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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator:
A hot rod is a normal car
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00:00:52,793 --> 00:00:54,551
That's been radically modified
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To look snazzier
And drive faster.
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00:00:56,758 --> 00:00:59,689
Some amateur mechanics
Tinker away at building one
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00:00:59,689 --> 00:01:00,793
In their garage,
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While other car buffs
Custom-order one
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From a specialty auto shop.
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Either way, hot-rod lovers
Are driven by their passion
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For these mean machines.
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00:01:14,655 --> 00:01:17,103
Hot rods are customized
Inside and out.
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00:01:17,103 --> 00:01:19,310
The classic cars
They start out as
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00:01:19,310 --> 00:01:21,068
Are pretty scarce these days,
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00:01:21,068 --> 00:01:24,275
So specialty shops now design
And build hot-rod bodies
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00:01:24,275 --> 00:01:25,344
From scratch,
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00:01:25,344 --> 00:01:28,379
Using state-of-the-art
Technologies.
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00:01:28,379 --> 00:01:32,344
It all starts with curved
Steel rails 15 feet long
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00:01:32,344 --> 00:01:35,000
That form the basis
Of the chassis.
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00:01:35,000 --> 00:01:40,206
Every 12 inches, workers weld
The rails to the car's frame.
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00:01:40,206 --> 00:01:44,482
Next they position cross members
To reinforce the frame.
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With utmost concern
For quality control,
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They'll assemble and install
By hand the transmission,
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The suspension,
And the shock absorbers
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And weld those precisely aligned
Cross members
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00:01:57,620 --> 00:02:00,137
To the curved rails.
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00:02:03,758 --> 00:02:07,689
Elsewhere, someone polishes
The stainless-steel wings,
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00:02:07,689 --> 00:02:09,344
Which have been laser cut.
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00:02:09,344 --> 00:02:12,827
These wings make up the
Hot rod's signature front grill.
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00:02:20,620 --> 00:02:22,965
Mounting the disc brakes
Onto such a high-end machine
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Takes specialists.
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00:02:25,241 --> 00:02:28,172
First, they screw the spindles
To the suspension arm...
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00:02:30,379 --> 00:02:32,862
...Then grease
The ball-bearing mechanism...
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00:02:34,482 --> 00:02:37,965
...And finally block the disc
Brake with a cotter pin
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00:02:37,965 --> 00:02:39,965
To fasten the pieces together.
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00:02:39,965 --> 00:02:43,275
The brake system has four
Calipers, one per wheel.
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Each one holds two brackets
Called the brake shoes.
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00:02:46,586 --> 00:02:48,931
They close down
On the brake disc
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00:02:48,931 --> 00:02:51,793
To slow down
And stop the wheel's rotation.
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00:02:51,793 --> 00:02:55,103
A couple of slide pins
Lock the caliper into place.
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00:02:55,103 --> 00:02:57,068
Brake shoes are prone to wear,
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00:02:57,068 --> 00:03:02,000
So their alignment and oiling
Must be perfect.
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00:03:02,000 --> 00:03:04,724
Time has come to install
A hydraulic device
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00:03:04,724 --> 00:03:07,586
That reacts to the steering
Wheel's movement,
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Directing the tie rods to turn
The front wheels accordingly.
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00:03:12,482 --> 00:03:13,758
A pneumatic tool is used
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00:03:13,758 --> 00:03:16,103
To affix the pinion
Of the steering mechanism.
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00:03:19,655 --> 00:03:25,482
At every step, workers check
And double-check each part.
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00:03:25,482 --> 00:03:27,206
Using a jack,
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00:03:27,206 --> 00:03:29,758
They lift the differential
Housing into position.
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00:03:29,758 --> 00:03:32,137
It anchors the rear wheels'
Propulsion system
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00:03:32,137 --> 00:03:33,689
To the car's frame.
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00:03:33,689 --> 00:03:38,724
They attach the suspension arms
To the axles at an angle.
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00:03:38,724 --> 00:03:42,241
Meanwhile, a painter sprays
A coat of resin gel
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On the plastic molds
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With which they make the car's
Fiberglass body parts.
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The gel coating eases extraction
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00:03:48,482 --> 00:03:51,689
And gives the fiberglass
A high-gloss finish.
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00:03:51,689 --> 00:03:53,103
To mold the parts,
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00:03:53,103 --> 00:03:56,172
A worker spreads resin
On fiberglass cloth.
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00:03:56,172 --> 00:03:59,517
They call this step
"Wetting the fiberglass map."
