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--Captions by VITAC--
www.vitac.com
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CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: THERMOPLASTIC
FIRE HELMETS ARE LIGHTWEIGHT,
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BUT THAT DOESN'T MEAN
THEY AREN'T TOUGH.
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00:00:57,586 --> 00:00:59,620
BECAUSE OF
THEIR CHEMICAL COMPOSITION,
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THESE PLASTIC HELMETS
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REMAIN STURDY, EVEN
WHEN EXPOSED TO TEMPERATURES
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00:01:03,724 --> 00:01:06,103
OF OVER 500 DEGREES FAHRENHEIT.
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DEVELOPED IN THE 1970s,
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THE HELMETS
HAVE BECOME STANDARD ISSUE
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AT MANY FIRE STATIONS.
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THERE ARE FEW SITUATIONS
MORE DANGEROUS THAN ENTERING
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A BURNING BUILDING.
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THERMOPLASTIC FIRE HELMETS
WEIGH SUBSTANTIALLY LESS
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00:01:21,620 --> 00:01:23,172
THAN OTHER ALTERNATIVES.
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THESE HELMETS
ARE ONE PIECE OF EQUIPMENT
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THAT WON'T SLOW DOWN
THE RESCUE MISSION.
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PRODUCTION STARTS WITH A SPECIAL
BLEND OF THERMOPLASTIC PELLETS.
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A VACUUM PULLS THE PELLETS
INTO A HOPPER.
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THE PELLETS THEN FLOW INTO
AN INJECTION-MOLDING MACHINE.
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IT MELTS AND MOLDS THE PELLETS
INTO THE SHAPE OF A FIRE HELMET.
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A ROBOT RETRIEVES THE HELMET
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AND TRANSFERS IT
TO A COOLING STATION.
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A WORKER THEN CLIPS OFF
PLASTIC THAT SOLIDIFIED
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AS IT FLOWED THROUGH A CHANNEL
AND INTO THE MOLD.
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THIS UNWANTED BIT
IS CALLED SPRUE.
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SHE WIPES OFF FINGERPRINTS
AND INSPECTS THE CONDITION
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OF THE HELMET SHELL.
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THE NEXT WORKER TRIMS THE BRIM
TO REMOVE EXCESS PLASTIC
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THAT FORMED
WHEN THE MOLD CLOSED.
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FOR THIS PROCESS, HE USES
A BLADE WITH A CURVED EDGE.
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NEXT, HE APPLIES
REFLECTIVE STRIPS
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THAT WILL ALLOW THE FIREFIGHTER
TO BE SEEN IN THE DARK.
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HE DRILLS HOLES FOR ATTACHING
EITHER GOGGLES OR FACE SHIELDS.
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AND THE WORKER ADDS
A LAST REFLECTIVE STRIP.
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HE SCREWS A SUPPORT PLATE
FOR THE I.D. SHIELD
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TO THE FRONT
OF THE HELMET SHELL.
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HE USES PLASTIC SCREWS
RATHER THAN METAL
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BECAUSE METAL
IS ELECTRICALLY CONDUCTIVE
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AND WOULD PUT THE FIREFIGHTER
AT RISK
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IN THE EVENT OF ELECTRICAL
SPARKING DURING A FIRE.
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ANOTHER WORKER
NOW APPLIES LABELS
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TO THE INSIDE
OF THE HELMET SHELL.
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THE LABELS INDICATE
THAT THIS MODEL OF FIRE HELMET
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IS IN COMPLIANCE
WITH THE SAFETY REQUIREMENTS.
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THE WORKER INSERTS
HIGH-DENSITY FOAM PADDING
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IN THE HELMET SHELL.
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THE PADDED CAP
WILL CUSHION THE WEARER
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FROM THE FORCE OF AN IMPACT.
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THIS WEB OF STRAPS WILL SERVE
AS A SUSPENSION LINER
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AND WILL ALSO SUPPORT THE HELMET
ON THE WEARER'S HEAD.
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ANOTHER WORKER INSTALLS
A RATCHET SYSTEM FOR ADJUSTING
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THE FIT OF THE LINER
TO THE FIREFIGHTER'S HEAD.
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POSITIONED AT THE NAPE
OF THE NECK,
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THE FIREFIGHTER
CAN TURN THE KNOB
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TO PULL THE SUSPENSION WEB
TIGHTER.
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ATTACHMENTS ON THE SUSPENSION
LINER FIT INTO SOCKETS
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ON THE HELMET
TO LOCK IT IN PLACE.
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HE FASTENS THE CHIN STRAP
TO THE HELMET
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BY WRAPPING THE ENDS
AROUND MOLDED STRUTS
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ON BOTH SIDES OF THE SHELL.
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THE CHIN STRAP
HAS A QUICK-RELEASE BUTTON
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00:04:15,310 --> 00:04:16,827
IN THE EVENT
THAT THE FIREFIGHTER
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HAS TO REMOVE THE HELMET FAST.
