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These are the user uploaded subtitles that are being translated: 1 00:00:02,833 --> 00:00:05,833 -- Captions by VITAC -- www.vitac.com 2 00:00:51,300 --> 00:00:53,267 >> Narrator: A BASEBALL GLOVE IS 3 00:00:53,267 --> 00:00:54,767 AN EXTRAORDINARY THING. 4 00:00:54,767 --> 00:00:56,600 EACH AND EVERY ONE STARTS OUT 5 00:00:56,600 --> 00:00:58,467 BRAND SPANKING NEW AND ENDS UP 6 00:00:58,467 --> 00:01:00,267 FITTING ITS OWNER LIKE A SECOND 7 00:01:00,267 --> 00:01:00,833 SKIN. 8 00:01:00,833 --> 00:01:02,833 BEFORE LONG, THE PLAYER AND HIS 9 00:01:02,833 --> 00:01:04,300 GLOVE ARE INSEPARABLE. 10 00:01:04,300 --> 00:01:05,933 THE GLOVE HELPS HIM LIVE HIS 11 00:01:05,933 --> 00:01:08,267 DREAMS AND FILLS HIS IMAGINATION 12 00:01:08,267 --> 00:01:13,433 WITH LIFELONG MEMORIES. 13 00:01:13,433 --> 00:01:15,067 BASEBALL GLOVES HAVE EVOLVED 14 00:01:15,067 --> 00:01:17,200 FROM HARD, LEATHER MITTS TO THE 15 00:01:17,200 --> 00:01:18,933 SOPHISTICATED DESIGN PLAYERS 16 00:01:18,933 --> 00:01:21,867 DEPEND ON TODAY. 17 00:01:21,867 --> 00:01:23,567 IT ALL STARTS WITH A HYDRAULIC 18 00:01:23,567 --> 00:01:24,967 PRESS THAT PUNCHES OUT THE 19 00:01:24,967 --> 00:01:26,533 FELT PADDING THAT WILL CUSHION 20 00:01:26,533 --> 00:01:29,833 THE FINGERS AND THUMB. 21 00:01:29,833 --> 00:01:31,600 THE HOLES WILL BE USED TO LACE 22 00:01:31,600 --> 00:01:34,067 THE GLOVE. 23 00:01:34,067 --> 00:01:35,733 ANOTHER PRESS CUTS OUT THE PALM 24 00:01:35,733 --> 00:01:37,433 SECTION OF THE GLOVE FROM A SIDE 25 00:01:37,433 --> 00:01:38,267 OF LEATHER. 26 00:01:38,267 --> 00:01:40,333 THE PALM SECTION ALSO HAS LACING 27 00:01:40,333 --> 00:01:46,067 HOLES CUT INTO IT. 28 00:01:46,067 --> 00:01:47,800 THE HYDRAULIC PRESS THEN CUTS 29 00:01:47,800 --> 00:01:49,633 OUT THE WEB, OR POCKET, OF THE 30 00:01:49,633 --> 00:01:51,533 GLOVE, PREPARING IT FOR LACING, 31 00:01:51,533 --> 00:01:54,733 AS WELL. 32 00:01:54,733 --> 00:01:56,400 MEANWHILE, A MACHINE HEAT 33 00:01:56,400 --> 00:01:58,367 EMBOSSES THE PALM SECTION WITH 34 00:01:58,367 --> 00:01:59,700 THE COMPANY LOGO. 35 00:01:59,700 --> 00:02:01,600 EMBOSSING ALSO HELPS IDENTIFY 36 00:02:01,600 --> 00:02:02,833 DIFFERENT LEATHERS AND GLOVE 37 00:02:02,833 --> 00:02:06,367 STYLES. 38 00:02:06,367 --> 00:02:08,400 ANOTHER WORKER HAND-WEAVES THE 39 00:02:08,400 --> 00:02:09,800 FRONT AND BACK PIECES OF THE 40 00:02:09,800 --> 00:02:10,700 POCKET. 41 00:02:10,700 --> 00:02:12,900 THIS SPECIAL BASKET-WEAVE WEB 42 00:02:12,900 --> 00:02:14,167 GIVES THE GLOVE ADDITIONAL 43 00:02:14,167 --> 00:02:16,233 FLEXIBILITY AND CONTROL. 44 00:02:16,233 --> 00:02:18,067 POCKETS FIRST APPEARED IN GLOVES 45 00:02:18,067 --> 00:02:22,067 IN THE 1930s. 46 00:02:22,067 --> 00:02:23,300 SHE STITCHES THE POCKET 47 00:02:23,300 --> 00:02:24,100 TOGETHER. 48 00:02:24,100 --> 00:02:25,900 THEN, SHE APPLIES GLUE TO SECURE 49 00:02:25,900 --> 00:02:28,400 THE TAIL ENDS, CLOSES THE FLAP, 50 00:02:28,400 --> 00:02:31,533 AND STITCHES THE WEB SHUT. 51 00:02:31,533 --> 00:02:34,900 ANOTHER WORKER THEN SEWS THE 52 00:02:34,900 --> 00:02:36,567 PALM LINING AND THE FINGER 53 00:02:36,567 --> 00:02:39,567 LINING TOGETHER. 54 00:02:39,567 --> 00:02:41,367 BY STITCHING THE PALM AND FINGER 55 00:02:41,367 --> 00:02:43,100 LININGS TOGETHER, SHE COMPLETES 56 00:02:43,100 --> 00:02:44,700 THE INTERIOR PIECE OF THE GLOVE 57 00:02:44,700 --> 00:02:51,667 THAT TOUCHES A PLAYER'S HAND. 58 00:02:51,667 --> 00:02:53,200 SHE THEN SEWS THE FELT FINGER 59 00:02:53,200 --> 00:02:55,067 PADS TO THE LINING. 60 00:02:55,067 --> 00:02:57,067 THESE PADS GIVE THE GLOVE EXTRA 61 00:02:57,067 --> 00:03:02,067 COMFORT AND CONTROL. 