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These are the user uploaded subtitles that are being translated: 1 00:00:01,868 --> 00:00:03,602 Narrator: TODAY, ON "HOW IT'S MADE: DREAM CARS." 2 00:00:03,604 --> 00:00:08,290 THE FERRARI FF, AN EXTREME SUPER CAR FOR ALL SEASONS. 3 00:00:08,292 --> 00:00:11,560 -- Captions by VITAC -- www.vitac.com 4 00:00:11,562 --> 00:00:14,522 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 5 00:00:22,982 --> 00:00:26,242 LOCATED IN THE COUNTRYSIDE OF MARANELLO, ITALY, 6 00:00:26,244 --> 00:00:27,377 THE FERRARI HEADQUARTERS 7 00:00:27,379 --> 00:00:29,637 IS A STATE-OF-THE-ART INDUSTRIAL CITY. 8 00:00:29,639 --> 00:00:31,639 THE SETTING, SCALE, AND FACILITIES 9 00:00:31,641 --> 00:00:33,900 ARE AS COMPELLING FOR VISITORS 10 00:00:33,902 --> 00:00:36,436 AS THEY ARE FOR THE MORE THAN 3,000 EMPLOYEES 11 00:00:36,438 --> 00:00:39,265 WHO WORK AT THIS PLANT DAILY. 12 00:00:39,267 --> 00:00:42,660 THE LIVELIHOOD OF THE COMPANY'S STAFF IS TOP PRIORITY. 13 00:00:42,662 --> 00:00:44,929 THE AUTOMAKER'S EMPLOYEES COME FIRST 14 00:00:44,931 --> 00:00:49,125 AND THE AMAZING CARS THEY BUILD A CLOSE SECOND. 15 00:00:49,127 --> 00:00:53,680 SINCE 1947, FERRARI HAS BEEN WORLD FAMOUS FOR SPORTS CARS 16 00:00:53,682 --> 00:00:57,150 AND FOR BEING THE MOST WINNING TEAM IN FORMULA 1 RACING HISTORY 17 00:00:57,152 --> 00:00:59,144 WITH MORE THAN 5,000 VICTORIES. 18 00:00:59,146 --> 00:01:02,472 THE ICONIC FERRARI LOGO WAS FIRST ADOPTED 19 00:01:02,474 --> 00:01:05,075 BY THE ITALIAN WAR PILOT FRANCESCO BARACCA, 20 00:01:05,077 --> 00:01:08,270 WHO HAD THE PRANCING HORSE PAINTED ON HIS AIRCRAFT. 21 00:01:08,272 --> 00:01:10,498 THE AIRCRAFT WAS THEN GIVEN AS A PRESENT 22 00:01:10,500 --> 00:01:12,834 FROM HIS FAMILY TO ENZO FERRARI. 23 00:01:12,836 --> 00:01:15,495 THE CLASSIC RED PAINT COLOR WAS SIMPLY THE COLOR 24 00:01:15,497 --> 00:01:18,156 ASSIGNED BY THE I.A.F. TO ITALIAN GRAND PRIX CARS 25 00:01:18,158 --> 00:01:20,425 IN THE EARLY YEARS OF THE LAST CENTURY. 26 00:01:20,427 --> 00:01:21,760 IN THE LAST 20 YEARS, 27 00:01:21,762 --> 00:01:24,554 FERRARI STARTED LAUNCHING MORE NEW MODELS 28 00:01:24,556 --> 00:01:26,581 WHILE RETAINING ITS CORE VALUES. 29 00:01:26,583 --> 00:01:28,183 FERRARI IS NOW PRODUCING 30 00:01:28,185 --> 00:01:31,645 THEIR FIRST EVER FOUR-SEAT, ALL-WHEEL-DRIVE HATCHBACK -- 31 00:01:31,647 --> 00:01:33,380 THE FF. 32 00:01:33,382 --> 00:01:36,642 THE FF HAS LARGER CABIN AND LUGGAGE SPACE, 33 00:01:36,644 --> 00:01:39,303 NOT TO MENTION A PATENTED FOUR-WHEEL-DRIVE SYSTEM, 34 00:01:39,305 --> 00:01:43,967 WHICH WEIGHS 50% LESS THAN A TRADITIONAL VERSION. 35 00:01:50,000 --> 00:01:53,260 THE FIRST MAJOR COMPONENT OF THIS CAR 36 00:01:53,262 --> 00:01:55,721 IS THE 12-CYLINDER ENGINE BLOCK. 37 00:01:55,723 --> 00:01:57,656 MADE OF LIGHT-WEIGHT ALUMINUM, 38 00:01:57,658 --> 00:02:02,153 IT IS THE CORE OF THE 660-HORSEPOWER ENGINE. 39 00:02:04,015 --> 00:02:07,541 IN THE IN-HOUSE FOUNDRY OF THE FACTORY, 40 00:02:07,543 --> 00:02:10,878 A WORKER USES A HIGH-PRESSURE BLOWER TO REMOVE ANY REMAINS 41 00:02:10,880 --> 00:02:13,539 FROM CASTS USED TO CREATE THE ESSENTIAL MOLDS 42 00:02:13,541 --> 00:02:16,501 OF THE ALUMINUM ENGINE CYLINDER BLOCKS. 43 00:02:16,503 --> 00:02:19,363 USING HIGH-QUALITY CHEMICALS AND SAND, 44 00:02:19,365 --> 00:02:22,632 THE COMBINATION IS PRESSED IN A GRAVITY-POWERED MOLD, 45 00:02:22,634 --> 00:02:25,360 WHICH PRODUCES THE CASTS OF THE INTERNAL INTAKE 46 00:02:25,362 --> 00:02:28,289 AND EXHAUST PIPES OF THE CYLINDER BLOCK HEAD. 47 00:02:28,291 --> 00:02:31,883 THIS TECHNOLOGY GUARANTEES THE BEST MECHANICAL PERFORMANCE 48 00:02:31,885 --> 00:02:33,752 OF THE INDIVIDUAL PIECES 49 00:02:33,754 --> 00:02:36,714 AND IS ALSO USED IN DEVELOPING ENGINES OF PROTOTYPES 50 00:02:36,716 --> 00:02:39,550 FOR FORMULA 1 RACE CARS. 51 00:02:42,980 --> 00:02:45,907 THE WORKER MOVES THE SAND MOLDS TO ANOTHER AREA 52 00:02:45,909 --> 00:02:48,434 TO REMOVE ANY UNNECESSARY PIECES. 