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00:00:16,275 --> 00:00:19,275
--Captions by VITAC--
www.vitac.com
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00:00:19,275 --> 00:00:22,275
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:52,896 --> 00:00:56,482
Narrator: GLASS FAUCETS ELEVATE
INDOOR PLUMBING TO AN ART FORM.
4
00:00:56,482 --> 00:01:00,068
THE GLASS IS HAND-CRAFTED IN
A RANGE OF SHAPES AND PATTERNS
5
00:01:00,068 --> 00:01:01,620
FOR VISUAL EFFECT.
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00:01:01,620 --> 00:01:04,517
METAL COMPONENTS
ARE FUSED INTO THE GLASS
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00:01:04,517 --> 00:01:07,206
TO DELIVER ONE OF
THE NECESSITIES OF MODERN LIFE,
8
00:01:07,206 --> 00:01:08,827
RUNNING WATER.
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00:01:08,827 --> 00:01:14,689
GLASS FAUCETS ARE ABOUT
BOTH FORM AND FUNCTION.
10
00:01:14,689 --> 00:01:16,793
GLASS FAUCETS HAVE
A DELICATE BEAUTY,
11
00:01:16,793 --> 00:01:18,827
BUT THEY'RE STRONGER
THAN THEY LOOK.
12
00:01:18,827 --> 00:01:21,000
THE GLASS IS VERY THICK,
13
00:01:21,000 --> 00:01:25,482
ALLOWING THE FAUCETS
TO HOLD UP TO HEAVY USE.
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00:01:25,482 --> 00:01:29,206
MAKING A GLASS FAUCET STARTS
WITH CHUNKS OF CLEAR GLASS.
15
00:01:29,206 --> 00:01:31,655
A GLASS WORKER LOADS THE GLASS
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00:01:31,655 --> 00:01:35,793
INTO AN OVEN
AT 2,190 DEGREES FAHRENHEIT.
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00:01:35,793 --> 00:01:39,206
ANOTHER WORKER SELECTS BLACK
AND WHITE BILLETS OF GLASS
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TO ADD STRIPES AND PATTERNS
TO THE CLEAR GLASS.
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00:01:42,758 --> 00:01:46,344
HE PREHEATS THEM SO THE GLASS
WON'T SHOCK AND FRACTURE
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00:01:46,344 --> 00:01:48,896
WHEN EXPOSED
TO HIGHER TEMPERATURES.
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00:01:48,896 --> 00:01:50,310
WITH A METAL ROD,
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00:01:50,310 --> 00:01:52,413
HE GATHERS A CLUMP
OF THE CLEAR GLASS
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00:01:52,413 --> 00:01:54,241
FROM THE MAIN OVEN.
24
00:01:54,241 --> 00:01:55,862
WITH THE CHUNK OF GLASS,
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00:01:55,862 --> 00:01:58,586
HE PICKS UP THE PREHEATED
WHITE CYLINDER,
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00:01:58,586 --> 00:02:02,000
SIMULTANEOUSLY EXPOSING BOTH
TO THE FLAMES.
27
00:02:02,000 --> 00:02:05,068
THIS PROCESS MAKES THE GLASS
FLEXIBLE.
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00:02:05,068 --> 00:02:07,379
USING A CURVED WOOD TOOL,
29
00:02:07,379 --> 00:02:10,517
THE GLASS WORKER GATHERS
THE CLEAR GLASS AT THE BASE
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00:02:10,517 --> 00:02:12,862
AND WRAPS IT AROUND
THE WHITE BILLET,
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00:02:12,862 --> 00:02:14,827
ENCAPSULATING IT.
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00:02:14,827 --> 00:02:19,000
HE ATTACHES THE OTHER END OF
THE GLASS TO A SECOND METAL ROD.
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00:02:19,000 --> 00:02:24,758
THIS ALLOWS THE GLASS TO STRETCH
AS HE PULLS IT ACROSS THE ROOM.
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00:02:24,758 --> 00:02:27,482
THE GLASS IS NOW
OVER 35 FEET LONG
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00:02:27,482 --> 00:02:29,275
AND PENCIL-THIN.
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00:02:29,275 --> 00:02:32,103
IT STARTS TO COOL
AND SOLIDIFY IMMEDIATELY
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00:02:32,103 --> 00:02:33,620
AS IT'S SET DOWN.
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00:02:33,620 --> 00:02:37,413
THE GLASS WORKERS TAP THE GLASS
AGAINST A PIECE OF METAL
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00:02:37,413 --> 00:02:41,931
TO BREAK IT INTO
8-INCH PIECES CALLED CANES.
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00:02:41,931 --> 00:02:44,103
THEY SHAPE ANOTHER PIECE
OF CLEAR GLASS
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00:02:44,103 --> 00:02:48,413
BY ROLLING IT ON A METAL TABLE
CALLED A MARVER.
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00:02:48,413 --> 00:02:51,034
THE GLASS WORKER BLOWS THROUGH
THE METAL ROD,
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00:02:51,034 --> 00:02:53,655
CAUSING THE GLASS ON THE END
TO BUBBLE.
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00:02:53,655 --> 00:03:00,310
IT WILL EVENTUALLY BECOME
THE FAUCET AND TWO HANDLES.
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HE ADDS A LAYER OF BLACK
MOLTEN GLASS TO THE BUBBLE.
