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Narrator: TODAY, ON
"HOW IT'S MADE: DREAM CARS,"
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00:00:03,404 --> 00:00:05,896
THE WIESMANN GT MF5,
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00:00:05,898 --> 00:00:08,290
TAILOR-MADE
TO STICK TO THE ROAD.
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-- Captions by VITAC --
www.vitac.com
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CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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WIESMANN'S PRODUCTION FACILITY
IS LOCATED IN NORTHWEST GERMANY.
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THE BUILDING'S DESIGN
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EVEN INCORPORATES
THE BRAND'S GECKO LOGO.
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BROTHERS MARTIN
AND FRIEDHELM WIESMANN
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INTRODUCED THEIR FIRST
PROTOTYPE, A ROADSTER,
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00:00:36,772 --> 00:00:42,527
WHEN THE COMPANY MADE ITS DEBUT.
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SINCE THE COMPANY'S LAUNCH,
THE WIESMANN BRAND
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00:00:45,065 --> 00:00:48,258
HAS ADDED A NUMBER OF NEW,
CONCEPTUAL, AND RACE-READY CARS
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TO THE LINEUP,
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GARNERING INTERNATIONAL PRAISE.
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FIRST PRODUCED IN 2003,
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00:00:54,683 --> 00:00:58,210
THE GT MF4 ROADSTER
IS A SHINING EXAMPLE
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00:00:58,212 --> 00:01:01,213
OF THE SMALL YET ECLECTIC ARRAY
OF VEHICLES
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THAT EXUDE POWER,
REFRESHING DESIGN, AND ELEGANCE.
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00:01:05,603 --> 00:01:10,564
THE PREDECESSOR TO GT MF4 AND 5
WAS THE ACCLAIMED MF3,
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00:01:10,566 --> 00:01:12,967
DISCONTINUED
AFTER AN 18-YEAR RUN
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00:01:12,969 --> 00:01:15,361
THAT STARTED IN 1993.
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00:01:15,363 --> 00:01:18,489
THIS COMMEMORATIVE MODEL
IS POWERED
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00:01:18,491 --> 00:01:20,625
BY A 3.2-LITER,
6-CYLINDER ENGINE
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THAT OUTPUTS 338 HORSEPOWER.
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00:01:23,155 --> 00:01:27,382
IT CAN GO FROM ZERO TO 60
IN 4.9 SECONDS
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00:01:27,384 --> 00:01:30,444
WITH A TOP SPEED
OF 158 MILES PER HOUR.
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ANYONE WHO GETS BEHIND THE WHEEL
OF THE WIESMANN GT MF5
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WILL IMMEDIATELY NOTICE
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THAT IT'S A CHARISMATIC
AND POWERFUL CAR,
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BOASTING WIDE,
SWEEPING WHEEL CASINGS
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AND A LOW-CROUCHING BODY.
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IT MAKES ANY DRIVER
FEEL CONNECTED TO THE ROAD
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WITH AN IMPRESSION
OF UNLIMITED ENGINE POWER
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AT THE TIP OF YOUR FINGERS.
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THE ALUMINUM MONOCOQUE CHASSIS
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IS COMPOSED OF 111 PARTS
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COATED WITH
CATHODIC DIP PAINTING,
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WHICH ARE BONDED
WITH STAINLESS-STEEL RIVETS
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00:02:04,548 --> 00:02:06,749
AND POLYURETHANE ADHESIVE.
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A TECHNICIAN INSTALLS
A REACTIVE ADHESIVE
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00:02:09,813 --> 00:02:11,604
IN AND AROUND THE CHASSIS.
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THE ADHESIVE IS DESIGNED
TO GLUE TOGETHER METALLIC PARTS.
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00:02:15,435 --> 00:02:18,102
THE GLUE REQUIRES CURING
FOR 24 HOURS
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00:02:18,104 --> 00:02:22,032
AT ABOUT 70 DEGREES FAHRENHEIT.
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00:02:22,034 --> 00:02:24,426
PUSHING THE CHASSIS PARTS
CLOSER TOGETHER,
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00:02:24,428 --> 00:02:27,028
THE TECHNICIAN INSERTS
STAINLESS-STEEL RIVETS
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TO PERMANENTLY FASTEN
THE CHASSIS.
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TO SOLIDIFY THE EXPANSIVE BOLTS,
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THE TECHNICIAN
USES A SERVO-DRIVEN TOOL
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00:02:34,622 --> 00:02:37,115
FOR UNCOMPROMISED REPEATABILITY
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AND QUALITY
OF WATER-TIGHT JOINTS.
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IN ANOTHER SECTION
OF THE FACTORY,
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FIBERGLASS PARTS SUCH AS
THE ENGINE COVER ARE BUILT.
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A TECHNICIAN
USES A SMALL PAINT ROLLER
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TO APPLY THE PRIMARY LAYER
OF GEL COAT INTO A PANEL MOLD.
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00:02:57,263 --> 00:03:00,389
GEL COAT IS A HARD POLYESTER
RESIN COATING
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THAT IS APPLIED
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TO PROVIDE A SMOOTH, GLOSSY,
PROTECTIVE SURFACE.
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00:03:07,590 --> 00:03:09,416
USING A WET FILM
THICKNESS GAUGE,
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00:03:09,418 --> 00:03:11,818
THE TECHNICIAN MEASURES
THE GEL COAT IN MICRONS
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FOR PRECISION.
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00:03:14,481 --> 00:03:17,340
A TECHNICIAN USES
A SMALL FOAM PAINT ROLLER
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00:03:17,342 --> 00:03:19,976
TO COVER THE NON-WOVEN
FIBERGLASS LAYER
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IN TWO TO THREE COATS
OF POLYESTER RESIN.
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EACH FIBERGLASS LAYER
IS VERY THIN
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00:03:27,102 --> 00:03:29,762
AND SPREAD OVER THE RESIN LAYER
AND MOLD.
