All language subtitles for S17E01 - Decorative Sombreros; Salad Dressings & Marinades; Cap Guns; Regenerative Medicine (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]
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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator: the sombrero
Is a traditional mexican hat
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With a large brim that's
Designed to cast a wide shadow
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Over the face and shoulders.
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00:01:00,413 --> 00:01:03,034
Everyday sombreros
Are made of straw,
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00:01:03,034 --> 00:01:05,965
But mariachi bands
And other folkloric performers
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Wear fancier ones
Made of velvet, wool, or felt,
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With elaborate decorations.
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These fancy sombreros
Are produced primarily
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As decorative
Tourist souvenirs.
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Artisans construct and decorate
Each one entirely by hand.
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They start by positioning
A sun-shaped cutting die
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At the center of a large sheet
Of thick paper.
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As the press closes, the die
Slices through, making a hole.
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Next, they sandwich the sheet
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Between two fiery hot
Sombrero-shaped forms.
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These mold the paper
To the shape of the hat's brim.
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Then they trim off the excess
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And stitch the perimeter
To reinforce the edge.
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00:02:07,482 --> 00:02:10,310
Now they soak the brim
In a gelatin solution
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And lay it out in the sun to dry
To stiffen the paper.
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00:02:17,034 --> 00:02:21,034
Next, they fold a sheet of paper
And die-cut another shape.
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They sew the far ends together
To form a circle.
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This will form the top
Of the sombrero, called the cup.
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00:02:30,689 --> 00:02:34,931
They spread glue along the base,
Where it attaches to the brim.
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00:02:36,620 --> 00:02:39,275
They also apply glue
To a paper circle.
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Then they place the cup
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On the same hot form
They use to mold the brim.
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After shaping the cup,
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They reinforce the top
With the paper circle.
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The sombrero
Is now fully constructed.
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The next step is to cover it
In fabric.
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They coat the surface with glue,
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Then, section by section,
Adhere pieces of velvet or felt.
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They start with the cup.
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The fabric has been pre-cut
And sewn to the correct shape.
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00:03:38,482 --> 00:03:41,413
The next section
Is the brim's underside.
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They trim off the excess fabric
With a razor blade...
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...And cut away
The fabric over the cup.
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Next, a piece to cover
The top of the brim.
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Throughout the
Fabric-application process,
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He's careful to pull
The material taut
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And smooth it down.
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00:04:23,413 --> 00:04:27,137
A final trimming, and
The sombrero is fully covered.
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Elsewhere in the factory,
Automated machines
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Weave spools
Of polypropylene string
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And metallic plastic string
Into colorful trim.
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00:04:44,379 --> 00:04:46,413
Artisans
In the decoration department
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Cut out paper motifs
And cover them in trim.
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Then, they make
Colorful appliqués
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By sewing the motifs and sequins
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Onto velvet-covered
Paper shapes.
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They glue these appliqués
Onto the sombrero.
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Finally, they glue trim
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Where the appliqué edges
And hat surface meet.
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This holds the edges down
And finishes them off nicely.
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On pricier sombreros, all the
Decorations are sewn by hand --
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No glued-on appliqués.
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The artisans complete
Every sombrero
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With the fabric lining
In the cup,
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Then an under-the-chin
Drawstring,
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Handy for wearing or hanging
This mexican memento.
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Narrator:
Supermarket shelves
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Are stocked
With a vast selection
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Of tasty, ready-made
Salad dressings and marinades.
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Dressing adds instant pizzazz
To the salad,
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Whereas marinade flavors
And tenderizes raw food
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00:06:14,827 --> 00:06:18,689
By slow penetration over
A few hours prior to cooking.
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00:06:22,310 --> 00:06:25,034
Salad dressings can be
Cream- or mayonnaise-based
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Or oil-and-vinegar-based.
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This particular line
Of dressings and marinades
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Is made entirely of
Certified organic ingredients.
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It's also gluten-free
And sugar-free
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For those with celiac disease
Or diabetes.
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While the salad dressing's base
Stays much the same,
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The seasoning ingredients vary
To create different flavors,
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Such as the one we're about
To see being made --
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Sun-dried tomato
And garlic vinaigrette.
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On the production floor,
They start by heating water,
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Then adding tomato paste.
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Next, they add dried basil.
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They pour all ingredients
Directly into the vortex
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Created by the mixing blade
To ensure thorough blending.
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Next, they add
Sun-dried tomatoes...
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...Minced garlic...
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...And salt.
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After 15 more minutes of mixing,
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They add soybean oil
And extra virgin olive oil,
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Both expeller-pressed,
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Meaning extracted
From the source naturally
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Using a mechanical press
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And not the conventional
Chemical process.