53 00:02:48,436 --> 00:02:51,571 USING A SMALL SAW, FILE, AND A SANDING SPONGE, 54 00:02:51,573 --> 00:02:55,334 THE PIECES ARE REMOVED TO CONFORM TO THE CAST'S DESIGN, 55 00:02:55,336 --> 00:02:59,129 NECESSARY TO CREATE THE INTERNAL PIPES OF THE BLOCK HEAD. 56 00:02:59,131 --> 00:03:02,792 THE SAND MOLDS WILL ALSO UNDERGO A REGENERATION PROCESS, 57 00:03:02,794 --> 00:03:07,822 WHERE THE SAND WILL BE REUSED TO CREATE FUTURE MOLDS. 58 00:03:12,020 --> 00:03:15,013 THE FINISHED SAND MOLDS ARRIVE AT ANOTHER WORK STATION 59 00:03:15,015 --> 00:03:16,739 WHERE THEY ARE ASSEMBLED. 60 00:03:16,741 --> 00:03:19,542 A WORKER PLACES THE BOTTOM COMPONENTS TOGETHER 61 00:03:19,544 --> 00:03:21,136 BEFORE USING A LIFTING DEVICE 62 00:03:21,138 --> 00:03:23,939 TO DELIVER THE LARGER AND HEAVIER TOP SECTION, 63 00:03:23,941 --> 00:03:27,401 COMPLETING THE CYLINDER-BLOCK MATRIX. 64 00:03:31,699 --> 00:03:33,957 ONCE THE GROUPING OF MOLDS IS ALIGNED, 65 00:03:33,959 --> 00:03:36,627 A SET OF TRANSPORT SPIKES FROM A LIFTING DEVICE 66 00:03:36,629 --> 00:03:39,222 USHER THE GROUPING TO ANOTHER WORK STATION, 67 00:03:39,224 --> 00:03:42,117 WHERE THE MOLDS ARE CURED IN A HIGH-TEMPERATURE KILN 68 00:03:42,119 --> 00:03:43,585 CALLED A WEIGHTING OVEN. 69 00:03:43,587 --> 00:03:45,186 THE MOLTEN METAL WILL FLOW 70 00:03:45,188 --> 00:03:50,976 INTO ALL VACANT SPACES LEFT FREE BY THE SAND MOLD. 71 00:03:50,978 --> 00:03:54,571 THOUSANDS OF ALUMINUM INGOTS CAN BE FOUND IN A STORAGE BAY 72 00:03:54,573 --> 00:03:56,106 AT THE MARANELLO FACTORY. 73 00:03:56,108 --> 00:03:59,935 THESE BLOCKS ARE MELTED AT NEARLY 1,500 DEGREES FAHRENHEIT 74 00:03:59,937 --> 00:04:02,997 IN ORDER TO BECOME THE ENGINE CYLINDER BLOCKS. 75 00:04:02,999 --> 00:04:05,065 AS MOLTEN ALUMINUM, 76 00:04:05,067 --> 00:04:07,193 THE SMELTED METAL IS POURED THROUGH A FUNNEL 77 00:04:07,195 --> 00:04:09,128 AND INJECTED INTO SAND CASTS, 78 00:04:09,130 --> 00:04:12,924 SOON TO BECOME ONE OF THE MOST INTEGRAL PARTS OF THE ENGINE. 79 00:04:15,554 --> 00:04:19,080 THE WEIGHTING OVEN'S 1,400- DEGREE TEMPERATURE IS CONSISTENT 80 00:04:19,082 --> 00:04:23,244 IN ORDER TO PREVENT ANY DEFECTS OR AIR BUBBLES WITHIN THE BLOCK. 81 00:04:27,675 --> 00:04:29,875 ONCE THE MOLTEN ALUMINUM HARDENS, 82 00:04:29,877 --> 00:04:33,037 THE AUTOMATED CLAMPS FROM THE KILN RELEASE THE MOLD, 83 00:04:33,039 --> 00:04:35,565 ALLOWING THE NEW ALUMINUM PARTS TO COOL 84 00:04:35,567 --> 00:04:38,893 BEFORE REMOVAL FROM THE MOLDS. 85 00:04:38,895 --> 00:04:41,696 AN AUTOMATED LIFT REMOVES THE FINISHED CASTS 86 00:04:41,698 --> 00:04:45,825 AND CYLINDER BLOCK FROM THE HEATED STATION. 87 00:04:45,827 --> 00:04:49,288 A WORKER EXTRACTS THE ALUMINUM PIECES FROM THE SAND MOLD, 88 00:04:49,290 --> 00:04:51,348 WHICH IS DISCARDED. 89 00:04:55,246 --> 00:04:58,914 QUALITY CONTROL IS IMPERATIVE TO THE ASSEMBLY OF THE ENGINE. 90 00:04:58,916 --> 00:05:00,441 AT THE FIRST WORK STATION, 91 00:05:00,443 --> 00:05:03,369 A WORKER PLACES THE CYLINDER BLOCK ON A TABLE, 92 00:05:03,371 --> 00:05:05,905 INSPECTING THE PART WITH A SMALL FLASHLIGHT 93 00:05:05,907 --> 00:05:09,334 FOR ANY CRACKS OR IMPERFECTIONS WITHIN THE CAVITIES. 94 00:05:09,336 --> 00:05:12,328 VERY LITTLE VARIATION IN THE MOLD IS TOLERATED. 