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--Captions by VITAC--
www.vitac.com
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00:00:04,655 --> 00:00:07,620
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: TODAY ON
"HOW IT'S MADE"...
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NUNO FELT IS AN ARTISAN-CRAFTED
NON-WOVEN FABRIC.
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NUNO IS THE JAPANESE
WORD FOR CLOTH.
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THE TECHNIQUE
BONDS LAYERS OF WOOL
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AND OTHER TYPES OF LOOSE FIBERS
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00:01:03,931 --> 00:01:05,896
INTO A LIGHTWEIGHT GAUZY FELT
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WITH CONTRASTING TEXTURES.
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00:01:08,517 --> 00:01:11,206
EACH PIECE IS
A UNIQUE CREATION.
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NUNO FELT IS OFTEN
MADE INTO STRIKING
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FEATHERLIGHT PIECES OF CLOTHING.
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UNLIKE FABRICS WHICH ARE MADE
BY WEAVING THREAD OR YARN,
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NUNO FELT IS MADE
BY INTERLOCKING
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AND COMPRESSING FIBERS.
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THE GREATER THE CONTRAST
IN THE TEXTURE
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AND LUSTER OF THOSE
DIFFERENT TYPES OF FIBERS,
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THE MORE INTERESTING
THE DESIGN.
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FOR THIS PROJECT,
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THIS ARTISAN CONSTRUCTS
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THE BASE OF THE FELT
OUT OF MERINO WOOL ROVING,
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WHICH IS WOOL
THAT'S BEEN CLEANED,
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PROCESSED AND DYED.
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SHE TEARS OFF SHORT
LENGTHS OF FIBERS
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AND LAYS THEM DOWN SIDE-BY-SIDE,
FORMING A LAYER.
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SHE LAYS ANOTHER LAYER
ON TOP PERPENDICULAR TO IT.
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SHE BUILDS UP THREE
TO FIVE LAYERS THIS WAY,
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A TECHNIQUE
CALLED CROSS-HATCHING.
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THIS PROCESS INTERLACES
THE FIBERS,
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STRENGTHENING THE BASE
OF THE FELT.
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NEXT, SHE TAKES PATTERN
SILK CHIFFON FABRIC
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THAT COLOR COORDINATES
WITH ALL THE FIBERS SHE'S USING,
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CUTS OUT SQUARES AND RECTANGLES
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AND LAYS THEM
ONTO THE WOOL BASE.
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IT'S CRITICAL TO CREATE
THE RIGHT BALANCE OF WOOL
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AND NON-WOOL FIBERS
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SO THAT THE WOOL
WILL BE ABLE TO GRAB
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AND HOLD THE LAYERS TOGETHER
TO FORM THE NUNO FELT.
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SHE ADDS SOME MICA.
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MICA IS
A SHINY NATURAL MINERAL
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WHICH,
IN THIN FLAKES LIKE THIS,
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IS PRACTICALLY WEIGHTLESS.
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SPRINKLING A BIT OF MICA
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ONTO THE SURFACE PRODUCES
A SEQUIN-LIKE EFFECT.
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THE ARTISAN ADDS
SOME WISPS OF ANGELINA,
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A SHINY, HAIR-LIKE
POLYESTER FIBER
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WHICH WOOL ROVING
EASILY GRABS AND HOLDS.
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THEN SHE INCLUDES
SOME VARIEGATED WOOL YARN,
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WHICH IS THE TERM FOR YARN
WITH A VARIATION OF COLOR.
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IT ADHERES TO WOOL ROVING,
SILK AND ANGELINA.
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AND FOR SUBTLE TEXTURE,
SHE LAYS IN WOOL BOUCLé.
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BOUCLé IS YARN
WITH CONTINUOUS TINY LOOPS.
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ONCE THE LAYOUT IS FINISHED,
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THE ARTISAN SPRAYS THE MATERIALS
WITH SOAPY WATER.
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ABSORBING WATER MAKES
THE FIBERS MORE FLEXIBLE.
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IT ALSO CHANGES THE PH
LEVEL OF THE WOOL,
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MAKING IT MORE ALKALINE,
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WHICH TRIGGERS THE WOOL FIBERS
TO GRAB THE ADJACENT FIBERS.
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00:03:30,724 --> 00:03:33,620
NEXT, SHE WRAPS HER
DESIGN IN BUBBLE WRAP
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AND BEGINS THE PROCESS
OF FELTING THE FIBERS
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WITH A COMBINATION OF PRESSURE,
AGITATION AND HEAT.
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FIRST, SHE PRESSES
OUT TRAPPED AIR
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WITH A PALM WASHBOARD.
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THE BUBBLE WRAP ACTS
AS A CUSHION,
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PREVENTING THE DESIGN
FROM DISTORTING.
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THE ARTISAN TAKES
A FOAM CYLINDER
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AND GENTLY ROLLS UP THE PIECE,
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WORKING OUT ANY WRINKLES
AS SHE GOES.
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SHE TIES THE ROLL
WITH NYLON LACES,
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00:03:59,793 --> 00:04:04,724
THEN ROCKS IT BACK AND FORTH
FROM HER ELBOWS TO HER WRISTS.
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00:04:04,724 --> 00:04:08,172
SHE DOES THIS
A TOTAL OF 1,000 TIMES.
