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These are the user uploaded subtitles that are being translated: 1 00:00:08,068 --> 00:00:11,068 --Captions by VITAC-- www.vitac.com 2 00:00:11,068 --> 00:00:14,034 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 3 00:00:52,827 --> 00:00:56,068 Narrator: THOMAS JEFFERSON, ONE OF AMERICA'S FOUNDING FATHERS, 4 00:00:56,068 --> 00:00:59,413 CAME UP WITH THE FIRST SWIVELING MECHANISM FOR OFFICE CHAIRS. 5 00:00:59,413 --> 00:01:01,448 DECADES LATER, CHARLES DARWIN 6 00:01:01,448 --> 00:01:03,482 ADDED SMALL WHEELS, CALLED CASTERS, 7 00:01:03,482 --> 00:01:05,931 TO HIS CHAIR TO ROLL IT AROUND THE STUDY 8 00:01:05,931 --> 00:01:08,517 AS HE WORKED ON THE THEORY OF EVOLUTION. 9 00:01:08,517 --> 00:01:11,724 TODAY, OFFICE CHAIRS STILL SWIVEL AND ROLL. 10 00:01:15,275 --> 00:01:18,172 THE OFFICE CHAIR HAS BECOME A STATUS SYMBOL. 11 00:01:18,172 --> 00:01:21,448 EXECUTIVE VERSIONS HAVE KINGLY DIMENSIONS. 12 00:01:21,448 --> 00:01:25,275 THEY'RE EXTREMELY PLUSH AND HAVE SERIOUS LUMBAR SUPPORT. 13 00:01:27,413 --> 00:01:30,206 USING A HYDRAULICALLY POWERED MACHINE, 14 00:01:30,206 --> 00:01:33,413 A WORKER BENDS 14-GAUGE STEEL TUBING TO FORM 15 00:01:33,413 --> 00:01:36,586 THE BOTTOM CUSHION FRAME. 16 00:01:36,586 --> 00:01:39,655 HE JOINS THE ENDS AND WELDS STEEL BARS TO THE MIDDLE. 17 00:01:39,655 --> 00:01:42,586 THE BARS WILL SUPPORT THE MECHANISM 18 00:01:42,586 --> 00:01:44,965 FOR ADJUSTING THE POSITION OF THE SEAT. 19 00:01:49,413 --> 00:01:52,379 HE HOOKS S-SHAPED STEEL SPRINGS FROM THE FRONT 20 00:01:52,379 --> 00:01:54,310 TO THE BACK OF THE SEAT FRAME. 21 00:01:54,310 --> 00:01:57,551 THESE SINUOUS SPRINGS WILL EVENTUALLY PROVIDE 22 00:01:57,551 --> 00:02:00,310 A FLEXIBLE WEB OF SUSPENSION IN THE SEAT. 23 00:02:02,482 --> 00:02:04,896 HE POSITIONS THE RODS LATERALLY 24 00:02:04,896 --> 00:02:06,448 AND CLIPS THEM TO THE SPRINGS 25 00:02:06,448 --> 00:02:08,448 FOR ADDITIONAL STABILITY AND SUPPORT. 26 00:02:08,448 --> 00:02:11,827 THE OFFICE CHAIR SEAT FRAME IS NOW COMPLETE. 27 00:02:11,827 --> 00:02:16,413 NEXT, A WORKER BUILDS THE CHAIR'S BACK FRAME. 28 00:02:16,413 --> 00:02:19,620 THE FRAME INCLUDES A SPINE LUMBAR SUPPORT, 29 00:02:19,620 --> 00:02:22,379 ARMREST ATTACHMENTS, AND OTHER PARTS. 30 00:02:22,379 --> 00:02:26,034 HE GRINDS BURRS AND OTHER ROUGH SPOTS FROM THE STEEL. 31 00:02:26,034 --> 00:02:29,103 IN THE UPHOLSTERY DEPARTMENT, 32 00:02:29,103 --> 00:02:31,620 ANOTHER WORKER SMOOTHES A LEATHER HIDE 33 00:02:31,620 --> 00:02:34,896 SO THAT IT SITS EVENLY ON THE CUTTING TABLE. 34 00:02:34,896 --> 00:02:39,275 HE CUTS OUT THE PATTERNS FOLLOWING CARDBOARD TEMPLATES. 35 00:02:39,275 --> 00:02:43,206 AS HE CUTS, HE WORKS AROUND THE NATURAL FLAWS IN THE HIDE, 36 00:02:43,206 --> 00:02:46,551 MAKING CALCULATED DECISIONS TO MINIMIZE WASTE. 37 00:02:48,379 --> 00:02:49,931 BY CUTTING CAREFULLY, 38 00:02:49,931 --> 00:02:51,448 HE'LL BE ABLE TO GET ALL THE LEATHER 39 00:02:51,448 --> 00:02:54,586 HE NEEDS FOR ONE CHAIR FROM THIS LARGE HIDE. 40 00:02:54,586 --> 00:02:56,379 THAT'S IMPORTANT 41 00:02:56,379 --> 00:02:57,758 BECAUSE COLOR AND GRAIN 42 00:02:57,758 --> 00:03:00,586 CAN VARY FROM HIDE TO HIDE. 43 00:03:00,586 --> 00:03:02,965 USING PIECES FROM THE SAME ONE WILL GIVE THE CHAIR 44 00:03:02,965 --> 00:03:05,068 A CONSISTENT LOOK AND TEXTURE. 45 00:03:08,034 --> 00:03:11,379 ONCE ALL THE LEATHER PATTERN PIECES HAVE BEEN ACCUMULATED, 46 00:03:11,379 --> 00:03:14,103 ANOTHER WORKER CUTS FOAM CUSHIONING FOR BACKING. 