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hi it's me tim dodd the everyday astronaut
I'm here
at spacex's brand new launch facility in poker chica
Texas to check out
the holy grail of rocket engines and that
spacex's upcoming raptor engine in engine like this
has never actually been used on a rocket before now
this is a methane powered
full flow stage combustion cycle engine
talking about a rocket engine
that's this complex can be really intimidating
and in order to put it into context against other
engines and other engine cycles
we're going to do a full comparison
of the raptor engine versus a bunch of other engines
including spacex's current workhorse
the merlin engine
against the rs 25 the space shuttle main engine
the f1 engine that powered the saturn v
the rd 180 and blue order b e4
that also runs on methane and as if the full flow
stage combustion cycle wasn't enough
space is also doing something else unique
they're probably that thing with liquid methane
and that's something that's actually never
been done on an orbital class rocket
so
we're going to take a look at the characteristics of
methane
and see if we can figure out why spacex chose methane
instead of any other common propellant
now this engine isn't really the best at anything
it's not the most powerful
it's not the highest thrust away ratio of any engine
it's not even the most efficient
but it does a lot of things really
really well so by the end of this video
hopefully we have all the context
understand why the raptor engine is special
how it compares to other rockets
why it's using liquid methane
and then hopefully we'll know
if it really is the king of rocket engines
let's get started
and in case you didn't notice
when you clicked on this video
this is a very
very long video
sorry not sorry
but if you're anything like me
you keep hearing a lot of hype about the raptor engine
and you want to appreciate it
but you don't even know where to start
well I've spent quite a while
really studying up on the subject
so I can lay down a good
foundation in order to help us really
truly fully appreciate the raptor engine well
and quite frankly
all rocket engines and if you're anything like me
maybe you've stared at diagrams like this
or like this
or like this one
for hours
until you feel like your head's going to explode
so in order to avoid that
I've actually whipped up some really
simple versions of rocket engine cycles for
all of us to enjoy
which will hopefully help us grasp these crazy concepts
but in case this isn't your first rodeo
here's the time stamps
if you want to jump to a certain section
also links in the description to each section
as well as an article version of this entire
video at my website
everydayness com
in case you want to study some of the numbers
a little more in depth
or see sources of some of the material
now we're gonna start off with a super
quick physics lesson
but bear with me
we're gonna dive in and get
plenty of nitty gritty details
okay so let's start off with this
rockets are basically just
pellant with some skin around it to keep it in place
and they have a thing on the back that can throw
said propellant
really really fast
and to weigh over simplified even more
the faster you can throw that propellant
the better now
the easiest way to do this is by storing all the
repellent in your tanks under
really high pressure
then put a valve on one end of the tank
and a propelling nozzle
that accelerates the propellant
into workable thrust done
no crazy pumps or complicated systems just
open a valve and letter rip
this is called a pressure fed rocket engine
and there's a few main types cold gas
mono and by propellant pressure fed engines
you'll often find these used in reaction control
systems because there's simple
reliable and they react quickly
but pressure fed engines have one big limiting factor
pressure always flows from high to low
so the engine can never be
higher pressure
than the propellant tanks in order to store propellant
under high pressure
your tanks will need to be strong
and therefore
thicker and thicker and heavier and heavier
look at composite overlapped pressure vessels or cops
they're capable of storing gases at almost 10
000 people gsi or 700 bar
and despite this
there's still
a limited amount of propellant and pressure
they can store
and this does not
scale up very
well when you're trying to deliver a payload to orbit
so smart rocket scientists
quickly realized in order to make the rocket as
lightweight as possible
there's really only one thing they could do
increase the enthalpy
that would be a great metal band name
you're welcome
internet
enthalpy is basically the relationship between volume
pressure and temperature
a higher pressure and temperature
inside the combustion chamber
equals higher efficiency
and more mash
shove through the rocket engine equals more thrust
so in order to shove more propellant into the engine
you could either increase the pressure in the tanks
or just shoot the propellant
into the combustion chamber with a really
high powered pump
hmm the second option sounds like a pretty good idea
but pumps
moving hundreds of leaders of fuel per 2nd
require a lot
and boy do I mean a lot of energy to power them
so what if you took a tiny rocket engine
and aimed it right at a turbine
to spin it up really
really fast
you can exchange some of the rocket propellant's
chemical energy
for kinetic energy
which could then be used to spin these powerful pumps
welcome to turbo pumps and the stage combustion cycle
but you've still got some limiting factors here
like
how high pressure always wants to go to low pressure
and how he has that habit of melting stuff
so you've got to keep all these things and check
while trying to squeeze every bit of power
out of your engine
there's actually a lot of different
