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Narrator: TODAY ON
"HOW IT'S MADE: DREAM CARS,"
2
00:00:03,336 --> 00:00:05,362
THE ICONIC ROLLS-ROYCE PHANTOM,
3
00:00:05,364 --> 00:00:08,290
WITHOUT A DOUBT
THE MOST LUXURY SUPERCAR EVER.
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00:00:08,292 --> 00:00:11,227
-- Captions by VITAC --
www.vitac.com
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00:00:11,229 --> 00:00:14,222
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:23,116 --> 00:00:24,316
GOODWOOD, ENGLAND,
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IS THE HOME OF ROLLS-ROYCE'S
WORLD HEADQUARTERS.
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00:00:27,312 --> 00:00:29,304
THE MANUFACTURER IS SYNONYMOUS
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00:00:29,306 --> 00:00:34,368
WITH EXTRAVAGANT DESIGN,
ENGINEERING, AND CRAFTSMANSHIP.
10
00:00:34,370 --> 00:00:36,570
THE FOUNDERS
OF ROLLS-ROYCE MOTOR CARS
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00:00:36,572 --> 00:00:38,464
CAME FROM OPPOSITE SIDES
OF THE TRACKS.
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00:00:38,466 --> 00:00:41,525
CHARLES ROLLS
HAD A PRIVILEGED UPBRINGING
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00:00:41,527 --> 00:00:44,796
IN THE HIGH SOCIETY
OF BRITISH ARISTOCRACY.
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00:00:44,798 --> 00:00:46,322
FREDERICK ROYCE
WAS THE SON OF A MILLER
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00:00:46,324 --> 00:00:48,591
AND HAD TO BECOME
THE BREADWINNER FOR HIS FAMILY
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00:00:48,593 --> 00:00:50,785
AT THE AGE OF 9.
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00:00:50,787 --> 00:00:54,414
DESPITE THE DIFFERENCES
IN THEIR CIRCUMSTANCES,
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00:00:54,416 --> 00:00:58,410
IN 1903, THEY WENT ON TO BUILD
AN INCREDIBLE ALLIANCE.
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00:00:58,412 --> 00:01:01,079
IT WAS BORN OUT OF
THEIR MUTUAL APPRECIATION
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00:01:01,081 --> 00:01:03,207
FOR ENGINEERING AND MOTORCARS,
21
00:01:03,209 --> 00:01:06,002
AND ROLLS-ROYCE MOTOR CARS
WAS BORN.
22
00:01:06,004 --> 00:01:09,764
UNFORTUNATELY, THEIR PARTNERSHIP
DISSOLVED AFTER SIX YEARS,
23
00:01:09,766 --> 00:01:11,432
BUT BEFORE THEIR SEVERANCE,
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00:01:11,434 --> 00:01:13,501
THEY DESIGNED AND ENGINEERED
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00:01:13,503 --> 00:01:15,361
WHAT MOST OF THE PLANET
CONSIDERED AT THE TIME
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00:01:15,363 --> 00:01:17,922
TO BE THE BEST CAR
IN THE WORLD --
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00:01:17,924 --> 00:01:19,690
THE SILVER GHOST.
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00:01:19,692 --> 00:01:24,087
IN 1925, THE PHANTOM
WOULD BECOME ITS REPLACEMENT,
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00:01:24,089 --> 00:01:27,983
WITH MODEL VARIATIONS
FOR THE NEXT 65 YEARS.
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00:01:27,985 --> 00:01:29,518
IN 1998,
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00:01:29,520 --> 00:01:33,980
LUXURY GERMAN AUTOMAKER BMW
ACQUIRED ROLLS-ROYCE
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00:01:33,982 --> 00:01:35,707
AND ESTABLISHED A NEW COMPANY
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00:01:35,709 --> 00:01:39,303
WITH A NEW MANUFACTURING PLANT
AND TEAM OF EMPLOYEES.
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00:01:39,305 --> 00:01:41,438
DEBUTING IN 2003,
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00:01:41,440 --> 00:01:45,168
THE NEW PHANTOM SIGNALED
A NEW DIRECTION FOR ROLLS-ROYCE.
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00:01:48,332 --> 00:01:52,392
THIS CAR HAS ONE OF THE LARGEST
ALL-ALUMINUM CHASSIS EVER.
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00:01:52,394 --> 00:01:55,921
IT'S MADE FROM 200 SECTIONS
OF EXTRUDED ALUMINUM
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00:01:55,923 --> 00:01:57,589
AND 300 ALLOY PARTS,
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00:01:57,591 --> 00:02:01,685
REQUIRING 2,000 WELDS,
WHICH ARE ALL DONE BY HAND.
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00:02:01,687 --> 00:02:04,213
THE SPACEFRAME CHASSIS
IS BUILT IN GERMANY
41
00:02:04,215 --> 00:02:07,075
AND THEN SHIPPED TO
THE GOODWOOD PLANT IN THE U.K.
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00:02:07,077 --> 00:02:09,077
BECAUSE OF
ITS INCREDIBLE STIFFNESS
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00:02:09,079 --> 00:02:10,478
AND LIGHTWEIGHT MATERIAL,
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00:02:10,480 --> 00:02:13,606
IT ALSO ENHANCES
THE DRIVE AND COMFORT OF THE CAR
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00:02:13,608 --> 00:02:17,202
BY REDUCING
OVERALL VIBRATIONS AND NOISE.
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00:02:19,039 --> 00:02:20,964
INSIDE THE PAINT SHOP,
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00:02:20,966 --> 00:02:24,893
IT REQUIRES 22 STEPS,
FIVE LAYERS OF PAINT,
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00:02:24,895 --> 00:02:28,889
AND SEVEN DAYS BEFORE THE BODY
CAN LOOK PICTURE-PERFECT.
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00:02:28,891 --> 00:02:31,817
AND IN TOTAL,
NEARLY 100 POUNDS OF PAINT
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00:02:31,819 --> 00:02:34,320
ARE SPRAYED ON
TO THE BODY SHELL.
