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>> narrator: today on
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"How it's made"...
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Bacon...
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Snowblowers...
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And a special 2-part report on
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The making of the rolls-royce.
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When it comes to breakfast,
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Bacon is one of our favorite
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Side orders.
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Its popularity actually goes
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Back centuries to the days when
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People cured and smoked meats in
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Their own homes.
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But, today, a quick trip to the
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Store, and anyone can bring home
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The bacon.
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Bacon is now processed and even
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Precooked in factories.
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It all starts with a load of
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Pork bellies.
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They're tossed into a big
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Tumbler.
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The action softens them, so it
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Will be easier to remove the
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Skins.
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Each pork belly goes skin-side
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Down on a conveyor belt.
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This conveyor takes the pork
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Bellies to a long, automated
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Blade that slices the skin away
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From the meat.
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The skins drop onto another
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Conveyor belt to be processed
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Into pork rinds.
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Meanwhile, the meat pieces head
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Toward a flipping device that
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Turns them backside up, so
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Workers down the line can trim
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Off any remaining pieces of
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Skin.
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Next, they mix up a brine
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Solution which will cure the
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Pork.
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Salt is funneled into a tank of
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Water.
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It's mixed thoroughly until the
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Salt dissolves.
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Then, liquid smoke and other
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Flavorings are added.
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The pork bellies now pass under
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An injector head.
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Its needles repeatedly inject a
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Curing solution into each pork
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Belly.
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A metal hanger, called a comb,
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Is pressed into each of the pork
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Bellies so they can be hung on a
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Rack.
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Then, it's into the drench
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Cabinet for a shower of liquid
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Smoke.
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As liquid smoke bombards the
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Meat, it adds flavor and color
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To the surface.
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The pork bellies are transferred
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To a big oven.
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They'll cook for five hours at a
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Low temperature.
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That allows the flavoring to
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Permeate the meat.
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Now it's into a blast freezer
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For a quick chilldown, then into
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Another cooler for a couple of
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Days.
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The cooling firms the meat,
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Which makes it easier to slice.
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The pork bellies head to a
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Sizing station, where their
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Sides get a quick trim.
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They also pass under a metal
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Detector to confirm that no
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Piece of the metal hanger has
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Gotten lodged in the meat.
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After that, the pork bellies are
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Stacked and wrapped, then stored
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In the freezer until they're
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Ready to be sliced into bacon.
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This is called the slice line.
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Here, workers load the meat
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Slabs into chutes.
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The chutes sway back and forth
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Over a blade, which slices the
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Meat into bacon-sized pieces.
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The bacon falls neatly onto a
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Conveyor belt.
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Another conveyor belt rolls over
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The bacon slices to secure them
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For cooking in a browning
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Microwave.
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As the fat cooks off the bacon,
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It drain into a trough.
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These drippings will be used to
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Make gravy and pet foods.
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The cooked bacon now exits the
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Microwave oven and comes under
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The watchful eye of an
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Inspector.
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She discards slices that are
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Broken or not up to par.
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These wheels then roll the brown
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Bacon slices onto parchment
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Paper.
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A tiny electronic eye keeps
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Track of the number of slices.
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Finally, the bacon is stacked
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For packaging.
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Now, that's a job well done.
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Time to put the coffee on and
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Scramble up some eggs.
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When we return, making the
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Machine that makes snow
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Shoveling obsolete.
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>> narrator: snowblowers first
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Came on the market in the 1950s,
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And before long, this
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Alternative to shoveling really
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Took off.
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Today's machines come in a range
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Of sizes, from smaller models
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With 26cc engines to 50cc
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Machines 3 feet wide for plowing
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Through even the deepest snow.
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At the heart of a snowblower are
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Rotating blades called augers.
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The left and right augers spiral
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In opposite directions in order
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To move snow toward the middle.
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There, a fan called an impeller
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Swallows the snow and blows it
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Out a chute.
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Each auger starts out as a
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Blank -- a partially formed
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Steel disk a little less than
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1/8 inch thick.