47 00:03:14,103 --> 00:03:18,310 THE DENSITY OF THE FOAM IN THE CHAIR VARIES. 48 00:03:18,310 --> 00:03:19,896 HE USES MORE RIGID FOAM 49 00:03:19,896 --> 00:03:21,793 FOR THE CHAIR'S CONTOURED CUSHIONING 50 00:03:21,793 --> 00:03:23,620 SO IT WILL HOLD ITS SHAPE. 51 00:03:27,655 --> 00:03:30,620 ANOTHER WORKER SELECTS SOFTER FOAM FOR THE PART OF THE CHAIR 52 00:03:30,620 --> 00:03:33,344 THAT THE OCCUPANT'S BACK WILL REST AGAINST. 53 00:03:38,275 --> 00:03:41,068 HE CUTS SLITS INTO THIS SOFTER BACK PADDING. 54 00:03:41,068 --> 00:03:43,310 THIS CREATES CHANNELS THAT WILL ULTIMATELY 55 00:03:43,310 --> 00:03:45,172 BECOME A DESIGN FEATURE. 56 00:03:49,275 --> 00:03:52,241 USING CHALK, HE DRAWS LINES 57 00:03:52,241 --> 00:03:54,068 ONTO THE CORRESPONDING LEATHER 58 00:03:54,068 --> 00:03:57,034 THAT MATCH UP WITH THE SLITS IN THE FOAM. 59 00:03:59,241 --> 00:04:01,931 A WORKER ALIGNS THE CHALK LINES IN THE LEATHER 60 00:04:01,931 --> 00:04:04,000 WITH THE SLITS AND PUCKERS 61 00:04:04,000 --> 00:04:06,172 THE LEATHER AS HE SEWS THE BACKING TO IT. 62 00:04:06,172 --> 00:04:08,172 THIS FORMS A RIBBED PATTERN 63 00:04:08,172 --> 00:04:10,827 IN THE UPPER HALF OF THE CHAIR UPHOLSTERY. 64 00:04:15,482 --> 00:04:17,034 HE STITCHES THE PADDING FLAT 65 00:04:17,034 --> 00:04:19,034 TO MANY OF THE OTHER PATTERN PIECES. 66 00:04:19,034 --> 00:04:21,241 THIS PARTICULAR PART IS A SIDE PANEL 67 00:04:21,241 --> 00:04:23,758 FOR THE BACK OF THE CHAIR. 68 00:04:27,517 --> 00:04:30,034 RETURNING TO THE UPHOLSTERY WITH THE RIBBING NOW, 69 00:04:30,034 --> 00:04:32,551 HE SEWS CONTOURED CASINGS TO EACH SIDE. 70 00:04:38,206 --> 00:04:40,413 TO COMPLETE THE BACK OF THE CHAIR, 71 00:04:40,413 --> 00:04:42,241 WORKERS ADD A CHIPBOARD PANEL 72 00:04:42,241 --> 00:04:44,137 AND ENCASE THE STRUCTURE WITH FOAM, 73 00:04:44,137 --> 00:04:48,103 THEN COVER IT WITH THE LEATHER UPHOLSTERY. 74 00:04:48,103 --> 00:04:50,517 ONCE THE CHAIR SEAT HAS BEEN UPHOLSTERED, 75 00:04:50,517 --> 00:04:52,620 AN EMPLOYEE INSTALLS A PLASTIC COVER 76 00:04:52,620 --> 00:04:55,068 TO ENCLOSE THE BACK. 77 00:04:55,068 --> 00:04:58,034 HE SCREWS A SLIDING PLATE TO THE BASE. 78 00:04:58,034 --> 00:05:00,931 THIS MECHANISM WILL WORK IN CONJUNCTION WITH THE PLATE 79 00:05:00,931 --> 00:05:02,965 TO SLIDE THE SEAT FORWARD AND BACKWARD, 80 00:05:02,965 --> 00:05:06,172 DEPENDING ON LEGROOM NEEDS. 81 00:05:06,172 --> 00:05:07,896 IT ALSO HAS FEATURES FOR ADJUSTING 82 00:05:07,896 --> 00:05:09,689 THE TILT AND HEIGHT OF THE SEAT. 83 00:05:09,689 --> 00:05:12,413 THE HYDRAULIC CYLINDER FOR ADJUSTING 84 00:05:12,413 --> 00:05:13,827 THE SEAT HEIGHT IS NEXT. 85 00:05:13,827 --> 00:05:17,586 THE CYLINDER ALSO DOUBLES AS THE CHAIR'S STEM, 86 00:05:17,586 --> 00:05:21,931 AND IT SWIVELS TO ALLOW THE SEAT TO ROTATE 360 DEGREES. 87 00:05:21,931 --> 00:05:26,344 HE ATTACHES THE ALUMINUM BASE TO THE CYLINDER. 88 00:05:26,344 --> 00:05:30,000 HE SNAPS THE CASTERS INTO SLOTS IN THE ALUMINUM BASE. 89 00:05:32,310 --> 00:05:34,344 HE EQUIPS THE BACK OF THE OFFICE CHAIR 90 00:05:34,344 --> 00:05:36,620 WITH AN AUTOMOBILE-STYLE HEADREST. 91 00:05:36,620 --> 00:05:41,448 THE PRONGS FIT INTO THE BRACKETS IN THE CHAIR FRAME. 92 00:05:41,448 --> 00:05:44,551 FINALLY, HE LOCKS THE ARMRESTS INTO THE FRAME. 93 00:05:44,551 --> 00:05:48,000 THIS OFFICE CHAIR IS NOW READY 94 00:05:48,000 --> 00:05:49,896 TO MAKE SOMEONE'S DESK JOB 95 00:05:49,896 --> 00:05:51,793 A LOT MORE COMFORTABLE. 