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--Captions by VITAC--
www.vitac.com
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00:00:05,103 --> 00:00:08,103
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:51,965 --> 00:00:53,655
Narrator:
A COMPOSITE PROPANE CYLINDER
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00:00:53,655 --> 00:00:55,586
IS AN ALTERNATIVE
YOU'LL APPRECIATE
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IF YOU'VE EVER LUGGED
A STEEL PROPANE CYLINDER
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00:00:57,758 --> 00:00:59,275
FOR YOUR GAS BARBECUE
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00:00:59,275 --> 00:01:01,827
OR IF YOU'VE EVER RUN OUT OF GAS
IN MID-GRILL
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00:01:01,827 --> 00:01:03,206
BECAUSE YOU COULDN'T TELL
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HOW MUCH PROPANE
WAS LEFT IN THE TANK.
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00:01:05,689 --> 00:01:08,551
COMPOSITE MATERIAL
IS 30% LIGHTER THAN STEEL
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00:01:08,551 --> 00:01:10,827
AND SEE-THROUGH.
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00:01:10,827 --> 00:01:15,310
COMPOSITE PROPANE CYLINDERS ARE
MADE OF TRANSPARENT FIBERGLASS
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00:01:15,310 --> 00:01:17,655
ENCASED
WITHIN A PLASTIC HOUSING.
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00:01:17,655 --> 00:01:19,793
PROPANE,
A LIQUID UNDER PRESSURE,
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00:01:19,793 --> 00:01:22,310
EXPANDS
AS TEMPERATURE INCREASES.
16
00:01:22,310 --> 00:01:24,931
SO AS A SAFETY FEATURE,
THE CYLINDER VALVE IS EQUIPPED
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00:01:24,931 --> 00:01:27,068
WITH AN
OVERFILL-PREVENTION DEVICE,
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A VALVE SHUT-OFF THAT KICKS IN
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00:01:28,793 --> 00:01:31,241
WHEN YOU'VE FILLED
80% OF THE CYLINDER.
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THIS ENSURES AMPLE ROOM
FOR THE PROPANE TO EXPAND.
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00:01:34,827 --> 00:01:36,586
FIBERGLASS IS ACTUAL GLASS
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THAT'S BEEN DRAWN
INTO THIN FIBERS,
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00:01:39,310 --> 00:01:42,413
THEN WOVEN INTO FABRIC
OR, IN THIS CASE, YARN.
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00:01:42,413 --> 00:01:45,103
IT'S THE IDEAL MATERIAL
FOR A GAS CYLINDER
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BECAUSE IT'S STRONG,
LIGHTWEIGHT, RUST-PROOF,
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00:01:48,379 --> 00:01:50,034
AND NONFLAMMABLE.
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00:01:50,034 --> 00:01:54,275
A ROBOT SIMULTANEOUSLY WINDS
12 STRANDS OF FIBERGLASS YARN
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OVER A STEEL FORM
SHAPED LIKE A HALF CYLINDER.
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00:01:57,758 --> 00:02:01,379
THE WINDING PATTERN IS VERY
SPECIFIC, STRATEGICALLY DESIGNED
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00:02:01,379 --> 00:02:04,448
TO MAKE THE CYLINDER WALLS
AS STRONG AS POSSIBLE.
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00:02:07,827 --> 00:02:12,103
WHILE WINDING, THE ROBOT APPLIES
A POWDER BINDING SOLUTION.
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00:02:12,103 --> 00:02:15,896
THIS IMMOBILIZES THE STRANDS
SO THAT THE SHAPE WON'T COLLAPSE
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00:02:15,896 --> 00:02:18,344
WHEN THE ROBOT
LATER LIFTS IT OFF THE FORM.
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00:02:20,379 --> 00:02:23,206
THE WINDING PROCESS
TAKES ABOUT 45 SECONDS
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00:02:23,206 --> 00:02:26,068
AND PRODUCES
WHAT'S CALLED A PREFORM.
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00:02:26,068 --> 00:02:29,931
THE ROBOT TRANSFERS THE PREFORM
OVER TO THE NEXT MACHINE,
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A MOLDING PRESS.
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IT INJECTS LIQUID PLASTIC
AT HIGH PRESSURE,
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00:02:35,275 --> 00:02:37,517
IMPREGNATING THE FIBERGLASS.
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00:02:37,517 --> 00:02:42,413
THEN IT HEATS THE PREFORM FOR
10 MINUTES TO CURE THE PLASTIC.
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00:02:42,413 --> 00:02:44,448
WHAT COMES OUT
OF THE MOLDING PRESS
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IS A FULLY FORMED
FIBERGLASS HALF CYLINDER.
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00:02:52,379 --> 00:02:55,793
THE TOP-HALF CYLINDER NEEDS
TO BE PREPPED FOR THE VALVE.
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00:02:57,862 --> 00:03:02,103
FIRST, AN AUTOMATED DRILL
BORES A HOLE.
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00:03:02,103 --> 00:03:05,896
THEN WORKERS APPLY CAULKING
AROUND A VALVE FITTING...
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SET THE FITTING
ON AN ASSEMBLY FIXTURE...