95 00:05:12,330 --> 00:05:13,730 FROM BEGINNING TO END, 96 00:05:13,732 --> 00:05:16,925 UP TO 8,000 INSTRUMENTS ARE USED TO CONTROL DIMENSIONS 97 00:05:16,927 --> 00:05:20,054 THROUGHOUT THE PROCESS OF BUILDING THE CYLINDER BLOCK. 98 00:05:25,353 --> 00:05:28,279 THE ENGINE CYLINDER BLOCK UNDERGOES A SECONDARY LOOK 99 00:05:28,281 --> 00:05:30,081 IN A RADIATION-SHIELDED CABINET 100 00:05:30,083 --> 00:05:32,942 OF A RADIOSCOPIC INSPECTION SYSTEM. 101 00:05:32,944 --> 00:05:35,478 THIS FURTHER DETECTS ANY POSSIBLE FLAWS 102 00:05:35,480 --> 00:05:38,840 IN THE CYLINDER BLOCK'S CONSTRUCTION. 103 00:05:42,171 --> 00:05:45,364 AFTER GETTING THE GREEN LIGHT FROM THE X-RAY INSPECTION, 104 00:05:45,366 --> 00:05:48,292 A WORKER MOUNTS THE CYLINDER BLOCK ONTO A FIXTURE, 105 00:05:48,294 --> 00:05:51,828 WHERE IT TRAVELS INTO A SMALL CABINET FOR REFINEMENT. 106 00:05:51,830 --> 00:05:53,756 THIS CNC DEVICE REMOVES 107 00:05:53,758 --> 00:05:55,891 ANY ADDITIONAL AND UNWANTED MATERIALS 108 00:05:55,893 --> 00:05:57,318 WITHIN THE BLOCK'S CENTER 109 00:05:57,320 --> 00:06:02,582 USING HIGH-PRESSURE WATER AND SAND GRAINS. 110 00:06:02,584 --> 00:06:05,443 AS A RESULT OF THIS REFINING PROCESS, 111 00:06:05,445 --> 00:06:08,738 THE CYLINDER BLOCK LOOKS SLEEKER THAN BEFORE. 112 00:06:08,740 --> 00:06:10,773 THE WORKER REMOVES THE HOLDING BOLTS, 113 00:06:10,775 --> 00:06:14,402 AND THE PART IS READY FOR THE NEXT WORK STATION. 114 00:06:14,404 --> 00:06:17,198 AT ANOTHER WORK TABLE IN THE METROLOGY ROOM, 115 00:06:17,200 --> 00:06:20,267 A WORKER USES A COMPUTERIZED MEASURING TOOL 116 00:06:20,269 --> 00:06:22,527 KNOWN AS A TOUCH PROBE TO VERIFY 117 00:06:22,529 --> 00:06:26,824 THE FERRARI FF CYLINDER BLOCK'S TOLERANCE AND INTEGRITY. 118 00:06:28,594 --> 00:06:33,215 LATER IN THE SHOW, WE'LL SEE MUCH MORE OF THIS ENGINE. 119 00:06:40,949 --> 00:06:43,075 Narrator: THE MOST POPULAR FERRARIS HAVE ALWAYS BEEN 120 00:06:43,077 --> 00:06:45,077 THE TWO-SEATER GRAN TURISMOS. 121 00:06:45,079 --> 00:06:47,838 ONLY 7,000 CARS ARE PRODUCED YEARLY. 122 00:06:47,840 --> 00:06:50,900 THE FF IS VERY UNIQUE TO THE LINEUP, 123 00:06:50,902 --> 00:06:54,896 BUT IT STILL MAINTAINS THAT FASHIONABLE TRADITION. 124 00:06:56,500 --> 00:07:00,360 WITH EXCLUSIVE ACCESS TO FERRARI'S FACTORY, 125 00:07:00,362 --> 00:07:04,957 WE UNCOVER THE FORMULA BEHIND ITS RACING-INSPIRED FAMILY CAR. 126 00:07:04,959 --> 00:07:06,558 SHUTTLING TO A WORK STATION, 127 00:07:06,560 --> 00:07:08,852 THE CHASSIS LOWERS INTO A SECTION 128 00:07:08,854 --> 00:07:13,783 WHERE A WORKER LOADS PILLAR PARTS INTO WELD BRACES. 129 00:07:13,785 --> 00:07:16,577 THESE FIXTURES WILL ASSIST IN THE INSTALLATION 130 00:07:16,579 --> 00:07:19,939 OF THE SIDE PANELS AND THE ROOFING. 131 00:07:22,243 --> 00:07:24,002 WORKERS PLACE AND TIGHTLY FASTEN 132 00:07:24,004 --> 00:07:26,804 EVERY PILLAR AND SKELETAL BRANCH OF THE BASE FRAME 133 00:07:26,806 --> 00:07:28,999 WITH THE ASSISTANCE OF WELDING CLAMPS. 134 00:07:29,001 --> 00:07:32,060 ONCE LOCKED IN THE CLAMPS, 135 00:07:32,062 --> 00:07:36,323 WORKERS HAND-WELD THE FRAME PARTS TOGETHER. 136 00:07:39,462 --> 00:07:41,887 UNLIKE OTHER SPORTS CAR MANUFACTURERS, 137 00:07:41,889 --> 00:07:44,148 THIS COMPANY DOES NOT USE WELD ROBOTS 138 00:07:44,150 --> 00:07:45,783 TO PUT THEIR CHASSIS TOGETHER. 139 00:07:47,420 --> 00:07:49,946 THE AUTOMAKER BOASTS HAVING SOME OF THE BEST WELDERS 140 00:07:49,948 --> 00:07:52,340 IN THE WORLD. 141 00:07:53,811 --> 00:07:55,076 IN THE NEXT STEP, 142 00:07:55,078 --> 00:07:58,171 A WORKER INSTALLS SKIN PARTS OF THE BASE FRAME 143 00:07:58,173 --> 00:08:02,167 TO THE SIDE- AND ROOF-SUPPORT PILLARS. 