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These are the user uploaded subtitles that are being translated: 1 00:00:16,275 --> 00:00:19,275 --Captions by VITAC-- www.vitac.com 2 00:00:19,275 --> 00:00:22,275 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 3 00:00:52,896 --> 00:00:56,482 Narrator: GLASS FAUCETS ELEVATE INDOOR PLUMBING TO AN ART FORM. 4 00:00:56,482 --> 00:01:00,068 THE GLASS IS HAND-CRAFTED IN A RANGE OF SHAPES AND PATTERNS 5 00:01:00,068 --> 00:01:01,620 FOR VISUAL EFFECT. 6 00:01:01,620 --> 00:01:04,517 METAL COMPONENTS ARE FUSED INTO THE GLASS 7 00:01:04,517 --> 00:01:07,206 TO DELIVER ONE OF THE NECESSITIES OF MODERN LIFE, 8 00:01:07,206 --> 00:01:08,827 RUNNING WATER. 9 00:01:08,827 --> 00:01:14,689 GLASS FAUCETS ARE ABOUT BOTH FORM AND FUNCTION. 10 00:01:14,689 --> 00:01:16,793 GLASS FAUCETS HAVE A DELICATE BEAUTY, 11 00:01:16,793 --> 00:01:18,827 BUT THEY'RE STRONGER THAN THEY LOOK. 12 00:01:18,827 --> 00:01:21,000 THE GLASS IS VERY THICK, 13 00:01:21,000 --> 00:01:25,482 ALLOWING THE FAUCETS TO HOLD UP TO HEAVY USE. 14 00:01:25,482 --> 00:01:29,206 MAKING A GLASS FAUCET STARTS WITH CHUNKS OF CLEAR GLASS. 15 00:01:29,206 --> 00:01:31,655 A GLASS WORKER LOADS THE GLASS 16 00:01:31,655 --> 00:01:35,793 INTO AN OVEN AT 2,190 DEGREES FAHRENHEIT. 17 00:01:35,793 --> 00:01:39,206 ANOTHER WORKER SELECTS BLACK AND WHITE BILLETS OF GLASS 18 00:01:39,206 --> 00:01:42,758 TO ADD STRIPES AND PATTERNS TO THE CLEAR GLASS. 19 00:01:42,758 --> 00:01:46,344 HE PREHEATS THEM SO THE GLASS WON'T SHOCK AND FRACTURE 20 00:01:46,344 --> 00:01:48,896 WHEN EXPOSED TO HIGHER TEMPERATURES. 21 00:01:48,896 --> 00:01:50,310 WITH A METAL ROD, 22 00:01:50,310 --> 00:01:52,413 HE GATHERS A CLUMP OF THE CLEAR GLASS 23 00:01:52,413 --> 00:01:54,241 FROM THE MAIN OVEN. 24 00:01:54,241 --> 00:01:55,862 WITH THE CHUNK OF GLASS, 25 00:01:55,862 --> 00:01:58,586 HE PICKS UP THE PREHEATED WHITE CYLINDER, 26 00:01:58,586 --> 00:02:02,000 SIMULTANEOUSLY EXPOSING BOTH TO THE FLAMES. 27 00:02:02,000 --> 00:02:05,068 THIS PROCESS MAKES THE GLASS FLEXIBLE. 28 00:02:05,068 --> 00:02:07,379 USING A CURVED WOOD TOOL, 29 00:02:07,379 --> 00:02:10,517 THE GLASS WORKER GATHERS THE CLEAR GLASS AT THE BASE 30 00:02:10,517 --> 00:02:12,862 AND WRAPS IT AROUND THE WHITE BILLET, 31 00:02:12,862 --> 00:02:14,827 ENCAPSULATING IT. 32 00:02:14,827 --> 00:02:19,000 HE ATTACHES THE OTHER END OF THE GLASS TO A SECOND METAL ROD. 33 00:02:19,000 --> 00:02:24,758 THIS ALLOWS THE GLASS TO STRETCH AS HE PULLS IT ACROSS THE ROOM. 34 00:02:24,758 --> 00:02:27,482 THE GLASS IS NOW OVER 35 FEET LONG 35 00:02:27,482 --> 00:02:29,275 AND PENCIL-THIN. 36 00:02:29,275 --> 00:02:32,103 IT STARTS TO COOL AND SOLIDIFY IMMEDIATELY 37 00:02:32,103 --> 00:02:33,620 AS IT'S SET DOWN. 38 00:02:33,620 --> 00:02:37,413 THE GLASS WORKERS TAP THE GLASS AGAINST A PIECE OF METAL 39 00:02:37,413 --> 00:02:41,931 TO BREAK IT INTO 8-INCH PIECES CALLED CANES. 40 00:02:41,931 --> 00:02:44,103 THEY SHAPE ANOTHER PIECE OF CLEAR GLASS 41 00:02:44,103 --> 00:02:48,413 BY ROLLING IT ON A METAL TABLE CALLED A MARVER. 42 00:02:48,413 --> 00:02:51,034 THE GLASS WORKER BLOWS THROUGH THE METAL ROD, 43 00:02:51,034 --> 00:02:53,655 CAUSING THE GLASS ON THE END TO BUBBLE. 44 00:02:53,655 --> 00:03:00,310 IT WILL EVENTUALLY BECOME THE FAUCET AND TWO HANDLES. 