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>> narrator: today on "How it's
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Made"...
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Steel wool...
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Ranges...
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Carved candles...
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And slot machines.
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With so many rough edges, steel
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Wool is very abrasive.
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That's what makes it so useful
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For heavy-duty cleaning and
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Other chores.
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Mechanics were the first to use
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Steel shavings for cleaning and
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Polishing parts.
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By the early part of the 20th
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Century, equipment was invented
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To mass produce the stuff.
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Then steel wool became a
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Household name.
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There are thousands of metal
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Threads in each steel-wool pad.
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Manufacturers start with a
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Coiled steel rod that unwinds
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Through metal guides into a
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16-foot-long die machine.
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As the rods travel through six
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Progressively smaller dies, it
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Gets narrower and more uniformly
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Shaped.
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Spools wind up the rod after it
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Passes through each die to
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Prevent any snarls in
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Production.
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The progression through the dies
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Reworks the steel's basic
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Structure, doubling its tensile
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Strength.
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When it reaches the end of the
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Die machine, the steel rod has
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Been narrowed by a little more
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Than half.
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The slimmer, stronger wire will
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Be easier to process.
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To check its tensile strength, a
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Technician places a wire sample
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In a testing device.
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Clamps pull from both
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Directions.
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It takes over half a ton of
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Force to snap it, an indication
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That it's tough enough to be
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Machined.
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So, it's over to the steel-wool
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Cutting machine, which spans 50
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Feet.
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Here, the wire travels over a
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Series of drums, while 29 blades
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Shave it.
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Each blade produces shavings
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Thinner than a human hair.
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Streams of the shavings exit the
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Machine and join the river of
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Steel threads flowing through
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The factory.
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Each of these steel threads has
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Been cut in a pyramid
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Configuration, making it
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Razor-sharp.
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The shaved steel winds onto
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Large rolls.
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Workers align several of these
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Rolls onto racks, then secure
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Them in place.
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The ends of each roll are
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Bunched together...
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And threaded through a series of
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Bobbins.
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Finally, the ends are fed into a
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Needle-punch machine.
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Here, hundreds of fish-hook
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Shaped needles weave the steel
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Threads together.
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This very basic crochet job
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Produces a long mat of wool
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That's of suitable density for
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Woodworking.
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To make household cleaning pads,
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Workers bulk up the steel wool
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Even more.
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They insert layers of needle mat
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Into the streams of steel
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Fibers.
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This gives the pads extra
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Strength for big scouring jobs.
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This multilayered stream then
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Heads over to the needle-punch
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Machine to be woven together.
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Once the steel wool goes onto a
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Final roll, it's ready to be
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Turned into pads for cleaning,
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Sanding, or polishing.
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Next, see what's cooking with
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Today's high-end ranges.
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>> narrator: the range is where
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The action is in the kitchen.
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It's where we whip together
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Meals -- baked, broiled, roasted
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Or sautéed.
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High-end ranges like this one
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Are hot, and not just in the
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Obvious way.
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They're an upmarket trend that
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Make home cooks feel like the
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Chef of their very own
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Restaurant.
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The construction of one of these
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Double-oven ranges starts with a
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Big sheet of galvanized steel.
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A machine flips it and feeds it
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To a press.
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The press folds the sheet twice
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To make the oven walls, closing
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It around the framework.
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The oven bottom is placed into
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Position, and automated welders
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Fuse everything together.
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The back section goes on next.
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Those holes are for the oven's
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Fan.
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The oven shell gets a porcelain
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Finish on the inside, and then
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The heating element goes in.
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Fans are fitted into those
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Precut holes.
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More heating elements run along
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Their perimeters.
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The oven is then wrapped with
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Synthetic insulation to keep it
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From scorching nearby cabinetry.
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Side panels cover the insulation
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And help support the oven's
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Structure.
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This piece of steel will
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Reinforce the range bottom.
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Several feet are attached.
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The front ones have wheels so
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The range can be moved without
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Tearing up the floor.
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Workers cushion it with packing
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Foam, flip it, and hoist the
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Oven onto it, next to a smaller
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Second oven that's part of this
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Double-oven range.
