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These are the user uploaded subtitles that are being translated: 1 00:00:01,931 --> 00:00:04,827 --Captions by VITAC-- www.vitac.com 2 00:00:04,931 --> 00:00:07,896 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 3 00:00:53,172 --> 00:00:55,379 Narrator: WHEN THE PRESSURE IS ON, 4 00:00:55,482 --> 00:00:58,137 THE JUICES START FLOWING FOR QUICK RESULTS. 5 00:00:58,241 --> 00:01:00,586 THE PRESSURE COOKER TRAPS STEAM INSIDE 6 00:01:00,689 --> 00:01:04,379 TO RAISE THE COOKING TEMPERATURE AND PRODUCE A MEAL IN MINUTES. 7 00:01:04,482 --> 00:01:07,103 THE TECHNOLOGY HAS BEEN AROUND FOR CENTURIES 8 00:01:07,206 --> 00:01:10,275 BUT WAS ONLY ADAPTED FOR HOUSEHOLD USE IN THE 1930s, 9 00:01:10,379 --> 00:01:12,862 WHEN THE CONCEPT REALLY PICKED UP STEAM. 10 00:01:16,482 --> 00:01:19,793 MODERN PRESSURE COOKERS HAVE NEW LID-LOCKING TECHNOLOGY 11 00:01:19,896 --> 00:01:21,137 AND SAFETY FEATURES, 12 00:01:21,241 --> 00:01:23,000 KEEPING IT ON THE FRONT BURNER 13 00:01:23,103 --> 00:01:25,344 IN THE KITCHEN-GADGET DEPARTMENT. 14 00:01:28,896 --> 00:01:32,655 A PRESSURE COOKER STARTS WITH A STAINLESS-STEEL DISK. 15 00:01:32,758 --> 00:01:36,482 A DIP OF SOME LUBRICANT WILL AID THE FORMING PROCESS, 16 00:01:36,586 --> 00:01:40,275 AS EQUIPMENT PUSHES THE DISK OVER A POT-SHAPED DIE. 17 00:01:49,068 --> 00:01:52,413 THAT FLAT DISK IS NOW A NICELY ROUNDED POT. 18 00:01:57,586 --> 00:01:59,620 NEXT, THIS PUNCH CUTTER MOVES IN 19 00:01:59,724 --> 00:02:02,172 TO MAKE NOTCHES IN THE POT'S RIM. 20 00:02:04,862 --> 00:02:08,172 THESE NOTCHES WILL INTERLOCK WITH THE PRESSURE-COOKER LID, 21 00:02:08,275 --> 00:02:11,344 ALLOWING IT TO HOLD UP TIGHT AGAINST STEAM PRESSURE. 22 00:02:15,310 --> 00:02:17,896 NEXT, THEY SUBMERGE ALUMINUM DISKS 23 00:02:18,000 --> 00:02:20,896 IN A LIQUID MIX OF ALUMINUM AND SILICON 24 00:02:21,000 --> 00:02:23,034 TO GIVE THEM AN EVEN COATING. 25 00:02:23,137 --> 00:02:25,206 WHILE THE DISK IS STILL DAMP, 26 00:02:25,310 --> 00:02:28,413 THEY ARRANGE IT ON THE BOTTOM OF THE POT, 27 00:02:28,517 --> 00:02:31,862 THEN SET A STAINLESS-STEEL DISK ON TOP OF IT. 28 00:02:31,965 --> 00:02:35,137 A TURNTABLE DELIVERS THE POT TO AN ELEMENT 29 00:02:35,241 --> 00:02:39,068 THAT'S HEATED TO MORE THAN 1,100 DEGREES FAHRENHEIT. 30 00:02:39,172 --> 00:02:40,517 THIS INTENSE HEAT 31 00:02:40,620 --> 00:02:43,862 ACTIVATES THE ALUMINUM AND SILICON SOLUTION 32 00:02:43,965 --> 00:02:46,896 TO FUSE THE DISK TO THE BOTTOM OF THE POT. 33 00:02:53,344 --> 00:02:54,827 THEN IT'S INTO A COOLING TANK, 34 00:02:54,931 --> 00:02:57,310 WHERE THE POTS FLOAT TOWARDS THE NEXT STATION. 35 00:03:03,344 --> 00:03:05,482 THERE, TWO BLADES SHAVE AWAY THE RAGGED EDGES 36 00:03:05,586 --> 00:03:08,551 OF THE FUSED LAYERS ON THE BOTTOM OF THE POT. 37 00:03:08,655 --> 00:03:13,068 IT CREATES A COSMETIC BEVELED EFFECT. 