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--Captions by VITAC--
www.vitac.com
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CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: A CINECAMERA
IS THE TYPE OF CAMERA THEY USE
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FOR MAKING MOTION PICTURES.
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IT CAPTURES WHAT IT SHOOTS
ON 16- OR 35-MILLIMETER FILM.
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00:00:59,551 --> 00:01:02,241
RUNNING LIKE
A WELL-OILED MACHINE,
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00:01:02,241 --> 00:01:05,482
ITS INTRICATE COMPONENTS
WORK WITH ULTIMATE PRECISION,
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00:01:05,482 --> 00:01:10,137
ALL INSIDE A POWERFUL MARVEL
OF TECHNOLOGY AND CRAFTSMANSHIP.
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00:01:13,103 --> 00:01:16,586
THE INTERNAL MECHANICS
AND ELECTRONICS OF A CINECAMERA
10
00:01:16,586 --> 00:01:20,862
PERFORM AN IMPRESSIVE
CHOREOGRAPHY TO CAPTURE IMAGES.
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00:01:20,862 --> 00:01:22,551
TO MAKE THE MAIN HOUSING,
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A COMPUTER-CONTROLLED
MILLING MACHINE
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00:01:24,758 --> 00:01:28,241
CUTS PRECISE SPACES
IN A BLOCK OF ALUMINUM.
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00:01:28,241 --> 00:01:31,620
THEN A PROBE SCANS IT
SO A COMPUTER CAN VERIFY
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00:01:31,620 --> 00:01:35,413
THE SHAPE MEETS
ENGINEERING SPECIFICATIONS.
16
00:01:35,413 --> 00:01:38,172
NEXT, A VARIETY
OF COMPUTER-GUIDED DRILLS
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AND CUTTERS
SHAPE THE FILM GATE --
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THE COMPONENT THAT HOLDS
THE FILM FOR EXPOSURE.
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A GRINDING WHEEL COMPLETES
THIS HIGHLY PRECISE TASK.
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00:01:51,862 --> 00:01:54,793
THEY BUFF THE FILM GATE
ON A ROTATING DRUM,
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00:01:54,793 --> 00:01:57,793
INFUSED WITH DIAMOND POWDER
AND A POLISHING COMPOUND.
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00:01:57,793 --> 00:02:01,310
NEXT, WORKERS APPLY GLUE
TO THE FILM GUIDE,
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WHICH PUSHES THE FILM
INTO THE FILM GATE.
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00:02:05,206 --> 00:02:07,724
THEN THEY PUT GLUE
ON THE FILM MOVEMENT,
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00:02:07,724 --> 00:02:10,000
MATE THE GUIDE AND MOVEMENT,
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00:02:10,000 --> 00:02:13,137
THEN DRIVE IN SCREWS
TO SECURE THE BOND.
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THESE TWO REGISTRATION PINS
HOLD THE FILM IN PLACE.
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00:02:16,241 --> 00:02:19,034
NOW FOR THE PULLDOWN CLAWS.
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00:02:19,034 --> 00:02:21,551
WORKERS MOUNT
THESE ALUMINUM DEVICES
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INSIDE THE FILM MOVEMENT --
ONE ON EACH SIDE.
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00:02:24,586 --> 00:02:26,655
THEY MOVE FORWARD AND DOWNWARD
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AS THE REGISTRATION PINS
RETRACT,
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DRAGGING THE FILM
ALONG THE GUIDE.
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00:02:33,551 --> 00:02:37,379
AS THE CLAWS PULL THE FILM DOWN,
THE PINS ENTER.
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00:02:37,379 --> 00:02:43,034
THIS EXPOSURE REPEATS AT A RATE
OF 150 FRAMES PER SECOND.
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NEXT, WORKERS SCREW ON A COVER
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TO PROTECT
THE MOVEMENT'S FRAGILE PARTS.
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ANOTHER COVER
FITS ON THE OTHER SIDE.
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00:02:57,724 --> 00:03:02,517
WORKERS THEN TEST
EACH OF THE BUTTONS.
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00:03:02,517 --> 00:03:05,344
NOW THEY ATTACH
THE CAMERA'S DRIVE SHAFT.
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00:03:05,344 --> 00:03:08,620
THE MOTOR DRIVES THE MOVEMENT
USING A TOOTHED BELT.