62 00:03:02,067 --> 00:03:03,533 TO BUILD THE OUTER SHELL OF THE 63 00:03:03,533 --> 00:03:05,533 GLOVE, SHE SEWS WELTING LEATHER 64 00:03:05,533 --> 00:03:06,833 BETWEEN THE FINGERS. 65 00:03:06,833 --> 00:03:09,300 THIS MAKES THE SEAM STRONGER. 66 00:03:09,300 --> 00:03:10,833 THEN, SHE SEWS THE FINGERS AND 67 00:03:10,833 --> 00:03:12,167 THE PALM PIECE TOGETHER TO 68 00:03:12,167 --> 00:03:13,667 COMPLETE THE BACK PART OF THE 69 00:03:13,667 --> 00:03:15,767 OUTER SHELL. 70 00:03:15,767 --> 00:03:17,400 SOME LEATHER SOFTENER HELPS 71 00:03:17,400 --> 00:03:19,133 PREVENT TEARING AS SHE STITCHES 72 00:03:19,133 --> 00:03:20,367 THE BACK AND THE FRONT PARTS OF 73 00:03:20,367 --> 00:03:25,167 THE OUTER SHELL TOGETHER. 74 00:03:25,167 --> 00:03:27,067 SHE ALSO USES WELTING LEATHER TO 75 00:03:27,067 --> 00:03:28,833 ADD STRENGTH AND RIGIDITY TO THE 76 00:03:28,833 --> 00:03:33,100 OUTER SHELL. 77 00:03:33,100 --> 00:03:34,733 A WORKER MOUNTS THE FINISHED 78 00:03:34,733 --> 00:03:36,600 OUTER SHELL ON TO A FINGER FORM, 79 00:03:36,600 --> 00:03:38,933 HEATED TO ABOUT 248 DEGREES 80 00:03:38,933 --> 00:03:40,133 FAHRENHEIT. 81 00:03:40,133 --> 00:03:41,700 IT TAKES HEAT AND LEATHER 82 00:03:41,700 --> 00:03:43,567 SOFTENER TO ALLOW THE WORKER TO 83 00:03:43,567 --> 00:03:45,400 MANIPULATE THE SHELL WITHOUT 84 00:03:45,400 --> 00:03:48,833 DAMAGING THE LEATHER. 85 00:03:48,833 --> 00:03:50,533 THE WORKER THEN TRANSFERS THE 86 00:03:50,533 --> 00:03:52,500 SOFTENED OUTER SHELL ON TO A 87 00:03:52,500 --> 00:03:54,133 STATIONARY TURNING STICK IN 88 00:03:54,133 --> 00:03:55,900 ORDER TO TURN THE OUTER SHELL 89 00:03:55,900 --> 00:03:59,300 INSIDE OUT. 90 00:03:59,300 --> 00:04:01,200 HE WORKS THE OUTER SHELL ONE 91 00:04:01,200 --> 00:04:03,400 FINGER AT A TIME SO HE DOESN'T 92 00:04:03,400 --> 00:04:04,633 SPOIL THE LEATHER OR THE 93 00:04:04,633 --> 00:04:06,700 STITCHING. 94 00:04:06,700 --> 00:04:11,167 HE MAKES SURE ALL IS PERFECT. 95 00:04:11,167 --> 00:04:12,600 ANOTHER WORKER SLIPS THE 96 00:04:12,600 --> 00:04:14,367 INTERIOR LINING ON TO A MOUNTING 97 00:04:14,367 --> 00:04:16,067 SUPPORT, THEN COVERS THE LINING 98 00:04:16,067 --> 00:04:19,467 WITH THE OUTER SHELL. 99 00:04:19,467 --> 00:04:20,833 HE WORKS THE LEATHER TO MAKE 100 00:04:20,833 --> 00:04:22,200 SURE THE LINING AND THE SHELL 101 00:04:22,200 --> 00:04:25,067 FIT TOGETHER PROPERLY. 102 00:04:25,067 --> 00:04:26,933 THEN HE APPLIES A SPECIAL PASTE 103 00:04:26,933 --> 00:04:28,367 THAT MAKES THE PALM MORE 104 00:04:28,367 --> 00:04:31,100 FLEXIBLE. 105 00:04:31,100 --> 00:04:32,933 HE INSERTS A FELT PAD INTO THE 106 00:04:32,933 --> 00:04:36,333 THUMB... 107 00:04:36,333 --> 00:04:38,067 THEN ANOTHER CUSHIONING PAD INTO 108 00:04:38,067 --> 00:04:40,067 THE PINKY FINGER, USING A METAL 109 00:04:40,067 --> 00:04:44,967 ROD TO FULLY INSERT BOTH PADS. 110 00:04:44,967 --> 00:04:46,733 HE THEN STARTS LACING THE GLOVE 111 00:04:46,733 --> 00:04:48,367 WITH A LONG STRIP OF LEATHER. 112 00:04:48,367 --> 00:04:49,600 LACING THE GLOVE IS A 113 00:04:49,600 --> 00:04:51,433 LABOR-INTENSIVE SKILL THAT CAN 114 00:04:51,433 --> 00:04:52,867 TAKE UP TO AN HOUR. 115 00:04:52,867 --> 00:04:59,133 NO MACHINE CAN DO THIS. 116 00:04:59,133 --> 00:05:00,933 HE MAKES SURE THE LACING GETS 117 00:05:00,933 --> 00:05:02,333 THE RIGHT TENSION AND THE 118 00:05:02,333 --> 00:05:03,833 ATTRACTIVE SIDE OF THE LEATHER 119 00:05:03,833 --> 00:05:05,233 FACES UPWARDS. 120 00:05:05,233 --> 00:05:07,333 USING SPECIAL KNOTS AND LOOPS, 121 00:05:07,333 --> 00:05:09,200 HE LACES THE ENTIRE GLOVE BY 122 00:05:09,200 --> 00:05:15,167 HAND. 123 00:05:15,167 --> 00:05:17,400 A WORKER INSERTS WOODEN DOWELS 124 00:05:17,400 --> 00:05:18,967 AND MOUNTS THE GLOVE ON MORE 125 00:05:18,967 --> 00:05:20,467 HOT FINGERS TO OPEN UP THE 126 00:05:20,467 --> 00:05:21,400 FINGERS AND THUMB. 