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These are the user uploaded subtitles that are being translated: 1 00:00:01,793 --> 00:00:04,793 --Captions by VITAC-- www.vitac.com 2 00:00:04,793 --> 00:00:07,793 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 3 00:00:53,206 --> 00:00:55,827 Narrator: AN ARTIST'S PAINT BRUSH CAN HAVE SYNTHETIC BRISTLES 4 00:00:55,827 --> 00:00:58,551 OR NATURAL ONES MADE OF ANIMAL HAIR. 5 00:00:58,551 --> 00:01:00,586 WHICH TYPE TO USE IS REALLY A MATTER 6 00:01:00,586 --> 00:01:02,482 OF THE ARTIST'S PREFERENCE. 7 00:01:02,482 --> 00:01:04,655 HOWEVER, PAINTERS OFTEN TEND TO USE 8 00:01:04,655 --> 00:01:07,137 A NATURAL BRUSH FOR WATERCOLORS, 9 00:01:07,137 --> 00:01:11,000 A SYNTHETIC BRUSH FOR ACRYLICS, AND EITHER TYPE FOR OILS. 10 00:01:13,448 --> 00:01:16,344 THESE NATURAL-HAIR PAINTBRUSHES ARE MADE OF RED SABLE, 11 00:01:16,344 --> 00:01:19,965 WHICH IS TAIL HAIR FROM A SPECIES OF WEASEL. 12 00:01:19,965 --> 00:01:22,482 RED SABLE IS RENOWNED FOR ITS SOFTNESS 13 00:01:22,482 --> 00:01:26,206 AND FOR SPREADING PAINT THINLY AND EVENLY. 14 00:01:26,206 --> 00:01:29,310 AN EXPERIENCED HEAD-MAKER PERFORMS THE INITIAL STEPS 15 00:01:29,310 --> 00:01:32,379 OF MAKING THE HEAD OF THE PAINTBRUSH. 16 00:01:32,379 --> 00:01:35,965 SHE UNROLLS AND STRAIGHTENS OUT A BUNDLE OF RED SABLE, 17 00:01:35,965 --> 00:01:39,965 THEN SEPARATES ENOUGH HAIRS FOR ONE BRUSH OF THIS SIZE. 18 00:01:39,965 --> 00:01:42,172 SHE INSERTS THE HAIRS INTO A METAL BAND, 19 00:01:42,172 --> 00:01:45,034 CALLED A FERRULE, MADE OF NICKEL-PLATED BRASS. 20 00:01:45,034 --> 00:01:47,862 SHE FEELS HOW THEY FIT IN THE FERRULE. 21 00:01:47,862 --> 00:01:50,724 IF THE FIT'S TOO TIGHT, SHE REMOVES SOME HAIRS. 22 00:01:50,724 --> 00:01:53,310 IF IT'S TOO LOOSE, SHE ADDS SOME. 23 00:01:53,310 --> 00:01:57,000 BRUSHES OF DIFFERENT SHAPES REQUIRE DIFFERENT TENSIONS. 24 00:01:58,862 --> 00:02:01,655 THE HEAD-MAKER TAKES THE CORRECT BRASS MOLD 25 00:02:01,655 --> 00:02:05,241 FOR THE BRUSH SHAPE SHE'S MAKING AND INSERTS THE HAIRS 26 00:02:05,241 --> 00:02:07,965 ALL THE WAY DOWN INTO THE MOLD CAVITY. 27 00:02:16,482 --> 00:02:18,793 SHE TIES THE ROOTS OF THE HAIRS TOGETHER 28 00:02:18,793 --> 00:02:21,000 WITH A STRING... 29 00:02:21,000 --> 00:02:25,310 THEN REMOVES THEM FROM THE MOLD. 30 00:02:28,241 --> 00:02:31,655 SHE INSERTS THE BRUSH HEAD BACK INTO THE FERRULE... 31 00:02:33,965 --> 00:02:36,482 ...THEN REMOVES THE STRING. 32 00:02:43,413 --> 00:02:46,344 NEXT, USING A TEMPLATE, SHE ADJUSTS WHAT'S CALLED 33 00:02:46,344 --> 00:02:48,206 THE LENGTH-OUT OF THE BRUSH HEAD. 34 00:02:48,206 --> 00:02:50,758 LENGTH-OUT IS HOW FAR THE HAIRS PROTRUDE 35 00:02:50,758 --> 00:02:53,137 FROM THE END OF THE FERRULE. 36 00:02:55,379 --> 00:02:57,275 AFTER REMOVING STRAY HAIRS, 37 00:02:57,275 --> 00:02:58,793 SHE ALIGNS THE END OF THE FERRULE 38 00:02:58,793 --> 00:03:01,620 WITH THE EDGE OF THE NEARLY 1-INCH-LONG TEMPLATE 39 00:03:01,620 --> 00:03:03,965 AND PULLS OUT OR PUSHES IN THE HAIRS 40 00:03:03,965 --> 00:03:05,862 UNTIL THEIR TIPS ALIGN WITH THE OPPOSITE EDGE 41 00:03:05,862 --> 00:03:08,137 OF THE TEMPLATE. 