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00:03:08,620 --> 00:03:10,862
A MECHANICS TEST COMES NEXT
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00:03:10,862 --> 00:03:15,068
TO ENSURE THE CLAWS AND PINS
PERFORM WITH PRECISION.
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THIS PART OF THE CAMERA
IS THE SHUTTER.
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00:03:21,793 --> 00:03:24,379
IT SITS BETWEEN
THE FILM AND LENS.
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WORKERS MOUNT A MIRROR
OVER HALF THE SHUTTER.
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THE MIRROR REFLECTS THE IMAGE
INTO THE VIEWFINDER
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00:03:32,275 --> 00:03:36,068
WHEN IT ROTATES IN
BEHIND THE LENS.
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A DAB OF SPECIAL CLEANING FLUID
YIELDS A PRISTINE SURFACE.
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ANY DIRT ON THE MIRROR
WOULD CREATE A FUZZY IMAGE.
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THE PROTECTIVE COVER PLATES
WILL SHIELD EXISTING OPENINGS.
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00:03:50,172 --> 00:03:54,172
HERE THE SHUTTER AND MIRROR
SPIN IN UNISON.
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IN THIS MODEL,
THE SHUTTER IS ELECTRONIC,
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SO IT REQUIRES A TINY MICROCHIP
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AND ELECTRICAL WIRES
WITH PLUGS ON THE ENDS.
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TECHNICIANS SCRUTINIZE THE PARTS
AND CONNECTIONS.
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00:04:05,551 --> 00:04:08,103
THEN THEY TEST
THE ELECTRONICS AGAIN
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00:04:08,103 --> 00:04:10,965
TO ENSURE EVERYTHING IS WORKING,
STARTING WITH THE SHUTTER.
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00:04:14,000 --> 00:04:16,758
WITH ALL THE INTERNAL COMPONENTS
COMPLETE,
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00:04:16,758 --> 00:04:19,896
IT'S TIME TO INSTALL THEM
IN THE CAMERA'S HOUSING.
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00:04:19,896 --> 00:04:24,000
THE FILM GATE WE SAW EARLIER
SNAPS INTO POSITION.
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00:04:24,000 --> 00:04:27,034
NEXT, TECHNICIANS
CAREFULLY MOUNT THE FILM GUIDE
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BEHIND THE FILM,
THEN FASTEN IT TIGHTLY.
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LAST BUT NOT LEAST, THE SHUTTER
GENTLY SLIDES INTO POSITION.
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THEY CLOSE UP ONE SIDE
OF THE HOUSING WITH THE COVER
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TO PROTECT
THE CIRCUIT BOARD INSIDE.
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00:04:46,724 --> 00:04:49,275
WORKERS THEN LAY
AN ACCESSORY CONTROLLER
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GENTLY INTO
THE CAMERA'S SIDE COVER.
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00:04:55,448 --> 00:04:57,655
IT TAKES TWEEZERS
AND A STEADY HAND
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00:04:57,655 --> 00:04:59,068
TO INSERT THIS FOCUSING SCREEN
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THROUGH THE LENS MOUNT
AT THE FRONT OF THE HOUSING.
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FINALLY, THE LENS TAKES
ITS PLACE FRONT AND CENTER.
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00:05:11,137 --> 00:05:13,620
WITH THE CAMERA STRUCTURE
NOW COMPLETE,
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00:05:13,620 --> 00:05:17,103
WORKERS ATTACH A MAGAZINE
CONTAINING THE FILM.
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00:05:19,310 --> 00:05:21,379
A LITTLE NUDGE HERE AND THERE
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00:05:21,379 --> 00:05:23,862
LEADS THE FILM
DOWN THE RIGHT PATH.
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THE MOVEMENT SWINGS FORWARD
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00:05:25,827 --> 00:05:28,482
TO ALLOW THE FILM
TO RUN ITS COURSE.
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00:05:28,482 --> 00:05:29,793
WITH THE TOUCH OF A BUTTON,
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00:05:29,793 --> 00:05:34,517
THE FILM SUCCESSFULLY
RACES THROUGH A MECHANICAL MAZE.
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00:05:34,517 --> 00:05:38,517
THIS CAMERA EXCELS AT HIGH-SPEED
AND SPECIAL EFFECTS.
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ALL IT NEEDS NOW IS SOME ACTION.
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Narrator:
IT'S HARD TO BEAT
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THE GLITTER AND GLOW
OF GLASS CHRISTMAS ORNAMENTS.
