All language subtitles for How Its Made S22E13 Dragster Tires and Icing 1080p AMZN WEB-DL DDP2 0 H 264-SLAG_track4_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:53,275 --> 00:00:55,758 Narrator: A DRAGSTER'S TIRES TAKE QUITE A BEATING 2 00:00:55,758 --> 00:00:59,137 DURING THE BRIEF, BUT FAST RUN DOWN THE RACETRACK. 3 00:00:59,137 --> 00:01:01,827 THE TIRES HAVE TO FACE FULL-ON ACCELERATION 4 00:01:01,827 --> 00:01:03,724 RIGHT OUT OF THE STARTING GATE, 5 00:01:03,724 --> 00:01:06,413 THEN HEAVY-DUTY BRAKING AFTER THE FINISH LINE, 6 00:01:06,413 --> 00:01:08,586 WITH THE CAR DEPLOYING A REAR PARACHUTE 7 00:01:08,586 --> 00:01:11,448 AND SLOWING TO AN EVENTUAL STOP. 8 00:01:13,655 --> 00:01:17,310 A DRAG RACE IS THE ULTIMATE AUTOMOTIVE SPRINT, 9 00:01:17,310 --> 00:01:18,620 WITH RAPID ACCELERATION 10 00:01:18,620 --> 00:01:22,137 TO SPEEDS TOPPING 310 MILES PER HOUR. 11 00:01:22,137 --> 00:01:25,827 OPTIMAL TIRE TRACTION CAN GIVE A CAR THE WINNING EDGE. 12 00:01:25,827 --> 00:01:29,862 DRAGSTER TIRES, LIKE MOST TIRES, ARE MADE FROM RUBBER, 13 00:01:29,862 --> 00:01:33,068 WHICH HASN'T BEEN CURED TO A FIRM AND PERMANENT STATE. 14 00:01:33,068 --> 00:01:34,758 FOR MOST PARTS OF THE TIRE, 15 00:01:34,758 --> 00:01:38,172 THEY REINFORCE THE RUBBER WITH NYLON FABRIC. 16 00:01:38,172 --> 00:01:41,103 THE MACHINE HEATS AND KNEADS RUBBER SLABS UNTIL THEY MELT, 17 00:01:41,103 --> 00:01:44,965 THEN COATS BOTH SIDES OF THE MATERIAL WITH A MOLTEN RUBBER. 18 00:01:44,965 --> 00:01:48,000 WHEN THE FABRIC-REINFORCED SHEET OF RUBBER COOLS, 19 00:01:48,000 --> 00:01:51,655 THE MACHINE SLICES IT INTO PIECES OF A SPECIFIC LENGTH, 20 00:01:51,655 --> 00:01:55,413 MAKING THE CUTS AT A DIAGONAL, CALLED A BIAS ANGLE. 21 00:01:55,413 --> 00:01:58,689 A SKILLED TIRE BUILDER THEN JOINS THE EDGES OF THE PIECE 22 00:01:58,689 --> 00:01:59,724 TO FORM A BAND, 23 00:01:59,724 --> 00:02:01,862 STICKS IT TO AN IDENTICAL BAND 24 00:02:01,862 --> 00:02:04,344 MADE OF AN OPPOSITE BIAS PIECE -- 25 00:02:04,344 --> 00:02:06,448 LAYERING INCREASES STRENGTH -- 26 00:02:06,448 --> 00:02:11,137 THEN STRETCHES THIS TWO-PLY BAND OVER A TIRE-BUILDING MACHINE. 27 00:02:11,137 --> 00:02:12,862 NEXT, HE APPLIES THE BELTS, 28 00:02:12,862 --> 00:02:16,206 TWO OPPOSING BIAS PIECES OF FABRIC-REINFORCED RUBBER, 29 00:02:16,206 --> 00:02:20,793 WHICH HE LAYS DIAGONALLY ONTO THE TREAD AREA OF THE TIRE. 30 00:02:20,793 --> 00:02:23,586 A LASER GUIDE MARKS THE EDGES 31 00:02:23,586 --> 00:02:26,448 SO THAT HE CAN MATCH THE BELTS TO EACH OTHER. 32 00:02:26,448 --> 00:02:29,827 THESE BELTS HELP GIVE THE TIRE STIFFNESS, STRENGTH, 33 00:02:29,827 --> 00:02:31,551 AND STABILITY. 34 00:02:36,034 --> 00:02:38,931 HE USES A ROLLER TO PRESS OUT ANY TRAPPED AIR 35 00:02:38,931 --> 00:02:41,000 BETWEEN THE PLIES AND BELTS. 36 00:02:41,000 --> 00:02:43,689 THIS HELPS ENSURE A THOROUGH BOND. 37 00:02:43,689 --> 00:02:47,241 AFTER A STITCHER WHEEL FOLDS DOWN THE PLIES, 38 00:02:47,241 --> 00:02:50,793 HE FOLDS THE ENDS OF THE MATERIAL INTO THE MACHINE. 39 00:02:50,793 --> 00:02:53,827 THEN, HE APPLIES A CONTACT CEMENT-TYPE MATERIAL 40 00:02:53,827 --> 00:02:57,310 TO ENHANCE THE NATURAL ADHESION OF UNCURED RUBBER. 41 00:02:57,310 --> 00:03:02,275 MEANWHILE, AN AUTOMATED MACHINE MAKES THE TIRES' BEADS, 42 00:03:02,275 --> 00:03:05,034 THE RIGID HOOPS AROUND BOTH SIDES OF THE OPENING, 43 00:03:05,034 --> 00:03:07,344 WHICH HOLDS THE TIRE FIRMLY TO THE WHEEL. 