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Narrator:
TOP HATS AND BOWLER HATS
BOTH ORIGINATED IN ENGLAND.
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THE TOP HAT EMERGED IN THE LATE
1700s AS A DARING NEW STYLE,
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00:00:59,034 --> 00:01:01,827
RADICALLY HIGHER
THAN THE FLAT 3-CORNERED HAT
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00:01:01,827 --> 00:01:03,137
MEN WORE AT THE TIME.
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00:01:03,137 --> 00:01:05,689
THEN THE BOWLER
WAS INVENTED AROUND 1850,
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00:01:05,689 --> 00:01:08,482
AS A LOWER ALTERNATIVE
TO THE TOP HAT.
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00:01:10,931 --> 00:01:13,517
TODAY,
EVEN WOMEN WEAR BOWLERS.
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TOP HATS REMAIN, BY AND LARGE,
A MASCULINE FASHION STATEMENT,
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00:01:17,965 --> 00:01:19,620
RESERVED FOR FORMAL OCCASIONS,
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00:01:19,620 --> 00:01:22,137
ALTHOUGH MAGICIANS
ARE STILL KNOWN TO USE THEM
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00:01:22,137 --> 00:01:23,862
TO PRODUCE RABBITS.
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00:01:23,862 --> 00:01:25,310
AT THE HAT FACTORY,
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WORKERS SPRAY A FINE MIST
OF WATER ON HOODS,
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00:01:28,482 --> 00:01:31,793
PRE-CUT HAT FORMS
MADE OF 100% WOOL FELT.
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00:01:31,793 --> 00:01:34,000
AFTER THE MOISTURE
PENETRATES OVERNIGHT,
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THEY STEAM THEM
FOR ABOUT TWO MINUTES.
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THE MOISTURE AND HEAT DEACTIVATE
A CHEMICAL STIFFENER
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IN THE FELT,
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MAKING THE MATERIAL MALLEABLE.
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THEN THEY PLACE THE HOOD
IN AN ALUMINUM TOP-HAT MOLD,
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00:01:46,275 --> 00:01:49,413
WHICH APPLIES HEAT
AND PRESSURE SIMULTANEOUSLY.
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00:01:49,413 --> 00:01:53,068
THEY PLACE A STRING IN A GROOVE
ALONG THE PERIMETER AND PULL.
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00:01:53,068 --> 00:01:56,206
THIS ROLLS BACK THE EDGE OF
THE FELT TO FORM A RIM.
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00:01:56,206 --> 00:01:58,517
THEN THEY TRIM OFF
THE EXCESS FELT.
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00:01:58,517 --> 00:02:02,034
AFTER ABOUT 90 SECONDS
OF MOLDING
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00:02:02,034 --> 00:02:04,793
AT APPROXIMATELY 230 DEGREES
FAHRENHEIT,
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00:02:04,793 --> 00:02:07,482
THEY REMOVE THE STRING
AND OPEN HER UP.
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00:02:07,482 --> 00:02:10,551
THE TOP HAT IS NOW DRY
AND FULLY SHAPED.
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00:02:10,551 --> 00:02:13,448
HOWEVER,
THE FELT IS STILL MALLEABLE.
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00:02:13,448 --> 00:02:16,655
SO, TO RE-ACTIVATE THE STIFFENER
AND LOCK IN THE SHAPE,
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00:02:16,655 --> 00:02:19,655
THEY SET THE HAT ASIDE
FOR ABOUT 30 SECONDS TO COOL.
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00:02:19,655 --> 00:02:21,000
TO MAKE A BOWLER HAT,
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00:02:21,000 --> 00:02:23,551
THE PROCESS UP TO THAT POINT
IS IDENTICAL,
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00:02:23,551 --> 00:02:25,965
BUT WITH A BOWLER-SHAPED MOLD.
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FOR BOTH HAT STYLES,
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IT TAKES TWO SETS OF HANDS
TO PULL THE HOOD TAUT
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OVER THE BOTTOM PART
OF THE MOLD,
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TO AVOID CREATING PLEATS
OR CREASES.
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THERE'S A SEPARATE MOLD
NOT JUST FOR EACH HAT STYLE,
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BUT FOR EACH SIZE OF EACH STYLE.
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AFTER THE BOWLER COMES OFF
THE MOLD AND COOLS,
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00:02:49,620 --> 00:02:53,241
THEY GIVE IT A SECOND,
MORE PRECISE TRIMMING.
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00:02:59,000 --> 00:03:01,620
BOTH STYLES ARE FINISHED
THE SAME WAY.
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00:03:01,620 --> 00:03:04,241
FIRST A SEAMSTRESS
TAKES A WIDE RIBBON,
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00:03:04,241 --> 00:03:06,344
FOLDS IT OVER THE EDGE
OF THE HAT,
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AND SEWS IT DOWN ON BOTH SIDES,
ENCASING THE EDGE.
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ANOTHER SEAMSTRESS USES
A GOLD-LEAF STAMPING MACHINE
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TO APPLY THE TRADITIONAL BRITISH
MILLINER'S CREST
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AND "MADE IN ENGLAND"
TO THE HAT'S LINING.
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THE LINING FABRIC
IS A SILK/SATIN BLEND.
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SHE SEWS THE STAMPED TOP PIECE
TO THE SIDE PIECE.