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ANOTHER WORKER NOW FOLDS UP
FLAME-RESISTANT EARFLAPS.
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THE FLAPS ARE EQUIPPED
WITH HOOKED
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AND LOOPED FASTENING STRIPS
THAT FIT TO THE HELMET.
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HE SETS THE EARFLAPS ASIDE
WHILE HE INSERTS SNAPS
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FOR GOGGLES
INTO BRACKETS ON THE HELMET.
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HE SCREWS THE SNAPS
SNUGLY TO THE HELMET.
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THE WORKER THEN WRAPS THE
FIRE-AND-FOG-RESISTANT GOGGLES
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AROUND THE HELMET
AND SNAPS THEM TO IT.
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HE TUCKS THE MAINTENANCE
INSTRUCTIONS INTO THE HELMET,
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FOLLOWED BY THE FOLDED EARFLAPS.
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THIS THERMOPLASTIC FIRE HELMET
IS NOW COMPLETE,
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00:05:12,068 --> 00:05:16,379
BUT THERE'S STILL ONE LAST BIT
OF OFFICIAL BUSINESS.
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THE WORKER SCREWS
THE LARGE LEATHER I.D. SHIELD
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TO THE SUPPORT PLATE.
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THE SHIELD BEARS THE NAME
OF THE FIRE DEPARTMENT
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00:05:23,310 --> 00:05:25,896
AND A SYMBOL THAT DENOTES RANK.
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00:05:28,965 --> 00:05:32,379
THIS FIRE HELMET
IS NOW READY FOR DUTY.
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IT WILL BE ONE OF
THE FIRST THINGS THE FIREFIGHTER
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REACHES FOR WHEN HE OR SHE
GETS AN EMERGENCY CALL.
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Narrator: CONTEMPORARY ARTISTS
ARE CHALLENGING
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OUR PERCEPTION OF BASKETRY.
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FOCUSING ON FORM
RATHER THAN FUNCTION,
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00:05:59,827 --> 00:06:01,517
ARTISANS ARE WEAVING GRASSES
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00:06:01,517 --> 00:06:04,000
AND OTHER FIBERS
INTO SCULPTURAL ART.
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00:06:04,000 --> 00:06:05,551
THESE BASKETRY SCULPTURES
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00:06:05,551 --> 00:06:07,689
USUALLY AREN'T MEANT
TO CONTAIN ANYTHING.
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00:06:07,689 --> 00:06:12,206
INSTEAD, THEY'RE MEANT TO
CAPTURE AND HOLD OUR ATTENTION.
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00:06:15,275 --> 00:06:17,965
IS IT ART, OR IS IT A BASKET?
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A BASKETRY SCULPTURE IS BOTH.
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IT CELEBRATES THE TRADITION
OF THE CRAFT
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WHILE ELEVATING BASKETRY
TO AN ART FORM.
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00:06:27,310 --> 00:06:29,275
MATERIALS
FOR A BASKETRY SCULPTURE
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CAN INCLUDE A MIX OF THING,
FROM NATURAL FIBERS,
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TO METALLIC PIECES,
WIRE, AND BEADS.
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SOAKING FIBERS
LIKE PALM-TREE STRANDS
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IN HOT WATER WILL SOFTEN THEM
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AND MAKE THE FIBERS
FLEXIBLE ENOUGH FOR WEAVING,
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BUT THEY WON'T LOSE THEIR
INTERESTING CRINKLY TEXTURE.
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ABOUT TWO HOURS IN,
THE ARTIST CHECKS THE SUPPLENESS
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OF THE FIBERS.
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00:06:55,551 --> 00:06:57,896
THEY CAN NOW BE BENT
WITHOUT BREAKING,
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00:06:57,896 --> 00:07:00,137
BUT THEY NEED
A BIT MORE SOFTENING UP.
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SO SHE COVERS THE FIBERS
WITH PLASTIC AND LEAVES THEM
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TO SOAK A LITTLE LONGER.
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00:07:06,000 --> 00:07:09,172
SHE TURNS HER ATTENTION
TO THE SCULPTURE'S CENTERPIECE,
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00:07:09,172 --> 00:07:11,034
WHICH WILL BE MADE OF COPPER.
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SHE DRAWS A DESIGN
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ONTO THE COPPER'S
PROTECTIVE PLASTIC LINER.
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USING METAL SHEARS,
SHE CUTS OUT THE SHAPE.
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THE ARTIST PEELS OFF
THE PLASTIC LINER
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THAT HAS PROTECTED THE COPPER,
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REVEALING THE GLOSSY,
UNTARNISHED SURFACE.
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00:07:38,206 --> 00:07:42,000
SHE NOW PLACES THE COPPER ABOVE
A BAG FULL OF SMALL PELLETS
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AND POUNDS IT
USING A NYLON MALLET.
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00:07:46,206 --> 00:07:51,206
THIS PROCESS GIVES THE COPPER
AN AGED, HAMMERED TEXTURE.
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00:07:51,206 --> 00:07:54,413
SHE GIVES SOME AREAS ON THE
OTHER SIDE THE SAME TREATMENT.
