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Narrator:
A TURBOCHARGER HARNESSES
A VEHICLE'S EXHAUST GASES
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00:00:57,034 --> 00:00:59,965
TO COMPRESS FRESH AIR,
FORCING THE PRESSURIZED AIR
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00:00:59,965 --> 00:01:02,275
INTO THE ENGINE'S
COMBUSTION CHAMBER
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00:01:02,275 --> 00:01:04,103
FOR A TURBOCHARGED PERFORMANCE.
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00:01:04,103 --> 00:01:09,137
WITH IT, A SMALL ENGINE CAN BE
AS POWERFUL AS A LARGER ONE,
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00:01:09,137 --> 00:01:13,000
USING ENERGY
THAT WOULD OTHERWISE DISAPPEAR
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00:01:13,000 --> 00:01:14,655
OUT THE TAILPIPE.
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00:01:14,655 --> 00:01:17,551
THE EXHAUST GAS TURBOCHARGER
IS AN INVENTION
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00:01:17,551 --> 00:01:20,827
THAT DATES BACK OVER A CENTURY,
BUT IN RECENT YEARS
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00:01:20,827 --> 00:01:23,965
THE CONCEPT HAS LITERALLY
BEEN PICKING UP SPEED.
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00:01:23,965 --> 00:01:26,896
DESIGN TWEAKS
AND THE USE OF LIGHTER MATERIALS
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00:01:26,896 --> 00:01:29,310
MEAN A BIGGER BOOST TO
ENGINE OUTPUT
13
00:01:29,310 --> 00:01:31,896
SO A SMALL ENGINE
CAN BE AS POWERFUL AS
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00:01:31,896 --> 00:01:34,551
A LARGER ONE
WITHOUT GUZZLING EXTRA FUEL.
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00:01:34,551 --> 00:01:36,793
PRODUCTION BEGINS
AT THE FOUNDRY,
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00:01:36,793 --> 00:01:39,482
AN OVERHEAD SPRAYER BLOWS SAND
INTO THE SHAPED CAVITY
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00:01:39,482 --> 00:01:40,965
OF THIS BOX.
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00:01:40,965 --> 00:01:44,689
THE SPRAYING ACTION ACTIVATES
A BINDER APPLIED TO THE SAND.
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00:01:44,689 --> 00:01:48,689
THIS CAUSES A CHEMICAL REACTION
THAT SOLIDIFIES THE PARTICLES.
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00:01:48,689 --> 00:01:52,379
THE WORKER EXTRACTS THE HARDENED
SAND SHAPE FROM THE BOX.
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00:01:52,379 --> 00:01:54,241
THE SHAPE IS CALLED A CORE.
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00:01:54,241 --> 00:01:56,517
IT WILL BE USED TO
MOLD THE INSIDE
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00:01:56,517 --> 00:01:58,344
OF THE TURBOCHARGER'S HOUSING.
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00:01:58,344 --> 00:02:02,862
HE FILES DOWN ANY LITTLE BUMPS
AND ROUGH EDGES.
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00:02:02,862 --> 00:02:06,448
HE THEN PIPES ADHESIVE
AROUND THE BORDER
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00:02:06,448 --> 00:02:10,931
OF A SECOND SAND MOLD
AND GLUES THE FIRST PART TO IT
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00:02:10,931 --> 00:02:12,896
TO BUILD UP THE CORE.
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00:02:12,896 --> 00:02:16,689
HE APPLIES A PUTTY-LIKE COMPOUND
TO THE SEAM TO PLUG ANY GAPS.
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00:02:21,620 --> 00:02:25,758
MEANWHILE, ANOTHER WORKER
USES A DIFFERENT TECHNIQUE
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00:02:25,758 --> 00:02:27,586
TO MAKE SMALLER CORES.
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00:02:27,586 --> 00:02:28,931
HE ROCKS THE BOX,
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00:02:28,931 --> 00:02:32,344
AND THIS CAUSES SAND
TO FLOW INTO A SHAPED CAVITY.
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00:02:32,344 --> 00:02:35,655
THE SAND HAS BEEN MIXED
WITH HEAT-SENSITIVE CHEMICALS.
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00:02:35,655 --> 00:02:38,206
HE AIMS A FLAME
AT AN OPENING IN THE BOX
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00:02:38,206 --> 00:02:40,482
AS BURNERS WARM IT
FROM THE SIDES.
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00:02:40,482 --> 00:02:44,000
THIS TRIGGERS A REACTION
THAT HARDENS THE SAND INSIDE
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00:02:44,000 --> 00:02:46,551
SO IT TAKES THE SHAPE
OF THE CAVITY.
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00:02:46,551 --> 00:02:50,931
THE RESULT IS ANOTHER SMALLER
TURBOCHARGER CORE.
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00:02:50,931 --> 00:02:55,620
THESE SNAIL-SHAPED SAND CONES
ARE NOW READY FOR CASTING.
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00:02:55,620 --> 00:02:58,137
HE PLACES THE CORES IN A MOLD
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00:02:58,137 --> 00:03:01,586
WHICH IS ALSO MADE
OF HARDENED SAND.
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00:03:01,586 --> 00:03:05,620
MACHINERY LIFTS THE BOTTOM HALF
OF THE MOLD TO THE TOP HALF,
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00:03:05,620 --> 00:03:07,586
ESSENTIALLY CLOSING THE MOLD.
