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--Captions by VITAC--
www.vitac.com
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00:00:04,620 --> 00:00:07,793
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
MANY BANKS AND BUSINESSES
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HAVE TIME-DELAY LOCKS
ON THEIR SAFES
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TO KEEP THEIR VALUABLES
AND DOCUMENTS SECURE.
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00:00:59,310 --> 00:01:01,896
THIS HELPS DETER THEFT
BECAUSE ROBBERS
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MAY NOT WANT TO WAIT AROUND
FOR THE SAFE TO OPEN.
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00:01:04,965 --> 00:01:08,172
IF THEY DO, THE TIME DELAY
MAY KEEP THEM AROUND LONG ENOUGH
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FOR POLICE TO MAKE AN ARREST.
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00:01:12,827 --> 00:01:18,310
THIS LOCK LETS YOU SELECT DELAYS
RANGING FROM 1 TO 30 MINUTES.
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THE TIMER STARTS
AFTER YOU INSERT THE KEY.
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MOST OF THE LOCK'S COMPONENTS
ARE MADE OF ZINC.
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THIS SEMI-AUTOMATED
CASTING MACHINE
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00:01:29,413 --> 00:01:33,344
HEATS ZINC BARS
TO ABOUT 800 DEGREES.
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THE MOLTEN METAL IS THEN FED
INTO AN INJECTION SYSTEM,
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WHICH SHOOTS THE ZINC
INTO A PART-SHAPED MOLD.
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THE MACHINE AUTOMATICALLY
REFILLS THE ZINC BARS
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AS THE METAL IS USED.
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AS SOON AS THE MACHINE INJECTS
MOLTEN ZINC INTO THE MOLD,
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00:01:49,827 --> 00:01:51,896
SURROUNDING TUBES
SPRAY COLD WATER
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TO QUICKLY COOL
AND SOLIDIFY THE METAL.
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00:01:55,034 --> 00:01:58,689
THEN THE MOLD OPENS
AND EJECTS THE PART.
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00:01:58,689 --> 00:02:02,896
THE PARTS HAVE ROUGH EDGES,
SO THEY GO INTO A VIBRATING TUB.
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INSIDE, THEY RUN AGAINST CERAMIC
STONES AND AN ABRASIVE COMPOUND
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TO SMOOTH THE EDGES
AND POLISH THE SURFACE.
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THE PARTS ARE CLEANED
AND PAINTED ON ONE SIDE.
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THEN THEY GO INTO AN OVEN
TO BAKE ON THE PAINT.
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THE LOCK'S MAIN CAM
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SETS THE TIME DELAY
AND THE OPEN WINDOW --
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THE AMOUNT OF TIME BEFORE
THE SAFE AUTOMATICALLY RELOCKS.
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HERE, THEY'RE DRILLING HOLES
FOR SCREWS,
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WHICH WILL REGULATE THE LENGTHS
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OF THE TIME DELAY
AND THE OPEN WINDOW.
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00:02:41,310 --> 00:02:46,379
ONCE THE LOCK'S COMPONENTS
ARE PREPARED, ASSEMBLY BEGINS.
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WORKERS INSERT THE LOCK CYLINDER
INTO ITS SHELL
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AND REMOVE THE KEY.
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THEN THEY SCREW
ON A STEEL CYLINDER CAM.
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WHEN YOU TURN THE KEY
IN THE CYLINDER,
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A CAM WINDS
AND STARTS THE TIMER.
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AFTER THE SET TIME DELAY,
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THE CAM PULLS A LEVER
THAT RELEASES THE LOCK'S LATCH.
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TO BUILD THE LOCK'S
TIMING ASSEMBLY,
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THEY FIRST ATTACH A SPRING
TO THE TIMER PLATE.
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THEY HOLD THE SPRING IN PLACE
WITH A PLASTIC RETAINER.
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00:03:17,241 --> 00:03:21,586
THEN THEY INSTALL
A BRASS TIMER CAM.
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THE SPRING HOLDS IT
IN THE LOCKED POSITION.
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A PIN ON THE CYLINDER CAM'S
LEVER SITS ON THE TIMER CAM.
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00:03:28,689 --> 00:03:34,482
WHEN THE TIME DELAY IS OVER, THE
PIN RELEASES THE TIMER SPRING,
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00:03:34,482 --> 00:03:37,620
AND THE TIMER CAM
MOVES TO THE UNLOCKED POSITION.
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THIS ALLOWS THE CYLINDER CAM
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TO RETRACT THE LATCH
AND OPEN THE LOCK.