96 00:06:02,689 --> 00:06:06,068 Narrator: VINOBREW IS JUST WHAT THE NAME IMPLIES -- 97 00:06:06,068 --> 00:06:07,655 VINO, MEANING WINE, 98 00:06:07,655 --> 00:06:09,620 AND BREW, REFERRING TO BEER. 99 00:06:09,620 --> 00:06:12,137 THIS HYBRID BEVERAGE IS PART OF A FLEDGLING TREND 100 00:06:12,137 --> 00:06:15,137 BY SOME ADVENTUROUS BREWERIES AND WINERIES 101 00:06:15,137 --> 00:06:18,137 TO MERGE THEIR TWO OTHERWISE SEPARATE WORLDS OF ALCOHOL 102 00:06:18,137 --> 00:06:20,137 AND CREATE A UNIQUE DRINK. 103 00:06:22,275 --> 00:06:26,517 THIS VINOBREW IS MADE FROM PORT-STYLE SWEET WINE, 104 00:06:26,517 --> 00:06:29,482 DARK STRONG BEER KNOWN AS STOUT, 105 00:06:29,482 --> 00:06:31,896 AND ANOTHER INGREDIENT THAT'S BREWED -- COFFEE. 106 00:06:31,896 --> 00:06:34,620 THIS CONCOCTION IS THE COLLABORATIVE CREATION 107 00:06:34,620 --> 00:06:38,137 OF A WINERY, MICROBREWERY, AND COFFEE PRODUCER. 108 00:06:38,137 --> 00:06:41,448 THE MICROBREWERY GROWS SOME 20 DIFFERENT VARIETIES 109 00:06:41,448 --> 00:06:43,655 OF HOP PLANTS WHOSE FLOWERS CONTAIN 110 00:06:43,655 --> 00:06:46,448 THE RESINS AND ESSENTIAL OILS THAT GIVE BEER ITS BITTER 111 00:06:46,448 --> 00:06:50,068 AND AROMATIC CHARACTERISTICS. 112 00:06:50,068 --> 00:06:52,034 TO BEGIN THE BEER-MAKING PROCESS, 113 00:06:52,034 --> 00:06:55,000 THE BREWMASTER FILLS A TANK, CALLED A MASH TUN, 114 00:06:55,000 --> 00:06:57,724 WITH WATER, THEN IGNITES A BURNER. 115 00:07:00,172 --> 00:07:03,689 WHEN THE WATER HEATS TO AROUND 150 DEGREES FAHRENHEIT, 116 00:07:03,689 --> 00:07:06,724 HE POURS IN A BLEND OF DIFFERENT TYPES OF MALTS. 117 00:07:06,724 --> 00:07:09,103 MALTS ARE CEREAL GRAINS SUCH AS BARLEY 118 00:07:09,103 --> 00:07:11,137 OR CORN WHICH HAVE BEEN SOAKED 119 00:07:11,137 --> 00:07:14,379 TO KICK-START GERMINATION, THEN, ONCE SPROUTED, 120 00:07:14,379 --> 00:07:17,068 DRIED WITH HOT AIR TO HALT GERMINATION. 121 00:07:17,068 --> 00:07:20,413 STIRRING THE MALT INTO THE HOT WATER 122 00:07:20,413 --> 00:07:23,137 ACTIVATES ENZYMES THAT CONVERT THE STARCHES 123 00:07:23,137 --> 00:07:26,413 IN THE GRAIN INTO FERMENTABLE SUGARS. 124 00:07:26,413 --> 00:07:29,517 AFTER AN HOUR OR SO, HE TRANSFERS JUST THE LIQUID, 125 00:07:29,517 --> 00:07:32,206 CALLED WORT, TO THE BOIL KETTLE 126 00:07:32,206 --> 00:07:35,241 AND GRADUALLY ADDS DIFFERENT VARIETIES OF HOPS. 127 00:07:35,241 --> 00:07:37,206 HE BRINGS THE WORT TO A BOIL 128 00:07:37,206 --> 00:07:42,103 TO KILL OFF BACTERIA AND STERILIZE IT. 129 00:07:42,103 --> 00:07:44,551 NEXT, HE COOLS THE WORT AND TRANSFERS 130 00:07:44,551 --> 00:07:46,310 IT TO THE FERMENTATION TANK. 131 00:07:46,310 --> 00:07:48,448 THEN HE ADDS YEAST. 132 00:07:48,448 --> 00:07:50,620 OVER THE NEXT 10 TO 14 DAYS, 133 00:07:50,620 --> 00:07:53,000 THE YEAST CONSUMES THE FERMENTABLE SUGARS 134 00:07:53,000 --> 00:07:55,793 IN THE WORT, CONVERTING THEM INTO ALCOHOL 135 00:07:55,793 --> 00:08:00,103 AND PRODUCING CARBON DIOXIDE GAS, WHICH CREATES BUBBLES. 136 00:08:00,103 --> 00:08:02,758 THIS PROCESS TRANSFORMS THE WORT INTO BEER. 137 00:08:02,758 --> 00:08:06,724 AT THE COFFEE COMPANY, 138 00:08:06,724 --> 00:08:09,241 THE HOT COFFEE BEANS MUST BE COOLED QUICKLY 139 00:08:09,241 --> 00:08:12,965 AFTER COMING OUT OF THE ROASTER SO THAT THEY DON'T OVERCOOK. 140 00:08:12,965 --> 00:08:15,034 THIS PERFORATED COOLING PAN STIRS 141 00:08:15,034 --> 00:08:17,241 THE BEANS TO HELP DISSIPATE THE HEAT, 142 00:08:17,241 --> 00:08:19,724 THEN A COMMERCIAL COFFEE GRINDER GRINDS 143 00:08:19,724 --> 00:08:23,689 THE BEANS INTO COARSE-GROUND COFFEE. 