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00:00:01,793 --> 00:00:04,793
--Captions by VITAC--
www.vitac.com
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00:00:04,793 --> 00:00:07,793
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
AN ARTIST'S PAINT BRUSH
CAN HAVE SYNTHETIC BRISTLES
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00:00:55,827 --> 00:00:58,551
OR NATURAL ONES
MADE OF ANIMAL HAIR.
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00:00:58,551 --> 00:01:00,586
WHICH TYPE TO USE
IS REALLY A MATTER
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00:01:00,586 --> 00:01:02,482
OF THE ARTIST'S PREFERENCE.
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00:01:02,482 --> 00:01:04,655
HOWEVER,
PAINTERS OFTEN TEND TO USE
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00:01:04,655 --> 00:01:07,137
A NATURAL BRUSH FOR WATERCOLORS,
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00:01:07,137 --> 00:01:11,000
A SYNTHETIC BRUSH FOR ACRYLICS,
AND EITHER TYPE FOR OILS.
10
00:01:13,448 --> 00:01:16,344
THESE NATURAL-HAIR PAINTBRUSHES
ARE MADE OF RED SABLE,
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00:01:16,344 --> 00:01:19,965
WHICH IS TAIL HAIR
FROM A SPECIES OF WEASEL.
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00:01:19,965 --> 00:01:22,482
RED SABLE IS RENOWNED
FOR ITS SOFTNESS
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00:01:22,482 --> 00:01:26,206
AND FOR SPREADING PAINT
THINLY AND EVENLY.
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00:01:26,206 --> 00:01:29,310
AN EXPERIENCED HEAD-MAKER
PERFORMS THE INITIAL STEPS
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00:01:29,310 --> 00:01:32,379
OF MAKING THE HEAD
OF THE PAINTBRUSH.
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00:01:32,379 --> 00:01:35,965
SHE UNROLLS AND STRAIGHTENS OUT
A BUNDLE OF RED SABLE,
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00:01:35,965 --> 00:01:39,965
THEN SEPARATES ENOUGH HAIRS
FOR ONE BRUSH OF THIS SIZE.
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00:01:39,965 --> 00:01:42,172
SHE INSERTS THE HAIRS
INTO A METAL BAND,
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00:01:42,172 --> 00:01:45,034
CALLED A FERRULE,
MADE OF NICKEL-PLATED BRASS.
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00:01:45,034 --> 00:01:47,862
SHE FEELS HOW THEY FIT
IN THE FERRULE.
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00:01:47,862 --> 00:01:50,724
IF THE FIT'S TOO TIGHT,
SHE REMOVES SOME HAIRS.
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00:01:50,724 --> 00:01:53,310
IF IT'S TOO LOOSE,
SHE ADDS SOME.
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00:01:53,310 --> 00:01:57,000
BRUSHES OF DIFFERENT SHAPES
REQUIRE DIFFERENT TENSIONS.
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00:01:58,862 --> 00:02:01,655
THE HEAD-MAKER TAKES
THE CORRECT BRASS MOLD
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00:02:01,655 --> 00:02:05,241
FOR THE BRUSH SHAPE SHE'S MAKING
AND INSERTS THE HAIRS
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00:02:05,241 --> 00:02:07,965
ALL THE WAY
DOWN INTO THE MOLD CAVITY.
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00:02:16,482 --> 00:02:18,793
SHE TIES THE ROOTS
OF THE HAIRS TOGETHER
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00:02:18,793 --> 00:02:21,000
WITH A STRING...
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00:02:21,000 --> 00:02:25,310
THEN REMOVES THEM
FROM THE MOLD.
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00:02:28,241 --> 00:02:31,655
SHE INSERTS THE BRUSH HEAD
BACK INTO THE FERRULE...
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00:02:33,965 --> 00:02:36,482
...THEN REMOVES THE STRING.
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00:02:43,413 --> 00:02:46,344
NEXT, USING A TEMPLATE,
SHE ADJUSTS WHAT'S CALLED
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00:02:46,344 --> 00:02:48,206
THE LENGTH-OUT
OF THE BRUSH HEAD.
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00:02:48,206 --> 00:02:50,758
LENGTH-OUT IS HOW FAR
THE HAIRS PROTRUDE
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00:02:50,758 --> 00:02:53,137
FROM THE END OF THE FERRULE.
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00:02:55,379 --> 00:02:57,275
AFTER REMOVING STRAY HAIRS,
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SHE ALIGNS THE END
OF THE FERRULE
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00:02:58,793 --> 00:03:01,620
WITH THE EDGE OF THE NEARLY
1-INCH-LONG TEMPLATE
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00:03:01,620 --> 00:03:03,965
AND PULLS OUT
OR PUSHES IN THE HAIRS
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00:03:03,965 --> 00:03:05,862
UNTIL THEIR TIPS ALIGN
WITH THE OPPOSITE EDGE
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00:03:05,862 --> 00:03:08,137
OF THE TEMPLATE.
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00:03:12,482 --> 00:03:15,206
SHE COMPLETES HER
SPECIALIZED WORK BY SUSPENDING
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00:03:15,206 --> 00:03:17,379
THE ASSEMBLED BRUSH HEAD
FROM A RACK.