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00:07:54,413 --> 00:08:00,206
THE HAMMERING ALSO BOWLS OUT
THE PROFILE OF THE PIECE.
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USING A MARKER,
THE ARTIST DRAWS A LINE
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00:08:02,758 --> 00:08:05,724
ABOUT 1/3 OF AN INCH IN
FROM THE EDGE.
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00:08:10,931 --> 00:08:14,379
SHE MARKS DOTS
ONTO THIS NEWLY DEFINED BORDER,
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00:08:14,379 --> 00:08:16,862
SPACING THEM EVENLY APART.
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00:08:21,241 --> 00:08:23,827
SHE THEN PUNCHES HOLES
THROUGH ALL THE DOTS,
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00:08:23,827 --> 00:08:26,620
USING A LEVER-OPERATED
DRILL PRESS.
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00:08:32,241 --> 00:08:34,931
SHE CUTS OUT THE SPACE
BETWEEN THE HOLES,
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00:08:34,931 --> 00:08:38,517
AND THIS PROCESS CREATES
SEPARATE TABS FOR EACH HOLE.
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00:08:38,517 --> 00:08:40,965
THE ARTISAN
NOW BENDS BACK THE TABS,
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00:08:40,965 --> 00:08:42,965
FOLLOWING THE MARKED LINE.
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00:08:42,965 --> 00:08:47,310
THE APPLICATION OF A CLEAR
POWDER COAT PREVENTS TARNISHING.
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AFTER A FEW HOURS,
THE PALM STRANDS
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00:08:49,620 --> 00:08:51,275
ARE NOW SUFFICIENTLY SOFTENED.
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00:08:51,275 --> 00:08:53,827
SHE RETRIEVES THE STRANDS
FROM THE HOT-WATER SOAK
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00:08:53,827 --> 00:08:55,793
AND SETS THEM ASIDE.
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00:08:55,793 --> 00:08:58,689
THE ARTIST RETURNS
TO THE COPPER CENTERPIECE
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00:08:58,689 --> 00:09:02,310
AND BEGINS TO WEAVE,
STARTING WITH RATTAN REEDS
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00:09:02,310 --> 00:09:05,413
THAT HAVE ALSO SOAKED
TO MAKE THEM MORE PLIABLE.
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00:09:05,413 --> 00:09:08,413
SHE PULLS THE REEDS THROUGH
THE TABS AND INTERCROSSES THEM
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00:09:08,413 --> 00:09:12,068
SO THAT THEY FAN OUT
IN TWO DIRECTIONS.
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00:09:12,068 --> 00:09:15,517
SHE THEN BRAIDS COTTON STRING
AGAINST THE CENTERPIECE.
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00:09:15,517 --> 00:09:19,034
THIS CREATES A NEAT AND STURDY
BORDER ALL THE WAY AROUND.
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00:09:21,241 --> 00:09:23,620
SHE CLIPS CLOTHESPINS
TO THE RATTAN
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00:09:23,620 --> 00:09:24,931
TO HOLD THE BRAIDED BORDER
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00:09:24,931 --> 00:09:29,275
IN PLACE
AGAINST THE CENTERPIECE.
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00:09:29,275 --> 00:09:32,103
SHE THEN TRIMS
THE ENDS OF THE STRINGS.
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00:09:36,310 --> 00:09:39,000
NEXT, THE ARTIST
WEAVES RATTAN REEDS
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00:09:39,000 --> 00:09:41,000
PARALLEL TO THE COTTON BRAID,
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00:09:41,000 --> 00:09:44,379
ENTWINING THEM WITH THE REEDS
THAT EXTEND OUTWARD.
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00:09:44,379 --> 00:09:49,275
SHE CREATES ONE ROW OF THESE
RIGID FIBERS FOR STRUCTURE.
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00:09:49,275 --> 00:09:51,931
SHE'S NOW READY
FOR THE PALM STRANDS.
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00:09:51,931 --> 00:09:53,862
AFTER THE SOAKING, THE STRANDS
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00:09:53,862 --> 00:09:56,413
REMAIN SOFT AND PLIABLE
FOR MANY HOURS,
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SO SHE DOESN'T HAVE
TO RUSH THE WORK.
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00:10:02,241 --> 00:10:05,310
AS SHE CONTINUES,
SHE ALTERNATES ROWS OF PALM
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00:10:05,310 --> 00:10:07,034
AND RATTAN FIBERS.
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00:10:07,034 --> 00:10:09,551
THE DIFFERENT TEXTURES
ADD VISUAL INTEREST
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00:10:09,551 --> 00:10:13,448
TO THE BASKETRY SCULPTURE.
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00:10:13,448 --> 00:10:17,482
IT WILL TAKE TWO MONTHS
TO COMPLETE THIS WORK.
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00:10:23,034 --> 00:10:25,241
WHEN THE BASKETRY WORK IS DONE,
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00:10:25,241 --> 00:10:27,620
THE ARTIST
TAKES THE PIECE OUTSIDE
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00:10:27,620 --> 00:10:31,103
AND AIRBRUSHES THEM
WITH ACRYLIC PAINT.