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00:03:29,764 --> 00:03:32,097
THE FIBER SHEETS
MAY LOOK FRAGILE,
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00:03:32,099 --> 00:03:34,225
BUT THEY ARE STRONGER THAN STEEL
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00:03:34,227 --> 00:03:36,961
AND WILL NOT STRETCH,
BURN, OR ROT.
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FIBERGLASS IS
ALSO EXTREMELY LIGHTWEIGHT,
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MAKING IT AN IDEAL CHOICE
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FOR A SPORTS CAR'S BODY SHELL
AND MANY PARTS.
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HE APPLIES ANOTHER LAYER
OF FIBERGLASS FABRIC WITH RESIN
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00:03:48,650 --> 00:03:50,576
AND BRUSHES THEM
INTO THE MOLD'S CAVITIES.
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HE CONTINUES TO APPLY THE
FIBERGLASS FABRIC WITH A ROLLER,
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REMOVING ANY AIR BUBBLES.
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ONCE COMPLETE,
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THE FIBERGLASS COVER
SITS TO DRY.
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00:04:01,339 --> 00:04:04,399
THE FIBERGLASS COVER'S MADE UP
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00:04:04,401 --> 00:04:07,126
OF FLEXIBLE,
NON-WOVEN FIBERGLASS,
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FIBERGLASS MAT,
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00:04:08,730 --> 00:04:12,056
AND TWO LAYERS
OF FIBERGLASS FABRIC.
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00:04:12,058 --> 00:04:16,620
THE TECHNICIAN FLIPS THE MOLD
OVER TO INSPECT BOTH SIDES,
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00:04:16,622 --> 00:04:19,348
ENSURING ACCURACY,
QUALITY CONTROL,
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00:04:19,350 --> 00:04:20,749
AND COMPLETE SMOOTHNESS.
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00:04:23,812 --> 00:04:26,939
FABRICATED IN THE SAME METHOD
AS THE ENGINE COVER,
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00:04:26,941 --> 00:04:29,141
THE DASHBOARD
IS MADE OF FIBERGLASS
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00:04:29,143 --> 00:04:31,702
AND IS ESSENTIAL
TO THE VEHICLE'S COCKPIT,
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00:04:31,704 --> 00:04:35,231
WITH DEDICATED CLUSTERS
FOR OPERATIONS INDICATORS,
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00:04:35,233 --> 00:04:38,301
AN AUDIO SYSTEM,
AND CLIMATE-CONTROL GAUGES.
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00:04:38,303 --> 00:04:42,822
A TECHNICIAN SAWS AWAY THE
UNNECESSARY FIBERGLASS PIECES
93
00:04:42,824 --> 00:04:45,358
USING A HANDHELD VACUUM SAW.
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00:04:45,360 --> 00:04:47,953
USING A VARIETY
OF HOLE-CUTTING SAWS,
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00:04:47,955 --> 00:04:50,489
THE TECHNICIAN CREATES
MULTIPLE HOLES
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00:04:50,491 --> 00:04:55,010
FOR THE INSTALLATION
OF INDICATORS AND BUTTONS
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00:04:55,012 --> 00:04:58,180
LIKE THE SPEEDOMETER,
ODOMETER, FUEL MONITOR,
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00:04:58,182 --> 00:05:00,374
AND PUSH-START BUTTON.
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00:05:00,376 --> 00:05:05,171
ESSENTIAL TO THE CREATION OF
THE REAR BODY SHELL IS ITS MOLD.
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00:05:05,173 --> 00:05:09,000
MADE OF FIBERGLASS,
IT WEIGHS ABOUT 440 POUNDS
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00:05:09,002 --> 00:05:12,995
AND TOOK TWO WEEKS TO CONSTRUCT.
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IN ANOTHER AREA,
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TWO WORKERS
PUT A STRIP OF FOAM MATERIAL
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00:05:16,927 --> 00:05:19,920
WRAPPED IN TWO LAYERS OF
FIBERGLASS WITHIN THE MOLD
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00:05:19,922 --> 00:05:24,283
MADE FOR THE PRODUCTION
OF A CONVERTIBLE'S WINDSCREEN.
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00:05:24,285 --> 00:05:27,486
NEXT, A TECHNICIAN
LAYS DOWN A BONDING GLUE
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00:05:27,488 --> 00:05:30,615
BETWEEN THE LIME-COLORED FOAM
AND THE WINDSCREEN MOLD,
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00:05:30,617 --> 00:05:34,043
AS WELL AS ON THE EDGES.
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00:05:37,073 --> 00:05:39,274
THE WORKERS LOAD
A MATCHING COMPONENT
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00:05:39,276 --> 00:05:41,101
ONTO THE BOTTOM FIBERGLASS MOLD
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00:05:41,103 --> 00:05:43,837
AND ADD A LITTLE PRESSURE
TO SET IT IN PLACE.
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00:05:43,839 --> 00:05:48,692
THEY POSITION F-CLAMPS TO HOLD
THE COMPOSITE MOLD IN POSITION.
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00:05:48,694 --> 00:05:50,493
THE MOLD REMAINS STATIONARY
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00:05:50,495 --> 00:05:52,888
AS IT CURES FOR 24 HOURS
AT ROOM TEMPERATURE
115
00:05:52,890 --> 00:05:55,624
BEFORE A HEAT-CURING TREATMENT.
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00:05:55,626 --> 00:05:58,186
WHEN THE WINDSCREEN FRAME
IS REMOVED FROM THE MOLD,
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00:05:58,188 --> 00:06:02,015
IT WILL STAND IN A CURING ROOM
FOR TWO DAYS.
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00:06:04,645 --> 00:06:07,111
AT A SEPARATE PAINT SHOP,
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00:06:07,113 --> 00:06:08,639
WORKERS SAND, GRIND,
AND CONDITION
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00:06:08,641 --> 00:06:10,040
THE FRONT-END BODY SHELL,
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00:06:10,042 --> 00:06:13,969
SMOOTHING AND PREPARING
THE SURFACE FOR FRESH PAINT.