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FOR MANY PEOPLE,
THE CHRISTMAS TREE
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JUST WOULDN'T BE THE SAME
WITHOUT THEM.
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THEY WERE INVENTED
IN THE 19th CENTURY
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BY A GERMAN GLASSMAKER
WHO DECIDED TO IMPROVISE
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00:06:05,241 --> 00:06:08,172
BECAUSE HE COULDN'T AFFORD
TO DECORATE HIS TREE
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00:06:08,172 --> 00:06:10,620
WITH THE USUAL NUTS AND CANDY.
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00:06:15,551 --> 00:06:18,206
THEY'RE CHRISTMAS EYE CANDY.
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TODAY'S GLASS ORNAMENTS
ARE A VISUAL TREAT.
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TO MAKE SOME OF THE ORNAMENTS,
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THEY START WITH A SKETCH
AND MAKE A PLASTER MODEL OF IT.
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00:06:27,758 --> 00:06:31,000
THEY USE IT
TO CREATE A TWO-PART METAL MOLD.
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THEY TAKE A GLASS CYLINDER
AND FIRE ITS WIDER END
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SO IT SOFTENS.
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THE GLASSMAKER
BLOWS INTO THE PIPE END
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00:06:46,931 --> 00:06:48,758
TO STRETCH THE SUPPLE GLASS
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00:06:48,758 --> 00:06:51,620
INTO THE BASIC SHAPE
OF A BAUBLE ORNAMENT.
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00:06:57,551 --> 00:07:00,517
OTHER GLASS TUBES
ARE MORE BULBOUS AT THE CENTER,
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00:07:00,517 --> 00:07:02,896
AND THAT'S THE SECTION
THAT'S FIRED
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00:07:02,896 --> 00:07:06,793
AS THE GLASSMAKER BLOWS IT
INTO A MORE ELONGATED BUBBLE.
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00:07:09,448 --> 00:07:13,448
HE PLACES THAT BUBBLE IN
THE MOLD AND BLOWS EXTRA HARD.
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00:07:13,448 --> 00:07:16,000
THE GLASS EXPANDS
INTO ITS CREVICES
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00:07:16,000 --> 00:07:18,275
AND TAKES ITS SHAPE --
A SNOWMAN.
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00:07:21,655 --> 00:07:25,068
HE BURNS OFF
ONE OF THE BLOWPIPE ENDS
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00:07:25,068 --> 00:07:28,379
AND THEN AIMS THE TORCH AT THE
SNOWMAN'S NOSE TO PULL IT OUT.
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00:07:31,310 --> 00:07:34,448
A QUICK COOLDOWN
COULD SHATTER THIS ORNAMENT,
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00:07:34,448 --> 00:07:36,931
SO HE GRADUALLY
LOWERS ITS TEMPERATURE
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00:07:36,931 --> 00:07:39,137
WITH A LESS-INTENSE FLAME.
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00:07:39,137 --> 00:07:43,103
BLOWING AND MOLDING
GLASS FIGURINES IS QUICK WORK.
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00:07:43,103 --> 00:07:46,827
THE GLASSMAKER HAS JUST A FEW
SECONDS TO COMPLETE THE JOB
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BEFORE THE GLASS BECOMES
TOO COOL AND STIFF TO SHAPE.
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00:07:52,103 --> 00:07:57,034
THE ORNAMENTS NOW HEAD
DOWN THE LINE TO GET SOME SHINE.
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THIS WILL BE AN INSIDE JOB.
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THE GLASSMAKER
POURS SILVERING SOLUTION
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INTO THE BAUBLES
THROUGH THE STEM.
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00:08:04,862 --> 00:08:07,103
SHE THEN DIPS THE BAUBLE
IN WARM WATER.
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00:08:07,103 --> 00:08:10,413
THIS ACTIVATES
THE SILVERING CHEMICALS,
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00:08:10,413 --> 00:08:15,379
AND SHAKING THE ORNAMENT
ACCELERATES THIS PROCESS.
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00:08:15,379 --> 00:08:18,241
SHE SWIRLS
THE SILVERING LIQUID AROUND
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00:08:18,241 --> 00:08:20,344
TO COMPLETELY COAT
THE INSIDE OF THE ORNAMENT.
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00:08:20,344 --> 00:08:23,344
A FINAL DIP GIVES THIS BAUBLE
A MIRROR FINISH
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00:08:23,344 --> 00:08:25,379
FROM THE INSIDE OUT.