144 00:08:02,169 --> 00:08:04,036 THE WORKER LOWERS A LARGE SUPPORT FIXTURE 145 00:08:04,038 --> 00:08:07,697 WITH SUPPORT CLAMPS TO HOLD THE BODY PARTS IN POSITION. 146 00:08:07,699 --> 00:08:10,760 THIS IS SO HE CAN WELD THE PIECES TO THE SUPPORT BEAMS 147 00:08:10,762 --> 00:08:13,187 WITH EASE AND PRECISION. 148 00:08:13,189 --> 00:08:16,190 ONCE AGAIN, THE WELDING IS DONE BY HAND, 149 00:08:16,192 --> 00:08:19,652 FURTHER DISPLAYING THE COMPANY'S ALLEGIANCE TO FINE CRAFTSMANSHIP 150 00:08:19,654 --> 00:08:22,447 AND ATTENTION TO EVERY DETAIL. 151 00:08:22,449 --> 00:08:26,443 WHEN WELDING IS COMPLETE AND COOLED, 152 00:08:26,445 --> 00:08:28,311 THE REMAINING RESIDUE NEEDS TO BE REMOVED 153 00:08:28,313 --> 00:08:30,405 TO CREATE A FINISHED APPEARANCE. 154 00:08:30,407 --> 00:08:36,737 A WORKER GRINDS THE EXCESS METAL WITH A HEAVY-DUTY GRINDER. 155 00:08:36,739 --> 00:08:39,798 USING A FLEXIBLE FILER HOLDER AND MILL-CUT FILE, 156 00:08:39,800 --> 00:08:42,794 WHICH CUTS AWAY UNWANTED RESIDUE ON THE BARE METAL, 157 00:08:42,796 --> 00:08:45,688 THE WORKER SHAPES AND SMOOTHES THE BODY'S SURFACE. 158 00:08:45,690 --> 00:08:48,291 IN THIS PART OF THE PROCESS, 159 00:08:48,293 --> 00:08:51,419 HE PREPARES THE WELDED AREAS FOR MACHINE-SANDING 160 00:08:51,421 --> 00:08:57,083 AND FEATHER-EDGING FOR A SMOOTH AND GLOSSY FINISH. 161 00:08:57,085 --> 00:09:02,572 USING A HIGH-POWERED SANDER, THE WORKER POLISHES THE WELDED AREA, 162 00:09:02,574 --> 00:09:04,841 CREATING A PERFECTLY SMOOTH FINISH, 163 00:09:04,843 --> 00:09:07,937 MAKING ANY WELDING UNNOTICEABLE. 164 00:09:13,703 --> 00:09:17,563 WITH MOST BODY PARTS ON BOARD, WORKERS INSPECT THE SHELL 165 00:09:17,565 --> 00:09:19,958 IN A ROOM WITH SPECIALLY ENHANCED LIGHTING, 166 00:09:19,960 --> 00:09:22,853 WHICH HELPS IDENTIFY ANY ERRORS. 167 00:09:22,855 --> 00:09:25,788 A WORKER MARKS THE AREAS THAT REQUIRE MORE FINESSING 168 00:09:25,790 --> 00:09:28,851 BEFORE ENTERING THE PLANT'S PAINT SHOP. 169 00:09:28,853 --> 00:09:31,445 THE PAINT SHOP IS ONE LARGE SECTION 170 00:09:31,447 --> 00:09:35,041 WITH THREE STAGGERED ROOMS FOR DIFFERENT OPERATIONS. 171 00:09:35,043 --> 00:09:38,603 THE PAINTING PROCESS TAKES ROUGHLY TWO AND A HALF DAYS. 172 00:09:40,807 --> 00:09:43,466 THE CAR ENTERS A ROOM FOR ELECTROCOATING, 173 00:09:43,468 --> 00:09:46,068 THE PRIMARY CORROSION-PROTECTION LAYER. 174 00:09:46,070 --> 00:09:50,198 IN A TUNNEL, THE CAR'S BODY IS IMMERSED IN 11 LIQUID TANKS 175 00:09:50,200 --> 00:09:53,926 WITHOUT ANY HUMAN INTERVENTION. 176 00:09:53,928 --> 00:09:58,089 AFTER THE ELECTROCOATING PROCESS, 177 00:09:58,091 --> 00:10:02,486 WORKERS APPLY A CLEANING AGENT TO THE BODY TO CLEAN, DEGREASE, 178 00:10:02,488 --> 00:10:05,080 AND REMOVE ANY RESIDUE ON THE SURFACE OF THE VEHICLE, 179 00:10:05,082 --> 00:10:08,409 PREPARING IT FOR THE NEXT PAINTING STAGE. 180 00:10:08,411 --> 00:10:13,673 ANY DIRT OR IMPURITIES CAN BE AN ENEMY IN THE PAINTING PROCESS. 181 00:10:18,772 --> 00:10:20,763 IN THIS PHASE, 182 00:10:20,765 --> 00:10:24,226 WEARING PROTECTIVE GARMENTS, WORKERS MIST A TOP COAT 183 00:10:24,228 --> 00:10:27,654 THROUGHOUT THE EXTERIOR AND INTERIOR OF THE BODY. 184 00:10:27,656 --> 00:10:31,459 THIS LAYER ACTS AS A TRANSLUCENT COAT OF PAINT AND SEALER, 185 00:10:31,461 --> 00:10:34,720 PREVENTING CORROSION AND RUST AND ALLOWING BETTER ADHESION 186 00:10:34,722 --> 00:10:36,981 FOR THE CHOSEN PAINT COLOR TO THE BODY. 187 00:10:41,712 --> 00:10:45,006 MOVING AHEAD, TWO ROBOTS CONTINUE THE PROCESS, 188 00:10:45,008 --> 00:10:47,676 COATING THE ENTIRE BODY WITH A CLEAR COAT 189 00:10:47,678 --> 00:10:50,404 OF A CUSTOMER-DESIRED PAINT COLOR. 