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These are the user uploaded subtitles that are being translated: 1 00:00:01,735 --> 00:00:03,601 Narrator: TODAY ON "HOW IT'S MADE: DREAM CARS"... 2 00:00:03,603 --> 00:00:06,363 LAMBORGHINI'S FASTEST RAGING BULL, 3 00:00:06,365 --> 00:00:08,290 THE SPECTACULAR AVENTADOR. 4 00:00:08,292 --> 00:00:11,227 -- Captions by VITAC -- www.vitac.com 5 00:00:11,229 --> 00:00:14,222 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:22,982 --> 00:00:25,909 LAMBORGHINI WAS FOUNDED IN 1963 7 00:00:25,911 --> 00:00:29,438 BY FERRUCCIO LAMBORGHINI IN NORTHERN ITALY. 8 00:00:29,440 --> 00:00:31,440 LAMBORGHINI WAS ALREADY A WEALTHY MAN 9 00:00:31,442 --> 00:00:33,767 MANUFACTURING FARMING TRACTORS. 10 00:00:33,769 --> 00:00:36,703 SPORTS CARS WERE JUST A PASSION FOR HIM. 11 00:00:36,705 --> 00:00:40,266 PAST AND NEW DREAM CARS LIVE IN THE LAMBORGHINI MUSEUM. 12 00:00:40,268 --> 00:00:42,727 THE FIRST CAR TO OWN A LAMBORGHINI NAMEPLATE 13 00:00:42,729 --> 00:00:46,455 WAS THE 350GT, INTRODUCED IN 1964, 14 00:00:46,457 --> 00:00:48,725 WITH JUST OVER 100 MODELS MADE, 15 00:00:48,727 --> 00:00:53,120 WITH A 3.5-LITER 12-CYLINDER AND A 4-LITER V-12 ENGINE. 16 00:00:53,122 --> 00:00:57,016 LAMBORGHINI REDEFINED THE NOTION OF THE SUPERCAR WITH THE MIURA, 17 00:00:57,018 --> 00:01:01,605 WHICH THEY PRODUCED BETWEEN 1966 AND 1969. 18 00:01:01,607 --> 00:01:05,734 IN 1969, THE 370-HORSEPOWER MIURA S 19 00:01:05,736 --> 00:01:07,336 WAS LAUNCHED ON THE MARKET. 20 00:01:07,338 --> 00:01:10,031 THE EVER-POPULAR COUNTACH FROM THE MID-'70s 21 00:01:10,033 --> 00:01:11,566 PRODUCED LAMBORGHINI'S LEGEND. 22 00:01:11,568 --> 00:01:13,367 A SIGNATURE DESIGN 23 00:01:13,369 --> 00:01:15,895 WITH A WEDGE-SHAPED BODY AND SCISSOR DOORS 24 00:01:15,897 --> 00:01:18,957 LEFT ENTHUSIASTS AND ONLOOKERS SPEECHLESS. 25 00:01:18,959 --> 00:01:22,352 LAMBORGHINI'S NEWEST LEGEND IS THE AVENTADOR. 26 00:01:22,354 --> 00:01:24,087 EMBELLISHED WITH RAW POWER, 27 00:01:24,089 --> 00:01:27,049 LIGHTWEIGHT ENGINEERING, AND REMARKABLE HANDLING, 28 00:01:27,051 --> 00:01:29,852 THIS CAR ACHIEVES ZERO TO 60 MILES PER HOUR 29 00:01:29,854 --> 00:01:31,912 IN 2.9 SECONDS 30 00:01:31,914 --> 00:01:35,174 AND A TOP SPEED OF 217 MILES PER HOUR. 31 00:01:35,176 --> 00:01:37,175 WITH A LIGHTWEIGHT MONOCOQUE STRUCTURE 32 00:01:37,177 --> 00:01:38,635 MADE FROM CARBON FIBER, 33 00:01:38,637 --> 00:01:40,171 AN ALUMINUM CHASSIS, 34 00:01:40,173 --> 00:01:43,733 AND A 6.5-LITER, 12-CYLINDER, 700-HORSEPOWER ENGINE, 35 00:01:43,735 --> 00:01:46,928 IT'S A HIGH-REVVING PACKAGE OF EXTREME PERFORMANCE. 36 00:01:50,000 --> 00:01:53,060 THE CELL OF THIS SPORTS CAR IS A MONOCOQUE FRAME 37 00:01:53,062 --> 00:01:55,387 AND IS MADE FROM CARBON-FIBER PARTS. 38 00:01:55,389 --> 00:01:58,190 IT ALSO INCLUDES EPOXY-FOAM SECTIONS, 39 00:01:58,192 --> 00:02:00,551 ADDING THE SPACE NEEDED TO CREATE SHAPES 40 00:02:00,553 --> 00:02:04,346 WITHOUT INTRODUCING UNNECESSARY LAYERS OF CARBON FIBER. 41 00:02:04,348 --> 00:02:07,942 IT MAKES THE VEHICLE EXTREMELY ROBUST AND LIGHT. 42 00:02:07,944 --> 00:02:10,344 IN A CLIMATE-CONTROLLED, DUST-FREE ROOM, 43 00:02:10,346 --> 00:02:13,873 WORKERS PULL A LARGE SHEET OF RESIN-IMPREGNATED CARBON FIBER 44 00:02:13,875 --> 00:02:16,701 ONTO A VACUUM-BASED CUTTING TABLE. 45 00:02:16,703 --> 00:02:20,097 NEXT, A PROTECTIVE FILM IS APPLIED OVERTOP 46 00:02:20,099 --> 00:02:22,098 AND IS VACUUM-SEALED THROUGH THE PORES 47 00:02:22,100 --> 00:02:24,493 OF THE CARBON-FIBER SHEET. 48 00:02:24,495 --> 00:02:26,762 THE COMPUTER-CONTROLLED CUTTING MACHINE 49 00:02:26,764 --> 00:02:29,289 DETERMINES THE LOCATION OF THE CUTTING STROKES 50 00:02:29,291 --> 00:02:31,750 TO MAXIMIZE THE MATERIAL'S USAGE. 