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00:08:29,551 --> 00:08:31,827
SHE EMPTIES
THE SILVERING SOLUTION
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00:08:31,827 --> 00:08:33,965
INTO ANOTHER TANK
FOR RECYCLING.
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00:08:37,034 --> 00:08:39,896
THEY ALSO USE THIS TECHNIQUE
ON THE FIGURINES,
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00:08:39,896 --> 00:08:42,103
LIKE THE SNOWMAN.
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00:08:42,103 --> 00:08:44,931
A QUICK SHAKE GIVES THIS GUY
AN INNER BEAUTY.
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00:08:53,275 --> 00:08:55,931
NEXT, THEY SUBMERGE
THE GLASS ORNAMENT IN LACQUER
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TO GIVE IT SOME COLOR.
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THE MIRROR FINISH INSIDE
SHINES THROUGH THE LACQUER.
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NOW THE SNOWMAN ORNAMENT
GETS AN ARTIST'S TOUCH.
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00:09:13,275 --> 00:09:16,620
SHE AIRBRUSHES WHITE LACQUER
ONTO THE FIGURINE
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00:09:16,620 --> 00:09:18,310
FOR A FROSTY FINISH.
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00:09:18,310 --> 00:09:22,068
IT MAKES THE SNOWMAN
LOOK MORE LIKE OLD FROSTY.
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00:09:24,551 --> 00:09:27,586
THE ARTIST PAINTS
SOME OF THE DETAILS BY HAND,
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00:09:27,586 --> 00:09:31,517
LIKE THE TRIM ON THE HAT
AND ROBE OF THIS SANTA ORNAMENT.
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00:09:31,517 --> 00:09:34,517
THIS GIVES IT MORE VISUAL DEPTH.
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00:09:37,448 --> 00:09:39,275
ONCE THE PAINT DRIES,
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00:09:39,275 --> 00:09:41,758
SHE BRUSHES GLUE ONTO SECTIONS
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00:09:41,758 --> 00:09:44,862
WHERE SHE WANTS GLITTER DUST
TO STICK.
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00:09:49,827 --> 00:09:53,862
THE GLUE DRIES QUICKLY,
SO THE ARTIST APPLIES MORE.
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00:09:53,862 --> 00:09:56,068
WHEN IT COMES
TO CHRISTMAS SPARKLE,
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YOU JUST CAN'T GET ENOUGH.
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00:10:01,206 --> 00:10:05,793
NEXT, SHE MAKES AN INCISION
IN THE STEM AND SNAPS IT OFF.
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00:10:10,655 --> 00:10:14,103
A METAL CAP
FITS ON THE ORNAMENT STUB.
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00:10:16,758 --> 00:10:21,137
TIME TO PACK UP THESE
FRAGILE BEAUTIES VERY CAREFULLY.
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00:10:21,137 --> 00:10:24,689
THEY PUT THEM IN BOXES THAT
CRADLE EACH ONE INDIVIDUALLY
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00:10:24,689 --> 00:10:27,034
TO ENSURE THEY ARRIVE SAFELY.
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00:10:27,034 --> 00:10:30,206
NOW THESE GLASS ORNAMENTS
ARE READY TO GO "OUT ON A LIMB"
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TO ADD BEAUTY TO THE HOLIDAYS.
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00:10:52,896 --> 00:10:55,620
Narrator: TIRES FOR CONSTRUCTION
AND MINING EQUIPMENT
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ARE TRULY GIANT-SIZED.
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00:10:57,241 --> 00:10:59,827
THEY CAN BE TWICE THE HEIGHT
OF A HUMAN BEING
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00:10:59,827 --> 00:11:01,689
AND WEIGH THOUSANDS OF POUNDS.
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00:11:01,689 --> 00:11:05,620
THESE GIANT TIRES ALSO COME
WITH A HEFTY PRICE TAG.
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00:11:05,620 --> 00:11:09,724
JUST ONE CAN COST MORE
THAN AN AVERAGE FAMILY SEDAN.
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00:11:14,896 --> 00:11:17,551
GIANT TIRES ARE MADE
TO CARRY HEAVY LOADS
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00:11:17,551 --> 00:11:19,931
IN CONDITIONS
THAT ARE SERIOUSLY OFF-ROAD,
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00:11:19,931 --> 00:11:22,827
LIKE MINING
AND CONSTRUCTION SITES.