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This press finalizes the shape
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With about 200 tons of pressure.
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The bigger the snowblower, the
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Bigger its augers.
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The press forms the left and
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Right augers at the same time.
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Then, a blast of air ejects them
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Onto separate conveyor belts.
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Next step, workers take a steel
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Tube, called a hub, and mount it
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Upright on an assembly jig.
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Then, they take an auger and
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Center it on the hub.
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The hub and auger then travel
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Down a conveyor belt to a
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Robotic welder.
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The robot fuses the two pieces
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Into a single unit.
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Elsewhere in the factory,
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Workers construct the steel
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Housing that will encase the
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Augers.
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This housing consists of four
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Parts -- a cup to hold the
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Impeller, a backpiece with a
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Hole for the cup, and two side
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Plates.
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This bar aligns the pieces in a
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Holder.
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First, everything turns
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Upside down so the robot can
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Access the back and weld the cup
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To the backpiece.
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Then, it flips right-side up
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Again, and the robot welds on
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The side plates.
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Total construction time --
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55 seconds.
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The housings now undergo an
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Electrostatic paint process.
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Powder paint laced with a
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Positive electrical charge is
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Drawn like a magnet to the
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Housings, which have been
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Negatively charged.
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Workers inspect the coat of
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Paint and do any necessary
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Touch-ups.
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Then, the housings spend 15
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Minutes in an oven which bakes
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On the paint.
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In another part of the factory,
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Workers have bolted a
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Gas-powered engine to a painted
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Steel frame.
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Inside this frame, they assemble
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The transmission -- the gear
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System that transfers power from
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The engine to the snowblower's
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Wheels and augers.
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After bolting on the impeller,
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That black component in the
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Back, they attach a large, steel
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Axle to the transmission-driven
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Sprocket.
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Then, they slide the now-painted
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Auger and hub units onto this
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Axle.
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Now the housing arrives.
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Workers bolt the auger assembly
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Into it.
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The impeller slides into the cup
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That's centered at the back of
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The housing.
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Then, they screw the housing to
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The transmission frame.
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The last component is the
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Snowblower's handle, where the
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Control panel is mounted.
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There's a lever for selecting
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Different speeds and clutch
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Levers that can be locked down
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To direct the wheels and augers.
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There's also a headlight so that
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You'll be visible to oncoming
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Cars while clearing snow at
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Night or on a snowy day.
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And, of course, there's a lever
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That lets you choose the
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Direction you want to blow the
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Snow.
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Coming up, behind the scenes at
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One of the most luxurious
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Production lines in the world.
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>> narrator: if you have one of
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These cars, you may also have a
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Chauffeur and a pretty big bank
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Account.
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This rolls-royce costs more than
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An average house in some cities.
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But a house is just a place to
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Live, and you can really live it
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Up if you have a car like this.
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Since the company's inception in
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1906, rolls-royce has been going
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The extra mile when it comes to
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Perks and performance.
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For many people, the car they
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Drive is a measure of their
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Personal success, and you don't
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Get much more successful than
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This.
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Each rolls-royce starts with a
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Hand-welded aluminum body shelf
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That's rigid yet lightweight.
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Then, workers handcraft the
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Components for a lavish
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Interior.
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This gadget stitches together
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Sheets of wooden veneer.
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The veneers have been cut from
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The same piece of wood.
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Workers match the grain so each
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Side is a mirror image of the
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Other.
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The technique is called
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Book-matching, and the look is
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Seamless luxury.
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There are 40 or more solid,
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Wooden parts in the interior of
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This rolls.
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These are for the dashboard.
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Each of these parts is
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Hand-finished.
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Workers meticulously polish the
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Wood with a special paste that
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Enhances the grain.
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A lacquer job puts a shine on
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The woodwork.
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Inspectors scrutinize the
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Leather for any natural defects
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And mark them in white.
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They'll work around those
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Blemishes so no imperfections
289
00:13:24,333 --> 00:13:25,733
Will be visible on the car's
290
00:13:25,733 --> 00:13:30,767
Upholstery.
