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--Captions by VITAC--
www.vitac.com
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CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
CUFFLINKS ARE A FASHION TREND
WITH DEFINITE STAYING POWER.
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THEY'VE BEEN HOLDING SHIRT CUFFS
TOGETHER SINCE THE 17th CENTURY.
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00:00:59,793 --> 00:01:03,206
EARLY VERSIONS WERE BUTTONS
LINKED BY SHORT CHAINS,
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AN IMPROVEMENT OVER THE RIBBONS
AND PINS
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THE GENTLEMAN OF THE DAY
HAD BEEN USING
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TO FASTEN THEIR SLEEVES.
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CLOTHES MAY MAKE THE MAN,
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00:01:14,724 --> 00:01:16,827
BUT A SET OF CUFFLINKS
CAN MAKE THE OUTFIT.
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00:01:16,827 --> 00:01:19,655
THEY ADD A BIT OF FLASH
TO CONSERVATIVE BUSINESS GARB
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00:01:19,655 --> 00:01:21,551
AND CONVEY A SENSE OF OCCASION.
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00:01:21,551 --> 00:01:22,965
BUTTONS MAY BE EASIER,
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00:01:22,965 --> 00:01:25,517
BUT CUFFLINKS ARE ABOUT
TAKING THE TROUBLE
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TO LOOK REALLY SPIFFY.
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00:01:27,413 --> 00:01:29,620
A PAIR OF HIGH-END CUFFLINKS
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STARTS WITH STERLING SILVER,
GOLD, OR PLATINUM.
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A CRAFTSMAN CUTS OUT BLANKS.
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THESE BLANKS WILL BE USED
FOR THE FRONTS OF THE CUFFLINKS.
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00:01:38,379 --> 00:01:42,034
HE PLACES ONE
OF THE SILVER BLANKS ON A DIE
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00:01:42,034 --> 00:01:44,172
ENGRAVED WITH A RECESSED
GRID PATTERN.
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00:01:44,172 --> 00:01:47,137
A HYDRAULIC PRESS CLOSES
AND SQUEEZES THE SILVER BLANK
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INTO THE DIE,
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00:01:48,448 --> 00:01:50,758
TRANSFERRING THE PATTERN
ONTO THE SILVER.
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00:01:50,758 --> 00:01:54,034
THIS COMPANY HAS MORE THAN
1,000 CUFFLINK PATTERNS,
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00:01:54,034 --> 00:01:56,689
SOME OF WHICH DATE BACK TO
THE MID-19th CENTURY.
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WITH THESE DIES,
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THEY CONTINUE TO HANDCRAFT
CUFFLINKS THE TRADITIONAL WAY.
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00:02:01,931 --> 00:02:03,551
PRESSING THE PATTERN
ONTO THE SILVER
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00:02:03,551 --> 00:02:05,551
HAS CAUSED THE METAL TO EXPAND,
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00:02:05,551 --> 00:02:08,344
SO HE TRIMS THE EXCESS
FROM THE PERIMETER.
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00:02:08,344 --> 00:02:10,137
THERE'S ANOTHER BENEFIT TO THIS.
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THE TRIMMING WORKS THE SILVER
TO HARDEN IT...
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FROM A PLAIN SILVER BLANK
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00:02:16,000 --> 00:02:19,827
TO A CUFFLINK FACE
WITH ARTISTIC EXPRESSION.
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00:02:19,827 --> 00:02:23,068
A CRAFTSPERSON NOW ATTACHES
A SILVER STEM
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TO THE BACK OF A CUFFLINK FACE.
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HE MELTS SILVER SOLDER
BETWEEN THE TWO,
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00:02:27,689 --> 00:02:30,172
AND, AS IT COOLS,
IT CREATES A SOLID BOND.
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00:02:30,172 --> 00:02:33,862
THE STEM SHAPE
IS A SLIGHTLY CURVED DESIGN
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00:02:33,862 --> 00:02:37,413
TO ALLOW THE CUFFLINK
TO SIT PERFECTLY ON A CUFF.
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00:02:37,413 --> 00:02:42,068
THE SOLDERING TORCH OXIDIZES
AND DARKENS THE SILVER SLIGHTLY,
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00:02:42,068 --> 00:02:45,103
SO HE DIPS THE PARTS
IN A SULFURIC-ACID BATH.
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00:02:45,103 --> 00:02:47,068
THE ACID PULLS OUT THE BLACK,
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00:02:47,068 --> 00:02:50,172
AND THE PARTS BECOME
SILVERY WHITE ONCE AGAIN.
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00:02:51,758 --> 00:02:54,551
NEXT, THE BRASS BRISTLES
OF A REVOLVING WHEEL
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MAKE TINY SCRATCHES
ON THE SILVER
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00:02:56,724 --> 00:02:58,793
TO BRIGHTEN IT SUBSTANTIALLY.
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00:02:58,793 --> 00:03:02,758
EACH CUFFLINK NOW UNDERGOES
A VERY INTENSIVE ENAMELING
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00:03:02,758 --> 00:03:06,965
USING A MIX OF FINELY GROUND
COLORED GLASS AND WATER.
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HERE, THE ENAMELIST
APPLIES BLUE GLASS
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TO THE CUFFLINK'S
STAMPED GRID DETAILING
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00:03:12,137 --> 00:03:14,896
AND THEN PAINTS YELLOW
AROUND THE PERIMETER.
