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Narrator: TODAY,
ON "HOW IT'S MADE,"
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00:00:26,172 --> 00:00:28,000
ORTHODONTIC RETAINERS...
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00:00:32,137 --> 00:00:34,344
...ORANGE JUICE...
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00:00:38,241 --> 00:00:40,413
...RETRACTABLE SAUNAS...
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00:00:44,137 --> 00:00:46,275
...AND SAWMILL
BLADE KNIVES.
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00:00:46,275 --> 00:00:49,689
--Captions by VITAC--
www.vitac.com
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00:00:49,689 --> 00:00:53,517
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:53,517 --> 00:00:57,275
AFTER SPENDING A FORTUNE ON
BRACES TO STRAIGHTEN YOUR TEETH,
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00:00:57,275 --> 00:00:59,379
YOU DON'T WANT THAT
NEW BEAUTIFUL SMILE
10
00:00:59,379 --> 00:01:02,965
TO SHIFT BACK TO
ITS ORIGINAL POSITION.
11
00:01:02,965 --> 00:01:05,344
SO, ORTHODONTISTS RECOMMEND
WEARING A RETAINER
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00:01:05,344 --> 00:01:08,172
FOR SEVERAL MONTHS
AFTER THE BRACES COME OFF,
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00:01:08,172 --> 00:01:09,931
TO AVOID ANY SHIFTING.
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00:01:12,862 --> 00:01:15,965
OFTENTIMES, AN ORTHODONTIST
ADVISES THEIR PATIENTS
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00:01:15,965 --> 00:01:18,137
TO WEAR A RETAINER
FOR ABOUT A YEAR
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00:01:18,137 --> 00:01:20,275
AFTER THEIR BRACES
ARE REMOVED.
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00:01:20,275 --> 00:01:23,034
RETAINERS ARE CUSTOM-MADE
FOR EACH PERSON
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00:01:23,034 --> 00:01:25,517
USING A MODEL
OF THE PATIENT'S MOUTH.
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00:01:25,517 --> 00:01:28,724
THE ORTHODONTIST SCANS
THE PATIENT'S TEETH AND PALATE,
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00:01:28,724 --> 00:01:31,586
AND SENDS THE 3-D IMAGES
TO A LAB.
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00:01:31,586 --> 00:01:33,758
A 3-D PRINTER
BUILDS EACH MODEL
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00:01:33,758 --> 00:01:37,655
BY PRINTING APPROXIMATELY
750 LAYERS OF MATERIAL,
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00:01:37,655 --> 00:01:41,172
WHICH TAKES ABOUT
4 1/2 HOURS.
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00:01:41,172 --> 00:01:44,448
THE PRINTER PRINTS RESIN
AND A SUPPORT MATERIAL.
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00:01:44,448 --> 00:01:47,172
THE SUPPORT MATERIAL
PREVENTS THE MODEL FROM SHIFTING
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00:01:47,172 --> 00:01:48,793
DURING THE
PRINTING PROCESS,
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00:01:48,793 --> 00:01:52,827
AND PROVIDES STRUCTURAL SUPPORT
FOR THE RESIN IN COMPLEX AREAS.
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00:01:53,896 --> 00:01:56,655
THE SUPPORT MATERIAL
IS WATER-SOLUBLE.
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00:01:56,655 --> 00:01:58,241
ONCE A MODEL IS PRINTED,
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00:01:58,241 --> 00:02:00,724
THEY SOAK IT IN WATER
FOR 10 MINUTES,
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00:02:00,724 --> 00:02:04,655
THEN REMOVE THE MATERIAL
WITH A PRESSURE WASHER.
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00:02:04,655 --> 00:02:07,620
A TECHNICIAN PLACES THE MODEL
IN A VICE.
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00:02:07,620 --> 00:02:11,137
USING PREFORMED CLASP
MADE OF STAINLESS-STEEL WIRE,
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00:02:11,137 --> 00:02:14,172
SHE FITS THE WIRE
AROUND THE FIRST MOLAR,
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00:02:14,172 --> 00:02:18,965
BENDING IT WITH PLIERS
TO FIT SNUGLY AROUND THE TOOTH.
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00:02:18,965 --> 00:02:22,206
THEN, SHE BENDS THE END
IN A SPECIFIC SHAPE.
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00:02:22,206 --> 00:02:24,103
THIS STEP WILL HELP
TO ANCHOR THE WIRE
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00:02:24,103 --> 00:02:27,655
IN THE RETAINER'S ACRYLIC PALATE
AT A LATER TIME.
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00:02:27,655 --> 00:02:29,724
SHE CLIPS OFF
EXCESS WIRE,
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00:02:29,724 --> 00:02:33,793
AND REPEATS THESE STEPS
FOR THE OPPOSITE SIDE.
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00:02:33,793 --> 00:02:36,275
ONCE BOTH CLASPS
ARE IN POSITION,
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00:02:36,275 --> 00:02:39,862
THE TECHNICIAN SECURES THEM
WITH STICKY WAX.
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00:02:39,862 --> 00:02:42,310
NEXT, SHE ASSEMBLES
THE FRONT OF THE RETAINER,
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00:02:42,310 --> 00:02:44,206
CALLED THE "LABIAL BOW."
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TO DO SO, SHE BENDS A PIECE
OF WIRE AGAINST A FORM.
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00:02:48,172 --> 00:02:50,655
THEN, SHE MARKS
WHERE TO BEND THE WIRE
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00:02:50,655 --> 00:02:53,000
TO CREATE AN ADJUSTMENT LOOP
ON EACH SIDE.