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THEY SCREW THE PLATE
WITH THE SPRING AND TIMER CAM
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TO THE TIMER,
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WHICH IS GEAR-DRIVEN
LIKE A MECHANICAL CLOCK.
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THEY LET THE TIMER
RUN DOWN ALL THE WAY.
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THEN THEY TURN THE SPRING
FOUR TIMES.
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00:04:10,068 --> 00:04:12,034
THEY MOUNT THE MAIN CAM,
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00:04:12,034 --> 00:04:13,965
WHICH SETS THE TIME DELAY
AND OPEN WINDOW
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00:04:13,965 --> 00:04:16,862
ON TOP OF THE TIMER CAM.
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00:04:20,655 --> 00:04:23,620
NOW THEY BEGIN CALIBRATING
THE TIMER.
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00:04:23,620 --> 00:04:25,827
FIRST THEY INSTALL
AN ALUMINUM WEIGHT ASSEMBLY
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00:04:25,827 --> 00:04:27,931
THAT CONTROLS THE TIMER SPEED.
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00:04:31,413 --> 00:04:34,000
THEY RUN THE TIMER
ON A TESTING MACHINE,
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COMPARING IT TO THE DELAY
SET ON THE MAIN CAM.
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IF THE TIMER RUNS TOO FAST,
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THEY TAKE SOME TENSION
OFF THE TIMER SPRING.
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IF THE TIMER RUNS TOO SLOWLY,
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THEY TRIM DOWN
THE WEIGHT ASSEMBLY
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UNTIL THEY GET THE RIGHT SPEED.
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ONCE THE TIMER IS ACCURATE, THEY
SCREW IT INTO THE TIMER COVER.
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THE LOCK BODY CONTAINS THE LEVER
THAT RETRACTS THE LOCK'S LATCH.
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IT ALSO HAS
A BRASS ELECTRICAL PLUG
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00:05:03,724 --> 00:05:07,137
TO CONNECT
A TIME-DELAY INDICATOR LIGHT.
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AFTER SECURING THE LATCH
AND LEVER IN POSITION
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WITH A COVER PLATE,
THEY INSTALL THE TIMER ASSEMBLY.
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THE VISIBLE SIDE
IS PAINTED BLACK,
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JUST LIKE THE VISIBLE SIDE
OF THE COVER PLATE.
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00:05:19,758 --> 00:05:24,034
THEN THEY INSERT
THE CYLINDER ASSEMBLY.
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THEY MOUNT THE LOCK
ON THE DOOR OF THE SAFE
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00:05:29,275 --> 00:05:31,310
AND HOOK UP
THE INDICATOR LIGHTS,
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WHICH RUN
ON DOUBLE-"A" BATTERIES.
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TO OPEN THE SAFE, YOU INSERT,
TURN, THEN REMOVE THE KEY.
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THE RED LIGHT INDICATES
THE TIMER IS COUNTING DOWN.
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WHEN THE TIME DELAY IS OVER,
THE GREEN LIGHT COMES ON.
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THEN YOU REINSERT THE KEY,
AND THE SAFE OPENS.
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Narrator: CHOCOLATE BROWNIES
ARE IRRESISTIBLE.
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THEIR ORIGINS ARE UNCERTAIN,
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BUT THEY WERE
DEFINITELY DEVELOPED
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IN THE UNITED STATES
OVER A CENTURY AGO.
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00:06:14,758 --> 00:06:17,724
ONE STORY IS THAT A HOMEMAKER
FROM BANGOR, MAINE,
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00:06:17,724 --> 00:06:19,758
MADE THE FIRST BROWNIES
ACCIDENTALLY
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WHILE TRYING TO MAKE A CAKE.
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ANOTHER STORY STATES THAT
THEY WERE DELIBERATELY INVENTED
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BY THE CHEF AT A CHICAGO HOTEL.
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NEITHER CAKE NOR COOKIE, A
BROWNIE IS SOMETHING IN BETWEEN,
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00:06:32,275 --> 00:06:35,241
A MOIST, DENSE,
AND CHEWY SQUARE.
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THERE'S NO DOUBT IT BRINGS
SOMETHING SPECIAL TO THE TABLE.
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TO MASS-PRODUCE BROWNIES, THIS
FACTORY STARTS WITH CANOLA OIL.
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THEY ADD XANTHAN GUM,
A NATURAL PRESERVATIVE
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00:06:46,965 --> 00:06:50,068
THAT INCREASES MOISTURE
RETENTION DURING BAKING.
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00:06:50,068 --> 00:06:54,862
THEY BLEND THESE TWO INGREDIENTS
IN AN INDUSTRIAL MIXER.
