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-- Captions by VITAC --
www.vitac.com
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>> Narrator: A BASEBALL GLOVE IS
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AN EXTRAORDINARY THING.
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EACH AND EVERY ONE STARTS OUT
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BRAND SPANKING NEW AND ENDS UP
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FITTING ITS OWNER LIKE A SECOND
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SKIN.
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BEFORE LONG, THE PLAYER AND HIS
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GLOVE ARE INSEPARABLE.
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THE GLOVE HELPS HIM LIVE HIS
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DREAMS AND FILLS HIS IMAGINATION
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WITH LIFELONG MEMORIES.
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BASEBALL GLOVES HAVE EVOLVED
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FROM HARD, LEATHER MITTS TO THE
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SOPHISTICATED DESIGN PLAYERS
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DEPEND ON TODAY.
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IT ALL STARTS WITH A HYDRAULIC
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PRESS THAT PUNCHES OUT THE
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FELT PADDING THAT WILL CUSHION
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THE FINGERS AND THUMB.
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THE HOLES WILL BE USED TO LACE
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THE GLOVE.
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ANOTHER PRESS CUTS OUT THE PALM
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SECTION OF THE GLOVE FROM A SIDE
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OF LEATHER.
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THE PALM SECTION ALSO HAS LACING
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HOLES CUT INTO IT.
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THE HYDRAULIC PRESS THEN CUTS
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OUT THE WEB, OR POCKET, OF THE
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GLOVE, PREPARING IT FOR LACING,
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AS WELL.
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MEANWHILE, A MACHINE HEAT
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EMBOSSES THE PALM SECTION WITH
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THE COMPANY LOGO.
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EMBOSSING ALSO HELPS IDENTIFY
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DIFFERENT LEATHERS AND GLOVE
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STYLES.
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ANOTHER WORKER HAND-WEAVES THE
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FRONT AND BACK PIECES OF THE
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POCKET.
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THIS SPECIAL BASKET-WEAVE WEB
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GIVES THE GLOVE ADDITIONAL
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FLEXIBILITY AND CONTROL.
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POCKETS FIRST APPEARED IN GLOVES
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IN THE 1930s.
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SHE STITCHES THE POCKET
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TOGETHER.
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THEN, SHE APPLIES GLUE TO SECURE
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THE TAIL ENDS, CLOSES THE FLAP,
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AND STITCHES THE WEB SHUT.
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ANOTHER WORKER THEN SEWS THE
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PALM LINING AND THE FINGER
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LINING TOGETHER.
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BY STITCHING THE PALM AND FINGER
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LININGS TOGETHER, SHE COMPLETES
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THE INTERIOR PIECE OF THE GLOVE
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THAT TOUCHES A PLAYER'S HAND.
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SHE THEN SEWS THE FELT FINGER
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PADS TO THE LINING.
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THESE PADS GIVE THE GLOVE EXTRA
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COMFORT AND CONTROL.
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TO BUILD THE OUTER SHELL OF THE
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GLOVE, SHE SEWS WELTING LEATHER
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BETWEEN THE FINGERS.
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THIS MAKES THE SEAM STRONGER.
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THEN, SHE SEWS THE FINGERS AND
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THE PALM PIECE TOGETHER TO
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COMPLETE THE BACK PART OF THE
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OUTER SHELL.
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SOME LEATHER SOFTENER HELPS
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PREVENT TEARING AS SHE STITCHES
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THE BACK AND THE FRONT PARTS OF
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THE OUTER SHELL TOGETHER.
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SHE ALSO USES WELTING LEATHER TO
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ADD STRENGTH AND RIGIDITY TO THE
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OUTER SHELL.
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A WORKER MOUNTS THE FINISHED
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OUTER SHELL ON TO A FINGER FORM,
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HEATED TO ABOUT 248 DEGREES
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FAHRENHEIT.
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IT TAKES HEAT AND LEATHER
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SOFTENER TO ALLOW THE WORKER TO
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MANIPULATE THE SHELL WITHOUT
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DAMAGING THE LEATHER.
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THE WORKER THEN TRANSFERS THE
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SOFTENED OUTER SHELL ON TO A
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STATIONARY TURNING STICK IN
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ORDER TO TURN THE OUTER SHELL
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INSIDE OUT.
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HE WORKS THE OUTER SHELL ONE
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FINGER AT A TIME SO HE DOESN'T
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SPOIL THE LEATHER OR THE
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STITCHING.
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HE MAKES SURE ALL IS PERFECT.