42 00:03:12,482 --> 00:03:15,206 SHE COMPLETES HER SPECIALIZED WORK BY SUSPENDING 43 00:03:15,206 --> 00:03:17,379 THE ASSEMBLED BRUSH HEAD FROM A RACK. 44 00:03:19,517 --> 00:03:23,310 ANOTHER WORKER NOW FILLS A SYRINGE WITH EPOXY GLUE, 45 00:03:23,310 --> 00:03:25,862 THEN, WITH THE SYRINGE, FILLS THE FERRULE 46 00:03:25,862 --> 00:03:29,689 WITH ENOUGH GLUE TO SUBMERGE THE HAIRS. 47 00:03:29,689 --> 00:03:32,034 ONCE THE GLUE HAS DRIED OVERNIGHT, 48 00:03:32,034 --> 00:03:33,758 ANOTHER WORKER TAPS THE BRUSH HEAD 49 00:03:33,758 --> 00:03:35,413 AGAINST A STRIP OF ADHESIVE TAPE 50 00:03:35,413 --> 00:03:39,241 TO REMOVE ANY SHORT HAIRS THAT DIDN'T ADHERE. 51 00:03:41,482 --> 00:03:45,655 SHE DIPS THE HAIRS INTO A SOLUTION OF STARCH AND WATER 52 00:03:45,655 --> 00:03:47,965 AND WORKS THE SOLUTION INTO ALL THE HAIRS 53 00:03:47,965 --> 00:03:49,793 BY MASSAGING THE HEAD ON A TOWEL. 54 00:03:49,793 --> 00:03:52,000 THE STARCH ALLOWS THE HAIRS 55 00:03:52,000 --> 00:03:54,758 TO BE TRAINED TO A PERMANENT SHAPE. 56 00:03:54,758 --> 00:03:56,793 SHE MAKES THIS PARTICULAR POINTED SHAPE 57 00:03:56,793 --> 00:03:57,965 BY SPINNING THE HEAD, 58 00:03:57,965 --> 00:04:01,862 THEN SMOOTHING THE HAIRS WITH HER FINGERS. 59 00:04:04,206 --> 00:04:08,758 THE STARCH DRIES OVERNIGHT, LOCKING IN THE SHAPE. 60 00:04:08,758 --> 00:04:10,965 TO MAKE THE PAINTBRUSH HANDLE, 61 00:04:10,965 --> 00:04:13,827 A WORKER INSERTS BIRCH DOWELS IN A PEGBOARD, 62 00:04:13,827 --> 00:04:15,758 THEN MOUNTS THE BOARD UPSIDE-DOWN 63 00:04:15,758 --> 00:04:17,482 ON A DIPPING MACHINE. 64 00:04:17,482 --> 00:04:19,655 THIS MACHINE SUBMERGES THE DOWELS 65 00:04:19,655 --> 00:04:22,000 IN BLACK LACQUER PAINT. 66 00:04:25,172 --> 00:04:28,448 AFTER ONE DAY OF DRYING TIME, THERE IS A SECOND DIP, 67 00:04:28,448 --> 00:04:30,965 PARTWAY THIS TIME, IN SILVER PAINT. 68 00:04:30,965 --> 00:04:34,000 THE MACHINE HAS MARKINGS TO INDICATE 69 00:04:34,000 --> 00:04:36,620 HOW DEEP TO DIP THE DOWELS FOR EACH COLOR. 70 00:04:45,206 --> 00:04:46,862 AFTER ANOTHER DAY OF DRYING TIME, 71 00:04:46,862 --> 00:04:48,068 THERE IS A THIRD DIP, 72 00:04:48,068 --> 00:04:50,379 THIS TIME PARTWAY IN BLACK PAINT. 73 00:04:50,379 --> 00:04:54,137 THIS CREATES A BLACK HANDLE WITH A SILVER STRIPE. 74 00:04:55,655 --> 00:04:57,862 ONCE THE LAST COAT OF BLACK PAINT DRIES, 75 00:04:57,862 --> 00:05:00,344 A WORKER USES A PAD PRINTER TO STAMP LETTERING 76 00:05:00,344 --> 00:05:04,862 ON THE HANDLE WITH QUICK-DRY SILVER INK. 77 00:05:04,862 --> 00:05:07,137 ONE STAMP SIMULTANEOUSLY APPLIES 78 00:05:07,137 --> 00:05:10,137 THE MANUFACTURER'S NAME, THE BRUSH-HAIR MATERIAL, 79 00:05:10,137 --> 00:05:13,137 THE SIZE OF THE BRUSH, AND THE SERIES NUMBER. 80 00:05:16,103 --> 00:05:19,000 A WORKER GLUES THE BRUSH HEAD ONTO THE HANDLE. 81 00:05:19,000 --> 00:05:21,000 THEN THE WORKER SETS THE BRUSH ASIDE 82 00:05:21,000 --> 00:05:22,413 FOR A COUPLE OF HOURS 83 00:05:22,413 --> 00:05:25,344 UNTIL THE GLUE PARTIALLY DRIES TO A TACKY STATE 84 00:05:25,344 --> 00:05:27,551 BECAUSE THE NEXT STEP, CRIMPING, 85 00:05:27,551 --> 00:05:30,310 WOULD CRACK THE FULLY DRIED, HARDENED GLUE. 86 00:05:33,310 --> 00:05:36,172 THE WORKER INSERTS THE FERRULE INTO A CRIMPING MACHINE, 87 00:05:36,172 --> 00:05:37,896 WHICH HAS BEEN LOADED WITH THE DYE 88 00:05:37,896 --> 00:05:40,379 THAT'S THE CORRECT DIAMETER FOR THIS BRUSH HANDLE. 