variations of the cycles that we could talk about
but I'm gonna stick with the three most common
or at least the three that matter the most
when putting the raptor into context
we have the gas generator cycle
the partial flow stage combustion cycle
and lastly
we'll look at the full flow stage combustion cycle
and perhaps in a future video
I'll try and do a full rundown of all
liquid fuel rocket engines including fun
new alternatives like
the electric pump fed engines seen on rocket
lab's electron rocket
so let's start with the gas generator cycle
known as the
open cycle this is probably one of the most
common types of liquid fueled rocket engines used on
orbital rockets
it's definitely more complicated than a pressure fed
system but it's fairly simple
well
at least compared to their close cycle counterparts
now I'm in a way
way oversimplify this
so it's as easy to grasp as humanly possible
in real life there's literally dozens of valves
hive of wires and extra tiny little pipes everywhere
helium to back pressure the tanks
fuel flowing through
the nozzle and the combustion chamber to cool it
and there's an ignition source for the pre burner
and the combustion chamber
but again for the purpose of
making this as simple and as digestible as possible
just no
so there's a lot of stuff missing from these diagrams
but
for now we're just gonna focus on the flow of these
engines so we can
grasp that concept 1st
the gas generator cycle works by
pumping the fuel and oxidizer
into the combustion chamber using a turbo pump
the turbo pump has a few main parts
a mini rocket engine called the pre burner
a turbine connected to a shaft and then a pump or two
that push propellant into the combustion chamber
now you might hear the turbo pump assembly
called the power pack
because it really
is what power is the engine in the open cycle system
the
spent propellant from the ore burner is simply dumped
overboard
and does not contribute any significant thrust
this makes it
less efficient
since the fuel and oxidizer used to spin the pumps
is basically wasted now
the funny thing
about a turbo pump is that it kind of has a chicken in
egg syndrome situation
that makes it pretty difficult to start up
since the pre burner
that powers the turbo pump
needs high pressure fuel and oxidizer to operate
so the ore burner requires the turbo pumps to spin
before it can get up to full
operational pressure itself
but the turbo pumps need the pre
burner to fire in order to spin the turbo pumps
but the pre burner needs the turbo pumps to
yeah you can see where this is going
this makes starting a gas generator pretty tricky
there's a few ways to do this
but we don't need to get into all that in this video
that sounds like a fun topic for future videos though
so back to the turbo pumps remember
pressure always flows from high to low
so the turbo pumps need to be a higher
pressure than the chamber pressure
and this means the inlets leading to the pre burner
is actually the highest
pressure point in the entire rocket engine
everything else downstream is lower pressure
but notice something here
take a look at spacex's merlin engine
which runs on rp1 or rocket propellant
1 and liquid oxygen
notice how black
the smoke is is coming out of the pre burner exhaust
why would it be so sooty
compared to the main combustion chamber
which leaves almost no visible exhaust
well that's because rocket propellant can get super hot
like thousands and thousands of degrees celsius
so to make sure the temperature isn't so
hot that it melts the turbine
and the entire turbo pump assembly
they need to make sure it's cool enough to continually
operate
running at the perfect fuel and oxidizer ratio is
the most efficient and releases the most energy
but it also produces a crazy amount of heat
so in order to keep the temperatures low
you can run the ore burner at a less than
optimal ratio
so either too much fuel known as fuel rich
or too much oxidizer or
oxygen rich running rp1 engine
fuel rich
means you'll see some
unburnt fuel appearing as dark clouds of soot
the highly pressurized unburnt carbon molecules
bond and form polymers
which is a process known as coking
this set starts to stick to
everything it touches and can block injectors
or even do damage to the turbine itself
so what if you didn't want to waste all that highly
pressurized propellant
I mean
after all since it's running cooler by being fuel rich
doesn't that mean there's a bunch of unburned fuel
literally being wasted
what if you could just pipe that
hot exhaust gas and put it into the combustion chamber
huh welcome to the closed cycle
the close cycle or stage combustion cycle increases
engine efficiency by using what would normally be lost
exhaust and connects it to the combustion chamber
to help increase pressure and
also increase efficiency
let's take the merlin engine and try closing the loop
let's take the exhaust and just
pipe it straight into the combustion chamber
uh oh oh no
we just put a bunch of unclogged all the injectors
you do not go to space today my friend
but there's a few solutions to this problem
so let's see how the soviet solved it
the first operational
closed cycle engine they made was the nk 15
designed for their n1 moon rocket
they later upgraded it to the nk 33
and then many versions from there stemmed out
including the rd 180
which is what is used on the atlas 5 today
since the nk 15 and nk 33 runs on rp1 like the merlin
you can't run your ore burners
fuel rich because of the coking problem
so if you want to create a closed cycle engine with rp1
the answer is running the ore burner oxygen rich
easy as that right
well now you're blasting super heated
highly pressurized gaseous oxygen
which will turn just about anything into soup
right at your precision machine crazy load tolerance
turbine blade
doing so is
actually considered impossible by the United States
