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--Captions by VITAC--
www.vitac.com
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00:00:18,310 --> 00:00:21,310
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
TODAY ON "HOW IT'S MADE,"
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CARTRIDGE BLADES,
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CHOCOLATE BANANA LOAVES,
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00:00:38,379 --> 00:00:40,103
VENDING MACHINES
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AND DIVE COMPUTERS.
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00:00:53,793 --> 00:00:56,206
DEVELOPED IN THE MIDDLE
OF THE 20TH CENTURY,
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00:00:56,206 --> 00:00:57,965
THE CARTRIDGE BLADE
IS AN INVENTION
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00:00:57,965 --> 00:01:00,275
WITH MANY CUTTING EDGES.
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00:01:00,275 --> 00:01:04,172
THE PLASTIC CARTRIDGE
HOUSES UP TO FIVE RAZOR BLADES.
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00:01:04,172 --> 00:01:05,862
WITH MULTIPLE BLADES,
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00:01:05,862 --> 00:01:08,206
FEWER SHAVING STROKES
MAY BE NECESSARY,
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00:01:08,206 --> 00:01:11,000
WHICH RESULTS
IN A FASTER SHAVE.
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00:01:14,137 --> 00:01:16,034
FOR THE MULTIBLADED
CARTRIDGE RAZOR,
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00:01:16,034 --> 00:01:18,862
GETTING RID OF STUBBLE
IS NO TROUBLE.
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00:01:18,862 --> 00:01:20,793
WHEN THE MANY BLADES
BECOME DULL,
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00:01:20,793 --> 00:01:22,965
THE CARTRIDGE
CAN SIMPLY BE POPPED OUT
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00:01:22,965 --> 00:01:25,517
AND REPLACED
WITH A NEW ONE.
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MAKING CARTRIDGE BLADES STARTS
WITH COILED STEEL STRIPS
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00:01:28,517 --> 00:01:31,896
THAT ARE A FEW MILES LONG.
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THE STRIPS UNWIND
AROUND GUIDE ROLLERS
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00:01:34,241 --> 00:01:38,655
THAT ORIENT THEM
FOR ENTRY INTO PUNCH MACHINES.
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REVOLVING CYLINDERS HELP FEED
THE STEEL STRIPS TO THE PUNCHES.
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00:01:43,586 --> 00:01:45,965
THE PUNCHES CUT HOLES
IN THE STEEL,
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00:01:45,965 --> 00:01:48,965
SPACING THEM AT
PRECISE INTERVALS.
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00:01:48,965 --> 00:01:51,241
THESE HOLES WILL
ALLOW PRODUCTION MACHINERY
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00:01:51,241 --> 00:01:52,517
TO GRIP THE STEEL
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AND MOVE IT THROUGH
THE BLADE-MAKING PROCESS.
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MACHINERY PULLS THE STEEL
RIBBONS THROUGH AN OVEN,
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00:01:59,482 --> 00:02:04,482
WHICH HEATS THEM TO A SEARING
1,832 DEGREES FAHRENHEIT.
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00:02:04,482 --> 00:02:07,068
THE STEEL THEN ENTERS
A COOLING CHAMBER,
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FOLLOWED BY ANOTHER OVEN.
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00:02:09,068 --> 00:02:10,758
THE TEMPERATURE EXTREMES CHANGE
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THE STEEL'S MOLECULAR STRUCTURE.
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IT BECOMES HARDER AND STRONGER.
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THE STEEL REWINDS
AND THEN UNWINDS
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BETWEEN GRINDING STONES
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THAT HONE THE EDGE
INTO A VERY SHARP
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GOTHIC ARCH PROFILE.
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00:02:26,965 --> 00:02:31,517
THEY'RE NOW READY TO BREAK THE
STEEL INTO INDIVIDUAL BLADES.
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A MECHANICAL PUNCH SNAPS IT.
AND IT BREAKS CLEANLY.
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WITH A SKEWER HOLDING
THE BLADES IN ALIGNMENT,
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A TECHNICIAN SCRUTINIZES
THE EDGES FOR ANY DEFECTS.
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00:02:44,620 --> 00:02:46,724
AFTER APPLYING COATINGS
TO PREVENT
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RUST AND ADD DURABILITY,
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00:02:48,620 --> 00:02:51,379
THEY BAKE THE BLADES
IN A SPECIAL FURNACE.
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00:02:51,379 --> 00:02:55,655
THIS BINDS THE COATINGS
TO THE BLADES.
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00:02:55,655 --> 00:02:58,689
AT ANOTHER STATION,
THEY TRANSFORM PLASTIC PELLETS
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00:02:58,689 --> 00:03:00,862
INTO THE RAZOR CARTRIDGES.
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00:03:00,862 --> 00:03:02,793
THIS MACHINE MELTS THE PELLETS
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00:03:02,793 --> 00:03:05,275
AND INJECTS THE LIQUID
PLASTIC INTO MOLDS
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AS PRESSURE IS APPLIED.
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00:03:07,379 --> 00:03:08,827
THE PLASTIC SOLIDIFIES
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00:03:08,827 --> 00:03:13,172
INTO THE SHAPE
OF RAZOR CARTRIDGES.
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00:03:13,172 --> 00:03:16,103
THE CARTRIDGES BOUNCE ALONG
A CIRCULAR FEEDER.
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00:03:16,103 --> 00:03:19,137
THE FEEDER ORIENTS THEM
FRONT-SIDE-UP
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00:03:19,137 --> 00:03:21,758
AND THEN FUNNELS THEM
INTO THE NEXT MACHINE.
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00:03:25,275 --> 00:03:29,586
THIS ONE RESEMBLES AN OCTOPUS
WITH NUMEROUS TENTACLES.
