Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated:
1
00:00:16,206 --> 00:00:19,172
--Captions by VITAC--
www.vitac.com
2
00:00:19,172 --> 00:00:22,172
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
3
00:00:26,000 --> 00:00:28,620
Narrator: COMPRESSION
AND EXTENSION SPRINGS...
4
00:00:32,172 --> 00:00:34,068
...MICRO DRILL BITS...
5
00:00:38,482 --> 00:00:39,758
...SKIFFS...
6
00:00:43,758 --> 00:00:46,413
...AND PAINTED GLASS
BACKSPLASHES.
7
00:00:54,000 --> 00:00:57,000
COILED WIRE SPRINGS ARE DESIGNED
TO CHANGE SHAPE
8
00:00:57,000 --> 00:00:59,448
WHEN WEIGHT IS ADDED
OR REMOVED.
9
00:00:59,448 --> 00:01:01,758
SOME COILS,
SUCH AS COMPRESSION SPRINGS,
10
00:01:01,758 --> 00:01:04,206
ARE MADE TO
KEEP COMPONENTS APART.
11
00:01:04,206 --> 00:01:07,000
OTHER TYPES OF COILS,
LIKE EXTENSION SPRINGS,
12
00:01:07,000 --> 00:01:11,000
HOLD THINGS TOGETHER WHILE THE
SPRING EXPANDS AND CONTRACTS.
13
00:01:14,551 --> 00:01:17,275
WHEN A LOAD IS APPLIED
TO A COMPRESSION SPRING,
14
00:01:17,275 --> 00:01:21,517
IT CONTRACTS, WHILE AN EXTENSION
SPRING EXPANDS WHEN PULLED.
15
00:01:23,551 --> 00:01:25,379
COMPRESSION
AND EXTENSION SPRINGS
16
00:01:25,379 --> 00:01:27,586
ARE MADE FROM STEEL WIRE.
17
00:01:27,586 --> 00:01:30,551
THE DIAMETER AND QUALITIES
OF THE WIRE VARIES,
18
00:01:30,551 --> 00:01:33,620
DEPENDING ON THE USE
OF THE SPRING.
19
00:01:33,620 --> 00:01:37,172
SPOOLED ONTO A REEL,
THE WIRE UNCOILS,
20
00:01:37,172 --> 00:01:40,827
PULLED BY ROLLERS,
WHICH LEAD TO A FORMING MACHINE.
21
00:01:40,827 --> 00:01:44,517
GUIDE ROLLERS STEER THE WIRE,
AS DOES THIS APERTURE.
22
00:01:46,862 --> 00:01:49,000
MULTIPLE FEED ROLLERS
PUSH THE WIRE
23
00:01:49,000 --> 00:01:52,793
TOWARDS COMPUTERIZED
FORMING TOOLS.
24
00:01:52,793 --> 00:01:56,137
THE ROLLERS PAUSE,
WHILE THE TOOLS DO THEIR WORK,
25
00:01:56,137 --> 00:02:00,655
AND THEN RESUME TO SUPPLY WIRE
FOR THE NEXT SPRING.
26
00:02:00,655 --> 00:02:04,517
MEANWHILE, OTHER ROLLERS
PUSH THE WIRE AROUND A MANDREL,
27
00:02:04,517 --> 00:02:07,586
WHERE IT'S COILED
INTO AN EXTENSION SPRING.
28
00:02:07,586 --> 00:02:10,034
A SIDE-ARM CONTROLS
THE DIAMETER,
29
00:02:10,034 --> 00:02:13,586
WHILE ANOTHER TOOL
CUTS IT TO LENGTH.
30
00:02:13,586 --> 00:02:17,103
THE FORMING PROCESS
HAS CAUSED INTERNAL STRESSES.
31
00:02:17,103 --> 00:02:22,689
TO REMOVE THOSE STRESSES,
THE SPRINGS ARE HEAT-TREATED.
32
00:02:22,689 --> 00:02:24,931
AS THE SPRINGS MOVE
OUT OF THE OVEN,
33
00:02:24,931 --> 00:02:27,137
THEY TRAVEL THROUGH
A COOLING CHAMBER.
34
00:02:27,137 --> 00:02:29,137
THE HEATING AND CONTROLLED
COOLING
35
00:02:29,137 --> 00:02:31,310
IMPROVES
THE PHYSICAL PROPERTIES,
36
00:02:31,310 --> 00:02:35,448
ALLOWING THE SPRINGS TO
WITHSTAND REPEATED COMPRESSION.
37
00:02:35,448 --> 00:02:37,689
WITH INTERNAL STRESSES RELIEVED,
38
00:02:37,689 --> 00:02:42,275
IT'S TIME TO WORK ON THE OUTER
SURFACE OF THE STEEL SPRINGS.
39
00:02:42,275 --> 00:02:45,000
A RACK CONVEYER DIPS
EXTENSION SPRINGS
40
00:02:45,000 --> 00:02:47,379
INTO A VAT OF WATER-BASED PAINT.
41
00:02:49,448 --> 00:02:52,275
THE PAINT SEEPS INTO
THE CREVICES OF THE COILS,
42
00:02:52,275 --> 00:02:54,448
PROVIDING EVEN PAINT COVERAGE.
43
00:02:57,862 --> 00:03:00,827
THEN THE RACK CONVEYER TAKES
THE PAINTED SPRINGS
44
00:03:00,827 --> 00:03:03,551
ON A TEN-MINUTE LOOP
THROUGH AN OVEN.