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00:06:18,734 --> 00:06:20,467
IN A NEIGHBORING ROOM,
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00:06:20,469 --> 00:06:21,794
A PAINT TECHNICIAN
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00:06:21,796 --> 00:06:23,862
CAUTIOUSLY APPLIES
A COAT OF PAINT TO THE PANEL.
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00:06:23,864 --> 00:06:27,191
THE CLEAR COAT IS A GLOSSY
AND TRANSPARENT COATING
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00:06:27,193 --> 00:06:31,020
THAT FORMS THE FINAL INTERFACE
WITH THE ENVIRONMENT.
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00:06:31,022 --> 00:06:33,414
IT'S DURABLE ENOUGH
TO RESIST ABRASION
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00:06:33,416 --> 00:06:36,718
AND CHEMICALLY STABLE ENOUGH
TO WITHSTAND U.V. LIGHT.
129
00:06:39,080 --> 00:06:41,807
ANOTHER TECHNICIAN SANDS
AND POLISHES THE SURFACE
130
00:06:41,809 --> 00:06:45,836
FOR FURTHER SMOOTHNESS
AND BEAUTIFICATION.
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00:06:45,838 --> 00:06:47,972
HE ALSO APPLIES
A RUBBING COMPOUND
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00:06:47,974 --> 00:06:49,965
FORMULATED
FOR THE PAINTED PANEL,
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00:06:49,967 --> 00:06:53,502
WHICH WILL GIVE IT
A NEAR-PERFECT GLOSSY FINISH.
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00:06:53,504 --> 00:06:58,224
USING A SOFT, PLIABLE CLOTH,
HE WIPES THE SURFACE CLEAN
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00:06:58,226 --> 00:07:00,960
WHERE THE FRONT END
OF THIS WIESMANN SPORTS CAR
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00:07:00,962 --> 00:07:03,555
BEGINS TO TAKE SHAPE AND SHINE.
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00:07:11,925 --> 00:07:14,151
Narrator: WIESMANN USES
THE IMAGE OF A GECKO LIZARD
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TO PORTRAY A SYMBOL
OF QUALITY AND EXCELLENCE.
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00:07:17,948 --> 00:07:21,943
GECKOS ARE VOCAL REPTILES WITH
ADHESIVE PADS ON THEIR FEET.
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00:07:21,945 --> 00:07:24,412
FOR WIESMANN,
THEIR CARS STICK TO THE ROAD
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00:07:24,414 --> 00:07:25,872
LIKE GECKOS TO A WALL.
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00:07:27,443 --> 00:07:29,176
NO SPORTS CAR IS COMPLETE
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00:07:29,178 --> 00:07:31,703
WITHOUT A BADGE
OR HOOD ORNAMENT,
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00:07:31,705 --> 00:07:34,097
WHICH ADDS MYSTIQUE
TO ITS IDENTITY.
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00:07:34,099 --> 00:07:37,167
HERE'S HOW THIS AUTOMAKER'S
LITTLE LIZARD IS MADE.
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00:07:37,169 --> 00:07:38,894
AT A PRIMARY STATION,
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00:07:38,896 --> 00:07:42,522
A TECHNICIAN REMOVES A GECKO
EMBLEM MADE OF A WAX COMPOSITION
148
00:07:42,524 --> 00:07:45,259
FROM A HIGH-DENSITY FOAM MOLD.
149
00:07:45,261 --> 00:07:46,653
AT AN ADJACENT WORK TABLE,
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00:07:46,655 --> 00:07:50,582
A TECHNICIAN ATTACHES
THE GECKO-SHAPED WAX FIGURINE
151
00:07:50,584 --> 00:07:52,050
TO A CASTING TREE,
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00:07:52,052 --> 00:07:54,277
GROUPING IT
WITH OTHER STATUETTES.
153
00:07:58,049 --> 00:08:02,077
AFTER BEING MOVED
INTO A SMALL, PERFORATED FLASK,
154
00:08:02,079 --> 00:08:04,270
THE CASTING-TREE FLASK
155
00:08:04,272 --> 00:08:06,498
IS PLACED INTO A LARGE
CONTAINMENT CYLINDER
156
00:08:06,500 --> 00:08:07,866
OF A CERAMIC MIXER MACHINE.
157
00:08:07,868 --> 00:08:10,928
A WORKER UNLOADS A PAIL
FULL OF CERAMIC POWDER
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00:08:10,930 --> 00:08:13,130
INTO THE UPPER PROCESSING
CONTAINER.
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00:08:13,132 --> 00:08:16,759
THE LARGE CONTAINER
IS MOVED OVER THE FLASKS
160
00:08:16,761 --> 00:08:18,494
AND CLAMPED SHUT.
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00:08:18,496 --> 00:08:21,556
THE CONTAINER IS COVERED
WITH A PLEXIGLASS CAP
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00:08:21,558 --> 00:08:24,084
WHILE A LARGE STIRRING ARM
BEGINS CHURNING THE POWDER
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00:08:24,086 --> 00:08:26,018
WITHIN THE LARGE CHAMBER.
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00:08:26,020 --> 00:08:27,613
IN A SHORT AMOUNT OF TIME,
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00:08:27,615 --> 00:08:30,415
THE MIXER PRODUCES
A HOMOGENEOUS SUBSTANCE.
166
00:08:30,417 --> 00:08:32,642
WHEN THE MIXING IS COMPLETE,
167
00:08:32,644 --> 00:08:36,037
THE TECHNICIAN
RELEASES THE LARGE CONTAINER.
168
00:08:36,039 --> 00:08:38,974
THIS REVEALS THE FLASK FILLED
WITH THE CERAMIC POWDER,
169
00:08:38,976 --> 00:08:42,503
CREATING A CRUCIBLE INTERLACED
WITH THE WAX CASTING TREE.