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00:03:19,517 --> 00:03:23,310
ANOTHER WORKER NOW FILLS
A SYRINGE WITH EPOXY GLUE,
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00:03:23,310 --> 00:03:25,862
THEN, WITH THE SYRINGE,
FILLS THE FERRULE
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00:03:25,862 --> 00:03:29,689
WITH ENOUGH GLUE
TO SUBMERGE THE HAIRS.
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00:03:29,689 --> 00:03:32,034
ONCE THE GLUE
HAS DRIED OVERNIGHT,
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00:03:32,034 --> 00:03:33,758
ANOTHER WORKER
TAPS THE BRUSH HEAD
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00:03:33,758 --> 00:03:35,413
AGAINST A STRIP OF ADHESIVE TAPE
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00:03:35,413 --> 00:03:39,241
TO REMOVE ANY SHORT HAIRS
THAT DIDN'T ADHERE.
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00:03:41,482 --> 00:03:45,655
SHE DIPS THE HAIRS INTO
A SOLUTION OF STARCH AND WATER
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00:03:45,655 --> 00:03:47,965
AND WORKS THE SOLUTION
INTO ALL THE HAIRS
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00:03:47,965 --> 00:03:49,793
BY MASSAGING THE HEAD
ON A TOWEL.
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00:03:49,793 --> 00:03:52,000
THE STARCH ALLOWS THE HAIRS
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00:03:52,000 --> 00:03:54,758
TO BE TRAINED
TO A PERMANENT SHAPE.
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00:03:54,758 --> 00:03:56,793
SHE MAKES THIS PARTICULAR
POINTED SHAPE
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00:03:56,793 --> 00:03:57,965
BY SPINNING THE HEAD,
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00:03:57,965 --> 00:04:01,862
THEN SMOOTHING THE HAIRS
WITH HER FINGERS.
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00:04:04,206 --> 00:04:08,758
THE STARCH DRIES OVERNIGHT,
LOCKING IN THE SHAPE.
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00:04:08,758 --> 00:04:10,965
TO MAKE THE PAINTBRUSH HANDLE,
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00:04:10,965 --> 00:04:13,827
A WORKER INSERTS
BIRCH DOWELS IN A PEGBOARD,
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00:04:13,827 --> 00:04:15,758
THEN MOUNTS THE BOARD
UPSIDE-DOWN
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00:04:15,758 --> 00:04:17,482
ON A DIPPING MACHINE.
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00:04:17,482 --> 00:04:19,655
THIS MACHINE
SUBMERGES THE DOWELS
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00:04:19,655 --> 00:04:22,000
IN BLACK LACQUER PAINT.
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00:04:25,172 --> 00:04:28,448
AFTER ONE DAY OF DRYING TIME,
THERE IS A SECOND DIP,
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00:04:28,448 --> 00:04:30,965
PARTWAY THIS TIME,
IN SILVER PAINT.
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00:04:30,965 --> 00:04:34,000
THE MACHINE HAS MARKINGS
TO INDICATE
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00:04:34,000 --> 00:04:36,620
HOW DEEP TO DIP THE DOWELS
FOR EACH COLOR.
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00:04:45,206 --> 00:04:46,862
AFTER ANOTHER DAY
OF DRYING TIME,
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00:04:46,862 --> 00:04:48,068
THERE IS A THIRD DIP,
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00:04:48,068 --> 00:04:50,379
THIS TIME
PARTWAY IN BLACK PAINT.
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00:04:50,379 --> 00:04:54,137
THIS CREATES A BLACK HANDLE
WITH A SILVER STRIPE.
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00:04:55,655 --> 00:04:57,862
ONCE THE LAST COAT
OF BLACK PAINT DRIES,
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00:04:57,862 --> 00:05:00,344
A WORKER USES A PAD PRINTER
TO STAMP LETTERING
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00:05:00,344 --> 00:05:04,862
ON THE HANDLE
WITH QUICK-DRY SILVER INK.
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00:05:04,862 --> 00:05:07,137
ONE STAMP SIMULTANEOUSLY APPLIES
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00:05:07,137 --> 00:05:10,137
THE MANUFACTURER'S NAME,
THE BRUSH-HAIR MATERIAL,
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00:05:10,137 --> 00:05:13,137
THE SIZE OF THE BRUSH,
AND THE SERIES NUMBER.
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00:05:16,103 --> 00:05:19,000
A WORKER GLUES THE BRUSH HEAD
ONTO THE HANDLE.
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00:05:19,000 --> 00:05:21,000
THEN THE WORKER
SETS THE BRUSH ASIDE
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00:05:21,000 --> 00:05:22,413
FOR A COUPLE OF HOURS
83
00:05:22,413 --> 00:05:25,344
UNTIL THE GLUE PARTIALLY DRIES
TO A TACKY STATE
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00:05:25,344 --> 00:05:27,551
BECAUSE THE NEXT STEP, CRIMPING,
85
00:05:27,551 --> 00:05:30,310
WOULD CRACK THE FULLY DRIED,
HARDENED GLUE.
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00:05:33,310 --> 00:05:36,172
THE WORKER INSERTS THE FERRULE
INTO A CRIMPING MACHINE,
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00:05:36,172 --> 00:05:37,896
WHICH HAS BEEN LOADED
WITH THE DYE
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00:05:37,896 --> 00:05:40,379
THAT'S THE CORRECT DIAMETER
FOR THIS BRUSH HANDLE.
