All language subtitles for S32E01 - Electrophoretic Displays; Dry Erase Boards; Air Rifles; Quartz Countertops (1080p AMZN WEB-DL x265 Garshasp)_track4_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:16,724 --> 00:00:19,724 --captions by vitac-- Www.Vitac.Com 2 00:00:19,724 --> 00:00:22,689 Captions paid for by Discovery communications 3 00:00:52,931 --> 00:00:55,896 Narrator: electrophoretic Technology mimics the effect 4 00:00:55,896 --> 00:00:58,068 Of ink on paper. 5 00:00:58,068 --> 00:01:00,000 The screens reflect light, 6 00:01:00,000 --> 00:01:03,896 Unlike conventional back-lit Displays that emit light. 7 00:01:03,896 --> 00:01:05,758 Also known as e-paper, 8 00:01:05,758 --> 00:01:09,965 This technology has changed The way we see our screens. 9 00:01:13,517 --> 00:01:16,310 Mobile devices, e-readers, Smart watches, 10 00:01:16,310 --> 00:01:20,793 And credit cards all contain Electrophoretic displays. 11 00:01:20,793 --> 00:01:24,137 With its print-like readability And bluetooth capability, 12 00:01:24,137 --> 00:01:27,482 It's easy to see The attraction. 13 00:01:27,482 --> 00:01:30,068 To make An electrophoretic screen, 14 00:01:30,068 --> 00:01:33,379 Polyethylene film is placed On a sheet of glass, 15 00:01:33,379 --> 00:01:36,137 Which holds the film As its processed. 16 00:01:39,413 --> 00:01:42,344 Production takes place In a filtered room, 17 00:01:42,344 --> 00:01:45,344 To keep the area Contaminant-free. 18 00:01:45,344 --> 00:01:46,689 Inside the room, 19 00:01:46,689 --> 00:01:49,965 Robots move the glass carrier Through processes 20 00:01:49,965 --> 00:01:53,379 That transform the film Into the backplane. 21 00:01:53,379 --> 00:01:56,448 The backplane is the main Structure of the screen. 22 00:01:56,448 --> 00:01:58,758 It carries The organic transistors 23 00:01:58,758 --> 00:02:02,551 That drive the Electrophoretic display. 24 00:02:02,551 --> 00:02:05,724 Machinery builds up Micro-thin layers of metal, 25 00:02:05,724 --> 00:02:10,758 Organize solutions, Semiconductors, and isolators. 26 00:02:10,758 --> 00:02:15,206 This spin coder evenly spreads The material across the film. 27 00:02:17,551 --> 00:02:20,000 Nozzles apply An organic solution 28 00:02:20,000 --> 00:02:23,517 That acts as a booster For the semiconductors. 29 00:02:23,517 --> 00:02:27,379 The spin coder closes And rotates the glass carrier 30 00:02:27,379 --> 00:02:31,586 To spread the deposited material By centrifugal force. 31 00:02:34,275 --> 00:02:37,758 The automated system Adds layers of semiconductors, 32 00:02:37,758 --> 00:02:41,413 Electrical isolators, And metal. 33 00:02:41,413 --> 00:02:45,206 A rinse of de-ionized water Cleans the coated film, 34 00:02:45,206 --> 00:02:48,689 And a blast of air Blows off the water. 35 00:02:48,689 --> 00:02:50,482 Rollers apply gentle pressure 36 00:02:50,482 --> 00:02:53,310 To ensure the film Sticks to the glass 37 00:02:53,310 --> 00:02:55,655 Even when positioned vertically. 38 00:03:00,413 --> 00:03:03,379 Once the photoresist chemical Has been applied, 39 00:03:03,379 --> 00:03:06,517 The film goes into An exposure chamber. 40 00:03:06,517 --> 00:03:09,344 A patterned mass is placed In front of the film 41 00:03:09,344 --> 00:03:12,275 To block out lighting In some areas. 42 00:03:14,448 --> 00:03:18,172 The exposure defines the Structure of the metal layers 43 00:03:18,172 --> 00:03:20,758 So that, when combined With the other materials, 44 00:03:20,758 --> 00:03:23,310 They'll serve as transistors. 45 00:03:27,517 --> 00:03:31,241 The backplane film is removed From the glass carrier. 