127 00:05:21,400 --> 00:05:22,900 THIS HELPS THE PLAYER'S HAND FIT 128 00:05:22,900 --> 00:05:26,600 INTO THE GLOVE MORE EASILY. 129 00:05:26,600 --> 00:05:30,533 NOW THIS TRULY LOOKS AND FITS 130 00:05:30,533 --> 00:05:32,700 LIKE A GLOVE. 131 00:05:32,700 --> 00:05:34,567 TODAY'S BASEBALL GLOVES COME IN 132 00:05:34,567 --> 00:05:36,633 ALL DIFFERENT COLORS AND STYLES. 133 00:05:36,633 --> 00:05:38,867 THEY ARE SO FINELY HAND-CRAFTED, 134 00:05:38,867 --> 00:05:40,567 THEY COULD BE CALLED WORKS OF 135 00:05:40,567 --> 00:05:41,933 ART. 136 00:05:52,633 --> 00:05:54,100 >> Narrator: MEDICAL ELECTRODES 137 00:05:54,100 --> 00:05:55,500 CAN HELP YOUR DOCTOR FIND OUT 138 00:05:55,500 --> 00:05:57,067 WHAT'S GOING ON WITH YOUR HEALTH 139 00:05:57,067 --> 00:05:58,267 IN A HEARTBEAT. 140 00:05:58,267 --> 00:05:59,767 THESE LITTLE SENSORS DETECT 141 00:05:59,767 --> 00:06:01,300 ELECTRICAL CURRENTS IN THE 142 00:06:01,300 --> 00:06:03,067 HEART, BRAIN, AND OTHER PARTS OF 143 00:06:03,067 --> 00:06:04,667 THE BODY, AND THEY'RE WIRED TO 144 00:06:04,667 --> 00:06:06,067 MONITORING EQUIPMENT THAT 145 00:06:06,067 --> 00:06:06,700 RECORDS IT. 146 00:06:06,700 --> 00:06:08,800 THEY'RE INEXPENSIVE, DISPOSABLE, 147 00:06:08,800 --> 00:06:14,867 AND ESSENTIAL TO HEALTHCARE. 148 00:06:14,867 --> 00:06:16,500 WHEN THE NURSE SAYS THIS WON'T 149 00:06:16,500 --> 00:06:18,133 HURT A BIT, YOU CAN TRUST HER, 150 00:06:18,133 --> 00:06:19,833 IF THE TEST SHE'S ABOUT TO GIVE 151 00:06:19,833 --> 00:06:23,067 YOU INVOLVES MEDICAL ELECTRODES. 152 00:06:23,067 --> 00:06:24,467 THESE ELECTRODES STICK TO THE 153 00:06:24,467 --> 00:06:26,333 SKIN AND PROBE BENEATH THE 154 00:06:26,333 --> 00:06:28,067 SURFACE WITHOUT ACTUALLY 155 00:06:28,067 --> 00:06:31,100 PIERCING IT. 156 00:06:31,100 --> 00:06:32,500 THEY SEND INFORMATION TO 157 00:06:32,500 --> 00:06:33,833 MONITORING EQUIPMENT SO 158 00:06:33,833 --> 00:06:42,900 SPECIALISTS CAN ASSESS IT. 159 00:06:42,900 --> 00:06:44,467 THESE ELECTRODES START WITH A 160 00:06:44,467 --> 00:06:45,600 ROLL OF FOAM. 161 00:06:45,600 --> 00:06:46,833 THE FOAM IS COATED WITH 162 00:06:46,833 --> 00:06:48,500 MEDICAL-GRADE ADHESIVE AND HAS A 163 00:06:48,500 --> 00:06:50,200 PAPER BACKING TO KEEP THE LAYERS 164 00:06:50,200 --> 00:06:53,200 FROM STICKING TOGETHER. 165 00:06:53,200 --> 00:06:55,067 MACHINERY PULLS THE FOAM OVER A 166 00:06:55,067 --> 00:06:56,800 PUNCH CUTTER WHICH MAKE SMALL 167 00:06:56,800 --> 00:07:01,433 HOLES IN IT. 168 00:07:01,433 --> 00:07:03,367 BUT FIRST, RAZORS SLIT THE 169 00:07:03,367 --> 00:07:05,100 PAPER, AND EQUIPMENT PULLS IT 170 00:07:05,100 --> 00:07:06,567 AWAY FROM THE THUMB TO EXPOSE 171 00:07:06,567 --> 00:07:07,867 THE ADHESIVE. 172 00:07:07,867 --> 00:07:09,433 THE PROCESS LEAVES STRIPS OF 173 00:07:09,433 --> 00:07:13,967 PAPER ALONG THE EDGE. 174 00:07:13,967 --> 00:07:16,067 THE THUMB MOVES FORWARD, STICKY 175 00:07:16,067 --> 00:07:18,200 SIDE UP, AS PLASTIC ELEMENTS AND 176 00:07:18,200 --> 00:07:19,933 METAL SNAPS CASCADE INTO A 177 00:07:19,933 --> 00:07:21,800 FEEDER SYSTEM. 178 00:07:21,800 --> 00:07:22,933 THEY'RE CUEING UP TO BE 179 00:07:22,933 --> 00:07:24,333 INSTALLED IN THE HOLES PUNCHED 180 00:07:24,333 --> 00:07:25,833 IN THE FOAM EARLIER. 181 00:07:25,833 --> 00:07:27,700 VACUUM HEADS PICKED UP THE 182 00:07:27,700 --> 00:07:29,500 ELEMENTS AND INSERT THEM INTO 183 00:07:29,500 --> 00:07:35,500 THOSE HOLES. 