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>> Narrator: THE STORY OF
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TEQUILA BEGINS MANY CENTURIES
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AGO, WHEN MEXICO'S AZTECS
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FERMENTED THE JUICE OF THE AGAVE
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PLANT TO PRODUCE A LOW-ALCOHOL
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DRINK CALLED PULQUE.
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WHEN THE SPANISH CONQUISTADORS
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ARRIVED, THEY ADDED DISTILLATION
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TO THE PROCESS FOR A MUCH
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STRONGER DRINK, AND TEQUILA WAS
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BORN.
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TEQUILA IS TO MEXICO AS
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CHAMPAGNE IS TO FRANCE.
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TEQUILA IS ONLY MADE IN THIS
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PART OF THE WORLD, AND MEXICO
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HAS CLAIMED EXCLUSIVE RIGHTS TO
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THE WORD "TEQUILA."
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FOR CENTURIES, WORKERS CALLED
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JIMADORES HAVE GROWN AND
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HARVESTED THE AGAVE PLANT FOR
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TEQUILA.
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IT TAKES SEVEN YEARS, ON
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AVERAGE, FOR A SPECIES CALLED
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WEBER BLUE AGAVE TO MATURE.
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AND EVEN TODAY, IT'S HARVESTED
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ENTIRELY BY HAND.
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USING A LETHALLY SHARP HOELIKE
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TOOL, THE JIMADORES CHOP AWAY
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THE GREENERY UNTIL ALL THAT'S
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LEFT IS THE HUGE CORE, CALLED
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THE PIÑA.
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FILING THE ROUND BLADE
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FREQUENTLY KEEPS IT RAZOR-SHARP,
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ALLOWING THEM TO REMOVE MOST OF
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THE BITTER-TASTING LEAVES FROM
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THE PIÑA.
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THE TEQUILA DISTILLED FROM
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THIS CROP WILL BE A PREMIUM
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GRADE MADE FROM 100% AGAVE
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JUICE.
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THE JIMADORES ROUTINELY REMOVE A
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SMALL PIECE AND MEASURE THE
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STARCH CONTENT OF THE CROP.
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ONLY IF IT'S DEEMED TO BE
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SUFFICIENT IS THE AGAVE PIÑA
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SENT TO THE DISTILLERY.
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WORKERS WIELD SPECIAL HATCHETS
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TO CARVE THE HUGE PIÑAS INTO
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QUARTERS.
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THEY'RE A MORE MANAGEABLE SIZE
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FOR BAKING.
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THEY TRANSFER THE CHOPPED PIÑA
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TO A BRICK OVEN, WHERE IT'S
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STEAM-BAKED FOR 79 HOURS.
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THIS THOROUGH COOKING CONVERTS
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THE AGAVE STARCH TO SUGAR.
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IN THE PROCESS, THE FLESH
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SOFTENS AND THE COLOR TURNS FROM
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WHITE TO REDDISH BROWN.
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THE BAKED AGAVE PIÑA NOW SPILLS
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INTO A SHREDDER THAT ROTATES TO
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TEAR THE FRUIT INTO LONG, THIN
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FIBERS.
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THE FIBERS EXIT ONTO A CONVEYOR.
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THE SHREDDED PIÑA LANDS IN A
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PIT, WHERE A WORKER FORKS IT UP
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AND MOVES IT INTO THE PATH OF A
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HUGE STONE WHEEL CALLED A
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TAHONA.
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OPERATED MECHANICALLY, THE
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TAHONA WHEEL TURNS TO CRUSH THE
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FIBERS AND SQUEEZE OUT THE
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PRECIOUS AGAVE NECTAR.
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IT TAKES TWO HOURS OF CRUSHING
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TO EXTRACT ALL THE JUICES.
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THEY PIPE THE JUICY MASH INTO
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WOODEN TANKS AND ADD YEAST.
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THE YEAST CAUSES FERMENTATION, A
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PROCESS BY WHICH SUGAR IS
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TRANSFORMED INTO ALCOHOL.
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AFTER 72 HOURS OF FERMENTATION,
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THE ALCOHOL CONTENT REACHES 5%.
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THE FERMENTED PULP AND JUICES
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HAVE AN EARTHY, ACIDIC BOUQUET,
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AND THE AROMA FILLS THE AIR.
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THEY TRANSFER THE FERMENTED MASH
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TO SMALL COPPER STILLS.
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INSIDE THE STILLS, THE ALCOHOL
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IS BOILED OFF AND THE VAPOR
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CONDENSED INTO A MORE POTENT
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LIQUID.
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THIS IS CALLED DISTILLATION.
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AFTER TWO DISTILLATION CYCLES,
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THEY HAVE TEQUILA.
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A TECHNICIAN MEASURES THE
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ALCOHOL CONTENT, AND IT'S 55%.
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AFTER STRAINING OUT THE PULP,
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THEY TRANSFER THE TEQUILA TO
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STEEL TANKS.
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THEY ADD PURIFIED WELL WATER
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TO DILUTE THE ALCOHOL CONTENT
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AND BRING IT DOWN TO 40%.
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THIS TEQUILA IS NOW READY TO
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DRINK, SO IT'S OVER TO THE
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BOTTLING LINE.
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WITH THE BOTTLES UPSIDE DOWN ON
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A REVOLVING CAROUSEL, THEY SPRAY
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THE INSIDE WITH REAL TEQUILA FOR
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A QUICK RINSE.