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00:03:29,586 --> 00:03:31,931
THE TENTACLES ARE ROBOTS.
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00:03:31,931 --> 00:03:33,827
THE FIRST ONE PLACES
THE CARTRIDGES
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IN A FIXTURE
ON A REVOLVING TABLE.
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00:03:38,172 --> 00:03:39,862
AS THE TABLE TURNS,
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00:03:39,862 --> 00:03:41,344
IT SERVES UP THE CARTRIDGES
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00:03:41,344 --> 00:03:44,068
TO THE NEXT ROBOTS
IN THE ASSEMBLY LINE.
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00:03:47,103 --> 00:03:49,724
IN QUICK SUCCESSION,
THESE ROBOTS SNAP
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A TOTAL OF FIVE BLADES
INTO THE CARTRIDGES.
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00:03:54,103 --> 00:03:56,172
BY NOW, THE HOLES USED
TO MOVE THE BLADES
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THROUGH THE ASSEMBLY PROCESS
HAVE BEEN TRIMMED OFF.
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00:03:59,689 --> 00:04:02,275
AND IT'S A PERFECT FIT.
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00:04:05,689 --> 00:04:08,931
THEY NOW PLACE BACK CASINGS
IN FRONT OF THE CARTRIDGES
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00:04:08,931 --> 00:04:12,103
AND INSTALL PIECES OF METAL
ON THE PARTS.
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00:04:12,103 --> 00:04:15,482
THE METAL PIECES
ARE SACRIFICIAL ANODES.
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00:04:15,482 --> 00:04:17,758
THEIR SOLE PURPOSE
IS TO BE SACRIFICED
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TO CORROSIVE FORCES
TO SAVE THE BLADES.
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AFTER THAT, ROBOTS FLIP
THE BACK CASINGS
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THEN TRANSFER THEM
TO THE CARTRIDGE BLADES
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00:04:27,137 --> 00:04:29,137
AND CLICK THEM INTO PLACE.
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00:04:32,482 --> 00:04:35,172
THE CARTRIDGE BLADES ARE NOW
FULLY ASSEMBLED.
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00:04:37,551 --> 00:04:40,172
THE ROBOTIC SYSTEM TAKES
THEM INTO A STATION
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00:04:40,172 --> 00:04:43,517
WITH MORE QUALITY
CONTROL CAMERAS.
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IF NO PROBLEMS ARE FOUND,
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THE BLADES MOVE INTO
ANOTHER MECHANIZED SYSTEM.
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THIS ONE INSTALLS
A TEMPORARY PLASTIC COVER
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00:04:51,758 --> 00:04:53,379
TO PROTECT THE CONSUMER
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00:04:53,379 --> 00:04:56,655
AND KEEP THE BLADES SHARP
UNTIL IT'S TIME FOR A SHAVE.
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ROBOTIC ARMS PICK UP
THE CLEAR PLASTIC PROTECTORS
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00:05:01,931 --> 00:05:03,275
TWO AT A TIME
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00:05:03,275 --> 00:05:06,275
AND PLACE THEM IN SLOTS
IN THE ASSEMBLY MACHINE.
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00:05:09,482 --> 00:05:11,517
THEY THEN SNAP
THE CARTRIDGE BLADES
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00:05:11,517 --> 00:05:13,379
INTO THE PLASTIC COVERS.
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00:05:17,275 --> 00:05:19,275
WITH THE PROTECTORS IN PLACE,
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00:05:19,275 --> 00:05:22,137
THE ROBOTS SEND THE CARTRIDGE
BLADES DOWN A CHUTE
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00:05:22,137 --> 00:05:24,344
AND INTO A BIN.
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00:05:24,344 --> 00:05:26,344
THEY'RE NOW READY
FOR RETAIL
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00:05:26,344 --> 00:05:29,379
AND THE BUSINESS
OF PERSONAL GROOMING.
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Narrator:
MANY SCHOOLS TODAY REQUIRE
ALL FOOD ON THE PREMISES
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TO BE ALLERGY-FREE
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BECAUSE SO MANY CHILDREN
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HAVE LIFE-THREATENING
TO PEANUTS,
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TREE NUTS OR DAIRY PRODUCTS.
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00:05:54,000 --> 00:05:56,241
OFTEN, THESE ALLERGIES
ARE SO SEVERE
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THAT JUST TOUCHING
OR INHALING THE ALLERGEN
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00:05:58,620 --> 00:06:03,379
CAN CAUSE A POTENTIALLY
DEADLY REACTION.
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00:06:03,379 --> 00:06:06,275
THESE KID-SIZED CHOCOLATE
CHIP BANANA LOAVES CONTAIN
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NO PEANUTS, TREE NUTS
OR DAIRY PRODUCTS.
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00:06:09,517 --> 00:06:11,793
NOTHING ELSE THIS COMPANY
MAKES CONTAINS THEM
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00:06:11,793 --> 00:06:14,068
EITHER TO ELIMINATE
ANY POSSIBILITY
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00:06:14,068 --> 00:06:16,241
OF CROSS-CONTAMINATION.
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00:06:16,241 --> 00:06:17,827
AS A FURTHER PRECAUTION,
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00:06:17,827 --> 00:06:20,068
ALL THE INGREDIENTS
COME FROM SUPPLIERS
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00:06:20,068 --> 00:06:22,896
WHOSE FACILITIES ARE ALSO
ENTIRELY PEANUT,
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00:06:22,896 --> 00:06:25,172
TREE NUT AND DAIRY-FREE.
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00:06:25,172 --> 00:06:28,482
TO MAKE THE BATTER,
WORKERS FIRST COMBINE WATER,
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00:06:28,482 --> 00:06:30,620
CANOLA OIL AND SUGAR.