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00:02:56,620 --> 00:02:59,896
THE LABIAL BOW IS SECURED TO
THE MODEL WITH WAX.
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00:03:02,310 --> 00:03:04,551
USING A PULSE WELDER,
A TECHNICIAN
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00:03:04,551 --> 00:03:08,068
TACKS THE LABIAL BOW
AND THE CLASPS TOGETHER.
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00:03:10,379 --> 00:03:15,379
HE APPLIES FLUX, A CHEMICAL THAT
PREPS AN AREA FOR SOLDERING.
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00:03:15,379 --> 00:03:18,000
HE ALSO APPLIES
A HEAT-SHIELDING PRODUCT
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00:03:18,000 --> 00:03:21,827
TO PREVENT THE WIRES
FROM OVERHEATING.
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00:03:21,827 --> 00:03:24,896
NEXT, THE LABIAL BOW
IS SOLDERED TO THE CLASPS
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00:03:24,896 --> 00:03:29,034
WITH A SILVER-BASED SOLDER
THAT'S SAFE TO WEAR.
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00:03:29,034 --> 00:03:30,758
HE STEAMS OFF THE WAX,
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00:03:30,758 --> 00:03:33,724
REMOVES THE FINISHED RETAINER
WIRE FROM THE MODEL,
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00:03:33,724 --> 00:03:36,793
AND POLISHES
THE SOLDER JOINT.
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00:03:36,793 --> 00:03:38,862
THE RETAINER'S PALATE
IS MADE OF ACRYLIC,
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00:03:38,862 --> 00:03:41,620
AND COMES IN
MULTIPLE COLORS.
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00:03:41,620 --> 00:03:44,793
A TECHNICIAN WAXES THE WIRE
ONTO THE MODEL,
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00:03:44,793 --> 00:03:47,034
THEN, APPLIES
THE ACRYLIC TO THE PALATE,
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00:03:47,034 --> 00:03:49,689
EMBEDDING THE ENDS
OF THE WIRE.
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00:03:49,689 --> 00:03:52,344
THE ACRYLIC IS MADE UP
OF LIQUID AND POWDER,
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00:03:52,344 --> 00:03:54,413
WHICH REACT WHEN MIXED.
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00:03:54,413 --> 00:03:57,517
SHE APPLIES ABOUT THREE LAYERS
OF EACH THE THE PALATE,
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00:03:57,517 --> 00:03:59,793
PRODUCING AN 1/8-INCH
THICK MOLD.
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00:04:02,413 --> 00:04:06,517
THE EXCESS ACRYLIC
IS TRIMMED OFF WITH A KNIFE.
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00:04:06,517 --> 00:04:09,137
THEN, SHE THE MODEL IS PLACED
INTO A PRESSURE COOKER
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00:04:09,137 --> 00:04:10,931
FOR 10 MINUTES.
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00:04:10,931 --> 00:04:14,000
THE PRESSURE REMOVES AIR BUBBLES
IN THE ACRYLIC,
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00:04:14,000 --> 00:04:16,034
WHILE THE HEAT
SPEEDS UP THE CURING.
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00:04:19,517 --> 00:04:23,068
WHEN THE ACRYLIC IS READY,
THE TECHNICIAN USES A STEAM GUN
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00:04:23,068 --> 00:04:25,793
TO MELT THE WAX
HOLDING THE WIRE TO THE MODEL.
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00:04:28,724 --> 00:04:31,965
SHE REMOVES THE FULLY FORMED
RETAINER OFF THE MODEL.
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00:04:37,931 --> 00:04:40,344
SHE TRIMS THE ACRYLIC
WITH A GRINDING WHEEL
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00:04:40,344 --> 00:04:43,275
TO SMOOTH OUT ROUGH AREAS
AND REFINE THE SHAPE.
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00:04:46,034 --> 00:04:49,517
WITH A HAND TOOL,
SHE SMOOTHES THE ENTIRE SURFACE,
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00:04:49,517 --> 00:04:53,379
SO IT WON'T IRRITATE
THE PATIENT'S MOUTH.
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00:04:53,379 --> 00:04:55,655
ANOTHER TECHNICIAN
RUNS THE ACRYLIC PALATE
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00:04:55,655 --> 00:05:01,103
AGAINST A MUSLIN-RAG WHEEL
WITH PUMICE, A NATURAL ABRASIVE.
82
00:05:01,103 --> 00:05:03,206
THIS MAKES
THE SURFACE GLOSSY.
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00:05:06,517 --> 00:05:09,000
HE APPLIES A GREASELESS
POLISHING COMPOUND
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00:05:09,000 --> 00:05:10,896
TO ANOTHER
MUSLIN-RAG WHEEL,
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00:05:10,896 --> 00:05:13,517
AND POLISHES THE ACRYLIC
TO A HIGH SHINE.
86
00:05:20,103 --> 00:05:22,000
FINALLY,
HE DROPS THE RETAINER
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00:05:22,000 --> 00:05:24,000
INTO AN ULTRASONIC
CLEANING MACHINE
88
00:05:24,000 --> 00:05:26,482
CONTAINING MILD ACID.
89
00:05:26,482 --> 00:05:29,068
THE COMBINATION OF ACID
AND SONIC WAVES
90
00:05:29,068 --> 00:05:33,379
REMOVES THE PUMICE
AND POLISH RESIDUES.
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00:05:33,379 --> 00:05:36,551
ONCE THE RETAINER HAS BEEN
RINSED WITH WATER AND DRIED,
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00:05:36,551 --> 00:05:38,827
IT'S PLACED IT IN
A STORAGE CASE.