51 00:02:31,752 --> 00:02:34,953 THE CUTTING TABLE IS A FLATBED CUTTING MACHINE 52 00:02:34,955 --> 00:02:38,783 THAT USES AN AIR-SUCTION SYSTEM UNDER THE TABLE'S SURFACE 53 00:02:38,785 --> 00:02:41,778 TO COMPLETELY FLATTEN THE CARBON-FIBER SHEET. 54 00:02:41,780 --> 00:02:44,038 WHEN CUTTING, THE ULTRASONIC KNIFE 55 00:02:44,040 --> 00:02:46,741 USES A PRESSURE WHEEL TO HOLD DOWN THE FABRIC 56 00:02:46,743 --> 00:02:50,671 TO CREATE ACCURATE PATTERNS WITH CLEAN EDGES. 57 00:02:53,200 --> 00:02:56,260 AFTER REMOVING THE PLASTIC FILM, 58 00:02:56,262 --> 00:02:58,262 THE WORKERS CAREFULLY PULL AND INSPECT 59 00:02:58,264 --> 00:03:00,589 THE NEWLY SHAPED CARBON-FIBER MATS, 60 00:03:00,591 --> 00:03:04,719 TRIMMING AWAY ANY UNNECESSARY AREAS WITH FABRIC SHEARS. 61 00:03:07,857 --> 00:03:10,016 THE PRECUT MATS ARE THEN GROUPED TOGETHER 62 00:03:10,018 --> 00:03:12,218 PERTAINING TO THEIR SPECIFIC POSITION 63 00:03:12,220 --> 00:03:16,281 WITHIN THE CONSTRUCTION OF THE SUPPORT STRUCTURE. 64 00:03:16,283 --> 00:03:19,342 NEXT, THE PRECUT CARBON-FIBER MATS 65 00:03:19,344 --> 00:03:22,604 ARE FITTED ONTO THE HOLLOWED MONOCOQUE MOLDING PATTERNS. 66 00:03:22,606 --> 00:03:25,299 EACH NEW MAT HAS A SELF-ADHESIVE BACKING 67 00:03:25,301 --> 00:03:28,302 AND MUST BE FITTED PRECISELY INTO THE MOLD PATTERN. 68 00:03:28,304 --> 00:03:31,497 THE MATERIAL'S PATTERNS HAVE TO MATCH AND CRISSCROSS 69 00:03:31,499 --> 00:03:32,698 IN ORDER TO CONSTRUCT 70 00:03:32,700 --> 00:03:34,959 THE APPROPRIATE THICKNESS AND STRENGTH. 71 00:03:34,961 --> 00:03:37,220 ONLY A SMALL AMOUNT OF MATERIAL CAN BE USED 72 00:03:37,222 --> 00:03:39,688 TO ENSURE THE VEHICLE REMAINS LIGHT IN WEIGHT. 73 00:03:39,690 --> 00:03:42,984 AFTER REMOVING THE PROTECTIVE FILM FROM THE FIBER MAT, 74 00:03:42,986 --> 00:03:46,313 THE WORKERS MANUALLY AFFIX THE MATERIAL INTO POSITION, 75 00:03:46,315 --> 00:03:48,582 USING A FOUR-INCH PLASTIC SQUEEGEE 76 00:03:48,584 --> 00:03:50,976 TO SWEEP AWAY ANY AIR POCKETS. 77 00:03:50,978 --> 00:03:52,844 THE EDGES OF THE MATS ARE OVERLAPPED 78 00:03:52,846 --> 00:03:54,705 AT THE INTERSECTIONS OF THE MOLDING, 79 00:03:54,707 --> 00:03:57,241 EVENTUALLY ALLOWING THE CARBON-FIBER MATS 80 00:03:57,243 --> 00:04:01,070 TO BECOME ONE COMPLETE ELEMENT OF THE CAR AT A LATER STAGE. 81 00:04:01,072 --> 00:04:03,064 SINCE THE MONOCOQUE IS COMPOSED 82 00:04:03,066 --> 00:04:06,059 OF A RANGE OF SMALL TO VERY LARGE SECTIONS, 83 00:04:06,061 --> 00:04:09,662 THE PRECUT MATS ARE SOMETIMES APPLIED WITH EASE 84 00:04:09,664 --> 00:04:13,458 OR REQUIRE EXTENSIVE ATTENTION AND SWEEPING. 85 00:04:14,953 --> 00:04:18,614 WORKERS PLACE A PROTECTIVE PLASTIC COVER OVER THE MOLD, 86 00:04:18,616 --> 00:04:20,783 FOLLOWED BY A WHITE CLOTH. 87 00:04:22,745 --> 00:04:26,739 A THICK PLASTIC VACUUM BAG IS APPLIED OVER THE CLOTH COVERING. 88 00:04:26,741 --> 00:04:29,341 USING COUPLINGS CONNECTED TO VACUUM HOSES, 89 00:04:29,343 --> 00:04:32,503 THIS OPERATION FORCES THE LAYERS OF CARBON FIBER 90 00:04:32,505 --> 00:04:34,172 TO SHAPE AGAINST THE MOLD 91 00:04:34,174 --> 00:04:37,634 BY REMOVING AIR AND APPLYING GRAVITATIONAL PRESSURE. 92 00:04:37,636 --> 00:04:39,961 THE MOLD CURES IN AN AUTOCLAVE 93 00:04:39,963 --> 00:04:43,289 AT A TEMPERATURE OF 275 DEGREES FAHRENHEIT. 94 00:04:43,291 --> 00:04:45,559 THIS FORCES THE CARBON-FIBER MATS 95 00:04:45,561 --> 00:04:48,553 TO RELEASE THE RESIN INTO ALL AREAS OF THE FABRIC 96 00:04:48,555 --> 00:04:50,689 AGAINST THE MOLDING. 97 00:04:50,691 --> 00:04:54,585 WORKERS REMOVE THE VACUUM BAG AND THE PROTECTIVE WHITE CLOTH 98 00:04:54,587 --> 00:04:58,647 TO REVEAL THE SOLIDIFIED CARBON-FIBER MONOCOQUE. 