46 00:03:31,241 --> 00:03:35,379 Now the film is ready for the Electronic-ink-sheet placement. 47 00:03:35,379 --> 00:03:38,896 A technician places The backplane in a laminator. 48 00:03:38,896 --> 00:03:43,586 He uses a camera to magnify And position the backplane. 49 00:03:43,586 --> 00:03:49,379 A vacuum in the laminator chuck Holds the backplane in place. 50 00:03:49,379 --> 00:03:52,000 He places the electronic Ink sheet on the chuck 51 00:03:52,000 --> 00:03:55,655 Beside the backplane And peels off the liner, 52 00:03:55,655 --> 00:03:57,758 Exposing the adhesive. 53 00:04:00,655 --> 00:04:04,482 Then the ink sheet and the Backplane are fused together. 54 00:04:07,413 --> 00:04:10,965 A roller presses the assembly For full adhesion. 55 00:04:13,413 --> 00:04:17,068 Once the lamination process Is complete, 56 00:04:17,068 --> 00:04:21,448 A technician removes The screen from the chuck. 57 00:04:21,448 --> 00:04:23,413 This is the backplane before 58 00:04:23,413 --> 00:04:28,310 And after the electronic Ink lamination. 59 00:04:28,310 --> 00:04:31,793 An automated system bonds the Electronics to a circuit board 60 00:04:31,793 --> 00:04:36,379 That's attached To the display screen. 61 00:04:36,379 --> 00:04:39,689 The system mechanically seals The circuit board. 62 00:04:39,689 --> 00:04:43,965 Polymer resin is applied For stability. 63 00:04:43,965 --> 00:04:48,482 U.V. Light cures the resin. 64 00:04:48,482 --> 00:04:50,379 This is The electrophoretic display 65 00:04:50,379 --> 00:04:54,206 Before and after The electronics have been added. 66 00:04:57,310 --> 00:05:01,965 This particular display screen Will be an e-reader. 67 00:05:01,965 --> 00:05:05,241 They load a graphic with Black strips onto the screen. 68 00:05:05,241 --> 00:05:07,482 The strips serve As reference points, 69 00:05:07,482 --> 00:05:10,379 As a printer applies A combination red, green, 70 00:05:10,379 --> 00:05:11,896 And blue filter. 71 00:05:11,896 --> 00:05:16,655 The filter adds the option Of colored text or pictures. 72 00:05:16,655 --> 00:05:20,413 The primary colors can be Combined to create other shades, 73 00:05:20,413 --> 00:05:22,482 Expanding the visual Possibilities 74 00:05:22,482 --> 00:05:24,517 Of the electronic ink. 75 00:05:26,482 --> 00:05:29,413 A machine bends A sample screen repeatedly 76 00:05:29,413 --> 00:05:32,586 To confirm that the sample Is flexible enough to be formed 77 00:05:32,586 --> 00:05:35,310 Into a bracelet or credit card. 78 00:05:37,344 --> 00:05:39,172 Additional tests are conducted 79 00:05:39,172 --> 00:05:41,793 To confirm that The electrophoretic display 80 00:05:41,793 --> 00:05:44,620 Has the desired Clarity and color. 81 00:05:44,620 --> 00:05:48,172 Display patterns can be sent From a phone to a bracelet 82 00:05:48,172 --> 00:05:50,758 That has An electrophoretic screen. 83 00:05:50,758 --> 00:05:53,206 With electrophoretic technology, 84 00:05:53,206 --> 00:05:56,586 There are many different ways To enjoy screen time. 85 00:06:07,034 --> 00:06:10,034 Narrator: a dry-erase board Is a non-permanent surface 86 00:06:10,034 --> 00:06:11,931 Most commonly used In professional 87 00:06:11,931 --> 00:06:13,827 Or classroom environments. 88 00:06:13,827 --> 00:06:16,689 You simply write on the board With the dry-erase marker 89 00:06:16,689 --> 00:06:20,758 And use a specialized cloth To wipe away the markings. 90 00:06:20,758 --> 00:06:22,862 These effective tools Are an easy way 91 00:06:22,862 --> 00:06:26,379 To get your message across. 