45 00:03:00,310 --> 00:03:06,448 HE ADDS A LAYER OF BLACK MOLTEN GLASS TO THE BUBBLE. 46 00:03:06,448 --> 00:03:07,758 ANOTHER GLASS TECHNICIAN 47 00:03:07,758 --> 00:03:11,172 ARRANGES THE STRIPED CANES ON A GROOVED IRON PLATE 48 00:03:11,172 --> 00:03:15,448 AND HEATS THEM WITH A TORCH. 49 00:03:15,448 --> 00:03:18,793 MEANWHILE, A GLASS WORKER ROLLS THE HOT GLASS BUBBLE 50 00:03:18,793 --> 00:03:21,689 ONTO THE CANES, WHICH STICK TOGETHER. 51 00:03:21,689 --> 00:03:23,827 THEN IT'S BACK INTO THE FURNACE, 52 00:03:23,827 --> 00:03:28,344 AND THE WHITE-STRIPED CANES MELT INTO THE BLACK BUBBLE. 53 00:03:28,344 --> 00:03:30,931 NEXT, THE CRAFTSMAN ROLLS THE GLASS 54 00:03:30,931 --> 00:03:33,655 ACROSS THE MARVER REPEATEDLY. 55 00:03:33,655 --> 00:03:38,137 HE PINCHES THE CANES AT THE TOP, CLOSING THEM AROUND THE BUBBLE. 56 00:03:38,137 --> 00:03:40,827 THE GLASS IS REHEATED TO KEEP IT PLIABLE 57 00:03:40,827 --> 00:03:43,551 AS THE CRAFTSMAN CONTINUES TO FORM IT. 58 00:03:43,551 --> 00:03:46,206 THE CRAFTSMAN TRANSFORMS THE BUBBLE 59 00:03:46,206 --> 00:03:48,793 INTO A HOLLOW GLASS TUBE 60 00:03:48,793 --> 00:03:54,862 THEN ELONGATING THE TUBE TO ITS DESIRED LENGTH. 61 00:03:54,862 --> 00:03:56,620 USING A PINCER-LEG TOOL, 62 00:03:56,620 --> 00:03:59,655 HE FORMS THE END INTO A ROUND HANDLE SHAPE 63 00:03:59,655 --> 00:04:01,827 WHILE ANOTHER GLASS WORKER 64 00:04:01,827 --> 00:04:04,517 APPLIES HEAT TO THE GLASS WITH A TORCH. 65 00:04:04,517 --> 00:04:07,413 THIS KEEPS THE GLASS PLIABLE. 66 00:04:07,413 --> 00:04:11,034 HE THEN CREATES A HOLE FOR A PIECE OF METAL HARDWARE. 67 00:04:11,034 --> 00:04:14,413 THEN HE APPLIES MOLTEN GLASS TO THE METAL HARDWARE 68 00:04:14,413 --> 00:04:18,000 AND INSERTS THE HARDWARE INTO THE ROUND FAUCET HANDLE. 69 00:04:18,000 --> 00:04:22,482 THIS CUTS THE HANDLE FREE FROM THE REST OF THE GLASS. 70 00:04:22,482 --> 00:04:24,172 USING A FORMING TOOL, 71 00:04:24,172 --> 00:04:29,137 THE CRAFTSMAN REFINES THE SHAPE OF THE GLASS. 72 00:04:29,137 --> 00:04:32,827 NEXT, HE PREHEATS A METAL MOLD. 73 00:04:32,827 --> 00:04:36,068 THIS STOPS THE HOT GLASS TUBE FROM FRACTURING 74 00:04:36,068 --> 00:04:40,862 AS HE BENDS IT AROUND THE MOLD TO SHAPE IT INTO THE FAUCET. 75 00:04:40,862 --> 00:04:43,275 ONCE THE FAUCET HAS TAKEN SHAPE, 76 00:04:43,275 --> 00:04:51,344 IT'S READY TO GO INTO THE ANNEALING OVEN. 77 00:04:51,344 --> 00:04:54,310 THE GLASS IS PLACED IN THE OVEN AT A LOW TEMPERATURE 78 00:04:54,310 --> 00:04:56,344 AND THEN COOLED. 79 00:04:56,344 --> 00:05:01,724 THIS PROCESS REMOVES STRESSES AND STRENGTHENS THE GLASS. 80 00:05:01,724 --> 00:05:04,241 MEANWHILE, USING HIGH-PRESSURE WATER 81 00:05:04,241 --> 00:05:06,655 THAT CONTAINS FRAGMENTS OF GARNET, 82 00:05:06,655 --> 00:05:09,000 A CRAFTSMAN CUTS STEEL TRIM RINGS 83 00:05:09,000 --> 00:05:14,379 AND A DISPLAY PLATE FOR THE SHOWROOM. 84 00:05:14,379 --> 00:05:17,620 NEXT, THE CRAFTSMAN INSTALLS THE GLASS FAUCET 85 00:05:17,620 --> 00:05:19,103 ON THE DISPLAY PLATE 86 00:05:19,103 --> 00:05:22,172 BY THREADING A NUT TO THE FAUCET VALVE. 87 00:05:22,172 --> 00:05:25,586 HE INSTALLS THE TRIM RINGS AT THE BASE OF THE HANDLES 88 00:05:25,586 --> 00:05:28,034 AND ASSEMBLES THEM TO THE DISPLAY PLATE 89 00:05:28,034 --> 00:05:29,965 USING THE HARDWARE THAT'S BEEN FUSED 90 00:05:29,965 --> 00:05:33,137 TO THE INSIDE OF THE GLASS. 