99 00:04:58,649 --> 00:05:01,042 THE MOLDING ELEMENTS ARE THEN DISASSEMBLED 100 00:05:01,044 --> 00:05:05,271 FOR THE EASY REMOVAL OF THE MONOCOQUE STRUCTURE. 101 00:05:11,204 --> 00:05:13,530 THE EXTRACTED ROOF SECTION OF THE MONOCOQUE 102 00:05:13,532 --> 00:05:15,857 IS MANUALLY TRANSFERRED ONTO A WORK CART 103 00:05:15,859 --> 00:05:19,261 WHERE ANY EXCESS RESIN IS REMOVED MANUALLY 104 00:05:19,263 --> 00:05:22,389 ALONG WITH AN AUTOMATED CNC MACHINE. 105 00:05:29,416 --> 00:05:33,008 THE MONOCOQUE ALSO NEEDS LIGHTWEIGHT EPOXY FOAM. 106 00:05:33,010 --> 00:05:35,612 A TECHNICIAN REMOVES A PROTECTIVE WRAPPING SHEET 107 00:05:35,614 --> 00:05:38,273 FROM A PRECUT MAT OF CARBON FIBER 108 00:05:38,275 --> 00:05:41,501 AND HEATS THE SELF-ADHESIVE BACKING WITH A BLOW DRYER. 109 00:05:41,503 --> 00:05:44,897 SHE PLACES THE FIBER MAT EVENLY ONTO THE FOAM STRUCTURE 110 00:05:44,899 --> 00:05:47,699 AND SWEEPS THE AREA FOR WRINKLES. 111 00:05:47,701 --> 00:05:50,828 THEN THE GREEN PROTECTIVE WRAPPING SHEET IS REMOVED, 112 00:05:50,830 --> 00:05:54,190 SHOWING THE CARBON-FIBER TEXTURE. 113 00:05:55,559 --> 00:05:58,052 SHE EVENLY APPLIES PRESSURE TO THE MAT 114 00:05:58,054 --> 00:05:59,653 AGAINST THE FOAM STRUCTURE 115 00:05:59,655 --> 00:06:02,915 AND SWEEPS FOR AIR BUBBLES WITH A PLASTIC SQUEEGEE. 116 00:06:02,917 --> 00:06:06,110 THE SELF-ADHESIVE BACKING IS REHEATED WITH A BLOW DRYER 117 00:06:06,112 --> 00:06:08,346 AND THEN FITTED. 118 00:06:09,708 --> 00:06:12,309 THE BIGGEST ADVANTAGE OF THE EPOXY FOAM 119 00:06:12,311 --> 00:06:13,935 IS THAT THE LIGHTWEIGHT MATERIAL 120 00:06:13,937 --> 00:06:17,198 CAN BE SHAPED AND FITTED IN ALMOST ANY WAY. 121 00:06:17,200 --> 00:06:19,666 THIS EPOXY-FOAM COMPONENT WILL BE PLACED 122 00:06:19,668 --> 00:06:22,995 IN A STRATEGIC POSITION OF THE CARBON-FIBER MONOCOQUE 123 00:06:22,997 --> 00:06:25,923 TO INCREASE ITS STIFFNESS AND RIGIDITY. 124 00:06:25,925 --> 00:06:28,726 THE CAR'S FOAM ELEMENTS WILL EXIST AS SPACERS 125 00:06:28,728 --> 00:06:30,553 BETWEEN THE COMPOSITE LAYERS 126 00:06:30,555 --> 00:06:34,549 WHILE ALSO DAMPENING ANY NOISE AND VIBRATIONS. 127 00:06:37,746 --> 00:06:40,080 IN THIS STAGE OF THE ASSEMBLY PROCESS, 128 00:06:40,082 --> 00:06:44,276 WORKERS USE A TRANSFER DOLLY AND PNEUMATIC LIFTING DEVICE 129 00:06:44,278 --> 00:06:47,103 TO MANUALLY ASSEMBLE THE TUB AND ROOF ELEMENTS 130 00:06:47,105 --> 00:06:51,400 OF THE MONOCOQUE FOR THE LAMBORGHINI AVENTADOR. 131 00:07:02,359 --> 00:07:04,184 Narrator: THE LAMBORGHINI AVENTADOR'S 132 00:07:04,186 --> 00:07:07,654 LIGHTWEIGHT CARBON-FIBER MONOCOQUE AND ALUMINUM CHASSIS 133 00:07:07,656 --> 00:07:09,649 ARE LABOR-INTENSIVE TO PRODUCE, 134 00:07:09,651 --> 00:07:12,709 SO 146 CARBON-FIBER SPECIALISTS 135 00:07:12,711 --> 00:07:16,239 CREATE ONLY FOUR MONOCOQUES EVERY 24 HOURS. 136 00:07:17,909 --> 00:07:21,002 IN THE LATE 1980s, THE AUTOMAKER EXPERIMENTED 137 00:07:21,004 --> 00:07:24,731 WITH A CHASSIS AND BODY MADE OF LIGHTWEIGHT COMPOSITE MATERIALS, 138 00:07:24,733 --> 00:07:29,194 WHICH PRODUCED VALUABLE DESIGN INFORMATION FOR FUTURE VEHICLES. 139 00:07:29,196 --> 00:07:31,596 THE LOOK OF ANY CAR IS VITAL, 140 00:07:31,598 --> 00:07:35,926 BUT THIS CAR'S STYLING IS REVOLUTIONARY AND RECOGNIZABLE. 141 00:07:35,928 --> 00:07:38,821 THE DESIGNERS CONSTANTLY SKETCHED NEW RENDERINGS 142 00:07:38,823 --> 00:07:40,155 THAT WERE EXTREME. 143 00:07:40,157 --> 00:07:43,951 AERONAUTICS ALSO PLAYS A LARGE ROLE IN THE CAR'S DESIGN, 144 00:07:43,953 --> 00:07:46,145 INTEGRATING BEAUTY AND FUNCTIONALITY, 145 00:07:46,147 --> 00:07:49,273 LIKE THE STYLING OF JETS AND AIRPLANES. 146 00:07:49,275 --> 00:07:52,677 CAREFULLY, A TECHNICIAN SLIDES THE REAR CHASSIS 147 00:07:52,679 --> 00:07:56,173 TO BE CONNECTED WITH ITS COUNTERPART. 