45
00:03:03,551 --> 00:03:06,344
THIS STEP BAKES THE PAINT
ONTO THE STEEL,
46
00:03:06,344 --> 00:03:09,517
PROVIDING A CORROSION-RESISTANT
FINISH.
47
00:03:09,517 --> 00:03:14,344
THIS IS WHAT THE SPRINGS LOOK
LIKE BEFORE AND AFTER PAINTING.
48
00:03:14,344 --> 00:03:17,586
THESE TRUCK SUSPENSION SPRINGS
ARE MADE DIFFERENTLY.
49
00:03:21,241 --> 00:03:24,862
A MACHINIST HEATS THE END
OF A STEEL ROD IN A FURNACE,
50
00:03:24,862 --> 00:03:28,310
INSERTING IT BETWEEN
FORMING TOOLS TO TAPER IT.
51
00:03:28,310 --> 00:03:32,137
THIS TAPER WILL ALLOW THE
COMPLETED SPRING TO SIT UPRIGHT.
52
00:03:34,379 --> 00:03:39,793
NEXT, THE ENTIRE ROD GOES INTO
A 1,796-DEGREE FURNACE.
53
00:03:41,413 --> 00:03:44,103
ONCE THE ROD IN RED-HOT
AND MALLEABLE,
54
00:03:44,103 --> 00:03:45,551
IT EXITS THE FURNACE
55
00:03:45,551 --> 00:03:48,724
AND IS TRANSFERRED
TO THE FORMING MANDREL.
56
00:03:48,724 --> 00:03:52,620
THE MANDREL SPINS TO WIND
THE SOFT, STEEL WIRE,
57
00:03:52,620 --> 00:03:56,206
TRANSFORMING THE STRAIGHT
STEEL ROD INTO A SPRING.
58
00:03:59,275 --> 00:04:04,137
THE SPRING IS PLACED IN A BUCKET
AND LIFTED TO AN OIL BATH.
59
00:04:04,137 --> 00:04:06,965
THE BATH QUENCHES AND HARDENS
THE STEEL.
60
00:04:10,310 --> 00:04:13,137
THEN THE SPRING TRAVELS
THROUGH A FURNACE.
61
00:04:13,137 --> 00:04:16,000
THE HEAT BURNS OFF
QUENCHING OIL RESIDUE.
62
00:04:18,586 --> 00:04:21,275
A TECHNICIAN INSERTS
THE COMPRESSION SPRINGS
63
00:04:21,275 --> 00:04:23,000
IN A REVOLVING FIXTURE,
64
00:04:23,000 --> 00:04:27,241
ALLOWING THE ENDS OF THE SPRINGS
TO EXTEND OUTWARD.
65
00:04:27,241 --> 00:04:30,931
AS THE FIXTURE REVOLVES,
GRINDING WHEELS REMOVE MATERIAL
66
00:04:30,931 --> 00:04:33,517
TO FLATTEN THE EXPOSED ENDS.
67
00:04:33,517 --> 00:04:36,310
THIS FLATTENED PROFILE
IS ANOTHER WAY TO ENSURE
68
00:04:36,310 --> 00:04:38,586
THAT THE SPRINGS
WILL SIT UPRIGHT.
69
00:04:40,482 --> 00:04:41,689
ONCE COMPLETE,
70
00:04:41,689 --> 00:04:44,310
THE TECHNICIAN MEASURES
THE HEIGHT OF THE SPRING
71
00:04:44,310 --> 00:04:46,620
TO CONFIRM THAT
THE CORRECT AMOUNT OF MATERIAL
72
00:04:46,620 --> 00:04:49,379
HAS BEEN GROUND OFF.
73
00:04:49,379 --> 00:04:52,344
THE GRINDING HAS MADE
A SUBSTANTIAL DIFFERENCE.
74
00:04:55,275 --> 00:04:58,482
THE NEXT MACHINE REMOVES
SURFACE FLAWS.
75
00:04:58,482 --> 00:05:02,103
AN OPERATOR PLACES THE SPRING
INSIDE THE MACHINE.
76
00:05:04,103 --> 00:05:05,827
AS THE SPRING SPINS,
77
00:05:05,827 --> 00:05:10,000
A FINE, ABRASIVE STEEL SHOT
SANDS AWAY IMPERFECTIONS.
78
00:05:12,103 --> 00:05:14,655
YOU CAN SEE THE DIFFERENCE
THIS STEP MAKES IN THE SPRING
79
00:05:14,655 --> 00:05:15,793
ON THE RIGHT.
80
00:05:18,310 --> 00:05:22,655
THE EXPOSURE TO HEAT HAS MADE
THE STEEL WIRE MORE FLEXIBLE.
81
00:05:22,655 --> 00:05:25,620
A TECHNICIAN PLACES THE WIRE
IN A PRESS MACHINE
82
00:05:25,620 --> 00:05:27,620
AND SETS THE COMPRESSION
AND HEIGHT.
83
00:05:29,344 --> 00:05:31,517
THE PRESS SQUEEZES THE COILS
84
00:05:31,517 --> 00:05:34,586
UNTIL THE DESIRED AMOUNT
OF COMPRESSION IS ACHIEVED.
85
00:05:36,310 --> 00:05:38,275
AFTER THE SPRING
HAS BEEN PAINTED,
86
00:05:38,275 --> 00:05:40,482
THE COMPANY NAME
AND MODEL INFORMATION
87
00:05:40,482 --> 00:05:44,103
IS STAMPED ONTO THE SPRINGS.
88
00:05:44,103 --> 00:05:46,931
IT TAKES TWO HOURS
TO MAKE A SPRING,
89
00:05:46,931 --> 00:05:50,413
AND NOW IT'S FINALLY READY
FOR SOME FLEX TIME.