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00:03:06,448 --> 00:03:07,758
ANOTHER GLASS TECHNICIAN
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ARRANGES THE STRIPED CANES
ON A GROOVED IRON PLATE
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AND HEATS THEM WITH A TORCH.
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00:03:15,448 --> 00:03:18,793
MEANWHILE, A GLASS WORKER ROLLS
THE HOT GLASS BUBBLE
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00:03:18,793 --> 00:03:21,689
ONTO THE CANES,
WHICH STICK TOGETHER.
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00:03:21,689 --> 00:03:23,827
THEN IT'S BACK INTO THE FURNACE,
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00:03:23,827 --> 00:03:28,344
AND THE WHITE-STRIPED CANES
MELT INTO THE BLACK BUBBLE.
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00:03:28,344 --> 00:03:30,931
NEXT, THE CRAFTSMAN
ROLLS THE GLASS
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00:03:30,931 --> 00:03:33,655
ACROSS THE MARVER REPEATEDLY.
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HE PINCHES THE CANES AT THE TOP,
CLOSING THEM AROUND THE BUBBLE.
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THE GLASS IS REHEATED
TO KEEP IT PLIABLE
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AS THE CRAFTSMAN
CONTINUES TO FORM IT.
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00:03:43,551 --> 00:03:46,206
THE CRAFTSMAN
TRANSFORMS THE BUBBLE
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00:03:46,206 --> 00:03:48,793
INTO A HOLLOW GLASS TUBE
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00:03:48,793 --> 00:03:54,862
THEN ELONGATING THE TUBE
TO ITS DESIRED LENGTH.
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00:03:54,862 --> 00:03:56,620
USING A PINCER-LEG TOOL,
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00:03:56,620 --> 00:03:59,655
HE FORMS THE END
INTO A ROUND HANDLE SHAPE
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00:03:59,655 --> 00:04:01,827
WHILE ANOTHER GLASS WORKER
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00:04:01,827 --> 00:04:04,517
APPLIES HEAT TO THE GLASS
WITH A TORCH.
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00:04:04,517 --> 00:04:07,413
THIS KEEPS THE GLASS PLIABLE.
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00:04:07,413 --> 00:04:11,034
HE THEN CREATES A HOLE
FOR A PIECE OF METAL HARDWARE.
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00:04:11,034 --> 00:04:14,413
THEN HE APPLIES MOLTEN GLASS
TO THE METAL HARDWARE
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00:04:14,413 --> 00:04:18,000
AND INSERTS THE HARDWARE
INTO THE ROUND FAUCET HANDLE.
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00:04:18,000 --> 00:04:22,482
THIS CUTS THE HANDLE FREE
FROM THE REST OF THE GLASS.
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00:04:22,482 --> 00:04:24,172
USING A FORMING TOOL,
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00:04:24,172 --> 00:04:29,137
THE CRAFTSMAN REFINES
THE SHAPE OF THE GLASS.
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00:04:29,137 --> 00:04:32,827
NEXT, HE PREHEATS A METAL MOLD.
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00:04:32,827 --> 00:04:36,068
THIS STOPS THE HOT GLASS TUBE
FROM FRACTURING
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00:04:36,068 --> 00:04:40,862
AS HE BENDS IT AROUND THE MOLD
TO SHAPE IT INTO THE FAUCET.
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00:04:40,862 --> 00:04:43,275
ONCE THE FAUCET HAS TAKEN SHAPE,
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00:04:43,275 --> 00:04:51,344
IT'S READY TO GO
INTO THE ANNEALING OVEN.
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00:04:51,344 --> 00:04:54,310
THE GLASS IS PLACED IN THE OVEN
AT A LOW TEMPERATURE
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00:04:54,310 --> 00:04:56,344
AND THEN COOLED.
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00:04:56,344 --> 00:05:01,724
THIS PROCESS REMOVES STRESSES
AND STRENGTHENS THE GLASS.
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00:05:01,724 --> 00:05:04,241
MEANWHILE,
USING HIGH-PRESSURE WATER
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00:05:04,241 --> 00:05:06,655
THAT CONTAINS
FRAGMENTS OF GARNET,
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00:05:06,655 --> 00:05:09,000
A CRAFTSMAN CUTS
STEEL TRIM RINGS
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00:05:09,000 --> 00:05:14,379
AND A DISPLAY PLATE
FOR THE SHOWROOM.
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00:05:14,379 --> 00:05:17,620
NEXT, THE CRAFTSMAN INSTALLS
THE GLASS FAUCET
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ON THE DISPLAY PLATE
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00:05:19,103 --> 00:05:22,172
BY THREADING A NUT
TO THE FAUCET VALVE.
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00:05:22,172 --> 00:05:25,586
HE INSTALLS THE TRIM RINGS
AT THE BASE OF THE HANDLES
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00:05:25,586 --> 00:05:28,034
AND ASSEMBLES THEM
TO THE DISPLAY PLATE
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00:05:28,034 --> 00:05:29,965
USING THE HARDWARE
THAT'S BEEN FUSED
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00:05:29,965 --> 00:05:33,137
TO THE INSIDE OF THE GLASS.
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00:05:33,137 --> 00:05:34,862
THE CRAFTSMAN USES A RAG
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00:05:34,862 --> 00:05:38,413
TO CLEAN THE FAUCET
OF ANY FINGERPRINTS AND SMUDGES.
93
00:05:38,413 --> 00:05:41,172
FINALLY, CONSTRUCTION
IS COMPLETE.
