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-- captions by vitac --
Www.Vitac.Com
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>> narrator: a baseball glove is
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An extraordinary thing.
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Each and every one starts out
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Brand spanking new and ends up
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Fitting its owner like a second
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Skin.
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Before long, the player and his
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Glove are inseparable.
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The glove helps him live his
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Dreams and fills his imagination
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With lifelong memories.
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Baseball gloves have evolved
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From hard, leather mitts to the
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Sophisticated design players
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Depend on today.
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It all starts with a hydraulic
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Press that punches out the
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Felt padding that will cushion
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The fingers and thumb.
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The holes will be used to lace
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The glove.
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Another press cuts out the palm
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Section of the glove from a side
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Of leather.
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The palm section also has lacing
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Holes cut into it.
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The hydraulic press then cuts
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Out the web, or pocket, of the
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Glove, preparing it for lacing,
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As well.
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Meanwhile, a machine heat
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Embosses the palm section with
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The company logo.
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Embossing also helps identify
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Different leathers and glove
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Styles.
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Another worker hand-weaves the
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Front and back pieces of the
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Pocket.
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This special basket-weave web
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Gives the glove additional
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Flexibility and control.
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Pockets first appeared in gloves
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In the 1930s.
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She stitches the pocket
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Together.
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Then, she applies glue to secure
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The tail ends, closes the flap,
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And stitches the web shut.
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Another worker then sews the
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Palm lining and the finger
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Lining together.
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By stitching the palm and finger
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Linings together, she completes
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The interior piece of the glove
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That touches a player's hand.
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She then sews the felt finger
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Pads to the lining.
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These pads give the glove extra
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Comfort and control.
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To build the outer shell of the
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Glove, she sews welting leather
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Between the fingers.
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This makes the seam stronger.
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Then, she sews the fingers and
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The palm piece together to
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Complete the back part of the
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Outer shell.
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Some leather softener helps
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Prevent tearing as she stitches
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The back and the front parts of
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The outer shell together.
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She also uses welting leather to
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Add strength and rigidity to the
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Outer shell.
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A worker mounts the finished
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Outer shell on to a finger form,
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Heated to about 248 degrees
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Fahrenheit.
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It takes heat and leather
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Softener to allow the worker to
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Manipulate the shell without
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Damaging the leather.
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The worker then transfers the
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Softened outer shell on to a
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Stationary turning stick in
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Order to turn the outer shell
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Inside out.
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He works the outer shell one
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Finger at a time so he doesn't
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Spoil the leather or the
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Stitching.
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He makes sure all is perfect.
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Another worker slips the
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Interior lining on to a mounting
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Support, then covers the lining
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With the outer shell.
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He works the leather to make
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Sure the lining and the shell
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Fit together properly.
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Then he applies a special paste
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That makes the palm more
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Flexible.
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He inserts a felt pad into the
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Thumb...
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Then another cushioning pad into
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The pinky finger, using a metal
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Rod to fully insert both pads.
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He then starts lacing the glove
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With a long strip of leather.
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Lacing the glove is a
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Labor-intensive skill that can
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Take up to an hour.
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No machine can do this.
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He makes sure the lacing gets
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The right tension and the
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Attractive side of the leather
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Faces upwards.
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Using special knots and loops,
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He laces the entire glove by
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Hand.
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A worker inserts wooden dowels
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And mounts the glove on more
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Hot fingers to open up the
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Fingers and thumb.
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This helps the player's hand fit
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Into the glove more easily.
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Now this truly looks and fits
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Like a glove.
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Today's baseball gloves come in
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All different colors and styles.
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They are so finely hand-crafted,
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They could be called works of
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Art.
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>> narrator: medical electrodes
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Can help your doctor find out
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What's going on with your health
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In a heartbeat.
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These little sensors detect
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Electrical currents in the
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Heart, brain, and other parts of
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The body, and they're wired to
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Monitoring equipment that
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Records it.