291
00:13:30,767 --> 00:13:32,667
It will take as many as 18 hides
292
00:13:32,667 --> 00:13:34,667
To make all the seats, panels,
293
00:13:34,667 --> 00:13:39,733
And consoles.
294
00:13:39,733 --> 00:13:41,067
Leather pieces are carefully
295
00:13:41,067 --> 00:13:42,100
Stretched onto various
296
00:13:42,100 --> 00:13:44,200
Components.
297
00:13:44,200 --> 00:13:46,833
The fit is set with a dryer.
298
00:13:46,833 --> 00:13:48,433
Ensuring the sewn leather parts
299
00:13:48,433 --> 00:13:49,867
Conform to all the curves and
300
00:13:49,867 --> 00:13:51,567
Crevices on the door panels can
301
00:13:51,567 --> 00:13:53,733
Be tricky.
302
00:13:53,733 --> 00:13:55,333
But these workers, some of them
303
00:13:55,333 --> 00:13:57,267
Former saddlemakers, are experts
304
00:13:57,267 --> 00:13:59,333
At the job.
305
00:14:10,900 --> 00:14:12,067
They mount the upholstered
306
00:14:12,067 --> 00:14:13,200
Leather parts to the car's
307
00:14:13,200 --> 00:14:15,100
Interior and secure them tightly
308
00:14:15,100 --> 00:14:16,967
With screws.
309
00:14:16,967 --> 00:14:18,567
They fit handles and control
310
00:14:18,567 --> 00:14:20,533
Panels into the tailored slots.
311
00:14:33,867 --> 00:14:36,133
Next, they attach switches,
312
00:14:36,133 --> 00:14:38,067
Wiring, and other controls to
313
00:14:38,067 --> 00:14:40,633
The instrument panel.
314
00:14:40,633 --> 00:14:42,167
This framework has been crafted
315
00:14:42,167 --> 00:14:43,767
From a single piece of magnesium
316
00:14:43,767 --> 00:14:45,233
So there aren't any squeaky
317
00:14:45,233 --> 00:14:49,867
Joints.
318
00:14:49,867 --> 00:14:51,500
The impressive radiator grille
319
00:14:51,500 --> 00:14:53,167
Has a purpose besides bringing
320
00:14:53,167 --> 00:14:54,767
In cool air.
321
00:14:54,767 --> 00:14:56,400
It houses the rolls' signature
322
00:14:56,400 --> 00:14:58,067
Hood ornament and its automated
323
00:14:58,067 --> 00:15:03,867
Platform.
324
00:15:03,867 --> 00:15:05,367
Workers test the platform to
325
00:15:05,367 --> 00:15:06,733
Confirm that it rises and
326
00:15:06,733 --> 00:15:09,633
Retracts smoothly.
327
00:15:09,633 --> 00:15:11,067
Then, they mount it under an
328
00:15:11,067 --> 00:15:12,300
Opening at the top of the
329
00:15:12,300 --> 00:15:14,333
Grille.
330
00:15:29,900 --> 00:15:31,267
They check the spacing around
331
00:15:31,267 --> 00:15:32,767
The opening's cover to make sure
332
00:15:32,767 --> 00:15:34,200
There's enough room for things
333
00:15:34,200 --> 00:15:36,300
To run smoothly.
334
00:15:45,900 --> 00:15:47,933
The rolls-royce mascot is called
335
00:15:47,933 --> 00:15:56,467
The spirit of ecstasy.
336
00:15:56,467 --> 00:15:58,067
With the mascot now locked in
337
00:15:58,067 --> 00:15:59,600
Proud position, workers are
338
00:15:59,600 --> 00:16:00,867
Ready to assemble the car's
339
00:16:00,867 --> 00:16:01,900
Mechanics.
340
00:16:01,900 --> 00:16:03,833
So stay tuned.
341
00:16:15,767 --> 00:16:16,833
>> narrator: this rolls-royce is
342
00:16:16,833 --> 00:16:17,667
Looking good.