44 00:03:07,344 --> 00:03:10,862 EACH BEAD IS MADE FROM A THICK, STEEL WIRE. 45 00:03:10,862 --> 00:03:15,206 THE MACHINE FIRST ENCAPSULATES IT IN RUBBER. 46 00:03:23,413 --> 00:03:27,551 THEN, IT WINDS THE BEAD AROUND A MANDRILL UP TO 50 TIMES, 47 00:03:27,551 --> 00:03:28,689 FORMING A HOOP. 48 00:03:28,689 --> 00:03:31,931 THE MACHINE FORMS FOUR BEADS AT A TIME. 49 00:03:37,034 --> 00:03:38,931 THE NEXT MACHINE WRAPS THE HOOP 50 00:03:38,931 --> 00:03:41,413 IN A PIECE OF FABRIC-REINFORCED RUBBER. 51 00:03:41,413 --> 00:03:44,655 THIS ADDITIONAL LAYER WILL STIFFEN THE SIDEWALL, 52 00:03:44,655 --> 00:03:46,965 THE NON-TREADED AREA OF THE TIRE. 53 00:03:51,931 --> 00:03:54,689 THE BUILDER USES A TOOL CALLED A BEAD SERVER 54 00:03:54,689 --> 00:03:57,068 TO MOUNT THE FINISHED BEAD. 55 00:03:57,068 --> 00:03:58,793 WHILE THE TIRE IS SPINNING, 56 00:03:58,793 --> 00:04:01,620 HE APPLIES THE CONTACT CEMENT-TYPE MATERIAL 57 00:04:01,620 --> 00:04:03,896 TO HELP THE RUBBER-TO-RUBBER ADHESION 58 00:04:03,896 --> 00:04:07,482 WHEN HE WRAPS THE PLIES AROUND THE BEAD TO SECURE IT FURTHER. 59 00:04:11,413 --> 00:04:14,793 THE STITCHER WHEEL SMOOTHES THE PLIES FLAT 60 00:04:14,793 --> 00:04:17,965 AND PUSHES OUT TRAPPED AIR. 61 00:04:17,965 --> 00:04:19,482 THEN, THE TIRE BUILDER 62 00:04:19,482 --> 00:04:23,758 APPLIES A STRIP OF FABRIC-REINFORCED RUBBER ON TOP 63 00:04:23,758 --> 00:04:25,068 AND ROLLS IT FLAT. 64 00:04:25,068 --> 00:04:28,103 THIS STRIP WILL MAKE THE BEAD AREA MORE DURABLE 65 00:04:28,103 --> 00:04:30,758 WHEN THE TIRE IS MOUNTED ON A WHEEL. 66 00:04:30,758 --> 00:04:33,034 HE APPLIES A LAYER OF NON-REINFORCED RUBBER 67 00:04:33,034 --> 00:04:34,068 ON THE SIDEWALL. 68 00:04:34,068 --> 00:04:36,931 THIS COVERS THE EDGES OF THE PLIES 69 00:04:36,931 --> 00:04:40,758 AND WILL HELP THE TIRE RETAIN AIR ONCE IT'S INFLATED. 70 00:04:40,758 --> 00:04:44,172 THIS MACHINE MAKES THE TREAD BY EXTRUDING MOLTEN RUBBER 71 00:04:44,172 --> 00:04:47,000 THROUGH A DYE INTO A CONTINUOUS STRIP, 72 00:04:47,000 --> 00:04:50,413 THEN APPLYING IT ONTO THE SPINNING TIRE. 73 00:04:50,413 --> 00:04:54,241 THE FULLY CONSTRUCTED TIRE NOW GOES INTO A PRESS TO CURE. 74 00:04:54,241 --> 00:04:57,689 INSIDE, A HOT MOLD CLOSES AROUND THE PERIMETER, 75 00:04:57,689 --> 00:04:59,724 WHILE A BAG INFLATES IN THE MIDDLE, 76 00:04:59,724 --> 00:05:03,137 PUSHING THE TIRE OUTWARD AGAINST THE WALLS OF THE MOLD. 77 00:05:03,137 --> 00:05:05,724 WHEN THE TIRE COMES OUT, ABOUT HALF AN HOUR LATER, 78 00:05:05,724 --> 00:05:08,172 THE RUBBER IS NO LONGER SOFT AND PLIABLE, 79 00:05:08,172 --> 00:05:10,931 AND ITS CHEMICAL STRUCTURE IS STABILIZED, 80 00:05:10,931 --> 00:05:13,413 LOCKING IN THE FINAL DIMENSIONS. 81 00:05:13,413 --> 00:05:16,413 WORKERS SEAL THE WHEEL OPENING AND INFLATE THE TIRE 82 00:05:16,413 --> 00:05:19,793 TO HOLD THE SHAPE UNTIL THE RUBBER COOLS. 83 00:05:19,793 --> 00:05:21,827 ONCE THE RUBBER HAS COOLED TO ROOM TEMPERATURE, 84 00:05:21,827 --> 00:05:23,344 WHICH TAKES ABOUT AN HOUR, 85 00:05:23,344 --> 00:05:26,620 THE TIRE UNDERGOES A SERIES OF QUALITY-CONTROL CHECKS. 86 00:05:26,620 --> 00:05:29,931 HERE, A WORKER PERFORMS A VISUAL INSPECTION 87 00:05:29,931 --> 00:05:33,379 WHILE TRIMMING OFF EXCESS RUBBER FROM THE BEAD AREA. 88 00:05:33,379 --> 00:05:37,448 BEFORE THE DECALS GO ON, THEY ALSO X-RAY THE TIRE, 89 00:05:37,448 --> 00:05:40,793 LOOKING FOR ANY INTERNAL FLAWS. 