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THE GRIPPERS FLIP THEM
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RIGHT-SIDE UP SO THEY CAN BE
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FILLED WITH 100% AGAVE TEQUILA.
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THIS AUTOMATED SYSTEM KEEPS THE
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FILL LEVEL PRECISE.
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AN EMPLOYEE CORKS THE BOTTLES
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AND THEN SENDS THEM DOWN THE
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LINE.
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THE NEXT WORKER PRESSES
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ADHESIVE-BACKED TRANSPARENT
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LABELS ONTO THEM.
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THE SEE-THROUGH LABELS SHOWCASE
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THE CLARITY OF THIS FRESH,
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PREMIUM TEQUILA.
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FOR A DRINK WITH A LITTLE MORE
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COMPLEXITY, THEY AGE THE TEQUILA
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IN OAK CASKS FOR TWO MONTHS OR
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MORE, DEPENDING ON THE GRADE.
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DURING AGING, THE TEQUILA TAKES
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ON A WOODY FLAVOR AND TURNS A
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WARM SHADE OF AMBER.
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THE MASTER DISTILLER PERSONALLY
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APPROVES EACH BATCH.
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HE CHECKS THE COLOR, INHALES THE
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AROMA, AND PUTS HIS OBSERVATIONS
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DOWN ON PAPER.
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HE ALSO TAKES A LITTLE SIP.
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NO LONGER A ROUGH SWILL FOR
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BANDITOS, TEQUILA HAS GONE
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UPTOWN AND EVOLVED INTO A MORE
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SOPHISTICATED DRINK.
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>> Narrator: WATERBEDS HAVE COME
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A LONG WAY SINCE THE ANCIENT
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PERSIANS SLEPT ON WATER-FILLED
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GOAT SKINS.
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HITTING THE MARKET IN THE
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LATE 1960s, EARLY MODELS WERE
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PRETTY WAVY AND MADE SOME PEOPLE
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SEASICK.
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BUT INNOVATIVE CHANGES IN DESIGN
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MAKE TODAY'S WATERBEDS AS STABLE
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AS A TRADITIONAL MATTRESS.
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WATER DOESN'T COMPRESS, IT
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DISPLACES.
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THAT'S WHY A WATERBED MATTRESS
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SHAPES TO YOUR BODY, GIVING YOU
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EQUAL SUPPORT EVERYWHERE WITH NO
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PRESSURE POINTS.
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A WASHABLE QUILTED COVER SITS ON
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TOP OF THE MATTRESS TO PROVIDE
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EXTRA CUSHIONING AND ABSORB
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PERSPIRATION.
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THE MATTRESS IS MADE OF
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HIGH-DURABILITY VINYL.
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IT ARRIVES AT THE WATERBED
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FACTORY IN GIANT ROLLS WHICH
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WORKERS FEED INTO A CONDITIONING
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MACHINE.
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AT A SPEED OF ONE YARD PER
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MINUTE, THE MACHINE HEATS THE
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VINYL TO 100 DEGREES FAHRENHEIT.
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THIS PRESHRINKS THE MATERIAL,
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ENSURING THE MATTRESS WON'T
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CONTRACT OVER TIME.
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NEXT, COMPUTER-GUIDED MACHINES
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CUT OUT THE MATTRESS'S TOP AND
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BOTTOM PIECES.
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DIE CUTTERS STAMP OUT THE
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SMALLER AND SIMPLER CORNER AND
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VALVE-RELATED PIECES.
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THEN, WORKERS LAY THE TOP PIECE
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ON A WOODEN PATTERN MOLD.
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APPLYING THIS PATTERN MAKES THE
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VINYL MORE FLEXIBLE, ENABLING
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THE MATTRESS TO BETTER FOLLOW
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THE FORM OF THE BODY.
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THE COMPANY WON'T REVEAL EXACTLY
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HOW THIS CAGED DEVICE MOLDS THE
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PATTERN INTO THE VINYL.
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NOW, WITH A DIE, WORKERS CUT A
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HOLE IN THE TOP PIECE FOR THE
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FILL VALVE.
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AFTER FITTING THE VALVE AND CAP
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TO A PIECE OF VINYL PRINTED WITH
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PRODUCT INFORMATION, THEY LAY ON
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THE TOP PIECE, THEN FUSE THE
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VINYL WITH A HIGH-FREQUENCY
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WELDER.
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IT EMITS HIGH-FREQUENCY
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ELECTROMAGNETIC WAVES THAT HEAT
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AND CAUSE THE MOLECULES TO
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INTERACT, BLENDING THE TWO
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PIECES SEAMLESSLY INTO ONE.
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NEXT, THE CORNERS OF THE
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MATTRESS.
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THIS IS THE MOST COMPLEX PART OF
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THE PROCESS BECAUSE IT REQUIRES
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MAKING A VERY PARTICULAR ANGLE.
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00:07:59,900 --> 00:08:01,833
AFTER FUSING THE FOLDS WITH THE
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HIGH-FREQUENCY WELDER, THEY SLIP
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EACH CORNER ONTO A ROUNDED FORM,
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THEN CLOSE OFF THE TIP BY
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WELDING ON A CIRCLE OF VINYL.
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THIS MAKES A ROUNDED CORNER,
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WHICH IS FAR MORE DURABLE THAN A
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00:08:13,133 --> 00:08:19,500
POINTED ONE.
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WHEREAS REGULAR MATTRESSES ARE
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FOAM-FILLED, WATERBED MATTRESSES
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CONTAIN FIBER WHICH MAKES THE
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00:08:25,067 --> 00:08:26,400
BED WAVELESS.