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00:11:24,862 --> 00:11:26,931
TO MAKE GIANT TIRES,
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00:11:26,931 --> 00:11:29,896
THEY FEED RUBBER
INTO A POWERFUL MIXER.
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00:11:34,931 --> 00:11:37,448
THEY ADD SULFUR
AND ANTIOXIDANTS
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00:11:37,448 --> 00:11:39,482
TO BOOST
THE RUBBER'S DURABILITY,
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00:11:39,482 --> 00:11:43,000
AS WELL AS RECYCLE
PIECES OF USED TIRES.
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00:11:43,000 --> 00:11:44,586
AT THE TOP OF THE MIXER,
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00:11:44,586 --> 00:11:47,344
THEY ADD CARBON BLACK
IN MEASURED AMOUNTS.
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00:11:47,344 --> 00:11:51,241
IT'S AN OIL BY-PRODUCT THAT
HELPS BIND EVERYTHING TOGETHER.
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00:11:54,068 --> 00:11:57,689
THE MIXING GENERATES HEAT,
WHICH SOFTENS THE RUBBER,
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00:11:57,689 --> 00:11:59,172
MAKING IT DOUGHY.
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00:12:01,241 --> 00:12:04,172
THE RUBBER DOUGH
THEN FALLS BETWEEN ROLLERS
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00:12:04,172 --> 00:12:06,689
THAT SQUEEZE IT INTO A SHEET.
175
00:12:06,689 --> 00:12:09,068
THE PROCESS IS CALLED MILLING.
176
00:12:09,068 --> 00:12:11,034
THEY SLICE THE SHEETED RUBBER
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00:12:11,034 --> 00:12:14,137
AND FEED IT BACK
INTO THE MACHINE SEVERAL TIMES.
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00:12:14,137 --> 00:12:17,241
THIS REPEATED MILLING
ESSENTIALLY KNEADS THE RUBBER
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00:12:17,241 --> 00:12:19,413
TO GIVE IT
THE RIGHT CONSISTENCY.
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00:12:22,689 --> 00:12:25,241
ONCE THE RUBBER
HAS BEEN SUFFICIENTLY PROCESSED,
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00:12:25,241 --> 00:12:28,310
THEY FEED IT TO A CONVEYOR.
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00:12:28,310 --> 00:12:31,206
A WHEEL ROLLS OVER THE RUBBER
TO IMPRESS THE DATE
183
00:12:31,206 --> 00:12:34,413
AND IDENTIFICATION NUMBER
ONTO IT.
184
00:12:34,413 --> 00:12:38,931
THE RUBBER THEN WINDS THROUGH
A TANK OF SOAPY WATER.
185
00:12:38,931 --> 00:12:40,655
AS IT EXITS,
186
00:12:40,655 --> 00:12:43,206
IT FALLS OVER HANGERS
THAT MOVE IT THROUGH A DRYER.
187
00:12:43,206 --> 00:12:45,172
A SOAPY RESIDUE REMAINS,
188
00:12:45,172 --> 00:12:47,793
KEEPING THE LAYERS
FROM STICKING TOGETHER
189
00:12:47,793 --> 00:12:51,034
AS THEY AWAIT MORE PROCESSING.
190
00:12:51,034 --> 00:12:54,517
THEY WRITE THE I.D. NUMBER
ON A SAMPLE OF THE RUBBER
191
00:12:54,517 --> 00:12:57,482
AND TAG THE PRODUCTION RUN
WITH THE SAME NUMBER.
192
00:12:57,482 --> 00:13:00,724
THIS SIGNIFIES
THAT TESTING IS UNDER WAY.
193
00:13:07,275 --> 00:13:10,034
THEY TUCK THE TEST SAMPLE
IN A CANISTER
194
00:13:10,034 --> 00:13:12,241
AND SEND IT UP A CHUTE
TO THE LAB.
195
00:13:12,241 --> 00:13:15,551
ONCE IT'S CONFIRMED THE RUBBER
HAS THE RIGHT CHARACTERISTICS,
196
00:13:15,551 --> 00:13:18,241
IT'S READY TO BE MADE
INTO THE VARIOUS COMPONENTS
197
00:13:18,241 --> 00:13:20,275
OF A GIANT TIRE.
198
00:13:24,482 --> 00:13:26,172
AT THE NEXT STATION,
199
00:13:26,172 --> 00:13:30,931
DOZENS OF STEEL CORDS
UNWIND INTO A MACHINE.