90 00:05:40,793 --> 00:05:44,172 LIFE IN THE FAST LANE, WHILE EXCITING, IS SHORT. 91 00:05:44,172 --> 00:05:46,172 DRAGSTER TIRES NEED TO BE REPLACED 92 00:05:46,172 --> 00:05:50,000 EVERY FOUR TO SIX TRIPS DOWN THE DRAG STRIP. 93 00:06:02,551 --> 00:06:04,724 Narrator: ICING DATES BACK TO 17th-CENTURY ENGLAND. 94 00:06:04,724 --> 00:06:07,586 EARLY VERSIONS WERE POURED DIRECTLY ONTO CAKE. 95 00:06:07,586 --> 00:06:09,517 THE CAKE WAS THEN PUT BACK IN THE OVEN 96 00:06:09,517 --> 00:06:12,206 UNTIL THE TOPPING COOKED INTO AN ICELIKE GLAZE, 97 00:06:12,206 --> 00:06:14,310 HENCE THE TERM ICING. 98 00:06:14,310 --> 00:06:18,862 HUNDREDS OF YEARS LATER, SUCCESS NEVER TASTED SWEETER. 99 00:06:22,965 --> 00:06:26,586 TODAY, ICING COMES READY-MADE IN CANS AND TUBES. 100 00:06:26,586 --> 00:06:29,758 NO NEED TO MAKE A STICKY MESS IN THE KITCHEN. 101 00:06:29,758 --> 00:06:32,758 JUST PRESS THE NOZZLE TO TRANSFORM A PLAIN CUPCAKE 102 00:06:32,758 --> 00:06:36,137 INTO AN ELABORATE DESSERT. 103 00:06:36,137 --> 00:06:40,034 IT TAKES A DOZEN DIFFERENT INGREDIENTS TO MAKE ICING, 104 00:06:40,034 --> 00:06:43,206 BEGINNING WITH VEGETABLE-OIL SHORTENING. 105 00:06:43,206 --> 00:06:46,758 THEY ENCAPSULATE FOOD COLORING IN THE BLOCK OF SHORTENING. 106 00:06:46,758 --> 00:06:49,620 THIS KEEPS THE FOOD COLORING FROM BECOMING AIRBORNE, 107 00:06:49,620 --> 00:06:52,206 AS A MIXTURE CREAMS THE SHORTENING WITH SUGAR, 108 00:06:52,206 --> 00:06:55,275 WHICH THEY PIPE DIRECTLY INTO THE MIXER BASIN. 109 00:06:55,275 --> 00:06:58,103 SUGAR IS THE MAIN INGREDIENT IN ICING. 110 00:07:02,172 --> 00:07:04,655 CORN SYRUP IS THE NEXT INGREDIENT. 111 00:07:04,655 --> 00:07:09,172 IT ADDS MORE SWEETNESS AND LIQUIDITY TO THE MIX. 112 00:07:09,172 --> 00:07:12,413 THE MIXER ARM SPIRALS AROUND THE BASIN FOR A FEW MINUTES 113 00:07:12,413 --> 00:07:16,724 TO BLEND EVERYTHING. 114 00:07:16,724 --> 00:07:21,931 THEN, THEY ADD CORNSTARCH, WHICH WILL ACT AS A THICKENING AGENT. 115 00:07:21,931 --> 00:07:25,965 THEY POUR WARM WATER INTO THE MIXTURE AND BEAT UNTIL SMOOTH. 116 00:07:25,965 --> 00:07:28,724 IF THE ICING CONSISTENCY IS TOO THIN, 117 00:07:28,724 --> 00:07:32,103 THEY THICKEN IT WITH MORE SUGAR. 118 00:07:32,103 --> 00:07:35,448 THIS 1,000-POUND BATCH OF ICING IS DONE, 119 00:07:35,448 --> 00:07:40,068 AND THERE'S ENOUGH TO FILL 2,000 ALUMINUM CANS. 120 00:07:40,068 --> 00:07:42,896 A CONVEYOR DELIVERS THE CANS TO FILLERS 121 00:07:42,896 --> 00:07:46,517 THAT INJECT HALF A POUND OF ICING INTO EACH CAN. 122 00:07:52,689 --> 00:07:55,689 THE SYSTEM FILLS 3,600 CANS AN HOUR, 123 00:07:55,689 --> 00:07:59,137 AND NO ONE HAS TO GET THEIR FINGERS STICKY. 124 00:07:59,137 --> 00:08:02,275 PLASTIC NOZZLES NOW FUNNEL TOWARD THE CONTAINERS, 125 00:08:02,275 --> 00:08:03,862 AND WITH PERFECT TIMING, 126 00:08:03,862 --> 00:08:08,310 A PRESS SEALS ONE TO EACH OF THE ICING-FILLED CANS. 127 00:08:10,310 --> 00:08:11,793 AT THE SAME TIME, 128 00:08:11,793 --> 00:08:15,448 A PUMP SHOOTS AIR INTO A SMALL HOLE IN THE BOTTOM OF THE CAN. 129 00:08:15,448 --> 00:08:19,482 THIS PRESSURIZES THE ICING SO IT CAN BE PUMPED OUT WHEN NEEDED. 