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These are the user uploaded subtitles that are being translated: 1 00:00:01,535 --> 00:00:03,402 Narrator: TODAY, ON "HOW IT'S MADE: DREAM CARS," 2 00:00:03,404 --> 00:00:05,896 THE WIESMANN GT MF5, 3 00:00:05,898 --> 00:00:08,290 TAILOR-MADE TO STICK TO THE ROAD. 4 00:00:08,292 --> 00:00:11,227 -- Captions by VITAC -- www.vitac.com 5 00:00:11,229 --> 00:00:14,222 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 6 00:00:23,116 --> 00:00:26,310 WIESMANN'S PRODUCTION FACILITY IS LOCATED IN NORTHWEST GERMANY. 7 00:00:26,312 --> 00:00:28,378 THE BUILDING'S DESIGN 8 00:00:28,380 --> 00:00:32,374 EVEN INCORPORATES THE BRAND'S GECKO LOGO. 9 00:00:32,376 --> 00:00:34,635 BROTHERS MARTIN AND FRIEDHELM WIESMANN 10 00:00:34,637 --> 00:00:36,770 INTRODUCED THEIR FIRST PROTOTYPE, A ROADSTER, 11 00:00:36,772 --> 00:00:42,527 WHEN THE COMPANY MADE ITS DEBUT. 12 00:00:42,529 --> 00:00:45,063 SINCE THE COMPANY'S LAUNCH, THE WIESMANN BRAND 13 00:00:45,065 --> 00:00:48,258 HAS ADDED A NUMBER OF NEW, CONCEPTUAL, AND RACE-READY CARS 14 00:00:48,260 --> 00:00:49,251 TO THE LINEUP, 15 00:00:49,253 --> 00:00:52,387 GARNERING INTERNATIONAL PRAISE. 16 00:00:52,389 --> 00:00:54,681 FIRST PRODUCED IN 2003, 17 00:00:54,683 --> 00:00:58,210 THE GT MF4 ROADSTER IS A SHINING EXAMPLE 18 00:00:58,212 --> 00:01:01,213 OF THE SMALL YET ECLECTIC ARRAY OF VEHICLES 19 00:01:01,215 --> 00:01:05,601 THAT EXUDE POWER, REFRESHING DESIGN, AND ELEGANCE. 20 00:01:05,603 --> 00:01:10,564 THE PREDECESSOR TO GT MF4 AND 5 WAS THE ACCLAIMED MF3, 21 00:01:10,566 --> 00:01:12,967 DISCONTINUED AFTER AN 18-YEAR RUN 22 00:01:12,969 --> 00:01:15,361 THAT STARTED IN 1993. 23 00:01:15,363 --> 00:01:18,489 THIS COMMEMORATIVE MODEL IS POWERED 24 00:01:18,491 --> 00:01:20,625 BY A 3.2-LITER, 6-CYLINDER ENGINE 25 00:01:20,627 --> 00:01:23,153 THAT OUTPUTS 338 HORSEPOWER. 26 00:01:23,155 --> 00:01:27,382 IT CAN GO FROM ZERO TO 60 IN 4.9 SECONDS 27 00:01:27,384 --> 00:01:30,444 WITH A TOP SPEED OF 158 MILES PER HOUR. 28 00:01:30,446 --> 00:01:35,374 ANYONE WHO GETS BEHIND THE WHEEL OF THE WIESMANN GT MF5 29 00:01:35,376 --> 00:01:36,842 WILL IMMEDIATELY NOTICE 30 00:01:36,844 --> 00:01:39,570 THAT IT'S A CHARISMATIC AND POWERFUL CAR, 31 00:01:39,572 --> 00:01:42,732 BOASTING WIDE, SWEEPING WHEEL CASINGS 32 00:01:42,734 --> 00:01:44,667 AND A LOW-CROUCHING BODY. 33 00:01:44,669 --> 00:01:47,262 IT MAKES ANY DRIVER FEEL CONNECTED TO THE ROAD 34 00:01:47,264 --> 00:01:49,664 WITH AN IMPRESSION OF UNLIMITED ENGINE POWER 35 00:01:49,666 --> 00:01:50,991 AT THE TIP OF YOUR FINGERS. 36 00:01:54,921 --> 00:01:57,589 THE ALUMINUM MONOCOQUE CHASSIS 37 00:01:57,591 --> 00:01:59,349 IS COMPOSED OF 111 PARTS 38 00:01:59,351 --> 00:02:01,685 COATED WITH CATHODIC DIP PAINTING, 39 00:02:01,687 --> 00:02:04,546 WHICH ARE BONDED WITH STAINLESS-STEEL RIVETS 40 00:02:04,548 --> 00:02:06,749 AND POLYURETHANE ADHESIVE. 41 00:02:06,751 --> 00:02:09,811 A TECHNICIAN INSTALLS A REACTIVE ADHESIVE 42 00:02:09,813 --> 00:02:11,604 IN AND AROUND THE CHASSIS. 43 00:02:11,606 --> 00:02:15,433 THE ADHESIVE IS DESIGNED TO GLUE TOGETHER METALLIC PARTS. 44 00:02:15,435 --> 00:02:18,102 THE GLUE REQUIRES CURING FOR 24 HOURS 45 00:02:18,104 --> 00:02:22,032 AT ABOUT 70 DEGREES FAHRENHEIT. 46 00:02:22,034 --> 00:02:24,426 PUSHING THE CHASSIS PARTS CLOSER TOGETHER, 47 00:02:24,428 --> 00:02:27,028 THE TECHNICIAN INSERTS STAINLESS-STEEL RIVETS 48 00:02:27,030 --> 00:02:29,289 TO PERMANENTLY FASTEN THE CHASSIS. 49 00:02:29,291 --> 00:02:31,617 TO SOLIDIFY THE EXPANSIVE BOLTS, 50 00:02:31,619 --> 00:02:34,620 THE TECHNICIAN USES A SERVO-DRIVEN TOOL 51 00:02:34,622 --> 00:02:37,115 FOR UNCOMPROMISED REPEATABILITY 52 00:02:37,117 --> 00:02:39,909 AND QUALITY OF WATER-TIGHT JOINTS. 