89 00:05:40,379 --> 00:05:43,827 THE MACHINE CRIMPS THE FERRULE TIGHTLY TO THE HANDLE, 90 00:05:43,827 --> 00:05:46,724 ATTACHING IT PERMANENTLY. 91 00:05:46,724 --> 00:05:51,448 ONCE THAT GLUE HARDENS, THE PAINTBRUSH IS FINALLY READY. 92 00:05:51,448 --> 00:05:56,413 FROM THIS POINT ONWARD, IT'S IN THE ARTIST'S HANDS. 93 00:06:08,000 --> 00:06:11,310 Narrator: A DIESEL EXHAUST FLUID, OR D.E.F., TANK HEATER, 94 00:06:11,310 --> 00:06:14,137 IS A DEVICE WHICH PREVENTS DIESEL EXHAUST FLUID 95 00:06:14,137 --> 00:06:15,310 FROM FREEZING. 96 00:06:15,310 --> 00:06:17,793 DIESEL EXHAUST FLUID IS A SOLUTION SPRAYED 97 00:06:17,793 --> 00:06:19,620 INTO THE EXHAUST SYSTEM OF A VEHICLE 98 00:06:19,620 --> 00:06:20,827 WITH A DIESEL ENGINE 99 00:06:20,827 --> 00:06:23,034 TO BREAK DOWN DANGEROUS POLLUTING CHEMICALS 100 00:06:23,034 --> 00:06:25,275 THE TAILPIPE WOULD OTHERWISE EMIT. 101 00:06:28,862 --> 00:06:30,896 ONCE THE OUTDOOR TEMPERATURE DIPS 102 00:06:30,896 --> 00:06:33,482 TO THE DIESEL EXHAUST FLUID'S FREEZING POINT, 103 00:06:33,482 --> 00:06:36,482 THE VEHICLE'S COMPUTER AUTOMATICALLY STARTS UP 104 00:06:36,482 --> 00:06:39,655 THIS HEATER INSTALLED INSIDE THE D.E.F. HOLDING TANK. 105 00:06:39,655 --> 00:06:42,655 THE HEATER WARMS THE TANK 106 00:06:42,655 --> 00:06:47,000 BY CYCLING HOT RADIATOR FLUID THOUGH ITS TUBING. 107 00:06:47,000 --> 00:06:50,275 AT THE FACTORY, WORKERS FORM THE HEATER TUBE OUT OF LENGTHS 108 00:06:50,275 --> 00:06:53,344 OF STAINLESS-STEEL TUBE. 109 00:06:53,344 --> 00:06:56,827 A COMPUTER-GUIDED SAW CUTS A TUBE TO THE LENGTH REQUIRED 110 00:06:56,827 --> 00:06:59,620 FOR THE HEATER SIZE THEY'RE PRODUCING. 111 00:06:59,620 --> 00:07:02,551 CARS HAVE SMALLER D.E.F. HEATERS. 112 00:07:02,551 --> 00:07:07,000 TRUCKS AND CONSTRUCTION EQUIPMENT HAVE LARGER ONES. 113 00:07:10,172 --> 00:07:12,448 A WORKER PROGRAMS A ROBOTIC BENDER 114 00:07:12,448 --> 00:07:15,275 TO BEND THE CUT TUBE TO THE REQUIRED SHAPE. 115 00:07:28,103 --> 00:07:30,275 THESE BENDS ARE SO COMPLEX 116 00:07:30,275 --> 00:07:33,068 THAT NO TRADITIONAL MANUALLY OPERATED BENDING MACHINE 117 00:07:33,068 --> 00:07:35,620 WOULD BE ABLE TO DO THEM THIS ACCURATELY. 118 00:07:40,034 --> 00:07:43,379 THE HEATER SITS RIGHT INSIDE THE D.E.F. HOLDING TANK. 119 00:07:43,379 --> 00:07:46,103 THAT'S WHY MANUFACTURERS USE STAINLESS STEEL 120 00:07:46,103 --> 00:07:48,793 RATHER THAN ORDINARY STEEL FOR THIS TUBING. 121 00:07:48,793 --> 00:07:51,034 STAINLESS STEEL BETTER RESISTS 122 00:07:51,034 --> 00:07:53,724 THE CORROSIVENESS OF THE D.E.F. FLUID. 123 00:07:58,068 --> 00:08:00,275 AT THE NEXT STATION, A WORKER INSERTS 124 00:08:00,275 --> 00:08:03,448 THE BENT TUBE INTO THE TANK HEATER SENSOR UNIT. 125 00:08:04,793 --> 00:08:09,482 THE TUBE FITS THROUGH OPENINGS IN THE SENSOR UNIT'S HEADER. 