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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:04,704 --> 00:00:07,640 Laredo International Airport, Texas. 2 00:00:07,707 --> 00:00:10,210 Continental Express is such a watershed moment 3 00:00:10,276 --> 00:00:11,845 for accident investigation. 4 00:00:11,911 --> 00:00:13,146 Outside looks good. 5 00:00:13,213 --> 00:00:15,882 Okay. I've done the cockpit scans. 6 00:00:15,949 --> 00:00:18,752 We're set for the before-start checklist. 7 00:00:18,818 --> 00:00:22,055 Continental Express flight 2574. 8 00:00:22,122 --> 00:00:24,424 It happened extremely fast. 9 00:00:25,692 --> 00:00:27,160 The force was so violent. 10 00:00:27,227 --> 00:00:29,529 The plane was unflyable. 11 00:00:29,596 --> 00:00:31,765 Oh, my god. Look. 12 00:00:37,103 --> 00:00:40,640 I was a little bit scared when I first saw the wreckage. 13 00:00:42,976 --> 00:00:44,911 I told them that I thought it was bomb went off. 14 00:00:44,978 --> 00:00:46,246 Kaboom! 15 00:00:46,312 --> 00:00:48,715 The wreckage will tell a chilling story... 16 00:00:48,782 --> 00:00:50,817 If they had strictly followed those procedures, 17 00:00:50,884 --> 00:00:53,420 this accident should not have happened. 18 00:00:53,486 --> 00:00:56,756 ...of good intentions gone terribly wrong. 19 00:00:58,258 --> 00:00:59,492 Ladies and gentlemen, 20 00:00:59,559 --> 00:01:00,827 we are starting our approach. 21 00:01:00,894 --> 00:01:02,061 We lost both engines! 22 00:01:02,128 --> 00:01:03,096 Put the mask over your nose. 23 00:01:03,163 --> 00:01:04,197 Emergency descent. 24 00:01:04,264 --> 00:01:05,265 Mayday, mayday. 25 00:01:05,331 --> 00:01:07,100 Brace for impact! 26 00:01:07,167 --> 00:01:08,101 I think I lost one. 27 00:01:08,168 --> 00:01:09,569 Investigation starting. 28 00:01:11,304 --> 00:01:12,539 He's gonna crash! 29 00:01:21,281 --> 00:01:23,216 Jetlink 2574. 30 00:01:23,283 --> 00:01:26,052 They're going to bring everybody in on 26 or 27. 31 00:01:26,119 --> 00:01:27,821 Okie-dokie. 32 00:01:39,666 --> 00:01:41,201 Autopilot off. 33 00:01:41,267 --> 00:01:43,970 Continental Express flight 2574 34 00:01:44,037 --> 00:01:47,240 and its 11 passengers nears the end of its one-hour flight 35 00:01:47,307 --> 00:01:49,809 from Laredo to Houston, Texas. 36 00:01:55,515 --> 00:01:59,319 It's the second flight of the day for this crew. 37 00:01:59,385 --> 00:02:02,355 They have already flown from Houston to Laredo. 38 00:02:02,422 --> 00:02:04,491 Now they're on their way back. 39 00:02:06,159 --> 00:02:09,496 15,000 feet below, it's a warm late summer morning 40 00:02:09,562 --> 00:02:12,966 on the farms and cattle ranches of southern Texas. 41 00:02:16,236 --> 00:02:19,339 Captured on the right. 42 00:02:19,405 --> 00:02:22,175 The pilots prepare the Embraer 120 Brasilia 43 00:02:22,242 --> 00:02:24,410 for another routine landing. 44 00:02:27,280 --> 00:02:30,917 Captain Brad Patridge is just 29 years old. 45 00:02:33,186 --> 00:02:36,356 43-year-old first officer Clint Rodosovich is very close 46 00:02:36,422 --> 00:02:39,092 to becoming a captain himself. 47 00:02:44,030 --> 00:02:46,165 They are less than 70 miles from Houston, 48 00:02:46,232 --> 00:02:48,334 home for both pilots. 49 00:02:51,571 --> 00:02:52,705 Pushing this descent. 50 00:02:52,772 --> 00:02:54,908 Making like the space shuttle. 51 00:03:03,249 --> 00:03:04,784 High speed. High speed. 52 00:03:04,851 --> 00:03:06,019 In the blink of an eye, 53 00:03:06,085 --> 00:03:08,521 the plane is plummeting towards the ground. 54 00:03:08,588 --> 00:03:11,190 It drops 2,000 feet in just a few seconds. 55 00:03:11,257 --> 00:03:12,759 Stall. 56 00:03:22,569 --> 00:03:25,138 Far below, Cary Labay and his brother Clifton 57 00:03:25,204 --> 00:03:27,273 are working on their farm. 58 00:03:28,741 --> 00:03:31,811 My brother and I heard an explosion. 59 00:03:34,547 --> 00:03:39,752 We both looked up in the air and it was, "oh, my god. Look." 60 00:03:42,121 --> 00:03:44,958 Seen the plane coming out of the air. 61 00:03:45,024 --> 00:03:47,727 The plane was spiraling. 62 00:03:47,794 --> 00:03:50,563 Flight 2574 plummets to the ground 63 00:03:50,630 --> 00:03:52,432 at more than 300 miles an hour. 64 00:03:52,498 --> 00:03:54,033 Engine. 65 00:03:56,469 --> 00:03:58,137 Autopilot. 66 00:03:58,204 --> 00:04:00,807 autopilot, autopilot. 67 00:04:06,746 --> 00:04:10,383 Unit one channel. Unit one channel. 68 00:04:17,757 --> 00:04:21,361 When it hit the ground, there was a massive explosion. 69 00:04:21,427 --> 00:04:23,763 My brother said, "let's go." 70 00:04:23,830 --> 00:04:26,666 and I said, "man, I really don't think there's anything 71 00:04:26,733 --> 00:04:28,768 I want to see there." 72 00:04:31,037 --> 00:04:35,041 When I made the 911 call, they were asking for directions, 73 00:04:35,108 --> 00:04:36,876 and I told them, I said, 74 00:04:36,943 --> 00:04:40,713 "all you have to do is follow the smoke." 75 00:04:40,780 --> 00:04:43,282 What we see on the ground is not recognizable 76 00:04:43,349 --> 00:04:47,887 in any shape, form or fashion as having been an airplane. 77 00:04:47,954 --> 00:04:49,622 Firefighters find the smoldering 78 00:04:49,689 --> 00:04:50,723 wreckage of the aircraft 79 00:04:50,790 --> 00:04:52,125 in the middle of a farmer's field 80 00:04:52,191 --> 00:04:56,696 near Eagle Lake, Texas, just 68 miles west of Houston. 81 00:05:01,100 --> 00:05:03,036 As we went there you-- 82 00:05:03,102 --> 00:05:04,637 if you wouldn't have knew it was an airplane, 83 00:05:04,704 --> 00:05:07,940 you would have just thought it was a pile of trash, 84 00:05:08,007 --> 00:05:10,810 it was burnt so far. 85 00:05:10,877 --> 00:05:12,712 10 bodies were found inside the wreckage, 86 00:05:12,779 --> 00:05:14,447 four outside. 87 00:05:14,514 --> 00:05:16,482 All 14 people on board, 88 00:05:16,549 --> 00:05:20,086 including Patridge and Rodosovich, are dead. 89 00:05:20,153 --> 00:05:22,321 Accident investigators must now figure out 90 00:05:22,388 --> 00:05:26,225 why lives were lost on a popular commuter flight. 91 00:05:28,127 --> 00:05:30,029 Whenever one passenger dies 92 00:05:30,096 --> 00:05:31,330 in a scheduled flight, 93 00:05:31,397 --> 00:05:34,400 we launch an entire team, that's understood. 94 00:05:36,536 --> 00:05:40,973 We have about 12 specialties that form the go-team. 95 00:05:41,040 --> 00:05:42,642 And we have to be prepared to launch 96 00:05:42,709 --> 00:05:45,678 on three to four hours notice. 97 00:05:45,745 --> 00:05:47,080 Jim Ritter is an engineer 98 00:05:47,146 --> 00:05:49,782 who specializes in airplane mechanics. 99 00:05:51,017 --> 00:05:52,318 One of the key things that we do 100 00:05:52,385 --> 00:05:55,321 in every accident investigation is we try to figure out 101 00:05:55,388 --> 00:05:58,124 why did the airplane behave the way it did? 102 00:05:58,191 --> 00:06:01,160 Was it normal performance, or was there a malfunction 103 00:06:01,227 --> 00:06:04,564 that can explain what caused the accident? 104 00:06:09,902 --> 00:06:13,172 I was a little bit scared when I first saw the wreckage. 105 00:06:17,276 --> 00:06:21,114 The airplane was destroyed, and there wasn't a lot to go on. 106 00:06:22,515 --> 00:06:23,916 Deepak Joshi is an expert 107 00:06:23,983 --> 00:06:26,719 on the structure of the aircraft itself. 