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Next, a technician hooks up the
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Microprocessor board that
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Controls everything from the
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Oven's fans to their timers.
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And all of that wiring needs to
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Be double-checked.
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On this range, the burners are
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Fueled by gas.
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This electrical board will sense
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Gas-flow problems.
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Workers assemble the igniter
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Boxes that will spark the
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Burner's flames...
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Then mount them on the cooktop.
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After installing the gas valves
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On the framework...
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They slide connectors onto some
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Gas lines and attach them to the
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Valves.
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On this upscale cooktop, there
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Are two gas lines for every
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Knob -- one for a low flame, and
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The other for a high flame.
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With the installation of the
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Burners and the porcelain drip
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Pan...
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The cooktop is now ready to be
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Lowered onto the oven.
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This is where the knobs fit.
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It's called a bullnose, and it's
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A bit of a showpiece.
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So, workers grind and polish it
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To give it a gleaming finish
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With no sharp edges.
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For handling purposes, the
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Bullnose is protected with
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Plastic.
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This machine punches and bends
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The edges of panels so
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They can be attached to the
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Sides of the range.
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At another station, the oven
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Doors get a good buffing so
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They'll match the shiny
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Bullnose.
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With the side panels and doors
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Attached, all that's left are a
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Few more finishing touches, and
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The final product is ready to be
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Fired up.
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Coming up, an art form where
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Every second counts.
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>> narrator: carving candles is
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An old german craft still
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Practiced by artisans.
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It involves layering
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Different-colored wax...
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Then carving designs to expose
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Those luminous colors.
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It's hard to beat the radiant
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Beauty of a carved candle.
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Carved candles are known for
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Their swirls and curls, a look
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So elaborate that lighting one
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Is an occasion in itself.
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The process starts with vats of
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Hot wax in various colors.
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The candlemaker stirs them to
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Circulate the specially
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Formulated dyes.
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She dips a star-shaped wax core
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Into clear wax and then yellow.
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The clear wax dilutes whatever
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Color wax follows it.
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The layers are hardened in cool
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Water.
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She repeats this process between
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30 and 35 times, building up
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Different-colored layers on the
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Candle core.
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As the dipping continues, the
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Candle becomes warmer and
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Softer, which will allow it to
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Be carved.
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The quick water dips only cool
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The outer layers.
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Partway into the dipping, the
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Candlemaker deepens the candle's
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Grooves.
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And she resumes dipping, she has
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To keep a close watch on the
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Candle's temperature.
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If it absorbs too much heat, it
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Will be too soft to carve.
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But if it's too cool, the wax
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Can splinter.
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Achieving the right consistency
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Is crucial.
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It's almost time to get carving.
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But first, the candlemaker
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Squeezes the drippings
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Together....
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And slices them off.
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They're too attractive to waste,
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So she quickly shapes them into
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A mushroom candle.
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She pokes a hole in the center
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For the wick, and, within
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Moments, the candle is complete.
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With the big candle at the
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Perfect temperature, the clock
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Is ticking.
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It has to be carved in just 15
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Minutes, or it will be too hard
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To work with.
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The candlemaker slivers the
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Bottom and curls the pieces
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Back.
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She dunks the row of curls into
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Water to harden them a bit so
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They don't sag.
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On the second row, she curls
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Each row in the opposite
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Direction to the one before.
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She carves a total of four rows,
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With the last curls fixed
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Upright.
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Using the square-edged gouging
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Tool, she cuts a windmill design
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Into the upper section of the
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Candle.
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Then she shapes the wax cutout
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Into a base for the windmill.
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Tulips and other designs
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Decorate the top of the candle.
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She must work with a quick but
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Steady hand.
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00:14:49,500 --> 00:14:50,900
It takes at least a year of
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Training to learn to carve with
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Such confidence.
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00:14:54,600 --> 00:14:56,233
This one is a neat trick.
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00:14:56,233 --> 00:14:58,067
She jiggles the straight-bladed
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Knife to cut the fluted edge of
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A hummingbird wing.
