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--Captions by VITAC--
www.vitac.com
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00:00:04,620 --> 00:00:07,620
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
TODAY ON "HOW IT'S MADE"...
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ENDOSCOPES...
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MEGAPHONES...
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AND URANIUM.
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00:00:53,689 --> 00:00:56,655
AN ENDOSCOPE IS A TUBE
WITH OPTICAL GLASS FIBERS
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AND LENSES INSIDE ATTACHED
TO A VIDEO CAMERA.
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DOCTORS FEED THE ENDOSCOPE
THROUGH THE PATIENT'S MOUTH
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OR OTHER OPENING OR INSERT IT
THROUGH A TINY INCISION
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00:01:06,689 --> 00:01:10,241
THEN WATCH WHAT THE CAMERA
CAPTURES ON A VIDEO MONITOR.
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AN ENDOSCOPE LETS THE SURGEON
SEE INSIDE THE PATIENT
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DURING AN EXAMINATION
OR SURGICAL PROCEDURE.
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ITS LIGHT-TRANSMITTING
OPTICAL FIBERS WORK
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LIKE A FLASHLIGHT
INSIDE THE BODY.
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THE OPTICAL FIBER MANUFACTURER
SUSPENDS GLASS RODS
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FROM THE TOP OF A TALL OVEN,
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WHICH HEATS THEM
TO A MELTING TEMPERATURE
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OF 1,652 DEGREES FAHRENHEIT.
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EACH ROD DRIPS DOWNWARD
IN THE FORM OF A THIN STRAND.
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A GUIDE WHEEL TURNS THIS GLASS
FIBER IN A HORIZONTAL DIRECTION.
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THE FIBER THEN WINDS
ON TO A DRUM,
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WHOSE ROTATION SPEED
STRETCHES IT
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TO A SPECIFIC
HAIR-THIN DIAMETER.
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A WORKER COMBINES SEVERAL SINGLE
FIBER SPOOLS ON TO A LARGE
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WINDING WHEEL TO MAKE A BUNDLE
CONTAINING THOUSANDS OF FIBERS.
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TO MAKE THE CABLE
THAT CONNECTS A LIGHT SOURCE
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00:02:08,689 --> 00:02:11,172
IN THE OPERATING ROOM
TO THE ENDOSCOPE,
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A WORKER INSERTS
AN OPTICAL FIBER BUNDLE
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00:02:13,586 --> 00:02:16,172
INTO A SILICON CABLE SHEATHING.
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THIS ONE HAS NEARLY
9,000 FIBERS.
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SHE SCREWS
A STAINLESS STEEL FASTENER,
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CALLED A FERRULE ON TO EACH
THREADED END OF THE SHEATHING.
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AFTER SATURATING THE FERRULES
AND OPTICAL FIBERS
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INSIDE WITH GLUE AND CURING
THE ADHESIVE WITH HEAT,
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THE WORKER TRIMS
OFF EXCESS FIBERS
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AND HANDS OFF THE CABLE
TO THE NEXT STATION,
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WHERE A WORK POLISHES BOTH ENDS.
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POLISHING
FINALIZES THE DIMENSIONS
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AND ENABLES LIGHT
TO SHINE THROUGH.
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THIS QUALITY CONTROL TEST,
ONE OF SEVERAL,
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00:02:53,724 --> 00:02:55,241
ENSURES THE FIBERS CAN
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WITHSTAND A PRESCRIBED AMOUNT
OF PRESSURE WITHOUT CRACKING.
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THE OPTICAL FIBER MANUFACTURER
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ALSO SUPPLIES FIBER SPOOLS
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TO THE ENDOSCOPE MANUFACTURER
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FOR THE LIGHT TRANSMISSION
SYSTEM INSIDE THE ENDOSCOPE.
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WORKERS CUT THE BUNDLE
OF OPTICAL FIBERS
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00:03:11,827 --> 00:03:13,103
TO THE LENGTH REQUIRED
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00:03:13,103 --> 00:03:15,896
FOR THE ENDOSCOPE MODEL
THEY'RE MAKING.
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ENDOSCOPES VARY IN LENGTH
AND DIAMETER,
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DEPENDING ON THE PART OF
THE BODY THEY'RE DESIGNED FOR.
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AFTER VERIFYING THAT
THE DIAMETER
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OF THE BUNDLE IS CORRECT,
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THEY TIE THE OPTICAL FIBERS
WITH STRING
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TO HOLD THEM TOGETHER
DURING INSERTION.
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THEN WORKERS INSERT
THE FIBER BUNDLE
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BETWEEN THE INNER AND OUTER
STAINLESS STEEL SHEATHES
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THAT MAKE UP THE MAIN BODY
OF THE ENDOSCOPE,
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PUSHING THE FIBERS DOWN
THE LENGTH OF THE INNER SHEATH.
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THEY ATTACH
A STAINLESS STEEL ADAPTOR.
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THIS WILL CONNECT
THE LIGHT CABLE
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00:03:50,275 --> 00:03:51,931
FROM THE OPERATING ROOM
LIGHT SOURCE
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00:03:51,931 --> 00:03:53,206
TO THE ENDOSCOPE,
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TRANSFERRING LIGHT
TO THE OPTICAL FIBERS
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INSIDE THE ENDOSCOPE.