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00:05:41,172 --> 00:05:44,931
THIS UNIQUE GLASS FAUCET
IS READY TO MAKE A STATEMENT.
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00:05:53,896 --> 00:05:57,310
Narrator: SHORT FIRE TRUCKS
CAN EASILY ACCESS TIGHT SPACES
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00:05:57,310 --> 00:05:58,931
AROUND THE SCENE OF A FIRE.
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00:05:58,931 --> 00:06:00,758
THAT'S BECAUSE THEY'RE LIGHTER
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00:06:00,758 --> 00:06:03,275
AND CAN CARRY MORE WATER
AND EQUIPMENT.
99
00:06:03,275 --> 00:06:06,137
HOWEVER, IT'S DIFFICULT
FOR SMALLER FIRE TRUCKS
100
00:06:06,137 --> 00:06:08,551
TO SUPPORT THE WEIGHT
OF LONG LADDERS.
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00:06:08,551 --> 00:06:11,000
TO COMPENSATE,
MANUFACTURERS HAVE BUILT
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00:06:11,000 --> 00:06:15,000
LONGER LADDERS
ON SHORTER TRUCKS.
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00:06:15,000 --> 00:06:18,172
THIS 108-FOOT-LONG LADDER
CAN BE MOUNTED
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00:06:18,172 --> 00:06:20,827
ON A SINGLE
REAR-AXLE FIRE TRUCK.
105
00:06:20,827 --> 00:06:23,655
TYPICALLY, A LADDER
LONGER THAN 75 FEET
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00:06:23,655 --> 00:06:27,241
REQUIRES A TANDEM-AXLE TRUCK
TO SUPPORT ITS WEIGHT.
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00:06:27,241 --> 00:06:30,137
THE SECRET TO THE DESIGN
OF THIS LADDER
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00:06:30,137 --> 00:06:33,275
IS THAT IT'S LIGHTER,
STRONGER, AND DURABLE.
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00:06:33,275 --> 00:06:34,517
THE COMPONENTS ARE CUT
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00:06:34,517 --> 00:06:37,965
FROM SHEETS AND TUBES
OF HIGH-STRENGTH STEEL.
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00:06:37,965 --> 00:06:41,620
USING A PRESS BRAKE,
THE MACHINIST BENDS THE PARTS,
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00:06:41,620 --> 00:06:47,413
VERIFYING THE ACCURACY
OF EACH BEND.
113
00:06:47,413 --> 00:06:49,689
ONCE ALL THE COMPONENTS
ARE PREPPED,
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00:06:49,689 --> 00:06:55,310
THE PARTS ARE WELDED TOGETHER,
THEN SMOOTHED.
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00:06:55,310 --> 00:06:58,068
THIS WELDED PART
IS THE TURNTABLE BASE.
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00:06:58,068 --> 00:07:01,965
IT ROTATES THE LADDER
360 DEGREES
117
00:07:01,965 --> 00:07:06,758
AND PROVIDES A PLATFORM FOR
THE FIREFIGHTER AT THE CONTROLS.
118
00:07:06,758 --> 00:07:08,620
THIS IS THE TORQUE BOX.
119
00:07:08,620 --> 00:07:10,965
IT SUPPORTS THE AERIAL PEDESTAL
120
00:07:10,965 --> 00:07:14,448
TO WHICH BOTH THE LADDER
AND TURNTABLE ARE BOLTED.
121
00:07:14,448 --> 00:07:18,241
TO CONSTRUCT THE LADDER,
TECHNICIANS WELD TUBULAR RUNGS
122
00:07:18,241 --> 00:07:21,862
TO VERTICAL SIDE RAILS
CALLED BASE BEAMS.
123
00:07:21,862 --> 00:07:23,655
THEY REINFORCE THE RUNGS
124
00:07:23,655 --> 00:07:26,379
WITH DIAGONAL TUBES
CALLED K-BRACES,
125
00:07:26,379 --> 00:07:30,965
WHICH PROVIDE
LATERAL STRUCTURAL STRENGTH.
126
00:07:30,965 --> 00:07:35,620
WELDERS FUSE STEEL TUBES BETWEEN
THE BASE BEAM AND THE HANDRAIL
127
00:07:35,620 --> 00:07:39,448
TO PROVIDE STRUCTURAL SUPPORT.
128
00:07:39,448 --> 00:07:43,034
NEXT, AN INSPECTOR FROM
AN INDEPENDENT TESTING COMPANY
129
00:07:43,034 --> 00:07:47,620
EXAMINES THE INTEGRITY
OF THE WELDING.
130
00:07:47,620 --> 00:07:49,965
ONCE THE LADDER
PASSES INSPECTION,
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00:07:49,965 --> 00:07:52,241
IT'S PUT THROUGH
A SHOT-BLASTING CHAMBER,
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00:07:52,241 --> 00:07:55,689
WHICH PUMMELS THE SURFACE
WITH STEEL PELLETS.
133
00:07:55,689 --> 00:07:58,448
THIS PROCESS
REMOVES METAL IMPURITIES
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00:07:58,448 --> 00:08:01,137
AND PREPS THE SURFACE
FOR PAINTING.
135
00:08:01,137 --> 00:08:03,586
CRAFTSMEN APPLY
TWO COATS OF PRIMER,
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00:08:03,586 --> 00:08:07,068
ONE TOP COAT OF COLOR,
THEN TWO CLEAR COATS OF PAINT,
137
00:08:07,068 --> 00:08:12,344
SANDING BY HAND
BETWEEN EACH APPLICATION.