144 00:08:23,689 --> 00:08:26,448 TO PREPARE COFFEE FOR THE VINOBREW, 145 00:08:26,448 --> 00:08:28,862 A WORKER PUTS GROUNDS INTO A FILTER BAG, 146 00:08:28,862 --> 00:08:31,379 SATURATES THE BAG WITH COLD WATER, 147 00:08:31,379 --> 00:08:33,724 THEN SUBMERGES THE BAG IN WATER, 148 00:08:33,724 --> 00:08:37,793 LETTING THE GROUNDS SOAK FOR ABOUT 16 HOURS. 149 00:08:37,793 --> 00:08:41,172 THEN HE POURS THE COFFEE INTO A LARGE JAR. 150 00:08:43,620 --> 00:08:45,896 AT THE WINERY, WINEMAKERS HARVEST 151 00:08:45,896 --> 00:08:47,344 AND PRESS THE GRAPES, 152 00:08:47,344 --> 00:08:49,344 ADD YEAST AND FERMENT THEM, 153 00:08:49,344 --> 00:08:50,965 THEN AGE THE PORT WINE 154 00:08:50,965 --> 00:08:54,344 FOR AT LEAST 2 YEARS IN OAK BARRELS. 155 00:08:54,344 --> 00:08:56,137 TO PREPARE TO MAKE VINOBREW, 156 00:08:56,137 --> 00:08:57,827 THE WINEMAKERS TEST SAMPLES 157 00:08:57,827 --> 00:08:59,482 FROM DIFFERENT BARRELS FOR ACIDITY 158 00:08:59,482 --> 00:09:01,275 AND SWEETNESS TO HELP DECIDE 159 00:09:01,275 --> 00:09:05,862 WHICH WINES TO POTENTIALLY USE. 160 00:09:05,862 --> 00:09:07,724 THE WINEMAKER AND THE COFFEEMAKER 161 00:09:07,724 --> 00:09:10,379 THEN EXPERIMENT WITH AMOUNTS OF THOSE WINES 162 00:09:10,379 --> 00:09:12,000 AND DIFFERENT COLD-BREW COFFEES 163 00:09:12,000 --> 00:09:14,344 MADE FROM VARIOUS TYPES OF BEANS. 164 00:09:16,068 --> 00:09:18,517 THE BREWMASTER ALSO JOINS IN, 165 00:09:18,517 --> 00:09:21,000 MEASURING OUT BEER. 166 00:09:24,206 --> 00:09:27,241 THIS PROCESS IS AS MUCH ART AS SCIENCE. 167 00:09:27,241 --> 00:09:29,310 FOR EACH BATCH OF VINOBREW, 168 00:09:29,310 --> 00:09:32,655 THE RESPECTIVE MAKERS PLAY WITH A SELECTION OF INGREDIENTS 169 00:09:32,655 --> 00:09:34,206 AND WITH THE PROPORTIONS, 170 00:09:34,206 --> 00:09:35,896 TASTING AND SMELLING THE SAMPLES 171 00:09:35,896 --> 00:09:41,172 TO EVALUATE AROMA, SWEETNESS, BITTERNESS, AND ACIDITY. 172 00:09:41,172 --> 00:09:42,482 WHAT THEY TRY TO CREATE 173 00:09:42,482 --> 00:09:45,379 IS A HARMONIOUS BLEND OF THE THREE ELEMENTS, 174 00:09:45,379 --> 00:09:47,310 A NEW FLAVOR WITHOUT THE TASTE 175 00:09:47,310 --> 00:09:50,068 OF ANY ONE ELEMENT DOMINATING THE OTHERS. 176 00:09:52,413 --> 00:09:54,517 ONCE THEY PIN DOWN THE WINNING FORMULA, 177 00:09:54,517 --> 00:09:57,586 THEY REPLICATE IT ON A LARGE SCALE FOR PRODUCTION. 178 00:09:57,586 --> 00:10:02,241 THE WINERY PUMPS THE SELECTED WINE 179 00:10:02,241 --> 00:10:06,000 FROM STORAGE TANKS INTO BARRELS FOR TRANSPORT TO THE BREWERY. 180 00:10:09,241 --> 00:10:11,448 AT THE BREWERY, THE BREWMASTER PUMPS 181 00:10:11,448 --> 00:10:12,827 THE REQUIRED AMOUNT OF WINE 182 00:10:12,827 --> 00:10:15,724 FROM THOSE BARRELS INTO A BLENDING TANK. 183 00:10:20,068 --> 00:10:22,724 HE POURS THE REQUIRED AMOUNT 184 00:10:22,724 --> 00:10:25,517 OF COLD-BREWED COFFEE INTO THE BLENDING TANK. 185 00:10:29,034 --> 00:10:30,862 THEN HE PUMPS THE REQUIRED VOLUME 186 00:10:30,862 --> 00:10:33,137 OF BEER INTO THE TANK. 187 00:10:33,137 --> 00:10:35,827 BEER MAKES UP THE LARGEST PROPORTION OF THE RECIPE, 188 00:10:35,827 --> 00:10:40,586 FOLLOWED BY WINE, THEN COFFEE. 189 00:10:40,586 --> 00:10:42,931 AFTER BLENDING THE INGREDIENTS IN THE TANK, 190 00:10:42,931 --> 00:10:46,275 THE BREWMASTER PUMPS THE VINOBREW INTO A BEER KEG. 191 00:10:46,275 --> 00:10:48,620 THEN HE INJECTS CARBON DIOXIDE GAS 192 00:10:48,620 --> 00:10:51,965 TO ADD MORE CARBONATION. 193 00:10:51,965 --> 00:10:53,827 WHEN YOU POUR A GLASS OF VINOBREW, 194 00:10:53,827 --> 00:10:55,482 THE BUBBLES RISE TO THE TOP, 195 00:10:55,482 --> 00:10:58,758 PRODUCING FOAM KNOWN AS BEER HEAD. 196 00:10:58,758 --> 00:11:02,275 BUT WHILE THIS MIGHT LOOK AND FEEL LIKE REGULAR BEER, 197 00:11:02,275 --> 00:11:06,206 ONE SIP TELLS YOU THAT VINOBREW IS UNIQUELY DIFFERENT. 