148 00:07:56,175 --> 00:08:00,435 THEN HE MANUALLY BOLTS THE PARTS TOGETHER. 149 00:08:04,499 --> 00:08:07,025 MORE CHASSIS BRACKETS FOR THE ROOF ARE INSTALLED 150 00:08:07,027 --> 00:08:09,954 AND FASTENED INTO POSITION. 151 00:08:18,782 --> 00:08:22,175 ONCE THE FRONT AND REAR CHASSIS COMPONENTS ARE AFFIXED, 152 00:08:22,177 --> 00:08:24,578 AN OVERHEAD AIR HOIST MANEUVERS THE FRAME 153 00:08:24,580 --> 00:08:26,171 TO ANOTHER WORK STATION 154 00:08:26,173 --> 00:08:29,567 FOR THE INSTALLATION OF THE CAR'S BODY PANELS. 155 00:08:37,135 --> 00:08:38,659 AT THE NEXT WORK STATION, 156 00:08:38,661 --> 00:08:41,262 WORKERS NAVIGATE THE REAR BODY-SHELL PANELS 157 00:08:41,264 --> 00:08:43,456 USING AN AUTOMATED TRANSFER UNIT, 158 00:08:43,458 --> 00:08:47,084 WHICH PRECISELY APPLIES THE PANELS TO THE FRAME. 159 00:08:47,086 --> 00:08:49,487 WHEN THE REAR PANEL PIECES ARE APPLIED, 160 00:08:49,489 --> 00:08:51,815 THE AUTOMATED TRANSFER UNIT MOVES AWAY 161 00:08:51,817 --> 00:08:55,476 FOR THE WORKERS TO CONTINUE THE INSTALLATION. 162 00:08:55,478 --> 00:08:59,406 NEXT, THE WORKERS INSPECT THE PLACEMENT OF THE REAR PANELS 163 00:08:59,408 --> 00:09:04,303 TO ENSURE THAT THEY ARE PROPERLY ALIGNED WITH THE FRONTAL PANELS. 164 00:09:04,305 --> 00:09:06,238 AFTERWARD, A TECHNICIAN 165 00:09:06,240 --> 00:09:08,699 SLIDES ANOTHER HOLDING BRACE INTO POSITION 166 00:09:08,701 --> 00:09:10,960 SO BOLTS CAN BE APPLIED. 167 00:09:10,962 --> 00:09:13,830 LOOKING MORE LIKE A SUPERIOR SPORTS CAR, 168 00:09:13,832 --> 00:09:16,024 ESSENTIAL BODY PARTS ARE FASTENED, 169 00:09:16,026 --> 00:09:18,025 LIKE THE ALUMINUM FRONT BONNET, 170 00:09:18,027 --> 00:09:20,987 DOORS, FRONT AND REAR FENDERS, 171 00:09:20,989 --> 00:09:24,516 AS WELL AS THE UNIQUE CARBON-FIBER ENGINE HOOD. 172 00:09:24,518 --> 00:09:26,851 MOUNTED ONTO A TRANSFER HOIST, 173 00:09:26,853 --> 00:09:29,779 THE FRAME AND BODY IS SENT TO THE OFF-SITE PAINT SHOP 174 00:09:29,781 --> 00:09:31,974 FOR THE BODY'S COLORATION. 175 00:09:35,338 --> 00:09:36,737 IN THE PAINT SHOP, 176 00:09:36,739 --> 00:09:39,732 THE FIRST STAGE IS THE ELIMINATION OF DEFECTS 177 00:09:39,734 --> 00:09:42,202 AND THE APPLICATION OF PRIMER PAINT. 178 00:09:42,204 --> 00:09:44,062 THEN, IN THE SECOND PHASE, 179 00:09:44,064 --> 00:09:47,590 A TECHNICIAN MANUALLY SANDS THE PRIMER-COATED SHELL 180 00:09:47,592 --> 00:09:51,327 IN PREPARATION FOR THE BASE COAT. 181 00:09:51,329 --> 00:09:55,357 13 PAINT COLORS ARE OPTIONAL FOR THE FLAGSHIP RIDE, 182 00:09:55,359 --> 00:09:59,153 AND PAINTING THIS CAR IS AN EXTENSIVE PROCESS. 183 00:10:00,881 --> 00:10:05,076 ALL 27 PARTS OF THE CAR'S BODY ARE MANUALLY SPRAY-PAINTED 184 00:10:05,078 --> 00:10:08,705 WITH A TOTAL OF OVER TWO GALLONS OF PAINT. 185 00:10:08,707 --> 00:10:11,908 OVER 200 HOURS ARE SPENT PAINTING EACH BODY -- 186 00:10:11,910 --> 00:10:14,102 MORE HOURS SPENT THAN ANY OTHER CAR 187 00:10:14,104 --> 00:10:16,004 IN THE MANUFACTURER'S HISTORY. 188 00:10:20,493 --> 00:10:22,894 ONCE THE PAINT IS COMPLETELY DRY, 189 00:10:22,896 --> 00:10:25,789 A TECHNICIAN REPEATEDLY BUFFS THE SURFACE, 190 00:10:25,791 --> 00:10:27,591 REMOVING ANY IMPERFECTIONS, 191 00:10:27,593 --> 00:10:32,447 CREATING A SMOOTH AND GLOSSY FINISH TO THE BODY. 192 00:10:35,518 --> 00:10:38,578 ALMOST THREE DAYS ARE SPENT ON THE POLISHING PROCESS 193 00:10:38,580 --> 00:10:41,806 FOR THE PERFECT GLOW. 194 00:10:48,406 --> 00:10:50,532 BEFORE THE BODY LEAVES THE PAINT SHOP, 195 00:10:50,534 --> 00:10:54,128 IT SITS IN THE ZP5 QUALITY-CONTROL CHECKPOINT -- 196 00:10:54,130 --> 00:10:56,063 A SPECIALIZED LIGHT TUNNEL 197 00:10:56,065 --> 00:10:59,391 WHERE IT UNDERGOES HEAVY SCRUTINY FOR TWO HOURS 198 00:10:59,393 --> 00:11:02,220 BY THE MANUFACTURER'S CERTIFIED AUDITOR. 