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ANOTHER WORKER SLIPS THE
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INTERIOR LINING ON TO A MOUNTING
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SUPPORT, THEN COVERS THE LINING
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WITH THE OUTER SHELL.
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HE WORKS THE LEATHER TO MAKE
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SURE THE LINING AND THE SHELL
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FIT TOGETHER PROPERLY.
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THEN HE APPLIES A SPECIAL PASTE
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THAT MAKES THE PALM MORE
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FLEXIBLE.
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HE INSERTS A FELT PAD INTO THE
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THUMB...
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THEN ANOTHER CUSHIONING PAD INTO
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THE PINKY FINGER, USING A METAL
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ROD TO FULLY INSERT BOTH PADS.
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HE THEN STARTS LACING THE GLOVE
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WITH A LONG STRIP OF LEATHER.
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LACING THE GLOVE IS A
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LABOR-INTENSIVE SKILL THAT CAN
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TAKE UP TO AN HOUR.
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NO MACHINE CAN DO THIS.
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HE MAKES SURE THE LACING GETS
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THE RIGHT TENSION AND THE
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ATTRACTIVE SIDE OF THE LEATHER
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FACES UPWARDS.
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USING SPECIAL KNOTS AND LOOPS,
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HE LACES THE ENTIRE GLOVE BY
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HAND.
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A WORKER INSERTS WOODEN DOWELS
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AND MOUNTS THE GLOVE ON MORE
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HOT FINGERS TO OPEN UP THE
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FINGERS AND THUMB.
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THIS HELPS THE PLAYER'S HAND FIT
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INTO THE GLOVE MORE EASILY.
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NOW THIS TRULY LOOKS AND FITS
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LIKE A GLOVE.
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TODAY'S BASEBALL GLOVES COME IN
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ALL DIFFERENT COLORS AND STYLES.
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THEY ARE SO FINELY HAND-CRAFTED,
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THEY COULD BE CALLED WORKS OF
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ART.
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>> Narrator: MEDICAL ELECTRODES
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CAN HELP YOUR DOCTOR FIND OUT
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WHAT'S GOING ON WITH YOUR HEALTH
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IN A HEARTBEAT.
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THESE LITTLE SENSORS DETECT
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ELECTRICAL CURRENTS IN THE
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HEART, BRAIN, AND OTHER PARTS OF
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THE BODY, AND THEY'RE WIRED TO
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MONITORING EQUIPMENT THAT
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RECORDS IT.
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THEY'RE INEXPENSIVE, DISPOSABLE,
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AND ESSENTIAL TO HEALTHCARE.
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WHEN THE NURSE SAYS THIS WON'T
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HURT A BIT, YOU CAN TRUST HER,
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IF THE TEST SHE'S ABOUT TO GIVE
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YOU INVOLVES MEDICAL ELECTRODES.
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THESE ELECTRODES STICK TO THE
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SKIN AND PROBE BENEATH THE
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SURFACE WITHOUT ACTUALLY
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PIERCING IT.
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THEY SEND INFORMATION TO
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MONITORING EQUIPMENT SO
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SPECIALISTS CAN ASSESS IT.
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THESE ELECTRODES START WITH A
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ROLL OF FOAM.
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THE FOAM IS COATED WITH
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MEDICAL-GRADE ADHESIVE AND HAS A
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PAPER BACKING TO KEEP THE LAYERS
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FROM STICKING TOGETHER.
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MACHINERY PULLS THE FOAM OVER A
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PUNCH CUTTER WHICH MAKE SMALL
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HOLES IN IT.
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BUT FIRST, RAZORS SLIT THE
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PAPER, AND EQUIPMENT PULLS IT
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AWAY FROM THE THUMB TO EXPOSE
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THE ADHESIVE.
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THE PROCESS LEAVES STRIPS OF
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PAPER ALONG THE EDGE.
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THE THUMB MOVES FORWARD, STICKY
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SIDE UP, AS PLASTIC ELEMENTS AND
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METAL SNAPS CASCADE INTO A
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FEEDER SYSTEM.
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THEY'RE CUEING UP TO BE
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INSTALLED IN THE HOLES PUNCHED
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IN THE FOAM EARLIER.
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VACUUM HEADS PICKED UP THE
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ELEMENTS AND INSERT THEM INTO
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THOSE HOLES.
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THE ELEMENTS ARE COATED WITH
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SILVER CHLORIDE, WHICH MAKES
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THEM ELECTRICALLY CONDUCTIVE SO
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THEY'LL HELP PICK UP ELECTRICAL
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ACTIVITY IN THE BODY.