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00:05:40,379 --> 00:05:43,827
THE MACHINE CRIMPS THE FERRULE
TIGHTLY TO THE HANDLE,
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00:05:43,827 --> 00:05:46,724
ATTACHING IT PERMANENTLY.
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00:05:46,724 --> 00:05:51,448
ONCE THAT GLUE HARDENS,
THE PAINTBRUSH IS FINALLY READY.
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00:05:51,448 --> 00:05:56,413
FROM THIS POINT ONWARD,
IT'S IN THE ARTIST'S HANDS.
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00:06:08,000 --> 00:06:11,310
Narrator: A DIESEL EXHAUST
FLUID, OR D.E.F., TANK HEATER,
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00:06:11,310 --> 00:06:14,137
IS A DEVICE WHICH PREVENTS
DIESEL EXHAUST FLUID
95
00:06:14,137 --> 00:06:15,310
FROM FREEZING.
96
00:06:15,310 --> 00:06:17,793
DIESEL EXHAUST FLUID
IS A SOLUTION SPRAYED
97
00:06:17,793 --> 00:06:19,620
INTO THE EXHAUST SYSTEM
OF A VEHICLE
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00:06:19,620 --> 00:06:20,827
WITH A DIESEL ENGINE
99
00:06:20,827 --> 00:06:23,034
TO BREAK DOWN DANGEROUS
POLLUTING CHEMICALS
100
00:06:23,034 --> 00:06:25,275
THE TAILPIPE
WOULD OTHERWISE EMIT.
101
00:06:28,862 --> 00:06:30,896
ONCE
THE OUTDOOR TEMPERATURE DIPS
102
00:06:30,896 --> 00:06:33,482
TO THE DIESEL EXHAUST FLUID'S
FREEZING POINT,
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00:06:33,482 --> 00:06:36,482
THE VEHICLE'S COMPUTER
AUTOMATICALLY STARTS UP
104
00:06:36,482 --> 00:06:39,655
THIS HEATER INSTALLED INSIDE
THE D.E.F. HOLDING TANK.
105
00:06:39,655 --> 00:06:42,655
THE HEATER WARMS THE TANK
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00:06:42,655 --> 00:06:47,000
BY CYCLING HOT RADIATOR FLUID
THOUGH ITS TUBING.
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00:06:47,000 --> 00:06:50,275
AT THE FACTORY, WORKERS FORM
THE HEATER TUBE OUT OF LENGTHS
108
00:06:50,275 --> 00:06:53,344
OF STAINLESS-STEEL TUBE.
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00:06:53,344 --> 00:06:56,827
A COMPUTER-GUIDED SAW CUTS
A TUBE TO THE LENGTH REQUIRED
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00:06:56,827 --> 00:06:59,620
FOR THE HEATER SIZE
THEY'RE PRODUCING.
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00:06:59,620 --> 00:07:02,551
CARS HAVE SMALLER
D.E.F. HEATERS.
112
00:07:02,551 --> 00:07:07,000
TRUCKS AND CONSTRUCTION
EQUIPMENT HAVE LARGER ONES.
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00:07:10,172 --> 00:07:12,448
A WORKER PROGRAMS
A ROBOTIC BENDER
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00:07:12,448 --> 00:07:15,275
TO BEND THE CUT TUBE
TO THE REQUIRED SHAPE.
115
00:07:28,103 --> 00:07:30,275
THESE BENDS ARE SO COMPLEX
116
00:07:30,275 --> 00:07:33,068
THAT NO TRADITIONAL MANUALLY
OPERATED BENDING MACHINE
117
00:07:33,068 --> 00:07:35,620
WOULD BE ABLE TO DO THEM
THIS ACCURATELY.
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00:07:40,034 --> 00:07:43,379
THE HEATER SITS RIGHT INSIDE
THE D.E.F. HOLDING TANK.
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00:07:43,379 --> 00:07:46,103
THAT'S WHY MANUFACTURERS
USE STAINLESS STEEL
120
00:07:46,103 --> 00:07:48,793
RATHER THAN ORDINARY STEEL
FOR THIS TUBING.
121
00:07:48,793 --> 00:07:51,034
STAINLESS STEEL BETTER RESISTS
122
00:07:51,034 --> 00:07:53,724
THE CORROSIVENESS
OF THE D.E.F. FLUID.
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00:07:58,068 --> 00:08:00,275
AT THE NEXT STATION,
A WORKER INSERTS
124
00:08:00,275 --> 00:08:03,448
THE BENT TUBE INTO
THE TANK HEATER SENSOR UNIT.
125
00:08:04,793 --> 00:08:09,482
THE TUBE FITS THROUGH OPENINGS
IN THE SENSOR UNIT'S HEADER.
126
00:08:09,482 --> 00:08:12,896
WHEN CONNECTED BY A CABLE
TO THE VEHICLE'S COMPUTER,
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00:08:12,896 --> 00:08:14,965
THE SENSOR UNIT
DETECTS THE LEVEL,
128
00:08:14,965 --> 00:08:17,758
TEMPERATURE,
AND QUALITY OF THE D.E.F.
129
00:08:20,620 --> 00:08:23,896
NEXT, THE WORKER PUTS THE TUBING
IN A PUNCH PRESS,
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00:08:23,896 --> 00:08:25,827
WHICH SHAPES THE ENDS.
