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--Captions by VITAC--
www.vitac.com
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00:00:11,068 --> 00:00:14,034
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: THOMAS JEFFERSON, ONE
OF AMERICA'S FOUNDING FATHERS,
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00:00:56,068 --> 00:00:59,413
CAME UP WITH THE FIRST SWIVELING
MECHANISM FOR OFFICE CHAIRS.
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00:00:59,413 --> 00:01:01,448
DECADES LATER,
CHARLES DARWIN
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ADDED SMALL WHEELS,
CALLED CASTERS,
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TO HIS CHAIR TO ROLL IT
AROUND THE STUDY
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00:01:05,931 --> 00:01:08,517
AS HE WORKED
ON THE THEORY OF EVOLUTION.
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00:01:08,517 --> 00:01:11,724
TODAY, OFFICE CHAIRS
STILL SWIVEL AND ROLL.
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00:01:15,275 --> 00:01:18,172
THE OFFICE CHAIR
HAS BECOME A STATUS SYMBOL.
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EXECUTIVE VERSIONS HAVE
KINGLY DIMENSIONS.
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THEY'RE EXTREMELY PLUSH
AND HAVE SERIOUS LUMBAR SUPPORT.
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USING A HYDRAULICALLY
POWERED MACHINE,
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A WORKER BENDS 14-GAUGE
STEEL TUBING TO FORM
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THE BOTTOM CUSHION FRAME.
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HE JOINS THE ENDS AND WELDS
STEEL BARS TO THE MIDDLE.
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THE BARS WILL SUPPORT
THE MECHANISM
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FOR ADJUSTING
THE POSITION OF THE SEAT.
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HE HOOKS S-SHAPED STEEL
SPRINGS FROM THE FRONT
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TO THE BACK OF THE SEAT FRAME.
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THESE SINUOUS SPRINGS
WILL EVENTUALLY PROVIDE
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A FLEXIBLE WEB
OF SUSPENSION IN THE SEAT.
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00:02:02,482 --> 00:02:04,896
HE POSITIONS THE RODS LATERALLY
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AND CLIPS THEM TO THE SPRINGS
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FOR ADDITIONAL STABILITY
AND SUPPORT.
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THE OFFICE CHAIR SEAT FRAME
IS NOW COMPLETE.
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NEXT, A WORKER BUILDS
THE CHAIR'S BACK FRAME.
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THE FRAME INCLUDES
A SPINE LUMBAR SUPPORT,
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00:02:19,620 --> 00:02:22,379
ARMREST ATTACHMENTS,
AND OTHER PARTS.
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HE GRINDS BURRS AND OTHER
ROUGH SPOTS FROM THE STEEL.
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IN THE UPHOLSTERY DEPARTMENT,
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ANOTHER WORKER SMOOTHES
A LEATHER HIDE
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SO THAT IT SITS EVENLY
ON THE CUTTING TABLE.
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HE CUTS OUT THE PATTERNS
FOLLOWING CARDBOARD TEMPLATES.
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AS HE CUTS, HE WORKS AROUND
THE NATURAL FLAWS IN THE HIDE,
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MAKING CALCULATED DECISIONS
TO MINIMIZE WASTE.
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BY CUTTING CAREFULLY,
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HE'LL BE ABLE TO GET
ALL THE LEATHER
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HE NEEDS FOR ONE CHAIR
FROM THIS LARGE HIDE.
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THAT'S IMPORTANT
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BECAUSE COLOR AND GRAIN
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CAN VARY FROM HIDE TO HIDE.
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00:03:00,586 --> 00:03:02,965
USING PIECES FROM THE SAME
ONE WILL GIVE THE CHAIR
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00:03:02,965 --> 00:03:05,068
A CONSISTENT LOOK AND TEXTURE.
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ONCE ALL THE LEATHER PATTERN
PIECES HAVE BEEN ACCUMULATED,
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ANOTHER WORKER CUTS FOAM
CUSHIONING FOR BACKING.
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THE DENSITY OF THE FOAM
IN THE CHAIR VARIES.
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HE USES MORE RIGID FOAM
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FOR THE CHAIR'S
CONTOURED CUSHIONING
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SO IT WILL HOLD ITS SHAPE.
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ANOTHER WORKER SELECTS SOFTER
FOAM FOR THE PART OF THE CHAIR
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THAT THE OCCUPANT'S BACK
WILL REST AGAINST.
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HE CUTS SLITS INTO THIS
SOFTER BACK PADDING.
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THIS CREATES CHANNELS
THAT WILL ULTIMATELY
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BECOME A DESIGN FEATURE.
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USING CHALK, HE DRAWS LINES
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ONTO THE CORRESPONDING LEATHER
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THAT MATCH UP WITH
THE SLITS IN THE FOAM.
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A WORKER ALIGNS THE CHALK LINES
IN THE LEATHER
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WITH THE SLITS
AND PUCKERS
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THE LEATHER AS HE SEWS
THE BACKING TO IT.
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THIS FORMS A RIBBED PATTERN
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00:04:08,172 --> 00:04:10,827
IN THE UPPER HALF
OF THE CHAIR UPHOLSTERY.
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HE STITCHES THE PADDING FLAT
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TO MANY OF THE OTHER
PATTERN PIECES.