198 00:11:18,137 --> 00:11:20,137 Narrator: TO REFINISH A HARDWOOD FLOOR, 199 00:11:20,137 --> 00:11:23,103 ONE HAS TO SAND IT WITH A FLOOR-SANDING MACHINE. 200 00:11:23,103 --> 00:11:25,448 AFTER A FEW THOUSAND HOURS OF OPERATION, 201 00:11:25,448 --> 00:11:29,206 THE MACHINE'S DRUM, WHICH DRIVES THE SANDPAPER, WEARS OUT. 202 00:11:29,206 --> 00:11:30,827 THE CONTRACTOR CAN EITHER REPLACE 203 00:11:30,827 --> 00:11:32,896 IT WITH A NEW ONE OR SEND THE WORN 204 00:11:32,896 --> 00:11:36,793 ONE OUT TO BE RECONDITIONED. 205 00:11:36,793 --> 00:11:39,206 THIS COMPANY SPECIALIZES 206 00:11:39,206 --> 00:11:41,758 IN RECONDITIONING WORN SANDER DRUMS, 207 00:11:41,758 --> 00:11:46,241 THAT MEANS RESTORING THEM TO LIKE-NEW CONDITION. 208 00:11:46,241 --> 00:11:49,068 A DRUM CAN BE RECONDITIONED AS MANY AS EIGHT TIMES 209 00:11:49,068 --> 00:11:50,862 BEFORE IT HAS TO BE REPLACED. 210 00:11:50,862 --> 00:11:53,724 THE FIRST STEP IS TO GRIND OFF 211 00:11:53,724 --> 00:11:57,931 WHAT'S LEFT OF THE ALUMINUM DRUM'S WORN RUBBER SURFACE. 212 00:11:57,931 --> 00:12:01,000 IT GETS WORN DOWN DUE TO THE DRUM ROTATION SPEED 213 00:12:01,000 --> 00:12:03,965 OF UP TO 2,600 REVOLUTIONS PER MINUTE 214 00:12:03,965 --> 00:12:06,896 AND OFTEN GETS DAMAGED BY RUNNING OVER PROTRUDING NAILS 215 00:12:06,896 --> 00:12:09,793 OR CARPET TACKS. 216 00:12:09,793 --> 00:12:12,931 A WORN DRUM DOESN'T HOLD THE BELT OF SANDPAPER TAUT, 217 00:12:12,931 --> 00:12:16,137 WHICH CAUSES THE MACHINE TO SLIP TO THE LEFT AND RIGHT, 218 00:12:16,137 --> 00:12:18,862 RATHER THAN SAND SMOOTHLY IN A STRAIGHT LINE. 219 00:12:21,103 --> 00:12:24,000 A WORKER PLACES THE DRUM ON A PRESS TO DETACH 220 00:12:24,000 --> 00:12:28,000 THE ARBOR SHAFT, WHICH ATTACHES THE DRUM TO THE SANDING MACHINE. 221 00:12:29,655 --> 00:12:31,448 WHEN THE DRUM WAS NEW, 222 00:12:31,448 --> 00:12:34,206 ITS ALUMINUM SIDES WERE FRESHLY PAINTED. 223 00:12:34,206 --> 00:12:37,413 THAT PAINT IS NOW MOSTLY WORN AWAY. 224 00:12:37,413 --> 00:12:40,931 SAWDUST AND RUBBER RESIDUE FILL THE DRUM'S NOOKS AND CRANNIES, 225 00:12:40,931 --> 00:12:45,137 SO A WORKER PLACES THE DRUM INSIDE A SANDBLAST CABINET 226 00:12:45,137 --> 00:12:48,689 AND PUTS HIS HANDS THROUGH GLOVES THAT REACH INSIDE. 227 00:12:48,689 --> 00:12:50,758 HE HOLDS THE DRUM IN ONE HAND, 228 00:12:50,758 --> 00:12:52,931 A SANDBLASTING NOZZLE IN THE OTHER, 229 00:12:52,931 --> 00:12:56,724 AND IN A FEW MINUTES, THE DRUM IS PRISTINE. 230 00:12:56,724 --> 00:13:01,000 BUT IT STILL HAS AN EVER-SO-THIN LAYER OF RUBBER REMAINING, 231 00:13:01,000 --> 00:13:03,758 SO ANOTHER WORKER MOUNTS THE DRUM ON A LATHE 232 00:13:03,758 --> 00:13:06,206 AND SHEARS OFF THE RUBBER WITH A KNIFE. 233 00:13:06,206 --> 00:13:08,275 THEN HE PASSES THE KNIFE AGAIN, 234 00:13:08,275 --> 00:13:10,862 REMOVING A MERE TENTH OF A MILLIMETER OF ALUMINUM. 235 00:13:10,862 --> 00:13:14,241 THIS EXPOSES A NEW SMOOTH ALUMINUM SURFACE. 236 00:13:14,241 --> 00:13:17,172 THEN A WORKER CUTS A SHEET 237 00:13:17,172 --> 00:13:19,413 OF BRAND-NEW RUBBER TO THE EXACT LENGTH 238 00:13:19,413 --> 00:13:22,310 NEEDED TO COVER THE CIRCUMFERENCE OF THE DRUM. 239 00:13:22,310 --> 00:13:25,172 THE RUBBER IS NEARLY TWO-THIRDS OF AN INCH THINK, 240 00:13:25,172 --> 00:13:26,517 ROUGHLY TWICE THE THICKNESS 241 00:13:26,517 --> 00:13:29,793 OF THE WORN LAYER THEY GRINDED OFF. 242 00:13:29,793 --> 00:13:31,724 AFTER CLAMPING IT DOWN FLAT, 243 00:13:31,724 --> 00:13:34,793 THE WORKER APPLIES AN ADHESIVE DESIGNED FOR RUBBER. 