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AT EACH STOP, SHE UNWINDS
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THE ROLL TO SMOOTH
OUT THE WRINKLES.
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ONCE THIS PROCESS IS FINISHED,
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THE ARTISAN UNWINDS
THE ROLL TO ADD
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WHAT'S CALLED OPEN
WORK OR LACEWORK.
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SHE CUTS SMALL
SLITS IN THE PIECE
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00:04:24,793 --> 00:04:29,000
AND GENTLY PULLS THEM
TO FORM OVAL OPENINGS.
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THE WOOL IS WET,
SO IT STRETCHES EASILY.
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NEXT, SHE AMPS UP THE AGITATION
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BY ROLLING ON A SERIES
OF TEXTURED SURFACES.
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EACH CHANGE OF TEXTURE HITS
THE PIECE AT DIFFERENT POINTS,
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PUSHING OUT THE AIR
BETWEEN THE FIBERS.
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WHILE THE WET FIBERS
CONTINUE TO INTERLOCK
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AND COMPRESS
WITH ROLLING,
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00:04:51,896 --> 00:04:53,241
THE WOOL AND SILK ELEMENTS
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OF THE DESIGN SHRINK
AT DIFFERENT RATES,
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PRODUCING CONTRAST
IN THE SURFACE TEXTURE.
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00:04:59,586 --> 00:05:01,379
BY THE END, THE PIECE,
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00:05:01,379 --> 00:05:04,586
WHICH STARTED OUT BEING
ALMOST A 1/3 INCH THINK,
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00:05:04,586 --> 00:05:07,827
IS NOW JUST 1/10
INCH THICK.
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00:05:07,827 --> 00:05:09,827
AFTER RESHAPING
SOME OPENINGS,
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00:05:09,827 --> 00:05:13,689
SHE APPLIES THE PALM
WASHBOARD ONE LAST TIME.
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00:05:13,689 --> 00:05:15,413
THEN, THROUGH
THE BUBBLE WRAP,
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THE ARTISAN AGITATES THE FIBERS
WITH AN ORBITAL SANDER.
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00:05:19,206 --> 00:05:21,068
THIS FRICTION GENERATES HEAT,
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WHICH FURTHER BONDS THE FIBERS.
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00:05:23,517 --> 00:05:25,896
AFTER A FINAL TOUCH-UP
OF THE OPENINGS,
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SHE GATHERS UP THE FELT
AND GENTLY RINSES IT IN WATER
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WITH A BIT OF VINEGAR.
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THIS REMOVES THE SOAP
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WHICH WOULD DAMAGE
THE WOOL OVER TIME.
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THE WASH ALSO RETURNS
THE PH TO NORMAL,
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WHICH CLOSES THE FIBERS
AND STABILIZES THE FELT.
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AFTER REMOVING
AS MUCH MOISTURE
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AS POSSIBLE BY ROLLING UP
THE FELT IN A TOWEL,
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SHE LAYS IT ON
A COUNTER TO AIR-DRY.
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NOW, THIS HANDCRAFTED
NUNO FELT SHAWL IS POISED
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TO MAKE A ONE-OF-A-KIND
FASHION STATEMENT.
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Narrator:
DRUM CRUSHERS ARE MACHINES
THAT FLATTEN BULKY STEEL DRUMS,
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THE WORLD'S MOST POPULAR
SHIPPING CONTAINER.
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AT A CERTAIN POINT,
THEY CAN NO LONGER BE REUSED
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AND NEED TO BE RECYCLED.
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DRUM CRUSHERS COMPRESS
THEM INTO DISKS
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SO THAT THEY CAN BE
ECONOMICALLY TRANSPORTED
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TO RECYCLING FACILITIES.
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THIS DRUM CRUSHER WIELDS
26 TIMES MORE FORCE
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THAN THE AVERAGE
HOUSEHOLD TRASH COMPACTOR
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00:06:35,172 --> 00:06:38,689
AND CAN FLATTEN
STEEL DRUMS IN SECONDS.
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00:06:38,689 --> 00:06:40,103
TO MAKE THE DRUM CRUSHER,
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A COMPUTERIZED
PLASMA CUTTER CARVES
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00:06:42,482 --> 00:06:45,793
OUT MANY OF THE PARTS
FROM THICK STEEL.
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00:06:45,793 --> 00:06:48,068
THE MACHINE BOTH CUTS
OUT THE PROFILE
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AND MAKES HOLES
FOR COMPONENTS.
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00:06:50,551 --> 00:06:53,482
THIS PARTICULAR PART IS
A LOCATOR PLATE FOR THE DRUMS.
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00:06:54,655 --> 00:06:55,896
AT ANOTHER STATION,
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00:06:55,896 --> 00:06:58,517
A WORKER TRACES
AROUND A TEMPLATE,
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00:06:58,517 --> 00:07:02,551
TRANSFERRING THE OUTLINE TO
PARTIALLY MACHINED PARTS BELOW.
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00:07:02,551 --> 00:07:06,655
THESE PARTS ARE THE CRUSHER'S
TOP AND BOTTOM PANELS.
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00:07:06,655 --> 00:07:09,034
HE GRINDS OFF FLAKY AREAS
OF THE SURFACE
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00:07:09,034 --> 00:07:11,275
TO PREP THE STEEL FOR WELDING.