138
00:08:12,344 --> 00:08:14,965
NEXT, A THREE-PART
ANTI-SKID TREATMENT
139
00:08:14,965 --> 00:08:17,586
IS APPLIED
TO THE TURNTABLE SURFACE --
140
00:08:17,586 --> 00:08:22,172
FIRST, A COAT OF GLUE,
THEN AN ABRASIVE MATERIAL,
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00:08:22,172 --> 00:08:29,482
THEN A COAT OF SEALANT, WHICH IS
BAKED IN AN OVEN FOR 90 MINUTES.
142
00:08:29,482 --> 00:08:33,379
THE LADDER RUNGS ARE COVERED
WITH SNAP-ON NON-SLIP COVERS
143
00:08:33,379 --> 00:08:36,551
MADE OF FIBERGLASS-REINFORCED
PLASTIC.
144
00:08:36,551 --> 00:08:38,448
THE LADDERS ARE STACKED
145
00:08:38,448 --> 00:08:43,068
IN FOUR OR FIVE
COMPACT SECTIONS.
146
00:08:43,068 --> 00:08:44,724
TECHNICIANS INSTALL A CABLE
147
00:08:44,724 --> 00:08:48,206
THAT ENABLES THE SECTIONS
TO EXTEND AND RETRACT.
148
00:08:48,206 --> 00:08:54,793
THE CABLE IS ATTACHED
TO A HYDRAULIC CYLINDER.
149
00:08:54,793 --> 00:08:58,137
THREE TELESCOPIC SECTIONS
OF THE AERIAL WATERWAY
150
00:08:58,137 --> 00:08:59,724
ARE ATTACHED.
151
00:08:59,724 --> 00:09:03,413
THIS TUBE TRANSFERS WATER
UP TO THE TOP OF THE LADDER
152
00:09:03,413 --> 00:09:10,758
SO WHEN THE LADDER EXTENDS,
SO DOES THE WATERWAY.
153
00:09:10,758 --> 00:09:13,206
THIS VALVE AT THE TOP
OF THE WATERWAY
154
00:09:13,206 --> 00:09:15,655
ALLOWS FIREFIGHTERS
TO HOOK UP A HOSE
155
00:09:15,655 --> 00:09:18,379
TO BRING INSIDE THE BUILDING.
156
00:09:18,379 --> 00:09:22,000
THE WATER MONITOR,
DRIVEN BY AN ELECTRIC MOTOR,
157
00:09:22,000 --> 00:09:24,620
DIRECTS THE WATER FLOW
IN ALL DIRECTIONS
158
00:09:24,620 --> 00:09:29,689
WHEN THE AERIAL WATERWAY
IS BEING USED WITHOUT A HOSE.
159
00:09:29,689 --> 00:09:33,413
NEXT, THE MACHINISTS INSTALL
THE TURNTABLE CONTROLS,
160
00:09:33,413 --> 00:09:35,482
WHICH RUN THE ELECTRICAL POWER
161
00:09:35,482 --> 00:09:38,413
AND THE HYDRAULICS
THAT MOVE THE LADDER.
162
00:09:38,413 --> 00:09:41,275
THEN THEY ATTACH THE LADDER
TO THE AERIAL PEDESTAL
163
00:09:41,275 --> 00:09:46,206
WITH A HUGE PIN.
164
00:09:46,206 --> 00:09:48,724
A LARGE BOLT IS INSERTED,
165
00:09:48,724 --> 00:09:56,000
WHICH PREVENTS THE PIN
FROM SLIDING OUT OF PLACE.
166
00:09:56,000 --> 00:09:58,965
THIS IS WHAT'S REFERRED TO
AS A REAR-MOUNT LADDER,
167
00:09:58,965 --> 00:10:02,827
MEANING IT'S INSTALLED
ON THE BACK OF THE FIRE TRUCK.
168
00:10:02,827 --> 00:10:05,724
WHEN A LADDER IS INSTALLED
BEHIND THE CAB,
169
00:10:05,724 --> 00:10:09,379
IT'S CALLED A MID-MOUNT LADDER.
170
00:10:09,379 --> 00:10:12,275
ASSEMBLY OF THE LADDER
IS ALMOST COMPLETE.
171
00:10:12,275 --> 00:10:17,068
TECHNICIANS BOLT THE TURNTABLE
TO THE TRUCK,
172
00:10:17,068 --> 00:10:21,344
THEN HOOK UP THE HYDRAULIC LINE
THAT OPERATES THE LADDER.
173
00:10:27,448 --> 00:10:29,344
THEY INSTALL A SWIVEL MECHANISM
174
00:10:29,344 --> 00:10:31,586
WHICH ENABLES
THE AERIAL WATERWAY
175
00:10:31,586 --> 00:10:34,068
TO MOVE WITH THE LADDER
AND TURNTABLE.
176
00:10:42,241 --> 00:10:44,241
BEFORE IT LEAVES THE FACTORY,
177
00:10:44,241 --> 00:10:46,896
THE LADDER IS PUT
THROUGH A TEST RUN
178
00:10:46,896 --> 00:10:50,931
TO ENSURE IT MEETS
THE HIGHEST STANDARDS.
179
00:11:06,724 --> 00:11:10,448
Narrator: AN ANTIQUE CLOCK CAN
ONLY BE REPAIRED BY AN EXPERT.