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They're inexpensive, disposable,
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And essential to healthcare.
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When the nurse says this won't
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Hurt a bit, you can trust her,
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If the test she's about to give
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You involves medical electrodes.
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These electrodes stick to the
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Skin and probe beneath the
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Surface without actually
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Piercing it.
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They send information to
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Monitoring equipment so
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Specialists can assess it.
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These electrodes start with a
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Roll of foam.
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The foam is coated with
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Medical-grade adhesive and has a
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Paper backing to keep the layers
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From sticking together.
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Machinery pulls the foam over a
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Punch cutter which make small
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Holes in it.
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But first, razors slit the
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Paper, and equipment pulls it
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Away from the thumb to expose
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The adhesive.
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The process leaves strips of
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Paper along the edge.
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The thumb moves forward, sticky
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Side up, as plastic elements and
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Metal snaps cascade into a
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Feeder system.
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They're cueing up to be
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Installed in the holes punched
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In the foam earlier.
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Vacuum heads picked up the
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Elements and insert them into
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Those holes.
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The elements are coated with
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Silver chloride, which makes
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Them electrically conductive so
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They'll help pick up electrical
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Activity in the body.
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Next, pneumatic equipment
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Press-fits the metal snaps onto
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The elements.
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These snaps are also
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Electrically conductive.
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Down the line, a blade slices
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Through gel that's sandwiched
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Between two thin plastic liners.
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Machinery pulls those liners
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Away from the gel.
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This gel is water-based and
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Contains salt, which will seep
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Into the skin to help establish
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Electrical contact.
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Another blade cuts the gel into
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Small rectangles, and they land
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On a thicker plastic liner.
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The gel liner and foam with its
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Elements and snaps come
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Together, and the gels land
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Directly on the elements.
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Rollers press everything
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Together in a tight sandwich.
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Equipment pushes that sandwich
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Forward into a cutting station.
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That's protective padding you
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See around the cutters.
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It protects the blades from the
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Adhesive on the foam as they
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Punch out electrode shapes.
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Blades now lightly perforate
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The plastic liner around the
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Electrodes, while below,
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Equipment pulls away the scrap.
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The perforations will allow the
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Electrodes to be torn into
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Individual units later, and
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It also makes it easier to fold
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Up for packaging.
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Remember that paper left along
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The edge of the foam early on?
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It serves as pull tabs on some
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Of the electrodes.
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The tab makes it easier to apply
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The electrode to the patient
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And then remove it.
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They package the electrodes in a
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Special material made of
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Plastic, aluminum, and paper.
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Hot metal plates melt and seal
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The material to form an
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Airtight pouch.
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Finally, a long blade cuts the
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Pouches into individual units.
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It has taken less than a minute
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To make this package of medical
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Electrodes.
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They'll use many of them in just
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One test.
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With the gel side of the
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Electrode pressed against
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The skin, they wire it to the
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Monitoring equipment.
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And within minutes, these
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Electrodes can signal problems,
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And that could save a life.
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After the test, the electrodes
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Will be discarded --
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Disposable and yet indispensable
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In the world of medicine.
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>> narrator: the cowboy hat was
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Made popular in 1865 by the
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Stetson hat company and its
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Founder, john b. Stetson.
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Part of its attractiveness in
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The american old west was the
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Wide brim that protected the
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Cowboy from the elements,
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A high crown that kept a pocket
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Of warm air on his head, and the
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Ability to carry water if he
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Needed to.
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All models of stetson hats are
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Made from blends of pretreated
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Fur, including beaver, rabbit,
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And wild hare.
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First, a worker gathers the
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Mixture of different fur and
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Deposits it into a picker
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Machine that begins blending the
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Fur together.
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The picker roller, which dates
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From the 1890s, sends the fur
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Into a mixer.
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Inside the mixer, compressed air
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Blows the fur around.
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This settles and removes any
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Dust and dirt that may be
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Trapped in the fur.