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THIS PARTICULAR PART
IS A SIDE PANEL
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FOR THE BACK OF THE CHAIR.
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RETURNING TO THE UPHOLSTERY
WITH THE RIBBING NOW,
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HE SEWS CONTOURED
CASINGS TO EACH SIDE.
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TO COMPLETE THE BACK
OF THE CHAIR,
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WORKERS ADD A CHIPBOARD PANEL
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AND ENCASE THE STRUCTURE
WITH FOAM,
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THEN COVER IT
WITH THE LEATHER UPHOLSTERY.
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ONCE THE CHAIR SEAT
HAS BEEN UPHOLSTERED,
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AN EMPLOYEE INSTALLS
A PLASTIC COVER
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TO ENCLOSE THE BACK.
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HE SCREWS A SLIDING
PLATE TO THE BASE.
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THIS MECHANISM WILL WORK
IN CONJUNCTION WITH THE PLATE
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TO SLIDE THE SEAT FORWARD
AND BACKWARD,
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00:05:02,965 --> 00:05:06,172
DEPENDING ON LEGROOM NEEDS.
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IT ALSO HAS FEATURES
FOR ADJUSTING
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THE TILT AND HEIGHT OF THE SEAT.
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THE HYDRAULIC CYLINDER
FOR ADJUSTING
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THE SEAT HEIGHT IS NEXT.
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00:05:13,827 --> 00:05:17,586
THE CYLINDER ALSO DOUBLES
AS THE CHAIR'S STEM,
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AND IT SWIVELS TO ALLOW THE SEAT
TO ROTATE 360 DEGREES.
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HE ATTACHES THE ALUMINUM
BASE TO THE CYLINDER.
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HE SNAPS THE CASTERS
INTO SLOTS IN THE ALUMINUM BASE.
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HE EQUIPS THE BACK
OF THE OFFICE CHAIR
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WITH AN AUTOMOBILE-STYLE
HEADREST.
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THE PRONGS FIT INTO THE BRACKETS
IN THE CHAIR FRAME.
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FINALLY, HE LOCKS
THE ARMRESTS INTO THE FRAME.
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THIS OFFICE CHAIR IS NOW READY
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TO MAKE SOMEONE'S DESK JOB
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A LOT MORE COMFORTABLE.
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Narrator: VINOBREW IS JUST WHAT
THE NAME IMPLIES --
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VINO, MEANING WINE,
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AND BREW,
REFERRING TO BEER.
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00:06:09,620 --> 00:06:12,137
THIS HYBRID BEVERAGE
IS PART OF A FLEDGLING TREND
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00:06:12,137 --> 00:06:15,137
BY SOME ADVENTUROUS BREWERIES
AND WINERIES
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TO MERGE THEIR TWO OTHERWISE
SEPARATE WORLDS OF ALCOHOL
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AND CREATE
A UNIQUE DRINK.
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00:06:22,275 --> 00:06:26,517
THIS VINOBREW IS MADE
FROM PORT-STYLE SWEET WINE,
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DARK STRONG BEER KNOWN AS STOUT,
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AND ANOTHER INGREDIENT
THAT'S BREWED -- COFFEE.
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00:06:31,896 --> 00:06:34,620
THIS CONCOCTION IS
THE COLLABORATIVE CREATION
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00:06:34,620 --> 00:06:38,137
OF A WINERY, MICROBREWERY,
AND COFFEE PRODUCER.
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00:06:38,137 --> 00:06:41,448
THE MICROBREWERY GROWS
SOME 20 DIFFERENT VARIETIES
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OF HOP PLANTS
WHOSE FLOWERS CONTAIN
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00:06:43,655 --> 00:06:46,448
THE RESINS AND ESSENTIAL OILS
THAT GIVE BEER ITS BITTER
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00:06:46,448 --> 00:06:50,068
AND AROMATIC CHARACTERISTICS.
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TO BEGIN
THE BEER-MAKING PROCESS,
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00:06:52,034 --> 00:06:55,000
THE BREWMASTER FILLS A TANK,
CALLED A MASH TUN,
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WITH WATER,
THEN IGNITES A BURNER.
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00:07:00,172 --> 00:07:03,689
WHEN THE WATER HEATS TO AROUND
150 DEGREES FAHRENHEIT,
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00:07:03,689 --> 00:07:06,724
HE POURS IN A BLEND OF DIFFERENT
TYPES OF MALTS.
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MALTS ARE CEREAL GRAINS
SUCH AS BARLEY
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OR CORN WHICH HAVE BEEN SOAKED
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00:07:11,137 --> 00:07:14,379
TO KICK-START GERMINATION,
THEN, ONCE SPROUTED,
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00:07:14,379 --> 00:07:17,068
DRIED WITH HOT AIR
TO HALT GERMINATION.
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00:07:17,068 --> 00:07:20,413
STIRRING THE MALT INTO
THE HOT WATER
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00:07:20,413 --> 00:07:23,137
ACTIVATES ENZYMES
THAT CONVERT THE STARCHES
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00:07:23,137 --> 00:07:26,413
IN THE GRAIN
INTO FERMENTABLE SUGARS.