108 00:06:28,688 --> 00:06:30,590 I went straight to the main wreckage, 109 00:06:30,656 --> 00:06:34,560 where I found most of the airplane. 110 00:06:34,627 --> 00:06:36,129 My first order of business 111 00:06:36,195 --> 00:06:40,366 was to locate the four corners of the airplane. 112 00:06:46,372 --> 00:06:49,575 The small plane was a Brazilian-made twin turboprop, 113 00:06:49,642 --> 00:06:52,678 the Embraer 120. 114 00:06:52,745 --> 00:06:54,781 Its size and speed have made it popular 115 00:06:54,847 --> 00:06:57,950 with regional airlines in the U.S. 116 00:06:58,017 --> 00:07:01,921 The Continental Express fleet includes 34 of the aircraft. 117 00:07:12,365 --> 00:07:14,534 The first day when we got down there, 118 00:07:14,600 --> 00:07:18,671 I led the group in terms of interviewing six witnesses. 119 00:07:24,944 --> 00:07:28,581 And one of them reported that the airplane appeared to be 120 00:07:28,648 --> 00:07:31,350 in a routine descent to the airport, 121 00:07:31,417 --> 00:07:34,420 and as he watched it, he saw that there was an explosion. 122 00:07:34,487 --> 00:07:35,655 There was an explosion. 123 00:07:35,721 --> 00:07:38,491 I told him that I thought it was a bomb went off. 124 00:07:38,558 --> 00:07:41,727 And it was spiraling as it went down. 125 00:07:41,794 --> 00:07:44,230 When it hit the ground, there was a secondary explosion. 126 00:07:44,297 --> 00:07:45,731 And kaboom! 127 00:07:45,798 --> 00:07:50,403 The primary explosion's what caused us to go, "oh, my god." 128 00:07:50,469 --> 00:07:51,904 I could see a hole in it. 129 00:07:51,971 --> 00:07:53,372 It looked like it had a hole in it 130 00:07:53,439 --> 00:07:55,641 about the size of a Volkswagen. 131 00:07:57,276 --> 00:08:00,313 The eyewitnesses were unanimous 132 00:08:00,379 --> 00:08:03,683 that the airplane was on fire before it reached the ground. 133 00:08:03,749 --> 00:08:05,151 I seen this plane. 134 00:08:05,218 --> 00:08:08,321 Saw the fire, just the outside wings, and going straight down. 135 00:08:08,387 --> 00:08:12,258 The wing was blown completely off. 136 00:08:12,325 --> 00:08:14,160 And it was just dangling there. 137 00:08:15,695 --> 00:08:18,197 The eyewitness testimony is compelling. 138 00:08:18,264 --> 00:08:20,867 An onboard explosion caused by a bomb 139 00:08:20,933 --> 00:08:23,603 seems like a very real possibility. 140 00:08:30,076 --> 00:08:32,278 Agents from the Federal Bureau of Investigation 141 00:08:32,345 --> 00:08:36,616 are quickly on the scene looking for evidence of foul play. 142 00:08:36,682 --> 00:08:38,918 The FAA said that they believe 143 00:08:38,985 --> 00:08:40,586 that there had been a midair explosion, 144 00:08:40,653 --> 00:08:44,991 and it went off, it went off the screen very rapidly. 145 00:08:45,057 --> 00:08:47,560 The FBI had gotten a report 146 00:08:47,627 --> 00:08:51,664 that someone had placed a bomb on the aircraft, 147 00:08:51,731 --> 00:08:54,467 and they were being very careful 148 00:08:54,533 --> 00:08:59,005 and making sure that there was no evidence of any kind of bomb 149 00:08:59,071 --> 00:09:00,840 or criminal activity. 150 00:09:00,907 --> 00:09:02,475 The NTSB has heard reports 151 00:09:02,541 --> 00:09:04,210 of a federally protected witness 152 00:09:04,277 --> 00:09:06,245 testifying in a Laredo drug trial 153 00:09:06,312 --> 00:09:08,981 who was reportedly booked on the continental flight. 154 00:09:09,048 --> 00:09:12,251 The suspect missed the flight after the trial ran late. 155 00:09:12,318 --> 00:09:13,686 What I'm telling you is our investigators 156 00:09:13,753 --> 00:09:15,888 have nothing on that. 157 00:09:15,955 --> 00:09:18,724 I don't know how much more clear I can be on that. 158 00:09:18,791 --> 00:09:20,893 The wreckage itself gives the investigators 159 00:09:20,960 --> 00:09:23,562 an immediate clue about the crash. 160 00:09:25,031 --> 00:09:26,699 I saw the cockpit was there. 161 00:09:26,766 --> 00:09:28,401 The fuselage was there. 162 00:09:28,467 --> 00:09:32,571 The left wing had folded under the right wing. 163 00:09:32,638 --> 00:09:36,375 And a portion of the vertical stabilizer was there. 164 00:09:40,313 --> 00:09:43,349 But the horizontal stabilizer was missing. 165 00:09:45,084 --> 00:09:49,288 The Embraer 120 is what's called a T-tail airplane. 166 00:09:49,355 --> 00:09:50,723 The horizontal stabilizer sits 167 00:09:50,790 --> 00:09:54,260 on top of the vertical stabilizer. 168 00:09:54,327 --> 00:09:57,296 And then I wondered, where could it be? 169 00:10:11,711 --> 00:10:15,481 218 yards away, well back from the main wreckage, 170 00:10:15,548 --> 00:10:18,250 Joshi finds the missing tail section. 171 00:10:18,317 --> 00:10:19,752 Can someone help me get a bearing on this? 172 00:10:19,819 --> 00:10:21,354 That made me believe that 173 00:10:21,420 --> 00:10:24,557 there is definitely an in-flight breakup of an airplane. 174 00:10:26,225 --> 00:10:27,760 All right. 175 00:10:29,128 --> 00:10:31,263 A lot of the various pieces were scattered around, 176 00:10:31,330 --> 00:10:34,200 so one of the key questions that we kept asking ourselves 177 00:10:34,266 --> 00:10:36,302 was what happened first? 178 00:10:36,369 --> 00:10:38,671 What initiated this event? 179 00:10:49,882 --> 00:10:53,519 I'm guessing that tail came off at about 9,000 feet. 180 00:10:55,054 --> 00:10:56,522 There's something there that, 181 00:10:56,589 --> 00:11:00,026 something speaking to us in that evidence. 182 00:11:00,092 --> 00:11:02,261 Deciphering the message won't be easy. 183 00:11:02,328 --> 00:11:05,865 But as the story of flight 2574 unfolds, 184 00:11:05,931 --> 00:11:09,402 investigators will uncover a shocking accident scenario 185 00:11:09,468 --> 00:11:12,138 unlike anything seen before. 186 00:11:20,246 --> 00:11:21,614 All 14 people aboard were killed, 187 00:11:21,680 --> 00:11:25,818 among them the pilot, captain Brad Patridge of Kingwood. 188 00:11:25,885 --> 00:11:28,687 NTSB investigators recover the black boxes 189 00:11:28,754 --> 00:11:33,426 from the rear fuselage of Continental Express flight 2574. 190 00:11:36,162 --> 00:11:38,431 The recorders are pivotal in our work. 191 00:11:38,497 --> 00:11:41,400 It's really what gives us a window into what happened. 192 00:11:41,467 --> 00:11:43,269 If we didn't have the flight data recorder, 193 00:11:43,335 --> 00:11:45,604 or we don't have the cockpit voice recorder, 194 00:11:45,671 --> 00:11:50,009 we don't have a lot of information to go on. 195 00:11:50,076 --> 00:11:51,844 The black boxes will be rushed to Washington 196 00:11:51,911 --> 00:11:53,612 for analysis. 197 00:11:55,114 --> 00:11:58,717 Investigators focus next on the plane's severed tail. 198 00:12:00,119 --> 00:12:02,621 There is a missing piece of the puzzle, 199 00:12:02,688 --> 00:12:06,692 and it does not reach the main wreckage. 200 00:12:06,759 --> 00:12:09,428 That's where the focus tends to go. 201 00:12:09,495 --> 00:12:12,064 From its position 218 yards back 202 00:12:12,131 --> 00:12:13,899 from the rest of the wreckage, 203 00:12:13,966 --> 00:12:16,535 investigators can tell it was one of the first parts 204 00:12:16,602 --> 00:12:18,571 to come off the plane. 