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00:15:08,267 --> 00:15:10,167
One last character, and this
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00:15:10,167 --> 00:15:17,900
Carving job is complete.
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00:15:17,900 --> 00:15:18,933
Now she presses a
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Cookie-cutter-like device around
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00:15:20,667 --> 00:15:21,300
The wick.
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00:15:21,300 --> 00:15:22,800
This forms a well that will
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00:15:22,800 --> 00:15:24,400
Allow the wax to burn down the
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00:15:24,400 --> 00:15:25,967
Center instead of dripping down
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00:15:25,967 --> 00:15:27,567
The sides, which would ruin the
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00:15:27,567 --> 00:15:32,967
Carving.
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00:15:32,967 --> 00:15:34,633
She spins the candle in a hot
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00:15:34,633 --> 00:15:36,333
Pan to melt the bottom so that
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00:15:36,333 --> 00:15:41,667
It's level.
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00:15:41,667 --> 00:15:43,433
And while it's still hot, she
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00:15:43,433 --> 00:15:47,100
Attaches the company sticker.
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00:15:47,100 --> 00:15:49,067
Finally, an acrylic glaze seals
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00:15:49,067 --> 00:15:50,833
The candle's decorations and
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00:15:50,833 --> 00:15:56,267
Protects the finish.
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00:15:56,267 --> 00:15:57,900
Once lit, the light from the
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00:15:57,900 --> 00:15:59,600
Clear core shines through the
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Design for a real glowing
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00:16:01,167 --> 00:16:03,367
Beauty.
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When we return, a gambler's
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00:16:05,867 --> 00:16:07,567
Dream come true -- peeking
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00:16:07,567 --> 00:16:09,367
Inside a slot machine.
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00:16:13,867 --> 00:16:15,133
>> narrator: a san francisco car
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00:16:15,133 --> 00:16:16,400
Mechanic invented the first slot
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00:16:16,400 --> 00:16:18,267
Machine in 1895.
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00:16:18,267 --> 00:16:20,067
Its heavy cast-iron cabinet
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00:16:20,067 --> 00:16:22,067
Housed three spinning reels.
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00:16:22,067 --> 00:16:23,567
Each one had 20 playing-card
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00:16:23,567 --> 00:16:24,900
Symbols and an image of
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00:16:24,900 --> 00:16:26,533
Philadelphia's famous liberty
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00:16:26,533 --> 00:16:27,067
Bell.
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00:16:27,067 --> 00:16:28,467
If you were lucky enough to
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00:16:28,467 --> 00:16:30,167
Line up three bells in a row,
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00:16:30,167 --> 00:16:31,700
You won the big jackpot --
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00:16:31,700 --> 00:16:38,200
50 cents.
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00:16:38,200 --> 00:16:39,833
Today's slot machines have come
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00:16:39,833 --> 00:16:40,967
A long way.
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00:16:40,967 --> 00:16:42,833
They've got computers for brains
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00:16:42,833 --> 00:16:44,167
And endless themes and
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00:16:44,167 --> 00:16:46,067
Configurations all packaged in a
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Light-weight sheet-metal
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00:16:47,500 --> 00:16:49,733
Cabinet.
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00:16:49,733 --> 00:16:51,333
Workers first assemble what's
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00:16:51,333 --> 00:16:52,867
Called the bulkhead, the upper
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00:16:52,867 --> 00:16:54,133
Part of the cabinet that
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00:16:54,133 --> 00:16:55,600
Contains all the game-playing
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00:16:55,600 --> 00:16:58,067
Components, such as the audio
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00:16:58,067 --> 00:17:00,267
Amplifier...
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00:17:00,267 --> 00:17:05,467
The circuit boards...
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00:17:05,467 --> 00:17:09,100
The speakers...
351
00:17:09,100 --> 00:17:11,667
And what's known as the meter,
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00:17:11,667 --> 00:17:13,367
The electromagnetical counter
353
00:17:13,367 --> 00:17:15,067
That keeps track of the coins
354
00:17:15,067 --> 00:17:16,767
And credit going in and out of
355
00:17:16,767 --> 00:17:19,533
The machine.