53 00:02:44,908 --> 00:02:47,041 IN ANOTHER SECTION OF THE FACTORY, 54 00:02:47,043 --> 00:02:50,837 FIBERGLASS PARTS SUCH AS THE ENGINE COVER ARE BUILT. 55 00:02:50,839 --> 00:02:53,465 A TECHNICIAN USES A SMALL PAINT ROLLER 56 00:02:53,467 --> 00:02:57,261 TO APPLY THE PRIMARY LAYER OF GEL COAT INTO A PANEL MOLD. 57 00:02:57,263 --> 00:03:00,389 GEL COAT IS A HARD POLYESTER RESIN COATING 58 00:03:00,391 --> 00:03:01,724 THAT IS APPLIED 59 00:03:01,726 --> 00:03:07,588 TO PROVIDE A SMOOTH, GLOSSY, PROTECTIVE SURFACE. 60 00:03:07,590 --> 00:03:09,416 USING A WET FILM THICKNESS GAUGE, 61 00:03:09,418 --> 00:03:11,818 THE TECHNICIAN MEASURES THE GEL COAT IN MICRONS 62 00:03:11,820 --> 00:03:14,479 FOR PRECISION. 63 00:03:14,481 --> 00:03:17,340 A TECHNICIAN USES A SMALL FOAM PAINT ROLLER 64 00:03:17,342 --> 00:03:19,976 TO COVER THE NON-WOVEN FIBERGLASS LAYER 65 00:03:19,978 --> 00:03:24,005 IN TWO TO THREE COATS OF POLYESTER RESIN. 66 00:03:24,007 --> 00:03:27,100 EACH FIBERGLASS LAYER IS VERY THIN 67 00:03:27,102 --> 00:03:29,762 AND SPREAD OVER THE RESIN LAYER AND MOLD. 68 00:03:29,764 --> 00:03:32,097 THE FIBER SHEETS MAY LOOK FRAGILE, 69 00:03:32,099 --> 00:03:34,225 BUT THEY ARE STRONGER THAN STEEL 70 00:03:34,227 --> 00:03:36,961 AND WILL NOT STRETCH, BURN, OR ROT. 71 00:03:36,963 --> 00:03:39,755 FIBERGLASS IS ALSO EXTREMELY LIGHTWEIGHT, 72 00:03:39,757 --> 00:03:41,582 MAKING IT AN IDEAL CHOICE 73 00:03:41,584 --> 00:03:44,986 FOR A SPORTS CAR'S BODY SHELL AND MANY PARTS. 74 00:03:44,988 --> 00:03:48,648 HE APPLIES ANOTHER LAYER OF FIBERGLASS FABRIC WITH RESIN 75 00:03:48,650 --> 00:03:50,576 AND BRUSHES THEM INTO THE MOLD'S CAVITIES. 76 00:03:50,578 --> 00:03:54,705 HE CONTINUES TO APPLY THE FIBERGLASS FABRIC WITH A ROLLER, 77 00:03:54,707 --> 00:03:57,241 REMOVING ANY AIR BUBBLES. 78 00:03:57,243 --> 00:03:58,601 ONCE COMPLETE, 79 00:03:58,603 --> 00:04:01,337 THE FIBERGLASS COVER SITS TO DRY. 80 00:04:01,339 --> 00:04:04,399 THE FIBERGLASS COVER'S MADE UP 81 00:04:04,401 --> 00:04:07,126 OF FLEXIBLE, NON-WOVEN FIBERGLASS, 82 00:04:07,128 --> 00:04:08,728 FIBERGLASS MAT, 83 00:04:08,730 --> 00:04:12,056 AND TWO LAYERS OF FIBERGLASS FABRIC. 84 00:04:12,058 --> 00:04:16,620 THE TECHNICIAN FLIPS THE MOLD OVER TO INSPECT BOTH SIDES, 85 00:04:16,622 --> 00:04:19,348 ENSURING ACCURACY, QUALITY CONTROL, 86 00:04:19,350 --> 00:04:20,749 AND COMPLETE SMOOTHNESS. 87 00:04:23,812 --> 00:04:26,939 FABRICATED IN THE SAME METHOD AS THE ENGINE COVER, 88 00:04:26,941 --> 00:04:29,141 THE DASHBOARD IS MADE OF FIBERGLASS 89 00:04:29,143 --> 00:04:31,702 AND IS ESSENTIAL TO THE VEHICLE'S COCKPIT, 90 00:04:31,704 --> 00:04:35,231 WITH DEDICATED CLUSTERS FOR OPERATIONS INDICATORS, 91 00:04:35,233 --> 00:04:38,301 AN AUDIO SYSTEM, AND CLIMATE-CONTROL GAUGES. 92 00:04:38,303 --> 00:04:42,822 A TECHNICIAN SAWS AWAY THE UNNECESSARY FIBERGLASS PIECES 93 00:04:42,824 --> 00:04:45,358 USING A HANDHELD VACUUM SAW. 94 00:04:45,360 --> 00:04:47,953 USING A VARIETY OF HOLE-CUTTING SAWS, 95 00:04:47,955 --> 00:04:50,489 THE TECHNICIAN CREATES MULTIPLE HOLES 96 00:04:50,491 --> 00:04:55,010 FOR THE INSTALLATION OF INDICATORS AND BUTTONS 97 00:04:55,012 --> 00:04:58,180 LIKE THE SPEEDOMETER, ODOMETER, FUEL MONITOR, 98 00:04:58,182 --> 00:05:00,374 AND PUSH-START BUTTON. 99 00:05:00,376 --> 00:05:05,171 ESSENTIAL TO THE CREATION OF THE REAR BODY SHELL IS ITS MOLD. 100 00:05:05,173 --> 00:05:09,000 MADE OF FIBERGLASS, IT WEIGHS ABOUT 440 POUNDS 101 00:05:09,002 --> 00:05:12,995 AND TOOK TWO WEEKS TO CONSTRUCT. 102 00:05:12,997 --> 00:05:14,197 IN ANOTHER AREA, 103 00:05:14,199 --> 00:05:16,925 TWO WORKERS PUT A STRIP OF FOAM MATERIAL 104 00:05:16,927 --> 00:05:19,920 WRAPPED IN TWO LAYERS OF FIBERGLASS WITHIN THE MOLD 105 00:05:19,922 --> 00:05:24,283 MADE FOR THE PRODUCTION OF A CONVERTIBLE'S WINDSCREEN. 