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After about an hour, the blended
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Fur settles into a collection
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Box.
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A worker puts it through a
292
00:12:04,633 --> 00:12:06,400
Rotating loader machine that
293
00:12:06,400 --> 00:12:07,467
Sends the fur into a
294
00:12:07,467 --> 00:12:13,767
Multichambered blower.
295
00:12:13,767 --> 00:12:15,800
A look inside the blower reveals
296
00:12:15,800 --> 00:12:17,933
A series of picker rollers.
297
00:12:17,933 --> 00:12:19,467
These rollers, along with
298
00:12:19,467 --> 00:12:21,233
Blowing air, allow the lighter
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00:12:21,233 --> 00:12:23,233
Fur to flow through the chambers
300
00:12:23,233 --> 00:12:24,633
While the heavier hair and the
301
00:12:24,633 --> 00:12:32,733
Impurities fall to the bottom.
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00:12:32,733 --> 00:12:34,433
At the back of the blower, the
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00:12:34,433 --> 00:12:35,733
Worker gathers and weighs the
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00:12:35,733 --> 00:12:37,233
Amount of fur needed to make
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00:12:37,233 --> 00:12:39,100
Just one hat.
306
00:12:39,100 --> 00:12:40,867
That amount varies depending on
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00:12:40,867 --> 00:12:44,267
The size and style.
308
00:12:44,267 --> 00:12:46,100
The proper amount of fur then
309
00:12:46,100 --> 00:12:48,133
Moves by conveyor belt into a
310
00:12:48,133 --> 00:12:55,167
Forming machine.
311
00:12:55,167 --> 00:12:57,067
Here, a vacuum sucks the fur
312
00:12:57,067 --> 00:13:00,400
Onto a cone form.
313
00:13:00,400 --> 00:13:02,233
The fur builds up like a fragile
314
00:13:02,233 --> 00:13:04,067
Blanket of dust that must be
315
00:13:04,067 --> 00:13:06,567
Held down by wet cotton mesh.
316
00:13:06,567 --> 00:13:08,433
For extra protection, a worker
317
00:13:08,433 --> 00:13:10,600
Wraps burlap onto the cone and
318
00:13:10,600 --> 00:13:15,233
Puts a metal cover over it.
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00:13:15,233 --> 00:13:17,300
He weighs it down and gives the
320
00:13:17,300 --> 00:13:18,900
Fur cone a good soaking in a vat
321
00:13:18,900 --> 00:13:20,600
Of hot, soapy water to make the
322
00:13:20,600 --> 00:13:22,533
Fur fibers curl up and lock
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00:13:22,533 --> 00:13:27,167
Together.
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00:13:27,167 --> 00:13:29,300
Shortly after, the worker peels
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00:13:29,300 --> 00:13:30,833
The newly formed felted fur
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00:13:30,833 --> 00:13:33,633
Blanket off the cone.
327
00:13:33,633 --> 00:13:35,700
At this stage, the interlocked
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00:13:35,700 --> 00:13:37,333
Fur fibers are still very
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00:13:37,333 --> 00:13:39,300
Fragile, so a worker protects
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00:13:39,300 --> 00:13:40,967
The cones from damage by
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00:13:40,967 --> 00:13:48,433
Wrapping them in cloth.
332
00:13:48,433 --> 00:13:49,633
Then, she puts them through a
333
00:13:49,633 --> 00:13:51,567
Hardening process which consists
334
00:13:51,567 --> 00:13:52,867
Of a series of massaging
335
00:13:52,867 --> 00:13:55,500
Rollers and hot-water baths.
336
00:13:55,500 --> 00:13:57,067
The rollers in the hot-water
337
00:13:57,067 --> 00:13:58,633
Baths increasingly shrink and
338
00:13:58,633 --> 00:14:07,233
Tighten the fur fibers together.