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NEXT, PNEUMATIC EQUIPMENT
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PRESS-FITS THE METAL SNAPS ONTO
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THE ELEMENTS.
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THESE SNAPS ARE ALSO
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ELECTRICALLY CONDUCTIVE.
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DOWN THE LINE, A BLADE SLICES
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THROUGH GEL THAT'S SANDWICHED
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BETWEEN TWO THIN PLASTIC LINERS.
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MACHINERY PULLS THOSE LINERS
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AWAY FROM THE GEL.
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THIS GEL IS WATER-BASED AND
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CONTAINS SALT, WHICH WILL SEEP
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INTO THE SKIN TO HELP ESTABLISH
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ELECTRICAL CONTACT.
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ANOTHER BLADE CUTS THE GEL INTO
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SMALL RECTANGLES, AND THEY LAND
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ON A THICKER PLASTIC LINER.
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THE GEL LINER AND FOAM WITH ITS
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ELEMENTS AND SNAPS COME
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TOGETHER, AND THE GELS LAND
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DIRECTLY ON THE ELEMENTS.
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ROLLERS PRESS EVERYTHING
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TOGETHER IN A TIGHT SANDWICH.
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EQUIPMENT PUSHES THAT SANDWICH
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FORWARD INTO A CUTTING STATION.
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THAT'S PROTECTIVE PADDING YOU
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00:08:57,367 --> 00:08:58,700
SEE AROUND THE CUTTERS.
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IT PROTECTS THE BLADES FROM THE
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ADHESIVE ON THE FOAM AS THEY
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PUNCH OUT ELECTRODE SHAPES.
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BLADES NOW LIGHTLY PERFORATE
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THE PLASTIC LINER AROUND THE
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ELECTRODES, WHILE BELOW,
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EQUIPMENT PULLS AWAY THE SCRAP.
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THE PERFORATIONS WILL ALLOW THE
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ELECTRODES TO BE TORN INTO
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INDIVIDUAL UNITS LATER, AND
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00:09:24,933 --> 00:09:26,600
IT ALSO MAKES IT EASIER TO FOLD
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00:09:26,600 --> 00:09:32,500
UP FOR PACKAGING.
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00:09:32,500 --> 00:09:34,400
REMEMBER THAT PAPER LEFT ALONG
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00:09:34,400 --> 00:09:37,067
THE EDGE OF THE FOAM EARLY ON?
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00:09:37,067 --> 00:09:38,833
IT SERVES AS PULL TABS ON SOME
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00:09:38,833 --> 00:09:40,600
OF THE ELECTRODES.
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THE TAB MAKES IT EASIER TO APPLY
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THE ELECTRODE TO THE PATIENT
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AND THEN REMOVE IT.
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THEY PACKAGE THE ELECTRODES IN A
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SPECIAL MATERIAL MADE OF
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PLASTIC, ALUMINUM, AND PAPER.
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HOT METAL PLATES MELT AND SEAL
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THE MATERIAL TO FORM AN
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AIRTIGHT POUCH.
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FINALLY, A LONG BLADE CUTS THE
242
00:10:08,867 --> 00:10:11,533
POUCHES INTO INDIVIDUAL UNITS.
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IT HAS TAKEN LESS THAN A MINUTE
244
00:10:13,267 --> 00:10:15,000
TO MAKE THIS PACKAGE OF MEDICAL
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00:10:15,000 --> 00:10:15,800
ELECTRODES.
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THEY'LL USE MANY OF THEM IN JUST
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ONE TEST.
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WITH THE GEL SIDE OF THE
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ELECTRODE PRESSED AGAINST
250
00:10:21,100 --> 00:10:23,167
THE SKIN, THEY WIRE IT TO THE
251
00:10:23,167 --> 00:10:24,467
MONITORING EQUIPMENT.
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AND WITHIN MINUTES, THESE
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ELECTRODES CAN SIGNAL PROBLEMS,
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AND THAT COULD SAVE A LIFE.
255
00:10:32,333 --> 00:10:34,233
AFTER THE TEST, THE ELECTRODES
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WILL BE DISCARDED --
257
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DISPOSABLE AND YET INDISPENSABLE
258
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IN THE WORLD OF MEDICINE.
259
00:10:52,333 --> 00:10:54,200
>> Narrator: THE COWBOY HAT WAS
260
00:10:54,200 --> 00:10:55,833
MADE POPULAR IN 1865 BY THE
261
00:10:55,833 --> 00:10:57,500
STETSON HAT COMPANY AND ITS
262
00:10:57,500 --> 00:10:59,367
FOUNDER, JOHN B. STETSON.