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00:10:35,000 --> 00:10:37,344
SHE SOMETIMES RELIES
ON A METAL TEMPLATE
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00:10:37,344 --> 00:10:41,758
TO MORE EVENLY DEFINE
THE PAINT BORDER.
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00:10:41,758 --> 00:10:45,551
IT'S THE FINISHING TOUCH
TO THE BASKETRY SCULPTURE,
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00:10:45,551 --> 00:10:48,724
AND NOW IT'S UP TO THE PUBLIC
TO UNDERSTAND THE STORY
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00:10:48,724 --> 00:10:51,310
THAT THE ARTIST HAS WOVEN.
169
00:11:03,448 --> 00:11:06,896
Narrator: THE EARLIEST TOOLS FOR
ROASTING COFFEE BEANS WERE PANS
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00:11:06,896 --> 00:11:09,896
YOU WOULD HOLD OVER HOT COALS
OR AN OPEN FIRE,
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00:11:09,896 --> 00:11:11,655
BUT, TODAY, COFFEE ROASTING
172
00:11:11,655 --> 00:11:14,413
IS A FAR MORE
SOPHISTICATED PROCESS,
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00:11:14,413 --> 00:11:17,620
USING LARGE, OFTEN FULLY
AUTOMATED MACHINES
174
00:11:17,620 --> 00:11:19,034
WITH BUILT-IN GAS BURNERS
175
00:11:19,034 --> 00:11:23,344
THAT HEAT AIR
TO ROAST THE BEANS.
176
00:11:23,344 --> 00:11:26,000
THIS COFFEE ROASTER
IS BOTH PROGRAMMABLE
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00:11:26,000 --> 00:11:28,379
AND MANUALLY ADJUSTABLE
BY TOUCH PANEL.
178
00:11:28,379 --> 00:11:31,620
THE ROAST MASTER CAN TAILOR
THE TEMPERATURE
179
00:11:31,620 --> 00:11:34,137
AND ROASTING TIME
TO INFLUENCE FLAVOR,
180
00:11:34,137 --> 00:11:37,655
ACIDITY, AND OTHER
CHARACTERISTICS OF COFFEE.
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00:11:37,655 --> 00:11:41,172
TO SHAPE THE ROAST CHAMBER,
WORKERS FEED A SHEET
182
00:11:41,172 --> 00:11:44,793
OF STAINLESS STEEL
THROUGH A SHEET-METAL ROLL.
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00:11:44,793 --> 00:11:47,620
THE ROAST CHAMBER IS THE DRUM
IN WHICH THE BEANS ROAST
184
00:11:47,620 --> 00:11:50,896
BY CONVECTION HEAT.
185
00:11:50,896 --> 00:11:54,758
THE NEXT STEP IS TO WELD THE
ROLLED SHEET INTO A CYLINDER.
186
00:11:54,758 --> 00:11:58,689
THEN WORKERS GRIND AND POLISH
THE WELDS UNTIL THEY'RE FLAT,
187
00:11:58,689 --> 00:12:00,896
SMOOTH, AND SHINY.
188
00:12:00,896 --> 00:12:04,000
ANOTHER WORKER MAKES THE COOLING
TRAY IN A SIMILAR WAY,
189
00:12:04,000 --> 00:12:06,689
BUT WITH A SUPPORT BAND
WELDED TO THE TOP.
190
00:12:06,689 --> 00:12:10,275
THE COOLING TRAY IS THE DRUM
INTO WHICH THE HOT BEANS DROP
191
00:12:10,275 --> 00:12:12,103
WHEN THEY EXIT
THE ROAST CHAMBER.
192
00:12:12,103 --> 00:12:16,068
STIRRING ARMS CIRCULATE
THE BEANS AS A FAN DRAWS AIR
193
00:12:16,068 --> 00:12:18,413
THROUGH THE TRAY
TO COOL THE HOT BEANS.
194
00:12:18,413 --> 00:12:20,413
CERTAIN PARTS OF THE ROASTER
195
00:12:20,413 --> 00:12:22,620
ARE CUT
FROM A STAINLESS-STEEL SHEET.
196
00:12:22,620 --> 00:12:25,413
STAINLESS STEEL
IS THE IDEAL MATERIAL
197
00:12:25,413 --> 00:12:27,241
NOT ONLY BECAUSE IT'S STYLISH,
198
00:12:27,241 --> 00:12:31,551
BUT ALSO BECAUSE IT'S DURABLE
AND CORROSION-RESISTANT.
199
00:12:31,551 --> 00:12:33,827
THIS COMPUTER-GUIDED
LASER CUTTER
200
00:12:33,827 --> 00:12:35,620
IS SLICING OUT
A SAFETY COMPONENT
201
00:12:35,620 --> 00:12:38,931
CALLED THE HEAT SHIELD,
WHICH PREVENTS THE ROAST MASTER
202
00:12:38,931 --> 00:12:41,724
FROM ACCIDENTALLY
TOUCHING A HOT SURFACE.