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00:03:08,758 --> 00:03:10,758
POSITION THE HOLE OVER IT...
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00:03:13,758 --> 00:03:16,413
...THEN PRESS THE FITTING
INTO THE FIBERGLASS.
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00:03:23,172 --> 00:03:25,896
NOW THEY MOUNT THE TOP-
AND BOTTOM-HALF CYLINDERS
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ON OPPOSING LATHES.
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A COMPUTER-GUIDED GRINDING WHEEL
WITH A FINE DIAMOND-GRID SURFACE
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00:03:31,206 --> 00:03:32,931
TRIMS THE EDGE
OF EACH HALF CYLINDER
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00:03:32,931 --> 00:03:35,517
TO AN EXACT SPECIFICATION.
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00:03:35,517 --> 00:03:39,310
THEN IT MACHINES A PRECISE
3-DEGREE TAPER ON EACH EDGE
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AT OPPOSING ANGLES.
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00:03:49,482 --> 00:03:51,620
NEXT, AN AUTOMATED NOZZLE
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APPLIES ADHESIVE
ONTO THE TAPERED EDGES.
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00:03:56,793 --> 00:04:00,931
THEN THE LATHES MOVE TOWARD
EACH OTHER, MATING THE HALVES.
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00:04:00,931 --> 00:04:04,000
THE TAPERED EDGES SLOT TOGETHER
IN A TIGHT FIT.
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00:04:04,000 --> 00:04:07,310
AFTER THE ADHESIVE CURES
NEARLY TWO HOURS LATER,
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00:04:07,310 --> 00:04:09,827
THIS IS A SOLID,
INSEPARABLE CYLINDER,
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00:04:09,827 --> 00:04:13,310
WHICH, AS PER THE CERTIFICATION
LABEL, CONFORMS TO THE STANDARDS
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00:04:13,310 --> 00:04:16,137
REQUIRED
BY GOVERNMENT REGULATORS.
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00:04:20,103 --> 00:04:22,689
EVERY SINGLE CYLINDER
THIS FACTORY PRODUCES
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00:04:22,689 --> 00:04:25,275
UNDERGOES SAFETY TESTS.
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00:04:25,275 --> 00:04:27,758
THIS ONE,
IN A PRESSURIZED CHAMBER,
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ENSURES THE CYLINDER CAN HOLD
THE REQUIRED AMOUNT OF PRESSURE.
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00:04:35,551 --> 00:04:40,620
THIS SUBMERSION TEST ENSURES
THE CYLINDER IS GAS-TIGHT.
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00:04:40,620 --> 00:04:44,068
IF BUBBLES APPEAR IN THE WATER,
IT MEANS THERE'S A LEAK.
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00:04:47,586 --> 00:04:51,310
AFTER A CYLINDER PASSES TESTING,
WORKERS INSTALL THE VALVE,
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00:04:51,310 --> 00:04:54,896
WHICH IS ALREADY CONNECTED TO
THE OVERFILL-PREVENTION DEVICE.
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00:05:00,620 --> 00:05:03,068
THE VALVING MACHINE
HOLDS THE CYLINDER STEADY,
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00:05:03,068 --> 00:05:05,517
WHILE IT TURNS THE VALVE
TO THE PRECISE TIGHTNESS
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00:05:05,517 --> 00:05:08,482
THE ENGINEERING SPECIFICATIONS
REQUIRE.
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00:05:12,379 --> 00:05:14,310
NOW IT'S JUST A MATTER
OF SNAPPING TOGETHER
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00:05:14,310 --> 00:05:17,172
THE CYLINDER'S
TWO-PART PLASTIC HOUSING.
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THE HOUSING HAS HANDLES
FOR CARRYING THE CYLINDER.
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00:05:19,896 --> 00:05:25,068
IT ALSO HAS A FLAT BASE TO ALLOW
THE CYLINDER TO STAND UPRIGHT.
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00:05:29,068 --> 00:05:32,241
COMPOSITE PROPANE CYLINDERS
COME IN VARIOUS SIZES
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00:05:32,241 --> 00:05:35,724
TO FUEL EVERYTHING
FROM BARBECUES TO PATIO HEATERS,
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00:05:35,724 --> 00:05:40,068
EVEN RIDE-ON LAWN MOWERS
AND FACTORY FORKLIFTS.
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00:05:51,068 --> 00:05:52,655
Narrator:
SALSA IS A STAPLE
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OF MEXICAN
AND SOUTHWESTERN CUISINE --
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00:05:54,689 --> 00:05:58,655
A SPICY TOMATO-BASED CONDIMENT
PEOPLE TYPICALLY ENJOY
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00:05:58,655 --> 00:06:02,724
AS A TOPPING ON TACOS
OR DIP FOR TORTILLA CHIPS.
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00:06:02,724 --> 00:06:05,793
RECIPES VARY,
AS DOES THE KICK FACTOR --
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00:06:05,793 --> 00:06:08,724
FROM MILD TO EXTRA-HOT.
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00:06:12,517 --> 00:06:15,551
"SALSA" IS THE SPANISH WORD
FOR "SAUCE."