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MATTRESSES COME IN VARIOUS
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DEGREES OF STABILITY.
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THE MORE LAYERS OF FIBER INSIDE,
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THE LESS THE MATTRESS MOVES.
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ONCE THEY'VE INSERTED THE FIBER,
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WORKERS PERFORM A FINAL ROUND OF
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HIGH-FREQUENCY WELDING TO CLOSE
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UP THE MATTRESS.
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FIRST, THEY POSITION AN ALUMINUM
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STICK UNDER THE AREA THEY HAVE
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TO WELD.
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00:08:50,167 --> 00:08:51,533
A STATIC LASER LINE SHOWS
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WORKERS WHERE TO POSITION THE
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00:08:53,133 --> 00:08:54,500
MATTRESS IN THE AUTOMATIC
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WELDER.
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ONCE THE MATTRESS IS WELDED ALL
236
00:09:00,933 --> 00:09:02,633
AROUND, THEY REMOVE THE STICK
237
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THROUGH THE VALVE HOLE, THEN
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FLATTEN THE MATTRESS,
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DISTRIBUTING THE FIBER EVENLY
240
00:09:06,967 --> 00:09:10,667
WITHIN IT.
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THE FINAL OPERATION IS
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QUALITY-CONTROL CHECK.
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THEY PUT THE MATTRESS IN A PRESS
244
00:09:16,100 --> 00:09:17,933
AND, WITH A VACUUM HOSE, EXTRACT
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ALL THE AIR.
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THEN, THEY SET THE MATTRESS
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ASIDE FOR SIX HOURS TO ENSURE
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NO AIR SEEPS BACK IN, WHICH
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00:09:27,600 --> 00:09:30,867
WOULD INDICATE A LEAK.
250
00:09:30,867 --> 00:09:32,600
ELSEWHERE IN THE FACTORY, THEY
251
00:09:32,600 --> 00:09:34,400
CONSTRUCT THE FRAME IN WHICH THE
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00:09:34,400 --> 00:09:35,333
MATTRESS SITS.
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00:09:35,333 --> 00:09:37,167
THE LOWER PART IS MADE OF PVC
254
00:09:37,167 --> 00:09:39,700
PLASTIC EXTRUDED INTO A STYLISH
255
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SHAPE.
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00:09:40,467 --> 00:09:42,200
WORKERS FUSE THE FRAME PARTS
257
00:09:42,200 --> 00:09:44,067
WITH REGULAR WELDING, MELTING,
258
00:09:44,067 --> 00:09:46,067
THEN PRESSING TOGETHER THE EDGES
259
00:09:46,067 --> 00:09:48,633
TO BOND THEM.
260
00:09:48,633 --> 00:09:50,167
THIS FACTORY DOESN'T
261
00:09:50,167 --> 00:09:51,267
MASS-PRODUCE.
262
00:09:51,267 --> 00:09:53,133
EVERY SINGLE WATERBED IS MADE TO
263
00:09:53,133 --> 00:09:54,767
ORDER FROM A RANGE OF DECOR
264
00:09:54,767 --> 00:09:56,400
CHOICES.
265
00:09:56,400 --> 00:09:57,933
THE CUSTOMER WHO ORDERED THIS
266
00:09:57,933 --> 00:09:59,100
ONE REQUESTED A FRAME
267
00:09:59,100 --> 00:10:00,467
UPHOLSTERED IN BLACK FAUX
268
00:10:00,467 --> 00:10:05,167
LEATHER.
269
00:10:05,167 --> 00:10:06,800
THE MATTRESS SITS ON A THICK
270
00:10:06,800 --> 00:10:08,433
MELAMINE BASE.
271
00:10:08,433 --> 00:10:10,167
THEY SLIDE IT INTO THE FRAME,
272
00:10:10,167 --> 00:10:13,600
THEN SECURE IT WITH SCREWS.
273
00:10:13,600 --> 00:10:15,433
THE UPPER SIDES OF THE FRAME ARE
274
00:10:15,433 --> 00:10:16,933
MADE OF UPHOLSTERED FOAM,
275
00:10:16,933 --> 00:10:18,700
DESIGNED TO BE SOFT AGAINST THE
276
00:10:18,700 --> 00:10:20,433
BACK OF YOUR LEGS WHEN YOU SIT
277
00:10:20,433 --> 00:10:22,467
ON THE SIDE OF THE BED.
278
00:10:22,467 --> 00:10:24,267
WATERBED MATTRESSES ARE SHIPPED
279
00:10:24,267 --> 00:10:24,800
EMPTY.
280
00:10:24,800 --> 00:10:26,400
THE INSTALLER FILLS IT WITH
281
00:10:26,400 --> 00:10:28,100
WATER AT THE CUSTOMER'S HOME,
282
00:10:28,100 --> 00:10:29,733
LEAVING ENOUGH SPACE INSIDE FOR
283
00:10:29,733 --> 00:10:31,167
THE WATER TO DISPLACE UNDER
284
00:10:31,167 --> 00:10:33,333
PRESSURE, SO EVEN IF THE VALVE
285
00:10:33,333 --> 00:10:35,100
IS OPEN, WATER DOESN'T SPILL
286
00:10:35,100 --> 00:10:37,000
OUT, EVEN WHEN SOMEONE'S LYING
287
00:10:37,000 --> 00:10:38,900
ON THE BED.