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00:03:59,517 --> 00:04:03,724
They lay the map on the mold --
In this case, on a door mold --
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00:04:03,724 --> 00:04:07,689
Then with a roller, carefully
Press out all the air bubbles.
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It takes about 40 minutes
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For the resin-impregnated map
To solidify.
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00:04:12,137 --> 00:04:15,241
Extracting the body part
Is a tricky procedure.
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They hammer wood wedges in
Between the hardened fiberglass
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In the mold.
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00:04:21,275 --> 00:04:24,137
It's crucial to angle the wedge
Just right.
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Otherwise,
The mold may collapse.
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00:04:26,448 --> 00:04:29,137
It typically takes
About 25 molded parts
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To make up
A complete hot-rod body.
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00:04:31,620 --> 00:04:35,068
After three week's work,
Final assembly begins.
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00:04:35,068 --> 00:04:37,965
After the back panels
Comes the front,
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00:04:37,965 --> 00:04:40,068
Otherwise known as the nose.
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00:04:40,068 --> 00:04:44,000
Next come the fenders,
Then the stylish running board.
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And no hot rod is complete
Without its signature grill.
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The windshield frame
Helps support the roof,
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Or "Carson top"
In hot-rod lingo.
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The front hood completes
This '37-ford-inspired body.
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It ships out
Without a paint job.
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That's because customization is
Everything in the hot-rod biz.
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The buyer decides
How to finish the car
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By choosing, for example,
This retro dashboard
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Designed to blend spectacularly
With the rest of the car.
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Even car junkies can be forgiven
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For struggling
To keep up to speed
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With the ever-growing
Customization options out there.
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From the engine to the rims
To the seats to the chrome --
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When it comes
To customizing your hot rod,
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You're in the driver's seat.
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Narrator:
Egg decorating is a craft
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Practiced around the world
For centuries.
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The ancient persians
Painted eggs for noruz,
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Their new year celebration,
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A tradition
That continues today.
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Probably the most famous
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Are the exquisitely decorated
Fabergé eggs,
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Except they aren't eggs at all.
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They're made from precious
Metals and gemstones.
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Each one of these decorative
Eggs is a unique piece.
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The artist paints them,
Collages images and fabric,
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And creates jewelry
And music boxes
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Or hangs them as ornaments.
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She always works with real eggs
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From birds like the rhea,
The emu, geese, or turkeys.
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Here, she selects an ostrich egg
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And gently clamps it in place
On an egg-marker stand.
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On the underside of the stand
Are a series of guidelines
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To help divide the egg
Into two or more equal parts.
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Working with the pencil
Held in a brace,
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She divides the egg
Into four equal parts.
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Then she draws a horizontal line
Across the egg
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Where she'll cut it in half
To create a lid.
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She'll use a hinge
To hold the lid in place,
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So first,
She draws the contour...
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Then a loose, wavy line
All along the egg circumference,
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Using the pencil guidelines
As reference.
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A rotating cutter equipped
With a diamond dusted blade
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Makes a cut
Where the hinge will be.
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00:07:39,068 --> 00:07:42,379
The artist now prepares
Some five-minute epoxy glue.
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She has a neat trick
To apply just the right amount.
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She works with a strand
Of uncooked spaghetti,
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Then sets the hinge in place.
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Once the hinge has set,
She cuts all around the egg,
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Then opens and closes it to make
Sure that hinge works properly.
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It's the first time
She sees the egg's interior.
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If it needs cleaning,
Now's the time.
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Though this artist often chooses
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To leave ostrich eggs
Their natural color,
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Here she's decided
To give the lid
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A thin coat of acrylic paint.
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For the lower half,
She chooses a dark tone.
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Acrylic paint allows her
To work quickly,
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As it tries
In just a few seconds.
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00:08:30,172 --> 00:08:32,275
Next, she uses a special glue
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00:08:32,275 --> 00:08:36,137
To collage strips of japanese
Rice paper onto the egg.
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00:08:36,137 --> 00:08:40,275
She layers small pieces to
Achieve a tortoise-shell finish.
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She's ready to set the egg
On its stand,
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So she coats the rim with epoxy,
Then sets the egg down,
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Making sure the hinge is level
With the stand's rim.
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The artist now turns her
Attention to the egg's interior.
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She lightly glues
Perfumed cotton balls
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To fill out
The top and bottom parts.
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Then she applies glue
Along the inner rims
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00:09:14,896 --> 00:09:17,965
And clips on a piece
Of ivory satin.
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By the time she makes it
Around both halves,
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She can remove the clips.
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The fabric now holds
Firmly in place.