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00:02:38,184 --> 00:02:41,711
TECHNICIANS PAINT BY HAND
IN AND AROUND THE CAR,
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00:02:41,713 --> 00:02:44,339
REACHING CHALLENGING AREAS
SUCH AS DOOR HINGES AND MORE.
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00:02:47,844 --> 00:02:49,970
THE NEW ALUMINUM BODY
WAS IMPORTED
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00:02:49,972 --> 00:02:52,197
FROM A PLANT
IN DINGOLFING, GERMANY,
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00:02:52,199 --> 00:02:55,067
AND MANUFACTURED
ALMOST ENTIRELY BY HAND.
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00:02:55,069 --> 00:02:57,061
STANDING ON A TRANSFER BELT,
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00:02:57,063 --> 00:02:59,797
IT MOVES TOWARD
TWO PROGRAMMABLE PAINT ROBOTS
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00:02:59,799 --> 00:03:02,190
THAT WILL APPLY
A LAYER OF PRIMER.
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00:03:02,192 --> 00:03:04,260
THE PRIMER PROVIDES RESISTANCE
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00:03:04,262 --> 00:03:07,121
AGAINST U.V. LIGHTING
AND METAL CORROSION.
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00:03:07,123 --> 00:03:10,817
THE ROBOTS ARE TWO OF ONLY
FOUR ROBOTS IN THE FACTORY.
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00:03:10,819 --> 00:03:13,478
THEY ARE ALSO CAPABLE
OF MOVING PARTS
63
00:03:13,480 --> 00:03:15,747
LIKE THE DOORS,
HOOD, AND TRUNK LID
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00:03:15,749 --> 00:03:18,975
TO ADMINISTER THE PROTECTIVE
PAINT AND INTERSECTIONS
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00:03:18,977 --> 00:03:22,071
AND THE INTERNAL SKIN
OF THE BODY PANELS.
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00:03:22,073 --> 00:03:25,365
THEY CAN FURTHER APPLY
THE PRIMER COATING
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00:03:25,367 --> 00:03:29,828
TO VARIOUS FILM THICKNESS
IF DESIRED BY THE MANUFACTURER.
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00:03:29,830 --> 00:03:33,758
THESE TWIN ROBOTS MANAGE
TO PAINT THE CAR'S SHELL
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00:03:33,760 --> 00:03:37,419
WITH AUTOMATED STYLE
AND ROBOTIC PERFECTION,
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00:03:37,421 --> 00:03:41,850
ANOTHER COMPLIMENT TO
THE ASSEMBLY OF A FINE SUPERCAR.
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00:03:41,852 --> 00:03:44,586
AFTER RECEIVING THE PRIMER COAT,
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00:03:44,588 --> 00:03:47,980
THE BODY SHELL WILL OBTAIN
THREE MORE PAINTING STEPS,
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00:03:47,982 --> 00:03:51,510
INCLUDING COLOR COATING
AND TWO PHASES OF CLEAR COATING.
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00:03:51,512 --> 00:03:53,378
THE HIGH-GLOSS
CLEAR COATING LACQUER
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00:03:53,380 --> 00:03:55,438
WILL CREATE
A FLAWLESS MIRROR-LIKE FINISH,
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00:03:55,440 --> 00:03:59,535
AND WITH 44,000 PAINT COLORS
TO CHOOSE FROM,
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00:03:59,537 --> 00:04:02,897
THE OUTCOME
CAN ONLY BE EXCEPTIONAL.
78
00:04:05,201 --> 00:04:08,794
AFTER THE PAINTING PROCESS
IS COMPLETE,
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00:04:08,796 --> 00:04:11,256
A SMALL TEAM
OF SURFACE FINISHING EXPERTS
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00:04:11,258 --> 00:04:13,191
SAND THE BODY PERFECTLY
81
00:04:13,193 --> 00:04:17,620
USING HANDHELD POWER SANDERS,
BUFFERS, AND CHAMOIS CLOTHS.
82
00:04:17,622 --> 00:04:20,482
THE ADVANTAGES
OF SURFACE FINISHING
83
00:04:20,484 --> 00:04:23,610
ARE A DECORATIVE APPEARANCE,
A LONG-TERM WEAR,
84
00:04:23,612 --> 00:04:28,374
CORROSION RESISTANCE,
AND MATERIAL HARDNESS.
85
00:04:30,403 --> 00:04:33,103
THIS OPERATION
CANNOT BE DONE BY ROBOTS
86
00:04:33,105 --> 00:04:36,699
AND CAN TAKE UP TO FIVE HOURS
TO EXECUTE.
87
00:04:36,701 --> 00:04:39,027
IT TRULY REQUIRES
88
00:04:39,029 --> 00:04:42,889
A HUMAN TOUCH OF ATTENTION,
CONCENTRATION, AND DETAIL
89
00:04:42,891 --> 00:04:45,392
BEFORE A FINAL INSPECTION.
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00:04:51,584 --> 00:04:54,251
ANOTHER METICULOUS
AND UNIQUE CONTRIBUTION
91
00:04:54,253 --> 00:04:56,512
TO THE VEHICLE'S
ILLUSTRIOUS IMAGE
92
00:04:56,514 --> 00:05:00,307
IS THE COACH LINE,
A STYLISTIC PINSTRIPE.
93
00:05:00,309 --> 00:05:02,109
IN AUTOMOTIVE BODYWORK,
94
00:05:02,111 --> 00:05:05,237
DECORATIVE PINSTRIPES
ARE A THIN VINYL TAPE OR PAINT.
95
00:05:05,239 --> 00:05:06,705
ON THIS CAR,
96
00:05:06,707 --> 00:05:11,295
THE FEATURE IS PAINTED BY HAND
BY ONE PERSON ONLY AND ALWAYS.
97
00:05:12,931 --> 00:05:15,424
WITH A VERY MINIATURE
SWORD-SHAPED PAINTBRUSH
98
00:05:15,426 --> 00:05:17,392
MADE OF SQUIRREL HAIR,
99
00:05:17,394 --> 00:05:20,320
THE CRAFTSMAN DIPS THE BRUSH
INTO THE GLOSSY ENAMEL PAINT.