288
00:10:50,667 --> 00:10:52,500
>> Narrator: THEY MAY NOT BE THE
289
00:10:52,500 --> 00:10:53,967
FANCIEST OF FOOTWEAR, BUT
290
00:10:53,967 --> 00:10:55,733
FLIP-FLOPS, ALSO CALLED THONGS,
291
00:10:55,733 --> 00:10:57,867
ARE INEXPENSIVE AND COMFORTABLE.
292
00:10:57,867 --> 00:10:59,600
IT'S BELIEVED THESE FLAT SANDALS
293
00:10:59,600 --> 00:11:01,167
WITH THE Y-SHAPED STRAP ARE
294
00:11:01,167 --> 00:11:02,567
MODELED AFTER TRADITIONAL
295
00:11:02,567 --> 00:11:04,367
JAPANESE SANDALS THAT HAVE A
296
00:11:04,367 --> 00:11:06,233
WOODEN SOLE AND A "Y" STRAP
297
00:11:06,233 --> 00:11:12,533
WOVEN FROM PLANT FIBERS.
298
00:11:12,533 --> 00:11:14,533
THE ANATOMY OF A FLIP-FLOP IS
299
00:11:14,533 --> 00:11:16,367
PRETTY BASIC -- A SOLE AND
300
00:11:16,367 --> 00:11:18,633
Y-SHAPED STRAPS CALLED UPPERS.
301
00:11:18,633 --> 00:11:20,133
THE SOLE IS CONSTRUCTED FROM THE
302
00:11:20,133 --> 00:11:22,167
TOP AND BOTTOM.
303
00:11:22,167 --> 00:11:23,567
THEY MAKE THE BOTTOM OUT OF
304
00:11:23,567 --> 00:11:25,167
EITHER HEAT-MOLDABLE PLASTIC OR
305
00:11:25,167 --> 00:11:25,833
RUBBER.
306
00:11:25,833 --> 00:11:27,667
AN INJECTION-MOLDING MACHINE
307
00:11:27,667 --> 00:11:29,633
SHOOTS THE MOLTEN MATERIAL INTO
308
00:11:29,633 --> 00:11:30,700
PASSING MOLDS.
309
00:11:30,700 --> 00:11:32,367
TWO FANS POSITIONED OVER THE
310
00:11:32,367 --> 00:11:34,167
INJECTOR KICK-START THE COOLING
311
00:11:34,167 --> 00:11:34,833
PROCESS.
312
00:11:34,833 --> 00:11:36,767
THEN, A CONTINUOUS WATER-COOLING
313
00:11:36,767 --> 00:11:41,367
SYSTEM TAKES OVER.
314
00:11:41,367 --> 00:11:43,633
3 1/2 MINUTES AFTER INJECTION,
315
00:11:43,633 --> 00:11:47,300
THE MATERIAL IS SOLID.
316
00:11:47,300 --> 00:11:49,300
THEY MAKE THE TOP SOLES FROM
317
00:11:49,300 --> 00:11:51,400
3/10 INCH-THICK RUBBER SHEETS.
318
00:11:51,400 --> 00:11:53,133
A HYDRAULIC PRESS FORCES A
319
00:11:53,133 --> 00:11:54,900
SOLE-SHAPED DIE THROUGH THE
320
00:11:54,900 --> 00:11:56,667
SHEET, LIKE A COOKIE CUTTER
321
00:11:56,667 --> 00:11:57,967
SLICING THROUGH DOUGH.
322
00:11:57,967 --> 00:12:00,233
THE DIE ALSO CUTS A HOLE AND TWO
323
00:12:00,233 --> 00:12:04,733
SLITS FOR ATTACHING THE UPPERS.
324
00:12:04,733 --> 00:12:06,933
SOME FLIP-FLOPS HAVE DECORATIONS
325
00:12:06,933 --> 00:12:08,233
ON THE TOP SOLES.
326
00:12:08,233 --> 00:12:10,067
THE DESIGN IS APPLIED ON EACH
327
00:12:10,067 --> 00:12:11,933
PAIR MANUALLY USING A STANDARD
328
00:12:11,933 --> 00:12:13,467
SCREEN-PRINTING PROCESS.
329
00:12:13,467 --> 00:12:15,367
THE FACTORY PREPARES A SCREEN
330
00:12:15,367 --> 00:12:17,233
FOR EACH COLOR OF THE DESIGN.
331
00:12:17,233 --> 00:12:19,067
THE SCREEN IS KIND OF LIKE A
332
00:12:19,067 --> 00:12:20,733
STENCIL -- OPEN MESH IN THE
333
00:12:20,733 --> 00:12:22,433
SHAPE OF THE DESIGN, AND THE
334
00:12:22,433 --> 00:12:24,133
REST OF THE MESH IS BLOCKED.
335
00:12:24,133 --> 00:12:26,067
WORKERS LOAD A PAIR OF SOLES IN
336
00:12:26,067 --> 00:12:27,933
EACH STATION OF A ROTARY-SCREEN
337
00:12:27,933 --> 00:12:29,100
PRINTING MACHINE.
338
00:12:29,100 --> 00:12:32,100
THEN, THEY MOUNT THE SCREENS.
339
00:12:32,100 --> 00:12:33,733
THEY CLOSE THE FIRST SCREEN OVER
340
00:12:33,733 --> 00:12:35,800
THE PAIR OF SOLES, THEN, WITH
341
00:12:35,800 --> 00:12:37,833
A SQUEEGEE, SPREAD INK ACROSS
342
00:12:37,833 --> 00:12:39,300
THE SCREEN SURFACE.