92 00:06:26,379 --> 00:06:31,448 Dry-erase boards are also Known as whiteboards. 93 00:06:31,448 --> 00:06:33,310 The boards wipe perfectly clean 94 00:06:33,310 --> 00:06:38,275 Due to its non-porous surface And the dry-erase ink. 95 00:06:38,275 --> 00:06:40,931 Dry-erase ink contains Release agents 96 00:06:40,931 --> 00:06:42,206 Which prevent the pigments 97 00:06:42,206 --> 00:06:46,172 From permanently Adhering to the surface. 98 00:06:46,172 --> 00:06:50,448 Green and black dry-erase boards Can also be used as chalkboards, 99 00:06:50,448 --> 00:06:55,344 While gray and low-gloss white Double as projection boards. 100 00:06:55,344 --> 00:06:58,965 The surface material is a Porcelain-coated steel sheet -- 101 00:06:58,965 --> 00:07:03,034 Flexible enough to be rolled up, But also pressure sensitive. 102 00:07:05,172 --> 00:07:08,862 To start, the roll is mounted On a cutting machine. 103 00:07:11,000 --> 00:07:14,103 A technician programs The machine to cut the roll 104 00:07:14,103 --> 00:07:19,724 To a specific length Based on the board's dimensions. 105 00:07:19,724 --> 00:07:24,862 Workers verify the length and Check that the piece is square. 106 00:07:24,862 --> 00:07:26,931 The surface material Will be applied 107 00:07:26,931 --> 00:07:29,344 To one of seven types Of substrate, 108 00:07:29,344 --> 00:07:31,206 Ranging from cardboard 109 00:07:31,206 --> 00:07:36,655 To medium-density fiberboard Known as mdf. 110 00:07:36,655 --> 00:07:39,793 The next step is to cut The large sheet of substrate -- 111 00:07:39,793 --> 00:07:43,689 In this case, mdf -- Into board-size pieces. 112 00:07:43,689 --> 00:07:46,068 Another technician Enters the length and width 113 00:07:46,068 --> 00:07:48,241 Into the cutting machine. 114 00:07:51,896 --> 00:07:55,206 Once complete, the machine Ejects the substrate, 115 00:07:55,206 --> 00:07:58,931 Which is now cut To the exact size of the board. 116 00:08:03,724 --> 00:08:07,379 Next, the substrate is put Through a hot-glue machine. 117 00:08:07,379 --> 00:08:10,068 The machine applies polyurethane Adhesive 118 00:08:10,068 --> 00:08:14,862 To what will be the back Of the dry-erase board. 119 00:08:14,862 --> 00:08:16,931 As the substrate exits, 120 00:08:16,931 --> 00:08:21,034 A sheet of foil Is applied to the glued surface. 121 00:08:21,034 --> 00:08:23,482 The foil prevents moisture From entering, 122 00:08:23,482 --> 00:08:26,379 Which would warp the substrate. 123 00:08:26,379 --> 00:08:28,793 The board moves through Two steel rollers 124 00:08:28,793 --> 00:08:33,827 Which flatten the foil And press out any trapped air. 125 00:08:33,827 --> 00:08:36,206 Next, the surface material Is applied 126 00:08:36,206 --> 00:08:40,068 To the other side Of the substrate. 127 00:08:40,068 --> 00:08:43,758 A craftswoman uses an air hose To clear away any dust 128 00:08:43,758 --> 00:08:45,758 From the side of the board. 129 00:08:45,758 --> 00:08:50,310 Once cleaned, the board Goes through the glue machine. 130 00:08:50,310 --> 00:08:54,275 The porcelain steel sheet Is placed on the glued surface. 131 00:08:54,275 --> 00:08:57,310 Technicians work carefully To ensure they don't touch 132 00:08:57,310 --> 00:09:01,137 The pressure-sensitive surface With their fingers. 133 00:09:01,137 --> 00:09:03,793 Then the board moves Through the steel rollers 134 00:09:03,793 --> 00:09:08,137 To press the porcelain steel Flat and remove any trapped air. 135 00:09:13,482 --> 00:09:17,034 Once 50 boards are stacked, Technicians put them in a press 136 00:09:17,034 --> 00:09:20,379 For half an hour, Until the glue cures. 