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THEN THEY ADD SUGAR, COCOA,
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AND CANOLA
AND PALM OIL SHORTENING.
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THEY REACTIVATE THE MIXER,
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00:07:06,689 --> 00:07:11,034
AND IT BLENDS THE INGREDIENTS
INTO A CHOCOLATE BATTER.
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THE NEXT INGREDIENTS
ARE WHOLE EGGS...
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00:07:15,724 --> 00:07:17,655
...AND CORN SYRUP.
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THE MASSIVE MIXING ARM
DESCENDS BACK INTO THE BOWL
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00:07:23,793 --> 00:07:27,862
AND WHIPS THESE INGREDIENTS
INTO THE BATTER.
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00:07:27,862 --> 00:07:31,172
A WORKER WHEELS THE BOWL
TO A HOPPER,
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WHICH RELEASES
A PRECISE AMOUNT OF FLOUR.
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THE FLOUR THICKENS THE MIX.
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IT WILL GIVE
THE BAKED BROWNIES STRUCTURE.
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AFTER 25 MINUTES OF MIXING,
THE BATTER IS COMPLETE.
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THERE'S ENOUGH BATTER HERE
TO MAKE 6,000 BROWNIES.
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THEY TRANSFER
THE SMOOTH CHOCOLATY MIXTURE
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TO A MACHINE CALLED A DEPOSITOR.
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A SPRAYER MISTS THE PANS
WITH OIL
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TO KEEP THE BROWNIES FROM
STICKING TO THEM DURING BAKING.
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THEN THE PANS
ARRIVE AT THE DEPOSITOR.
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THIS COMPUTERIZED MACHINE
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RELEASES THE BATTER
INTO EACH PAN.
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IT HAS PERFECT AIM EVERY TIME.
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00:08:23,344 --> 00:08:27,344
NEXT, THE PANS
ENTER AN 11-1/2-FOOT OVEN.
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00:08:28,931 --> 00:08:32,448
THE BROWNIES ROTATE THROUGH
13 TIERS TO BAKE THEM EVENLY.
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AFTER ABOUT 20 MINUTES,
THE BROWNIES ARE COOKED.
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00:08:39,862 --> 00:08:44,310
THEY EXIT THE OVEN
AND HEAD INTO A COOLING CHAMBER.
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LIKE THE OVEN,
IT'S MULTI-TIERED.
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00:08:52,068 --> 00:08:55,931
THE PANS MOVE THROUGH IT
AS FANS COOL THE BROWNIES.
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THE COOLING
HELPS SOLIDIFY THE BROWNIES.
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00:09:02,620 --> 00:09:05,172
THEN A ROBOT ARM
WITH NEEDLE-LIKE CLAWS
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LIFTS THEM OUT OF THE PANS
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AND TRANSFERS THEM
TO THE NEXT CONVEYER.
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THE ROBOTS ARE GENTLE,
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SO THE COOL BROWNIES
STAY INTACT DURING THE PROCESS.
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THE BROWNIES ROUND A CORNER AND
TRANSFER TO ANOTHER CONVEYER.
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00:09:27,965 --> 00:09:29,931
AT THE END OF THE LINE,
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A WORKER PLACES THE BROWNIES
IN A NARROW CONVEYER SYSTEM
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00:09:32,862 --> 00:09:36,172
THAT TAKES THEM
TO THE WRAPPING STATION.
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00:09:36,172 --> 00:09:38,275
A COMPUTER SENSOR
DETECTS THEIR APPROACH
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00:09:38,275 --> 00:09:42,137
AND ALERTS THE PLASTIC
WRAPPING SYSTEM AHEAD.
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00:09:42,137 --> 00:09:45,137
THE PLASTIC UNWINDS
INTO THE WRAPPING MACHINE
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00:09:45,137 --> 00:09:48,827
AS THE BROWNIES ENTER IT.
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00:09:48,827 --> 00:09:52,517
METAL WHEELS WITH GROOVES PULL
THE WRAPPER UNDER THE BROWNIES,
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00:09:52,517 --> 00:09:56,586
AND THEN HEATED WHEELS
MELT THE SEAM TO CLOSE IT.
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A HOT JAW THEN SEALS AND SEVERS
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00:09:59,793 --> 00:10:02,310
THE PLASTIC FILM
BETWEEN THE BROWNIES,
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CREATING INDIVIDUAL PACKETS.
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00:10:09,103 --> 00:10:11,965
A ROBOT OPENS A BOX
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00:10:11,965 --> 00:10:15,241
AND SETS IT ON A CONVEYER
NEXT TO THE BROWNIE LINE.