343
00:12:39,300 --> 00:12:40,967
THE INK PASSES THROUGH THE OPEN
344
00:12:40,967 --> 00:12:49,200
MESH, APPLYING THE DESIGN.
345
00:12:49,200 --> 00:12:51,200
THEY MOVE THE SOLES TO THE NEXT
346
00:12:51,200 --> 00:12:53,200
SCREEN AND DO THE SAME WITH THE
347
00:12:53,200 --> 00:12:58,267
SECOND COLOR OF INK, AND SO ON.
348
00:12:58,267 --> 00:12:59,733
NOW FOR THE UPPERS.
349
00:12:59,733 --> 00:13:01,933
FOR THIS FLIP-FLOP STYLE, THEY
350
00:13:01,933 --> 00:13:03,933
GLUE RIBBON ONTO COTTON TAPE.
351
00:13:03,933 --> 00:13:05,067
ONCE THEY'VE CORRECTLY
352
00:13:05,067 --> 00:13:06,400
POSITIONED THE RIBBON, THEY
353
00:13:06,400 --> 00:13:10,400
STITCH IT IN PLACE.
354
00:13:10,400 --> 00:13:11,900
THEN, THEY CONNECT THE LEFT-SIDE
355
00:13:11,900 --> 00:13:13,167
AND RIGHT-SIDE STRAPS WITH
356
00:13:13,167 --> 00:13:14,900
MASKING TAPE...
357
00:13:14,900 --> 00:13:17,600
ADD A TOE PIECE...
358
00:13:17,600 --> 00:13:22,700
THEN STITCH EVERYTHING TOGETHER.
359
00:13:22,700 --> 00:13:24,667
FOR AESTHETICS, THEY SEW A COVER
360
00:13:24,667 --> 00:13:30,367
PIECE OVER THE TOE PIECE.
361
00:13:30,367 --> 00:13:32,067
UPPERS GIVE FLIP-FLOPS THEIR
362
00:13:32,067 --> 00:13:33,400
LOOK THROUGH DIFFERENT
363
00:13:33,400 --> 00:13:35,833
MATERIALS, COLORS, THICKNESSES,
364
00:13:35,833 --> 00:13:37,533
AND EMBELLISHMENTS.
365
00:13:37,533 --> 00:13:39,500
THE DESIGN POSSIBILITIES ARE
366
00:13:39,500 --> 00:13:43,767
ENDLESS.
367
00:13:43,767 --> 00:13:45,967
NOW TO CONNECT THE UPPERS TO THE
368
00:13:45,967 --> 00:13:47,933
TOP SOLE, WORKERS INSERT THE
369
00:13:47,933 --> 00:13:50,067
TOE PIECE INTO THE TOE HOLE AND
370
00:13:50,067 --> 00:13:58,500
A STRAP END INTO EACH SLIT.
371
00:13:58,500 --> 00:14:05,600
THEY APPLY GLUE...
372
00:14:05,600 --> 00:14:09,433
TRIM THE ENDS...
373
00:14:09,433 --> 00:14:11,700
THEN INSERT A LAST -- A FOOT
374
00:14:11,700 --> 00:14:13,733
FORM IN THE REQUIRED SHOE SIZE.
375
00:14:13,733 --> 00:14:15,433
THEY PULL THE STRAPS TIGHTLY
376
00:14:15,433 --> 00:14:22,700
AGAINST IT.
377
00:14:22,700 --> 00:14:24,333
NEXT, THEY COAT THE BOTTOM OF
378
00:14:24,333 --> 00:14:26,067
THE TOP SOLE AND THE TOP OF THE
379
00:14:26,067 --> 00:14:29,433
BOTTOM SOLE WITH GLUE.
380
00:14:29,433 --> 00:14:31,300
THEN, A QUICK TRIP THROUGH AN
381
00:14:31,300 --> 00:14:33,100
OVEN ACTIVATES THE ADHESIVE.
382
00:14:33,100 --> 00:14:34,800
WORKERS THEN PLACE THE BOTTOM
383
00:14:34,800 --> 00:14:36,600
SOLE ON A POSITIONING GUIDE AND
384
00:14:36,600 --> 00:14:38,200
STICK THE TOP SOLE ONTO IT,
385
00:14:38,200 --> 00:14:39,700
LOCKING THE STRAP ENDS IN
386
00:14:39,700 --> 00:14:40,767
BETWEEN.
387
00:14:40,767 --> 00:14:43,400
THIS IS INSTANT-CONTACT GLUE, SO
388
00:14:43,400 --> 00:14:45,300
THEY HAVE JUST ONE CHANCE TO GET
389
00:14:45,300 --> 00:14:46,567
THE ALIGNMENT RIGHT.
390
00:14:46,567 --> 00:14:48,733
A 4-SECOND BONDING EXPERIENCE IN
391
00:14:48,733 --> 00:14:49,967
A PRESS, AND THEY'RE
392
00:14:49,967 --> 00:14:54,167
"SOLE" MATES.
393
00:14:54,167 --> 00:14:56,133
HOWEVER, THE FORMER BOTTOM SOLE
394
00:14:56,133 --> 00:14:57,867
IS SLIGHTLY LARGER THAN THE
395
00:14:57,867 --> 00:15:00,967
FORMER TOP SOLE.