91 00:05:33,137 --> 00:05:34,862 THE CRAFTSMAN USES A RAG 92 00:05:34,862 --> 00:05:38,413 TO CLEAN THE FAUCET OF ANY FINGERPRINTS AND SMUDGES. 93 00:05:38,413 --> 00:05:41,172 FINALLY, CONSTRUCTION IS COMPLETE. 94 00:05:41,172 --> 00:05:44,931 THIS UNIQUE GLASS FAUCET IS READY TO MAKE A STATEMENT. 95 00:05:53,896 --> 00:05:57,310 Narrator: SHORT FIRE TRUCKS CAN EASILY ACCESS TIGHT SPACES 96 00:05:57,310 --> 00:05:58,931 AROUND THE SCENE OF A FIRE. 97 00:05:58,931 --> 00:06:00,758 THAT'S BECAUSE THEY'RE LIGHTER 98 00:06:00,758 --> 00:06:03,275 AND CAN CARRY MORE WATER AND EQUIPMENT. 99 00:06:03,275 --> 00:06:06,137 HOWEVER, IT'S DIFFICULT FOR SMALLER FIRE TRUCKS 100 00:06:06,137 --> 00:06:08,551 TO SUPPORT THE WEIGHT OF LONG LADDERS. 101 00:06:08,551 --> 00:06:11,000 TO COMPENSATE, MANUFACTURERS HAVE BUILT 102 00:06:11,000 --> 00:06:15,000 LONGER LADDERS ON SHORTER TRUCKS. 103 00:06:15,000 --> 00:06:18,172 THIS 108-FOOT-LONG LADDER CAN BE MOUNTED 104 00:06:18,172 --> 00:06:20,827 ON A SINGLE REAR-AXLE FIRE TRUCK. 105 00:06:20,827 --> 00:06:23,655 TYPICALLY, A LADDER LONGER THAN 75 FEET 106 00:06:23,655 --> 00:06:27,241 REQUIRES A TANDEM-AXLE TRUCK TO SUPPORT ITS WEIGHT. 107 00:06:27,241 --> 00:06:30,137 THE SECRET TO THE DESIGN OF THIS LADDER 108 00:06:30,137 --> 00:06:33,275 IS THAT IT'S LIGHTER, STRONGER, AND DURABLE. 109 00:06:33,275 --> 00:06:34,517 THE COMPONENTS ARE CUT 110 00:06:34,517 --> 00:06:37,965 FROM SHEETS AND TUBES OF HIGH-STRENGTH STEEL. 111 00:06:37,965 --> 00:06:41,620 USING A PRESS BRAKE, THE MACHINIST BENDS THE PARTS, 112 00:06:41,620 --> 00:06:47,413 VERIFYING THE ACCURACY OF EACH BEND. 113 00:06:47,413 --> 00:06:49,689 ONCE ALL THE COMPONENTS ARE PREPPED, 114 00:06:49,689 --> 00:06:55,310 THE PARTS ARE WELDED TOGETHER, THEN SMOOTHED. 115 00:06:55,310 --> 00:06:58,068 THIS WELDED PART IS THE TURNTABLE BASE. 116 00:06:58,068 --> 00:07:01,965 IT ROTATES THE LADDER 360 DEGREES 117 00:07:01,965 --> 00:07:06,758 AND PROVIDES A PLATFORM FOR THE FIREFIGHTER AT THE CONTROLS. 118 00:07:06,758 --> 00:07:08,620 THIS IS THE TORQUE BOX. 119 00:07:08,620 --> 00:07:10,965 IT SUPPORTS THE AERIAL PEDESTAL 120 00:07:10,965 --> 00:07:14,448 TO WHICH BOTH THE LADDER AND TURNTABLE ARE BOLTED. 121 00:07:14,448 --> 00:07:18,241 TO CONSTRUCT THE LADDER, TECHNICIANS WELD TUBULAR RUNGS 122 00:07:18,241 --> 00:07:21,862 TO VERTICAL SIDE RAILS CALLED BASE BEAMS. 123 00:07:21,862 --> 00:07:23,655 THEY REINFORCE THE RUNGS 124 00:07:23,655 --> 00:07:26,379 WITH DIAGONAL TUBES CALLED K-BRACES, 125 00:07:26,379 --> 00:07:30,965 WHICH PROVIDE LATERAL STRUCTURAL STRENGTH. 126 00:07:30,965 --> 00:07:35,620 WELDERS FUSE STEEL TUBES BETWEEN THE BASE BEAM AND THE HANDRAIL 127 00:07:35,620 --> 00:07:39,448 TO PROVIDE STRUCTURAL SUPPORT. 128 00:07:39,448 --> 00:07:43,034 NEXT, AN INSPECTOR FROM AN INDEPENDENT TESTING COMPANY 129 00:07:43,034 --> 00:07:47,620 EXAMINES THE INTEGRITY OF THE WELDING. 130 00:07:47,620 --> 00:07:49,965 ONCE THE LADDER PASSES INSPECTION, 131 00:07:49,965 --> 00:07:52,241 IT'S PUT THROUGH A SHOT-BLASTING CHAMBER, 132 00:07:52,241 --> 00:07:55,689 WHICH PUMMELS THE SURFACE WITH STEEL PELLETS. 133 00:07:55,689 --> 00:07:58,448 THIS PROCESS REMOVES METAL IMPURITIES 134 00:07:58,448 --> 00:08:01,137 AND PREPS THE SURFACE FOR PAINTING. 