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00:03:07,586 --> 00:03:10,068
HE POURS MOLTEN ALUMINUM
INTO IT,
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00:03:10,068 --> 00:03:12,000
AND IT FLOWS INTO THE SPACES
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00:03:12,000 --> 00:03:14,517
BETWEEN THE CORES
AND OUTER MOLD.
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00:03:14,517 --> 00:03:17,103
THE ALUMINUM SOLIDIFIES
IN A MINUTE,
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00:03:17,103 --> 00:03:19,896
AND THE MOLDS TUMBLE
ONTO TO A CONVEYOR,
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00:03:19,896 --> 00:03:22,586
REVEALING THE CAST
TURBOCHARGER PARTS.
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00:03:22,586 --> 00:03:25,344
THEY ARE CONNECTED BY
HARDENED FLOW LINES.
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00:03:25,344 --> 00:03:27,172
AFTER SEPARATING THE PARTS,
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00:03:27,172 --> 00:03:30,172
THEY SHIP THEM TO
THE TURBOCHARGER FACTORY.
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00:03:30,172 --> 00:03:33,206
HERE, COMPUTERIZED TOOLS
CARVE AND CONTOUR
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00:03:33,206 --> 00:03:36,448
THE ALUMINUM PART TO
SPECIFICATIONS SO PRECISE,
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00:03:36,448 --> 00:03:39,551
THEY ARE MEASURED
IN THOUSANDTHS OF AN INCH.
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00:03:39,551 --> 00:03:43,344
THIS IS THE TURBOCHARGER HOUSING
BEFORE THE WORK WAS DONE...
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00:03:43,344 --> 00:03:47,241
AND AFTER.
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00:03:47,241 --> 00:03:49,241
USING A COMPUTERIZED PROBE,
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00:03:49,241 --> 00:03:52,137
A TECHNICIAN LOOKS FOR
IRREGULARITIES.
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00:03:52,137 --> 00:03:57,000
EVEN MINISCULE ONES
WILL NEED TO BE FIXED.
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00:03:57,000 --> 00:04:00,482
IT'S NOW TIME TO ASSEMBLE
ALL THE PARTS.
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00:04:00,482 --> 00:04:03,655
THE WORKER INSERTS A BEARING
INTO ONE END
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00:04:03,655 --> 00:04:05,655
OF THE IRON CENTER HOUSING.
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00:04:05,655 --> 00:04:09,793
HE LUBRICATES A SECOND BEARING
AND SLOTS IT INTO THE OTHER END.
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00:04:09,793 --> 00:04:12,586
THESE BEARINGS
WILL ULTIMATELY SUPPORT A SHAFT
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00:04:12,586 --> 00:04:15,896
WITH A TURBINE ON ONE END
AND A COMPRESSOR ON THE OTHER.
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00:04:15,896 --> 00:04:21,517
HE ADDS A METAL COLLAR AND
A THIRD BEARING TO THE ASSEMBLY.
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00:04:21,517 --> 00:04:24,206
HE CAPS THE BEARING PARTS
WITH A METAL PLATE.
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00:04:24,206 --> 00:04:27,586
IT WILL KEEP LUBRICANT
FROM SPILLING OUT
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00:04:27,586 --> 00:04:29,862
WHEN THE TURBOCHARGER SPINS.
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00:04:29,862 --> 00:04:32,172
HE FLIPS
THE CENTER HOUSING AROUND
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00:04:32,172 --> 00:04:35,241
AND INSTALLS A METAL HEAT SHIELD
ON THE BOTTOM.
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00:04:35,241 --> 00:04:38,931
HE INSERTS THE SHAFT
AND TURBINE WHEEL ASSEMBLY.
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00:04:38,931 --> 00:04:42,517
HE INSTALLS THE COMPRESSOR WHEEL
ON THE OTHER END OF THE SHAFT.
75
00:04:42,517 --> 00:04:45,517
HE HEATS THE WHEEL BRIEFLY,
CAUSING IT TO EXPAND,
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00:04:45,517 --> 00:04:48,655
WHICH ALLOWS IT TO BE PUSHED
FURTHER DOWN THE SHAFT.
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00:04:48,655 --> 00:04:52,517
ONCE COLD, IT SHRINKS TO
THE SHAFT FOR A TIGHT FIT.
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00:04:52,517 --> 00:04:55,482
NEXT, A MACHINE CALLED
A VIBRATION SORT RIG
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00:04:55,482 --> 00:04:58,068
SPINS THE COMPRESSOR
AT A HIGH SPEED
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00:04:58,068 --> 00:05:00,965
AS A COMPUTER ANALYZES IT
FOR VIBRATIONS.
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00:05:00,965 --> 00:05:04,275
EVEN THE SLIGHTEST TREMOR
INDICATES AN IMBALANCE.
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00:05:04,275 --> 00:05:06,724
THE COMPUTER ALSO DETECTS
THE SOURCE OF THE PROBLEM
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00:05:06,724 --> 00:05:09,034
SO IT CAN BE FIXED.
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00:05:09,034 --> 00:05:12,758
HE GRINDS THE COMPRESSOR NOSE
EVER SO SLIGHTLY
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00:05:12,758 --> 00:05:14,517
TO BALANCE THE PART.
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00:05:14,517 --> 00:05:16,206
HE NOW NESTLES THE COMPRESSOR
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00:05:16,206 --> 00:05:18,379
INTO THE CURLED
ALUMINUM HOUSING.
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00:05:18,379 --> 00:05:22,206
IT'S A SHAPE THAT'S DESIGNED TO
FUNNEL AIR INTO THE ENGINE.