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00:08:30,965 --> 00:08:32,931
HE PUTS THOSE SHAPED ENDS
IN A BENDER,
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00:08:32,931 --> 00:08:34,793
WHICH CURVES THEM.
133
00:08:38,275 --> 00:08:41,793
ANOTHER TUBE MADE THE SAME WAY
SIPHONS D.E.F.
134
00:08:41,793 --> 00:08:43,689
FROM THE HOLDING TANK
TO A DEVICE
135
00:08:43,689 --> 00:08:46,862
THAT SPRAYS THE FLUID
ON THE EXHAUST STREAM.
136
00:08:46,862 --> 00:08:48,517
HE INSTALLS A RUBBER O-RING
137
00:08:48,517 --> 00:08:52,344
ONTO THIS SIPHON TUBE
AND APPLIES LUBRICANT.
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00:08:52,344 --> 00:08:55,137
HE INSTALLS THE TUBE
INTO THE HEADER,
139
00:08:55,137 --> 00:08:57,793
AND THE O-RING FITS
INTO A NOTCH.
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00:08:59,000 --> 00:09:01,620
THE WORKER
THEN INSTALLS A BRACKET
141
00:09:01,620 --> 00:09:04,620
AT THE BASE OF THE HEATER,
RIVETING IT TO THE TUBING.
142
00:09:08,724 --> 00:09:11,310
THE BRACKET HOLDS
A RUBBER GROMMET
143
00:09:11,310 --> 00:09:16,137
THAT SECURES THE HEATER IN PLACE
INSIDE THE D.E.F. TANK.
144
00:09:16,137 --> 00:09:19,758
FURTHER UP, HE RIVETS ON
A SECOND BRACKET TO STABILIZE
145
00:09:19,758 --> 00:09:23,965
THE SENSOR TUBE THAT RUNS DOWN
THE CENTER OF THE SENSOR UNIT.
146
00:09:23,965 --> 00:09:27,655
THIS PREVENTS THE TUBE
FROM RATTLING.
147
00:09:27,655 --> 00:09:30,413
THEN HE INSTALLS
THE RETURN TUBE,
148
00:09:30,413 --> 00:09:33,965
WHICH FEEDS ANY EXCESS
UNSPRAYED D.E.F.
149
00:09:33,965 --> 00:09:36,206
BACK TO THE HOLDING TANK.
150
00:09:36,206 --> 00:09:38,137
RETAINING BRACKETS
APPLY PRESSURE
151
00:09:38,137 --> 00:09:39,965
TO ALL THE O-RINGS,
152
00:09:39,965 --> 00:09:43,068
SEALING THE TUBE CONNECTIONS
AGAINST LEAKS.
153
00:09:46,068 --> 00:09:49,413
HE FLIPS THE HEATER OVER
TO ATTACH THE DRAIN TUBE,
154
00:09:49,413 --> 00:09:52,448
WHICH IS THE BOTTOM HALF
OF THE RETURN TUBE.
155
00:09:58,620 --> 00:10:01,103
HE CAPS ALL THE TUBES
TO KEEP THEM CLEAN
156
00:10:01,103 --> 00:10:03,965
UNTIL THE HEATER
IS INSTALLED IN THE VEHICLE.
157
00:10:09,620 --> 00:10:12,827
HE ATTACHES A NYLON FILTER
TO THE SIPHON TUBE,
158
00:10:12,827 --> 00:10:15,620
SECURING IT IN PLACE
WITH THE RETAINING CLIP.
159
00:10:16,793 --> 00:10:19,068
AS THE SIPHON TUBE
DRAWS THE D.E.F.
160
00:10:19,068 --> 00:10:21,310
FROM THE HOLDING TANK
TOWARD THE SPRAYER,
161
00:10:21,310 --> 00:10:24,965
THE FILTER REMOVES CONTAMINANTS
SUCH AS SAND.
162
00:10:26,827 --> 00:10:28,620
FINALLY, THIS RUBBER GROMMET
163
00:10:28,620 --> 00:10:31,482
SNAPS INTO THE BRACKET
AT THE BASE OF THE HEATER.
164
00:10:31,482 --> 00:10:34,793
THE GROMMET FITS OVER
A RAISED BUMP ON THE TANK FLOOR,
165
00:10:34,793 --> 00:10:37,965
HOLDING THE UNIT
SECURELY IN PLACE.
166
00:10:37,965 --> 00:10:40,517
ONCE CONNECTED TO
THE VEHICLE'S COMPUTER,
167
00:10:40,517 --> 00:10:42,862
THE HEATER KEEPS
THE DIESEL EXHAUST FLUID
168
00:10:42,862 --> 00:10:47,551
FROM FREEZING,
NO MATTER HOW COLD THE WEATHER.
169
00:10:56,689 --> 00:10:58,965
Narrator:
IN THE 17th AND 18th CENTURIES,
170
00:10:58,965 --> 00:11:01,206
MOST WEALTHY PEOPLE
IN EUROPE AND AMERICA
171
00:11:01,206 --> 00:11:03,758
HAD AT LEAST ONE
FINELY CRAFTED GAME TABLE
172
00:11:03,758 --> 00:11:08,034
IN THE DRAWING ROOM FOR CARDS
AND CONVERSATION AFTER DINNER.