38 00:03:15,482 --> 00:03:19,068 THAT LAYER OF ALUMINUM SANDWICHED BETWEEN THE STEEL 39 00:03:19,172 --> 00:03:22,137 WILL IMPROVE THE POT'S HEAT CONDUCTIVITY. 40 00:03:22,241 --> 00:03:26,758 AND NOW IT'S TIME FOR SOME GRIT AND POLISH. 41 00:03:26,862 --> 00:03:28,344 IN THIS SPECIAL CHAMBER, 42 00:03:28,448 --> 00:03:31,551 SANDING AND BUFFING TOOLS ADD LUSTER TO THE POTS. 43 00:03:36,344 --> 00:03:37,655 THE PRESSURE-COOKER POT 44 00:03:37,758 --> 00:03:40,206 THEN TAKES A TRIP THROUGH A WASHING STATION 45 00:03:40,310 --> 00:03:42,344 TO CLEAN OFF THE SANDING RESIDUE. 46 00:03:45,517 --> 00:03:48,379 AND NOW IT'S READY FOR THE CROWNING TOUCH -- 47 00:03:48,482 --> 00:03:49,758 THE LID. 48 00:03:49,862 --> 00:03:53,482 IT TAKES SIX PRESSING OPERATIONS TO SHAPE IT COMPLETELY. 49 00:03:53,586 --> 00:03:55,103 THE HOLES AT THE CENTER 50 00:03:55,206 --> 00:03:58,379 ARE FOR THE PRESSURE COOKER'S TWO SAFETY VALVES. 51 00:03:58,482 --> 00:04:00,551 TO INSTALL THE MAIN VALVE, 52 00:04:00,655 --> 00:04:04,206 THEY ALIGN A RETAINING RING WITH THE LID'S LARGER HOLE, 53 00:04:04,310 --> 00:04:07,068 THEN POP THE SPRING VALVE INTO THAT HOLE. 54 00:04:07,172 --> 00:04:12,689 AN AUTOMATED DEVICE UNDERNEATH TIGHTLY SCREWS IT INTO PLACE. 55 00:04:12,793 --> 00:04:16,344 THE BACKUP VALVE GOES IN THE SMALLER HOLE. 56 00:04:16,448 --> 00:04:18,827 THESE TWO VALVES ARE CRUCIAL. 57 00:04:18,931 --> 00:04:21,689 THEY'LL RELEASE EXCESS STEAM TO AVERT AN EXPLOSION. 58 00:04:21,793 --> 00:04:25,206 A RUBBER RING CREATES AN AIRTIGHT SEAL WITH THE POT. 59 00:04:25,310 --> 00:04:28,517 THEY TEST THE VALVES AND CHECK THE SEALING RING, 60 00:04:28,620 --> 00:04:32,000 ALONG WITH THE LID'S CLOSING MECHANISM. 61 00:04:35,448 --> 00:04:39,620 THIS PLASTIC COOKING GUIDE ENCIRCLES THE MAIN SAFETY VALVE, 62 00:04:39,724 --> 00:04:43,344 BUT DOESN'T IMPEDE ITS FUNCTION. 63 00:04:43,448 --> 00:04:47,793 THEY WELD SEVERAL BOLTS INTO THE POT ON EITHER SIDE. 64 00:04:51,862 --> 00:04:53,517 THEY LEAVE A BIT OF SPACE 65 00:04:53,620 --> 00:04:56,137 BETWEEN THE BOLT HEADS AND THE POT. 66 00:04:56,241 --> 00:05:00,068 THIS ALLOWS THEM TO INSTALL THE BRACKETS FOR THE HANDLES. 67 00:05:04,655 --> 00:05:06,103 THEY TORQUE THE BOLTS 68 00:05:06,206 --> 00:05:09,000 TO TIGHTLY SECURE THE BRACKETED HANDLES. 69 00:05:09,103 --> 00:05:11,931 AFTER ALL, A PRESSURE COOKER IS ONE THING 70 00:05:12,034 --> 00:05:14,000 YOU DON'T WANT TO LOSE YOUR GRIP ON. 71 00:05:18,655 --> 00:05:23,172 AND NOW THIS PRESSURE COOKER IS IN THE HOME STRETCH. 72 00:05:23,275 --> 00:05:25,206 THERE'S ONE LAST TEST, 73 00:05:25,310 --> 00:05:29,689 WHICH THEY PERFORM ON RANDOMLY SELECTED POTS. 74 00:05:29,793 --> 00:05:34,206 THEY PUMP THE POT FULL OF AIR TO SIMULATE THE EFFECT OF STEAM 75 00:05:34,310 --> 00:05:38,068 AND CONFIRM THAT THIS POT CAN HANDLE THE PRESSURE. 76 00:05:38,172 --> 00:05:42,827 PRESSURE COOKERS WITH DOUBLE WALLS ARE ANOTHER INNOVATION. 