170
00:08:42,505 --> 00:08:46,366
NEXT IS
THE LOST WAX CASTING PROCESS.
171
00:08:46,368 --> 00:08:49,060
A TECHNICIAN DEPOSITS
SMALL INGOTS OF BRASS
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00:08:49,062 --> 00:08:50,462
INTO THE MELTING CHAMBER
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00:08:50,464 --> 00:08:52,722
OF A VACUUM-PRESSURED
CASTING MACHINE.
174
00:08:52,724 --> 00:08:54,858
THE TECHNICIAN
CLOSES THE CHAMBER COVER,
175
00:08:54,860 --> 00:08:57,586
WHERE IT HEATS TO BE FILLED
WITH A CASTING METAL.
176
00:08:57,588 --> 00:09:00,447
THE BRASS INGOTS
ARE MIXED AND MELTED
177
00:09:00,449 --> 00:09:03,584
AT 1,650 DEGREES FAHRENHEIT.
178
00:09:03,586 --> 00:09:05,377
IN THE MEANTIME,
179
00:09:05,379 --> 00:09:08,338
THE TECHNICIAN USES TONGS
TO PLACE THE PERFORATED FLASK
180
00:09:08,340 --> 00:09:12,935
INTO THE LOWER VACUUM CHAMBER.
181
00:09:12,937 --> 00:09:15,738
HE PLACES A FILLING CONE
OVER THE FLASK
182
00:09:15,740 --> 00:09:21,127
AND SLIDES THE VACUUM CHAMBER
UNDERNEATH THE MELTING CHAMBER.
183
00:09:21,129 --> 00:09:23,063
IN THE CASTING PROCESS,
184
00:09:23,065 --> 00:09:25,357
THE CERAMIC CRUCIBLE
IS SET UNDER PRESSURE
185
00:09:25,359 --> 00:09:27,359
AND THE FLASK UNDER VACUUM.
186
00:09:27,361 --> 00:09:29,552
THE WAX CASTING TREE
IS MELTED AWAY,
187
00:09:29,554 --> 00:09:32,748
LEAVING GECKO-SHAPED MOLDS
WITHIN THE CRUCIBLE.
188
00:09:32,750 --> 00:09:35,484
THE DIFFERENCE OF PRESSURE
LEADS THE LIQUID BRASS METAL
189
00:09:35,486 --> 00:09:38,279
INTO THE FINEST RAMIFICATIONS
OF THE CRUCIBLE
190
00:09:38,281 --> 00:09:40,414
AND INTO THE EMBLEM'S FORM.
191
00:09:40,416 --> 00:09:43,376
ONCE THE CASTING PROCESS
IS COMPLETE,
192
00:09:43,378 --> 00:09:45,569
THE METAL COOLS
FOR THREE MINUTES.
193
00:09:45,571 --> 00:09:48,573
AFTERWARD, THE TECHNICIAN
OPENS THE VACUUM CHAMBER
194
00:09:48,575 --> 00:09:51,300
AND MOVES THE FLASK
TO ANOTHER WORKBENCH
195
00:09:51,302 --> 00:09:53,895
FOR THE WASHING CYCLE.
196
00:09:53,897 --> 00:09:57,524
AFTER A FEW MINUTES IN A SMALL,
HIGH-PRESSURE WASHING UNIT,
197
00:09:57,526 --> 00:10:01,687
THE CERAMIC LAYER IS RINSED TO
REVEAL THE BRASS CASTING TREE.
198
00:10:05,451 --> 00:10:08,185
USING A STATIONARY POWER SAW,
199
00:10:08,187 --> 00:10:10,579
EACH EMBLEM IS REMOVED
FROM THE CASTING TREE
200
00:10:10,581 --> 00:10:14,175
AND PLACED ONTO A PRODUCTION
TRAY FOR FURTHER PROCESSING.
201
00:10:19,408 --> 00:10:23,067
A TECHNICIAN GRINDS THE EMBLEM
AGAINST A MOTORIZED SANDER
202
00:10:23,069 --> 00:10:25,604
TO REMOVE ANY EXCESS MATERIAL,
203
00:10:25,606 --> 00:10:30,826
CREATING A SMOOTH AND EVEN
FINISH ALONG THE EDGES.
204
00:10:30,828 --> 00:10:33,628
USING A HANDHELD GRINDER,
205
00:10:33,630 --> 00:10:36,624
HE REMOVES MORE EXCESS MATERIAL
WITH METICULOUS DELICACY,
206
00:10:36,626 --> 00:10:38,751
GETTING AT HARD-TO-REACH PLACES.
207
00:10:38,753 --> 00:10:41,621
AFTERWARD,
THE BRASS EMBLEM IS POLISHED
208
00:10:41,623 --> 00:10:46,084
ON ALL ENDS AND EVERY EDGE,
OFFERING A STRONG GLOW.
209
00:10:46,086 --> 00:10:48,845
BUT FOR A MORE POLISHED LOOK,
210
00:10:48,847 --> 00:10:51,840
THE EMBLEM IS CHROME-PLATED
LATER ON.
211
00:10:54,904 --> 00:10:58,372
MANUFACTURED BY HAND
AND RUNNING THROUGHOUT THE CAR
212
00:10:58,374 --> 00:10:59,832
ARE THE WIRE HARNESSES,
213
00:10:59,834 --> 00:11:02,300
WHICH IS AN ASSEMBLY OF CABLES
214
00:11:02,302 --> 00:11:04,795
THAT RELAY SIGNALS
OR ELECTRICAL POWER
215
00:11:04,797 --> 00:11:06,397
TO A VARIETY OF COMPONENTS.
216
00:11:06,399 --> 00:11:09,391
A SPECIALIST CREATES
THE ELECTRIC WORK FROM SCRATCH
217
00:11:09,393 --> 00:11:12,120
USING A LARGE ASSEMBLY BOARD
WITH NAILS
218
00:11:12,122 --> 00:11:15,849
TO MEASURE WIRING LENGTH
AND ACCURATE POSITIONING.