244 00:13:40,172 --> 00:13:41,793 THEN HE SPRAYS AN ACCELERANT 245 00:13:41,793 --> 00:13:43,758 ONTO THE DRUM'S PRIMED SURFACE 246 00:13:43,758 --> 00:13:46,862 TO STRENGTHEN ITS BOND WITH THE RUBBER. 247 00:13:46,862 --> 00:13:49,793 HE LETS THE ACCELERANT DRY FOR 6 HOURS, 248 00:13:49,793 --> 00:13:52,827 THEN SPREADS A SECOND COAT OF ADHESIVE ON THE RUBBER 249 00:13:52,827 --> 00:13:56,413 AND WRAPS IT AROUND THE DRUM. 250 00:13:56,413 --> 00:13:59,827 TWENTY-FOUR HOURS LATER, WITH THE ADHESIVE CURED, 251 00:13:59,827 --> 00:14:02,931 ANOTHER WORKER MOUNTS THE DRUM ON A LATHE AND TRIMS 252 00:14:02,931 --> 00:14:05,620 OFF THE EXCESS RUBBER FROM BOTH SIDES. 253 00:14:08,896 --> 00:14:10,896 HE THEN SANDS THE TRIMMED EDGES 254 00:14:10,896 --> 00:14:14,275 TO MAKE THEM PERFECTLY FLUSH WITH THE SIDES OF THE DRUM. 255 00:14:18,517 --> 00:14:20,724 THE DRUM GOES BACK ON THE GRINDER NOW 256 00:14:20,724 --> 00:14:24,103 TO FINALIZE THE OVERALL DIAMETER OF THE DRUM. 257 00:14:24,103 --> 00:14:27,137 USING A RULER, A WORKER ADJUSTS A MEASURING INSTRUMENT, 258 00:14:27,137 --> 00:14:29,551 CALLED A CALIPER, TO THE DIAMETER MEASUREMENT. 259 00:14:29,551 --> 00:14:32,344 HE THEN GRINDS DOWN THE RUBBER A BIT AT A TIME, 260 00:14:32,344 --> 00:14:34,724 SPOT-CHECKING WITH THE CALIPER REGULARLY. 261 00:14:34,724 --> 00:14:38,379 THE WORKER STOPS GRINDING ONCE THE CALIPER 262 00:14:38,379 --> 00:14:43,000 CHECK TELLS THEM THE DRUM DIAMETER IS CORRECT. 263 00:14:43,000 --> 00:14:45,586 IF A SANDING DRUM ISN'T PERFECTLY BALANCED, 264 00:14:45,586 --> 00:14:48,344 IT VIBRATES AND DISFIGURES THE FLOOR, 265 00:14:48,344 --> 00:14:51,931 SO A WORKER MOUNTS THE DRUM ON A BALANCING MACHINE. 266 00:14:51,931 --> 00:14:54,241 HE APPLIES A BAND OF MASKING TAPE 267 00:14:54,241 --> 00:14:56,206 AND DRAWS A BLACK LINE ON THE TAPE 268 00:14:56,206 --> 00:14:58,137 TO GIVE THE MACHINE A REFERENCE POINT 269 00:14:58,137 --> 00:15:01,689 FROM WHICH TO START MEASURING. 270 00:15:01,689 --> 00:15:03,862 AS THE MACHINE ROTATES THE DRUM, 271 00:15:03,862 --> 00:15:07,758 A SENSOR MEASURES VELOCITY ON BOTH SIDES SIMULTANEOUSLY. 272 00:15:10,275 --> 00:15:12,241 IF THE VELOCITY IS INCONSISTENT 273 00:15:12,241 --> 00:15:14,620 ON EITHER SIDE, HE BALANCES THE DRUM 274 00:15:14,620 --> 00:15:19,275 BY ADDING OR REDUCING WEIGHT ON THE PROBLEM SIDE. 275 00:15:19,275 --> 00:15:20,655 TO REDUCE WEIGHT, 276 00:15:20,655 --> 00:15:23,344 A WORKER DRILLS A HOLE TO REMOVE ALUMINUM. 277 00:15:23,344 --> 00:15:26,827 TO ADD WEIGHT, HE FILLS THE DRILLED HOLE WITH TIN, 278 00:15:26,827 --> 00:15:30,206 A METAL THAT'S FAR HEAVIER THAN THE ALUMINUM HE REMOVED. 279 00:15:33,206 --> 00:15:36,448 THE FINAL STEP IS TO REPAINT THE SIDES. 280 00:15:36,448 --> 00:15:39,241 A WORKER MASKS THE RUBBER WITH A TEMPLATE 281 00:15:39,241 --> 00:15:43,206 THEN SPRAYS THE ALUMINUM WITH RUST-INHIBITING METAL PAINT. 282 00:15:43,206 --> 00:15:45,551 NOW THIS MAIN COMPONENT OF A FLOOR SANDER 283 00:15:45,551 --> 00:15:47,103 IS AS GOOD AS NEW, 284 00:15:47,103 --> 00:15:50,586 READY TO BRING A WORN WOOD FLOOR BACK TO LIFE. 285 00:16:02,586 --> 00:16:04,310 Narrator: LITHOGRAPHY WAS DISCOVERED 286 00:16:04,310 --> 00:16:06,827 WHEN GERMAN PLAYWRIGHT ALOIS SENEFELDER 287 00:16:06,827 --> 00:16:09,793 HAD NO PAPER HANDY FOR WRITING A LAUNDRY LIST. 288 00:16:09,793 --> 00:16:12,758 SO HE WROTE IT DOWN ON A STONE USING A GREASE PENCIL 289 00:16:12,758 --> 00:16:15,241 AND STUMBLED ONTO A NEW METHOD OF PRINTING, 290 00:16:15,241 --> 00:16:17,137 ONE THAT RELIES ON THE CHEMICAL AVERSION 291 00:16:17,137 --> 00:16:18,896 OF GREASE AND WATER. 