126 00:08:09,482 --> 00:08:12,896 WHEN CONNECTED BY A CABLE TO THE VEHICLE'S COMPUTER, 127 00:08:12,896 --> 00:08:14,965 THE SENSOR UNIT DETECTS THE LEVEL, 128 00:08:14,965 --> 00:08:17,758 TEMPERATURE, AND QUALITY OF THE D.E.F. 129 00:08:20,620 --> 00:08:23,896 NEXT, THE WORKER PUTS THE TUBING IN A PUNCH PRESS, 130 00:08:23,896 --> 00:08:25,827 WHICH SHAPES THE ENDS. 131 00:08:30,965 --> 00:08:32,931 HE PUTS THOSE SHAPED ENDS IN A BENDER, 132 00:08:32,931 --> 00:08:34,793 WHICH CURVES THEM. 133 00:08:38,275 --> 00:08:41,793 ANOTHER TUBE MADE THE SAME WAY SIPHONS D.E.F. 134 00:08:41,793 --> 00:08:43,689 FROM THE HOLDING TANK TO A DEVICE 135 00:08:43,689 --> 00:08:46,862 THAT SPRAYS THE FLUID ON THE EXHAUST STREAM. 136 00:08:46,862 --> 00:08:48,517 HE INSTALLS A RUBBER O-RING 137 00:08:48,517 --> 00:08:52,344 ONTO THIS SIPHON TUBE AND APPLIES LUBRICANT. 138 00:08:52,344 --> 00:08:55,137 HE INSTALLS THE TUBE INTO THE HEADER, 139 00:08:55,137 --> 00:08:57,793 AND THE O-RING FITS INTO A NOTCH. 140 00:08:59,000 --> 00:09:01,620 THE WORKER THEN INSTALLS A BRACKET 141 00:09:01,620 --> 00:09:04,620 AT THE BASE OF THE HEATER, RIVETING IT TO THE TUBING. 142 00:09:08,724 --> 00:09:11,310 THE BRACKET HOLDS A RUBBER GROMMET 143 00:09:11,310 --> 00:09:16,137 THAT SECURES THE HEATER IN PLACE INSIDE THE D.E.F. TANK. 144 00:09:16,137 --> 00:09:19,758 FURTHER UP, HE RIVETS ON A SECOND BRACKET TO STABILIZE 145 00:09:19,758 --> 00:09:23,965 THE SENSOR TUBE THAT RUNS DOWN THE CENTER OF THE SENSOR UNIT. 146 00:09:23,965 --> 00:09:27,655 THIS PREVENTS THE TUBE FROM RATTLING. 147 00:09:27,655 --> 00:09:30,413 THEN HE INSTALLS THE RETURN TUBE, 148 00:09:30,413 --> 00:09:33,965 WHICH FEEDS ANY EXCESS UNSPRAYED D.E.F. 149 00:09:33,965 --> 00:09:36,206 BACK TO THE HOLDING TANK. 150 00:09:36,206 --> 00:09:38,137 RETAINING BRACKETS APPLY PRESSURE 151 00:09:38,137 --> 00:09:39,965 TO ALL THE O-RINGS, 152 00:09:39,965 --> 00:09:43,068 SEALING THE TUBE CONNECTIONS AGAINST LEAKS. 153 00:09:46,068 --> 00:09:49,413 HE FLIPS THE HEATER OVER TO ATTACH THE DRAIN TUBE, 154 00:09:49,413 --> 00:09:52,448 WHICH IS THE BOTTOM HALF OF THE RETURN TUBE. 155 00:09:58,620 --> 00:10:01,103 HE CAPS ALL THE TUBES TO KEEP THEM CLEAN 156 00:10:01,103 --> 00:10:03,965 UNTIL THE HEATER IS INSTALLED IN THE VEHICLE. 157 00:10:09,620 --> 00:10:12,827 HE ATTACHES A NYLON FILTER TO THE SIPHON TUBE, 158 00:10:12,827 --> 00:10:15,620 SECURING IT IN PLACE WITH THE RETAINING CLIP. 159 00:10:16,793 --> 00:10:19,068 AS THE SIPHON TUBE DRAWS THE D.E.F. 160 00:10:19,068 --> 00:10:21,310 FROM THE HOLDING TANK TOWARD THE SPRAYER, 161 00:10:21,310 --> 00:10:24,965 THE FILTER REMOVES CONTAMINANTS SUCH AS SAND. 162 00:10:26,827 --> 00:10:28,620 FINALLY, THIS RUBBER GROMMET 163 00:10:28,620 --> 00:10:31,482 SNAPS INTO THE BRACKET AT THE BASE OF THE HEATER. 164 00:10:31,482 --> 00:10:34,793 THE GROMMET FITS OVER A RAISED BUMP ON THE TANK FLOOR, 165 00:10:34,793 --> 00:10:37,965 HOLDING THE UNIT SECURELY IN PLACE. 166 00:10:37,965 --> 00:10:40,517 ONCE CONNECTED TO THE VEHICLE'S COMPUTER, 167 00:10:40,517 --> 00:10:42,862 THE HEATER KEEPS THE DIESEL EXHAUST FLUID 168 00:10:42,862 --> 00:10:47,551 FROM FREEZING, NO MATTER HOW COLD THE WEATHER. 169 00:10:56,689 --> 00:10:58,965 Narrator: IN THE 17th AND 18th CENTURIES, 170 00:10:58,965 --> 00:11:01,206 MOST WEALTHY PEOPLE IN EUROPE AND AMERICA 171 00:11:01,206 --> 00:11:03,758 HAD AT LEAST ONE FINELY CRAFTED GAME TABLE 172 00:11:03,758 --> 00:11:08,034 IN THE DRAWING ROOM FOR CARDS AND CONVERSATION AFTER DINNER. 