339
00:14:07,233 --> 00:14:08,933
The final and most aggressive
340
00:14:08,933 --> 00:14:10,933
Massage makes the fibers felt
341
00:14:10,933 --> 00:14:13,067
Together even tighter, and the
342
00:14:13,067 --> 00:14:14,567
Cone is now strong enough to
343
00:14:14,567 --> 00:14:20,867
Manipulate by hand.
344
00:14:20,867 --> 00:14:22,533
But the cones must be even
345
00:14:22,533 --> 00:14:24,600
Stronger than this, so she puts
346
00:14:24,600 --> 00:14:25,900
Them through a final hardening
347
00:14:25,900 --> 00:14:27,900
Stage that shrinks and tightens
348
00:14:27,900 --> 00:14:32,633
The fur fibers to the maximum.
349
00:14:32,633 --> 00:14:34,900
At last, the fragile cone that
350
00:14:34,900 --> 00:14:36,500
Came out of the forming machine
351
00:14:36,500 --> 00:14:39,400
Becomes the desired hat size.
352
00:14:39,400 --> 00:14:41,500
Tearing the felt by hand is now
353
00:14:41,500 --> 00:14:46,433
Impossible.
354
00:14:46,433 --> 00:14:48,300
After the cones are dyed,
355
00:14:48,300 --> 00:14:49,433
They're placed on a crown
356
00:14:49,433 --> 00:14:50,500
Machine.
357
00:14:50,500 --> 00:14:52,167
Here he works the top of the
358
00:14:52,167 --> 00:14:54,067
Cone and makes the felt more
359
00:14:54,067 --> 00:14:57,400
Flexible.
360
00:14:57,400 --> 00:14:59,167
Another machine softens the
361
00:14:59,167 --> 00:15:00,633
Brim.
362
00:15:00,633 --> 00:15:02,533
Together, the machines form the
363
00:15:02,533 --> 00:15:08,733
Cone into more of a hat shape.
364
00:15:08,733 --> 00:15:10,767
After soaking the cone again, a
365
00:15:10,767 --> 00:15:12,467
Worker puts it on a wet blocker
366
00:15:12,467 --> 00:15:14,433
Machine.
367
00:15:14,433 --> 00:15:16,267
Its brass fingers secure and
368
00:15:16,267 --> 00:15:18,167
Stretch out the felt while it
369
00:15:18,167 --> 00:15:19,833
Forces a crown shape into the
370
00:15:19,833 --> 00:15:25,400
Hat body.
371
00:15:25,400 --> 00:15:27,600
Then he puts the hat body into a
372
00:15:27,600 --> 00:15:29,767
Hat sucker or vacuum that sucks
373
00:15:29,767 --> 00:15:33,067
Out most of the water.
374
00:15:33,067 --> 00:15:34,667
He then sets the hat bodies
375
00:15:34,667 --> 00:15:37,667
Aside to dry for 24 hours.
376
00:15:37,667 --> 00:15:39,867
Up next, we'll see how these hat
377
00:15:39,867 --> 00:15:41,800
Bodies are transformed into
378
00:15:41,800 --> 00:15:43,733
Classic stetson hats.
379
00:15:53,500 --> 00:15:55,067
>> narrator: making a stetson
380
00:15:55,067 --> 00:15:56,667
Hat takes almost as much work
381
00:15:56,667 --> 00:15:58,233
Now as it did since the early
382
00:15:58,233 --> 00:15:59,633
1900s.
383
00:15:59,633 --> 00:16:01,867
Every hat made is still handled
384
00:16:01,867 --> 00:16:03,900
From start to finish by hand.
385
00:16:03,900 --> 00:16:05,700
Even some of the machines used
386
00:16:05,700 --> 00:16:07,500
Are the same as in the past.
387
00:16:07,500 --> 00:16:09,533
The stetson hat is an icon of
388
00:16:09,533 --> 00:16:15,833
The american cowboy lifestyle.
389
00:16:15,833 --> 00:16:17,767
A worker steams a hat body to
390
00:16:17,767 --> 00:16:21,567
Make it supple.