292 00:16:22,275 --> 00:16:25,689 LITHOGRAPHS CAN RIVAL PAINTINGS FOR DETAIL AND MOOD. 293 00:16:25,689 --> 00:16:27,862 THEY HAVE A UNIQUE VISUAL QUALITY, 294 00:16:27,862 --> 00:16:32,724 AND THAT'S WHY MAKING THEM HASN'T BECOME A LOST ART. 295 00:16:32,724 --> 00:16:35,724 A LITHOGRAPH STARTS WITH A FLAT LIMESTONE SLAB. 296 00:16:35,724 --> 00:16:38,517 THE ARTIST CONFIRMS THE SAME THICKNESS 297 00:16:38,517 --> 00:16:42,000 ALL THE WAY AROUND THE SLAB. 298 00:16:42,000 --> 00:16:43,758 SHE NOW RESURFACES THE STONE 299 00:16:43,758 --> 00:16:46,275 USING A GRINDING TOOL CALLED A LEVIGATOR. 300 00:16:46,275 --> 00:16:48,482 SHE WETS DOWN THE SURFACE OF THE STONE 301 00:16:48,482 --> 00:16:50,758 AND THE LEVIGATOR TO ALLOW THE LEVIGATOR 302 00:16:50,758 --> 00:16:53,724 TO MOVE FREELY ACROSS THE STONE DURING GRINDING. 303 00:16:53,724 --> 00:16:58,586 THE ARTIST SPRINKLES SILICON CARBIDE GRIT ON THE STONE. 304 00:16:58,586 --> 00:17:01,310 SHE SPINS THE LEVIGATOR ACROSS THE STONE AND, 305 00:17:01,310 --> 00:17:04,758 TOGETHER WITH THE GRIT, IT GRINDS OFF THE TOP LAYER. 306 00:17:04,758 --> 00:17:06,862 THIS PROCESS REMOVES THE PREVIOUS 307 00:17:06,862 --> 00:17:10,000 DRAWING AND PREPS THE STONE FOR THE NEXT ONE. 308 00:17:10,000 --> 00:17:12,586 SHE FINISHES THE GRINDING WITH A FINER ABRASIVE 309 00:17:12,586 --> 00:17:14,724 TO GIVE THE LIMESTONE A SMOOTH FINISH. 310 00:17:14,724 --> 00:17:18,551 ONCE THE RESIDUE HAS BEEN RINSED OFF, 311 00:17:18,551 --> 00:17:22,931 THE STONE IS READY FOR A FRESH IMAGE. 312 00:17:22,931 --> 00:17:25,655 SHE BRUSHES A NATURAL GUM, CALLED GUM ARABIC, 313 00:17:25,655 --> 00:17:27,689 AROUND THE EDGES, CREATING A BORDER 314 00:17:27,689 --> 00:17:29,310 THAT WILL BE RECEPTIVE TO WATER 315 00:17:29,310 --> 00:17:30,793 BUT NOT THE PRINTING INK. 316 00:17:30,793 --> 00:17:34,137 THIS PROCESS MAKES A NON-IMAGE AREA. 317 00:17:34,137 --> 00:17:36,965 THE ARTIST MARKS UP A PIECE OF PAPER 318 00:17:36,965 --> 00:17:40,551 WITH A CRAYON MADE OF WAX, CHARCOAL, AND CLAY. 319 00:17:40,551 --> 00:17:44,241 SHE PLACES THE PAPER ON THE STONE, CRAYON-SIDE DOWN, 320 00:17:44,241 --> 00:17:47,413 AND SETS A DRAWING UPSIDE DOWN ON TOP. 321 00:17:47,413 --> 00:17:49,724 SHE TAPES THE DRAWING TO THE STONE. 322 00:17:51,931 --> 00:17:54,586 SHE NOW FOLLOWS THE LINES OF THE FIGURE ON THE PAPER 323 00:17:54,586 --> 00:17:56,896 WITH A PENCIL, PRESSING FIRMLY. 324 00:17:56,896 --> 00:17:58,655 THIS TRANSFERS THE DRAWING 325 00:17:58,655 --> 00:18:01,586 TO THE STONE AND CREATES A REVERSED IMAGE ON IT. 326 00:18:01,586 --> 00:18:05,000 THE ARTIST SIMULATES SPECKS OF SNOW, 327 00:18:05,000 --> 00:18:06,586 WITH A TECHNIQUE CALLED STIPPLING, 328 00:18:06,586 --> 00:18:08,965 WITH GUM ARABIC AND A BRUSH. 329 00:18:08,965 --> 00:18:11,896 SHE FILLS IN THE DRAWING USING A GREASY CRAYON. 330 00:18:11,896 --> 00:18:16,206 THE STONE PICKS UP AND HOLDS THE GREASY SUBSTANCE. 331 00:18:16,206 --> 00:18:19,068 THESE CRAYONS COME IN VARYING DEGREES OF HARDNESS. 332 00:18:19,068 --> 00:18:22,862 ONCE THE ARTWORK IS COMPLETE, 333 00:18:22,862 --> 00:18:24,758 SHE DUSTS THE IMAGE WITH ROSIN 334 00:18:24,758 --> 00:18:28,275 WHICH IS A TREE SAP POWDER, FOLLOWED BY A TALC POWDER. 335 00:18:28,275 --> 00:18:31,620 THIS WILL ULTIMATELY PROTECT THE IMAGE DURING ETCHING. 