93
00:05:38,827 --> 00:05:41,586
NOW, IT'S READY TO BE SHIPPED
TO THE ORTHODONTIST.
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00:05:51,172 --> 00:05:54,965
Narrator:
NO ONE KNOWS WHO CAME UP WITH
THE IDEA OF SQUEEZING ORANGES
95
00:05:54,965 --> 00:05:56,310
TO MAKE JUICE.
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00:05:56,310 --> 00:05:59,275
THE POPULARITY OF ORANGE JUICE
INCREASED DRAMATICALLY
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00:05:59,275 --> 00:06:01,413
IN THE MIDDLE
OF THE 20TH CENTURY,
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00:06:01,413 --> 00:06:04,827
AS TECHNIQUES WERE DEVELOPED
TO EXTEND ITS SHELF LIFE.
99
00:06:04,827 --> 00:06:09,103
TODAY, MANY PEOPLE START THEIR
DAY WITH A TALL GLASS OF O.J.
100
00:06:11,344 --> 00:06:14,896
IN ITS PUREST FORM,
ORANGE JUICE FRESH-SQUEEZED
101
00:06:14,896 --> 00:06:18,758
AND MADE WITH NO PRESERVATIVES
OR OTHER ADDITIVES.
102
00:06:18,758 --> 00:06:20,965
THE APPEAL
IS INDISPUTABLE.
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00:06:20,965 --> 00:06:23,931
FRESH-SQUEEZED O.J.
CONTAINS VITAMIN C,
104
00:06:23,931 --> 00:06:27,068
AND THE FLAVOR
IS AUTHENTIC.
105
00:06:27,068 --> 00:06:30,448
ORANGE JUICE PRODUCTION
STARTS IN GROVES.
106
00:06:30,448 --> 00:06:33,103
THE TREES TAKE SEVERAL MONTHS
TO BEAR FRUIT,
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00:06:33,103 --> 00:06:35,344
AND ARE HARVESTED
IN EARLY NOVEMBER.
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00:06:37,620 --> 00:06:41,275
PICKING ORANGES A JOB
THAT'S DONE ENTIRELY BY HAND.
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00:06:41,275 --> 00:06:42,827
AN AUTOMATED PICKING SYSTEM
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00:06:42,827 --> 00:06:47,206
COULD DAMAGE
BOTH THE TREES AND THE FRUIT.
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00:06:47,206 --> 00:06:50,137
THE PICKER USES A BAG
MADE OF VINYL COMPOSITE
112
00:06:50,137 --> 00:06:53,344
THAT'S LIGHTWEIGHT
AND HEAVY-DUTY.
113
00:06:53,344 --> 00:06:56,275
THERE ARE MULTIPLE TYPES
OF JUICING ORANGES.
114
00:06:56,275 --> 00:06:59,275
THIS ONE IS CALLED
"THE HAMLIN."
115
00:06:59,275 --> 00:07:01,862
HAMLIN ORANGES
ARE SMALL AND JUICY,
116
00:07:01,862 --> 00:07:03,896
THE TREES THEY GROW ON
ARE PRODUCTIVE
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00:07:03,896 --> 00:07:06,103
AND RESILIENT TO COLD.
118
00:07:06,103 --> 00:07:08,413
THE PICKER PLUCKS THE FRUIT
FROM THE TREES
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00:07:08,413 --> 00:07:10,620
BEFORE THEY TURN ORANGE.
120
00:07:10,620 --> 00:07:12,655
THEY MAY BE GREEN
ON THE OUTSIDE,
121
00:07:12,655 --> 00:07:15,275
BUT THEY ARE STILL SWEET
ON THE INSIDE.
122
00:07:15,275 --> 00:07:18,551
THE FRUITS' SIZE AND CONDITION
ARE INDICATIONS
123
00:07:18,551 --> 00:07:21,482
OF MATURITY AND FLAVOR.
124
00:07:21,482 --> 00:07:24,275
AS THE PICKER EMPTIES THE BAG
INTO A BIN,
125
00:07:24,275 --> 00:07:27,068
HE EXAMINES THE ORANGES.
126
00:07:27,068 --> 00:07:28,931
ANYTHING WITH TEARS
OR PUNCTURES
127
00:07:28,931 --> 00:07:31,586
MAY ALSO HAVE
INTERNAL DEGRADATION,
128
00:07:31,586 --> 00:07:36,137
BUT SUPERFICIAL FLAWS WON'T
AFFECT THE QUALITY OF THE JUICE.
129
00:07:36,137 --> 00:07:38,965
THE ORANGES ARE TAKEN
TO A PROCESSING FACILITY,
130
00:07:38,965 --> 00:07:41,275
AND TRANSFERRED TO
A SLOPED CHUTE.
131
00:07:46,068 --> 00:07:49,172
THE GRADIENT OF THE CHUTE
PREVENTS DAMAGE
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00:07:49,172 --> 00:07:51,896
AS THE ORANGES TUMBLE
INTO A WASH STATION.
133
00:07:55,655 --> 00:07:58,931
A SPRAYER RAINS SOAPY WATER
ONTO THE ORANGES
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00:07:58,931 --> 00:08:02,068
AS SPIRALING NYLON BRUSHES
SCRUB AND CLEAN,
135
00:08:02,068 --> 00:08:04,241
WHILE SIMULTANEOUSLY
MOVING THEM FORWARD.
136
00:08:07,413 --> 00:08:10,896
AFTER THE WASH,
ANOTHER SPRAYER RINSES THEM OFF
137
00:08:10,896 --> 00:08:15,758
AS THE SPIRALING BRUSHES
CONTINUE SCRUBBING.