173 00:11:08,034 --> 00:11:10,586 TODAY, GAME TABLES AREN'T JUST FOR THE WEALTHY 174 00:11:10,586 --> 00:11:12,758 BUT FOR ANYONE WHO ENJOYS THIS FUN 175 00:11:12,758 --> 00:11:15,551 AND FUNCTIONAL FURNITURE. 176 00:11:16,655 --> 00:11:20,724 THIS MODERN GAME TABLE DOES DOUBLE DUTY. 177 00:11:20,724 --> 00:11:24,206 FLIP THE GAME TOP OVER, AND IT BECOMES A DINING TABLE. 178 00:11:24,206 --> 00:11:28,517 WHEN IT COMES TO SPACE-SAVING, THIS TABLE'S A GAME CHANGER. 179 00:11:28,517 --> 00:11:32,896 A SAW CARVES KILN-DRIED MAPLE BOARDS INTO THICK STRIPS, 180 00:11:32,896 --> 00:11:34,172 HELPED BY A LASER SCANNER 181 00:11:34,172 --> 00:11:38,620 SO THE SAW CAN MAKE CLEAN AND JUDICIOUS CUTS. 182 00:11:38,620 --> 00:11:41,000 AN EQUIPMENT OPERATOR SCRUTINIZES THE STRIPS 183 00:11:41,000 --> 00:11:43,241 FOR KNOTS AND OTHER DEFECTS 184 00:11:43,241 --> 00:11:46,551 AND MARKS THEM WITH ORANGE CHALK. 185 00:11:46,551 --> 00:11:48,862 ANOTHER SCANNER DETECTS THE ORANGE MARKS, 186 00:11:48,862 --> 00:11:51,344 ENABLING A SAW TO CUT AROUND THE DEFECTS 187 00:11:51,344 --> 00:11:54,000 AS IT CHOPS THE STRIPS INTO SHORTER LENGTHS. 188 00:11:54,000 --> 00:11:57,931 THE NEXT WORKER DIPS ONE SIDE OF THE STRIPS 189 00:11:57,931 --> 00:12:01,862 IN POLYVINYL ACETATE, A SUPER STRONG GLUE. 190 00:12:01,862 --> 00:12:06,103 THE NEXT WORKER ARRANGES THE STRIPS IN A SPECIFIC ORDER, 191 00:12:06,103 --> 00:12:07,724 ALTERNATING THE GRAIN TO BALANCE 192 00:12:07,724 --> 00:12:12,379 THE WOOD'S EXPANSION AND CONTRACTION FORCES. 193 00:12:12,379 --> 00:12:16,862 HE CLAMPS THEM TIGHTLY TOGETHER AND ALLOWS THE GLUE TO SET. 194 00:12:16,862 --> 00:12:19,241 WORKERS SAND THE TOP AND BOTTOM 195 00:12:19,241 --> 00:12:24,448 AND TRIM THE SIDES TO PRODUCE ONE OF THE RIM SEGMENTS. 196 00:12:24,448 --> 00:12:28,344 A COMPUTERIZED ROUTER NOW MOVES FROM ONE SEGMENT TO THE NEXT 197 00:12:28,344 --> 00:12:32,482 AS IT CARVES SLOTS FOR POKER CHIPS AND DRINKS. 198 00:12:32,482 --> 00:12:35,586 IT THEN DRILLS HOLES IN THE SIDES FOR THE WOODEN DOWELS 199 00:12:35,586 --> 00:12:39,241 THAT WILL BE USED TO JOIN THE EIGHT TABLE SEGMENTS. 200 00:12:40,586 --> 00:12:44,586 THE SEGMENTS ARE NOW READY FOR ASSEMBLY. 201 00:12:44,586 --> 00:12:47,137 A WORKER PIPES HIGH-STRENGTH ADHESIVE IN GROOVES 202 00:12:47,137 --> 00:12:51,620 ALONG THE EDGES AND INTO THE DOWEL HOLES. 203 00:12:51,620 --> 00:12:53,413 HE INSERTS THE DOWELS IN THE HOLES 204 00:12:53,413 --> 00:12:56,413 IN ONE SIDE OF EACH SEGMENT. 205 00:12:56,413 --> 00:12:59,482 HE ARRANGES THE SEGMENTS IN A CIRCULAR PATTERN 206 00:12:59,482 --> 00:13:03,413 AND INSERTS THE DOWELS IN THE CORRESPONDING HOLES. 207 00:13:06,551 --> 00:13:09,241 HE PULLS THE EIGHT RIM SEGMENTS TIGHTLY TOGETHER 208 00:13:09,241 --> 00:13:11,206 WITH A STRAP CLAMP 209 00:13:11,206 --> 00:13:14,586 AND LEAVES THE GLUED CONFIGURATION TO CURE OVERNIGHT. 210 00:13:14,586 --> 00:13:18,241 THIS PERMANENTLY BONDS THE TABLE RIM SEGMENTS. 211 00:13:18,241 --> 00:13:20,413 THE NEXT DAY, 212 00:13:20,413 --> 00:13:23,724 A COMPUTERIZED ROUTER ROUNDS THE OUTSIDE OF THE RIM. 213 00:13:26,482 --> 00:13:28,931 IT ALSO TRIMS THE INSIDE OF THE RIM 214 00:13:28,931 --> 00:13:30,896 AND FORMS A CHANNEL FOR THE INSERTION 215 00:13:30,896 --> 00:13:33,068 OF THE CENTER OF THE GAME TABLE. 