All language subtitles for S18E08 - Tapioca Pudding; Snow Ploughs; Paddle Boats; Fibre Cement Siding (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:02,206 --> 00:00:05,172 --captions by vitac-- Www.Vitac.Com 2 00:00:05,172 --> 00:00:08,172 Captions paid for by Discovery communications 3 00:00:51,724 --> 00:00:54,241 Narrator: tapioca pudding Is a textural fusion 4 00:00:54,241 --> 00:00:56,448 Of creaminess And chewy tapioca pearls. 5 00:00:56,448 --> 00:00:58,586 The recipe Is at least a century old, 6 00:00:58,586 --> 00:01:00,586 And there are Conflicting theories 7 00:01:00,586 --> 00:01:02,827 About when and where It was invented -- 8 00:01:02,827 --> 00:01:04,896 Britain or the united states. 9 00:01:04,896 --> 00:01:06,724 With its distinctive chewiness, 10 00:01:06,724 --> 00:01:09,931 It brings something entirely Different to the table. 11 00:01:12,448 --> 00:01:16,275 Today factories whip up Tapioca pudding in big batches. 12 00:01:16,275 --> 00:01:17,724 Times have changed, 13 00:01:17,724 --> 00:01:21,000 But the appetite for this Pearly pudding hasn't waned. 14 00:01:21,000 --> 00:01:23,689 The proof Is truly in the pudding. 15 00:01:23,689 --> 00:01:26,413 The tapioca pearls, of course, Define this dish. 16 00:01:26,413 --> 00:01:27,965 The opaque, little balls 17 00:01:27,965 --> 00:01:31,137 Are processed from a vegetable Grown in south america 18 00:01:31,137 --> 00:01:32,620 Called cassava root. 19 00:01:32,620 --> 00:01:36,310 The recipe also calls for more Traditional baking ingredients 20 00:01:36,310 --> 00:01:39,517 Like whole milk, eggs... 21 00:01:39,517 --> 00:01:41,793 Sugar... 22 00:01:41,793 --> 00:01:43,689 And vanilla. 23 00:01:43,689 --> 00:01:46,689 They pipe the whole milk Into a giant mixing kettle. 24 00:01:46,689 --> 00:01:49,517 This kettle Has steam-heated steel walls 25 00:01:49,517 --> 00:01:52,517 To gently cook the ingredients While blending them. 26 00:01:52,517 --> 00:01:56,620 As the milk froths, the cook Measures the tapioca pearls. 27 00:01:56,620 --> 00:01:59,724 The pearls arrive at The factory already processed, 28 00:01:59,724 --> 00:02:02,793 Formed by grinding The root vegetable into powder 29 00:02:02,793 --> 00:02:06,103 And tumbling it to shape it Into properly sized pearls. 30 00:02:06,103 --> 00:02:08,034 As the pearls cook in the milk, 31 00:02:08,034 --> 00:02:10,896 They will soften and swell To double the size, 32 00:02:10,896 --> 00:02:12,034 Just like rice. 33 00:02:12,034 --> 00:02:13,379 But unlike rice, 34 00:02:13,379 --> 00:02:16,896 They'll take on an almost Jellylike, chewy consistency. 35 00:02:16,896 --> 00:02:19,034 He adds sugar To sweeten the mix. 36 00:02:19,034 --> 00:02:21,931 The cook then leaves The swirling and foaming mix 37 00:02:21,931 --> 00:02:25,206 To cook for over an hour. 38 00:02:25,206 --> 00:02:27,000 Meanwhile, at another station, 39 00:02:27,000 --> 00:02:30,689 They add tapioca starch to a Different blender full of milk. 40 00:02:30,689 --> 00:02:32,379 This blender is unheated 41 00:02:32,379 --> 00:02:36,310 And has higher speed for mixing That's fast and furious. 42 00:02:36,310 --> 00:02:39,034 He adds eggs... 43 00:02:39,034 --> 00:02:41,413 And he flavors the mix With salt. 44 00:02:41,413 --> 00:02:42,724 The tapioca starch 45 00:02:42,724 --> 00:02:45,448 Acts as a thickening agent For this separate mix, 46 00:02:45,448 --> 00:02:48,068 As the blender whips it To a frothy state. 47 00:02:48,068 --> 00:02:51,448 They transfer the starch blend To the main mixing kettle. 