205 00:12:23,976 --> 00:12:26,145 They wonder if corrosion or metal fatigue 206 00:12:26,212 --> 00:12:29,215 may have weakened the tail to the point of failure. 207 00:12:30,816 --> 00:12:33,819 When a piece of metal bends back and forth over time, 208 00:12:33,886 --> 00:12:35,588 it eventually snaps. 209 00:12:35,654 --> 00:12:38,190 Called fatigue, that failure is identified 210 00:12:38,257 --> 00:12:40,726 by a smooth, clean break. 211 00:12:43,762 --> 00:12:46,065 We started to look at the fracture surfaces 212 00:12:46,132 --> 00:12:49,668 of the vertical stabilizer. 213 00:12:49,735 --> 00:12:52,571 But the edges of the tail section aren't smooth. 214 00:12:52,638 --> 00:12:55,141 They're jagged. 215 00:12:55,207 --> 00:12:57,309 In this particular accident, 216 00:12:57,376 --> 00:13:01,547 we did not see any brown color, rust. 217 00:13:01,614 --> 00:13:04,049 No corrosion. No fatigue. 218 00:13:05,985 --> 00:13:07,953 The fracture surfaces clearly indicate 219 00:13:08,020 --> 00:13:10,890 that the tail was ripped off suddenly. 220 00:13:14,860 --> 00:13:17,396 In Washington, 221 00:13:17,463 --> 00:13:20,833 NTSB technicians open the black boxes. 222 00:13:22,701 --> 00:13:24,036 The cockpit voice recorder is 223 00:13:24,103 --> 00:13:26,105 our single most important piece of evidence. 224 00:13:26,172 --> 00:13:29,508 It records everything that's said, all sounds in the cockpit 225 00:13:29,575 --> 00:13:33,179 for the last half hour before impact. 226 00:13:33,245 --> 00:13:35,915 You can hear cockpit sounds that can be very helpful. 227 00:13:35,981 --> 00:13:37,383 So you can hear what the engines are doing. 228 00:13:37,449 --> 00:13:38,884 You can hear a whole bunch of things. 229 00:13:38,951 --> 00:13:41,320 We do analysis on that. 230 00:13:41,387 --> 00:13:44,356 But no voice recorder comes with a guarantee. 231 00:13:44,423 --> 00:13:46,292 It's a complicated piece of electronics 232 00:13:46,358 --> 00:13:49,161 hooked up to several microphones. 233 00:13:49,228 --> 00:13:52,531 After slamming into the ground at more than 300 miles an hour, 234 00:13:52,598 --> 00:13:55,901 there's a chance the recording may be damaged or lost. 235 00:13:58,037 --> 00:14:00,739 In Texas, the FBI field unit finishes testing 236 00:14:00,806 --> 00:14:04,543 remnants of the plane for any residue from explosives. 237 00:14:08,314 --> 00:14:10,683 I think it was a bomb went off. 238 00:14:10,749 --> 00:14:13,319 The results are conclusive. 239 00:14:13,385 --> 00:14:16,755 There was no bomb on board flight 2574. 240 00:14:20,459 --> 00:14:21,594 It became pretty obvious 241 00:14:21,660 --> 00:14:25,331 that we had a structural reason for the accident 242 00:14:25,397 --> 00:14:29,802 and not really a bomb or any kind of criminal event. 243 00:14:34,506 --> 00:14:37,910 The fire and a midair explosion reported by witnesses 244 00:14:37,977 --> 00:14:40,379 were likely caused when the wing broke off, 245 00:14:40,446 --> 00:14:42,581 igniting the fuel inside. 246 00:14:45,451 --> 00:14:47,920 Investigators discover that the tail section 247 00:14:47,987 --> 00:14:50,723 did not fall off in one piece. 248 00:14:50,789 --> 00:14:53,192 I noticed that the leading edge 249 00:14:53,259 --> 00:14:56,595 on the left side horizontal stabilizer was missing. 250 00:14:56,662 --> 00:14:58,063 This is very unusual. 251 00:14:58,130 --> 00:15:00,399 Maybe a small section of the leading edge would be missing, 252 00:15:00,466 --> 00:15:03,602 but not the whole, complete 10-foot section. 253 00:15:04,937 --> 00:15:06,538 The leading edge on the right side 254 00:15:06,605 --> 00:15:08,974 is still attached to the stabilizer, 255 00:15:09,041 --> 00:15:12,044 but the one on the left is missing entirely. 256 00:15:14,280 --> 00:15:17,182 So when did this piece break off? 257 00:15:17,249 --> 00:15:18,917 A key question there is, 258 00:15:18,984 --> 00:15:21,754 what was the first part that came off of the airplane? 259 00:15:21,820 --> 00:15:23,188 Because, a lot of times, 260 00:15:23,255 --> 00:15:27,326 the initiating event is going to be found in those early parts 261 00:15:27,393 --> 00:15:31,330 that break from the airplane in an in-flight breakup. 262 00:15:31,397 --> 00:15:32,698 It's now vitally important 263 00:15:32,765 --> 00:15:36,001 for investigators to find the missing leading edge. 264 00:15:38,637 --> 00:15:42,641 It's a piece of molded composite material three yards long. 265 00:15:42,708 --> 00:15:44,610 Its rounded shape allows air to pass 266 00:15:44,677 --> 00:15:46,912 smoothly over the stabilizer. 267 00:15:51,150 --> 00:15:53,419 But the missing piece can't be found anywhere 268 00:15:53,485 --> 00:15:55,321 near the crash site. 269 00:15:56,922 --> 00:15:57,923 We really needed it, 270 00:15:57,990 --> 00:16:00,159 and there was a growing frustration, 271 00:16:00,225 --> 00:16:03,862 because we thought this part was critical. 272 00:16:03,929 --> 00:16:05,197 Without it, 273 00:16:05,264 --> 00:16:08,133 they don't have all the pieces of the aircraft. 274 00:16:09,568 --> 00:16:11,503 More importantly, they're missing the piece 275 00:16:11,570 --> 00:16:14,239 that most likely came off first. 276 00:16:18,110 --> 00:16:22,548 That piece of evidence was very, very important 277 00:16:22,614 --> 00:16:25,417 for this investigation. 278 00:16:25,484 --> 00:16:29,855 And we made our best effort to find this leading edge. 279 00:16:32,524 --> 00:16:37,162 The FAA asked us to assist in the search. 280 00:16:37,229 --> 00:16:38,731 We walked our property. 281 00:16:38,797 --> 00:16:41,433 I knew every bit of that property. 282 00:16:46,805 --> 00:16:48,674 As searchers comb the area, 283 00:16:48,741 --> 00:16:51,009 Jim Ritter receives a copy of the CVR data 284 00:16:51,076 --> 00:16:53,045 from the lab in Washington. 285 00:16:56,148 --> 00:16:59,385 The good news is the recording is intact. 286 00:16:59,451 --> 00:17:02,521 The pilots' final moments have been clearly captured. 287 00:17:02,588 --> 00:17:03,922 Radio check. 288 00:17:03,989 --> 00:17:05,057 Ritter wants to see if 289 00:17:05,124 --> 00:17:07,393 they discussed a developing crisis, 290 00:17:07,459 --> 00:17:09,495 or perhaps were forced to make a sudden maneuver 291 00:17:09,561 --> 00:17:11,897 to avoid an oncoming obstacle. 292 00:17:13,565 --> 00:17:16,034 That the airplanes are flying within 293 00:17:16,101 --> 00:17:18,637 6,000 to 8,000 feet, 294 00:17:18,704 --> 00:17:22,040 you know, you might have some involvement of birds. 295 00:17:22,107 --> 00:17:23,041 But the twin turboprop 296 00:17:23,108 --> 00:17:24,843 was flying much higher, 297 00:17:24,910 --> 00:17:28,514 well above any threat of a bird strike. 298 00:17:28,580 --> 00:17:29,982 Radio check. 299 00:17:30,048 --> 00:17:31,617 I can hear you loud and clear. 300 00:17:31,683 --> 00:17:33,485 As you, also. 301 00:17:36,221 --> 00:17:37,856 But the CVR is mostly filled 302 00:17:37,923 --> 00:17:39,158 with the sound of controllers 303 00:17:39,224 --> 00:17:43,061 giving the pilots routine instructions... 304 00:17:43,128 --> 00:17:47,032 Jetlink 2574, say your heading. 305 00:17:47,099 --> 00:17:50,068 050. 306 00:17:50,135 --> 00:17:53,038 Jetlink 2574, roger. 307 00:17:53,105 --> 00:17:55,474 Fly heading 030. 