and they basically gave up on trying
they didn't think a metal alloy existed
that could withstand these crazy
crazy conditions
and they didn't believe the soviets had made
such an efficient and powerful
rp1 powered engine
until after the collapse of the soviet union
and the us
engineers got to see them and test them out firsthand
but the soviets had indeed worked their butts off
and they had made a special alloy that can magically
with science
stand the crazy conditions of an oxygen rich are burner
with a closed cycle engine
you don't just use some fuel and some oxidizer
and burn that in the pre burner to spin the turbine
you actually shoot all all of the rich propellant
through the turbine
so with an oxygen rich cycle
all of the oxygen actually goes through the ore burner
and just
the right amount of fuel goes to the pre burner
you only need enough
to give the turbine
the right amount of energy
to spin the pumps fast enough
to get the right pressures for the pre burner
and the combustion chamber
to make the right amount of power
to shoot the thing into space
just crazy so back to this oxygen rich are burner
that now hot
gaseous oxygen is forced into the combustion chamber
where it meets liquid fuel
they meet and go boom and we get a nice
clean and efficient burn without
really wasting any propellant
but still like all engines
the chamber pressure cannot be
higher than the pump pressure
so the pumps
actually have a lot of weight on their tiny little
metal shoulders
now if you're sitting there
thinking that the United States
just sat back and let the soviets have all
the closest glory
you'd be wrong
it took the United States a little bit longer
but they eventually figured out a close cycle engine
but it was very different from the oxygen rich cycle
the United States pursued a closed loop cycle
but they went with a fuel rich ore burner
but wait we just learned that fuel rich are burners
exhaust is so city that it pretty much ruins anything
right well sure
if you're using rp1 or any other carbon heavy fuel
that's definitely going to be the outcome
so the United States went with a different fuel
hydrogen okay
so now we have avoided the problem of blasting crazy
high pressure oxygen at anything
deer in precious
but now we've opened up a new can of worms
hydrogen is significantly less dense than rp1 or
liquid oxygen
it's so much less dense
it takes a huge and really complex turbo pump
to flow the right amount of hydrogen
into the combustion chamber
since rp1 and locks are relatively similar in density
and in ratios
they can be run
on a single shaft using a single ore burner
because of this
the engineers at rocketry pursued an
engine known as the rs 25
which would go on to power this space shuttle
they realized that
because of the large difference between the pumps
they might as well have two different ore burners
one for the hydrogen pump and one for the oxygen pump
so that's what they did
but having two separate shafts created
another new problem now
engineers were putting high
pressure hot gaseous this hydrogen
on the same shaft
right next door to the liquid oxygen pump
if some of that
hydrogen would leak out of the pre burner
it would start a fire in the locks pump
which is catastrophically bad
hydrogen is also very hard to contain because it's so
not dense or undersea
lightweight
it likes to sneak through cracks and get out
anywhere it can
so engineers had to make an elaborate seal to keep
the hot hydrogen from
sneaking out
the seal required for this is called a purge seal
and it's actually pressurized by helium
so that it's the highest point of pressure
so if the seal leaks it just leaks in hurt helium
genius but take a look at how different the locks
turbo pump and the hydrogen turbo pump seals
look
you can tell how much more engineering time and effort
had to go into the hydrogen seals
I mean the people that think of this stuff are nuts
the rs 25 is
still considered to be about the best engine ever made
with a fairly high thrust to weight ratio and
unmatched efficiency
okay
now that we've talked all about the dual ore burner
fuel rich
rs 25 here's a simplified diagram of that
now
I didn't bother making the fuel pumps different sizes
and I just want to focus on the flow here
and help make that as simple as possible
but do note both are burners of the rs 25 run fuel rich
so although they might look the same
they power different pumps
and I'll just let this run here for a few seconds so
you can study it for a bit
but don't worry
we'll also put all these up on screen at the same time
once we cover them all
so the close cycle improves the
overall performance of the engine
and is highly advantageous
so how can it get any better than this
we're finally ready to talk about the full
flow stage combination Russian cycle
which basically just combines the two cycle methods
we just talked about
with the full flow stage combustion cycle
you take two ore burners
one that runs fuel rich and one that runs oxygen rich
the fuel rich ore burners powers the fuel pump
and the oxygen rich are burner powers
the locks pump
this means the full flow stage
combustion cycle needs
to tackle the oxygen rich problems
which again
is solved by developing very strong metal alloys
so spacex developed their own super alloys in
house that they named sx500
according to elon musk
it's capable of over 800 bar of hot oxygen rich gas
that may have been
one of the biggest hurdles in developing the raptor
engine luckily the fuel ridge side only pumps fuel
so if some of that
hot fuel leaks through the seal on the shaft
it just comes in contact with more fuel
which is kind of no big deal
so no need for one of those really
really elaborate seals
full flow likely wouldn't work with rp1
due to the coking problems with a fuel rich ore burner
but other fuels are still valid to use this design