396
00:15:00,967 --> 00:15:02,900
SO, WITH A HIGH SPEED SANDER,
397
00:15:02,900 --> 00:15:04,767
WORKERS TRIM OFF THE EXCESS,
398
00:15:04,767 --> 00:15:06,467
LEAVING THE EDGE EVEN AND
399
00:15:06,467 --> 00:15:10,700
SMOOTH.
400
00:15:10,700 --> 00:15:12,700
AFTER A MANUAL SANDING TOUCH-UP,
401
00:15:12,700 --> 00:15:14,400
IF NECESSARY, AND THOROUGH
402
00:15:14,400 --> 00:15:17,933
QUALITY-CONTROL INSPECTION, THE
403
00:15:17,933 --> 00:15:19,233
FLIP-FLOPS ARE READY FOR
404
00:15:19,233 --> 00:15:20,800
PACKAGING.
405
00:15:20,800 --> 00:15:22,500
WORKERS STUFF A PAD OF PAPER
406
00:15:22,500 --> 00:15:24,400
UNDER THE UPPERS TO PROP THEM UP
407
00:15:24,400 --> 00:15:26,067
SHOULD THE BAG GET SQUASHED
408
00:15:26,067 --> 00:15:31,167
DURING TRANSPORT.
409
00:15:31,167 --> 00:15:32,767
ONCE CONSIDERED STRICTLY
410
00:15:32,767 --> 00:15:34,467
BEACHWEAR, FLIP-FLOPS HAVE
411
00:15:34,467 --> 00:15:36,100
STEPPED IT UP IN STYLE TO
412
00:15:36,100 --> 00:15:37,867
BECOME FASHIONABLE EVERYDAY
413
00:15:37,867 --> 00:15:39,800
FOOTWEAR.
414
00:15:50,900 --> 00:15:52,533
>> Narrator: NOT ONLY USED FOR
415
00:15:52,533 --> 00:15:54,133
JEWELRY OR SILVERWARE, 80% OF
416
00:15:54,133 --> 00:15:55,800
THE WORLD'S SILVER IS MINED FOR
417
00:15:55,800 --> 00:15:58,233
INDUSTRIAL PURPOSES.
418
00:15:58,233 --> 00:15:59,800
SILVER IS THE MOST CONDUCTIVE
419
00:15:59,800 --> 00:16:01,333
AND REFLECTIVE METAL ON THE
420
00:16:01,333 --> 00:16:01,867
PLANET.
421
00:16:01,867 --> 00:16:03,467
FOR EXAMPLE, IT'S USED IN
422
00:16:03,467 --> 00:16:05,200
ELECTRONIC COMPONENTS AND IN
423
00:16:05,200 --> 00:16:07,067
CONSTRUCTION AS AN INSULATION
424
00:16:07,067 --> 00:16:11,300
COATING ON GLASS.
425
00:16:11,300 --> 00:16:13,067
THE MINING COMPANY PRODUCES
426
00:16:13,067 --> 00:16:14,967
SILVER BARS, THE COMPOSITION OF
427
00:16:14,967 --> 00:16:18,533
WHICH IS 93% TO 97% PURE SILVER.
428
00:16:18,533 --> 00:16:20,600
IT SELLS THE BARS TO A REFINERY,
429
00:16:20,600 --> 00:16:22,600
WHICH FURTHER PURIFIES THEM FOR
430
00:16:22,600 --> 00:16:26,067
SALE TO INDUSTRIES.
431
00:16:26,067 --> 00:16:27,867
THE ACTION BEGINS DOWN IN THE
432
00:16:27,867 --> 00:16:29,700
MINE, WHERE GEOLOGISTS POINT A
433
00:16:29,700 --> 00:16:31,600
NITON GUN AT VARIOUS SPOTS IN
434
00:16:31,600 --> 00:16:32,667
THE ROCK FACE.
435
00:16:32,667 --> 00:16:34,767
THE DEVICE DETECTS THE LEVELS OF
436
00:16:34,767 --> 00:16:36,833
40 DIFFERENT ELEMENTS, INCLUDING
437
00:16:36,833 --> 00:16:38,067
SILVER.
438
00:16:38,067 --> 00:16:39,833
SILVER IN ITS NATURAL STATE
439
00:16:39,833 --> 00:16:41,733
ISN'T SILVER-COLORED AT ALL.
440
00:16:41,733 --> 00:16:43,100
IT'S CHARCOAL GRAY.
441
00:16:43,100 --> 00:16:45,067
THOSE SILVER-LOOKING DEPOSITS
442
00:16:45,067 --> 00:16:49,833
ARE ACTUALLY ZINC AND LEAD.
443
00:16:49,833 --> 00:16:51,500
MINERS DRILL HOLES IN THE
444
00:16:51,500 --> 00:16:52,967
SILVER-RICH AREAS THE
445
00:16:52,967 --> 00:16:54,767
GEOLOGISTS PINPOINTED, THEN
446
00:16:54,767 --> 00:16:56,833
INSERT STICKS OF DYNAMITE.
447
00:17:06,433 --> 00:17:08,500
AFTER THE BLAST, CARTS HALL THE
448
00:17:08,500 --> 00:17:10,533
CHUNKS OF ROCK, CALLED ORE, TO
449
00:17:10,533 --> 00:17:11,500
THE SURFACE.
