All language subtitles for S32E01 - Electrophoretic Displays; Dry Erase Boards; Air Rifles; Quartz Countertops (1080p AMZN WEB-DL x265 Garshasp)_track4_[eng]
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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator: electrophoretic
Technology mimics the effect
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Of ink on paper.
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The screens reflect light,
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Unlike conventional back-lit
Displays that emit light.
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Also known as e-paper,
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This technology has changed
The way we see our screens.
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Mobile devices, e-readers,
Smart watches,
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And credit cards all contain
Electrophoretic displays.
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With its print-like readability
And bluetooth capability,
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It's easy to see
The attraction.
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To make
An electrophoretic screen,
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Polyethylene film is placed
On a sheet of glass,
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Which holds the film
As its processed.
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Production takes place
In a filtered room,
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To keep the area
Contaminant-free.
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Inside the room,
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Robots move the glass carrier
Through processes
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That transform the film
Into the backplane.
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The backplane is the main
Structure of the screen.
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It carries
The organic transistors
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That drive the
Electrophoretic display.
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00:02:02,551 --> 00:02:05,724
Machinery builds up
Micro-thin layers of metal,
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00:02:05,724 --> 00:02:10,758
Organize solutions,
Semiconductors, and isolators.
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This spin coder evenly spreads
The material across the film.
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Nozzles apply
An organic solution
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That acts as a booster
For the semiconductors.
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The spin coder closes
And rotates the glass carrier
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To spread the deposited material
By centrifugal force.
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The automated system
Adds layers of semiconductors,
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Electrical isolators,
And metal.
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A rinse of de-ionized water
Cleans the coated film,
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And a blast of air
Blows off the water.
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Rollers apply gentle pressure
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To ensure the film
Sticks to the glass
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Even when positioned vertically.
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Once the photoresist chemical
Has been applied,
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The film goes into
An exposure chamber.
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A patterned mass is placed
In front of the film
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To block out lighting
In some areas.
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The exposure defines the
Structure of the metal layers
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So that, when combined
With the other materials,
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They'll serve as transistors.
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The backplane film is removed
From the glass carrier.
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Now the film is ready for the
Electronic-ink-sheet placement.
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A technician places
The backplane in a laminator.
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He uses a camera to magnify
And position the backplane.
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A vacuum in the laminator chuck
Holds the backplane in place.
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He places the electronic
Ink sheet on the chuck
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Beside the backplane
And peels off the liner,
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Exposing the adhesive.
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Then the ink sheet and the
Backplane are fused together.
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A roller presses the assembly
For full adhesion.
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Once the lamination process
Is complete,
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A technician removes
The screen from the chuck.
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This is the backplane before
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And after the electronic
Ink lamination.
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An automated system bonds the
Electronics to a circuit board
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That's attached
To the display screen.
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The system mechanically seals
The circuit board.
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Polymer resin is applied
For stability.
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U.V. Light cures the resin.
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This is
The electrophoretic display
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Before and after
The electronics have been added.
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This particular display screen
Will be an e-reader.
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They load a graphic with
Black strips onto the screen.
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The strips serve
As reference points,
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As a printer applies
A combination red, green,
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And blue filter.
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The filter adds the option
Of colored text or pictures.
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The primary colors can be
Combined to create other shades,
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Expanding the visual
Possibilities
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Of the electronic ink.
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A machine bends
A sample screen repeatedly
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To confirm that the sample
Is flexible enough to be formed
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Into a bracelet or credit card.
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Additional tests are conducted
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To confirm that
The electrophoretic display
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Has the desired
Clarity and color.
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Display patterns can be sent
From a phone to a bracelet
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That has
An electrophoretic screen.
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With electrophoretic technology,
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There are many different ways
To enjoy screen time.
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Narrator: a dry-erase board
Is a non-permanent surface
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Most commonly used
In professional
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Or classroom environments.
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You simply write on the board
With the dry-erase marker
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And use a specialized cloth
To wipe away the markings.
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These effective tools
Are an easy way
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To get your message across.
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Dry-erase boards are also
Known as whiteboards.
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The boards wipe perfectly clean
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Due to its non-porous surface
And the dry-erase ink.
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Dry-erase ink contains
Release agents
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Which prevent the pigments
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From permanently
Adhering to the surface.
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Green and black dry-erase boards
Can also be used as chalkboards,
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While gray and low-gloss white
Double as projection boards.
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The surface material is a
Porcelain-coated steel sheet --
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Flexible enough to be rolled up,
But also pressure sensitive.