190 00:10:50,406 --> 00:10:53,999 EACH ROBOTIC ARM MISTS THE FRAME 191 00:10:54,001 --> 00:10:56,927 WITH TIMELY PRECISION AND MAXIMUM UNIFORMITY. 192 00:10:56,929 --> 00:10:59,463 CLEAR-COATING IS THE MOST IMPORTANT PART 193 00:10:59,465 --> 00:11:01,223 OF THE PAINTING PROCESS. 194 00:11:01,225 --> 00:11:04,752 THIS LAYER OF PAINT IS DESIGNED TO RESIST ENVIRONMENTAL MARKS, 195 00:11:04,754 --> 00:11:10,216 BIRD DROPPINGS, CAR WASHES, AND OTHER OUTSIDE INFLUENCES. 196 00:11:12,019 --> 00:11:14,479 THE CLEAR COAT, COMBINED WITH THE ELECTROCOAT, 197 00:11:14,481 --> 00:11:16,214 FORMS THE BODY'S TOP COAT, 198 00:11:16,216 --> 00:11:21,503 WHICH GIVES THE CAR'S SHELL ITS OVERALL APPEARANCE. 199 00:11:21,505 --> 00:11:25,299 ONCE THE BODY RECEIVES ALL OF ITS PROTECTIVE PAINT LAYERS, 200 00:11:25,301 --> 00:11:28,235 IT MOVES TO A SPECIALIZED COMPARTMENT FOR CURING. 201 00:11:28,237 --> 00:11:33,257 UNIFORM HEATING OF 285 DEGREES FAHRENHEIT FOR 24 MINUTES 202 00:11:33,259 --> 00:11:35,459 CREATES THE IDEAL DRYING CONDITIONS 203 00:11:35,461 --> 00:11:38,587 BEFORE CONTINUING TO THE NEXT STEP. 204 00:11:38,589 --> 00:11:43,117 TWO ROBOTS SPRAY THE LAST TRANSPARENT COAT OF PAINT, 205 00:11:43,119 --> 00:11:47,314 PERFECTLY COVERING THE BODY. 206 00:11:47,316 --> 00:11:49,115 ONCE THE PROCESS IS FINISHED, 207 00:11:49,117 --> 00:11:51,977 THE BODY WILL MEET ITS MOTORIZED COUNTERPART 208 00:11:51,979 --> 00:11:56,774 AND BECOME THE UNIQUE FOUR- WHEEL-DRIVE FERRARI SPORTS CAR. 209 00:12:05,330 --> 00:12:08,489 Narrator: THE GAS DIRECT-INJECTION V-12 ENGINE 210 00:12:08,491 --> 00:12:12,285 IS THE HAND-CRAFTED HEART OF THE FOUR-WHEEL-DRIVE FERRARI FF. 211 00:12:12,287 --> 00:12:14,946 ONE ENGINE TAKES FIVE DAYS TO ASSEMBLE 212 00:12:14,948 --> 00:12:18,943 BY AN EXPERIENCED WORKER WHO SIGNS AN ASSEMBLY CERTIFICATE 213 00:12:18,945 --> 00:12:20,744 DELIVERED TO CUSTOMERS. 214 00:12:20,746 --> 00:12:24,239 FERRARI'S MECHANICAL WORKSHOP IS COMPRISED OF 15 AREAS 215 00:12:24,241 --> 00:12:26,775 CONTAINING WORK STATIONS WITH MACHINE TOOLS, 216 00:12:26,777 --> 00:12:29,237 OFFICES, AND TWO GREEN AREAS. 217 00:12:29,239 --> 00:12:31,104 IT'S A SPACE WHERE TECHNOLOGY 218 00:12:31,106 --> 00:12:35,626 AND ENVIRONMENTAL SUSTAINABILITY COEXIST. 219 00:12:35,628 --> 00:12:38,229 IN THIS PARTICULAR ROOM, TWO ASSEMBLY ROBOTS 220 00:12:38,231 --> 00:12:40,790 AFFECTIONATELY NAMED ROMEO AND JULIET 221 00:12:40,792 --> 00:12:44,720 INSTALL VALVE-SET INSERTS INTO THE CYLINDER HEAD -- 222 00:12:44,722 --> 00:12:48,449 AN OPERATION KNOWN AS THE THERMAL INTERFACE PROCESS. 223 00:12:51,746 --> 00:12:54,780 ONE ROBOT PASSES THE RING TO THE OTHER ROBOT, 224 00:12:54,782 --> 00:12:57,408 WHICH PLACES THE RING INTO THE HEAD. 225 00:12:57,410 --> 00:13:01,670 THE VALVE SETS COOL AND SHRINK 40 TO 60 MICRONS 226 00:13:01,672 --> 00:13:06,267 IN LIQUID NITROGEN COOLED AT -320 DEGREES FAHRENHEIT. 227 00:13:06,269 --> 00:13:08,728 WHEN THE VALVES ARE WARMED UP TO ROOM TEMPERATURE, 228 00:13:08,730 --> 00:13:13,258 WHICH INCREASES ITS VOLUME BY 0.12 TO 0.15 SQUARE MILLIMETERS, 229 00:13:13,260 --> 00:13:17,888 THEY CLASP TIGHTLY INTO PLACE. 230 00:13:17,890 --> 00:13:22,017 THIS AREA IS KNOWN AS THE 12-CYLINDER ASSEMBLY LINE, 231 00:13:22,019 --> 00:13:24,153 COMPOSED OF FIVE SECTIONS. 232 00:13:24,155 --> 00:13:25,613 IN THE FIRST SECTION, 233 00:13:25,615 --> 00:13:29,208 A WORKER MOVES THE 12-CYLINDER ENGINE BLOCK TO A TABLE 234 00:13:29,210 --> 00:13:31,944 TO INSTALL THE CYLINDER SLEEVES. 