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00:06:15,551 --> 00:06:18,344
THIS AMERICAN COMPANY
PRODUCES NINE DIFFERENT FLAVORS,
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FROM REGULAR TO ROASTED GARLIC
TO PINEAPPLE-MANGO.
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ALL FLAVORS BEGIN
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00:06:24,931 --> 00:06:27,896
WITH FRESH TOMATOES
DELIVERED DAILY TO THE FACTORY.
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WORKERS INSPECT THEM CAREFULLY
AND REMOVE ANY STEMS, LEAVES,
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00:06:31,551 --> 00:06:34,689
AND UNRIPE OR IMPERFECT
TOMATOES.
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00:06:34,689 --> 00:06:37,724
OTHER WORKERS, MEANWHILE,
CUT THE STEMS OFF CILANTRO,
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00:06:37,724 --> 00:06:42,827
A LEAFY HERB THAT ACTS
AS A MAJOR FLAVOR-ENHANCER.
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00:06:42,827 --> 00:06:46,034
THEY WASH THE CILANTRO
IN A TANK OF ICE-COLD WATER,
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00:06:46,034 --> 00:06:48,448
THEN TRANSFER IT
TO ANOTHER COLD-WATER TANK
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00:06:48,448 --> 00:06:52,655
FOR A SECOND WASH, AND THEN TO
ANOTHER TANK FOR A THIRD WASH,
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00:06:52,655 --> 00:06:54,551
THEN A FOURTH AND FINAL WASH,
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00:06:54,551 --> 00:06:58,034
THIS ONE IN A MACHINE WITH
FOOD-SAFE VEGETABLE SANITIZER,
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00:06:58,034 --> 00:07:01,000
CONTAINING BACTERIA-KILLING
HYDROGEN PEROXIDE.
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00:07:01,000 --> 00:07:04,724
THEN THEY DRY THE WET CILANTRO
IN A GIANT SALAD SPINNER.
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00:07:09,275 --> 00:07:12,034
IN ANOTHER AREA,
THEY PREP THE ONIONS,
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00:07:12,034 --> 00:07:15,206
PEELING THE SKIN
AND SLICING OFF THE ENDS.
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00:07:17,448 --> 00:07:19,241
THEY RINSE THE ONIONS
WITH WATER
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00:07:19,241 --> 00:07:22,344
AND THE SAME SANITIZER
THEY USED ON THE CILANTRO.
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DITTO WITH THE TOMATOES.
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00:07:28,931 --> 00:07:31,068
THIS INDUSTRIAL-STRENGTH
DICING MACHINE
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CHOPS UP
ALL THE PRODUCE INGREDIENTS.
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00:07:33,551 --> 00:07:38,137
IT HAS INTERCHANGEABLE BLADES TO
ADJUST FOR DIFFERENT-SIZED CUTS.
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00:07:40,724 --> 00:07:42,965
FIRST THROUGH THE DICER --
THE TOMATOES.
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THEY ENTER WHOLE
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00:07:48,724 --> 00:07:52,000
AND EXIT IN PIECES
ABOUT 4/10 OF AN INCH BIG.
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00:07:57,724 --> 00:08:00,724
NEXT, THE ONIONS.
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00:08:00,724 --> 00:08:06,344
THE DICER CHOPS THEM INTO PIECES
ROUGHLY 2/10 OF AN INCH IN SIZE.
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00:08:06,344 --> 00:08:09,413
MEANWHILE, THE CILANTRO
GOES INTO A CUTTER
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00:08:09,413 --> 00:08:11,551
WHICH CHOPS IT INTO FINE PIECES.
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00:08:20,551 --> 00:08:24,413
THE RECIPE PROPORTIONS
ARE ROUGHLY 80% TOMATOES,
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00:08:24,413 --> 00:08:29,310
5% ONIONS, 2% CILANTRO,
5% GREEN PEPPERS,
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00:08:29,310 --> 00:08:31,862
THEN ADDITIONAL
FLAVOR-SPECIFIC INGREDIENTS,
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00:08:31,862 --> 00:08:35,000
PLUS SALT, PEPPER, AND VINEGAR.
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00:08:35,000 --> 00:08:36,482
WITH THE PREP WORK DONE,
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00:08:36,482 --> 00:08:40,310
IT'S NOW TIME TO BLEND ALL THE
INGREDIENTS IN A GIANT MIXER.
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00:08:40,310 --> 00:08:43,275
EACH BATCH BEGINS
WITH 55 GALLONS OF TOMATOES.
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00:08:46,724 --> 00:08:49,241
NEXT COMES THE CILANTRO.
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00:08:49,241 --> 00:08:51,758
THIS AND ALL THE INGREDIENTS
ARE PRE-WEIGHED,
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00:08:51,758 --> 00:08:53,689
SO AS TO BE
IN THE CORRECT PROPORTION
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00:08:53,689 --> 00:08:56,000
TO THE QUANTITY OF TOMATOES.
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00:09:03,413 --> 00:09:05,551
THE ONIONS ARE NEXT.
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00:09:05,551 --> 00:09:09,000
THIS PARTICULAR BATCH OF SALSA
IS GARLIC-ARTICHOKE FLAVOR;
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00:09:09,000 --> 00:09:11,931
HENCE THE NEXT INGREDIENT --
DICED ARTICHOKES.