173
00:11:08,034 --> 00:11:10,586
TODAY, GAME TABLES
AREN'T JUST FOR THE WEALTHY
174
00:11:10,586 --> 00:11:12,758
BUT FOR ANYONE
WHO ENJOYS THIS FUN
175
00:11:12,758 --> 00:11:15,551
AND FUNCTIONAL FURNITURE.
176
00:11:16,655 --> 00:11:20,724
THIS MODERN GAME TABLE
DOES DOUBLE DUTY.
177
00:11:20,724 --> 00:11:24,206
FLIP THE GAME TOP OVER,
AND IT BECOMES A DINING TABLE.
178
00:11:24,206 --> 00:11:28,517
WHEN IT COMES TO SPACE-SAVING,
THIS TABLE'S A GAME CHANGER.
179
00:11:28,517 --> 00:11:32,896
A SAW CARVES KILN-DRIED
MAPLE BOARDS INTO THICK STRIPS,
180
00:11:32,896 --> 00:11:34,172
HELPED BY A LASER SCANNER
181
00:11:34,172 --> 00:11:38,620
SO THE SAW CAN MAKE
CLEAN AND JUDICIOUS CUTS.
182
00:11:38,620 --> 00:11:41,000
AN EQUIPMENT OPERATOR
SCRUTINIZES THE STRIPS
183
00:11:41,000 --> 00:11:43,241
FOR KNOTS AND OTHER DEFECTS
184
00:11:43,241 --> 00:11:46,551
AND MARKS THEM
WITH ORANGE CHALK.
185
00:11:46,551 --> 00:11:48,862
ANOTHER SCANNER DETECTS
THE ORANGE MARKS,
186
00:11:48,862 --> 00:11:51,344
ENABLING A SAW
TO CUT AROUND THE DEFECTS
187
00:11:51,344 --> 00:11:54,000
AS IT CHOPS THE STRIPS
INTO SHORTER LENGTHS.
188
00:11:54,000 --> 00:11:57,931
THE NEXT WORKER DIPS ONE SIDE
OF THE STRIPS
189
00:11:57,931 --> 00:12:01,862
IN POLYVINYL ACETATE,
A SUPER STRONG GLUE.
190
00:12:01,862 --> 00:12:06,103
THE NEXT WORKER ARRANGES
THE STRIPS IN A SPECIFIC ORDER,
191
00:12:06,103 --> 00:12:07,724
ALTERNATING THE GRAIN TO BALANCE
192
00:12:07,724 --> 00:12:12,379
THE WOOD'S EXPANSION
AND CONTRACTION FORCES.
193
00:12:12,379 --> 00:12:16,862
HE CLAMPS THEM TIGHTLY TOGETHER
AND ALLOWS THE GLUE TO SET.
194
00:12:16,862 --> 00:12:19,241
WORKERS SAND THE TOP AND BOTTOM
195
00:12:19,241 --> 00:12:24,448
AND TRIM THE SIDES TO PRODUCE
ONE OF THE RIM SEGMENTS.
196
00:12:24,448 --> 00:12:28,344
A COMPUTERIZED ROUTER NOW MOVES
FROM ONE SEGMENT TO THE NEXT
197
00:12:28,344 --> 00:12:32,482
AS IT CARVES SLOTS
FOR POKER CHIPS AND DRINKS.
198
00:12:32,482 --> 00:12:35,586
IT THEN DRILLS HOLES IN
THE SIDES FOR THE WOODEN DOWELS
199
00:12:35,586 --> 00:12:39,241
THAT WILL BE USED TO JOIN
THE EIGHT TABLE SEGMENTS.
200
00:12:40,586 --> 00:12:44,586
THE SEGMENTS ARE NOW READY
FOR ASSEMBLY.
201
00:12:44,586 --> 00:12:47,137
A WORKER PIPES HIGH-STRENGTH
ADHESIVE IN GROOVES
202
00:12:47,137 --> 00:12:51,620
ALONG THE EDGES
AND INTO THE DOWEL HOLES.
203
00:12:51,620 --> 00:12:53,413
HE INSERTS THE DOWELS
IN THE HOLES
204
00:12:53,413 --> 00:12:56,413
IN ONE SIDE OF EACH SEGMENT.
205
00:12:56,413 --> 00:12:59,482
HE ARRANGES THE SEGMENTS
IN A CIRCULAR PATTERN
206
00:12:59,482 --> 00:13:03,413
AND INSERTS THE DOWELS
IN THE CORRESPONDING HOLES.
207
00:13:06,551 --> 00:13:09,241
HE PULLS THE EIGHT RIM SEGMENTS
TIGHTLY TOGETHER
208
00:13:09,241 --> 00:13:11,206
WITH A STRAP CLAMP
209
00:13:11,206 --> 00:13:14,586
AND LEAVES THE GLUED
CONFIGURATION TO CURE OVERNIGHT.
210
00:13:14,586 --> 00:13:18,241
THIS PERMANENTLY BONDS
THE TABLE RIM SEGMENTS.
211
00:13:18,241 --> 00:13:20,413
THE NEXT DAY,
212
00:13:20,413 --> 00:13:23,724
A COMPUTERIZED ROUTER
ROUNDS THE OUTSIDE OF THE RIM.