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To start, the roll is mounted
On a cutting machine.
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A technician programs
The machine to cut the roll
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To a specific length
Based on the board's dimensions.
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00:07:19,724 --> 00:07:24,862
Workers verify the length and
Check that the piece is square.
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The surface material
Will be applied
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To one of seven types
Of substrate,
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Ranging from cardboard
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To medium-density fiberboard
Known as mdf.
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The next step is to cut
The large sheet of substrate --
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In this case, mdf --
Into board-size pieces.
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Another technician
Enters the length and width
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Into the cutting machine.
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Once complete, the machine
Ejects the substrate,
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Which is now cut
To the exact size of the board.
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00:08:03,724 --> 00:08:07,379
Next, the substrate is put
Through a hot-glue machine.
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The machine applies polyurethane
Adhesive
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To what will be the back
Of the dry-erase board.
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As the substrate exits,
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00:08:16,931 --> 00:08:21,034
A sheet of foil
Is applied to the glued surface.
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The foil prevents moisture
From entering,
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Which would warp the substrate.
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The board moves through
Two steel rollers
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Which flatten the foil
And press out any trapped air.
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00:08:33,827 --> 00:08:36,206
Next, the surface material
Is applied
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To the other side
Of the substrate.
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A craftswoman uses an air hose
To clear away any dust
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From the side of the board.
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00:08:45,758 --> 00:08:50,310
Once cleaned, the board
Goes through the glue machine.
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00:08:50,310 --> 00:08:54,275
The porcelain steel sheet
Is placed on the glued surface.
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Technicians work carefully
To ensure they don't touch
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The pressure-sensitive surface
With their fingers.
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Then the board moves
Through the steel rollers
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00:09:03,793 --> 00:09:08,137
To press the porcelain steel
Flat and remove any trapped air.
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00:09:13,482 --> 00:09:17,034
Once 50 boards are stacked,
Technicians put them in a press
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For half an hour,
Until the glue cures.
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00:09:30,793 --> 00:09:33,896
In another part of the factory,
A machine cuts material
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To create the board's frame.
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00:09:36,000 --> 00:09:40,965
It punches "V"-shaped notches
In a length of aluminum trim.
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00:09:40,965 --> 00:09:45,379
The trim bends at each notch
To form a wraparound frame.
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00:09:49,862 --> 00:09:54,068
Some boards come with a marker
Tray that runs along the bottom.
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To make these trays,
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A technician cuts
Board-length pieces
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From a piece
Of "L"-shaped metal trim.
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00:10:04,758 --> 00:10:06,758
Since the tray ends are sharp,
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00:10:06,758 --> 00:10:10,793
A technician attaches
Plastic covers for protection.
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00:10:12,827 --> 00:10:15,344
He secures the plastic
End covers with screws
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00:10:15,344 --> 00:10:17,758
On both ends of the part.
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00:10:22,551 --> 00:10:25,896
Meanwhile, technicians
Peel off the protective film
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00:10:25,896 --> 00:10:28,586
Covering the writing surface.
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00:10:32,241 --> 00:10:33,827
Then they flip over the board
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00:10:33,827 --> 00:10:36,517
To assemble the parts
From the back.
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00:10:38,620 --> 00:10:42,517
This model doesn't have the
Traditional wraparound frame.
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Instead, it has
A frame comprised
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00:10:44,379 --> 00:10:47,172
Of four straight
"C"-shaped pieces
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That fit over the board's edges.
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To add stability,
Technicians attach screws
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Through the trim
Into the substrate.
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00:10:58,931 --> 00:11:00,689
Once assembly is complete,
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The dry-erase board
Is placed into a box,
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Ready to be shipped to a
Business or classroom near you.
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Narrator:
Air rifles are not toys.
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They're serious weapons.
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Used primarily for hunting,
Air rifles should only
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Be handled by trained,
Licensed professionals.
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00:11:29,206 --> 00:11:32,275
Chemically, air rifles use one
Of three types of power
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00:11:32,275 --> 00:11:34,137
Depending on their design,
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All of which utilize
Compressed air
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00:11:36,379 --> 00:11:40,103
Instead of an explosive charge.
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00:11:40,103 --> 00:11:42,241
Handling air rifles
Should always be treated
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In a serious manner.
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It is very important
To follow proper storage
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And operating safety guidelines
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To ensure it does not
Go off accidentally.
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Air rifles are made
Out of pre-machined parts
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For the trigger assembly.