but more on that in a minute
the advantage of this system is that since
both the fuel
and the oxidizer arrive in the combustion
chamber as a hot gas
there's better combustion and
hotter temperatures can be achieved
there's also less of a need for that crazy ceiling
system as we mentioned earlier
and that's definitely a good thing
when you plan to reuse your engine
over and over
with little to no refurbishment between flights
and lastly
because there's an inherent increase in mass flow
or how
quickly all the propellant is
shooting into the pre burner
the turbines can run cooler
and at lower pressures
because the ratio of fuel and oxidizer
needed to spin the turbo pumps is much
lower and think of it this way
in an open cycle
you only
want to use as little fuel and oxidizer as possible
in the pre burner since it's all wasted
and you want it to be as hot as withstand
to make it more efficient but with the full flow cycle
all of the fuel
and all of the oxidizer goes through the ore burners
so you can burn just
exactly as much propellant as necessary to power
the turbo pumps
but the cool thing is
your fuel to oxidizer ratios will be so
crazy fuel rich
and crazy
oxygen ridge
that the temperatures at the turbines will be
much lower
and this means longer life
spins for the turbo pump assembly
it also means more
combustion happens in the combustion chamber
and less than the pre burner now here's the crazy part
only three engines have demonstrated the full
flow stage combustion cycle
ever in the 60s
the soviets developed an engine called the rd 270
which never flew
and in the early 2000s
aerojet and rocketry worked on an integrated
power demonstrator
called wait for it
the integrated overhead demonstrator which
again never made it past the test stand
and the third attempted developing a full flows
stage combustion cycle engine is
spacex's raptor engine
ta da that's right
the raptor engine is only the third attempt at
making this crazy type of engine
it's the first to ever do any type of work
and leave a test stand
and fingers crossed it'll be the first
full flow stage combustion cycle engine to reach orbit
well actually just about anything
this engine does will be a 1st
this means spacex had to tackle some
crazy crazy problems
I mean not only that same problem that plugs
oxidize or rich cycles
like having to have a really really strong metal alloy
they also had to learn how to control
you know two different
pres burners and two different cycles
to create the highest pressures of
any chamber pressure ever
they just beat the rd 180s record of about 265 bar
when they hit 270 bar
they're not even done they're hoping for 300 bar
inside the combustion chamber
that's nuts and we'll talk more about that in a second
but before we move on
now that we've done a rundown on all these
engine cycle types
let's put them
all up on screen and let them run for a bit
so you can watch
each one and compare them side by side
and for myself
it helps a lot to see them all
together on the same screen
at the same time
since the raptor engine can't run a fuel
rich pre burner using rp1
you'd think the next most logical
choice would be hydrogen
well spacex didn't opt for either rp1 or hydrogen
they went with liquid methane
so now we finally have another topic to touch on
why did spacex 2's liquid methane for the raptor engine
what are the qualities that make it advantageous over
hydrogen or rp1
today no liquid methane or
otherwise known as methylock's engine
has gone to orbit
so what qualities does it have that make it desirable
let's take a look at methane compared to
rp1 and hydrogen
let's put methane in between rp1 and hydrogen
you'll see why here really quickly
so let's start off with
perhaps the biggest factor when
designing your first stage
the density of the propellant
having a denser fuel means the tanks are
smaller and lighter for a given massive fuel
a smaller tank
equals a lighter rocket
so here's the density of these
three fuels measured in graham's per liter
in other words
how much does one leader of this stuffed way
or really what's its mass starting off with rp1
one leader is around 813 grams
rp1 is 11 times more dense than hydrogen which is only
70 grams per liter
and methyls is right in the middle at 422
grams per liter
remember how airships or
zeppelins used to be filled with hydrogen
to make them
lighter than air
well that's because hydrogen is so much
less dense than our atmosphere
it makes for an excellent
albeit really flammable gas for a balloon
I mean we all remember the hindenburg right
it should also be noted that 813
grams per liter is an average for rp1
but spacex chills there are rp1 in their falcon
9 and falcon heavy
for about a two to 4% increase in density
but historically rp1's density is right around that 813
grams per liter
so in the case of density
methane is kind of
right in the middle of the two others
but there's more to it than just density
we also need to take
into consideration the ratio of how much
fuel is burned
compared to how much oxidizer is burned
this is the oxidizer to fuel ratio
so here's where things get a little
more interesting and the tables turn
just a little bit
rocket engineers have to take
into account the mass of the fuel
and the corresponding weight of the tanks
so they don't actually burn propellant
at the perfect stoichiometric combustion ratio
they find the perfect happy medium that bounces
tank size with thrust output and specific impulse
let's look at the mass ratios for fuel and
oxidizer that the
engineers have come up with
so for these numbers
rp1 is burned at 2.7 grams of oxygen
to one gram of rp1
hydrogen burns at
6 grams of oxygen to one gram of hydrogen
and methane burns at
3.7 grams of oxygen to one gram of methane
these numbers can now help offset a little
the massive difference in density