343
00:16:17,667 --> 00:16:19,233
The body shell has the long
344
00:16:19,233 --> 00:16:20,600
Lines of luxury.
345
00:16:20,600 --> 00:16:22,200
It's been equipped with flawless
346
00:16:22,200 --> 00:16:23,733
Leather upholstery and elegant
347
00:16:23,733 --> 00:16:25,400
Wooden paneling.
348
00:16:25,400 --> 00:16:27,600
Plush and posh, this car is now
349
00:16:27,600 --> 00:16:29,100
Ready for some serious engine
350
00:16:29,100 --> 00:16:31,067
Power.
351
00:16:39,067 --> 00:16:40,933
It's bumper-to-bumper opulence
352
00:16:40,933 --> 00:16:42,833
At this factory as these cars
353
00:16:42,833 --> 00:16:44,167
Are lined up to receive their
354
00:16:44,167 --> 00:16:47,767
Engine components.
355
00:16:47,767 --> 00:16:49,233
Workers install soundproofing
356
00:16:49,233 --> 00:16:50,833
Material on the floor of the car
357
00:16:50,833 --> 00:16:53,667
To muffle engine noise.
358
00:16:53,667 --> 00:16:55,467
Then, they run the wiring loom
359
00:16:55,467 --> 00:16:57,567
Along the length of the vehicle.
360
00:16:57,567 --> 00:16:58,833
This is the car's nervous
361
00:16:58,833 --> 00:16:59,833
System.
362
00:16:59,833 --> 00:17:01,300
It transmits huge amounts of
363
00:17:01,300 --> 00:17:02,767
Information that help run the
364
00:17:02,767 --> 00:17:05,133
Engine, transmission, even the
365
00:17:05,133 --> 00:17:13,067
Car's entertainment system.
366
00:17:13,067 --> 00:17:14,200
Next, the engine and
367
00:17:14,200 --> 00:17:15,900
Transmission system are hoisted
368
00:17:15,900 --> 00:17:18,933
Onto a metal platform.
369
00:17:18,933 --> 00:17:21,667
This v-12 engine has 400-plus
370
00:17:21,667 --> 00:17:30,067
Horsepower.
371
00:17:30,067 --> 00:17:31,900
Workers complete the assembly
372
00:17:31,900 --> 00:17:34,067
And make some final adjustments.
373
00:17:42,900 --> 00:17:44,433
Then, it's time for the engine
374
00:17:44,433 --> 00:17:46,233
And car body to become one.
375
00:17:46,233 --> 00:17:49,933
They call this the marriage.
376
00:17:49,933 --> 00:17:51,533
The platform rolls the engine
377
00:17:51,533 --> 00:17:53,233
Down an aisle to be joined with
378
00:17:53,233 --> 00:18:00,067
The awaiting car body.
379
00:18:00,067 --> 00:18:01,900
Then, it lifts the engine into
380
00:18:01,900 --> 00:18:09,733
The cavity of the car.
381
00:18:09,733 --> 00:18:11,933
It's secured with bolts.
382
00:18:20,900 --> 00:18:22,367
Then, the platform moves away to
383
00:18:22,367 --> 00:18:23,833
Get the next engine for the next
384
00:18:23,833 --> 00:18:28,500
Car.
385
00:18:28,500 --> 00:18:29,667
Workers double-check the
386
00:18:29,667 --> 00:18:31,167
Installation and mark parts with
387
00:18:31,167 --> 00:18:32,500
Yellow to confirm that they've
388
00:18:32,500 --> 00:18:38,167
Been fitted.
389
00:18:38,167 --> 00:18:39,700
The engine is now installed, but
390
00:18:39,700 --> 00:18:41,067
There are still a number of
391
00:18:41,067 --> 00:18:42,167
Steps before the car is
392
00:18:42,167 --> 00:18:46,600
Complete.