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THE MACHINE AUTOMATICALLY PLEATS
AT REGULAR INTERVALS,
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SO THE LINING WILL LIE FLAT
AGAINST THE HAT'S CROWN.
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BOWLER HATS ARE MORE RIGID
THAN TOP HATS,
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SO THEY REQUIRE AN EXTRA
APPLICATION OF STIFFENER
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INSIDE THE CROWN.
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ONCE THE STIFFENER
DRIES THOROUGHLY,
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WHICH TAKES THE BETTER PART
OF A DAY,
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THE HAT IS READY TO RECEIVE
ITS ELEGANT LINING.
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00:04:00,206 --> 00:04:05,034
THEY ATTACH IT WITH HOT GLUE,
WHICH DRIES ALMOST INSTANTLY.
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00:04:08,172 --> 00:04:12,241
NEXT THEY CUT A STRIP OF LEATHER
TO THE HAT SIZE
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00:04:12,241 --> 00:04:15,655
AND SEW THE ENDS TOGETHER WITH
A DECORATIVE ZIGZAG STITCH.
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00:04:15,655 --> 00:04:18,068
THE LEATHER HAS BEEN
SPECIALLY TREATED
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TO PREVENT MILDEW BUILD-UP
RESULTING FROM PERSPIRATION.
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THEY SEW THIS LEATHER BAND
TO THE INSIDE OF THE HAT,
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AT THE BASE OF THE CROWN,
COVERING THE EDGE OF THE LINING.
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NOT ONLY DOES THIS PRODUCE
A NEAT AND CLASSY FINISH,
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THE LEATHER BAND ALSO MAKES
THE HAT MORE COMFORTABLE TO WEAR
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BY CUSHIONING THE FOREHEAD.
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00:04:41,413 --> 00:04:44,034
NOW IT'S TIME TO FINISH
THE OUTSIDE OF THE HAT.
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FIRST THEY HOT-GLUE
A COTTON RIBBON
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AROUND THE BASE OF THE CROWN.
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NEXT THEY GLUE ON
A MATCHING BOW.
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00:05:11,862 --> 00:05:15,275
THE GRAND FINALE
IS A SMALL SILK/SATIN BOW
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00:05:15,275 --> 00:05:17,586
ON THE INTERIOR LEATHER BAND,
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00:05:17,586 --> 00:05:20,413
THEN BELOW THAT,
THE MANUFACTURER'S LABEL.
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A FEW TAPS WITH THE STICKY SIDE
OF ADHESIVE TAPE
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EASILY REMOVES LINT, DUST,
AND WAYWARD STRANDS OF HOT GLUE.
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00:05:30,689 --> 00:05:32,517
THESE ELEGANT TOPPERS
AND BOWLERS
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00:05:32,517 --> 00:05:34,586
ARE THE PRODUCT OF SEVERAL
EXPERIENCED,
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SKILLED CRAFTSPEOPLE.
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HATS OFF TO THEM.
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Narrator:
DOMESTIC WATER HEATERS
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TRADITIONALLY RUN
ON ELECTRICITY, NATURAL GAS,
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OR OIL,
FOR WHICH YOU HAVE TO PAY
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00:05:57,275 --> 00:05:59,655
AND WHICH HAVE
AN ENVIRONMENTAL IMPACT.
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A NEWER ALTERNATIVE
IS A SOLAR-ENERGY SYSTEM.
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00:06:02,413 --> 00:06:04,862
IT WARMS WATER WITH THE HEAT
OF THE SUN,
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00:06:04,862 --> 00:06:08,620
A RESOURCE THAT'S NOT ONLY
RENEWABLE BUT FREE OF CHARGE.
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00:06:12,448 --> 00:06:15,137
SOLAR PANELS ABSORB
THE SUN'S ENERGY,
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HEATING WATER,
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WHICH A PUMP CIRCULATES
IN A CLOSED LOOP
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00:06:18,689 --> 00:06:20,034
TO A HEAT EXCHANGER.
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00:06:20,034 --> 00:06:22,931
THE EXCHANGER THEN TRANSFERS
THE INCOMING HEAT
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TO THE POTABLE WATER
IN THE HOUSEHOLD TANK.
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00:06:27,758 --> 00:06:30,896
INSIDE THE SOLAR PANELS
ARE COPPER STRIPS
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ELECTROPLATED WITH TIN,
WHICH ABSORB THE SUN'S HEAT.
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THE COPPER SURFACE
MUST BE PRISTINE
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00:06:36,896 --> 00:06:39,000
FOR THE PLATING TO ADHERE.
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00:06:39,000 --> 00:06:43,620
THEREFORE, THE FIRST OPERATION
IS A 3-STAGE CLEANING PROCESS.
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TIN DOESN'T ADHERE DIRECTLY
TO COPPER,
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SO THEY FIRST ELECTROPLATE
WITH NICKEL,
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00:06:51,620 --> 00:06:53,896
THEN PLATE THE NICKEL WITH TIN.
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00:06:53,896 --> 00:06:58,241
THE PLATING IS BRITTLE,
SO TO PROTECT IT,
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00:06:58,241 --> 00:07:01,793
THE NEXT STATION SPRAYS ON
A THIN COAT OF LIQUID GLASS.
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00:07:04,931 --> 00:07:07,655
THE STRIP THEN PASSES THROUGH
AN INFRARED OVEN
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THAT HARDENS THE GLASS INTO
A DURABLE PROTECTIVE SHIELD.