106 00:05:24,285 --> 00:05:27,486 NEXT, A TECHNICIAN LAYS DOWN A BONDING GLUE 107 00:05:27,488 --> 00:05:30,615 BETWEEN THE LIME-COLORED FOAM AND THE WINDSCREEN MOLD, 108 00:05:30,617 --> 00:05:34,043 AS WELL AS ON THE EDGES. 109 00:05:37,073 --> 00:05:39,274 THE WORKERS LOAD A MATCHING COMPONENT 110 00:05:39,276 --> 00:05:41,101 ONTO THE BOTTOM FIBERGLASS MOLD 111 00:05:41,103 --> 00:05:43,837 AND ADD A LITTLE PRESSURE TO SET IT IN PLACE. 112 00:05:43,839 --> 00:05:48,692 THEY POSITION F-CLAMPS TO HOLD THE COMPOSITE MOLD IN POSITION. 113 00:05:48,694 --> 00:05:50,493 THE MOLD REMAINS STATIONARY 114 00:05:50,495 --> 00:05:52,888 AS IT CURES FOR 24 HOURS AT ROOM TEMPERATURE 115 00:05:52,890 --> 00:05:55,624 BEFORE A HEAT-CURING TREATMENT. 116 00:05:55,626 --> 00:05:58,186 WHEN THE WINDSCREEN FRAME IS REMOVED FROM THE MOLD, 117 00:05:58,188 --> 00:06:02,015 IT WILL STAND IN A CURING ROOM FOR TWO DAYS. 118 00:06:04,645 --> 00:06:07,111 AT A SEPARATE PAINT SHOP, 119 00:06:07,113 --> 00:06:08,639 WORKERS SAND, GRIND, AND CONDITION 120 00:06:08,641 --> 00:06:10,040 THE FRONT-END BODY SHELL, 121 00:06:10,042 --> 00:06:13,969 SMOOTHING AND PREPARING THE SURFACE FOR FRESH PAINT. 122 00:06:18,734 --> 00:06:20,467 IN A NEIGHBORING ROOM, 123 00:06:20,469 --> 00:06:21,794 A PAINT TECHNICIAN 124 00:06:21,796 --> 00:06:23,862 CAUTIOUSLY APPLIES A COAT OF PAINT TO THE PANEL. 125 00:06:23,864 --> 00:06:27,191 THE CLEAR COAT IS A GLOSSY AND TRANSPARENT COATING 126 00:06:27,193 --> 00:06:31,020 THAT FORMS THE FINAL INTERFACE WITH THE ENVIRONMENT. 127 00:06:31,022 --> 00:06:33,414 IT'S DURABLE ENOUGH TO RESIST ABRASION 128 00:06:33,416 --> 00:06:36,718 AND CHEMICALLY STABLE ENOUGH TO WITHSTAND U.V. LIGHT. 129 00:06:39,080 --> 00:06:41,807 ANOTHER TECHNICIAN SANDS AND POLISHES THE SURFACE 130 00:06:41,809 --> 00:06:45,836 FOR FURTHER SMOOTHNESS AND BEAUTIFICATION. 131 00:06:45,838 --> 00:06:47,972 HE ALSO APPLIES A RUBBING COMPOUND 132 00:06:47,974 --> 00:06:49,965 FORMULATED FOR THE PAINTED PANEL, 133 00:06:49,967 --> 00:06:53,502 WHICH WILL GIVE IT A NEAR-PERFECT GLOSSY FINISH. 134 00:06:53,504 --> 00:06:58,224 USING A SOFT, PLIABLE CLOTH, HE WIPES THE SURFACE CLEAN 135 00:06:58,226 --> 00:07:00,960 WHERE THE FRONT END OF THIS WIESMANN SPORTS CAR 136 00:07:00,962 --> 00:07:03,555 BEGINS TO TAKE SHAPE AND SHINE. 137 00:07:11,925 --> 00:07:14,151 Narrator: WIESMANN USES THE IMAGE OF A GECKO LIZARD 138 00:07:14,153 --> 00:07:17,946 TO PORTRAY A SYMBOL OF QUALITY AND EXCELLENCE. 139 00:07:17,948 --> 00:07:21,943 GECKOS ARE VOCAL REPTILES WITH ADHESIVE PADS ON THEIR FEET. 140 00:07:21,945 --> 00:07:24,412 FOR WIESMANN, THEIR CARS STICK TO THE ROAD 141 00:07:24,414 --> 00:07:25,872 LIKE GECKOS TO A WALL. 142 00:07:27,443 --> 00:07:29,176 NO SPORTS CAR IS COMPLETE 143 00:07:29,178 --> 00:07:31,703 WITHOUT A BADGE OR HOOD ORNAMENT, 144 00:07:31,705 --> 00:07:34,097 WHICH ADDS MYSTIQUE TO ITS IDENTITY. 145 00:07:34,099 --> 00:07:37,167 HERE'S HOW THIS AUTOMAKER'S LITTLE LIZARD IS MADE. 146 00:07:37,169 --> 00:07:38,894 AT A PRIMARY STATION, 147 00:07:38,896 --> 00:07:42,522 A TECHNICIAN REMOVES A GECKO EMBLEM MADE OF A WAX COMPOSITION 148 00:07:42,524 --> 00:07:45,259 FROM A HIGH-DENSITY FOAM MOLD. 149 00:07:45,261 --> 00:07:46,653 AT AN ADJACENT WORK TABLE, 150 00:07:46,655 --> 00:07:50,582 A TECHNICIAN ATTACHES THE GECKO-SHAPED WAX FIGURINE 151 00:07:50,584 --> 00:07:52,050 TO A CASTING TREE, 152 00:07:52,052 --> 00:07:54,277 GROUPING IT WITH OTHER STATUETTES. 153 00:07:58,049 --> 00:08:02,077 AFTER BEING MOVED INTO A SMALL, PERFORATED FLASK, 154 00:08:02,079 --> 00:08:04,270 THE CASTING-TREE FLASK 155 00:08:04,272 --> 00:08:06,498 IS PLACED INTO A LARGE CONTAINMENT CYLINDER 156 00:08:06,500 --> 00:08:07,866 OF A CERAMIC MIXER MACHINE. 