308 00:17:57,609 --> 00:18:01,847 ...and normal conversation between the pilots. 309 00:18:01,914 --> 00:18:03,515 I've got a few days off coming up. 310 00:18:03,582 --> 00:18:04,716 I'm gonna head down to the coast, 311 00:18:04,783 --> 00:18:07,219 a little r-and-r, a little golf. 312 00:18:07,286 --> 00:18:09,421 There are no hints of trouble on this flight 313 00:18:09,488 --> 00:18:12,524 until the first officer pushes his plane into a rapid descent 314 00:18:12,591 --> 00:18:14,393 towards Houston. 315 00:18:16,795 --> 00:18:18,063 Pushing this descent. 316 00:18:18,130 --> 00:18:20,265 Making like the space shuttle. 317 00:18:29,041 --> 00:18:31,443 Well, the CVR showed us that the flight crew 318 00:18:31,510 --> 00:18:33,078 was totally professional. 319 00:18:33,145 --> 00:18:34,913 I mean, they were not doing anything 320 00:18:34,980 --> 00:18:37,182 that they shouldn't have been doing. 321 00:18:37,249 --> 00:18:41,720 Investigators listen for any other clues-- 322 00:18:41,787 --> 00:18:45,090 the sounds of objects being upset in the cockpit. 323 00:18:49,328 --> 00:18:51,163 The engines suddenly screaming. 324 00:18:51,230 --> 00:18:53,165 The blare of flight warning alarms. 325 00:18:53,232 --> 00:18:54,333 Stall. 326 00:18:54,399 --> 00:18:55,834 Stall, stall. 327 00:18:55,901 --> 00:18:59,505 But there's no more conversation at all. 328 00:18:59,571 --> 00:19:01,173 The recording tells investigators 329 00:19:01,240 --> 00:19:05,177 that Patridge and Rodosovich had absolutely no advance warning 330 00:19:05,244 --> 00:19:08,413 of their plane's sudden plunge. 331 00:19:08,480 --> 00:19:11,617 The event happened extremely fast. 332 00:19:13,185 --> 00:19:15,854 I don't think there was anything that the crew could have done. 333 00:19:24,930 --> 00:19:26,832 An analysis of the flight data recorder 334 00:19:26,899 --> 00:19:29,167 comes to the same conclusion. 335 00:19:32,137 --> 00:19:33,305 We didn't see anything unusual 336 00:19:33,372 --> 00:19:34,840 about the accident flight 337 00:19:34,907 --> 00:19:39,177 until the very instant that we had the pitch down. 338 00:19:39,244 --> 00:19:42,214 Until the plane went into a dive near top speed 339 00:19:42,281 --> 00:19:46,285 and broke up, there was nothing abnormal about this flight. 340 00:19:48,987 --> 00:19:51,623 The cause of the crash remains a mystery. 341 00:19:51,690 --> 00:19:53,926 Finding the one missing piece of the tail 342 00:19:53,992 --> 00:19:56,528 is now more important than ever. 343 00:20:06,672 --> 00:20:08,607 We were doing marches through the area, 344 00:20:08,674 --> 00:20:11,009 and after several days went by, it was difficult. 345 00:20:11,076 --> 00:20:13,879 We had flights by the local volunteer groups 346 00:20:13,946 --> 00:20:16,348 were flying over the site. 347 00:20:16,415 --> 00:20:18,550 They're searching a four-square-mile area 348 00:20:18,617 --> 00:20:21,253 for a three-yard-long composite piece. 349 00:20:23,055 --> 00:20:26,224 Finding it is a long shot. 350 00:20:26,291 --> 00:20:27,960 There was this growing theme 351 00:20:28,026 --> 00:20:30,262 that we have to find that part. 352 00:20:30,329 --> 00:20:31,663 And there was a frustration 353 00:20:31,730 --> 00:20:36,234 that it was way more difficult than we thought. 354 00:20:36,301 --> 00:20:40,172 We had engineers from the aircraft manufacturer 355 00:20:40,238 --> 00:20:43,442 helping to tell us how heavy the parts were... 356 00:20:43,508 --> 00:20:44,977 Do you have the weight of the piece? 357 00:20:45,043 --> 00:20:47,546 ...the dimensions of the parts, so that we could figure out 358 00:20:47,613 --> 00:20:50,582 what drag levels we might see. 359 00:20:50,649 --> 00:20:53,485 Ritter logs the coordinates of the crash site. 360 00:20:55,087 --> 00:20:58,290 He studies the weather patterns from the day of the accident. 361 00:20:58,357 --> 00:21:01,393 So I took that information, put it together, 362 00:21:01,460 --> 00:21:05,397 and calculated where the leading edge radius should be. 363 00:21:07,132 --> 00:21:09,334 Finally, he comes up with a possible location 364 00:21:09,401 --> 00:21:11,336 for the missing piece. 365 00:21:16,475 --> 00:21:17,943 I think it's somewhere in here. 366 00:21:18,010 --> 00:21:21,013 Over the next couple of days, we went to that area, 367 00:21:21,079 --> 00:21:25,617 and we laid out a grid to search for it. 368 00:21:25,684 --> 00:21:28,954 We searched for it on, in the four-wheelers, 369 00:21:29,021 --> 00:21:31,256 and in the helicopter. 370 00:21:32,891 --> 00:21:34,493 On the third day of the search, 371 00:21:34,559 --> 00:21:36,795 some good news. 372 00:21:36,862 --> 00:21:38,997 We were flying over the Texas countryside, 373 00:21:39,064 --> 00:21:42,834 Big Cattle Country, suddenly the pilot sitting next to me said, 374 00:21:42,901 --> 00:21:44,770 "I think I see it." 375 00:21:48,540 --> 00:21:50,642 The piece is in the area predicted, 376 00:21:50,709 --> 00:21:52,511 but it's so well camouflaged, 377 00:21:52,577 --> 00:21:55,280 it was nearly impossible to spot. 378 00:21:55,347 --> 00:21:57,716 People had walked by it hundreds of times, 379 00:21:57,783 --> 00:22:02,254 but it just happened to blend in with the cattle fence. 380 00:22:02,320 --> 00:22:06,792 Hey, Jim, we found it, and it's just where you said it was. 381 00:22:06,858 --> 00:22:07,893 Of course it is, 382 00:22:07,959 --> 00:22:10,362 you just weren't looking hard enough. 383 00:22:10,429 --> 00:22:13,198 We had spent several days all day long, 384 00:22:13,265 --> 00:22:17,269 long days and nights calculating where to look, 385 00:22:17,335 --> 00:22:21,039 and so I was elated when we finally found the part. 386 00:22:21,106 --> 00:22:23,408 Now that the leading edge has been found, 387 00:22:23,475 --> 00:22:25,177 investigators believe they finally have 388 00:22:25,243 --> 00:22:27,379 all the pieces of the plane. 389 00:22:28,847 --> 00:22:31,149 We were really excited, because it's important. 390 00:22:31,216 --> 00:22:32,384 You want to do your best 391 00:22:32,451 --> 00:22:34,786 to understand what happened in an accident. 392 00:22:34,853 --> 00:22:38,023 And if you didn't have the key part, 393 00:22:38,090 --> 00:22:40,025 there would always be questions. 394 00:22:42,394 --> 00:22:45,764 Right away, they notice something unusual. 395 00:22:45,831 --> 00:22:47,265 The evidence indicated that 396 00:22:47,332 --> 00:22:52,904 the leading edge upper surface holes were absolutely clean. 397 00:22:52,971 --> 00:22:55,607 No elongation. No damage. 398 00:22:57,375 --> 00:22:58,744 But the holes that hold the piece 399 00:22:58,810 --> 00:23:02,214 to the bottom of the stabilizer look quite different. 400 00:23:04,916 --> 00:23:08,587 The lower surface holes onto the leading edge 401 00:23:08,653 --> 00:23:09,988 were elongated. 402 00:23:10,055 --> 00:23:11,223 They were cracked, 403 00:23:11,289 --> 00:23:15,160 as if you have pulled it through the fasteners. 404 00:23:15,227 --> 00:23:16,428 The missing piece was found 405 00:23:16,495 --> 00:23:19,598 over 1,000 yards southwest of the tail section. 406 00:23:21,233 --> 00:23:22,968 There is no question it was the first piece 407 00:23:23,034 --> 00:23:24,936 to fall off the plane. 408 00:23:35,113 --> 00:23:39,985 Look here, look here-- absolutely perfect on top, 409 00:23:40,051 --> 00:23:42,454 but destroyed at the bottom. 