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00:07:10,793 --> 00:07:14,034
AS THE STRIP EXITS THE OVEN,
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00:07:14,034 --> 00:07:16,965
A FIBER-OPTIC INSTRUMENT
MEASURES REFLECTIVITY.
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00:07:16,965 --> 00:07:21,241
THE LESS REFLECTIVE THE SURFACE,
THE BETTER IT ABSORBS HEAT.
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00:07:21,241 --> 00:07:24,482
FROM THERE, THE STRIP ENTERS
THE WELDING MACHINE
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THAT FUSES IT TO COPPER TUBING
ENTERING FROM ANOTHER FEEDER.
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00:07:27,655 --> 00:07:33,655
A NOZZLE SPRAYS COLD WATER
ONTO THE MATED COMPONENTS,
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STILL HOT
FROM THE WELDING PROCESS.
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00:07:36,275 --> 00:07:38,482
THEY'RE WOUND ONTO A GIANT REEL.
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00:07:40,379 --> 00:07:42,689
THE REEL FEEDS
A FORMING MACHINE,
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00:07:42,689 --> 00:07:46,793
WHICH USES HEAVY STEEL ROLLERS
TO PRESS RIDGES INTO THE STRIP.
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THIS INCREASES THE SURFACE AREA,
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00:07:48,448 --> 00:07:51,103
MEANING IT COMPACTS MORE
HEAT-ABSORBING METAL
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INTO A GIVEN LENGTH OF STRIP.
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00:07:54,965 --> 00:07:57,655
NEXT, THE MACHINE CUTS
THIS CONTINUOUS FIN TUBE,
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00:07:57,655 --> 00:07:58,862
AS IT'S NOW CALLED,
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00:07:58,862 --> 00:08:01,275
INTO THE STANDARD-LENGTH PIECES
REQUIRED
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00:08:01,275 --> 00:08:04,724
TO CONSTRUCT THE SOLAR PANEL'S
INTERNAL PIPING.
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00:08:04,724 --> 00:08:08,551
THEN, A PIECE AT A TIME,
IT SLICES 7/10 OF AN INCH
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00:08:08,551 --> 00:08:11,551
OFF EACH END
SO THE TUBING PROTRUDES.
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00:08:11,551 --> 00:08:14,379
EACH SOLAR PANEL CONTAINS
10 FIN TUBES
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00:08:14,379 --> 00:08:18,413
THAT CONNECT ON EITHER SIDE
TO A HEADER.
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00:08:18,413 --> 00:08:21,103
TO MAKE EACH HEADER,
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00:08:21,103 --> 00:08:25,965
WORKERS SLIDE AN INCH-WIDE
COPPER TUBE ONTO A MANDREL.
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00:08:25,965 --> 00:08:29,896
THEN THEY PUNCH 10 HOLES
IN THE TUBE,
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00:08:29,896 --> 00:08:32,758
ONE FOR EACH FIN TUBE.
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00:08:34,896 --> 00:08:37,965
THEY FIT THE PROTRUDING ENDS
OF THE FIN TUBES
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00:08:37,965 --> 00:08:40,862
INTO THESE HOLES
AND WELD THE CONNECTIONS.
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00:08:43,344 --> 00:08:46,931
THE FINISHED ASSEMBLY IS CALLED
AN ABSORBER PLATE.
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00:08:46,931 --> 00:08:50,344
IT'S THE KEY COMPONENT
OF THE SOLAR PANEL.
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00:08:50,344 --> 00:08:51,896
THE FINS ABSORB THE SUN'S HEAT
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AND WARM THE WATER
CIRCULATING THROUGH THE TUBES,
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00:08:54,379 --> 00:08:56,655
DOWN TO THE HEAT EXCHANGER.
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00:08:56,655 --> 00:09:00,103
THEY PRESSURE-TEST THE ABSORBER
BY SUBMERGING IT IN WATER
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00:09:00,103 --> 00:09:02,482
AND INJECTING AIR
THROUGH THE TUBES.
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00:09:02,482 --> 00:09:06,034
ANY BUBBLES IN THE WATER WOULD
INDICATE A LEAK TO BE REPAIRED.
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00:09:06,034 --> 00:09:09,689
NOW THEY COVER THE HEADERS
WITH A DECORATIVE TRIM
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00:09:09,689 --> 00:09:11,551
AND LAY THE MANIFOLD
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00:09:11,551 --> 00:09:14,827
INTO THE SOLAR PANEL'S
INSULATED ALUMINUM HOUSING.
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00:09:14,827 --> 00:09:17,413
THE FRONT IS A SHEET
OF TEMPERED GLASS
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00:09:17,413 --> 00:09:21,206
THAT ALLOWS SUNLIGHT
TO REACH THE FINS INSIDE.
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00:09:21,206 --> 00:09:23,275
AFTER PUTTING CAPS
ON THE HEADERS
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00:09:23,275 --> 00:09:25,344
TO PROTECT THEM
DURING TRANSPORT,
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00:09:25,344 --> 00:09:28,172
THEY APPLY
THE MANUFACTURER'S LABEL.
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00:09:28,172 --> 00:09:30,241
THE SOLAR PANEL IS FINISHED.
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00:09:30,241 --> 00:09:33,448
NOW FOR THE OTHER END
OF THE SYSTEM --
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00:09:33,448 --> 00:09:35,344
THE HEAT EXCHANGER.