184 00:07:35,500 --> 00:07:37,067 THE ELEMENTS ARE COATED WITH 185 00:07:37,067 --> 00:07:38,533 SILVER CHLORIDE, WHICH MAKES 186 00:07:38,533 --> 00:07:40,200 THEM ELECTRICALLY CONDUCTIVE SO 187 00:07:40,200 --> 00:07:41,867 THEY'LL HELP PICK UP ELECTRICAL 188 00:07:41,867 --> 00:07:46,767 ACTIVITY IN THE BODY. 189 00:07:46,767 --> 00:07:48,467 NEXT, PNEUMATIC EQUIPMENT 190 00:07:48,467 --> 00:07:50,500 PRESS-FITS THE METAL SNAPS ONTO 191 00:07:50,500 --> 00:07:51,333 THE ELEMENTS. 192 00:07:51,333 --> 00:07:52,733 THESE SNAPS ARE ALSO 193 00:07:52,733 --> 00:07:58,867 ELECTRICALLY CONDUCTIVE. 194 00:07:58,867 --> 00:08:01,167 DOWN THE LINE, A BLADE SLICES 195 00:08:01,167 --> 00:08:02,933 THROUGH GEL THAT'S SANDWICHED 196 00:08:02,933 --> 00:08:05,133 BETWEEN TWO THIN PLASTIC LINERS. 197 00:08:05,133 --> 00:08:07,067 MACHINERY PULLS THOSE LINERS 198 00:08:07,067 --> 00:08:08,300 AWAY FROM THE GEL. 199 00:08:08,300 --> 00:08:10,067 THIS GEL IS WATER-BASED AND 200 00:08:10,067 --> 00:08:11,900 CONTAINS SALT, WHICH WILL SEEP 201 00:08:11,900 --> 00:08:13,833 INTO THE SKIN TO HELP ESTABLISH 202 00:08:13,833 --> 00:08:17,700 ELECTRICAL CONTACT. 203 00:08:17,700 --> 00:08:19,633 ANOTHER BLADE CUTS THE GEL INTO 204 00:08:19,633 --> 00:08:21,767 SMALL RECTANGLES, AND THEY LAND 205 00:08:21,767 --> 00:08:24,800 ON A THICKER PLASTIC LINER. 206 00:08:33,433 --> 00:08:35,633 THE GEL LINER AND FOAM WITH ITS 207 00:08:35,633 --> 00:08:37,167 ELEMENTS AND SNAPS COME 208 00:08:37,167 --> 00:08:39,067 TOGETHER, AND THE GELS LAND 209 00:08:39,067 --> 00:08:41,800 DIRECTLY ON THE ELEMENTS. 210 00:08:41,800 --> 00:08:43,333 ROLLERS PRESS EVERYTHING 211 00:08:43,333 --> 00:08:49,533 TOGETHER IN A TIGHT SANDWICH. 212 00:08:49,533 --> 00:08:51,133 EQUIPMENT PUSHES THAT SANDWICH 213 00:08:51,133 --> 00:08:55,733 FORWARD INTO A CUTTING STATION. 214 00:08:55,733 --> 00:08:57,367 THAT'S PROTECTIVE PADDING YOU 215 00:08:57,367 --> 00:08:58,700 SEE AROUND THE CUTTERS. 216 00:08:58,700 --> 00:09:00,500 IT PROTECTS THE BLADES FROM THE 217 00:09:00,500 --> 00:09:02,333 ADHESIVE ON THE FOAM AS THEY 218 00:09:02,333 --> 00:09:05,367 PUNCH OUT ELECTRODE SHAPES. 219 00:09:12,100 --> 00:09:13,567 BLADES NOW LIGHTLY PERFORATE 220 00:09:13,567 --> 00:09:15,067 THE PLASTIC LINER AROUND THE 221 00:09:15,067 --> 00:09:17,133 ELECTRODES, WHILE BELOW, 222 00:09:17,133 --> 00:09:20,300 EQUIPMENT PULLS AWAY THE SCRAP. 223 00:09:20,300 --> 00:09:21,967 THE PERFORATIONS WILL ALLOW THE 224 00:09:21,967 --> 00:09:23,433 ELECTRODES TO BE TORN INTO 225 00:09:23,433 --> 00:09:24,933 INDIVIDUAL UNITS LATER, AND 226 00:09:24,933 --> 00:09:26,600 IT ALSO MAKES IT EASIER TO FOLD 227 00:09:26,600 --> 00:09:32,500 UP FOR PACKAGING. 228 00:09:32,500 --> 00:09:34,400 REMEMBER THAT PAPER LEFT ALONG 229 00:09:34,400 --> 00:09:37,067 THE EDGE OF THE FOAM EARLY ON? 230 00:09:37,067 --> 00:09:38,833 IT SERVES AS PULL TABS ON SOME 231 00:09:38,833 --> 00:09:40,600 OF THE ELECTRODES. 232 00:09:40,600 --> 00:09:42,567 THE TAB MAKES IT EASIER TO APPLY 233 00:09:42,567 --> 00:09:44,100 THE ELECTRODE TO THE PATIENT 234 00:09:44,100 --> 00:09:50,567 AND THEN REMOVE IT. 235 00:09:50,567 --> 00:09:52,100 THEY PACKAGE THE ELECTRODES IN A 236 00:09:52,100 --> 00:09:53,667 SPECIAL MATERIAL MADE OF 237 00:09:53,667 --> 00:09:59,300 PLASTIC, ALUMINUM, AND PAPER. 238 00:09:59,300 --> 00:10:00,967 HOT METAL PLATES MELT AND SEAL 239 00:10:00,967 --> 00:10:02,133 THE MATERIAL TO FORM AN 240 00:10:02,133 --> 00:10:06,367 AIRTIGHT POUCH. 241 00:10:06,367 --> 00:10:08,867 FINALLY, A LONG BLADE CUTS THE 242 00:10:08,867 --> 00:10:11,533 POUCHES INTO INDIVIDUAL UNITS. 243 00:10:11,533 --> 00:10:13,267 IT HAS TAKEN LESS THAN A MINUTE 244 00:10:13,267 --> 00:10:15,000 TO MAKE THIS PACKAGE OF MEDICAL 245 00:10:15,000 --> 00:10:15,800 ELECTRODES. 