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00:07:26,413 --> 00:07:29,517
AFTER AN HOUR OR SO,
HE TRANSFERS JUST THE LIQUID,
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00:07:29,517 --> 00:07:32,206
CALLED WORT,
TO THE BOIL KETTLE
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00:07:32,206 --> 00:07:35,241
AND GRADUALLY ADDS
DIFFERENT VARIETIES OF HOPS.
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HE BRINGS THE WORT TO A BOIL
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00:07:37,206 --> 00:07:42,103
TO KILL OFF BACTERIA
AND STERILIZE IT.
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00:07:42,103 --> 00:07:44,551
NEXT, HE COOLS
THE WORT AND TRANSFERS
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00:07:44,551 --> 00:07:46,310
IT TO THE FERMENTATION TANK.
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THEN HE ADDS YEAST.
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00:07:48,448 --> 00:07:50,620
OVER THE NEXT 10 TO 14 DAYS,
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00:07:50,620 --> 00:07:53,000
THE YEAST CONSUMES
THE FERMENTABLE SUGARS
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00:07:53,000 --> 00:07:55,793
IN THE WORT,
CONVERTING THEM INTO ALCOHOL
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00:07:55,793 --> 00:08:00,103
AND PRODUCING CARBON DIOXIDE
GAS, WHICH CREATES BUBBLES.
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00:08:00,103 --> 00:08:02,758
THIS PROCESS TRANSFORMS
THE WORT INTO BEER.
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00:08:02,758 --> 00:08:06,724
AT THE COFFEE COMPANY,
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00:08:06,724 --> 00:08:09,241
THE HOT COFFEE BEANS
MUST BE COOLED QUICKLY
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00:08:09,241 --> 00:08:12,965
AFTER COMING OUT OF THE ROASTER
SO THAT THEY DON'T OVERCOOK.
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00:08:12,965 --> 00:08:15,034
THIS PERFORATED
COOLING PAN STIRS
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00:08:15,034 --> 00:08:17,241
THE BEANS TO HELP
DISSIPATE THE HEAT,
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00:08:17,241 --> 00:08:19,724
THEN A COMMERCIAL
COFFEE GRINDER GRINDS
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00:08:19,724 --> 00:08:23,689
THE BEANS INTO
COARSE-GROUND COFFEE.
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TO PREPARE COFFEE
FOR THE VINOBREW,
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00:08:26,448 --> 00:08:28,862
A WORKER PUTS GROUNDS
INTO A FILTER BAG,
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00:08:28,862 --> 00:08:31,379
SATURATES THE BAG
WITH COLD WATER,
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00:08:31,379 --> 00:08:33,724
THEN SUBMERGES THE BAG IN WATER,
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00:08:33,724 --> 00:08:37,793
LETTING THE GROUNDS SOAK
FOR ABOUT 16 HOURS.
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00:08:37,793 --> 00:08:41,172
THEN HE POURS THE COFFEE
INTO A LARGE JAR.
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00:08:43,620 --> 00:08:45,896
AT THE WINERY,
WINEMAKERS HARVEST
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00:08:45,896 --> 00:08:47,344
AND PRESS THE GRAPES,
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ADD YEAST AND FERMENT THEM,
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00:08:49,344 --> 00:08:50,965
THEN AGE THE PORT WINE
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00:08:50,965 --> 00:08:54,344
FOR AT LEAST 2 YEARS
IN OAK BARRELS.
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00:08:54,344 --> 00:08:56,137
TO PREPARE TO MAKE VINOBREW,
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00:08:56,137 --> 00:08:57,827
THE WINEMAKERS TEST SAMPLES
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00:08:57,827 --> 00:08:59,482
FROM DIFFERENT BARRELS
FOR ACIDITY
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00:08:59,482 --> 00:09:01,275
AND SWEETNESS TO HELP DECIDE
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00:09:01,275 --> 00:09:05,862
WHICH WINES TO POTENTIALLY USE.
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00:09:05,862 --> 00:09:07,724
THE WINEMAKER
AND THE COFFEEMAKER
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00:09:07,724 --> 00:09:10,379
THEN EXPERIMENT WITH AMOUNTS
OF THOSE WINES
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00:09:10,379 --> 00:09:12,000
AND DIFFERENT COLD-BREW COFFEES
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00:09:12,000 --> 00:09:14,344
MADE FROM VARIOUS
TYPES OF BEANS.
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00:09:16,068 --> 00:09:18,517
THE BREWMASTER ALSO JOINS IN,
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00:09:18,517 --> 00:09:21,000
MEASURING OUT BEER.
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00:09:24,206 --> 00:09:27,241
THIS PROCESS IS
AS MUCH ART AS SCIENCE.
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00:09:27,241 --> 00:09:29,310
FOR EACH BATCH OF VINOBREW,
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00:09:29,310 --> 00:09:32,655
THE RESPECTIVE MAKERS PLAY
WITH A SELECTION OF INGREDIENTS
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00:09:32,655 --> 00:09:34,206
AND WITH THE PROPORTIONS,
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00:09:34,206 --> 00:09:35,896
TASTING AND SMELLING
THE SAMPLES
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00:09:35,896 --> 00:09:41,172
TO EVALUATE AROMA, SWEETNESS,
BITTERNESS, AND ACIDITY.