219
00:11:15,851 --> 00:11:18,451
HIS TASK OF SELECTING
THE PROPER WIRES
220
00:11:18,453 --> 00:11:20,845
WILL EVENTUALLY LEAD
TO THE CONTROL OF FUNCTIONS
221
00:11:20,847 --> 00:11:23,540
LIKE STARTING THE ENGINE,
LIGHTING, METERS,
222
00:11:23,542 --> 00:11:25,675
AND OTHER VEHICLE DEVICES.
223
00:11:25,677 --> 00:11:28,537
CREATING THE WIRE HARNESS
FOR ONE VEHICLE
224
00:11:28,539 --> 00:11:30,272
TAKES FOUR DAYS OF ASSEMBLY
225
00:11:30,274 --> 00:11:33,467
DUE TO THE MANY DIFFERENT
PRODUCTION PROCESSES INVOLVED.
226
00:11:40,226 --> 00:11:44,287
THE WIRES ARE COMPOSED OF COPPER
WITH PLASTIC COVERINGS
227
00:11:44,289 --> 00:11:47,490
AND HAVE A HEAT RESISTANCE OF
AROUND 210 DEGREES FAHRENHEIT.
228
00:11:47,492 --> 00:11:50,618
THE HARNESS IS ASSEMBLED
ONTO A PIN BOARD
229
00:11:50,620 --> 00:11:53,613
ACCORDING
TO THE DESIGN SPECIFICATION.
230
00:11:53,615 --> 00:11:56,508
AFTER FITTING ANY PROTECTIVE
SLEEVES OR CONDUIT,
231
00:11:56,510 --> 00:11:59,044
THE HARNESS IS SHIPPED
TO ANOTHER WORK STATION
232
00:11:59,046 --> 00:12:00,705
TO BE FITTED INTO THE VEHICLE.
233
00:12:00,707 --> 00:12:04,300
IN TOTAL, THE WIESMANN GT MF5
WIRE HARNESS
234
00:12:04,302 --> 00:12:07,236
IS COMPOSED OF 587 WIRES
235
00:12:07,238 --> 00:12:10,031
WITH A TOTAL LENGTH
OF 3,800 FEET.
236
00:12:16,466 --> 00:12:18,791
Narrator:
MANUFACTURER-APPROVED COWHIDES
237
00:12:18,793 --> 00:12:20,660
BOUGHT FROM
CERTIFIED CATTLE HERDS
238
00:12:20,662 --> 00:12:24,122
ARE USED FOR THE COCKPIT
OF THE WIESMANN GT MF5.
239
00:12:24,124 --> 00:12:27,784
FIVE TO SIX HIDES ARE USED
TO CREATE THE 100 LEATHER PIECES
240
00:12:27,786 --> 00:12:30,512
REQUIRED TO FURNISH
ONE DASHING INTERIOR.
241
00:12:31,882 --> 00:12:34,941
IN THE UPHOLSTERY SECTION
OF THE FACTORY,
242
00:12:34,943 --> 00:12:38,804
COCKPIT LEATHER COLOR IS CHOSEN
ACCORDING TO CUSTOMER CHOICE,
243
00:12:38,806 --> 00:12:41,540
WITH 4,000 COMBINATIONS OFFERED.
244
00:12:41,542 --> 00:12:43,334
ON THIS UPHOLSTERY WORK TABLE,
245
00:12:43,336 --> 00:12:45,869
A LEATHER WORKER
CHECKS THE MATERIAL
246
00:12:45,871 --> 00:12:49,365
AND IDENTIFIES ANY IMPERFECTIONS
WITH A WAX MARKER.
247
00:12:51,761 --> 00:12:55,722
ANY DAMAGED AREAS ARE CIRCLED
AND ELIMINATED FROM THE PROCESS.
248
00:12:58,786 --> 00:13:01,352
HE PLACES A THIN CARDBOARD
CUTTING TEMPLATE
249
00:13:01,354 --> 00:13:02,754
ONTO THE LEATHER MATERIAL
250
00:13:02,756 --> 00:13:06,250
AND TRACES AROUND AND AWAY
FROM ANY DAMAGED AREAS
251
00:13:06,252 --> 00:13:09,045
TO MAXIMIZE THE USE
OF THE MATERIAL.
252
00:13:09,047 --> 00:13:11,572
EVERY STEP IS DONE CAREFULLY
BY HAND,
253
00:13:11,574 --> 00:13:13,574
USING A SERIES OF TRADITIONAL
254
00:13:13,576 --> 00:13:16,870
AND HIGH-QUALITY
LEATHER-WORKING HAND TOOLS.
255
00:13:19,699 --> 00:13:21,700
USING TRIMMER SHEARS,
256
00:13:21,702 --> 00:13:24,394
THE LEATHER WORKER CUTS
THE STENCILED LEATHER
257
00:13:24,396 --> 00:13:26,062
INTO ITS PROPER PORTION SIZE.
258
00:13:26,064 --> 00:13:27,655
USING TRIMMER SHEARS
259
00:13:27,657 --> 00:13:30,392
IS QUITE UNCOMMON
IN AUTOMOTIVE MANUFACTURING,
260
00:13:30,394 --> 00:13:31,685
SINCE MOST CAR MAKERS
261
00:13:31,687 --> 00:13:34,588
USE AUTOMATED CUTTING MACHINES
OVER CONVENTIONAL TOOLS.
262
00:13:34,590 --> 00:13:37,316
THIS STEP IS REPEATED
SEVERAL TIMES,
263
00:13:37,318 --> 00:13:40,478
CREATING VARIOUS
HANDCRAFTED TRIM SECTIONS.