203
00:12:43,793 --> 00:12:46,344
THE HEAT SHIELD,
LIKE MANY OTHER PARTS
204
00:12:46,344 --> 00:12:48,413
CUT FROM STAINLESS-STEEL SHEETS,
205
00:12:48,413 --> 00:12:51,931
HAS TO BE FORMED
TO A VERY PRECISE SHAPE.
206
00:12:51,931 --> 00:12:54,620
A WORKER BENDS ANGLES
AND CURVES INTO THE METAL
207
00:12:54,620 --> 00:12:57,344
WITH A PRESS BRAKE.
208
00:12:57,344 --> 00:13:00,551
ANOTHER COMPONENT, THE TRIER,
LETS YOU DRAW A SAMPLE
209
00:13:00,551 --> 00:13:03,448
OF BEANS DURING ROASTING.
210
00:13:03,448 --> 00:13:07,344
A CRAFTSMAN CONSTRUCTS THE TRIER
BY WELDING VARIOUS SMALLER PARTS
211
00:13:07,344 --> 00:13:10,034
TO A PIECE
OF STAINLESS-STEEL TUBE,
212
00:13:10,034 --> 00:13:11,931
THEN METICULOUSLY GRINDING
213
00:13:11,931 --> 00:13:15,862
AND POLISHING THE WELDS
UNTIL THEY'RE SMOOTH.
214
00:13:15,862 --> 00:13:19,448
THIS HIGH-PRESSURE WATER-JET
CUTTER ALSO CUTS PARTS
215
00:13:19,448 --> 00:13:21,655
FROM STAINLESS-STEEL SHEETS.
216
00:13:21,655 --> 00:13:24,000
THIS COMPONENT IS ONE
OF SIX FLIGHTS,
217
00:13:24,000 --> 00:13:26,000
WHICH IS PART
OF THE PADDLE THAT LIFTS
218
00:13:26,000 --> 00:13:28,517
AND MIXES THE BEANS
INSIDE THE ROAST CHAMBER
219
00:13:28,517 --> 00:13:32,241
SO THAT THEY ROAST EVENLY.
220
00:13:32,241 --> 00:13:35,000
TO FORM THE FLIGHTS
TO THE REQUIRED SHAPE,
221
00:13:35,000 --> 00:13:38,965
A WORKER CURVES THEM
ONE AT A TIME IN A PRESS.
222
00:13:45,275 --> 00:13:48,758
NEXT, THE WELDER PLACES
ALL THE PADDLE COMPONENTS
223
00:13:48,758 --> 00:13:50,620
INTO A SPECIALIZED FIXTURE,
224
00:13:50,620 --> 00:13:53,172
WHICH POSITIONS THEM CORRECTLY.
225
00:13:53,172 --> 00:13:56,310
FIRST, HE ALIGNS THE SPOKES
TO THE PADDLE SHAFT.
226
00:13:56,310 --> 00:13:59,310
THEN HE WELDS
THE PARTS IN PLACE.
227
00:14:02,655 --> 00:14:06,275
HE POSITIONS THE FLIGHTS,
CLAMPS THEM SECURELY,
228
00:14:06,275 --> 00:14:09,034
AND WELDS THEM ON.
229
00:14:12,620 --> 00:14:14,931
THE COMBINATION
OF INNER AND OUTER FLIGHTS
230
00:14:14,931 --> 00:14:17,034
LIFTS THE BEANS
INTO THE AIRFLOW,
231
00:14:17,034 --> 00:14:19,793
ENSURING THE BEANS ROAST EVENLY.
232
00:14:21,689 --> 00:14:23,827
A CUSTOM-DESIGNED
GRINDING MACHINE HONES
233
00:14:23,827 --> 00:14:26,172
THE FLIGHTS TO PRODUCE
A SMALL CLEARANCE
234
00:14:26,172 --> 00:14:29,206
OF AROUND 1/10 OF AN INCH
BETWEEN THE EDGE OF THE PADDLE
235
00:14:29,206 --> 00:14:32,000
AND THE WALL
OF THE ROAST CHAMBER.
236
00:14:32,000 --> 00:14:35,275
THIS DESIGN ENSURES THE PADDLE
IS WIDE ENOUGH TO PICK UP
237
00:14:35,275 --> 00:14:36,862
EVERY LAST COFFEE BEAN
238
00:14:36,862 --> 00:14:39,689
WITHOUT TOUCHING THE WALL
WHILE ROTATING.
239
00:14:44,172 --> 00:14:47,482
ONCE THEY INSTALL THE PADDLE,
A WORKER CLOSES UP
240
00:14:47,482 --> 00:14:49,655
THE ROAST CHAMBER
WITH A FACEPLATE.
241
00:14:52,482 --> 00:14:54,655
ALIGNMENT PINS
ENSURE THE FACEPLATE
242
00:14:54,655 --> 00:14:57,137
IS PROPERLY POSITIONED.