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00:10:18,689 --> 00:10:21,448
AN EMPLOYEE THEN PLACES
EIGHT PACKETS OF BROWNIES
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00:10:21,448 --> 00:10:23,137
IN EACH CARTON.
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00:10:27,586 --> 00:10:30,758
THEY RIDE BY A ROTARY DEVICE,
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00:10:30,758 --> 00:10:33,344
WHICH AUTOMATICALLY FOLDS
THE ENDS OF THE CARTONS.
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00:10:42,206 --> 00:10:45,379
THEN THE BOXES ARE GLUED SHUT.
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00:10:47,655 --> 00:10:50,724
FINALLY, THEY TRAVEL
THROUGH A METAL DETECTOR.
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00:10:50,724 --> 00:10:53,620
IT USES A HIGH-FREQUENCY
ELECTROMAGNETIC SIGNAL
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00:10:53,620 --> 00:10:56,758
TO DETECT ANY METAL FRAGMENTS
IN THE BROWNIES.
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00:10:58,827 --> 00:11:00,000
IT TAKES ABOUT AN HOUR
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00:11:00,000 --> 00:11:04,344
TO MAKE AND PACKAGE BROWNIES
AT THIS FACTORY,
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00:11:04,344 --> 00:11:07,689
BUT ONLY A FRACTION OF THAT TIME
TO ENJOY THEM.
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00:11:18,655 --> 00:11:20,034
Narrator: PALLETS ARE USED
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00:11:20,034 --> 00:11:23,482
TO EASILY MOVE
LARGE QUANTITIES OF GOODS.
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00:11:23,482 --> 00:11:25,965
THEY WERE INVENTED
IN THE EARLY 20th CENTURY
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00:11:25,965 --> 00:11:29,896
AND HAVE BEEN A WAREHOUSE STAPLE
EVER SINCE.
166
00:11:29,896 --> 00:11:32,517
MULTIPLE UNUSED PALLETS
CAN CAUSE CLUTTER
167
00:11:32,517 --> 00:11:34,689
AND EVEN BE A SAFETY HAZARD.
168
00:11:34,689 --> 00:11:37,344
THAT'S WHERE PALLET DISPENSERS
COME IN.
169
00:11:39,551 --> 00:11:41,413
BEFORE PALLET DISPENSERS,
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00:11:41,413 --> 00:11:43,379
PALLETS WERE KEPT
IN LOOSE STACKS.
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00:11:43,379 --> 00:11:46,517
RETRIEVING ONE
WAS POTENTIALLY DANGEROUS.
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00:11:46,517 --> 00:11:49,379
THE PALLET DISPENSER
SOLVES THIS PROBLEM.
173
00:11:49,379 --> 00:11:52,206
IT HELPS KEEP THE WORKPLACE
SAFE AND ORGANIZED.
174
00:11:56,551 --> 00:11:58,517
A HIGH-SPEED CNC MACHINE
175
00:11:58,517 --> 00:12:01,827
CUTS OUT THE STEEL PARTS
OF THE PALLET DISPENSER.
176
00:12:06,241 --> 00:12:08,448
AN EMPLOYEE USES A PRESS BRAKE
177
00:12:08,448 --> 00:12:11,724
TO BEND THE COMPONENTS
TO THE REQUIRED SHAPES.
178
00:12:11,724 --> 00:12:14,379
A PRESET BACKSTOP
179
00:12:14,379 --> 00:12:17,931
ENSURES THAT THE METAL PIECE
GOES INTO THE PRECISE DEPTH.
180
00:12:21,241 --> 00:12:23,482
NEXT, A WORKER USES A MIG WELDER
181
00:12:23,482 --> 00:12:27,137
TO QUICKLY BOND
THE NEW PARTS TOGETHER.
182
00:12:27,137 --> 00:12:29,965
THE PARTS HANG FROM CHAINS,
183
00:12:29,965 --> 00:12:32,620
WHICH ARE CHARGED
WITH A NEGATIVE CURRENT.
184
00:12:32,620 --> 00:12:36,448
PAINTERS THEN SPRAY POSITIVELY
CHARGED PAINT ON THEM.
185
00:12:38,724 --> 00:12:42,586
THE PARTS ARE BAKED IN AN OVEN
FOR 20 MINUTES TO DRY THE PAINT.
186
00:12:44,344 --> 00:12:46,344
THE TRAVELER FRAME
MOVES UP AND DOWN
187
00:12:46,344 --> 00:12:49,206
WITH THE PALLETS
INSIDE THE DISPENSER.
188
00:12:49,206 --> 00:12:52,379
A WORKER
INSTALLS 12 CAM FOLLOWERS.