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00:08:15,758 --> 00:08:18,517
THE ORANGES TRANSITION TO
A ROLLER CONVEYOR
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00:08:18,517 --> 00:08:20,551
THAT TAKES THEM UP
AND UNDER DRYING FANS.
140
00:08:25,724 --> 00:08:29,793
AS THE ORANGES EXIT THE DRYER,
AN INSPECTOR CHECKS THEM
141
00:08:29,793 --> 00:08:31,413
FOR ANY MISSED DAMAGE.
142
00:08:36,931 --> 00:08:40,689
THE ORANGES THEN TRAVEL
ACROSS MORE REVOLVING BRUSHES.
143
00:08:40,689 --> 00:08:42,620
THE BRISTLES ON THESE BRUSHES
ARE GENTLER
144
00:08:42,620 --> 00:08:44,482
THAN ON THE FIRST GROUP.
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00:08:44,482 --> 00:08:47,655
THEY BUFF THE SKIN OF THE FRUIT,
AND REMOVE ANY RESIDUAL DIRT.
146
00:08:52,000 --> 00:08:56,862
FINALLY, THE ORANGES FALL OFF
THE CONVEYOR LINE INTO A BIN.
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00:08:56,862 --> 00:08:59,551
NOW CLEANED,
THE ORANGES CAN BE JUICED
148
00:08:59,551 --> 00:09:01,000
WITH NO CONTAMINANTS
149
00:09:01,000 --> 00:09:04,137
THAT COULD SPOIL EITHER THE
PRODUCT OR JUICING MACHINERY.
150
00:09:06,551 --> 00:09:08,137
AS A FINAL PRECAUTION,
151
00:09:08,137 --> 00:09:12,206
THE JUICING OPERATOR
PERFORMS ONE LAST INSPECTION.
152
00:09:12,206 --> 00:09:14,862
IF SHE'S COMPLETELY SATISFIED
WITH THEIR CLEANLINESS
153
00:09:14,862 --> 00:09:16,586
AND GENERAL CONDITION,
154
00:09:16,586 --> 00:09:19,034
SHE LOADS THE ORANGES
INTO THE EXTRACTOR.
155
00:09:22,689 --> 00:09:25,758
THERE'S NO NEED TO SLICE THEM
BEFOREHAND.
156
00:09:25,758 --> 00:09:28,310
SHE FEEDS THEM TO
THE JUICING MACHINE WHOLE.
157
00:09:30,344 --> 00:09:34,551
THE SYSTEM FEEDS THE ORANGES
ONE AT A TIME TO THE EXTRACTOR.
158
00:09:34,551 --> 00:09:36,586
THE EXTRACTOR
PUNCTURES THE FRUIT,
159
00:09:36,586 --> 00:09:39,551
AND METAL TEETH
PEEL AWAY THE SKIN.
160
00:09:39,551 --> 00:09:41,275
IT SQUEEZES OUT THE JUICE
161
00:09:41,275 --> 00:09:44,206
WHILE SIMULTANEOUSLY
FILTERING OUT THE SEEDS
162
00:09:44,206 --> 00:09:46,689
AND THE MEMBRANE BETWEEN
THE FLESH OF THE ORANGE
163
00:09:46,689 --> 00:09:49,655
AND THE SKIN.
164
00:09:49,655 --> 00:09:51,758
THE JUICE
FLOWS INTO A VAT.
165
00:09:53,758 --> 00:09:55,689
A SCREEN IN THE VAT
FILTERS THE PULP
166
00:09:55,689 --> 00:09:58,172
TO THE DESIRED
CONSISTENCY.
167
00:09:58,172 --> 00:10:01,448
THERE ARE DIFFERENT FILTERS
FOR DIFFERENT AMOUNTS OF PULP.
168
00:10:04,103 --> 00:10:07,206
THE JUICE IS BOTTLED
IN JUGS.
169
00:10:07,206 --> 00:10:09,034
THE PLASTIC JUGS
WILL ACCOMMODATE
170
00:10:09,034 --> 00:10:11,827
ANY EXPANSION OF
THE UNPASTEURIZED JUICE
171
00:10:11,827 --> 00:10:13,310
DUE TO FERMENTATION.
172
00:10:19,275 --> 00:10:22,413
INSTEAD OF PASTEURIZING
THIS FRESH-SQUEEZED JUICE,
173
00:10:22,413 --> 00:10:25,206
IT IS CHILLED
IMMEDIATELY.
174
00:10:25,206 --> 00:10:27,000
THE UNPASTEURIZED
ORANGE JUICE
175
00:10:27,000 --> 00:10:29,172
WON'T HAVE
AN EXTENDED SHELF LIFE,
176
00:10:29,172 --> 00:10:32,344
BUT THE TRADE-OFF IS
AN UNALTERED FLAVOR AND COLOR.
177
00:10:36,517 --> 00:10:39,758
REFRIGERATION WILL PRESERVE
THE JUICE FOR A FEW DAYS --
178
00:10:39,758 --> 00:10:42,448
AND AFTER ALL,
FRESH-SQUEEZED ORANGE JUICE
179
00:10:42,448 --> 00:10:44,931
IS A DRINK
THAT'S BEST SERVED COLD.
180
00:10:56,655 --> 00:10:58,172
Narrator: THERE'S NOTHING
MORE RELAXING
181
00:10:58,172 --> 00:11:00,310
THAN SITTING IN
A HOT SAUNA.
182
00:11:00,310 --> 00:11:04,586
OUR ANCESTORS FIGURED THAT OUT
AT LEAST 1,000 YEARS AGO.