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00:05:22,206 --> 00:05:26,586
HE SECURES THE COMPRESSOR TO
THE HOUSING WITH A METAL RING.
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00:05:26,586 --> 00:05:29,413
HE FITS THE TURBINE END
INTO ITS HOUSING.
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00:05:29,413 --> 00:05:31,862
IT, TOO,
HAS THE DISTINCTIVE CURL
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TO PIPE THE EXHAUST GASES
IN THE RIGHT DIRECTION.
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00:05:35,206 --> 00:05:39,344
A BLAST OF AIR NOW SIMULATES THE
EFFECT OF THOSE EXHAUST GASES,
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00:05:39,344 --> 00:05:42,448
SPINNING THE TURBINE TO
POWER THE COMPRESSOR.
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00:05:42,448 --> 00:05:46,068
IT TAKES ABOUT 15 MINUTES TO
BUILD ONE OF THESE TURBOS.
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00:05:46,068 --> 00:05:49,413
ONCE INSTALLED IN AN ENGINE,
IT'S FULL SPEED AHEAD.
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00:06:01,344 --> 00:06:04,379
Narrator: "ENCHILADA" MEANS
DIPPED IN CHILI IN SPANISH.
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00:06:04,379 --> 00:06:07,413
AND TRUE TO ITS NAME,
THESE STUFFED CORN TORTILLAS
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00:06:07,413 --> 00:06:11,068
ARE TYPICALLY SMOTHERED IN SWEET
AND MILDLY SPICY CHILI SAUCE.
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00:06:11,068 --> 00:06:14,275
FIRST COOKED UP BY NATIVE
MEXICANS CENTURIES AGO,
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00:06:14,275 --> 00:06:16,275
ENCHILADAS ARE AN ANCIENT FOOD,
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00:06:16,275 --> 00:06:18,689
BUT THEY ARE DEFINITELY
NOT PASSé.
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00:06:23,448 --> 00:06:24,758
IN MODERN TIMES,
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00:06:24,758 --> 00:06:27,965
THE ENCHILADA HAS BECOME
A METAPHOR FOR HAVING IT ALL.
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00:06:27,965 --> 00:06:32,413
"THE WHOLE ENCHILADA" MEANS
THERE'S NO HOLDING BACK.
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THERE ARE NUMEROUS ENCHILADA
RECIPES TODAY.
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THIS BLACK BEAN
AND VEGGIE VERSION
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STARTS WITH A FILLING SAUCE.
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00:06:39,172 --> 00:06:42,413
IT'S A CHILI-FLAVORED
TOMATO PUREE.
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THEY ADD ORGANIC CORN, A FIRM
VARIETY THAT'S MILDLY SWEET.
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THAT MEANS THE FLAVOR WON'T
CLASH WITH THE CHILI SPICE.
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00:06:51,344 --> 00:06:54,655
SPIRALING BLADES FOLD THE CORN
INTO THE FILLING SAUCE.
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00:06:54,655 --> 00:06:57,724
THE MIXING ACTION IS GENTLE TO
KEEP THE KERNELS INTACT.
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00:07:02,448 --> 00:07:07,344
THE NEXT INGREDIENT IS TOFU,
DICED INTO CUBES.
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00:07:07,344 --> 00:07:10,931
LIKE THE CORN, IT'S A FIRM TYPE
FOR A MORE SUBSTANTIAL TEXTURE.
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00:07:13,310 --> 00:07:15,793
THE FIRM TOFU
IS ALSO QUITE POROUS,
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00:07:15,793 --> 00:07:18,137
SO IT READILY ABSORBS
THE FLAVORS
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00:07:18,137 --> 00:07:20,172
OF THE ENCHILADA FILLING SAUCE.
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00:07:23,517 --> 00:07:29,482
THEY GREEN UP THE SAUCE WITH
CHUNKS OF ORGANIC ZUCCHINI,
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00:07:29,482 --> 00:07:33,448
UNIFORMLY DICED
WITH THE SKINS ON.
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00:07:33,448 --> 00:07:36,931
BLACK BEANS ARE NEXT, ALREADY
COOKED WITH THE JUICES DRAINED.
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00:07:40,344 --> 00:07:42,689
THIS COMPLETES
THE ENCHILADA FILLING SAUCE.
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00:07:46,448 --> 00:07:49,793
THEY COOL IT TO PRESERVE
ITS THICK CONSISTENCY
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00:07:49,793 --> 00:07:51,448
AND OVERALL FRESHNESS.
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00:07:51,448 --> 00:07:55,310
AND NOW THEY ARE READY TO WRAP.
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00:07:55,310 --> 00:07:58,379
THEY PUMP MEASURED AMOUNTS
OF THE BLACK BEAN
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00:07:58,379 --> 00:08:01,310
AND VEGETABLE MIXTURE
ONTO EACH TORTILLA.
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00:08:01,310 --> 00:08:04,206
AND HERE THE CHILLING OF THE
FILLING PAYS OFF.
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00:08:04,206 --> 00:08:07,551
A WARMER, RUNNIER SAUCE WOULD
SPILL OUT AND MAKE A MESS,
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00:08:07,551 --> 00:08:10,689
BUT THIS COOL, THICK SAUCE
STAYS WHERE THEY PUT IT,
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00:08:10,689 --> 00:08:12,482
IN THE MIDDLE OF THE TORTILLA.
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00:08:15,379 --> 00:08:17,448
WORKERS NOW
ROLL THE TORTILLAS
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00:08:17,448 --> 00:08:19,862
AROUND THE BLACK BEAN
AND VEGGIE MIX.