263
00:10:59,367 --> 00:11:00,900
PART OF ITS ATTRACTIVENESS IN
264
00:11:00,900 --> 00:11:02,400
THE AMERICAN OLD WEST WAS THE
265
00:11:02,400 --> 00:11:03,833
WIDE BRIM THAT PROTECTED THE
266
00:11:03,833 --> 00:11:05,333
COWBOY FROM THE ELEMENTS,
267
00:11:05,333 --> 00:11:07,100
A HIGH CROWN THAT KEPT A POCKET
268
00:11:07,100 --> 00:11:08,900
OF WARM AIR ON HIS HEAD, AND THE
269
00:11:08,900 --> 00:11:10,567
ABILITY TO CARRY WATER IF HE
270
00:11:10,567 --> 00:11:14,533
NEEDED TO.
271
00:11:14,533 --> 00:11:16,500
ALL MODELS OF STETSON HATS ARE
272
00:11:16,500 --> 00:11:18,300
MADE FROM BLENDS OF PRETREATED
273
00:11:18,300 --> 00:11:20,700
FUR, INCLUDING BEAVER, RABBIT,
274
00:11:20,700 --> 00:11:26,733
AND WILD HARE.
275
00:11:26,733 --> 00:11:28,433
FIRST, A WORKER GATHERS THE
276
00:11:28,433 --> 00:11:30,133
MIXTURE OF DIFFERENT FUR AND
277
00:11:30,133 --> 00:11:31,667
DEPOSITS IT INTO A PICKER
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00:11:31,667 --> 00:11:33,133
MACHINE THAT BEGINS BLENDING THE
279
00:11:33,133 --> 00:11:41,133
FUR TOGETHER.
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00:11:41,133 --> 00:11:43,067
THE PICKER ROLLER, WHICH DATES
281
00:11:43,067 --> 00:11:44,933
FROM THE 1890s, SENDS THE FUR
282
00:11:44,933 --> 00:11:47,467
INTO A MIXER.
283
00:11:47,467 --> 00:11:49,833
INSIDE THE MIXER, COMPRESSED AIR
284
00:11:49,833 --> 00:11:51,967
BLOWS THE FUR AROUND.
285
00:11:51,967 --> 00:11:53,767
THIS SETTLES AND REMOVES ANY
286
00:11:53,767 --> 00:11:55,133
DUST AND DIRT THAT MAY BE
287
00:11:55,133 --> 00:11:57,167
TRAPPED IN THE FUR.
288
00:11:57,167 --> 00:11:59,500
AFTER ABOUT AN HOUR, THE BLENDED
289
00:11:59,500 --> 00:12:01,133
FUR SETTLES INTO A COLLECTION
290
00:12:01,133 --> 00:12:03,233
BOX.
291
00:12:03,233 --> 00:12:04,633
A WORKER PUTS IT THROUGH A
292
00:12:04,633 --> 00:12:06,400
ROTATING LOADER MACHINE THAT
293
00:12:06,400 --> 00:12:07,467
SENDS THE FUR INTO A
294
00:12:07,467 --> 00:12:13,767
MULTICHAMBERED BLOWER.
295
00:12:13,767 --> 00:12:15,800
A LOOK INSIDE THE BLOWER REVEALS
296
00:12:15,800 --> 00:12:17,933
A SERIES OF PICKER ROLLERS.
297
00:12:17,933 --> 00:12:19,467
THESE ROLLERS, ALONG WITH
298
00:12:19,467 --> 00:12:21,233
BLOWING AIR, ALLOW THE LIGHTER
299
00:12:21,233 --> 00:12:23,233
FUR TO FLOW THROUGH THE CHAMBERS
300
00:12:23,233 --> 00:12:24,633
WHILE THE HEAVIER HAIR AND THE
301
00:12:24,633 --> 00:12:32,733
IMPURITIES FALL TO THE BOTTOM.
302
00:12:32,733 --> 00:12:34,433
AT THE BACK OF THE BLOWER, THE
303
00:12:34,433 --> 00:12:35,733
WORKER GATHERS AND WEIGHS THE
304
00:12:35,733 --> 00:12:37,233
AMOUNT OF FUR NEEDED TO MAKE
305
00:12:37,233 --> 00:12:39,100
JUST ONE HAT.
306
00:12:39,100 --> 00:12:40,867
THAT AMOUNT VARIES DEPENDING ON
307
00:12:40,867 --> 00:12:44,267
THE SIZE AND STYLE.