183
00:11:04,586 --> 00:11:08,758
TODAY, SAUNAS ARE A SUBSTANTIAL
PART OF FINNISH CULTURE,
184
00:11:08,758 --> 00:11:10,310
BUT THEY ALSO HAVE
A LONG HISTORY
185
00:11:10,310 --> 00:11:13,344
IN OTHER PARTS OF THE WORLD,
ESPECIALLY IN KOREA.
186
00:11:16,655 --> 00:11:18,034
WHEN YOU LIVE IN A CITY,
187
00:11:18,034 --> 00:11:21,206
IT'S HARD TO FIND THE SPACE
TO FIT A SAUNA.
188
00:11:21,206 --> 00:11:24,965
LUCKILY, THIS RETRACTABLE
INDOOR SAUNA SOLVES THE PROBLEM.
189
00:11:27,758 --> 00:11:30,896
THE MANUFACTURER
USES HIGH-STRENGTH LAMINATES
190
00:11:30,896 --> 00:11:34,344
FROM SUSTAINABLY SOURCED
WOOD PRODUCTS.
191
00:11:34,344 --> 00:11:36,344
LAMINATE WOOD
IS NOT ONLY STRONG,
192
00:11:36,344 --> 00:11:39,827
IT'S TORSION-RESISTANT,
WHICH IS AN IMPORTANT FACTOR
193
00:11:39,827 --> 00:11:41,172
WHEN YOU'RE
CONSTRUCTING SOMETHING
194
00:11:41,172 --> 00:11:45,655
THAT WILL UNDERGO SIGNIFICANT
SHIFTS IN TEMPERATURE.
195
00:11:45,655 --> 00:11:49,689
TO CUT THE LAMINATE,
A CRAFTSMAN USES A CHOP SAW,
196
00:11:49,689 --> 00:11:52,034
WHICH CONTAINS
A COMPUTERIZED SYSTEM
197
00:11:52,034 --> 00:11:54,689
THAT POSITIONS
THE FENCED TOLERANCES
198
00:11:54,689 --> 00:11:57,655
WITHIN A TENTH
OF A MILLIMETER.
199
00:11:57,655 --> 00:11:59,172
AT THE NEXT STATION,
200
00:11:59,172 --> 00:12:01,551
THE CRAFTSMAN
POSITIONS THE LAMINATE
201
00:12:01,551 --> 00:12:04,896
SO THAT A CNC MACHINE
CAN DRILL END HOLES
202
00:12:04,896 --> 00:12:07,103
BEFORE ASSEMBLING
A PAIR OF DOWELS.
203
00:12:11,034 --> 00:12:14,241
MEANWHILE, ANOTHER CRAFTSMAN
PREPS SEVERAL WOOD COMPONENTS
204
00:12:14,241 --> 00:12:16,965
FOR ASSEMBLY.
205
00:12:16,965 --> 00:12:18,965
AFTER PLACING THEM
ON AN EDGE,
206
00:12:18,965 --> 00:12:23,965
HE FILLS A SET OF OPEN HOLES
WITH HIGH-STRENGTH GLUE.
207
00:12:23,965 --> 00:12:25,241
HE ASSEMBLES
THE LAMINATE
208
00:12:25,241 --> 00:12:27,689
BY INSERTING DOWELS
INTO OPENINGS
209
00:12:27,689 --> 00:12:30,620
AND GENTLY HAMMERING
EVERYTHING INTO POSITION.
210
00:12:32,758 --> 00:12:34,931
THIS PART WILL FORM
THE FRAMEWORK
211
00:12:34,931 --> 00:12:37,827
FOR ONE OF THE HIGHLY ENGINEERED
INSULATED PANELS.
212
00:12:41,724 --> 00:12:44,241
THE FRAMEWORK IS PLACED
INTO A PRESS
213
00:12:44,241 --> 00:12:46,517
THAT EXERTS A CALIBRATED
AMOUNT OF PRESSURE
214
00:12:46,517 --> 00:12:47,965
TO EVERY SIDE.
215
00:12:47,965 --> 00:12:50,586
THIS STEPS ENSURES
A SOLID AND DURABLE CONNECTION
216
00:12:50,586 --> 00:12:51,862
AT ALL POINTS.
217
00:12:54,793 --> 00:12:57,827
THIS IS HIGH-PERFORMANCE
INSULATING MATERIAL.
218
00:12:57,827 --> 00:13:00,137
THANKS TO
SPECIALIZED ENGINEERING,
219
00:13:00,137 --> 00:13:01,896
IT INSULATES
MORE EFFECTIVELY
220
00:13:01,896 --> 00:13:05,586
THAN MANY OTHER
SAUNA MATERIALS.
221
00:13:05,586 --> 00:13:08,310
THIS MATERIAL ALSO
ALLOWS THE MANUFACTURER
222
00:13:08,310 --> 00:13:13,068
TO MAINTAIN THE SLEEK DESIGN
OF THE SAUNA SYSTEM.
223
00:13:13,068 --> 00:13:15,241
WITH THE INSULATION
IN PLACE,
224
00:13:15,241 --> 00:13:18,793
A CRAFTSMAN FEEDS THE PANELS
INTO A PRECISION PLANER,
225
00:13:18,793 --> 00:13:21,896
TO ENSURE THE WOOD CONTAINS
A UNIFORM THICKNESS.