48 00:02:51,448 --> 00:02:53,689 The cook Adds a natural food coloring 49 00:02:53,689 --> 00:02:57,620 To make the pudding beige along With some vanilla flavoring. 50 00:02:59,379 --> 00:03:02,931 The tapioca pearls Are just the right consistency. 51 00:03:02,931 --> 00:03:05,137 This pudding is now fully cooked 52 00:03:05,137 --> 00:03:08,034 And ready to move on To the filling line. 53 00:03:09,827 --> 00:03:12,137 They pump it While it's still steaming hot 54 00:03:12,137 --> 00:03:14,586 Into single-serve plastic cups. 55 00:03:14,586 --> 00:03:16,758 Packaging the pudding While it's still hot 56 00:03:16,758 --> 00:03:18,620 Is an act of food preservation, 57 00:03:18,620 --> 00:03:21,310 Which, not surprisingly, Is called hot fill. 58 00:03:21,310 --> 00:03:23,965 The hot-fill technique Locks in nutrients 59 00:03:23,965 --> 00:03:25,862 And ensures freshness, 60 00:03:25,862 --> 00:03:29,310 Giving the product a shelf life Of about 70 days. 61 00:03:29,310 --> 00:03:33,448 Suctioning arms swiftly transfer Foil lids to cover the cups, 62 00:03:33,448 --> 00:03:36,034 Giving the pudding No time to cool down. 63 00:03:36,034 --> 00:03:38,482 With the lids in place, 64 00:03:38,482 --> 00:03:40,965 The filler Moves the cups forward 65 00:03:40,965 --> 00:03:42,827 To meet up With heat-sealer heads. 66 00:03:42,827 --> 00:03:46,275 They fuse the foil lids To the plastic cup rims. 67 00:03:46,275 --> 00:03:47,827 It's taken just seconds 68 00:03:47,827 --> 00:03:50,620 To fill these cups With hot tapioca pudding 69 00:03:50,620 --> 00:03:52,862 And seal them, Effectively preserving them. 70 00:03:52,862 --> 00:03:54,689 The pudding-filled cups 71 00:03:54,689 --> 00:03:58,586 Now funnel into a lane To position them single file. 72 00:03:58,586 --> 00:04:01,655 Then they travel between Rubber belts that squeeze them. 73 00:04:01,655 --> 00:04:03,137 If they can take the pressure, 74 00:04:03,137 --> 00:04:05,655 It confirms that the cups Are tightly sealed. 75 00:04:05,655 --> 00:04:08,586 A printer Sprays the expiration date 76 00:04:08,586 --> 00:04:11,137 And other pertinent information Onto the cup. 77 00:04:13,000 --> 00:04:16,517 After weighing to confirm There's enough pudding inside, 78 00:04:16,517 --> 00:04:18,482 An x-ray machine Scans the contents 79 00:04:18,482 --> 00:04:21,413 To confirm That there are no contaminants. 80 00:04:23,206 --> 00:04:25,586 Then they're on the way To the chilling line. 81 00:04:25,586 --> 00:04:26,827 Inside the tubs, 82 00:04:26,827 --> 00:04:30,413 The tapioca pudding Is still hot and fluid. 83 00:04:30,413 --> 00:04:31,551 The cups ride a system 84 00:04:31,551 --> 00:04:33,482 Of spiraling, Refrigerated conveyors 85 00:04:33,482 --> 00:04:35,517 Bringing The pudding's temperature down 86 00:04:35,517 --> 00:04:37,689 To about 100-degrees fahrenheit 87 00:04:37,689 --> 00:04:40,344 And thickening it substantially. 88 00:04:43,344 --> 00:04:46,206 The pudding-filled containers Now pass through gates 89 00:04:46,206 --> 00:04:48,172 That separate them Into two lanes 90 00:04:48,172 --> 00:04:50,551 And then arrange them In groups of three. 91 00:04:50,551 --> 00:04:54,000 Machinery places One group of three onto another, 92 00:04:54,000 --> 00:04:56,137 And then all that's left Is the packaging. 93 00:04:56,137 --> 00:04:57,448 Mechanical arms 94 00:04:57,448 --> 00:05:00,482 Place the paperboard sleeve On the top three cups. 95 00:05:00,482 --> 00:05:02,586 Traveling through a narrow lane, 96 00:05:02,586 --> 00:05:06,413 Guides fold the paperboard down Around the bottom three cups 97 00:05:06,413 --> 00:05:09,724 As a sprayer Applies hot glue to the flaps. 