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00:11:57,965 --> 00:12:00,137
To build one half
Of the trigger housing,
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00:12:00,137 --> 00:12:02,206
A craftswoman uses a jig
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00:12:02,206 --> 00:12:06,206
To align the end pieces
To the side plate.
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Then she screws
The parts together.
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00:12:12,931 --> 00:12:14,689
She attaches the release latch
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00:12:14,689 --> 00:12:16,827
To the inside
Of the trigger housing
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00:12:16,827 --> 00:12:20,931
And installs a base
For the trigger shoe.
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00:12:20,931 --> 00:12:23,931
She hooks one end of a spring
To the side plate,
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00:12:23,931 --> 00:12:27,137
And the other end
To the release latch.
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00:12:27,137 --> 00:12:31,586
A second spring links the first
Spring to the trigger-shoe base.
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00:12:34,931 --> 00:12:40,896
Next, a lever is installed
Which releases the firing pin.
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00:12:40,896 --> 00:12:43,758
Once the trigger shoe
And the trigger are attached,
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00:12:43,758 --> 00:12:46,896
The assembly is complete.
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00:12:46,896 --> 00:12:51,827
This part absorbs
The recoil effect from firing.
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00:12:51,827 --> 00:12:55,103
A technician inserts
The recoil spring in a cylinder
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00:12:55,103 --> 00:12:57,379
And adjusts the tension.
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00:13:00,000 --> 00:13:03,758
He slides the recoil assembly
Into the bolt housing.
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00:13:03,758 --> 00:13:08,965
The bolt housing seals
The end of the gun barrel.
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00:13:08,965 --> 00:13:12,413
He installs the recoil system
And the housing,
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00:13:12,413 --> 00:13:15,068
A lever for cocking the rifle,
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00:13:15,068 --> 00:13:17,620
And inserts a lever pin.
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00:13:22,000 --> 00:13:24,103
This end screw
Will enable the user
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00:13:24,103 --> 00:13:27,862
To adjust the cocking position.
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00:13:27,862 --> 00:13:32,103
He attaches the firing pin
And the spring system...
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00:13:35,758 --> 00:13:38,034
...And builds
The air-pressure regulator
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00:13:38,034 --> 00:13:40,620
By joining metal rings
With rubber seals
203
00:13:40,620 --> 00:13:44,344
To create the housing.
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00:13:44,344 --> 00:13:47,758
He stacks washer springs
On a shaft.
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00:13:49,965 --> 00:13:52,931
He inserts the assembly
Into the regulator housing
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00:13:52,931 --> 00:13:57,034
And attaches an air-pressure
Adjustment mechanism to the end.
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00:13:59,931 --> 00:14:02,344
Using a special
Measuring device,
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00:14:02,344 --> 00:14:05,620
He connects the regulator
To an air cylinder.
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00:14:05,620 --> 00:14:09,482
The cylinder feeds compressed
Air to the pressure regulator.
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00:14:09,482 --> 00:14:13,000
The measuring tool indicates
The regulator's performance.
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00:14:13,000 --> 00:14:17,000
If needed, he'll adjust
The pressure setting.
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00:14:17,000 --> 00:14:19,620
A technician inserts
The pressure regulator
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00:14:19,620 --> 00:14:21,689
In the firing chamber housing
214
00:14:21,689 --> 00:14:24,310
And places a rubber seal
In another opening,
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00:14:24,310 --> 00:14:26,862
Followed by a spring.
216
00:14:26,862 --> 00:14:30,655
The spring will open and close
The one-directional valve
217
00:14:30,655 --> 00:14:34,206
That supplies compressed air
To the firing chamber.
218
00:14:34,206 --> 00:14:36,206
Once the valve is installed,
219
00:14:36,206 --> 00:14:40,137
He joins the firing chamber
To the recoil assembly.
220
00:14:40,137 --> 00:14:45,655
The two units are held together
With substantial screws.
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00:14:45,655 --> 00:14:51,206
Assembly of the air rifle's
Mechanics are now complete.
222
00:14:51,206 --> 00:14:54,724
A metal cover is screwed on top
Of the trigger system.
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00:14:56,896 --> 00:15:00,758
Meanwhile, automated drills
Bore into steel cylinders
224
00:15:00,758 --> 00:15:05,758
To convert them
Into rifle barrels.
225
00:15:05,758 --> 00:15:09,793
A technician aligns one of the
Barrels to the firing chamber.