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00:09:35,344 --> 00:09:39,517
ITS TANK IS MADE
OF WELDED STAINLESS STEEL.
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00:09:41,241 --> 00:09:43,827
IT HAS CONNECTIONS
FOR THE HEAT-EXCHANGER PIPES
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00:09:43,827 --> 00:09:45,931
RUNNING TO AND FROM
THE WATER HEATER,
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00:09:45,931 --> 00:09:48,620
AS WELL AS FOR THE PIPES
RUNNING THE CIRCULATING WATER
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00:09:48,620 --> 00:09:51,586
TO AND FROM THE SOLAR PANELS.
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00:09:51,586 --> 00:09:55,275
WORKERS INSTALL THE
HEAT-EXCHANGER UNIT IN THE TANK,
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00:09:55,275 --> 00:09:58,103
THEN TEST IT FOR LEAKS BY
FILLING THE TANK WITH WATER,
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00:09:58,103 --> 00:10:01,931
INJECTING AIR THROUGH THE PIPES,
AND LOOKING FOR BUBBLES.
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00:10:01,931 --> 00:10:04,620
IF THE UNIT PASSES
THE LEAK TEST,
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00:10:04,620 --> 00:10:08,241
THEY DRAIN THE WATER,
CLOSE THE TOP OF THE TANK,
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00:10:08,241 --> 00:10:11,241
AND CENTER IT IN
AN A.B.S. PLASTIC JACKET.
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00:10:11,241 --> 00:10:14,620
THEN THEY INJECT EXPANDING
FOAM INSULATION
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00:10:14,620 --> 00:10:18,000
INTO THE VOID BETWEEN
THE TANK AND JACKET.
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00:10:20,448 --> 00:10:21,758
HOW DOES IT ALL WORK?
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00:10:21,758 --> 00:10:24,620
THE POTABLE COLD WATER
IN THE HOME'S WATER HEATER
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00:10:24,620 --> 00:10:27,758
CIRCULATES THROUGH THE LOOP
INSIDE THE EXCHANGER.
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00:10:27,758 --> 00:10:31,000
IT ABSORBS THE HEAT BROUGHT IN
FROM THE SOLAR PANELS,
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00:10:31,000 --> 00:10:33,482
VIA A COMPLETELY SEPARATE
SET OF PIPES.
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00:10:33,482 --> 00:10:36,034
THE POTABLE HOT WATER
THEN EXITS THE EXCHANGER
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00:10:36,034 --> 00:10:39,172
AND RETURNS TO THE WATER TANK.
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00:10:50,724 --> 00:10:52,310
Narrator:
EAT ONE OF THESE,
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00:10:52,310 --> 00:10:55,310
AND YOU'LL BE SURE TO FIND
YOURSELF IN A STICKY SITUATION.
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00:10:55,310 --> 00:10:58,241
BUT NO WORRIES --
IT'S ALL OOEY-GOOEY FUN.
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00:10:58,241 --> 00:11:00,793
A STICKY BUN
IS ALL ABOUT MESSY EATING.
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00:11:00,793 --> 00:11:04,517
CONSUMING ONE IS A LIP-SMACKING,
FINGER-LICKING EXPERIENCE --
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00:11:04,517 --> 00:11:07,000
NO UTENSILS REQUIRED.
180
00:11:12,034 --> 00:11:14,448
STICKY BUNS ARE SOMETIMES
CALLED SCHNECKEN,
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00:11:14,448 --> 00:11:16,000
DUE TO THEIR GERMAN ORIGINS.
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00:11:16,000 --> 00:11:19,344
"SCHNECKEN" IS THE GERMAN WORD
FOR SNAILS,
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00:11:19,344 --> 00:11:22,724
WHICH THE CINNAMON SWIRL
ON TOP RESEMBLES.
184
00:11:22,724 --> 00:11:26,620
THEY START
WITH ALL-PURPOSE FLOUR,
185
00:11:26,620 --> 00:11:29,379
THEN BLEND IN A PRE-MIX
OF SUGAR, SALT,
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00:11:29,379 --> 00:11:30,827
AND BAKING POWDER.
187
00:11:30,827 --> 00:11:33,517
CREAM CHEESE
AND BUTTER COME NEXT.
188
00:11:33,517 --> 00:11:35,827
THESE FATS ARE
JUST THE RIGHT CONSISTENCY
189
00:11:35,827 --> 00:11:38,655
FOR AN AUTOMATED DOUGH HOOK
TO EFFICIENTLY WORK THEM
190
00:11:38,655 --> 00:11:41,137
INTO THE DRY INGREDIENTS.
191
00:11:41,137 --> 00:11:44,482
AN EMPLOYEE THEN POURS MILK
INTO THE BLENDER.
192
00:11:44,482 --> 00:11:46,344
IT BINDS THE INGREDIENTS,
193
00:11:46,344 --> 00:11:48,586
TURNING THE MIX
INTO BISCUIT DOUGH.
194
00:11:48,586 --> 00:11:51,448
THE DOUGH NEEDS TO STAY COOL
FOR FOOD-SAFETY REASONS,
195
00:11:51,448 --> 00:11:53,551
SO THEY MONITOR THE TEMPERATURE.