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00:09:41,172 --> 00:09:42,482
WHAT THEY TRY TO CREATE
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00:09:42,482 --> 00:09:45,379
IS A HARMONIOUS BLEND
OF THE THREE ELEMENTS,
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00:09:45,379 --> 00:09:47,310
A NEW FLAVOR WITHOUT THE TASTE
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00:09:47,310 --> 00:09:50,068
OF ANY ONE ELEMENT
DOMINATING THE OTHERS.
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00:09:52,413 --> 00:09:54,517
ONCE THEY PIN DOWN
THE WINNING FORMULA,
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00:09:54,517 --> 00:09:57,586
THEY REPLICATE IT ON
A LARGE SCALE FOR PRODUCTION.
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00:09:57,586 --> 00:10:02,241
THE WINERY PUMPS
THE SELECTED WINE
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00:10:02,241 --> 00:10:06,000
FROM STORAGE TANKS INTO BARRELS
FOR TRANSPORT TO THE BREWERY.
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00:10:09,241 --> 00:10:11,448
AT THE BREWERY,
THE BREWMASTER PUMPS
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00:10:11,448 --> 00:10:12,827
THE REQUIRED AMOUNT OF WINE
182
00:10:12,827 --> 00:10:15,724
FROM THOSE BARRELS
INTO A BLENDING TANK.
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00:10:20,068 --> 00:10:22,724
HE POURS THE REQUIRED AMOUNT
184
00:10:22,724 --> 00:10:25,517
OF COLD-BREWED COFFEE
INTO THE BLENDING TANK.
185
00:10:29,034 --> 00:10:30,862
THEN HE PUMPS
THE REQUIRED VOLUME
186
00:10:30,862 --> 00:10:33,137
OF BEER INTO THE TANK.
187
00:10:33,137 --> 00:10:35,827
BEER MAKES UP THE LARGEST
PROPORTION OF THE RECIPE,
188
00:10:35,827 --> 00:10:40,586
FOLLOWED BY WINE,
THEN COFFEE.
189
00:10:40,586 --> 00:10:42,931
AFTER BLENDING
THE INGREDIENTS IN THE TANK,
190
00:10:42,931 --> 00:10:46,275
THE BREWMASTER PUMPS
THE VINOBREW INTO A BEER KEG.
191
00:10:46,275 --> 00:10:48,620
THEN HE INJECTS
CARBON DIOXIDE GAS
192
00:10:48,620 --> 00:10:51,965
TO ADD MORE CARBONATION.
193
00:10:51,965 --> 00:10:53,827
WHEN YOU POUR
A GLASS OF VINOBREW,
194
00:10:53,827 --> 00:10:55,482
THE BUBBLES RISE
TO THE TOP,
195
00:10:55,482 --> 00:10:58,758
PRODUCING FOAM KNOWN
AS BEER HEAD.
196
00:10:58,758 --> 00:11:02,275
BUT WHILE THIS MIGHT LOOK
AND FEEL LIKE REGULAR BEER,
197
00:11:02,275 --> 00:11:06,206
ONE SIP TELLS YOU THAT VINOBREW
IS UNIQUELY DIFFERENT.
198
00:11:18,137 --> 00:11:20,137
Narrator:
TO REFINISH A HARDWOOD FLOOR,
199
00:11:20,137 --> 00:11:23,103
ONE HAS TO SAND IT
WITH A FLOOR-SANDING MACHINE.
200
00:11:23,103 --> 00:11:25,448
AFTER A FEW THOUSAND HOURS
OF OPERATION,
201
00:11:25,448 --> 00:11:29,206
THE MACHINE'S DRUM, WHICH DRIVES
THE SANDPAPER, WEARS OUT.
202
00:11:29,206 --> 00:11:30,827
THE CONTRACTOR
CAN EITHER REPLACE
203
00:11:30,827 --> 00:11:32,896
IT WITH A NEW ONE
OR SEND THE WORN
204
00:11:32,896 --> 00:11:36,793
ONE OUT TO BE RECONDITIONED.
205
00:11:36,793 --> 00:11:39,206
THIS COMPANY SPECIALIZES
206
00:11:39,206 --> 00:11:41,758
IN RECONDITIONING
WORN SANDER DRUMS,
207
00:11:41,758 --> 00:11:46,241
THAT MEANS RESTORING THEM
TO LIKE-NEW CONDITION.
208
00:11:46,241 --> 00:11:49,068
A DRUM CAN BE RECONDITIONED
AS MANY AS EIGHT TIMES
209
00:11:49,068 --> 00:11:50,862
BEFORE IT HAS TO BE REPLACED.
210
00:11:50,862 --> 00:11:53,724
THE FIRST STEP IS TO GRIND OFF
211
00:11:53,724 --> 00:11:57,931
WHAT'S LEFT OF THE ALUMINUM
DRUM'S WORN RUBBER SURFACE.
212
00:11:57,931 --> 00:12:01,000
IT GETS WORN DOWN
DUE TO THE DRUM ROTATION SPEED
213
00:12:01,000 --> 00:12:03,965
OF UP TO 2,600
REVOLUTIONS PER MINUTE
214
00:12:03,965 --> 00:12:06,896
AND OFTEN GETS DAMAGED BY
RUNNING OVER PROTRUDING NAILS
215
00:12:06,896 --> 00:12:09,793
OR CARPET TACKS.