216 00:13:36,137 --> 00:13:38,931 THE GAME TABLE RIM IS NOW COMPLETE. 217 00:13:41,310 --> 00:13:45,758 WITH THE RIM NOW GAME SIDE DOWN, THE NEXT MEMBER OF THE TEAM 218 00:13:45,758 --> 00:13:51,068 PIPES MORE OF THE SUPER ADHESIVE INTO THE INNER CHANNEL. 219 00:13:51,068 --> 00:13:53,965 HE INSERTS THE DINING-TABLE SURFACE. 220 00:13:53,965 --> 00:13:56,620 THIS MAPLE CENTER HAS BEEN PRECISION-CUT 221 00:13:56,620 --> 00:13:58,965 TO FIT INTO THE GROOVE IN THE RIM. 222 00:14:01,551 --> 00:14:04,413 USING A RUBBER MALLET, HE TAPS THE TABLETOP 223 00:14:04,413 --> 00:14:07,034 TO ENTRENCH IT MORE FIRMLY IN THE GROOVE. 224 00:14:09,517 --> 00:14:13,310 HE FLIPS THE TABLETOP BACK TO THE GAME SIDE 225 00:14:13,310 --> 00:14:16,068 AND INSTALLS 16 SCREWS ON AN ANGLE 226 00:14:16,068 --> 00:14:18,965 TO TIGHTEN THE TOP TO THE RIM. 227 00:14:18,965 --> 00:14:21,517 THE SCREWS SERVE AS A CLAMP SYSTEM 228 00:14:21,517 --> 00:14:24,344 TO HOLD THE TABLE CENTER IN PLACE AS THE GLUE CURES. 229 00:14:29,448 --> 00:14:31,862 WITH THE CENTER NOW BONDED TO THE RIM, 230 00:14:31,862 --> 00:14:33,758 A WORKER SPRAYS A BASE COLOR 231 00:14:33,758 --> 00:14:35,724 AND THEN A WOOD STAIN ONTO BOTH SIDES. 232 00:14:37,275 --> 00:14:40,413 THIS HIGHLIGHTS THE CHARACTER OF THE WOOD 233 00:14:40,413 --> 00:14:42,379 AND GIVES IT A WARM TONE. 234 00:14:44,379 --> 00:14:48,034 A WORKER THEN APPLIES TWO COATS OF A URETHANE VARNISH 235 00:14:48,034 --> 00:14:50,758 AND SANDS THE FINISH BETWEEN THE COATS. 236 00:14:52,586 --> 00:14:57,482 THEN, WORKERS ASSEMBLE A PEDESTAL BASE... 237 00:14:57,482 --> 00:15:01,793 AND INSTALL A PIECE OF LAMINATE IN A STAINED MAPLE FRAME. 238 00:15:01,793 --> 00:15:03,586 THIS CREATES A STORAGE COMPARTMENT 239 00:15:03,586 --> 00:15:05,206 UNDER THE TABLETOP, 240 00:15:05,206 --> 00:15:06,931 AS WELL AS PROVIDING A FOUNDATION 241 00:15:06,931 --> 00:15:09,241 FOR THE TABLETOP TO SIT ON. 242 00:15:12,413 --> 00:15:14,517 THE TEAM TRANSFERS THE PEDESTAL BASE 243 00:15:14,517 --> 00:15:17,689 TO THE TABLE FOUNDATION. 244 00:15:17,689 --> 00:15:19,310 THEY BOLT THEM TOGETHER, 245 00:15:19,310 --> 00:15:22,275 WHICH CREATES THE SUPPORT STRUCTURE FOR THE TABLETOP. 246 00:15:26,206 --> 00:15:28,482 BACK TO THE GAME TABLETOP, 247 00:15:28,482 --> 00:15:32,068 A WORKER INSTALLS A CLOTH-COVERED PADDED INSERT. 248 00:15:32,068 --> 00:15:34,793 THIS WILL SERVE AS A SMOOTH 249 00:15:34,793 --> 00:15:37,103 AND CUSHY SURFACE FOR CARD PLAYING. 250 00:15:41,482 --> 00:15:42,793 AND WITH THAT, 251 00:15:42,793 --> 00:15:46,000 WORKERS FINALLY TRANSFER THE GAME TABLETOP TO THE BASE. 252 00:15:46,000 --> 00:15:48,517 THE GAMES CAN NOW BEGIN. 253 00:16:02,206 --> 00:16:04,206 THE FIRST SCONCES WERE CANDLEHOLDERS 254 00:16:04,206 --> 00:16:06,896 ATTACHED TO THE WALL BY EXTENDING BRACKETS 255 00:16:06,896 --> 00:16:09,965 TO KEEP THE FLAME A SAFE DISTANCE AWAY. 256 00:16:09,965 --> 00:16:11,655 WITH THE INVENTION OF ELECTRICITY, 257 00:16:11,655 --> 00:16:14,551 SCONCES COULD BE MOUNTED FLUSH TO WALLS. 