196
00:11:53,551 --> 00:11:56,827
THE NEXT WORKER LOADS THE DOUGH
INTO AN EXTRUDER
197
00:11:56,827 --> 00:11:59,448
THAT SQUEEZES IT
INTO A WIDE, FLAT STRIP
198
00:11:59,448 --> 00:12:00,931
CALLED THE DOUGH BAND.
199
00:12:00,931 --> 00:12:03,482
THE DOUGH BAND RIDES A CONVEYOR
200
00:12:03,482 --> 00:12:05,482
THAT SLOPES DOWN
TO A NARROW CHANNEL.
201
00:12:05,482 --> 00:12:07,034
AS IT ENTERS,
202
00:12:07,034 --> 00:12:10,965
THE DOUGH FOLDS OVER FROM
THE SIDES, CREATING TWO LAYERS.
203
00:12:10,965 --> 00:12:16,103
A ROLLER SQUEEZES
THE LAYERS THINNER.
204
00:12:16,103 --> 00:12:19,482
A DEVICE CALLED THE FANNER
NOW ZIGZAGS BACK AND FORTH
205
00:12:19,482 --> 00:12:22,655
TO LAYER THE DOUGH,
RIBBON-STYLE.
206
00:12:22,655 --> 00:12:24,379
THE LAYERS PILE UP SIX DEEP.
207
00:12:24,379 --> 00:12:27,172
AND BECAUSE THEY WERE ORIGINALLY
TWO LAYERS,
208
00:12:27,172 --> 00:12:30,000
THERE ARE NOW 12 IN TOTAL.
209
00:12:30,000 --> 00:12:32,000
METAL ROLLERS
PRESS THE PACK DOWN
210
00:12:32,000 --> 00:12:33,793
AND THIN IT SUBSTANTIALLY
211
00:12:33,793 --> 00:12:36,655
UNTIL IT'S ABOUT
2/10 OF AN INCH THICK.
212
00:12:39,965 --> 00:12:42,172
NEXT UP
IS THE STICKY-BUN FILLING,
213
00:12:42,172 --> 00:12:43,724
CALLED CINNAMON SCHMEAR.
214
00:12:43,724 --> 00:12:48,655
IT STARTS WITH BLOCKS OF BUTTER
AND LOTS OF GROUND CINNAMON.
215
00:12:48,655 --> 00:12:51,344
THEY ADD BROWN SUGAR
INSTEAD OF WHITE.
216
00:12:51,344 --> 00:12:53,793
IT HAS AN INTENSE
MOLASSES FLAVOR
217
00:12:53,793 --> 00:12:57,379
AND IS STICKIER
THAN WHITE SUGAR.
218
00:12:57,379 --> 00:13:01,551
CANOLA OIL LOOSENS
AND HOMOGENIZES THE INGREDIENTS,
219
00:13:01,551 --> 00:13:04,965
TRANSFORMING THE MIX INTO
THE SUGARY CINNAMON PASTE
220
00:13:04,965 --> 00:13:06,448
KNOWN AS THE SCHMEAR.
221
00:13:08,310 --> 00:13:10,172
THIS CINNAMON SCHMEAR
IS THE CONSISTENCY
222
00:13:10,172 --> 00:13:11,379
OF CAKE FROSTING,
223
00:13:11,379 --> 00:13:14,275
SO IT CAN BE EASILY PUMPED
OVER TO THE DOUGH.
224
00:13:17,862 --> 00:13:21,724
A SERIES OF NOZZLES DEPOSIT
DOLLOPS OF THE CINNAMON SCHMEAR
225
00:13:21,724 --> 00:13:23,517
ONTO THE STICKY-BUN DOUGH.
226
00:13:23,517 --> 00:13:26,517
THE DOUGH TRAVELS
UNDER A LONG BLADE
227
00:13:26,517 --> 00:13:29,241
THAT SPREADS
THE CINNAMON SCHMEAR EVENLY.
228
00:13:29,241 --> 00:13:30,758
A DEVICE CALLED A PLOW
229
00:13:30,758 --> 00:13:34,379
THEN LIFTS THE OUTSIDE EDGES
AND FOLDS THEM OVER.
230
00:13:34,379 --> 00:13:38,000
ROLLERS PRESS DOWN THE CURLED
EDGES TO TIGHTEN THEM.
231
00:13:38,000 --> 00:13:39,275
EACH TIGHTLY CURLED EDGE
232
00:13:39,275 --> 00:13:41,655
WILL NOW BECOME THE CENTER
OF A STICKY-BUN ROLL.
233
00:13:41,655 --> 00:13:45,551
ANGLED ROLLERS
CALLED ROLLWINDERS
234
00:13:45,551 --> 00:13:47,758
PICK UP THE CURLED EDGES
OF THE DOUGH
235
00:13:47,758 --> 00:13:50,310
AND FOLD IT INTO TWO PARALLEL
CINNAMON ROLLS.
236
00:13:52,275 --> 00:13:56,241
A GUILLOTINE BLADE SLICES
THE PARALLEL ROLLS INTO BUNS,
237
00:13:56,241 --> 00:13:59,310
CREATING SETS OF TWO.
238
00:13:59,310 --> 00:14:01,896
MEANWHILE,
THE SWEET AND STICKY TOPPING
239
00:14:01,896 --> 00:14:04,448
IS BUBBLING AWAY
IN A BIG KETTLE.