137 00:09:30,793 --> 00:09:33,896 In another part of the factory, A machine cuts material 138 00:09:33,896 --> 00:09:36,000 To create the board's frame. 139 00:09:36,000 --> 00:09:40,965 It punches "V"-shaped notches In a length of aluminum trim. 140 00:09:40,965 --> 00:09:45,379 The trim bends at each notch To form a wraparound frame. 141 00:09:49,862 --> 00:09:54,068 Some boards come with a marker Tray that runs along the bottom. 142 00:09:54,068 --> 00:09:55,482 To make these trays, 143 00:09:55,482 --> 00:09:57,517 A technician cuts Board-length pieces 144 00:09:57,517 --> 00:10:00,620 From a piece Of "L"-shaped metal trim. 145 00:10:04,758 --> 00:10:06,758 Since the tray ends are sharp, 146 00:10:06,758 --> 00:10:10,793 A technician attaches Plastic covers for protection. 147 00:10:12,827 --> 00:10:15,344 He secures the plastic End covers with screws 148 00:10:15,344 --> 00:10:17,758 On both ends of the part. 149 00:10:22,551 --> 00:10:25,896 Meanwhile, technicians Peel off the protective film 150 00:10:25,896 --> 00:10:28,586 Covering the writing surface. 151 00:10:32,241 --> 00:10:33,827 Then they flip over the board 152 00:10:33,827 --> 00:10:36,517 To assemble the parts From the back. 153 00:10:38,620 --> 00:10:42,517 This model doesn't have the Traditional wraparound frame. 154 00:10:42,517 --> 00:10:44,379 Instead, it has A frame comprised 155 00:10:44,379 --> 00:10:47,172 Of four straight "C"-shaped pieces 156 00:10:47,172 --> 00:10:51,137 That fit over the board's edges. 157 00:10:51,137 --> 00:10:54,172 To add stability, Technicians attach screws 158 00:10:54,172 --> 00:10:56,965 Through the trim Into the substrate. 159 00:10:58,931 --> 00:11:00,689 Once assembly is complete, 160 00:11:00,689 --> 00:11:04,344 The dry-erase board Is placed into a box, 161 00:11:04,344 --> 00:11:08,862 Ready to be shipped to a Business or classroom near you. 162 00:11:19,206 --> 00:11:21,068 Narrator: Air rifles are not toys. 163 00:11:21,068 --> 00:11:23,172 They're serious weapons. 164 00:11:23,172 --> 00:11:26,172 Used primarily for hunting, Air rifles should only 165 00:11:26,172 --> 00:11:29,206 Be handled by trained, Licensed professionals. 166 00:11:29,206 --> 00:11:32,275 Chemically, air rifles use one Of three types of power 167 00:11:32,275 --> 00:11:34,137 Depending on their design, 168 00:11:34,137 --> 00:11:36,379 All of which utilize Compressed air 169 00:11:36,379 --> 00:11:40,103 Instead of an explosive charge. 170 00:11:40,103 --> 00:11:42,241 Handling air rifles Should always be treated 171 00:11:42,241 --> 00:11:44,137 In a serious manner. 172 00:11:44,137 --> 00:11:46,655 It is very important To follow proper storage 173 00:11:46,655 --> 00:11:48,620 And operating safety guidelines 174 00:11:48,620 --> 00:11:52,586 To ensure it does not Go off accidentally. 175 00:11:52,586 --> 00:11:54,931 Air rifles are made Out of pre-machined parts 176 00:11:54,931 --> 00:11:57,965 For the trigger assembly. 177 00:11:57,965 --> 00:12:00,137 To build one half Of the trigger housing, 178 00:12:00,137 --> 00:12:02,206 A craftswoman uses a jig 179 00:12:02,206 --> 00:12:06,206 To align the end pieces To the side plate. 180 00:12:06,206 --> 00:12:08,931 Then she screws The parts together. 181 00:12:12,931 --> 00:12:14,689 She attaches the release latch 182 00:12:14,689 --> 00:12:16,827 To the inside Of the trigger housing 183 00:12:16,827 --> 00:12:20,931 And installs a base For the trigger shoe. 184 00:12:20,931 --> 00:12:23,931 She hooks one end of a spring To the side plate, 185 00:12:23,931 --> 00:12:27,137 And the other end To the release latch. 