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00:03:14,896 --> 00:03:17,379
IT TAKES A STEADY HAND
AND EXPERIENCE
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00:03:17,379 --> 00:03:19,241
TO DO AN EVEN JOB.
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00:03:19,241 --> 00:03:21,586
IF ONE COLOR BLEEDS
INTO THE NEXT,
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IT CAN'T BE FIXED,
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AND SHE'LL HAVE TO SCRAP
THIS CUFFLINK AND START ANEW.
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00:03:25,379 --> 00:03:27,482
THEN IT'S INTO A KILN
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FIRED TO 1,800 DEGREES
FAHRENHEIT.
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00:03:29,758 --> 00:03:31,379
THE HEAT MELTS THE GLASS,
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00:03:31,379 --> 00:03:34,379
AND IT FLOWS INTO THE DETAILING
TO GIVE IT DEFINITION.
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00:03:34,379 --> 00:03:40,034
AT THE SAME TIME, THE GLASS
FUSES TO THE METAL SURFACE.
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00:03:40,034 --> 00:03:45,000
AND THEN IT'S BACK TO THE ARTIST
FOR ANOTHER LAYER OF GLASS.
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THE ENAMELER WILL REPEAT
THIS PROCESS
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BETWEEN THREE AND SEVEN TIMES
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TO PRODUCE A PERFECT LUSTER
AND DEPTH OF COLOR.
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00:03:52,620 --> 00:03:55,310
THE COLOR DEEPENS
WITH EACH LAYER,
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00:03:55,310 --> 00:03:59,827
AND THE RESULT IS A RICH,
TRANSLUCENT ENAMEL SURFACE.
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00:04:04,241 --> 00:04:06,931
LEAVING THE KILN,
THE ENAMEL IS A BIT WAVY,
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00:04:06,931 --> 00:04:08,724
SO THE WORKER FILES IT DOWN
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00:04:08,724 --> 00:04:11,551
UNTIL THE SURFACE
IS COMPLETELY FLAT AND LEVEL.
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00:04:13,724 --> 00:04:18,689
THEN THE CUFFLINKS GO BACK INTO
THE KILN FOR ONE LAST FIRING.
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00:04:18,689 --> 00:04:22,172
HE POLISHES THE ENAMELED SURFACE
AGAINST AN ABRASIVE WHEEL,
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00:04:22,172 --> 00:04:25,793
USING A MIX OF VOLCANIC ASH
AND WATER FOR A POLISHING PASTE.
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00:04:25,793 --> 00:04:27,551
THIS TAKES HOURS,
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00:04:27,551 --> 00:04:31,413
BUT IT GIVES THE GLASS ENAMEL
A GLOSSY FINISH.
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00:04:31,413 --> 00:04:33,931
NOW THE FOCUS RETURNS
TO THE CUFFLINK STEM
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00:04:33,931 --> 00:04:36,206
AND THE DOME
SPRING LINK FITTINGS
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00:04:36,206 --> 00:04:38,586
THAT ARE THE CLOSING MECHANISMS.
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00:04:38,586 --> 00:04:42,068
HE HEATS A NEEDLE-THIN WIRE
TO MAKE IT SLIGHTLY PLIABLE
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00:04:42,068 --> 00:04:44,896
AND THEN PUSHES IT INTO
THE FITTING TO ENGAGE A SPRING
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00:04:44,896 --> 00:04:46,965
THAT ATTACHES
TO THE CUFFLINK STEM.
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00:04:46,965 --> 00:04:48,758
WITH THE FITTING INSTALLED,
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00:04:48,758 --> 00:04:51,655
HE CLIPS THE EXCESS WIRE
AT BOTH ENDS.
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00:04:53,896 --> 00:04:55,655
TO SECURE THE INSTALLATION,
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00:04:55,655 --> 00:04:58,310
HE HAMMERS THE ENDS OF THE WIRE
TO FLARE THEM OUT,
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00:04:58,310 --> 00:05:01,827
TURNING THEM
INTO A KIND OF RIVET.
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00:05:01,827 --> 00:05:06,931
WITH THE FITTING NOW SOLIDLY
ATTACHED TO THE CUFFLINK STEM,
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00:05:06,931 --> 00:05:09,413
HE LIGHTLY FILES THE EDGES
WITH AN EMERY BOARD
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00:05:09,413 --> 00:05:12,517
TO GIVE THE PART
A PERFECTLY SMOOTH FINISH.
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00:05:12,517 --> 00:05:16,310
HE BUFFS THE CUFFLINKS'
EXPOSED SILVER
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AGAINST A CLOTH WHEEL
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00:05:18,103 --> 00:05:22,103
AND USES A POLISHING AGENT
TO MAKE IT REALLY GLEAM.
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00:05:22,103 --> 00:05:24,482
AFTER AT LEAST SIX HOURS
OF WORK,
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00:05:24,482 --> 00:05:27,586
THESE ENAMELED SILVER CUFFLINKS
ARE NOW COMPLETE.
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00:05:27,586 --> 00:05:29,068
IN THE BUSINESS WORLD,
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00:05:29,068 --> 00:05:31,379
WHERE MEN USUALLY DRESS
IN A SUIT AND TIE,
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A CUSTOM SET OF CUFFLINKS IS
ONE WAY TO EXPRESS INDIVIDUALITY
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00:05:35,655 --> 00:05:39,103
BUT STILL FIT IN
WITH THE REST OF THE GUYS.
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00:05:51,310 --> 00:05:54,034
Narrator: A FRUIT TURNOVER
IS PROBABLY YOUR BEST BET
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00:05:54,034 --> 00:05:55,482
IF YOU'RE EATING ON THE GO.