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Next, she glues a fabric braid
To trim the satin's edge.
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00:09:39,758 --> 00:09:43,655
Here, the artist lays down a
Delicate strand of rhinestones.
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She applies more glue
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00:09:45,137 --> 00:09:48,034
To add another braid
Along the lower rim...
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00:09:49,655 --> 00:09:53,482
...Then places a final strand
To complete the effect.
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She sets in a tiny rhinestone
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To decorate the metallic
Filigree that hides the hinges.
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Even the egg's underside
Gets special attention.
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She glues another filigree
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To cover the hole through which
They emptied the egg,
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Then applies
A water-based varnish.
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This strengthens the egg
And gives it a glossy finish.
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Here's the finished piece --
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A delicate jewelry box
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That opens with the help
Of a fine chain
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To reveal its satin interior.
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There's no end to the creativity
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That goes into making
These decorative eggs.
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This model
Even has a music box built in.
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Narrator: precision tools
That perform their tasks
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With split-second speed
And accuracy
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00:10:56,896 --> 00:10:59,586
Are key in jobs
Where time is off the essence.
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00:10:59,586 --> 00:11:03,137
Take for example the nozzle at
The end of a firefighting hose.
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It allows a firefighter
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To regular the pressure
Of the water exiting the hose,
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00:11:07,620 --> 00:11:10,827
No matter how confined
Or widespread the flames.
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00:11:15,000 --> 00:11:18,517
A fire-hose nozzle isn't
A simple point-and-shoot device.
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00:11:18,517 --> 00:11:21,517
It enables firefighters
To tailor their tactics
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00:11:21,517 --> 00:11:25,379
By firing water in a stream
Or flush.
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Production begins
With a long aluminum tube.
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00:11:29,206 --> 00:11:33,034
A saw slices off 6-inch pieces
Called blanks.
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Just one tube
Makes about 46 blanks.
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00:11:38,482 --> 00:11:42,689
A robotic arms swoops down
To transport them to a lathe.
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00:11:47,310 --> 00:11:49,724
Cutting tools
Form the valve body,
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00:11:49,724 --> 00:11:52,068
Which controls the flow
Of water.
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00:11:52,068 --> 00:11:55,758
Then they rough up the surface,
Making it easier to grip.
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00:12:02,896 --> 00:12:05,655
They make a ball groove
On the outside rim
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For attaching the hose coupling.
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00:12:07,793 --> 00:12:09,793
Next, they form the interior.
189
00:12:09,793 --> 00:12:12,448
Technicians verify
The inside shaping
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00:12:12,448 --> 00:12:15,862
With computer-imaging software.
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00:12:15,862 --> 00:12:17,896
It's on to the milling process.
192
00:12:17,896 --> 00:12:20,793
A computer-guided drill
Bores several holes
193
00:12:20,793 --> 00:12:22,724
For the nozzle
And grip attachments.
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00:12:22,724 --> 00:12:25,517
Coolant washes away
The metal chips
195
00:12:25,517 --> 00:12:28,689
And keeps the drill bit
From overheating.
196
00:12:28,689 --> 00:12:32,103
The transformation
From a blank to valve body
197
00:12:32,103 --> 00:12:34,758
Is structurally complete.
198
00:12:34,758 --> 00:12:38,068
A laser now engraves
The flow indication.
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00:12:42,310 --> 00:12:44,482
Workers install rubber o-rings
200
00:12:44,482 --> 00:12:47,689
On a mandrel shaped like
The valve-body interior.
201
00:12:47,689 --> 00:12:49,103
The rings keep water
202
00:12:49,103 --> 00:12:51,862
From leaking out the side
Of the nozzle.
203
00:12:51,862 --> 00:12:54,896
They position the valve body
Over the mandrel
204
00:12:54,896 --> 00:12:57,827
And blow the rings into place
With a blast of air.
205
00:13:02,413 --> 00:13:05,068
Automated machines
Now mate the valve body
206
00:13:05,068 --> 00:13:07,724
To the nozzle's handle.
207
00:13:12,517 --> 00:13:15,172
A heated mold
Melts granulated rubber
208
00:13:15,172 --> 00:13:18,896
And casts it into ridges
At the top of a rubber cylinder.
209
00:13:18,896 --> 00:13:22,344
This makes the shaper,
The nozzle's adjustable head
210
00:13:22,344 --> 00:13:26,172
That switches the water from
A wide spray to a narrow stream.
211
00:13:26,172 --> 00:13:28,620
Workers snip off
Any excess rubber,
212
00:13:28,620 --> 00:13:31,379
Then ensure the rubber
Is solidly molded.