393
00:18:46,600 --> 00:18:48,500
The instrument control panel is
394
00:18:48,500 --> 00:18:51,367
Mounted to the dashboard and
395
00:18:51,367 --> 00:18:52,467
Gets an upholstered leather
396
00:18:52,467 --> 00:18:57,433
Cushion.
397
00:18:57,433 --> 00:18:59,100
Veneer paneling is fitted around
398
00:18:59,100 --> 00:19:07,767
The dashboard controls.
399
00:19:07,767 --> 00:19:09,367
And the headlining, made of
400
00:19:09,367 --> 00:19:11,067
Cashmere and wool, goes into
401
00:19:11,067 --> 00:19:13,067
Place.
402
00:19:13,067 --> 00:19:14,500
Workers check the hydraulic cup
403
00:19:14,500 --> 00:19:20,767
Holders in the rear of the car.
404
00:19:20,767 --> 00:19:21,967
Then, they install two
405
00:19:21,967 --> 00:19:23,767
Batteries -- one for the engine,
406
00:19:23,767 --> 00:19:24,833
The other for the cabin
407
00:19:24,833 --> 00:19:29,767
Controls.
408
00:19:29,767 --> 00:19:31,867
A rocker cover is fastened to
409
00:19:31,867 --> 00:19:33,867
The engine to stifle any noise.
410
00:19:45,733 --> 00:19:47,500
They hook up a large air-intake
411
00:19:47,500 --> 00:19:49,300
System because optimum engine
412
00:19:49,300 --> 00:19:50,600
Function requires a lot of
413
00:19:50,600 --> 00:19:52,600
Airflow.
414
00:20:02,000 --> 00:20:03,567
There will be no fingerprints on
415
00:20:03,567 --> 00:20:04,633
This windshield.
416
00:20:04,633 --> 00:20:06,300
After it's wiped clean, workers
417
00:20:06,300 --> 00:20:08,033
Use a pulley system with suction
418
00:20:08,033 --> 00:20:12,900
Cups to lower it onto the car.
419
00:20:12,900 --> 00:20:14,667
It's taped into place to allow
420
00:20:14,667 --> 00:20:16,833
The adhesive to set, then it's
421
00:20:16,833 --> 00:20:18,167
Measured to ensure a perfect
422
00:20:18,167 --> 00:20:24,567
Fit.
423
00:20:24,567 --> 00:20:26,400
Next, the wheel-arch liners are
424
00:20:26,400 --> 00:20:27,967
Installed.
425
00:20:27,967 --> 00:20:29,733
These hefty guards will protect
426
00:20:29,733 --> 00:20:31,467
The car body from mud, gravel,
427
00:20:31,467 --> 00:20:35,233
And debris.
428
00:20:35,233 --> 00:20:37,467
Finally, the wheels are mounted,
429
00:20:37,467 --> 00:20:39,367
And this rolls-royce is ready to
430
00:20:39,367 --> 00:20:42,400
Roll.
431
00:20:43,667 --> 00:20:46,667
-- captions by vitac --
Www.Vitac.Com
432
00:20:49,867 --> 00:20:51,933
It takes several weeks to
433
00:20:51,933 --> 00:20:53,967
Assemble a rolls-royce, compared
434
00:20:53,967 --> 00:20:55,333
To the day or two it takes to
435
00:20:55,333 --> 00:20:58,833
Manufacture an ordinary vehicle.
436
00:20:58,833 --> 00:21:00,500
That's part of the reason why
437
00:21:00,500 --> 00:21:02,233
One of these will set you back a
438
00:21:02,233 --> 00:21:04,500
Princely sum.
439
00:21:04,500 --> 00:21:06,500
But if you win the lottery, this
440
00:21:06,500 --> 00:21:13,467
Could be one way to splurge.
441
00:21:13,467 --> 00:21:15,133
If you have any comments about
442
00:21:15,133 --> 00:21:16,700
The show or if you'd like to
443
00:21:16,700 --> 00:21:18,467
Suggest topics for future shows,
444
00:21:18,467 --> 00:21:20,433
Drop us a line at...
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