180
00:11:10,448 --> 00:11:13,896
THIS PERSON WOULD HAVE EITHER
APPRENTICED UNDER A CLOCKMAKER
181
00:11:13,896 --> 00:11:17,758
OR STUDIED TIMEKEEPING
AT A HOROLOGY SCHOOL.
182
00:11:17,758 --> 00:11:20,000
IN TODAY'S DIGITAL LANDSCAPE,
183
00:11:20,000 --> 00:11:26,655
HOROLOGISTS ARE BECOMING
A VANISHING BREED.
184
00:11:26,655 --> 00:11:30,172
WHEN YOUR GRANDFATHER CLOCK
IS STRUGGLING THROUGH OLD AGE,
185
00:11:30,172 --> 00:11:34,034
IT'S TIME FOR A VISIT
TO THE MASTER CLOCKMAKER.
186
00:11:34,034 --> 00:11:36,827
FIRST STEP -- THE DIAL
AND THE MECHANISM
187
00:11:36,827 --> 00:11:39,689
ARE PLACED ON A STAND
FOR OBSERVATION.
188
00:11:43,172 --> 00:11:47,172
TWO HOROLOGISTS INSPECT
THE CLOCK FOR WORN-DOWN PARTS.
189
00:11:47,172 --> 00:11:49,965
THE MECHANISM CONTAINS
TWO GEAR TRAINS --
190
00:11:49,965 --> 00:11:51,551
ONE FOR KEEPING TIME,
191
00:11:51,551 --> 00:11:53,862
AND ANOTHER TO REGULATE
THE HAMMER
192
00:11:53,862 --> 00:11:56,655
THAT STRIKES A BELL
ON THE HOUR.
193
00:11:56,655 --> 00:11:59,000
AFTER THE PAPERWORK
IS COMPLETED,
194
00:11:59,000 --> 00:12:01,758
THE CLOCKMAKER GETS TO WORK.
195
00:12:01,758 --> 00:12:03,655
HE DETACHES THE HANDS AND DIAL
196
00:12:03,655 --> 00:12:05,896
TO GAIN ACCESS
TO THE GEAR TRAINS
197
00:12:05,896 --> 00:12:08,172
AND THEIR LINKED COMPONENTS.
198
00:12:08,172 --> 00:12:11,310
HE REMOVES TINY SCREWS
TO RELEASE THE HANDS.
199
00:12:11,310 --> 00:12:15,379
THEN HE REMOVES PINS THAT
RELEASE THE DIAL'S FOUR FEET,
200
00:12:15,379 --> 00:12:18,551
LOCATED WITHIN
HOLES IN THE FRONT PLATE.
201
00:12:18,551 --> 00:12:20,862
AN ARTIST RESTORES THE DIAL.
202
00:12:20,862 --> 00:12:24,379
THE CLOCKMAKER UNSCREWS
THE CAST-IRON BELL
203
00:12:24,379 --> 00:12:27,586
AND BEGINS DISASSEMBLING
THE ASSORTMENT OF PARTS,
204
00:12:27,586 --> 00:12:29,310
STARTING WITH THE PALLETS.
205
00:12:29,310 --> 00:12:33,689
THE PALLETS RECEIVE POWER FROM
THE CLOCK'S SUSPENDED WEIGHTS
206
00:12:33,689 --> 00:12:36,310
AND CONNECT WITH
THE TIMEKEEPING GEAR TRAIN,
207
00:12:36,310 --> 00:12:38,862
WHICH MOVES THE PENDULUM.
208
00:12:38,862 --> 00:12:42,034
THE SHAFTS OF THE HOUR,
MINUTE, AND SECOND WHEELS
209
00:12:42,034 --> 00:12:44,344
CONVERGE AT THE CENTER
OF THE LARGEST WHEEL
210
00:12:44,344 --> 00:12:46,896
ON THE FRONT PLATE
OF THE MECHANISM.
211
00:12:46,896 --> 00:12:50,931
THE CLOCKMAKER DISASSEMBLES
THESE AND OTHER COMPONENTS.
212
00:12:50,931 --> 00:12:54,517
HE LIFTS OFF THE FRONT PLATE
TO STRIP DOWN THE INNER PARTS.
213
00:12:54,517 --> 00:12:56,689
THE CABLES SUSPENDING
THE WEIGHTS
214
00:12:56,689 --> 00:12:58,413
ARE MADE OF WOVEN BRASS.
215
00:12:58,413 --> 00:13:01,448
THE CRAFTSMAN CLEANS
ALL THE METAL PARTS
216
00:13:01,448 --> 00:13:03,241
IN AN ULTRASONIC MACHINE.
217
00:13:03,241 --> 00:13:05,379
ITS HIGH-FREQUENCY SOUND WAVES
218
00:13:05,379 --> 00:13:09,551
FORCE THE CHEMICAL SOLUTION
INTO ALL THE NOOKS AND CRANNIES.
219
00:13:09,551 --> 00:13:14,862
HE RINSES THE PARTS AND DRIES
THEM IN JEWELER'S SAWDUST.
220
00:13:14,862 --> 00:13:17,896
EACH PART IS INSPECTED
UNDER A MAGNIFYING GLASS
221
00:13:17,896 --> 00:13:20,896
TO ASSESS THEIR CONDITION.
222
00:13:20,896 --> 00:13:22,103
IF A PART IS WORN,
223
00:13:22,103 --> 00:13:24,344
THE CRAFTSMAN
TRIES TO RESTORE IT
224
00:13:24,344 --> 00:13:26,068
TO ITS ORIGINAL SHAPE.