264
00:13:43,416 --> 00:13:45,808
ONCE ALL THE LEATHER MATERIAL
IS CUT,
265
00:13:45,810 --> 00:13:47,544
CERTAIN SECTIONS ARE PLACED
266
00:13:47,546 --> 00:13:49,871
UNDER A FABRIC
STAMP-PUNCH MACHINE,
267
00:13:49,873 --> 00:13:52,932
WHICH STAMPS THE AUTOMAKER'S
STYLIZED GECKO LOGO
268
00:13:52,934 --> 00:13:55,535
INTO THE LEATHER.
269
00:13:55,537 --> 00:13:58,096
THE STAMP WILL SOON RECEIVE
COMPLEMENTING STITCHING
270
00:13:58,098 --> 00:14:01,692
WITHIN THE IMPRINT
TO ILLUSTRATE THE EDGY ICON.
271
00:14:04,488 --> 00:14:06,621
WHEN THE CUT PIECES
OF THE LEATHER MATERIAL
272
00:14:06,623 --> 00:14:08,750
HAVE BEEN TRANSFERRED
FROM THE CUTTING TABLE,
273
00:14:08,752 --> 00:14:11,486
THEY ARE BROUGHT
TO A SEAMSTRESS STATION.
274
00:14:11,488 --> 00:14:13,579
HERE IS WHERE THE PRECUT PIECES
275
00:14:13,581 --> 00:14:16,449
ARE SEWN TOGETHER
WITH DOUBLE STITCHING
276
00:14:16,451 --> 00:14:19,443
TO CONFORM TO THE DESIGN
OF THE TRIM FRAMES
277
00:14:19,445 --> 00:14:21,471
AND THEIR FIBERGLASS COMPONENTS.
278
00:14:24,309 --> 00:14:27,336
EVERY PIECE OF LEATHER
IS METICULOUSLY STITCHED,
279
00:14:27,338 --> 00:14:31,198
PADDED, AND QUILTED
TO MATCH ANY CONSUMER'S DESIRE.
280
00:14:39,392 --> 00:14:42,118
WHEN IT COMES TO THE LEATHER
WORK FOR THE CAR'S COCKPIT,
281
00:14:42,120 --> 00:14:46,147
THERE IS AN IMPRESSIVE CHOICE OF
MORE THAN 400 TYPES OF LEATHER
282
00:14:46,149 --> 00:14:48,550
IN EVERY POSSIBLE COLOR
AND FINISH,
283
00:14:48,552 --> 00:14:53,346
ALONG WITH THE INCORPORATION
OF COLOR-COORDINATED STITCHING.
284
00:14:53,348 --> 00:14:56,275
AT A WORK TABLE
IN THE UPHOLSTERY SHOP,
285
00:14:56,277 --> 00:14:59,670
A TECHNICIAN SPRAYS
A HIGH-STRENGTH ADHESIVE
286
00:14:59,672 --> 00:15:01,605
ONTO UPHOLSTERY FOAM
287
00:15:01,607 --> 00:15:06,093
AND THE LOWER SECTION
OF THE CENTER STACKS FRAME.
288
00:15:06,095 --> 00:15:10,289
HE PLACES A PIECE OF
UPHOLSTERY FOAM ONTO THE FRAME
289
00:15:10,291 --> 00:15:13,092
AND REMOVES
ANY UNNECESSARY EXTRA PIECES
290
00:15:13,094 --> 00:15:14,486
WITH A CUTTING BLADE.
291
00:15:16,823 --> 00:15:18,581
HE THEN TRACES AN OUTLINE
292
00:15:18,583 --> 00:15:22,710
USING A BLACK MARKER
AND CARDBOARD TEMPLATE.
293
00:15:22,712 --> 00:15:25,180
IN THIS STEP,
THE LEATHER IS MATCHED
294
00:15:25,182 --> 00:15:27,374
TO THE CORRESPONDING SECTIONS
OF THE INTERIOR.
295
00:15:27,376 --> 00:15:30,970
USING A
HIGH-TEMPERATURE-RESISTANT GLUE,
296
00:15:30,972 --> 00:15:33,239
HE BRUSHES THE GLUE
ONTO THE FOAM
297
00:15:33,241 --> 00:15:36,200
AND UNDERNEATH
THE LEATHER MATERIAL.
298
00:15:36,202 --> 00:15:38,928
AFTER THE LEATHER IS APPLIED
TO THE FOAM AND FRAME,
299
00:15:38,930 --> 00:15:40,396
HE USES A SETTING TOOL
300
00:15:40,398 --> 00:15:43,391
TO FURTHER AFFIX
THE STITCHED COMPONENTS.
301
00:15:43,393 --> 00:15:46,127
MORE GLUE IS APPLIED
UNDERNEATH THE LEATHER PIECES
302
00:15:46,129 --> 00:15:48,522
FOR ADHESION TO THE FRAME.
303
00:15:48,524 --> 00:15:50,457
THE TECHNICIAN
WORKS METICULOUSLY
304
00:15:50,459 --> 00:15:53,118
TO FIT THE LEATHER PATTERN
AGAINST THE FRAME
305
00:15:53,120 --> 00:15:54,519
BEFORE THE GLUE DRIES.
306
00:15:54,521 --> 00:15:58,682
HE CONTINUOUSLY SMOOTHES
THE LEATHER BY HAND
307
00:15:58,684 --> 00:16:01,210
TO FIT THE PIECES INTO PLACE.
308
00:16:01,212 --> 00:16:02,811
USING A SETTING TOOL,
309
00:16:02,813 --> 00:16:06,140
HE PRESSES THE LEATHER
INTO GROOVES OF THE PANEL.
310
00:16:06,142 --> 00:16:09,402
HE ADDS MORE GLUE ONTO THE FOAM.
311
00:16:09,404 --> 00:16:13,297
ONCE THE GLUE IS APPLIED
TO ALL PERTINENT AREAS,
312
00:16:13,299 --> 00:16:16,626
THE TECHNICIAN LOWERS
THE REMAINING PIECES OF LEATHER
313
00:16:16,628 --> 00:16:18,094
ONTO THE FRAME
314
00:16:18,096 --> 00:16:20,823
WHILE MATCHING THE COMPONENTS
FOR A PERFECT FIT.