258 00:16:14,551 --> 00:16:17,068 THIS OPENED UP NEW DESIGN POSSIBILITIES, 259 00:16:17,068 --> 00:16:20,206 AMONG THEM, ART GLASS WALL SCONCES. 260 00:16:23,862 --> 00:16:25,551 ART GLASS WALL SCONCES 261 00:16:25,551 --> 00:16:29,000 CAN BE USED TO BOTH DECORATE AND ILLUMINATE. 262 00:16:29,000 --> 00:16:33,896 TURNING ON THESE LIGHTS MAKES A DESIGN STATEMENT. 263 00:16:33,896 --> 00:16:37,655 AT THIS FACTORY, WORKERS CRAFT EVERY SCONCE BY HAND. 264 00:16:37,655 --> 00:16:40,137 THE PROCESS STARTS WITH SCRAP GLASS 265 00:16:40,137 --> 00:16:41,862 FROM A WINDOW MANUFACTURER. 266 00:16:41,862 --> 00:16:45,379 THE CRAFTSPERSON MEASURES THE GLASS 267 00:16:45,379 --> 00:16:47,862 AND SCORES IT WITH A CUTTING WHEEL. 268 00:16:47,862 --> 00:16:49,482 USING SPECIAL PLIERS, 269 00:16:49,482 --> 00:16:53,965 SHE APPLIES PRESSURE TO FRACTURE THE GLASS ALONG THE SCORE LINE. 270 00:16:53,965 --> 00:16:58,000 SHE MANUALLY COMPLETES THE BREAK. 271 00:16:58,000 --> 00:17:01,103 SHE CUTS A LARGE PANE AND A SMALLER ONE. 272 00:17:01,103 --> 00:17:03,586 SHE SETS THE LARGE ONE ASIDE 273 00:17:03,586 --> 00:17:08,034 AND TAPES THE SMALL ONE OVER A DETAILED SKETCH OF ARTWORK. 274 00:17:08,034 --> 00:17:09,896 SHE TRACES THE LINES OF THE SKETCH 275 00:17:09,896 --> 00:17:13,758 ONTO THE CLEAR GLASS USING LIQUEFIED DARK ENAMEL, 276 00:17:13,758 --> 00:17:15,137 CREATING THICK LINES 277 00:17:15,137 --> 00:17:19,586 TO MIMIC THE LOOK OF LEAD VEINS IN STAINED GLASS. 278 00:17:19,586 --> 00:17:22,103 ONCE THE LINES DRY AND HARDEN A BIT, 279 00:17:22,103 --> 00:17:25,758 SHE PAINTS THE DESIGNATED COLORS WITHIN THEM. 280 00:17:25,758 --> 00:17:28,517 EACH AREA OF THE SKETCH HAS A LETTER THAT CORRESPONDS 281 00:17:28,517 --> 00:17:30,758 TO A PARTICULAR COLOR OF ENAMEL. 282 00:17:33,137 --> 00:17:36,827 SHE CENTERS THE PAINTED PANE ON THE CLEAR LARGER ONE 283 00:17:36,827 --> 00:17:39,827 TO FEATURE THE ARTWORK MORE PROMINENTLY. 284 00:17:39,827 --> 00:17:44,655 THEN SHE TRANSFERS THE TWO PANES TO AN ELECTRICALLY-FIRED KILN. 285 00:17:44,655 --> 00:17:49,310 IT WILL GRADUALLY HEAT THE GLASS TO OVER 1,400 DEGREES FAHRENHEIT 286 00:17:49,310 --> 00:17:52,896 AND THEN COOL IT OVER A PERIOD OF 10 HOURS. 287 00:17:52,896 --> 00:17:54,482 THIS PREVENTS FRACTURING 288 00:17:54,482 --> 00:17:57,137 AS THE HEAT FUSES THE TWO PANES TOGETHER 289 00:17:57,137 --> 00:18:00,034 AND BAKES THE ARTWORK INTO THE GLASS. 290 00:18:00,034 --> 00:18:04,448 THE BAKING ALSO DEEPENS THE ENAMEL COLORS. 291 00:18:04,448 --> 00:18:09,655 NEXT, A MIXER BLENDS CLAY TO A PUDDING-LIKE CONSISTENCY. 292 00:18:09,655 --> 00:18:12,655 AN EMPLOYEE POURS THE CLAY INTO PLASTER MOLDS 293 00:18:12,655 --> 00:18:14,482 FOR THE SCONCE'S CASING. 294 00:18:14,482 --> 00:18:16,551 THE CLAY BEGINS TO FIRM UP 295 00:18:16,551 --> 00:18:19,000 ALONG THE INSIDE WALLS OF THE MOLD. 296 00:18:19,000 --> 00:18:23,137 HE POURS OUT THE CLAY THAT'S STILL LIQUEFIED. 297 00:18:23,137 --> 00:18:28,896 NOW A PUTTY-LIKE CONSISTENCY, HE TRIMS THE EXCESS AT THE TOP. 298 00:18:28,896 --> 00:18:32,068 HE SETS THE MOLD ON ITS SIDE AND OPENS IT TO REVEAL 299 00:18:32,068 --> 00:18:34,793 THE NEWLY SHAPED SCONCE CASING. 300 00:18:34,793 --> 00:18:37,379 IT CURES OVERNIGHT. 