199 00:11:02,222 --> 00:11:04,622 HE VERIFIES THE QUALITY OF THE WORK 200 00:11:04,624 --> 00:11:07,883 AND MARKS ANY IMPERFECTION WITH A TECHNICAL PENCIL. 201 00:11:07,885 --> 00:11:10,278 IF THERE ARE ANY FLAWS FOUND, 202 00:11:10,280 --> 00:11:14,807 THE BODY IS SENT BACK FOR EITHER RE-POLISHING OR RE-PAINTING. 203 00:11:14,809 --> 00:11:17,703 THE COATED BODY OF A LAMBORGHINI AVENTADOR 204 00:11:17,705 --> 00:11:19,637 IS NOT ALLOWED TO LEAVE THE SHOP 205 00:11:19,639 --> 00:11:23,200 WITHOUT THE AUDITOR'S STICKER OF APPROVAL. 206 00:11:29,039 --> 00:11:31,331 Narrator: LAMBORGHINI HAS LONG INCORPORATED 207 00:11:31,333 --> 00:11:33,400 V-12 ENGINES IN THEIR CARS, 208 00:11:33,402 --> 00:11:36,996 BUT THE ENGINE DOESN'T SOLELY DEFINE THE AVENTADOR'S DRIVE. 209 00:11:36,998 --> 00:11:40,558 THE INDEPENDENT SHIFTING RODS OF THE LIGHTWEIGHT TRANSMISSION 210 00:11:40,560 --> 00:11:43,019 HAS SHIFT TIMES QUICKER THAN THE BLINK OF AN EYE. 211 00:11:44,422 --> 00:11:48,483 THE COOLING SYSTEM OF THE CAR'S ENGINE REQUIRES A THERMOSTAT, 212 00:11:48,485 --> 00:11:51,745 WHICH SITS BETWEEN THE ENGINE AND THE RADIATOR. 213 00:11:51,747 --> 00:11:55,173 IN THE CASE OF THIS CAR, IT HAS TWO THERMOSTATS. 214 00:11:55,175 --> 00:11:57,242 THE THERMOSTAT IS POSITIONED, 215 00:11:57,244 --> 00:11:59,302 FOLLOWED BY THE COVER AND SCREWS, 216 00:11:59,304 --> 00:12:02,306 AND THEN FASTENED WITH A SERVO DRIVER. 217 00:12:02,308 --> 00:12:05,634 ANOTHER TECHNICIAN PUTS ROUND ELASTOMER O-RINGS 218 00:12:05,636 --> 00:12:08,495 INTO A CENTRAL GROOVE OF EACH CYLINDER LINER. 219 00:12:08,497 --> 00:12:10,897 THE RINGS CLOSE OFF THE PASSAGEWAY 220 00:12:10,899 --> 00:12:12,992 BETWEEN THE CYLINDER AND ITS BLOCK, 221 00:12:12,994 --> 00:12:16,788 PREVENTING ANY UNWANTED LOSS OF VITAL FLUID. 222 00:12:16,790 --> 00:12:20,450 NEXT, THE TECHNICIAN GENTLY PLACES EACH CYLINDER LINER 223 00:12:20,452 --> 00:12:22,185 INTO THE CYLINDER BLOCK. 224 00:12:22,187 --> 00:12:24,179 HE HAMMERS THEM INTO POSITION 225 00:12:24,181 --> 00:12:26,915 USING A RUBBER MALLET AND A PLASTIC GUIDE. 226 00:12:34,208 --> 00:12:37,267 MANUALLY ROTATING THE CYLINDER BLOCK ONCE AGAIN, 227 00:12:37,269 --> 00:12:39,403 HE SETS IT INTO ANOTHER POSITION 228 00:12:39,405 --> 00:12:41,797 IN ORDER TO INSTALL THE HEAVY CRANKSHAFT 229 00:12:41,799 --> 00:12:44,133 WITH THE HELP OF AN AIR HOIST. 230 00:12:44,135 --> 00:12:45,426 IT'S PLACED DIRECTLY 231 00:12:45,428 --> 00:12:50,190 INTO THE CRANKSHAFT MAIN-BEARING CAP CASING. 232 00:12:51,760 --> 00:12:54,085 THE RESPONSIBILITY OF THE CRANKSHAFT 233 00:12:54,087 --> 00:12:56,547 IS TO TRANSMIT THE CAR'S TORQUE. 234 00:12:56,549 --> 00:12:57,881 THE TRANSMISSION OF TORQUE 235 00:12:57,883 --> 00:13:02,244 IS DONE BY GEARS, BEVEL GEARS, BELTS, CHAINS, 236 00:13:02,246 --> 00:13:04,972 AS WELL AS THROUGH THE PISTONS AND CONNECTING RODS. 237 00:13:04,974 --> 00:13:07,842 ONCE ALL THE ELEMENTS ARE PROPERLY INSTALLED, 238 00:13:07,844 --> 00:13:11,237 THE HOUSING COVER, KNOWN AS THE CRANKCASE, IS ATTACHED. 239 00:13:11,239 --> 00:13:13,497 ONCE THE CRANKCASE IS APPLIED, 240 00:13:13,499 --> 00:13:16,234 THE TECHNICIAN MANUALLY CRANKS THE CRANKSHAFT 241 00:13:16,236 --> 00:13:19,595 TO ENSURE THE MACHINERY OPERATES PERFECTLY. 242 00:13:19,597 --> 00:13:22,457 ROTATING THE CYLINDER BLOCK INTO ANOTHER POSITION, 243 00:13:22,459 --> 00:13:24,859 HE INSTALLS THE PISTONS AND CONNECTING RODS 244 00:13:24,861 --> 00:13:26,786 INTO EACH CYLINDER SLEEVE. 245 00:13:26,788 --> 00:13:28,988 HE GENTLY TAPS THEM INTO POSITION 246 00:13:28,990 --> 00:13:32,251 WITH THE AID OF A SPECIALIZED INSTALLATION GUIDE. 