216
00:12:09,793 --> 00:12:12,931
A WORN DRUM DOESN'T HOLD
THE BELT OF SANDPAPER TAUT,
217
00:12:12,931 --> 00:12:16,137
WHICH CAUSES THE MACHINE
TO SLIP TO THE LEFT AND RIGHT,
218
00:12:16,137 --> 00:12:18,862
RATHER THAN SAND SMOOTHLY
IN A STRAIGHT LINE.
219
00:12:21,103 --> 00:12:24,000
A WORKER PLACES THE DRUM
ON A PRESS TO DETACH
220
00:12:24,000 --> 00:12:28,000
THE ARBOR SHAFT, WHICH ATTACHES
THE DRUM TO THE SANDING MACHINE.
221
00:12:29,655 --> 00:12:31,448
WHEN THE DRUM WAS NEW,
222
00:12:31,448 --> 00:12:34,206
ITS ALUMINUM SIDES
WERE FRESHLY PAINTED.
223
00:12:34,206 --> 00:12:37,413
THAT PAINT IS NOW
MOSTLY WORN AWAY.
224
00:12:37,413 --> 00:12:40,931
SAWDUST AND RUBBER RESIDUE FILL
THE DRUM'S NOOKS AND CRANNIES,
225
00:12:40,931 --> 00:12:45,137
SO A WORKER PLACES THE DRUM
INSIDE A SANDBLAST CABINET
226
00:12:45,137 --> 00:12:48,689
AND PUTS HIS HANDS THROUGH
GLOVES THAT REACH INSIDE.
227
00:12:48,689 --> 00:12:50,758
HE HOLDS THE DRUM IN ONE HAND,
228
00:12:50,758 --> 00:12:52,931
A SANDBLASTING NOZZLE
IN THE OTHER,
229
00:12:52,931 --> 00:12:56,724
AND IN A FEW MINUTES,
THE DRUM IS PRISTINE.
230
00:12:56,724 --> 00:13:01,000
BUT IT STILL HAS AN EVER-SO-THIN
LAYER OF RUBBER REMAINING,
231
00:13:01,000 --> 00:13:03,758
SO ANOTHER WORKER MOUNTS
THE DRUM ON A LATHE
232
00:13:03,758 --> 00:13:06,206
AND SHEARS OFF THE RUBBER
WITH A KNIFE.
233
00:13:06,206 --> 00:13:08,275
THEN HE PASSES
THE KNIFE AGAIN,
234
00:13:08,275 --> 00:13:10,862
REMOVING A MERE TENTH
OF A MILLIMETER OF ALUMINUM.
235
00:13:10,862 --> 00:13:14,241
THIS EXPOSES A NEW SMOOTH
ALUMINUM SURFACE.
236
00:13:14,241 --> 00:13:17,172
THEN A WORKER CUTS A SHEET
237
00:13:17,172 --> 00:13:19,413
OF BRAND-NEW RUBBER
TO THE EXACT LENGTH
238
00:13:19,413 --> 00:13:22,310
NEEDED TO COVER
THE CIRCUMFERENCE OF THE DRUM.
239
00:13:22,310 --> 00:13:25,172
THE RUBBER IS NEARLY TWO-THIRDS
OF AN INCH THINK,
240
00:13:25,172 --> 00:13:26,517
ROUGHLY TWICE THE THICKNESS
241
00:13:26,517 --> 00:13:29,793
OF THE WORN LAYER
THEY GRINDED OFF.
242
00:13:29,793 --> 00:13:31,724
AFTER CLAMPING
IT DOWN FLAT,
243
00:13:31,724 --> 00:13:34,793
THE WORKER APPLIES AN ADHESIVE
DESIGNED FOR RUBBER.
244
00:13:40,172 --> 00:13:41,793
THEN HE SPRAYS
AN ACCELERANT
245
00:13:41,793 --> 00:13:43,758
ONTO THE DRUM'S PRIMED SURFACE
246
00:13:43,758 --> 00:13:46,862
TO STRENGTHEN ITS BOND
WITH THE RUBBER.
247
00:13:46,862 --> 00:13:49,793
HE LETS THE ACCELERANT
DRY FOR 6 HOURS,
248
00:13:49,793 --> 00:13:52,827
THEN SPREADS A SECOND COAT
OF ADHESIVE ON THE RUBBER
249
00:13:52,827 --> 00:13:56,413
AND WRAPS IT AROUND THE DRUM.
250
00:13:56,413 --> 00:13:59,827
TWENTY-FOUR HOURS LATER,
WITH THE ADHESIVE CURED,
251
00:13:59,827 --> 00:14:02,931
ANOTHER WORKER MOUNTS
THE DRUM ON A LATHE AND TRIMS
252
00:14:02,931 --> 00:14:05,620
OFF THE EXCESS RUBBER
FROM BOTH SIDES.
253
00:14:08,896 --> 00:14:10,896
HE THEN SANDS THE TRIMMED EDGES
254
00:14:10,896 --> 00:14:14,275
TO MAKE THEM PERFECTLY FLUSH
WITH THE SIDES OF THE DRUM.
255
00:14:18,517 --> 00:14:20,724
THE DRUM GOES BACK
ON THE GRINDER NOW
256
00:14:20,724 --> 00:14:24,103
TO FINALIZE THE OVERALL
DIAMETER OF THE DRUM.