200
00:13:30,931 --> 00:13:34,655
EACH CORD IS MADE
OF NUMEROUS STEEL THREADS,
201
00:13:34,655 --> 00:13:37,275
AND EACH THREAD IS BRASS-PLATED.
202
00:13:37,275 --> 00:13:42,862
THESE STEEL CORDS WILL BE USED
TO FORTIFY THE PROCESSED RUBBER.
203
00:13:45,275 --> 00:13:48,241
THE CORDS ENTER A MACHINE
CALLED AN EXTRUDER.
204
00:13:48,241 --> 00:13:51,206
IT GRINDS AND HEATS
SOME OF THE PROCESSED RUBBER
205
00:13:51,206 --> 00:13:54,827
AND THEN FORCES IT AROUND
THE STEEL CORDS TO ENCASE THEM.
206
00:13:56,793 --> 00:13:59,482
THE RESULT IS WHAT'S KNOWN
AS STEEL-BELTED RUBBER.
207
00:14:04,137 --> 00:14:07,413
THEY CUT SEVERAL OF THE
STEEL-BELTED STRIPS ON AN ANGLE
208
00:14:07,413 --> 00:14:10,758
AND FUSE THEM TOGETHER.
209
00:14:10,758 --> 00:14:13,862
THIS EXPOSES STEEL CORD
AROUND THE EDGES,
210
00:14:13,862 --> 00:14:16,689
SO HOT ROLLERS
SEAL THEM WITH RUBBER.
211
00:14:22,758 --> 00:14:24,655
THE STEEL-BELTED RUBBER
212
00:14:24,655 --> 00:14:28,413
WILL MAKE THE TIRES
MORE RESISTANT TO PUNCTURES.
213
00:14:28,413 --> 00:14:31,310
BUT THEY MAKE
THE TIRES' BASIC STRUCTURE
214
00:14:31,310 --> 00:14:33,793
FROM RUBBER-COATED NYLON CORD.
215
00:14:33,793 --> 00:14:37,758
THEY CUT THE NYLON-RUBBER PLY
TO A SPECIFIC LENGTH.
216
00:14:40,620 --> 00:14:43,379
WORKERS THEN PIECE
SEVERAL OF THESE SHEETS TOGETHER
217
00:14:43,379 --> 00:14:44,448
TO FORM A LOOP.
218
00:14:44,448 --> 00:14:47,862
THE PIECES ADHERE
BECAUSE UNCURED RUBBER
219
00:14:47,862 --> 00:14:49,586
IS NATURALLY TACKY.
220
00:14:49,586 --> 00:14:53,586
AND A MACHINE ROLLS THE LOOP
TO THE CORRECT SIZE.
221
00:14:55,517 --> 00:14:58,551
THEY LAYER MORE
OF THE NYLON-RUBBER PLY
222
00:14:58,551 --> 00:15:01,689
IN A CRISSCROSS FASHION
TO ADD STRENGTH.
223
00:15:05,103 --> 00:15:07,448
THE MACHINE
THAT HELPS SIZE THE LOOP
224
00:15:07,448 --> 00:15:10,206
ALSO APPLIES
A THIN LAYER OF ORDINARY RUBBER
225
00:15:10,206 --> 00:15:13,034
BETWEEN EACH CRISSCROSSED LAYER.
226
00:15:13,034 --> 00:15:15,103
THIS THICKENS THE RUBBER LOOP.
227
00:15:16,827 --> 00:15:20,310
THE FINISHED LOOP
IS CALLED THE BAND.
228
00:15:20,310 --> 00:15:23,034
IT'S THE SKELETON
OF THE GIANT TIRE.
229
00:15:25,827 --> 00:15:27,827
THEY HOIST IT ONTO A CART
230
00:15:27,827 --> 00:15:30,482
AND MOVE IT
TO THE NEXT STATION.
231
00:15:33,241 --> 00:15:37,413
STAY TUNED, AS THEY SHAPE
AND INFLATE THIS BAND OF RUBBER
232
00:15:37,413 --> 00:15:40,172
TO TURN IT INTO A GIANT TIRE.
233
00:15:53,551 --> 00:15:56,241
Narrator:
WHEN IT COMES TO TIRES,
IT TAKES TIME TO SUPERSIZE.