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00:09:14,344 --> 00:09:16,620
NOW THE COMBINED
LIQUID INGREDIENTS --
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00:09:16,620 --> 00:09:21,517
LEMON JUICE, LIME JUICE,
AND WHITE VINEGAR...
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00:09:21,517 --> 00:09:23,517
FOLLOWED BY
THE COMBINED DRY INGREDIENTS --
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00:09:23,517 --> 00:09:27,724
SALT, PEPPER, DRIED CELERY,
AND GARLIC POWDER.
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00:09:27,724 --> 00:09:30,000
A FINAL HIGH-SPEED
FIVE-MINUTE MIX
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00:09:30,000 --> 00:09:34,103
ENSURES EVERYTHING IS THOROUGHLY
BLENDED AND READY FOR PACKAGING.
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00:09:36,655 --> 00:09:38,896
THE FINISHED SALSA
GOES INTO VATS.
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00:09:38,896 --> 00:09:40,655
FROM THERE, AT PACKAGING TIME,
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00:09:40,655 --> 00:09:43,793
A PUMPING SYSTEM MOVES IT TO
THE AUTOMATED FILLING MACHINE,
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00:09:43,793 --> 00:09:46,551
WHOSE NOZZLES SQUIRT
THE REQUIRED QUANTITY OF SALSA
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00:09:46,551 --> 00:09:48,586
INTO PLASTIC CONTAINERS.
144
00:09:51,068 --> 00:09:53,137
THE MACHINE THEN SEALS
EACH CONTAINER
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00:09:53,137 --> 00:09:57,586
WITH A PLASTIC SAFETY FILM
AND PRESSES ON A COVER.
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00:09:59,655 --> 00:10:01,344
THIS IS WHAT
THE PACKAGING PROCESS
147
00:10:01,344 --> 00:10:03,103
LOOKS LIKE IN SLOW MOTION.
148
00:10:03,103 --> 00:10:07,000
IT ACTUALLY MOVES
AT ABOUT TWICE THIS SPEED.
149
00:10:07,000 --> 00:10:09,034
THE FILLED CONTAINERS
150
00:10:09,034 --> 00:10:12,448
NOW PASS THROUGH A COMBINATION
X-RAY/METAL DETECTOR.
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00:10:12,448 --> 00:10:13,827
ON THE OFF CHANCE
152
00:10:13,827 --> 00:10:16,793
A FOREIGN OBJECT FELL INTO
THE SALSA DURING PRODUCTION,
153
00:10:16,793 --> 00:10:19,000
THE MACHINE FLAGS
THE AFFECTED CONTAINER
154
00:10:19,000 --> 00:10:20,689
AND TRIGGERS AN AUTOMATED ARM
155
00:10:20,689 --> 00:10:22,896
TO EJECT IT
FROM THE PRODUCTION LINE.
156
00:10:26,931 --> 00:10:29,620
THIS STANDARD
FOOD-SAFETY PRECAUTION ENSURES
157
00:10:29,620 --> 00:10:32,206
THAT EVERY SINGLE CONTAINER
PROCEEDING TO LABELING
158
00:10:32,206 --> 00:10:36,137
AND THEN ONTO STORE SHELVES
IS "A-OLé."
159
00:10:50,896 --> 00:10:55,000
Narrator:
TO PUMP WATER FROM THE GROUND,
THE WINDMILL REACHES TO THE SKY.
160
00:10:55,000 --> 00:10:57,448
THE BLADES CATCH THE BREEZE
AND SPIN,
161
00:10:57,448 --> 00:11:01,034
WHILE GEARS CONVERT THE SPINNING
ACTION INTO PUMPING ACTION.
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00:11:01,034 --> 00:11:04,310
THIS TECHNOLOGY HAS BEEN AROUND
FOR OVER 2,000 YEARS.
163
00:11:04,310 --> 00:11:06,000
THE FIRST KNOWN
WATER-PUMPING WINDMILLS
164
00:11:06,000 --> 00:11:10,517
ORIGINATED IN PERSIA
AROUND 7 A.D.
165
00:11:10,517 --> 00:11:14,551
IN 19th-CENTURY AMERICA, THIS
WAS THE WHEEL OF PROGRESS --
166
00:11:14,551 --> 00:11:16,034
A METAL-BLADED WINDMILL
167
00:11:16,034 --> 00:11:19,103
THAT TURNED WITH GREATER FORCE
THAN TRADITIONAL WOODEN ONES,
168
00:11:19,103 --> 00:11:21,344
EVEN IN LOW WIND CONDITIONS.
169
00:11:21,344 --> 00:11:24,413
ITS SUPERIOR PUMPING CAPACITY
MADE IT INDISPENSABLE
170
00:11:24,413 --> 00:11:28,827
TO PIONEERS SETTLING INLAND,
AWAY FROM RIVERS AND STREAMS.
171
00:11:28,827 --> 00:11:30,827
AND TODAY THIS SAME DESIGN
172
00:11:30,827 --> 00:11:33,413
CONTINUES TO BE A PART
OF THE RURAL LANDSCAPE,
173
00:11:33,413 --> 00:11:37,000
ESPECIALLY WHEN THERE'S NO
ELECTRICITY TO RUN WATER PUMPS.