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A WORKER INSPECTS THOSE FIBERS
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00:04:00,448 --> 00:04:03,275
UNDER MAGNIFICATION
FOR BLACK SPOTS.
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00:04:03,275 --> 00:04:05,586
BLACK SPOTS INDICATE
BROKEN FIBERS,
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00:04:05,586 --> 00:04:10,103
WHICH WOULD INTERRUPT
THE TRANSMISSION OF LIGHT.
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00:04:10,103 --> 00:04:14,413
AN ENDOSCOPE TRANSMITS AN IMAGE
MUCH LIKE A TELESCOPE DOES.
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OPTICAL LENSES SEND REFLECTED
LIGHT, WHICH PRODUCES THE IMAGE,
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FROM INSIDE THE PATIENT
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ALL THE WAY UP TO YOUR EYE
PEERING THROUGH THE TOP.
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00:04:22,413 --> 00:04:26,689
THE LENSES IN THE ENDOSCOPE
ARE GLASS RODS.
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00:04:26,689 --> 00:04:29,000
AFTER CLEANING THEM
WITH CHEMICAL SOLUTION,
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WORKERS LINE THEM UP
IN A FIXTURE
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00:04:30,862 --> 00:04:34,862
WITH BRASS SPACERS
OF VARIOUS LENGTHS IN BETWEEN.
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00:04:34,862 --> 00:04:37,206
DEPENDING ON THE LENGTH
OF THE ENDOSCOPE,
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00:04:37,206 --> 00:04:39,448
THERE ARE FIVE TO SEVEN LENSES.
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00:04:39,448 --> 00:04:43,896
THE SPACERS CREATE SPECIFIC
DISTANCES BETWEEN THEM.
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ONCE WORKERS HAVE ASSEMBLED
THE IMAGE TRANSMISSION SYSTEM,
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00:04:46,896 --> 00:04:49,551
THEY GENTLY SLIDE IT
OFF THE FIXTURE
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00:04:49,551 --> 00:04:52,793
INTO THE INNER SHEATH
OF THE ENDOSCOPE.
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00:04:52,793 --> 00:04:54,896
THEN, THEY SCREW ON
AN OCULAR CAP
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00:04:54,896 --> 00:04:57,379
TO HOLD IT ALL IN PLACE.
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A WORKER CLEANS
THE CAP'S GLASS TOP,
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00:05:02,344 --> 00:05:04,103
THEN ATTACHES AN EYEPIECE.
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00:05:04,103 --> 00:05:06,413
THIS GIVES THE SURGEON
THE OPTION OF EITHER
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LOOKING DIRECTLY
INTO THE ENDOSCOPE
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00:05:09,137 --> 00:05:11,862
OR LOOKING AT AN OPERATING ROOM
VIDEO MONITOR
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00:05:11,862 --> 00:05:14,275
WHICH RECEIVES THE IMAGE
VIA A SMALL CAMERA
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00:05:14,275 --> 00:05:17,275
ATTACHED TO THE EYEPIECE.
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00:05:17,275 --> 00:05:20,034
THIS DEMONSTRATION SHOWS
HOW IT ALL COMES TOGETHER
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00:05:20,034 --> 00:05:22,310
IN THE OPERATING ROOM.
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AFTER SECURING THE ENDOSCOPE
IN A HOLDING FIXTURE,
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00:05:25,172 --> 00:05:27,137
THE SURGEON ATTACHES
THE LIGHT CABLE
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COMING FROM THE NEARBY
LIGHT SOURCE.
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THE LIGHT TRAVELS DOWN
AND OUT THE ENDOSCOPE,
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ILLUMINATING THE AREA
THAT SURGEON'S WORKING ON.
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THE LENSES REFLECT THE IMAGE
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TO THE TOP OF THE ENDOSCOPE,
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WHERE A CAMERA TRANSMITS
IT TO A VIDEO MONITOR
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THAT'S MOUNTED IN FRONT
OF THE SURGEON.
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Narrator: IN THE BEGINNING,
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MEGAPHONES WERE SIMPLY
CONE-SHAPED DEVICES
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00:05:58,862 --> 00:06:01,620
THAT FOCUSED SOUND FORWARD
SO IT WENT FURTHER
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00:06:01,620 --> 00:06:04,896
AND COULD BE HEARD
MORE CLEARLY.
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00:06:04,896 --> 00:06:08,689
IN THE 20th CENTURY MICROPHONES,
AN AMPLIFIER AND A SPEAKER
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WERE ADDED TO THE CONE,
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00:06:10,034 --> 00:06:12,448
AND THAT REALLY
RAMPED UP THE VOLUME.
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00:06:15,551 --> 00:06:18,275
WITH A MEGAPHONE,
THERE'S NO NEED TO SHOUT.
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JUST SPEAK,
AND YOU WILL BE HEARD.
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THIS WATERPROOF VERSION
IS DESIGNED FOR COACHING,
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00:06:24,344 --> 00:06:27,310
LAW ENFORCEMENT,
AND MILITARY USES.
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PRODUCTION STARTS WITH A PANEL
OF FOUR DIGITAL CIRCUIT BOARDS
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THAT HAVE LITTLE
GOLD PADS ON THEM.