450
00:17:11,500 --> 00:17:13,567
GEOLOGISTS THEN TEST ORE PILES
451
00:17:13,567 --> 00:17:15,567
AND BLEND THEM AS REQUIRED TO
452
00:17:15,567 --> 00:17:17,267
ACHIEVE A CONSISTENT AMOUNT OF
453
00:17:17,267 --> 00:17:18,967
SILVER CONTENT PER KILOGRAM OF
454
00:17:18,967 --> 00:17:22,133
ORE.
455
00:17:22,133 --> 00:17:23,833
THE ORE FIRST GOES INTO THE
456
00:17:23,833 --> 00:17:25,067
PRIMARY CRUSHER.
457
00:17:25,067 --> 00:17:27,067
THE MACHINE'S HUGE STEEL TEETH
458
00:17:27,067 --> 00:17:28,867
BREAK UP THE BIG CHUNKS INTO
459
00:17:28,867 --> 00:17:30,067
SMALLER PIECES.
460
00:17:30,067 --> 00:17:31,667
THOSE PIECES THEN DROP THROUGH
461
00:17:31,667 --> 00:17:32,967
GRATES BELOW, INTO THE
462
00:17:32,967 --> 00:17:34,667
SECONDARY CRUSHER, WHICH BREAKS
463
00:17:34,667 --> 00:17:36,200
THEM DOWN INTO EVEN SMALLER
464
00:17:36,200 --> 00:17:40,067
PIECES.
465
00:17:40,067 --> 00:17:41,867
THOSE GO INTO VIBRATING CONE
466
00:17:41,867 --> 00:17:43,867
CRUSHERS, WHICH PULVERIZE THEM
467
00:17:43,867 --> 00:17:51,067
INTO TINY PIECES.
468
00:17:51,067 --> 00:17:52,767
A CONVEYOR TRANSPORTS THE
469
00:17:52,767 --> 00:17:54,700
CRUSHED ORE TO THE BALL MILL.
470
00:17:54,700 --> 00:17:56,767
AT THIS POINT, THE ORE PIECES
471
00:17:56,767 --> 00:18:01,533
ARE ROUGHLY 2/10 OF AN INCH BIG.
472
00:18:01,533 --> 00:18:03,833
AS THE MILL'S LARGE CYLINDER
473
00:18:03,833 --> 00:18:05,700
ROTATES, STEEL BALLS BOUNCE
474
00:18:05,700 --> 00:18:07,833
AROUND INSIDE, GRINDING THE ORE
475
00:18:07,833 --> 00:18:10,467
INTO POWDER.
476
00:18:10,467 --> 00:18:12,067
A WATER-CIRCULATION SYSTEM
477
00:18:12,067 --> 00:18:13,867
FLUSHES THE SILVER-RICH POWDER
478
00:18:13,867 --> 00:18:15,600
OUT OF THE CYLINDER AND INTO
479
00:18:15,600 --> 00:18:17,500
LARGE TANKS WHICH KEEP THE WATER
480
00:18:17,500 --> 00:18:18,867
MOVING.
481
00:18:18,867 --> 00:18:20,600
TO SEPARATE AND DISSOLVE THE
482
00:18:20,600 --> 00:18:22,300
METALS THE POWDER CONTAINS,
483
00:18:22,300 --> 00:18:24,267
WORKERS POUR IN ACID.
484
00:18:24,267 --> 00:18:26,300
72 HOURS LATER, THE ROCK WASTE
485
00:18:26,300 --> 00:18:28,067
NOW SETTLES AT THE BOTTOM.
486
00:18:28,067 --> 00:18:29,700
THE SOLUTION CONTAINING
487
00:18:29,700 --> 00:18:31,633
DISSOLVED SILVER IS PUMPED
488
00:18:31,633 --> 00:18:33,367
THROUGH FILTER PRESSES.
489
00:18:33,367 --> 00:18:35,067
THE FILTER PLATES ARE TREATED
490
00:18:35,067 --> 00:18:36,900
WITH A ZINC-BASED CHEMICAL WHICH
491
00:18:36,900 --> 00:18:38,467
ATTRACTS SILVER MOLECULES.
492
00:18:38,467 --> 00:18:40,500
AS THE SOLUTION PASSES THROUGH,
493
00:18:40,500 --> 00:18:42,200
THE PLATES TRAP PARTICLES
494
00:18:42,200 --> 00:18:44,067
CONTAINING SILVER, FORMING A
495
00:18:44,067 --> 00:18:46,067
LAYER OF BLACK POWDER CALLED
496
00:18:46,067 --> 00:18:47,400
SILVER PRECIPITATE.
497
00:18:47,400 --> 00:18:49,400
THIS PRECIPITATE IS COMPOSED OF
498
00:18:49,400 --> 00:18:51,767
APPROXIMATELY 50% SILVER AND
499
00:18:51,767 --> 00:18:54,067
50% WASTE -- THE WASTE BEING A
500
00:18:54,067 --> 00:18:56,300
JUMBLE OF VARIOUS METALS, DIRT,
501
00:18:56,300 --> 00:18:57,967
AND OTHER IMPURITIES.
502
00:18:57,967 --> 00:18:59,900
TO SEPARATE THE SILVER FROM THE
503
00:18:59,900 --> 00:19:01,600
WASTE, THEY FIRST DRY THE
504
00:19:01,600 --> 00:19:03,600
PRECIPITATE IN A GAS FURNACE FOR
505
00:19:03,600 --> 00:19:04,833
A COUPLE OF HOURS.