100
00:05:20,322 --> 00:05:22,923
HE DELICATELY PAINTS A 3mm LINE
101
00:05:22,925 --> 00:05:25,618
ONTO THE SURFACE
OF THE BODY SHELL,
102
00:05:25,620 --> 00:05:28,746
STRETCHING
THE COMPLETE 20 FEET OF THE CAR.
103
00:05:28,748 --> 00:05:31,548
THE PERFECT ILLUSTRATION
OF REFINED CRAFTSMANSHIP
104
00:05:31,550 --> 00:05:34,077
THAT GOES INTO BUILDING
A ROLLS-ROYCE PHANTOM,
105
00:05:34,079 --> 00:05:38,006
THIS NAIL-BITING PROCESS
TAKES THREE HOURS AT A TIME.
106
00:05:48,915 --> 00:05:50,740
Narrator: ROLLS-ROYCE'S PHANTOM
107
00:05:50,742 --> 00:05:53,142
USES SELECT VENEERS
FROM AROUND THE GLOBE
108
00:05:53,144 --> 00:05:55,670
TO CREATE
THE DASHBOARD'S WOODEN FINISH.
109
00:05:55,672 --> 00:05:57,406
THE VENEERS ARE STORED
IN A HUMIDIFIED ROOM
110
00:05:57,408 --> 00:05:59,065
TO ABSORB MOISTURE,
111
00:05:59,067 --> 00:06:02,862
MAKING THEM SUPPLE ENOUGH
TO USE WITHOUT CRACKING.
112
00:06:04,932 --> 00:06:08,159
WHAT SETS THIS CAR APART
IN THE SUPERCAR CATEGORY
113
00:06:08,161 --> 00:06:09,627
ARE PERSONAL TOUCHES,
114
00:06:09,629 --> 00:06:11,821
LIKE
THE LEATHER UPHOLSTERY COLORS
115
00:06:11,823 --> 00:06:15,750
OR THE 20,000 AVAILABLE
WOOD VENEER COMBINATIONS.
116
00:06:20,415 --> 00:06:23,708
42 WOOD PARTS WILL FURNISH
THE INTERIOR OF THE CAR.
117
00:06:23,710 --> 00:06:25,911
A CRAFTSMAN ACCUMULATES
118
00:06:25,913 --> 00:06:28,571
A SERIES OF WOOD SHEETS
AND ADHESIVE SHEETS
119
00:06:28,573 --> 00:06:31,800
IN ORDER
TO FORM THICK GROUPINGS.
120
00:06:38,033 --> 00:06:40,126
THE MULTIPLE PIECES ARE PLACED
121
00:06:40,128 --> 00:06:42,395
INTO A SPECIAL
ONE-TON HEAT PRESS,
122
00:06:42,397 --> 00:06:44,456
WHICH SLOWLY DESCENDS
ON THE WOOD.
123
00:06:44,458 --> 00:06:47,325
THEY'RE THEN COMPRESSED
FOR VERY LITTLE TIME --
124
00:06:47,327 --> 00:06:50,253
JUST ENOUGH
TO MATE THE ITEMS TOGETHER.
125
00:06:53,384 --> 00:06:55,250
THE VENEER SHEETS
ARE NOW THICKER,
126
00:06:55,252 --> 00:06:56,743
YET DELICATE PIECES OF WOOD
127
00:06:56,745 --> 00:06:59,046
TO BE USED
IN THE CAR'S INTERIOR TRIM.
128
00:07:04,270 --> 00:07:08,005
A LARGE PIECE OF WOOD
SITS ON AN AUTOMATED CARRIER
129
00:07:08,007 --> 00:07:09,665
IN A CLOSED CONTAINER,
130
00:07:09,667 --> 00:07:14,028
WHERE IT IS CUT AND RESHAPED
BY A COMPUTERIZED PRECISION SAW.
131
00:07:14,030 --> 00:07:15,829
THE SAW WILL CUT THE WOOD
132
00:07:15,831 --> 00:07:20,226
BASED ON A PATTERN
CONFORMED FOR THE CAR'S CABIN.
133
00:07:20,228 --> 00:07:24,022
EVENTUALLY,
THE BLOCK IS CUT AND MODIFIED
134
00:07:24,024 --> 00:07:27,284
INTO A FINAL FORM
MADE FOR THE INTERIOR CABIN.
135
00:07:30,181 --> 00:07:33,374
WALNUT TEMPLATES FOR THE WOODEN
VENEER DASHBOARD PANELS
136
00:07:33,376 --> 00:07:35,242
ARE CAREFULLY CRAFTED.
137
00:07:35,244 --> 00:07:37,303
A CRAFTSWOMAN LAYS VENEER PIECES
138
00:07:37,305 --> 00:07:40,372
ONTO A WORK TABLE
WITH A GREEN VELVET CLOTH,
139
00:07:40,374 --> 00:07:43,101
WHICH ACTS AS A PROTECTANT
FROM SCRATCHES.
140
00:07:43,103 --> 00:07:46,463
EMPLOYING A TRADITIONAL PRACTICE
CALLED BOOK MATCHING,
141
00:07:46,465 --> 00:07:49,391
SHE ALIGNS THE CORRESPONDING
WOOD-GRAIN PATTERNS
142
00:07:49,393 --> 00:07:52,060
SO THEY MIRROR EACH OTHER
IN APPEARANCE.
143
00:07:52,062 --> 00:07:56,256
SHE TAPES THE PIECES TOGETHER
ON BOTH SIDES.
144
00:07:56,258 --> 00:07:58,384
NEXT,
THE VENEER PIECES ARE COVERED
145
00:07:58,386 --> 00:08:00,052
WITH A PLASTIC BLUE SHEET.
146
00:08:00,054 --> 00:08:03,814
ANY AIR BUBBLES ARE PUSHED OUT
WITH A SMALL PRESSING BLOCK.