135 00:08:01,137 --> 00:08:03,586 CRAFTSMEN APPLY TWO COATS OF PRIMER, 136 00:08:03,586 --> 00:08:07,068 ONE TOP COAT OF COLOR, THEN TWO CLEAR COATS OF PAINT, 137 00:08:07,068 --> 00:08:12,344 SANDING BY HAND BETWEEN EACH APPLICATION. 138 00:08:12,344 --> 00:08:14,965 NEXT, A THREE-PART ANTI-SKID TREATMENT 139 00:08:14,965 --> 00:08:17,586 IS APPLIED TO THE TURNTABLE SURFACE -- 140 00:08:17,586 --> 00:08:22,172 FIRST, A COAT OF GLUE, THEN AN ABRASIVE MATERIAL, 141 00:08:22,172 --> 00:08:29,482 THEN A COAT OF SEALANT, WHICH IS BAKED IN AN OVEN FOR 90 MINUTES. 142 00:08:29,482 --> 00:08:33,379 THE LADDER RUNGS ARE COVERED WITH SNAP-ON NON-SLIP COVERS 143 00:08:33,379 --> 00:08:36,551 MADE OF FIBERGLASS-REINFORCED PLASTIC. 144 00:08:36,551 --> 00:08:38,448 THE LADDERS ARE STACKED 145 00:08:38,448 --> 00:08:43,068 IN FOUR OR FIVE COMPACT SECTIONS. 146 00:08:43,068 --> 00:08:44,724 TECHNICIANS INSTALL A CABLE 147 00:08:44,724 --> 00:08:48,206 THAT ENABLES THE SECTIONS TO EXTEND AND RETRACT. 148 00:08:48,206 --> 00:08:54,793 THE CABLE IS ATTACHED TO A HYDRAULIC CYLINDER. 149 00:08:54,793 --> 00:08:58,137 THREE TELESCOPIC SECTIONS OF THE AERIAL WATERWAY 150 00:08:58,137 --> 00:08:59,724 ARE ATTACHED. 151 00:08:59,724 --> 00:09:03,413 THIS TUBE TRANSFERS WATER UP TO THE TOP OF THE LADDER 152 00:09:03,413 --> 00:09:10,758 SO WHEN THE LADDER EXTENDS, SO DOES THE WATERWAY. 153 00:09:10,758 --> 00:09:13,206 THIS VALVE AT THE TOP OF THE WATERWAY 154 00:09:13,206 --> 00:09:15,655 ALLOWS FIREFIGHTERS TO HOOK UP A HOSE 155 00:09:15,655 --> 00:09:18,379 TO BRING INSIDE THE BUILDING. 156 00:09:18,379 --> 00:09:22,000 THE WATER MONITOR, DRIVEN BY AN ELECTRIC MOTOR, 157 00:09:22,000 --> 00:09:24,620 DIRECTS THE WATER FLOW IN ALL DIRECTIONS 158 00:09:24,620 --> 00:09:29,689 WHEN THE AERIAL WATERWAY IS BEING USED WITHOUT A HOSE. 159 00:09:29,689 --> 00:09:33,413 NEXT, THE MACHINISTS INSTALL THE TURNTABLE CONTROLS, 160 00:09:33,413 --> 00:09:35,482 WHICH RUN THE ELECTRICAL POWER 161 00:09:35,482 --> 00:09:38,413 AND THE HYDRAULICS THAT MOVE THE LADDER. 162 00:09:38,413 --> 00:09:41,275 THEN THEY ATTACH THE LADDER TO THE AERIAL PEDESTAL 163 00:09:41,275 --> 00:09:46,206 WITH A HUGE PIN. 164 00:09:46,206 --> 00:09:48,724 A LARGE BOLT IS INSERTED, 165 00:09:48,724 --> 00:09:56,000 WHICH PREVENTS THE PIN FROM SLIDING OUT OF PLACE. 166 00:09:56,000 --> 00:09:58,965 THIS IS WHAT'S REFERRED TO AS A REAR-MOUNT LADDER, 167 00:09:58,965 --> 00:10:02,827 MEANING IT'S INSTALLED ON THE BACK OF THE FIRE TRUCK. 168 00:10:02,827 --> 00:10:05,724 WHEN A LADDER IS INSTALLED BEHIND THE CAB, 169 00:10:05,724 --> 00:10:09,379 IT'S CALLED A MID-MOUNT LADDER. 170 00:10:09,379 --> 00:10:12,275 ASSEMBLY OF THE LADDER IS ALMOST COMPLETE. 171 00:10:12,275 --> 00:10:17,068 TECHNICIANS BOLT THE TURNTABLE TO THE TRUCK, 172 00:10:17,068 --> 00:10:21,344 THEN HOOK UP THE HYDRAULIC LINE THAT OPERATES THE LADDER. 173 00:10:27,448 --> 00:10:29,344 THEY INSTALL A SWIVEL MECHANISM 174 00:10:29,344 --> 00:10:31,586 WHICH ENABLES THE AERIAL WATERWAY 175 00:10:31,586 --> 00:10:34,068 TO MOVE WITH THE LADDER AND TURNTABLE. 176 00:10:42,241 --> 00:10:44,241 BEFORE IT LEAVES THE FACTORY, 177 00:10:44,241 --> 00:10:46,896 THE LADDER IS PUT THROUGH A TEST RUN 178 00:10:46,896 --> 00:10:50,931 TO ENSURE IT MEETS THE HIGHEST STANDARDS. 