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AN ASSEMBLER PLACES
A STENCIL OVER THE PANEL
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00:06:36,275 --> 00:06:40,275
AND ALIGNS THE STENCIL HOLES
WITH THE GOLD PADS.
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00:06:40,275 --> 00:06:43,034
HE THEN SQUEEGEE'S
SOLDER PASTE DOWN THE STENCIL,
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00:06:43,034 --> 00:06:47,034
AND IT FLOWS ON TO
THE EXPOSED GOLD PADS.
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00:06:47,034 --> 00:06:51,793
THIS IS BEFORE AND AFTER
THE SOLDER PAST APPLICATION.
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00:06:51,793 --> 00:06:54,379
ROBOTIC ARMS INSTALL
ELECTRICAL COMPONENTS
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00:06:54,379 --> 00:06:59,448
ON THE SOLDER-COATED PADS,
CREATING CIRCUITRY.
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00:06:59,448 --> 00:07:03,034
VARIOUS REELS UNWIND TO DELIVER
THESE LITTLE PARTS.
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00:07:03,034 --> 00:07:05,689
THE ROBOTIC ARMS
SUCTION THEM OFF LINERS
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00:07:05,689 --> 00:07:09,551
AND TRANSFER THEM TO PRECISE
LOCATIONS ON THE BOARDS.
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00:07:09,551 --> 00:07:13,000
THE PARTS WILL RUN
THE MEGAPHONE'S SIRENS,
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HORNS, AND MICROPHONES.
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00:07:17,413 --> 00:07:18,689
A TECHNICIAN CLAMPS
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00:07:18,689 --> 00:07:21,275
ONE OF THE COMPLETED
CIRCUIT BOARDS IN A TESTER.
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00:07:21,275 --> 00:07:24,482
SPRING-LOADED PINS UNDERNEATH
MAKE ELECTRICAL CONTACTS
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00:07:24,482 --> 00:07:27,758
WITH THE COMPONENTS
AND PROBE THEIR PERFORMANCE.
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00:07:27,758 --> 00:07:31,413
THE SYSTEM RUNS A FULL TEST
OF THE CIRCUITRY.
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00:07:31,413 --> 00:07:33,724
AT THE NEXT STATION,
AN ASSEMBLER ATTACHES
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00:07:33,724 --> 00:07:35,517
A PART KNOWN
AS THE FRONT CAN
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00:07:35,517 --> 00:07:38,862
TO THE END
OF A FLARED SPEAKER CONE.
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00:07:38,862 --> 00:07:41,413
HE THEN TURNS HIS ATTENTION
TO THE SPEAKER.
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00:07:41,413 --> 00:07:45,137
THE ASSEMBLER
INSERTS SCREWS IN THE BASE.
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00:07:45,137 --> 00:07:47,000
HE THREADS WIRES
FROM THE SPEAKER
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00:07:47,000 --> 00:07:48,482
THROUGH A HOLE IN THE CONE
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00:07:48,482 --> 00:07:50,241
AND THROUGH THE FRONT CAN.
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00:07:50,241 --> 00:07:53,379
THE ASSEMBLER THEN PLACES
THE SPEAKER IN THE CONE,
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00:07:53,379 --> 00:07:57,275
AND HE SCREWS IT IN PLACE.
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00:07:57,275 --> 00:08:01,000
HE ATTACHES A CONNECTOR
TO THE PROTRUDING SPEAKER WIRES.
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00:08:03,068 --> 00:08:05,344
THE WORKER PLACES
A MESH METAL SCREEN
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00:08:05,344 --> 00:08:09,034
OVER A HOLE IN THE REAR CAN.
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00:08:09,034 --> 00:08:10,827
THE ASSEMBLER TAPS A NUT DRIVER
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00:08:10,827 --> 00:08:13,758
WITH A HAMMER TO FORCE
THE MESH INTO THE HOLE,
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00:08:13,758 --> 00:08:16,620
AND THIS SHAPES THE MESH
INTO A MICROPHONE COVER.
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00:08:20,793 --> 00:08:24,620
HE REMOVES THE NEWLY-FORMED MIC
COVER AND FITS IT TO THE MIC,
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00:08:24,620 --> 00:08:27,965
MANUALLY CRIMPING IT AROUND
THE SIDES FOR A SNUG FIT.
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00:08:33,862 --> 00:08:35,931
HE NOW TUCKS THE MICROPHONE
INTO A TUBE
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00:08:35,931 --> 00:08:39,068
THAT HAS A SLIDING INNER SLEEVE.
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00:08:39,068 --> 00:08:42,896
THE ASSEMBLER INSERTS THE TUBE
INTO THE MICROPHONE HOLE
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00:08:42,896 --> 00:08:45,000
IN THE REAR CAN.
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00:08:45,000 --> 00:08:47,000
HE SLIDES THE INSIDE TUBE DOWN
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00:08:47,000 --> 00:08:51,793
TO PUSH THE MICROPHONE
IN THE HOLE.
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00:08:51,793 --> 00:08:54,793
HE SECURES THE KNOB
FOR TURNING THE MEGAPHONE ON
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00:08:54,793 --> 00:08:57,517
AND FOR ADJUSTING THE VOLUME.