147
00:08:03,816 --> 00:08:05,874
USING A GRAPHIC PENCIL AND RULER
148
00:08:05,876 --> 00:08:08,477
TO MARK THE CENTER
WITH A DIVIDING LINE,
149
00:08:08,479 --> 00:08:11,473
THE CRAFTSWOMAN CONTINUES
TO SECTION THE SHEET.
150
00:08:11,475 --> 00:08:13,633
WITH A WIDE TRANSPARENT GUIDE,
151
00:08:13,635 --> 00:08:17,136
SHE USES A HOBBY KNIFE
TO SEPARATE THE THIN SHEET,
152
00:08:17,138 --> 00:08:19,331
REMOVING AN UNNECESSARY SECTION.
153
00:08:19,333 --> 00:08:23,693
SHE MOVES THE SHEET OVERTOP A
PANEL TEMPLATE WITH SHARP EDGES
154
00:08:23,695 --> 00:08:26,221
AND SECURES IT WITH TAPE.
155
00:08:26,223 --> 00:08:28,490
AT ANOTHER WORKSTATION,
156
00:08:28,492 --> 00:08:31,752
SHE APPLIES A LARGE, THIN PIECE
OF PLASTIC ON TOP.
157
00:08:31,754 --> 00:08:34,146
SHE THEN LOWERS
A LARGE MECHANICAL PRESS
158
00:08:34,148 --> 00:08:35,481
ONTO THE PIECES,
159
00:08:35,483 --> 00:08:38,709
WHICH RESULTS
IN CUTTING AND SHAPING.
160
00:08:38,711 --> 00:08:40,778
AFTER THE CUTTING PROCESS,
161
00:08:40,780 --> 00:08:44,440
THE THIN WOOD VENEER COVERING
APPEARS TO BE PERFECTLY SHAPED
162
00:08:44,442 --> 00:08:46,668
TO FIT A WOOD DASHBOARD PANEL.
163
00:08:48,171 --> 00:08:51,231
AS THE WOOD PANEL
SITS IN A HOLDING CAST,
164
00:08:51,233 --> 00:08:54,100
THE CRAFTSWOMAN
ROLLS A SMALL PAINT ROLLER
165
00:08:54,102 --> 00:08:55,727
IN A TRAY OF WOOD GLUE
166
00:08:55,729 --> 00:08:58,497
AND THEN EVENLY
OVER THE TIMBER PANEL.
167
00:09:02,327 --> 00:09:04,387
THE PRE-SHAPED VENEER COVER
168
00:09:04,389 --> 00:09:07,048
IS THEN AFFIXED TO THE PANEL
WITH MASKING TAPE
169
00:09:07,050 --> 00:09:08,983
TO KEEP IT IN PLACE.
170
00:09:11,880 --> 00:09:13,213
THE PANEL AND COVER
171
00:09:13,215 --> 00:09:16,007
ARE THEN PLACED INTO
A VACUUM FRAME PRESS,
172
00:09:16,009 --> 00:09:18,276
WHERE A LARGE
POLYURETHANE MEMBRANE
173
00:09:18,278 --> 00:09:21,939
IS COMPRESSED FOR 45 MINUTES
TO VACUUM-SEAL THE WOODEN UNIT.
174
00:09:21,941 --> 00:09:26,402
THIS WILL PERFECT ITS ADHESION
TO THE GLUE AND WOODEN PANEL.
175
00:09:30,700 --> 00:09:33,559
IN THE NEXT STAGE,
AT ANOTHER WORKSTATION,
176
00:09:33,561 --> 00:09:36,687
A CRAFTSMAN REMOVES
THE BLUE PROTECTIVE PLASTIC
177
00:09:36,689 --> 00:09:39,816
TO EXPOSE THE WOOD VENEER
FOR FURTHER TREATMENT.
178
00:09:39,818 --> 00:09:42,819
ANY AREAS THAT ARE DAMAGED
REQUIRE REPAIR
179
00:09:42,821 --> 00:09:44,913
AND ARE FIXED USING BONDING GLUE
180
00:09:44,915 --> 00:09:47,783
ALONG WITH
SOME MATCHING RAW MATERIALS.
181
00:09:47,785 --> 00:09:51,044
AN IRON IS USED
TO SPEED THE GLUE'S DRYING TIME
182
00:09:51,046 --> 00:09:55,641
AND ENSURE THE MATERIALS
ARE AFFIXED FOR LONG-TERM USAGE.
183
00:09:55,643 --> 00:09:58,836
AFTER REMOVING
ANY EXCESS MATERIAL,
184
00:09:58,838 --> 00:10:02,598
THE PANEL PIECE IS FILED
TO LOOK COMPLETELY UNIFORM.
185
00:10:04,994 --> 00:10:06,861
AT ANOTHER WORKSTATION,
186
00:10:06,863 --> 00:10:10,189
A CRAFTSWOMAN
CAREFULLY TOUCHES UP ANY AREAS
187
00:10:10,191 --> 00:10:13,218
THAT DO NOT MATCH
THE COMPONENT'S COLOR.
188
00:10:14,455 --> 00:10:16,579
AFTERWARD, WITH A LARGE BRUSH,
189
00:10:16,581 --> 00:10:19,283
SHE APPLIES
A QUICK-DRYING LACQUER,
190
00:10:19,285 --> 00:10:22,744
WHICH DRIES TO FORM
A HARD PROTECTIVE COATING.
191
00:10:22,746 --> 00:10:26,340
AGAIN, SHE APPLIES
THE SPECIAL POLISHING PASTE
192
00:10:26,342 --> 00:10:28,676
UNTIL ALL IS PERFECT.
193
00:10:30,471 --> 00:10:33,865
IN THE MEANTIME,
THE PANEL DRIES FOR AN HOUR.
194
00:10:38,029 --> 00:10:40,630
A TECHNICIAN GENTLY SANDS THE
SURFACE OF THE VENEER COMPONENT
195
00:10:40,632 --> 00:10:42,423
ON A WIDE BELT SANDER
196
00:10:42,425 --> 00:10:44,526
TO GIVE IT A POLISHED LOOK.