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00:08:19,862 --> 00:08:21,482
THERE IS A TRICK TO THIS.
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00:08:21,482 --> 00:08:24,862
IF THE TORTILLA IS ROLLED TOO
TIGHTLY, THERE COULD BE LEAKAGE.
136
00:08:24,862 --> 00:08:27,620
TOO LOOSE, AND THE ENCHILADAS
COULD COME UNDONE.
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00:08:31,137 --> 00:08:35,206
A PERFECTLY ROLLED ENCHILADA
FITS NEATLY INTO THE TRAYS.
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00:08:35,206 --> 00:08:38,586
THEY PLACE THE ENCHILADAS
SEAM-SIDE DOWN IN THE CONTAINER.
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00:08:46,413 --> 00:08:48,758
ELSEWHERE IN THE FACTORY,
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00:08:48,758 --> 00:08:53,379
THEY SAUTé VARIOUS CHILI POWDERS
IN FLOUR AND OIL.
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00:08:53,379 --> 00:08:58,655
THEY LIQUEFY THIS FLAVORFUL MIX
WITH VEGETABLE BROTH.
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00:08:58,655 --> 00:09:02,172
MIXING BLADES BLEND
THE SIMMERING INGREDIENTS,
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00:09:02,172 --> 00:09:04,137
AND THE FLAVORS INTENSIFY.
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00:09:04,137 --> 00:09:07,620
IT THICKENS TO
A GRAVY-LIKE CONSISTENCY.
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00:09:07,620 --> 00:09:09,758
AND AS ONE WOULD DO WITH GRAVY,
146
00:09:09,758 --> 00:09:12,689
THEY STRAIN OUT ANY LUMPS
OR IMPURITIES.
147
00:09:12,689 --> 00:09:17,241
WHAT EXITS THE SIEVE
IS PURE ENCHILADA CHILI SAUCE.
148
00:09:17,241 --> 00:09:20,344
NEXT, IT FLOWS INTO A DISPENSER.
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00:09:20,344 --> 00:09:23,931
THE NOZZLE HEAD IS THE EXACT
SAME LENGTH AS THE ENCHILADAS,
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00:09:23,931 --> 00:09:27,551
ENSURING COMPLETE COVERAGE AS
THE SAUCE IS PUMPED ONTO THEM.
151
00:09:29,827 --> 00:09:33,344
THE ENCHILADAS ARE NOW
SWIMMING IN CHILI SAUCE,
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00:09:33,344 --> 00:09:35,965
IMBUING THE DISH
WITH MILD SPICE.
153
00:09:35,965 --> 00:09:38,000
THE CHILI SAUCE ALSO SERVES
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00:09:38,000 --> 00:09:41,206
TO KEEP THE TORTILLAS MOIST
DURING COOKING.
155
00:09:41,206 --> 00:09:43,793
THEY SPRINKLE ON
FREEZE-DRIED CHIVES.
156
00:09:43,793 --> 00:09:46,827
THIS HERB ADDS AN ONION-Y NUANCE
TO THE DISH.
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00:09:49,310 --> 00:09:52,275
EVERY FEW MINUTES,
THEY PULL A TRAY
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00:09:52,275 --> 00:09:56,034
OFF THE PRODUCTION LINE
AND WEIGH IT TO CONFIRM
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00:09:56,034 --> 00:09:58,482
THAT THE PORTION SIZE IS RIGHT.
160
00:09:58,482 --> 00:10:02,724
THEY CHURN OUT
53 ENCHILADA ENTREES A MINUTE
161
00:10:02,724 --> 00:10:04,448
AT THIS FACTORY.
162
00:10:04,448 --> 00:10:09,000
NEXT, IT'S INTO THE FREEZER
TO PRESERVE THE ENCHILADAS
163
00:10:09,000 --> 00:10:11,413
AT ARCTIC-LIKE TEMPERATURES.
164
00:10:11,413 --> 00:10:14,241
IT'S A NEW DAY
AND A NEW SHIFT OF WORKERS.
165
00:10:14,241 --> 00:10:18,344
THEY PLACE THE ENCHILADAS
ON A CONVEYOR
166
00:10:18,344 --> 00:10:21,413
EN ROUTE TO THE PACKAGING LINE.
167
00:10:21,413 --> 00:10:25,586
IT TAKES JUST ONE MINUTE
TO WRAP AND BOX
168
00:10:25,586 --> 00:10:28,379
75 FROZEN ENCHILADA ENTREES.
169
00:10:28,379 --> 00:10:31,965
TECHNOLOGY AND HUMANS TEAM UP
TO GET THE JOB DONE FAST.
170
00:10:34,310 --> 00:10:37,931
ENCHILADAS HAVE COME A LONG WAY
OVER THE CENTURIES --
171
00:10:37,931 --> 00:10:40,517
FROM A SIMPLE MEAL
FIRST WHIPPED UP
172
00:10:40,517 --> 00:10:44,275
BY THE MAYANS OF MEXICO
TO A MASS-PRODUCED FROZEN MEAL.
173
00:10:44,275 --> 00:10:49,482
TODAY, THEY ARE CONSUMED
IN COUNTRIES AROUND THE WORLD.
174
00:10:49,482 --> 00:10:53,137
AND WITH THESE FROZEN VERSIONS,
MEALTIME IS NO TROUBLE AT ALL.