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00:08:57,517 --> 00:09:01,137
THE ASSEMBLER INSTALLS
A MINI-CIRCUIT BOARD
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00:09:01,137 --> 00:09:03,482
THAT'S LINKED TO THE SIREN
AND HORN BUTTON.
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00:09:07,103 --> 00:09:09,620
THESE SMALL SPRING PINS
WILL MATE TO A BATTERY
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00:09:09,620 --> 00:09:13,172
TO POWER
THE MEGAPHONE'S CIRCUITRY.
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00:09:13,172 --> 00:09:15,620
HE TUCKS THE PINS
INTO MOLDED PROTRUSIONS
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00:09:15,620 --> 00:09:17,275
INSIDE THE REAR CAN
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00:09:17,275 --> 00:09:22,172
AND WATERPROOFS THEM
WITH RUBBER O-RINGS.
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00:09:22,172 --> 00:09:24,379
THIS MEGAPHONE SUBASSEMBLY
IS NOW READY
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00:09:24,379 --> 00:09:26,275
FOR THE MAIN CIRCUIT BOARD.
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00:09:26,275 --> 00:09:28,931
THE ASSEMBLER THREADS WIRES
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00:09:28,931 --> 00:09:31,724
FOR THIS SWITCH TRIGGER,
MICROPHONE, SIREN,
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00:09:31,724 --> 00:09:35,793
AND HORN THROUGH HOLES
IN THE BOARD.
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00:09:35,793 --> 00:09:38,793
HE THEN SCREWS THE BOARD
TO THE REAR HOUSING.
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00:09:44,034 --> 00:09:46,068
HE FITS A SILICON
O-RING AROUND
175
00:09:46,068 --> 00:09:49,413
THE RIM OF THE REAR
CAN TO SEAL IT.
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00:09:49,413 --> 00:09:52,034
THE ASSEMBLER THEN JOINS
THE REAR CAN
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00:09:52,034 --> 00:09:53,517
WITH ALL THE WORKING PARTS
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00:09:53,517 --> 00:09:56,068
TO THE FRONT CAN
AND CONE ASSEMBLY.
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00:09:56,068 --> 00:09:58,793
HE CONNECTS THE SPEAKER WIRES
TO THE CIRCUIT BOARD.
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00:09:58,793 --> 00:10:04,275
THIS MEGAPHONE IS NOW READY
FOR A SOUND TEST.
181
00:10:04,275 --> 00:10:07,344
THE TECHNICIAN CONNECTS IT
TO A TEMPORARY BATTERY
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00:10:07,344 --> 00:10:09,620
AND POWERS IT UP.
183
00:10:09,620 --> 00:10:11,862
CHECK, ONE, TWO.
ONE, TWO.
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00:10:11,862 --> 00:10:13,724
CHECK, TESTING,
TESTING.
185
00:10:13,724 --> 00:10:16,137
ONE, TWO, TEST.
186
00:10:16,137 --> 00:10:18,827
MORE SENSITIVE
TESTING IS NEEDED.
187
00:10:18,827 --> 00:10:21,758
HE ENCLOSES THE MEGAPHONE
IN AN INSULATED CHAMBER
188
00:10:21,758 --> 00:10:25,206
TO SHUT OUT BACKGROUND NOISES.
189
00:10:25,206 --> 00:10:28,137
A COMPUTER RUNS THE MEGAPHONE
AT DIFFERENT FREQUENCIES
190
00:10:28,137 --> 00:10:31,931
AND ANALYZES ITS PERFORMANCE.
191
00:10:31,931 --> 00:10:34,413
ONCE THE MEGAPHONE PASSES
THESE TESTS,
192
00:10:34,413 --> 00:10:36,724
THEY INSTALL HANDLES.
193
00:10:36,724 --> 00:10:39,931
AND NOW IT'S READY FOR
ANYTHING YOU HAVE TO SAY.
194
00:10:52,448 --> 00:10:54,344
Narrator: URANIUM IS
A METALLIC ELEMENT
195
00:10:54,344 --> 00:10:58,344
THAT WAS DISCOVERED BY
A GERMAN CHEMIST IN 1789.
196
00:10:58,344 --> 00:10:59,896
THE SIGNIFICANCE
OF THIS DISCOVERY
197
00:10:59,896 --> 00:11:03,034
WASN'T UNDERSTOOD
FOR A CENTURY AND A HALF.
198
00:11:03,034 --> 00:11:06,827
IN 1938, SCIENTISTS FIGURED
OUT THAT URANIUM ATOMS
199
00:11:06,827 --> 00:11:09,137
COULD BE SPLIT
TO PRODUCE ENERGY.
200
00:11:13,241 --> 00:11:15,344
THE SIZE OF A FIREPLACE LOG,
201
00:11:15,344 --> 00:11:18,896
THIS NUCLEAR FUEL BUNDLE
GENERATES A LOT MORE HEAT.
202
00:11:18,896 --> 00:11:20,724
IT'S PACKED WITH ENOUGH URANIUM
203
00:11:20,724 --> 00:11:24,793
TO POWER 100 HOMES FOR A YEAR.
204
00:11:24,793 --> 00:11:26,551
TO OBTAIN THE URANIUM,
205
00:11:26,551 --> 00:11:29,379
THE TUNNEL 1,640
FEET UNDERGROUND
206
00:11:29,379 --> 00:11:32,206
AT THIS SITE IN
NORTHERN SASKATCHEWAN.