410 00:23:42,521 --> 00:23:43,822 The fact that the screw holes 411 00:23:43,889 --> 00:23:46,191 on the top of the leading edge aren't damaged 412 00:23:46,258 --> 00:23:49,194 presents a frightening prospect. 413 00:23:49,261 --> 00:23:51,329 It looked like there was no screws 414 00:23:51,396 --> 00:23:54,666 attached onto the top surface 415 00:23:54,733 --> 00:23:57,702 of the horizontal stabilizer leading edge. 416 00:23:57,769 --> 00:23:58,970 The discovery presents the team 417 00:23:59,037 --> 00:24:01,673 with two important questions. 418 00:24:01,740 --> 00:24:04,810 Why were the screws missing? And... 419 00:24:04,876 --> 00:24:05,844 Could losing this 420 00:24:05,911 --> 00:24:07,846 actually cause the plane to crash? 421 00:24:07,913 --> 00:24:09,714 The leading edge improves the aerodynamics 422 00:24:09,781 --> 00:24:11,583 of the plane. 423 00:24:11,650 --> 00:24:14,820 But it's not a moving part that controls direction. 424 00:24:14,886 --> 00:24:16,555 It's hard to see how losing it 425 00:24:16,621 --> 00:24:19,724 would cause the plane to plummet from the sky. 426 00:24:21,459 --> 00:24:24,162 At that time, I was kind of surprised 427 00:24:24,229 --> 00:24:25,964 that losing a composite leading edge 428 00:24:26,031 --> 00:24:30,869 would actually cause such a severe impact. 429 00:24:30,936 --> 00:24:32,304 Now that all the pieces of the plane 430 00:24:32,370 --> 00:24:33,805 have been found, 431 00:24:33,872 --> 00:24:38,210 the investigation moves to NTSB headquarters in Washington, D.C. 432 00:24:41,880 --> 00:24:43,448 Well, we were just trying to put 433 00:24:43,515 --> 00:24:47,519 all the pieces of the puzzle together 434 00:24:47,586 --> 00:24:49,788 and try to make sure that we understood 435 00:24:49,855 --> 00:24:51,489 what the motion of the airplane was 436 00:24:51,556 --> 00:24:54,626 after the leading edge radius broke off. 437 00:24:54,693 --> 00:24:56,061 The horizontal stabilizer is 438 00:24:56,127 --> 00:24:58,763 like an upside down wing. 439 00:24:58,830 --> 00:25:02,801 It pushes the tail down while the wings lift it up. 440 00:25:02,868 --> 00:25:05,003 Reducing the force on the stabilizer 441 00:25:05,070 --> 00:25:08,206 lifts the tail and makes the flight unstable. 442 00:25:09,574 --> 00:25:11,142 There were still questions about 443 00:25:11,209 --> 00:25:13,645 maybe it would still be controllable. 444 00:25:13,712 --> 00:25:15,780 And so we did an engineering simulation 445 00:25:15,847 --> 00:25:17,949 to try to see if maybe there was a way 446 00:25:18,016 --> 00:25:20,118 that the airplane could still fly 447 00:25:20,185 --> 00:25:23,822 after it lost the leading edge. 448 00:25:23,889 --> 00:25:28,927 But we found that it really was not a controllable situation. 449 00:25:28,994 --> 00:25:33,265 After the leading edge radius broke off of the airplane, 450 00:25:33,331 --> 00:25:35,867 it was a negative five-G pitch over. 451 00:25:35,934 --> 00:25:39,070 Once the angle of attack exceeded the negative limits, 452 00:25:39,137 --> 00:25:42,173 it actually broke the wing apart. 453 00:25:42,240 --> 00:25:45,877 So it was not a survivable event. 454 00:25:52,584 --> 00:25:54,552 The simulations are conclusive. 455 00:25:54,619 --> 00:25:58,023 Losing just one leading edge along the horizontal stabilizer 456 00:25:58,089 --> 00:26:01,459 will send the plane into a catastrophic nosedive... 457 00:26:04,296 --> 00:26:08,767 ...precisely what witnesses say happened to flight 2574. 458 00:26:12,003 --> 00:26:15,307 If there is any component of the wing 459 00:26:15,373 --> 00:26:18,610 that you don't want to lose, it's the leading edge. 460 00:26:21,112 --> 00:26:23,949 The team now knows what triggered the crash-- 461 00:26:24,015 --> 00:26:26,918 the loss of the stabilizer's leading edge. 462 00:26:26,985 --> 00:26:28,620 But what they still don't know 463 00:26:28,687 --> 00:26:32,490 is why the part seems not to have been properly attached. 464 00:26:35,760 --> 00:26:38,263 Examining the maintenance records for the aircraft, 465 00:26:38,330 --> 00:26:41,466 Brenner makes a disturbing find. 466 00:26:41,533 --> 00:26:44,336 A maintenance crew worked on the horizontal stabilizer 467 00:26:44,402 --> 00:26:46,905 the night before the accident. 468 00:26:46,972 --> 00:26:47,939 The evidence was mounting 469 00:26:48,006 --> 00:26:50,175 that we really needed to look in-depth 470 00:26:50,241 --> 00:26:52,243 at the maintenance procedures done the night before 471 00:26:52,310 --> 00:26:54,245 and the maintenance area. 472 00:26:58,116 --> 00:26:59,384 Continental Express is 473 00:26:59,451 --> 00:27:00,652 one of the most popular carriers 474 00:27:00,719 --> 00:27:02,487 in the United States. 475 00:27:03,922 --> 00:27:06,358 The lives of thousands of passengers depend on 476 00:27:06,424 --> 00:27:09,995 the entire fleet of aircraft being properly maintained. 477 00:27:11,997 --> 00:27:15,467 Investigators urgently need to find out what went wrong 478 00:27:15,533 --> 00:27:18,236 in the hours leading up to the crash. 479 00:27:24,042 --> 00:27:26,344 NTSB investigator Malcolm Brenner 480 00:27:26,411 --> 00:27:28,680 travels to Houston Intercontinental Airport 481 00:27:28,747 --> 00:27:30,015 to talk with the maintenance crew 482 00:27:30,081 --> 00:27:33,284 that worked on the plane the night before it crashed. 483 00:27:35,420 --> 00:27:39,190 In general, we wanted to visit the facility, 484 00:27:39,257 --> 00:27:41,393 to see what the facility looked like, 485 00:27:41,459 --> 00:27:43,995 and then to go through specifically what had been done 486 00:27:44,062 --> 00:27:46,097 the evening before. 487 00:27:46,164 --> 00:27:47,399 Now, many times, 488 00:27:47,465 --> 00:27:50,068 a lot of work happens on these overnight shifts, 489 00:27:50,135 --> 00:27:53,972 and they have to get an airplane back out to fly the next day. 490 00:27:54,039 --> 00:27:57,008 Terry von Thaden teaches aviation safety. 491 00:27:57,075 --> 00:28:00,612 She uses flight 2574 as a case study. 492 00:28:00,678 --> 00:28:01,679 So there's a push 493 00:28:01,746 --> 00:28:03,982 to turn this aircraft around quickly. 494 00:28:04,049 --> 00:28:07,152 Sometimes you can get the work done, sometimes you can't. 495 00:28:07,218 --> 00:28:09,454 In preparation for winter, 496 00:28:09,521 --> 00:28:11,890 Continental Express had been inspecting and repairing 497 00:28:11,956 --> 00:28:16,661 the deice boots on its fleet of Embraer 120's. 498 00:28:16,728 --> 00:28:18,496 The deice boot is a rubber bladder 499 00:28:18,563 --> 00:28:20,165 that can be inflated by the pilots 500 00:28:20,231 --> 00:28:23,134 to break up ice on the wings and tail. 501 00:28:25,837 --> 00:28:30,208 We wanted to interview every mechanic, supervisor, 502 00:28:30,275 --> 00:28:34,479 and inspection person who took part in that activity. 503 00:28:34,546 --> 00:28:35,513 Brenner is particularly 504 00:28:35,580 --> 00:28:37,982 interested in three employees. 505 00:28:39,284 --> 00:28:41,886 Shift supervisor Adam Dillon... 506 00:28:44,155 --> 00:28:46,724 Troy Anderson, an inspector responsible for checking 507 00:28:46,791 --> 00:28:49,694 the work of the mechanics, 508 00:28:49,761 --> 00:28:52,697 and the evening shift supervisor who started the job, 509 00:28:52,764 --> 00:28:54,332 John Lepage. 