226
00:13:27,068 --> 00:13:29,000
A TECHNICIAN
BEGINS A PROCESS
227
00:13:29,000 --> 00:13:31,689
CALLED
"FRAME-STABILITY CONSTRUCTION,"
228
00:13:31,689 --> 00:13:35,137
THIS METHOD ADDS A SERIES
OF LAYERS TO EACH PANEL,
229
00:13:35,137 --> 00:13:38,931
INCLUDING EXTERIOR SHEATHING,
INSULATION MATERIAL,
230
00:13:38,931 --> 00:13:42,827
A VAPOR BARRIER,
AND INTERIOR PLYWOOD PANELING.
231
00:13:42,827 --> 00:13:46,758
THESE WILL ADD UP TO A THICKNESS
OF ONLY 30 MILLIMETERS,
232
00:13:46,758 --> 00:13:48,896
ACHIEVING A
HIGH-INSULATING VALUE
233
00:13:48,896 --> 00:13:51,482
WHILE REMAINING
LIGHTWEIGHT.
234
00:13:51,482 --> 00:13:55,448
A SPECIALIZED ADHESIVE IS
APPLIED TO ATTACH EACH LAYER.
235
00:13:55,448 --> 00:13:58,827
THEN, A CUSTOMIZED PRESS
APPLIES HEAT AND PRESSURE
236
00:13:58,827 --> 00:14:03,000
TO BOND ALL THE LAYERS
SECURELY TOGETHER.
237
00:14:03,000 --> 00:14:04,862
AFTER A QUICK
INSPECTION CHECK,
238
00:14:04,862 --> 00:14:06,482
A TECHNICIAN
CARRIES THE PANELS
239
00:14:06,482 --> 00:14:08,275
TO A CNC
MILLING MACHINE,
240
00:14:08,275 --> 00:14:10,310
WHERE THEY POSITION IT
FOR TRIMMING.
241
00:14:10,310 --> 00:14:13,482
THE CNC MACHINE GAUGES
THE DIMENSIONS OF THE PANEL,
242
00:14:13,482 --> 00:14:15,689
AND RUNS A BIT
AROUND THE PERIMETER,
243
00:14:15,689 --> 00:14:19,931
TRIMMING THE EDGES TO
A UNIFORM WIDTH AT HIGH SPEED.
244
00:14:19,931 --> 00:14:24,586
ONCE COMPLETE, THE PANELS
ADVANCE ON CONVEYOR BELTS.
245
00:14:24,586 --> 00:14:27,172
AN AUTOMATED MACHINE
USES AN ADHESIVE
246
00:14:27,172 --> 00:14:30,034
TO ADD A VENEER
TO THE PERIMETER
247
00:14:30,034 --> 00:14:33,206
THEN, IT APPLIES HEAT
AND PRESSURE TO SECURE THE BOND.
248
00:14:35,758 --> 00:14:38,482
THE PROCESS IS KNOWN
AS "ZERO JOINTS,"
249
00:14:38,482 --> 00:14:42,034
BECAUSE IT COVERS UP
THE PANEL'S VISIBLE JOINERY.
250
00:14:42,034 --> 00:14:44,586
THE MACHINE CAN APPLY
A RANGE OF DIFFERENT VENEERS,
251
00:14:44,586 --> 00:14:48,758
DEPENDING ON
CUSTOMERS' SPECIFICATIONS.
252
00:14:48,758 --> 00:14:52,517
THE CONTROL PANEL ALLOWS USERS
TO CUSTOMIZE THE TEMPERATURE
253
00:14:52,517 --> 00:14:55,310
AND DURATION
OF A SAUNA SESSION.
254
00:14:55,310 --> 00:14:57,241
CUSTOMERS CAN ALSO
CHOOSE FROM
255
00:14:57,241 --> 00:15:00,482
A VARIETY OF
PRE-INSTALLED PROGRAMS.
256
00:15:00,482 --> 00:15:02,758
TWO DRIVE BUTTONS
CONTROL THE EXTENSION
257
00:15:02,758 --> 00:15:05,137
AND RETRACTION
OF THE SAUNA.
258
00:15:05,137 --> 00:15:06,896
TO EXTEND AND RETRACT,
259
00:15:06,896 --> 00:15:10,586
THE MANUFACTURER CUSTOM-MADE
THIS TRACK-WHEEL SYSTEM,
260
00:15:10,586 --> 00:15:13,000
THE SYSTEM INCLUDES
DURABLE GUIDES,
261
00:15:13,000 --> 00:15:15,000
SELF-LUBRICATING
COMPONENTS,
262
00:15:15,000 --> 00:15:17,241
AND INDUSTRIAL-STRENGTH
BALL BEARINGS.
263
00:15:20,206 --> 00:15:23,137
A CRAFTSMAN CAREFULLY JOINS
THE STRUCTURED WALL,
264
00:15:23,137 --> 00:15:26,103
CEILING, AND FLOOR PANELS.
265
00:15:26,103 --> 00:15:30,413
THANKS TO PRECISION MACHINING,
THEY FIT TOGETHER PERFECTLY,
266
00:15:30,413 --> 00:15:32,413
MAKING IT EASY
TO ASSEMBLE THE PARTS
267
00:15:32,413 --> 00:15:34,758
WHEREVER A CUSTOMER
WANTS THEIR SAUNA.
268
00:15:36,862 --> 00:15:40,413
THEN, THE CRAFTSMAN INSTALLS
THE HEART OF THE SAUNA.
269
00:15:40,413 --> 00:15:44,068
THE MANUFACTURER HAS ENGINEERED
THIS COMPACT POWERFUL HEATER
270
00:15:44,068 --> 00:15:46,103
WITH A SPECIALIZED FINISH
271
00:15:46,103 --> 00:15:49,137
THAT MAKES THE USUAL
SAFETY GUARD UNNECESSARY.