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IT SATISFIES A SWEET TOOTH,
IT'S PORTABLE,
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00:05:58,275 --> 00:06:00,310
AND IT REQUIRES NO UTENSILS.
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00:06:00,310 --> 00:06:03,586
THE DOUGH, TYPICALLY FLAKY,
IS FOLDED OVER,
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00:06:03,586 --> 00:06:06,068
USUALLY INTO A TRIANGLE
OR RECTANGLE,
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00:06:06,068 --> 00:06:07,724
AND THE EDGES ARE SEALED,
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00:06:07,724 --> 00:06:10,413
TRAPPING THE FRUIT FILLING
NEATLY INSIDE.
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00:06:10,413 --> 00:06:13,689
THESE ALL-NATURAL
BLUEBERRY TURNOVERS
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MAY LOOK AND TASTE
LIKE HOMEMADE,
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00:06:16,137 --> 00:06:19,310
BUT, BELIEVE IT OR NOT,
THEY COME FROZEN IN A BOX.
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00:06:19,310 --> 00:06:21,517
YOU JUST BAKE THEM AND EAT THEM.
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00:06:21,517 --> 00:06:25,310
THE MANUFACTURER IS WILLING
TO REVEAL THE INGREDIENTS,
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00:06:25,310 --> 00:06:28,275
BUT THE CRITICAL PROPORTIONS,
MIXING, AND HEATING TIMES
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00:06:28,275 --> 00:06:29,965
ARE TOP-SECRET.
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WORKERS BEGIN MAKING THE FILLING
BY HEATING BLUEBERRIES.
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00:06:35,344 --> 00:06:39,655
NEXT, THEY COMBINE LEMON JUICE
AND STARCH IN A CONTAINER...
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00:06:43,000 --> 00:06:46,068
...THEN ADD THIS MIXTURE
TO THE BLUEBERRIES.
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00:06:46,068 --> 00:06:51,034
THE STARCH IS WHITE NOW BUT WILL
BECOME TRANSPARENT AS IT COOKS.
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00:06:54,758 --> 00:06:58,896
THEY MIX SOME MORE...
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00:06:58,896 --> 00:07:01,793
THEN ADD SALT.
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WHEN THE STARCH IS OPAQUE,
THEY ADD SUGAR...
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00:07:08,551 --> 00:07:10,827
AND MIX SOME MORE.
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00:07:13,689 --> 00:07:15,379
AS SOON AS THE TEMPERATURE
OF THE INGREDIENTS
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00:07:15,379 --> 00:07:20,551
REACHES 170 DEGREES FAHRENHEIT,
THE FILLING IS DONE.
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00:07:20,551 --> 00:07:22,206
TO MAKE THE DOUGH,
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00:07:22,206 --> 00:07:27,862
WORKERS FIRST POUR FLOUR
INTO THE MIXER, THEN SALT.
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00:07:32,206 --> 00:07:34,931
AFTER A FEW MINUTES OF MIXING,
THEY ADD BUTTER --
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00:07:34,931 --> 00:07:36,172
LOTS OF BUTTER.
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00:07:37,896 --> 00:07:41,275
ONCE IT'S WELL-BLENDED,
THEY ADD SOME WATER.
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00:07:41,275 --> 00:07:44,758
AFTER A BIT MORE MIXING,
THE DOUGH IS READY.
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00:07:44,758 --> 00:07:47,103
THIS TYPE OF DOUGH
IS CALLED "PâTE BRISéE,"
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00:07:47,103 --> 00:07:49,379
THE FRENCH TERM
FOR A BUTTER-BASED PASTRY
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00:07:49,379 --> 00:07:51,862
THAT'S EXTREMELY LIGHT AND FLAKY
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00:07:51,862 --> 00:07:55,137
DUE TO ITS HIGH RATIO
OF FAT TO FLOUR.
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00:07:55,137 --> 00:07:58,620
NOW WORKERS WEIGH OUT
12-POUND PORTIONS...
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00:08:00,034 --> 00:08:03,517
...AND PUT THEM, ONE AT A TIME,
INTO A DOUGH PRESS
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00:08:03,517 --> 00:08:07,965
WITH A SPRINKLING OF FLOUR
TO PREVENT STICKING.
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00:08:07,965 --> 00:08:11,620
THE PRESS COMPRESSES THE DOUGH
INTO A 10"x16" BLOCK
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00:08:11,620 --> 00:08:13,965
THAT'S ONE INCH THICK.
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00:08:20,000 --> 00:08:23,172
THEN THEY LINE UP THE BLOCKS
ON A FLOURED CONVEYOR BELT,
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00:08:23,172 --> 00:08:28,310
JOINING THEM TOGETHER TO FORM
ONE CONTINUOUS SHEET OF DOUGH.
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00:08:28,310 --> 00:08:31,931
THE DOUGH SHEET
NOW ENTERS A PRESS.
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00:08:31,931 --> 00:08:34,137
INSIDE, ROLLERS COMPRESS
THE SHEET
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00:08:34,137 --> 00:08:37,758
TO ABOUT A QUARTER
OF ITS ORIGINAL THICKNESS.
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00:08:37,758 --> 00:08:41,000
THE NEXT MACHINE
LAYERS THE THIN DOUGH SHEET.