197
00:10:46,889 --> 00:10:49,682
IN MINUTES, A POWER BUFFER
CAN FURTHER ENHANCE
198
00:10:49,684 --> 00:10:52,518
THE SMOOTHNESS AND SHINE
OF THE VENEER'S SURFACE.
199
00:10:55,448 --> 00:10:57,773
A TECHNICIAN
INSERTS ELECTRICAL COMPONENTS
200
00:10:57,775 --> 00:11:01,703
INTO THE WOOD PANEL'S BACK END.
201
00:11:02,906 --> 00:11:05,898
ONCE THE DIALS ARE INSTALLED,
IT IS CLEAR THAT THE PANEL
202
00:11:05,900 --> 00:11:09,002
IS PART OF THE HEAT
AND AIR CONDITIONING SYSTEM.
203
00:11:11,598 --> 00:11:15,525
FINALLY, IN THE CAR'S CABIN,
A TECHNICIAN CONNECTS THE WIRING
204
00:11:15,527 --> 00:11:17,987
AND INSTALLS
THE CLIMATE-CONTROL PANEL
205
00:11:17,989 --> 00:11:21,857
INTO THE CENTER CONSOLE STACK
OF A NEW ROLLS-ROYCE PHANTOM.
206
00:11:21,859 --> 00:11:23,651
THE TECHNICIAN ENSURES THAT
207
00:11:23,653 --> 00:11:27,814
THE VENEERED PANEL FITS SUPERBLY
INTO THIS FLAWLESS SUPERCAR.
208
00:11:33,680 --> 00:11:37,274
Narrator:
THE PREMIUM LEATHER SEATS
OF A ROLLS-ROYCE PHANTOM
209
00:11:37,276 --> 00:11:39,902
ARE DESIGNED FOR DRIVING,
COMFORT, AND LOUNGING.
210
00:11:39,904 --> 00:11:41,937
NOT ONLY
DO THEY LOOK AND FEEL GREAT,
211
00:11:41,939 --> 00:11:43,138
BUT THEY SOUND GREAT.
212
00:11:43,140 --> 00:11:45,632
ALL SEATING IS TESTED
FOR SQUEAKING OR RATTLING
213
00:11:45,634 --> 00:11:47,593
BEFORE INSTALLATION
INTO THE CABIN.
214
00:11:49,964 --> 00:11:53,757
A TECHNICIAN PLACES
A SHEET OF GRADE-A BULLHIDE
215
00:11:53,759 --> 00:11:54,893
ONTO A WORK TABLE
216
00:11:54,895 --> 00:11:56,886
THAT AUTOMATICALLY
PULLS THE MATERIAL.
217
00:11:56,888 --> 00:12:00,915
THIS ALLOWS HIM TO SCREEN ANY
FLAWS, MOSQUITO BITES, OR SCARS.
218
00:12:00,917 --> 00:12:04,377
IT TAKES 17 DAYS
TO COMPLETE AN INTERIOR,
219
00:12:04,379 --> 00:12:06,780
WHICH INCLUDES 11 BULLHIDES.
220
00:12:06,782 --> 00:12:11,243
450 PIECES OF LEATHER ARE USED
TO PRODUCE THE INTERIOR.
221
00:12:11,245 --> 00:12:15,306
ANY DEFECTS IN THE MATERIAL ARE
CIRCLED WITH A WHITE WAX PENCIL
222
00:12:15,308 --> 00:12:16,865
TO VERIFY THAT THOSE SECTIONS
223
00:12:16,867 --> 00:12:18,734
ARE NOT APPLIED
TO THE UPHOLSTERY,
224
00:12:18,736 --> 00:12:21,529
INCLUDING AREAS
THAT HAVE STRETCH MARKS.
225
00:12:25,727 --> 00:12:28,320
AT A HIGH-END
COMPUTERIZED CUTTING TABLE,
226
00:12:28,322 --> 00:12:31,656
A TECHNICIAN OUTLINES THE AREAS
THAT REQUIRE CUTTING
227
00:12:31,658 --> 00:12:34,818
WITH A HANDHELD PATTERN EMITTER.
228
00:12:34,820 --> 00:12:38,747
AFFORDING CERTAIN SHAPES TO BE
ILLUSTRATED AGAINST THE LEATHER,
229
00:12:38,749 --> 00:12:42,609
THEY CAN APPEAR ANYWHERE ON
THE HIDE WITHIN SPECIAL LIMITS.
230
00:12:42,611 --> 00:12:44,704
WHEN THE AREAS
HAVE BEEN SELECTED,
231
00:12:44,706 --> 00:12:46,806
THE GREEN LASER PATTERNS
FLASH DRAMATICALLY
232
00:12:46,808 --> 00:12:51,603
BEFORE THE NEXT STAGE
OF THE CUTTING PROCESS BEGINS.
233
00:12:51,605 --> 00:12:54,764
THE AUTOMATED CUTTING TABLE
VACUUMS THE MATERIAL AGAINST IT
234
00:12:54,766 --> 00:12:57,359
WHILE A LASER-GUIDED,
SELF-SHARPENING BLADE
235
00:12:57,361 --> 00:12:59,061
CUTS THE DESIRED PATTERNS.
236
00:13:00,697 --> 00:13:05,184
THE SYSTEM CAN PRODUCE
UP TO 56,000 INCISIONS A MINUTE.
237
00:13:08,289 --> 00:13:10,047
ONCE THE CUTTING SESSION
IS COMPLETE
238
00:13:10,049 --> 00:13:12,115
AND THE DESIRED PATTERNS
ARE OUTLINED,
239
00:13:12,117 --> 00:13:15,644
THE TECHNICIAN REMOVES
THE REFINED PIECES FOR SEWING
240
00:13:15,646 --> 00:13:18,772
WHILE THE REMAINS AND RESIDUE
ARE DISCARDED.
241
00:13:18,774 --> 00:13:23,569
IT TAKES UP TO TWO WEEKS TO
UPHOLSTER THIS CAR'S INTERIOR.