225
00:13:26,068 --> 00:13:29,931
IF IT'S TOO BADLY WORN,
HE HAS TO MAKE A REPLACEMENT
226
00:13:29,931 --> 00:13:33,620
WITH A COMPUTER-GUIDED
MILLING MACHINE.
227
00:13:33,620 --> 00:13:36,689
THE PIN AT THE END OF A GEAR
IS CALLED A PIVOT.
228
00:13:36,689 --> 00:13:40,034
AFTER MEASURING ITS DIAMETER
WITH A DIGITAL CALIPER,
229
00:13:40,034 --> 00:13:43,103
THE CLOCKMAKER SETS THE DISK
OF A FILING MACHINE
230
00:13:43,103 --> 00:13:45,655
TO ITS CORRESPONDING
MEASUREMENT.
231
00:13:45,655 --> 00:13:48,344
HE PLACES THE PIVOT
BETWEEN THE DISK
232
00:13:48,344 --> 00:13:54,724
AND A FINE-GRINDING DISK,
FILING AWAY ANY ROUGH SURFACES.
233
00:13:57,586 --> 00:14:03,758
NEXT, THE CRAFTSMAN WORKS
ON THE REAR PLATE,
234
00:14:03,758 --> 00:14:06,620
HAMMERING IN BRASS SLEEVES
CALLED BUSHINGS
235
00:14:06,620 --> 00:14:08,551
INTO MULTIPLE GEAR HOLES.
236
00:14:08,551 --> 00:14:11,931
HE WIDENS THE BUSHING JUST
ENOUGH TO INSERT THE PIVOT
237
00:14:11,931 --> 00:14:15,413
AND SMOOTHS OUT THE HOLE.
238
00:14:15,413 --> 00:14:19,103
HE INSERTS ONE END OF THE PIVOT
IN THE REAR-PLATE BUSHING,
239
00:14:19,103 --> 00:14:21,827
THE OTHER END
IN THE FRONT-PLATE BUSHING,
240
00:14:21,827 --> 00:14:25,551
AND CHECKS THAT
THE GEAR ROTATES SMOOTHLY.
241
00:14:25,551 --> 00:14:31,448
HE DOES THE SAME
FOR EACH PIVOT HOLE.
242
00:14:31,448 --> 00:14:33,586
THEN, ALL THE PARTS ARE CLEANED,
243
00:14:33,586 --> 00:14:36,034
AND THE MECHANISM
IS REASSEMBLED.
244
00:14:36,034 --> 00:14:39,965
THIS GEAR ON THE FRONT PLATE
IS THE HOUR WHEEL.
245
00:14:44,655 --> 00:14:47,310
THE CLOCKMAKER ATTACHES
THE HOUR RACK,
246
00:14:47,310 --> 00:14:49,620
WHICH CONNECTS
TO THE GEAR TRAIN.
247
00:14:49,620 --> 00:14:51,034
THIS SYSTEM REGULATES
248
00:14:51,034 --> 00:14:53,586
THE STRIKING OF THE BELL
ON THE HOUR.
249
00:14:53,586 --> 00:14:56,517
ONCE THE MECHANISM
IS REASSEMBLED,
250
00:14:56,517 --> 00:15:01,965
THE HOROLOGIST ATTACHES THE DIAL
TO THE FRONT PLATE.
251
00:15:01,965 --> 00:15:05,379
THE DIAL OF THIS CLOCK
REQUIRED NO RESTORATION.
252
00:15:05,379 --> 00:15:11,482
EVEN THE ORIGINAL STEEL HANDS
ARE STILL IN GOOD CONDITION.
253
00:15:11,482 --> 00:15:16,068
WHEN HANDS ARE IN BAD SHAPE,
THE CLOCKMAKER CREATES REPLICAS.
254
00:15:16,068 --> 00:15:17,413
WHEN HANDS ARE MISSING,
255
00:15:17,413 --> 00:15:21,689
HE MAKES NEW ONES
IN THE STYLE OF THE PERIOD.
256
00:15:21,689 --> 00:15:23,517
DURING THE ENTIRE REASSEMBLY,
257
00:15:23,517 --> 00:15:25,241
THE CLOCKMAKER WEARS GLOVES
258
00:15:25,241 --> 00:15:27,965
TO PROTECT THE STEEL
AND BRASS COMPONENTS
259
00:15:27,965 --> 00:15:32,379
FROM THE NATURAL OILS
IN HIS HANDS.
260
00:15:32,379 --> 00:15:34,206
RESTORING AN ANTIQUE CLOCK
261
00:15:34,206 --> 00:15:38,137
CAN TAKE SEVERAL WEEKS
OF METICULOUS WORK.
262
00:15:38,137 --> 00:15:39,448
WHEN IT'S DONE,
263
00:15:39,448 --> 00:15:42,482
THE CLOCKMAKER MOUNTS THE CLOCK
BACK ON THE STAND,
264
00:15:42,482 --> 00:15:45,655
CONNECTING THE WEIGHTS AND
PENDULUM, AND RUNS A TEST.
265
00:15:48,241 --> 00:15:51,724
THE JOB IS COMPLETE
WHEN THE CLOCK KEEPS TIME
266
00:15:51,724 --> 00:15:54,827
AND THE HAMMER STRIKES THE BELL
TO ANNOUNCE THE HOUR.