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00:08:42,965 --> 00:08:46,344
THIS FLOUR PRESS
AND LAYER PROCESS
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00:08:46,344 --> 00:08:48,034
REPEATS OVER AND OVER AGAIN
149
00:08:48,034 --> 00:08:50,758
UNTIL THE SHEET
IS JUST 1/10" THICK
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00:08:50,758 --> 00:08:53,448
YET CONTAINS 24 LAYERS.
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00:08:53,448 --> 00:08:55,931
THESE LAYERS
ARE WHAT WILL MAKE THE PASTRY
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00:08:55,931 --> 00:08:58,620
EXCEPTIONALLY LIGHT AND FLAKY.
153
00:08:58,620 --> 00:09:03,068
TRIMMING WHEELS ON THE SIDES
MAKE A NEAT EDGE.
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00:09:04,137 --> 00:09:08,172
DIAGONALLY BLADED WHEELS SCORE
THE DOUGH WITH SMALL CUTS.
155
00:09:08,172 --> 00:09:11,517
AND CUTTING WHEELS DIVIDE
THE SHEET INTO FIVE STRIPS,
156
00:09:11,517 --> 00:09:15,068
EACH OF WHICH WILL BECOME
A ROW OF TURNOVERS.
157
00:09:15,068 --> 00:09:17,689
THE NEXT STATION DEPOSITS
A LINE OF WATER DROPLETS
158
00:09:17,689 --> 00:09:20,206
ALONG ONE EDGE OF EACH STRIP.
159
00:09:20,206 --> 00:09:22,896
THIS CREATES A LINE
OF STICKY DOUGH.
160
00:09:22,896 --> 00:09:26,862
THE PREPARATIONS ARE ALL DONE,
AND ASSEMBLY CAN BEGIN.
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00:09:26,862 --> 00:09:29,241
FIRST, WITH PRECISION SPACING,
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00:09:29,241 --> 00:09:32,827
NOZZLES SQUIRT ONE OUNCE OF
BLUEBERRY FILLING PER TURNOVER.
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00:09:34,931 --> 00:09:36,793
THEN A DEVICE
CALLED A FOLDING PLOW,
164
00:09:36,793 --> 00:09:39,068
BECAUSE IT LOOKS LIKE
A FARM PLOW,
165
00:09:39,068 --> 00:09:42,724
LIFTS ONE EDGE OF THE DOUGH
AND GRADUALLY FOLDS IT OVER.
166
00:09:46,379 --> 00:09:49,275
A SMOOTH WHEEL
THEN PRESSES THAT EDGE DOWN
167
00:09:49,275 --> 00:09:51,275
ONTO THE STICKY LINE
ON THE OTHER EDGE.
168
00:09:51,275 --> 00:09:54,896
THIS SEALS THE OPEN SIDE
OF THE STRIPS.
169
00:09:54,896 --> 00:09:57,689
THE CULINARY CHOREOGRAPHY
ENDS WITH A BANG,
170
00:09:57,689 --> 00:09:58,965
OR, RATHER, A CHOP,
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00:09:58,965 --> 00:10:00,793
AS A GUILLOTINE DESCENDS,
172
00:10:00,793 --> 00:10:04,068
CUTTING THE STRIPS
INTO INDIVIDUAL TURNOVERS
173
00:10:04,068 --> 00:10:06,724
AND SIMULTANEOUSLY SEALING
THE FRONT AND BACK ENDS
174
00:10:06,724 --> 00:10:09,275
OF EACH PASTRY.
175
00:10:12,413 --> 00:10:15,344
THE ASSEMBLED TURNOVERS
NOW GO ON A 6-MINUTE RIDE
176
00:10:15,344 --> 00:10:17,793
THROUGH A NITROGEN
FLASH-FREEZING TUNNEL.
177
00:10:17,793 --> 00:10:21,689
TEMPERATURE --
-183 DEGREES FAHRENHEIT.
178
00:10:21,689 --> 00:10:24,241
UNDER A SHOWER
OF SUGAR CRYSTALS,
179
00:10:24,241 --> 00:10:27,724
THEY EXIT THE TUNNEL FROZEN,
HARD AS A ROCK.
180
00:10:32,655 --> 00:10:36,068
PACKAGED FOUR TO A BOX,
THE TURNOVERS REMAIN FROZEN
181
00:10:36,068 --> 00:10:39,448
UNTIL YOU BAKE THEM IN YOUR OVEN
AND SERVE THEM UP.
182
00:10:50,827 --> 00:10:53,896
Narrator: A CAR'S DASHBOARD
IS FULL OF DIALS AND GAUGES
183
00:10:53,896 --> 00:10:56,758
THAT KEEP THE DRIVER
UP TO SPEED ON EVERYTHING.
184
00:10:56,758 --> 00:10:58,862
IN THE TIME
OF THE HORSE AND BUGGY,
185
00:10:58,862 --> 00:11:00,551
A DASHBOARD WAS A WOODEN PANEL
186
00:11:00,551 --> 00:11:03,172
FOR SHIELDING THE DRIVER
FROM MUD AND WATER,
187
00:11:03,172 --> 00:11:04,827
HENCE THE WORD "DASH,"
188
00:11:04,827 --> 00:11:08,034
WHICH CAN MEAN "BESPATTER,"
OR "SPLASH."
189
00:11:12,172 --> 00:11:14,758
WHEN MOTORIZED VEHICLES
CAME ALONG,
190
00:11:14,758 --> 00:11:16,344
INSTRUMENTS WERE ADDED,
191
00:11:16,344 --> 00:11:19,068
MAKING THE DASHBOARD AN
IMPORTANT SOURCE OF INFORMATION.