189
00:12:54,068 --> 00:12:57,241
A TEAM POSITIONS
THE LINEAR TRACK ASSEMBLY.
190
00:12:59,000 --> 00:13:02,000
ITS VERTICAL BARS
GUIDE THE CAM FOLLOWERS,
191
00:13:02,000 --> 00:13:04,965
KEEPING THE TRAVELER FRAME
ON TRACK.
192
00:13:07,172 --> 00:13:09,896
ONCE THIS SUB-ASSEMBLY
IS COMPLETE,
193
00:13:09,896 --> 00:13:13,310
WORKERS INSTALL IT
INSIDE THE MAIN SIDE FRAMES.
194
00:13:13,310 --> 00:13:17,827
TOGETHER, THESE COMPONENTS
FORM THE MAIN BASE ASSEMBLY.
195
00:13:17,827 --> 00:13:21,896
THE DISPENSER'S
SELF-CONTAINED HYDRAULIC SYSTEM
196
00:13:21,896 --> 00:13:26,137
DOESN'T REQUIRE POWER
TO CONTROL THE TRAVELER FRAME.
197
00:13:28,724 --> 00:13:31,620
THIS IS ONE
OF TWO HYDRAULIC CYLINDERS.
198
00:13:31,620 --> 00:13:35,448
THEY'RE DESIGNED TO EASILY HOLD
A HEAVY STACK OF PALLETS.
199
00:13:38,034 --> 00:13:42,482
THE WORKER
INSTALLS FOUR BRAKE ARMS.
200
00:13:42,482 --> 00:13:46,103
THEY HOLD A SET OF
SPRING-LOADED LATCHES IN PLACE
201
00:13:46,103 --> 00:13:48,896
TO KEEP THE PALLETS
SUSPENDED IN POSITION.
202
00:13:52,965 --> 00:13:55,586
NEXT, HE POSITIONS
THE SPROCKETS.
203
00:13:57,068 --> 00:13:59,965
THE PALLET DISPENSER
REQUIRES FOUR SPROCKETS
204
00:13:59,965 --> 00:14:01,965
TO SUPPORT TWO CHAINS.
205
00:14:04,172 --> 00:14:06,620
THESE CHAINS
CONNECT THE TRAVELER FRAME
206
00:14:06,620 --> 00:14:09,379
TO A MASSIVE
STEEL COUNTERWEIGHT.
207
00:14:09,379 --> 00:14:14,620
AS IT GETS FULLER, THE TRAVELER
FRAME LOWERS TO THE GROUND.
208
00:14:14,620 --> 00:14:16,724
AFTER THE PALLETS
TOUCH THE FLOOR,
209
00:14:16,724 --> 00:14:20,103
THE COUNTERWEIGHT
LIFTS THE FRAME.
210
00:14:20,103 --> 00:14:23,965
THE PALLETS ARE STORED IN A TALL
COLUMN CALLED A PALLET MAGAZINE.
211
00:14:25,620 --> 00:14:29,206
TWO EMPLOYEES WORK TOGETHER
TO INSTALL IT.
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00:14:29,206 --> 00:14:32,000
THE MAGAZINES
COME IN TWO STANDARD HEIGHTS --
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00:14:32,000 --> 00:14:34,620
4 FEET AND 8 FEET.
214
00:14:37,896 --> 00:14:41,103
NOT ALL PALLET MAGAZINES
ARE RED.
215
00:14:41,103 --> 00:14:44,517
CUSTOMERS CAN SELECT
FROM A WIDE VARIETY OF COLORS.
216
00:14:47,310 --> 00:14:48,724
THE INTERIOR PANELS
217
00:14:48,724 --> 00:14:51,793
PROTECT THE DISPENSER'S
MECHANISM FROM BEING DAMAGED.
218
00:14:51,793 --> 00:14:53,310
THEY'RE ALSO THE ACCESS PANELS
219
00:14:53,310 --> 00:14:56,068
TO THE PRODUCT'S
PRECISION ENGINEERING.
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00:14:56,068 --> 00:14:59,068
A TRAINED PROFESSIONAL
SHOULD ALWAYS HANDLE
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00:14:59,068 --> 00:15:01,793
THE MACHINE'S MAINTENANCE
AND REPAIR.
222
00:15:01,793 --> 00:15:04,172
MAKING THE PANELS
RELATIVELY INACCESSIBLE
223
00:15:04,172 --> 00:15:07,517
DECREASES THE CHANCES OF
TAMPERING, INJURY, OR ACCIDENTS
224
00:15:07,517 --> 00:15:09,137
BY AN AMATEUR.