213
00:13:26,482 --> 00:13:28,931
IT ALSO TRIMS
THE INSIDE OF THE RIM
214
00:13:28,931 --> 00:13:30,896
AND FORMS A CHANNEL
FOR THE INSERTION
215
00:13:30,896 --> 00:13:33,068
OF THE CENTER OF THE GAME TABLE.
216
00:13:36,137 --> 00:13:38,931
THE GAME TABLE RIM
IS NOW COMPLETE.
217
00:13:41,310 --> 00:13:45,758
WITH THE RIM NOW GAME SIDE DOWN,
THE NEXT MEMBER OF THE TEAM
218
00:13:45,758 --> 00:13:51,068
PIPES MORE OF THE SUPER ADHESIVE
INTO THE INNER CHANNEL.
219
00:13:51,068 --> 00:13:53,965
HE INSERTS
THE DINING-TABLE SURFACE.
220
00:13:53,965 --> 00:13:56,620
THIS MAPLE CENTER
HAS BEEN PRECISION-CUT
221
00:13:56,620 --> 00:13:58,965
TO FIT INTO THE GROOVE
IN THE RIM.
222
00:14:01,551 --> 00:14:04,413
USING A RUBBER MALLET,
HE TAPS THE TABLETOP
223
00:14:04,413 --> 00:14:07,034
TO ENTRENCH IT
MORE FIRMLY IN THE GROOVE.
224
00:14:09,517 --> 00:14:13,310
HE FLIPS THE TABLETOP
BACK TO THE GAME SIDE
225
00:14:13,310 --> 00:14:16,068
AND INSTALLS 16 SCREWS
ON AN ANGLE
226
00:14:16,068 --> 00:14:18,965
TO TIGHTEN THE TOP TO THE RIM.
227
00:14:18,965 --> 00:14:21,517
THE SCREWS SERVE
AS A CLAMP SYSTEM
228
00:14:21,517 --> 00:14:24,344
TO HOLD THE TABLE CENTER
IN PLACE AS THE GLUE CURES.
229
00:14:29,448 --> 00:14:31,862
WITH THE CENTER
NOW BONDED TO THE RIM,
230
00:14:31,862 --> 00:14:33,758
A WORKER SPRAYS A BASE COLOR
231
00:14:33,758 --> 00:14:35,724
AND THEN A WOOD STAIN
ONTO BOTH SIDES.
232
00:14:37,275 --> 00:14:40,413
THIS HIGHLIGHTS
THE CHARACTER OF THE WOOD
233
00:14:40,413 --> 00:14:42,379
AND GIVES IT A WARM TONE.
234
00:14:44,379 --> 00:14:48,034
A WORKER THEN APPLIES TWO COATS
OF A URETHANE VARNISH
235
00:14:48,034 --> 00:14:50,758
AND SANDS THE FINISH
BETWEEN THE COATS.
236
00:14:52,586 --> 00:14:57,482
THEN, WORKERS ASSEMBLE
A PEDESTAL BASE...
237
00:14:57,482 --> 00:15:01,793
AND INSTALL A PIECE OF LAMINATE
IN A STAINED MAPLE FRAME.
238
00:15:01,793 --> 00:15:03,586
THIS CREATES
A STORAGE COMPARTMENT
239
00:15:03,586 --> 00:15:05,206
UNDER THE TABLETOP,
240
00:15:05,206 --> 00:15:06,931
AS WELL AS PROVIDING
A FOUNDATION
241
00:15:06,931 --> 00:15:09,241
FOR THE TABLETOP TO SIT ON.
242
00:15:12,413 --> 00:15:14,517
THE TEAM TRANSFERS
THE PEDESTAL BASE
243
00:15:14,517 --> 00:15:17,689
TO THE TABLE FOUNDATION.
244
00:15:17,689 --> 00:15:19,310
THEY BOLT THEM TOGETHER,
245
00:15:19,310 --> 00:15:22,275
WHICH CREATES THE SUPPORT
STRUCTURE FOR THE TABLETOP.
246
00:15:26,206 --> 00:15:28,482
BACK TO THE GAME TABLETOP,
247
00:15:28,482 --> 00:15:32,068
A WORKER INSTALLS
A CLOTH-COVERED PADDED INSERT.
248
00:15:32,068 --> 00:15:34,793
THIS WILL SERVE AS A SMOOTH
249
00:15:34,793 --> 00:15:37,103
AND CUSHY SURFACE
FOR CARD PLAYING.
250
00:15:41,482 --> 00:15:42,793
AND WITH THAT,
251
00:15:42,793 --> 00:15:46,000
WORKERS FINALLY TRANSFER
THE GAME TABLETOP TO THE BASE.
252
00:15:46,000 --> 00:15:48,517
THE GAMES CAN NOW BEGIN.
253
00:16:02,206 --> 00:16:04,206
THE FIRST SCONCES
WERE CANDLEHOLDERS
254
00:16:04,206 --> 00:16:06,896
ATTACHED TO THE WALL
BY EXTENDING BRACKETS
255
00:16:06,896 --> 00:16:09,965
TO KEEP THE FLAME
A SAFE DISTANCE AWAY.
256
00:16:09,965 --> 00:16:11,655
WITH THE INVENTION
OF ELECTRICITY,
257
00:16:11,655 --> 00:16:14,551
SCONCES COULD BE MOUNTED
FLUSH TO WALLS.