so let's visualize this to help
make it easier to digest
liquid oxygen is 1 141 grams per liter
it's a little more dense than rp1
so burning locks and rp1 at a 2.7 to 1 ratio
for every leader of locks
you'd need a little over half a liter of rp1
next up let's do hydrogen
now with hydrogen being 11 times less dense than rp1
you'd think it need a tank that's 11 times bigger
but luckily
engineers have found that it pays to burn locks and
hydrogen at a
6 to 1 ratio for a good compromise
this means for each
leader of locks you'd need 2.7 liters of hydrogen
so your fuel tank needs to be approximately
five times larger compared to rp1
so yeah that helps
that's why when we look at a hydrogen powered delta 4
versus an rp1 powered falcon 9
you can see the fuel tank is much
smaller than the locks tank on the falcon 9
but the delta 4 is about the opposite
the locks tank is much smaller than its fuel tank
so now let's take a look at methane
and this one gets kind of interesting
locks is 2.7 times more dense than liquid methane
but the burn ratio is 3.7 grams of oxygen
to one gram of methane
so you'd need 0.73 liters of methane
for every liter of locks
in other words your fuel tank need to be about 40
bigger for methyls than it would need to be for rp1
despite rp1 actually being almost twice as dense
and compared to hydrogen
its fuel tank would be about 3.7 times smaller
so the fuel to oxidize
a ratio helps make a methane fuel tank
a lot closer to an rp1 tank
than it is to a hydrogen tank
another huge variable with
any rocket engine is how efficient it is
this is measured in specific impulse or isp
but you can think of it kind of like
a fuel economy of a gas powered car
so a high specific impulse would be similar to a high
mile per gallon or kilometer per liter
best way to think of specific impulse is to imagine
you had one
kilogram of propellant
for how many seconds
can the engine push with 9.8 newtons of force
the longer can sip on that fuel
while still pushing that hard
the higher its specific impulse and therefore
the more work it can do with the same amount of fuel
so again kind of like its fuel economy
so the higher the specific impulse
the less fuel it takes to do the same amount of work
which is a good thing
a fuel efficient engine is extremely important
and now due to the molecular weight of each fuel
and their energy released
when burned there's a different
potential for how
quickly the exhaust gas can be expelled out the nozzle
this means each fuel has a different
theoretical specific impulse
and an ideal in perfect world
an rp1 powered engine could achieve about 370 seconds
an ideal hydrogen powered engine could get 532 seconds
and guess what
a methane powered engine is right in the middle
with 459 seconds
real world examples of this are much
lower with rp1 engines
seeing around 350 seconds like the marlin 1d vacuum
around 380 seconds from methane powered engine
like the raptor vacuum might be someday
and about 465 seconds for a hydrogen powered engine
like the arl 10b2
next let's talk about how hot each fuel burns
a fuel that burns cooler is easier on the engine
and potentially makes for a longer lifespan
rp1 can burn up to 3
670 kelvin hydrogen 3070 kelvin
and if you haven't guessed it by now
methane is again between the two at 3
550 kelvin speaking of thermal considerations
let's look at the boiling point
for each of these fuels
or at what point does the liquid fuel boil off
and turn into a gas
since all of these
fuels need to remain in their liquid state
in order to stay dense
the higher the temperature
the easier it is to store the fuel
a higher boiling point
also means less or even no insulation on the tanks
to keep the propellant from boiling off
and of course
less insulation means lighter tanks
may rp1 has a very high boiling point
even higher than water at 490 kelvin
hydrogen on the other hand
is near absolute zero at a crazy cold
20 kelvin that's insanely cold
and it takes serious consideration to keep anything
at that temperature
and like the goldilocks it is
methane is between the two at 111 kelvin
which although that's still
very cold and requires thermal considerations
and at least boils off at a temperature
similar to locks
so there's that
and because it's so close to the temperature of locks
the tanks can share a common dome
which makes the vehicle lighter
locks and hydrogen's temperatures very so wildly
that locks will boil off
hydrogen and the hydrogen will freeze locks solid
now onto the exhaust
what are the byproducts of combustion with these
engines rp1 is really the only one of these three
that really pollutes with
any unburnt carbons being left in our atmosphere
alongside with some water vapor
but hydrogen only
produces water vapor and methane produces some
carbon dioxide and water vapor as well
but an interesting note now
believe it or not as far as greenhouse gases
go water in the upper atmosphere can be pretty bad
so I'll be doing a video in the future
all about how much rockets pollute talking about
their air pollution
also their ocean pollution and even
space debris as a consideration
so stand by
because I think that video is gonna be awesome now
one metric that we're just
kind of going to gloss over really quick
but and talk about it generally is the cost
and these tend to very considerably
and it's actually really
hard to pin down the exact prices reliably
so for the considerations
rp1 is basically just a highly refined jet fuel
which jet fuel is highly refined kerosene
which kerosene is a highly refined diesel
so it's safe to assume it's going to be
more expensive than diesel
hydrogen is also relatively expensive
despite being abundant
refining it storing it and transporting it can be hard
but methane on the other hand
is basically the same thing as natural gas
and can be relatively cheap
now when you're talking about buying