226
00:15:09,793 --> 00:15:11,448
Using a spacer tool,
227
00:15:11,448 --> 00:15:15,482
He tweaks the barrel's placement
Against the firing chamber
228
00:15:15,482 --> 00:15:18,068
And tightens the bolt
To the barrel.
229
00:15:24,103 --> 00:15:26,448
The trigger system
Is run through a test
230
00:15:26,448 --> 00:15:27,827
Using a special machine
231
00:15:27,827 --> 00:15:31,724
That measures the force it takes
To open the valve.
232
00:15:34,724 --> 00:15:37,310
An inspector fires the air rifle
233
00:15:37,310 --> 00:15:42,896
To measure the pellet's velocity
And the accuracy of the shot.
234
00:15:42,896 --> 00:15:47,827
He adjusts the tension
On the firing-pin spring.
235
00:15:47,827 --> 00:15:52,172
He loads the rifle again
And fires it once more
236
00:15:52,172 --> 00:15:55,413
To confirm the accuracy
Of his adjustments.
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00:15:57,965 --> 00:16:00,448
Another technician
Attaches the stock,
238
00:16:00,448 --> 00:16:03,586
Also called the shoulder stock,
To the rifle.
239
00:16:10,000 --> 00:16:12,137
He screws
The compressed-air cylinder
240
00:16:12,137 --> 00:16:16,103
To the pressure regulator,
Securing it in place.
241
00:16:26,793 --> 00:16:30,034
Narrator: quartz is one of the
Most abundant minerals on earth.
242
00:16:30,034 --> 00:16:33,689
It's no wonder artisans are
Crafting this plentiful crystal,
243
00:16:33,689 --> 00:16:35,241
Mixed with polymer resin,
244
00:16:35,241 --> 00:16:37,931
Into kitchen
And bathroom countertops.
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00:16:37,931 --> 00:16:41,068
These engineered countertops
Have low porosity,
246
00:16:41,068 --> 00:16:43,034
Are resilient,
And can be enhanced
247
00:16:43,034 --> 00:16:46,068
By pigments, sparkles,
Or other minerals.
248
00:16:48,137 --> 00:16:51,310
Quartz countertops offer
More creative designs
249
00:16:51,310 --> 00:16:54,000
Than other stone surfaces.
250
00:16:54,000 --> 00:16:58,241
Some are fused with flecks
Of mother of pearl,
251
00:16:58,241 --> 00:17:00,862
Metal for a more
Dramatic look...
252
00:17:03,275 --> 00:17:05,724
...Or speckled with materials
Like glass,
253
00:17:05,724 --> 00:17:08,793
Porcelain, and granite
For visual effect.
254
00:17:12,241 --> 00:17:14,206
Quartz rock
Arrives at the factory
255
00:17:14,206 --> 00:17:19,034
Broken up into small,
Sharp-edged crystals.
256
00:17:19,034 --> 00:17:24,172
They're stored in outdoor bins
Until production.
257
00:17:24,172 --> 00:17:26,103
The crystals
Tumble into a hopper
258
00:17:26,103 --> 00:17:29,482
That follows them
Into the factory.
259
00:17:29,482 --> 00:17:32,965
The glittery quartz crystals
Cascade onto a conveyor,
260
00:17:32,965 --> 00:17:35,206
Heading to a rinsing station.
261
00:17:39,000 --> 00:17:43,137
The crystals enter a revolving
Drum, known as the tumbler,
262
00:17:43,137 --> 00:17:47,275
And are tossed in the fire
Burning inside the drum.
263
00:17:47,275 --> 00:17:50,206
The intense heat removes
Residual moisture
264
00:17:50,206 --> 00:17:54,206
And sanitizes the crystals.
265
00:17:54,206 --> 00:17:57,793
Then the crystals are
Transferred to sifter machines.
266
00:17:57,793 --> 00:17:59,827
The sifter machines
Shake the crystals
267
00:17:59,827 --> 00:18:03,275
Through screens
Fitted with smaller mesh.
268
00:18:06,000 --> 00:18:09,034
The particles flow
Into separate bins.
269
00:18:11,068 --> 00:18:13,724
The ingredients for
The quartz countertop formula
270
00:18:13,724 --> 00:18:16,448
Are loaded into feeder bins.
271
00:18:16,448 --> 00:18:20,137
The formula calls for a black
Countertop with shiny flecks
272
00:18:20,137 --> 00:18:22,620
And green undertones.