267
00:16:06,620 --> 00:16:08,344
Narrator:
COOKING OVER AN OPEN FLAME
268
00:16:08,344 --> 00:16:10,793
CALLS FOR
A SERIOUS SET OF TOOLS.
269
00:16:10,793 --> 00:16:12,896
BARBECUE UTENSILS ARE DURABLE
270
00:16:12,896 --> 00:16:15,206
AND DESIGNED
TO WITHSTAND THE HEAT.
271
00:16:15,206 --> 00:16:17,758
BUILT LONGER THAN
REGULAR KITCHEN UTENSILS,
272
00:16:17,758 --> 00:16:19,413
THESE TOOLS ENABLE THE CHEF
273
00:16:19,413 --> 00:16:21,862
TO KEEP AN ARM'S DISTANCE
FROM THE FLAME,
274
00:16:21,862 --> 00:16:27,448
MAKING BARBECUING A SAFE
AND GRATIFYING EXPERIENCE.
275
00:16:27,448 --> 00:16:31,137
WHEN BARBECUING, IT'S IMPORTANT
TO GO BIG ON TOOLS.
276
00:16:31,137 --> 00:16:33,103
THESE SUBSTANTIAL UTENSILS
277
00:16:33,103 --> 00:16:35,655
WILL HOLD UP TO
THE INTENSITY OF THE FLAME
278
00:16:35,655 --> 00:16:39,241
WHILE ALSO OFFERING
PRECISION AND CONTROL.
279
00:16:39,241 --> 00:16:41,275
MAKING BARBECUE UTENSILS
280
00:16:41,275 --> 00:16:45,482
STARTS WITH A SHEET OF
HIGH-CARBON STAINLESS STEEL.
281
00:16:45,482 --> 00:16:51,137
A LASER CUTS OUT SEVERAL PARTS,
CREATING TURNER BLADES.
282
00:16:51,137 --> 00:16:52,965
TURNER BLADES ARE BROAD,
283
00:16:52,965 --> 00:16:55,965
ENABLING THE USER
TO FLIP BURGERS AND FILLETS
284
00:16:55,965 --> 00:16:58,000
WITHOUT BREAKING THEM.
285
00:16:58,000 --> 00:17:02,103
THEY ALSO HAVE SLOTS FOR
DRAINING GREASE AND JUICES.
286
00:17:02,103 --> 00:17:07,172
A TECHNICIAN EXTRACTS
THE BLADES FROM THE MATRIX
287
00:17:07,172 --> 00:17:14,206
AND PUNCHES OUT
THE PRE-CUT DRAINAGE SLOTS.
288
00:17:14,206 --> 00:17:16,965
THE TURNER BLADES
ARE PLACED ON A RACK
289
00:17:16,965 --> 00:17:23,275
WHICH LOWERS THE BLADES
BETWEEN TWO COARSE ROLLERS.
290
00:17:23,275 --> 00:17:26,793
AN OPERATOR APPLIES POLISHING
COMPOUND TO THE ROLLERS.
291
00:17:26,793 --> 00:17:28,344
AS THE ROLLERS TURN,
292
00:17:28,344 --> 00:17:32,344
THE FRICTION RUBS OFF STAMPED
INFORMATION FROM THE STEEL MILL
293
00:17:32,344 --> 00:17:35,896
AND OTHER BLEMISHES.
294
00:17:35,896 --> 00:17:41,034
TECHNICIANS BUFF THE BLADES
TO A SMOOTH, MATTE TEXTURE.
295
00:17:41,034 --> 00:17:44,379
THIS GIVES THE BLADES
A CONSISTENT POLISHED FINISH.
296
00:17:49,379 --> 00:17:52,620
NEXT, THE BLADE IS CLAMPED
TO A SPECIAL CARRIAGE
297
00:17:52,620 --> 00:17:54,827
MOVING THE BLADE BACK AND FORTH
298
00:17:54,827 --> 00:17:57,931
AS A GRINDING WHEEL CARVES
A THIN BEVELED EDGE.
299
00:17:57,931 --> 00:18:00,413
THE BEVELED EDGE
WILL MAKE IT EASIER
300
00:18:00,413 --> 00:18:04,896
TO LIFT MEAT OFF THE GRILL.
301
00:18:04,896 --> 00:18:08,586
AN OPERATOR CLAMPS
THE TURNER BLADE IN A FIXTURE.
302
00:18:08,586 --> 00:18:12,931
A HYDRAULIC PRESS
BENDS THE NECK OF THE BLADE.
303
00:18:12,931 --> 00:18:15,344
HIGH-GRADE WALNUT
IS THE MATERIAL USED
304
00:18:15,344 --> 00:18:17,655
TO MAKE THE UTENSIL HANDLES.
305
00:18:17,655 --> 00:18:19,379
IT'S A HARD, DURABLE WOOD
306
00:18:19,379 --> 00:18:23,068
WITH A GRAIN THAT ADDS
VISUAL INTEREST.
307
00:18:23,068 --> 00:18:24,586
USING A BANDSAW,
308
00:18:24,586 --> 00:18:26,758
THE OPERATOR CARVES
THE WALNUT BLOCK
309
00:18:26,758 --> 00:18:28,620
INTO SMALLER CHUNKS.
310
00:18:28,620 --> 00:18:31,896
EACH ONE WILL BECOME
A HANDLE BLANK.