257
00:14:24,103 --> 00:14:27,137
USING A RULER, A WORKER ADJUSTS
A MEASURING INSTRUMENT,
258
00:14:27,137 --> 00:14:29,551
CALLED A CALIPER,
TO THE DIAMETER MEASUREMENT.
259
00:14:29,551 --> 00:14:32,344
HE THEN GRINDS DOWN THE RUBBER
A BIT AT A TIME,
260
00:14:32,344 --> 00:14:34,724
SPOT-CHECKING
WITH THE CALIPER REGULARLY.
261
00:14:34,724 --> 00:14:38,379
THE WORKER STOPS GRINDING
ONCE THE CALIPER
262
00:14:38,379 --> 00:14:43,000
CHECK TELLS THEM
THE DRUM DIAMETER IS CORRECT.
263
00:14:43,000 --> 00:14:45,586
IF A SANDING DRUM
ISN'T PERFECTLY BALANCED,
264
00:14:45,586 --> 00:14:48,344
IT VIBRATES
AND DISFIGURES THE FLOOR,
265
00:14:48,344 --> 00:14:51,931
SO A WORKER MOUNTS THE DRUM
ON A BALANCING MACHINE.
266
00:14:51,931 --> 00:14:54,241
HE APPLIES A BAND
OF MASKING TAPE
267
00:14:54,241 --> 00:14:56,206
AND DRAWS A BLACK LINE
ON THE TAPE
268
00:14:56,206 --> 00:14:58,137
TO GIVE THE MACHINE
A REFERENCE POINT
269
00:14:58,137 --> 00:15:01,689
FROM WHICH TO START MEASURING.
270
00:15:01,689 --> 00:15:03,862
AS THE MACHINE ROTATES THE DRUM,
271
00:15:03,862 --> 00:15:07,758
A SENSOR MEASURES VELOCITY
ON BOTH SIDES SIMULTANEOUSLY.
272
00:15:10,275 --> 00:15:12,241
IF THE VELOCITY
IS INCONSISTENT
273
00:15:12,241 --> 00:15:14,620
ON EITHER SIDE,
HE BALANCES THE DRUM
274
00:15:14,620 --> 00:15:19,275
BY ADDING OR REDUCING
WEIGHT ON THE PROBLEM SIDE.
275
00:15:19,275 --> 00:15:20,655
TO REDUCE WEIGHT,
276
00:15:20,655 --> 00:15:23,344
A WORKER DRILLS A HOLE
TO REMOVE ALUMINUM.
277
00:15:23,344 --> 00:15:26,827
TO ADD WEIGHT, HE FILLS
THE DRILLED HOLE WITH TIN,
278
00:15:26,827 --> 00:15:30,206
A METAL THAT'S FAR HEAVIER
THAN THE ALUMINUM HE REMOVED.
279
00:15:33,206 --> 00:15:36,448
THE FINAL STEP
IS TO REPAINT THE SIDES.
280
00:15:36,448 --> 00:15:39,241
A WORKER MASKS THE RUBBER
WITH A TEMPLATE
281
00:15:39,241 --> 00:15:43,206
THEN SPRAYS THE ALUMINUM WITH
RUST-INHIBITING METAL PAINT.
282
00:15:43,206 --> 00:15:45,551
NOW THIS MAIN COMPONENT
OF A FLOOR SANDER
283
00:15:45,551 --> 00:15:47,103
IS AS GOOD AS NEW,
284
00:15:47,103 --> 00:15:50,586
READY TO BRING A WORN WOOD
FLOOR BACK TO LIFE.
285
00:16:02,586 --> 00:16:04,310
Narrator:
LITHOGRAPHY WAS DISCOVERED
286
00:16:04,310 --> 00:16:06,827
WHEN GERMAN PLAYWRIGHT
ALOIS SENEFELDER
287
00:16:06,827 --> 00:16:09,793
HAD NO PAPER HANDY
FOR WRITING A LAUNDRY LIST.
288
00:16:09,793 --> 00:16:12,758
SO HE WROTE IT DOWN ON A STONE
USING A GREASE PENCIL
289
00:16:12,758 --> 00:16:15,241
AND STUMBLED ONTO A NEW METHOD
OF PRINTING,
290
00:16:15,241 --> 00:16:17,137
ONE THAT RELIES
ON THE CHEMICAL AVERSION
291
00:16:17,137 --> 00:16:18,896
OF GREASE AND WATER.
292
00:16:22,275 --> 00:16:25,689
LITHOGRAPHS CAN RIVAL PAINTINGS
FOR DETAIL AND MOOD.
293
00:16:25,689 --> 00:16:27,862
THEY HAVE A UNIQUE
VISUAL QUALITY,
294
00:16:27,862 --> 00:16:32,724
AND THAT'S WHY MAKING THEM
HASN'T BECOME A LOST ART.
295
00:16:32,724 --> 00:16:35,724
A LITHOGRAPH STARTS
WITH A FLAT LIMESTONE SLAB.
296
00:16:35,724 --> 00:16:38,517
THE ARTIST CONFIRMS
THE SAME THICKNESS
297
00:16:38,517 --> 00:16:42,000
ALL THE WAY AROUND THE SLAB.