301 00:18:37,379 --> 00:18:39,896 THE NEXT DAY, THE PART IS STILL SOFT 302 00:18:39,896 --> 00:18:41,551 BUT CAN WITHSTAND SANDING. 303 00:18:41,551 --> 00:18:45,862 THE WORKER THINS THE RIM AND SMOOTHS THE OUTSIDE. 304 00:18:45,862 --> 00:18:48,413 WITH A SHARP KNIFE, 305 00:18:48,413 --> 00:18:51,862 HE CUTS AN OPENING FOR THE ART GLASS PANE, 306 00:18:51,862 --> 00:18:55,000 FIRST SCORING THE STILL-FRAGILE CLAY 307 00:18:55,000 --> 00:18:57,310 AND THEN MAKING DEEPER CUTS. 308 00:18:57,310 --> 00:19:01,206 HE REMOVES THE CLAY CUTOUT. 309 00:19:01,206 --> 00:19:03,379 USING A DIFFERENT KNIFE, HE NOW SCULPTS 310 00:19:03,379 --> 00:19:05,413 A CHISELED PROFILE ALONG THE EDGES 311 00:19:05,413 --> 00:19:08,137 THAT WILL EVENTUALLY FRAME THE ART GLASS PANE. 312 00:19:12,103 --> 00:19:14,103 HE CUTS A HOLE FOR THE LIGHT SOCKET 313 00:19:14,103 --> 00:19:15,793 AND ANOTHER ONE TO MOUNT THE FIXTURE 314 00:19:15,793 --> 00:19:18,068 TO AN ELECTRICAL JUNCTION BOX. 315 00:19:18,068 --> 00:19:22,448 THE CLAY CASING NOW SPENDS EIGHT HOURS IN A KILN, 316 00:19:22,448 --> 00:19:26,793 EXPOSED TO A TEMPERATURE OF OVER 1,800 DEGREES FAHRENHEIT. 317 00:19:26,793 --> 00:19:32,448 THIS TRANSFORMS THE CLAY INTO A DURABLE GLASS-LIKE CERAMIC. 318 00:19:32,448 --> 00:19:35,620 HE BRUSHES A COLORED GLAZE ON THE OUTSIDE OF THE CERAMIC, 319 00:19:35,620 --> 00:19:39,862 LEAVING THE INSIDE WHITE TO REFLECT THE LIGHT FORWARD. 320 00:19:39,862 --> 00:19:43,344 HE BAKES THE CERAMIC IN ANOTHER KILN FOR SIX HOURS, 321 00:19:43,344 --> 00:19:45,724 AND THIS FUSES THE GLAZE TO IT. 322 00:19:45,724 --> 00:19:49,172 THE FINAL FINISH IS GLOSSY, 323 00:19:49,172 --> 00:19:52,034 AND THE COLOR IS INTRINSIC TO THE CERAMIC. 324 00:19:55,068 --> 00:19:57,206 THE WORKER NOW INSTALLS THE LIGHT SOCKET 325 00:19:57,206 --> 00:19:59,758 IN ONE OF THE HOLES IN THE SCONCE CASING 326 00:19:59,758 --> 00:20:02,482 AND PULLS THE WIRING THROUGH THE BACK. 327 00:20:06,206 --> 00:20:09,551 HE SLIDES A BRASS WASHER OVER THE WIRES AT THE BACK, 328 00:20:09,551 --> 00:20:11,034 FOLLOWED BY A SECOND WASHER 329 00:20:11,034 --> 00:20:13,275 THAT'S CONNECTED TO A GROUND WIRE. 330 00:20:15,034 --> 00:20:16,586 HE SECURES THE WASHERS 331 00:20:16,586 --> 00:20:19,413 AND THE WIRES TO THE BACK OF THE SCONCE WITH A NUT. 332 00:20:23,931 --> 00:20:26,586 HE SCREWS A BULB INTO THE SOCKET. 333 00:20:26,586 --> 00:20:29,068 IT'S NOW READY FOR THE ART GLASS PANE. 334 00:20:31,103 --> 00:20:35,862 HE PIPES ADHESIVE ONTO THE SIDES OF THE PANE. 335 00:20:35,862 --> 00:20:38,724 PICKING IT UP FROM THE UNGLUED ENDS, 336 00:20:38,724 --> 00:20:40,379 HE MOVES THE PANE INTO PLACE 337 00:20:40,379 --> 00:20:42,896 IN THE CERAMIC FRAME OF THE SCONCE WINDOW. 338 00:20:47,000 --> 00:20:49,862 HE CLIPS THE PANE TO THE CERAMICS AROUND 339 00:20:49,862 --> 00:20:51,413 USING CLOTHESPINS 340 00:20:51,413 --> 00:20:55,413 AND LEAVES THE SCONCE OVERNIGHT FOR THE ADHESIVE TO CURE. 341 00:20:55,413 --> 00:20:58,068 THE NEXT DAY, 342 00:20:58,068 --> 00:21:01,448 THE ART GLASS SCONCE IS READY TO SHINE, 343 00:21:01,448 --> 00:21:05,310 AND AFTER INSTALLATION, THE LIGHTING IS ON THE WALL. 27549

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