CLOSE OFF THE PASSAGEWAY
220
00:12:10,899 --> 00:12:12,992
BETWEEN THE CYLINDER
AND ITS BLOCK,
221
00:12:12,994 --> 00:12:16,788
PREVENTING ANY UNWANTED LOSS
OF VITAL FLUID.
222
00:12:16,790 --> 00:12:20,450
NEXT, THE TECHNICIAN GENTLY
PLACES EACH CYLINDER LINER
223
00:12:20,452 --> 00:12:22,185
INTO THE CYLINDER BLOCK.
224
00:12:22,187 --> 00:12:24,179
HE HAMMERS THEM INTO POSITION
225
00:12:24,181 --> 00:12:26,915
USING A RUBBER MALLET
AND A PLASTIC GUIDE.
226
00:12:34,208 --> 00:12:37,267
MANUALLY ROTATING
THE CYLINDER BLOCK ONCE AGAIN,
227
00:12:37,269 --> 00:12:39,403
HE SETS IT INTO ANOTHER POSITION
228
00:12:39,405 --> 00:12:41,797
IN ORDER TO INSTALL
THE HEAVY CRANKSHAFT
229
00:12:41,799 --> 00:12:44,133
WITH THE HELP OF AN AIR HOIST.
230
00:12:44,135 --> 00:12:45,426
IT'S PLACED DIRECTLY
231
00:12:45,428 --> 00:12:50,190
INTO THE CRANKSHAFT
MAIN-BEARING CAP CASING.
232
00:12:51,760 --> 00:12:54,085
THE RESPONSIBILITY
OF THE CRANKSHAFT
233
00:12:54,087 --> 00:12:56,547
IS TO TRANSMIT THE CAR'S TORQUE.
234
00:12:56,549 --> 00:12:57,881
THE TRANSMISSION OF TORQUE
235
00:12:57,883 --> 00:13:02,244
IS DONE BY GEARS, BEVEL GEARS,
BELTS, CHAINS,
236
00:13:02,246 --> 00:13:04,972
AS WELL AS THROUGH THE PISTONS
AND CONNECTING RODS.
237
00:13:04,974 --> 00:13:07,842
ONCE ALL THE ELEMENTS
ARE PROPERLY INSTALLED,
238
00:13:07,844 --> 00:13:11,237
THE HOUSING COVER, KNOWN
AS THE CRANKCASE, IS ATTACHED.
239
00:13:11,239 --> 00:13:13,497
ONCE THE CRANKCASE IS APPLIED,
240
00:13:13,499 --> 00:13:16,234
THE TECHNICIAN
MANUALLY CRANKS THE CRANKSHAFT
241
00:13:16,236 --> 00:13:19,595
TO ENSURE THE MACHINERY
OPERATES PERFECTLY.
242
00:13:19,597 --> 00:13:22,457
ROTATING THE CYLINDER BLOCK
INTO ANOTHER POSITION,
243
00:13:22,459 --> 00:13:24,859
HE INSTALLS THE PISTONS
AND CONNECTING RODS
244
00:13:24,861 --> 00:13:26,786
INTO EACH CYLINDER SLEEVE.
245
00:13:26,788 --> 00:13:28,988
HE GENTLY TAPS THEM
INTO POSITION
246
00:13:28,990 --> 00:13:32,251
WITH THE AID OF A SPECIALIZED
INSTALLATION GUIDE.
247
00:13:32,253 --> 00:13:33,810
ON THE RECEIVING END,
248
00:13:33,812 --> 00:13:37,873
THE PISTON RODS ALIGN WITH
THEIR CRANKSHAFT COUNTERPARTS.
249
00:13:37,875 --> 00:13:39,809
WHEN EVERY PISTON
IS IN POSITION,
250
00:13:39,811 --> 00:13:43,071
THEY ARE FASTENED TO THE
CRANKSHAFT USING A SERVO DRIVER
251
00:13:43,073 --> 00:13:46,399
WITH THE APPROPRIATE SCREWS
AND BOLTS.
252
00:13:48,536 --> 00:13:52,530
AGAIN, THE TECHNICIAN
MANUALLY ROTATES THE CRANKSHAFT
253
00:13:52,532 --> 00:13:56,560
TO OBSERVE A PROPER MOTION
OF THE PISTONS.