175
00:10:53,137 --> 00:10:55,344
JUST HEAT AND EAT.
176
00:11:08,896 --> 00:11:11,172
Narrator: THE MECHANISM
INSIDE A WRISTWATCH
177
00:11:11,172 --> 00:11:13,689
THAT MEASURES TIME
AND MOVES THE HANDS ACCORDINGLY
178
00:11:13,689 --> 00:11:14,965
IS CALLED THE MOVEMENT.
179
00:11:14,965 --> 00:11:17,655
HIGH-END WATCHES
TYPICALLY USE TRADITIONAL,
180
00:11:17,655 --> 00:11:20,034
VERY INTRICATE
MECHANICAL MOVEMENTS.
181
00:11:20,034 --> 00:11:24,931
SUCH PREMIUM WATCHES ARE MADE UP
OF A MULTITUDE OF COMPONENTS,
182
00:11:24,931 --> 00:11:28,000
REQUIRING HUNDREDS
OF MANUFACTURING
183
00:11:28,000 --> 00:11:30,068
AND ASSEMBLY OPERATIONS.
184
00:11:30,068 --> 00:11:33,793
LUXURY WRISTWATCHES ARE MADE OF
TOP-QUALITY MATERIALS,
185
00:11:33,793 --> 00:11:35,413
OFTEN PRECIOUS METALS.
186
00:11:35,413 --> 00:11:38,620
THEY ARE CRAFTED WITH
PAINSTAKING PRECISION,
187
00:11:38,620 --> 00:11:41,206
PARTLY BY
TRADITIONAL WATCHMAKERS,
188
00:11:41,206 --> 00:11:43,275
PARTLY BY HIGH-TECH MACHINES.
189
00:11:43,275 --> 00:11:45,379
THE MAIN SECTION
OF THE WATCH CASE
190
00:11:45,379 --> 00:11:47,413
STARTS OUT AS
A BLOCK OF METAL --
191
00:11:47,413 --> 00:11:49,172
STAINLESS STEEL FOR THIS MODEL.
192
00:11:49,172 --> 00:11:52,241
A PRESS STAMPS
THE PRELIMINARY SHAPE,
193
00:11:52,241 --> 00:11:56,448
WHICH A COMPUTER-GUIDED
MILLING MACHINE THEN FINALIZES.
194
00:11:56,448 --> 00:12:02,172
ANOTHER COMPUTER-GUIDED MACHINE
DRILLS A HOLE ON THE SIDE
195
00:12:02,172 --> 00:12:07,931
FOR THE STEM AND CROWN, THE
MANUAL WATCH-WINDING MECHANISM.
196
00:12:07,931 --> 00:12:09,827
THIS TOOL REFINES THE EDGES.
197
00:12:16,137 --> 00:12:18,000
NEXT,
USING AN ABRASIVE TOOL,
198
00:12:18,000 --> 00:12:19,724
THEY MANUALLY ETCH THE SURFACE
199
00:12:19,724 --> 00:12:21,620
TO GIVE IT
A BRUSHED METAL FINISH.
200
00:12:25,103 --> 00:12:27,586
THEN THEY APPLY
SOME POLISHING COMPOUND
201
00:12:27,586 --> 00:12:30,758
TO A FELT BUFFING WHEEL
AND POLISH THE ENTIRE SURFACE.
202
00:12:38,000 --> 00:12:41,413
CERTAIN MODELS UNDERGO A SECOND
POLISHING PERFORMED BY A ROBOT.
203
00:12:46,965 --> 00:12:48,931
THE TWO OTHER PARTS
OF THE WATCH CASE,
204
00:12:48,931 --> 00:12:50,793
THE BACK AND THE RING
AROUND THE WATCH FACE,
205
00:12:50,793 --> 00:12:52,034
CALLED THE BEZEL,
206
00:12:52,034 --> 00:12:55,068
ARE MADE THE SAME WAY
AS THIS MAIN SECTION.
207
00:13:02,931 --> 00:13:04,724
TO PRODUCE THE MOVEMENT,
208
00:13:04,724 --> 00:13:06,793
THEY CUT A SQUARE BRASS PLATE
209
00:13:06,793 --> 00:13:09,620
AND STAMP IT INTO
A PRELIMINARY SHAPE.
210
00:13:09,620 --> 00:13:13,655
THIS COMPUTER-GUIDED MILL
THEN REFINES IT
211
00:13:13,655 --> 00:13:16,137
TO THE CORRECT THICKNESS.
212
00:13:16,137 --> 00:13:20,000
THE NEXT COMPUTER-GUIDED MACHINE
MAKES SEVERAL SLOTS AND HOLES.
213
00:13:20,000 --> 00:13:21,896
THIS PART,
CALLED THE MAIN PLATE,
214
00:13:21,896 --> 00:13:24,413
IS THE BASE UPON WHICH
ALL THE MOVEMENT'S COMPONENTS
215
00:13:24,413 --> 00:13:25,551
WILL BE ASSEMBLED.
216
00:13:31,862 --> 00:13:33,931
THE MILLING PROCESS
LEAVES BEHIND
217
00:13:33,931 --> 00:13:36,551
TRACES OF METAL DUST
AND OIL ON THE SURFACE,
218
00:13:36,551 --> 00:13:39,241
SO THE MAIN PLATE
UNDERGOES A THOROUGH WASHING
219
00:13:39,241 --> 00:13:40,655
WITH WATER AND SOLVENT.