174
00:11:42,172 --> 00:11:45,344
PRODUCTION BEGINS
WITH A 100-TON PUNCH PRESS.
175
00:11:45,344 --> 00:11:46,689
ONCE ACTIVATED,
176
00:11:46,689 --> 00:11:50,172
IT CUTS TRIANGULAR SHAPES
FROM GALVANIZED STEEL SHEETS,
177
00:11:50,172 --> 00:11:52,310
EACH WITH A SLOT IN THE CENTER.
178
00:11:52,310 --> 00:11:54,862
EACH CUTOUT
WILL BE A WINDMILL SAIL.
179
00:11:54,862 --> 00:11:58,655
THEY'LL NEED 18
FOR EACH WIND WHEEL.
180
00:11:58,655 --> 00:12:00,034
ONCE STACKED,
181
00:12:00,034 --> 00:12:03,275
THEY TRANSFER THE SAIL SHAPES
TO A ROLLING STATION.
182
00:12:06,758 --> 00:12:09,724
THE ROLLER CURLS THE STEEL
TO AN EXACT CURVATURE,
183
00:12:09,724 --> 00:12:11,758
PRODUCING
A SLIGHTLY BOWED SHAPE,
184
00:12:11,758 --> 00:12:14,482
WHICH WILL EFFICIENTLY CAPTURE
THE WIND.
185
00:12:17,275 --> 00:12:21,482
NEXT, A WORKER WRAPS A METAL RIB
AROUND EACH SAIL.
186
00:12:21,482 --> 00:12:25,344
HE TAPS THE SIDES UNTIL IT FITS
SNUGLY TO THE SAIL.
187
00:12:25,344 --> 00:12:26,689
THE RIB HAS A TAB
188
00:12:26,689 --> 00:12:29,172
THAT SLOTS INTO THE HOLE
IN THE SAIL'S CENTER,
189
00:12:29,172 --> 00:12:31,827
ALLOWING THE TWO PARTS
TO INTERLOCK.
190
00:12:35,448 --> 00:12:37,103
BANDS FIT THROUGH THE RIBS
191
00:12:37,103 --> 00:12:41,310
TO ASSEMBLE THE SAILS
IN GROUPS OF THREE.
192
00:12:41,310 --> 00:12:44,724
NEXT, A WORKER SLIDES A METAL
LOOP OVER THE GUIDE WHEEL
193
00:12:44,724 --> 00:12:47,586
AND DRIVES THE ENDS
INTO HOLES IN THE GEARBOX,
194
00:12:47,586 --> 00:12:50,965
USING A SLEDGEHAMMER.
195
00:12:50,965 --> 00:12:53,206
HE RIVETS THE ENDS
TO THE GEARBOX
196
00:12:53,206 --> 00:12:55,724
SO THAT
THEY'RE SOLIDLY ENSCONCED.
197
00:12:59,620 --> 00:13:02,689
NEXT, HE INSERTS
THE WIND-WHEEL HUB AND SHAFT
198
00:13:02,689 --> 00:13:06,310
INTO THE MAINFRAME
OF THE GEARBOX.
199
00:13:06,310 --> 00:13:09,586
HE TAPS IT
TO NUDGE IT TIGHTLY INTO PLACE.
200
00:13:09,586 --> 00:13:11,862
HE THEN GRINDS THE BRAKE LEVER
201
00:13:11,862 --> 00:13:14,551
TO SHAPE IT TO
THE BRAKE MECHANISM ON THE HUB.
202
00:13:14,551 --> 00:13:16,241
THIS BRAKING SYSTEM
IS CRITICAL.
203
00:13:16,241 --> 00:13:19,241
IT WILL STOP THE WIND WHEEL
FROM SPINNING OUT OF CONTROL
204
00:13:19,241 --> 00:13:22,413
IN HIGH WINDS.
205
00:13:22,413 --> 00:13:25,620
HE SPINS THE HUB AND ACTIVATES
THE BRAKE SEVERAL TIMES
206
00:13:25,620 --> 00:13:28,034
TO CONFIRM
THAT HIS MACHINING IS DEAD-ON
207
00:13:28,034 --> 00:13:30,655
AND THAT THE BRAKE SYSTEM
WORKS PERFECTLY.
208
00:13:30,655 --> 00:13:34,517
IF IT DOESN'T,
HE MAKES ADJUSTMENTS.
209
00:13:34,517 --> 00:13:38,344
NEXT, USING A VERY TOOTHY
CIRCULAR CUTTER,
210
00:13:38,344 --> 00:13:41,758
HE CARVES GROOVES INTO STEEL
BLANKS TO SHAPE THE GEARS.
211
00:13:44,689 --> 00:13:47,000
THE DIFFERENCE IS QUITE OBVIOUS.
212
00:13:49,206 --> 00:13:52,310
HE INSTALLS A SET OF THESE GEARS
AT THE BASE OF THE METAL LOOP
213
00:13:52,310 --> 00:13:54,655
AND SECURES THEM
WITH A METAL PIN.