192
00:11:19,068 --> 00:11:23,241
TODAY'S DASHBOARDS TELL
THE DRIVER A LOT AT A GLANCE.
193
00:11:23,241 --> 00:11:26,344
IGNORE THE INDICATOR DIALS,
AND YOU COULD RUN OUT OF FUEL
194
00:11:26,344 --> 00:11:29,172
OR BE SLAPPED
WITH A SPEEDING TICKET.
195
00:11:29,172 --> 00:11:31,344
A DASHBOARD
FOR A LUXURY SPORTS CAR
196
00:11:31,344 --> 00:11:33,517
STARTS
WITH THIS ALUMINUM SKELETON.
197
00:11:33,517 --> 00:11:35,862
IT'S BEEN BONDED AT THE JOINTS
WITH ADHESIVE
198
00:11:35,862 --> 00:11:38,965
THAT'S STRONGER
THAN CONVENTIONAL WELDS.
199
00:11:38,965 --> 00:11:42,103
A TECHNICIAN CLIPS
THE MAIN ELECTRICAL HARNESS
200
00:11:42,103 --> 00:11:43,655
TO THE ALUMINUM FRAME.
201
00:11:43,655 --> 00:11:47,034
HE THEN FIXES THE HEATING
AND AIR-CONDITIONING UNIT
202
00:11:47,034 --> 00:11:49,068
TO THE CENTER
OF THE DASHBOARD SKELETON
203
00:11:49,068 --> 00:11:51,724
AND CONNECTS IT TO THE WIRING.
204
00:11:56,413 --> 00:11:57,724
AT THE NEXT STATION,
205
00:11:57,724 --> 00:12:01,172
THE DASHBOARD'S COMPOSITE
SUBSTRUCTURE IS COMING TOGETHER.
206
00:12:01,172 --> 00:12:02,586
WORKING FROM THE BACK,
207
00:12:02,586 --> 00:12:05,137
THE TECHNICIAN INSTALLS
A GLOVE BOX
208
00:12:05,137 --> 00:12:09,931
AND A NETWORK OF DUCTS FOR
THE HEATING AND COOLING SYSTEM.
209
00:12:09,931 --> 00:12:13,965
THE SUBSTRUCTURE IS NOW READY TO
JOIN THE WIRED ALUMINUM FRAME.
210
00:12:16,655 --> 00:12:19,448
HE RIVETS THE ASSEMBLY
TO THE METAL STRUCTURE.
211
00:12:19,448 --> 00:12:22,034
HE SLOTS THE DRIVER'S
INFORMATION MODULE,
212
00:12:22,034 --> 00:12:25,862
WHICH INCLUDES THE SPEEDOMETER,
INTO THE HOUSING.
213
00:12:25,862 --> 00:12:31,310
HE EQUIPS THE DASHBOARD
WITH HIGH-END SPEAKERS.
214
00:12:31,310 --> 00:12:35,206
THE FRONT-PASSENGER AIRBAG,
ENCASED IN ALUMINUM, COMES NEXT.
215
00:12:35,206 --> 00:12:39,137
THE TECHNICIAN INSERTS IT
IN THE MOLDED PLASTIC NICHE.
216
00:12:39,137 --> 00:12:41,413
USING A COMPUTERIZED TOOL,
217
00:12:41,413 --> 00:12:45,413
HE INSTALLS THE AIRBAG
WITH PERFECT PRECISION.
218
00:12:45,413 --> 00:12:47,448
NEXT UP IS THE STEERING COLUMN,
219
00:12:47,448 --> 00:12:49,448
WITH ITS MAGNESIUM
SHIFTING PADDLES
220
00:12:49,448 --> 00:12:51,482
AND WIPER CONTROLS
ALREADY ATTACHED.
221
00:12:51,482 --> 00:12:55,379
HE SLIDES IT INTO PLACE JUST
UNDER THE INFORMATION MODULE.
222
00:12:55,379 --> 00:12:59,034
HE THEN ENCASES THE ELECTRONICS
WITH PLASTIC COWLING.
223
00:12:59,034 --> 00:13:02,758
THIS BOTH PROTECTS THE WIRING
AND TUCKS IT OUT OF SIGHT.
224
00:13:02,758 --> 00:13:06,068
HE TOPS OFF THIS JOB
WITH MORE COWLING ABOVE.
225
00:13:10,137 --> 00:13:12,310
HE ADDS A HAND-STITCHED
LEATHER SURROUND
226
00:13:12,310 --> 00:13:15,103
TO THE DASHBOARD'S
CENTER CONSOLE.
227
00:13:15,103 --> 00:13:18,517
HE INSERTS THE CENTER STACK,
WHICH CONTAINS THE RADIO,
228
00:13:18,517 --> 00:13:20,000
OTHER AUDIO EQUIPMENT,
229
00:13:20,000 --> 00:13:21,482
AND TEMPERATURE-CONTROL
MECHANISMS.
230
00:13:21,482 --> 00:13:24,448
MORE LEATHER ADDS
A LUXURIOUS LOOK, SMELL,
231
00:13:24,448 --> 00:13:27,034
AND FEEL TO THE CABIN.
232
00:13:27,034 --> 00:13:29,689
THE NEXT TECHNICIAN
ASSEMBLES PUSH-BUTTON CONTROLS
233
00:13:29,689 --> 00:13:31,724
FOR SHIFTING GEARS.