98 00:05:09,724 --> 00:05:12,103 A worker Pulls off one pack of six 99 00:05:12,103 --> 00:05:14,793 And sends it over To a panel of testers 100 00:05:14,793 --> 00:05:16,655 For an inspection and taste. 101 00:05:16,655 --> 00:05:20,034 They examine the pudding For color and consistency. 102 00:05:20,034 --> 00:05:22,448 They also taste a little From each production batch 103 00:05:22,448 --> 00:05:24,586 To confirm That it's sweet enough, 104 00:05:24,586 --> 00:05:27,068 That the tapioca beads Are the desired texture, 105 00:05:27,068 --> 00:05:29,896 And that it meets All other quality requirements. 106 00:05:29,896 --> 00:05:31,586 If they like what they taste, 107 00:05:31,586 --> 00:05:35,172 The entire batch Is declared ready for retail. 108 00:05:35,172 --> 00:05:37,862 Three hours in the making, This tapioca pudding 109 00:05:37,862 --> 00:05:41,758 Is now ready to add a little Sweetness to someone's day. 110 00:05:50,965 --> 00:05:52,310 Narrator: a snowplow 111 00:05:52,310 --> 00:05:55,586 Is actually the big blade On a snow-clearing vehicle -- 112 00:05:55,586 --> 00:05:57,620 Not the vehicle itself. 113 00:05:57,620 --> 00:05:59,379 The first snowplows 114 00:05:59,379 --> 00:06:02,137 Were wedge-shaped wooden blades Drawn by horses. 115 00:06:02,137 --> 00:06:05,551 As cars replaced horses, These gave way to metal plows 116 00:06:05,551 --> 00:06:09,724 Mounted to the front of trucks And other large machines. 117 00:06:12,344 --> 00:06:15,172 A snowplow is a blade Made of either stainless steel, 118 00:06:15,172 --> 00:06:16,620 Which is rust-proof, 119 00:06:16,620 --> 00:06:18,241 Or carbon steel, 120 00:06:18,241 --> 00:06:22,137 Which they coat in plastic-based Powder paint to prevent rust. 121 00:06:23,724 --> 00:06:25,172 To begin making the blade, 122 00:06:25,172 --> 00:06:28,241 They take a sheet of metal About 1/10 of an inch thick 123 00:06:28,241 --> 00:06:29,758 And insert it in a press. 124 00:06:29,758 --> 00:06:33,000 The press punches out holes For the bolts, 125 00:06:33,000 --> 00:06:36,000 Which attach the blade To the mounting structure. 126 00:06:42,344 --> 00:06:45,689 Next, they feed the sheet Through a rolling press. 127 00:06:45,689 --> 00:06:48,827 The rollers Apply 35 to 40 tons of pressure, 128 00:06:48,827 --> 00:06:53,000 Curving the sheet To the required shape. 129 00:07:03,517 --> 00:07:04,931 Workers check 130 00:07:04,931 --> 00:07:07,000 That the front radius And top radius of the curve 131 00:07:07,000 --> 00:07:09,344 Meet the technical Specifications. 132 00:07:15,034 --> 00:07:17,931 Next, using a machine Called a press break, 133 00:07:17,931 --> 00:07:20,413 They bend over The top of the sheet. 134 00:07:30,379 --> 00:07:34,344 This bend will sit on the top Bar of the mounting structure. 135 00:07:38,896 --> 00:07:41,827 The mounting structure Is made of several parts 136 00:07:41,827 --> 00:07:44,551 Cut from giant plates Of carbon steel. 137 00:07:49,068 --> 00:07:51,551 A computer Guides the cutting machine, 138 00:07:51,551 --> 00:07:54,103 Which uses Electrogenerated flames. 139 00:07:54,103 --> 00:07:56,448 Their intense, focused heat 140 00:07:56,448 --> 00:07:59,689 Slices through the steel Literally by melting it. 141 00:08:06,482 --> 00:08:10,137 The steel is too hot to handle When the plasma cutting is done, 142 00:08:10,137 --> 00:08:13,137 So workers lift off the parts With magnets. 