77 00:05:42,931 --> 00:05:45,931 THEY'LL KEEP THAT STEW WARM LONGER 78 00:05:46,034 --> 00:05:49,034 TO EASE THE PRESSURE ON THE CHEF. 79 00:06:01,724 --> 00:06:05,965 Narrator:MECHANICAL SINGING BIRDSFIRST APPEARED IN 1780, 80 00:06:06,068 --> 00:06:07,482 ADORNING SNUFFBOXES. 81 00:06:07,586 --> 00:06:09,137 THE SWISS-MADE NOVELTY 82 00:06:09,241 --> 00:06:12,413 SOON BECAME THE RAGE AMONG CLASSY EUROPEANS. 83 00:06:12,517 --> 00:06:13,758 A FEW DECADES LATER, 84 00:06:13,862 --> 00:06:16,862 A FRENCH WATCHMAKER PERFECTED THE SOUND MECHANISM, 85 00:06:16,965 --> 00:06:19,620 MAKING THE BIRDSONG VIRTUALLY INDISCERNIBLE 86 00:06:19,724 --> 00:06:21,034 FROM THE REAL THING. 87 00:06:27,137 --> 00:06:30,413 SWITZERLAND IS HOME TO THE LAST REMAINING COMPANY 88 00:06:30,517 --> 00:06:32,551 MAKING THESE SINGING AUTOMATONS. 89 00:06:32,655 --> 00:06:36,034 THE WORKSHOP CRAFTS LARGE ONES THAT GO IN BIRDCAGES 90 00:06:36,137 --> 00:06:39,689 AND SMALL ONES THAT POP OUT OF BOXES AND CLOCK CASES. 91 00:06:41,931 --> 00:06:44,000 THE FIRST STEP IS TO ADJUST 92 00:06:44,103 --> 00:06:47,310 THE BIRD'S TWO SPRING-LOADED STEEL RODS. 93 00:06:47,413 --> 00:06:51,862 ONE PIVOTS THE BIRD'S HEAD AND THE OTHER ITS BEAK AND TAIL. 94 00:06:51,965 --> 00:06:55,965 THEN IT'S TIME TO DRESS THE BIRD'S BODY. 95 00:06:56,068 --> 00:06:58,793 IT'S ILLEGAL TO HARVEST REAL BIRD FEATHERS, 96 00:06:58,896 --> 00:07:01,482 SO THE ARTIST USES REAL ANTIQUE FEATHERS 97 00:07:01,586 --> 00:07:03,068 IN A COUPLE OF KEY SPOTS 98 00:07:03,172 --> 00:07:07,931 AND REALISTIC-LOOKING SYNTHETIC FEATHERS EVERYWHERE ELSE. 99 00:07:08,034 --> 00:07:09,793 TO CRAFT THE TAIL, 100 00:07:09,896 --> 00:07:13,344 SHE GLUES FEATHERS ONTO STIFF PAPER, 101 00:07:13,448 --> 00:07:16,620 THEN FOLDS IT OVER AND ADHERES IT TO THE BIRD. 102 00:07:19,896 --> 00:07:22,448 THEN SHE ADDS MORE FEATHERS, 103 00:07:22,551 --> 00:07:25,724 METICULOUSLY CREATING COLORFUL LAYERS. 104 00:07:25,827 --> 00:07:29,379 THE PLUMAGE ALONE TAKES ABOUT FOUR HOURS' WORK. 105 00:07:33,862 --> 00:07:38,275 NO TWO BIRDS ARE ALIKE. EACH IS A UNIQUE PIECE OF ART. 106 00:07:41,344 --> 00:07:43,206 IN THE TECHNICAL DEPARTMENT, 107 00:07:43,310 --> 00:07:44,827 THEY SCREW THE WINDUP KEY 108 00:07:44,931 --> 00:07:48,034 TO THE MECHANICAL MOVEMENT THAT ANIMATES THE BIRDS. 109 00:07:48,137 --> 00:07:52,655 THE MOVEMENT IS MADE UP OF 250 BRASS AND STEEL COMPONENTS 110 00:07:52,758 --> 00:07:54,068 ASSEMBLED MANUALLY. 111 00:07:54,172 --> 00:07:55,827 THEY CONNECT LEATHER BELLOWS. 112 00:07:55,931 --> 00:07:57,689 THE MOVEMENT PUMPS THE BELLOWS, 113 00:07:57,793 --> 00:08:00,103 WHICH SENDS AIR THROUGH A TINY WHISTLE, 114 00:08:00,206 --> 00:08:03,689 PRODUCING THE BIRDSONG. 115 00:08:03,793 --> 00:08:06,724 NOW FOR THE BIRDIE. 116 00:08:06,827 --> 00:08:08,655 THIS ONE'S THE SMALL POP-UP KIND 117 00:08:08,758 --> 00:08:10,827 THAT GOES IN A BOX OR CLOCK CASE. 118 00:08:10,931 --> 00:08:13,448 THEY SCREW HIM TO A LEVER IN THE MOVEMENT, 119 00:08:13,551 --> 00:08:16,827 THEN, USING A BRASS TEMPLATE, POSITION HIM CORRECTLY. 