157 00:08:07,868 --> 00:08:10,928 A WORKER UNLOADS A PAIL FULL OF CERAMIC POWDER 158 00:08:10,930 --> 00:08:13,130 INTO THE UPPER PROCESSING CONTAINER. 159 00:08:13,132 --> 00:08:16,759 THE LARGE CONTAINER IS MOVED OVER THE FLASKS 160 00:08:16,761 --> 00:08:18,494 AND CLAMPED SHUT. 161 00:08:18,496 --> 00:08:21,556 THE CONTAINER IS COVERED WITH A PLEXIGLASS CAP 162 00:08:21,558 --> 00:08:24,084 WHILE A LARGE STIRRING ARM BEGINS CHURNING THE POWDER 163 00:08:24,086 --> 00:08:26,018 WITHIN THE LARGE CHAMBER. 164 00:08:26,020 --> 00:08:27,613 IN A SHORT AMOUNT OF TIME, 165 00:08:27,615 --> 00:08:30,415 THE MIXER PRODUCES A HOMOGENEOUS SUBSTANCE. 166 00:08:30,417 --> 00:08:32,642 WHEN THE MIXING IS COMPLETE, 167 00:08:32,644 --> 00:08:36,037 THE TECHNICIAN RELEASES THE LARGE CONTAINER. 168 00:08:36,039 --> 00:08:38,974 THIS REVEALS THE FLASK FILLED WITH THE CERAMIC POWDER, 169 00:08:38,976 --> 00:08:42,503 CREATING A CRUCIBLE INTERLACED WITH THE WAX CASTING TREE. 170 00:08:42,505 --> 00:08:46,366 NEXT IS THE LOST WAX CASTING PROCESS. 171 00:08:46,368 --> 00:08:49,060 A TECHNICIAN DEPOSITS SMALL INGOTS OF BRASS 172 00:08:49,062 --> 00:08:50,462 INTO THE MELTING CHAMBER 173 00:08:50,464 --> 00:08:52,722 OF A VACUUM-PRESSURED CASTING MACHINE. 174 00:08:52,724 --> 00:08:54,858 THE TECHNICIAN CLOSES THE CHAMBER COVER, 175 00:08:54,860 --> 00:08:57,586 WHERE IT HEATS TO BE FILLED WITH A CASTING METAL. 176 00:08:57,588 --> 00:09:00,447 THE BRASS INGOTS ARE MIXED AND MELTED 177 00:09:00,449 --> 00:09:03,584 AT 1,650 DEGREES FAHRENHEIT. 178 00:09:03,586 --> 00:09:05,377 IN THE MEANTIME, 179 00:09:05,379 --> 00:09:08,338 THE TECHNICIAN USES TONGS TO PLACE THE PERFORATED FLASK 180 00:09:08,340 --> 00:09:12,935 INTO THE LOWER VACUUM CHAMBER. 181 00:09:12,937 --> 00:09:15,738 HE PLACES A FILLING CONE OVER THE FLASK 182 00:09:15,740 --> 00:09:21,127 AND SLIDES THE VACUUM CHAMBER UNDERNEATH THE MELTING CHAMBER. 183 00:09:21,129 --> 00:09:23,063 IN THE CASTING PROCESS, 184 00:09:23,065 --> 00:09:25,357 THE CERAMIC CRUCIBLE IS SET UNDER PRESSURE 185 00:09:25,359 --> 00:09:27,359 AND THE FLASK UNDER VACUUM. 186 00:09:27,361 --> 00:09:29,552 THE WAX CASTING TREE IS MELTED AWAY, 187 00:09:29,554 --> 00:09:32,748 LEAVING GECKO-SHAPED MOLDS WITHIN THE CRUCIBLE. 188 00:09:32,750 --> 00:09:35,484 THE DIFFERENCE OF PRESSURE LEADS THE LIQUID BRASS METAL 189 00:09:35,486 --> 00:09:38,279 INTO THE FINEST RAMIFICATIONS OF THE CRUCIBLE 190 00:09:38,281 --> 00:09:40,414 AND INTO THE EMBLEM'S FORM. 191 00:09:40,416 --> 00:09:43,376 ONCE THE CASTING PROCESS IS COMPLETE, 192 00:09:43,378 --> 00:09:45,569 THE METAL COOLS FOR THREE MINUTES. 193 00:09:45,571 --> 00:09:48,573 AFTERWARD, THE TECHNICIAN OPENS THE VACUUM CHAMBER 194 00:09:48,575 --> 00:09:51,300 AND MOVES THE FLASK TO ANOTHER WORKBENCH 195 00:09:51,302 --> 00:09:53,895 FOR THE WASHING CYCLE. 196 00:09:53,897 --> 00:09:57,524 AFTER A FEW MINUTES IN A SMALL, HIGH-PRESSURE WASHING UNIT, 197 00:09:57,526 --> 00:10:01,687 THE CERAMIC LAYER IS RINSED TO REVEAL THE BRASS CASTING TREE. 198 00:10:05,451 --> 00:10:08,185 USING A STATIONARY POWER SAW, 199 00:10:08,187 --> 00:10:10,579 EACH EMBLEM IS REMOVED FROM THE CASTING TREE 200 00:10:10,581 --> 00:10:14,175 AND PLACED ONTO A PRODUCTION TRAY FOR FURTHER PROCESSING. 201 00:10:19,408 --> 00:10:23,067 A TECHNICIAN GRINDS THE EMBLEM AGAINST A MOTORIZED SANDER 202 00:10:23,069 --> 00:10:25,604 TO REMOVE ANY EXCESS MATERIAL, 203 00:10:25,606 --> 00:10:30,826 CREATING A SMOOTH AND EVEN FINISH ALONG THE EDGES. 204 00:10:30,828 --> 00:10:33,628 USING A HANDHELD GRINDER, 205 00:10:33,630 --> 00:10:36,624 HE REMOVES MORE EXCESS MATERIAL WITH METICULOUS DELICACY, 206 00:10:36,626 --> 00:10:38,751 GETTING AT HARD-TO-REACH PLACES. 