207
00:11:32,206 --> 00:11:34,068
THIS MINE IS THE LARGEST SOURCE
208
00:11:34,068 --> 00:11:37,758
OF HIGH-GRADE URANIUM
IN THE WORLD.
209
00:11:37,758 --> 00:11:39,827
THE URANIUM ORE LIES
BENEATH A BED
210
00:11:39,827 --> 00:11:43,068
OF WATER-SATURATED SANDSTONE.
211
00:11:43,068 --> 00:11:45,482
TO REACH IT, THEY USE
DRILL BITS STUDDED
212
00:11:45,482 --> 00:11:47,724
WITH TUNGSTEN CARBIDE BUTTONS.
213
00:11:47,724 --> 00:11:49,379
LIKE KNUCKLES ON A FIST,
214
00:11:49,379 --> 00:11:54,103
THE BUTTON BITS PUNCH
INTO THE ROCK FACE.
215
00:11:54,103 --> 00:11:56,034
THESE FIRST HOLES ARE FOR PIPES
216
00:11:56,034 --> 00:11:58,000
THAT WILL PULL HEAT
OUT OF THE GROUND
217
00:11:58,000 --> 00:12:01,655
AND FREEZE IT AROUND THE ORE.
218
00:12:01,655 --> 00:12:05,655
THE MINER OPERATES THE EQUIPMENT
BY REMOTE CONTROL.
219
00:12:05,655 --> 00:12:08,448
IT TRANSFERS A NEW PIECE OF PIPE
TO THE END OF THE DRILL
220
00:12:08,448 --> 00:12:09,965
ROUGHLY EVERY FIVE FEET
221
00:12:09,965 --> 00:12:15,655
TO PENETRATE 426 FEET
INTO THE SANDSTONE BED.
222
00:12:15,655 --> 00:12:17,103
IT TAKES UP TO EIGHT DAYS
223
00:12:17,103 --> 00:12:19,413
TO INSTALL JUST
ONE LENGTH OF PIPE,
224
00:12:19,413 --> 00:12:22,758
AND THERE ARE 200 OF THEM.
225
00:12:22,758 --> 00:12:24,103
WORKERS CONFIGURE THE PIPES
226
00:12:24,103 --> 00:12:26,689
SO THEY SURROUND
THE ORE DEPOSIT.
227
00:12:26,689 --> 00:12:29,448
THESE FREEZE PIPES
WILL STABILIZE THE GROUND,
228
00:12:29,448 --> 00:12:32,000
AND THEY'LL ALSO TURN
HIGH-PRESSURE GROUND WATER
229
00:12:32,000 --> 00:12:35,551
TO ICE, SO IT WON'T INTERFERE
WITH THE ACTUAL MINING.
230
00:12:37,758 --> 00:12:39,862
A FREEZE PLANT ABOVE
GROUND CHILLS
231
00:12:39,862 --> 00:12:43,862
CALCIUM CHLORIDE BRINE
TO MINUS-22 DEGREES FAHRENHEIT
232
00:12:43,862 --> 00:12:46,724
AND SENDS IT THROUGH
THE FREEZE PIPES.
233
00:12:46,724 --> 00:12:50,310
THE BRINE ABSORBS HEAT
AS IT FREEZES THE GROUND
234
00:12:50,310 --> 00:12:52,551
AND LOOPS BACK
TO BE CHILLED AGAIN.
235
00:12:54,965 --> 00:12:56,896
ABOVE THE URANIUM DEPOSITS,
236
00:12:56,896 --> 00:13:00,448
WORKERS NOW GEAR UP
TO MINE THE ORE.
237
00:13:00,448 --> 00:13:03,379
THEY'LL USE THIS BIT
TO CHEW INTO THE ORE BODY
238
00:13:03,379 --> 00:13:05,862
IN ORDER TO MAKE AN INITIAL
SMALL-DIAMETER HOLE
239
00:13:05,862 --> 00:13:08,586
KNOWN AS A PILOT HOLE.
240
00:13:08,586 --> 00:13:12,620
THE PILOT HOLE MAPS OUT
THE DRILL ROUTE TO ORE,
241
00:13:12,620 --> 00:13:16,413
AND IT CREATES AN ENTRY POINT
FOR LARGER MINING EQUIPMENT.
242
00:13:16,413 --> 00:13:19,068
FROM A RAISED POSITION,
243
00:13:19,068 --> 00:13:21,241
THE BIT BORES VERTICALLY
INTO THE ROCK
244
00:13:21,241 --> 00:13:22,896
TO DRILL THE PILOT HOLE
245
00:13:22,896 --> 00:13:25,896
AND REACH A SPECIFIC
LEVEL BELOW THE ORE BODY.
246
00:13:32,310 --> 00:13:34,862
THEY'RE NOW READY
FOR THE REAMER BIT.
247
00:13:34,862 --> 00:13:36,586
THE REAMER HAS NUMEROUS
248
00:13:36,586 --> 00:13:39,896
BUTTON-ENCRUSTED
WHEEL TENTACLES.
249
00:13:39,896 --> 00:13:41,793
AS THIS ANIMATION SHOWS,
250
00:13:41,793 --> 00:13:45,689
THE DRILL PULLS THE REAMER UP
THE PILOT HOLE, WIDENING IT.