120 00:08:23,655 --> 00:08:27,551 THIS RACK GEAR MOVES THE BIRD FROM SIDE TO SIDE 121 00:08:27,655 --> 00:08:29,793 WHILE HE'S UP AND SINGING. 122 00:08:29,896 --> 00:08:33,827 THIS PIN ATTACHES THAT GEAR TO THE MOVEMENT. 123 00:08:36,965 --> 00:08:39,172 THIS LEVER POPS THE BIRD OUT OF HIS NEST, 124 00:08:39,275 --> 00:08:43,206 MOVES THE RACK GEAR, AND PUMPS THE BELLOWS. 125 00:08:47,758 --> 00:08:50,931 A PUSH BUTTON ON THE MOVEMENT TRIGGERS THE LEVER, 126 00:08:51,034 --> 00:08:52,758 SETTING ALL THIS IN MOTION. 127 00:08:56,206 --> 00:09:01,379 NOW THEY INSTALL THE MOVEMENT INTO ITS DECORATIVE BOX. 128 00:09:01,482 --> 00:09:05,655 BIRDCAGE MODELS REQUIRE AN IDENTICAL BUT LARGER MOVEMENT. 129 00:09:05,758 --> 00:09:09,551 THE BASE OF THE CAGE SITS ON TOP OF IT. 130 00:09:09,655 --> 00:09:12,000 THE RODS THAT MANIPULATE THE BIRDS 131 00:09:12,103 --> 00:09:16,344 CONNECT TO THE MOVEMENT THROUGH TUBES IN BRASS PERCHES. 132 00:09:24,344 --> 00:09:27,172 WORKERS CONSTRUCT THE TOP OF THE CAGE 133 00:09:27,275 --> 00:09:28,724 OVER A CURVED FORM. 134 00:09:28,827 --> 00:09:31,724 FIRST, THEY SLIDE ON TWO BRASS RINGS 135 00:09:31,827 --> 00:09:34,724 AND POSITION A BRASS DISK AT THE TOP. 136 00:09:34,827 --> 00:09:37,413 THEN, THEY FEED THICK BRASS WIRE 137 00:09:37,517 --> 00:09:39,517 THROUGH HOLES IN THE RINGS. 138 00:09:39,620 --> 00:09:44,827 THEY LOCK EACH WIRE ONTO THE DISK TEMPORARILY, 139 00:09:44,931 --> 00:09:47,931 THEN, WITH A BIT OF ACID TO HELP THE PROCESS, 140 00:09:48,034 --> 00:09:50,931 SOLDER THE WIRES TO THE DISK PERMANENTLY. 141 00:09:57,172 --> 00:09:59,862 AFTER MAKING SURE EVERYTHING'S WELL-POSITIONED, 142 00:09:59,965 --> 00:10:02,517 THEY SOLDER THE WIRES TO THE RINGS, AS WELL. 143 00:10:10,586 --> 00:10:13,275 ONCE THE STRUCTURE IS SOLDERED, 144 00:10:13,379 --> 00:10:16,965 THE CAGE CAN SAFELY COME OFF THE FORM. 145 00:10:17,068 --> 00:10:22,172 DECORATIVE BRASS RINGS COVER THE STRUCTURAL ONES. 146 00:10:22,275 --> 00:10:27,448 THEY, TOO, HAVE TO BE SOLDERED IN PLACE. 147 00:10:27,551 --> 00:10:31,655 THIS REQUIRES A LIGHT BRUSH OF ACID... 148 00:10:31,758 --> 00:10:34,344 LEAD PELLETS... 149 00:10:36,758 --> 00:10:38,793 ...AND A TORCH TO MELT THE LEAD, 150 00:10:38,896 --> 00:10:41,379 BINDING THE OUTER AND INNER RINGS. 151 00:10:43,517 --> 00:10:46,379 EVERY MECHANICAL SINGING BIRD THIS COMPANY PRODUCES 152 00:10:46,482 --> 00:10:49,689 IS A WORK OF ARTISTIC AND TECHNICAL CRAFTSMANSHIP 153 00:10:49,793 --> 00:10:52,310 THAT DELIVERS A PERFORMANCE ON COMMAND. 154 00:11:09,620 --> 00:11:13,689 Narrator: OCEANOGRAPHIC BUOYS ENABLE SCIENTISTS TO STUDY THE SEA, 155 00:11:13,793 --> 00:11:16,068 HELP METEOROLOGISTS PREDICT WEATHER, 156 00:11:16,172 --> 00:11:18,931 AND RESCUE TEAMS BETTER TO FIND A SEARCH AREA. 157 00:11:19,034 --> 00:11:21,862 THE TOP PART OF THE BUOY HOUSES INSTRUMENTATION 158 00:11:21,965 --> 00:11:24,482 THAT TRACKS TEMPERATURE, SURFACE CURRENTS, 159 00:11:24,586 --> 00:11:25,931 AND OTHER CONDITIONS. 