243
00:14:57,137 --> 00:14:59,000
THE PADDLE SHAFT PROTRUDES
244
00:14:59,000 --> 00:15:02,931
THROUGH A BEARING
IN THE FACEPLATE.
245
00:15:02,931 --> 00:15:06,724
THE ASSEMBLY TEAM USES A HOIST
TO LIFT THE HEAVY CHAMBER
246
00:15:06,724 --> 00:15:09,034
AND POSITION IT
ON TOP OF THE COFFEE ROASTER'S
247
00:15:09,034 --> 00:15:13,034
STAINLESS-STEEL SUPPORT FRAME.
248
00:15:13,034 --> 00:15:16,172
THEY INSTALL THE HEAT SHIELD
THAT WAS CUT BY THE LASER CUTTER
249
00:15:16,172 --> 00:15:19,137
AND BENT TO SHAPE
IN THE PRESS BRAKE.
250
00:15:22,689 --> 00:15:24,827
ON TOP, THE ASSEMBLY TEAM MOUNTS
251
00:15:24,827 --> 00:15:26,620
THE MACHINE'S
FUNNEL-SHAPED HOPPER.
252
00:15:26,620 --> 00:15:29,482
THE HOPPER FEEDS
THE UNROASTED COFFEE BEANS
253
00:15:29,482 --> 00:15:33,275
TO THE ROAST CHAMBER BELOW.
254
00:15:33,275 --> 00:15:34,931
THE HOPPER'S LID HAS A TUBE,
255
00:15:34,931 --> 00:15:36,793
WHICH CONNECTS
TO A VACUUM SYSTEM
256
00:15:36,793 --> 00:15:42,586
THAT DRAWS THE COFFEE BEANS
UP THROUGH A PLASTIC HOSE.
257
00:15:42,586 --> 00:15:44,586
ON THE FRONT
OF THE ROASTING CHAMBER,
258
00:15:44,586 --> 00:15:47,586
AN ASSEMBLER HANGS
A HINGED DISCHARGE DOOR
259
00:15:47,586 --> 00:15:49,275
THAT HAS A VIEWING WINDOW.
260
00:15:49,275 --> 00:15:51,827
HE PLUGS IN A SENSOR
THAT MEASURES THE TEMPERATURE
261
00:15:51,827 --> 00:15:53,931
OF THE BEANS
IN THE ROASTING CHAMBER
262
00:15:53,931 --> 00:15:57,758
AND SENDS THAT INFORMATION
TO THE MACHINE'S COMPUTER.
263
00:15:57,758 --> 00:16:00,793
MORE TO COME
AFTER THIS COFFEE BREAK.
264
00:16:10,103 --> 00:16:11,896
Narrator:
THIS COFFEE-ROASTING MACHINE
265
00:16:11,896 --> 00:16:13,965
HAS THREE ADDITIONAL
TEMPERATURE SENSORS
266
00:16:13,965 --> 00:16:16,241
THAT SEND DATA TO THE COMPUTER.
267
00:16:16,241 --> 00:16:18,689
THESE SENSORS MEASURE
THE TEMPERATURE OF THE AIR
268
00:16:18,689 --> 00:16:21,137
ENTERING AND EXITING
THE ROAST CHAMBER
269
00:16:21,137 --> 00:16:22,689
AND THE TEMPERATURE
OF THE CLEAN AIR
270
00:16:22,689 --> 00:16:24,517
EXHAUSTING FROM THE MACHINE
271
00:16:24,517 --> 00:16:27,172
AFTER THE BURNER INCINERATES
THE SMOKE GENERATED
272
00:16:27,172 --> 00:16:30,448
BY THE ROASTING PROCESS.
273
00:16:30,448 --> 00:16:33,931
WORKERS CONTINUE ASSEMBLY
BY INSTALLING THE COOLING TRAY
274
00:16:33,931 --> 00:16:37,310
BENEATH THE DISCHARGE DOOR
OF THE ROASTING CHAMBER.
275
00:16:37,310 --> 00:16:39,586
THE COOLING TRAY
SITS ON A SUPPORT FRAME,
276
00:16:39,586 --> 00:16:41,103
WHICH CONTAINS A MOTOR
277
00:16:41,103 --> 00:16:44,758
THAT TURNS THE STIRRING ARMS
INSIDE THE TRAY.
278
00:16:44,758 --> 00:16:46,344
AT THE BACK OF THE MACHINE,
279
00:16:46,344 --> 00:16:49,000
A WORKER INSTALLS
THE TRAY'S COOLING FAN
280
00:16:49,000 --> 00:16:52,689
AND THE MOTOR THAT DRIVES IT.
281
00:16:52,689 --> 00:16:55,206
THIS GAUGE MEASURES
THE PRESSURE OF THE AIR
282
00:16:55,206 --> 00:16:58,793
THAT MIXES WITH THE GAS
GOING INTO THE MACHINE'S BURNER.
