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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:02,069 --> 00:00:03,002 Get it up. 2 00:00:03,004 --> 00:00:04,336 Narrator: In chicago... 3 00:00:04,338 --> 00:00:06,238 [ speaking spanish ] 4 00:00:06,240 --> 00:00:08,807 Narrator: ...A team of elite engineers 5 00:00:08,809 --> 00:00:12,277 Is embarking on an epic endeavor. 6 00:00:12,279 --> 00:00:14,947 Man: All right! We're coming down! 7 00:00:14,949 --> 00:00:18,684 They're building a super tall skyscraper, 8 00:00:18,686 --> 00:00:23,956 One of the most luxurious residential towers in the world. 9 00:00:23,958 --> 00:00:27,259 It's going to be just an architectural icon. 10 00:00:27,261 --> 00:00:29,828 This one is special. 11 00:00:29,830 --> 00:00:33,999 Narrator: The team must battle fierce arctic-like winds... 12 00:00:34,001 --> 00:00:37,236 Thompson: If you told someone what goes on up there, 13 00:00:37,238 --> 00:00:38,704 You wouldn't believe it. 14 00:00:38,706 --> 00:00:40,205 Good there, james. 15 00:00:40,207 --> 00:00:43,175 Narrator: ...Extreme vertigo... 16 00:00:43,177 --> 00:00:45,277 Hold on, rodrigo. 17 00:00:45,279 --> 00:00:48,814 The higher we are, the more of an adventure it is. 18 00:00:48,816 --> 00:00:50,215 Narrator: ...And an uncompromising 19 00:00:50,217 --> 00:00:51,750 Deadline... 20 00:00:51,752 --> 00:00:52,785 Should've been done yesterday. 21 00:00:52,787 --> 00:00:56,221 Where's my hammer? Who stole my hammer? 22 00:00:56,223 --> 00:00:59,158 There is no time to come back and fix anything. 23 00:00:59,160 --> 00:01:01,827 Narrator: ...To add this colossal new centerpiece 24 00:01:01,829 --> 00:01:05,364 To the world-famous chicago skyline. 25 00:01:06,667 --> 00:01:09,468 This skyscraper ranks in a league of ambitious 26 00:01:09,470 --> 00:01:13,705 New engineering wonders 27 00:01:13,707 --> 00:01:18,343 That are bigger, faster, taller, and more advanced 28 00:01:18,345 --> 00:01:21,580 Than anything ever constructed before. 29 00:01:21,582 --> 00:01:25,551 This is the inside story of the extraordinary challenge 30 00:01:25,553 --> 00:01:28,053 Of building these giants. 31 00:01:28,055 --> 00:01:31,023 -- Captions by vitac -- www.Vitac.Com 32 00:01:31,025 --> 00:01:34,026 Captions paid for by discovery communications 33 00:01:34,028 --> 00:01:39,064 ♪ 34 00:01:39,066 --> 00:01:43,035 Chicago. 35 00:01:43,037 --> 00:01:47,940 150 years ago, this city gave birth to the skyscraper. 36 00:01:49,944 --> 00:01:54,213 Today, nearly 3 million people live here. 37 00:01:56,083 --> 00:01:57,382 Demand for living spaces 38 00:01:57,384 --> 00:02:01,186 In the busy city center exceed supply. 39 00:02:05,059 --> 00:02:07,593 Chicago developer kris schwengel 40 00:02:07,595 --> 00:02:10,963 Is devising an innovative solution. 41 00:02:10,965 --> 00:02:13,699 Since I was a boy, I wanted to build big, 42 00:02:13,701 --> 00:02:17,336 Tall buildings, high-rises, skyscrapers. 43 00:02:17,338 --> 00:02:20,405 It was the vision from the beginning to create 44 00:02:20,407 --> 00:02:22,508 Not just a series of buildings 45 00:02:22,510 --> 00:02:25,744 But to really create a neighborhood. 46 00:02:25,746 --> 00:02:28,747 Narrator: This family-run firm plans to build their most 47 00:02:28,749 --> 00:02:34,119 Ambitious skyscraper to date in downtown chicago. 48 00:02:34,121 --> 00:02:37,856 Schwengel: It's the biggest. It's the tallest. 49 00:02:37,858 --> 00:02:39,324 It really is kind of the apex 50 00:02:39,326 --> 00:02:43,629 Of everything that we've been trying to do out here. 51 00:02:43,631 --> 00:02:45,631 Narrator: Their vision is to construct 52 00:02:45,633 --> 00:02:48,834 The 1,200-foot-tall vista tower. 53 00:02:52,706 --> 00:02:54,907 Three giant towers make up 54 00:02:54,909 --> 00:02:59,811 This stunning cloud-piercing skyscraper. 55 00:02:59,813 --> 00:03:02,181 One of chicago's busiest roads 56 00:03:02,183 --> 00:03:04,550 Passes beneath the central tower. 