220
00:13:43,000 --> 00:13:45,793
ONCE DRY,
A COMPUTERIZED INSPECTION DEVICE
221
00:13:45,793 --> 00:13:48,517
EXAMINES THE PLATE
FROM THREE DIMENSIONS,
222
00:13:48,517 --> 00:13:52,379
VERIFYING THAT EVERY LAST DETAIL
IS PRECISELY AS IT SHOULD BE.
223
00:13:57,931 --> 00:14:00,965
THEN THE LAST MACHINE CUTS
THE FINAL CIRCULAR SHAPE.
224
00:14:04,000 --> 00:14:06,551
THE MAIN PLATE IS NOW
TECHNICALLY PERFECT.
225
00:14:06,551 --> 00:14:09,310
ONLY FINISHING STEPS REMAIN.
226
00:14:09,310 --> 00:14:11,034
FIRST, TO REMOVE TOOL MARKS,
227
00:14:11,034 --> 00:14:14,620
THEY SAND-BLAST THE SURFACE TO
GIVE IT AN EVEN MATTE FINISH.
228
00:14:16,000 --> 00:14:20,862
HERE'S WHAT THE PLATE LOOKS LIKE
BEFORE SAND-BLASTING AND AFTER.
229
00:14:20,862 --> 00:14:26,379
ANOTHER COMPUTER-GUIDED TOOL
ETCHES TINY CIRCLES
230
00:14:26,379 --> 00:14:32,896
ONTO THE MAIN PLATE SURFACE
TO PRODUCE A PEARL-LIKE EFFECT.
231
00:14:32,896 --> 00:14:35,310
THIS NEXT COMPONENT,
CALLED THE BRIDGE,
232
00:14:35,310 --> 00:14:38,586
COVERS MOST OF THE PARTS
ASSEMBLED ONTO THE MAIN PLATE,
233
00:14:38,586 --> 00:14:40,827
AND ITSELF HOLDS
A NUMBER OF PARTS.
234
00:14:40,827 --> 00:14:44,000
AFTER A LASER ENGRAVES
THE COMPANY NAME,
235
00:14:44,000 --> 00:14:47,000
THEY FILL THE LETTERING
WITH VARNISH.
236
00:14:47,000 --> 00:14:49,862
THEY PUT THE BRIDGE
INTO AN AUTOMATED MACHINE
237
00:14:49,862 --> 00:14:53,172
THAT ETCHES A BRUSH FINISH
AND WIPES OFF THE VARNISH.
238
00:14:53,172 --> 00:14:56,344
SOME VARNISH RESIDUE
REMAINS INSIDE THE LETTERS,
239
00:14:56,344 --> 00:14:58,034
MAKING THEM MORE VISIBLE.
240
00:14:58,034 --> 00:15:02,655
NEXT, A ROBOT SETS A JEWEL INTO
EACH HOLE IN THE MAIN PLATE.
241
00:15:02,655 --> 00:15:06,000
JEWELS ARE TINY,
CUP-SHAPED SYNTHETIC RUBIES.
242
00:15:06,000 --> 00:15:09,586
EACH JEWEL WILL HOLD ONE OF
THE MOVEMENT'S MOVING PARTS
243
00:15:09,586 --> 00:15:11,482
IN A DROP OF LUBRICATING OIL.
244
00:15:11,482 --> 00:15:15,137
AFTER INSTALLING TWO BARRELS
CONTAINING A SPRING EACH,
245
00:15:15,137 --> 00:15:17,827
THE WATCHMAKER POSITIONS
FOUR WHEELS.
246
00:15:17,827 --> 00:15:22,137
THESE FORM THE GEAR TRAIN THAT
MOVES THE HANDS OF THE WATCH.
247
00:15:22,137 --> 00:15:25,724
NEXT, HE MOUNTS THE AUXILIARY
MAIN PLATE ON TOP.
248
00:15:25,724 --> 00:15:28,586
THIS SANDWICHES THE BARRELS
AND GEAR TRAIN,
249
00:15:28,586 --> 00:15:30,103
HOLDING THEM IN PLACE.
250
00:15:30,103 --> 00:15:33,551
THEN THE ESCAPEMENT,
THE REGULATING MECHANISM.
251
00:15:33,551 --> 00:15:37,689
WINDING THE WATCH FULLY COILS
THE SPRINGS INSIDE THE BARRELS.
252
00:15:37,689 --> 00:15:39,689
THE ESCAPEMENT PACES THE SPRINGS
253
00:15:39,689 --> 00:15:42,655
AS THEY SLOWLY UNWIND
AND TURN THE GEAR TRAIN.
254
00:15:44,517 --> 00:15:46,344
NOW A ROBOT TAKES OVER,
255
00:15:46,344 --> 00:15:48,689
SQUIRTING A DROP OF OIL
IN EACH JEWEL.
256
00:15:53,896 --> 00:15:56,896
MEANWHILE, A LASER
ENGRAVES THE WATCH BRAND NAME
257
00:15:56,896 --> 00:15:59,344
AND LOGO
INTO THE OSCILLATING WEIGHT.
258
00:15:59,344 --> 00:16:03,275
THIS COMPONENT IS A HEAVY METAL
DISK FIRST STAMPED IN A PRESS,
259
00:16:03,275 --> 00:16:06,586
THEN REFINED BY HIGH-PRECISION
COMPUTER-GUIDED TOOLS.
260
00:16:17,000 --> 00:16:19,344
Narrator:
THE OSCILLATING WEIGHT IS AN
AUTOMATIC WINDING MECHANISM.