251
00:13:45,689 --> 00:13:48,068
AND THE BROKEN ORE FALLS
INTO WHAT'S KNOWN
252
00:13:48,068 --> 00:13:51,689
AS AN EXTRACTION CHAMBER.
253
00:13:51,689 --> 00:13:54,655
HERE, A TRAM OPERATED
BY REMOTE CONTROL
254
00:13:54,655 --> 00:13:57,034
SCOOPS UP THE ROCK.
255
00:13:57,034 --> 00:14:00,862
THIS REMOTE CONTROL SYSTEM KEEPS
MINERS A SAFE DISTANCE AWAY
256
00:14:00,862 --> 00:14:03,137
FROM FALLING ROCK HAZARDS.
257
00:14:03,137 --> 00:14:05,068
IT ALSO MINIMIZES THEIR EXPOSURE
258
00:14:05,068 --> 00:14:09,241
TO THE RADIOACTIVE URANIUM
IN THE ORE.
259
00:14:09,241 --> 00:14:10,620
AS ANOTHER PRECAUTION,
260
00:14:10,620 --> 00:14:13,172
WORKERS CONTINUOUSLY
VENTILATE THE MINE,
261
00:14:13,172 --> 00:14:16,448
INTRODUCING FRESH AIR
EVERY 20 MINUTES.
262
00:14:16,448 --> 00:14:18,965
STEERED BY
THE OPERATOR'S JOYSTICK,
263
00:14:18,965 --> 00:14:22,310
THE TRAM DELIVERS
THE ORE TO A SCANNER.
264
00:14:22,310 --> 00:14:25,413
BY MEASURING THE AMOUNT
OF RADIOACTIVITY IN THE ORE,
265
00:14:25,413 --> 00:14:26,620
THE SCANNER DETERMINES
266
00:14:26,620 --> 00:14:30,724
THE URANIUM CONTENT
IS ABOUT 15%.
267
00:14:30,724 --> 00:14:34,206
IN MUCH OF THE ORE, THE URANIUM
CONTENT IS EVEN GREATER --
268
00:14:34,206 --> 00:14:36,551
ON AVERAGE, AROUND 18%,
269
00:14:36,551 --> 00:14:39,241
AND THAT'S CONSIDERED
TO BE VERY HIGH-GRADE.
270
00:14:39,241 --> 00:14:44,793
THE TRAIN NOW EMPTIES
THE ORE INTO A CHUTE.
271
00:14:44,793 --> 00:14:48,689
CAMERAS FOLLOW THE ROCKS'
JOURNEY TO THE NEXT STATION.
272
00:14:48,689 --> 00:14:50,413
THEN FROM A CONTROL ROOM,
273
00:14:50,413 --> 00:14:52,655
AN OPERATOR MANIPULATES
A HYDRAULIC HAMMER
274
00:14:52,655 --> 00:14:54,965
TO SMASH THE ORE TO BITS.
275
00:14:57,241 --> 00:14:59,655
THE BROKEN ORE
THEN MIGRATES TO A MILL
276
00:14:59,655 --> 00:15:03,068
THAT GRINDS IT INTO A FINE SAND.
277
00:15:03,068 --> 00:15:05,344
THEY ADD WATER,
AND IT BECOMES SLURRY,
278
00:15:05,344 --> 00:15:08,724
WHICH THEY THEN PUMP
TO THE SURFACE.
279
00:15:08,724 --> 00:15:11,655
TRUCKS THEN TRANSPORT
THE URANIUM ORE SLURRY
280
00:15:11,655 --> 00:15:15,965
TO A MILL NEARLY 50 MILES AWAY.
281
00:15:15,965 --> 00:15:19,103
THEY PULL INTO A SPECIAL
OFF-LOADING FACILITY.
282
00:15:19,103 --> 00:15:22,206
THE SUPPORT FOR A VACUUM SYSTEM
ALIGNS WITH THE TOTE
283
00:15:22,206 --> 00:15:24,620
THAT ENCASES THE SLURRY TANK.
284
00:15:26,931 --> 00:15:30,482
ONCE IN POSITION, A VACUUM PIPE
DROPS INTO THE TANK
285
00:15:30,482 --> 00:15:33,827
AND SUCTIONS UP THE SLURRY.
286
00:15:33,827 --> 00:15:36,827
CAMERAS PROVIDE A LIVE FEED
OF THE UNLOADING PROGRESS
287
00:15:36,827 --> 00:15:41,413
TO A CONTROL ROOM
ALMOST 23 FEET AWAY.
288
00:15:41,413 --> 00:15:43,689
AFTER A WASH
AND A RADIATION CHECK,
289
00:15:43,689 --> 00:15:45,862
THE TRUCK LEAVES.
290
00:15:45,862 --> 00:15:47,896
STAY TUNED FOR
THE TRANSFORMATION
291
00:15:47,896 --> 00:15:50,551
OF URANIUM INTO NUCLEAR FUEL.
292
00:16:02,275 --> 00:16:04,793
Narrator: JUST ONE FUEL BUNDLE
OF URANIUM CONTAINS
293
00:16:04,793 --> 00:16:06,344
THE SAME AMOUNT OF ENERGY
294
00:16:06,344 --> 00:16:09,689
AS JUST OVER
71,000 GALLONS OF OIL.