272
00:15:51,551 --> 00:15:53,241
RETRACTABLE SAUNAS --
273
00:15:53,241 --> 00:15:55,965
FOR THE MOST EFFICIENT
SWEAT POSSIBLE.
274
00:16:06,172 --> 00:16:09,344
Narrator: AFTER YEARS OF
CARVING WOOD INTO LUMBER,
275
00:16:09,344 --> 00:16:13,034
SAWMILL BLADES EVENTUALLY
LOSE THEIR CUTTING EDGE.
276
00:16:13,034 --> 00:16:16,310
SO, CRAFTSMEN ARE SALVAGING
THE DISCARDED CARBON STEEL,
277
00:16:16,310 --> 00:16:19,965
AND MAKING THEM INTO KNIVES
FOR HUNTING AND OUTDOOR USE.
278
00:16:19,965 --> 00:16:21,931
WHEN IT COMES TO
SUSTAINABILITY,
279
00:16:21,931 --> 00:16:24,172
THIS IS A NEW KIND
OF CUTTING EDGE.
280
00:16:26,172 --> 00:16:29,344
WHAT WAS ONCE AN OLD
SAWMILL BLADE IS NOW A SLEEK,
281
00:16:29,344 --> 00:16:31,206
NEW BRUSH-CUTTING KNIFE --
282
00:16:31,206 --> 00:16:33,551
PROOF THAT THE FUTURE
DOESN'T HAVE TO BE DULL
283
00:16:33,551 --> 00:16:35,344
FOR DISCARDED
MILL BLADES.
284
00:16:37,793 --> 00:16:40,965
A SAWMILL BLADE
LASTS 5 TO 10 YEARS.
285
00:16:40,965 --> 00:16:43,241
BUT WHEN IT JAGGED EDGES
WEAR THIN,
286
00:16:43,241 --> 00:16:45,517
IT CAN'T CUT LOGS ANYMORE.
287
00:16:45,517 --> 00:16:49,275
LUCKILY, THE CARBON STEEL
CAN BE SALVAGED.
288
00:16:49,275 --> 00:16:51,827
A COMPUTERIZED
HIGH-PRESSURE WATER TOOL
289
00:16:51,827 --> 00:16:55,206
CUTS INTO A STACK
OF THREE SAWMILL BLADES.
290
00:16:55,206 --> 00:17:00,172
IN DOING SO, IT CARVES OUT
NUMEROUS KNIFE BLADE BLANKS.
291
00:17:00,172 --> 00:17:03,758
THE COMPUTERIZED TOOL ALSO CUTS
HOLES FOR THE HANDLES
292
00:17:03,758 --> 00:17:07,068
AND A TAB
FOR ATTACHING THE KNIFE SHEATH.
293
00:17:07,068 --> 00:17:12,241
NEXT, THE BLADES ARE TRANSFERRED
TO A VIBRATORY TUMBLER.
294
00:17:12,241 --> 00:17:15,655
THE TUMBLER IS FILLED
WITH TRIANGULAR CERAMIC STONES
295
00:17:15,655 --> 00:17:18,137
AND A SOAPY SOLUTION.
296
00:17:18,137 --> 00:17:20,689
FOR SEVERAL HOURS,
THE VIBRATING STONES
297
00:17:20,689 --> 00:17:22,482
SMOOTH AND CLEAN
THE BLADES.
298
00:17:25,137 --> 00:17:28,034
ONCE COMPLETE,
A TECHNICIAN SECURES THE BLADES
299
00:17:28,034 --> 00:17:29,827
IN A FIXTURE
WITH SCREWS.
300
00:17:32,034 --> 00:17:34,448
THE SCREWS HOLD THE BLADES
DOWN FLAT,
301
00:17:34,448 --> 00:17:38,482
AND LOCK THEM IN POSITION
FOR THE NEXT STEP.
302
00:17:38,482 --> 00:17:41,655
THIS TOOL'S SPIRAL BIT
CARVES INTO THE STEEL
303
00:17:41,655 --> 00:17:46,034
TO SHAVE SMALL AMOUNTS
FROM AROUND THE EDGES.
304
00:17:46,034 --> 00:17:48,482
THIS IMPROVES
THE SHAPE OF THE KNIFE
305
00:17:48,482 --> 00:17:50,172
AND ENSURES
THAT THE KNIFE HANDLE
306
00:17:50,172 --> 00:17:52,620
WILL FIT PERFECTLY
ON THE TANG.
307
00:17:52,620 --> 00:17:54,931
THE TRIMMING ALSO
REMOVES THE LINES
308
00:17:54,931 --> 00:17:56,655
LEFT BY
THE WATER-JET CUTTING.
309
00:17:59,172 --> 00:18:01,551
ONE OF THE BLADES IS PLACED
IN A FIXTURE
310
00:18:01,551 --> 00:18:02,758
THAT HOLDS THE KNIFE
311
00:18:02,758 --> 00:18:06,068
WITH THE CUTTING EDGE
IN AN UPWARD POSITION.
312
00:18:06,068 --> 00:18:10,448
A TECHNICIAN IGNITES
AN AUTOMATED TORCH.
313
00:18:10,448 --> 00:18:15,137
THE TORCH FOLLOWS THE BLADE,
EXPOSING IT TO INTENSE HEAT.
314
00:18:15,137 --> 00:18:18,689
THE TORCH DOESN'T TOUCH
THE BLADE'S SPINE.
315
00:18:18,689 --> 00:18:21,655
THIS SELECTIVE HEAT TREATMENT
HARDENS ONLY THE BLADE.