143 00:08:16,000 --> 00:08:18,413 Then they bend key, Load-bearing parts 144 00:08:18,413 --> 00:08:22,068 In a press break to increase The structural strength. 145 00:08:23,241 --> 00:08:25,896 They position the parts For one section of the structure 146 00:08:25,896 --> 00:08:29,413 In an assembly fixture And weld them together. 147 00:08:34,482 --> 00:08:37,379 In a different assembly fixture, They position the parts 148 00:08:37,379 --> 00:08:39,793 For another section Of the structure. 149 00:08:39,793 --> 00:08:42,482 A robot welds those together. 150 00:08:45,068 --> 00:08:47,793 Back at the first assembly, They use pins 151 00:08:47,793 --> 00:08:51,379 To attach a spring-loaded Component called a trip edge. 152 00:08:51,379 --> 00:08:53,275 It protects the vehicle From damage 153 00:08:53,275 --> 00:08:55,517 By absorbing the shock Through the springs, 154 00:08:55,517 --> 00:08:57,827 Rather than Through the vehicle frame, 155 00:08:57,827 --> 00:08:59,965 Should the plow Hit an obstacle on the road. 156 00:08:59,965 --> 00:09:03,275 After welding The two sections together, 157 00:09:03,275 --> 00:09:06,448 Workers send the structure To the powder-coating area. 158 00:09:06,448 --> 00:09:09,137 There, workers spray it first With powder primer 159 00:09:09,137 --> 00:09:10,793 Then with powder paint. 160 00:09:10,793 --> 00:09:14,068 Each coat is baked To activate the plastic base, 161 00:09:14,068 --> 00:09:18,172 Which produces an ultra-durable Shell over the metal. 162 00:09:18,172 --> 00:09:19,689 Once the structure cools, 163 00:09:19,689 --> 00:09:22,827 Workers install the springs For the trip edge, 164 00:09:22,827 --> 00:09:24,344 Then they attach The base of the structure 165 00:09:24,344 --> 00:09:25,689 Called the cutting edge. 166 00:09:25,689 --> 00:09:27,793 It's made of A harder type of steel 167 00:09:27,793 --> 00:09:30,206 Because it scrapes the ground. 168 00:09:30,206 --> 00:09:34,413 The structure is now finished And ready to receive the blade. 169 00:09:34,413 --> 00:09:37,758 This one's getting A stainless-steel blade. 170 00:09:37,758 --> 00:09:40,793 The bent top fits over The structure's top bar, 171 00:09:40,793 --> 00:09:43,482 The bottom into a slot below. 172 00:09:43,482 --> 00:09:46,482 Workers secure the blade With bolts 173 00:09:46,482 --> 00:09:49,620 Then finish off the plow With a decal. 174 00:09:49,620 --> 00:09:52,758 For this model, They make two plows like this -- 175 00:09:52,758 --> 00:09:55,517 Mirror images of each other. 176 00:09:55,517 --> 00:09:58,275 They go side-by-side, connected In the middle by a hinge 177 00:09:58,275 --> 00:10:01,034 To form a v-shaped snowplow. 178 00:10:01,034 --> 00:10:03,068 Straight plows Have a single blade 179 00:10:03,068 --> 00:10:05,931 Attached to a different type Of structure. 180 00:10:05,931 --> 00:10:08,931 All the parts, Except stainless-steel blades, 181 00:10:08,931 --> 00:10:10,931 Are powder-painted and baked. 182 00:10:16,275 --> 00:10:18,758 The v-plow articulates. 183 00:10:18,758 --> 00:10:23,068 The driver can adjust the width Of the "V" to direct the snow. 184 00:10:23,068 --> 00:10:26,172 Another model Combines a straight blade 185 00:10:26,172 --> 00:10:29,517 With hinged blades for Clearing snow in large areas, 186 00:10:29,517 --> 00:10:32,310 Such as parking lots. 187 00:10:32,310 --> 00:10:34,862 When it comes to these types Of machines, 188 00:10:34,862 --> 00:10:38,931 There's clearly no business Like snow business. 