186 00:12:27,137 --> 00:12:31,586 A second spring links the first Spring to the trigger-shoe base. 187 00:12:34,931 --> 00:12:40,896 Next, a lever is installed Which releases the firing pin. 188 00:12:40,896 --> 00:12:43,758 Once the trigger shoe And the trigger are attached, 189 00:12:43,758 --> 00:12:46,896 The assembly is complete. 190 00:12:46,896 --> 00:12:51,827 This part absorbs The recoil effect from firing. 191 00:12:51,827 --> 00:12:55,103 A technician inserts The recoil spring in a cylinder 192 00:12:55,103 --> 00:12:57,379 And adjusts the tension. 193 00:13:00,000 --> 00:13:03,758 He slides the recoil assembly Into the bolt housing. 194 00:13:03,758 --> 00:13:08,965 The bolt housing seals The end of the gun barrel. 195 00:13:08,965 --> 00:13:12,413 He installs the recoil system And the housing, 196 00:13:12,413 --> 00:13:15,068 A lever for cocking the rifle, 197 00:13:15,068 --> 00:13:17,620 And inserts a lever pin. 198 00:13:22,000 --> 00:13:24,103 This end screw Will enable the user 199 00:13:24,103 --> 00:13:27,862 To adjust the cocking position. 200 00:13:27,862 --> 00:13:32,103 He attaches the firing pin And the spring system... 201 00:13:35,758 --> 00:13:38,034 ...And builds The air-pressure regulator 202 00:13:38,034 --> 00:13:40,620 By joining metal rings With rubber seals 203 00:13:40,620 --> 00:13:44,344 To create the housing. 204 00:13:44,344 --> 00:13:47,758 He stacks washer springs On a shaft. 205 00:13:49,965 --> 00:13:52,931 He inserts the assembly Into the regulator housing 206 00:13:52,931 --> 00:13:57,034 And attaches an air-pressure Adjustment mechanism to the end. 207 00:13:59,931 --> 00:14:02,344 Using a special Measuring device, 208 00:14:02,344 --> 00:14:05,620 He connects the regulator To an air cylinder. 209 00:14:05,620 --> 00:14:09,482 The cylinder feeds compressed Air to the pressure regulator. 210 00:14:09,482 --> 00:14:13,000 The measuring tool indicates The regulator's performance. 211 00:14:13,000 --> 00:14:17,000 If needed, he'll adjust The pressure setting. 212 00:14:17,000 --> 00:14:19,620 A technician inserts The pressure regulator 213 00:14:19,620 --> 00:14:21,689 In the firing chamber housing 214 00:14:21,689 --> 00:14:24,310 And places a rubber seal In another opening, 215 00:14:24,310 --> 00:14:26,862 Followed by a spring. 216 00:14:26,862 --> 00:14:30,655 The spring will open and close The one-directional valve 217 00:14:30,655 --> 00:14:34,206 That supplies compressed air To the firing chamber. 218 00:14:34,206 --> 00:14:36,206 Once the valve is installed, 219 00:14:36,206 --> 00:14:40,137 He joins the firing chamber To the recoil assembly. 220 00:14:40,137 --> 00:14:45,655 The two units are held together With substantial screws. 221 00:14:45,655 --> 00:14:51,206 Assembly of the air rifle's Mechanics are now complete. 222 00:14:51,206 --> 00:14:54,724 A metal cover is screwed on top Of the trigger system. 223 00:14:56,896 --> 00:15:00,758 Meanwhile, automated drills Bore into steel cylinders 224 00:15:00,758 --> 00:15:05,758 To convert them Into rifle barrels. 225 00:15:05,758 --> 00:15:09,793 A technician aligns one of the Barrels to the firing chamber. 226 00:15:09,793 --> 00:15:11,448 Using a spacer tool, 227 00:15:11,448 --> 00:15:15,482 He tweaks the barrel's placement Against the firing chamber 228 00:15:15,482 --> 00:15:18,068 And tightens the bolt To the barrel. 