246 00:10:15,800 --> 00:10:17,567 THEY'LL USE MANY OF THEM IN JUST 247 00:10:17,567 --> 00:10:18,233 ONE TEST. 248 00:10:18,233 --> 00:10:19,667 WITH THE GEL SIDE OF THE 249 00:10:19,667 --> 00:10:21,100 ELECTRODE PRESSED AGAINST 250 00:10:21,100 --> 00:10:23,167 THE SKIN, THEY WIRE IT TO THE 251 00:10:23,167 --> 00:10:24,467 MONITORING EQUIPMENT. 252 00:10:24,467 --> 00:10:25,967 AND WITHIN MINUTES, THESE 253 00:10:25,967 --> 00:10:28,200 ELECTRODES CAN SIGNAL PROBLEMS, 254 00:10:28,200 --> 00:10:32,333 AND THAT COULD SAVE A LIFE. 255 00:10:32,333 --> 00:10:34,233 AFTER THE TEST, THE ELECTRODES 256 00:10:34,233 --> 00:10:35,600 WILL BE DISCARDED -- 257 00:10:35,600 --> 00:10:38,367 DISPOSABLE AND YET INDISPENSABLE 258 00:10:38,367 --> 00:10:40,367 IN THE WORLD OF MEDICINE. 259 00:10:52,333 --> 00:10:54,200 >> Narrator: THE COWBOY HAT WAS 260 00:10:54,200 --> 00:10:55,833 MADE POPULAR IN 1865 BY THE 261 00:10:55,833 --> 00:10:57,500 STETSON HAT COMPANY AND ITS 262 00:10:57,500 --> 00:10:59,367 FOUNDER, JOHN B. STETSON. 263 00:10:59,367 --> 00:11:00,900 PART OF ITS ATTRACTIVENESS IN 264 00:11:00,900 --> 00:11:02,400 THE AMERICAN OLD WEST WAS THE 265 00:11:02,400 --> 00:11:03,833 WIDE BRIM THAT PROTECTED THE 266 00:11:03,833 --> 00:11:05,333 COWBOY FROM THE ELEMENTS, 267 00:11:05,333 --> 00:11:07,100 A HIGH CROWN THAT KEPT A POCKET 268 00:11:07,100 --> 00:11:08,900 OF WARM AIR ON HIS HEAD, AND THE 269 00:11:08,900 --> 00:11:10,567 ABILITY TO CARRY WATER IF HE 270 00:11:10,567 --> 00:11:14,533 NEEDED TO. 271 00:11:14,533 --> 00:11:16,500 ALL MODELS OF STETSON HATS ARE 272 00:11:16,500 --> 00:11:18,300 MADE FROM BLENDS OF PRETREATED 273 00:11:18,300 --> 00:11:20,700 FUR, INCLUDING BEAVER, RABBIT, 274 00:11:20,700 --> 00:11:26,733 AND WILD HARE. 275 00:11:26,733 --> 00:11:28,433 FIRST, A WORKER GATHERS THE 276 00:11:28,433 --> 00:11:30,133 MIXTURE OF DIFFERENT FUR AND 277 00:11:30,133 --> 00:11:31,667 DEPOSITS IT INTO A PICKER 278 00:11:31,667 --> 00:11:33,133 MACHINE THAT BEGINS BLENDING THE 279 00:11:33,133 --> 00:11:41,133 FUR TOGETHER. 280 00:11:41,133 --> 00:11:43,067 THE PICKER ROLLER, WHICH DATES 281 00:11:43,067 --> 00:11:44,933 FROM THE 1890s, SENDS THE FUR 282 00:11:44,933 --> 00:11:47,467 INTO A MIXER. 283 00:11:47,467 --> 00:11:49,833 INSIDE THE MIXER, COMPRESSED AIR 284 00:11:49,833 --> 00:11:51,967 BLOWS THE FUR AROUND. 285 00:11:51,967 --> 00:11:53,767 THIS SETTLES AND REMOVES ANY 286 00:11:53,767 --> 00:11:55,133 DUST AND DIRT THAT MAY BE 287 00:11:55,133 --> 00:11:57,167 TRAPPED IN THE FUR. 288 00:11:57,167 --> 00:11:59,500 AFTER ABOUT AN HOUR, THE BLENDED 289 00:11:59,500 --> 00:12:01,133 FUR SETTLES INTO A COLLECTION 290 00:12:01,133 --> 00:12:03,233 BOX. 291 00:12:03,233 --> 00:12:04,633 A WORKER PUTS IT THROUGH A 292 00:12:04,633 --> 00:12:06,400 ROTATING LOADER MACHINE THAT 293 00:12:06,400 --> 00:12:07,467 SENDS THE FUR INTO A 294 00:12:07,467 --> 00:12:13,767 MULTICHAMBERED BLOWER. 295 00:12:13,767 --> 00:12:15,800 A LOOK INSIDE THE BLOWER REVEALS 296 00:12:15,800 --> 00:12:17,933 A SERIES OF PICKER ROLLERS. 297 00:12:17,933 --> 00:12:19,467 THESE ROLLERS, ALONG WITH 298 00:12:19,467 --> 00:12:21,233 BLOWING AIR, ALLOW THE LIGHTER 299 00:12:21,233 --> 00:12:23,233 FUR TO FLOW THROUGH THE CHAMBERS 300 00:12:23,233 --> 00:12:24,633 WHILE THE HEAVIER HAIR AND THE 301 00:12:24,633 --> 00:12:32,733 IMPURITIES FALL TO THE BOTTOM. 302 00:12:32,733 --> 00:12:34,433 AT THE BACK OF THE BLOWER, THE 303 00:12:34,433 --> 00:12:35,733 WORKER GATHERS AND WEIGHS THE 304 00:12:35,733 --> 00:12:37,233 AMOUNT OF FUR NEEDED TO MAKE 305 00:12:37,233 --> 00:12:39,100 JUST ONE HAT. 306 00:12:39,100 --> 00:12:40,867 THAT AMOUNT VARIES DEPENDING ON 307 00:12:40,867 --> 00:12:44,267 THE SIZE AND STYLE. 