258
00:16:14,551 --> 00:16:17,068
THIS OPENED UP
NEW DESIGN POSSIBILITIES,
259
00:16:17,068 --> 00:16:20,206
AMONG THEM,
ART GLASS WALL SCONCES.
260
00:16:23,862 --> 00:16:25,551
ART GLASS WALL SCONCES
261
00:16:25,551 --> 00:16:29,000
CAN BE USED TO BOTH
DECORATE AND ILLUMINATE.
262
00:16:29,000 --> 00:16:33,896
TURNING ON THESE LIGHTS
MAKES A DESIGN STATEMENT.
263
00:16:33,896 --> 00:16:37,655
AT THIS FACTORY, WORKERS CRAFT
EVERY SCONCE BY HAND.
264
00:16:37,655 --> 00:16:40,137
THE PROCESS STARTS
WITH SCRAP GLASS
265
00:16:40,137 --> 00:16:41,862
FROM A WINDOW MANUFACTURER.
266
00:16:41,862 --> 00:16:45,379
THE CRAFTSPERSON
MEASURES THE GLASS
267
00:16:45,379 --> 00:16:47,862
AND SCORES IT
WITH A CUTTING WHEEL.
268
00:16:47,862 --> 00:16:49,482
USING SPECIAL PLIERS,
269
00:16:49,482 --> 00:16:53,965
SHE APPLIES PRESSURE TO FRACTURE
THE GLASS ALONG THE SCORE LINE.
270
00:16:53,965 --> 00:16:58,000
SHE MANUALLY COMPLETES
THE BREAK.
271
00:16:58,000 --> 00:17:01,103
SHE CUTS A LARGE PANE
AND A SMALLER ONE.
272
00:17:01,103 --> 00:17:03,586
SHE SETS
THE LARGE ONE ASIDE
273
00:17:03,586 --> 00:17:08,034
AND TAPES THE SMALL ONE OVER
A DETAILED SKETCH OF ARTWORK.
274
00:17:08,034 --> 00:17:09,896
SHE TRACES
THE LINES OF THE SKETCH
275
00:17:09,896 --> 00:17:13,758
ONTO THE CLEAR GLASS
USING LIQUEFIED DARK ENAMEL,
276
00:17:13,758 --> 00:17:15,137
CREATING THICK LINES
277
00:17:15,137 --> 00:17:19,586
TO MIMIC THE LOOK OF LEAD VEINS
IN STAINED GLASS.
278
00:17:19,586 --> 00:17:22,103
ONCE THE LINES DRY
AND HARDEN A BIT,
279
00:17:22,103 --> 00:17:25,758
SHE PAINTS THE DESIGNATED COLORS
WITHIN THEM.
280
00:17:25,758 --> 00:17:28,517
EACH AREA OF THE SKETCH
HAS A LETTER THAT CORRESPONDS
281
00:17:28,517 --> 00:17:30,758
TO A PARTICULAR COLOR
OF ENAMEL.
282
00:17:33,137 --> 00:17:36,827
SHE CENTERS THE PAINTED PANE
ON THE CLEAR LARGER ONE
283
00:17:36,827 --> 00:17:39,827
TO FEATURE THE ARTWORK
MORE PROMINENTLY.
284
00:17:39,827 --> 00:17:44,655
THEN SHE TRANSFERS THE TWO PANES
TO AN ELECTRICALLY-FIRED KILN.
285
00:17:44,655 --> 00:17:49,310
IT WILL GRADUALLY HEAT THE GLASS
TO OVER 1,400 DEGREES FAHRENHEIT
286
00:17:49,310 --> 00:17:52,896
AND THEN COOL IT
OVER A PERIOD OF 10 HOURS.
287
00:17:52,896 --> 00:17:54,482
THIS PREVENTS FRACTURING
288
00:17:54,482 --> 00:17:57,137
AS THE HEAT
FUSES THE TWO PANES TOGETHER
289
00:17:57,137 --> 00:18:00,034
AND BAKES THE ARTWORK
INTO THE GLASS.
290
00:18:00,034 --> 00:18:04,448
THE BAKING ALSO DEEPENS
THE ENAMEL COLORS.
291
00:18:04,448 --> 00:18:09,655
NEXT, A MIXER BLENDS CLAY
TO A PUDDING-LIKE CONSISTENCY.
292
00:18:09,655 --> 00:18:12,655
AN EMPLOYEE POURS THE CLAY
INTO PLASTER MOLDS
293
00:18:12,655 --> 00:18:14,482
FOR THE SCONCE'S CASING.
294
00:18:14,482 --> 00:18:16,551
THE CLAY BEGINS TO FIRM UP
295
00:18:16,551 --> 00:18:19,000
ALONG THE INSIDE WALLS
OF THE MOLD.
296
00:18:19,000 --> 00:18:23,137
HE POURS OUT THE CLAY
THAT'S STILL LIQUEFIED.
297
00:18:23,137 --> 00:18:28,896
NOW A PUTTY-LIKE CONSISTENCY,
HE TRIMS THE EXCESS AT THE TOP.
298
00:18:28,896 --> 00:18:32,068
HE SETS THE MOLD ON ITS SIDE
AND OPENS IT TO REVEAL
299
00:18:32,068 --> 00:18:34,793
THE NEWLY SHAPED SCONCE CASING.