160 00:11:26,034 --> 00:11:29,517 ITS ANTENNA TRANSMITS THE DATA VIA SATELLITE TO A BASE STATION. 161 00:11:33,000 --> 00:11:35,551 THIS MODEL HAS A BALL-SHAPED SURFACE FLOAT 162 00:11:35,655 --> 00:11:36,896 WITH A TETHER CABLE 163 00:11:37,000 --> 00:11:39,827 CONNECTING A LONG FABRIC TUBE CALLED A DROGUE. 164 00:11:39,931 --> 00:11:42,310 THE DROGUE DETECTS WATER MOVEMENTS 165 00:11:42,413 --> 00:11:44,448 SEVERAL YARDS BELOW THE SURFACE. 166 00:11:44,551 --> 00:11:48,275 THE COMPONENT THAT CONNECTS THE SURFACE FLOAT TO THE CABLE 167 00:11:48,379 --> 00:11:50,172 IS CALLED THE STRESS RELIEF. 168 00:11:50,275 --> 00:11:53,482 THE FACTORY MAKES THIS PART IN A MOLD, 169 00:11:53,586 --> 00:11:55,344 CASTING 10 AT A TIME. 170 00:11:55,448 --> 00:11:59,655 WORKERS INJECT LIQUID URETHANE INTO THE MOLD CAVITIES. 171 00:11:59,758 --> 00:12:01,586 IT'S THE SAME MATERIAL 172 00:12:01,689 --> 00:12:03,724 FROM WHICH IN-LINE SKATE WHEELS ARE MADE. 173 00:12:06,482 --> 00:12:08,068 AFTER THREE HOURS, 174 00:12:08,172 --> 00:12:13,068 THEY EXTRACT THE CASTINGS, WHICH THEN CURE FOR A FULL WEEK. 175 00:12:16,724 --> 00:12:19,275 THE SURFACE FLOAT CONTAINS A BAROMETER SENSOR 176 00:12:19,379 --> 00:12:21,103 THAT COLLECTS AIR-PRESSURE DATA, 177 00:12:21,206 --> 00:12:26,206 AS WELL AS A TEMPERATURE SENSOR AND A LOCATING SYSTEM. 178 00:12:26,310 --> 00:12:31,103 A 13.5-VOLT BATTERY PACK POWERS ALL THESE INSTRUMENTS. 179 00:12:31,206 --> 00:12:32,413 WORKERS BUILD IT 180 00:12:32,517 --> 00:12:35,620 BY ARRANGING 36 STANDARD D-CELL BATTERIES. 181 00:12:35,724 --> 00:12:38,827 USING NICKEL STRIPS, THEY MAKE PAIRS, 182 00:12:38,931 --> 00:12:43,172 LINKING THE NEGATIVE END TO A POSITIVE END. 183 00:12:43,275 --> 00:12:47,000 THEN, THEY SPOT-WELD THE STRIPS, CREATING CIRCUIT PATHWAYS 184 00:12:47,103 --> 00:12:49,620 ALONG WHICH ELECTRICITY WILL FLOW. 185 00:12:57,310 --> 00:12:59,758 NEXT, THEY IMMOBILIZE THE BATTERIES 186 00:12:59,862 --> 00:13:03,241 BY FILLING THE SPACES BETWEEN THEM WITH HOT GLUE. 187 00:13:06,551 --> 00:13:08,931 THEN, THEY WELD THE FINAL CONNECTIONS 188 00:13:09,034 --> 00:13:10,482 AND SOLDER ON THE LEADS 189 00:13:10,586 --> 00:13:14,275 THAT WILL CONNECT THE BATTERY PACK TO THE INSTRUMENTATION. 190 00:13:17,896 --> 00:13:20,517 NOW THEY APPLY SPECIAL INSULATING PAPER 191 00:13:20,620 --> 00:13:23,413 TO PREVENT THE BATTERY PACK FROM SHORTING, 192 00:13:23,517 --> 00:13:26,620 SHOULD IT COME INTO CONTACT WITH A METAL OBJECT. 193 00:13:26,724 --> 00:13:28,862 A WIDE BAND OF ELECTRICAL TAPE 194 00:13:28,965 --> 00:13:32,000 SAFELY SEALS THIS 13-POUND BATTERY PACK. 195 00:13:44,448 --> 00:13:46,103 THE NYLON/POLYPROPYLENE DROGUE 196 00:13:46,206 --> 00:13:49,103 IS TOO LIGHTWEIGHT TO HANG VERTICALLY IN THE WATER, 197 00:13:49,206 --> 00:13:51,689 SO IT NEEDS SOMETHING TO WEIGH IT DOWN. 198 00:13:51,793 --> 00:13:54,034 THAT SOMETHING IS A HEAVY, PLASTIC HOOP. 199 00:13:56,896 --> 00:14:01,034 THEY MAKE THE HOOP BY BLOWING SAND INTO A PLASTIC GARDEN HOSE. 200 00:14:01,137 --> 00:14:02,827 THE SAND MAKES IT HEAVY. 