214
00:13:54,655 --> 00:13:56,862
HE CHECKS THEIR TURNING RADIUS
215
00:13:56,862 --> 00:14:01,068
AND THEN MATES A LARGER SET
OF GEARS TO THE SMALLER ONES,
216
00:14:01,068 --> 00:14:04,758
ENSURING
THAT THE TEETH INTERMESH.
217
00:14:04,758 --> 00:14:06,655
THIS VERY SUBSTANTIAL
GEAR SYSTEM
218
00:14:06,655 --> 00:14:09,862
WILL DRIVE THE GUIDE WHEEL,
CREATING THE PUMPING ACTION.
219
00:14:12,344 --> 00:14:14,448
TWO METAL PARTS,
CALLED PITMAN ARMS,
220
00:14:14,448 --> 00:14:16,827
LINK THE GEARS
TO THE GUIDE WHEEL.
221
00:14:16,827 --> 00:14:20,448
A STEEL PIN
HOLDS EVERYTHING TOGETHER.
222
00:14:20,448 --> 00:14:24,137
AS THE GEARS TURN, THE GUIDE
WHEEL ROLLS UP AND DOWN THE LOOP
223
00:14:24,137 --> 00:14:26,137
TO COMPLETE A PUMPING CYCLE.
224
00:14:28,724 --> 00:14:32,724
NEXT, HE SCREWS A SERIES
OF THIN METAL RODS TO THE HUB.
225
00:14:32,724 --> 00:14:37,034
THEY'RE CALLED WHEEL ARMS, AND
THEY HOLD THE WINDMILL SAILS.
226
00:14:37,034 --> 00:14:39,310
THE WHEEL ARMS
FIT INTO PRECUT HOLES
227
00:14:39,310 --> 00:14:41,551
IN THE STRUCTURE
OF THE SAIL SECTIONS.
228
00:14:41,551 --> 00:14:44,103
HE SECURES THE ASSEMBLY
WITH NUTS.
229
00:14:44,103 --> 00:14:47,034
ONCE ALL THE SAIL SECTIONS HAVE
BEEN MOUNTED TO THE WHEEL ARMS,
230
00:14:47,034 --> 00:14:49,793
THE WINDMILL
IS READY FOR A SPIN.
231
00:14:49,793 --> 00:14:51,310
IT'S A TEST RUN TO CONFIRM
232
00:14:51,310 --> 00:14:54,379
THE WIND WHEEL AND GEARS
FUNCTION FLAWLESSLY.
233
00:14:57,689 --> 00:14:59,034
IT TAKES A CRANE
234
00:14:59,034 --> 00:15:03,068
TO LIFT THE 640-POUND WINDMILL
TO THE TOP OF ITS TOWER.
235
00:15:05,620 --> 00:15:07,206
ONCE IT'S IN POSITION,
236
00:15:07,206 --> 00:15:10,655
A WORKER GUIDES THE GEARBOX
ONTO THE MAST PIPE.
237
00:15:14,206 --> 00:15:17,034
ONCE IT'S SECURE,
THEY HOIST THE HELMET.
238
00:15:17,034 --> 00:15:18,620
IT'S A CONE-SHAPED METAL CAP
239
00:15:18,620 --> 00:15:21,413
THAT WILL PROTECT THE GEARS
FROM THE ELEMENTS.
240
00:15:21,413 --> 00:15:24,000
HE BOLTS IT
TO THE TOP OF THE GEARBOX.
241
00:15:27,206 --> 00:15:32,068
WITH THAT JOB DONE,
THIS WINDMILL IS READY TO PUMP.
242
00:15:32,068 --> 00:15:34,172
IT SHOULD LAST DECADES,
243
00:15:34,172 --> 00:15:37,724
PROVIDING WATER
THAT IS AS FREE AS THE WIND.
244
00:15:50,241 --> 00:15:52,551
Narrator: DRAGSTERS ROAR OUT
OF THE STARTING LINE
245
00:15:52,551 --> 00:15:55,310
IN A CLOUD OF SMOKE,
AND THEN IT'S A BLUR.
246
00:15:55,310 --> 00:15:58,896
TRAVELING AT SPEEDS
OF UP TO 320 MILES AN HOUR,
247
00:15:58,896 --> 00:16:01,517
THESE HOT RODS RIP THROUGH
A QUARTER-MILE RACETRACK
248
00:16:01,517 --> 00:16:03,413
IN LESS THAN 4 SECONDS.
249
00:16:03,413 --> 00:16:05,965
IT'S WHY THEY NEED PARACHUTES
TO SLOW DOWN
250
00:16:05,965 --> 00:16:08,448
AND COME IN FOR A SAFE LANDING.
251
00:16:12,103 --> 00:16:15,241
BLINK A COUPLE OF TIMES,
AND THE RACE IS OVER.
252
00:16:15,241 --> 00:16:17,724
PACKING AN INCREDIBLE
8,000 HORSEPOWER,
253
00:16:17,724 --> 00:16:20,172
A DRAGSTER IS
AT LEAST 50 TIMES MORE POWERFUL
254
00:16:20,172 --> 00:16:23,379
THAN A SUBCOMPACT CAR.