207 00:10:38,753 --> 00:10:41,621 AFTERWARD, THE BRASS EMBLEM IS POLISHED 208 00:10:41,623 --> 00:10:46,084 ON ALL ENDS AND EVERY EDGE, OFFERING A STRONG GLOW. 209 00:10:46,086 --> 00:10:48,845 BUT FOR A MORE POLISHED LOOK, 210 00:10:48,847 --> 00:10:51,840 THE EMBLEM IS CHROME-PLATED LATER ON. 211 00:10:54,904 --> 00:10:58,372 MANUFACTURED BY HAND AND RUNNING THROUGHOUT THE CAR 212 00:10:58,374 --> 00:10:59,832 ARE THE WIRE HARNESSES, 213 00:10:59,834 --> 00:11:02,300 WHICH IS AN ASSEMBLY OF CABLES 214 00:11:02,302 --> 00:11:04,795 THAT RELAY SIGNALS OR ELECTRICAL POWER 215 00:11:04,797 --> 00:11:06,397 TO A VARIETY OF COMPONENTS. 216 00:11:06,399 --> 00:11:09,391 A SPECIALIST CREATES THE ELECTRIC WORK FROM SCRATCH 217 00:11:09,393 --> 00:11:12,120 USING A LARGE ASSEMBLY BOARD WITH NAILS 218 00:11:12,122 --> 00:11:15,849 TO MEASURE WIRING LENGTH AND ACCURATE POSITIONING. 219 00:11:15,851 --> 00:11:18,451 HIS TASK OF SELECTING THE PROPER WIRES 220 00:11:18,453 --> 00:11:20,845 WILL EVENTUALLY LEAD TO THE CONTROL OF FUNCTIONS 221 00:11:20,847 --> 00:11:23,540 LIKE STARTING THE ENGINE, LIGHTING, METERS, 222 00:11:23,542 --> 00:11:25,675 AND OTHER VEHICLE DEVICES. 223 00:11:25,677 --> 00:11:28,537 CREATING THE WIRE HARNESS FOR ONE VEHICLE 224 00:11:28,539 --> 00:11:30,272 TAKES FOUR DAYS OF ASSEMBLY 225 00:11:30,274 --> 00:11:33,467 DUE TO THE MANY DIFFERENT PRODUCTION PROCESSES INVOLVED. 226 00:11:40,226 --> 00:11:44,287 THE WIRES ARE COMPOSED OF COPPER WITH PLASTIC COVERINGS 227 00:11:44,289 --> 00:11:47,490 AND HAVE A HEAT RESISTANCE OF AROUND 210 DEGREES FAHRENHEIT. 228 00:11:47,492 --> 00:11:50,618 THE HARNESS IS ASSEMBLED ONTO A PIN BOARD 229 00:11:50,620 --> 00:11:53,613 ACCORDING TO THE DESIGN SPECIFICATION. 230 00:11:53,615 --> 00:11:56,508 AFTER FITTING ANY PROTECTIVE SLEEVES OR CONDUIT, 231 00:11:56,510 --> 00:11:59,044 THE HARNESS IS SHIPPED TO ANOTHER WORK STATION 232 00:11:59,046 --> 00:12:00,705 TO BE FITTED INTO THE VEHICLE. 233 00:12:00,707 --> 00:12:04,300 IN TOTAL, THE WIESMANN GT MF5 WIRE HARNESS 234 00:12:04,302 --> 00:12:07,236 IS COMPOSED OF 587 WIRES 235 00:12:07,238 --> 00:12:10,031 WITH A TOTAL LENGTH OF 3,800 FEET. 236 00:12:16,466 --> 00:12:18,791 Narrator: MANUFACTURER-APPROVED COWHIDES 237 00:12:18,793 --> 00:12:20,660 BOUGHT FROM CERTIFIED CATTLE HERDS 238 00:12:20,662 --> 00:12:24,122 ARE USED FOR THE COCKPIT OF THE WIESMANN GT MF5. 239 00:12:24,124 --> 00:12:27,784 FIVE TO SIX HIDES ARE USED TO CREATE THE 100 LEATHER PIECES 240 00:12:27,786 --> 00:12:30,512 REQUIRED TO FURNISH ONE DASHING INTERIOR. 241 00:12:31,882 --> 00:12:34,941 IN THE UPHOLSTERY SECTION OF THE FACTORY, 242 00:12:34,943 --> 00:12:38,804 COCKPIT LEATHER COLOR IS CHOSEN ACCORDING TO CUSTOMER CHOICE, 243 00:12:38,806 --> 00:12:41,540 WITH 4,000 COMBINATIONS OFFERED. 244 00:12:41,542 --> 00:12:43,334 ON THIS UPHOLSTERY WORK TABLE, 245 00:12:43,336 --> 00:12:45,869 A LEATHER WORKER CHECKS THE MATERIAL 246 00:12:45,871 --> 00:12:49,365 AND IDENTIFIES ANY IMPERFECTIONS WITH A WAX MARKER. 247 00:12:51,761 --> 00:12:55,722 ANY DAMAGED AREAS ARE CIRCLED AND ELIMINATED FROM THE PROCESS. 248 00:12:58,786 --> 00:13:01,352 HE PLACES A THIN CARDBOARD CUTTING TEMPLATE 249 00:13:01,354 --> 00:13:02,754 ONTO THE LEATHER MATERIAL 250 00:13:02,756 --> 00:13:06,250 AND TRACES AROUND AND AWAY FROM ANY DAMAGED AREAS 251 00:13:06,252 --> 00:13:09,045 TO MAXIMIZE THE USE OF THE MATERIAL. 252 00:13:09,047 --> 00:13:11,572 EVERY STEP IS DONE CAREFULLY BY HAND, 253 00:13:11,574 --> 00:13:13,574 USING A SERIES OF TRADITIONAL 254 00:13:13,576 --> 00:13:16,870 AND HIGH-QUALITY LEATHER-WORKING HAND TOOLS. 