254
00:13:56,562 --> 00:13:58,887
USING A SPECIAL
MULTI-HEAD DRIVER,
255
00:13:58,889 --> 00:14:01,089
A TECHNICIAN FASTENS THE BOLTS
256
00:14:01,091 --> 00:14:03,150
THAT SECURE
THE CYLINDER HEAD COVERS
257
00:14:03,152 --> 00:14:05,453
TO COMPLETE THE ENGINE'S PART.
258
00:14:07,681 --> 00:14:09,949
STRUCTURAL REPAIR
TO THE CAR'S MONOCOQUE
259
00:14:09,951 --> 00:14:13,111
REQUIRES THE SKILLS
OF THE FLYING DOCTORS --
260
00:14:13,113 --> 00:14:16,306
WORKERS WHO TRAVEL
FOR THIS SPECIALIZED SERVICE.
261
00:14:16,308 --> 00:14:18,967
KNOCKING ON THE FRAME
WITH A LARGE COIN,
262
00:14:18,969 --> 00:14:21,837
THE TECHNICIAN CAN DETECT
THE ACOUSTIC DIFFERENCES
263
00:14:21,839 --> 00:14:23,630
IN THE STRUCTURE'S SOLIDITY
264
00:14:23,632 --> 00:14:27,325
AND DETERMINE THE AREAS
THAT REQUIRE ATTENTION.
265
00:14:27,327 --> 00:14:30,462
HE MARKS THE DAMAGED AREA
USING A WHITE MARKER
266
00:14:30,464 --> 00:14:33,858
AND INDICATES INSTRUCTIONS
FOR THE NECESSARY CUT LINES
267
00:14:33,860 --> 00:14:36,085
AND PLACEMENT FOR PATCHES
TO BE AFFIXED.
268
00:14:40,717 --> 00:14:42,850
SEVERE DAMAGE TO THE MONOCOQUE
269
00:14:42,852 --> 00:14:47,339
IS REPAIRED WITH PATCHES
OF LAYERS OF CARBON FIBER.
270
00:14:47,341 --> 00:14:50,475
AFTER PRECISELY CUTTING OUT
A DAMAGED AREA,
271
00:14:50,477 --> 00:14:52,736
THE TECHNICIAN INSERTS
A BACKING PIECE
272
00:14:52,738 --> 00:14:55,072
THAT IS SLIGHTLY LARGER
THAN THE HOLE
273
00:14:55,074 --> 00:14:58,067
AND HAS PASTE ADHESIVE
AROUND THE EDGES.
274
00:14:58,069 --> 00:15:00,427
USING ALUMINUM-FOIL TAPE,
275
00:15:00,429 --> 00:15:03,297
HE MANEUVERS THE BACKING PLATE
INTO POSITION.
276
00:15:03,299 --> 00:15:06,759
TEMPORARY HOLDING RIVETS
ARE INSTALLED INTO THE TWO HOLES
277
00:15:06,761 --> 00:15:08,619
THAT WERE DRILLED
INTO THE MONOCOQUE
278
00:15:08,621 --> 00:15:11,221
AND AWAY FROM THE EDGES
OF THE BACKING PIECE.
279
00:15:11,223 --> 00:15:12,749
SHORTLY AFTERWARD,
280
00:15:12,751 --> 00:15:15,151
WHEN THE BACKING PLATE
IS FIRM AND FUNCTIONAL,
281
00:15:15,153 --> 00:15:18,313
THE RIVETS ARE REMOVED
AND THE PATCHING BEGINS.
282
00:15:18,315 --> 00:15:21,975
A LARGER, OVAL, DUAL-SIDED
ADHESIVE LAYER
283
00:15:21,977 --> 00:15:23,643
IS PLACED OVER THE CUT AREA
284
00:15:23,645 --> 00:15:26,538
AND IN FRONT
OF THE BACKING PLATE.
285
00:15:33,130 --> 00:15:36,198
USING A PLASTIC SQUEEGEE,
THE LAYER IS SMOOTHED,
286
00:15:36,200 --> 00:15:41,054
AND ANY AIR BUBBLES OR CREASES
ARE SWEPT AWAY.
287
00:15:41,056 --> 00:15:44,716
NEXT, A SMALLER, OVAL
CARBON-FIBER LAYER
288
00:15:44,718 --> 00:15:46,918
IS MOUNTED OVER THE LARGER LAYER
289
00:15:46,920 --> 00:15:49,646
AND IN FRONT
OF THE BACKING PLATE.