201 00:14:10,724 --> 00:14:12,448 AFTER CAPPING THE HOSE, 202 00:14:12,551 --> 00:14:16,551 THEY INSERT IT IN A POCKET AT THE BOTTOM OF THE DROGUE. 203 00:14:16,655 --> 00:14:19,517 SO NOW THE DROGUE, ALL 26 FEET OF IT, 204 00:14:19,620 --> 00:14:22,793 WILL DANGLE STRAIGHT DOWN INTO THE WATER. 205 00:14:30,206 --> 00:14:32,896 NOW FOR THAT STRESS RELIEF THEY MOLDED EARLIER ON. 206 00:14:33,000 --> 00:14:35,137 IT ATTACHES UNDERNEATH THE BOTTOM HALF 207 00:14:35,241 --> 00:14:38,517 OF THE SURFACE FLOAT. 208 00:14:38,620 --> 00:14:43,448 INSIDE THE BOTTOM HALF, THEY INSTALL THE BATTERY PACK... 209 00:14:43,551 --> 00:14:45,689 THEN A CONTROL BOARD... 210 00:14:45,793 --> 00:14:47,482 A TRANSMITTER... 211 00:14:47,586 --> 00:14:49,379 AND AN ANTENNA. 212 00:14:53,103 --> 00:14:56,758 THE SURFACE FLOAT IS MADE OF A.B.S. PLASTIC, 213 00:14:56,862 --> 00:15:00,379 THE TOP SURFACE COATED FOR U.V. PROTECTION, 214 00:15:00,482 --> 00:15:04,310 BECAUSE IT WILL BE EXPOSED TO DIRECT SUNLIGHT. 215 00:15:04,413 --> 00:15:07,448 THEY ATTACH ONE END OF THE TETHER CABLE 216 00:15:07,551 --> 00:15:09,103 TO THE STRESS RELIEF 217 00:15:09,206 --> 00:15:11,620 AND THE OTHER END TO THE DROGUE. 218 00:15:18,034 --> 00:15:21,103 THEY REINFORCE THE CONNECTION WITH EPOXY. 219 00:15:22,827 --> 00:15:24,034 THIS TYPE OF BUOY 220 00:15:24,137 --> 00:15:26,827 IS DESIGNED TO MONITOR ONLY THE TOP YARD OF WATER, 221 00:15:26,931 --> 00:15:29,310 SO IT DOESN'T HAVE A LONG VERTICAL DROGUE 222 00:15:29,413 --> 00:15:30,517 LIKE THE OTHER ONE. 223 00:15:30,620 --> 00:15:32,620 WHAT IT DOESHAVE IS A PARACHUTE, 224 00:15:32,724 --> 00:15:35,379 BECAUSE IT'S DESIGNED TO BE DROPPED BY AIRCRAFT 225 00:15:35,482 --> 00:15:37,482 IN A SEARCH-AND-RESCUE OPERATION, 226 00:15:37,586 --> 00:15:40,137 TO MARK THE LOCATION OF AN INCIDENT. 227 00:15:44,827 --> 00:15:48,586 AS THE DEMONSTRATION SHOWS, THE BUOY OPENS ON IMPACT. 228 00:15:48,689 --> 00:15:51,551 ALL THE COMPONENTS ARE SPRING-LOADED -- 229 00:15:51,655 --> 00:15:53,137 FLOATS MADE OF FOAM, 230 00:15:53,241 --> 00:15:55,896 DROGUES AROUND THE CENTRAL CYLINDER 231 00:15:56,000 --> 00:15:57,931 HOUSING THE INSTRUMENTATION, 232 00:15:58,034 --> 00:15:59,655 AND ON TOP AN ANTENNA. 233 00:15:59,758 --> 00:16:03,931 THE BUOY PACKAGING IS WATER-SOLUBLE AND BIODEGRADABLE, 234 00:16:04,034 --> 00:16:06,068 SO, OVER TIME, IT SIMPLY DISINTEGRATES. 235 00:16:06,172 --> 00:16:08,620 NO NEED TO RETRIEVE THEM. 236 00:16:17,931 --> 00:16:21,965 Narrator: STAINLESS-STEEL TANK TRAILERS CARRY ALL KINDS OF PRODUCTS, 237 00:16:22,068 --> 00:16:24,137 FROM MILK, SUGAR, AND ANIMAL FEED 238 00:16:24,241 --> 00:16:26,517 TO FERTILIZER, SHAMPOO, OR EVEN WINE. 239 00:16:26,620 --> 00:16:29,793 SOME TANK TRAILERS ONLY HAUL CHEMICALS LIKE METHANOL. 