213
00:13:34,482 --> 00:13:36,689
Next, they apply grease
To the inside
214
00:13:36,689 --> 00:13:39,689
To lubricate the parts
And prevent corrosion.
215
00:13:39,689 --> 00:13:41,586
Two more o-rings are inserted
216
00:13:41,586 --> 00:13:44,448
To keep water from leaking out
Under the shaper.
217
00:13:47,586 --> 00:13:49,862
Using a specially designed
Spoon,
218
00:13:49,862 --> 00:13:52,551
They scoop up
Tiny, plastic ball bearings
219
00:13:52,551 --> 00:13:55,275
And drop them into a groove
In the shaper.
220
00:13:55,275 --> 00:13:57,931
These allow the shaper
To rotate easily.
221
00:13:57,931 --> 00:14:00,379
The shaper then goes
Over a barrel --
222
00:14:00,379 --> 00:14:03,068
A metal tube that helps
Form the stream of water.
223
00:14:03,068 --> 00:14:04,551
To attach it,
224
00:14:04,551 --> 00:14:08,172
They apply an adhesive to the
Threads on the shaper's base,
225
00:14:08,172 --> 00:14:10,896
Then slide the part into place.
226
00:14:14,517 --> 00:14:18,137
Workers insert a pair of hard
Plastic balls into the shaper.
227
00:14:18,137 --> 00:14:21,724
These enable the shaper to glide
Back and forth on the barrel
228
00:14:21,724 --> 00:14:23,896
To shape the water stream.
229
00:14:26,344 --> 00:14:28,689
Now it's time
To build the sub-baffle,
230
00:14:28,689 --> 00:14:31,620
The nozzle component
That controls water pressure.
231
00:14:31,620 --> 00:14:34,310
First they insert
A pressure-regulation spring
232
00:14:34,310 --> 00:14:35,620
Into the baffle body,
233
00:14:35,620 --> 00:14:37,103
Then snap on a knob,
234
00:14:37,103 --> 00:14:41,310
Which changes between standard
Water pressure and low pressure.
235
00:14:42,586 --> 00:14:45,379
The whole device slides
Directly into the barrel.
236
00:14:52,965 --> 00:14:57,620
On the other end of the barrel,
They screw on the valve body.
237
00:14:57,620 --> 00:15:00,965
A rotating wheel
Simplifies this process.
238
00:15:00,965 --> 00:15:04,482
They now affix
A pistol-style grip.
239
00:15:04,482 --> 00:15:08,068
Finally, the gasket grabber
Goes in.
240
00:15:08,068 --> 00:15:10,689
The steel screen keeps
Out nozzle-clogging debris
241
00:15:10,689 --> 00:15:12,448
Coming from the hose.
242
00:15:12,448 --> 00:15:15,586
With the nozzle assembly
Now complete,
243
00:15:15,586 --> 00:15:18,137
It's time for what they call
A damp run.
244
00:15:18,137 --> 00:15:19,655
Workers check everything
245
00:15:19,655 --> 00:15:22,620
To ensure the nozzle
Performs its task
246
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At every twist and turn.
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From the old-fashioned nozzle
To the modern variety
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That comes in an assortment
Of flows, pressures, and sizes,
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The evolution
Of the fire-house nozzle
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Is undoubtedly a lifesaver.
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Narrator: when they make
Baseballs for the pros,
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They aren't just playing around.
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They build these balls precisely
To league standards.
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00:16:00,655 --> 00:16:04,344
And incredibly, those standards
Date back to 1872.
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00:16:04,344 --> 00:16:07,827
Each ball is uniform
In circumference and weight
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00:16:07,827 --> 00:16:10,482
So the game is an equal contest.
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Crowds will go wild for these
Professional baseballs.
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And at the heart of each one
Is something called the pill.
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The pill is smaller
Than a golf ball.
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It's about 4 1/2 inches
In circumference.
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Inside the pill's rubber casing
Is a sphere of cork.
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They pour latex adhesive
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00:16:35,758 --> 00:16:38,862
Over hundreds of pills
Loaded into a drum.
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Rollers spin the drum
To evenly coat the pills
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With the adhesive.
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This adhesive
Never dries out completely,
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And the pills remain sticky
To the touch.
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00:16:58,137 --> 00:17:01,965
Next, they loop four-ply wool
Around the pill.
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This machine spins the pill
To wind the yarn around it.
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This winding substantially
Fattens the pill.
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It's the first time a camera
Has ever been allowed
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To record
This proprietary machine,
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So we can't show you all of it.