literally tons of fuel
the fuel cost can add up quickly
so
although the cost of fuel shouldn't factor in too much
it certainly is a consideration
but without hard data on this one
I don't even want to put it on our chart
so instead let's talk about the more
important aspect of the fuel
that's manufacturing it
and here's where we get into
specifically why spaces methane as an important
or even a necessary part of the company's future
spacex's ultimate goals are to develop a
system capable of taking humans out to mars and back
over and over
the martian atmosphere is co2 rich now
combine that with water
mining from the surface and subsurface water on mars
through electrolysis and the saba a process
the martian atmosphere can be made into methane fuel
so you don't have to take all the fuel
you need to get home with you
you can make it right there
using mars resources
this is called in situ resource utilization or is
now you might be thinking well if there's water
can't you just make
hydrogen on the surface of mars for your fuel
well yes
but one of the biggest problems with hydrogen and
long duration missions
is the boiling point of hydrogen
remember it takes serious considerations to maintain
hydrogen in a liquid state
and that's necessary to be useful as a fuel
so for spacex
methane makes a lot of sense
it's fairly dense meaning the rocket sizes are pretty
reasonable it's fairly efficient
it burns clean and
and makes for a highly reusable engine
it burns relatively cool
helping expand the lifespan of an engine which
again is good for usability
it's cheap and easy to produce
and can be easily produced on the surface of mars
okay yeah
we finally made it this far
and now that we have a strong grasp of how different
engine cycles operate
and the fuels they use we
we can finally line them all up side by side
and compare their metrics to help us appreciate
where each engine sits
so now we're going to line up each
engine by their fuel type and their cycles
so let's start off with spacex's
open cycle merlin age and that powers their falcon
9 and falcon heavy rockets
no entergomesh's
oxygen rich closed michael rd 180
that we see power the atlas 5 rocket
and rocketdyne's open cycle f1
that powers the saturn v
which all three of these engines run on rp1
then we have spacex
this is full flow stage combustion cycle raptor engine
that will power the starship and super heavy booster
and then we have blue origins
close cycle oxygen rich methane powered be 4 engine
that will power their new glen rocket and
uola's upcoming vulcan rocket
and then we have aether rocket dine's close cycle
fuel rich rs 25 engine
that powered the space shuttle
and will power the upcoming sls rocket
which runs on hydrogen
a few quick notes here
and the b 4 as of the
making of this video are still in development
so the numbers we have
here are either their current state of progress
like the raptor
which is constantly improving literally every day
and in the case of the b e4
those are the target goals for the engine
which blue origin has
yet to hit so
just keep that in mind that these numbers are
definitely subjective change
and now because of this
don't forget to check in with the article
version attached
in the description of this video
this video will
likely date itself with some of these numbers
and I can't update this video
but I can
update the web site when more info comes through
so if you're looking to use
any of these numbers as a source
please please
please double check the website for any updates
another fun note quick is look at the rd 180
now don't be confused this is a single engine
it just has two combustion chambers
there's only a single turbo pump that splits its power
into two combustion chambers
the soviet union was
able to solve the crazy hot
oxygen rich closed cycle problem
but they were
unable to solve combustion instability of large
engines so instead of one large combustion chamber
they made multiple small ones
so first up let's take a look at their total
thrust output at sea level
since all these engines run at sea level
that's probably a fair place to compare them
let's go from the least amount of thrust to the most
for fun the merlin produces 0.84 mega newtons of thrust
the rs 25 produces 1.86 mega newtons
the raptor currently is at two megatons
the b e4 is hoping to hit 2.4 megatons
the rd 180 3.83 megatons
and the f1 is still the king out of these at
6.77 megatons
now there was an engine called the rd 170
which actually produced more thrust than the f1
but since it barely flew
I figured it wasn't as relevant in this lineup
I thought it'd probably be a good idea to go with
engines that have
actually been used
a lot thrust is great
but what's maybe
just as important when
designing rocket is the thrust to weight ratio
or how heavy the engine is
compared to how much thrust it produces
a higher thrust weight ratio engine
ultimately means less dead weight
the rocket needs to lug around
let's start from the lowest to highest here
the lowest is actually the space shuttles rs 25
at 73 to 1 then there's the rd180 which is 78 to 1
then we have the b e4 at a round
80 to one button
keep in mind
we don't actually have a really good number on this
so there might be some wiggle room there
then the f1 is 94 to one
then we have the rafter which is at about 171 for now
and lastly the merlin is
actually the leader here
with an astonishing 198 to one thrust to weight ratio
yeah that thing is a powerhouse
okay thrust is great and all
but who cares how powerful an engine is
if it's terribly inefficient
so next up let's check out their specific impulse which
again is measured in seconds
so starting with the least efficient engine
which is the f1 engine
at 263 to 304 seconds
then the merlin engine at 282 to 311 seconds
then we get the rd180 at 3011 seconds to 338 seconds