189 00:10:50,103 --> 00:10:53,344 Narrator: a paddle boat Is a small recreational vessel, 190 00:10:53,344 --> 00:10:55,793 Perfect for a leisurely ride On a lake. 191 00:10:55,793 --> 00:10:58,275 It gets its name From the rotating paddle wheel 192 00:10:58,275 --> 00:10:59,379 That propels it. 193 00:10:59,379 --> 00:11:01,068 You simply sit in the seat 194 00:11:01,068 --> 00:11:03,586 And turn the paddle wheel By pedaling, 195 00:11:03,586 --> 00:11:05,137 Which is why this type of boat 196 00:11:05,137 --> 00:11:08,724 Is also called A pedal boat or pedalo. 197 00:11:10,206 --> 00:11:13,379 Steered by rudder And gliding on two floaters, 198 00:11:13,379 --> 00:11:16,965 A paddle boat delivers A smooth, relaxing ride. 199 00:11:16,965 --> 00:11:20,068 Boat mechanics don't get Much simpler than this. 200 00:11:20,068 --> 00:11:22,931 In a typical two-seater, Two sets of pedals, 201 00:11:22,931 --> 00:11:25,172 Each powering a paddle wheel At the rear. 202 00:11:25,172 --> 00:11:27,448 The factory Molds the top and bottom halves 203 00:11:27,448 --> 00:11:29,344 Of each floater separately. 204 00:11:29,344 --> 00:11:32,172 First, workers spray the mold With gelcoat, 205 00:11:32,172 --> 00:11:33,827 A type of polyester. 206 00:11:33,827 --> 00:11:36,655 This is the floater's Surface finish. 207 00:11:36,655 --> 00:11:40,241 Next, they cover the entire mold With fiberglass cloth 208 00:11:40,241 --> 00:11:43,172 Then add a second layer In the front and bottom 209 00:11:43,172 --> 00:11:45,758 Where the floater Will be a bit thicker. 210 00:11:45,758 --> 00:11:50,034 Then they lower a cover Onto the mold, 211 00:11:50,034 --> 00:11:54,379 Latching it down securely To make the mold airtight. 212 00:11:55,448 --> 00:12:00,620 They draw a vacuum to extract The air trapped inside, 213 00:12:00,620 --> 00:12:03,137 Then inject liquid resin. 214 00:12:03,137 --> 00:12:05,551 The resin Saturates the fiberglass cloth 215 00:12:05,551 --> 00:12:09,482 And, within an hour, hardens, Producing solid fiberglass, 216 00:12:09,482 --> 00:12:11,068 A lightweight material 217 00:12:11,068 --> 00:12:14,068 That's both impact-resistant And waterproof. 218 00:12:14,068 --> 00:12:16,724 After extracting this half, 219 00:12:16,724 --> 00:12:19,482 Workers mold the other half Of this floater 220 00:12:19,482 --> 00:12:22,379 And the two halves That make up the other one, 221 00:12:22,379 --> 00:12:25,724 Then they apply fiberglass glue To the edges... 222 00:12:28,068 --> 00:12:31,206 ...And carefully align and mate Top and bottom. 223 00:12:39,379 --> 00:12:41,000 They position spacers 224 00:12:41,000 --> 00:12:43,758 To put pressure On the base of the groove, 225 00:12:43,758 --> 00:12:46,275 Then clamp the perimeter For about 45 minutes 226 00:12:46,275 --> 00:12:48,103 Until the glue sets. 227 00:12:51,206 --> 00:12:53,103 When the glue is completely dry, 228 00:12:53,103 --> 00:12:57,724 They trim the perimeter to make The edge neat and smooth. 229 00:12:57,724 --> 00:12:59,862 To make each propulsion wheel, 230 00:12:59,862 --> 00:13:03,379 Workers rivet eight blades To a fiberglass hub. 231 00:13:03,379 --> 00:13:06,448 These strong plastic blades Do have some flex in them. 232 00:13:06,448 --> 00:13:08,310 This ensures they won't break, 233 00:13:08,310 --> 00:13:12,137 Should the wheel hit a rock Or other obstacle. 234 00:13:12,137 --> 00:13:14,310 The part of the boat Where you sit and pedal 235 00:13:14,310 --> 00:13:16,965 Is called the bicycle. 