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00:07:11,275 --> 00:07:13,517
THIS PROCESS IS TIME-CONSUMING,
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00:07:13,517 --> 00:07:16,793
SO HE WORKS ONLY
WITHIN THE OUTLINE.
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00:07:16,793 --> 00:07:20,862
NEXT, WORKERS SAW STEEL
TUBES TO SPECIFIC LENGTHS.
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00:07:22,448 --> 00:07:24,655
THE TUBES WILL SERVE
AS FORKLIFT POCKETS
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00:07:24,655 --> 00:07:26,931
FOR LOADING THE CRUSHER
ONTO A TRUCK
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00:07:26,931 --> 00:07:30,034
OR SIMPLY MOVING IT AROUND
IN A RECYCLING PLANT.
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ANOTHER WORKER NOW SETS UP
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A FIXTURING SYSTEM
TO HOLD THE CRUSHER
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HOUSING PANELS IN POSITION
FOR WELDING.
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00:07:41,241 --> 00:07:44,068
HE CLAMPS THE PARTS
TO THE FIXTURING TABLE.
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THIS FIRST PART IS THE BOTTOM
OF THE CRUSHER CHAMBER.
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HE ASSEMBLES THE SIDE SUPPORTS
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00:07:53,689 --> 00:07:58,620
AND THE TOP OF THE UNIT
WITHIN THE FIXTURING DEVICE.
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00:07:58,620 --> 00:08:01,206
HE CLAMPS THE SUPPORTS
AT THE CORNERS.
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AND WITH THE STRUCTURE
NOW HELD TOGETHER WITH CLAMPS,
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HE TACK WELDS IT AND FOLLOWS UP
WITH PERMANENT WELDS.
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00:08:11,551 --> 00:08:14,896
NEXT UP IS THE BACK
OF THE CRUSHER CHAMBER.
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IT'S BEEN ROUNDED
TO ACCOMMODATE
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00:08:16,551 --> 00:08:19,620
THE CYLINDRICAL
STEEL CONTAINERS.
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00:08:19,620 --> 00:08:23,034
AGAIN, THE WORKER TACK WELDS
IT TO THE CRUSHER STRUCTURE.
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00:08:23,034 --> 00:08:25,241
HE THEN DOES FULL
THICK WELDS BOTH
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00:08:25,241 --> 00:08:28,137
FROM THE INSIDE AND THE OUTSIDE.
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00:08:28,137 --> 00:08:31,620
AND AFTER THAT, HE'LL ADD
THE LOCATOR PLATE TO THE BASE.
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00:08:33,275 --> 00:08:36,896
HE THEN WELDS STRUCTURAL
SUPPORTS TO THE CRUSHER DOOR.
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00:08:39,793 --> 00:08:41,482
TURNING THE DOOR
TO THE OTHER SIDE,
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00:08:41,482 --> 00:08:44,793
HE INSTALLS HORIZONTAL
REINFORCEMENTS.
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00:08:44,793 --> 00:08:46,068
THIS BRACES THE DOOR
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00:08:46,068 --> 00:08:49,758
TO WITHSTAND
THE SUBSTANTIAL CRUSHING FORCE.
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00:08:49,758 --> 00:08:51,965
AFTER HINGING THE DOOR
TO THE CHAMBER,
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00:08:51,965 --> 00:08:53,862
THE WORKER INSERTS
THE LARGE LATCH
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00:08:53,862 --> 00:08:55,206
INTO A SUPPORT BRACKET
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00:08:55,206 --> 00:08:57,620
AND TACK WELDS IT.
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00:08:57,620 --> 00:09:00,137
A POWDER COAT PAINT JOB
COMPLETES THE HOUSING.
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00:09:02,310 --> 00:09:05,862
WORKERS NOW ASSEMBLE THE
CRUSHER'S HYDRAULIC POWER UNIT.
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00:09:05,862 --> 00:09:07,931
AFTER BOLTING A PUMP MOTOR
TO THE LID,
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00:09:07,931 --> 00:09:11,068
THE TEAM FLIPS IT OVER.
168
00:09:11,068 --> 00:09:12,344
THEY INSERT A HYDRAULIC
169
00:09:12,344 --> 00:09:16,482
PUMP INTO ITS HOUSING
ON THE LID'S UNDERSIDE.
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00:09:16,482 --> 00:09:19,172
THEY PLUMB THE PUMP
AND ATTACH A SUCTION STRAINER
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00:09:19,172 --> 00:09:23,172
TO FILTER CONTAMINANTS
FROM THE HYDRAULIC OIL.
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00:09:23,172 --> 00:09:27,206
THEY FLIP THE LID
BACK TO THE TOP SIDE.
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00:09:27,206 --> 00:09:29,724
ONE OF THE WORKERS SCREWS
A PRESSURE RELIEF VALVE
174
00:09:29,724 --> 00:09:31,724
TO A FITTING
THAT CONNECTS TO THE PUMP
175
00:09:31,724 --> 00:09:33,517
ON THE OTHER SIDE OF THE LID.
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00:09:36,344 --> 00:09:37,758
THIS VALVE WILL REGULATE
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00:09:37,758 --> 00:09:39,965
THE FLOW OF HYDRAULIC OIL
TO ENSURE
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00:09:39,965 --> 00:09:44,172
THERE'S ADEQUATE PRESSURE
FOR THE CRUSHER'S OPERATION.