316
00:18:28,689 --> 00:18:33,137
AN OPERATOR PLACES THE BLADE
INTO A BUCKET OF QUENCHING OIL.
317
00:18:33,137 --> 00:18:36,034
THIS RAPID COOLDOWN
COMPLETES THE HARDENING PROCESS.
318
00:18:39,758 --> 00:18:41,620
NEXT, THE CUTTING EDGE
IS BEVELED,
319
00:18:41,620 --> 00:18:45,482
AND THE ENTIRE BLADE IS COATED
WITH A THERMOPLASTIC POLYMER,
320
00:18:45,482 --> 00:18:48,620
WHICH PROVIDES A HARD FINISH
AND PREVENTS RUST.
321
00:18:51,241 --> 00:18:55,000
THEN, THE KNIVES ARE TRANSFERRED
TO A LASER-EMBLAZONING CHAMBER.
322
00:18:57,172 --> 00:18:59,758
ANOTHER TECHNICIAN
CLOSES THE CHAMBER DOORS
323
00:18:59,758 --> 00:19:02,517
AND ACTIVATES THE LASER.
324
00:19:02,517 --> 00:19:05,896
THE COMPUTERIZED LASER
ETCHES THE COMPANY LOGO,
325
00:19:05,896 --> 00:19:07,275
THE KNIVES' MODEL NUMBER,
326
00:19:07,275 --> 00:19:10,310
AND OTHER INFORMATION
INTO THE STEEL.
327
00:19:10,310 --> 00:19:13,034
AT THE NEXT STATION,
A TECHNICIAN MOVES A BLADE
328
00:19:13,034 --> 00:19:14,620
AGAINST AND ABRASIVE BELT
329
00:19:14,620 --> 00:19:18,896
HELD IN BY A SPECIAL FIXTURE
ALONG A TRACK.
330
00:19:18,896 --> 00:19:22,137
THIS ANGLES THE BLADE
PRECISELY TO THE ABRASIVE BELT
331
00:19:22,137 --> 00:19:25,000
TO GRIND THE CUTTING EDGE
AND COMPLETE THE BEVEL.
332
00:19:27,724 --> 00:19:31,379
THIS BRUSH-CUTTING BLADE
IS NOW ALMOST RAZOR-SHARP.
333
00:19:33,724 --> 00:19:35,724
HE SHARPENS
THE TIP OF THE KNIFE
334
00:19:35,724 --> 00:19:38,931
BY GENTLING PRESSING IT
AGAINST ANOTHER ABRASIVE BELT.
335
00:19:43,275 --> 00:19:46,931
NEXT, HE APPLIES AN ABRASIVE
COMPOUND TO A BUFFING WHEEL.
336
00:19:49,620 --> 00:19:52,724
HE PRESSES THE CUTTING EDGE
OF THE KNIFE AGAINST THE WHEEL,
337
00:19:52,724 --> 00:19:55,482
AND THE ABRASIVE COMPOUND
WORKS ITS MAGIC,
338
00:19:55,482 --> 00:19:58,241
HONING THE EDGE
TO ITS FINAL SHARPNESS.
339
00:20:00,758 --> 00:20:05,655
HE PRESSES THREADED FITTINGS
INTO THE TANG OF THE KNIFE.
340
00:20:05,655 --> 00:20:08,000
HE INSTALLS THEM
SO THAT THE FITTINGS PROTRUDE
341
00:20:08,000 --> 00:20:09,862
FROM BOTH SIDES
OF THE TANG.
342
00:20:13,965 --> 00:20:15,896
THE FITTINGS IN THE TANG
HAVE BEEN SPACED
343
00:20:15,896 --> 00:20:18,448
TO MATCH HOLES
IN A HANDLE.
344
00:20:18,448 --> 00:20:22,034
THIS HANDLE IS MADE OF
COMPOSITE GLASS AND RESIN.
345
00:20:22,034 --> 00:20:25,448
THERE ARE TWO PARTS,
ONE FOR EACH SIDE OF THE TANG.
346
00:20:27,862 --> 00:20:29,827
DUE TO
THE PRECISION PREP WORK,
347
00:20:29,827 --> 00:20:32,862
THE TWO PARTS FIT TOGETHER
PERFECTLY AS ONE.
348
00:20:35,689 --> 00:20:38,103
SCREWS HOLD
THE HANDLE PARTS TOGETHER.
349
00:20:38,103 --> 00:20:41,551
HE DIPS THE TIPS
IN A THREAD-LOCK SOLUTION.
350
00:20:41,551 --> 00:20:43,758
WHEN THE THREAD-LOCK
SOLUTION CURES,
351
00:20:43,758 --> 00:20:46,862
IT STABILIZES THE SCREWS.
352
00:20:46,862 --> 00:20:49,827
WITH MULTIPLE
THREAD-LOCKED SCREWS,
353
00:20:49,827 --> 00:20:54,793
THE COMPOSITE HANDLE
NOW HAS A SOLID HANDGRIP.
354
00:20:54,793 --> 00:20:56,379
IT'S TAKEN SEVERAL HOURS
355
00:20:56,379 --> 00:20:58,793
TO TRANSFORM
A BLUNT SAWMILL BLADE
356
00:20:58,793 --> 00:21:02,103
INTO A SHARP
BRUSH-CUTTING KNIFE.
357
00:21:02,103 --> 00:21:05,241
THROUGH RECYCLING,
STEEL THAT LOST ITS EDGE
358
00:21:05,241 --> 00:21:06,689
NOW HAS A NEW ONE.
28858
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