90
00:06:03,551 --> 00:06:06,655
Narrator: THOUSANDS OF YEARS
AGO, OUR EARLIEST ANCESTORS
91
00:06:06,655 --> 00:06:08,620
MIGHT HAVE PICKED UP
A POINTED ROCK
92
00:06:08,620 --> 00:06:11,551
AND SPUN IT BETWEEN THEIR HANDS
TO BORE A HOLE
93
00:06:11,551 --> 00:06:13,965
IN SOMETHING
THEY WANTED TO MODIFY.
94
00:06:13,965 --> 00:06:17,965
TODAY, YOU CAN BUY DRILL BITS
IN ALL SHAPES AND SIZES.
95
00:06:22,965 --> 00:06:26,103
DRILL BITS ARE OFTEN ASSOCIATED
WITH CARPENTRY,
96
00:06:26,103 --> 00:06:28,689
BUT FROM ELECTRONICS
TO SURGERY TOOLING,
97
00:06:28,689 --> 00:06:30,172
THERE ARE ALL KINDS OF FIELDS
98
00:06:30,172 --> 00:06:35,137
THAT REQUIRE ULTRA-THIN,
HIGH-PERFORMANCE DRILL BITS.
99
00:06:35,137 --> 00:06:37,379
THE PRODUCTION PROCESS BEGINS
WITH LENGTHS
100
00:06:37,379 --> 00:06:40,689
OF 100% CARBIDE
CALLED BLANKS.
101
00:06:44,620 --> 00:06:46,034
A DIAMOND GRINDING WHEEL
102
00:06:46,034 --> 00:06:49,103
LUBRICATED WITH A SPECIALIZED
CUTTING LIQUID
103
00:06:49,103 --> 00:06:52,862
IS APPLIED TO A CHAMFERED EDGE
ON ONE TIP OF THE BLANK.
104
00:06:55,448 --> 00:06:57,620
THIS STEP REMOVES
THE ROUGH EDGES LEFT
105
00:06:57,620 --> 00:06:59,931
WHEN THE BLANKS
WERE CUT DOWN TO SIZE.
106
00:07:03,517 --> 00:07:09,310
A VIBRATING DEVICE ORGANIZES THE
BLANKS INSIDE A ROTATING BOWL.
107
00:07:09,310 --> 00:07:12,896
THE VIBRATING ACTION SHIFTS
THE BLANKS INTO SINGLE FILE
108
00:07:12,896 --> 00:07:15,931
SO THEY CAN PROCEED
ONE-BY-ONE TO THE NEXT STEP.
109
00:07:18,068 --> 00:07:21,448
THIS MACHINE IS CALLED
A CENTERLESS GRINDER.
110
00:07:21,448 --> 00:07:24,655
THE BLANKS MOVE BETWEEN
TWO ROTATING DRUMS,
111
00:07:24,655 --> 00:07:27,793
WHICH GRINDS THEM DOWN
TO A SPECIFIED LENGTH.
112
00:07:32,517 --> 00:07:34,551
THE BLANKS POUR OUT
OF THE MACHINE
113
00:07:34,551 --> 00:07:37,275
IMMERSED IN THE
LUBRICATING FLUID.
114
00:07:37,275 --> 00:07:39,931
AN OPERATOR SELECTS ONE
AND PLACES IT
115
00:07:39,931 --> 00:07:42,310
IN A QUALITY CONTROL GAUGE
TO CHECK
116
00:07:42,310 --> 00:07:45,758
THAT IT MEETS THE MANUFACTURER'S
REQUIRED TOLERANCES.
117
00:07:51,551 --> 00:07:54,689
THE BLANKS NOW ENTER
A CNC ROLLOMATIC.
118
00:07:56,655 --> 00:08:00,793
AN OPERATOR SETS UP THE TOOL
AND PROGRAMS ITS WORK PROCESS.
119
00:08:03,103 --> 00:08:06,482
A ROBOTIC AUTO-FEEDER PICKS UP
THE BLANKS ONE-BY-ONE
120
00:08:06,482 --> 00:08:08,379
FROM A SPECIALIZED PALETTE.
121
00:08:10,448 --> 00:08:13,137
THE ROBOTIC ARMS PLACES
EACH BLANK CAREFULLY
122
00:08:13,137 --> 00:08:16,758
AND PRECISELY
IN A WAITING CHUCK, OR COLLAR,
123
00:08:16,758 --> 00:08:19,103
AND THEN MOVES THEM
BACK INTO POSITION.
124
00:08:21,586 --> 00:08:25,448
THE TOOL MOVES FORWARD, HOLDING
THE BLANK PERFECTLY STILL
125
00:08:25,448 --> 00:08:27,586
AS A PAIR OF WHEELS CLOSE IN.
126
00:08:29,344 --> 00:08:31,931
LIQUID COOLANT POURS
OVER THE BLANK
127
00:08:31,931 --> 00:08:34,068
AS THE WHEELS PRECISION
PINCH-GRIND
128
00:08:34,068 --> 00:08:35,793
THE TIP OF THE BLANK,
129
00:08:35,793 --> 00:08:38,862
GRINDING IT DOWN TO ABOUT
1/10 OF A MILLIMETER --
130
00:08:38,862 --> 00:08:41,000
THE WIDTH OF A HUMAN HAIR.
131
00:08:41,000 --> 00:08:43,172
IT'S A DELICATE PROCESS.