179
00:09:44,172 --> 00:09:45,551
IF THERE'S TOO MUCH PRESSURE,
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00:09:45,551 --> 00:09:49,206
THE VALVE WILL SHUT
THE CRUSHER DOWN.
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00:09:49,206 --> 00:09:51,620
TO ATTACH THE HYDRAULIC
POWER UNIT,
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00:09:51,620 --> 00:09:54,310
A CRANE DOES THE HEAVY
LIFTING AS A WORKER
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00:09:54,310 --> 00:09:59,241
GUIDES IT INTO PLACE AT THE BACK
OF THE CRUSHER CHAMBER.
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00:09:59,241 --> 00:10:00,586
MOVING TO THE TOP,
185
00:10:00,586 --> 00:10:04,551
A MEMBER OF THE TEAM
INSTALLS THE CRUSHER CYLINDER.
186
00:10:04,551 --> 00:10:09,310
HE BOLTS THE RETAINING
PLATE TO THE CHAMBER.
187
00:10:09,310 --> 00:10:13,034
THE SUBSTANTIAL AND HEFTY
CRUSHER HEAD IS NEXT.
188
00:10:13,034 --> 00:10:14,448
USING A FORKLIFT,
189
00:10:14,448 --> 00:10:17,206
WORKERS MANEUVER IT
INTO POSITION ON THE SHAFT
190
00:10:17,206 --> 00:10:21,241
AND THEN SECURE IT
WITH A THICK STEEL PIN.
191
00:10:21,241 --> 00:10:25,068
THE HEAD ISN'T COMPLETE
WITHOUT THIS PIERCE POINT.
192
00:10:25,068 --> 00:10:27,068
FIXED TO THE END
OF THE CRUSHER HEAD,
193
00:10:27,068 --> 00:10:30,379
IT WILL PUNCTURE THE DRUM
TO DRAIN RESIDUAL FLUIDS
194
00:10:30,379 --> 00:10:34,206
AND RELEASE AIR
FOR BETTER COMPACTION.
195
00:10:34,206 --> 00:10:38,413
NOW COMPLETE, IT'S TIME
TO PUT THIS CRUSHER TO THE TEST.
196
00:10:38,413 --> 00:10:41,931
AND IT EASILY FLATTENS
THE STEEL DRUM.
197
00:10:41,931 --> 00:10:45,758
THIS FLATTENED DRUM
WILL BE RECYCLED INTO NEW STEEL
198
00:10:45,758 --> 00:10:48,034
THAT CAN BE USED
TO MAKE MANY THINGS,
199
00:10:48,034 --> 00:10:50,482
INCLUDING MORE DRUM CRUSHERS.
200
00:11:00,000 --> 00:11:02,275
KIMCHI IS KOREAN
COMFORT FOOD.
201
00:11:02,275 --> 00:11:03,931
THIS ZESTY BLEND OF FERMENTED
202
00:11:03,931 --> 00:11:06,137
VEGETABLES HAS BEEN PART
OF THE KOREAN DIET
203
00:11:06,137 --> 00:11:08,206
FOR AT LEAST 2,000 YEARS.
204
00:11:08,206 --> 00:11:10,172
IT'S SO VALUED BY KOREANS
205
00:11:10,172 --> 00:11:12,310
THAT SOME EVEN HAVE
SPECIAL REFRIGERATORS
206
00:11:12,310 --> 00:11:13,862
FOR IT IN THEIR HOMES.
207
00:11:13,862 --> 00:11:17,413
LIKE FINE WINE, KIMCHI MUST BE
KEPT AT A SPECIFIC TEMPERATURE
208
00:11:17,413 --> 00:11:19,068
TO BE AT ITS BEST.
209
00:11:21,034 --> 00:11:23,689
FULL OF STOMACH-FRIENDLY
PROBIOTICS,
210
00:11:23,689 --> 00:11:26,586
KIMCHI IS BELIEVED TO BE GOOD
FOR ONE'S HEALTH,
211
00:11:26,586 --> 00:11:27,827
WHICH IS WHY DEMAND IS
212
00:11:27,827 --> 00:11:31,379
ON THE RISE BEYOND
KOREAN BORDERS.
213
00:11:31,379 --> 00:11:33,689
MAKING KIMCHI STARTS
WITH A PREPARATION OF
214
00:11:33,689 --> 00:11:36,413
ORGANICALLY GROWN
VEGETABLES.
215
00:11:36,413 --> 00:11:38,931
THERE ARE MANY DIFFERENT
RECIPES FOR KIMCHI.
216
00:11:38,931 --> 00:11:42,586
THIS ONE IS VEGAN AND LESS SPICY
THAN SOME OTHER VERSIONS.
217
00:11:44,137 --> 00:11:45,758
THE KITCHEN STAFF TRIMS
218
00:11:45,758 --> 00:11:50,068
UNWANTED BITS FROM CARROTS
AND SCALLIONS.
219
00:11:50,068 --> 00:11:53,034
THEY THEN PEEL WILTED
LEAVES OFF OF NAPA CABBAGE,
220
00:11:53,034 --> 00:11:56,241
WHICH IS THE MAIN
INGREDIENT IN KIMCHI.