225
00:15:11,068 --> 00:15:14,413
NEXT, A WORKER
RUNS A QUALITY-CONTROL TEST.
226
00:15:14,413 --> 00:15:16,586
HE USES A WALKIE RIDER
227
00:15:16,586 --> 00:15:19,862
TO RAISE A STACK OF PALLETS
AND REMOVE THE BOTTOM ONE.
228
00:15:22,241 --> 00:15:24,586
WHEN HE'S DONE,
THE HYDRAULIC SYSTEM
229
00:15:24,586 --> 00:15:27,172
LOWERS THE STACK
BACK INTO POSITION.
230
00:15:29,413 --> 00:15:31,793
HERE, ONE WORKER USES A FORKLIFT
231
00:15:31,793 --> 00:15:36,758
TO RAISE THE TOP SECTION OF THE
PALLET MAGAZINE INTO POSITION
232
00:15:36,758 --> 00:15:41,137
WHILE THE OTHER WORKER
GUIDES THE MAGAZINE INTO PLACE.
233
00:15:41,137 --> 00:15:44,000
GRAPHICS AND DECALS
HAVE ALREADY BEEN ADDED,
234
00:15:44,000 --> 00:15:45,862
SO ALL THAT'S LEFT
IS FOR THE WORKER
235
00:15:45,862 --> 00:15:48,896
TO SECURELY BOLT
THE TWO SECTIONS TOGETHER.
236
00:15:52,206 --> 00:15:56,206
WITH ABOUT 2 BILLION PALLETS
IN THE U.S. ALONE,
237
00:15:56,206 --> 00:15:58,620
THINGS CAN REALLY START
TO PILE UP.
238
00:16:00,931 --> 00:16:02,862
PALLET STACKERS MAKE LIFE EASIER
239
00:16:02,862 --> 00:16:06,068
FOR MANUFACTURERS AND SHIPPERS
ALL OVER THE WORLD.
240
00:16:12,862 --> 00:16:17,379
SOME REFER TO THESE DEVICES
AS GIANT PEZ DISPENSERS.
241
00:16:17,379 --> 00:16:21,103
IN A WAY,
THAT'S EXACTLY WHAT THEY ARE,
242
00:16:21,103 --> 00:16:22,827
AND THEY'RE JUST AS SAFE.
243
00:16:31,482 --> 00:16:33,793
Narrator: ONCE RESERVED
FOR PALACES AND CASTLES,
244
00:16:33,793 --> 00:16:37,448
TODAY'S CHANDELIERS CAN BE FOUND
IN EVEN THE MOST MODEST HOMES.
245
00:16:37,448 --> 00:16:39,689
THEY FUNCTION AS MORE
THAN JUST A LIGHT SOURCE.
246
00:16:39,689 --> 00:16:42,379
CHANDELIERS CAN BE
THE ILLUMINATING CENTERPIECES
247
00:16:42,379 --> 00:16:46,620
OF TRADITIONAL ROOMS OR GIVE
MODERN ROOMS AN ECLECTIC TWISTS.
248
00:16:46,620 --> 00:16:50,931
EITHER WAY, A CRYSTAL CHANDELIER
IS ALWAYS ELEGANT AND TIMELESS.
249
00:16:52,137 --> 00:16:54,689
THIS CHANDELIER
IS QUITE A SHOWSTOPPER.
250
00:16:54,689 --> 00:16:58,000
IT STRETCHES
MORE THAN 3 FEET HIGH AND WIDE
251
00:16:58,000 --> 00:17:00,655
WITH 24 ELEGANT ARMS.
252
00:17:00,655 --> 00:17:03,172
IT'S DECORATED
WITH CLEAR AND RED CRYSTAL
253
00:17:03,172 --> 00:17:06,344
AND A GILDED HURRICANE SHADE
OVER EACH LIGHT.
254
00:17:06,344 --> 00:17:10,000
TO MAKE THE CRYSTAL, THEY MELT
SILICA SAND IN A FURNACE,
255
00:17:10,000 --> 00:17:14,206
ALONG WITH LEAD, HOT ASH,
AND SEVERAL OTHER INGREDIENTS.
256
00:17:14,206 --> 00:17:17,000
THE MATERIALS COMBINE
TO MAKE CRYSTAL HEAVIER
257
00:17:17,000 --> 00:17:19,241
AND MORE SPARKLING THAN GLASS.
258
00:17:19,241 --> 00:17:22,758
TO MAKE EACH CHANDELIER ARM,
A CRYSTAL BLOWER
259
00:17:22,758 --> 00:17:25,896
GATHERS SOME MOLTEN CRYSTAL
ON THE END OF HIS BLOWPIPE,
260
00:17:25,896 --> 00:17:29,379
THEN SHAPES THE ARM WITH
A SERIES OF BLOCKS AND MOLDS.