132
00:08:43,172 --> 00:08:46,586
THE ROLLOMATIC PRODUCES
48 PIECES PER HOUR.
133
00:08:49,137 --> 00:08:55,379
NEXT, A TECHNICIAN PLACES SMALL
SHEETS OF PLASTIC FOIL IN A JIG.
134
00:08:55,379 --> 00:08:57,172
THE FOIL IS SHIM STOCK,
135
00:08:57,172 --> 00:08:59,931
COLOR-CODED
ACCORDING TO ITS THICKNESS.
136
00:08:59,931 --> 00:09:04,034
THE JIG RAISES THE METAL SUPPORT
TO A SPECIFIED HEIGHT.
137
00:09:04,034 --> 00:09:06,517
WHEN THE BLANK ADVANCES
OVER THE SUPPORT,
138
00:09:06,517 --> 00:09:08,551
A MARK LEFT IN THE BLUE
INK DETERMINES
139
00:09:08,551 --> 00:09:10,586
WHETHER THE METAL BLANK
IS CENTERED.
140
00:09:12,827 --> 00:09:16,310
ONCE COMPLETE, A TECHNICIAN USES
A MAGNIFYING TOOL
141
00:09:16,310 --> 00:09:18,689
TO FINE-TUNE
THE PLACEMENT OF THE BLANK
142
00:09:18,689 --> 00:09:21,793
AND ENSURE THAT
IT'S PERFECTLY CENTERED.
143
00:09:21,793 --> 00:09:25,241
THIS PROCESS CAN TAKE FOUR
TO FIVE HOURS.
144
00:09:27,310 --> 00:09:30,896
THE BLANK IS FINALLY READY FOR
THE CRUCIAL FLUTING PROCESS
145
00:09:30,896 --> 00:09:34,448
THAT WILL TRANSFORM IT FROM
A CYLINDRICAL LENGTH OF CARBIDE
146
00:09:34,448 --> 00:09:38,310
WITH A NARROW TIP
INTO A MICRO DRILL BIT.
147
00:09:38,310 --> 00:09:40,275
AFTER HOURS OF PREPARATION,
148
00:09:40,275 --> 00:09:43,758
THIS OPERATION TAKES
JUST A FEW SECONDS.
149
00:09:43,758 --> 00:09:46,172
AN INDUSTRIAL GRINDING
DIAMOND WHEEL
150
00:09:46,172 --> 00:09:50,206
HAS SLICED A MICROSCOPIC GROOVE
AT A PRECISE ANGLE.
151
00:09:50,206 --> 00:09:53,448
THE TECHNICIAN INSERTS THE BIT,
SHARP-END FIRST,
152
00:09:53,448 --> 00:09:56,275
INTO A PRECISION
MACHINING DEVICE.
153
00:09:56,275 --> 00:09:58,689
A STEEL BUSHING
WITH A BRASS INSERT
154
00:09:58,689 --> 00:10:01,034
HOLDS THE TIP OF THE BIT
IN PLACE
155
00:10:01,034 --> 00:10:04,000
AS A CUTTING WHEEL SLICES
AN ANGLED POINT.
156
00:10:07,862 --> 00:10:11,275
IT'S IMPOSSIBLE TO SEE THE
DIFFERENCE BETWEEN A BIT BEFORE
157
00:10:11,275 --> 00:10:13,724
AND AFTER FLUTING.
158
00:10:13,724 --> 00:10:16,827
USING A MAGNIFYING DEVICE,
THE TECHNICIAN CONDUCTS
159
00:10:16,827 --> 00:10:19,586
A QUALITY CONTROL
CHECK OF THE BIT.
160
00:10:19,586 --> 00:10:22,620
AS THE SCREEN REVEALS
THE FINELY-CUT FLUTE,
161
00:10:22,620 --> 00:10:25,620
THE TECHNICIAN ENSURES
THE TOOL'S PARAMETERS MEET
162
00:10:25,620 --> 00:10:27,931
MANUFACTURING STANDARDS.
163
00:10:27,931 --> 00:10:31,344
ONCE SUCH PARAMETER HAS TO DO
WITH THE SHAPE OF THE FLUTE,
164
00:10:31,344 --> 00:10:33,241
WHICH HAS A FORWARD TAPER.
165
00:10:33,241 --> 00:10:36,034
THIS MEANS THE FLUE GROOVE
BECOMES SHALLOWER
166
00:10:36,034 --> 00:10:40,241
FROM TIP TO BASE AT
A VERY PRECISE ANGLE.
167
00:10:40,241 --> 00:10:43,655
THIS FEATURE SIMULTANEOUSLY
STRENGTHENS THE TOOL
168
00:10:43,655 --> 00:10:48,206
WHILE INCREASING THE CHIP FLOW
ALONG THE GROOVE.
169
00:10:48,206 --> 00:10:51,103
ALTHOUGH CARBIDE
IS INCREDIBLY STRONG,
170
00:10:51,103 --> 00:10:53,517
WHEN IT'S MILLED TO
THE THICKNESS OF A HUMAN HAIR,
171
00:10:53,517 --> 00:10:55,103
IT BECOMES FRAGILE.
172
00:10:55,103 --> 00:10:56,448
NEEDLESS TO SAY,
173
00:10:56,448 --> 00:10:59,620
CAREFUL PACKAGING
IS EXTREMELY IMPORTANT.
174
00:11:09,137 --> 00:11:11,517
Narrator: A SKIFF IS
A LIGHTWEIGHT MOTORBOAT
175
00:11:11,517 --> 00:11:14,103
DESIGNED FOR USE
ON SHALLOW WATER.