506
00:19:04,833 --> 00:19:06,700
IN THE MINING COMPANY'S LAB,
507
00:19:06,700 --> 00:19:08,300
TECHNICIANS CONTINUOUSLY TEST
508
00:19:08,300 --> 00:19:09,833
ORE SAMPLES TO DETERMINE THE
509
00:19:09,833 --> 00:19:11,200
GRADE, DETERMINED BY THE
510
00:19:11,200 --> 00:19:12,900
QUANTITY OF SILVER PER KILOGRAM
511
00:19:12,900 --> 00:19:17,800
OF ORE.
512
00:19:17,800 --> 00:19:19,800
THEY HEAT THE SAMPLES TO 2,000
513
00:19:19,800 --> 00:19:21,867
DEGREES FAHRENHEIT FOR ABOUT AN
514
00:19:21,867 --> 00:19:23,967
HOUR TO BURN OFF THE IMPURITIES.
515
00:19:23,967 --> 00:19:25,767
WHAT'S LEFT AFTER THE BURN-OFF
516
00:19:25,767 --> 00:19:27,667
ARE THE SILVER AND OTHER METALS,
517
00:19:27,667 --> 00:19:30,167
SUCH AS LEAD, ZINC, COPPER,
518
00:19:30,167 --> 00:19:32,567
SELENIUM, AND CADMIUM.
519
00:19:32,567 --> 00:19:34,133
LAB TECHNICIANS THEN TREAT THE
520
00:19:34,133 --> 00:19:35,633
SAMPLES WITH A CHEMICAL THAT
521
00:19:35,633 --> 00:19:37,300
PREVENTS SILVER FROM BURNING OFF
522
00:19:37,300 --> 00:19:38,900
AND PUT THEM BACK IN THE OVEN.
523
00:19:38,900 --> 00:19:40,867
WHEN THE SAMPLES COME OUT, ABOUT
524
00:19:40,867 --> 00:19:42,633
AN HOUR LATER, ALL THE OTHER
525
00:19:42,633 --> 00:19:44,467
METALS HAVE BURNT OFF, AND ONLY
526
00:19:44,467 --> 00:19:50,300
SILVER IS LEFT.
527
00:19:50,300 --> 00:19:51,633
THEY WEIGH THE SILVER AND
528
00:19:51,633 --> 00:19:53,200
COMPARE IT TO THE WEIGHT OF THE
529
00:19:53,200 --> 00:19:54,933
ORIGINAL SAMPLE IN ORDER TO
530
00:19:54,933 --> 00:19:56,267
CALCULATE THE GRADE.
531
00:19:56,267 --> 00:19:58,200
THE KEY TO RUNNING A PROFITABLE
532
00:19:58,200 --> 00:20:00,200
MINE IS TO ENSURE THAT THE GRADE
533
00:20:00,200 --> 00:20:01,800
IS CONSISTENTLY WITHIN CERTAIN
534
00:20:01,800 --> 00:20:05,433
PARAMETERS.
535
00:20:05,433 --> 00:20:07,200
BACK AT THE MILL, WORKERS PUT
536
00:20:07,200 --> 00:20:09,100
THE NOW DRIED SILVER PRECIPITATE
537
00:20:09,100 --> 00:20:10,633
INTO AN OVEN, ALONG WITH
538
00:20:10,633 --> 00:20:12,433
CHEMICALS WHICH PREVENT SILVER
539
00:20:12,433 --> 00:20:13,767
FROM BURNING OFF.
540
00:20:13,933 --> 00:20:15,967
APPROXIMATELY FOUR HOURS LATER,
541
00:20:15,967 --> 00:20:17,633
THE SILVER AND WASTE HAVE
542
00:20:17,633 --> 00:20:19,100
SEPARATED AND MELTED.
543
00:20:19,100 --> 00:20:20,633
WORKERS POUR THEM INTO
544
00:20:20,633 --> 00:20:21,867
BAR-SHAPED MOLDS.
545
00:20:21,867 --> 00:20:23,600
THE SILVER, BEING HEAVIER,
546
00:20:23,600 --> 00:20:25,133
SETTLES AT THE BOTTOM.
547
00:20:25,133 --> 00:20:27,067
WORKERS SKIM OFF THE WASTE
548
00:20:27,067 --> 00:20:28,367
FLOATING ON TOP.
549
00:20:28,367 --> 00:20:30,567
IN LESS THAN FIVE MINUTES, THE
550
00:20:30,567 --> 00:20:32,900
MOLTEN SILVER COOLS AND HARDENS,
551
00:20:32,900 --> 00:20:35,233
ENABLING WORKERS TO EXTRACT WHAT
552
00:20:35,233 --> 00:20:37,633
IS NOW A SILVER BAR.
553
00:20:37,633 --> 00:20:39,433
THE MINING COMPANY SELLS THE
554
00:20:39,433 --> 00:20:40,900
BARS TO A REFINERY FOR
555
00:20:40,900 --> 00:20:42,833
PROCESSING INTO INDUSTRIAL-GRADE
556
00:20:42,833 --> 00:20:44,233
SILVER.
557
00:20:51,700 --> 00:20:53,233
IF YOU HAVE ANY COMMENTS ABOUT
558
00:20:53,233 --> 00:20:54,567
THE SHOW, OR IF YOU'D LIKE
559
00:20:54,567 --> 00:20:56,000
TO SUGGEST TOPICS FOR FUTURE
560
00:20:56,000 --> 00:20:58,000
SHOWS, DROP US A LINE AT...
561
00:21:00,933 --> 00:21:03,933
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562
00:21:03,933 --> 00:21:06,900
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