298
00:16:42,000 --> 00:16:43,758
SHE NOW RESURFACES THE STONE
299
00:16:43,758 --> 00:16:46,275
USING A GRINDING TOOL
CALLED A LEVIGATOR.
300
00:16:46,275 --> 00:16:48,482
SHE WETS DOWN
THE SURFACE OF THE STONE
301
00:16:48,482 --> 00:16:50,758
AND THE LEVIGATOR
TO ALLOW THE LEVIGATOR
302
00:16:50,758 --> 00:16:53,724
TO MOVE FREELY ACROSS
THE STONE DURING GRINDING.
303
00:16:53,724 --> 00:16:58,586
THE ARTIST SPRINKLES SILICON
CARBIDE GRIT ON THE STONE.
304
00:16:58,586 --> 00:17:01,310
SHE SPINS THE LEVIGATOR
ACROSS THE STONE AND,
305
00:17:01,310 --> 00:17:04,758
TOGETHER WITH THE GRIT,
IT GRINDS OFF THE TOP LAYER.
306
00:17:04,758 --> 00:17:06,862
THIS PROCESS REMOVES
THE PREVIOUS
307
00:17:06,862 --> 00:17:10,000
DRAWING AND PREPS THE STONE
FOR THE NEXT ONE.
308
00:17:10,000 --> 00:17:12,586
SHE FINISHES THE GRINDING
WITH A FINER ABRASIVE
309
00:17:12,586 --> 00:17:14,724
TO GIVE THE LIMESTONE
A SMOOTH FINISH.
310
00:17:14,724 --> 00:17:18,551
ONCE THE RESIDUE
HAS BEEN RINSED OFF,
311
00:17:18,551 --> 00:17:22,931
THE STONE IS READY
FOR A FRESH IMAGE.
312
00:17:22,931 --> 00:17:25,655
SHE BRUSHES A NATURAL GUM,
CALLED GUM ARABIC,
313
00:17:25,655 --> 00:17:27,689
AROUND THE EDGES,
CREATING A BORDER
314
00:17:27,689 --> 00:17:29,310
THAT WILL BE RECEPTIVE TO WATER
315
00:17:29,310 --> 00:17:30,793
BUT NOT THE PRINTING INK.
316
00:17:30,793 --> 00:17:34,137
THIS PROCESS MAKES
A NON-IMAGE AREA.
317
00:17:34,137 --> 00:17:36,965
THE ARTIST MARKS UP
A PIECE OF PAPER
318
00:17:36,965 --> 00:17:40,551
WITH A CRAYON MADE OF WAX,
CHARCOAL, AND CLAY.
319
00:17:40,551 --> 00:17:44,241
SHE PLACES THE PAPER
ON THE STONE, CRAYON-SIDE DOWN,
320
00:17:44,241 --> 00:17:47,413
AND SETS A DRAWING
UPSIDE DOWN ON TOP.
321
00:17:47,413 --> 00:17:49,724
SHE TAPES THE DRAWING
TO THE STONE.
322
00:17:51,931 --> 00:17:54,586
SHE NOW FOLLOWS THE LINES
OF THE FIGURE ON THE PAPER
323
00:17:54,586 --> 00:17:56,896
WITH A PENCIL,
PRESSING FIRMLY.
324
00:17:56,896 --> 00:17:58,655
THIS TRANSFERS THE DRAWING
325
00:17:58,655 --> 00:18:01,586
TO THE STONE AND CREATES
A REVERSED IMAGE ON IT.
326
00:18:01,586 --> 00:18:05,000
THE ARTIST SIMULATES
SPECKS OF SNOW,
327
00:18:05,000 --> 00:18:06,586
WITH A TECHNIQUE
CALLED STIPPLING,
328
00:18:06,586 --> 00:18:08,965
WITH GUM ARABIC AND A BRUSH.
329
00:18:08,965 --> 00:18:11,896
SHE FILLS IN THE DRAWING
USING A GREASY CRAYON.
330
00:18:11,896 --> 00:18:16,206
THE STONE PICKS UP
AND HOLDS THE GREASY SUBSTANCE.
331
00:18:16,206 --> 00:18:19,068
THESE CRAYONS COME
IN VARYING DEGREES OF HARDNESS.
332
00:18:19,068 --> 00:18:22,862
ONCE THE ARTWORK IS COMPLETE,
333
00:18:22,862 --> 00:18:24,758
SHE DUSTS THE IMAGE WITH ROSIN
334
00:18:24,758 --> 00:18:28,275
WHICH IS A TREE SAP POWDER,
FOLLOWED BY A TALC POWDER.
335
00:18:28,275 --> 00:18:31,620
THIS WILL ULTIMATELY PROTECT
THE IMAGE DURING ETCHING.
336
00:18:33,517 --> 00:18:35,862
THE ARTIST THEN
BRUSHES GUM ARABIC
337
00:18:35,862 --> 00:18:37,827
ONTO THE ART
TO PROTECT THE STONE
338
00:18:37,827 --> 00:18:40,931
FROM THE CORROSIVE NATURE
OF THE ETCHING MATERIAL,
339
00:18:40,931 --> 00:18:43,413
A MIX OF NITRIC ACID
AND GUM ARABIC.