261
00:16:19,344 --> 00:16:21,827
THIS WEIGHT,
LOCATED ON THE BACK SIDE
262
00:16:21,827 --> 00:16:24,724
OF THE MOVEMENT,
AUTOMATICALLY WINDS THE WATCH
263
00:16:24,724 --> 00:16:26,172
AS IT'S ON YOUR WRIST.
264
00:16:26,172 --> 00:16:28,586
THEREFORE, THE MORE OFTEN
YOU WEAR THE WATCH,
265
00:16:28,586 --> 00:16:30,896
THE LESS OFTEN
YOU HAVE TO WIND IT MANUALLY
266
00:16:30,896 --> 00:16:32,068
BY TURNING THE CROWN.
267
00:16:36,896 --> 00:16:39,103
THE WATCHMAKER CONNECTS
THE OSCILLATING WEIGHT
268
00:16:39,103 --> 00:16:41,172
TO THE SPRINGS
WHICH MOVE THE GEAR TRAIN
269
00:16:41,172 --> 00:16:43,620
SO THAT THE WEIGHT WILL SHIFT
BACKWARDS AND FORWARDS
270
00:16:43,620 --> 00:16:44,827
WITH ANY WRIST MOVEMENT,
271
00:16:44,827 --> 00:16:47,758
AUTOMATICALLY COILING
THE SPRINGS.
272
00:16:47,758 --> 00:16:49,793
ON THE FRONT SIDE
OF THE MOVEMENT,
273
00:16:49,793 --> 00:16:52,310
HE SCREWS IN THE DATE INDICATOR
AND THE DIAL.
274
00:16:52,310 --> 00:16:55,482
THE DIAL IS COMPRISED
OF TWO BRASS PLATES,
275
00:16:55,482 --> 00:16:57,620
THE TOP ONE
COATED IN OXIDIZED COPPER
276
00:16:57,620 --> 00:16:59,724
WITH CUTOUTS TO SHOW
THE BOTTOM ONE,
277
00:16:59,724 --> 00:17:02,551
WHICH IS PAINTED WITH
THIS COMPANY'S SECRET FORMULA
278
00:17:02,551 --> 00:17:05,827
OF GLOW-IN-THE-DARK PIGMENTS.
279
00:17:05,827 --> 00:17:10,034
NEXT, A MACHINE MOUNTS
THE BRASS HOUR AND MINUTE HANDS.
280
00:17:10,034 --> 00:17:11,827
THIS OPERATION
IS AUTOMATED
281
00:17:11,827 --> 00:17:14,586
BECAUSE APPLYING
EVEN SLIGHTLY TOO MUCH PRESSURE
282
00:17:14,586 --> 00:17:16,896
COULD DAMAGE THE TINY,
DELICATE HANDS.
283
00:17:20,758 --> 00:17:22,793
NOW FOR THE WATCH CASE.
284
00:17:22,793 --> 00:17:25,482
AFTER TWISTING AN ARCHED RING
CALLED THE BEZEL
285
00:17:25,482 --> 00:17:27,310
ONTO THE FRONT OF THE MAIN CASE,
286
00:17:27,310 --> 00:17:31,275
HE SLIDES A PLASTIC GASKET
INTO IT...
287
00:17:31,275 --> 00:17:36,034
THEN POSITIONS THE MAIN CASE
ONTO TO A PRESS...
288
00:17:36,034 --> 00:17:38,241
CLEANS THE CRYSTAL...
289
00:17:38,241 --> 00:17:41,413
THEN PRESSES IT FORCEFULLY
INTO THE BEZEL.
290
00:17:41,413 --> 00:17:44,379
THE GASKET SEALS THE MINUTE GAP
BETWEEN THE CRYSTAL
291
00:17:44,379 --> 00:17:48,137
AND THE BEZEL SO THAT WATER
CAN'T SEEP INSIDE THE CASE.
292
00:17:50,758 --> 00:17:55,413
NEXT, THE STEM AND CROWN.
293
00:17:55,413 --> 00:17:58,793
THEN ON THE BACK OF THE CASE,
THE CASING CIRCLE,
294
00:17:58,793 --> 00:18:02,448
A RING THAT COMES BETWEEN
THE MOVEMENT AND THE CASE.
295
00:18:02,448 --> 00:18:04,965
HERE, TOO,
A GASKET SEALS THE GAP
296
00:18:04,965 --> 00:18:07,517
TO MAKE THE CASE
WATER-RESISTANT.
297
00:18:07,517 --> 00:18:12,103
HE INSTALLS THE RING IN CRYSTAL
THAT FORM THE BACK OF THE CASE.
298
00:18:12,103 --> 00:18:15,896
HE APPLIES GREASE SO THAT
IT TWISTS ON SMOOTHLY.
299
00:18:15,896 --> 00:18:18,310
HE CLOSES IT TIGHTLY
WITH A TOOL.
300
00:18:18,310 --> 00:18:20,241
THEN THE FULLY ASSEMBLED CASE
301
00:18:20,241 --> 00:18:23,206
GOES OFF TO BE TESTED
FOR WATER-RESISTANCE.
302
00:18:23,206 --> 00:18:26,413
IF IT PASSES,
IT COMES BACK TO THE WATCHMAKER
303
00:18:26,413 --> 00:18:28,103
TO RECEIVE THE MOVEMENT.
304
00:18:28,103 --> 00:18:30,482
HE REMOVES THE CROWN
AND THE CASE BACK,
305
00:18:30,482 --> 00:18:33,275
CLEANS THE MOVEMENT,
THEN PLACES IT IN THE CASE.