57 00:03:07,021 --> 00:03:13,692 Further up, 15,000 custom-tinted windows form its curved sides. 58 00:03:15,062 --> 00:03:18,163 A shimmering facade that mirrors the lake. 59 00:03:20,201 --> 00:03:24,236 A five-star hotel occupies the base, 60 00:03:24,238 --> 00:03:30,108 While 393 luxury apartments make up the higher levels. 61 00:03:30,110 --> 00:03:35,347 The tallest tower soars nearly 1,200 feet above the lake below. 62 00:03:36,750 --> 00:03:41,853 These penthouse levels give unrivaled 360-degree views 63 00:03:41,855 --> 00:03:44,289 Of the stunning city skyline. 64 00:03:44,291 --> 00:03:51,863 ♪ 65 00:03:51,865 --> 00:03:54,499 Building this soaring triple-tower skyscraper 66 00:03:54,501 --> 00:03:57,336 Won't be easy. 67 00:03:57,338 --> 00:03:59,738 On the vista's north side is the river 68 00:03:59,740 --> 00:04:03,675 And chicago's famous multilevel wacker drive. 69 00:04:05,779 --> 00:04:10,582 They plan to build their tower right over this street. 70 00:04:10,584 --> 00:04:16,221 We have a public street going right through the project. 71 00:04:16,223 --> 00:04:18,190 Narrator: The lower level of wacker drive 72 00:04:18,192 --> 00:04:23,762 Will make a right turn and pass directly underneath the vista, 73 00:04:23,764 --> 00:04:27,099 Creating an unprecedented construction challenge. 74 00:04:30,304 --> 00:04:34,106 The roadway has basically a 70-story building above it. 75 00:04:35,342 --> 00:04:37,843 Narrator: And as the team builds higher, 76 00:04:37,845 --> 00:04:39,444 They'll also have to brave the windy city's 77 00:04:39,446 --> 00:04:42,681 Notoriously wild weather. 78 00:04:42,683 --> 00:04:46,318 The weather we can't control. [ chuckles ] 79 00:04:48,022 --> 00:04:49,621 Narrator: This is the plan. 80 00:04:53,861 --> 00:04:58,297 Crews will begin by sinking 124 concrete support pillars 81 00:04:58,299 --> 00:05:02,534 Called caissons 110 feet into the ground. 82 00:05:04,738 --> 00:05:08,774 Hundreds of trucks will pour 100,000 cubic feet of concrete 83 00:05:08,776 --> 00:05:13,211 On top to create two giant foundation pads. 84 00:05:14,715 --> 00:05:19,851 The team constructs central cores for the two outer towers 85 00:05:19,853 --> 00:05:24,222 And builds a thick concrete wall to join them together. 86 00:05:24,224 --> 00:05:29,494 This giant super core makes all three towers stronger. 87 00:05:29,496 --> 00:05:32,631 Workers make each new floor a different size 88 00:05:32,633 --> 00:05:36,368 To create the tower's wavy profile. 89 00:05:36,370 --> 00:05:38,970 Crews need to complete a floor every three days 90 00:05:38,972 --> 00:05:41,707 To stay on track. 91 00:05:41,709 --> 00:05:43,942 Finishing crews will then wrap the building 92 00:05:43,944 --> 00:05:48,647 In 700,000 square feet of glass 93 00:05:48,649 --> 00:05:52,884 To create a stunning addition to chicago's skyline. 94 00:05:57,524 --> 00:06:01,193 Work begins in August 2016. 95 00:06:01,195 --> 00:06:06,131 We have a wide site that sits right on the river in chicago. 96 00:06:06,133 --> 00:06:08,667 Narrator: Although on paper, this prime riverfront 97 00:06:08,669 --> 00:06:12,270 Real estate looks like a fantastic spot to build on, 98 00:06:12,272 --> 00:06:15,707 In reality, it's anything but. 99 00:06:15,709 --> 00:06:19,444 Schwengel: We're actually on what used to be lake michigan. 100 00:06:19,446 --> 00:06:22,714 This is completely reclaimed land from the chicago fire. 101 00:06:22,716 --> 00:06:25,817 The fire happened in the city, and they took all the debris 102 00:06:25,819 --> 00:06:27,719 And just pushed it into the lake. 103 00:06:31,859 --> 00:06:34,459 Narrator: In 1871, the great fire 104 00:06:34,461 --> 00:06:38,563 Completely destroyed chicago. 105 00:06:38,565 --> 00:06:39,998 Following the disaster, 106 00:06:40,000 --> 00:06:43,969 The chicagoans banned wooden buildings 107 00:06:43,971 --> 00:06:47,572 And cleared the burned remnants of the old city into the lake 108 00:06:47,574 --> 00:06:50,976 To make way for the world's first skyscrapers. 