235 00:13:31,946 --> 00:13:35,373 USING A RUBBER MALLET, SHE HAMMERS THE SLEEVES INTO PLACE 236 00:13:35,375 --> 00:13:37,834 WITH THE ASSISTANCE OF A SUPPORT FIXTURE, 237 00:13:37,836 --> 00:13:42,897 WHICH LIFTS AND RELEASES EACH SLEEVE INTO THE BLOCK PIPES. 238 00:13:42,899 --> 00:13:46,426 THAT ACTION IS REPEATED UNTIL SHE INSTALLS THE 12 LINERS. 239 00:13:46,428 --> 00:13:50,122 THE CYLINDER LINERS SERVE AS THE INNER WALL OF THE CYLINDER, 240 00:13:50,124 --> 00:13:52,991 FORMING A SLIDING SURFACE FOR THE PISTON RINGS 241 00:13:52,993 --> 00:13:56,920 WHILE RETAINING THE LUBRICANT WITHIN. 242 00:13:56,922 --> 00:13:59,382 A WORKER DOUBLE CHECKS 243 00:13:59,384 --> 00:14:02,577 THAT THE SLEEVES ARE ALIGNED WITH THE BLOCK'S PIPES 244 00:14:02,579 --> 00:14:05,872 BY TAPPING THE ENDS WITH A RUBBER MALLET. 245 00:14:05,874 --> 00:14:08,942 A WORKER ROTATES THE ENGINE CYLINDER BLOCK ON A LIFT, 246 00:14:08,944 --> 00:14:10,401 OILING THE CAM BEARINGS 247 00:14:10,403 --> 00:14:15,065 BEFORE PLACING THE CRANKSHAFT INTO POSITION. 248 00:14:20,331 --> 00:14:22,490 ONCE THE CRANKSHAFT IS IN PLACE, 249 00:14:22,492 --> 00:14:24,625 THE WORKER INSTALLS CONTAINMENT CLAMPS 250 00:14:24,627 --> 00:14:28,021 TO KEEP THE ROTATING PART IN POSITION. 251 00:14:28,023 --> 00:14:30,414 HE ROTATES THE ENTIRE CYLINDER BLOCK 252 00:14:30,416 --> 00:14:31,950 IN PREPARATION 253 00:14:31,952 --> 00:14:36,079 FOR THE INSTALLATION OF THE ENGINE'S PISTONS. 254 00:14:36,081 --> 00:14:39,841 THE ENGINE PISTONS ARE MADE FOR MAXIMUM EFFICIENCY, 255 00:14:39,843 --> 00:14:42,177 USING THE SAME RESEARCH AND DEVELOPMENT 256 00:14:42,179 --> 00:14:46,106 FOR FERRARI'S FORMULA 1 RACING CARS. 257 00:14:46,108 --> 00:14:49,769 A WORKER INSTALLS EACH OF THE 12 PISTONS BY HAND 258 00:14:49,771 --> 00:14:52,696 AND VERIFIES THAT THEY ARE INSERTED CORRECTLY 259 00:14:52,698 --> 00:14:56,993 WITH THE ASSISTANCE OF A CYLINDRICAL GUIDE. 260 00:14:56,995 --> 00:14:59,454 ONCE FINISHED, THIS 12-CYLINDER ENGINE, 261 00:14:59,456 --> 00:15:01,790 ALONG WITH ITS OTHER RUNNING COMPONENTS, 262 00:15:01,792 --> 00:15:03,250 WILL ALLOW THE CAR 263 00:15:03,252 --> 00:15:07,446 TO REACH A TOP SPEED OF OVER 200 MILES AN HOUR. 264 00:15:09,449 --> 00:15:12,676 THE 12-CYLINDER ENGINE SPENDS ROUGHLY 62 MINUTES 265 00:15:12,678 --> 00:15:14,210 AT EACH STATION. 266 00:15:14,212 --> 00:15:17,807 IT TAKES APPROXIMATELY FIVE DAYS FOR ASSEMBLY. 267 00:15:20,803 --> 00:15:23,296 ALMOST COMPLETE, THE ENGINE REQUIRES 268 00:15:23,298 --> 00:15:26,799 THE PROPER ELECTRICAL WIRING AND MECHANICAL TUBING. 269 00:15:26,801 --> 00:15:29,727 A WORKER METICULOUSLY PLACES A WEB OF TUBES 270 00:15:29,729 --> 00:15:32,422 ONTO THEIR PROPER OUTLETS. 271 00:15:35,586 --> 00:15:38,220 ONCE THE WIRES AND TUBES ARE CONNECTED, 272 00:15:38,222 --> 00:15:43,684 HE SECURES THEM WITH HIGH- STRENGTH SCREWS AND FASTENERS. 273 00:15:43,686 --> 00:15:47,279 THE VELOCITY STACK IS PART OF THE ENGINE'S AIR-INTAKE SYSTEM, 274 00:15:47,281 --> 00:15:50,107 WHICH ALLOWS FOR A SMOOTH AND EVEN FLOW OF AIR 275 00:15:50,109 --> 00:15:51,442 AT HIGH VELOCITIES. 276 00:15:51,444 --> 00:15:53,436 THE WORKER ADDS THE STACK 277 00:15:53,438 --> 00:15:56,564 AND BOLTS IT ON EACH SIDE USING AN AIR-IMPACT WRENCH. 278 00:15:56,566 --> 00:16:00,627 THIS CAR'S ENGINE DELIVERS A SENSATIONAL TONE 279 00:16:00,629 --> 00:16:03,029 BECAUSE THE INTAKE NOISE IS CHANNELED 280 00:16:03,031 --> 00:16:05,657 FROM FILTER CASINGS INTO THE CABIN, 281 00:16:05,659 --> 00:16:08,919 MAKING AN UNMISTAKABLE SOUND WITHOUT BEING LOUD. 282 00:16:08,921 --> 00:16:12,055 THE WORKER USES A MOTORIZED ASSEMBLY SHUTTLE 283 00:16:12,057 --> 00:16:15,184 TO TRANSPORT THE ENGINE JUST A FEW FEET AWAY, 284 00:16:15,186 --> 00:16:18,779 WHERE THE VELOCITY STACK WILL RECEIVE ITS STYLISH COVERS. 