283
00:17:05,000 --> 00:17:07,862
NEXT, THEY INSTALL
THE CIRCULATION FAN.
284
00:17:07,862 --> 00:17:10,620
THE FAN IS DESIGNED
TO WITHSTAND HIGH HEAT
285
00:17:10,620 --> 00:17:14,034
AND MOVE AIR EFFICIENTLY
THROUGHOUT THE COFFEE ROASTER.
286
00:17:18,034 --> 00:17:20,517
THE BOTTOM END
OF THIS STAINLESS-STEEL TUBE
287
00:17:20,517 --> 00:17:23,344
CONNECTS TO A VACUUM MOTOR.
288
00:17:23,344 --> 00:17:25,965
THE TOP END CONNECTS
TO THE TUBE PROTRUDING
289
00:17:25,965 --> 00:17:28,275
FROM THE FEED HOPPER'S LID.
290
00:17:28,275 --> 00:17:29,793
TO FILL THE ROASTING CHAMBER,
291
00:17:29,793 --> 00:17:32,620
THE VACUUM MOTOR SUCKS
THE RAW GREEN COFFEE BEANS
292
00:17:32,620 --> 00:17:34,379
UP INTO THE HOPPER,
293
00:17:34,379 --> 00:17:36,724
WHICH DROPS THE BEANS
INTO THE CHAMBER,
294
00:17:36,724 --> 00:17:39,068
WHERE, AS THEY ROAST,
THEIR PAPERY SKIN,
295
00:17:39,068 --> 00:17:42,551
CALLED THE CHAFF, BREAKS OFF.
296
00:17:42,551 --> 00:17:45,758
THIS SEPARATING DEVICE,
KNOWN AS A CYCLONE,
297
00:17:45,758 --> 00:17:47,931
CONNECTS TO THE CIRCULATION FAN.
298
00:17:47,931 --> 00:17:50,965
THE FAN BLOWS HOT AIR RETURNING
FROM THE ROASTING CHAMBER
299
00:17:50,965 --> 00:17:53,241
INTO THE CYCLONE
AT HIGH VELOCITY.
300
00:17:53,241 --> 00:17:57,206
THE AIR CIRCULATES IN A DOWNWARD
SPIRAL PAST THE BURNER
301
00:17:57,206 --> 00:18:01,137
AT THE BASE OF THE CYCLONE,
INCINERATING THE SMOKE.
302
00:18:01,137 --> 00:18:05,000
THIS ALSO DRAWS THE CHAFF
OUT OF THE AIR INTO A BARREL.
303
00:18:05,000 --> 00:18:07,655
NOZZLES SPRAY WATER ON THE CHAFF
TO PREVENT IT
304
00:18:07,655 --> 00:18:08,965
FROM CATCHING FIRE,
305
00:18:08,965 --> 00:18:10,344
WHICH IS A COMMON HAZARD
306
00:18:10,344 --> 00:18:14,344
WITH TRADITIONAL
COFFEE ROASTERS.
307
00:18:14,344 --> 00:18:17,758
THE CIRCULATION FAN THEN FORCES
THE CLEAN, HOT AIR
308
00:18:17,758 --> 00:18:20,068
UP AND OUT THE TOP
OF THE CYCLONE,
309
00:18:20,068 --> 00:18:22,482
THROUGH THIS "S"-SHAPED,
INSULATED AIR DUCT,
310
00:18:22,482 --> 00:18:25,413
BACK INTO THE ROASTING CHAMBER.
311
00:18:28,517 --> 00:18:31,689
A TECHNICIAN IN THE FACTORY'S
ELECTRICAL DEPARTMENT ASSEMBLES
312
00:18:31,689 --> 00:18:33,965
THE MACHINE'S CONTROL PANEL.
313
00:18:33,965 --> 00:18:35,344
AMONG OTHER COMPONENTS,
314
00:18:35,344 --> 00:18:37,724
THE CIRCUITRY
RUNS CONTROL SYSTEMS
315
00:18:37,724 --> 00:18:39,793
AND THE MACHINE'S
SIX ELECTRIC MOTORS,
316
00:18:39,793 --> 00:18:41,620
WHICH OPERATE MOVING PARTS,
317
00:18:41,620 --> 00:18:44,000
SUCH AS THE BEAN-DRAWING
VACUUM MOTOR,
318
00:18:44,000 --> 00:18:46,068
THE CIRCULATION FAN,
319
00:18:46,068 --> 00:18:49,310
THE COOLING-TRAY FAN,
THE ROASTING-CHAMBER PADDLE,
320
00:18:49,310 --> 00:18:51,620
AND COOLING-TRAY
STIRRING ARMS.
321
00:18:56,344 --> 00:18:59,551
WORKERS THEN INSTALL
THE CONTROL PANEL IN A CABINET
322
00:18:59,551 --> 00:19:03,172
ON THE SIDE OF THE MACHINE.
323
00:19:06,482 --> 00:19:08,862
THEY CONNECT ALL THE WIRES.