221
00:11:56,241 --> 00:12:00,793
ITS TASTE IS SWEETER
AND SOFTER THAN REGULAR CABBAGE.
222
00:12:00,793 --> 00:12:02,965
OVER AT THE SCRUB STATION,
223
00:12:02,965 --> 00:12:04,413
A WORKER CLEANS THE TRIMMED
224
00:12:04,413 --> 00:12:07,068
VEGETABLES
UNDER COLD RUNNING WATER.
225
00:12:09,275 --> 00:12:11,620
IF HE MISSES
EVEN A SPECK OF DIRT,
226
00:12:11,620 --> 00:12:13,689
IT COULD INTERFERE
WITH CHEMICAL REACTIONS
227
00:12:13,689 --> 00:12:16,206
DURING THE FERMENTATION PROCESS.
228
00:12:16,206 --> 00:12:18,655
THIS COULD SOUR
THE FLAVOR OF THE KIMCHI
229
00:12:18,655 --> 00:12:20,793
AND SPOIL THE BATCH.
230
00:12:20,793 --> 00:12:23,413
EACH VEGETABLE
MUST BE PRISTINE.
231
00:12:27,448 --> 00:12:30,344
THE NEXT MEMBER OF THE TEAM
SHREDS THE CARROTS
232
00:12:30,344 --> 00:12:34,000
USING AN INDUSTRIAL
FOOD PROCESSOR.
233
00:12:34,000 --> 00:12:35,310
SHREDDED BITS OF CARROT
234
00:12:35,310 --> 00:12:37,758
WILL FERMENT QUICKER
THAN BIG CHUNKS.
235
00:12:40,931 --> 00:12:43,551
SCALLIONS CAN'T EASILY
BE SHREDDED,
236
00:12:43,551 --> 00:12:45,793
SO HE DICES THEM BY HAND.
237
00:12:51,137 --> 00:12:52,655
THE KITCHEN STAFF CARVES
238
00:12:52,655 --> 00:12:55,137
THE CABBAGE INTO
FAIRLY LARGE STRIPS.
239
00:12:55,137 --> 00:12:56,931
BECAUSE CABBAGE IS THIN,
240
00:12:56,931 --> 00:12:59,827
BIGGER STRIPS WILL FERMENT
AT THE SAME PACE
241
00:12:59,827 --> 00:13:03,206
AS THE SHREDDED CARROTS
AND DICED SCALLIONS.
242
00:13:03,206 --> 00:13:05,482
THE NEXT INGREDIENT IS GINGER,
243
00:13:05,482 --> 00:13:07,206
A SPICE
THAT WILL ADD FLAVOR
244
00:13:07,206 --> 00:13:10,862
AND SOOTHE
THE DIGESTIVE SYSTEM.
245
00:13:10,862 --> 00:13:13,310
ANOTHER WORKER TRANSFERS
THE SHREDDED GINGER
246
00:13:13,310 --> 00:13:17,206
TO A POROUS COTTON BAG.
247
00:13:17,206 --> 00:13:19,137
SHE FOLDS THE BAG
A FEW TIMES
248
00:13:19,137 --> 00:13:21,551
TO CREATE A PACKET
249
00:13:21,551 --> 00:13:24,517
AND THEN PLACES
THE PACKET UNDER A PRESS.
250
00:13:27,448 --> 00:13:30,137
THE PRESS SQUEEZES JUICE
FROM THE GINGER
251
00:13:30,137 --> 00:13:32,068
AND EXTRACTS THE GINGER ESSENCE
252
00:13:32,068 --> 00:13:34,827
WHILE LEAVING THE
STRINGY PULP BEHIND.
253
00:13:38,103 --> 00:13:39,793
THE WORKER WEIGHS
THE INGREDIENTS,
254
00:13:39,793 --> 00:13:42,103
BEGINNING WITH
THE SHREDDED CARROT.
255
00:13:42,103 --> 00:13:45,517
THIS IS THE LARGEST INGREDIENT
AFTER NAPA CABBAGE.
256
00:13:47,586 --> 00:13:49,793
SHE THEN MEASURES
THE PORTION OF SCALLIONS
257
00:13:49,793 --> 00:13:52,827
THAT THE RECIPE CALLS FOR.
258
00:13:52,827 --> 00:13:54,931
SHE ADDS A SCOOP
OF CELTIC SEA SALT
259
00:13:54,931 --> 00:13:57,448
AND CHECKS THE SCALE.
260
00:14:00,206 --> 00:14:04,206
OTHER INGREDIENTS
INCLUDE CRUSHED GARLIC,
261
00:14:04,206 --> 00:14:06,586
CHILI FLAKES,
262
00:14:08,241 --> 00:14:10,379
AND THE GINGER JUICE.
263
00:14:12,448 --> 00:14:15,517
SHE STIRS THE SEASONINGS
INTO THE VEGETABLES,
264
00:14:15,517 --> 00:14:17,482
AND THE GINGER JUICE
BEGINS TO SATURATE
265
00:14:17,482 --> 00:14:19,310
THE SCALLION
AND CARROT PIECES.