130 00:08:21,206 --> 00:08:23,965 THE BURST OF AIR CARRIES A TINY, RUBBER CAP WITH IT, 131 00:08:23,965 --> 00:08:27,482 AND IT PLUGS THE HOLE TO MAINTAIN THE PRESSURE. 132 00:08:29,724 --> 00:08:34,068 THE CANS MOVE FORWARD AND MEET UP WITH THE APPLICATOR TIPS. 133 00:08:36,517 --> 00:08:39,137 THERE ARE FOUR TIPS PER CAN, 134 00:08:39,137 --> 00:08:42,172 HELD TOGETHER BY LITTLE, PLASTIC CONNECTORS. 135 00:08:42,172 --> 00:08:45,310 THE FOUR APPLICATOR CLUSTERS FALL OUT OF THE FEEDER 136 00:08:45,310 --> 00:08:47,344 AND LAND ON THE CAN NOZZLES. 137 00:08:48,931 --> 00:08:52,586 CLEAR CAPS THEN FALL INTO PLACE ON THE CANS. 138 00:08:56,517 --> 00:08:59,896 A BLADE CUTS A LABELED PLASTIC SLEEVE TO THE CORRECT LENGTH. 139 00:08:59,896 --> 00:09:02,551 THE SLEEVE DROPS ONTO THE CANS, 140 00:09:02,551 --> 00:09:05,000 DRAPING THEM LOOSELY FOR THE MOMENT. 141 00:09:08,137 --> 00:09:10,620 THEY RIDE BY A SPINNING PLASTIC DISK 142 00:09:10,620 --> 00:09:13,068 THAT TUCKS THE SLEEVES ALL THE WAY DOWN. 143 00:09:15,689 --> 00:09:17,379 THEN, IT'S INTO A DRIER, 144 00:09:17,379 --> 00:09:21,551 WHERE THE HEAT SHRINKS THE WRAP TO THE CANS, SEALING THE ICING. 145 00:09:23,862 --> 00:09:26,379 IT'S A PERFECT FIT. 146 00:09:31,172 --> 00:09:35,758 NEXT, THEY MAKE ICING FOR PACKAGING IN SQUEEZE TUBES. 147 00:09:35,758 --> 00:09:38,172 THEY BLEND TOGETHER THE SAME INGREDIENTS, 148 00:09:38,172 --> 00:09:41,517 BUT IN DIFFERENT AMOUNTS AND IN A DIFFERENT ORDER. 149 00:09:41,517 --> 00:09:44,586 THIS ACHIEVES A THICKER CONSISTENCY. 150 00:09:44,586 --> 00:09:48,517 THICKER ICING CAN BE MORE EASILY SQUEEZED OUT OF TUBES. 151 00:09:50,068 --> 00:09:55,034 FOR READY-MADE ICING, IT REALLY IS ALL IN THE PACKAGING. 152 00:09:55,034 --> 00:09:57,724 A MECHANIZED ARM PICKS UP THE SQUEEZE TUBE 153 00:09:57,724 --> 00:10:00,655 AND DELIVERS IT TO THE FILLING MACHINE. 154 00:10:03,413 --> 00:10:07,413 A VACUUM PUMP SUCKS OUT AIR AND ANY CONTAMINANTS. 155 00:10:09,137 --> 00:10:13,517 ANOTHER MECHANISM ORIENTS THE TUBE FOR FILLING. 156 00:10:13,517 --> 00:10:16,413 NOZZLES NOW INJECT THICK, YELLOW ICING INTO THE TUBES, 157 00:10:16,413 --> 00:10:18,275 BUT STOP SHORT AT A COMPLETE FILL-UP, 158 00:10:18,275 --> 00:10:21,448 LEAVING SPACE FOR THE OPEN ENDS TO BE CLOSED 159 00:10:21,448 --> 00:10:23,379 AND SEALED BY HOT JAWS. 160 00:10:29,172 --> 00:10:33,034 ONCE CLOSED, THE MACHINE EJECTS THE TUBES. 161 00:10:33,034 --> 00:10:36,551 EACH ONE CONTAINS FOUR OUNCES OF ICING. 162 00:10:36,551 --> 00:10:39,068 IT'S ABOUT HALF AS MUCH AS THE CAN. 163 00:10:39,068 --> 00:10:41,965 TO DECORATE WITH ICING FROM A TUBE, 164 00:10:41,965 --> 00:10:45,965 THE CONSUMER SQUEEZES IT OUT OF THE BOTTOM TIP. 165 00:10:45,965 --> 00:10:51,344 TO APPLY ICING FROM A CAN, YOU PUMP IT OUT OF THE TOP. 166 00:10:51,344 --> 00:10:55,931 NO MATTER HOW YOU ICE IT, THE RESULT WILL BE SWEET. 167 00:11:09,827 --> 00:11:12,482 THE EGYPTIANS BUILT THE EARLIEST KNOWN DOCKS 168 00:11:12,482 --> 00:11:15,137 ON THE SHORES OF THE RED SEA AROUND 2500 BC. 169 00:11:15,137 --> 00:11:17,379 MORE THAN 4,000 YEARS LATER, 170 00:11:17,379 --> 00:11:20,620 OUR LAKES AND RIVERS ARE DOTTED WITH FLOATING STRUCTURES 171 00:11:20,620 --> 00:11:23,931 WHERE BOATERS CAN DOCK THEIR CRAFTS, GO FOR A DIP, 172 00:11:23,931 --> 00:11:28,793 OR JUST LOUNGE IN THE SUN. 173 00:11:28,793 --> 00:11:30,689 FLOATING DOCKS CAN BE MUCH MORE 174 00:11:30,689 --> 00:11:33,482 THAN JUST WALKWAYS WHERE YOU TIE UP YOUR BOAT. 175 00:11:33,482 --> 00:11:37,413 THEY CAN BE WATERBORNE BUILDINGS WITH SLIPS, JET-SKI PORTS, 176 00:11:37,413 --> 00:11:40,793 AND EVEN A ROOFTOP DECK. 177 00:11:40,793 --> 00:11:42,413 THIS FACILITY HAS CREATED 178 00:11:42,413 --> 00:11:45,310 ITS OWN COMPUTER-AIDED DESIGN SOFTWARE. 