240
00:14:04,448 --> 00:14:07,689
IT'S MADE OF HONEY,
BROWN SUGAR, AND BUTTER.
241
00:14:07,689 --> 00:14:11,310
THIS TOPPING ACTUALLY GOES ON
THE BOTTOM OF THE BAKING TRAY.
242
00:14:11,310 --> 00:14:13,482
THEY PUMP IT INTO THE CONTAINER
243
00:14:13,482 --> 00:14:15,758
AND THEN TOSS IN PECANS
TO GIVE IT SOME CRUNCH.
244
00:14:17,275 --> 00:14:19,758
PUTTING THE TOPPING
ON THE BOTTOM OF THE BAKING TRAY
245
00:14:19,758 --> 00:14:21,103
MEANS, OF COURSE,
246
00:14:21,103 --> 00:14:23,379
THAT THESE STICKY BUNS
ARE TO BE BAKED UPSIDE DOWN,
247
00:14:23,379 --> 00:14:26,724
ONCE PURCHASED BY THE CONSUMER.
248
00:14:26,724 --> 00:14:29,482
IT'S A STRATEGIC
BAKING TECHNIQUE.
249
00:14:29,482 --> 00:14:31,034
COOKED UPSIDE DOWN,
250
00:14:31,034 --> 00:14:35,137
THE STICKY TOPPING WILL SATURATE
THE BUNS FOR ADDED MOISTURE.
251
00:14:36,896 --> 00:14:39,206
AND BY NOT EXPOSING
THE TOPPING TO DIRECT HEAT,
252
00:14:39,206 --> 00:14:42,793
IT WON'T BURN AS IT CARAMELIZES
INTO A SUGARY GLAZE.
253
00:14:48,344 --> 00:14:50,551
THE STICKY BUNS NOW HEAD
INTO A TUNNEL
254
00:14:50,551 --> 00:14:54,275
CHILLED BY LIQUID NITROGEN
FOR A VERY FAST FREEZE.
255
00:14:54,275 --> 00:14:56,137
AFTER ABOUT FOUR MINUTES,
256
00:14:56,137 --> 00:15:00,310
THE BUNS EMERGE FROZEN SOLID,
WITH THE FRESHNESS LOCKED IN.
257
00:15:03,275 --> 00:15:05,275
THE STICKY BUNS THEN RIDE
ANOTHER CONVEYOR
258
00:15:05,275 --> 00:15:06,448
TO THE WRAPPING STATION.
259
00:15:06,448 --> 00:15:09,862
HERE, MACHINERY QUICKLY SEALS
PLASTIC FILM
260
00:15:09,862 --> 00:15:11,827
AROUND EACH BOX OF BUNS,
261
00:15:11,827 --> 00:15:16,275
AFTER WHICH IT'S INTO AN OVEN
TO HEAT-SHRINK THE PLASTIC.
262
00:15:16,275 --> 00:15:18,517
IT ALL HAPPENS IN SECONDS,
263
00:15:18,517 --> 00:15:22,034
GIVING THE FROZEN BUNS
NO TIME TO THAW.
264
00:15:22,034 --> 00:15:25,379
IT HAS TAKEN HOURS OF PREP WORK
AT THE FACTORY,
265
00:15:25,379 --> 00:15:28,965
BUT THESE FROZEN STICKY BUNS
ARE READY FOR BAKING.
266
00:15:28,965 --> 00:15:32,068
ALL THE COOK HAS TO DO
IS POP THE TRAY IN THE OVEN,
267
00:15:32,068 --> 00:15:34,655
AND THE BUNS WILL BE READY
IN 20 MINUTES.
268
00:15:34,655 --> 00:15:38,862
NO NEED TO GET YOUR HANDS STICKY
BY MAKING THEM FROM SCRATCH.
269
00:15:50,241 --> 00:15:52,241
Narrator:
ELECTROSTATIC SPEAKERS
270
00:15:52,241 --> 00:15:54,965
ADDED A WHOLE NEW VIBE
TO THE HOME-MUSIC SCENE.
271
00:15:54,965 --> 00:15:57,206
UNLIKE TRADITIONAL BOX SPEAKERS,
272
00:15:57,206 --> 00:16:00,758
ELECTROSTATIC SPEAKERS
ARE USUALLY TALL AND SKINNY.
273
00:16:00,758 --> 00:16:02,517
AND INSTEAD OF USING
AN ELECTROMAGNET
274
00:16:02,517 --> 00:16:03,896
TO PRODUCE SOUND,
275
00:16:03,896 --> 00:16:07,344
THEY RELY ON CONDUCTIVE LAYERS
OF PLASTIC AND METAL.
276
00:16:12,551 --> 00:16:14,896
ELECTROSTATIC SPEAKERS
GENERATE RICH AUDIO
277
00:16:14,896 --> 00:16:17,206
IN THE HIGH-
AND MID-FREQUENCY RANGE,
278
00:16:17,206 --> 00:16:19,068
BUT THEY LACK THE THUMPING BASS
279
00:16:19,068 --> 00:16:21,310
NEEDED FOR FULL
SOUND REPRODUCTION.
280
00:16:21,310 --> 00:16:26,551
TO COMPENSATE, MOST ARE NOW
EQUIPPED WITH A WOOFER.