234
00:13:34,137 --> 00:13:36,206
HE INSTALLS THEM
IN A VENEERED FASCIA
235
00:13:36,206 --> 00:13:37,448
THROUGH THE BACK
236
00:13:37,448 --> 00:13:40,379
TO AVOID DAMAGING
THE GLOSSY FINISH ON THE FRONT.
237
00:13:41,482 --> 00:13:43,310
HE INSERTS VENTS
FOR AIR CONDITIONING AND HEATING
238
00:13:43,310 --> 00:13:45,931
ABOVE THE GEAR-SHIFT CONTROLS,
239
00:13:45,931 --> 00:13:49,586
AGAIN SLIDING THEM INTO PLACE
THROUGH THE BACK OF THE UNIT.
240
00:13:49,586 --> 00:13:52,827
HE SECURES THE VENTS
WITH SCREWS,
241
00:13:52,827 --> 00:13:58,620
THEN ADDS THE STARTER ASSEMBLY.
242
00:13:58,620 --> 00:14:01,206
THE SATELLITE NAVIGATION SYSTEM
GETS THE TOP SPOT,
243
00:14:01,206 --> 00:14:03,241
WHICH WILL PUT IT
WITHIN EASY EYE SHOT
244
00:14:03,241 --> 00:14:06,655
ONCE INSTALLED IN THE DASHBOARD.
245
00:14:06,655 --> 00:14:09,965
WITH THE SUBASSEMBLY
ALMOST COMPLETE,
246
00:14:09,965 --> 00:14:11,275
HE FLIPS IT AROUND.
247
00:14:11,275 --> 00:14:13,068
IT NEEDS ONE FINISHING TOUCH --
248
00:14:13,068 --> 00:14:16,310
A CHROME AND GLASS CASING
FOR THE STARTER.
249
00:14:16,310 --> 00:14:17,862
HE SLIDES IT INTO PLACE,
250
00:14:17,862 --> 00:14:20,620
AND THE UNIT IS NOW READY
FOR THE DASHBOARD.
251
00:14:23,172 --> 00:14:25,517
HE MAKES
ALL THE RIGHT CONNECTIONS
252
00:14:25,517 --> 00:14:27,482
AND INSTALLS
THE GADGET-FILLED FASCIA
253
00:14:27,482 --> 00:14:29,172
JUST OVER THE CENTER STACK.
254
00:14:32,034 --> 00:14:34,000
HE NOW ENCASES
THE REST OF THE DASHBOARD
255
00:14:34,000 --> 00:14:35,206
IN LEATHER PANELING.
256
00:14:35,206 --> 00:14:37,862
THIS PARTICULAR PANEL
HAS A BUILT-IN SPLIT,
257
00:14:37,862 --> 00:14:41,000
SO IT WILL PART
IF THE AIRBAG DEPLOYS.
258
00:14:41,000 --> 00:14:44,137
NEXT, A TECHNICIAN
DOWNLOADS COMPUTER SOFTWARE
259
00:14:44,137 --> 00:14:46,620
FOR ALL THE EQUIPMENT
IN THE DASHBOARD.
260
00:14:46,620 --> 00:14:50,586
HE CONFIGURES THE ELECTRONICS
TO THE APPROPRIATE SETTINGS.
261
00:14:50,586 --> 00:14:52,620
HE THEN TESTS EACH COMPONENT,
262
00:14:52,620 --> 00:14:56,793
CONFIRMING THAT EVERY INSTRUMENT
AND CONTROL WORKS PERFECTLY.
263
00:14:59,379 --> 00:15:02,275
THIS DASHBOARD NOW JOINS
ALL THE OTHERS,
264
00:15:02,275 --> 00:15:04,034
READY TO TAKE THEIR PLACE
265
00:15:04,034 --> 00:15:06,620
IN THE FRONT
OF A LUXURY SPORTS CAR.
266
00:15:06,620 --> 00:15:10,758
A MODERN DASHBOARD CAN DEFINE
A CAR'S INTERIOR SPACE
267
00:15:10,758 --> 00:15:13,862
AND ADD SERIOUS GADGET APPEAL.
268
00:15:13,862 --> 00:15:16,482
FOR EXAMPLE, THIS CAR
USES A DISTINCTIVE
269
00:15:16,482 --> 00:15:19,965
STEEL AND CRYSTAL KEY
FOR THE ENGINE IGNITION.
270
00:15:21,689 --> 00:15:25,241
WHEN THE KEY SLOT GLOWS RED,
THERE'S POWER.
271
00:15:25,241 --> 00:15:28,793
IT'S TIME TO PRESS A FEW BUTTONS
AND SEE WHAT POPS UP,
272
00:15:28,793 --> 00:15:31,620
LIKE THIS SPEAKER, FOR EXAMPLE.
273
00:15:31,620 --> 00:15:35,344
WITH A HIGH-TECH,
LUXURY DASHBOARD,
274
00:15:35,344 --> 00:15:37,758
A DRIVER CAN REALLY TRAVEL
IN STYLE.
275
00:15:50,413 --> 00:15:52,413
Narrator: POTTERY
IS THE CATCH-ALL TERM
276
00:15:52,413 --> 00:15:54,965
TO DESCRIBE DECORATIVE
OR FUNCTIONAL OBJECTS
277
00:15:54,965 --> 00:15:56,379
FORMED FROM CLAY,
278
00:15:56,379 --> 00:15:59,965
THEN FIRED IN A LARGE OVEN
CALLED A KILN.