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The last ingredient
Is gluten-free red wine vinegar.
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00:07:37,827 --> 00:07:41,103
Whereas the oils
Provide both taste and texture,
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This vinegar produces
A full-bodied flavor.
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Cooking another 20 minutes or so
On high heat
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Stabilizes the product,
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Giving unopened dressing
A shelf life of up to a year.
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On the bottling line,
A machine called the inverter
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Flips the empty glass bottles
Upside down.
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Then, from underneath,
An air nozzle
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Shoots in a blast
Of filtered air.
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00:08:08,655 --> 00:08:12,344
This loosens any dust or dirt
Particles inside the bottle,
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00:08:12,344 --> 00:08:15,655
Enabling a vacuum
To then suction them out.
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Another inverter flips
The bottles right side up again
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As they enter
The filling machine.
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Exiting the filler, the bottles
Pass through a machine
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Which dispenses plastic caps,
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Then, with a row of spinning
Disks, twists them on.
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Finally, a tamper-proof seal
And labels.
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The marinade-production process
Is much the same,
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But with different ingredients,
Of course.
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This batch
Is sesame teriyaki flavor,
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Of which a key component
Is gluten-free tamari,
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A japanese soy sauce
Made without wheat.
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Again, the process begins by
Heating water in a cook kettle.
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They pump in tamari...
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00:09:05,827 --> 00:09:09,413
Pour in salt...
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00:09:09,413 --> 00:09:11,103
Then powdered ginger.
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00:09:13,275 --> 00:09:16,310
Next, minced garlic
And sesame seeds.
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Then, agave nectar, a natural
Sweetener that's low-glycemic.
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They add pureed ginger...
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00:09:24,896 --> 00:09:28,655
Then, expeller-press soybean oil
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00:09:28,655 --> 00:09:32,103
Mixed with xanthan gum,
A natural thickener.
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About 20 minutes' cooking
On high heat,
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And this sesame teriyaki
Marinade is ready for bottling.
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Like before, the glass bottles
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Undergo a vacuum cleaning
En route to the filler.
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There, pistons suck up
The marinade like a syringe,
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Then inject it into the bottles.
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The filled bottles
Go through the capper,
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Then travel on a conveyor belt
To the next machine,
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Which slips a plastic neckband
Over each cap.
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A shot of hot steam shrinks the
Neckband tightly around the cap,
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00:10:19,965 --> 00:10:21,931
Creating a tamper seal.
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00:10:24,344 --> 00:10:26,137
Finally, the labeling machine
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Applies glue
To the back of a paper label,
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00:10:28,724 --> 00:10:31,344
Then wraps it
Around the passing bottle.
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00:10:39,137 --> 00:10:41,931
Besides flavoring
And tenderizing raw food
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Before cooking,
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You can also pour marinade
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Over meat, fish, or vegetables
While cooking,
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A surefire way to let
The gourmet out of the bottle.
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Narrator:
A cap gun is a toy revolver
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Which, when you pull
Its trigger,
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00:11:12,724 --> 00:11:15,172
Makes an explosive sound
Like a gunshot
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And emits a small puff of smoke.
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The caps --
Tiny dots of gunpowder
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On either a plastic ring
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00:11:21,482 --> 00:11:23,689
Or a strip of paper
Inserted in the gun --
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00:11:23,689 --> 00:11:26,034
Produce these realistic effects.
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00:11:30,000 --> 00:11:34,172
Cowboy-style cap guns were
The rage in the 1950s and '60s
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During the golden age
Of westerns.
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This small american factory
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Uses the molds the major toy
Companies of the day discarded
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When they stopped making
Cap guns long ago.
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Caps are little dots
Of gunpowder
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About 1/16 of an inch
In diameter,
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Sandwiched between two strips
Of paper.
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Pulling the trigger
Releases a hammer,
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Which strikes the cap,
Exploding it.
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This injection-molding machine
Makes the grips,
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The faces of the gun handle.
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It shoots hot liquid plastic
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00:12:10,758 --> 00:12:13,137
Into 10 grip molds
Simultaneously.
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00:12:13,137 --> 00:12:17,034
The plastic cools and solidifies
In just seconds.
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00:12:18,965 --> 00:12:22,310
The color and design of grips
Vary by model.
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00:12:22,310 --> 00:12:26,310
The ones on this rancher-style
Cap gun feature a steer's head.
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The rest of the gun
Is made of cast zinc.
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Workers load a zinc bar
Into a smelting pot
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Heated to about
750 degrees fahrenheit.