179 00:11:06,724 --> 00:11:10,448 Narrator: AN ANTIQUE CLOCK CAN ONLY BE REPAIRED BY AN EXPERT. 180 00:11:10,448 --> 00:11:13,896 THIS PERSON WOULD HAVE EITHER APPRENTICED UNDER A CLOCKMAKER 181 00:11:13,896 --> 00:11:17,758 OR STUDIED TIMEKEEPING AT A HOROLOGY SCHOOL. 182 00:11:17,758 --> 00:11:20,000 IN TODAY'S DIGITAL LANDSCAPE, 183 00:11:20,000 --> 00:11:26,655 HOROLOGISTS ARE BECOMING A VANISHING BREED. 184 00:11:26,655 --> 00:11:30,172 WHEN YOUR GRANDFATHER CLOCK IS STRUGGLING THROUGH OLD AGE, 185 00:11:30,172 --> 00:11:34,034 IT'S TIME FOR A VISIT TO THE MASTER CLOCKMAKER. 186 00:11:34,034 --> 00:11:36,827 FIRST STEP -- THE DIAL AND THE MECHANISM 187 00:11:36,827 --> 00:11:39,689 ARE PLACED ON A STAND FOR OBSERVATION. 188 00:11:43,172 --> 00:11:47,172 TWO HOROLOGISTS INSPECT THE CLOCK FOR WORN-DOWN PARTS. 189 00:11:47,172 --> 00:11:49,965 THE MECHANISM CONTAINS TWO GEAR TRAINS -- 190 00:11:49,965 --> 00:11:51,551 ONE FOR KEEPING TIME, 191 00:11:51,551 --> 00:11:53,862 AND ANOTHER TO REGULATE THE HAMMER 192 00:11:53,862 --> 00:11:56,655 THAT STRIKES A BELL ON THE HOUR. 193 00:11:56,655 --> 00:11:59,000 AFTER THE PAPERWORK IS COMPLETED, 194 00:11:59,000 --> 00:12:01,758 THE CLOCKMAKER GETS TO WORK. 195 00:12:01,758 --> 00:12:03,655 HE DETACHES THE HANDS AND DIAL 196 00:12:03,655 --> 00:12:05,896 TO GAIN ACCESS TO THE GEAR TRAINS 197 00:12:05,896 --> 00:12:08,172 AND THEIR LINKED COMPONENTS. 198 00:12:08,172 --> 00:12:11,310 HE REMOVES TINY SCREWS TO RELEASE THE HANDS. 199 00:12:11,310 --> 00:12:15,379 THEN HE REMOVES PINS THAT RELEASE THE DIAL'S FOUR FEET, 200 00:12:15,379 --> 00:12:18,551 LOCATED WITHIN HOLES IN THE FRONT PLATE. 201 00:12:18,551 --> 00:12:20,862 AN ARTIST RESTORES THE DIAL. 202 00:12:20,862 --> 00:12:24,379 THE CLOCKMAKER UNSCREWS THE CAST-IRON BELL 203 00:12:24,379 --> 00:12:27,586 AND BEGINS DISASSEMBLING THE ASSORTMENT OF PARTS, 204 00:12:27,586 --> 00:12:29,310 STARTING WITH THE PALLETS. 205 00:12:29,310 --> 00:12:33,689 THE PALLETS RECEIVE POWER FROM THE CLOCK'S SUSPENDED WEIGHTS 206 00:12:33,689 --> 00:12:36,310 AND CONNECT WITH THE TIMEKEEPING GEAR TRAIN, 207 00:12:36,310 --> 00:12:38,862 WHICH MOVES THE PENDULUM. 208 00:12:38,862 --> 00:12:42,034 THE SHAFTS OF THE HOUR, MINUTE, AND SECOND WHEELS 209 00:12:42,034 --> 00:12:44,344 CONVERGE AT THE CENTER OF THE LARGEST WHEEL 210 00:12:44,344 --> 00:12:46,896 ON THE FRONT PLATE OF THE MECHANISM. 211 00:12:46,896 --> 00:12:50,931 THE CLOCKMAKER DISASSEMBLES THESE AND OTHER COMPONENTS. 212 00:12:50,931 --> 00:12:54,517 HE LIFTS OFF THE FRONT PLATE TO STRIP DOWN THE INNER PARTS. 213 00:12:54,517 --> 00:12:56,689 THE CABLES SUSPENDING THE WEIGHTS 214 00:12:56,689 --> 00:12:58,413 ARE MADE OF WOVEN BRASS. 215 00:12:58,413 --> 00:13:01,448 THE CRAFTSMAN CLEANS ALL THE METAL PARTS 216 00:13:01,448 --> 00:13:03,241 IN AN ULTRASONIC MACHINE. 217 00:13:03,241 --> 00:13:05,379 ITS HIGH-FREQUENCY SOUND WAVES 218 00:13:05,379 --> 00:13:09,551 FORCE THE CHEMICAL SOLUTION INTO ALL THE NOOKS AND CRANNIES. 219 00:13:09,551 --> 00:13:14,862 HE RINSES THE PARTS AND DRIES THEM IN JEWELER'S SAWDUST. 220 00:13:14,862 --> 00:13:17,896 EACH PART IS INSPECTED UNDER A MAGNIFYING GLASS 221 00:13:17,896 --> 00:13:20,896 TO ASSESS THEIR CONDITION. 