236 00:13:16,965 --> 00:13:19,103 The two bike bodies, Like the floaters, 237 00:13:19,103 --> 00:13:22,000 Are made of molded fiberglass, 238 00:13:22,000 --> 00:13:24,206 Then jazzed up with decals. 239 00:13:32,310 --> 00:13:36,620 Since the bicycle mechanics Are routinely exposed to water, 240 00:13:36,620 --> 00:13:39,034 They must be rust-resistant. 241 00:13:39,034 --> 00:13:42,103 Therefore, the pedal mechanism Is made of chrome-plated steel 242 00:13:42,103 --> 00:13:43,586 And the chains 243 00:13:43,586 --> 00:13:47,551 Of steel that's been treated With an anti-corrosion coating. 244 00:13:47,551 --> 00:13:50,241 Each bike has two chains -- 245 00:13:50,241 --> 00:13:53,379 The first linking the pedals To one side of a central gear, 246 00:13:53,379 --> 00:13:56,241 The second linking the Other side of the central gear 247 00:13:56,241 --> 00:13:58,344 To the propulsion wheel. 248 00:13:58,344 --> 00:14:00,241 So, once they're both hooked up, 249 00:14:00,241 --> 00:14:03,241 Pedaling moves the first chain, Which rotates the gear, 250 00:14:03,241 --> 00:14:07,241 Which moves the second chain, Which turns the wheel. 251 00:14:07,241 --> 00:14:09,586 Final assembly Is relatively simple. 252 00:14:09,586 --> 00:14:11,965 First, workers Connect the floaters 253 00:14:11,965 --> 00:14:14,482 With three painted Aluminum crossbars. 254 00:14:14,482 --> 00:14:17,103 The paint is baked on To make it extra durable. 255 00:14:17,103 --> 00:14:20,206 Then, on one of the crossbars, 256 00:14:20,206 --> 00:14:22,793 They install A pair of aluminum rudders, 257 00:14:22,793 --> 00:14:26,000 The boat's steering mechanism. 258 00:14:27,172 --> 00:14:29,517 They link the rudders With an aluminum bar 259 00:14:29,517 --> 00:14:31,793 So that they move in unison. 260 00:14:34,551 --> 00:14:36,896 A hitch pin locks the bar Securely in place, 261 00:14:36,896 --> 00:14:39,275 While this rubber cap Prevents paint chipping 262 00:14:39,275 --> 00:14:43,000 When the rudders Hit the crossbar. 263 00:14:43,000 --> 00:14:45,172 After mounting The first bicycle, 264 00:14:45,172 --> 00:14:48,206 Workers install a console In the center of the boat. 265 00:14:48,206 --> 00:14:50,758 It contains A waterproof storage compartment 266 00:14:50,758 --> 00:14:53,551 And the handle, Which directs the rudders. 267 00:14:53,551 --> 00:14:56,758 It connects to the rudders With a long bar called a tiller. 268 00:15:05,310 --> 00:15:07,551 Next they mount the second bike. 269 00:15:07,551 --> 00:15:09,034 Like the first one, 270 00:15:09,034 --> 00:15:12,482 It's designed to snap securely Onto the crossbars. 271 00:15:13,586 --> 00:15:17,517 The adjustable fiberglass seats Slide onto aluminum rails. 272 00:15:17,517 --> 00:15:21,758 The seats have fixed cushions And rugged, waterproof fabric. 273 00:15:21,758 --> 00:15:23,620 The boat's retractable canopy 274 00:15:23,620 --> 00:15:28,172 Is made of the same fabric On an aluminum structure. 275 00:15:28,172 --> 00:15:30,620 A paddle boat Is virtually maintenance-free. 276 00:15:30,620 --> 00:15:32,620 You just have to oil The mechanisms 277 00:15:32,620 --> 00:15:34,586 A couple of times per season, 278 00:15:34,586 --> 00:15:37,379 And from then on, It's smooth sailing. 279 00:15:49,862 --> 00:15:52,689 Narrator: every home Needs a tough exterior. 280 00:15:52,689 --> 00:15:55,344 Fiber cement siding Is a concrete option. 