510 00:28:57,836 --> 00:28:59,904 Thanks for taking the time. 511 00:29:01,840 --> 00:29:04,576 So what was the plan for the night? 512 00:29:04,642 --> 00:29:08,813 We had about 10 hours to change both boots. 513 00:29:08,880 --> 00:29:10,281 Replacing the boot involves 514 00:29:10,348 --> 00:29:13,985 removing the leading edge, stripping the old boot off it, 515 00:29:14,052 --> 00:29:16,221 and putting on a new one. 516 00:29:16,287 --> 00:29:17,856 The entire piece gets screwed back 517 00:29:17,922 --> 00:29:21,559 onto the horizontal stabilizer. 518 00:29:21,626 --> 00:29:24,596 This is a big job to do all in one night. 519 00:29:26,297 --> 00:29:29,767 It was scheduled to have these replaced 520 00:29:29,834 --> 00:29:33,371 during the midnight shift. 521 00:29:33,438 --> 00:29:37,709 Somehow the evening shift had some extra time 522 00:29:37,775 --> 00:29:42,280 and decided they can help out get this airplane out, 523 00:29:42,347 --> 00:29:44,849 so we'll get it started. 524 00:29:44,916 --> 00:29:48,153 Grab what you need. I'll get the boots. 525 00:29:48,219 --> 00:29:50,655 Watching over the work being done by the mechanics 526 00:29:50,722 --> 00:29:52,891 is inspector Troy Anderson. 527 00:29:55,026 --> 00:29:57,428 I had some time to lend a hand. 528 00:30:00,798 --> 00:30:03,034 We went up to the stabilizer to start the job. 529 00:30:10,341 --> 00:30:12,243 The mechanic started working on the bottom. 530 00:30:12,310 --> 00:30:15,613 The inspector volunteered to climb up on top of the thing 531 00:30:15,680 --> 00:30:18,016 and get the top ones. 532 00:30:18,082 --> 00:30:20,885 The evening shift, the second shift of the day, 533 00:30:20,952 --> 00:30:22,620 was going to remove the screws 534 00:30:22,687 --> 00:30:26,324 holding the leading edge in place. 535 00:30:26,391 --> 00:30:29,427 The rest of the work would be done by the midnight shift. 536 00:30:31,696 --> 00:30:33,965 At 10:00 pm, Adam Dillon takes over 537 00:30:34,032 --> 00:30:37,635 as supervisor for the midnight shift. 538 00:30:37,702 --> 00:30:39,604 Hey-hey, finishing a AC-check, 539 00:30:39,671 --> 00:30:42,840 engine maintenance, and a boot swap. 540 00:30:42,907 --> 00:30:45,276 -Both sides? - Yup. 541 00:30:45,343 --> 00:30:47,245 A shift change is such a crucial time, 542 00:30:47,312 --> 00:30:51,449 because we're taking work that's halfway done, 543 00:30:51,516 --> 00:30:53,952 and we have to be very, very specific 544 00:30:54,018 --> 00:30:55,320 about what's been done 545 00:30:55,386 --> 00:30:58,957 and what the other people are taking over. 546 00:30:59,023 --> 00:31:00,892 When I came on to my shift, 547 00:31:00,959 --> 00:31:03,995 I asked how far they got on the deice boots. 548 00:31:04,062 --> 00:31:05,096 The mechanics find 549 00:31:05,163 --> 00:31:07,865 that many of the screws are stripped. 550 00:31:07,932 --> 00:31:10,435 Getting them out takes longer than expected. 551 00:31:10,501 --> 00:31:13,905 I found out they were still trying to remove 552 00:31:13,972 --> 00:31:16,841 the leading edge on the right side. 553 00:31:16,908 --> 00:31:18,142 And it was looking like 554 00:31:18,209 --> 00:31:21,879 they weren't going to get both sides done. 555 00:31:21,946 --> 00:31:24,549 Then a crucial decision is made. 556 00:31:26,684 --> 00:31:28,720 Have you started on the left side yet? 557 00:31:28,786 --> 00:31:29,554 No. 558 00:31:33,825 --> 00:31:36,394 The crew that started work on the deice boots 559 00:31:36,461 --> 00:31:39,430 went home at 10:30. 560 00:31:39,497 --> 00:31:41,766 There was no way we were going to get both sides done, 561 00:31:41,833 --> 00:31:45,370 so I decided to just do the right side that night. 562 00:31:47,272 --> 00:31:48,506 Investigators learn 563 00:31:48,573 --> 00:31:51,009 that the supervisor of the midnight shift decided 564 00:31:51,075 --> 00:31:54,312 there wasn't enough time to do both sides. 565 00:31:54,379 --> 00:31:57,949 Guys, forget the left side for tonight, 566 00:31:58,016 --> 00:32:00,418 and let's get this plane out of here. 567 00:32:04,022 --> 00:32:07,225 So the guys, they spent most of their shift 568 00:32:07,292 --> 00:32:10,328 replacing the right side boot. 569 00:32:13,264 --> 00:32:14,399 A few hours later, 570 00:32:14,465 --> 00:32:16,768 mechanics finished changing the deice boot 571 00:32:16,834 --> 00:32:19,837 and reinstalled the right side leading edge. 572 00:32:23,641 --> 00:32:24,909 So your mechanics didn't do any work at all 573 00:32:24,976 --> 00:32:27,845 on the left side? 574 00:32:27,912 --> 00:32:30,581 No. We didn't touch it. 575 00:32:34,452 --> 00:32:37,555 After having changed just the right deice boot, 576 00:32:37,622 --> 00:32:40,625 airplane 701 is rolled out to the gate 577 00:32:40,692 --> 00:32:42,894 for the first flight of the day. 578 00:32:47,598 --> 00:32:51,402 Three hours later, the left leading edge rips off the tail, 579 00:32:51,469 --> 00:32:52,870 causing the aircraft to plummet 580 00:32:52,937 --> 00:32:55,573 almost 12,000 feet to the ground. 581 00:33:03,915 --> 00:33:05,016 Back in Washington, 582 00:33:05,083 --> 00:33:07,585 NTSB investigators try to piece together 583 00:33:07,652 --> 00:33:10,621 the information they've gathered so far. 584 00:33:12,423 --> 00:33:14,292 ...and Lepage. 585 00:33:15,693 --> 00:33:18,363 The individual mechanics, the supervisors, 586 00:33:18,429 --> 00:33:20,732 in general, I thought we had good cooperation. 587 00:33:20,798 --> 00:33:22,500 They did describe what they were doing. 588 00:33:22,567 --> 00:33:24,936 I think they, they were credible. 589 00:33:25,002 --> 00:33:26,771 I believe they were trying to help. 590 00:33:26,838 --> 00:33:28,306 Where was Anderson if he was helping? 591 00:33:28,373 --> 00:33:29,674 We had about 10 hours... 592 00:33:29,741 --> 00:33:31,776 No way we're going to get both sides done. 593 00:33:31,843 --> 00:33:35,313 I had some time to lend a hand. 594 00:33:35,380 --> 00:33:36,848 The second shift... 595 00:33:36,914 --> 00:33:38,583 Investigators are almost certain 596 00:33:38,649 --> 00:33:40,184 that the screws were removed 597 00:33:40,251 --> 00:33:44,188 from the top of the left side leading edge and never replaced. 598 00:33:46,691 --> 00:33:48,292 But maintenance workers insist 599 00:33:48,359 --> 00:33:51,329 they only worked on the right side. 600 00:33:51,396 --> 00:33:53,364 Investigators are puzzled. 601 00:33:55,032 --> 00:33:57,268 So the second shift started the job. 602 00:33:57,335 --> 00:34:00,204 These guys, they started on the right side. 603 00:34:00,271 --> 00:34:03,141 Their inspector, he helped them. 604 00:34:03,207 --> 00:34:04,442 It's always dangerous 605 00:34:04,509 --> 00:34:06,377 when you change from one shift to another shift. 606 00:34:06,444 --> 00:34:09,347 And that's why there are very strict procedures about that. 607 00:34:09,414 --> 00:34:11,416 They were bypassing them. 608 00:34:11,482 --> 00:34:15,453 The inspector jumped in to get this airplane moving. 609 00:34:16,387 --> 00:34:18,890 That was all disturbing. 610 00:34:18,956 --> 00:34:22,493 Did he ever say what he did up there? 