229 00:15:24,103 --> 00:15:26,448 The trigger system Is run through a test 230 00:15:26,448 --> 00:15:27,827 Using a special machine 231 00:15:27,827 --> 00:15:31,724 That measures the force it takes To open the valve. 232 00:15:34,724 --> 00:15:37,310 An inspector fires the air rifle 233 00:15:37,310 --> 00:15:42,896 To measure the pellet's velocity And the accuracy of the shot. 234 00:15:42,896 --> 00:15:47,827 He adjusts the tension On the firing-pin spring. 235 00:15:47,827 --> 00:15:52,172 He loads the rifle again And fires it once more 236 00:15:52,172 --> 00:15:55,413 To confirm the accuracy Of his adjustments. 237 00:15:57,965 --> 00:16:00,448 Another technician Attaches the stock, 238 00:16:00,448 --> 00:16:03,586 Also called the shoulder stock, To the rifle. 239 00:16:10,000 --> 00:16:12,137 He screws The compressed-air cylinder 240 00:16:12,137 --> 00:16:16,103 To the pressure regulator, Securing it in place. 241 00:16:26,793 --> 00:16:30,034 Narrator: quartz is one of the Most abundant minerals on earth. 242 00:16:30,034 --> 00:16:33,689 It's no wonder artisans are Crafting this plentiful crystal, 243 00:16:33,689 --> 00:16:35,241 Mixed with polymer resin, 244 00:16:35,241 --> 00:16:37,931 Into kitchen And bathroom countertops. 245 00:16:37,931 --> 00:16:41,068 These engineered countertops Have low porosity, 246 00:16:41,068 --> 00:16:43,034 Are resilient, And can be enhanced 247 00:16:43,034 --> 00:16:46,068 By pigments, sparkles, Or other minerals. 248 00:16:48,137 --> 00:16:51,310 Quartz countertops offer More creative designs 249 00:16:51,310 --> 00:16:54,000 Than other stone surfaces. 250 00:16:54,000 --> 00:16:58,241 Some are fused with flecks Of mother of pearl, 251 00:16:58,241 --> 00:17:00,862 Metal for a more Dramatic look... 252 00:17:03,275 --> 00:17:05,724 ...Or speckled with materials Like glass, 253 00:17:05,724 --> 00:17:08,793 Porcelain, and granite For visual effect. 254 00:17:12,241 --> 00:17:14,206 Quartz rock Arrives at the factory 255 00:17:14,206 --> 00:17:19,034 Broken up into small, Sharp-edged crystals. 256 00:17:19,034 --> 00:17:24,172 They're stored in outdoor bins Until production. 257 00:17:24,172 --> 00:17:26,103 The crystals Tumble into a hopper 258 00:17:26,103 --> 00:17:29,482 That follows them Into the factory. 259 00:17:29,482 --> 00:17:32,965 The glittery quartz crystals Cascade onto a conveyor, 260 00:17:32,965 --> 00:17:35,206 Heading to a rinsing station. 261 00:17:39,000 --> 00:17:43,137 The crystals enter a revolving Drum, known as the tumbler, 262 00:17:43,137 --> 00:17:47,275 And are tossed in the fire Burning inside the drum. 263 00:17:47,275 --> 00:17:50,206 The intense heat removes Residual moisture 264 00:17:50,206 --> 00:17:54,206 And sanitizes the crystals. 265 00:17:54,206 --> 00:17:57,793 Then the crystals are Transferred to sifter machines. 266 00:17:57,793 --> 00:17:59,827 The sifter machines Shake the crystals 267 00:17:59,827 --> 00:18:03,275 Through screens Fitted with smaller mesh. 268 00:18:06,000 --> 00:18:09,034 The particles flow Into separate bins. 269 00:18:11,068 --> 00:18:13,724 The ingredients for The quartz countertop formula 270 00:18:13,724 --> 00:18:16,448 Are loaded into feeder bins. 271 00:18:16,448 --> 00:18:20,137 The formula calls for a black Countertop with shiny flecks 272 00:18:20,137 --> 00:18:22,620 And green undertones. 273 00:18:22,620 --> 00:18:25,103 The ingredients include Two different sizes 274 00:18:25,103 --> 00:18:30,310 Of quartz crystals -- Green glass and mirror chips. 275 00:18:30,310 --> 00:18:32,413 A computer releases Specific amounts 276 00:18:32,413 --> 00:18:36,172 Of the ingredients Into a hopper. 