266
00:14:22,379 --> 00:14:23,689
ALL THE INGREDIENTS NOW
267
00:14:23,689 --> 00:14:27,206
COME TOGETHER IN THIS MIXER
WITH A BIG DOUGH HOOK.
268
00:14:27,206 --> 00:14:29,689
THE WORKER ADDS THE CARROT
AND SCALLION BLEND
269
00:14:29,689 --> 00:14:34,379
TO THE NAPA CABBAGE IN THE BASE
OF THE MIXING BOWL.
270
00:14:34,379 --> 00:14:35,896
SHE ACTIVATES THE MIXER,
271
00:14:35,896 --> 00:14:38,896
AND THE DOUGH HOOK FOLDS
ALL THE ELEMENTS TOGETHER.
272
00:14:38,896 --> 00:14:41,000
FERMENTATION BEGINS,
273
00:14:41,000 --> 00:14:44,689
TRIGGERED BY
THE EVENLY DISTRIBUTED SALT.
274
00:14:44,689 --> 00:14:46,551
WORKERS THEN TRANSFER
THE MIXTURE
275
00:14:46,551 --> 00:14:48,655
TO SPECIAL FERMENTATION CROCKS
276
00:14:48,655 --> 00:14:51,551
AND PACK IT DOWN.
277
00:14:51,551 --> 00:14:54,137
TWO HALF-CIRCLE CERAMIC
WEIGHTS ADD PRESSURE
278
00:14:54,137 --> 00:14:56,413
TO THE SALTED INGREDIENTS.
279
00:14:56,413 --> 00:14:59,896
JUICES FLOW AND IMMERSE
THE KIMCHI VEGETABLES,
280
00:14:59,896 --> 00:15:03,241
CREATING AN OXYGEN-FREE
ENVIRONMENT.
281
00:15:03,241 --> 00:15:06,551
THE SALT SUPPRESSES
THE GROWTH OF BAD BACTERIA,
282
00:15:06,551 --> 00:15:09,034
ALLOWING THE GOOD
BACTERIA TO FLOURISH.
283
00:15:10,310 --> 00:15:13,724
ANOTHER WORKER POURS WATER
INTO A MOAT AROUND THE LID,
284
00:15:13,724 --> 00:15:17,275
CREATING A RING OF WATER
THAT ACTS AS A KIND OF SEAL,
285
00:15:17,275 --> 00:15:19,482
ONE THAT WILL KEEP AIR
OUT OF THE CROCK
286
00:15:19,482 --> 00:15:24,241
BUT WILL ALLOW FERMENTATION
GASES TO ESCAPE.
287
00:15:24,241 --> 00:15:28,206
ONE WEEK LATER, THE KIMCHI
IS SUFFICIENTLY FERMENTED.
288
00:15:28,206 --> 00:15:31,896
IT IS NOW A LIVING FOOD
FULL OF GOOD BACTERIA.
289
00:15:31,896 --> 00:15:34,448
A WORKER PACKS THE KIMCHI
INTO JARS
290
00:15:34,448 --> 00:15:36,758
AND WEIGHS EACH CONTAINER
TO CONFIRM
291
00:15:36,758 --> 00:15:38,689
THAT THE AMOUNT IS CORRECT.
292
00:15:38,689 --> 00:15:41,172
THE JARS MUST BE
COMPLETELY FULL
293
00:15:41,172 --> 00:15:43,310
WITH NO AIR SPACE
BETWEEN THE KIMCHI
294
00:15:43,310 --> 00:15:47,275
AND THE LIDS THAT COULD
COMPROMISE ITS SHELF LIFE.
295
00:15:47,275 --> 00:15:49,206
SHE LABELS THE JARS
AND SHRINKWRAPS
296
00:15:49,206 --> 00:15:53,413
A PLASTIC COLLAR
AROUND THE LIDS.
297
00:15:53,413 --> 00:15:58,034
ONCE REFRIGERATED, KIMCHI CAN
LAST FOR UP TO 14 MONTHS.
298
00:15:58,034 --> 00:16:02,275
WELL-PRESERVED, IT'S PRACTICALLY
ALWAYS READY TO BE SERVED.
299
00:16:14,413 --> 00:16:18,517
Narrator:
PARQUET FLOORS ARE A MOSAIC OF
GEOMETRIC-SHAPED PIECES OF WOOD
300
00:16:18,517 --> 00:16:21,000
THAT FORM
A REPETITIVE BLOCK PATTERN.
301
00:16:21,000 --> 00:16:22,724
THEY DATE BACK
TO THE PALACES
302
00:16:22,724 --> 00:16:25,793
AND GRAND HOMES
OF 17th CENTURY FRANCE,
303
00:16:25,793 --> 00:16:27,689
WHERE THEY WERE
WELCOMED AS AN EASIER
304
00:16:27,689 --> 00:16:30,827
TO MAINTAIN YET STILL
DECORATIVE ALTERNATIVE
305
00:16:30,827 --> 00:16:34,551
TO THE MARBLE FLOORS
OF THE DAY.
306
00:16:34,551 --> 00:16:36,655
TRADITIONAL
PARQUET FLOOR PATTERNS RANGE
307
00:16:36,655 --> 00:16:38,931
FROM A SIMPLE
PAVING-STONE STYLE
308
00:16:38,931 --> 00:16:41,310
TO PARQUET DE VERSAILLES,
309
00:16:41,310 --> 00:16:44,137
THE COMPLEX PATTERN
OF LARGE DIAGONAL SQUARES
310
00:16:44,137 --> 00:16:47,896
THAT DEBUTED AT FRANCE'S
VERSAILLES PALACE IN 1864.