255 00:13:19,699 --> 00:13:21,700 USING TRIMMER SHEARS, 256 00:13:21,702 --> 00:13:24,394 THE LEATHER WORKER CUTS THE STENCILED LEATHER 257 00:13:24,396 --> 00:13:26,062 INTO ITS PROPER PORTION SIZE. 258 00:13:26,064 --> 00:13:27,655 USING TRIMMER SHEARS 259 00:13:27,657 --> 00:13:30,392 IS QUITE UNCOMMON IN AUTOMOTIVE MANUFACTURING, 260 00:13:30,394 --> 00:13:31,685 SINCE MOST CAR MAKERS 261 00:13:31,687 --> 00:13:34,588 USE AUTOMATED CUTTING MACHINES OVER CONVENTIONAL TOOLS. 262 00:13:34,590 --> 00:13:37,316 THIS STEP IS REPEATED SEVERAL TIMES, 263 00:13:37,318 --> 00:13:40,478 CREATING VARIOUS HANDCRAFTED TRIM SECTIONS. 264 00:13:43,416 --> 00:13:45,808 ONCE ALL THE LEATHER MATERIAL IS CUT, 265 00:13:45,810 --> 00:13:47,544 CERTAIN SECTIONS ARE PLACED 266 00:13:47,546 --> 00:13:49,871 UNDER A FABRIC STAMP-PUNCH MACHINE, 267 00:13:49,873 --> 00:13:52,932 WHICH STAMPS THE AUTOMAKER'S STYLIZED GECKO LOGO 268 00:13:52,934 --> 00:13:55,535 INTO THE LEATHER. 269 00:13:55,537 --> 00:13:58,096 THE STAMP WILL SOON RECEIVE COMPLEMENTING STITCHING 270 00:13:58,098 --> 00:14:01,692 WITHIN THE IMPRINT TO ILLUSTRATE THE EDGY ICON. 271 00:14:04,488 --> 00:14:06,621 WHEN THE CUT PIECES OF THE LEATHER MATERIAL 272 00:14:06,623 --> 00:14:08,750 HAVE BEEN TRANSFERRED FROM THE CUTTING TABLE, 273 00:14:08,752 --> 00:14:11,486 THEY ARE BROUGHT TO A SEAMSTRESS STATION. 274 00:14:11,488 --> 00:14:13,579 HERE IS WHERE THE PRECUT PIECES 275 00:14:13,581 --> 00:14:16,449 ARE SEWN TOGETHER WITH DOUBLE STITCHING 276 00:14:16,451 --> 00:14:19,443 TO CONFORM TO THE DESIGN OF THE TRIM FRAMES 277 00:14:19,445 --> 00:14:21,471 AND THEIR FIBERGLASS COMPONENTS. 278 00:14:24,309 --> 00:14:27,336 EVERY PIECE OF LEATHER IS METICULOUSLY STITCHED, 279 00:14:27,338 --> 00:14:31,198 PADDED, AND QUILTED TO MATCH ANY CONSUMER'S DESIRE. 280 00:14:39,392 --> 00:14:42,118 WHEN IT COMES TO THE LEATHER WORK FOR THE CAR'S COCKPIT, 281 00:14:42,120 --> 00:14:46,147 THERE IS AN IMPRESSIVE CHOICE OF MORE THAN 400 TYPES OF LEATHER 282 00:14:46,149 --> 00:14:48,550 IN EVERY POSSIBLE COLOR AND FINISH, 283 00:14:48,552 --> 00:14:53,346 ALONG WITH THE INCORPORATION OF COLOR-COORDINATED STITCHING. 284 00:14:53,348 --> 00:14:56,275 AT A WORK TABLE IN THE UPHOLSTERY SHOP, 285 00:14:56,277 --> 00:14:59,670 A TECHNICIAN SPRAYS A HIGH-STRENGTH ADHESIVE 286 00:14:59,672 --> 00:15:01,605 ONTO UPHOLSTERY FOAM 287 00:15:01,607 --> 00:15:06,093 AND THE LOWER SECTION OF THE CENTER STACKS FRAME. 288 00:15:06,095 --> 00:15:10,289 HE PLACES A PIECE OF UPHOLSTERY FOAM ONTO THE FRAME 289 00:15:10,291 --> 00:15:13,092 AND REMOVES ANY UNNECESSARY EXTRA PIECES 290 00:15:13,094 --> 00:15:14,486 WITH A CUTTING BLADE. 291 00:15:16,823 --> 00:15:18,581 HE THEN TRACES AN OUTLINE 292 00:15:18,583 --> 00:15:22,710 USING A BLACK MARKER AND CARDBOARD TEMPLATE. 293 00:15:22,712 --> 00:15:25,180 IN THIS STEP, THE LEATHER IS MATCHED 294 00:15:25,182 --> 00:15:27,374 TO THE CORRESPONDING SECTIONS OF THE INTERIOR. 295 00:15:27,376 --> 00:15:30,970 USING A HIGH-TEMPERATURE-RESISTANT GLUE, 296 00:15:30,972 --> 00:15:33,239 HE BRUSHES THE GLUE ONTO THE FOAM 297 00:15:33,241 --> 00:15:36,200 AND UNDERNEATH THE LEATHER MATERIAL. 298 00:15:36,202 --> 00:15:38,928 AFTER THE LEATHER IS APPLIED TO THE FOAM AND FRAME, 299 00:15:38,930 --> 00:15:40,396 HE USES A SETTING TOOL 300 00:15:40,398 --> 00:15:43,391 TO FURTHER AFFIX THE STITCHED COMPONENTS. 301 00:15:43,393 --> 00:15:46,127 MORE GLUE IS APPLIED UNDERNEATH THE LEATHER PIECES 302 00:15:46,129 --> 00:15:48,522 FOR ADHESION TO THE FRAME. 303 00:15:48,524 --> 00:15:50,457 THE TECHNICIAN WORKS METICULOUSLY 304 00:15:50,459 --> 00:15:53,118 TO FIT THE LEATHER PATTERN AGAINST THE FRAME 305 00:15:53,120 --> 00:15:54,519 BEFORE THE GLUE DRIES. 306 00:15:54,521 --> 00:15:58,682 HE CONTINUOUSLY SMOOTHES THE LEATHER BY HAND 307 00:15:58,684 --> 00:16:01,210 TO FIT THE PIECES INTO PLACE. 