391
00:16:21,567 --> 00:16:22,900
He puts it into a blocker
392
00:16:22,900 --> 00:16:24,833
Machine with brass fingers that
393
00:16:24,833 --> 00:16:27,067
Secure it in place.
394
00:16:27,067 --> 00:16:29,367
He steams it again, then inserts
395
00:16:29,367 --> 00:16:31,100
A wooden block and presses it
396
00:16:31,100 --> 00:16:32,467
Into the crown.
397
00:16:32,467 --> 00:16:34,367
This gives the hat a specific
398
00:16:34,367 --> 00:16:42,733
Head size.
399
00:16:42,733 --> 00:16:44,233
He puts another hat into the
400
00:16:44,233 --> 00:16:45,967
Blocker, this time making
401
00:16:45,967 --> 00:16:49,367
Another hat size.
402
00:16:49,367 --> 00:16:51,733
This is called blocking a hat.
403
00:16:51,733 --> 00:16:53,400
Blocking transforms the brim
404
00:16:53,400 --> 00:16:55,167
Diameter and the crown from an
405
00:16:55,167 --> 00:16:57,067
Almost shapeless cut of felt
406
00:16:57,067 --> 00:16:59,067
Into a more solid body and
407
00:16:59,067 --> 00:17:01,800
Precise hat size.
408
00:17:09,900 --> 00:17:11,700
A worker puts the blocked hat on
409
00:17:11,700 --> 00:17:13,567
A brim stiffener which applies
410
00:17:13,567 --> 00:17:14,367
Shellack.
411
00:17:14,367 --> 00:17:16,067
This shellack gives the
412
00:17:16,067 --> 00:17:18,067
Brim extra firmness, making it
413
00:17:18,067 --> 00:17:20,867
Easier to shape and style.
414
00:17:26,867 --> 00:17:28,367
He completes the brim-stiffening
415
00:17:28,367 --> 00:17:29,833
Operation and readies the
416
00:17:29,833 --> 00:17:31,567
Correct number of hats to fill
417
00:17:31,567 --> 00:17:34,133
An order.
418
00:17:34,133 --> 00:17:36,300
A worker hangs up the hats for a
419
00:17:36,300 --> 00:17:40,400
Natural air dry.
420
00:17:40,400 --> 00:17:42,600
Two days later, a worker inserts
421
00:17:42,600 --> 00:17:44,500
Blocks into the hat, which are
422
00:17:44,500 --> 00:17:47,433
Color-coded for size.
423
00:17:47,433 --> 00:17:49,067
The blocks fit the hat on a
424
00:17:49,067 --> 00:17:50,600
Pouncing machine that gently
425
00:17:50,600 --> 00:17:59,533
Spins and sands the felt.
426
00:17:59,533 --> 00:18:01,700
This unsanded felt gets buffed
427
00:18:01,700 --> 00:18:03,067
Until the hat ends up with
428
00:18:03,067 --> 00:18:06,200
The smoothest finish possible.
429
00:18:06,200 --> 00:18:08,200
Then a worker puts the hat onto
430
00:18:08,200 --> 00:18:10,133
A hydraulic crown press.
431
00:18:10,133 --> 00:18:12,200
Inside it, he places a piece of
432
00:18:12,200 --> 00:18:14,567
Ink transfer paper and a heated
433
00:18:14,567 --> 00:18:15,833
Aluminum mold.
434
00:18:15,833 --> 00:18:18,200
He lowers the press and applies
435
00:18:18,200 --> 00:18:19,733
The exact amount of pressure
436
00:18:19,733 --> 00:18:21,400
Needed to mold a specific shape
437
00:18:21,400 --> 00:18:24,300
Into the crown.
438
00:18:24,300 --> 00:18:26,100
On this particular hat, the
439
00:18:26,100 --> 00:18:32,133
Press imprints the logo inside.
440
00:18:32,133 --> 00:18:33,767
Now the crown has a distinct
441
00:18:33,767 --> 00:18:35,533
Shape.