308
00:12:44,267 --> 00:12:46,100
THE PROPER AMOUNT OF FUR THEN
309
00:12:46,100 --> 00:12:48,133
MOVES BY CONVEYOR BELT INTO A
310
00:12:48,133 --> 00:12:55,167
FORMING MACHINE.
311
00:12:55,167 --> 00:12:57,067
HERE, A VACUUM SUCKS THE FUR
312
00:12:57,067 --> 00:13:00,400
ONTO A CONE FORM.
313
00:13:00,400 --> 00:13:02,233
THE FUR BUILDS UP LIKE A FRAGILE
314
00:13:02,233 --> 00:13:04,067
BLANKET OF DUST THAT MUST BE
315
00:13:04,067 --> 00:13:06,567
HELD DOWN BY WET COTTON MESH.
316
00:13:06,567 --> 00:13:08,433
FOR EXTRA PROTECTION, A WORKER
317
00:13:08,433 --> 00:13:10,600
WRAPS BURLAP ONTO THE CONE AND
318
00:13:10,600 --> 00:13:15,233
PUTS A METAL COVER OVER IT.
319
00:13:15,233 --> 00:13:17,300
HE WEIGHS IT DOWN AND GIVES THE
320
00:13:17,300 --> 00:13:18,900
FUR CONE A GOOD SOAKING IN A VAT
321
00:13:18,900 --> 00:13:20,600
OF HOT, SOAPY WATER TO MAKE THE
322
00:13:20,600 --> 00:13:22,533
FUR FIBERS CURL UP AND LOCK
323
00:13:22,533 --> 00:13:27,167
TOGETHER.
324
00:13:27,167 --> 00:13:29,300
SHORTLY AFTER, THE WORKER PEELS
325
00:13:29,300 --> 00:13:30,833
THE NEWLY FORMED FELTED FUR
326
00:13:30,833 --> 00:13:33,633
BLANKET OFF THE CONE.
327
00:13:33,633 --> 00:13:35,700
AT THIS STAGE, THE INTERLOCKED
328
00:13:35,700 --> 00:13:37,333
FUR FIBERS ARE STILL VERY
329
00:13:37,333 --> 00:13:39,300
FRAGILE, SO A WORKER PROTECTS
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00:13:39,300 --> 00:13:40,967
THE CONES FROM DAMAGE BY
331
00:13:40,967 --> 00:13:48,433
WRAPPING THEM IN CLOTH.
332
00:13:48,433 --> 00:13:49,633
THEN, SHE PUTS THEM THROUGH A
333
00:13:49,633 --> 00:13:51,567
HARDENING PROCESS WHICH CONSISTS
334
00:13:51,567 --> 00:13:52,867
OF A SERIES OF MASSAGING
335
00:13:52,867 --> 00:13:55,500
ROLLERS AND HOT-WATER BATHS.
336
00:13:55,500 --> 00:13:57,067
THE ROLLERS IN THE HOT-WATER
337
00:13:57,067 --> 00:13:58,633
BATHS INCREASINGLY SHRINK AND
338
00:13:58,633 --> 00:14:07,233
TIGHTEN THE FUR FIBERS TOGETHER.
339
00:14:07,233 --> 00:14:08,933
THE FINAL AND MOST AGGRESSIVE
340
00:14:08,933 --> 00:14:10,933
MASSAGE MAKES THE FIBERS FELT
341
00:14:10,933 --> 00:14:13,067
TOGETHER EVEN TIGHTER, AND THE
342
00:14:13,067 --> 00:14:14,567
CONE IS NOW STRONG ENOUGH TO
343
00:14:14,567 --> 00:14:20,867
MANIPULATE BY HAND.
344
00:14:20,867 --> 00:14:22,533
BUT THE CONES MUST BE EVEN
345
00:14:22,533 --> 00:14:24,600
STRONGER THAN THIS, SO SHE PUTS
346
00:14:24,600 --> 00:14:25,900
THEM THROUGH A FINAL HARDENING
347
00:14:25,900 --> 00:14:27,900
STAGE THAT SHRINKS AND TIGHTENS
348
00:14:27,900 --> 00:14:32,633
THE FUR FIBERS TO THE MAXIMUM.
349
00:14:32,633 --> 00:14:34,900
AT LAST, THE FRAGILE CONE THAT
350
00:14:34,900 --> 00:14:36,500
CAME OUT OF THE FORMING MACHINE
351
00:14:36,500 --> 00:14:39,400
BECOMES THE DESIRED HAT SIZE.