315
00:16:24,887 --> 00:16:28,314
HE ALSO CHECKS THE EDGES
FOR PERFECT ALIGNMENT.
316
00:16:30,518 --> 00:16:33,444
ONCE THE WIESMANN GT MF5's
LEATHER
317
00:16:33,446 --> 00:16:35,313
IS FITTED ONTO THE FRAME,
318
00:16:35,315 --> 00:16:37,807
IT IS POLISHED
AND READIED FOR MORE.
319
00:16:43,663 --> 00:16:46,322
Narrator: WHAT MAKES
THE WIESMANN GT MF5
320
00:16:46,324 --> 00:16:47,724
A GREAT SUPERCAR?
321
00:16:47,726 --> 00:16:50,385
HOW ABOUT THE USAGE OF
A LIGHTWEIGHT ALUMINUM CHASSIS?
322
00:16:50,387 --> 00:16:52,320
MAYBE STATE-OF-THE-ART
INTERNAL PARTS
323
00:16:52,322 --> 00:16:53,647
AND HANDMADE CONSTRUCTION?
324
00:16:53,649 --> 00:16:55,515
PERHAPS THE RUNNING GEAR
325
00:16:55,517 --> 00:16:57,810
MADE BY SUPPLIERS LIKE BMW,
FOR STARTERS?
326
00:16:59,213 --> 00:17:02,072
WORKERS CONSTANTLY FORGE AHEAD,
327
00:17:02,074 --> 00:17:04,942
ASSEMBLING EVERYTHING FROM
THE MONOCOQUE ALUMINUM CHASSIS
328
00:17:04,944 --> 00:17:08,537
TO THE INSTALLATION OF THE
HIGH-PERFORMANCE RUNNING GEAR.
329
00:17:08,539 --> 00:17:11,799
ANOTHER BMW CONTRIBUTION
TO THIS AMAZING SUPERCAR
330
00:17:11,801 --> 00:17:13,267
IS THE SUSPENSION SYSTEM.
331
00:17:13,269 --> 00:17:16,762
IT'S EQUIPPED WITH ALUMINUM
DOUBLE-WISHBONE SUSPENSION,
332
00:17:16,764 --> 00:17:19,290
ALONG WITH
PERFORMANCE COIL SPRINGS
333
00:17:19,292 --> 00:17:22,953
AND ANTI-ROLL BARS.
334
00:17:22,955 --> 00:17:25,288
TWO WORKERS LIFT IN POSITION
THE TRANSMISSION UNIT
335
00:17:25,290 --> 00:17:28,550
ONTO THE ENGINE BLOCK.
336
00:17:28,552 --> 00:17:30,911
THE TRANSMISSION SYSTEM
IS MANUALLY BOLTED
337
00:17:30,913 --> 00:17:33,948
ONTO THE ENGINE BLOCK
USING A LARGE RATCHET.
338
00:17:37,979 --> 00:17:40,304
PROVIDED BY BMW,
339
00:17:40,306 --> 00:17:43,032
THIS V-8 TWIN-SCROLL,
TWIN-TURBO ENGINE
340
00:17:43,034 --> 00:17:45,434
DELIVERS 555 HORSEPOWER
341
00:17:45,436 --> 00:17:48,062
AND RUSHES FROM
ZERO TO 60 MILES AN HOUR
342
00:17:48,064 --> 00:17:49,864
IN JUST 3.9 SECONDS.
343
00:17:49,866 --> 00:17:54,987
AS A PERK, CUSTOMERS CAN WITNESS
ANY STAGE OF ASSEMBLY,
344
00:17:54,989 --> 00:17:57,990
LIKE THE INSTALLATION
OF THE TURBO-CHARGED ENGINE.
345
00:17:57,992 --> 00:17:59,983
WITH THE ASSISTANCE
OF AN AIR HOIST,
346
00:17:59,985 --> 00:18:03,012
A WORKER LOWERS THE ENGINE
AND TRANSMISSION ASSEMBLY
347
00:18:03,014 --> 00:18:05,882
INTO THE FRONTAL SECTION
OF THE VEHICLE'S FRAME,
348
00:18:05,884 --> 00:18:07,875
WHILE ANOTHER WORKER
BELOW THE VEHICLE
349
00:18:07,877 --> 00:18:09,944
AIDS IN INSTALLING
THE MAJOR COMPONENT.
350
00:18:11,472 --> 00:18:13,406
THE MAJOR COMPONENT
ALSO HAPPENS TO BE
351
00:18:13,408 --> 00:18:18,536
THE SAME MOTOR USED IN BMW's
HIGH-PERFORMANCE EXECUTIVE CARS,
352
00:18:18,538 --> 00:18:20,964
THE M5 AND THE M6 COUPé.
353
00:18:20,966 --> 00:18:25,493
BIT BY BIT,
RUNNING-GEAR PARTS ARE ATTACHED,
354
00:18:25,495 --> 00:18:27,754
LIKE THE AIR-INTAKE CHAMBER
AND AIR FILTERS.
355
00:18:27,756 --> 00:18:31,224
A TECHNICIAN APPLIES
A STRUCTURAL ADHESIVE
356
00:18:31,226 --> 00:18:34,420
ONTO THE BACK END
OF THE CHASSIS COCKPIT SECTION
357
00:18:34,422 --> 00:18:36,848
BEFORE THE ADDITIONAL BODY-SHELL
COMPONENT IS DELIVERED.
358
00:18:41,179 --> 00:18:42,846
IT TAKES FOUR WORKERS
359
00:18:42,848 --> 00:18:45,506
TO LIFT AND MANEUVER
THE CAR'S REAR BODY SHELL
360
00:18:45,508 --> 00:18:48,302
AND SLIDE IT ONTO THE BACK
OF THE VEHICLE'S CHASSIS.