442
00:18:35,533 --> 00:18:37,300
A worker then puts the hat on a
443
00:18:37,300 --> 00:18:39,067
Brim cutter and holds it down
444
00:18:39,067 --> 00:18:44,467
Flat with a cutting guide.
445
00:18:44,467 --> 00:18:45,900
She cuts the brim to the
446
00:18:45,900 --> 00:18:47,967
Required dimension and removes
447
00:18:47,967 --> 00:18:54,233
The excess felt and the guide.
448
00:18:54,233 --> 00:18:56,167
A worker then puts the hat into
449
00:18:56,167 --> 00:18:57,967
A brim flanger -- an aluminum
450
00:18:57,967 --> 00:18:59,833
Mold that heats and shapes the
451
00:18:59,833 --> 00:19:04,133
Brim.
452
00:19:04,133 --> 00:19:06,100
He then puts the hat onto an
453
00:19:06,100 --> 00:19:07,800
Identical wooden shape and
454
00:19:07,800 --> 00:19:09,467
Covers it to keep its form while
455
00:19:09,467 --> 00:19:11,067
Cooling.
456
00:19:11,067 --> 00:19:12,933
Once cooled, this hat will keep
457
00:19:12,933 --> 00:19:14,600
Its symmetrical curves that
458
00:19:14,600 --> 00:19:15,867
Will make it so distinctively
459
00:19:15,867 --> 00:19:22,267
Western.
460
00:19:22,267 --> 00:19:24,133
A worker then marks the center
461
00:19:24,133 --> 00:19:28,400
Of the hat.
462
00:19:28,400 --> 00:19:30,233
She lines up a leather sweatband
463
00:19:30,233 --> 00:19:32,533
With the chalk mark and sews it
464
00:19:32,533 --> 00:19:34,133
In along the bottom edge of the
465
00:19:34,133 --> 00:19:42,067
Crown.
466
00:19:42,067 --> 00:19:44,167
She then folds the sweat band in
467
00:19:44,167 --> 00:19:45,700
And makes sure the hat is
468
00:19:45,700 --> 00:19:49,067
Perfect.
469
00:19:49,067 --> 00:19:51,067
She ties the classic ribbon band
470
00:19:51,067 --> 00:19:52,833
Into a knot and secures it
471
00:19:52,833 --> 00:19:56,300
Around the outside of the hat.
472
00:19:56,300 --> 00:19:57,600
She trims the ribbon to the
473
00:19:57,600 --> 00:19:59,267
Appropriate size, which
474
00:19:59,267 --> 00:20:00,533
Completes the work on the
475
00:20:00,533 --> 00:20:07,467
Exterior of the hat.
476
00:20:07,467 --> 00:20:09,300
Then another worker puts it into
477
00:20:09,300 --> 00:20:11,000
A holder and peels up the
478
00:20:11,000 --> 00:20:14,367
Sweatband.
479
00:20:14,533 --> 00:20:16,367
She places a lining inside the
480
00:20:16,367 --> 00:20:18,800
Hat, applying drops of glue all
481
00:20:18,800 --> 00:20:20,067
The way around to keep it in
482
00:20:20,067 --> 00:20:21,967
Place.
483
00:20:31,267 --> 00:20:33,033
She then puts the hat inside a
484
00:20:33,033 --> 00:20:35,100
Box for shipping anywhere in the
485
00:20:35,100 --> 00:20:40,733
World.
486
00:20:40,733 --> 00:20:43,567
Authentic stetson hats.
487
00:20:43,567 --> 00:20:45,967
Looking good, partner!
488
00:20:53,333 --> 00:20:54,900
If you have any comments about
489
00:20:54,900 --> 00:20:56,400
The show, or if you'd like to
490
00:20:56,400 --> 00:20:58,633
Suggest topics for future shows,
491
00:20:58,633 --> 00:21:01,967
Drop us a line at...
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