290
00:15:52,151 --> 00:15:54,810
LASTLY, AN EVEN LARGER LAYER
IS APPLIED
291
00:15:54,812 --> 00:15:59,740
TO THE ENTIRE REPAIR SPACE
AS THE FINAL COVERING.
292
00:15:59,742 --> 00:16:01,934
AGAIN, THE MATERIAL IS SQUEEGEED
293
00:16:01,936 --> 00:16:04,470
BEFORE THE PATCHED SECTION
IS VACUUM-SEALED,
294
00:16:04,472 --> 00:16:09,092
AND A HEATER BLANKET CURES
THE RESIN IN THE MANY LAYERS.
295
00:16:11,363 --> 00:16:14,489
AND THAT IS HOW
THE FLYING DOCTORS FIX DAMAGE
296
00:16:14,491 --> 00:16:18,719
TO THE MONOCOQUE
OF THE LAMBORGHINI AVENTADOR.
297
00:16:24,557 --> 00:16:26,616
Narrator:
THE LAMBORGHINI AVENTADOR
298
00:16:26,618 --> 00:16:28,618
IS NOT ONLY EXTREMELY FAST,
299
00:16:28,620 --> 00:16:30,746
BUT IT IS EXTREMELY SAFE
300
00:16:30,748 --> 00:16:34,016
BECAUSE THE MONOCOQUE
HAS HIGH TORSIONAL RIGIDITY.
301
00:16:34,018 --> 00:16:36,143
IT GUARANTEES THAT THE AVENTADOR
302
00:16:36,145 --> 00:16:38,571
HAS A SUPERB FEELING
OF SOLIDITY.
303
00:16:39,874 --> 00:16:43,701
THE ASSEMBLY SHOP
CONSISTS OF 11 WORK STATIONS.
304
00:16:43,703 --> 00:16:46,563
AT ONE STATION,
IN AN AUTOMATED HARNESS,
305
00:16:46,565 --> 00:16:49,699
THE CAR IS ROTATED
ON A 90-DEGREE ANGLE.
306
00:16:49,701 --> 00:16:53,561
A TECHNICIAN INSTALLS THERMAL
ACOUSTIC INSULATION BLANKETS,
307
00:16:53,563 --> 00:16:56,489
COMPLETE WITH PEEL-OFF
SELF-ADHESIVE BACKING.
308
00:16:56,491 --> 00:16:59,350
NEXT, HE POSITIONS AND MOUNTS
THE COOLANT HOSE
309
00:16:59,352 --> 00:17:02,754
ONTO CHASSIS HOLDING CLIPS
LOCATED ON THE UNDERCARRIAGE.
310
00:17:02,756 --> 00:17:05,516
ONCE THE HOSE IS SET,
311
00:17:05,518 --> 00:17:07,710
USING A SPECIALIZED
FASTENING GUN,
312
00:17:07,712 --> 00:17:10,379
THE PIPE IS SECURED
INTO POSITION,
313
00:17:10,381 --> 00:17:14,809
AND THEN THE VEHICLE IS ROTATED
BACK TO ITS FORMAL STANCE.
314
00:17:17,906 --> 00:17:19,864
NEXT, THE TRANSFER CASE,
315
00:17:19,866 --> 00:17:22,667
WHICH IS A PART
OF A FOUR-WHEEL-DRIVE SYSTEM,
316
00:17:22,669 --> 00:17:24,661
IS CONNECTED
TO THE TRANSMISSION,
317
00:17:24,663 --> 00:17:26,996
AS WELL AS THE FRONT
AND REAR AXLES.
318
00:17:26,998 --> 00:17:30,392
THE TRANSFER CASE RECEIVES POWER
FROM THE TRANSMISSION
319
00:17:30,394 --> 00:17:33,988
AND SENDS IT TO BOTH AXLES,
ROTATING THE WHEELS.
320
00:17:33,990 --> 00:17:37,149
IT IS MOUNTED
USING A UNIQUE LIFTING DEVICE
321
00:17:37,151 --> 00:17:38,751
AND THEN MANUALLY FASTENED
322
00:17:38,753 --> 00:17:43,481
WITH AN AIR RATCHET WRENCH
AND CORRESPONDING BOLTS.
323
00:17:43,483 --> 00:17:45,875
FOR AUTHENTICITY AND IDENTITY,
324
00:17:45,877 --> 00:17:47,610
EACH FRAME IS ENGRAVED
325
00:17:47,612 --> 00:17:51,606
WITH THE MODEL TYPE
AND YEAR OF PRODUCTION.