176
00:11:14,103 --> 00:11:17,034
UNLIKE MOST BOATS THAT HAVE
A V-SHAPED HULL,
177
00:11:17,034 --> 00:11:19,620
A SKIFF'S HULL
IS RELATIVELY FLAT,
178
00:11:19,620 --> 00:11:22,379
ALLOWING IT TO SIT
HIGH ABOVE THE WATER.
179
00:11:29,172 --> 00:11:32,068
THIS TYPE OF BOAT IS KNOWN
AS A POLING SKIFF.
180
00:11:32,068 --> 00:11:35,344
IT'S DESIGNED WITH A PLATFORM
SET OVER THE ENGINE,
181
00:11:35,344 --> 00:11:38,379
WHICH PROVIDES FISHERMEN A LEDGE
TO STAND ON
182
00:11:38,379 --> 00:11:42,068
WHILE MOVING THE BOAT
ALONG WITH A POLE.
183
00:11:42,068 --> 00:11:44,448
A TECHNICIAN CLEANS
THE HULL MOLD
184
00:11:44,448 --> 00:11:46,689
AND COATS IT WITH
A RELEASE AGENT,
185
00:11:46,689 --> 00:11:49,448
THEN SPRAYS ON A GEL COATING.
186
00:11:49,448 --> 00:11:54,103
THE GEL COATING FORMS THE GLOSSY
OUTER LAYER OF THE BOAT.
187
00:11:54,103 --> 00:11:57,724
THEN THE TECHNICIAN MEASURES THE
GEL COAT LAYER WITH A MILL GAUGE
188
00:11:57,724 --> 00:12:00,068
AND LEAVES IT TO HARDEN
FOR ABOUT AN HOUR.
189
00:12:02,275 --> 00:12:05,896
COMPUTER-GUIDED MACHINES
CUT PIECES FOR THE HULL, DECK,
190
00:12:05,896 --> 00:12:09,034
AND COCKPIT FLOOR
FROM FOUR DIFFERENT MATERIALS --
191
00:12:09,034 --> 00:12:13,862
WOVEN FIBERGLASS MAT,
RIGID PVC SHEET-FOAM, KEVLAR --
192
00:12:13,862 --> 00:12:16,655
A HIGH-STRENGTH, HEAT-RESISTANT
SYNTHETIC FABRIC --
193
00:12:16,655 --> 00:12:21,172
AND STIFFER KEVLAR
REINFORCED WITH CARBON FIBER.
194
00:12:21,172 --> 00:12:24,034
CHOPPED FIBERGLASS SATURATED
WITH RESIN
195
00:12:24,034 --> 00:12:27,172
IS APPLIED ONTO THE GEL COAT.
196
00:12:27,172 --> 00:12:30,103
WITH SPRAY-GLUE, A TECHNICIAN
ADHERES A LAYER
197
00:12:30,103 --> 00:12:33,965
OF CARBON KEVLAR,
FIBERGLASS, FOAM,
198
00:12:33,965 --> 00:12:37,034
AND A SECOND LAYER
OF KEVLAR TO THE BASE.
199
00:12:37,034 --> 00:12:40,517
THESE LAYERED MATERIALS CREATE
A MOLD FOR THE BOAT'S DECK
200
00:12:40,517 --> 00:12:42,517
AND COCKPIT FLOOR.
201
00:12:42,517 --> 00:12:45,413
THE FLAT SQUARES ARE
ALUMINUM-RETENTION PLATES,
202
00:12:45,413 --> 00:12:48,310
WHERE COMPONENTS
WILL BE SCREWED DOWN.
203
00:12:48,310 --> 00:12:50,862
RAISED SQUARES ARE WHERE
OPENINGS WILL BE CUT OUT
204
00:12:50,862 --> 00:12:53,758
FOR STORAGE COMPARTMENTS.
205
00:12:53,758 --> 00:12:56,724
EACH MOLD IS BAGGED
AND CONNECTED WITH HOSES
206
00:12:56,724 --> 00:12:59,275
TO A VACUUM-INFUSION SYSTEM.
207
00:12:59,275 --> 00:13:03,896
THE VACUUM COMPRESSES THE LAYERS
TO 2/3 THEIR ORIGINAL THICKNESS,
208
00:13:03,896 --> 00:13:06,275
THEN THE SYSTEM DRAWS
A SPECIALIZED RESIN
209
00:13:06,275 --> 00:13:07,689
THROUGH THE MATERIALS,
210
00:13:07,689 --> 00:13:10,310
WHICH WILL BOND THEM
INTO A SINGLE UNIT.
211
00:13:10,310 --> 00:13:12,896
THE SYSTEM REMOVES
ALL EXCESS RESIN
212
00:13:12,896 --> 00:13:15,413
SO THAT THE RATIO OF RESIN
TO MATERIALS
213
00:13:15,413 --> 00:13:18,206
CREATES MAXIMUM STRENGTH
WITH MINIMAL WEIGHT.
214
00:13:20,275 --> 00:13:23,689
NEXT, ANOTHER TECHNICIAN
ASSEMBLES THE BOAT'S WIRING
215
00:13:23,689 --> 00:13:26,482
INTO A UNIT KNOWN
AS A WIRING HARNESS.
216
00:13:26,482 --> 00:13:29,827
HE WINDS THE INDIVIDUAL WIRES
AROUND A SCHEMATIC
217
00:13:29,827 --> 00:13:32,896
THAT'S CUSTOM-DESIGNED
FOR THIS SPECIFIC BOAT.
218
00:13:32,896 --> 00:13:35,172
HE ATTACHES CONNECTORS
ON THE ENDS
219
00:13:35,172 --> 00:13:37,724
THAT FIT INTO WATER-TIGHT PLUGS.