255
00:16:23,379 --> 00:16:28,103
WITH FAT REAR TIRES FOR TRACTION
AND A TAPERED AERODYNAMIC BODY,
256
00:16:28,103 --> 00:16:33,655
THE DRAGSTER IS ENGINEERED
FOR ONE THING ONLY -- SPEED.
257
00:16:33,655 --> 00:16:36,517
PRODUCTION BEGINS
WITH THE HEART OF THE VEHICLE --
258
00:16:36,517 --> 00:16:38,793
THE POWERFUL 8-CYLINDER ENGINE.
259
00:16:38,793 --> 00:16:42,827
TO REDUCE DRAG, THE ENGINE BLOCK
IS MADE OF LIGHTWEIGHT ALUMINUM.
260
00:16:42,827 --> 00:16:47,448
A TECHNICIAN CAREFULLY INSTALLS
THE CAMSHAFT...
261
00:16:47,448 --> 00:16:49,241
AND THEN FASTENS
THE TIMING COVER
262
00:16:49,241 --> 00:16:50,965
TO THE FRONT OF THE ENGINE.
263
00:16:50,965 --> 00:16:53,137
THE TIMING COVER
PREVENTS OIL LEAKS.
264
00:16:53,137 --> 00:16:57,517
HE INSTALLS
THE CRANKSHAFT AND HUB.
265
00:16:57,517 --> 00:16:59,482
AND ONCE
THE EIGHT RODS AND PISTONS
266
00:16:59,482 --> 00:17:01,172
HAVE BEEN LOADED AND CONNECTED,
267
00:17:01,172 --> 00:17:03,724
HE TESTS
THEIR MOVEMENT AND FUNCTION.
268
00:17:03,724 --> 00:17:06,241
SATISFIED
WITH THEIR PERFORMANCE,
269
00:17:06,241 --> 00:17:09,172
HE ENCASES THEM IN AN OIL PAN.
270
00:17:09,172 --> 00:17:11,310
WITH THE INSTALLATION
OF THE DRIVE GEARS
271
00:17:11,310 --> 00:17:14,482
AND OTHER COMPONENTS, THE
ENGINE BLOCK IS NOW COMPLETE.
272
00:17:14,482 --> 00:17:16,620
THEY MOVE ON
TO THE SUPERCHARGER,
273
00:17:16,620 --> 00:17:20,379
A FORCEFUL BLOWER THAT BOOSTS
ENGINE POWER TREMENDOUSLY.
274
00:17:20,379 --> 00:17:24,448
THIS WORKER SEALS THE SEAMS
WITH URETHANE AND CAPS THE ENDS.
275
00:17:24,448 --> 00:17:27,068
HE SLIDES STRIPS OF TEFLON
BETWEEN THE ROTORS
276
00:17:27,068 --> 00:17:28,758
FOR EXTRA SEALING.
277
00:17:28,758 --> 00:17:29,931
ALL THIS SEALING WILL ENSURE
278
00:17:29,931 --> 00:17:31,551
THAT THE COMPRESSED AIR
GENERATED
279
00:17:31,551 --> 00:17:34,482
IS DIRECTED DOWN THROUGH
THE BOTTOM OF THE SUPERCHARGER
280
00:17:34,482 --> 00:17:36,482
AND INTO THE ENGINE.
281
00:17:36,482 --> 00:17:37,586
WITH THE SUPERCHARGER
282
00:17:37,586 --> 00:17:39,862
NOW INSTALLED
IN ITS MAGNESIUM CASING,
283
00:17:39,862 --> 00:17:44,931
HE CONNECTS A CAGE-LIKE STARTER
TO ITS DRIVE PULLEY.
284
00:17:44,931 --> 00:17:47,034
IT'S NOW TIME
FOR A TEST RUN.
285
00:17:47,034 --> 00:17:48,931
BLUE STREAMERS
HAVE BEEN ATTACHED
286
00:17:48,931 --> 00:17:51,034
TO THE BOTTOM
OF THE SUPERCHARGER.
287
00:17:51,034 --> 00:17:53,068
THEIR FLUTTERING
IS A VISUAL INDICATION
288
00:17:53,068 --> 00:17:56,206
OF THE FORCE OF THE AIR
GENERATED.
289
00:17:56,206 --> 00:17:57,586
THE NEXT EMPLOYEE
290
00:17:57,586 --> 00:18:02,758
ATTACHES FUEL PIPES TO
THE DRAGSTER'S METAL SKELETON.
291
00:18:02,758 --> 00:18:06,172
THEY INSTALL THE ENGINE
AND THE HIGH-TECH CLUTCH.
292
00:18:06,172 --> 00:18:08,896
THIS RACING CLUTCH
IS EQUIPPED WITH FIVE DISCS
293
00:18:08,896 --> 00:18:12,655
TO TRANSFER POWER FROM THE
ENGINE DIRECTLY TO THE WHEELS.
294
00:18:12,655 --> 00:18:14,482
BETWEEN EVERY RUN,
295
00:18:14,482 --> 00:18:17,586
THE DRAGSTER ENGINE
WILL BE COMPLETELY REBUILT.
296
00:18:17,586 --> 00:18:19,862
THE REBUILD
SHOULD TAKE JUST 22 MINUTES.