352
00:14:39,400 --> 00:14:41,500
TEARING THE FELT BY HAND IS NOW
353
00:14:41,500 --> 00:14:46,433
IMPOSSIBLE.
354
00:14:46,433 --> 00:14:48,300
AFTER THE CONES ARE DYED,
355
00:14:48,300 --> 00:14:49,433
THEY'RE PLACED ON A CROWN
356
00:14:49,433 --> 00:14:50,500
MACHINE.
357
00:14:50,500 --> 00:14:52,167
HERE HE WORKS THE TOP OF THE
358
00:14:52,167 --> 00:14:54,067
CONE AND MAKES THE FELT MORE
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00:14:54,067 --> 00:14:57,400
FLEXIBLE.
360
00:14:57,400 --> 00:14:59,167
ANOTHER MACHINE SOFTENS THE
361
00:14:59,167 --> 00:15:00,633
BRIM.
362
00:15:00,633 --> 00:15:02,533
TOGETHER, THE MACHINES FORM THE
363
00:15:02,533 --> 00:15:08,733
CONE INTO MORE OF A HAT SHAPE.
364
00:15:08,733 --> 00:15:10,767
AFTER SOAKING THE CONE AGAIN, A
365
00:15:10,767 --> 00:15:12,467
WORKER PUTS IT ON A WET BLOCKER
366
00:15:12,467 --> 00:15:14,433
MACHINE.
367
00:15:14,433 --> 00:15:16,267
ITS BRASS FINGERS SECURE AND
368
00:15:16,267 --> 00:15:18,167
STRETCH OUT THE FELT WHILE IT
369
00:15:18,167 --> 00:15:19,833
FORCES A CROWN SHAPE INTO THE
370
00:15:19,833 --> 00:15:25,400
HAT BODY.
371
00:15:25,400 --> 00:15:27,600
THEN HE PUTS THE HAT BODY INTO A
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00:15:27,600 --> 00:15:29,767
HAT SUCKER OR VACUUM THAT SUCKS
373
00:15:29,767 --> 00:15:33,067
OUT MOST OF THE WATER.
374
00:15:33,067 --> 00:15:34,667
HE THEN SETS THE HAT BODIES
375
00:15:34,667 --> 00:15:37,667
ASIDE TO DRY FOR 24 HOURS.
376
00:15:37,667 --> 00:15:39,867
UP NEXT, WE'LL SEE HOW THESE HAT
377
00:15:39,867 --> 00:15:41,800
BODIES ARE TRANSFORMED INTO
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00:15:41,800 --> 00:15:43,733
CLASSIC STETSON HATS.
379
00:15:53,500 --> 00:15:55,067
>> Narrator: MAKING A STETSON
380
00:15:55,067 --> 00:15:56,667
HAT TAKES ALMOST AS MUCH WORK
381
00:15:56,667 --> 00:15:58,233
NOW AS IT DID SINCE THE EARLY
382
00:15:58,233 --> 00:15:59,633
1900s.
383
00:15:59,633 --> 00:16:01,867
EVERY HAT MADE IS STILL HANDLED
384
00:16:01,867 --> 00:16:03,900
FROM START TO FINISH BY HAND.
385
00:16:03,900 --> 00:16:05,700
EVEN SOME OF THE MACHINES USED
386
00:16:05,700 --> 00:16:07,500
ARE THE SAME AS IN THE PAST.
387
00:16:07,500 --> 00:16:09,533
THE STETSON HAT IS AN ICON OF
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00:16:09,533 --> 00:16:15,833
THE AMERICAN COWBOY LIFESTYLE.
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00:16:15,833 --> 00:16:17,767
A WORKER STEAMS A HAT BODY TO
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00:16:17,767 --> 00:16:21,567
MAKE IT SUPPLE.
391
00:16:21,567 --> 00:16:22,900
HE PUTS IT INTO A BLOCKER
392
00:16:22,900 --> 00:16:24,833
MACHINE WITH BRASS FINGERS THAT
393
00:16:24,833 --> 00:16:27,067
SECURE IT IN PLACE.
394
00:16:27,067 --> 00:16:29,367
HE STEAMS IT AGAIN, THEN INSERTS
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00:16:29,367 --> 00:16:31,100
A WOODEN BLOCK AND PRESSES IT
396
00:16:31,100 --> 00:16:32,467
INTO THE CROWN.
397
00:16:32,467 --> 00:16:34,367
THIS GIVES THE HAT A SPECIFIC
398
00:16:34,367 --> 00:16:42,733
HEAD SIZE.