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00:06:30,620 --> 00:06:32,827
THEN THEY ADD PUREED BANANA
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00:06:32,827 --> 00:06:35,793
AND MIX UNTIL THE INGREDIENTS
ARE WELL BLENDED.
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00:06:38,551 --> 00:06:40,862
THEY ADD WHEAT FLOUR,
THEN SEA SALT,
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00:06:40,862 --> 00:06:44,310
BAKING SODA AND PRESERVATIVES
SUCH AS CITRIC ACID,
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00:06:44,310 --> 00:06:46,517
ROUTINELY USED
IN PACKAGED FOODS,
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00:06:46,517 --> 00:06:50,379
TO PREVENT THE GROWTH
OF BACTERIA AND MOLD.
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00:06:50,379 --> 00:06:53,379
THE FINAL INGREDIENTS
ARE EGGS
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00:06:53,379 --> 00:06:56,034
AND CHOCOLATE CHIPS,
NOT MILK CHOCOLATE
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00:06:56,034 --> 00:06:59,241
BECAUSE THESE SNACKS
ARE DAIRY-FREE.
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00:06:59,241 --> 00:07:01,689
INSTEAD, CHOCOLATE CHIPS
ARE CUSTOM-MADE
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00:07:01,689 --> 00:07:04,068
FOR THIS BAKERY
BY A PRODUCER OF CERTIFIED
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00:07:04,068 --> 00:07:06,103
KOSHER PAREVE FOODS,
128
00:07:06,103 --> 00:07:07,344
MEANING THE PRODUCTS CONTAIN
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00:07:07,344 --> 00:07:11,620
NEITHER MEAT NOR
DAIRY INGREDIENTS.
130
00:07:11,620 --> 00:07:13,482
A PUMP MOVES THE FINISHED BATTER
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00:07:13,482 --> 00:07:15,896
FROM THE MIXING BOWL
TO A LARGE HOPPER
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00:07:15,896 --> 00:07:19,724
THAT FEEDS THE
AUTOMATED PRODUCTION LINE.
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00:07:19,724 --> 00:07:21,310
AT THE START OF THAT LINE,
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00:07:21,310 --> 00:07:25,655
MORE THAN 620 LOAF BAKING PANS
PASS UNDER SPRAY NOZZLES,
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00:07:25,655 --> 00:07:29,206
WHICH LIGHTLY GREASE THEM
WITH CANOLA OIL.
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00:07:29,206 --> 00:07:34,344
THIS PREVENTS THE BAKED LOAVES
FROM STICKING TO THE PAN.
137
00:07:34,344 --> 00:07:36,586
THEN THE PANS
ENTER THE DEPOSITOR,
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00:07:36,586 --> 00:07:42,137
WHICH DROPS 1.5 OUNCES OF BATTER
INTO EACH LOAF CAVITY.
139
00:07:42,137 --> 00:07:47,586
THIS ONE BATCH OF BATTER
PRODUCES 6,666 LOAVES.
140
00:07:49,724 --> 00:07:53,034
THE FILLED PANS ENTER
A MULTILEVEL VERTICAL OVEN
141
00:07:53,034 --> 00:07:56,551
IN WHICH THEY ZIGZAG UP
AND DOWN 13 BAKING ZONES
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00:07:56,551 --> 00:07:59,448
OF VARYING TEMPERATURES.
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00:07:59,448 --> 00:08:03,379
AFTER 27 MINUTES,
THE LOAVES ARE FULLY BAKED.
144
00:08:03,379 --> 00:08:05,241
HOWEVER, THEY CAN'T
BE PACKAGED YET
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00:08:05,241 --> 00:08:08,344
BECAUSE THEY'RE PIPING HOT.
146
00:08:08,344 --> 00:08:09,896
SO THE NEXT STATION ON THE LINE
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00:08:09,896 --> 00:08:14,551
IS A MULTILEVEL VERTICAL
COOLING CHAMBER.
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00:08:14,551 --> 00:08:16,310
ITS FANS DRAW OUT THE HOT AIR
149
00:08:16,310 --> 00:08:19,413
WHILE BLOWERS INTRODUCE
FILTERED COLD AIR.
150
00:08:23,413 --> 00:08:25,517
WHEN THE PANS EXIT
THE COOLING CHAMBER
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00:08:25,517 --> 00:08:27,344
ABOUT 25 MINUTES LATER,
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00:08:27,344 --> 00:08:29,586
THE LOAVES ARE JUST
SLIGHTLY WARM.
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00:08:33,344 --> 00:08:37,034
A ROBOT NOW DESCENDS
ON TWO PANS AT A TIME.
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00:08:37,034 --> 00:08:40,344
IT JABS THE LOAVES
WITH NEEDLES TO LIFT THEM OUT
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00:08:40,344 --> 00:08:43,379
THEN WITHDRAWS THE NEEDLES
TO DROP THEM ON A CONVEYER BELT
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00:08:43,379 --> 00:08:46,931
THAT'S VENTILATED TO HELP
THE LOAVES FINISH COOLING.
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00:08:49,206 --> 00:08:52,000
THIS BELT TRANSFERS THEM
TO A NARROWER ONE
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00:08:52,000 --> 00:08:54,206
THAT LEADS
TO THE PACKAGING AREA.
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00:08:56,827 --> 00:08:59,827
THERE, WORKERS LINE UP
THE LOAVES IN SINGLE FILE
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00:08:59,827 --> 00:09:03,241
ON A TRACK THAT LEADS
TO THE WRAPPING MACHINE.