308 00:12:44,267 --> 00:12:46,100 THE PROPER AMOUNT OF FUR THEN 309 00:12:46,100 --> 00:12:48,133 MOVES BY CONVEYOR BELT INTO A 310 00:12:48,133 --> 00:12:55,167 FORMING MACHINE. 311 00:12:55,167 --> 00:12:57,067 HERE, A VACUUM SUCKS THE FUR 312 00:12:57,067 --> 00:13:00,400 ONTO A CONE FORM. 313 00:13:00,400 --> 00:13:02,233 THE FUR BUILDS UP LIKE A FRAGILE 314 00:13:02,233 --> 00:13:04,067 BLANKET OF DUST THAT MUST BE 315 00:13:04,067 --> 00:13:06,567 HELD DOWN BY WET COTTON MESH. 316 00:13:06,567 --> 00:13:08,433 FOR EXTRA PROTECTION, A WORKER 317 00:13:08,433 --> 00:13:10,600 WRAPS BURLAP ONTO THE CONE AND 318 00:13:10,600 --> 00:13:15,233 PUTS A METAL COVER OVER IT. 319 00:13:15,233 --> 00:13:17,300 HE WEIGHS IT DOWN AND GIVES THE 320 00:13:17,300 --> 00:13:18,900 FUR CONE A GOOD SOAKING IN A VAT 321 00:13:18,900 --> 00:13:20,600 OF HOT, SOAPY WATER TO MAKE THE 322 00:13:20,600 --> 00:13:22,533 FUR FIBERS CURL UP AND LOCK 323 00:13:22,533 --> 00:13:27,167 TOGETHER. 324 00:13:27,167 --> 00:13:29,300 SHORTLY AFTER, THE WORKER PEELS 325 00:13:29,300 --> 00:13:30,833 THE NEWLY FORMED FELTED FUR 326 00:13:30,833 --> 00:13:33,633 BLANKET OFF THE CONE. 327 00:13:33,633 --> 00:13:35,700 AT THIS STAGE, THE INTERLOCKED 328 00:13:35,700 --> 00:13:37,333 FUR FIBERS ARE STILL VERY 329 00:13:37,333 --> 00:13:39,300 FRAGILE, SO A WORKER PROTECTS 330 00:13:39,300 --> 00:13:40,967 THE CONES FROM DAMAGE BY 331 00:13:40,967 --> 00:13:48,433 WRAPPING THEM IN CLOTH. 332 00:13:48,433 --> 00:13:49,633 THEN, SHE PUTS THEM THROUGH A 333 00:13:49,633 --> 00:13:51,567 HARDENING PROCESS WHICH CONSISTS 334 00:13:51,567 --> 00:13:52,867 OF A SERIES OF MASSAGING 335 00:13:52,867 --> 00:13:55,500 ROLLERS AND HOT-WATER BATHS. 336 00:13:55,500 --> 00:13:57,067 THE ROLLERS IN THE HOT-WATER 337 00:13:57,067 --> 00:13:58,633 BATHS INCREASINGLY SHRINK AND 338 00:13:58,633 --> 00:14:07,233 TIGHTEN THE FUR FIBERS TOGETHER. 339 00:14:07,233 --> 00:14:08,933 THE FINAL AND MOST AGGRESSIVE 340 00:14:08,933 --> 00:14:10,933 MASSAGE MAKES THE FIBERS FELT 341 00:14:10,933 --> 00:14:13,067 TOGETHER EVEN TIGHTER, AND THE 342 00:14:13,067 --> 00:14:14,567 CONE IS NOW STRONG ENOUGH TO 343 00:14:14,567 --> 00:14:20,867 MANIPULATE BY HAND. 344 00:14:20,867 --> 00:14:22,533 BUT THE CONES MUST BE EVEN 345 00:14:22,533 --> 00:14:24,600 STRONGER THAN THIS, SO SHE PUTS 346 00:14:24,600 --> 00:14:25,900 THEM THROUGH A FINAL HARDENING 347 00:14:25,900 --> 00:14:27,900 STAGE THAT SHRINKS AND TIGHTENS 348 00:14:27,900 --> 00:14:32,633 THE FUR FIBERS TO THE MAXIMUM. 349 00:14:32,633 --> 00:14:34,900 AT LAST, THE FRAGILE CONE THAT 350 00:14:34,900 --> 00:14:36,500 CAME OUT OF THE FORMING MACHINE 351 00:14:36,500 --> 00:14:39,400 BECOMES THE DESIRED HAT SIZE. 352 00:14:39,400 --> 00:14:41,500 TEARING THE FELT BY HAND IS NOW 353 00:14:41,500 --> 00:14:46,433 IMPOSSIBLE. 354 00:14:46,433 --> 00:14:48,300 AFTER THE CONES ARE DYED, 355 00:14:48,300 --> 00:14:49,433 THEY'RE PLACED ON A CROWN 356 00:14:49,433 --> 00:14:50,500 MACHINE. 357 00:14:50,500 --> 00:14:52,167 HERE HE WORKS THE TOP OF THE 358 00:14:52,167 --> 00:14:54,067 CONE AND MAKES THE FELT MORE 359 00:14:54,067 --> 00:14:57,400 FLEXIBLE. 360 00:14:57,400 --> 00:14:59,167 ANOTHER MACHINE SOFTENS THE 361 00:14:59,167 --> 00:15:00,633 BRIM. 362 00:15:00,633 --> 00:15:02,533 TOGETHER, THE MACHINES FORM THE 363 00:15:02,533 --> 00:15:08,733 CONE INTO MORE OF A HAT SHAPE. 364 00:15:08,733 --> 00:15:10,767 AFTER SOAKING THE CONE AGAIN, A 365 00:15:10,767 --> 00:15:12,467 WORKER PUTS IT ON A WET BLOCKER 366 00:15:12,467 --> 00:15:14,433 MACHINE. 