234
00:15:56,241 --> 00:15:59,310
MAKING A GIANT TIRE
CAN TAKE 24 HOURS OR MORE,
235
00:15:59,310 --> 00:16:02,551
MAINLY BECAUSE THE RUBBER
NEEDS A LOT OF CURING.
236
00:16:02,551 --> 00:16:05,793
IT'S NOT MASS PRODUCTION.
IT'S MASSIVEPRODUCTION.
237
00:16:05,793 --> 00:16:07,137
AS A RESULT,
238
00:16:07,137 --> 00:16:10,758
FACTORIES ONLY PRODUCE
A FEW OF THE LARGEST ONES A DAY.
239
00:16:15,827 --> 00:16:19,413
THIS MACHINE IS ABOUT TO STRETCH
THE BIG BAND OF RUBBER
240
00:16:19,413 --> 00:16:20,931
LIKE AN ELASTIC.
241
00:16:26,310 --> 00:16:27,793
THE MACHINE PIVOTS,
242
00:16:27,793 --> 00:16:30,551
AND ITS MANY ROLLERS
EXPAND AND TURN
243
00:16:30,551 --> 00:16:33,241
TO TRANSFER THE BAND
TO A SPINNING DRUM.
244
00:16:33,241 --> 00:16:36,448
THE MACHINE PUMPS AIR
AROUND THE PROTRUDING ROLLERS
245
00:16:36,448 --> 00:16:38,206
TO MAKE THE TRANSFER EASIER,
246
00:16:38,206 --> 00:16:40,517
WHILE THE DRUM TURNS
AT A CONSTANT SPEED
247
00:16:40,517 --> 00:16:41,965
TO AID THE PROCESS.
248
00:16:46,724 --> 00:16:49,034
ONCE THE TRANSFER IS COMPLETE,
249
00:16:49,034 --> 00:16:52,379
THE ROLLERS RETRACT,
AND THE AIR ESCAPES.
250
00:16:52,379 --> 00:16:56,689
THIS CAUSES THE RUBBER TO SHRINK
TO THE DRUM AND TAKE ITS SHAPE.
251
00:17:02,551 --> 00:17:06,034
THEY FOLD THE OVERLAP
INTO THE CENTER OF THE DRUM.
252
00:17:07,862 --> 00:17:13,689
THE GIANT RUBBER BAND NOW HAS
THE BASIC CONTOUR OF A TIRE.
253
00:17:13,689 --> 00:17:15,206
NEXT, ANOTHER MACHINE
254
00:17:15,206 --> 00:17:17,965
COATS NUMEROUS STEEL WIRES
WITH RUBBER,
255
00:17:17,965 --> 00:17:20,551
CREATING STRIPS
OF RUBBERIZED STEEL.
256
00:17:20,551 --> 00:17:23,137
THIS WILL BE USED
TO MAKE THE BEAD --
257
00:17:23,137 --> 00:17:26,275
THE PART OF THE TIRE
THAT SITS ON THE WHEEL RIM.
258
00:17:29,448 --> 00:17:32,896
THEY WIND THE RUBBERIZED STEEL
AROUND A METAL WHEEL
259
00:17:32,896 --> 00:17:35,931
UP TO 20 TIMES TO FORM THE BEAD.
260
00:17:42,068 --> 00:17:45,068
THEY REMOVE THE BEAD
AND INSPECT IT.
261
00:17:47,103 --> 00:17:50,068
THEN THEY PACK
A THICK LAYER OF RUBBER ONTO IT
262
00:17:50,068 --> 00:17:54,758
SO IT WILL BE EASIER
TO SHAPE TO THE TIRE.
263
00:17:54,758 --> 00:17:56,931
USING A SPECIAL
APPLICATOR WHEEL,
264
00:17:56,931 --> 00:18:00,448
THEY PUSH THE BEAD AGAINST THE
LIP OF THE RUBBER TIRE SHAPE.
265
00:18:00,448 --> 00:18:05,172
THE BEAD ADHERES, BUT IT NEEDS
TO BE MORE SOLIDLY ATTACHED.
266
00:18:07,137 --> 00:18:10,310
A SPINNING DISK FORCES THE BEAD
MORE FIRMLY
267
00:18:10,310 --> 00:18:12,172
TO THE RUBBER TIRE SHAPE.