300
00:18:34,793 --> 00:18:37,379
IT CURES OVERNIGHT.
301
00:18:37,379 --> 00:18:39,896
THE NEXT DAY,
THE PART IS STILL SOFT
302
00:18:39,896 --> 00:18:41,551
BUT CAN WITHSTAND SANDING.
303
00:18:41,551 --> 00:18:45,862
THE WORKER THINS THE RIM
AND SMOOTHS THE OUTSIDE.
304
00:18:45,862 --> 00:18:48,413
WITH A SHARP KNIFE,
305
00:18:48,413 --> 00:18:51,862
HE CUTS AN OPENING
FOR THE ART GLASS PANE,
306
00:18:51,862 --> 00:18:55,000
FIRST SCORING
THE STILL-FRAGILE CLAY
307
00:18:55,000 --> 00:18:57,310
AND THEN MAKING DEEPER CUTS.
308
00:18:57,310 --> 00:19:01,206
HE REMOVES THE CLAY CUTOUT.
309
00:19:01,206 --> 00:19:03,379
USING A DIFFERENT KNIFE,
HE NOW SCULPTS
310
00:19:03,379 --> 00:19:05,413
A CHISELED PROFILE
ALONG THE EDGES
311
00:19:05,413 --> 00:19:08,137
THAT WILL EVENTUALLY FRAME
THE ART GLASS PANE.
312
00:19:12,103 --> 00:19:14,103
HE CUTS A HOLE
FOR THE LIGHT SOCKET
313
00:19:14,103 --> 00:19:15,793
AND ANOTHER ONE
TO MOUNT THE FIXTURE
314
00:19:15,793 --> 00:19:18,068
TO AN ELECTRICAL JUNCTION BOX.
315
00:19:18,068 --> 00:19:22,448
THE CLAY CASING NOW SPENDS
EIGHT HOURS IN A KILN,
316
00:19:22,448 --> 00:19:26,793
EXPOSED TO A TEMPERATURE OF
OVER 1,800 DEGREES FAHRENHEIT.
317
00:19:26,793 --> 00:19:32,448
THIS TRANSFORMS THE CLAY INTO
A DURABLE GLASS-LIKE CERAMIC.
318
00:19:32,448 --> 00:19:35,620
HE BRUSHES A COLORED GLAZE
ON THE OUTSIDE OF THE CERAMIC,
319
00:19:35,620 --> 00:19:39,862
LEAVING THE INSIDE WHITE
TO REFLECT THE LIGHT FORWARD.
320
00:19:39,862 --> 00:19:43,344
HE BAKES THE CERAMIC
IN ANOTHER KILN FOR SIX HOURS,
321
00:19:43,344 --> 00:19:45,724
AND THIS FUSES THE GLAZE TO IT.
322
00:19:45,724 --> 00:19:49,172
THE FINAL FINISH IS GLOSSY,
323
00:19:49,172 --> 00:19:52,034
AND THE COLOR IS INTRINSIC
TO THE CERAMIC.
324
00:19:55,068 --> 00:19:57,206
THE WORKER
NOW INSTALLS THE LIGHT SOCKET
325
00:19:57,206 --> 00:19:59,758
IN ONE OF THE HOLES
IN THE SCONCE CASING
326
00:19:59,758 --> 00:20:02,482
AND PULLS THE WIRING
THROUGH THE BACK.
327
00:20:06,206 --> 00:20:09,551
HE SLIDES A BRASS WASHER
OVER THE WIRES AT THE BACK,
328
00:20:09,551 --> 00:20:11,034
FOLLOWED BY A SECOND WASHER
329
00:20:11,034 --> 00:20:13,275
THAT'S CONNECTED
TO A GROUND WIRE.
330
00:20:15,034 --> 00:20:16,586
HE SECURES THE WASHERS
331
00:20:16,586 --> 00:20:19,413
AND THE WIRES TO THE BACK
OF THE SCONCE WITH A NUT.
332
00:20:23,931 --> 00:20:26,586
HE SCREWS A BULB
INTO THE SOCKET.
333
00:20:26,586 --> 00:20:29,068
IT'S NOW READY
FOR THE ART GLASS PANE.
334
00:20:31,103 --> 00:20:35,862
HE PIPES ADHESIVE
ONTO THE SIDES OF THE PANE.
335
00:20:35,862 --> 00:20:38,724
PICKING IT UP
FROM THE UNGLUED ENDS,
336
00:20:38,724 --> 00:20:40,379
HE MOVES THE PANE INTO PLACE
337
00:20:40,379 --> 00:20:42,896
IN THE CERAMIC FRAME
OF THE SCONCE WINDOW.
338
00:20:47,000 --> 00:20:49,862
HE CLIPS THE PANE
TO THE CERAMICS AROUND
339
00:20:49,862 --> 00:20:51,413
USING CLOTHESPINS
340
00:20:51,413 --> 00:20:55,413
AND LEAVES THE SCONCE OVERNIGHT
FOR THE ADHESIVE TO CURE.
341
00:20:55,413 --> 00:20:58,068
THE NEXT DAY,
342
00:20:58,068 --> 00:21:01,448
THE ART GLASS SCONCE
IS READY TO SHINE,
343
00:21:01,448 --> 00:21:05,310
AND AFTER INSTALLATION,
THE LIGHTING IS ON THE WALL.
27549
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