281 00:15:55,344 --> 00:15:57,758 Made of cement, sand, And wood pulp, 282 00:15:57,758 --> 00:16:02,034 It's engineered to be fireproof, Insectproof, and weatherproof. 283 00:16:02,034 --> 00:16:05,172 Embossed with various Wood-grain patterns, 284 00:16:05,172 --> 00:16:08,172 It has a natural look That's big on the street. 285 00:16:11,448 --> 00:16:14,586 Fiber cement cladding Is a century-old product 286 00:16:14,586 --> 00:16:17,482 That was actually reinvented In the 1980s. 287 00:16:17,482 --> 00:16:20,413 Asbestos was removed Due to health concerns 288 00:16:20,413 --> 00:16:22,620 And replaced with wood pulp. 289 00:16:22,620 --> 00:16:26,000 The pulp provides the fiber That prevents cracking. 290 00:16:26,000 --> 00:16:28,655 Production begins With silica sand. 291 00:16:28,655 --> 00:16:32,034 A loader shovels it Into an underground conveyor. 292 00:16:32,034 --> 00:16:35,172 The sand particles, which are About the size of beach sand, 293 00:16:35,172 --> 00:16:38,448 Are about to be ground down To a fine powder. 294 00:16:38,448 --> 00:16:42,379 The conveyor takes the sand up To a revolving cylinder grinder 295 00:16:42,379 --> 00:16:43,862 Called a ball mill -- 296 00:16:43,862 --> 00:16:47,655 So named because, inside, Steel balls tumble around 297 00:16:47,655 --> 00:16:51,482 To smash the sand particles Into much smaller bits. 298 00:16:51,482 --> 00:16:54,068 They pipe in water To keep the dust down 299 00:16:54,068 --> 00:16:56,586 And eliminate the need For an exhaust system. 300 00:16:56,586 --> 00:16:58,965 This also liquefies the sand, 301 00:16:58,965 --> 00:17:01,551 Making it easier To pipe it through the plant 302 00:17:01,551 --> 00:17:03,862 During the various stages Of processing. 303 00:17:03,862 --> 00:17:07,931 But the sandy liquid needs To be thickened substantially, 304 00:17:07,931 --> 00:17:10,862 So it's into a tank To drain off much of the water. 305 00:17:10,862 --> 00:17:14,344 What's left is about 80% sand. 306 00:17:14,344 --> 00:17:16,448 The next ingredient Is wood pulp, 307 00:17:16,448 --> 00:17:19,379 Which gives the cement siding Bending strength. 308 00:17:19,379 --> 00:17:20,724 Without it, 309 00:17:20,724 --> 00:17:24,517 The fiber cement siding would be Brittle and crack easily. 310 00:17:24,517 --> 00:17:28,586 They add water and stir To soften and liquefy the pulp 311 00:17:28,586 --> 00:17:30,758 So it can be easily pumped Around the factory 312 00:17:30,758 --> 00:17:32,482 For processing. 313 00:17:35,551 --> 00:17:37,344 At the end of the mixing, 314 00:17:37,344 --> 00:17:40,344 The pulp looks like Thick oatmeal. 315 00:17:41,551 --> 00:17:46,103 Next, they lower cylindrical Sieves into position. 316 00:17:46,103 --> 00:17:48,172 But first they blend together 317 00:17:48,172 --> 00:17:50,896 The liquefied sand, Cement, and pulp, 318 00:17:50,896 --> 00:17:54,862 Along with some additives, Creating a fiber cement slurry. 319 00:17:54,862 --> 00:17:59,965 They pipe the cement slurry into A trough beneath the sieves. 320 00:17:59,965 --> 00:18:02,413 As the sieves rotate Through the slurry, 321 00:18:02,413 --> 00:18:04,931 Residual water Drains through the mesh walls, 322 00:18:04,931 --> 00:18:08,275 Leaving a fiber cement film On the surface. 323 00:18:08,275 --> 00:18:11,827 The film transfers To a felt belt moving overhead. 324 00:18:11,827 --> 00:18:13,137 Through the felt, 325 00:18:13,137 --> 00:18:16,379 A vacuum mechanism sucks More moisture from the film 326 00:18:16,379 --> 00:18:20,068 Until it forms A solid fiber cement sheet. 