297
00:18:19,862 --> 00:18:21,379
SO THE TEAM AT THE FACTORY
298
00:18:21,379 --> 00:18:25,896
IS ON THE CLOCK
TO PROVE IT CAN BE DONE.
299
00:18:25,896 --> 00:18:29,517
THE TECHNICIAN TORQUES THE
CYLINDERS TO THE ENGINE BLOCK.
300
00:18:29,517 --> 00:18:32,103
HE INSTALLS
THE FUEL-DISTRIBUTION SYSTEM
301
00:18:32,103 --> 00:18:35,241
AND CONNECTS THE HOSES
TO THE CYLINDER HEADS.
302
00:18:37,034 --> 00:18:41,482
DRAGSTERS RUN ON NITROMETHANE,
KNOWN AS TOP FUEL IN THE SPORT.
303
00:18:41,482 --> 00:18:43,965
IT DELIVERS MORE POWER
PER STROKE.
304
00:18:43,965 --> 00:18:47,241
STILL ON THE CLOCK, THE CREW
TRANSFERS THE SUPERCHARGER
305
00:18:47,241 --> 00:18:50,827
TO THE ENGINE AND CONNECTS IT
TO THE INTAKE MANIFOLD.
306
00:18:50,827 --> 00:18:53,310
THEY USE SUPER-STRENGTH
KEVLAR STRAPPING
307
00:18:53,310 --> 00:18:57,379
TO RESTRAIN THE SUPERCHARGER
IN THE EVENT OF AN EXPLOSION.
308
00:18:57,379 --> 00:19:01,275
THEY LOOP A BELT OVER THE GEARS
THAT DRIVE THE SUPERCHARGER.
309
00:19:03,724 --> 00:19:07,758
THEY ADJUST THE ENGINE VALVES...
310
00:19:07,758 --> 00:19:11,655
AND THEN CHECK TO CONFIRM
THE VALVES MOVE FREELY.
311
00:19:11,655 --> 00:19:14,586
THEY COVER THE VALVES
WITH THIS TITANIUM LID
312
00:19:14,586 --> 00:19:18,931
TO PREVENT OIL LEAKS
AND KEEP ALL THE PARTS IN PLACE.
313
00:19:18,931 --> 00:19:21,758
A TECHNICIAN CONNECTS
SPARK PLUGS TO THE ENGINE
314
00:19:21,758 --> 00:19:25,000
THROUGH SLOTS IN THE COVER,
TWO PER CYLINDER.
315
00:19:28,689 --> 00:19:31,413
WITH EACH STEP CAREFULLY TIMED
AND EXECUTED,
316
00:19:31,413 --> 00:19:33,620
IT HAS TAKEN 22 MINUTES
FOR THE CREW
317
00:19:33,620 --> 00:19:37,172
TO GET THIS DRAGSTER ENGINE
IN RIP-ROARING SHAPE.
318
00:19:41,724 --> 00:19:43,689
IN THAT 22-MINUTE WINDOW,
319
00:19:43,689 --> 00:19:46,689
THEY ALSO BOLT THE BACK WHEELS
TO THE AXLE.
320
00:19:50,586 --> 00:19:54,068
THEY THEN SLIDE THE STEERING
WHEEL INTO PLACE IN THE COCKPIT
321
00:19:54,068 --> 00:19:57,344
AND GIVE IT A TRY TO CONFIRM
THAT IT STEERS THE TIRES
322
00:19:57,344 --> 00:19:59,172
AT THE FRONT OF THE DRAGSTER.
323
00:20:00,965 --> 00:20:03,482
ALSO PART
OF THE 22-MINUTE ROUTINE,
324
00:20:03,482 --> 00:20:08,310
A CHECK OF THE FUEL LEVER AND
THE LOADING OF THE PARACHUTES.
325
00:20:08,310 --> 00:20:11,448
THEY'LL BE TESTED AT EVERY
PIT STOP BEFORE REPACKING.
326
00:20:11,448 --> 00:20:14,931
FINALLY, THEY FILL UP THE TANK
WITH NITROMETHANE FUEL.
327
00:20:14,931 --> 00:20:18,896
THIS HIGH-PERFORMING FUEL
IS BOTH VOLATILE AND CORROSIVE,
328
00:20:18,896 --> 00:20:21,655
SO THERE'S A PROTECTIVE COVER.
329
00:20:21,655 --> 00:20:24,793
THIS DRAGSTER IS ALMOST READY
FOR THE STARTING GATE.
330
00:20:24,793 --> 00:20:28,620
ALL IT NEEDS IS A SPONSOR
TO PAY ALL THE BILLS.
331
00:20:28,620 --> 00:20:30,586
ONE LAST TEST OF THE CLUTCH,
332
00:20:30,586 --> 00:20:33,103
AND THIS DRAGSTER
IS READY FOR THE TRACK.
333
00:20:36,655 --> 00:20:39,586
AND IT'S OFF
IN A CLOUD OF TIRE SMOKE.
334
00:20:51,482 --> 00:20:54,034
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
335
00:20:54,034 --> 00:20:56,931
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
336
00:20:56,931 --> 00:20:59,034
DROP US A LINE AT...
27569
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