285 00:16:18,781 --> 00:16:24,010 THIS COMPLETES THE ASSEMBLY OF THE HIGH-END V-12 ENGINE. 286 00:16:24,012 --> 00:16:30,399 THE 6.3-LITER, V-12, DIRECT- INJECTION, 6,262-cc ENGINE, 287 00:16:30,401 --> 00:16:36,130 DELIVERS A POWER OUTPUT OF 660 HORSEPOWER AT 8,000 RPM, 288 00:16:36,132 --> 00:16:41,887 WITH MAXIMUM TORQUE OF 504 POUND-FEET AT 6,000 RPM. 289 00:16:41,889 --> 00:16:46,350 BUILT FOR IMPRESSIVE RESPONSE AND UNPARALLELED PERFORMANCE, 290 00:16:46,352 --> 00:16:49,878 THIS ENGINE IS SOLELY MADE FOR THE FF MODEL. 291 00:16:49,880 --> 00:16:51,613 AFTER THE ASSEMBLY, 292 00:16:51,615 --> 00:16:55,910 THE ENGINE UNDERGOES A SERIES OF DRIVING AND EMISSION TESTS. 293 00:17:01,839 --> 00:17:04,532 Narrator: WITHIN FERRARI'S ASSEMBLY-LINE BUILDING, 294 00:17:04,534 --> 00:17:06,133 THE OVERHEAD TRANSPORT CAROUSEL 295 00:17:06,135 --> 00:17:08,861 IS COMPLETELY ERGONOMICALLY ADVANCED. 296 00:17:08,863 --> 00:17:12,490 IT'S PROGRAMMED TO ROTATE AND ADJUST FF BODY SHELLS 297 00:17:12,492 --> 00:17:15,986 TO EASILY FACE WORKERS OF ANY HEIGHT. 298 00:17:17,289 --> 00:17:19,288 THIS SECTION OF THE ASSEMBLY LINE 299 00:17:19,290 --> 00:17:21,483 IS WHERE WORKERS INSTALL MOBILE PARTS, 300 00:17:21,485 --> 00:17:25,078 LIKE DOORS AND TRUNK LIDS, AS WELL AS INTERIOR PARTS. 301 00:17:25,080 --> 00:17:28,841 OPERATION AND QUALITY-CONTROL TESTS ARE EXECUTED 302 00:17:28,843 --> 00:17:31,176 BEFORE THE BODY MOVES TO THE NEXT LINE. 303 00:17:31,178 --> 00:17:33,704 PREPARED AND WAITING, 304 00:17:33,706 --> 00:17:37,566 THE HATCHBACK BODY SHELL HANGS IN AN OVERHEAD CAROUSEL BRACKET 305 00:17:37,568 --> 00:17:39,368 BEFORE THE NEXT ASSEMBLY PHASE. 306 00:17:39,370 --> 00:17:42,763 THE DASHBOARD MAY SEEM UNFAMILIAR, 307 00:17:42,765 --> 00:17:44,099 BUT THIS IS A CRUCIAL STEP 308 00:17:44,101 --> 00:17:46,826 IN INSTALLING ITS SWITCHES AND DIALS. 309 00:17:48,789 --> 00:17:50,922 IN THE UPHOLSTERY DEPARTMENT, 310 00:17:50,924 --> 00:17:56,387 NEARLY 75% OF ALL INTERIOR CABIN WORK IS DONE BY HAND. 311 00:17:56,389 --> 00:17:58,914 THE CAR'S CHASSIS IS ABOUT HIGHER CABIN COMFORT, 312 00:17:58,916 --> 00:18:02,275 SPACE REQUIREMENTS, AND SAFETY STANDARDS. 313 00:18:02,277 --> 00:18:06,005 USING A SPACE-FRAME DESIGN AND MADE FROM ALUMINUM, 314 00:18:06,007 --> 00:18:07,874 THE CAR'S CHASSIS IS MUCH LIGHTER 315 00:18:07,876 --> 00:18:10,535 THAN ANY OTHER ROAD CAR IN THE AUTOMAKER'S HISTORY, 316 00:18:10,537 --> 00:18:14,263 AND WITH GREATER TORSIONAL RIGIDITY. 317 00:18:14,265 --> 00:18:17,959 THE INTERIORS ARE ALWAYS PERSONALIZED 318 00:18:17,961 --> 00:18:21,154 WITH OPTIONS LIKE MATCHING OR CONTRASTING STITCHING, 319 00:18:21,156 --> 00:18:23,223 ACCENTS LIKE CARBON FIBER, 320 00:18:23,225 --> 00:18:26,685 OR FABRICS WITH ALUMINUM EFFECT OR TITANIUM EFFECT. 321 00:18:26,687 --> 00:18:29,021 WITH THE ASSISTANCE OF A LIFTING DEVICE, 322 00:18:29,023 --> 00:18:30,881 WORKERS INSTALL THE DASHBOARD, 323 00:18:30,883 --> 00:18:34,110 ENSURING THAT THE CONSOLE PARTS FIT SECURELY. 324 00:18:34,112 --> 00:18:36,112 ONCE THE DASHBOARD HAS BEEN MOUNTED, 325 00:18:36,114 --> 00:18:38,973 THE STEERING WHEEL, EQUIPPED WITH THE MAIN CONTROLS, 326 00:18:38,975 --> 00:18:42,769 WILL BE ADDED, OFFERING DIFFERENT VEHICLE DYNAMICS. 327 00:18:42,771 --> 00:18:45,631 A WORKER INSPECTS THE RUNNING GEAR, 328 00:18:45,633 --> 00:18:47,765 WHICH INCLUDES THE ENGINE AND DRIVETRAIN 329 00:18:47,767 --> 00:18:50,393 FOR INSTALLATION BELOW THE BODY SHELL. 