367 00:15:14,433 --> 00:15:16,267 ITS BRASS FINGERS SECURE AND 368 00:15:16,267 --> 00:15:18,167 STRETCH OUT THE FELT WHILE IT 369 00:15:18,167 --> 00:15:19,833 FORCES A CROWN SHAPE INTO THE 370 00:15:19,833 --> 00:15:25,400 HAT BODY. 371 00:15:25,400 --> 00:15:27,600 THEN HE PUTS THE HAT BODY INTO A 372 00:15:27,600 --> 00:15:29,767 HAT SUCKER OR VACUUM THAT SUCKS 373 00:15:29,767 --> 00:15:33,067 OUT MOST OF THE WATER. 374 00:15:33,067 --> 00:15:34,667 HE THEN SETS THE HAT BODIES 375 00:15:34,667 --> 00:15:37,667 ASIDE TO DRY FOR 24 HOURS. 376 00:15:37,667 --> 00:15:39,867 UP NEXT, WE'LL SEE HOW THESE HAT 377 00:15:39,867 --> 00:15:41,800 BODIES ARE TRANSFORMED INTO 378 00:15:41,800 --> 00:15:43,733 CLASSIC STETSON HATS. 379 00:15:53,500 --> 00:15:55,067 >> Narrator: MAKING A STETSON 380 00:15:55,067 --> 00:15:56,667 HAT TAKES ALMOST AS MUCH WORK 381 00:15:56,667 --> 00:15:58,233 NOW AS IT DID SINCE THE EARLY 382 00:15:58,233 --> 00:15:59,633 1900s. 383 00:15:59,633 --> 00:16:01,867 EVERY HAT MADE IS STILL HANDLED 384 00:16:01,867 --> 00:16:03,900 FROM START TO FINISH BY HAND. 385 00:16:03,900 --> 00:16:05,700 EVEN SOME OF THE MACHINES USED 386 00:16:05,700 --> 00:16:07,500 ARE THE SAME AS IN THE PAST. 387 00:16:07,500 --> 00:16:09,533 THE STETSON HAT IS AN ICON OF 388 00:16:09,533 --> 00:16:15,833 THE AMERICAN COWBOY LIFESTYLE. 389 00:16:15,833 --> 00:16:17,767 A WORKER STEAMS A HAT BODY TO 390 00:16:17,767 --> 00:16:21,567 MAKE IT SUPPLE. 391 00:16:21,567 --> 00:16:22,900 HE PUTS IT INTO A BLOCKER 392 00:16:22,900 --> 00:16:24,833 MACHINE WITH BRASS FINGERS THAT 393 00:16:24,833 --> 00:16:27,067 SECURE IT IN PLACE. 394 00:16:27,067 --> 00:16:29,367 HE STEAMS IT AGAIN, THEN INSERTS 395 00:16:29,367 --> 00:16:31,100 A WOODEN BLOCK AND PRESSES IT 396 00:16:31,100 --> 00:16:32,467 INTO THE CROWN. 397 00:16:32,467 --> 00:16:34,367 THIS GIVES THE HAT A SPECIFIC 398 00:16:34,367 --> 00:16:42,733 HEAD SIZE. 399 00:16:42,733 --> 00:16:44,233 HE PUTS ANOTHER HAT INTO THE 400 00:16:44,233 --> 00:16:45,967 BLOCKER, THIS TIME MAKING 401 00:16:45,967 --> 00:16:49,367 ANOTHER HAT SIZE. 402 00:16:49,367 --> 00:16:51,733 THIS IS CALLED BLOCKING A HAT. 403 00:16:51,733 --> 00:16:53,400 BLOCKING TRANSFORMS THE BRIM 404 00:16:53,400 --> 00:16:55,167 DIAMETER AND THE CROWN FROM AN 405 00:16:55,167 --> 00:16:57,067 ALMOST SHAPELESS CUT OF FELT 406 00:16:57,067 --> 00:16:59,067 INTO A MORE SOLID BODY AND 407 00:16:59,067 --> 00:17:01,800 PRECISE HAT SIZE. 408 00:17:09,900 --> 00:17:11,700 A WORKER PUTS THE BLOCKED HAT ON 409 00:17:11,700 --> 00:17:13,567 A BRIM STIFFENER WHICH APPLIES 410 00:17:13,567 --> 00:17:14,367 SHELLACK. 411 00:17:14,367 --> 00:17:16,067 THIS SHELLACK GIVES THE 412 00:17:16,067 --> 00:17:18,067 BRIM EXTRA FIRMNESS, MAKING IT 413 00:17:18,067 --> 00:17:20,867 EASIER TO SHAPE AND STYLE. 414 00:17:26,867 --> 00:17:28,367 HE COMPLETES THE BRIM-STIFFENING 415 00:17:28,367 --> 00:17:29,833 OPERATION AND READIES THE 416 00:17:29,833 --> 00:17:31,567 CORRECT NUMBER OF HATS TO FILL 417 00:17:31,567 --> 00:17:34,133 AN ORDER. 418 00:17:34,133 --> 00:17:36,300 A WORKER HANGS UP THE HATS FOR A 419 00:17:36,300 --> 00:17:40,400 NATURAL AIR DRY. 420 00:17:40,400 --> 00:17:42,600 TWO DAYS LATER, A WORKER INSERTS 421 00:17:42,600 --> 00:17:44,500 BLOCKS INTO THE HAT, WHICH ARE 422 00:17:44,500 --> 00:17:47,433 COLOR-CODED FOR SIZE. 423 00:17:47,433 --> 00:17:49,067 THE BLOCKS FIT THE HAT ON A 424 00:17:49,067 --> 00:17:50,600 POUNCING MACHINE THAT GENTLY 425 00:17:50,600 --> 00:17:59,533 SPINS AND SANDS THE FELT. 426 00:17:59,533 --> 00:18:01,700 THIS UNSANDED FELT GETS BUFFED 427 00:18:01,700 --> 00:18:03,067 UNTIL THE HAT ENDS UP WITH 428 00:18:03,067 --> 00:18:06,200 THE SMOOTHEST FINISH POSSIBLE. 429 00:18:06,200 --> 00:18:08,200 THEN A WORKER PUTS THE HAT ONTO 430 00:18:08,200 --> 00:18:10,133 A HYDRAULIC CROWN PRESS. 