and somewhere in that same ballpark is the bee 4
which is around
310 to 342nds
next up is the raptor engine
which is 330 seconds to around 350 seconds
and lastly the king here by far is the rs 25
which is 366 to 452 seconds
wow now
one of the factors that affect both the
thrust and specific impulse is chamber pressure
now generally
the higher the chamber pressure
the more thrust and potentially
more efficient the engine can be
so higher chamber pressures
let an engine be smaller for a given thrust level
also improving their thrust to weight ratio
the baby here is actually the f1 which only had
70 bar in this chamber pressure
now I do need to pause here for a second
and remind you that
70 bar is still
70 times the atmospheric pressure
or the same amount of pressure you'd experience at
700 meters underwater
yikes okay
so even the lowest chamber pressure is still
mind bogglingly high
so next up is the merlin engine at
then the rs 25 which is 206 bar
then the rd 180
which
has been considered the king of operational engines
at about 257 bar
that is until the raptor engine
which is now kind of moline
which is considered the new
king of chamber pressure at 270 bars currently
and they hope to get that thing up to 300 bar again
300 bars like being 3km deep in the ocean
I can't even fathom
okay that's enough of the specs of these engines
now let's look at their operational considerations
starting with their approximate cost
now again this can be kind of hard to nail down
so these
are the best estimates that I could come up with
these numbers
do factor in inflation to make them all
in today's dollar though
let's go with the most
expensive and work our way down
to the least expensive engine
the most expensive engine in the lineup is the rs 25
which has a sticker price of over 50 million
per engine
yikes then we have the f1
which was about 30 $1000000 per engine
then the rd 180 which is 25 $1000000 per engine
then the be 4 which is around
8 $1000000 for engine
and for the raptor
elon has mentioned
he thinks he can produce the raptor for cheaper than
or close
to the merlin engine
if they can remove a lot of the complexity
that the current engine has
so for now
we're gonna say $2 million as a pretty
decent ballpark
then we have the merlin engine which is
less than 1 million
I think okay well cost is one thing
but another strong consideration
for the cost of the engine is whether or not
it's reusable
here only the rd180 and the f1 were not reusable
or at least never reused
which is different than all these other engines
which will all be reused multiple times
the rs 25 was reused over and over
with the record being 19 flights out of a single
engine well then again
that's after a few months of refurbishment
the merlin is hoping to see up to 10 flights
without major refurbishment
we know a
design goal for the b4 is to be reused up to 25 times
and I think
the raptor engine hopes to see up to 50 flights
but again aspirations are one thing
we'll see how history treats these claims
but one quick fun little story here is
don't forget the merlin engine
which spacex currently uses on the falcon
9 falcon rockets are
already fired a bunch of times
before they even make it to the pad
each engine that is built goes from hawthorne
California to their test stand in mcgregor Texas
where does a full duration burn then
those engines go back to California
where they're integrated onto the octagon
which is at the base of the vehicle
then they take the entire stage
and they take it back out to mcgregor
for a full duration static fire
so it goes through the whole mission
basically again
then they ship it to the launch pad
where it does a short static fire
and then it flies the mission
so it's already done like three missions
in duration of firing
by the time it flies for the first time
so I'm not entirely sure what the most
times a single engine has done a full duration burn
we know that some of the cores were sat out on the pad
and fired for a really really
really long time
multiple times over and over
so I think they've probably done almost 10 flight
full duration burns out of a single engine
but you know
I have no doubt they can probably do that if they say
I mean
they have more experience in this than anybody already
reusing engines without really refurbishing them so
I'm gonna definitely take their word for it
on the topic of price
there's actually some things here that start to get
really
interesting when we start looking at these numbers
the first is an interesting metric that
elon talked about once in a tweet in February of 2019
saying they hoped to make the raptor get better
at their thrust to dollar ratio
now this is a really interesting concept
when you think about it
who cares how much an engine costs if one
big engine is cheaper than two smaller ones
for the same thrust or vice versa
so let's actually take a look
at the dollar to kila newton ratio of these engines
starting with the most
expensive dollar to killing newton engine
which is the rs 25 at a crazy 26
8181 dollars to kila newtons of thrust
then the rd 180 which is 6 527 dollars to 1 kila newton
by the f1
then we get to the be 4
which is 3 333 dollars to one kila newton
the borderland engine at 1
170 dollars per kilo noon and the raptor at around
1 000 dollars per kilo newton
but now we can go even
another step further
since we know they're dollar to kila newton ratio
well we also know their reusability potential
now
we can predict their potential cost per kiloton per
flight which
changes based on how reusable these engines
actually are
so for starters
since the rd180 and the f1 aren't reusable
their price stays the same
but for the rest of the engines
if we take into account how many flights they have
slash will have
now we start to see the rs 25 reusability pay off
and kind of close the gap