311
00:16:49,827 --> 00:16:51,068
TO PRODUCE IT,
312
00:16:51,068 --> 00:16:53,862
MANUFACTURERS BEGIN
WITH LONG PLANKS OF OAK
313
00:16:53,862 --> 00:16:55,931
JUST OVER AN INCH THICK.
314
00:16:55,931 --> 00:16:59,379
THIS PARTICULAR COMPANY PRODUCES
ONLY CUSTOM ORDERS
315
00:16:59,379 --> 00:17:03,482
AND SIZES THE MOTIF
IN PROPORTION TO THE ROOM.
316
00:17:03,482 --> 00:17:06,034
A WORKER FIRST MEASURES
AND MARKS THE DIMENSIONS
317
00:17:06,034 --> 00:17:07,275
OF THE PATTERN PIECES
318
00:17:07,275 --> 00:17:09,448
THAT WILL BE CUT
FROM EACH PLANK.
319
00:17:11,620 --> 00:17:13,413
THEN, WITH A CIRCULAR SAW,
320
00:17:13,413 --> 00:17:18,000
ANOTHER WORKER CUTS
THE REQUIRED LENGTH AND WIDTH.
321
00:17:18,000 --> 00:17:20,862
THIS YIELDS SEVERAL PIECES
WHICH, TOGETHER,
322
00:17:20,862 --> 00:17:24,310
WILL FORM THE PATTERN'S
CRISSCROSSING RECTANGLES.
323
00:17:24,310 --> 00:17:26,068
A WORKER NOW RUNS EACH PIECE
324
00:17:26,068 --> 00:17:28,896
THROUGH A MACHINE
CALLED A MOLDER.
325
00:17:28,896 --> 00:17:31,965
JUST ONE PASS
DOES FOUR THINGS.
326
00:17:31,965 --> 00:17:34,620
IT THINS THE PIECE
TO JUST UNDER AN INCH,
327
00:17:34,620 --> 00:17:36,689
SQUARES ALL THE SIDES,
328
00:17:36,689 --> 00:17:38,931
SMOOTHS ALL THE SURFACES,
329
00:17:38,931 --> 00:17:42,793
AND IT MAKES A GROOVE
ON EACH SIDE.
330
00:17:42,793 --> 00:17:44,620
THIS NEXT MACHINE REMOVES
331
00:17:44,620 --> 00:17:46,448
AN EQUAL AMOUNT
OF WOOD FROM THE TOP
332
00:17:46,448 --> 00:17:48,896
AND BOTTOM OF ONE END
OF THE PIECE
333
00:17:48,896 --> 00:17:50,517
TO FORM A CENTERED 1/4-INCH
334
00:17:50,517 --> 00:17:52,448
THICK PROJECTION
CALLED A TENON.
335
00:17:55,896 --> 00:17:57,241
WHEN ASSEMBLING
THE PATTERN,
336
00:17:57,241 --> 00:17:58,931
THE WORKERS WILL ULTIMATELY
337
00:17:58,931 --> 00:18:02,344
INSERT TENONS INTO SLOTS
IN ADJOINING PIECES.
338
00:18:02,344 --> 00:18:05,137
THESE SLOTS ARE
CALLED MORTISES.
339
00:18:05,137 --> 00:18:08,034
THIS MACHINE CUTS
THE MORTISES.
340
00:18:08,034 --> 00:18:11,068
THE FLOOR IS AN ASSEMBLY
OF SQUARE PANELS,
341
00:18:11,068 --> 00:18:14,482
EACH ONE CONTAINING A SET NUMBER
OF CRISSCROSSING RECTANGLES
342
00:18:14,482 --> 00:18:17,448
AND DIAGONAL SQUARES
WITHIN THE FRAME.
343
00:18:17,448 --> 00:18:21,413
THE FRAME PIECES ALSO
HAVE TENONS AND MORTISES.
344
00:18:21,413 --> 00:18:23,379
THE SQUARES, HOWEVER,
ARE DIFFERENT.
345
00:18:23,379 --> 00:18:27,827
WORKERS USE A ROUTER TO FORM
A TONGUE ON ALL FOUR SIDES.
346
00:18:27,827 --> 00:18:32,000
THE TONGUE FITS INTO THE GROOVE
ON THE RECTANGULAR PIECES.
347
00:18:32,000 --> 00:18:34,448
ONCE THE TONGUES
ARE IN THE GROOVES
348
00:18:34,448 --> 00:18:36,413
AND THE MORTISES
ARE IN THE TENONS,
349
00:18:36,413 --> 00:18:38,482
NOT A SINGLE NAIL
OR DROP OF GLUE
350
00:18:38,482 --> 00:18:41,758
WILL SECURE THOSE JOINTS.
351
00:18:41,758 --> 00:18:43,931
THEY'LL BE HELD TOGETHER
THE TRADITIONAL WAY,
352
00:18:43,931 --> 00:18:45,758
WITH OAK PEGS.