281
00:16:26,551 --> 00:16:27,689
TO MAKE THE WOOFER,
282
00:16:27,689 --> 00:16:30,413
A COMPUTER-DRIVEN ROUTER
CUTS OUT CABINETRY PARTS
283
00:16:30,413 --> 00:16:32,586
FROM VENEERED MDF.
284
00:16:35,793 --> 00:16:37,758
THE ROUTER CARVES LONG GROOVES.
285
00:16:37,758 --> 00:16:40,827
THEY'LL BE USED TO FOLD IT
INTO THE WOOFER BOX.
286
00:16:40,827 --> 00:16:46,310
IT ALSO CUTS OUT HOLES FOR
A SPEAKER CONE AND HARDWARE.
287
00:16:46,310 --> 00:16:49,965
A WORKER GLUES AND DRILLS SCREWS
INTO THE BOTTOM OF THE CABINETRY
288
00:16:49,965 --> 00:16:52,103
FOR INSTALLING THE SPEAKER FEET.
289
00:16:57,413 --> 00:16:58,793
HE TRIMS THE EXCESS
290
00:16:58,793 --> 00:17:01,482
FROM THE EDGES
OF THE CABINETRY PANEL.
291
00:17:03,586 --> 00:17:06,827
HE BEADS HIGH-STRENGTH GLUE
ALONG THE JOINTS
292
00:17:06,827 --> 00:17:10,206
AND FOLDS THE GROOVED PANEL
TO CREATE THE CABINET BOX.
293
00:17:10,206 --> 00:17:12,379
THE GLUE IS STRONGER THAN SCREWS
294
00:17:12,379 --> 00:17:16,068
AND ACTS AS A KIND OF CEMENT
TO HOLD THE CABINET TOGETHER.
295
00:17:16,068 --> 00:17:20,000
HE SANDS THE WOOD VENEER AT
THE JOINTS FOR A SEAMLESS LOOK.
296
00:17:22,551 --> 00:17:24,275
AND NOW IT'S INTO
THE SPRAY BOOTH
297
00:17:24,275 --> 00:17:25,586
FOR THE FINISHING TOUCH --
298
00:17:25,586 --> 00:17:30,689
A DARK, GLOSSY VARNISH
THAT ACCENTUATES THE WOOD GRAIN.
299
00:17:30,689 --> 00:17:34,379
ONCE THE PAINT DRIES,
A TECHNICIAN PADS THE INSIDE
300
00:17:34,379 --> 00:17:37,275
WITH A POLY-COTTON BAFFLE
TO REDUCE RESONANCE.
301
00:17:37,275 --> 00:17:39,275
HE THEN INSTALLS
THE CROSSOVER UNIT.
302
00:17:39,275 --> 00:17:42,206
IT SPLITS THE AUDIO SIGNAL
TO SEND LOW NOTES TO THE WOOFER
303
00:17:42,206 --> 00:17:46,068
AND THE REST TO
THE ELECTROSTATIC PANEL.
304
00:17:46,068 --> 00:17:47,551
NEXT UP IS THE POWER SUPPLY
305
00:17:47,551 --> 00:17:52,655
AND A STEP-UP TRANSFORMER FOR
BOOSTING THE AMPLIFIER SIGNAL.
306
00:17:52,655 --> 00:17:57,551
HE ATTACHES THE ASSEMBLY TO
THE INTERIOR WALL OF THE WOOFER.
307
00:17:59,896 --> 00:18:04,241
HE NOW WIRES THE SPEAKER CONE
TO THE CROSSOVER UNIT.
308
00:18:04,241 --> 00:18:06,931
HE INSERTS THE CONE
IN THE SLOT MACHINED FOR IT,
309
00:18:06,931 --> 00:18:08,241
AND IT'S A PERFECT FIT.
310
00:18:11,206 --> 00:18:14,034
HE BOOSTS THE BASS
WITH THE BUILT-IN AMPLIFIER.
311
00:18:14,034 --> 00:18:15,724
HE WIRES IT TO THE CROSSOVER
312
00:18:15,724 --> 00:18:18,862
AND POPS IT INTO THE BACK
OF THE WOOFER BOX.
313
00:18:18,862 --> 00:18:20,103
THIS WOOFER IS NOW READY
314
00:18:20,103 --> 00:18:22,034
TO BE PAIRED UP WITH
ITS ELECTROSTATIC MATE.
315
00:18:22,034 --> 00:18:25,000
THEY MAKE
THE ELECTROSTATIC SPEAKER
316
00:18:25,000 --> 00:18:27,000
FROM TWO PERFORATED
METAL PANELS.
317
00:18:27,000 --> 00:18:31,206
A TECHNICIAN APPLIES A CHARGE
TO THEM TO CHECK FOR THIN SPOTS.
318
00:18:31,206 --> 00:18:35,482
NEXT SHE BENDS EACH ONE
TO A 30-DEGREE CURVE.
319
00:18:35,482 --> 00:18:39,034
THIS WILL ALLOW SOUND TO BE
MORE WIDELY DISPERSED IN A ROOM.
320
00:18:39,034 --> 00:18:41,551
SHE PRESSES HEAVY-DUTY
DOUBLE-SIDED TAPE
321
00:18:41,551 --> 00:18:42,896
ON TO THE EDGES
322
00:18:42,896 --> 00:18:46,758
AND APPLIES RIGID PLASTIC
STRIPS, CALLED SPARS, CROSSWISE.