179 00:11:45,310 --> 00:11:49,551 WITH IT, THEY CAN QUICKLY DESIGN EACH COMPONENT OF A DOCK IN 3-D. 180 00:11:49,551 --> 00:11:52,896 THE PROGRAM WILL EVEN CALCULATE HOW MANY FLOATS ARE NEEDED 181 00:11:52,896 --> 00:11:54,379 AND WHERE THEY SHOULD BE PLACED 182 00:11:54,379 --> 00:11:57,206 TO KEEP THE DOCK LEVEL IN THE WATER. 183 00:11:57,206 --> 00:12:00,448 THANKS TO ITS LIGHTWEIGHT, RUSTPROOF STRENGTH, 184 00:12:00,448 --> 00:12:04,103 ALUMINUM IS THE IDEAL MATERIAL FOR BUILDING DOCKS. 185 00:12:04,103 --> 00:12:07,724 ALL THE ALUMINUM HERE HAS BEEN EXTRUDED IN UNIQUE SHAPES 186 00:12:07,724 --> 00:12:10,517 ACCORDING TO THE DESIGN REQUIREMENTS. 187 00:12:10,517 --> 00:12:13,793 THE PLANS ARE PRINTED, AND WORKERS CONSULT THEM CLOSELY 188 00:12:13,793 --> 00:12:16,310 AS THEY CUT AND FORM THE MATERIAL. 189 00:12:16,310 --> 00:12:18,655 THE BLADES THEY USE ARE SPECIALLY DESIGNED 190 00:12:18,655 --> 00:12:20,206 FOR CUTTING ALUMINUM. 191 00:12:20,206 --> 00:12:23,275 THEY USE A VARIETY OF METHODS TO FORM THE SHAPES, 192 00:12:23,275 --> 00:12:26,137 INCLUDING DRILL PRESSES EQUIPPED WITH COMPONENTS 193 00:12:26,137 --> 00:12:28,068 CALLED HOLE SAWS. 194 00:12:29,482 --> 00:12:32,206 WORKERS LAY THE MATERIAL OUT ON THE FACTORY FLOOR 195 00:12:32,206 --> 00:12:35,448 IN PREPARATION FOR ASSEMBLING THE STRUCTURE. 196 00:12:35,448 --> 00:12:37,689 THE FINAL ASSEMBLY OF THE FLOATING DOCKS 197 00:12:37,689 --> 00:12:42,517 WILL HAPPEN ON THE WATER AT THE SITE. 198 00:12:42,517 --> 00:12:45,034 THEY TACK-WELD THE PARTS TO EACH OTHER, 199 00:12:45,034 --> 00:12:47,586 THEN MAKE SURE EVERYTHING IS PERFECTLY SQUARE 200 00:12:47,586 --> 00:12:50,275 BEFORE DOING THE FINAL WELD. 201 00:12:50,275 --> 00:12:54,724 UNLIKE STEEL, ALUMINUM LOSES STRENGTH WHEN IT'S WELDED. 202 00:12:54,724 --> 00:12:57,379 FOR THIS REASON, THE DESIGNERS OF THESE DOCKS 203 00:12:57,379 --> 00:13:01,827 HAVE CREATED SPECIAL ALUMINUM SLEEVES FOR EVERY MAJOR JOINT. 204 00:13:01,827 --> 00:13:04,103 THAT MEANS THERE'S EXTRA METAL SUPPORTING THE WELD 205 00:13:04,103 --> 00:13:08,068 AND STRENGTHENING THE STRUCTURE. 206 00:13:08,068 --> 00:13:10,275 TO MAKE SURE EVERYTHING FITS PROPERLY, 207 00:13:10,275 --> 00:13:13,517 THE WORKERS JOIN THE SECTIONS TO EACH OTHER 208 00:13:13,517 --> 00:13:16,620 WITH STAINLESS-STEEL BOLTS AND LOCK NUTS. 209 00:13:16,620 --> 00:13:19,379 THERE IS MINIMAL REACTION BETWEEN THE DIFFERENT METALS, 210 00:13:19,379 --> 00:13:21,517 BECAUSE THERE IS SO LITTLE STAINLESS STEEL 211 00:13:21,517 --> 00:13:25,068 RELATIVE TO THE QUANTITY OF ALUMINUM BEING USED. 212 00:13:25,068 --> 00:13:28,137 ONCE THE BOTTOM SECTION OF THE DOCK IS ASSEMBLED, 213 00:13:28,137 --> 00:13:30,379 WORKERS BUILD UP FROM THERE. 214 00:13:30,379 --> 00:13:32,517 FOR THIS TEST PHASE, THEY USE SHORTENED, 215 00:13:32,517 --> 00:13:36,275 TEMPORARY ROOF POLES TO MAKE THE PROCESS EASIER. 216 00:13:36,275 --> 00:13:39,413 THE BLUE MATERIAL ON THE POLES IS POLYETHYLENE BUSHING, 217 00:13:39,413 --> 00:13:41,448 WHICH PREVENTS CREAKING 218 00:13:41,448 --> 00:13:44,689 WHEN THE DOCK IS STRESSED IN TURBULENT WATER. 