399
00:16:42,733 --> 00:16:44,233
HE PUTS ANOTHER HAT INTO THE
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00:16:44,233 --> 00:16:45,967
BLOCKER, THIS TIME MAKING
401
00:16:45,967 --> 00:16:49,367
ANOTHER HAT SIZE.
402
00:16:49,367 --> 00:16:51,733
THIS IS CALLED BLOCKING A HAT.
403
00:16:51,733 --> 00:16:53,400
BLOCKING TRANSFORMS THE BRIM
404
00:16:53,400 --> 00:16:55,167
DIAMETER AND THE CROWN FROM AN
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00:16:55,167 --> 00:16:57,067
ALMOST SHAPELESS CUT OF FELT
406
00:16:57,067 --> 00:16:59,067
INTO A MORE SOLID BODY AND
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00:16:59,067 --> 00:17:01,800
PRECISE HAT SIZE.
408
00:17:09,900 --> 00:17:11,700
A WORKER PUTS THE BLOCKED HAT ON
409
00:17:11,700 --> 00:17:13,567
A BRIM STIFFENER WHICH APPLIES
410
00:17:13,567 --> 00:17:14,367
SHELLACK.
411
00:17:14,367 --> 00:17:16,067
THIS SHELLACK GIVES THE
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00:17:16,067 --> 00:17:18,067
BRIM EXTRA FIRMNESS, MAKING IT
413
00:17:18,067 --> 00:17:20,867
EASIER TO SHAPE AND STYLE.
414
00:17:26,867 --> 00:17:28,367
HE COMPLETES THE BRIM-STIFFENING
415
00:17:28,367 --> 00:17:29,833
OPERATION AND READIES THE
416
00:17:29,833 --> 00:17:31,567
CORRECT NUMBER OF HATS TO FILL
417
00:17:31,567 --> 00:17:34,133
AN ORDER.
418
00:17:34,133 --> 00:17:36,300
A WORKER HANGS UP THE HATS FOR A
419
00:17:36,300 --> 00:17:40,400
NATURAL AIR DRY.
420
00:17:40,400 --> 00:17:42,600
TWO DAYS LATER, A WORKER INSERTS
421
00:17:42,600 --> 00:17:44,500
BLOCKS INTO THE HAT, WHICH ARE
422
00:17:44,500 --> 00:17:47,433
COLOR-CODED FOR SIZE.
423
00:17:47,433 --> 00:17:49,067
THE BLOCKS FIT THE HAT ON A
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00:17:49,067 --> 00:17:50,600
POUNCING MACHINE THAT GENTLY
425
00:17:50,600 --> 00:17:59,533
SPINS AND SANDS THE FELT.
426
00:17:59,533 --> 00:18:01,700
THIS UNSANDED FELT GETS BUFFED
427
00:18:01,700 --> 00:18:03,067
UNTIL THE HAT ENDS UP WITH
428
00:18:03,067 --> 00:18:06,200
THE SMOOTHEST FINISH POSSIBLE.
429
00:18:06,200 --> 00:18:08,200
THEN A WORKER PUTS THE HAT ONTO
430
00:18:08,200 --> 00:18:10,133
A HYDRAULIC CROWN PRESS.
431
00:18:10,133 --> 00:18:12,200
INSIDE IT, HE PLACES A PIECE OF
432
00:18:12,200 --> 00:18:14,567
INK TRANSFER PAPER AND A HEATED
433
00:18:14,567 --> 00:18:15,833
ALUMINUM MOLD.
434
00:18:15,833 --> 00:18:18,200
HE LOWERS THE PRESS AND APPLIES
435
00:18:18,200 --> 00:18:19,733
THE EXACT AMOUNT OF PRESSURE
436
00:18:19,733 --> 00:18:21,400
NEEDED TO MOLD A SPECIFIC SHAPE
437
00:18:21,400 --> 00:18:24,300
INTO THE CROWN.
438
00:18:24,300 --> 00:18:26,100
ON THIS PARTICULAR HAT, THE
439
00:18:26,100 --> 00:18:32,133
PRESS IMPRINTS THE LOGO INSIDE.
440
00:18:32,133 --> 00:18:33,767
NOW THE CROWN HAS A DISTINCT
441
00:18:33,767 --> 00:18:35,533
SHAPE.
442
00:18:35,533 --> 00:18:37,300
A WORKER THEN PUTS THE HAT ON A
443
00:18:37,300 --> 00:18:39,067
BRIM CUTTER AND HOLDS IT DOWN
444
00:18:39,067 --> 00:18:44,467
FLAT WITH A CUTTING GUIDE.