340
00:18:45,758 --> 00:18:49,172
THIS MIXTURE ALTERS
THE SURFACE OF THE STONE
341
00:18:49,172 --> 00:18:51,689
SO THAT THE IMAGE AREAS
WILL ATTRACT INK,
342
00:18:51,689 --> 00:18:54,068
AND THE NON-IMAGE AREAS
WILL REPEL IT.
343
00:18:56,206 --> 00:18:59,034
SHE PLACES A SHEET OF PAPER
ON THE PRINT STONE
344
00:18:59,034 --> 00:19:00,689
AND APPLIES LUBRICANT
TO THE BOTTOM
345
00:19:00,689 --> 00:19:02,931
OF THE SCRAPER BAR ON THE PRESS.
346
00:19:05,241 --> 00:19:07,862
SHE SPREADS MORE LUBRICANT
ONTO A TYMPAN,
347
00:19:07,862 --> 00:19:09,793
A THIN SHEET OF DURABLE PLASTIC,
348
00:19:09,793 --> 00:19:13,206
THAT SHE'S PLACED ON
THE PAPER-COVERED PRINT STONE.
349
00:19:13,206 --> 00:19:17,793
THIS ALLOWS THE STONE TO SLIDE
UNDER THE PRESSURE OF THE PRESS.
350
00:19:17,793 --> 00:19:20,965
THE ARTIST MOVES
THE SLIDING PRESS BED FORWARD
351
00:19:20,965 --> 00:19:22,724
SO THAT THE LITHOGRAPHY
STONE SITS
352
00:19:22,724 --> 00:19:24,758
DIRECTLY UNDER THE SCRAPER BAR.
353
00:19:24,758 --> 00:19:28,517
SHE TURNS THE MECHANISM TO
TIGHTEN THE BAR TO THE STONE.
354
00:19:28,517 --> 00:19:30,517
SHE MOVES THE PRESS BED FORWARD
355
00:19:30,517 --> 00:19:33,413
TO TEST THE PRESSURE
OF THE SCRAPER BAR.
356
00:19:33,413 --> 00:19:36,586
SHE CONFIRMS THAT THE PRESSURE
IS SUFFICIENT FOR PRINTING
357
00:19:36,586 --> 00:19:38,275
BUT NOT TOO TIGHT.
358
00:19:38,275 --> 00:19:41,931
SATISFIED,
SHE REMOVES THE TYMPAN.
359
00:19:41,931 --> 00:19:44,034
SHE WASHES THE CRAYON
FROM THE STONE
360
00:19:44,034 --> 00:19:47,206
USING HIGHLY REFINED
MINERAL SPIRITS.
361
00:19:47,206 --> 00:19:49,758
WHAT REMAINS IS
A GHOST OF THE IMAGE.
362
00:19:49,758 --> 00:19:54,724
THE ARTIST THEN RUBS
A PETROLEUM-BASED SUBSTANCE
363
00:19:54,724 --> 00:19:57,620
ONTO THE STONE THAT WILL SERVE
AS A BASE FOR THE INK.
364
00:19:57,620 --> 00:20:03,482
THE SUBSTANCE ATTACHES
TO THE IMAGE ON THE STONE.
365
00:20:03,482 --> 00:20:08,517
USING A BIG LEATHER ROLLER,
SHE PICKS UP OIL-BASED INK.
366
00:20:08,517 --> 00:20:11,344
AN ASSISTANT DAMPENS
THE STONE WITH A WET SPONGE.
367
00:20:11,344 --> 00:20:15,793
THE ARTIST TRANSFERS
THE INK TO THE DAMP STONE.
368
00:20:15,793 --> 00:20:18,379
THE GREASY PARTS
OF THE STONE PICK UP THE INK
369
00:20:18,379 --> 00:20:20,103
WHILE THE WET PARTS DON'T.
370
00:20:20,103 --> 00:20:23,068
THE ASSISTANT MOISTENS
THE STONE AGAIN.
371
00:20:23,068 --> 00:20:26,965
THE ARTIST PLACES
A SHEET OF PRINT PAPER
372
00:20:26,965 --> 00:20:29,793
CUT TO SIZE OVER THE IMAGE.
373
00:20:29,793 --> 00:20:32,965
SHE COVERS THE STONE
WITH CLEAR PLASTIC TYMPAN.
374
00:20:32,965 --> 00:20:34,965
THE PRESS BED ROLLS FORWARD
375
00:20:34,965 --> 00:20:37,896
UNTIL THE STONE SITS DIRECTLY
UNDER THE SCRAPER BAR.
376
00:20:37,896 --> 00:20:42,379
THE PRESET BAR APPLIES
THE EXACT PRESSURE
377
00:20:42,379 --> 00:20:44,758
NEEDED TO PRINT
THE IMAGE ONTO THE PAPER.
378
00:20:46,620 --> 00:20:49,068
THE ARTIST CAREFULLY
LIFTS THE PAPER,
379
00:20:49,068 --> 00:20:52,137
REVEALING A PERFECT MIRROR
IMAGE OF THE ART.
380
00:20:54,758 --> 00:20:56,275
USING THE SAME STONE,
381
00:20:56,275 --> 00:20:58,172
SHE CAN MAKE HUNDREDS MORE,
382
00:20:58,172 --> 00:21:00,655
EACH ONE A WORK OF ART.
30483
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