219 00:13:44,689 --> 00:13:46,896 BECAUSE ALUMINUM IS SO LIGHTWEIGHT, 220 00:13:46,896 --> 00:13:50,034 THERE'S NO NEED FOR CRANES IN AN ALUMINUM DOCK FACILITY. 221 00:13:50,034 --> 00:13:54,482 MANPOWER IS ENOUGH. 222 00:13:54,482 --> 00:13:57,862 WORKERS ATTACH A SERIES OF NARROW, ALUMINUM TUBES, 223 00:13:57,862 --> 00:14:00,413 CALLED PURLINS, TO THE ROOF AND DECK. 224 00:14:00,413 --> 00:14:04,344 WORKERS INSTALL THE ROOFING BY SCREWING IT INTO THE PURLINS. 225 00:14:04,344 --> 00:14:06,965 IN MOST CASES, THE ROOF WON'T BE INSTALLED 226 00:14:06,965 --> 00:14:10,241 UNTIL THE DOCK IS ASSEMBLED ON-SITE. 227 00:14:10,241 --> 00:14:12,931 SATISFIED THAT EVERYTHING ASSEMBLES CORRECTLY, 228 00:14:12,931 --> 00:14:15,310 THE WORKERS TAKE IT ALL APART. 229 00:14:15,310 --> 00:14:19,206 THEY FLIP THE LOWER SECTIONS OVER AND ATTACH THE FLOATS. 230 00:14:19,206 --> 00:14:22,655 THESE FLOATS CONSIST OF ROTO-MOLDED POLYETHYLENE SHELLS. 231 00:14:22,655 --> 00:14:26,137 STYROFOAM HAS BEEN EXPANDED IN PLACE 232 00:14:26,137 --> 00:14:28,034 TO FIT INSIDE THE SHELL PERFECTLY. 233 00:14:28,034 --> 00:14:32,137 EVEN IF THE OUTER SHELL BREAKS, THE DOCK WILL STILL FLOAT. 234 00:14:33,689 --> 00:14:36,758 THIS FACILITY OFFERS A RANGE OF DECKING OPTIONS 235 00:14:36,758 --> 00:14:40,137 FROM ALUMINUM TO CONCRETE TO PLASTIC COMPOSITE 236 00:14:40,137 --> 00:14:43,758 TO SPECIALTY WOODS LIKE THIS ONE, WHICH IS CALLED IPE. 237 00:14:43,758 --> 00:14:48,413 LIKE TEAK, IPE IS INCREDIBLY DURABLE AND EXTREMELY STABLE. 238 00:14:48,413 --> 00:14:51,793 IN OTHER WORDS, IT WON'T ROT, SWELL, OR CONTRACT, 239 00:14:51,793 --> 00:14:56,137 DESPITE EXTENDED EXPOSURE TO A HIGH-HUMIDITY ENVIRONMENT. 240 00:14:59,344 --> 00:15:03,448 IF THE DOCK HAS AN UPPER DECK, IT NEEDS A RAILING. 241 00:15:03,448 --> 00:15:05,241 IT'S IMPORTANT TO HAVE SOMETHING TO LEAN AGAINST 242 00:15:05,241 --> 00:15:07,724 WHEN YOU'RE SIPPING COCKTAILS AND WATCHING THE SUNSET 243 00:15:07,724 --> 00:15:08,931 AFTER A LONG BOAT RIDE. 244 00:15:08,931 --> 00:15:12,758 OF COURSE, IT'S ALSO A CRUCIAL SAFETY FEATURE. 245 00:15:12,758 --> 00:15:15,827 THERE ARE 12 DIFFERENT COMPONENTS TO ASSEMBLE 246 00:15:15,827 --> 00:15:17,551 FOR JUST THIS ONE SECTION, 247 00:15:17,551 --> 00:15:20,793 AND THERE MIGHT BE AS MANY AS 15 DIFFERENT SECTIONS 248 00:15:20,793 --> 00:15:23,448 OF VARYING LENGTHS FOR AN ENTIRE DOCK. 249 00:15:25,275 --> 00:15:28,103 CUSTOMERS CAN CHOOSE TO ADD A RANGE OF ACCESSORIES 250 00:15:28,103 --> 00:15:30,620 TO FLOATING DOCKS MADE AT THIS FACILITY. 251 00:15:30,620 --> 00:15:33,000 TO MAKE THINGS LIKE SAFETY RAILINGS AND LADDERS, 252 00:15:33,000 --> 00:15:36,172 WORKERS USE A HYDRAULIC BENDING MACHINE 253 00:15:36,172 --> 00:15:39,517 TO SHAPE ALUMINUM TUBING TO THE REQUIRED CONTOURS. 254 00:15:39,517 --> 00:15:41,758 ALL THE ALUMINUM THESE MANUFACTURERS USE 255 00:15:41,758 --> 00:15:44,689 IN THEIR FLOATING DOCKS IS A MARINE-GRADE ALLOY 256 00:15:44,689 --> 00:15:47,137 ESPECIALLY RESISTANT TO DEGRADATION 257 00:15:47,137 --> 00:15:49,758 WHEN EXPOSED TO WATER. 258 00:15:49,758 --> 00:15:52,724 FINALLY, IT'S TIME TO BUILD THE DOCKS IN PLACE. 259 00:15:52,724 --> 00:15:56,241 THANKS TO CAREFUL PLANNING ON THE PART OF THE MANUFACTURERS, 260 00:15:56,241 --> 00:15:58,000 ASSEMBLY IS A BREEZE. 