311
00:18:31,896 --> 00:18:34,275
HE PLACES THE BLANKS
ON A CONVEYER
312
00:18:34,275 --> 00:18:37,931
THAT TAKES THEM THROUGH
A SPINNING CUTTING HEAD.
313
00:18:37,931 --> 00:18:41,724
THE CUTTING HEAD CARVES A TAPER
INTO THE END OF THE HANDLE
314
00:18:41,724 --> 00:18:46,965
THAT WILL HOLD THE BLADE TANG.
315
00:18:46,965 --> 00:18:48,689
TO REFINE THE SHAPE,
316
00:18:48,689 --> 00:18:53,103
A CRAFTSMAN LOCKS TWO HANDLE
BLANKS ON A REVOLVING TABLE.
317
00:18:53,103 --> 00:18:55,413
MOVING THE HANDLES
AGAINST A ROUTER
318
00:18:55,413 --> 00:19:00,275
CAN MAKE THE HANDLES SMOOTHER
FOR GRIPPING.
319
00:19:00,275 --> 00:19:06,482
IT'S QUITE A TRANSFORMATION.
320
00:19:06,482 --> 00:19:10,172
MULTIPLE DRILL HEADS
CARVE RIVET HOLES ON ONE SIDE.
321
00:19:10,172 --> 00:19:12,551
THE HOLES HAVE
A GRADUATED PROFILE
322
00:19:12,551 --> 00:19:16,172
TO ALLOW THE RIVETS
TO SIT FLUSH TO THE WOOD.
323
00:19:16,172 --> 00:19:18,344
THE CRAFTSMAN DRILLS
CORRESPONDING HOLES
324
00:19:18,344 --> 00:19:20,379
ON THE OTHER SIDE.
325
00:19:20,379 --> 00:19:23,034
USING A CIRCULAR SAW,
HE CUTS A SLOT
326
00:19:23,034 --> 00:19:25,620
FOR THE TANG -- OR STEM --
OF THE BARBECUE UTENSIL
327
00:19:25,620 --> 00:19:29,206
TO BE INSERTED
328
00:19:29,206 --> 00:19:30,896
AND DRILLS ONE LAST HOLE
329
00:19:30,896 --> 00:19:35,206
FOR A PIECE OF RAWHIDE
THAT WILL HANG UP THE TOOL.
330
00:19:38,206 --> 00:19:40,689
NEXT, THE CRAFTSMAN
INSERTS THE TANG
331
00:19:40,689 --> 00:19:42,413
INTO THE SLOT IN THE HANDLE
332
00:19:42,413 --> 00:19:45,620
AND SLIDES A POST
THROUGH ONE OF THE HOLES.
333
00:19:45,620 --> 00:19:46,827
THIS POSITIONS IT
334
00:19:46,827 --> 00:19:53,379
FOR A FEMALE RIVET TO BE
INSTALLED FROM THE FRONT.
335
00:19:53,379 --> 00:19:56,586
MALE RIVETS ARE INSTALLED
ON THE OTHER SIDE.
336
00:19:56,586 --> 00:19:58,551
THIS COMPLETES
THE RIVETING STEPS
337
00:19:58,551 --> 00:20:02,206
AND SECURES THE HANDLE
TO THE TURNER BLADE.
338
00:20:05,862 --> 00:20:07,758
USING A COARSE SANDING BELT,
339
00:20:07,758 --> 00:20:10,793
THE CRAFTSMAN SMOOTHS
THE RIVETS TO THE WOOD
340
00:20:10,793 --> 00:20:18,068
AND SANDS OFF THE METAL TANG
AT THE PROTRUDING SIDES.
341
00:20:18,068 --> 00:20:21,689
ANOTHER TECHNICIAN RUBS MINERAL
OIL INTO THE WOODEN HANDLE
342
00:20:21,689 --> 00:20:25,000
TO GIVE IT LUSTER
AND ENHANCE THE GRAIN.
343
00:20:25,000 --> 00:20:27,965
A MIXTURE OF GROUND CORN
AND MINERAL SPIRITS
344
00:20:27,965 --> 00:20:31,413
SERVES AS
A GENTLE ABRASIVE CLEANER.
345
00:20:31,413 --> 00:20:33,551
THE TECHNICIAN
DRIES OFF THE BLADE
346
00:20:33,551 --> 00:20:37,206
BY PLUNGING IT
INTO JUST THE GROUND CORN.
347
00:20:37,206 --> 00:20:38,896
WITH A COMPRESSED AIR GUN,
348
00:20:38,896 --> 00:20:42,103
SHE BLASTS OFF
THE CORN-COB REMNANTS,
349
00:20:42,103 --> 00:20:44,551
EXAMINES THE TOOL FOR DEFECTS,
350
00:20:44,551 --> 00:20:49,655
AND PROPS UP THE UTENSIL
UNDER AN ENGRAVING LASER.
351
00:20:49,655 --> 00:20:55,206
THE LASER ETCHES THE COMPANY
NAME INTO THE METAL.
352
00:20:55,206 --> 00:20:58,275
THIS BARBECUE TURNER
WILL BECOME PART OF A SET
353
00:20:58,275 --> 00:21:01,724
WHICH WILL ACT AS AN EXTENSION
OF THE CHEF'S HANDS,
354
00:21:01,724 --> 00:21:04,620
MAKING IT POSSIBLE
TO COOK OVER AN OPEN FLAME
355
00:21:04,620 --> 00:21:06,448
WITHOUT GETTING BURNED.
28424
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