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The bar melts
Within a couple of minutes.
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00:12:41,689 --> 00:12:45,206
The molten zinc travels through
Heated pipes to a plunger,
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Which injects the zinc
Into a gun-parts mold.
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The zinc takes just 10 seconds
To cool and harden.
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Then it's just a matter
Of separating the parts.
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The gun's main body,
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Which contains the right side
Of the barrel...
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00:13:00,724 --> 00:13:03,310
The loading gate,
Which covers the cap box...
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The cylinder...
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00:13:04,793 --> 00:13:06,862
The left side of the barrel...
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00:13:06,862 --> 00:13:09,517
And toy bullets
Which load into the cartridge
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00:13:09,517 --> 00:13:11,517
But don't shoot out of the gun.
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00:13:11,517 --> 00:13:15,655
The trigger and hammer
Are cast in a separate mold.
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00:13:15,655 --> 00:13:17,689
Every piece has flashing,
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Excess metal
That forms in the gap
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00:13:19,517 --> 00:13:21,758
Between the two halves
Of the mold.
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00:13:21,758 --> 00:13:24,827
After removing as much
As they can with pliers,
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00:13:24,827 --> 00:13:27,103
Workers file down the rest.
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00:13:28,931 --> 00:13:34,034
Some flashing is quite thick, so
They use a sander to remove it.
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00:13:34,034 --> 00:13:37,724
Workers rinse the smooth parts
In acid to clean the surface,
193
00:13:37,724 --> 00:13:40,103
Then electroplate them
With zinc.
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00:13:40,103 --> 00:13:42,724
They dip the parts
In a clear liquid coating
195
00:13:42,724 --> 00:13:45,931
To make the mat surface shiny.
196
00:13:45,931 --> 00:13:47,655
Now assembly can begin.
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00:13:50,137 --> 00:13:53,862
First, they install the spring
Which opens the loading gate.
198
00:13:55,965 --> 00:13:59,068
They take the left side
Of the barrel,
199
00:13:59,068 --> 00:14:02,827
Add the latch that holds
The loading gate closed
200
00:14:02,827 --> 00:14:06,965
And the spring which puts
Tension on that latch.
201
00:14:06,965 --> 00:14:11,206
Then the cylinder,
And, finally, the guiding disk
202
00:14:11,206 --> 00:14:14,724
Which turns the cylinder
When you squeeze the trigger.
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00:14:14,724 --> 00:14:17,172
They screw all that
To the main body,
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00:14:17,172 --> 00:14:19,689
Which contains the right side
Of the barrel.
205
00:14:22,896 --> 00:14:25,758
Next, they insert
An orange plastic safety tip
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00:14:25,758 --> 00:14:27,793
Into the end of the barrel.
207
00:14:27,793 --> 00:14:30,275
Laws require this
To prevent cap guns
208
00:14:30,275 --> 00:14:34,862
From being mistaken
For real firearms.
209
00:14:34,862 --> 00:14:37,965
They hook the loading-gate
Spring to the gate's latch
210
00:14:37,965 --> 00:14:40,862
To hold it closed.
211
00:14:40,862 --> 00:14:43,586
Then, they install
The hammer spring...
212
00:14:45,965 --> 00:14:48,379
...And hammer.
213
00:14:48,379 --> 00:14:51,379
Two brass grommets secure
The cylinder-turning arm
214
00:14:51,379 --> 00:14:54,034
And the pusher which feeds
The caps one by one
215
00:14:54,034 --> 00:14:57,000
Out of the cap box
Into striking position.
216
00:14:57,000 --> 00:14:59,655
The trigger spring keeps tension
217
00:14:59,655 --> 00:15:02,827
On both the cap pusher
And the trigger.
218
00:15:02,827 --> 00:15:06,931
Next, they install
The loading gate.
219
00:15:12,965 --> 00:15:15,241
After hooking up
Additional springs,
220
00:15:15,241 --> 00:15:17,379
Workers attach the top part
Of the hammer spring
221
00:15:17,379 --> 00:15:21,000
To the holding pin
On the hammer...
222
00:15:21,000 --> 00:15:23,103
Then, the bottom part
Of the hammer spring
223
00:15:23,103 --> 00:15:25,965
To the holding pin on the frame.
224
00:15:25,965 --> 00:15:31,413
Finally, the plastic grips --
One for each side of the handle.