261 00:15:58,000 --> 00:16:00,551 THE CREW DOESN'T NEED MUCH MORE THAN A RATCHET SET 262 00:16:00,551 --> 00:16:02,241 TO PULL IT ALL TOGETHER. 263 00:16:02,241 --> 00:16:05,517 IT'S SMOOTH SAILING FROM HERE ON OUT. 264 00:16:17,379 --> 00:16:19,793 IN THE MODERN WORLD, STEEL PIPES FORM AN UNDERGROUND NETWORK 265 00:16:19,793 --> 00:16:23,172 TO DELIVER NECESSITIES LIKE DRINKING WATER OR FUEL. 266 00:16:23,172 --> 00:16:25,793 THESE PIPES ARE OFTEN SPIRALLY WELDED 267 00:16:25,793 --> 00:16:28,103 AND CAN BE MADE IN ANY SIZE. 268 00:16:28,103 --> 00:16:31,172 IN FACT, LONGER PIPE MEANS FEWER JOINTS 269 00:16:31,172 --> 00:16:34,379 AND LESS WORK TO INSTALL THEM UNDERGROUND. 270 00:16:37,896 --> 00:16:42,551 SPIRALLY WELDED PIPES CAN BE SHORT, OR THEY CAN GO ON AND ON. 271 00:16:42,551 --> 00:16:44,586 THE POTENTIAL LENGTH IS LIMITLESS, 272 00:16:44,586 --> 00:16:46,758 BECAUSE, UNLIKE OTHER KINDS OF PIPES, 273 00:16:46,758 --> 00:16:48,965 SPIRAL PIPES DON'T HAVE TO CONFORM 274 00:16:48,965 --> 00:16:53,586 TO THE SIZE OF A FORMING ROLL OR THE DIMENSIONS OF A STEEL PLATE. 275 00:16:53,586 --> 00:16:58,275 THEY CAN SPIRAL-WELD THESE COILS OF STEEL SHEETS ENDLESSLY. 276 00:17:01,103 --> 00:17:04,931 BUT FIRST THEY HAVE TO TAKE THE KINK OUT OF THE COILED STEEL. 277 00:17:04,931 --> 00:17:08,068 A MACHINE UNWINDS IT 278 00:17:08,068 --> 00:17:13,448 AND PUSHES IT BETWEEN ROLLERS TO COMPLETELY FLATTEN IT. 279 00:17:13,448 --> 00:17:15,758 A FIXED ARM THEN PRESSES THE STEEL AGAINST ROLLERS 280 00:17:15,758 --> 00:17:19,413 TO ROUND IT TO A PRECISE DIAMETER, 281 00:17:19,413 --> 00:17:23,482 AND AN AUTOMATED SYSTEM WELDS THE FORMED PIPE FROM THE INSIDE. 282 00:17:23,482 --> 00:17:26,068 A BARELY VISIBLE MANTEL OF POWDERED FLUX 283 00:17:26,068 --> 00:17:28,448 PROTECTS THE WELDING PROCESS. 284 00:17:31,896 --> 00:17:34,034 COPPER-COATED STEEL WIRE 285 00:17:34,034 --> 00:17:36,827 ACTS AS BOTH AN ELECTRODE FOR THE WELDING PROCESS 286 00:17:36,827 --> 00:17:40,068 AND AS FILLER MATERIAL. 287 00:17:40,068 --> 00:17:42,655 WITH THE INSIDE WELD COMPLETE, 288 00:17:42,655 --> 00:17:45,310 A SECOND WELDER DEVICE WORKS ON THE OUTSIDE OF THE PIPE 289 00:17:45,310 --> 00:17:48,241 TO GIVE IT A DOUBLE-WELDED SEAM. 290 00:17:51,241 --> 00:17:55,482 A PLASMA TORCH CUTS THE PIPE TO LENGTH CLEANLY BY MELTING IT. 291 00:17:55,482 --> 00:17:57,620 IN THIS CASE, THEY'RE MAKING A WATER PIPE 292 00:17:57,620 --> 00:18:03,103 THAT'S 6 FEET IN DIAMETER AND 50 FEET IN LENGTH. 293 00:18:03,103 --> 00:18:07,172 THE PIPE THEN ROLLS OVER TO THE NEXT STATION. 294 00:18:09,310 --> 00:18:12,137 HERE, A WORKER GRINDS BOTH ENDS OF THE PIPE 295 00:18:12,137 --> 00:18:14,034 TO IMPROVE THE PROFILE. 296 00:18:18,103 --> 00:18:20,379 THEN IT'S OVER TO A DIE. 297 00:18:20,379 --> 00:18:22,103 IT STRETCHES ONE END OF THE PIPE 298 00:18:22,103 --> 00:18:25,379 TO CREATE A SLIGHT FLARE, OR BELL. 299 00:18:25,379 --> 00:18:27,896 THIS WILL ALLOW IT TO BE CONNECTED TO THE NARROWER END 300 00:18:27,896 --> 00:18:32,068 OF ANOTHER PIPE, FORMING WHAT'S KNOWN AS A LAP JOINT. 301 00:18:32,068 --> 00:18:34,310 NEXT, THEY CAP THE ENDS OF THE PIPE 302 00:18:34,310 --> 00:18:37,931 AND PUMP IN WATER TO A HIGHLY PRESSURIZED STATE. 303 00:18:37,931 --> 00:18:39,586 THEY LOOK FOR LEAKS IN THE WELD 304 00:18:39,586 --> 00:18:41,896 AND CONFIRM THAT IT'S WATERTIGHT. 