611 00:34:22,560 --> 00:34:24,495 Yeah, that's great, let me see that. 612 00:34:26,998 --> 00:34:30,001 "Helped the mechanics remove the deice boots." 613 00:34:31,469 --> 00:34:33,271 What does that mean? 614 00:34:41,779 --> 00:34:43,414 Malcolm Brenner returns to Houston 615 00:34:43,481 --> 00:34:46,651 to try to determine precisely what work inspector Anderson 616 00:34:46,717 --> 00:34:49,821 performed on the doomed plane. 617 00:34:49,887 --> 00:34:51,823 "Helped mechanics remove deice boots." 618 00:34:51,889 --> 00:34:53,324 it's a very simple statement. 619 00:34:53,391 --> 00:34:56,327 It's not specific as to what was taken off the aircraft, 620 00:34:56,394 --> 00:34:58,696 what was done, where the maintenance stood 621 00:34:58,763 --> 00:35:01,399 at that time of the shift turnover. 622 00:35:04,001 --> 00:35:07,738 "Helped the mechanics remove the deice boots." 623 00:35:07,805 --> 00:35:09,006 What did you do? 624 00:35:09,073 --> 00:35:10,007 Well, it wasn't that busy, 625 00:35:10,074 --> 00:35:12,443 so I offered to help the guys. 626 00:35:12,510 --> 00:35:15,847 The inspector went up on the man lift 627 00:35:15,913 --> 00:35:17,281 and started helping the mechanics. 628 00:35:17,348 --> 00:35:19,050 That's not his job. 629 00:35:19,116 --> 00:35:21,786 He said he wasn't too busy and they needed help. 630 00:35:21,853 --> 00:35:23,621 They're going to turn this around. 631 00:35:23,688 --> 00:35:25,389 It wasn't his role. 632 00:35:25,456 --> 00:35:27,058 It wasn't a good idea. 633 00:35:35,266 --> 00:35:37,134 So which side did you work on, Troy? 634 00:35:37,201 --> 00:35:38,669 Just the right? 635 00:35:40,738 --> 00:35:42,573 Both. 636 00:35:45,076 --> 00:35:46,277 Look. 637 00:35:46,344 --> 00:35:48,980 When I left, the plan was to do both sides. 638 00:35:56,854 --> 00:36:00,157 For me, the most disturbing was the inspector. 639 00:36:00,224 --> 00:36:01,459 He was up there, 640 00:36:01,526 --> 00:36:04,996 and he was the one who actually took the screws off. 641 00:36:05,062 --> 00:36:06,397 Part of the philosophy of maintenance 642 00:36:06,464 --> 00:36:09,166 is that you have one group that does the work. 643 00:36:09,233 --> 00:36:11,636 And then you have another group, 644 00:36:11,702 --> 00:36:13,838 the best of the best, the cream of the cream, 645 00:36:13,905 --> 00:36:15,573 who are then inspecting the work. 646 00:36:15,640 --> 00:36:17,074 And their function is to sign off 647 00:36:17,141 --> 00:36:20,144 and make sure that this work is being done properly. 648 00:36:23,481 --> 00:36:25,483 He had a bag of 40 screws. 649 00:36:25,550 --> 00:36:27,752 And he left the bag of 40 screws that he took out 650 00:36:27,818 --> 00:36:30,922 on the man lift for the oncoming shift. 651 00:36:34,492 --> 00:36:35,826 Have you started the left side yet? 652 00:36:35,893 --> 00:36:37,828 No. 653 00:36:37,895 --> 00:36:40,197 I spoke with the second shift supervisor. 654 00:36:40,264 --> 00:36:42,433 We decided to skip the left side. 655 00:36:43,701 --> 00:36:44,936 So he asked the supervisor, 656 00:36:45,002 --> 00:36:46,737 "have you done any work on the left side?" 657 00:36:46,804 --> 00:36:49,307 the supervisor looked up and said, "no. 658 00:36:49,373 --> 00:36:51,576 No, not that I know of." 659 00:36:53,144 --> 00:36:56,514 Guys, forget the left side for tonight, 660 00:36:56,581 --> 00:36:58,916 and let's get this plane out of here. 661 00:37:01,152 --> 00:37:02,386 No one on the midnight shift 662 00:37:02,453 --> 00:37:04,922 knew that Anderson had started pulling screws 663 00:37:04,989 --> 00:37:06,924 from the left side. 664 00:37:09,327 --> 00:37:11,495 The work records weren't done. 665 00:37:11,562 --> 00:37:14,198 And the procedures, even though they're in place 666 00:37:14,265 --> 00:37:17,501 and should have worked, they weren't followed. 667 00:37:17,568 --> 00:37:18,703 Did you give your mechanics the paperwork 668 00:37:18,769 --> 00:37:19,804 to fill out on the job? 669 00:37:19,870 --> 00:37:21,405 No. 670 00:37:21,472 --> 00:37:24,542 Sometimes the paperwork takes longer than the job itself. 671 00:37:25,943 --> 00:37:27,244 On a shift turnover, 672 00:37:27,311 --> 00:37:28,879 that's one of the critical things that you have. 673 00:37:28,946 --> 00:37:30,982 You have a written record that anyone can go back to. 674 00:37:31,048 --> 00:37:33,284 It wasn't done. 675 00:37:33,351 --> 00:37:35,486 None of the mechanics from the evening shift 676 00:37:35,553 --> 00:37:38,222 filled in the cards that detailed the work they'd done 677 00:37:38,289 --> 00:37:41,492 for the next shift. 678 00:37:41,559 --> 00:37:43,060 Paperwork is never fun. 679 00:37:43,127 --> 00:37:45,630 And then when you're describing something you've already done, 680 00:37:45,696 --> 00:37:47,098 people don't necessarily want to do that. 681 00:37:47,164 --> 00:37:48,399 I've already done it. I did it. 682 00:37:48,466 --> 00:37:49,634 I don't necessarily want to go back 683 00:37:49,700 --> 00:37:51,969 and write it down that I did it. 684 00:37:52,036 --> 00:37:54,305 And we asked the supervisor why wasn't it done, 685 00:37:54,372 --> 00:37:56,874 and he said, "well, it's a simple procedure, 686 00:37:56,941 --> 00:37:58,609 and sometimes it's not worth doing. 687 00:37:58,676 --> 00:38:00,011 If you take out a bunch of screws, 688 00:38:00,077 --> 00:38:01,178 you wouldn't issue the work cards. 689 00:38:01,245 --> 00:38:04,448 It's more trouble than to do it." 690 00:38:04,515 --> 00:38:06,450 that was disturbing. 691 00:38:08,619 --> 00:38:10,354 And inspector Troy Anderson was vague 692 00:38:10,421 --> 00:38:12,723 about the work he did. 693 00:38:12,790 --> 00:38:14,258 His write up didn't really describe 694 00:38:14,325 --> 00:38:18,162 the fact that he took the screws out on the left. 695 00:38:18,229 --> 00:38:21,098 He did not see his role as a mechanic 696 00:38:21,165 --> 00:38:22,600 on that aircraft. 697 00:38:22,667 --> 00:38:26,237 So I think perhaps he didn't take writing on those cards 698 00:38:26,303 --> 00:38:27,872 as seriously as he should have, 699 00:38:27,938 --> 00:38:31,108 because that was the mechanic's job to do that. 700 00:38:35,246 --> 00:38:36,947 A failure in routine maintenance 701 00:38:37,014 --> 00:38:41,018 caused the crash of flight 2574. 702 00:38:41,085 --> 00:38:43,554 But there is still one lingering question. 703 00:38:43,621 --> 00:38:45,523 Captured on the right. 704 00:38:45,589 --> 00:38:47,658 The plane flew nearly 500 miles 705 00:38:47,725 --> 00:38:50,127 before the leading edge tore off. 706 00:38:50,194 --> 00:38:53,564 It is pretty amazing that the horizontal tail 707 00:38:53,631 --> 00:38:56,434 stayed intact for that first flight. 708 00:38:56,500 --> 00:38:57,768 The deadly failure came 709 00:38:57,835 --> 00:39:01,672 near the end of the crew's second flight that day. 710 00:39:01,739 --> 00:39:03,007 Pushing this descent. 711 00:39:03,074 --> 00:39:05,176 Making like the space shuttle. 712 00:39:05,242 --> 00:39:07,545 Why didn't it happen sooner? 713 00:39:16,921 --> 00:39:21,025 Investigators pore over the recorded data from both flights. 714 00:39:21,092 --> 00:39:24,628 They compare flight parameters like speed, heading, altitude, 715 00:39:24,695 --> 00:39:27,798 in search of anything that might provide an answer. 