225
00:15:41,034 --> 00:15:43,241
Being cast from vintage molds,
226
00:15:43,241 --> 00:15:46,310
These cap guns
Feature intricate scrollwork,
227
00:15:46,310 --> 00:15:50,275
A degree of craftsmanship
Rarely seen in toys nowadays --
228
00:15:50,275 --> 00:15:52,793
Something perhaps better
Appreciated by the parents
229
00:15:52,793 --> 00:15:54,517
Of the wild west cowboys
230
00:15:54,517 --> 00:15:57,310
Than by the pint-sized
Gunslingers themselves.
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Narrator:
When parts of the human body
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00:16:17,586 --> 00:16:20,655
Break down or are damaged,
Options are limited.
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00:16:20,655 --> 00:16:23,551
Scientists are working on
Providing replacement parts
234
00:16:23,551 --> 00:16:26,862
On demand, like fingers,
Ears, and bladders.
235
00:16:26,862 --> 00:16:28,689
Laboratory-engineered bladders
236
00:16:28,689 --> 00:16:31,344
Have already been successfully
Implanted in humans.
237
00:16:31,344 --> 00:16:35,482
The stuff of science fiction
May soon be a reality.
238
00:16:38,896 --> 00:16:40,344
They begin with a mold,
239
00:16:40,344 --> 00:16:43,758
A finger mold on the right
And an ear on the left.
240
00:16:43,758 --> 00:16:46,655
These molds could be made
Of synthetic polymers
241
00:16:46,655 --> 00:16:49,379
Or natural materials
Such as collagen.
242
00:16:49,379 --> 00:16:53,000
Scientists will grow real cells
On the molds.
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00:16:53,000 --> 00:16:54,620
To obtain those cells,
244
00:16:54,620 --> 00:16:57,758
A scientists first extracts
A small piece of cartilage,
245
00:16:57,758 --> 00:17:00,655
Which is a type of connective
Tissue in the body.
246
00:17:00,655 --> 00:17:02,931
She chops it into little bits.
247
00:17:02,931 --> 00:17:06,103
She transfers the minced
Cartilage to a test tube
248
00:17:06,103 --> 00:17:08,551
Partially filled
With a special enzyme.
249
00:17:08,551 --> 00:17:10,379
This enzyme dissolves tissue,
250
00:17:10,379 --> 00:17:12,758
Leaving only
The cartilage cells.
251
00:17:12,758 --> 00:17:15,241
She then places the test tube
In a centrifuge
252
00:17:15,241 --> 00:17:17,379
For a high-speed spin.
253
00:17:17,379 --> 00:17:19,448
This causes the cartilage cells
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00:17:19,448 --> 00:17:21,586
To separate
From the enzyme solution
255
00:17:21,586 --> 00:17:23,344
And settle on the bottom.
256
00:17:23,344 --> 00:17:25,344
She siphons off the liquid,
257
00:17:25,344 --> 00:17:28,448
And the tiny cells
Remain in the test tube.
258
00:17:28,448 --> 00:17:32,241
Next, she adds a red liquid.
259
00:17:32,241 --> 00:17:33,551
It's a culture medium.
260
00:17:33,551 --> 00:17:36,724
It will act as a fertilizer
To stimulate cell growth.
261
00:17:36,724 --> 00:17:38,551
Transferred to a petri dish,
262
00:17:38,551 --> 00:17:41,620
She swishes the mix
To dispense the cells.
263
00:17:41,620 --> 00:17:43,827
Then it's into an incubator
264
00:17:43,827 --> 00:17:47,206
Warmed to 98.6 degrees
Fahrenheit, body temperature.
265
00:17:47,206 --> 00:17:51,344
It's the perfect environment
To spur more cell growth.
266
00:17:51,344 --> 00:17:54,000
Meanwhile,
A computer-controlled machine
267
00:17:54,000 --> 00:17:56,275
Builds the mold of the ear.
268
00:17:56,275 --> 00:17:58,068
It layers synthetic polymer
269
00:17:58,068 --> 00:18:00,655
To produce
An authentic-looking shape.
270
00:18:03,172 --> 00:18:06,310
This process takes
About five hours.
271
00:18:06,310 --> 00:18:11,724
In the meantime, the microscopic
Cells have multiplied 20 times.
272
00:18:11,724 --> 00:18:15,379
The scientist drips them
Onto the completed mold,
273
00:18:15,379 --> 00:18:17,551
Where they continue to grow.
274
00:18:17,551 --> 00:18:20,137
In the future,
Cell-covered ear molds
275
00:18:20,137 --> 00:18:22,275
Could be implanted
Under a patient's skin.
276
00:18:22,275 --> 00:18:24,068
Cartilage would form,
277
00:18:24,068 --> 00:18:26,931
And the body would accept
The part as its own.