222 00:13:20,896 --> 00:13:22,103 IF A PART IS WORN, 223 00:13:22,103 --> 00:13:24,344 THE CRAFTSMAN TRIES TO RESTORE IT 224 00:13:24,344 --> 00:13:26,068 TO ITS ORIGINAL SHAPE. 225 00:13:26,068 --> 00:13:29,931 IF IT'S TOO BADLY WORN, HE HAS TO MAKE A REPLACEMENT 226 00:13:29,931 --> 00:13:33,620 WITH A COMPUTER-GUIDED MILLING MACHINE. 227 00:13:33,620 --> 00:13:36,689 THE PIN AT THE END OF A GEAR IS CALLED A PIVOT. 228 00:13:36,689 --> 00:13:40,034 AFTER MEASURING ITS DIAMETER WITH A DIGITAL CALIPER, 229 00:13:40,034 --> 00:13:43,103 THE CLOCKMAKER SETS THE DISK OF A FILING MACHINE 230 00:13:43,103 --> 00:13:45,655 TO ITS CORRESPONDING MEASUREMENT. 231 00:13:45,655 --> 00:13:48,344 HE PLACES THE PIVOT BETWEEN THE DISK 232 00:13:48,344 --> 00:13:54,724 AND A FINE-GRINDING DISK, FILING AWAY ANY ROUGH SURFACES. 233 00:13:57,586 --> 00:14:03,758 NEXT, THE CRAFTSMAN WORKS ON THE REAR PLATE, 234 00:14:03,758 --> 00:14:06,620 HAMMERING IN BRASS SLEEVES CALLED BUSHINGS 235 00:14:06,620 --> 00:14:08,551 INTO MULTIPLE GEAR HOLES. 236 00:14:08,551 --> 00:14:11,931 HE WIDENS THE BUSHING JUST ENOUGH TO INSERT THE PIVOT 237 00:14:11,931 --> 00:14:15,413 AND SMOOTHS OUT THE HOLE. 238 00:14:15,413 --> 00:14:19,103 HE INSERTS ONE END OF THE PIVOT IN THE REAR-PLATE BUSHING, 239 00:14:19,103 --> 00:14:21,827 THE OTHER END IN THE FRONT-PLATE BUSHING, 240 00:14:21,827 --> 00:14:25,551 AND CHECKS THAT THE GEAR ROTATES SMOOTHLY. 241 00:14:25,551 --> 00:14:31,448 HE DOES THE SAME FOR EACH PIVOT HOLE. 242 00:14:31,448 --> 00:14:33,586 THEN, ALL THE PARTS ARE CLEANED, 243 00:14:33,586 --> 00:14:36,034 AND THE MECHANISM IS REASSEMBLED. 244 00:14:36,034 --> 00:14:39,965 THIS GEAR ON THE FRONT PLATE IS THE HOUR WHEEL. 245 00:14:44,655 --> 00:14:47,310 THE CLOCKMAKER ATTACHES THE HOUR RACK, 246 00:14:47,310 --> 00:14:49,620 WHICH CONNECTS TO THE GEAR TRAIN. 247 00:14:49,620 --> 00:14:51,034 THIS SYSTEM REGULATES 248 00:14:51,034 --> 00:14:53,586 THE STRIKING OF THE BELL ON THE HOUR. 249 00:14:53,586 --> 00:14:56,517 ONCE THE MECHANISM IS REASSEMBLED, 250 00:14:56,517 --> 00:15:01,965 THE HOROLOGIST ATTACHES THE DIAL TO THE FRONT PLATE. 251 00:15:01,965 --> 00:15:05,379 THE DIAL OF THIS CLOCK REQUIRED NO RESTORATION. 252 00:15:05,379 --> 00:15:11,482 EVEN THE ORIGINAL STEEL HANDS ARE STILL IN GOOD CONDITION. 253 00:15:11,482 --> 00:15:16,068 WHEN HANDS ARE IN BAD SHAPE, THE CLOCKMAKER CREATES REPLICAS. 254 00:15:16,068 --> 00:15:17,413 WHEN HANDS ARE MISSING, 255 00:15:17,413 --> 00:15:21,689 HE MAKES NEW ONES IN THE STYLE OF THE PERIOD. 256 00:15:21,689 --> 00:15:23,517 DURING THE ENTIRE REASSEMBLY, 257 00:15:23,517 --> 00:15:25,241 THE CLOCKMAKER WEARS GLOVES 258 00:15:25,241 --> 00:15:27,965 TO PROTECT THE STEEL AND BRASS COMPONENTS 259 00:15:27,965 --> 00:15:32,379 FROM THE NATURAL OILS IN HIS HANDS. 260 00:15:32,379 --> 00:15:34,206 RESTORING AN ANTIQUE CLOCK 261 00:15:34,206 --> 00:15:38,137 CAN TAKE SEVERAL WEEKS OF METICULOUS WORK. 262 00:15:38,137 --> 00:15:39,448 WHEN IT'S DONE, 263 00:15:39,448 --> 00:15:42,482 THE CLOCKMAKER MOUNTS THE CLOCK BACK ON THE STAND, 264 00:15:42,482 --> 00:15:45,655 CONNECTING THE WEIGHTS AND PENDULUM, AND RUNS A TEST. 265 00:15:48,241 --> 00:15:51,724 THE JOB IS COMPLETE WHEN THE CLOCK KEEPS TIME 266 00:15:51,724 --> 00:15:54,827 AND THE HAMMER STRIKES THE BELL TO ANNOUNCE THE HOUR. 267 00:16:06,620 --> 00:16:08,344 Narrator: COOKING OVER AN OPEN FLAME 268 00:16:08,344 --> 00:16:10,793 CALLS FOR A SERIOUS SET OF TOOLS. 