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00:09:03,241 --> 00:09:06,172
EACH LOAF IS ROUGHLY
3 1/2 BY 2 INCHES
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00:09:06,172 --> 00:09:08,655
AND 1 1/2 INCHES HIGH.
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00:09:08,655 --> 00:09:12,172
EVEN THOUGH EACH ONE STARTED OUT
AS 1 1/2 OUNCES OF BATTER,
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00:09:12,172 --> 00:09:14,965
SOME MOISTURE EVAPORATED
DURING BAKING,
165
00:09:14,965 --> 00:09:19,896
REDUCING THE FINAL LOAF
WEIGHT TO 1.4 OUNCES.
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00:09:19,896 --> 00:09:21,965
UNDER THE WATCHFUL
EYE OF A SENSOR,
167
00:09:21,965 --> 00:09:24,000
THE LOAVES ENTER
THE WRAPPING MACHINE
168
00:09:24,000 --> 00:09:27,103
WHERE PRINTED TRANSPARENT
FILM ENVELOPS THEM.
169
00:09:30,344 --> 00:09:31,689
THE TWO EDGES OF THE FILM
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00:09:31,689 --> 00:09:34,758
OVERLAP SLIGHTLY
UNDERNEATH THE LOAVES.
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00:09:34,758 --> 00:09:36,310
THE MACHINE SEALS THE EDGES
172
00:09:36,310 --> 00:09:40,310
WITH A COMBINATION
OF HEAT AND PRESSURE.
173
00:09:40,310 --> 00:09:42,413
THEN IT SIMULTANEOUSLY SEALS
174
00:09:42,413 --> 00:09:46,379
AND CUTS THE FILM
IN BETWEEN THE LOAVES.
175
00:09:46,379 --> 00:09:51,413
EACH CHOCOLATE CHIP BANANA LOAF
IS NOW INDIVIDUALLY WRAPPED.
176
00:09:51,413 --> 00:09:54,827
WORKERS PACK THE SNACKS
INTO THE RETAIL PACKAGING.
177
00:09:59,482 --> 00:10:01,827
THE BOX MOVES
INTO A GLUE MACHINE,
178
00:10:01,827 --> 00:10:03,655
WHICH SEALS THE FLAPS.
179
00:10:08,827 --> 00:10:11,655
THE BAKERY CONDUCTS
SEVERAL QUALITY CONTROL CHECKS
180
00:10:11,655 --> 00:10:14,103
THROUGHOUT PRODUCTION,
FOR EXAMPLE,
181
00:10:14,103 --> 00:10:17,827
TESTING THE VISCOSITY
AND PH LEVEL OF THE BATTER.
182
00:10:17,827 --> 00:10:20,172
IT ALSO TESTS
THE FINISHED PRODUCT.
183
00:10:20,172 --> 00:10:22,241
ONCE PER HOUR,
THEY CUT UP A LOAF
184
00:10:22,241 --> 00:10:24,931
AND PLACE THE PIECES
IN A MOISTURE ANALYZER.
185
00:10:24,931 --> 00:10:26,758
THE CORRECT MOISTURE
LEVEL ENSURES
186
00:10:26,758 --> 00:10:28,862
THAT THE LOAF HAS
A PROPER CAKE TEXTURE
187
00:10:28,862 --> 00:10:31,034
AND ISN'T DRY
188
00:10:31,034 --> 00:10:32,724
BECAUSE AS MUCH
AS THIS SNACK NEEDS
189
00:10:32,724 --> 00:10:35,310
TO BE SAFE FOR KIDS
WITH ALLERGIES,
190
00:10:35,310 --> 00:10:38,034
IT ALSO HAS TO TASTE GREAT.
191
00:10:48,206 --> 00:10:50,172
Narrator: VENDING MACHINES
ARE A COMMON SIGHT
192
00:10:50,172 --> 00:10:51,689
IN PUBLIC PLACES.
193
00:10:51,689 --> 00:10:53,344
THE FIRST MODERN
VENDING MACHINES
194
00:10:53,344 --> 00:10:56,551
IN 1880S ENGLAND
DIDN'T SELL FOOD AT ALL.
195
00:10:56,551 --> 00:10:58,517
THEY DISPENSED POSTCARDS.
196
00:10:58,517 --> 00:11:02,275
NOWADAYS, AUTOMATED VENDING HAS
COME FULL CIRCLE WITH MACHINES
197
00:11:02,275 --> 00:11:04,724
SELLING NOT JUST FOOD
BUT ELECTRONICS
198
00:11:04,724 --> 00:11:07,620
AND OTHER CONSUMER GOODS.
199
00:11:07,620 --> 00:11:08,620
THIRSTY?
200
00:11:08,620 --> 00:11:09,896
JUST SELECT A DRINK.
201
00:11:09,896 --> 00:11:12,379
ENTER ITS NUMBER
ON THE KEYPAD.
202
00:11:12,379 --> 00:11:14,689
THE LED MONITOR DISPLAYS
WHAT YOU'VE CHOSEN
203
00:11:14,689 --> 00:11:16,310
AND HOW MUCH IT COSTS.
204
00:11:16,310 --> 00:11:18,206
THEN INSERT THE MONEY.
205
00:11:18,206 --> 00:11:19,965
THE MONITOR SHOWS YOUR CREDIT,
206
00:11:19,965 --> 00:11:21,482
HOW MUCH YOU'VE PAID.
207
00:11:21,482 --> 00:11:23,344
THE CREDIT RESETS TO ZERO
208
00:11:23,344 --> 00:11:25,172
WHEN THE MACHINE
RELEASES YOUR DRINK
209
00:11:25,172 --> 00:11:29,517
AND RETURNS ANY
CHANGE YOU'RE DUE.