279
00:15:59,965 --> 00:16:01,965
THE POTTERY
IS THEN USUALLY PAINTED.
280
00:16:01,965 --> 00:16:04,275
THERE ARE SEVERAL DIFFERENT
TYPES OF POTTERY,
281
00:16:04,275 --> 00:16:07,482
SUCH AS PORCELAIN, STONEWARE,
AND EARTHENWARE.
282
00:16:11,965 --> 00:16:14,172
EARTHENWARE PRODUCED
ON A LARGER SCALE
283
00:16:14,172 --> 00:16:16,689
IS TYPICALLY CAST IN MOLDS.
284
00:16:16,689 --> 00:16:18,896
THIS LONGTIME
BRITISH MANUFACTURER
285
00:16:18,896 --> 00:16:21,620
IS FAMOUS FOR ITS BOLD
FLORAL AND FRUIT DESIGNS
286
00:16:21,620 --> 00:16:24,620
THAT FEATURE RAISED LINES.
287
00:16:24,620 --> 00:16:25,896
AT THE FACTORY,
288
00:16:25,896 --> 00:16:28,482
THE MOLDMAKER CREATES
A PLASTER OF PARIS MODEL
289
00:16:28,482 --> 00:16:30,310
OF THE PIECE ON A LATHE,
290
00:16:30,310 --> 00:16:34,344
VERIFYING THE SHAPE
AND DIMENSIONS WITH A PROFILE.
291
00:16:34,344 --> 00:16:37,586
HE USES THE MODEL TO CAST
A TWO-PART PRODUCTION MOLD
292
00:16:37,586 --> 00:16:39,241
ALSO OUT OF PLASTER,
293
00:16:39,241 --> 00:16:42,068
THE MODEL SHAPING
THE MOLD CAVITY.
294
00:16:45,103 --> 00:16:46,655
A CASTER TAKES THAT MOLD
295
00:16:46,655 --> 00:16:49,827
AND FILLS IT WITH LIQUEFIED CLAY
CALLED "SLIP."
296
00:16:49,827 --> 00:16:52,965
ONCE A LAYER HARDENS
ALONG THE CAVITY WALL,
297
00:16:52,965 --> 00:16:55,965
HE TIPS THE MOLD
AND POURS OUT THE EXCESS.
298
00:16:55,965 --> 00:16:57,724
IT TAKES TREMENDOUS SKILL
299
00:16:57,724 --> 00:17:02,896
TO KNOW HOW LONG TO LET
THE CLAY SET BEFORE TIPPING.
300
00:17:02,896 --> 00:17:04,172
IN ABOUT TWO HOURS,
301
00:17:04,172 --> 00:17:07,000
THE CLAY INSIDE THE MOLD
HARDENS SUFFICIENTLY
302
00:17:07,000 --> 00:17:10,517
TO BE SAFELY EXTRACTED.
303
00:17:10,517 --> 00:17:12,137
THE CASTER NOW PUTS THE PIECE
304
00:17:12,137 --> 00:17:14,241
INTO WHAT THEY CALL
THE DAMP ROOM.
305
00:17:14,241 --> 00:17:17,103
THERE, OVERNIGHT,
IN 100% HUMIDITY,
306
00:17:17,103 --> 00:17:19,965
THE CLAY FULLY HARDENS.
307
00:17:19,965 --> 00:17:22,862
IT CAN NOW BE SAFELY WORKED
ON A LATHE.
308
00:17:22,862 --> 00:17:25,137
USING SPECIALIZED TURNING TOOLS,
309
00:17:25,137 --> 00:17:26,758
A HIGHLY SKILLED CRAFTSMAN
310
00:17:26,758 --> 00:17:29,206
APPLIES JUST THE RIGHT DEGREE
OF LIGHT PRESSURE
311
00:17:29,206 --> 00:17:31,896
TO FORM THE PIECE
TO THE FINAL SHAPE --
312
00:17:31,896 --> 00:17:35,068
IN THIS CASE, A GINGER JAR.
313
00:17:38,448 --> 00:17:40,862
AFTER APPLYING
THE MANUFACTURER'S STAMP,
314
00:17:40,862 --> 00:17:43,068
HE MOUNTS THE JAR
ON A POTTER'S WHEEL
315
00:17:43,068 --> 00:17:45,241
AND, PRESSING WITH
A WET SEA SPONGE,
316
00:17:45,241 --> 00:17:47,482
SMOOTHS THE SURFACE.
317
00:17:49,000 --> 00:17:52,172
A DESIGNER CREATES
THE DECORATION ON PAPER,
318
00:17:52,172 --> 00:17:55,206
THEN SKETCHES IT
ONTO A SAMPLE JAR.
319
00:17:57,896 --> 00:18:01,275
THEN SHE TRACES HER DESIGN
ONTO CLEAR CELLOPHANE
320
00:18:01,275 --> 00:18:03,172
AND INDICATES
WITH RED MARKER LINES
321
00:18:03,172 --> 00:18:07,344
WHERE THE CELLOPHANE BENDS
AROUND THE JAR.
322
00:18:14,965 --> 00:18:17,551
AN ARTISAN
NOW TAKES THAT CELLOPHANE
323
00:18:17,551 --> 00:18:20,827
AND TRACES THE DESIGN WITH
A SPECIALLY DESIGNED INK.