278
00:18:29,827 --> 00:18:31,241
Other scientists
279
00:18:31,241 --> 00:18:34,344
Are working on growing
Blood vessels and heart valves.
280
00:18:34,344 --> 00:18:38,551
They start by extracting a type
Of stem cell from human blood.
281
00:18:38,551 --> 00:18:41,000
The researcher
First fills a test tube
282
00:18:41,000 --> 00:18:43,655
With the clear,
High-density solution.
283
00:18:43,655 --> 00:18:46,655
He adds diluted blood
To the clear solution.
284
00:18:48,965 --> 00:18:51,724
Almost instantly, the different
Components of the blood
285
00:18:51,724 --> 00:18:54,793
Begin to separate.
286
00:18:54,793 --> 00:18:57,241
The heavier red blood cells
Plummet
287
00:18:57,241 --> 00:19:01,000
And the lighter stem cells rise
To the top of the test tube.
288
00:19:05,758 --> 00:19:07,241
A spin in the centrifuge
289
00:19:07,241 --> 00:19:09,551
Leaves the components
Visibly separated,
290
00:19:09,551 --> 00:19:13,413
Allowing scientists to retrieve
The desired cells.
291
00:19:13,413 --> 00:19:16,137
They'll convert them
To endothelial cells,
292
00:19:16,137 --> 00:19:19,482
Which line the inside of
Blood vessels and heart valves.
293
00:19:19,482 --> 00:19:22,896
In the meantime, they construct
The blood-vessel mold.
294
00:19:22,896 --> 00:19:26,137
The scientist adds solvent
To liquid collagen,
295
00:19:26,137 --> 00:19:28,413
Causing it
To instantly dissolve.
296
00:19:30,862 --> 00:19:32,620
He adds little white beads.
297
00:19:32,620 --> 00:19:34,172
They're synthetic polymers.
298
00:19:37,241 --> 00:19:41,931
And they liquefy over a period
Of about an hour.
299
00:19:41,931 --> 00:19:45,551
They spray the collagen
Concoction onto a rod that spins
300
00:19:45,551 --> 00:19:51,034
As a carriage moves it
To and fro for even coverage.
301
00:19:51,034 --> 00:19:53,724
The collagen-and-polymer mixture
302
00:19:53,724 --> 00:19:56,344
Quickly solidifies
Around the rod.
303
00:19:59,103 --> 00:20:02,827
The scientist slides off
The now-hardened biomaterial.
304
00:20:04,827 --> 00:20:08,137
He now has a mold for shaping
A human blood vessel.
305
00:20:08,137 --> 00:20:13,344
He coats the mold with the
Microscopic endothelial cells,
306
00:20:13,344 --> 00:20:16,034
Which, by now, have grown
And multiplied.
307
00:20:16,034 --> 00:20:19,551
He then pumps fluid through it
To simulate blood flow.
308
00:20:19,551 --> 00:20:22,551
This conditions the cells
To go with the flow
309
00:20:22,551 --> 00:20:26,586
And collectively operate
As a real blood vessel.
310
00:20:26,586 --> 00:20:29,896
To grow a heart valve, they
Don't actually build a mold --
311
00:20:29,896 --> 00:20:32,655
They use a real valve
From a pig.
312
00:20:32,655 --> 00:20:34,793
The scientist
Plunges the pig valve
313
00:20:34,793 --> 00:20:37,517
Into a container
Filled with a mild detergent.
314
00:20:37,517 --> 00:20:40,172
It goes into a machine
That shakes it up.
315
00:20:40,172 --> 00:20:43,137
The agitation helps scrub off
The cells,
316
00:20:43,137 --> 00:20:46,586
Leaving only the valve skeleton.
317
00:20:46,586 --> 00:20:49,758
He saturates the valve skeleton
With human cells,
318
00:20:49,758 --> 00:20:52,000
Where they grow and thrive.
319
00:20:55,689 --> 00:20:58,896
The research team then
Pumps fluid through the valve,
320
00:20:58,896 --> 00:21:01,103
Just like they did
With the blood vessel.
321
00:21:01,103 --> 00:21:03,344
This trains the cells
To do the work
322
00:21:03,344 --> 00:21:05,896
They would need to do
In the human body.
323
00:21:07,724 --> 00:21:10,965
Even dr. Frankenstein
Would be impressed.
324
00:21:21,724 --> 00:21:24,172
If you have any comments
About the show,
325
00:21:24,172 --> 00:21:26,620
Or if you'd like to suggest
Topics for future shows,
326
00:21:26,620 --> 00:21:28,586
Drop us a line at...
26449
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