247 00:13:32,253 --> 00:13:33,810 ON THE RECEIVING END, 248 00:13:33,812 --> 00:13:37,873 THE PISTON RODS ALIGN WITH THEIR CRANKSHAFT COUNTERPARTS. 249 00:13:37,875 --> 00:13:39,809 WHEN EVERY PISTON IS IN POSITION, 250 00:13:39,811 --> 00:13:43,071 THEY ARE FASTENED TO THE CRANKSHAFT USING A SERVO DRIVER 251 00:13:43,073 --> 00:13:46,399 WITH THE APPROPRIATE SCREWS AND BOLTS. 252 00:13:48,536 --> 00:13:52,530 AGAIN, THE TECHNICIAN MANUALLY ROTATES THE CRANKSHAFT 253 00:13:52,532 --> 00:13:56,560 TO OBSERVE A PROPER MOTION OF THE PISTONS. 254 00:13:56,562 --> 00:13:58,887 USING A SPECIAL MULTI-HEAD DRIVER, 255 00:13:58,889 --> 00:14:01,089 A TECHNICIAN FASTENS THE BOLTS 256 00:14:01,091 --> 00:14:03,150 THAT SECURE THE CYLINDER HEAD COVERS 257 00:14:03,152 --> 00:14:05,453 TO COMPLETE THE ENGINE'S PART. 258 00:14:07,681 --> 00:14:09,949 STRUCTURAL REPAIR TO THE CAR'S MONOCOQUE 259 00:14:09,951 --> 00:14:13,111 REQUIRES THE SKILLS OF THE FLYING DOCTORS -- 260 00:14:13,113 --> 00:14:16,306 WORKERS WHO TRAVEL FOR THIS SPECIALIZED SERVICE. 261 00:14:16,308 --> 00:14:18,967 KNOCKING ON THE FRAME WITH A LARGE COIN, 262 00:14:18,969 --> 00:14:21,837 THE TECHNICIAN CAN DETECT THE ACOUSTIC DIFFERENCES 263 00:14:21,839 --> 00:14:23,630 IN THE STRUCTURE'S SOLIDITY 264 00:14:23,632 --> 00:14:27,325 AND DETERMINE THE AREAS THAT REQUIRE ATTENTION. 265 00:14:27,327 --> 00:14:30,462 HE MARKS THE DAMAGED AREA USING A WHITE MARKER 266 00:14:30,464 --> 00:14:33,858 AND INDICATES INSTRUCTIONS FOR THE NECESSARY CUT LINES 267 00:14:33,860 --> 00:14:36,085 AND PLACEMENT FOR PATCHES TO BE AFFIXED. 268 00:14:40,717 --> 00:14:42,850 SEVERE DAMAGE TO THE MONOCOQUE 269 00:14:42,852 --> 00:14:47,339 IS REPAIRED WITH PATCHES OF LAYERS OF CARBON FIBER. 270 00:14:47,341 --> 00:14:50,475 AFTER PRECISELY CUTTING OUT A DAMAGED AREA, 271 00:14:50,477 --> 00:14:52,736 THE TECHNICIAN INSERTS A BACKING PIECE 272 00:14:52,738 --> 00:14:55,072 THAT IS SLIGHTLY LARGER THAN THE HOLE 273 00:14:55,074 --> 00:14:58,067 AND HAS PASTE ADHESIVE AROUND THE EDGES. 274 00:14:58,069 --> 00:15:00,427 USING ALUMINUM-FOIL TAPE, 275 00:15:00,429 --> 00:15:03,297 HE MANEUVERS THE BACKING PLATE INTO POSITION. 276 00:15:03,299 --> 00:15:06,759 TEMPORARY HOLDING RIVETS ARE INSTALLED INTO THE TWO HOLES 277 00:15:06,761 --> 00:15:08,619 THAT WERE DRILLED INTO THE MONOCOQUE 278 00:15:08,621 --> 00:15:11,221 AND AWAY FROM THE EDGES OF THE BACKING PIECE. 279 00:15:11,223 --> 00:15:12,749 SHORTLY AFTERWARD, 280 00:15:12,751 --> 00:15:15,151 WHEN THE BACKING PLATE IS FIRM AND FUNCTIONAL, 281 00:15:15,153 --> 00:15:18,313 THE RIVETS ARE REMOVED AND THE PATCHING BEGINS. 282 00:15:18,315 --> 00:15:21,975 A LARGER, OVAL, DUAL-SIDED ADHESIVE LAYER 283 00:15:21,977 --> 00:15:23,643 IS PLACED OVER THE CUT AREA 284 00:15:23,645 --> 00:15:26,538 AND IN FRONT OF THE BACKING PLATE. 285 00:15:33,130 --> 00:15:36,198 USING A PLASTIC SQUEEGEE, THE LAYER IS SMOOTHED, 286 00:15:36,200 --> 00:15:41,054 AND ANY AIR BUBBLES OR CREASES ARE SWEPT AWAY. 287 00:15:41,056 --> 00:15:44,716 NEXT, A SMALLER, OVAL CARBON-FIBER LAYER 288 00:15:44,718 --> 00:15:46,918 IS MOUNTED OVER THE LARGER LAYER 289 00:15:46,920 --> 00:15:49,646 AND IN FRONT OF THE BACKING PLATE. 290 00:15:52,151 --> 00:15:54,810 LASTLY, AN EVEN LARGER LAYER IS APPLIED 291 00:15:54,812 --> 00:15:59,740 TO THE ENTIRE REPAIR SPACE AS THE FINAL COVERING. 292 00:15:59,742 --> 00:16:01,934 AGAIN, THE MATERIAL IS SQUEEGEED 293 00:16:01,936 --> 00:16:04,470 BEFORE THE PATCHED SECTION IS VACUUM-SEALED, 294 00:16:04,472 --> 00:16:09,092 AND A HEATER BLANKET CURES THE RESIN IN THE MANY LAYERS. 