273
00:18:22,620 --> 00:18:25,103
The ingredients include
Two different sizes
274
00:18:25,103 --> 00:18:30,310
Of quartz crystals --
Green glass and mirror chips.
275
00:18:30,310 --> 00:18:32,413
A computer releases
Specific amounts
276
00:18:32,413 --> 00:18:36,172
Of the ingredients
Into a hopper.
277
00:18:36,172 --> 00:18:37,827
As the hopper opens,
278
00:18:37,827 --> 00:18:41,068
A conveyor takes the ingredients
To a blender.
279
00:18:41,068 --> 00:18:43,689
Black pigment is mixed
Into the blender,
280
00:18:43,689 --> 00:18:47,310
Along with
Powdery filler quartz.
281
00:18:47,310 --> 00:18:50,275
The mix is over 90% quartz.
282
00:18:50,275 --> 00:18:54,172
A polymer resin will act
As a binder and add strength.
283
00:18:56,172 --> 00:19:00,413
Down the line, a large mold
Moves into position...
284
00:19:04,206 --> 00:19:07,068
...And an overhead mixer
Disperses the quartz blend
285
00:19:07,068 --> 00:19:08,793
Into the mold.
286
00:19:11,103 --> 00:19:13,413
The mixer repeats
The process twice
287
00:19:13,413 --> 00:19:17,482
To build up the materials
To the desired thickness.
288
00:19:21,413 --> 00:19:23,206
Then the mold vibrates,
289
00:19:23,206 --> 00:19:26,965
Shaking the mixture
Into a more level state.
290
00:19:30,689 --> 00:19:34,931
This will be the back
Of the quartz countertop.
291
00:19:34,931 --> 00:19:37,896
For additional strength
And flexibility,
292
00:19:37,896 --> 00:19:41,172
Nylon mesh is added
To the countertop mixture.
293
00:19:41,172 --> 00:19:44,172
A device pulls the mesh
Over the mix.
294
00:19:44,172 --> 00:19:46,620
Once it's aligned
With the mold contents,
295
00:19:46,620 --> 00:19:51,275
The machine drops
The mesh into place.
296
00:19:51,275 --> 00:19:55,931
An automated dispenser
Spreads granulated limestone,
297
00:19:55,931 --> 00:20:00,241
Filling any voids
In the countertop mixture.
298
00:20:00,241 --> 00:20:04,310
Next, the ingredients are placed
In a kiln for two hours.
299
00:20:04,310 --> 00:20:09,172
A blade scrapes off the loose
Limestone from the slab backing.
300
00:20:09,172 --> 00:20:12,241
Polishing heads studded
With industrial diamonds
301
00:20:12,241 --> 00:20:16,413
Will now give the top
Of the slab a serious shine.
302
00:20:16,413 --> 00:20:18,413
Simultaneously, an operator
303
00:20:18,413 --> 00:20:20,896
Adjusts the tension
Of the polishers.
304
00:20:20,896 --> 00:20:24,655
The polishers spin as water
Flows across the countertop
305
00:20:24,655 --> 00:20:28,241
To produce the desired
Level of gloss.
306
00:20:28,241 --> 00:20:32,689
This particular quartz slab
Is about 1/4 inch thick.
307
00:20:32,689 --> 00:20:36,275
Its thin, flexible profile means
The quartz can be shaped
308
00:20:36,275 --> 00:20:38,551
To different structures
If needed.
309
00:20:43,137 --> 00:20:45,689
A technician preparers
The transfer of pattern
310
00:20:45,689 --> 00:20:49,206
Onto a white quartz slab.
311
00:20:49,206 --> 00:20:52,413
He drapes a long sheet of paper,
Pattern side down,
312
00:20:52,413 --> 00:20:56,137
Onto the slab and tapes it
To the work surface.
313
00:20:58,241 --> 00:21:02,241
He activates a heat press,
Which turns the ink on the paper
314
00:21:02,241 --> 00:21:07,000
Into a gas that penetrates
The resin in the slab.
315
00:21:07,000 --> 00:21:11,241
The pattern becomes intrinsic
To the engineered stone.
316
00:21:11,241 --> 00:21:15,413
With this process, any design
Can be part of a slab,
317
00:21:15,413 --> 00:21:18,586
Including some that give
The illusion of marble.
318
00:21:20,551 --> 00:21:25,793
But unlike marble,
Engineered quartz won't stain.
319
00:21:25,793 --> 00:21:27,482
With quartz countertops,
320
00:21:27,482 --> 00:21:30,724
The possibilities
Are almost endless.
26504
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