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They wind a second layer of wool
Around the pills.
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This yarn is three-ply, and it
Thickens the ball a little more.
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00:17:27,379 --> 00:17:28,827
For a third winding,
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00:17:28,827 --> 00:17:32,482
They use another three-play
Yard, but it's a bit lighter.
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The various layers of yarn
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Are what give the baseball
Resilience,
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So it springs back into shape
Despite being hit repeatedly.
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For the final winding,
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They use a much thinner
Poly/wool blend
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Because its surface is smoother.
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00:17:50,965 --> 00:17:54,448
This wound pill is called
The center.
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They weigh it
And measure its circumference,
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00:17:57,896 --> 00:18:00,724
Which should be
About nine inches.
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They add adhesive
To a spinning drum,
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Then load the centers into it.
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00:18:12,344 --> 00:18:15,206
As the centers tumble,
They absorb the glue,
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00:18:15,206 --> 00:18:18,000
And the wound fibers
Adhere to each other.
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00:18:21,103 --> 00:18:25,241
The centers air dry for 48 hours
But remain sticky.
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Using this hydraulic press,
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00:18:30,034 --> 00:18:32,758
They punch out figure-eight
Shapes from leather,
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Complete with holes
Around the periphery,
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Allowing them to be stitched
Into baseball covers.
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00:18:39,241 --> 00:18:42,827
But first, they stamp the date
And lot number onto them.
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00:18:45,275 --> 00:18:47,379
Then they wrap them
In wet towels.
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00:18:47,379 --> 00:18:50,551
The moisture will make the
Leather pliable enough to sew.
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00:18:55,862 --> 00:18:57,862
They roll
The water-based adhesive
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00:18:57,862 --> 00:18:59,482
Onto one side of the cutouts,
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00:18:59,482 --> 00:19:02,896
Which sticks
To the moist leather.
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00:19:02,896 --> 00:19:06,896
They press two cutouts
To the center's sticky surface.
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00:19:06,896 --> 00:19:08,379
It's an exact fit.
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00:19:12,413 --> 00:19:18,034
They clamp the leather ball
In a vice, and it's time to sew.
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00:19:18,034 --> 00:19:19,379
Working with two needles,
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00:19:19,379 --> 00:19:21,965
The sewer pulls thread
Through the ball's center
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00:19:21,965 --> 00:19:24,413
And up through the holes
In the leather pieces
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00:19:24,413 --> 00:19:27,482
To cross-stitch them together.
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00:19:27,482 --> 00:19:30,103
He rubs wax on the thread
To stiffen it,
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00:19:30,103 --> 00:19:33,275
Because if it slackens,
It's more likely to tangle.
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00:19:33,275 --> 00:19:35,517
When it comes
To cross-stitching,
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00:19:35,517 --> 00:19:38,689
These workers are in a league
Of their own.
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00:19:42,551 --> 00:19:46,793
They make quick work of
The 108 stitches in each ball.
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00:19:46,793 --> 00:19:49,896
There are 350 sewers
In this factory,
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00:19:49,896 --> 00:19:52,758
And they produce
8,000 to 10,000 balls per day.
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00:19:52,758 --> 00:19:55,000
That's a lot of home runs.
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00:20:01,413 --> 00:20:04,206
The final stitch goes through
The center of the baseball
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00:20:04,206 --> 00:20:06,275
And out the other side.
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00:20:06,275 --> 00:20:11,000
The sewer then pulls stitches
Into a "V" configuration
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00:20:11,000 --> 00:20:14,068
To give the ball
A consistent look and feel.
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00:20:16,068 --> 00:20:20,310
The balls now roll into a press
That smoothes down the seams.
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00:20:20,310 --> 00:20:22,931
Smoother balls
Are harder to grip,
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00:20:22,931 --> 00:20:25,931
And they make pitching
A bit tougher for the pros.
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00:20:25,931 --> 00:20:29,137
Finally, a three-headed stamper
Gives it the trademark,
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00:20:29,137 --> 00:20:32,310
League logo, and
The commissioner's signature.
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With drying cycles,
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00:20:37,103 --> 00:20:40,482
It takes a week to make
A professional baseball.
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00:20:40,482 --> 00:20:43,965
It will be whacked and slammed
Out of the playing field.
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00:20:43,965 --> 00:20:46,275
But that's life
In the big leagues.
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If you have any comments
About the show
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00:20:54,896 --> 00:20:57,758
Or if you'd like to suggest
Topics for future shows,
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00:20:57,758 --> 00:21:00,482
Drop us a line at...
27139
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