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00:17:19,533 --> 00:17:20,967
At the base of the cabinet, the
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00:17:20,967 --> 00:17:22,467
Machine gets a serial number, as
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00:17:22,467 --> 00:17:27,233
Required by law.
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00:17:27,233 --> 00:17:29,067
Workers install the machine's
360
00:17:29,067 --> 00:17:30,933
Bill acceptor, then the ticket
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00:17:30,933 --> 00:17:32,167
Printer.
362
00:17:32,167 --> 00:17:33,900
When there's a win, it spits out
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00:17:33,900 --> 00:17:35,567
A voucher that the players can
364
00:17:35,567 --> 00:17:37,167
Redeem for cash, or insert in
365
00:17:37,167 --> 00:17:38,733
Any machine's bill-collector
366
00:17:38,733 --> 00:17:39,967
Slot.
367
00:17:39,967 --> 00:17:41,867
Next comes the arm mechanism
368
00:17:41,867 --> 00:17:43,700
Players pull to spin the reels,
369
00:17:43,700 --> 00:17:45,533
Then the upper door that frames
370
00:17:45,533 --> 00:17:47,567
The reels and the lower door
371
00:17:47,567 --> 00:17:53,267
That frames the button panel.
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00:17:53,267 --> 00:17:54,833
Slot machines have several
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00:17:54,833 --> 00:17:56,267
Illuminated buttons for
374
00:17:56,267 --> 00:18:04,533
Different types of bets.
375
00:18:04,533 --> 00:18:06,633
Workers plug a tiny l.E.D.
376
00:18:06,633 --> 00:18:08,933
Behind each button, then wire
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00:18:08,933 --> 00:18:10,833
Up the panel.
378
00:18:19,900 --> 00:18:21,867
A plastic insert labels each
379
00:18:21,867 --> 00:18:30,767
Button.
380
00:18:30,767 --> 00:18:32,433
Once the panel is assembled,
381
00:18:32,433 --> 00:18:34,067
It's installed in the lower
382
00:18:34,067 --> 00:18:39,300
Door.
383
00:18:39,300 --> 00:18:40,900
Workers now turn their attention
384
00:18:40,900 --> 00:18:42,133
To the metal panel that
385
00:18:42,133 --> 00:18:44,467
Accommodates the spinning reels.
386
00:18:44,467 --> 00:18:46,167
On the back, they install two
387
00:18:46,167 --> 00:18:48,100
Circuit boards -- one to operate
388
00:18:48,100 --> 00:18:49,467
The machine's digital
389
00:18:49,467 --> 00:18:51,067
Scoreboard, the other to
390
00:18:51,067 --> 00:18:52,100
Illuminate the reels.
391
00:18:52,100 --> 00:18:53,600
Then they cover the panel with
392
00:18:53,600 --> 00:18:54,433
Special glass.
393
00:18:54,433 --> 00:18:55,667
It's been treated with a
394
00:18:55,667 --> 00:18:56,833
Chemical that conducts
395
00:18:56,833 --> 00:18:57,700
Electricity.
396
00:18:57,700 --> 00:18:59,500
Should a cheater try to rig the
397
00:18:59,500 --> 00:19:01,100
Reels using an electronic
398
00:19:01,100 --> 00:19:02,867
Gadget, this glass will ground
399
00:19:02,867 --> 00:19:03,667
The charge.
400
00:19:03,667 --> 00:19:05,367
A decorative window goes over
401
00:19:05,367 --> 00:19:07,333
The anti-tampering glass.
402
00:19:07,333 --> 00:19:08,933
Then workers place the whole
403
00:19:08,933 --> 00:19:18,067
Unit into the upper door.
404
00:19:18,067 --> 00:19:19,833
In the lower door, they install
405
00:19:19,833 --> 00:19:21,700
A touch-screen video monitor to
406
00:19:21,700 --> 00:19:23,467
Display the payout information.
407
00:19:23,467 --> 00:19:25,067
Casino technicians also use
408
00:19:25,067 --> 00:19:27,967
It to configure the machine.