327 00:18:20,068 --> 00:18:22,655 Rollers squeeze Numerous sheets together. 328 00:18:22,655 --> 00:18:24,724 They're still moist enough To stick together, 329 00:18:24,724 --> 00:18:27,586 And they fuse Into one thick board. 330 00:18:27,586 --> 00:18:30,206 Another roller Then presses a woodlike pattern 331 00:18:30,206 --> 00:18:32,413 Onto the surface Of the cement board. 332 00:18:32,413 --> 00:18:35,655 A spray of high-pressure water 333 00:18:35,655 --> 00:18:38,241 Then slices the cement sheet Into planks. 334 00:18:41,068 --> 00:18:44,517 A robotic suctioning head gently Picks up the fiber cement planks 335 00:18:44,517 --> 00:18:47,310 And transfers them to a pallet. 336 00:18:47,310 --> 00:18:49,448 The planks are fragile At this point 337 00:18:49,448 --> 00:18:51,448 And need to be handled With care. 338 00:18:53,379 --> 00:18:54,965 Loaded into a pallet, 339 00:18:54,965 --> 00:19:00,068 The cement planks are now ready For some toughening up. 340 00:19:00,068 --> 00:19:03,620 They bake the fiber cement Siding inside steel tubes. 341 00:19:03,620 --> 00:19:06,379 They're autoclaves, High-pressure ovens. 342 00:19:06,379 --> 00:19:08,586 Inside, pressurized steam 343 00:19:08,586 --> 00:19:12,517 Enhances the chemical reaction Between the ingredients 344 00:19:12,517 --> 00:19:15,275 To cure the cement clapboard. 345 00:19:15,275 --> 00:19:19,172 They then load the pallets Of cement siding onto a railcar, 346 00:19:19,172 --> 00:19:22,310 And it's on to the next station. 347 00:19:22,310 --> 00:19:26,551 Here, machinery does something They call stack breaking. 348 00:19:26,551 --> 00:19:30,551 During curing, the siding Planks get stuck together, 349 00:19:30,551 --> 00:19:33,241 So these hydraulic cylinders Lift and jostle them 350 00:19:33,241 --> 00:19:36,620 To separate them Into individual boards. 351 00:19:36,620 --> 00:19:39,620 They put a siding sample To the test. 352 00:19:39,620 --> 00:19:42,000 With both sides Of the board stabilized, 353 00:19:42,000 --> 00:19:46,034 A rod bends it at the center To determine the stress point. 354 00:19:46,034 --> 00:19:48,344 If it can take A lot of pressure, 355 00:19:48,344 --> 00:19:51,034 The whole production line Moves forward. 356 00:19:51,034 --> 00:19:53,241 Spaced apart now, 357 00:19:53,241 --> 00:19:55,689 The fiber cement planks Ride by sprayers 358 00:19:55,689 --> 00:20:00,000 That paint the sides and The ends a nice shade of red. 359 00:20:00,000 --> 00:20:02,103 The siding Then enters a curtain of paint 360 00:20:02,103 --> 00:20:03,965 Of the exact same color. 361 00:20:03,965 --> 00:20:08,344 The paint adheres To the front of the boards. 362 00:20:10,448 --> 00:20:13,758 These mirrors Expose any missed spots. 363 00:20:13,758 --> 00:20:17,275 If there are any, They'll do touch-ups. 364 00:20:19,137 --> 00:20:22,586 The transformation from a pile Of sand and other ingredients 365 00:20:22,586 --> 00:20:25,344 To something that looks A lot like wood siding 366 00:20:25,344 --> 00:20:27,793 Has taken just three days, 367 00:20:27,793 --> 00:20:30,034 And once installed, 368 00:20:30,034 --> 00:20:33,655 These wood-look cement planks Could fool the neighbors. 369 00:20:33,655 --> 00:20:38,482 After all, it's all about Putting up a good facade. 370 00:20:51,517 --> 00:20:53,517 If you have any comments About the show, 371 00:20:53,517 --> 00:20:56,551 Or if you'd like to suggest Topics for future shows, 372 00:20:56,551 --> 00:20:58,344 Drop us a line at... 30075

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