295
00:16:09,689 --> 00:16:11,758
BUT URANIUM CAN'T
SIMPLY BE CHIPPED AWAY
296
00:16:11,758 --> 00:16:13,827
FROM THE ROCK IT RESIDES IN.
297
00:16:13,827 --> 00:16:16,689
IT MUST BE CHEMICALLY
SEPARATED AND PROCESSED
298
00:16:16,689 --> 00:16:20,344
TO MAKE IT INTO USABLE FUEL
FOR A NUCLEAR REACTOR.
299
00:16:24,551 --> 00:16:28,241
ACID DISSOLVES THE URANIUM,
BUT NOT THE REST OF THE ROCK.
300
00:16:28,241 --> 00:16:30,448
IT SETTLES TO THE BOTTOM
OF THESE TANKS.
301
00:16:30,448 --> 00:16:35,137
THE URANIUM-ACID
SOLUTION FLOWS FORWARD,
302
00:16:35,137 --> 00:16:38,724
LEAVING THE UNWANTED
MINERALS BEHIND.
303
00:16:38,724 --> 00:16:41,034
USING A SERIES
OF CHEMICAL REACTIONS,
304
00:16:41,034 --> 00:16:43,586
THEY FURTHER PURIFY THE URANIUM.
305
00:16:43,586 --> 00:16:47,758
THEY THEN ROAST IT
AT 1,562 DEGREES FAHRENHEIT.
306
00:16:47,758 --> 00:16:51,862
THIS CONCENTRATES IT INTO
A JET-BLACK POWDER.
307
00:16:51,862 --> 00:16:56,896
THE URANIUM POWDER FLOWS
INTO 55-GALLON STEEL DRUMS.
308
00:17:02,275 --> 00:17:04,137
A WORKER TAPS
THE LIP OF THE DRUM
309
00:17:04,137 --> 00:17:06,206
TO REMOVE RESIDUAL POWDER.
310
00:17:10,206 --> 00:17:13,517
HE THEN PUTS THE LID
ON AND ACTIVATES A PRESS
311
00:17:13,517 --> 00:17:15,793
THAT SECURES IT
TIGHTLY TO THE DRUM.
312
00:17:18,172 --> 00:17:22,000
AS AN EXTRA PRECAUTION,
HE SEALS IT WITH A STEEL RING.
313
00:17:25,344 --> 00:17:27,931
HE LABELS IT TO INDICATE
THE DRUM'S CONTENTS,
314
00:17:27,931 --> 00:17:30,241
WEIGHT, AND RADIOACTIVITY.
315
00:17:32,517 --> 00:17:34,655
WORKERS STACK THE DRUMS
IN A WAREHOUSE
316
00:17:34,655 --> 00:17:38,862
TO AWAIT SHIPMENT TO THE NEXT
PROCESSING PLANT.
317
00:17:38,862 --> 00:17:42,000
THERE, THE URANIUM GOES
FROM BLACK TO YELLOW
318
00:17:42,000 --> 00:17:44,724
AS THEY CONVERT IT
TO URANIUM TRIOXIDE,
319
00:17:44,724 --> 00:17:49,206
AN INTERIM CHEMICAL FORM
IN THE PROCESSING CHAIN.
320
00:17:49,206 --> 00:17:51,655
THEY SHIP THE URANIUM
TRIOXIDE IN SPECIALLY
321
00:17:51,655 --> 00:17:54,965
DESIGNED INVERTED CONES.
322
00:17:54,965 --> 00:17:57,275
UPON ARRIVAL AT
THE NEXT FACILITY,
323
00:17:57,275 --> 00:17:59,103
A VALVE OPENS AT THE BOTTOM
324
00:17:59,103 --> 00:18:01,241
AND THE POWDER FLOWS
INTO CONVEYOR TUBES
325
00:18:01,241 --> 00:18:04,655
THAT TAKE IT INTO THE PLANT.
326
00:18:04,655 --> 00:18:06,241
INSIDE, WORKERS DISSOLVE
327
00:18:06,241 --> 00:18:10,413
THE URANIUM TRIOXIDE
POWDER IN ACID.
328
00:18:10,413 --> 00:18:12,931
A WORKER TAKES A SAMPLE
TO TEST THE DENSITY
329
00:18:12,931 --> 00:18:16,827
AND THE CHEMISTRY AND CONFIRMS
THAT BOTH ARE ACCEPTABLE.
330
00:18:19,620 --> 00:18:22,206
THEY THEN ADD A CHEMICAL
TO TURN THE DISSOLVED URANIUM
331
00:18:22,206 --> 00:18:25,137
BACK INTO A SOLID.
332
00:18:25,137 --> 00:18:26,862
AFTER MORE PROCESSING,
333
00:18:26,862 --> 00:18:30,172
THE URANIUM TRIOXIDE
BECOMES URANIUM DIOXIDE,
334
00:18:30,172 --> 00:18:33,206
THE CHEMICAL FORM REQUIRED
FOR NUCLEAR FUEL.
335
00:18:33,206 --> 00:18:37,689
SPINNING THE URANIUM
DIOXIDE MIXES
336
00:18:37,689 --> 00:18:39,241
THE DIFFERENT SIZED PARTICLES
337
00:18:39,241 --> 00:18:43,344
TO MAKE IT
A MORE HOMOGENOUS BLEND.