330 00:18:50,395 --> 00:18:53,797 THIS CAR'S ALL-WHEEL-DRIVE SYSTEM IS 50% LIGHTER 331 00:18:53,799 --> 00:18:55,190 THAN THE AVERAGE SYSTEM, 332 00:18:55,192 --> 00:18:58,252 WITH TWO INDEPENDENT TRACTION SYSTEMS. 333 00:18:58,254 --> 00:19:00,988 THE REAR WHEELS PROVIDE THE POWER, 334 00:19:00,990 --> 00:19:05,118 WITH TORQUE TRANSFERRED ONLY TO THE FRONT AXLE WHEN REQUIRED. 335 00:19:05,120 --> 00:19:06,844 USING A MECHANIZED DOLLY, 336 00:19:06,846 --> 00:19:09,981 THE WORKER MOVES THE RUNNING PARTS BELOW THE FRAME, 337 00:19:09,983 --> 00:19:13,009 WHERE ANOTHER WORKER LOWERS THE CAROUSEL BRACKET, 338 00:19:13,011 --> 00:19:16,605 AND THE LARGE COMPONENTS MEET HALFWAY. 339 00:19:16,607 --> 00:19:19,733 A TEAM OF WORKERS MERGE THE RUNNING GEAR, 340 00:19:19,735 --> 00:19:22,661 CONSISTING OF THE SUSPENSION, STEERING, 341 00:19:22,663 --> 00:19:24,596 AND ALL-WHEEL-DRIVE POWERTRAIN 342 00:19:24,598 --> 00:19:26,757 WITH THE SHOOTING-BRAKE BODY SHELL, 343 00:19:26,759 --> 00:19:30,461 USING POWER TOOLS TO LOCK THE PARTS IN PLACE. 344 00:19:35,685 --> 00:19:37,952 WITH THE ASSISTANCE OF A LIFTING DEVICE, 345 00:19:37,954 --> 00:19:40,813 A WORKER PLACES THE FIVE-SPOKE RIMS AND TIRES 346 00:19:40,815 --> 00:19:46,478 ON THE RESPECTIVE WHEEL PLATES, SECURING THEM WITH BOLTS. 347 00:19:48,640 --> 00:19:50,974 BOTH THE FRONT WINDSHIELD AND REAR WINDOWS 348 00:19:50,976 --> 00:19:52,635 RECEIVE A HIGH-STRENGTH ADHESIVE 349 00:19:52,637 --> 00:19:56,631 THAT A ROBOT DEPOSITS ONTO THE EDGES OF THE GLASS. 350 00:19:56,633 --> 00:20:01,026 ANOTHER ROBOT PRECISELY ANTICIPATES THE CAR'S LOCATION 351 00:20:01,028 --> 00:20:04,856 AND DELIVERS THE NEW WINDOWS INTO THEIR RESPECTIVE POSITIONS 352 00:20:04,858 --> 00:20:08,051 WITH CALCULATED PRESSURE AND CARE. 353 00:20:13,383 --> 00:20:15,316 AFTER ONE MONTH OF ASSEMBLY, 354 00:20:15,318 --> 00:20:18,212 A WORKER FILLS GASOLINE INTO THE TANK. 355 00:20:18,214 --> 00:20:21,339 WITH THE MAJORITY OF THE VITAL PARTS IN PLACE, 356 00:20:21,341 --> 00:20:23,342 THE CAR REQUIRES A FEW MORE ELEMENTS 357 00:20:23,344 --> 00:20:28,131 BEFORE BECOMING AN EXTREME TWO-DOOR HATCHBACK. 358 00:20:28,133 --> 00:20:30,466 ALL STYLE AND SOUL ASIDE, 359 00:20:30,468 --> 00:20:33,828 THIS CAR WAS BUILT TO TACKLE EVEN THE LOWEST-GRIP TERRAIN, 360 00:20:33,830 --> 00:20:37,623 INCLUDING SNOW, ICE, AND DIRT. 361 00:20:37,625 --> 00:20:41,353 ITS MODERN SHOOTING-BRAKE SHAPE AND STYLING CUES 362 00:20:41,355 --> 00:20:42,887 ARE TO BE ADMIRED. 363 00:20:42,889 --> 00:20:46,750 THE CHASSIS ENGINEERING DELIVERS SUPER-CAR DYNAMICS 364 00:20:46,752 --> 00:20:49,978 AND THE PRANCING HORSE'S F1 RACING DNA. 365 00:20:49,980 --> 00:20:51,447 TAILORED TO PERFECTION, 366 00:20:51,449 --> 00:20:54,609 THE LEATHER INTERIOR IS AS STELLAR AS THE BOLD EXTERIOR. 367 00:20:57,104 --> 00:20:59,839 AS THE FIRST FERRARI WITH ALL-WHEEL-DRIVE, 368 00:20:59,841 --> 00:21:02,366 THE FF IS STRIKING WHEN ON THE MOVE. 369 00:21:02,368 --> 00:21:07,464 A V-12 ENGINE PRODUCING 660 HORSEPOWER MAKES IT A SUPER CAR 370 00:21:07,466 --> 00:21:10,993 WHERE SPEED AND POWER ARE NEVER COMPROMISED IN ANY ENVIRONMENT. 371 00:21:10,995 --> 00:21:16,323 REACHING ZERO TO 60 MILES PER HOUR IN JUST 3.7 SECONDS, 372 00:21:16,325 --> 00:21:19,118 IT EASILY MELDS EXTREME PERFORMANCE 373 00:21:19,120 --> 00:21:20,853 WITH DAY-TO-DAY VERSATILITY. 374 00:21:20,855 --> 00:21:23,513 A FRESH TAKE ON THE SPORTY GRAND TOURER, 375 00:21:23,515 --> 00:21:26,809 THE FF WILL ALWAYS BE A SUPER CAR 376 00:21:26,811 --> 00:21:30,438 DIFFERENT FROM ANY FERRARI OR OTHER DREAM CAR EVER MADE. 31160

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