269 00:16:10,793 --> 00:16:12,896 BARBECUE UTENSILS ARE DURABLE 270 00:16:12,896 --> 00:16:15,206 AND DESIGNED TO WITHSTAND THE HEAT. 271 00:16:15,206 --> 00:16:17,758 BUILT LONGER THAN REGULAR KITCHEN UTENSILS, 272 00:16:17,758 --> 00:16:19,413 THESE TOOLS ENABLE THE CHEF 273 00:16:19,413 --> 00:16:21,862 TO KEEP AN ARM'S DISTANCE FROM THE FLAME, 274 00:16:21,862 --> 00:16:27,448 MAKING BARBECUING A SAFE AND GRATIFYING EXPERIENCE. 275 00:16:27,448 --> 00:16:31,137 WHEN BARBECUING, IT'S IMPORTANT TO GO BIG ON TOOLS. 276 00:16:31,137 --> 00:16:33,103 THESE SUBSTANTIAL UTENSILS 277 00:16:33,103 --> 00:16:35,655 WILL HOLD UP TO THE INTENSITY OF THE FLAME 278 00:16:35,655 --> 00:16:39,241 WHILE ALSO OFFERING PRECISION AND CONTROL. 279 00:16:39,241 --> 00:16:41,275 MAKING BARBECUE UTENSILS 280 00:16:41,275 --> 00:16:45,482 STARTS WITH A SHEET OF HIGH-CARBON STAINLESS STEEL. 281 00:16:45,482 --> 00:16:51,137 A LASER CUTS OUT SEVERAL PARTS, CREATING TURNER BLADES. 282 00:16:51,137 --> 00:16:52,965 TURNER BLADES ARE BROAD, 283 00:16:52,965 --> 00:16:55,965 ENABLING THE USER TO FLIP BURGERS AND FILLETS 284 00:16:55,965 --> 00:16:58,000 WITHOUT BREAKING THEM. 285 00:16:58,000 --> 00:17:02,103 THEY ALSO HAVE SLOTS FOR DRAINING GREASE AND JUICES. 286 00:17:02,103 --> 00:17:07,172 A TECHNICIAN EXTRACTS THE BLADES FROM THE MATRIX 287 00:17:07,172 --> 00:17:14,206 AND PUNCHES OUT THE PRE-CUT DRAINAGE SLOTS. 288 00:17:14,206 --> 00:17:16,965 THE TURNER BLADES ARE PLACED ON A RACK 289 00:17:16,965 --> 00:17:23,275 WHICH LOWERS THE BLADES BETWEEN TWO COARSE ROLLERS. 290 00:17:23,275 --> 00:17:26,793 AN OPERATOR APPLIES POLISHING COMPOUND TO THE ROLLERS. 291 00:17:26,793 --> 00:17:28,344 AS THE ROLLERS TURN, 292 00:17:28,344 --> 00:17:32,344 THE FRICTION RUBS OFF STAMPED INFORMATION FROM THE STEEL MILL 293 00:17:32,344 --> 00:17:35,896 AND OTHER BLEMISHES. 294 00:17:35,896 --> 00:17:41,034 TECHNICIANS BUFF THE BLADES TO A SMOOTH, MATTE TEXTURE. 295 00:17:41,034 --> 00:17:44,379 THIS GIVES THE BLADES A CONSISTENT POLISHED FINISH. 296 00:17:49,379 --> 00:17:52,620 NEXT, THE BLADE IS CLAMPED TO A SPECIAL CARRIAGE 297 00:17:52,620 --> 00:17:54,827 MOVING THE BLADE BACK AND FORTH 298 00:17:54,827 --> 00:17:57,931 AS A GRINDING WHEEL CARVES A THIN BEVELED EDGE. 299 00:17:57,931 --> 00:18:00,413 THE BEVELED EDGE WILL MAKE IT EASIER 300 00:18:00,413 --> 00:18:04,896 TO LIFT MEAT OFF THE GRILL. 301 00:18:04,896 --> 00:18:08,586 AN OPERATOR CLAMPS THE TURNER BLADE IN A FIXTURE. 302 00:18:08,586 --> 00:18:12,931 A HYDRAULIC PRESS BENDS THE NECK OF THE BLADE. 303 00:18:12,931 --> 00:18:15,344 HIGH-GRADE WALNUT IS THE MATERIAL USED 304 00:18:15,344 --> 00:18:17,655 TO MAKE THE UTENSIL HANDLES. 305 00:18:17,655 --> 00:18:19,379 IT'S A HARD, DURABLE WOOD 306 00:18:19,379 --> 00:18:23,068 WITH A GRAIN THAT ADDS VISUAL INTEREST. 307 00:18:23,068 --> 00:18:24,586 USING A BANDSAW, 308 00:18:24,586 --> 00:18:26,758 THE OPERATOR CARVES THE WALNUT BLOCK 309 00:18:26,758 --> 00:18:28,620 INTO SMALLER CHUNKS. 310 00:18:28,620 --> 00:18:31,896 EACH ONE WILL BECOME A HANDLE BLANK. 