210
00:11:29,517 --> 00:11:32,034
THE VENDING MACHINE
HAS A WELDED STEEL BODY
211
00:11:32,034 --> 00:11:35,724
ONTO WHICH WORKERS ASSEMBLE
THE OTHER COMPONENTS
212
00:11:35,724 --> 00:11:38,172
SUCH AS THE SEE
-THROUGH REFRIGERATOR
213
00:11:38,172 --> 00:11:41,862
AND AN LCD MONITOR
TO DISPLAY ADVERTISING.
214
00:11:44,689 --> 00:11:47,931
WORKERS ASSEMBLE THE MACHINE'S
PAYMENT AND DISPLAY SYSTEM,
215
00:11:47,931 --> 00:11:51,000
STARTING WITH THE MACHINE'S
CONTROL BOARD.
216
00:11:52,551 --> 00:11:55,689
THEY INSTALL THE LED MONITOR
AND THE KEYPAD,
217
00:11:55,689 --> 00:11:58,344
WHICH ARE INTEGRATED
INTO A SINGLE UNIT.
218
00:12:01,551 --> 00:12:04,172
AFTER BOLTING THE UNIT
SECURELY IN ITS WINDOW
219
00:12:04,172 --> 00:12:06,655
IN THE HOUSING,
220
00:12:09,482 --> 00:12:12,965
THE WORKERS SCREW THE CONTROL
BOARD SECURELY IN PLACE,
221
00:12:12,965 --> 00:12:16,931
THEN PLUG THE LED MONITOR
AND THE KEYPAD INTO THE BOARD.
222
00:12:19,724 --> 00:12:22,000
THEY INSTALL THE COIN ACCEPTOR.
223
00:12:22,000 --> 00:12:26,724
IT CAN BE SET UP TO RECOGNIZE UP
TO 16 DIFFERENT TYPES OF COINS.
224
00:12:26,724 --> 00:12:28,551
WHEN A CUSTOMER
INSERTS MONEY,
225
00:12:28,551 --> 00:12:32,068
THE COIN ACCEPTOR TRANSMITS
THE VALUE TO THE CONTROL BOARD,
226
00:12:32,068 --> 00:12:35,379
WHICH DISPLAYS THE AMOUNT
ON THE LED MONITOR,
227
00:12:35,379 --> 00:12:37,793
CALCULATES IT INTO
THE PURCHASE OF THE ITEM
228
00:12:37,793 --> 00:12:39,172
AND DIRECTS THE COIN ACCEPTOR
229
00:12:39,172 --> 00:12:43,034
TO DISPENSE ANY REQUIRED CHANGE.
230
00:12:43,034 --> 00:12:46,241
NEXT, WORKERS INSTALL
THE BANK NOTE ACCEPTOR.
231
00:12:46,241 --> 00:12:49,034
IT IDENTIFIES THE DENOMINATION
OF AN INSERTED BILL
232
00:12:49,034 --> 00:12:51,275
WITH AN OPTICAL SCANNER AND,
233
00:12:51,275 --> 00:12:53,517
TO MAKE SURE
THE CURRENCY IS GENUINE,
234
00:12:53,517 --> 00:12:54,758
MEASURES FLUORESCENT INK
235
00:12:54,758 --> 00:12:58,034
WITH UV LIGHT
AND READS MAGNETIC INK PRINTING
236
00:12:58,034 --> 00:13:00,689
WITH
A MAGNETIC SCANNER.
237
00:13:00,689 --> 00:13:04,241
IT SENDS THE VALUE OF THE BILL
TO THE CONTROL BOARD.
238
00:13:04,241 --> 00:13:06,172
THEY PLUG THE DATA
TRANSFER CABLES
239
00:13:06,172 --> 00:13:08,827
FROM THE MONEY ACCEPTORS
INTO THE CONTROL BOARD
240
00:13:08,827 --> 00:13:10,758
ALONG WITH A CABLE
FOR THE CONTROLLERS
241
00:13:10,758 --> 00:13:13,586
THAT OPERATE THE MACHINE'S
PRODUCT RELEASE MOTORS
242
00:13:13,586 --> 00:13:15,241
AND THE DATA TRANSFER CABLES
243
00:13:15,241 --> 00:13:17,172
COMING FROM THE TWO
COIN HOPPERS,
244
00:13:17,172 --> 00:13:21,758
WHICH COLLECT THE INSERTED COINS
AND DISPENSE CHANGE.
245
00:13:21,758 --> 00:13:25,586
THEN THEY CLOSE UP
THE MACHINE WITH COVER PANELS.
246
00:13:25,586 --> 00:13:27,862
A WORKER CONSTRUCTS
THE PRODUCT FEED TRAYS
247
00:13:27,862 --> 00:13:31,068
THAT GO INTO THE VENDING
MACHINE'S REFRIGERATOR.
248
00:13:31,068 --> 00:13:33,379
THE FIRST STEP
IS TO ATTACH PARTITIONS
249
00:13:33,379 --> 00:13:37,206
TO A BACK PANEL TO FORM COLUMNS.
250
00:13:37,206 --> 00:13:39,482
EACH COLUMN'S WIDTH IS SET
TO THE DIMENSIONS,
251
00:13:39,482 --> 00:13:43,827
WEIGHT AND TYPE OF PACKAGING
OF THE PRODUCT IT WILL DISPENSE,
252
00:13:43,827 --> 00:13:46,310
FROM SMALL FEATHERLIGHT
BAGS OF CHIPS
253
00:13:46,310 --> 00:13:49,793
TO HEAVY GLASS BEVERAGE BOTTLES.
254
00:13:49,793 --> 00:13:54,517
A FEED TRAY CAN HAVE UP
TO SIX COLUMNS.