308 00:16:01,212 --> 00:16:02,811 USING A SETTING TOOL, 309 00:16:02,813 --> 00:16:06,140 HE PRESSES THE LEATHER INTO GROOVES OF THE PANEL. 310 00:16:06,142 --> 00:16:09,402 HE ADDS MORE GLUE ONTO THE FOAM. 311 00:16:09,404 --> 00:16:13,297 ONCE THE GLUE IS APPLIED TO ALL PERTINENT AREAS, 312 00:16:13,299 --> 00:16:16,626 THE TECHNICIAN LOWERS THE REMAINING PIECES OF LEATHER 313 00:16:16,628 --> 00:16:18,094 ONTO THE FRAME 314 00:16:18,096 --> 00:16:20,823 WHILE MATCHING THE COMPONENTS FOR A PERFECT FIT. 315 00:16:24,887 --> 00:16:28,314 HE ALSO CHECKS THE EDGES FOR PERFECT ALIGNMENT. 316 00:16:30,518 --> 00:16:33,444 ONCE THE WIESMANN GT MF5's LEATHER 317 00:16:33,446 --> 00:16:35,313 IS FITTED ONTO THE FRAME, 318 00:16:35,315 --> 00:16:37,807 IT IS POLISHED AND READIED FOR MORE. 319 00:16:43,663 --> 00:16:46,322 Narrator: WHAT MAKES THE WIESMANN GT MF5 320 00:16:46,324 --> 00:16:47,724 A GREAT SUPERCAR? 321 00:16:47,726 --> 00:16:50,385 HOW ABOUT THE USAGE OF A LIGHTWEIGHT ALUMINUM CHASSIS? 322 00:16:50,387 --> 00:16:52,320 MAYBE STATE-OF-THE-ART INTERNAL PARTS 323 00:16:52,322 --> 00:16:53,647 AND HANDMADE CONSTRUCTION? 324 00:16:53,649 --> 00:16:55,515 PERHAPS THE RUNNING GEAR 325 00:16:55,517 --> 00:16:57,810 MADE BY SUPPLIERS LIKE BMW, FOR STARTERS? 326 00:16:59,213 --> 00:17:02,072 WORKERS CONSTANTLY FORGE AHEAD, 327 00:17:02,074 --> 00:17:04,942 ASSEMBLING EVERYTHING FROM THE MONOCOQUE ALUMINUM CHASSIS 328 00:17:04,944 --> 00:17:08,537 TO THE INSTALLATION OF THE HIGH-PERFORMANCE RUNNING GEAR. 329 00:17:08,539 --> 00:17:11,799 ANOTHER BMW CONTRIBUTION TO THIS AMAZING SUPERCAR 330 00:17:11,801 --> 00:17:13,267 IS THE SUSPENSION SYSTEM. 331 00:17:13,269 --> 00:17:16,762 IT'S EQUIPPED WITH ALUMINUM DOUBLE-WISHBONE SUSPENSION, 332 00:17:16,764 --> 00:17:19,290 ALONG WITH PERFORMANCE COIL SPRINGS 333 00:17:19,292 --> 00:17:22,953 AND ANTI-ROLL BARS. 334 00:17:22,955 --> 00:17:25,288 TWO WORKERS LIFT IN POSITION THE TRANSMISSION UNIT 335 00:17:25,290 --> 00:17:28,550 ONTO THE ENGINE BLOCK. 336 00:17:28,552 --> 00:17:30,911 THE TRANSMISSION SYSTEM IS MANUALLY BOLTED 337 00:17:30,913 --> 00:17:33,948 ONTO THE ENGINE BLOCK USING A LARGE RATCHET. 338 00:17:37,979 --> 00:17:40,304 PROVIDED BY BMW, 339 00:17:40,306 --> 00:17:43,032 THIS V-8 TWIN-SCROLL, TWIN-TURBO ENGINE 340 00:17:43,034 --> 00:17:45,434 DELIVERS 555 HORSEPOWER 341 00:17:45,436 --> 00:17:48,062 AND RUSHES FROM ZERO TO 60 MILES AN HOUR 342 00:17:48,064 --> 00:17:49,864 IN JUST 3.9 SECONDS. 343 00:17:49,866 --> 00:17:54,987 AS A PERK, CUSTOMERS CAN WITNESS ANY STAGE OF ASSEMBLY, 344 00:17:54,989 --> 00:17:57,990 LIKE THE INSTALLATION OF THE TURBO-CHARGED ENGINE. 345 00:17:57,992 --> 00:17:59,983 WITH THE ASSISTANCE OF AN AIR HOIST, 346 00:17:59,985 --> 00:18:03,012 A WORKER LOWERS THE ENGINE AND TRANSMISSION ASSEMBLY 347 00:18:03,014 --> 00:18:05,882 INTO THE FRONTAL SECTION OF THE VEHICLE'S FRAME, 348 00:18:05,884 --> 00:18:07,875 WHILE ANOTHER WORKER BELOW THE VEHICLE 349 00:18:07,877 --> 00:18:09,944 AIDS IN INSTALLING THE MAJOR COMPONENT. 350 00:18:11,472 --> 00:18:13,406 THE MAJOR COMPONENT ALSO HAPPENS TO BE 351 00:18:13,408 --> 00:18:18,536 THE SAME MOTOR USED IN BMW's HIGH-PERFORMANCE EXECUTIVE CARS, 352 00:18:18,538 --> 00:18:20,964 THE M5 AND THE M6 COUPé. 353 00:18:20,966 --> 00:18:25,493 BIT BY BIT, RUNNING-GEAR PARTS ARE ATTACHED, 354 00:18:25,495 --> 00:18:27,754 LIKE THE AIR-INTAKE CHAMBER AND AIR FILTERS. 355 00:18:27,756 --> 00:18:31,224 A TECHNICIAN APPLIES A STRUCTURAL ADHESIVE 356 00:18:31,226 --> 00:18:34,420 ONTO THE BACK END OF THE CHASSIS COCKPIT SECTION 357 00:18:34,422 --> 00:18:36,848 BEFORE THE ADDITIONAL BODY-SHELL COMPONENT IS DELIVERED. 