306
00:18:37,862 --> 00:18:40,793
NEXT, HE SQUIRTS GREASE
IN THE CROWN HOLE
307
00:18:40,793 --> 00:18:42,620
AND REINSTALLS THE CROWN.
308
00:18:42,620 --> 00:18:45,137
THIS TIME, BECAUSE
THE MOVEMENT IS IN PLACE,
309
00:18:45,137 --> 00:18:47,517
THE CROWN STEM
CONNECTS TO THE TWO SPRINGS
310
00:18:47,517 --> 00:18:52,793
SO THAT TURNING THE CROWN
NOW WINDS THEM.
311
00:18:52,793 --> 00:18:56,655
THE WATCHMAKER AFFIXES
THE MOVEMENT IN THE CASE
312
00:18:56,655 --> 00:18:59,793
WITH SEVERAL TINY CLAMPS
AND SCREWS.
313
00:18:59,793 --> 00:19:02,413
THEN HE CLOSES UP THE BACK
FOR THE LAST TIME.
314
00:19:08,862 --> 00:19:12,000
AFTER CHECKING THAT
THE MOVEMENT WORKS PROPERLY,
315
00:19:12,000 --> 00:19:15,862
HE HAS JUST ONE LAST COMPONENT
TO ASSEMBLE TO THE WATCH HEAD.
316
00:19:15,862 --> 00:19:18,655
THIS PARTICULAR WATCH COMPANY
HAS DEVELOPED
317
00:19:18,655 --> 00:19:21,931
A UNIQUE PROTECTIVE DEVICE
THAT GOES OVER THE CROWN.
318
00:19:21,931 --> 00:19:24,413
A COMPUTER-GUIDED MILL
SHAPES IT OUT OF
319
00:19:24,413 --> 00:19:27,137
THE SAME TYPE OF METAL
AS THE CASE SO THAT,
320
00:19:27,137 --> 00:19:29,482
AESTHETICALLY,
IT BLENDS SEAMLESSLY.
321
00:19:35,482 --> 00:19:43,586
THE WATCHMAKER
SCREWS THE DEVICE TO THE CASE
322
00:19:43,586 --> 00:19:48,793
SO THAT IT BRIDGES THE CROWN.
323
00:19:48,793 --> 00:19:51,620
THE DEVICE HAS A LEVER,
THE TENSION OF WHICH
324
00:19:51,620 --> 00:19:55,379
THE WATCHMAKER CAREFULLY ADJUSTS
WITH THE HELP OF THIS GAUGE.
325
00:19:55,379 --> 00:20:00,172
THE LEVER CLOSES THE DEVICE
TIGHTLY OVER THE CROWN,
326
00:20:00,172 --> 00:20:05,862
IMMOBILIZING THE CROWN SO THAT
IT CAN'T BE TURNED ACCIDENTALLY.
327
00:20:05,862 --> 00:20:08,103
FINALLY,
THEY MOUNT THE WATCH HEAD
328
00:20:08,103 --> 00:20:11,275
ON AN AUTOMATED MACHINE
WHICH CLOSES THE BACK TIGHTLY.
329
00:20:11,275 --> 00:20:15,758
THIS IS CRITICAL
FOR WATER-RESISTANCE.
330
00:20:15,758 --> 00:20:19,034
EVERY SINGLE WATCH HEAD
THIS FACTORY MANUFACTURES
331
00:20:19,034 --> 00:20:21,793
MUST PASS SEVERAL
QUALITY-CONTROL TESTS
332
00:20:21,793 --> 00:20:25,310
TO ENSURE TIME-KEEPING ACCURACY
AND WATER-RESISTANCE.
333
00:20:25,310 --> 00:20:29,655
FOR WATER-RESISTANCE, THEY FIRST
TEST USING AIR PRESSURE.
334
00:20:29,655 --> 00:20:32,344
THEN ACTUAL WATER TESTS.
335
00:20:32,344 --> 00:20:35,137
FIRST A LOW-PRESSURE TEST
IN 4 INCHES OF WATER.
336
00:20:38,103 --> 00:20:41,724
THEN A HIGH-PRESSURE TEST
IN 410 YARDS OF WATER,
337
00:20:41,724 --> 00:20:44,586
WHICH FAR EXCEEDS
THE 328-YARD DEPTH
338
00:20:44,586 --> 00:20:47,620
TO WHICH THE WATCH IS GUARANTEED
TO BE WATER-RESISTANT.
339
00:20:52,758 --> 00:20:56,620
FINALLY IT'S TIME TO ASSEMBLE
AND ATTACH THE WATCH STRAP,
340
00:20:56,620 --> 00:20:59,448
EITHER A LINK BRACELET
IN MATCHING METAL
341
00:20:59,448 --> 00:21:01,931
OR A STRAP
MADE OF FINE LEATHER,
342
00:21:01,931 --> 00:21:04,896
A FITTING FINALE
TO THIS LUXURY WRISTWATCH,
343
00:21:04,896 --> 00:21:07,793
THE ELEGANT PRODUCT
OF PRECISION TECHNOLOGY
344
00:21:07,793 --> 00:21:09,862
AND TIME-HONORED TRADITION.
345
00:21:21,724 --> 00:21:23,793
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW
346
00:21:23,793 --> 00:21:26,551
OR IF YOU WOULD LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
347
00:21:26,551 --> 00:21:28,862
DROP US A LINE AT...
28617
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