255
00:13:54,517 --> 00:13:57,931
THE TRAYS ARE CONSTRUCTED
ENTIRELY OF STAINLESS STEEL
256
00:13:57,931 --> 00:14:00,344
BECAUSE IT WITHSTANDS
REFRIGERATION TEMPERATURE
257
00:14:00,344 --> 00:14:03,206
AND DOESN'T RUST
WHEN EXPOSED TO MOISTURE.
258
00:14:06,620 --> 00:14:09,689
WORKERS INSTALL A MOTOR
AT THE BACK OF EACH COLUMN.
259
00:14:09,689 --> 00:14:12,068
ONCE THE TRAY'S INSTALLED
IN THE FRIDGE,
260
00:14:12,068 --> 00:14:15,344
THOSE MOTORS PLUG INTO
THE CONTROL BOARD.
261
00:14:15,344 --> 00:14:18,103
WHEN THE CUSTOMER PAYS
FOR THE SELECTED PRODUCT,
262
00:14:18,103 --> 00:14:21,137
THE BOARD ACTIVATES THE MOTOR
FOR THE CORRESPONDING COLUMN
263
00:14:21,137 --> 00:14:23,413
TO RELEASE THE PRODUCT.
264
00:14:23,413 --> 00:14:25,689
SIDE-BY-SIDE COLUMNS
DESIGNED TO BE STOCKED
265
00:14:25,689 --> 00:14:28,862
WITH THE SAME PRODUCT
HAVE LINKED MOTORS.
266
00:14:28,862 --> 00:14:31,068
THAT WAY, IF ONE
COLUMN SELLS OUT,
267
00:14:31,068 --> 00:14:35,655
THE LINKED ONE WITH MORE
OF THE SAME PRODUCT KICKS IN.
268
00:14:35,655 --> 00:14:39,206
EACH MOTOR MOVES THE PRODUCT
WITH A STEEL DRIVE SPRING.
269
00:14:39,206 --> 00:14:42,620
THERE ARE SEVEN DIFFERENT
SIZES OF SPRINGS.
270
00:14:42,620 --> 00:14:45,482
WORKERS INSTALL THE SIZE
THAT HAS THE CORRECT SPACING
271
00:14:45,482 --> 00:14:46,689
BETWEEN THE ROLLS
272
00:14:46,689 --> 00:14:48,275
THAT CORRESPONDS
TO THE DIMENSIONS
273
00:14:48,275 --> 00:14:52,034
OF THE PRODUCT BEING
DISPENSED FROM THAT COLUMN.
274
00:14:52,034 --> 00:14:54,344
ONCE THE CUSTOMER PAYS
FOR THE SELECTION,
275
00:14:54,344 --> 00:14:57,344
THE MOTOR ROTATES
THE SPRING 360 DEGREES
276
00:14:57,344 --> 00:14:59,379
TO RELEASE THE PRODUCT
277
00:14:59,379 --> 00:15:02,586
AND MOVE THE ONE BEHIND IT
TO THE FRONT OF THE LINE.
278
00:15:02,586 --> 00:15:05,586
ONCE ALL THE PRODUCT FEED
TRAYS ARE INSTALLED,
279
00:15:05,586 --> 00:15:07,241
WORKERS ADJUST THE REFRIGERATOR
280
00:15:07,241 --> 00:15:10,620
THERMOSTAT AND STOCK
THE PRODUCTS.
281
00:15:10,620 --> 00:15:12,551
THEN THEY TEST THE MACHINE.
282
00:15:12,551 --> 00:15:16,034
FIRST, THEY PURCHASE A PRODUCT
WITH PAPER CURRENCY.
283
00:15:16,034 --> 00:15:18,241
THEY MAKE SURE
THE BILLS FEED SMOOTHLY,
284
00:15:18,241 --> 00:15:20,034
THAT THE BANK
NOTE ACCEPTOR SENDS
285
00:15:20,034 --> 00:15:22,620
THE RIGHT DATA
TO THE CONTROL BOARD,
286
00:15:22,620 --> 00:15:25,965
THAT THE BOARD CALCULATES
THE TRANSACTION ACCURATELY
287
00:15:25,965 --> 00:15:29,689
AND ACTIVATES
THE CORRECT MOTOR.
288
00:15:29,689 --> 00:15:32,413
THEY RUN THE SAME TEST
WITH THE COIN ACCEPTOR
289
00:15:32,413 --> 00:15:35,275
TO MAKE SURE ITS SENSORS
CORRECTLY DETECT THE COIN,
290
00:15:35,275 --> 00:15:38,689
DIMENSION,
WEIGHT AND CHEMICAL COMPOSITION
291
00:15:38,689 --> 00:15:40,655
AND TRANSMIT
ACCURATE INFORMATION
292
00:15:40,655 --> 00:15:43,724
TO THE CONTROL BOARD,
293
00:15:43,724 --> 00:15:46,413
ALL THIS TO ENSURE
THE VENDING MACHINE CUSTOMERS
294
00:15:46,413 --> 00:15:49,000
GET EXACTLY
WHAT THEY PAID FOR.
295
00:16:02,413 --> 00:16:06,206
Narrator:
DIVE COMPUTERS HELP DIVERS
SAFELY RETURN FROM THE DEEP.
296
00:16:06,206 --> 00:16:08,689
THESE WRIST COMPUTERS
KEEP TABS ON THE TIME
297
00:16:08,689 --> 00:16:10,137
AND DEPTH OF THE DIVE.
298
00:16:10,137 --> 00:16:12,517
AND THEY CALCULATE
A SAFE ASCENT.