268
00:18:15,689 --> 00:18:18,689
THEN THE TIRE ASSEMBLER
FOLDS BACK THE EXTRA RUBBER
269
00:18:18,689 --> 00:18:20,206
FROM THE TIRE
270
00:18:20,206 --> 00:18:24,896
AND WRAPS IT AROUND THE BEAD,
USING SHEER PHYSICAL STRENGTH.
271
00:18:26,758 --> 00:18:30,689
THEY INSTALL TWO OR THREE BEADS
ON EACH SIDE OF THE TIRE.
272
00:18:30,689 --> 00:18:34,275
THE MULTIROLLER DEVICE
TAKES OVER FROM THE ASSEMBLER
273
00:18:34,275 --> 00:18:38,000
AND FOLDS BACK EXTRA RUBBER
TO LOCK THE BEADS IN PLACE.
274
00:18:40,068 --> 00:18:41,655
NEXT, THE TIRE TURNS
275
00:18:41,655 --> 00:18:44,896
AS THEY WIND STEEL-BELTED RUBBER
AROUND IT,
276
00:18:44,896 --> 00:18:48,137
FOLLOWED BY A CONTINUOUS STRIP
OF ORDINARY RUBBER.
277
00:18:48,137 --> 00:18:50,896
THAT STRIP BUILDS UP CONTOURS
FOR TREAD.
278
00:18:58,931 --> 00:19:02,379
THE ASSEMBLER THEN WRAPS
A THICK PIECE OF ORDINARY RUBBER
279
00:19:02,379 --> 00:19:04,206
AROUND THE OUTER EDGE.
280
00:19:04,206 --> 00:19:07,172
THIS IS THE TIRE'S SIDEWALL.
281
00:19:07,172 --> 00:19:09,689
THE SPINNING-DISC DEVICE
282
00:19:09,689 --> 00:19:12,689
PRESSES THE SIDEWALL
TO THE TIRE.
283
00:19:14,827 --> 00:19:17,827
THIS TIRE IS NOW READY
TO MOVE ON.
284
00:19:20,379 --> 00:19:23,827
HERE, A HUGE RUBBER BLADDER
INFLATES AND DEFLATES
285
00:19:23,827 --> 00:19:26,793
AS THEY SPRAY IT
WITH A NONSTICK COATING.
286
00:19:26,793 --> 00:19:30,586
THIS BLADDER WILL ACT
AS THE INNER PART OF A MOLD.
287
00:19:37,344 --> 00:19:41,931
THEY LIFT THE TIRE
ONTO THE DEFLATED BLADDER.
288
00:19:41,931 --> 00:19:46,586
THEY THEN PUMP STEAM INTO IT,
EXPANDING THE TIRE.
289
00:19:50,103 --> 00:19:53,413
A METAL MOLD WITH
A TREAD PATTERN ENGRAVED IN IT
290
00:19:53,413 --> 00:19:57,241
CLOSES AROUND THE SWELLING TIRE.
291
00:19:57,241 --> 00:20:01,068
THE TIRE COOKS IN THIS MOLD
FOR UP TO 18 HOURS,
292
00:20:01,068 --> 00:20:03,275
CAUSING THE RUBBER TO CURE.
293
00:20:06,344 --> 00:20:10,862
THE GIANT TIRE
POPS OUT OF THE MOLD WITH TREAD.
294
00:20:18,551 --> 00:20:20,965
THE BRAND NAME
AND IDENTIFICATION NUMBERS
295
00:20:20,965 --> 00:20:23,241
HAVE ALL BEEN MOLDED
INTO THE RUBBER.
296
00:20:26,655 --> 00:20:28,137
AFTER COOLING,
297
00:20:28,137 --> 00:20:33,034
AN INSPECTION TEAM EXAMINES
THE GIANT TIRE INSIDE AND OUT.
298
00:20:33,034 --> 00:20:37,103
AND ONCE IT GETS THE OKAY,
IT'S READY TO ROLL.
299
00:20:37,103 --> 00:20:39,172
AND WITH ALL THAT DEEP TREAD,
300
00:20:39,172 --> 00:20:42,862
EACH GIANT TIRE IS GUARANTEED
TO MAKE A BIG IMPRESSION
301
00:20:42,862 --> 00:20:45,034
ON THE JOBSITE.
302
00:20:52,517 --> 00:20:54,965
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
303
00:20:54,965 --> 00:20:57,931
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
304
00:20:57,931 --> 00:21:00,689
DROP US A LINE AT...
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