220
00:13:37,724 --> 00:13:42,448
EVERY WIRE IS LABELED
FOR EASY IDENTIFICATION.
221
00:13:42,448 --> 00:13:44,793
ONCE THE RESIN HAS FULLY CURED,
222
00:13:44,793 --> 00:13:48,931
THE PLASTIC VACUUM BAG
IS REMOVED FROM EACH MOLD.
223
00:13:48,931 --> 00:13:51,862
A TECHNICIAN KNOCKS WEDGES
UNDER THE FLANGE THAT FORMED
224
00:13:51,862 --> 00:13:55,724
AROUND THE PERIMETER,
AND THANKS TO THE RELEASE AGENT,
225
00:13:55,724 --> 00:13:59,655
A TEAM CAN EASILY LIFT
THE FLANGE OUT OF THE MOLD.
226
00:13:59,655 --> 00:14:01,379
THE FLANGE IS TRIMMED,
227
00:14:01,379 --> 00:14:04,103
AND THE OPENINGS ARE CUT
WITH A DIAMOND SAW,
228
00:14:04,103 --> 00:14:07,310
WHICH LEAVES CLEAN,
STRAIGHT EDGES.
229
00:14:07,310 --> 00:14:10,482
NEXT, A TEAM BEGINS
ASSEMBLING THE BOAT.
230
00:14:10,482 --> 00:14:13,034
FIRST, THEY APPLY ADHESIVE
TO THE HULL
231
00:14:13,034 --> 00:14:16,517
TO PREPARE THE COCKPIT FLOOR
FOR ATTACHMENT.
232
00:14:16,517 --> 00:14:20,758
ONCE THE COCKPIT'S IN PLACE,
WHITE PVC TUBES ARE INSTALLED
233
00:14:20,758 --> 00:14:23,379
FOR STORING FISHING RODS
UNDER THE DECK.
234
00:14:23,379 --> 00:14:26,724
THEN THE WIRING HARNESS
IS INSTALLED.
235
00:14:26,724 --> 00:14:29,931
THE ALUMINUM FUEL TANK
IS MOUNTED IN THE BOW.
236
00:14:29,931 --> 00:14:34,379
THESE COMPONENTS ARE MADE OF
STRONG, LIGHTWEIGHT MATERIALS.
237
00:14:34,379 --> 00:14:37,965
A TECHNICIAN PLACES SCREWS INTO
THE METAL RETENTION PLATES
238
00:14:37,965 --> 00:14:40,689
THAT WERE MOLDED
INTO THE STRUCTURE.
239
00:14:40,689 --> 00:14:44,827
NEXT, THE WIRING HARNESS
IS ATTACHED TO WATER-TIGHT PLUGS
240
00:14:44,827 --> 00:14:48,068
CONNECTED TO THE
ELECTRICALLY-POWERED COMPONENTS.
241
00:14:48,068 --> 00:14:49,896
AFTER INSTALLING PLUMBING LINES
242
00:14:49,896 --> 00:14:52,517
FOR THE AERATED
LIVE BAIT COMPARTMENT,
243
00:14:52,517 --> 00:14:56,655
TEAM MEMBERS GLUE
THE DECK TO THE HULL.
244
00:14:56,655 --> 00:14:59,931
THE LIDS ARE INSTALLED
FOR THE DECK OPENINGS.
245
00:14:59,931 --> 00:15:02,551
THIS ONE COVERS THE FORWARD
STORAGE COMPARTMENT
246
00:15:02,551 --> 00:15:06,413
CONTAINING THE FUEL TANK AND
THE TUBES FOR THE FISHING RODS.
247
00:15:10,896 --> 00:15:13,655
NEXT, THE CONSOLE HELM
IS ASSEMBLED,
248
00:15:13,655 --> 00:15:17,724
WHICH IS THE NAUTICAL EQUIVALENT
OF A VEHICLE DASHBOARD.
249
00:15:17,724 --> 00:15:21,517
ONTO THE HELM, A TECHNICIAN
INSTALLS THE STEERING WHEEL,
250
00:15:21,517 --> 00:15:22,931
THE ENGINE GAUGE,
251
00:15:22,931 --> 00:15:24,758
THE PANEL CONTAINING
THE IGNITION
252
00:15:24,758 --> 00:15:27,413
AND SWITCHES
FOR ELECTRICAL COMPONENTS,
253
00:15:27,413 --> 00:15:29,965
AND THE THROTTLE,
WHICH CONTROLS SPEED.
254
00:15:32,689 --> 00:15:35,517
THEN, TWO TECHNICIANS BOLT
THE OUTBOARD MOTOR
255
00:15:35,517 --> 00:15:38,724
ONTO THE ENGINE MOUNT
AT THE STERN.
256
00:15:38,724 --> 00:15:41,000
WHILE THIS SKIFF IS BUILT
WITH A SQUARE STERN
257
00:15:41,000 --> 00:15:44,689
AND POINTED BOW,
ITS SIDES ARE FLAT.
258
00:15:44,689 --> 00:15:48,000
THIS ENABLES THE BOAT TO MOVE
QUIETLY THROUGH THE WATER.
259
00:15:50,379 --> 00:15:54,206
NEXT, TECHNICIANS MOUNT THE
POLING PLATFORM OVER THE ENGINE,
260
00:15:54,206 --> 00:15:56,827
SECURING IT WITH GLUE
AND SCREWS.
261
00:16:01,965 --> 00:16:05,275
FINALLY, A TECHNICIAN
INSTALLS THE FINISHING TOUCHES,
262
00:16:05,275 --> 00:16:07,724
AND THE SKIFF
IS READY FOR LAUNCH.