295 00:16:11,363 --> 00:16:14,489 AND THAT IS HOW THE FLYING DOCTORS FIX DAMAGE 296 00:16:14,491 --> 00:16:18,719 TO THE MONOCOQUE OF THE LAMBORGHINI AVENTADOR. 297 00:16:24,557 --> 00:16:26,616 Narrator: THE LAMBORGHINI AVENTADOR 298 00:16:26,618 --> 00:16:28,618 IS NOT ONLY EXTREMELY FAST, 299 00:16:28,620 --> 00:16:30,746 BUT IT IS EXTREMELY SAFE 300 00:16:30,748 --> 00:16:34,016 BECAUSE THE MONOCOQUE HAS HIGH TORSIONAL RIGIDITY. 301 00:16:34,018 --> 00:16:36,143 IT GUARANTEES THAT THE AVENTADOR 302 00:16:36,145 --> 00:16:38,571 HAS A SUPERB FEELING OF SOLIDITY. 303 00:16:39,874 --> 00:16:43,701 THE ASSEMBLY SHOP CONSISTS OF 11 WORK STATIONS. 304 00:16:43,703 --> 00:16:46,563 AT ONE STATION, IN AN AUTOMATED HARNESS, 305 00:16:46,565 --> 00:16:49,699 THE CAR IS ROTATED ON A 90-DEGREE ANGLE. 306 00:16:49,701 --> 00:16:53,561 A TECHNICIAN INSTALLS THERMAL ACOUSTIC INSULATION BLANKETS, 307 00:16:53,563 --> 00:16:56,489 COMPLETE WITH PEEL-OFF SELF-ADHESIVE BACKING. 308 00:16:56,491 --> 00:16:59,350 NEXT, HE POSITIONS AND MOUNTS THE COOLANT HOSE 309 00:16:59,352 --> 00:17:02,754 ONTO CHASSIS HOLDING CLIPS LOCATED ON THE UNDERCARRIAGE. 310 00:17:02,756 --> 00:17:05,516 ONCE THE HOSE IS SET, 311 00:17:05,518 --> 00:17:07,710 USING A SPECIALIZED FASTENING GUN, 312 00:17:07,712 --> 00:17:10,379 THE PIPE IS SECURED INTO POSITION, 313 00:17:10,381 --> 00:17:14,809 AND THEN THE VEHICLE IS ROTATED BACK TO ITS FORMAL STANCE. 314 00:17:17,906 --> 00:17:19,864 NEXT, THE TRANSFER CASE, 315 00:17:19,866 --> 00:17:22,667 WHICH IS A PART OF A FOUR-WHEEL-DRIVE SYSTEM, 316 00:17:22,669 --> 00:17:24,661 IS CONNECTED TO THE TRANSMISSION, 317 00:17:24,663 --> 00:17:26,996 AS WELL AS THE FRONT AND REAR AXLES. 318 00:17:26,998 --> 00:17:30,392 THE TRANSFER CASE RECEIVES POWER FROM THE TRANSMISSION 319 00:17:30,394 --> 00:17:33,988 AND SENDS IT TO BOTH AXLES, ROTATING THE WHEELS. 320 00:17:33,990 --> 00:17:37,149 IT IS MOUNTED USING A UNIQUE LIFTING DEVICE 321 00:17:37,151 --> 00:17:38,751 AND THEN MANUALLY FASTENED 322 00:17:38,753 --> 00:17:43,481 WITH AN AIR RATCHET WRENCH AND CORRESPONDING BOLTS. 323 00:17:43,483 --> 00:17:45,875 FOR AUTHENTICITY AND IDENTITY, 324 00:17:45,877 --> 00:17:47,610 EACH FRAME IS ENGRAVED 325 00:17:47,612 --> 00:17:51,606 WITH THE MODEL TYPE AND YEAR OF PRODUCTION. 326 00:17:51,608 --> 00:17:55,302 ETCHING THE OWNER'S NAME IS EVEN AN OPTION. 327 00:17:58,365 --> 00:18:00,490 WITH THE ASSISTANCE OF A LIFTING DEVICE, 328 00:18:00,492 --> 00:18:02,693 WORKERS INSTALL THE DASHBOARD, 329 00:18:02,695 --> 00:18:06,756 ENSURING THAT THE CONSOLE PART FITS SECURELY. 330 00:18:06,758 --> 00:18:09,784 THE DASHBOARD COLOR IS ALWAYS INDIVIDUALIZED, 331 00:18:09,786 --> 00:18:11,919 WITH OPTIONS LIKE SINGLE-COLOR 332 00:18:11,921 --> 00:18:14,948 OR TWO-TONE LEATHER AND STITCHING. 333 00:18:19,046 --> 00:18:20,578 THE REAR OF THIS SUPERCAR 334 00:18:20,580 --> 00:18:23,840 IS THE MOST COMPLEX PART OF THIS VEHICLE. 335 00:18:23,842 --> 00:18:26,401 IN ANOTHER SECTION OF THE ASSEMBLY SHOP, 336 00:18:26,403 --> 00:18:29,797 WORKERS MANEUVER THE V-12 ENGINE, THE GEARBOX, 337 00:18:29,799 --> 00:18:31,331 AND OTHER ENGINE COMPONENTS 338 00:18:31,333 --> 00:18:35,727 OVER AND INTO THE REAR MIDSECTION OF THE BODY FRAME. 339 00:18:35,729 --> 00:18:39,257 THEY ALSO ATTACH THE SPECIFIED CABLING AND PIPING 340 00:18:39,259 --> 00:18:43,086 ALONG WITH THE NECESSARY SCREWS AND BOLTS. 341 00:18:49,152 --> 00:18:51,077 BECAUSE OF VERY HIGH SPEEDS, 342 00:18:51,079 --> 00:18:52,879 THE MOST IMPORTANT CHARACTERISTICS 343 00:18:52,881 --> 00:18:56,008 OF THE PUSHROD SUSPENSION ARE THE SHOCK ABSORBERS. 344 00:18:56,010 --> 00:18:58,502 UNIQUELY CONNECTED INBOARD TO THE BODY 345 00:18:58,504 --> 00:19:00,303 AND TRANSVERSELY POSITIONED, 346 00:19:00,305 --> 00:19:04,500 THIS MAKES HANDLING EXTREMELY RESPONSIVE AND PRECISE. 