323
00:18:46,758 --> 00:18:52,000
THEY STIFFEN THE PANELS TO
WITHSTAND ELECTROSTATIC FORCES.
324
00:18:52,000 --> 00:18:55,379
SHE NOW UNFURLS THIN
BUT SUPER-TOUGH PLASTIC
325
00:18:55,379 --> 00:18:58,896
AND STRETCHES IT
TO A PRECISE TENSION.
326
00:18:58,896 --> 00:19:01,413
THIS PLASTIC IS
THE SPEAKER DIAPHRAGM.
327
00:19:01,413 --> 00:19:04,344
IT'S BEEN IMPREGNATED
WITH A CONDUCTIVE COATING
328
00:19:04,344 --> 00:19:06,344
TO RESPOND
TO AN ELECTRICAL CHARGE.
329
00:19:06,344 --> 00:19:09,310
SHE POSITIONS ONE OF
THE PERFORATED PANELS
330
00:19:09,310 --> 00:19:10,758
UNDER THE DIAPHRAGM.
331
00:19:10,758 --> 00:19:13,758
AND WITH THE BACKING
OF THE ADHESIVE TAPE REMOVED,
332
00:19:13,758 --> 00:19:17,137
SHE JACKS UP THE TABLE TO PRESS
THE PANEL TO THE PLASTIC.
333
00:19:17,137 --> 00:19:20,965
SHE ATTACHES WIRING
THAT WILL DELIVER THE CHARGE
334
00:19:20,965 --> 00:19:24,034
TO THE DIAPHRAGM
AND MAKE IT VIBRATE.
335
00:19:24,034 --> 00:19:25,724
SHE APPLIES MORE
DOUBLE-SIDED TAPE
336
00:19:25,724 --> 00:19:27,724
TO THE OTHER SIDE
OF THE DIAPHRAGM
337
00:19:27,724 --> 00:19:29,275
AND PEELS OFF THE BACKING.
338
00:19:29,275 --> 00:19:32,620
WORKERS POSITION THE SECOND
SPEAKER PANEL ON THE DIAPHRAGM
339
00:19:32,620 --> 00:19:36,689
AND ALIGN ITS FINE MESH
WITH THAT OF THE PANEL BELOW.
340
00:19:36,689 --> 00:19:40,586
THEY PLACE THE SPEAKER SANDWICH
IN A METAL CAPSULE
341
00:19:40,586 --> 00:19:42,310
TO VACUUM-PRESS IT TOGETHER.
342
00:19:42,310 --> 00:19:45,482
THEY THEN FRAME THE SPEAKER
WITH AN ALUMINUM BORDER
343
00:19:45,482 --> 00:19:48,379
AND ADD A STRUT TO THE MIDDLE
FOR REINFORCEMENT.
344
00:19:48,379 --> 00:19:51,689
AND NOW IT'S TIME FOR
THE ELECTROSTATIC SPEAKER
345
00:19:51,689 --> 00:19:53,551
TO BE JOINED TO THE WOOFER.
346
00:19:53,551 --> 00:19:55,655
THE TALL, SLIM
ELECTROSTATIC SPEAKER
347
00:19:55,655 --> 00:19:58,068
WILL DELIVER THE HIGH
AND MID FREQUENCIES.
348
00:19:58,068 --> 00:20:02,586
THE SHORT, BOXY WOOFER
WILL THUMP OUT THE BASS.
349
00:20:02,586 --> 00:20:04,793
THEN IT'S INTO THE TEST BOOTH
350
00:20:04,793 --> 00:20:06,793
TO CONFIRM THAT THE SPEAKER
HAS THE CORRECT RANGE.
351
00:20:06,793 --> 00:20:09,724
THE TECHNICIAN RUNS
AN AUDIO-TONE SWEEP
352
00:20:09,724 --> 00:20:13,034
AND CHECKS FOR ANY DROPOUTS
IN THE FREQUENCY.
353
00:20:13,034 --> 00:20:14,448
USING A SPECIAL TOOL,
354
00:20:14,448 --> 00:20:18,206
HE VERIFIES THAT THE SOUND WAVES
OF THE SPEAKER SET ARE IN SYNC,
355
00:20:18,206 --> 00:20:21,068
A PROCESS CALLED PHASING.
356
00:20:21,068 --> 00:20:23,310
HE THEN PLACES THE SPEAKER
IN A PADDED ROOM
357
00:20:23,310 --> 00:20:25,275
TO TEST A FULL RANGE OF TONES.
358
00:20:28,448 --> 00:20:31,482
A COMPUTER ANALYZES THE TONES.
359
00:20:31,482 --> 00:20:35,344
ONCE IT PASSES ALL THE TESTS,
360
00:20:35,344 --> 00:20:38,206
THIS ELECTROSTATIC SPEAKER
LINKS UP
361
00:20:38,206 --> 00:20:40,206
WITH THE REST
OF THE SOUND SYSTEM.
362
00:20:40,206 --> 00:20:42,103
IT'S NOW READY FOR ITS AUDIENCE.
363
00:20:52,000 --> 00:20:54,241
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
364
00:20:54,241 --> 00:20:56,896
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
365
00:20:56,896 --> 00:21:00,896
DROP US A LINE AT...
366
00:21:00,896 --> 00:21:03,965
--Captions by VITAC--
www.vitac.com
367
00:21:03,965 --> 00:21:06,931
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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