324
00:19:11,931 --> 00:19:14,137
THEY MOUNT
THE MACHINE'S COMPUTER
325
00:19:14,137 --> 00:19:17,896
ADJACENT
TO THE CONTROL-PANEL CABINET.
326
00:19:17,896 --> 00:19:21,827
NEXT, A WORKER ASSEMBLES
THE COOLING-TRAY SYSTEM.
327
00:19:21,827 --> 00:19:25,034
A MOTOR UNDER THE TRAY
DRIVES THE STIRRING ARMS.
328
00:19:25,034 --> 00:19:27,724
THE HOT ROASTED COFFEE BEANS
SIT ON TOP
329
00:19:27,724 --> 00:19:29,413
OF THE STAINLESS-STEEL SCREEN.
330
00:19:29,413 --> 00:19:33,448
THE COOLING FAN PULLS
AMBIENT AIR THROUGH THE BEANS,
331
00:19:33,448 --> 00:19:35,551
DOWN THROUGH THE OPENINGS
OF THE SCREEN,
332
00:19:35,551 --> 00:19:39,793
THEN OUT AN EXHAUST PIPE
TO THE OUTDOORS.
333
00:19:39,793 --> 00:19:42,517
THE STIRRING ARMS
MOVE THE BEANS AROUND
334
00:19:42,517 --> 00:19:44,724
SO THAT THEY COOL QUICKLY
AND EVENLY,
335
00:19:44,724 --> 00:19:48,172
WHICH PREVENTS THE BEANS
FROM CONTINUING TO ROAST.
336
00:19:52,241 --> 00:19:54,689
THE FACTORY RUNS
EVERY FINISHED COFFEE ROASTER
337
00:19:54,689 --> 00:19:57,448
THROUGH MULTIPLE TEST ROASTS.
338
00:19:57,448 --> 00:20:00,241
AFTER HEATING THE ROAST CHAMBER
TO A SPECIFIC TEMPERATURE,
339
00:20:00,241 --> 00:20:03,034
THE OPERATOR USES
THE TOUCH SCREEN TO RELEASE
340
00:20:03,034 --> 00:20:04,931
THE BEANS INTO THE CHAMBER.
341
00:20:04,931 --> 00:20:08,310
THE HOT AIR TRAVELS FROM THE
CYCLONE TO THE ROAST CHAMBER,
342
00:20:08,310 --> 00:20:11,344
THEN THROUGH A RETURN PIPE
BACK TO THE CYCLONE,
343
00:20:11,344 --> 00:20:15,655
WHERE IT'S CLEANED
AND SENT BACK TO THE CHAMBER.
344
00:20:15,655 --> 00:20:18,620
TO KNOW WHEN TO MANUALLY
END THE ROAST CYCLE,
345
00:20:18,620 --> 00:20:20,655
THE OPERATOR VIEWS,
346
00:20:20,655 --> 00:20:23,448
SMELLS, AND LISTENS
TO THE BEANS.
347
00:20:23,448 --> 00:20:27,206
THAT'S BECAUSE COFFEE BEANS MAKE
CRACKLING NOISES AS THEY EXPAND
348
00:20:27,206 --> 00:20:29,448
AND SHED THEIR CHAFF.
349
00:20:29,448 --> 00:20:32,758
THE MACHINE
CAN ALSO BE SET TO END
350
00:20:32,758 --> 00:20:34,517
THE ROAST CYCLE AUTOMATICALLY
351
00:20:34,517 --> 00:20:37,551
WHEN THE BEANS REACH
THEIR TARGET TEMPERATURE.
352
00:20:37,551 --> 00:20:40,551
A TRAPDOOR OPENS
TO DRAW IN AMBIENT AIR.
353
00:20:40,551 --> 00:20:43,586
THIS COOLER AIR PUSHES SMOKE
IN THE ROASTING CHAMBER
354
00:20:43,586 --> 00:20:46,000
UP TO THE CYCLONE
FOR INCINERATION.
355
00:20:46,000 --> 00:20:48,275
THE COMPUTER
CAN AUTOMATICALLY OPEN
356
00:20:48,275 --> 00:20:50,241
THE ROAST CHAMBER'S
DISCHARGE DOOR,
357
00:20:50,241 --> 00:20:53,310
OR THE OPERATOR
CAN DO SO MANUALLY.
358
00:20:53,310 --> 00:20:55,241
AS SOON
AS THE ROASTED COFFEE BEANS
359
00:20:55,241 --> 00:20:56,689
DROP INTO THE COOLING TRAY,
360
00:20:56,689 --> 00:21:00,862
THE STIRRING ARMS AND COOLING
FAN AUTOMATICALLY START UP.
361
00:21:00,862 --> 00:21:02,793
IF THE BEANS
ARE PERFECTLY ROASTED,
362
00:21:02,793 --> 00:21:04,655
THE MACHINE IS READY
TO BE SHIPPED
363
00:21:04,655 --> 00:21:07,275
TO A COFFEE-ROASTING BUSINESS.
29113
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