347 00:19:04,502 --> 00:19:07,695 A TECHNICIAN INSTALLS THE INTEGRATED REAR WING, 348 00:19:07,697 --> 00:19:10,123 WHICH IS VITAL TO THE VEHICLE'S PERFORMANCE. 349 00:19:11,426 --> 00:19:13,693 IT ONLY EXTENDS WHEN NEEDED, 350 00:19:13,695 --> 00:19:16,554 PUSHING THE REAR OF THE CAR CLOSER TO THE ROAD 351 00:19:16,556 --> 00:19:18,515 AND CREATING DOWNFORCE, 352 00:19:18,517 --> 00:19:21,517 WHICH AFFORDS THE TIRES BETTER GRIPPING. 353 00:19:21,519 --> 00:19:23,979 HE ALSO ENSURES THE PLACEMENT IS ACCURATE 354 00:19:23,981 --> 00:19:26,373 WITH A MEASURING DEVICE. 355 00:19:26,375 --> 00:19:28,642 THE MOTION OF THE REAR WING IS TESTED 356 00:19:28,644 --> 00:19:32,772 TO VERIFY ITS THREE SELECTIVE POSITIONS. 357 00:19:34,733 --> 00:19:39,795 NEXT, THE WORKERS POSITION AND INSTALL THE REAR BUMPER. 358 00:19:39,797 --> 00:19:42,624 A TECHNICIAN SITUATES THE LEATHER BUCKET SEATS 359 00:19:42,626 --> 00:19:44,458 INTO THE COCKPIT. 360 00:19:44,460 --> 00:19:46,328 THE PNEUMATIC ARM MAKES IT EASIER 361 00:19:46,330 --> 00:19:51,282 TO INSERT ANY ELECTRICAL WIRING IN AND AROUND THE SEATING. 362 00:19:51,284 --> 00:19:54,752 NEXT, WORKERS INSTALL THE FAMED SCISSOR DOORS 363 00:19:54,754 --> 00:19:57,481 USING A SPECIALIZED LIFTING DEVICE. 364 00:19:57,483 --> 00:20:02,611 THE FIRST CAR TO USE THIS DOOR DESIGN WAS CONSTRUCTED IN 1968. 365 00:20:02,613 --> 00:20:05,606 THE SUSPENSION SYSTEM USES A PUSHROD SYSTEM. 366 00:20:05,608 --> 00:20:08,434 TOGETHER WITH ALUMINUM DOUBLE-WISHBONE CONTROL ARMS 367 00:20:08,436 --> 00:20:11,296 AND CARBON-FIBER CERAMIC BRAKE SYSTEM, 368 00:20:11,298 --> 00:20:14,032 A BELL CRANK ACTUATES THE INTERNAL, 369 00:20:14,034 --> 00:20:16,493 VERTICALLY INTEGRATED SPRING AND DAMPER UNIT. 370 00:20:16,495 --> 00:20:19,362 THIS ALLOWS THE WHEELS TO BE GLUED TO THE ROAD 371 00:20:19,364 --> 00:20:20,755 WHEN TAKING TIGHT TURNS, 372 00:20:20,757 --> 00:20:22,824 ESPECIALLY WHEN THE CAR REACHES SPEEDS 373 00:20:22,826 --> 00:20:26,120 OF UP TO 186 MILES PER HOUR. 374 00:20:26,122 --> 00:20:29,582 THE OPTIONAL BLACK ALLOY RIMS AND PERFORMANCE TIRES 375 00:20:29,584 --> 00:20:33,310 EXUDE SPORTINESS AND ULTIMATE CONTROL. 376 00:20:33,312 --> 00:20:35,246 ROLLING OUT OF THE ASSEMBLY SHOP, 377 00:20:35,248 --> 00:20:38,774 THE CAR IS READY FOR DRIVING TESTS. 378 00:20:38,776 --> 00:20:41,536 LIKE A FUTURISTIC SPACECRAFT, 379 00:20:41,538 --> 00:20:43,604 BOTH SCISSOR DOORS CAN OPEN UPWARD 380 00:20:43,606 --> 00:20:47,200 BY REMOTE CONTROL WITH A KEYLESS-ENTRY DEVICE. 381 00:20:47,202 --> 00:20:50,362 THIS IS A NEW FEATURE TO THE CAR. 382 00:20:55,394 --> 00:20:57,419 SITTING IN THE LAP OF EXTREME LUXURY 383 00:20:57,421 --> 00:21:00,356 NEVER LOOKED BETTER. 384 00:21:00,358 --> 00:21:04,577 THE CENTER CONTROLS LOOK GREATLY INSPIRED BY A FIGHTER JET, 385 00:21:04,579 --> 00:21:08,740 EVEN DOWN TO A RED SWITCH COVER THAT STARTS THE 12 CYLINDERS. 386 00:21:08,742 --> 00:21:11,142 NAMED AFTER ONE OF THE MOST COURAGEOUS BULLS 387 00:21:11,144 --> 00:21:13,236 IN SPANISH BULLFIGHTING HISTORY, 388 00:21:13,238 --> 00:21:15,839 THE AVENTADOR IS AN AUTOMOTIVE BEAST 389 00:21:15,841 --> 00:21:19,367 WITH RAZOR-SHARP DESIGN, EXCLUSIVE TECHNOLOGY, 390 00:21:19,369 --> 00:21:20,961 AND LIGHTWEIGHT CONSTRUCTION. 391 00:21:20,963 --> 00:21:23,297 POWERED BY THE TRADITIONAL LAMBORGHINI HEART 392 00:21:23,299 --> 00:21:24,631 OF A V-12 ENGINE, 393 00:21:24,633 --> 00:21:27,293 COMBINED WITH AN INNOVATIVE TRANSMISSION, 394 00:21:27,295 --> 00:21:32,023 THIS CAR OUTPUTS MAXIMUM REVS AND SPINE-TINGLING ECHO. 31935

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