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SEVEN REEDS, ONE SUIT
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This is the tale of Rayon.
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It is a modern tale, written using the magic
formula found in books on industrial chemistry.
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Millions and millions of reeds...
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... grow alongside the long stretch of
road that runs from Venice to Trieste.
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Huge stretches: green in the summer sun,
blonde in the autumn.
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Though they have a springtime name:
"Arundo Donax".
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With the arrival of winter, the millions
of reeds are cut down, tied up...
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... and taken to a majestic building,
with all the air of a mysterious castle.
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Once inside, dull machinery takes hold
of them and chops them up.
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Immense crucibles swallow the reeds up
and boil them until the fibre is broken down.
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After 24 hours, a valve opens and the
boiled reed rushes out into great baths.
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Once in the baths, this substance is
chilled using violent jets of water.
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It is then passed on to be washed,
where it loses all semblance of its former self.
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And on to be thickened where all residual water
is left behind so that it becomes a thick paste.
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During this voyage the reed becomes cellulose,
but this won't do, it's still too dirty.
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It then passes through chlorination tanks,
before falling into another set of bathes.
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It comes out white and pure.
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But there is one last transformation
it must undergo, from paste to sheets.
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A transformation that occurs in
what they call a continuous machine.
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The sheet is passed on to a drying kiln,
from which it exits with the form of white paper.
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It is cut, packed, and sent to another castle.
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Here, expert hands insert it into steel presses.
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They soak it in diluted caustic soda.
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And send it down to be disintegrated.
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The paper has become similar to sawdust,
and is left to sit a while in maturation rooms.
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It is then exposed to chemicals
that helps realise our miracle.
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It enters great drums, in which a
fetid liquid, carbon disulfide...
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... gets into the fibres and changes the
substance into sodium cellulose xanthate.
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The xanthate passes into great vertical tanks
where it is mixed with a brine solution...
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... and becomes a dense and viscous liquid,
of a lovely orange colour. It is now viscose.
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Now, the tale reaches its climactic stage.
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The viscose is sent through steel tubes
to other, more delicate machines.
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It is forced through a slender glass pipe,
culminating in a precious exit...
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... made of gold and platinum, with 36 tiny holes,
from which the viscose emerges.
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Once in contact with coagulant acid,
the viscose then becomes a shiny, solid thread.
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Thread that is then wrapped around
a rotating wheel.
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After 7 hours, the ball of thread,
the so-called "bun", is ready.
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Each holds a good 23 km of thread.
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Covered by a stocking, the bun is
then sent to be cleaned and whitened.
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After this, it is wound into a final ball,
holding around 100km of thread.
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The miracle is complete:
the cellulose has been transformed into silk.
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Or flakes, light and soft like snow.
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Seven reeds, enough for one suit.
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The genius of science, power of machines,
intelligent and tireless work by technicians...
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... has transformed these muddy marshland
reeds into multicoloured and elegant fabrics.
4863
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