bringing its potential cost down to just 1
414 dollars per kiloton per flight
but here's where things get crazy
blue origins b
e4 has potential to truly be game
changing and around 133
per kilohm newton over 25 flights
which could make it
about as cheap to operate as the merlin
at 117 dollars per kiloton per flight
but if the raptor engine truly lives up to its hype
it could bring this number all the way down to 20
per kaolinite per flight
now that is absolutely game changing
sure money
and reusability is a 21st
century focus for space flight
but whatever happened to good old proven reliability
for this
let's first look at how many operational flights each
engine has had
at the moment of shooting this video
the raptor and b
for haven't seen any operational flights
although the raptor is starting to leave
the test stand
and is being used on test vehicles
like the star hopper
but for now neither engine has a real flight record
so let's look at the other engines 1st
we have the f1 engine which was used on 17 flights
next up is the merlin engine
which is at
71 flights and catching up quickly to the rd180
which is at 79 flights
but the king out of these was the rs 25
which saw 135 flights now
lastly how about reliability in service
between the number of flights and this number
we can get a pretty good sense of how
truly reliable and engine is
this number is really hard to just pin down
since some of the engines may have shut down early
but the mission was still a success on a few of these
so yes it take a few of these with a grain of salt
again the be4 and raptor engine haven't flown yet
so those numbers are unavailable
then we have this space shuttle main engine which is
over 99 5 reliable
but that gets hard to define when an engine doesn't
fully shut down
and then we have the merlin at 99 9 reliable
that sure helps when you have 10
engines on each flight of the vehicle
and with only
one engine ever failing early on in his career
and despite that that mission was still a success
so the merlin is a very reliable engine now and this
technically the rd 180 and the f1 are 100 reliable
but with the f1 never
having shut down at all in any flight
it gets the bold here
and depending on how you define success in reliability
technically the rd180 is only kind of 100 reliable
because it got really lucky ones
one time it shut down
6 seconds early on an atlas 5 mission in 2016
this was due to a faulty valve
but the mission went on to be a success
because of some pure luck with to sent our upper stage
having enough spare delta v
to carry out the mission had that valve failed
even a second
earlier that mission would have failed
man seeing all these numbers and considerations
it makes you realize just
how many variables go into designing rocket
and change any one little thing
and it can have this massive ripple effect
on the entire design
and the implementation of the vehicle as a whole
so let's go back over all of this
now that we know all the cycles
the fuels
the aspirations of spacex to see if we can figure out
why the raptor engine exists
and figure out if it's worth all the effort
let's look at spacex's ultimate plan
make a rapidly and
fully reusable
vehicle capable of sending humans to the moon
and mars as inexpensively and routinely as possible
not exactly your everyday goal for a rocket huh
in order to be rapidly and fully reusable
the engine needs to run clean
and require low maintenance
with simple turbo pump
seals and low ore burner temperatures
hmm
a methane fueled full
flow stage combustion cycle engine
sounds like a good fit for reliability
redundancy and scale of manufacturers
sense to employ a lot of engines
in order to scale an engine down
but maintain a high output chamber
pressure needs to be high
hmm sounds like a methane fueled full flow stage
combustion cycle engine
is a good fit for interplanetary trips
methane makes the most sense because its boiling point
makes it usable on long duration trips to mars
which guess what
you can produce methane on mars
so for interplanetary trips
a methane fueled full flow stage combustion cycle
engine sounds like a good fit
methane is fairly dense
meaning the tank size remains reasonable
which again is good for interplanetary trips
not needing to lug around a lot of dead weight
making a methane fueled full flow stage
combustion cycle
a pretty good fit
okay so let's bring this all back around now
is the raptor engine really the king of rocket engines
well rocket science
like all things is a complex series of compromises
is it the most efficient engine
no is it the most powerful engine
no is it the cheapest engine
probably not is it the most reusable engine
maybe but does it do everything really well
yeah it is truly a goldilocks engine doing everything
it needs to do
very very well
it is the perfect fit for your interplanetary spaceship
and despite its complexity
space is developing this engine at a rapid pace
I mean knowing how much tweaking
space did to their merlin engine over a decade
were just at the infancy of the raptor engine
it's only gonna get better from here on out
which is crazy
so all in all the raptor engine is the king of this
application it's a fantastic engine to fulfill
spacex's goals for their starship vehicle
would it be the king of other applications
maybe maybe not
and I'll leave that decision for the rocket
scientists and engineers
who get to make all those crazy decisions
every single day
so what do you think
is it worth all this
hassle to develop such a crazy and complex engine
is this just the beginning for the raptor engine
and most importantly
is the raptor engine really the king of rocket engines
let me know your thoughts in the comments below
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I'm tim dodd
the everyday astronaut
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