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00:17:31,068 --> 00:17:32,310
HE MAKES A CHANNEL
262
00:17:32,310 --> 00:17:35,344
DOWN THE MIDDLE
FOR THE ARM'S ELECTRICAL WIRING.
263
00:17:35,344 --> 00:17:38,517
NEXT, TWO MASTER CRYSTAL BLOWERS
WORK TOGETHER
264
00:17:38,517 --> 00:17:43,413
TO PULL AND TWIST THE CRYSTAL
INTO THE ARM'S ROPE-LIKE DESIGN.
265
00:17:43,413 --> 00:17:46,896
THIS MANEUVER
REQUIRES TREMENDOUS EXPERTISE.
266
00:17:46,896 --> 00:17:48,931
TO ACHIEVE THE CORRECT DIAMETER,
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00:17:48,931 --> 00:17:54,137
THESE CRAFTSMEN MUST STRETCH
THE CRYSTAL EXACTLY RIGHT.
268
00:17:54,137 --> 00:17:57,068
NEXT, THEY PUT IT
IN A CHANDELIER ARM MOLD
269
00:17:57,068 --> 00:18:00,068
AND SNIP OFF THE EXCESS
ON BOTH ENDS.
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00:18:00,068 --> 00:18:03,310
THEY BLOW COLD AIR
TO SOLIDIFY THE CRYSTAL.
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00:18:05,068 --> 00:18:07,344
ANOTHER CRAFTSMAN
INSPECTS THE CHANDELIER ARM,
272
00:18:07,344 --> 00:18:10,827
CHECKING THE SHAPE,
MEASUREMENTS,
273
00:18:10,827 --> 00:18:13,586
AND CHANNEL
FOR THE ELECTRICAL WIRING.
274
00:18:16,172 --> 00:18:18,068
NEXT, A PAIR OF CRAFTSMEN
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00:18:18,068 --> 00:18:20,448
MAKE THE BOWL-SHAPED BOTTOM
OF THE CHANDELIER.
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00:18:20,448 --> 00:18:22,931
USING TRADITIONAL TECHNIQUES,
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00:18:22,931 --> 00:18:25,344
THEY PLACE MOLTEN CRYSTAL
IN A MOLD,
278
00:18:25,344 --> 00:18:27,724
THEN PLACE THE MOLD IN A PRESS.
279
00:18:29,448 --> 00:18:33,448
THE CRYSTAL CHANDELIER PARTS
ARE COOLED DOWN IN AN OVEN.
280
00:18:33,448 --> 00:18:35,620
THE GRADUAL DECREASE
IN TEMPERATURE
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00:18:35,620 --> 00:18:38,379
SLOWLY RELEASES TENSION
IN THE CRYSTAL.
282
00:18:38,379 --> 00:18:41,068
THIS PREVENTS CRACKING.
283
00:18:41,068 --> 00:18:46,241
STRAIGHT OUT OF THE FURNACE,
THE CRYSTAL IS 2,280 DEGREES.
284
00:18:46,241 --> 00:18:51,034
IT CONTINUES TO BE PLIABLE UNTIL
IT REACHES ABOUT 1,202 DEGREES.
285
00:18:51,034 --> 00:18:54,275
IT COOLS RAPIDLY,
SO AS THE CRAFTSMEN WORK,
286
00:18:54,275 --> 00:18:58,275
THEY MUST REGULARLY REHEAT THE
CRYSTAL IN A SMALLER FURNACE.
287
00:18:58,275 --> 00:19:03,206
THE FRESHLY MOLDED CRYSTAL
TENDS TO HAVE A ROUGH SURFACE,
288
00:19:03,206 --> 00:19:07,206
SO THEY USE HEAT FROM
A BLOWTORCH TO SMOOTH IT OUT.
289
00:19:07,206 --> 00:19:11,413
THESE HOLDERS SUPPORT THE
HURRICANE SHADES ON THE ARMS.
290
00:19:11,413 --> 00:19:14,724
THIS COMPANY PRODUCES ITS
SIGNATURE SHADE OF RED CRYSTAL
291
00:19:14,724 --> 00:19:16,965
BY ADDING 24-KARAT GOLD POWDER
292
00:19:16,965 --> 00:19:19,551
TO THE RAW MATERIALS
IN THE FURNACE.
293
00:19:19,551 --> 00:19:21,896
THE COLOR EMERGES
AFTER THE MOLDED PIECE
294
00:19:21,896 --> 00:19:27,172
IS REHEATED IN AN OVEN
TO JUST OVER 1,000 DEGREES.