361
00:18:52,166 --> 00:18:58,529
A TECHNICIAN SECURES AND FASTENS
THE BODY PARTS TO THE CHASSIS.
362
00:18:58,531 --> 00:19:01,190
NEXT, HE CARRIES
THE DRIVER'S SIDE DOOR
363
00:19:01,192 --> 00:19:04,319
AND MANUALLY FASTENS
THE UPPER AND LOWER HINGES
364
00:19:04,321 --> 00:19:06,587
TO THE MAIN BODY
USING A SCREWDRIVER.
365
00:19:09,651 --> 00:19:12,451
AFTERWARD, HE INSTALLS
THE DOOR'S ELECTRICAL WIRING
366
00:19:12,453 --> 00:19:16,381
FOR MULTIPLE DOOR FUNCTIONS
INTO ITS PROPER PORTALS.
367
00:19:20,679 --> 00:19:24,998
A TECHNICIAN MANUALLY INSTALLS
THE STEERING WHEEL
368
00:19:25,000 --> 00:19:26,466
AND ITS ACCOMPANYING WIRING,
369
00:19:26,468 --> 00:19:29,462
USING A RATCHET TO CONNECT THE
WHEEL TO THE STEERING COLUMN.
370
00:19:33,693 --> 00:19:36,760
ALMOST READY FOR INSTALLATION
TO THE CHASSIS,
371
00:19:36,762 --> 00:19:40,090
THE FRONT BODY SHELL
REQUIRES A FEW FINAL ELEMENTS,
372
00:19:40,092 --> 00:19:42,751
INCLUDING THE CHROME-PLATED
GECKO EMBLEM.
373
00:19:42,753 --> 00:19:46,913
A TECHNICIAN INSTALLS
THE HOOD ORNAMENT IN A SNAP.
374
00:19:46,915 --> 00:19:49,908
ANOTHER ITEM THAT COMPLETES
THE IDENTITY OF THE CAR
375
00:19:49,910 --> 00:19:51,043
IS THE CHROME GRILLE.
376
00:19:51,045 --> 00:19:53,245
ONE WORKER HOLDS IT IN PLACE,
377
00:19:53,247 --> 00:19:57,440
WHILE ANOTHER ATTACHES IT
TO THE BODY SHELL.
378
00:19:57,442 --> 00:20:00,569
THE WORKERS MOVE THE FRONTAL
BODY PANEL TO THE CHASSIS
379
00:20:00,571 --> 00:20:03,131
TO ADD
TO THE VEHICLE'S ASSEMBLY.
380
00:20:03,133 --> 00:20:05,466
EVERYTHING
IS TRANSPORTED MANUALLY,
381
00:20:05,468 --> 00:20:09,128
AS THE FACTORY
DOESN'T USE TRANSFER BELTS
382
00:20:09,130 --> 00:20:10,922
OR SPECIALIZED ROBOTS.
383
00:20:16,054 --> 00:20:19,348
THE LEATHER WORKERS
PERFECT EVERY ROADSTER
384
00:20:19,350 --> 00:20:22,510
BY CONTRIBUTING TO
THE HANDMADE CONVERTIBLE ROOF.
385
00:20:25,681 --> 00:20:28,474
THIS FACTORY PRODUCES
FOUR CARS A WEEK
386
00:20:28,476 --> 00:20:30,601
AND ROUGHLY 180 PER YEAR,
387
00:20:30,603 --> 00:20:31,869
WITH 60 WORKERS
388
00:20:31,871 --> 00:20:35,498
SPENDING UP TO 350 HOURS
ON ONE VEHICLE AT A TIME.
389
00:20:37,836 --> 00:20:42,956
THE WIESMANN GT MF5 HAS
A FUTURISTIC-YET-CLASSIC DESIGN.
390
00:20:42,958 --> 00:20:44,624
THE ENGINEERS DEVELOPED
391
00:20:44,626 --> 00:20:47,019
A LIGHTWEIGHT,
HIGH-PERFORMANCE VEHICLE
392
00:20:47,021 --> 00:20:50,088
THAT IS GRIPPING
IN BOTH THE LOOKS DEPARTMENT
393
00:20:50,090 --> 00:20:51,582
AND IN THE FAST LANE.
394
00:20:51,584 --> 00:20:53,784
THE VEHICLES
OF THE WIESMANN LINEUP
395
00:20:53,786 --> 00:20:56,112
ARE STRIKINGLY ROBUST,
EXTREMELY EXTRAVAGANT,
396
00:20:56,114 --> 00:20:59,240
AND UNFORGETTABLE.
397
00:20:59,242 --> 00:21:02,510
WITH A WINNING FORMULA
OF SUPREME BMW ENGINES
398
00:21:02,512 --> 00:21:05,972
WITH LIGHTWEIGHT
FIBERGLASS BODIES,
399
00:21:05,974 --> 00:21:08,233
THESE UNIQUE-LOOKING SUPERCARS
400
00:21:08,235 --> 00:21:10,435
ARE MADE TO STICK TO THE ROAD
EVERY STEP OF THE WAY.
401
00:21:10,437 --> 00:21:13,330
LESS THAN 30 YEARS YOUNG,
402
00:21:13,332 --> 00:21:17,726
THIS GERMAN AUTOMAKER CONTINUES
TO MANUFACTURE HANDMADE VEHICLES
403
00:21:17,728 --> 00:21:19,553
THAT CATER TO DRIVERS
404
00:21:19,555 --> 00:21:22,722
LOOKING FOR THE BEST
AND RAREST OF MODERN SUPERCARS.
405
00:21:22,724 --> 00:21:24,984
IT'S FINE ART ON WHEELS,
406
00:21:24,986 --> 00:21:28,345
ESTABLISHING WIESMANN
AND THEIR CARS
407
00:21:28,347 --> 00:21:30,882
AS ONE OF THE GREATEST
OF ALL TIME.
32410
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