338
00:18:43,344 --> 00:18:46,517
THE CHEMICAL PROCESSING HAS
ALSO CAUSED THE URANIUM
339
00:18:46,517 --> 00:18:48,344
TO CHANGE COLOR AGAIN.
340
00:18:48,344 --> 00:18:51,586
IT IS NOW A FINE BLACK POWDER.
341
00:18:51,586 --> 00:18:53,620
USING SEVERAL TONS OF PRESSURE,
342
00:18:53,620 --> 00:18:57,482
TOOLS SHAPE THE URANIUM DIOXIDE
INTO PELLETS.
343
00:18:57,482 --> 00:18:59,620
A REVOLVING WHEEL
WITH PROTRUSIONS
344
00:18:59,620 --> 00:19:03,379
GUIDES THE PELLETS
INTO A CHANNEL CONVEYOR.
345
00:19:03,379 --> 00:19:06,620
THE CONVEYOR TAKES
THE PELLETS INTO A FURNACE.
346
00:19:06,620 --> 00:19:11,034
OVER 24 HOURS, THE HEAT
REMOVES PORES IN THE PELLETS.
347
00:19:11,034 --> 00:19:14,827
THE PELLETS SHRINK, INCREASING
THE DENSITY OF THE URANIUM.
348
00:19:14,827 --> 00:19:19,379
THE PARTICLES FUSE TOGETHER
AND HARDEN INTO A CERAMIC.
349
00:19:19,379 --> 00:19:22,448
HERE'S A PELLET BEFORE
AND AFTER BAKING.
350
00:19:24,689 --> 00:19:26,758
A ROBOT ARM NOW LOADS
THE PELLETS
351
00:19:26,758 --> 00:19:28,758
ON TO A TRAY AND LEVELS THEM.
352
00:19:31,551 --> 00:19:34,241
A CONVEYOR MOVES
THE TRAY FORWARD.
353
00:19:34,241 --> 00:19:39,413
AHEAD, ANOTHER ROBOT PLACES
ZIRCONIUM FUEL TUBES ON A RACK.
354
00:19:39,413 --> 00:19:41,896
ZIRCONIUM IS A METAL
THAT'S HIGHLY RESISTANT
355
00:19:41,896 --> 00:19:44,310
TO BOTH HEAT AND CORROSION,
356
00:19:44,310 --> 00:19:46,758
BUT NEUTRONS WILL PASS
FREELY THROUGH IT
357
00:19:46,758 --> 00:19:48,620
DURING THE FISSION REACTION.
358
00:19:48,620 --> 00:19:51,137
THE RACK OF TUBES MEET UP
359
00:19:51,137 --> 00:19:54,724
WITH A TRAY OF INCOMING PELLETS.
360
00:19:54,724 --> 00:19:56,655
A ROBOTIC LOADER PUSHES
THE STACK
361
00:19:56,655 --> 00:19:58,793
OF 30 PELLETS INTO THE TUBE.
362
00:20:01,482 --> 00:20:04,655
ANOTHER ROBOT DELIVERS
THE RODS ONE AT A TIME
363
00:20:04,655 --> 00:20:07,689
TO AN AUTOMATED WELDER
THAT CAPS THE ENDS.
364
00:20:11,241 --> 00:20:15,034
THE NEXT ROBOT RETRIEVES
THE COMPLETED URANIUM FUEL RODS
365
00:20:15,034 --> 00:20:17,931
AND TRANSFERS IT
TO AN ASSEMBLY FIXTURE.
366
00:20:21,275 --> 00:20:23,896
IT ARRANGES A TOTAL OF 37 RODS
367
00:20:23,896 --> 00:20:26,517
IN AN UPRIGHT POSITION
WITHIN THE FIXTURE.
368
00:20:33,448 --> 00:20:35,206
AFTER THE RODS
HAVE BEEN WELDED
369
00:20:35,206 --> 00:20:37,310
AND THE BUNDLE CAPPED
AT BOTH ENDS,
370
00:20:37,310 --> 00:20:40,896
A ROBOT TRANSFERS IT TO A SCALE.
371
00:20:40,896 --> 00:20:42,586
THIS WEIGH-IN CONFIRMS
372
00:20:42,586 --> 00:20:45,655
THAT THERE IS THE CORRECT AMOUNT
OF URANIUM IN THE BUNDLE.
373
00:20:48,275 --> 00:20:50,413
PRIOR TO BURN UP IN A REACTOR,
374
00:20:50,413 --> 00:20:54,103
THE AMOUNT OF RADIOACTIVITY
EMITTED BY NUCLEAR FUEL BUNDLES
375
00:20:54,103 --> 00:20:56,517
IS VERY LOW,
AND THEY'RE SAFE TO HANDLE
376
00:20:56,517 --> 00:21:00,103
AS WORKERS PREPARE THEM
FOR SHIPPING.
377
00:21:00,103 --> 00:21:02,379
THEY'RE NOW ON THEIR WAY
TO THE POWER PLANT,
378
00:21:02,379 --> 00:21:05,103
WHERE THEY'LL BE SURE
TO GENERATE A REACTION.
29821
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