240 00:16:29,896 --> 00:16:32,310 MADE OF STAINLESS STEEL INSIDE AND OUT, 241 00:16:32,413 --> 00:16:35,344 THEY KEEP ALL THE PRODUCTS THEY'RE TRANSPORTING 242 00:16:35,448 --> 00:16:36,620 CONTAMINANT-FREE. 243 00:16:41,172 --> 00:16:43,620 STAINLESS-STEEL TANK TRAILERS 244 00:16:43,724 --> 00:16:47,482 CARRY AS MUCH AS 12,000 GALLONS OF PRODUCT. 245 00:16:47,586 --> 00:16:50,310 THEY START WITH A LASER CUTTING MACHINE 246 00:16:50,413 --> 00:16:53,413 WHICH CUTS PIECES LIKE THIS MANHOLE OPENING 247 00:16:53,517 --> 00:16:57,068 FROM THE STAINLESS-STEEL SHEET USED TO MAKE THE TANK. 248 00:16:57,172 --> 00:17:01,344 THE LASER THAT CUTS THE STEEL IS AS PRECISE 249 00:17:01,448 --> 00:17:04,379 AS THE PEN YOU USE TO SIGN YOUR NAME. 250 00:17:08,068 --> 00:17:11,931 NEXT, THEY MAKE THE LARGER PIECES OF THE TANK 251 00:17:12,034 --> 00:17:15,172 BY PUTTING TWO SHEETS OF STAINLESS STEEL 252 00:17:15,275 --> 00:17:18,586 INTO A MACHINE CALLED A PLASMA SEAM WELDER. 253 00:17:18,689 --> 00:17:23,206 USING STAINLESS-STEEL WIRE AS A FILLER METAL, 254 00:17:23,310 --> 00:17:25,206 THE COMPUTER-CONTROLLED MACHINE 255 00:17:25,310 --> 00:17:27,586 WELDS THE TWO SHEETS OF STEEL TOGETHER. 256 00:17:32,068 --> 00:17:35,620 A WORKER THEN USES A BELT SANDER THAT RIDES ON A TRACK 257 00:17:35,724 --> 00:17:39,310 TO SMOOTH OUT THE WELD EVENLY AND IN A STRAIGHT LINE. 258 00:17:44,724 --> 00:17:47,620 THE SHEET THEN GOES THROUGH A ROLLING MACHINE 259 00:17:47,724 --> 00:17:49,620 THAT SHAPES IT INTO A CYLINDER. 260 00:17:49,724 --> 00:17:52,965 IT TAKES TWO TO FOUR CYLINDERS TO MAKE A TANK, 261 00:17:53,068 --> 00:17:54,724 DEPENDING ON THE SIZE. 262 00:17:57,413 --> 00:17:59,413 MEANWHILE, A RING-ROLLING MACHINE 263 00:17:59,517 --> 00:18:01,551 MAKES WHAT'S CALLED CHANNEL RINGS 264 00:18:01,655 --> 00:18:03,689 THAT WILL STRENGTHEN THE CYLINDERS 265 00:18:03,793 --> 00:18:05,965 AND HELP THEM KEEP THEIR ROUND SHAPE. 266 00:18:06,068 --> 00:18:07,655 THE RINGS ARE ALSO MADE 267 00:18:07,758 --> 00:18:10,482 OF CORROSION-RESISTANT STAINLESS STEEL. 268 00:18:10,586 --> 00:18:14,241 SOME TANKS NEED UP TO 12 OF THESE REINFORCEMENT RINGS. 269 00:18:21,620 --> 00:18:25,551 A WORKER THEN WELDS THE CHANNEL RINGS ONTO THE TANK, 270 00:18:25,655 --> 00:18:29,000 STOPPING PERIODICALLY TO INSPECT THE WELD. 271 00:18:34,379 --> 00:18:37,103 NEXT, THEY WELD TANK HEADS TO THE CYLINDER. 272 00:18:37,206 --> 00:18:39,758 WELDING PARTS ON THE OUTSIDE OF THE TANK 273 00:18:39,862 --> 00:18:43,103 CAUSES HEAT DISCOLORATION TO THE STEEL ON THE INSIDE. 274 00:18:43,206 --> 00:18:46,551 THAT'S WHY A WORKER THEN POLISHES THE STAINLESS STEEL, 275 00:18:46,655 --> 00:18:48,965 GIVING THE FULL INTERIOR OF THE TANK 276 00:18:49,068 --> 00:18:51,827 A NOTICEABLY CLEAN AND BRIGHT FINISH. 