305 00:18:41,896 --> 00:18:45,482 ANOTHER WORKER INSTALLS RUBBER DAMS AT BOTH ENDS OF THE PIPE. 306 00:18:51,137 --> 00:18:55,655 A CEMENT FIXTURE THEN FLOWS INTO A LONG APPLICATOR WITH A NOZZLE. 307 00:18:58,068 --> 00:19:01,758 THE NOZZLE APPLIES THE CEMENT TO THE PIPE'S INNER WALL 308 00:19:01,758 --> 00:19:04,931 AS THE PIPE SPINS AND GENERATES A CENTRIFUGAL EFFECT 309 00:19:04,931 --> 00:19:07,724 THAT'S 70 TIMES THE FORCE OF GRAVITY. 310 00:19:07,724 --> 00:19:11,206 THIS CAUSES THE CEMENT TO BE DISTRIBUTED UNIFORMLY. 311 00:19:11,206 --> 00:19:15,689 THE RUBBER DAMS CONTAIN THE CEMENT DURING THIS PROCESS. 312 00:19:15,689 --> 00:19:18,275 THE SPINNING DISPLACES WATER IN THE CEMENT, 313 00:19:18,275 --> 00:19:22,241 AND A BLOWER FORCES THAT WATER OUT OF THE PIPE. 314 00:19:22,241 --> 00:19:25,931 NEXT, A WORKER DRAPES PLASTIC ONTO BOTH ENDS OF THE PIPE. 315 00:19:25,931 --> 00:19:28,586 HE TACKS IT WITH MAGNETS 316 00:19:28,586 --> 00:19:31,034 AND THEN SECURES IT TIGHTLY WITH AN ELASTIC CORD. 317 00:19:33,827 --> 00:19:36,793 HE PUMPS HOT STEAM INTO THE PIPE. 318 00:19:36,793 --> 00:19:42,103 OVER A PERIOD OF 18 HOURS, THE STEAM CURES THE CEMENT. 319 00:19:42,103 --> 00:19:44,827 IT'S A SLOW CURE FOR BETTER STRUCTURAL INTEGRITY. 320 00:19:44,827 --> 00:19:47,620 FOR OUR CAMERA, THEY OPEN ONE END OF THE PIPE 321 00:19:47,620 --> 00:19:51,034 FOR AN INSIDE LOOK AT THE STEAMING ACTION. 322 00:19:51,034 --> 00:19:54,724 18 HOURS LATER, THEY REMOVE THE RUBBER DAMS. 323 00:19:54,724 --> 00:20:00,068 THE SPIRAL-WELDED PIPE NOW HAS A TOUGH, PROTECTIVE INNER LINER. 324 00:20:00,068 --> 00:20:03,310 NEXT, THE PIPE MOVES INTO A BLAST CHAMBER, 325 00:20:03,310 --> 00:20:06,379 WHERE FINE, STEEL SHOT BOMBARDS THE OUTSIDE OF THE PIPE 326 00:20:06,379 --> 00:20:08,379 TO CLEAN IT THOROUGHLY. 327 00:20:08,379 --> 00:20:11,482 THIS PREPARES IT FOR THE NEXT STEP. 328 00:20:13,310 --> 00:20:16,275 A SPRAYER APPLIES A LIQUID ADHESIVE. 329 00:20:18,586 --> 00:20:21,896 OVER THE ADHESIVE, THEY WRAP A POLYETHYLENE-BACKED TAPE. 330 00:20:23,965 --> 00:20:26,827 THEY APPLY A TOTAL OF THREE LAYERS OF TAPE. 331 00:20:26,827 --> 00:20:29,724 THE FIRST ONE PROVIDES CORROSION PROTECTION 332 00:20:29,724 --> 00:20:33,310 TO THE SPIRALLY WELDED STEEL. 333 00:20:33,310 --> 00:20:36,758 THE OTHER TWO LAYERS PROTECT THE FIRST. 334 00:20:36,758 --> 00:20:41,689 THEY GIVE THE SPIRALLY WELDED PIPE A TOUGH OUTER SKIN. 335 00:20:41,689 --> 00:20:44,482 THE THREE TAPES ARE COLOR-CODED. 336 00:20:44,482 --> 00:20:46,482 THIS WILL ALLOW THE DEPTH OF ANY DAMAGE 337 00:20:46,482 --> 00:20:49,206 TO BE QUICKLY ASSESSED ON-SITE. 338 00:20:55,551 --> 00:20:59,310 THEY PRODUCE APPROXIMATELY 15 SPIRALLY WELDED WATER PIPES 339 00:20:59,310 --> 00:21:02,758 PER EIGHT-HOUR SHIFT AT THIS FACTORY. 340 00:21:05,068 --> 00:21:09,689 THEY SHOULD LAST FOR A CENTURY UNDERGROUND. 341 00:21:09,689 --> 00:21:12,689 --Captions by VITAC-- www.vitac.com 342 00:21:12,689 --> 00:21:15,689 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 343 00:21:21,931 --> 00:21:23,965 IF YOU HAVE ANY COMMENTS ABOUT THE SHOW, 344 00:21:23,965 --> 00:21:26,827 OR IF YOU'D LIKE TO SUGGEST TOPICS FOR FUTURE SHOWS, 345 00:21:26,827 --> 00:21:28,896 DROP US A LINE AT... 28696

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