716 00:39:30,034 --> 00:39:31,435 It was a question of, you know, 717 00:39:31,502 --> 00:39:36,273 how much the forces would have changed. 718 00:39:36,340 --> 00:39:40,177 They zero in on the plane's airspeed during descent. 719 00:39:40,244 --> 00:39:42,012 Just before its fatal dive, 720 00:39:42,079 --> 00:39:46,350 flight 2574 hit a speed of 260 knots. 721 00:39:47,585 --> 00:39:49,754 Though safe under normal conditions, 722 00:39:49,820 --> 00:39:51,622 that's close to top speed 723 00:39:51,689 --> 00:39:55,226 and 44 knots faster than the previous descent. 724 00:39:57,928 --> 00:40:00,264 They conduct a study to confirm suspicions 725 00:40:00,331 --> 00:40:04,668 that those 44 extra knots were enough to trigger disaster. 726 00:40:09,974 --> 00:40:13,310 The leading edge stays on at 216 knots-- 727 00:40:13,377 --> 00:40:16,447 the plane's maximum speed during the first flight. 728 00:40:18,015 --> 00:40:20,251 The aerodynamic forces never quite rose 729 00:40:20,317 --> 00:40:23,687 to the level that they did on the accident flight. 730 00:40:23,754 --> 00:40:26,690 But an increase of 44 knots drastically increases 731 00:40:26,757 --> 00:40:30,728 the amount of drag on the leading edge. 732 00:40:30,795 --> 00:40:34,398 Once the plane got up near its maximum speed, 733 00:40:34,465 --> 00:40:37,401 it had this failure waiting to happen. 734 00:40:43,474 --> 00:40:44,608 The tragic significance 735 00:40:44,675 --> 00:40:47,144 of first officer Rodosovich's last words 736 00:40:47,211 --> 00:40:50,714 is now clear to investigators. 737 00:40:50,781 --> 00:40:52,082 Pushing this descent. 738 00:40:52,149 --> 00:40:53,951 Making like the space shuttle. 739 00:40:54,018 --> 00:40:55,486 His high-speed descent 740 00:40:55,553 --> 00:40:58,322 sealed the fate of flight 2574. 741 00:40:58,389 --> 00:41:00,191 The airplane broke apart 742 00:41:00,257 --> 00:41:02,660 at the highest speed that it reached 743 00:41:02,726 --> 00:41:05,830 since the maintenance was done the night before. 744 00:41:09,033 --> 00:41:10,801 The aerodynamic forces were very high, 745 00:41:10,868 --> 00:41:12,436 and so eventually they were enough 746 00:41:12,503 --> 00:41:15,272 to bend the leading edge radius downward, 747 00:41:15,339 --> 00:41:16,874 because it wasn't attached anymore 748 00:41:16,941 --> 00:41:18,943 on the top of the horizontal tail. 749 00:41:19,009 --> 00:41:21,712 And they bent it downward to the point where finally, 750 00:41:21,779 --> 00:41:25,082 the oncoming air was powerful enough to break it off. 751 00:41:25,149 --> 00:41:28,652 At 260 knots, the leading edge rips off. 752 00:41:31,121 --> 00:41:34,425 When that part failed, the plane was unflyable. 753 00:41:34,491 --> 00:41:36,093 High speed. 754 00:41:36,160 --> 00:41:38,162 High speed. 755 00:41:38,229 --> 00:41:40,731 I mean, the force was so violent. 756 00:41:40,798 --> 00:41:41,899 Engine. 757 00:41:41,966 --> 00:41:43,968 Engine. 758 00:41:44,034 --> 00:41:45,302 On the cockpit voice recording, 759 00:41:45,369 --> 00:41:47,671 the pilots don't say anything after it happens. 760 00:41:47,738 --> 00:41:49,940 They were probably incapacitated. 761 00:41:50,007 --> 00:41:52,343 It's that violent. 762 00:41:52,409 --> 00:41:54,078 The massive negative G-force 763 00:41:54,144 --> 00:41:56,380 would have instantly sent blood rushing to the brains 764 00:41:56,447 --> 00:42:01,285 of the passengers and crew, rendering them unconscious. 765 00:42:01,352 --> 00:42:02,653 One channel. 766 00:42:02,720 --> 00:42:04,655 Unit one channel. 767 00:42:07,258 --> 00:42:09,159 Unit one channel. 768 00:42:12,496 --> 00:42:14,098 Unit one channel. 769 00:42:15,099 --> 00:42:17,067 Unit one channel. 770 00:42:24,475 --> 00:42:26,577 The NTSB blames the accident 771 00:42:26,644 --> 00:42:28,812 on the failure to reinsert all the screws 772 00:42:28,879 --> 00:42:31,882 holding the left leading edge to the tail. 773 00:42:34,652 --> 00:42:36,120 My heart reached out to the people 774 00:42:36,186 --> 00:42:37,655 that had worked on the airplane, 775 00:42:37,721 --> 00:42:40,724 because I knew that this was a human error. 776 00:42:42,459 --> 00:42:45,529 And whoever had been involved in that maintenance, 777 00:42:45,596 --> 00:42:50,534 I'm sure was going to feel very badly about the situation. 778 00:42:53,938 --> 00:42:56,674 The safety board also takes the unprecedented step 779 00:42:56,740 --> 00:42:59,843 of faulting Continental Express for not making sure 780 00:42:59,910 --> 00:43:03,380 all maintenance procedures were followed. 781 00:43:03,447 --> 00:43:05,482 In particular, the failure to ensure 782 00:43:05,549 --> 00:43:10,487 the mechanics and inspectors completed the proper paperwork. 783 00:43:10,554 --> 00:43:11,655 Sometimes the paperwork takes longer 784 00:43:11,722 --> 00:43:13,824 than the job itself. 785 00:43:13,891 --> 00:43:15,492 This was a preventable accident. 786 00:43:15,559 --> 00:43:17,561 If they had strictly followed those procedures, 787 00:43:17,628 --> 00:43:20,864 this accident should not have happened. 788 00:43:20,931 --> 00:43:22,800 The Continental Express accident 789 00:43:22,866 --> 00:43:25,269 is such a watershed moment for accidents 790 00:43:25,336 --> 00:43:27,237 and accident investigation in particular, 791 00:43:27,304 --> 00:43:29,206 because it's one of the first times 792 00:43:29,273 --> 00:43:32,776 that the culture of the organization was mentioned 793 00:43:32,843 --> 00:43:36,347 in an accident investigation. 794 00:43:36,413 --> 00:43:38,515 Never before has the NTSB cited 795 00:43:38,582 --> 00:43:40,451 an airline's senior management 796 00:43:40,517 --> 00:43:43,554 for allowing a climate where rules get bent. 797 00:43:46,223 --> 00:43:47,524 Leadership needs to understand 798 00:43:47,591 --> 00:43:50,327 their accountability in these accidents 799 00:43:50,394 --> 00:43:53,230 and have more commitment towards the people on the line, 800 00:43:53,297 --> 00:43:58,202 so that they can do their jobs properly and effectively. 801 00:43:58,268 --> 00:44:00,504 As a result of the crash, 802 00:44:00,571 --> 00:44:02,539 airlines now put much greater emphasis 803 00:44:02,606 --> 00:44:06,010 on making sure all safety procedures are followed. 804 00:44:09,413 --> 00:44:11,015 They use computerized systems 805 00:44:11,081 --> 00:44:14,785 to more precisely track mechanics' work. 806 00:44:14,852 --> 00:44:18,956 But better technology is only part of the solution. 807 00:44:19,023 --> 00:44:20,124 One of the things we try 808 00:44:20,190 --> 00:44:23,327 and get people on the front line to do is talk. 809 00:44:23,394 --> 00:44:25,829 We try and encourage them to speak up, 810 00:44:25,896 --> 00:44:27,498 that there are no stupid questions. 811 00:44:27,564 --> 00:44:29,733 Every question is important. 812 00:44:31,635 --> 00:44:35,973 This is a case where small deviations... 813 00:44:37,775 --> 00:44:39,476 By many people... 814 00:44:40,944 --> 00:44:43,247 Where cutting corners in small ways 815 00:44:43,313 --> 00:44:45,482 that appear small to each person, 816 00:44:45,549 --> 00:44:48,919 can accumulate to cause this horrible accident, 817 00:44:48,986 --> 00:44:50,954 a horrible and preventable accident. 63001

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