277 00:18:57,586 --> 00:19:02,241 THEN, THEY ATTACH POLYURETHANE SPACER BANDS TO THE TANK. 278 00:19:05,344 --> 00:19:08,413 THESE CREATE THE SECTIONS THEY NEED 279 00:19:08,517 --> 00:19:12,448 TO MOUNT FIBERGLASS INSULATION AROUND THE TANK, 280 00:19:12,551 --> 00:19:16,241 WHICH KEEPS THE PRODUCT EITHER WARM OR COLD. 281 00:19:16,344 --> 00:19:20,448 WORKERS THEN INSTALL THIN SECTIONS OF STAINLESS STEEL 282 00:19:20,551 --> 00:19:23,862 AROUND THE TANK TO PROTECT THE INSULATION. 283 00:19:23,965 --> 00:19:27,000 THIS STEEL IS SHINY FOR COSMETIC REASONS ONLY. 284 00:19:30,137 --> 00:19:33,310 THEY HOLD THE SECTIONS IN PLACE TEMPORARILY 285 00:19:33,413 --> 00:19:34,862 USING LEATHER BELTS. 286 00:19:34,965 --> 00:19:39,172 THEY SECURE THIS ENTIRE OUTER WRAPPER SO IT FITS PROPERLY. 287 00:19:39,275 --> 00:19:42,172 THEN, THEY WELD EACH SECTION OF STEEL 288 00:19:42,275 --> 00:19:44,172 TO THE FRAME OF THE TANK. 289 00:19:47,000 --> 00:19:49,275 NEXT, THEY PREPARE THE OUTER WRAPPER HEADS 290 00:19:49,379 --> 00:19:52,275 USING WHAT'S CALLED A LOCK-SEAM FLANGER. 291 00:19:52,379 --> 00:19:55,413 THAT MAKES A LIP IN THE EDGE OF THE HEADS. 292 00:19:55,517 --> 00:19:58,241 THEY ATTACH THE FRONT AND REAR HEADS 293 00:19:58,344 --> 00:19:59,827 TO THE OUTER WRAPPER 294 00:19:59,931 --> 00:20:03,586 BY FITTING THE LIP INTO THE OUTER WRAPPER'S GROOVED EDGE 295 00:20:03,689 --> 00:20:06,103 AND CRIMPING THEM TOGETHER USING A HAMMER. 296 00:20:13,034 --> 00:20:17,206 NEXT, THEY INSTALL THE ALUMINUM FENDERS OVER THE REAR TIRES. 297 00:20:20,724 --> 00:20:24,482 AFTER THAT, THEY ATTACH A STAINLESS-STEEL TUBE LADDER 298 00:20:24,586 --> 00:20:27,310 THAT GIVES ACCESS TO THE MANHOLE AT THE TOP OF THE TANK, 299 00:20:27,413 --> 00:20:29,827 WHERE THEY LOAD THE PRODUCT. 300 00:20:32,793 --> 00:20:34,655 THEY PUT THE MUDGUARDS ON NEXT, 301 00:20:34,758 --> 00:20:37,448 FOLLOWED BY THE REFLECTIVE CONSPICUITY TAPE 302 00:20:37,551 --> 00:20:39,793 THAT GOES ON BOTH SIDES OF THE TANK 303 00:20:39,896 --> 00:20:42,310 AND ON THE TWO REAR BUMPERS. 304 00:20:46,586 --> 00:20:49,000 THEY INSTALL THE STOPLIGHTS AND TAILLIGHTS 305 00:20:49,103 --> 00:20:51,689 INTO A LIGHT BOX AT THE REAR OF THE TRAILER. 306 00:20:55,931 --> 00:20:58,586 AFTER THAT, THEY INSTALL THE TURN INDICATORS 307 00:20:58,689 --> 00:21:00,241 ON THE SIDES OF THE TRAILER 308 00:21:00,344 --> 00:21:03,896 AND TEST THEM TO ENSURE THEY FUNCTION PROPERLY. 309 00:21:04,000 --> 00:21:06,275 FINALLY, THEY CHECK ALL THE CONNECTIONS 310 00:21:06,379 --> 00:21:08,344 USED TO OPERATE THE TANK TRAILER, 311 00:21:08,448 --> 00:21:11,103 SO WHEN IT LEAVES THE PLANT, IT WORKS PERFECTLY 312 00:21:11,206 --> 00:21:14,724 AND THE CUSTOMER CAN TRANSPORT THEIR PRODUCT SAFELY. 313 00:21:22,793 --> 00:21:25,103 IF YOU HAVE ANY QUESTIONS ABOUT THE SHOW, 314 00:21:25,206 --> 00:21:28,103 OR IF YOU'D LIKE TO SUGGEST TOPICS FOR FUTURE SHOWS, 315 00:21:28,206 --> 00:21:30,448 DROP US A LINE AT... 25228

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