242
00:13:23,571 --> 00:13:25,505
TOPSTITCHING,
243
00:13:25,507 --> 00:13:28,600
A SEWING TECHNIQUE THAT HELPS
THE LEATHER TO STAY IN PLACE,
244
00:13:28,602 --> 00:13:30,260
IS MOST CRITICAL.
245
00:13:30,262 --> 00:13:34,123
ALL SEWING HAS TO BE CLEAN
AND EVEN TO EXUDE QUALITY.
246
00:13:34,125 --> 00:13:36,992
FURTHERMORE,
EACH LEATHER COMPONENT
247
00:13:36,994 --> 00:13:40,054
IS PERSONALLY SIGNED BY THE
SEAMSTRESS THAT SEWED AND FIT IT
248
00:13:40,056 --> 00:13:42,015
INTO THE VEHICLE'S TRIM.
249
00:13:45,887 --> 00:13:49,414
IN A ROOM OF THREAD, MATERIALS,
AND SEWING MACHINERY,
250
00:13:49,416 --> 00:13:51,874
SEAMSTRESSES
ASSEMBLE THE UPHOLSTERY.
251
00:13:51,876 --> 00:13:55,137
THIS INCLUDES THE LOGO-EMBOSSED
HEADREST COVER.
252
00:13:57,808 --> 00:14:00,300
NEXT,
SHE CUTS, BENDS, AND HAMMERS
253
00:14:00,302 --> 00:14:03,295
THE EDGES
OF A PLASTIC LINER COMPONENT,
254
00:14:03,297 --> 00:14:06,298
WHICH IS USED WITHIN
THE STRUCTURE OF THE COVER.
255
00:14:07,627 --> 00:14:10,560
AFTER BENDING THE MATERIAL
ALONG THE EDGES,
256
00:14:10,562 --> 00:14:13,990
SHE HAMMERS THE COMPONENT FIRMLY
ALONG WITH THE COVER.
257
00:14:15,651 --> 00:14:18,720
SHE CONTINUES
TO SEW THE TWO ELEMENTS TOGETHER
258
00:14:18,722 --> 00:14:20,814
FOR SUPERB ATTACHMENT.
259
00:14:22,451 --> 00:14:23,842
WHEN SHE'S DONE,
260
00:14:23,844 --> 00:14:27,771
SHE UNFOLDS THE MATERIAL
FROM THE INSIDE TO THE OUTSIDE,
261
00:14:27,773 --> 00:14:31,767
REVEALING A PREMIUM
EMBOSSED LOGO HEADREST COVER.
262
00:14:36,265 --> 00:14:39,792
A TECHNICIAN MOUNTS THE
OPEN-CELL FOAM OF THE HEADREST
263
00:14:39,794 --> 00:14:41,594
ONTO A VACUUM HEAD
RESTRAINT FIXTURE.
264
00:14:41,596 --> 00:14:45,456
THIS UNIT ABSORBS THE AIR
WITHIN THE CUSHION,
265
00:14:45,458 --> 00:14:47,458
ALLOWING
THE GREEN PLASTIC COVERING
266
00:14:47,460 --> 00:14:49,886
TO MAINTAIN THE CUSHION
IN A DENSE POSITION,
267
00:14:49,888 --> 00:14:53,081
WHERE THE LEATHER COVER
CAN BE FITTED ON TOP.
268
00:14:53,083 --> 00:14:56,877
WHEN THE VACUUM HEAD RESTRAINT
FIXTURE RELEASES THE AIR,
269
00:14:56,879 --> 00:14:59,346
THE FOAM CUSHION
AND LEATHER OVERLAY
270
00:14:59,348 --> 00:15:02,208
RETURN TO THEIR RESPECTIVE
SHAPES AND SIZES.
271
00:15:05,371 --> 00:15:08,698
THE HEADREST COVER IS MOVED
TO A NEIGHBORING WORKSTATION,
272
00:15:08,700 --> 00:15:11,367
WHERE IT RECEIVES
ITS PLASTIC SUPPORT BRACKET
273
00:15:11,369 --> 00:15:14,496
AND SLIDING METAL SHAFTS
THAT INSERT INTO THE SEAT BACK.
274
00:15:17,960 --> 00:15:20,293
FITTING THE COVER
AS MUCH AS POSSIBLE,
275
00:15:20,295 --> 00:15:22,487
THE TECHNICIAN
ROTATES THE RESTRAINT,
276
00:15:22,489 --> 00:15:26,950
FIXING THE CORNERS WITH A SMALL,
SPECIALIZED TAILORING TOOL.
277
00:15:29,046 --> 00:15:31,914
THE LEATHER HEADREST COVER
IS FINALLY FIXED,
278
00:15:31,916 --> 00:15:33,908
FOLDED, AND SMOOTHED OUT,
279
00:15:33,910 --> 00:15:35,709
LOOKING FORMFITTING
AND UPSCALE,
280
00:15:35,711 --> 00:15:39,872
READY TO STAND WITH ITS
COUNTERPART IN A DELUXE CABIN.
281
00:15:44,470 --> 00:15:47,397
SITTING IN THE LAP OF LUXURY
REQUIRES A LITTLE LABOR.
282
00:15:47,399 --> 00:15:50,058
A TECHNICIAN FITS
THE SEAT BACK'S LEATHER COVER
283
00:15:50,060 --> 00:15:51,325
ONTO ITS FRAME
284
00:15:51,327 --> 00:15:54,054
BY SMOOTHING, PUSHING,
AND PULLING
285
00:15:54,056 --> 00:15:57,091
UNTIL THE LEATHER
FITS LIKE A GLOVE.
286
00:15:59,486 --> 00:16:02,880
ONCE THE SEAT BACK COVER
IS FASTENED TO THE FRAMEWORK,
287
00:16:02,882 --> 00:16:05,149
HE ADDS
THE ACCOMPANYING HEADREST.
288
00:16:05,151 --> 00:16:06,943
THE ONLY THING MISSING NOW
289
00:16:06,945 --> 00:16:10,205
IS THE REST OF THIS
RITZY ROLLS-ROYCE PHANTOM.