336 00:18:33,517 --> 00:18:35,862 THE ARTIST THEN BRUSHES GUM ARABIC 337 00:18:35,862 --> 00:18:37,827 ONTO THE ART TO PROTECT THE STONE 338 00:18:37,827 --> 00:18:40,931 FROM THE CORROSIVE NATURE OF THE ETCHING MATERIAL, 339 00:18:40,931 --> 00:18:43,413 A MIX OF NITRIC ACID AND GUM ARABIC. 340 00:18:45,758 --> 00:18:49,172 THIS MIXTURE ALTERS THE SURFACE OF THE STONE 341 00:18:49,172 --> 00:18:51,689 SO THAT THE IMAGE AREAS WILL ATTRACT INK, 342 00:18:51,689 --> 00:18:54,068 AND THE NON-IMAGE AREAS WILL REPEL IT. 343 00:18:56,206 --> 00:18:59,034 SHE PLACES A SHEET OF PAPER ON THE PRINT STONE 344 00:18:59,034 --> 00:19:00,689 AND APPLIES LUBRICANT TO THE BOTTOM 345 00:19:00,689 --> 00:19:02,931 OF THE SCRAPER BAR ON THE PRESS. 346 00:19:05,241 --> 00:19:07,862 SHE SPREADS MORE LUBRICANT ONTO A TYMPAN, 347 00:19:07,862 --> 00:19:09,793 A THIN SHEET OF DURABLE PLASTIC, 348 00:19:09,793 --> 00:19:13,206 THAT SHE'S PLACED ON THE PAPER-COVERED PRINT STONE. 349 00:19:13,206 --> 00:19:17,793 THIS ALLOWS THE STONE TO SLIDE UNDER THE PRESSURE OF THE PRESS. 350 00:19:17,793 --> 00:19:20,965 THE ARTIST MOVES THE SLIDING PRESS BED FORWARD 351 00:19:20,965 --> 00:19:22,724 SO THAT THE LITHOGRAPHY STONE SITS 352 00:19:22,724 --> 00:19:24,758 DIRECTLY UNDER THE SCRAPER BAR. 353 00:19:24,758 --> 00:19:28,517 SHE TURNS THE MECHANISM TO TIGHTEN THE BAR TO THE STONE. 354 00:19:28,517 --> 00:19:30,517 SHE MOVES THE PRESS BED FORWARD 355 00:19:30,517 --> 00:19:33,413 TO TEST THE PRESSURE OF THE SCRAPER BAR. 356 00:19:33,413 --> 00:19:36,586 SHE CONFIRMS THAT THE PRESSURE IS SUFFICIENT FOR PRINTING 357 00:19:36,586 --> 00:19:38,275 BUT NOT TOO TIGHT. 358 00:19:38,275 --> 00:19:41,931 SATISFIED, SHE REMOVES THE TYMPAN. 359 00:19:41,931 --> 00:19:44,034 SHE WASHES THE CRAYON FROM THE STONE 360 00:19:44,034 --> 00:19:47,206 USING HIGHLY REFINED MINERAL SPIRITS. 361 00:19:47,206 --> 00:19:49,758 WHAT REMAINS IS A GHOST OF THE IMAGE. 362 00:19:49,758 --> 00:19:54,724 THE ARTIST THEN RUBS A PETROLEUM-BASED SUBSTANCE 363 00:19:54,724 --> 00:19:57,620 ONTO THE STONE THAT WILL SERVE AS A BASE FOR THE INK. 364 00:19:57,620 --> 00:20:03,482 THE SUBSTANCE ATTACHES TO THE IMAGE ON THE STONE. 365 00:20:03,482 --> 00:20:08,517 USING A BIG LEATHER ROLLER, SHE PICKS UP OIL-BASED INK. 366 00:20:08,517 --> 00:20:11,344 AN ASSISTANT DAMPENS THE STONE WITH A WET SPONGE. 367 00:20:11,344 --> 00:20:15,793 THE ARTIST TRANSFERS THE INK TO THE DAMP STONE. 368 00:20:15,793 --> 00:20:18,379 THE GREASY PARTS OF THE STONE PICK UP THE INK 369 00:20:18,379 --> 00:20:20,103 WHILE THE WET PARTS DON'T. 370 00:20:20,103 --> 00:20:23,068 THE ASSISTANT MOISTENS THE STONE AGAIN. 371 00:20:23,068 --> 00:20:26,965 THE ARTIST PLACES A SHEET OF PRINT PAPER 372 00:20:26,965 --> 00:20:29,793 CUT TO SIZE OVER THE IMAGE. 373 00:20:29,793 --> 00:20:32,965 SHE COVERS THE STONE WITH CLEAR PLASTIC TYMPAN. 374 00:20:32,965 --> 00:20:34,965 THE PRESS BED ROLLS FORWARD 375 00:20:34,965 --> 00:20:37,896 UNTIL THE STONE SITS DIRECTLY UNDER THE SCRAPER BAR. 376 00:20:37,896 --> 00:20:42,379 THE PRESET BAR APPLIES THE EXACT PRESSURE 377 00:20:42,379 --> 00:20:44,758 NEEDED TO PRINT THE IMAGE ONTO THE PAPER. 378 00:20:46,620 --> 00:20:49,068 THE ARTIST CAREFULLY LIFTS THE PAPER, 379 00:20:49,068 --> 00:20:52,137 REVEALING A PERFECT MIRROR IMAGE OF THE ART. 380 00:20:54,758 --> 00:20:56,275 USING THE SAME STONE, 381 00:20:56,275 --> 00:20:58,172 SHE CAN MAKE HUNDREDS MORE, 382 00:20:58,172 --> 00:21:00,655 EACH ONE A WORK OF ART. 30483

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