277 00:18:36,172 --> 00:18:37,827 As the hopper opens, 278 00:18:37,827 --> 00:18:41,068 A conveyor takes the ingredients To a blender. 279 00:18:41,068 --> 00:18:43,689 Black pigment is mixed Into the blender, 280 00:18:43,689 --> 00:18:47,310 Along with Powdery filler quartz. 281 00:18:47,310 --> 00:18:50,275 The mix is over 90% quartz. 282 00:18:50,275 --> 00:18:54,172 A polymer resin will act As a binder and add strength. 283 00:18:56,172 --> 00:19:00,413 Down the line, a large mold Moves into position... 284 00:19:04,206 --> 00:19:07,068 ...And an overhead mixer Disperses the quartz blend 285 00:19:07,068 --> 00:19:08,793 Into the mold. 286 00:19:11,103 --> 00:19:13,413 The mixer repeats The process twice 287 00:19:13,413 --> 00:19:17,482 To build up the materials To the desired thickness. 288 00:19:21,413 --> 00:19:23,206 Then the mold vibrates, 289 00:19:23,206 --> 00:19:26,965 Shaking the mixture Into a more level state. 290 00:19:30,689 --> 00:19:34,931 This will be the back Of the quartz countertop. 291 00:19:34,931 --> 00:19:37,896 For additional strength And flexibility, 292 00:19:37,896 --> 00:19:41,172 Nylon mesh is added To the countertop mixture. 293 00:19:41,172 --> 00:19:44,172 A device pulls the mesh Over the mix. 294 00:19:44,172 --> 00:19:46,620 Once it's aligned With the mold contents, 295 00:19:46,620 --> 00:19:51,275 The machine drops The mesh into place. 296 00:19:51,275 --> 00:19:55,931 An automated dispenser Spreads granulated limestone, 297 00:19:55,931 --> 00:20:00,241 Filling any voids In the countertop mixture. 298 00:20:00,241 --> 00:20:04,310 Next, the ingredients are placed In a kiln for two hours. 299 00:20:04,310 --> 00:20:09,172 A blade scrapes off the loose Limestone from the slab backing. 300 00:20:09,172 --> 00:20:12,241 Polishing heads studded With industrial diamonds 301 00:20:12,241 --> 00:20:16,413 Will now give the top Of the slab a serious shine. 302 00:20:16,413 --> 00:20:18,413 Simultaneously, an operator 303 00:20:18,413 --> 00:20:20,896 Adjusts the tension Of the polishers. 304 00:20:20,896 --> 00:20:24,655 The polishers spin as water Flows across the countertop 305 00:20:24,655 --> 00:20:28,241 To produce the desired Level of gloss. 306 00:20:28,241 --> 00:20:32,689 This particular quartz slab Is about 1/4 inch thick. 307 00:20:32,689 --> 00:20:36,275 Its thin, flexible profile means The quartz can be shaped 308 00:20:36,275 --> 00:20:38,551 To different structures If needed. 309 00:20:43,137 --> 00:20:45,689 A technician preparers The transfer of pattern 310 00:20:45,689 --> 00:20:49,206 Onto a white quartz slab. 311 00:20:49,206 --> 00:20:52,413 He drapes a long sheet of paper, Pattern side down, 312 00:20:52,413 --> 00:20:56,137 Onto the slab and tapes it To the work surface. 313 00:20:58,241 --> 00:21:02,241 He activates a heat press, Which turns the ink on the paper 314 00:21:02,241 --> 00:21:07,000 Into a gas that penetrates The resin in the slab. 315 00:21:07,000 --> 00:21:11,241 The pattern becomes intrinsic To the engineered stone. 316 00:21:11,241 --> 00:21:15,413 With this process, any design Can be part of a slab, 317 00:21:15,413 --> 00:21:18,586 Including some that give The illusion of marble. 318 00:21:20,551 --> 00:21:25,793 But unlike marble, Engineered quartz won't stain. 319 00:21:25,793 --> 00:21:27,482 With quartz countertops, 320 00:21:27,482 --> 00:21:30,724 The possibilities Are almost endless. 26504

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