290
00:16:18,830 --> 00:16:20,957
Narrator: IT'S EASY TO MISTAKE
THE PHANTOM'S GOOD LOOKS
291
00:16:20,959 --> 00:16:23,426
FOR A SLOW RIDE,
BUT MAKE NO MISTAKE.
292
00:16:23,428 --> 00:16:24,686
IT'S FAST.
293
00:16:24,688 --> 00:16:28,581
THE 453-HORSEPOWER,
6.75-LITER V-12 ENGINE
294
00:16:28,583 --> 00:16:32,777
ACHIEVES ZERO TO 60 MILES
PER HOUR IN 5.9 SECONDS.
295
00:16:33,780 --> 00:16:37,106
USING AN AIR HOIST
TO MOVE EQUIPMENT OVERHEAD,
296
00:16:37,108 --> 00:16:40,143
A WORKMAN LOWERS THE REAR AXLE
OF THE CAR
297
00:16:40,145 --> 00:16:42,904
ONTO A MOTORIZED CARRIER.
298
00:16:42,906 --> 00:16:44,773
RIGHT IN TOW,
299
00:16:44,775 --> 00:16:47,802
HE SLOWLY TRANSPORTS AND ROTATES
THE FRONT AXLE
300
00:16:47,804 --> 00:16:49,995
DIRECTLY ONTO
THE MOTORIZED CARRIER
301
00:16:49,997 --> 00:16:51,731
USING ANOTHER AIR HOIST.
302
00:16:55,595 --> 00:16:57,787
NEXT,
THE ENGINE AND TRANSMISSION
303
00:16:57,789 --> 00:16:59,856
ARE LOWERED FROM ANOTHER STATION
304
00:16:59,858 --> 00:17:02,584
AND PUT INTO
THEIR DESIGNATED POSITIONS.
305
00:17:07,616 --> 00:17:10,475
THE RADIATOR IS CARRIED
TO THE FRONT OF THE ENGINE
306
00:17:10,477 --> 00:17:13,245
AND INSTALLED INTO POSITION.
307
00:17:17,476 --> 00:17:20,102
THE WORKER
ALSO BRINGS THE DRIVESHAFT,
308
00:17:20,104 --> 00:17:21,896
A KEY MECHANICAL COMPONENT
309
00:17:21,898 --> 00:17:25,432
WHICH TRANSMITS TORQUE
IN THE ENGINE SYSTEM.
310
00:17:25,434 --> 00:17:27,760
ONCE THE DRIVESHAFT
IS PROPERLY POSITIONED,
311
00:17:27,762 --> 00:17:30,822
HE SECURES IT
WITH T-BOLTS AND FASTENERS
312
00:17:30,824 --> 00:17:34,851
TO THE CAR'S EIGHT-SPEED
AUTOMATIC TRANSMISSION SYSTEM.
313
00:17:34,853 --> 00:17:37,453
THIS IS FOLLOWED
BY MORE MANUAL FASTENING
314
00:17:37,455 --> 00:17:41,083
USING A WRENCH ALONGSIDE
A MOTORIZED TORQUE WRENCH.
315
00:17:45,915 --> 00:17:47,906
USING THE MOTORIZED CARRIER,
316
00:17:47,908 --> 00:17:52,102
A WORKMAN MANEUVERS THE RUNNING
GEAR BELOW THE BODY SHELL,
317
00:17:52,104 --> 00:17:55,131
WHICH IS SUSPENDED
IN AN OVERHEAD CONVEYER LIFT.
318
00:17:55,133 --> 00:17:58,067
WHEN BOTH MAJOR ELEMENTS
ARE ASSEMBLED TOGETHER,
319
00:17:58,069 --> 00:18:00,328
THE PROCESS
IS CALLED A MARRIAGE.
320
00:18:00,330 --> 00:18:03,857
THE OVERHEAD CONVEYER LIFT
CONTAINS THE BODY'S SHELL UNIT
321
00:18:03,859 --> 00:18:05,993
AND IS LOWERED
DIRECTLY OVER THE RUNNING GEAR
322
00:18:05,995 --> 00:18:09,454
TO LINK THE TWO COUNTERPARTS
TOGETHER.
323
00:18:09,456 --> 00:18:12,883
WORKMEN CIRCULATE THE FRONT
SUSPENSION AND BRAKING SYSTEMS
324
00:18:12,885 --> 00:18:16,746
TO ENSURE THE BOLTS AND
ATTACHMENT BRACKETS ARE SECURE.
325
00:18:17,815 --> 00:18:20,875
REMOVING A HOLDING CLAMP
FROM THE MOTORIZED CARRIER,
326
00:18:20,877 --> 00:18:23,736
A WORKER RAISES THE CONVEYER
FOR THE RUNNING GEAR
327
00:18:23,738 --> 00:18:26,539
TO BE CLOSER TO THE BODY SHELL
FOR FASTENING.
328
00:18:26,541 --> 00:18:29,634
ENSURING ALL COMPONENTS
ARE SECURELY ATTACHED,
329
00:18:29,636 --> 00:18:33,330
HE USES A TORQUE WRENCH
TO LOCK ALL THREADED FASTENERS.
330
00:18:34,766 --> 00:18:36,758
THE MOTORIZED CARRIER
IS THEN LOWERED
331
00:18:36,760 --> 00:18:39,027
AND REMOVED FROM THE STATION.
332
00:18:39,029 --> 00:18:42,022
AS FINAL VERIFICATION
FOR SAFETY AND QUALITY,
333
00:18:42,024 --> 00:18:45,084
HE USES A RATCHET
TO MANUALLY CHECK.
334
00:18:47,588 --> 00:18:51,315
INSTALLATION OF ANY GLASS
INTO THIS CAR IS DONE MANUALLY.
335
00:18:51,317 --> 00:18:52,508
TECHNICIANS,
336
00:18:52,510 --> 00:18:54,310
USING A LIFTING DEVICE
WITH SUCTION MOUNTS,
337
00:18:54,312 --> 00:18:56,371
CALLED A VACUUM GLASS LIFTER,
338
00:18:56,373 --> 00:18:59,373
TRANSPORT THE WINDSCREEN
TO THE BODY SHELL.