263
00:16:07,724 --> 00:16:10,310
DUE TO ITS LOW PROFILE
AND LIGHT WEIGHT,
264
00:16:10,310 --> 00:16:14,103
THIS BOAT CAN OPERATE
IN JUST MERE INCHES OF WATER.
265
00:16:24,275 --> 00:16:27,931
Narrator: PAINTED GLASS IS AN
UN-TRADITIONAL BACKSPLASH CHOICE
266
00:16:27,931 --> 00:16:30,793
SPECIFICALLY DESIGNED
TO LOOK MINIMALISTIC.
267
00:16:30,793 --> 00:16:33,689
DUE TO FEWER GROUT LINES,
THESE PAINTED PANELS
268
00:16:33,689 --> 00:16:37,689
ARE ALSO EASIER TO CLEAN
SO THAT WHEN GREASE SPLATTERS,
269
00:16:37,689 --> 00:16:40,551
THE BACKSPLASH CAN BE
WIPED DOWN QUICKLY.
270
00:16:44,724 --> 00:16:46,827
THESE PANELS ARE PAINTED
ON THE BACK
271
00:16:46,827 --> 00:16:50,000
SO THE NEUTRAL COLOR
SHOWS THROUGH THE FRONT SIDE.
272
00:16:50,000 --> 00:16:51,931
SINCE GLASS IS REFLECTIVE,
273
00:16:51,931 --> 00:16:54,724
THIS BACKSPLASH BRINGS
BOTH SUBTLE COLOR
274
00:16:54,724 --> 00:16:57,551
AND LIGHT INTO THE KITCHEN.
275
00:16:57,551 --> 00:17:01,034
PRODUCTION STARTS WITH
AN AUTOMATED LOADING SYSTEM.
276
00:17:01,034 --> 00:17:03,241
SUCTIONING GRIPPERS
TRANSFER THE GLASS
277
00:17:03,241 --> 00:17:05,068
TO THE RAILS OF A CONVEYER.
278
00:17:07,448 --> 00:17:09,655
THIS IS LOW-IRON GLASS,
279
00:17:09,655 --> 00:17:12,586
A KIND OF GLASS
WITH A VERY HIGH CLARITY.
280
00:17:12,586 --> 00:17:14,793
ONCE COLOR IS APPLIED
TO THE BACK,
281
00:17:14,793 --> 00:17:17,344
THE COLOR WILL APPEAR
MORE CLEARLY ON THE FRONT
282
00:17:17,344 --> 00:17:19,724
THAN REGULAR GLASS.
283
00:17:19,724 --> 00:17:23,206
FOR EASY IDENTIFICATION,
A COMPUTERIZED SYSTEM
284
00:17:23,206 --> 00:17:26,034
APPLIES LABELS
TO EACH OF THE PARTS TO BE CUT.
285
00:17:27,965 --> 00:17:31,068
A DIAMOND CUTTING TOOL
SCORES THE GLASS,
286
00:17:31,068 --> 00:17:34,379
MAPPING OUT BACKSPLASH PANELS
AND SMALLER PIECES
287
00:17:34,379 --> 00:17:36,482
TO BE USED
FOR SHOWROOM SAMPLES.
288
00:17:38,758 --> 00:17:42,758
ONCE COMPLETE, ROLLERS MOVE THE
GLASS SHEET TO THE NEXT STATION.
289
00:17:47,241 --> 00:17:50,896
TWO TECHNICIANS SNAP THE GLASS
ALONG THE SCORE LINES.
290
00:17:55,965 --> 00:17:58,413
THIS SNAPPING ACTION
CREATES CLEAN CUTS,
291
00:17:58,413 --> 00:18:00,758
PREVENTING THE GLASS
FROM SHATTERING.
292
00:18:03,344 --> 00:18:06,862
THE SNAP ACTION DOESN'T WORK
FOR CUTS WITHIN THE PANEL.
293
00:18:06,862 --> 00:18:10,965
INSTEAD, A HIGHLY PRESSURIZED
WATER JET MIXED WITH GARNET GRIT
294
00:18:10,965 --> 00:18:13,241
CUTS THROUGH THE GLASS.
295
00:18:13,241 --> 00:18:16,689
THE CUTTING DEVICE MAKES HOLES
FOR ELECTRICAL SWITCH PLATES
296
00:18:16,689 --> 00:18:19,310
AND FOR MOUNTING HARDWARE.
297
00:18:19,310 --> 00:18:20,689
WITH THE CUTTING DONE,
298
00:18:20,689 --> 00:18:23,137
A TECHNICIAN RINSES
THE RESIDUAL GRIT.
299
00:18:25,241 --> 00:18:27,000
THE SHARP EDGES ARE PROFILED
300
00:18:27,000 --> 00:18:29,793
SO THE GLASS WILL BE SAFER
TO HANDLE.
301
00:18:29,793 --> 00:18:32,000
AS THIS DISPLAY MODEL
DEMONSTRATES,
302
00:18:32,000 --> 00:18:35,103
THERE ARE SEVERAL CHOICES.
303
00:18:35,103 --> 00:18:38,620
NEXT, AN OPERATOR LOADS
THE GLASS BACKSPLASH
304
00:18:38,620 --> 00:18:40,241
INTO A SLOTTED CONVEYER,
305
00:18:40,241 --> 00:18:43,172
WHICH TRANSFERS IT
TO THE EDGING MACHINE.