409
00:19:27,967 --> 00:19:29,900
Then workers install panels with
410
00:19:29,900 --> 00:19:31,800
Slots for receiving tickets and
411
00:19:31,800 --> 00:19:33,567
For inserting either money or
412
00:19:33,567 --> 00:19:37,533
Debit cards.
413
00:19:37,533 --> 00:19:39,500
And now for the slot machine's
414
00:19:39,500 --> 00:19:41,233
Most famous feature -- the
415
00:19:41,233 --> 00:19:42,233
Reels.
416
00:19:42,233 --> 00:19:43,767
After a machine tests the
417
00:19:43,767 --> 00:19:45,533
Spinning motion and lights, a
418
00:19:45,533 --> 00:19:47,367
Worker attaches a plastic strip
419
00:19:47,367 --> 00:19:49,867
With printed symbols -- 18 to 22
420
00:19:49,867 --> 00:19:54,200
Symbols per reel.
421
00:19:54,200 --> 00:19:55,800
The reels easily snap into a
422
00:19:55,800 --> 00:20:01,333
Waiting electrical connection.
423
00:20:01,333 --> 00:20:03,133
Next comes what's called the
424
00:20:03,133 --> 00:20:03,800
Top box.
425
00:20:03,800 --> 00:20:05,300
Workers mount it onto the
426
00:20:05,300 --> 00:20:06,667
Bulkhead, then install
427
00:20:06,667 --> 00:20:12,400
Fluorescent bulbs.
428
00:20:12,400 --> 00:20:13,700
These will light up the
429
00:20:13,700 --> 00:20:15,167
Eye-catching artwork on the
430
00:20:15,167 --> 00:20:19,167
Glass front of the box.
431
00:20:19,167 --> 00:20:20,833
Nearing completion, the slot
432
00:20:20,833 --> 00:20:22,433
Machine is finally ready to
433
00:20:22,433 --> 00:20:24,233
Receive its brain -- an internal
434
00:20:24,233 --> 00:20:25,767
Computer with its operating
435
00:20:25,767 --> 00:20:27,167
System on a programmable
436
00:20:27,167 --> 00:20:28,367
Microchip.
437
00:20:28,367 --> 00:20:30,067
The software that runs the game
438
00:20:30,067 --> 00:20:32,000
Is installed on a memory card.
439
00:20:32,000 --> 00:20:33,700
It randomly determines the
440
00:20:33,700 --> 00:20:35,567
Course of play within defined
441
00:20:35,567 --> 00:20:36,767
Parameters.
442
00:20:36,933 --> 00:20:38,833
Essentially, it's preprogrammed
443
00:20:38,833 --> 00:20:40,700
To pay out a certain amount at
444
00:20:40,700 --> 00:20:42,500
Random intervals over a given
445
00:20:42,500 --> 00:20:43,700
Period of time.
446
00:20:43,700 --> 00:20:45,533
But less money, of course, than
447
00:20:45,533 --> 00:20:48,800
The machine takes in overall.
448
00:20:48,800 --> 00:20:50,767
Before embarking on its spinning
449
00:20:50,767 --> 00:20:52,300
Spree, each slot machine
450
00:20:52,300 --> 00:20:53,567
Undergoes extensive
451
00:20:53,567 --> 00:20:54,900
Quality-control testing.
452
00:20:54,900 --> 00:20:56,300
Casinos demand that these
453
00:20:56,300 --> 00:20:57,867
One-armed bandits are durable
454
00:20:57,867 --> 00:20:59,600
And reliable because slots
455
00:20:59,600 --> 00:21:01,733
Generate more than two-thirds of
456
00:21:01,733 --> 00:21:02,400
Casino revenues.
457
00:21:03,667 --> 00:21:06,667
-- captions by vitac --
Www.Vitac.Com
458
00:21:12,833 --> 00:21:14,267
If you have any comments about
459
00:21:14,267 --> 00:21:15,633
The show, or if you'd like to
460
00:21:15,633 --> 00:21:17,700
Suggest topics for future shows,
461
00:21:17,700 --> 00:21:19,367
Drop us a line at
462
00:21:19,367 --> 00:21:22,767
Sciencechannel.Com/howitsmade.
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