358 00:18:41,179 --> 00:18:42,846 IT TAKES FOUR WORKERS 359 00:18:42,848 --> 00:18:45,506 TO LIFT AND MANEUVER THE CAR'S REAR BODY SHELL 360 00:18:45,508 --> 00:18:48,302 AND SLIDE IT ONTO THE BACK OF THE VEHICLE'S CHASSIS. 361 00:18:52,166 --> 00:18:58,529 A TECHNICIAN SECURES AND FASTENS THE BODY PARTS TO THE CHASSIS. 362 00:18:58,531 --> 00:19:01,190 NEXT, HE CARRIES THE DRIVER'S SIDE DOOR 363 00:19:01,192 --> 00:19:04,319 AND MANUALLY FASTENS THE UPPER AND LOWER HINGES 364 00:19:04,321 --> 00:19:06,587 TO THE MAIN BODY USING A SCREWDRIVER. 365 00:19:09,651 --> 00:19:12,451 AFTERWARD, HE INSTALLS THE DOOR'S ELECTRICAL WIRING 366 00:19:12,453 --> 00:19:16,381 FOR MULTIPLE DOOR FUNCTIONS INTO ITS PROPER PORTALS. 367 00:19:20,679 --> 00:19:24,998 A TECHNICIAN MANUALLY INSTALLS THE STEERING WHEEL 368 00:19:25,000 --> 00:19:26,466 AND ITS ACCOMPANYING WIRING, 369 00:19:26,468 --> 00:19:29,462 USING A RATCHET TO CONNECT THE WHEEL TO THE STEERING COLUMN. 370 00:19:33,693 --> 00:19:36,760 ALMOST READY FOR INSTALLATION TO THE CHASSIS, 371 00:19:36,762 --> 00:19:40,090 THE FRONT BODY SHELL REQUIRES A FEW FINAL ELEMENTS, 372 00:19:40,092 --> 00:19:42,751 INCLUDING THE CHROME-PLATED GECKO EMBLEM. 373 00:19:42,753 --> 00:19:46,913 A TECHNICIAN INSTALLS THE HOOD ORNAMENT IN A SNAP. 374 00:19:46,915 --> 00:19:49,908 ANOTHER ITEM THAT COMPLETES THE IDENTITY OF THE CAR 375 00:19:49,910 --> 00:19:51,043 IS THE CHROME GRILLE. 376 00:19:51,045 --> 00:19:53,245 ONE WORKER HOLDS IT IN PLACE, 377 00:19:53,247 --> 00:19:57,440 WHILE ANOTHER ATTACHES IT TO THE BODY SHELL. 378 00:19:57,442 --> 00:20:00,569 THE WORKERS MOVE THE FRONTAL BODY PANEL TO THE CHASSIS 379 00:20:00,571 --> 00:20:03,131 TO ADD TO THE VEHICLE'S ASSEMBLY. 380 00:20:03,133 --> 00:20:05,466 EVERYTHING IS TRANSPORTED MANUALLY, 381 00:20:05,468 --> 00:20:09,128 AS THE FACTORY DOESN'T USE TRANSFER BELTS 382 00:20:09,130 --> 00:20:10,922 OR SPECIALIZED ROBOTS. 383 00:20:16,054 --> 00:20:19,348 THE LEATHER WORKERS PERFECT EVERY ROADSTER 384 00:20:19,350 --> 00:20:22,510 BY CONTRIBUTING TO THE HANDMADE CONVERTIBLE ROOF. 385 00:20:25,681 --> 00:20:28,474 THIS FACTORY PRODUCES FOUR CARS A WEEK 386 00:20:28,476 --> 00:20:30,601 AND ROUGHLY 180 PER YEAR, 387 00:20:30,603 --> 00:20:31,869 WITH 60 WORKERS 388 00:20:31,871 --> 00:20:35,498 SPENDING UP TO 350 HOURS ON ONE VEHICLE AT A TIME. 389 00:20:37,836 --> 00:20:42,956 THE WIESMANN GT MF5 HAS A FUTURISTIC-YET-CLASSIC DESIGN. 390 00:20:42,958 --> 00:20:44,624 THE ENGINEERS DEVELOPED 391 00:20:44,626 --> 00:20:47,019 A LIGHTWEIGHT, HIGH-PERFORMANCE VEHICLE 392 00:20:47,021 --> 00:20:50,088 THAT IS GRIPPING IN BOTH THE LOOKS DEPARTMENT 393 00:20:50,090 --> 00:20:51,582 AND IN THE FAST LANE. 394 00:20:51,584 --> 00:20:53,784 THE VEHICLES OF THE WIESMANN LINEUP 395 00:20:53,786 --> 00:20:56,112 ARE STRIKINGLY ROBUST, EXTREMELY EXTRAVAGANT, 396 00:20:56,114 --> 00:20:59,240 AND UNFORGETTABLE. 397 00:20:59,242 --> 00:21:02,510 WITH A WINNING FORMULA OF SUPREME BMW ENGINES 398 00:21:02,512 --> 00:21:05,972 WITH LIGHTWEIGHT FIBERGLASS BODIES, 399 00:21:05,974 --> 00:21:08,233 THESE UNIQUE-LOOKING SUPERCARS 400 00:21:08,235 --> 00:21:10,435 ARE MADE TO STICK TO THE ROAD EVERY STEP OF THE WAY. 401 00:21:10,437 --> 00:21:13,330 LESS THAN 30 YEARS YOUNG, 402 00:21:13,332 --> 00:21:17,726 THIS GERMAN AUTOMAKER CONTINUES TO MANUFACTURE HANDMADE VEHICLES 403 00:21:17,728 --> 00:21:19,553 THAT CATER TO DRIVERS 404 00:21:19,555 --> 00:21:22,722 LOOKING FOR THE BEST AND RAREST OF MODERN SUPERCARS. 405 00:21:22,724 --> 00:21:24,984 IT'S FINE ART ON WHEELS, 406 00:21:24,986 --> 00:21:28,345 ESTABLISHING WIESMANN AND THEIR CARS 407 00:21:28,347 --> 00:21:30,882 AS ONE OF THE GREATEST OF ALL TIME. 32410

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