306
00:18:43,172 --> 00:18:44,896
UNDERNEATH THE EDGING MACHINE,
307
00:18:44,896 --> 00:18:48,000
THERE ARE A SERIES OF GRINDING
AND BUFFING WHEELS.
308
00:18:48,000 --> 00:18:50,586
AS THE GLASS TRAVELS OVER
THE WHEELS,
309
00:18:50,586 --> 00:18:52,862
THE EDGE OF THE GLASS
WILL TRANSFORM.
310
00:18:54,620 --> 00:18:58,000
ONCE THE MACHINE IS ACTIVATED,
THE WHEELS SPIN,
311
00:18:58,000 --> 00:19:01,206
WHILE LUBRICANT
FLOWS OVER THE GLASS.
312
00:19:01,206 --> 00:19:04,551
THE WHEELS PROFILE AND BUFF
THE EDGE OF THE GLASS
313
00:19:04,551 --> 00:19:07,034
THAT WILL BE THE TOP
OF THE BACKSPLASH.
314
00:19:09,551 --> 00:19:12,517
NEXT, THE OPERATOR EXAMINES
THE EDGE TO CONFIRM
315
00:19:12,517 --> 00:19:14,103
THAT IT'S BEEN CONTOURED
316
00:19:14,103 --> 00:19:16,344
AND THAT THERE AREN'T
ANY IMPERFECTIONS.
317
00:19:18,448 --> 00:19:21,620
APART FROM MAKING THE GLASS
SAFER TO HANDLE,
318
00:19:21,620 --> 00:19:24,275
THE PROFILED EDGE WILL REDUCE
THE POSSIBILITY
319
00:19:24,275 --> 00:19:27,448
OF CHIPPING AND BREAKAGE.
320
00:19:27,448 --> 00:19:28,758
AT THE NEXT STATION,
321
00:19:28,758 --> 00:19:32,827
SPINNING BRUSHES WITH SOFT
BRISTLES SCRUB THE PANEL.
322
00:19:35,379 --> 00:19:38,310
THE PROCESS REMOVES ANY DUST
OR POLISHING GRIT
323
00:19:38,310 --> 00:19:41,379
TO PREPARE IT
FOR THE NEXT STEPS.
324
00:19:41,379 --> 00:19:43,413
ONCE OUT OF THE WASHING MACHINE,
325
00:19:43,413 --> 00:19:49,655
THE GLASS BACKSPLASH TRAVELS
THROUGH A 1,299-DEGREE OVEN.
326
00:19:49,655 --> 00:19:52,517
THE INTENSE HEAT FOLLOWED
BY A QUICK COOLING
327
00:19:52,517 --> 00:19:55,379
TEMPERS THE GLASS
TO MAKE IT HEAT RESISTANT.
328
00:19:57,517 --> 00:20:01,275
ROLLER CONVEYERS TRANSFER THE
GLASS TO THE PAINTING STATION.
329
00:20:04,310 --> 00:20:07,137
A TECHNICIAN MIXES
THE ACRYLIC PAINT.
330
00:20:07,137 --> 00:20:10,137
SINCE PAINT DOESN'T STICK
TO GLASS ON ITS OWN,
331
00:20:10,137 --> 00:20:12,586
A SPECIAL
ADHESION-PROMOTING CHEMICAL
332
00:20:12,586 --> 00:20:14,931
IS ADDED TO THE MIXTURE.
333
00:20:14,931 --> 00:20:18,206
THE TECHNICIAN MIXES THE
COLORANTS INTO THE WHITE BASE
334
00:20:18,206 --> 00:20:20,931
ACCORDING TO THE FORMULA.
335
00:20:20,931 --> 00:20:23,275
SPECIFIC AMOUNTS OF RED
AND YELLOW PAINT
336
00:20:23,275 --> 00:20:25,482
PRODUCE A BRILLIANT ORANGE HUE.
337
00:20:31,034 --> 00:20:33,241
NEXT, SPRAYERS APPLY THE PAINT
338
00:20:33,241 --> 00:20:35,655
EVENLY ACROSS THE BACK
OF THE PANEL
339
00:20:35,655 --> 00:20:38,241
AS THE GLASS MOVES
ALONG A CONVEYER.
340
00:20:41,344 --> 00:20:44,206
THEN THE BACKSPLASH ENTERS
AN INFRARED OVEN
341
00:20:44,206 --> 00:20:47,172
HEATED TO 302 DEGREES
FAHRENHEIT.
342
00:20:50,310 --> 00:20:54,000
THE PAINTED GLASS BAKES IN
THE OVEN FOR ABOUT FOUR MINUTES.
343
00:20:57,413 --> 00:21:00,896
ONCE HEATING IS COMPLETE,
A TECHNICIAN APPLIES GRAY PAINT
344
00:21:00,896 --> 00:21:03,517
OVER THE BACKSIDE
OF THE BACKSPLASH.
345
00:21:03,517 --> 00:21:05,793
THIS COAT WON'T AFFECT
THE ORANGE HUE,
346
00:21:05,793 --> 00:21:08,241
BUT IT WILL PROTECT
THE BACKSPLASH FROM DAMAGE
347
00:21:08,241 --> 00:21:10,379
DURING TRANSPORT
AND INSTALLATION.
348
00:21:12,413 --> 00:21:16,000
NEUTRAL-COLORED BACKSPLASHES
MAKE A MORE SUBTLE STATEMENT,
349
00:21:16,000 --> 00:21:17,793
WHILE BRIGHTLY-COLORED
BACKSPLASHES
350
00:21:17,793 --> 00:21:19,448
CAN MAKE A KITCHEN POP.
28639
Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.