353
00:18:49,137 --> 00:18:51,758
EACH PANEL ASSEMBLES
LIKE A PUZZLE.
354
00:18:51,758 --> 00:18:53,758
THE 43 COMPONENTS
FIT TOGETHER
355
00:18:53,758 --> 00:18:57,034
WITH A FEW TAPS OF THE HAMMER.
356
00:18:57,034 --> 00:18:59,137
A PENCIL MARK INDICATES
THE NICER SIDE
357
00:18:59,137 --> 00:19:00,379
OF EACH PIECE OF WOOD
358
00:19:00,379 --> 00:19:03,413
SO THAT IT CAN BE
PLACED FACE UP.
359
00:19:03,413 --> 00:19:06,379
THE TONGUES OF THE SQUARES SLIDE
360
00:19:06,379 --> 00:19:09,310
INTO THE GROOVES OF
THE CRISSCROSSING RECTANGLES,
361
00:19:09,310 --> 00:19:11,793
WHICH JOIN BY MORTISE AND TENON.
362
00:19:11,793 --> 00:19:15,103
THE FRAME PIECES ATTACH
TO EACH OTHER
363
00:19:15,103 --> 00:19:17,689
AND TO THE PERIMETER
OF THE INTERIOR ASSEMBLY,
364
00:19:17,689 --> 00:19:21,517
ALSO BY MORTISE AND TENON.
365
00:19:21,517 --> 00:19:23,965
A WORKER NOW TRANSFERS
THE ASSEMBLED PANEL
366
00:19:23,965 --> 00:19:27,620
TO A PRESS WHICH CLAMPS
IT TIGHTLY TOGETHER.
367
00:19:27,620 --> 00:19:31,034
NEXT, HE DRILLS TWO HOLES
THROUGH EACH TENON...
368
00:19:34,551 --> 00:19:37,172
AND THEN HAMMERS A WOODEN PEG
THROUGH EACH HOLE
369
00:19:37,172 --> 00:19:39,275
TO LOCK THE TENON
IN THE MORTISE.
370
00:19:46,068 --> 00:19:49,103
NO ONE WANTS THEIR
ANTIQUE-STYLE PARQUET FLOOR
371
00:19:49,103 --> 00:19:51,103
TO LOOK BRAND-NEW.
372
00:19:51,103 --> 00:19:55,655
SO THE NEXT STEP IS TO LIGHTLY
SANDBLAST THE PANEL'S SURFACE
373
00:19:55,655 --> 00:19:58,379
TO MAKE THE WOOD
LOOK WORN WITH TIME.
374
00:20:01,310 --> 00:20:03,000
ANOTHER WORKER GOES
OVER THE PANEL
375
00:20:03,000 --> 00:20:04,448
WITH AN ELECTRIC SANDER
376
00:20:04,448 --> 00:20:07,448
TO SOFTEN THE SURFACE
FOR THE NEXT STEP,
377
00:20:07,448 --> 00:20:10,827
WHICH IS TO RANDOMLY SCATTER
SOME SAND AND WORK IT IN
378
00:20:10,827 --> 00:20:14,448
WITH THE WOOD BLOCK
ATTACHMENT ON THE SANDER.
379
00:20:14,448 --> 00:20:16,724
THIS PROCESS CREATES
AND ANTIQUE APPEARANCE
380
00:20:16,724 --> 00:20:19,241
AND WORN-IN LOOK.
381
00:20:25,379 --> 00:20:27,275
AFTER BRUSHING OFF THE SAND,
382
00:20:27,275 --> 00:20:29,034
THE WORKER SCRATCHES UP
THE SURFACE
383
00:20:29,034 --> 00:20:32,275
WITH A ROTATING WIRE BRUSH.
384
00:20:32,275 --> 00:20:34,275
THE PANEL NOW LOOKS
LIKE IT COULD BE
385
00:20:34,275 --> 00:20:38,172
FROM A CENTURIES-OLD
FRENCH CHATEAU.
386
00:20:38,172 --> 00:20:40,896
THE LAST STEP
IS TO FINISH THE WOOD.
387
00:20:40,896 --> 00:20:43,586
FIRST, A COAT
OF STAIN FOR COLOR.
388
00:20:43,586 --> 00:20:44,862
THEN A COAT OF OIL
389
00:20:44,862 --> 00:20:47,034
TO PROTECT THE WOOD
FROM MOISTURE.
390
00:20:47,034 --> 00:20:49,413
AND FINALLY, A COAT OF HOT WAX
391
00:20:49,413 --> 00:20:52,068
WHICH GIVES THE SURFACE
A RICH LUSTER.
392
00:20:52,068 --> 00:20:53,931
THESE STEPS ALSO HIGHLIGHT
393
00:20:53,931 --> 00:20:55,586
THE CONTRASTING GRAINS
OF THE WOOD
394
00:20:55,586 --> 00:20:57,827
DUE TO CERTAIN PIECES
HAVING BEEN CUT
395
00:20:57,827 --> 00:21:01,448
FROM THE TREE HORIZONTALLY
AND OTHERS VERTICALLY.
396
00:21:01,448 --> 00:21:04,482
THIS INTRICACY ENHANCES
THE TIMELESS BEAUTIFUL
397
00:21:04,482 --> 00:21:06,689
OF CLASSIC PARQUET FLOORING.
30878
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