326
00:17:51,608 --> 00:17:55,302
ETCHING THE OWNER'S NAME
IS EVEN AN OPTION.
327
00:17:58,365 --> 00:18:00,490
WITH THE ASSISTANCE
OF A LIFTING DEVICE,
328
00:18:00,492 --> 00:18:02,693
WORKERS INSTALL THE DASHBOARD,
329
00:18:02,695 --> 00:18:06,756
ENSURING THAT THE CONSOLE PART
FITS SECURELY.
330
00:18:06,758 --> 00:18:09,784
THE DASHBOARD COLOR
IS ALWAYS INDIVIDUALIZED,
331
00:18:09,786 --> 00:18:11,919
WITH OPTIONS LIKE SINGLE-COLOR
332
00:18:11,921 --> 00:18:14,948
OR TWO-TONE LEATHER
AND STITCHING.
333
00:18:19,046 --> 00:18:20,578
THE REAR OF THIS SUPERCAR
334
00:18:20,580 --> 00:18:23,840
IS THE MOST COMPLEX PART
OF THIS VEHICLE.
335
00:18:23,842 --> 00:18:26,401
IN ANOTHER SECTION
OF THE ASSEMBLY SHOP,
336
00:18:26,403 --> 00:18:29,797
WORKERS MANEUVER
THE V-12 ENGINE, THE GEARBOX,
337
00:18:29,799 --> 00:18:31,331
AND OTHER ENGINE COMPONENTS
338
00:18:31,333 --> 00:18:35,727
OVER AND INTO THE REAR
MIDSECTION OF THE BODY FRAME.
339
00:18:35,729 --> 00:18:39,257
THEY ALSO ATTACH
THE SPECIFIED CABLING AND PIPING
340
00:18:39,259 --> 00:18:43,086
ALONG WITH
THE NECESSARY SCREWS AND BOLTS.
341
00:18:49,152 --> 00:18:51,077
BECAUSE OF VERY HIGH SPEEDS,
342
00:18:51,079 --> 00:18:52,879
THE MOST IMPORTANT
CHARACTERISTICS
343
00:18:52,881 --> 00:18:56,008
OF THE PUSHROD SUSPENSION
ARE THE SHOCK ABSORBERS.
344
00:18:56,010 --> 00:18:58,502
UNIQUELY CONNECTED INBOARD
TO THE BODY
345
00:18:58,504 --> 00:19:00,303
AND TRANSVERSELY POSITIONED,
346
00:19:00,305 --> 00:19:04,500
THIS MAKES HANDLING EXTREMELY
RESPONSIVE AND PRECISE.
347
00:19:04,502 --> 00:19:07,695
A TECHNICIAN INSTALLS
THE INTEGRATED REAR WING,
348
00:19:07,697 --> 00:19:10,123
WHICH IS VITAL
TO THE VEHICLE'S PERFORMANCE.
349
00:19:11,426 --> 00:19:13,693
IT ONLY EXTENDS WHEN NEEDED,
350
00:19:13,695 --> 00:19:16,554
PUSHING THE REAR OF THE CAR
CLOSER TO THE ROAD
351
00:19:16,556 --> 00:19:18,515
AND CREATING DOWNFORCE,
352
00:19:18,517 --> 00:19:21,517
WHICH AFFORDS THE TIRES
BETTER GRIPPING.
353
00:19:21,519 --> 00:19:23,979
HE ALSO ENSURES THE PLACEMENT
IS ACCURATE
354
00:19:23,981 --> 00:19:26,373
WITH A MEASURING DEVICE.
355
00:19:26,375 --> 00:19:28,642
THE MOTION OF THE REAR WING
IS TESTED
356
00:19:28,644 --> 00:19:32,772
TO VERIFY
ITS THREE SELECTIVE POSITIONS.
357
00:19:34,733 --> 00:19:39,795
NEXT, THE WORKERS POSITION
AND INSTALL THE REAR BUMPER.
358
00:19:39,797 --> 00:19:42,624
A TECHNICIAN SITUATES
THE LEATHER BUCKET SEATS
359
00:19:42,626 --> 00:19:44,458
INTO THE COCKPIT.