431 00:18:10,133 --> 00:18:12,200 INSIDE IT, HE PLACES A PIECE OF 432 00:18:12,200 --> 00:18:14,567 INK TRANSFER PAPER AND A HEATED 433 00:18:14,567 --> 00:18:15,833 ALUMINUM MOLD. 434 00:18:15,833 --> 00:18:18,200 HE LOWERS THE PRESS AND APPLIES 435 00:18:18,200 --> 00:18:19,733 THE EXACT AMOUNT OF PRESSURE 436 00:18:19,733 --> 00:18:21,400 NEEDED TO MOLD A SPECIFIC SHAPE 437 00:18:21,400 --> 00:18:24,300 INTO THE CROWN. 438 00:18:24,300 --> 00:18:26,100 ON THIS PARTICULAR HAT, THE 439 00:18:26,100 --> 00:18:32,133 PRESS IMPRINTS THE LOGO INSIDE. 440 00:18:32,133 --> 00:18:33,767 NOW THE CROWN HAS A DISTINCT 441 00:18:33,767 --> 00:18:35,533 SHAPE. 442 00:18:35,533 --> 00:18:37,300 A WORKER THEN PUTS THE HAT ON A 443 00:18:37,300 --> 00:18:39,067 BRIM CUTTER AND HOLDS IT DOWN 444 00:18:39,067 --> 00:18:44,467 FLAT WITH A CUTTING GUIDE. 445 00:18:44,467 --> 00:18:45,900 SHE CUTS THE BRIM TO THE 446 00:18:45,900 --> 00:18:47,967 REQUIRED DIMENSION AND REMOVES 447 00:18:47,967 --> 00:18:54,233 THE EXCESS FELT AND THE GUIDE. 448 00:18:54,233 --> 00:18:56,167 A WORKER THEN PUTS THE HAT INTO 449 00:18:56,167 --> 00:18:57,967 A BRIM FLANGER -- AN ALUMINUM 450 00:18:57,967 --> 00:18:59,833 MOLD THAT HEATS AND SHAPES THE 451 00:18:59,833 --> 00:19:04,133 BRIM. 452 00:19:04,133 --> 00:19:06,100 HE THEN PUTS THE HAT ONTO AN 453 00:19:06,100 --> 00:19:07,800 IDENTICAL WOODEN SHAPE AND 454 00:19:07,800 --> 00:19:09,467 COVERS IT TO KEEP ITS FORM WHILE 455 00:19:09,467 --> 00:19:11,067 COOLING. 456 00:19:11,067 --> 00:19:12,933 ONCE COOLED, THIS HAT WILL KEEP 457 00:19:12,933 --> 00:19:14,600 ITS SYMMETRICAL CURVES THAT 458 00:19:14,600 --> 00:19:15,867 WILL MAKE IT SO DISTINCTIVELY 459 00:19:15,867 --> 00:19:22,267 WESTERN. 460 00:19:22,267 --> 00:19:24,133 A WORKER THEN MARKS THE CENTER 461 00:19:24,133 --> 00:19:28,400 OF THE HAT. 462 00:19:28,400 --> 00:19:30,233 SHE LINES UP A LEATHER SWEATBAND 463 00:19:30,233 --> 00:19:32,533 WITH THE CHALK MARK AND SEWS IT 464 00:19:32,533 --> 00:19:34,133 IN ALONG THE BOTTOM EDGE OF THE 465 00:19:34,133 --> 00:19:42,067 CROWN. 466 00:19:42,067 --> 00:19:44,167 SHE THEN FOLDS THE SWEAT BAND IN 467 00:19:44,167 --> 00:19:45,700 AND MAKES SURE THE HAT IS 468 00:19:45,700 --> 00:19:49,067 PERFECT. 469 00:19:49,067 --> 00:19:51,067 SHE TIES THE CLASSIC RIBBON BAND 470 00:19:51,067 --> 00:19:52,833 INTO A KNOT AND SECURES IT 471 00:19:52,833 --> 00:19:56,300 AROUND THE OUTSIDE OF THE HAT. 472 00:19:56,300 --> 00:19:57,600 SHE TRIMS THE RIBBON TO THE 473 00:19:57,600 --> 00:19:59,267 APPROPRIATE SIZE, WHICH 474 00:19:59,267 --> 00:20:00,533 COMPLETES THE WORK ON THE 475 00:20:00,533 --> 00:20:07,467 EXTERIOR OF THE HAT. 476 00:20:07,467 --> 00:20:09,300 THEN ANOTHER WORKER PUTS IT INTO 477 00:20:09,300 --> 00:20:11,000 A HOLDER AND PEELS UP THE 478 00:20:11,000 --> 00:20:14,367 SWEATBAND. 479 00:20:14,533 --> 00:20:16,367 SHE PLACES A LINING INSIDE THE 480 00:20:16,367 --> 00:20:18,800 HAT, APPLYING DROPS OF GLUE ALL 481 00:20:18,800 --> 00:20:20,067 THE WAY AROUND TO KEEP IT IN 482 00:20:20,067 --> 00:20:21,967 PLACE. 483 00:20:31,267 --> 00:20:33,033 SHE THEN PUTS THE HAT INSIDE A 484 00:20:33,033 --> 00:20:35,100 BOX FOR SHIPPING ANYWHERE IN THE 485 00:20:35,100 --> 00:20:40,733 WORLD. 486 00:20:40,733 --> 00:20:43,567 AUTHENTIC STETSON HATS. 487 00:20:43,567 --> 00:20:45,967 LOOKING GOOD, PARTNER! 488 00:20:53,333 --> 00:20:54,900 IF YOU HAVE ANY COMMENTS ABOUT 489 00:20:54,900 --> 00:20:56,400 THE SHOW, OR IF YOU'D LIKE TO 490 00:20:56,400 --> 00:20:58,633 SUGGEST TOPICS FOR FUTURE SHOWS, 491 00:20:58,633 --> 00:21:01,967 DROP US A LINE AT... 32095

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