299
00:16:12,517 --> 00:16:16,172
THE JOURNEY BACK TO THE SURFACE
MUST OFTEN BE DONE IN STAGES,
300
00:16:16,172 --> 00:16:19,862
OR THE DIVER COULD FALL VICTIM
TO DECOMPRESSION SICKNESS.
301
00:16:23,275 --> 00:16:25,517
A DIVE COMPUTER IS
SOMETHING SOMEONE WEARS
302
00:16:25,517 --> 00:16:27,896
WHEN THEY'RE READY
TO TAKE THE PLUNGE.
303
00:16:27,896 --> 00:16:30,206
STRAPPED TO THE WRIST
LIKE A WATCH,
304
00:16:30,206 --> 00:16:34,172
IT PROVIDES CRITICAL SAFETY
DATA DURING THE DIVE.
305
00:16:34,172 --> 00:16:37,862
THEY START WITH PANELS
OF FOUR PRINTED CIRCUIT BOARDS.
306
00:16:37,862 --> 00:16:39,827
A TECHNICIAN CONFIRMS
THAT THE TRACKS
307
00:16:39,827 --> 00:16:42,896
AND PADS ARE CORRECTLY LOCATED.
308
00:16:42,896 --> 00:16:45,896
A CONVEYOR THEN TAKES ONE OF
THE PANELS INTO A MACHINE
309
00:16:45,896 --> 00:16:47,448
THAT PRECISELY POSITIONS
310
00:16:47,448 --> 00:16:50,068
A METAL MESH
STENCIL OVER IT.
311
00:16:50,068 --> 00:16:52,379
AN AUTOMATED SQUEEGEE
SPREADS SOLDER PASTE
312
00:16:52,379 --> 00:16:53,827
ONTO THE CIRCUIT BOARDS
313
00:16:53,827 --> 00:16:57,137
THROUGH THE OPEN AREAS
OF THE STENCIL.
314
00:16:57,137 --> 00:16:59,206
THE SOLDER PASTE
WILL ACT AS GLUE
315
00:16:59,206 --> 00:17:03,034
FOR OVER 100 TINY
ELECTRICAL COMPONENTS.
316
00:17:05,344 --> 00:17:11,275
NEXT, THE CIRCUIT BOARDS RECEIVE
THOSE ELECTRICAL COMPONENTS.
317
00:17:11,275 --> 00:17:14,517
A ROBOT PEELS THEM
OFF PLASTIC STRIPS
318
00:17:14,517 --> 00:17:16,413
AND PLACES THEM ON
THE SOLDERED AREAS
319
00:17:16,413 --> 00:17:22,137
AT AN IMPRESSIVE RATE
OF 13,000 PIECES PER HOUR.
320
00:17:22,137 --> 00:17:24,448
THE PARTS
INCLUDE MICROPROCESSORS,
321
00:17:24,448 --> 00:17:27,206
SENSORS AND MEMORY CHIPS.
322
00:17:27,206 --> 00:17:29,448
THEN THE CIRCUIT BOARDS
HEAD INTO AN OVEN
323
00:17:29,448 --> 00:17:33,310
WITH SEVERAL DIFFERENT
HEATING AND COOLING ZONES.
324
00:17:33,310 --> 00:17:35,172
AS THEY TRAVEL
THROUGH THESE ZONES,
325
00:17:35,172 --> 00:17:36,862
THE SOLDERING PARTICLES MELT
326
00:17:36,862 --> 00:17:40,689
TO BOND THE COMPONENTS
TO THE CIRCUIT BOARDS.
327
00:17:40,689 --> 00:17:42,551
PASSING THROUGH
THE COOLING ZONES,
328
00:17:42,551 --> 00:17:43,931
THE SOLDER HARDENS.
329
00:17:43,931 --> 00:17:48,172
AND THIS SOLIDIFIES THE BONDS.
330
00:17:48,172 --> 00:17:50,206
THE CIRCUIT BOARDS
HAVE NOW RECEIVED
331
00:17:50,206 --> 00:17:52,275
ALL OF THE NECESSARY PARTS.
332
00:17:55,241 --> 00:17:58,000
A TECHNICIAN PLACES
THE PANEL OF CIRCUIT BOARDS
333
00:17:58,000 --> 00:18:00,896
IN AN AUTOMATED
OPTICAL INSPECTION MACHINE.
334
00:18:00,896 --> 00:18:03,482
HERE, A CAMERA TAKES
A PICTURE OF THE PANEL
335
00:18:03,482 --> 00:18:05,551
AND SENDS IT TO A COMPUTER.
336
00:18:05,551 --> 00:18:07,620
THE COMPUTER SCANS
THE CIRCUIT BOARDS
337
00:18:07,620 --> 00:18:09,241
FOR MISSING COMPONENTS,
338
00:18:09,241 --> 00:18:13,344
POSITIONING ERRORS
AND SOLDERING DEFECTS.
339
00:18:13,344 --> 00:18:15,068
IF THERE ARE NO FLAWS,
340
00:18:15,068 --> 00:18:18,206
THE PANELS MOVE ON
TO A PROGRAMMING STATION.
341
00:18:18,206 --> 00:18:22,448
HERE, A TECHNICIAN
POSITIONS THEM UNDER PROBES.
342
00:18:22,448 --> 00:18:24,689
THE PROBES DESCEND
AND LOAD SOFTWARE
343
00:18:24,689 --> 00:18:26,965
INTO THE MICROPROCESSORS.
344
00:18:26,965 --> 00:18:28,586
THIS BRINGS THEM TO LIFE
345
00:18:28,586 --> 00:18:30,137
AND ENABLES THEM TO CONTROL
346
00:18:30,137 --> 00:18:34,034
ALL OF THE BOARD'S FUNCTIONS.