295
00:19:27,172 --> 00:19:30,931
A CRYSTAL BLOWER
MAKES THE HURRICANE SHADES.
296
00:19:30,931 --> 00:19:34,620
FIRST, HE ROLLS A STARTING SHAPE
AT THE END OF HIS BLOWPIPE.
297
00:19:34,620 --> 00:19:36,068
THEN, WITH PLIERS,
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00:19:36,068 --> 00:19:39,379
HE NARROWS AND STRETCHES ONE END
TO FORM A NECK.
299
00:19:39,379 --> 00:19:42,413
BY NOW, THE CRYSTAL HAS COOLED,
300
00:19:42,413 --> 00:19:45,862
SO HE REHEATS IT
BEFORE CONTINUING.
301
00:19:45,862 --> 00:19:47,586
NEXT, HE INSERTS THE CRYSTAL
302
00:19:47,586 --> 00:19:51,172
INTO A FOOT-PEDAL-OPERATED MOLD
INSTALLED IN THE FLOOR.
303
00:19:51,172 --> 00:19:53,793
HE THEN TURNS THE PIPE
AND BLOWS THROUGH IT
304
00:19:53,793 --> 00:19:56,448
TO EXPAND THE CRYSTAL
TO THE MOLD SHAPE.
305
00:19:59,689 --> 00:20:02,379
ONCE THE HURRICANE SHADE
HAS COOLED,
306
00:20:02,379 --> 00:20:06,448
ARTISANS APPLY AN ELABORATE
24-KARAT GOLD DECAL.
307
00:20:06,448 --> 00:20:09,517
WITH A PAINTBRUSH, THEY
ALSO APPLY RAISED GILDING
308
00:20:09,517 --> 00:20:12,206
AND 24-KARAT GOLD PASTE.
309
00:20:12,206 --> 00:20:16,068
THEY HEAT THE SHADE
TO FUSE THE GOLD TO THE CRYSTAL,
310
00:20:16,068 --> 00:20:20,655
THEN POLISH THE GOLD
WITH AN AGATE STONE.
311
00:20:20,655 --> 00:20:24,551
EVERY PART OF THE CRYSTAL
CHANDELIER IS HANDMADE,
312
00:20:24,551 --> 00:20:28,724
AND THE ENTIRE CHANDELIER
IS MANUALLY ASSEMBLED.
313
00:20:28,724 --> 00:20:30,862
HOWEVER,
SOME OF THE CRYSTAL PARTS
314
00:20:30,862 --> 00:20:33,724
REQUIRE PREP WORK
BEFORE ASSEMBLY.
315
00:20:36,620 --> 00:20:38,586
THE ARMS HAVE A LIGHT SOCKET
AT ONE END
316
00:20:38,586 --> 00:20:41,310
WIRED TO A CONNECTOR
AT THE OTHER.
317
00:20:41,310 --> 00:20:45,172
ALL 24 ARMS
MOUNT TO A ROUND TRAY.
318
00:20:45,172 --> 00:20:48,137
BENEATH IT, THE CONNECTORS
LINK TO THE MAIN WIRES
319
00:20:48,137 --> 00:20:51,379
RUNNING DOWN THE CENTER
OF THE CHANDELIER.
320
00:20:51,379 --> 00:20:56,103
THE CHANDELIER'S ORNATE BOTTOM
HIDES IT ALL.
321
00:20:56,103 --> 00:20:58,862
THE ELECTRICAL SOCKETS
THAT HOLD THE LIGHT BULBS
322
00:20:58,862 --> 00:21:00,827
ARE HIDDEN INSIDE METAL SLEEVES
323
00:21:00,827 --> 00:21:03,413
PAINTED WHITE
TO LOOK LIKE CANDLES.
324
00:21:07,241 --> 00:21:09,137
THE GILDED HURRICANE SHADES
325
00:21:09,137 --> 00:21:12,448
GO OVER THE CANDLES
AND SIT SNUGLY IN THE HOLDERS.
326
00:21:19,137 --> 00:21:22,758
THIS STUNNING CRYSTAL CHANDELIER
CASTS SPARKLING LIGHT,
327
00:21:22,758 --> 00:21:25,827
EASILY MAKING IT
THE FOCAL POINT OF THE ROOM.
328
00:21:25,827 --> 00:21:28,413
WEIGHING IN AT OVER 150 POUNDS,
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00:21:28,413 --> 00:21:33,103
THIS GRAND CHANDELIER MAKES
A BIG, BOLD DESIGN STATEMENT.
26954
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