360
00:19:44,460 --> 00:19:46,328
THE PNEUMATIC ARM
MAKES IT EASIER
361
00:19:46,330 --> 00:19:51,282
TO INSERT ANY ELECTRICAL WIRING
IN AND AROUND THE SEATING.
362
00:19:51,284 --> 00:19:54,752
NEXT, WORKERS INSTALL
THE FAMED SCISSOR DOORS
363
00:19:54,754 --> 00:19:57,481
USING A SPECIALIZED
LIFTING DEVICE.
364
00:19:57,483 --> 00:20:02,611
THE FIRST CAR TO USE THIS DOOR
DESIGN WAS CONSTRUCTED IN 1968.
365
00:20:02,613 --> 00:20:05,606
THE SUSPENSION SYSTEM
USES A PUSHROD SYSTEM.
366
00:20:05,608 --> 00:20:08,434
TOGETHER WITH ALUMINUM
DOUBLE-WISHBONE CONTROL ARMS
367
00:20:08,436 --> 00:20:11,296
AND CARBON-FIBER
CERAMIC BRAKE SYSTEM,
368
00:20:11,298 --> 00:20:14,032
A BELL CRANK
ACTUATES THE INTERNAL,
369
00:20:14,034 --> 00:20:16,493
VERTICALLY INTEGRATED
SPRING AND DAMPER UNIT.
370
00:20:16,495 --> 00:20:19,362
THIS ALLOWS THE WHEELS
TO BE GLUED TO THE ROAD
371
00:20:19,364 --> 00:20:20,755
WHEN TAKING TIGHT TURNS,
372
00:20:20,757 --> 00:20:22,824
ESPECIALLY WHEN THE CAR
REACHES SPEEDS
373
00:20:22,826 --> 00:20:26,120
OF UP TO 186 MILES PER HOUR.
374
00:20:26,122 --> 00:20:29,582
THE OPTIONAL BLACK ALLOY RIMS
AND PERFORMANCE TIRES
375
00:20:29,584 --> 00:20:33,310
EXUDE SPORTINESS
AND ULTIMATE CONTROL.
376
00:20:33,312 --> 00:20:35,246
ROLLING OUT
OF THE ASSEMBLY SHOP,
377
00:20:35,248 --> 00:20:38,774
THE CAR IS READY
FOR DRIVING TESTS.
378
00:20:38,776 --> 00:20:41,536
LIKE A FUTURISTIC SPACECRAFT,
379
00:20:41,538 --> 00:20:43,604
BOTH SCISSOR DOORS
CAN OPEN UPWARD
380
00:20:43,606 --> 00:20:47,200
BY REMOTE CONTROL
WITH A KEYLESS-ENTRY DEVICE.
381
00:20:47,202 --> 00:20:50,362
THIS IS A NEW FEATURE
TO THE CAR.
382
00:20:55,394 --> 00:20:57,419
SITTING IN THE LAP
OF EXTREME LUXURY
383
00:20:57,421 --> 00:21:00,356
NEVER LOOKED BETTER.
384
00:21:00,358 --> 00:21:04,577
THE CENTER CONTROLS LOOK GREATLY
INSPIRED BY A FIGHTER JET,
385
00:21:04,579 --> 00:21:08,740
EVEN DOWN TO A RED SWITCH COVER
THAT STARTS THE 12 CYLINDERS.
386
00:21:08,742 --> 00:21:11,142
NAMED AFTER ONE OF
THE MOST COURAGEOUS BULLS
387
00:21:11,144 --> 00:21:13,236
IN SPANISH BULLFIGHTING HISTORY,
388
00:21:13,238 --> 00:21:15,839
THE AVENTADOR
IS AN AUTOMOTIVE BEAST
389
00:21:15,841 --> 00:21:19,367
WITH RAZOR-SHARP DESIGN,
EXCLUSIVE TECHNOLOGY,
390
00:21:19,369 --> 00:21:20,961
AND LIGHTWEIGHT CONSTRUCTION.
391
00:21:20,963 --> 00:21:23,297
POWERED BY THE TRADITIONAL
LAMBORGHINI HEART
392
00:21:23,299 --> 00:21:24,631
OF A V-12 ENGINE,
393
00:21:24,633 --> 00:21:27,293
COMBINED WITH
AN INNOVATIVE TRANSMISSION,
394
00:21:27,295 --> 00:21:32,023
THIS CAR OUTPUTS MAXIMUM REVS
AND SPINE-TINGLING ECHO.
31935
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