324
00:18:26,793 --> 00:18:29,586
USING THE RED CONTOUR MARKS
AS A GUIDE,
325
00:18:29,586 --> 00:18:32,517
ANOTHER ARTISAN POSITIONS
AND PRESSES THE CELLOPHANE
326
00:18:32,517 --> 00:18:34,448
AGAINST THE JAR TO BE PAINTED.
327
00:18:34,448 --> 00:18:37,931
THIS TRANSFERS THE DESIGN
ONTO THE SURFACE IN INK.
328
00:18:43,724 --> 00:18:46,896
THE INK WILL DISAPPEAR
ONCE THE PIECE IS FIRED.
329
00:18:46,896 --> 00:18:51,793
NEXT, SHE CREATES THE DESIGN'S
SIGNATURE RAISED LINES.
330
00:18:51,793 --> 00:18:54,206
THE TECHNIQUE
IS CALLED "TUBE LINING."
331
00:18:54,206 --> 00:18:57,000
SHE TRACES THE INK LINES
WHILE SQUEEZING SLIP
332
00:18:57,000 --> 00:18:58,827
THROUGH A TINY NOZZLE.
333
00:18:58,827 --> 00:19:00,586
SHE USES HER ARTISTIC JUDGMENT
334
00:19:00,586 --> 00:19:03,931
TO TWEAK THE DESIGN
IF NECESSARY.
335
00:19:03,931 --> 00:19:06,862
NOT ONLY DOES THIS WORK
REQUIRE A STEADY HAND,
336
00:19:06,862 --> 00:19:09,448
SHE MUST ALSO SQUEEZE
WITH EVEN PRESSURE
337
00:19:09,448 --> 00:19:11,724
TO KEEP THE LINE THICKNESS
CONSISTENT.
338
00:19:11,724 --> 00:19:15,310
THE JAR GOES INTO A CONTROLLED
DRYING ROOM OVERNIGHT
339
00:19:15,310 --> 00:19:18,482
AND, FROM THERE, INTO
THE SKILLED HANDS OF A PAINTER.
340
00:19:18,482 --> 00:19:21,103
WITH A LARGE ARTIST'S BRUSH,
341
00:19:21,103 --> 00:19:24,931
SHE APPLIES JUST A TINY DROP
OF WATERY PAINT.
342
00:19:24,931 --> 00:19:27,000
THEN, WITH ANOTHER TOUCH
OF THE BRUSH,
343
00:19:27,000 --> 00:19:29,103
SHE SOAKS UP THE EXCESS PAINT.
344
00:19:31,310 --> 00:19:35,965
SHE USES HER FINGER TO GENTLY
BLEND COLOR TRANSITIONS.
345
00:19:38,758 --> 00:19:42,413
THE JAR IS NOW READY
TO BE FIRED IN THE KILN.
346
00:19:42,413 --> 00:19:44,413
THE HEATING PHASE LASTS
EIGHT HOURS,
347
00:19:44,413 --> 00:19:46,241
DURING WHICH
THE TEMPERATURE PEAKS
348
00:19:46,241 --> 00:19:48,551
AT 2,000 DEGREES FAHRENHEIT.
349
00:19:48,551 --> 00:19:51,931
THIS CURES THE CLAY
AND TRIGGERS A CHEMICAL REACTION
350
00:19:51,931 --> 00:19:53,034
IN THE PAINT,
351
00:19:53,034 --> 00:19:56,655
WHICH PRODUCES RICH,
VIBRANT COLORS.
352
00:19:56,655 --> 00:19:58,310
AFTER A 16-HOUR COOLDOWN,
353
00:19:58,310 --> 00:20:00,620
THEY TAKE THE JAR
OUT OF THE KILN
354
00:20:00,620 --> 00:20:04,965
AND SUBMERGE IT IN GLAZE,
WHICH CONTAINS POWDERED GLASS.
355
00:20:04,965 --> 00:20:07,068
THEY COAT THE PAINTED CLAY
SURFACE THOROUGHLY
356
00:20:07,068 --> 00:20:08,862
INSIDE AND OUT.
357
00:20:08,862 --> 00:20:10,965
ONCE THE GLAZE DRIES,
358
00:20:10,965 --> 00:20:13,241
IT'S BACK INTO THE KILN
FOR A SECOND FIRING,
359
00:20:13,241 --> 00:20:19,068
THIS ONE OVERNIGHT AT JUST ABOVE
2,000 DEGREES FAHRENHEIT.
360
00:20:19,068 --> 00:20:20,862
THE POWDERED GLASS
AND THE GLAZE MELTS,
361
00:20:20,862 --> 00:20:25,275
FORMING A SOLID GLASS LAYER
OVER THE PAINTED CLAY SURFACE.
362
00:20:25,275 --> 00:20:29,206
THIS SEALS THE EARTHENWARE SO
THAT IT'S NO LONGER ABSORBENT
363
00:20:29,206 --> 00:20:32,310
AND THEREFORE CAPABLE
OF CONTAINING LIQUIDS.
364
00:20:32,310 --> 00:20:36,620
THIS, OF COURSE, IS ESSENTIAL
FOR A VASE OR DINNERWARE.
365
00:20:36,620 --> 00:20:39,206
GLAZE ALSO MAKES
THE SURFACE SHINIER,
366
00:20:39,206 --> 00:20:42,000
HIGHLIGHTING THE BEAUTY
OF THE ARTWORK.
367
00:20:51,517 --> 00:20:53,586
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
368
00:20:53,586 --> 00:20:56,137
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
369
00:20:56,137 --> 00:20:58,310
DROP US A LINE AT...
29521
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