311 00:18:31,896 --> 00:18:34,275 HE PLACES THE BLANKS ON A CONVEYER 312 00:18:34,275 --> 00:18:37,931 THAT TAKES THEM THROUGH A SPINNING CUTTING HEAD. 313 00:18:37,931 --> 00:18:41,724 THE CUTTING HEAD CARVES A TAPER INTO THE END OF THE HANDLE 314 00:18:41,724 --> 00:18:46,965 THAT WILL HOLD THE BLADE TANG. 315 00:18:46,965 --> 00:18:48,689 TO REFINE THE SHAPE, 316 00:18:48,689 --> 00:18:53,103 A CRAFTSMAN LOCKS TWO HANDLE BLANKS ON A REVOLVING TABLE. 317 00:18:53,103 --> 00:18:55,413 MOVING THE HANDLES AGAINST A ROUTER 318 00:18:55,413 --> 00:19:00,275 CAN MAKE THE HANDLES SMOOTHER FOR GRIPPING. 319 00:19:00,275 --> 00:19:06,482 IT'S QUITE A TRANSFORMATION. 320 00:19:06,482 --> 00:19:10,172 MULTIPLE DRILL HEADS CARVE RIVET HOLES ON ONE SIDE. 321 00:19:10,172 --> 00:19:12,551 THE HOLES HAVE A GRADUATED PROFILE 322 00:19:12,551 --> 00:19:16,172 TO ALLOW THE RIVETS TO SIT FLUSH TO THE WOOD. 323 00:19:16,172 --> 00:19:18,344 THE CRAFTSMAN DRILLS CORRESPONDING HOLES 324 00:19:18,344 --> 00:19:20,379 ON THE OTHER SIDE. 325 00:19:20,379 --> 00:19:23,034 USING A CIRCULAR SAW, HE CUTS A SLOT 326 00:19:23,034 --> 00:19:25,620 FOR THE TANG -- OR STEM -- OF THE BARBECUE UTENSIL 327 00:19:25,620 --> 00:19:29,206 TO BE INSERTED 328 00:19:29,206 --> 00:19:30,896 AND DRILLS ONE LAST HOLE 329 00:19:30,896 --> 00:19:35,206 FOR A PIECE OF RAWHIDE THAT WILL HANG UP THE TOOL. 330 00:19:38,206 --> 00:19:40,689 NEXT, THE CRAFTSMAN INSERTS THE TANG 331 00:19:40,689 --> 00:19:42,413 INTO THE SLOT IN THE HANDLE 332 00:19:42,413 --> 00:19:45,620 AND SLIDES A POST THROUGH ONE OF THE HOLES. 333 00:19:45,620 --> 00:19:46,827 THIS POSITIONS IT 334 00:19:46,827 --> 00:19:53,379 FOR A FEMALE RIVET TO BE INSTALLED FROM THE FRONT. 335 00:19:53,379 --> 00:19:56,586 MALE RIVETS ARE INSTALLED ON THE OTHER SIDE. 336 00:19:56,586 --> 00:19:58,551 THIS COMPLETES THE RIVETING STEPS 337 00:19:58,551 --> 00:20:02,206 AND SECURES THE HANDLE TO THE TURNER BLADE. 338 00:20:05,862 --> 00:20:07,758 USING A COARSE SANDING BELT, 339 00:20:07,758 --> 00:20:10,793 THE CRAFTSMAN SMOOTHS THE RIVETS TO THE WOOD 340 00:20:10,793 --> 00:20:18,068 AND SANDS OFF THE METAL TANG AT THE PROTRUDING SIDES. 341 00:20:18,068 --> 00:20:21,689 ANOTHER TECHNICIAN RUBS MINERAL OIL INTO THE WOODEN HANDLE 342 00:20:21,689 --> 00:20:25,000 TO GIVE IT LUSTER AND ENHANCE THE GRAIN. 343 00:20:25,000 --> 00:20:27,965 A MIXTURE OF GROUND CORN AND MINERAL SPIRITS 344 00:20:27,965 --> 00:20:31,413 SERVES AS A GENTLE ABRASIVE CLEANER. 345 00:20:31,413 --> 00:20:33,551 THE TECHNICIAN DRIES OFF THE BLADE 346 00:20:33,551 --> 00:20:37,206 BY PLUNGING IT INTO JUST THE GROUND CORN. 347 00:20:37,206 --> 00:20:38,896 WITH A COMPRESSED AIR GUN, 348 00:20:38,896 --> 00:20:42,103 SHE BLASTS OFF THE CORN-COB REMNANTS, 349 00:20:42,103 --> 00:20:44,551 EXAMINES THE TOOL FOR DEFECTS, 350 00:20:44,551 --> 00:20:49,655 AND PROPS UP THE UTENSIL UNDER AN ENGRAVING LASER. 351 00:20:49,655 --> 00:20:55,206 THE LASER ETCHES THE COMPANY NAME INTO THE METAL. 352 00:20:55,206 --> 00:20:58,275 THIS BARBECUE TURNER WILL BECOME PART OF A SET 353 00:20:58,275 --> 00:21:01,724 WHICH WILL ACT AS AN EXTENSION OF THE CHEF'S HANDS, 354 00:21:01,724 --> 00:21:04,620 MAKING IT POSSIBLE TO COOK OVER AN OPEN FLAME 355 00:21:04,620 --> 00:21:06,448 WITHOUT GETTING BURNED. 28424

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