339
00:18:59,375 --> 00:19:02,336
AFTER THEY REINFORCE
THE WINDSCREEN'S POSITION
340
00:19:02,338 --> 00:19:05,197
WITH A DELICATE TAPPING
OF PLASTIC MALLETS,
341
00:19:05,199 --> 00:19:07,599
THEY APPLY
URETHANE WINDSHIELD ADHESIVE
342
00:19:07,601 --> 00:19:10,461
UNDER THE SIDE, CORNER,
AND TOP WINDSHIELD MOLDINGS
343
00:19:10,463 --> 00:19:14,990
AND MAKE SURE THE GLASS IS CLEAN
AFTER INSTALLATION.
344
00:19:14,992 --> 00:19:18,019
USING THE LIFTING DEVICE,
A TECHNICIAN
345
00:19:18,021 --> 00:19:21,414
BRINGS A 21-INCH
ALUMINUM ALLOY WHEEL AND TIRE
346
00:19:21,416 --> 00:19:24,483
TO THE DRIVER'S SIDE
FRONT WHEEL PLATE.
347
00:19:24,485 --> 00:19:28,079
CHECKING FOR PRECISION
AND MECHANICAL FUNCTIONALITY,
348
00:19:28,081 --> 00:19:31,207
A TECHNICIAN
TESTS THE AUTOMATED PLATFORM,
349
00:19:31,209 --> 00:19:35,571
WHICH RETRACTS THE ICONIC HOOD
MASCOT, THE SPIRIT OF ECSTASY,
350
00:19:35,573 --> 00:19:37,697
LOCATED WITHIN THE RADIATOR.
351
00:19:37,699 --> 00:19:41,961
THE SPIRIT OF ECSTASY IS
A SYMBOL OF LUXURY AND MYSTIQUE,
352
00:19:41,963 --> 00:19:45,490
DESIGNED IN 1911
BY SCULPTOR CHARLES SYKES.
353
00:19:45,492 --> 00:19:48,358
THE MOTION OF THE ORNAMENT
IS CONTINUALLY TESTED,
354
00:19:48,360 --> 00:19:52,855
AND ITS MACHINERY PARTS
ARE VERIFIED FOR EXCELLENCE.
355
00:19:52,857 --> 00:19:55,317
ONCE THE INSPECTION IS COMPLETE,
THE GRILLE,
356
00:19:55,319 --> 00:19:56,917
WHICH IS POLISHED FOR FIVE HOURS
357
00:19:56,919 --> 00:19:58,578
AND COVERED
IN PROTECTIVE PLASTIC FILM
358
00:19:58,580 --> 00:20:00,580
BEFORE INSTALLATION,
359
00:20:00,582 --> 00:20:03,609
IS MOUNTED ONTO
THE FRONT END OF THE VEHICLE.
360
00:20:06,072 --> 00:20:09,406
THE VEHICLE THEN MOVES ON
TO THE NEXT PHASE --
361
00:20:09,408 --> 00:20:11,000
DRIVING TESTS.
362
00:20:12,537 --> 00:20:15,129
DURING A 20-MINUTE WATER TEST,
363
00:20:15,131 --> 00:20:19,993
73 MID-PRESSURE SHOWERS SIMULATE
THE EFFECTS OF A MONSOON.
364
00:20:21,329 --> 00:20:23,388
IN THE MEANTIME,
365
00:20:23,390 --> 00:20:26,750
A TECHNICIAN SEARCHES FOR LEAKS
IN THE CABIN USING A FLASHLIGHT.
366
00:20:30,881 --> 00:20:34,208
THE CAR NOW STANDS
IN A DYNAMOMETER ROLL BOOTH,
367
00:20:34,210 --> 00:20:37,011
WHICH USES
COMPUTERIZED TEST ROLLERS
368
00:20:37,013 --> 00:20:39,204
TO SIMULATE
VARIOUS DRIVING CONDITIONS.
369
00:20:39,206 --> 00:20:41,607
THEY'LL EXAMINE
THE TRANSMISSION, SUSPENSION,
370
00:20:41,609 --> 00:20:42,900
AND BRAKING.
371
00:20:42,902 --> 00:20:46,170
IT ALSO CHECKS
THE ENGINE'S POWER AND TORQUE.
372
00:20:46,172 --> 00:20:48,831
THE PHANTOM MAY NOT
INSTANTLY COME ACROSS
373
00:20:48,833 --> 00:20:51,693
AS THE TYPICAL
AGGRESSIVE AND SPORTY SUPERCAR
374
00:20:51,695 --> 00:20:54,562
LOOKING FOR APPROVAL
AT THE LOCAL RACETRACK,
375
00:20:54,564 --> 00:20:57,224
BUT ITS UNTOUCHABLE APPEARANCE
AND PEDIGREE
376
00:20:57,226 --> 00:21:00,786
IS APPROPRIATELY
REWARDING ENOUGH.
377
00:21:05,584 --> 00:21:07,309
AND IN ITS MANY VERSIONS,
378
00:21:07,311 --> 00:21:11,105
THE ROLLS-ROYCE PHANTOM HAS
AN ELEGANT, YET BOLD PRESENCE,
379
00:21:11,107 --> 00:21:13,908
WITH ITS LUXURIOUS STYLING,
NOVEL FEATURES,
380
00:21:13,910 --> 00:21:15,602
AND ENGAGING AMENITIES,
381
00:21:15,604 --> 00:21:20,665
NOT TO MENTION
ITS ROBUST V-12 ENGINE.
382
00:21:20,667 --> 00:21:22,600
CONSIDERING
THE TWO MONTHS OF ASSEMBLY
383
00:21:22,602 --> 00:21:25,662
AND THE TRADITIONAL
CRAFTSMANSHIP INVOLVED,
384
00:21:25,664 --> 00:21:29,258
IT'S A DREAM CAR
THAT SHINES LIKE NO OTHER.
31249
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