445
00:18:44,467 --> 00:18:45,900
SHE CUTS THE BRIM TO THE
446
00:18:45,900 --> 00:18:47,967
REQUIRED DIMENSION AND REMOVES
447
00:18:47,967 --> 00:18:54,233
THE EXCESS FELT AND THE GUIDE.
448
00:18:54,233 --> 00:18:56,167
A WORKER THEN PUTS THE HAT INTO
449
00:18:56,167 --> 00:18:57,967
A BRIM FLANGER -- AN ALUMINUM
450
00:18:57,967 --> 00:18:59,833
MOLD THAT HEATS AND SHAPES THE
451
00:18:59,833 --> 00:19:04,133
BRIM.
452
00:19:04,133 --> 00:19:06,100
HE THEN PUTS THE HAT ONTO AN
453
00:19:06,100 --> 00:19:07,800
IDENTICAL WOODEN SHAPE AND
454
00:19:07,800 --> 00:19:09,467
COVERS IT TO KEEP ITS FORM WHILE
455
00:19:09,467 --> 00:19:11,067
COOLING.
456
00:19:11,067 --> 00:19:12,933
ONCE COOLED, THIS HAT WILL KEEP
457
00:19:12,933 --> 00:19:14,600
ITS SYMMETRICAL CURVES THAT
458
00:19:14,600 --> 00:19:15,867
WILL MAKE IT SO DISTINCTIVELY
459
00:19:15,867 --> 00:19:22,267
WESTERN.
460
00:19:22,267 --> 00:19:24,133
A WORKER THEN MARKS THE CENTER
461
00:19:24,133 --> 00:19:28,400
OF THE HAT.
462
00:19:28,400 --> 00:19:30,233
SHE LINES UP A LEATHER SWEATBAND
463
00:19:30,233 --> 00:19:32,533
WITH THE CHALK MARK AND SEWS IT
464
00:19:32,533 --> 00:19:34,133
IN ALONG THE BOTTOM EDGE OF THE
465
00:19:34,133 --> 00:19:42,067
CROWN.
466
00:19:42,067 --> 00:19:44,167
SHE THEN FOLDS THE SWEAT BAND IN
467
00:19:44,167 --> 00:19:45,700
AND MAKES SURE THE HAT IS
468
00:19:45,700 --> 00:19:49,067
PERFECT.
469
00:19:49,067 --> 00:19:51,067
SHE TIES THE CLASSIC RIBBON BAND
470
00:19:51,067 --> 00:19:52,833
INTO A KNOT AND SECURES IT
471
00:19:52,833 --> 00:19:56,300
AROUND THE OUTSIDE OF THE HAT.
472
00:19:56,300 --> 00:19:57,600
SHE TRIMS THE RIBBON TO THE
473
00:19:57,600 --> 00:19:59,267
APPROPRIATE SIZE, WHICH
474
00:19:59,267 --> 00:20:00,533
COMPLETES THE WORK ON THE
475
00:20:00,533 --> 00:20:07,467
EXTERIOR OF THE HAT.
476
00:20:07,467 --> 00:20:09,300
THEN ANOTHER WORKER PUTS IT INTO
477
00:20:09,300 --> 00:20:11,000
A HOLDER AND PEELS UP THE
478
00:20:11,000 --> 00:20:14,367
SWEATBAND.
479
00:20:14,533 --> 00:20:16,367
SHE PLACES A LINING INSIDE THE
480
00:20:16,367 --> 00:20:18,800
HAT, APPLYING DROPS OF GLUE ALL
481
00:20:18,800 --> 00:20:20,067
THE WAY AROUND TO KEEP IT IN
482
00:20:20,067 --> 00:20:21,967
PLACE.
483
00:20:31,267 --> 00:20:33,033
SHE THEN PUTS THE HAT INSIDE A
484
00:20:33,033 --> 00:20:35,100
BOX FOR SHIPPING ANYWHERE IN THE
485
00:20:35,100 --> 00:20:40,733
WORLD.
486
00:20:40,733 --> 00:20:43,567
AUTHENTIC STETSON HATS.
487
00:20:43,567 --> 00:20:45,967
LOOKING GOOD, PARTNER!
488
00:20:53,333 --> 00:20:54,900
IF YOU HAVE ANY COMMENTS ABOUT
489
00:20:54,900 --> 00:20:56,400
THE SHOW, OR IF YOU'D LIKE TO
490
00:20:56,400 --> 00:20:58,633
SUGGEST TOPICS FOR FUTURE SHOWS,
491
00:20:58,633 --> 00:21:01,967
DROP US A LINE AT...
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