347
00:18:34,034 --> 00:18:36,379
ANOTHER TECHNICIAN TRIMS
AND CUTS THE PANELS
348
00:18:36,379 --> 00:18:38,448
USING CIRCULAR SAWS.
349
00:18:40,275 --> 00:18:43,000
SHE THEN PUNCHES OUT
THE FOUR ROUND CIRCUIT BOARDS
350
00:18:43,000 --> 00:18:44,724
AND TRANSFERS THEM TO A TRAY
351
00:18:44,724 --> 00:18:48,137
THAT HAS AN ELECTRICALLY
CONDUCTIVE SURFACE.
352
00:18:48,137 --> 00:18:49,862
THE SURFACE PROTECTS THE BOARDS
353
00:18:49,862 --> 00:18:52,172
FROM MECHANICAL
AND ELECTRICAL SHOCKS
354
00:18:52,172 --> 00:18:53,724
UNTIL THEY'RE READY
TO BE ASSEMBLED
355
00:18:53,724 --> 00:18:56,655
INTO THE DIVE COMPUTER MODULE.
356
00:18:56,655 --> 00:18:59,931
NOW THE FABRICATION
OF THAT MODULE BEGINS.
357
00:18:59,931 --> 00:19:04,517
THE TECHNICIAN PLACES A BUZZER
MECHANISM BEHIND A BACKLIGHT.
358
00:19:04,517 --> 00:19:06,206
SHE TRANSFERS THE TWO OF THEM
359
00:19:06,206 --> 00:19:09,517
TO THE REVERSE SIDE
OF A DISPLAY SCREEN.
360
00:19:09,517 --> 00:19:12,413
SHE PLACES A PLASTIC
FRAMEWORK ON TOP.
361
00:19:12,413 --> 00:19:15,206
AND SHE INSERTS RUBBER
CONNECTORS IN IT.
362
00:19:15,206 --> 00:19:17,344
THESE LITTLE RUBBER PARTS
WILL MAKE THE CONNECTION
363
00:19:17,344 --> 00:19:22,206
BETWEEN THE CIRCUIT BOARD
AND THE DIGITAL DISPLAY.
364
00:19:22,206 --> 00:19:24,620
THE NEXT ASSEMBLER INSERTS
THE CIRCUIT BOARD
365
00:19:24,620 --> 00:19:26,551
INTO THE DIGITAL DISPLAY UNIT.
366
00:19:31,482 --> 00:19:33,724
SHE INSTALLS A TEMPORARY BATTERY
367
00:19:33,724 --> 00:19:36,034
AND CHECKS THE DIGITAL MONITOR
TO CONFIRM
368
00:19:36,034 --> 00:19:37,931
THAT IT'S FUNCTIONAL.
369
00:19:39,344 --> 00:19:41,620
SATISFIED THAT IT'S IN GOOD
WORKING ORDER,
370
00:19:41,620 --> 00:19:44,000
SHE SETS IT ASIDE TEMPORARILY.
371
00:19:48,275 --> 00:19:50,241
IN THE NEXT STAGE
OF PRODUCTION,
372
00:19:50,241 --> 00:19:51,275
THE WORKER REMOVES
373
00:19:51,275 --> 00:19:53,034
ANY DUST PARTICLES
FROM THE SCREEN
374
00:19:53,034 --> 00:19:55,172
USING BLASTS OF COMPRESSED AIR.
375
00:19:57,275 --> 00:19:59,000
SHE SNAPS THE DIVE
COMPUTER MODULE
376
00:19:59,000 --> 00:20:00,965
INTO A TOUGH PLASTIC CASE
377
00:20:00,965 --> 00:20:05,448
THAT'S DESIGNED TO WITHSTAND
A LOT OF WATER PRESSURE.
378
00:20:05,448 --> 00:20:08,068
SHE CLEANS A GLASS FACE
PLATE AND PLACES IT
379
00:20:08,068 --> 00:20:10,655
OVER THE DIGITAL SCREEN.
380
00:20:10,655 --> 00:20:15,137
THIS FACE PLATE WILL PROTECT
THE SCREEN FROM WATER.
381
00:20:15,137 --> 00:20:17,862
THE NEXT PART
IS A METAL BEZEL.
382
00:20:17,862 --> 00:20:19,413
IT SURROUNDS THE FACE PLATE
383
00:20:19,413 --> 00:20:22,000
AND WILL BE USED
TO SECURE IT TO THE CASING.
384
00:20:24,448 --> 00:20:27,137
SHE FLIPS THE ASSEMBLY AROUND
385
00:20:27,137 --> 00:20:29,965
AND SCREWS THE BEZEL
TO THE CASE FROM THE BACK.
386
00:20:34,379 --> 00:20:38,137
SHE INSERTS THE COMPUTER BATTERY
INTO A TITANIUM BACK PLATE.
387
00:20:44,551 --> 00:20:46,344
SHE THEN INSTALLS
THE BATTERY ASSEMBLY
388
00:20:46,344 --> 00:20:49,827
IN THE BACK OF THE MODULE
AND SECURES IT WITH SCREWS.
389
00:20:52,413 --> 00:20:56,172
THIS COMPLETES THE DIVE
COMPUTER MODULE.
390
00:20:56,172 --> 00:20:59,137
ALL THAT'S LEFT IS
TO ATTACH THE WRIST STRAP,
391
00:20:59,137 --> 00:21:02,275
AND THIS DIVE COMPUTER
IS READY TO PROBE UNDERWATER
392
00:21:02,275 --> 00:21:05,310
AND PROVIDE
CRITICAL SAFETY INFORMATION.
30682
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