109 00:06:52,379 --> 00:06:55,147 High rises like the famous home insurance building 110 00:06:55,149 --> 00:06:58,450 Rose up, built from the new materials of steel 111 00:06:58,452 --> 00:07:00,452 And reinforced concrete. 112 00:07:00,454 --> 00:07:06,191 ♪ 113 00:07:06,193 --> 00:07:09,661 Today, kris' team must build on top of the debris 114 00:07:09,663 --> 00:07:11,296 From the chicago fire. 115 00:07:15,269 --> 00:07:19,905 They need to sink the foundation caissons 110 feet below ground 116 00:07:19,907 --> 00:07:23,442 Just to reach a solid base. 117 00:07:23,444 --> 00:07:25,710 Roughly a 12-story building 118 00:07:25,712 --> 00:07:29,581 That we go down to found the building on bedrock. 119 00:07:31,018 --> 00:07:33,718 Narrator: As the building rises up from its gargantuan 120 00:07:33,720 --> 00:07:37,956 Foundations, the team faces their next big challenge 121 00:07:37,958 --> 00:07:40,826 Constructing this triple-tower skyscraper. 122 00:07:43,964 --> 00:07:48,300 The 30,000-ton central tower will need to float 50 feet 123 00:07:48,302 --> 00:07:52,671 Above the busy wacker drive turnoff. 124 00:07:52,673 --> 00:07:55,474 This requires some complicated engineering. 125 00:07:59,913 --> 00:08:02,781 Like most skyscrapers, the two side towers 126 00:08:02,783 --> 00:08:07,319 Rely on a solid concrete core for their strength, 127 00:08:07,321 --> 00:08:10,388 Huge central pillars that rise from the foundations 128 00:08:10,390 --> 00:08:14,726 And support the building's extraordinary weight, 129 00:08:14,728 --> 00:08:17,429 But the middle tower is different. 130 00:08:17,431 --> 00:08:19,764 Because it sits above a road, 131 00:08:19,766 --> 00:08:23,535 It can't have a central core running to foundations below. 132 00:08:24,972 --> 00:08:29,774 Instead, a thick concrete wall which begins above the road 133 00:08:29,776 --> 00:08:33,645 Runs the width of the building from east to west. 134 00:08:34,515 --> 00:08:39,217 This binds the middle tower to the cores on either side 135 00:08:39,219 --> 00:08:42,554 And channels its weight to the other towers' foundations 136 00:08:42,556 --> 00:08:45,490 Through a solid central spine. 137 00:08:45,492 --> 00:08:48,527 This creates one unified megastructure, 138 00:08:48,529 --> 00:08:50,462 Bridging the roadway beneath. 139 00:08:52,499 --> 00:08:53,798 Schwengel: We have a wall here anyway. 140 00:08:53,800 --> 00:08:55,433 We're just making the wall a little bit thicker 141 00:08:55,435 --> 00:08:57,802 And tying the two cores together. 142 00:08:59,840 --> 00:09:02,073 Narrator: The tower's unusual core design 143 00:09:02,075 --> 00:09:05,343 Creates a huge bonus for its residents. 144 00:09:05,345 --> 00:09:08,847 We have the added benefit of having more open planning 145 00:09:08,849 --> 00:09:10,248 For the residents of the building, 146 00:09:10,250 --> 00:09:14,519 Giving bigger floors, bigger units, more usable space. 147 00:09:18,458 --> 00:09:21,126 Seven, four, 90. 148 00:09:23,363 --> 00:09:25,897 Narrator: The vista's concrete skeleton will weigh over 149 00:09:25,899 --> 00:09:29,401 100,000 tons. 150 00:09:29,403 --> 00:09:31,303 Head of concrete kevin morley 151 00:09:31,305 --> 00:09:34,406 Is in charge of every wall and floor. 152 00:09:36,577 --> 00:09:41,646 [ indistinct chatter ] 153 00:09:41,648 --> 00:09:44,049 His crews are on a punishing schedule 154 00:09:44,051 --> 00:09:48,820 Of completing one entire floor level every three days, 155 00:09:48,822 --> 00:09:51,690 A difficult target given chicago's 156 00:09:51,692 --> 00:09:54,759 Notoriously temperamental weather. 157 00:09:54,761 --> 00:09:56,962 Morley: The level of difficulty is pretty extreme 158 00:09:56,964 --> 00:09:58,463 With the weather. 159 00:09:58,465 --> 00:10:01,232 It's very unpredictable. 160 00:10:01,234 --> 00:10:06,905 I eat, sleep and look at weather 24/7, so that's our life. 161 00:10:06,907 --> 00:10:08,940 It basically drives our schedule. 162 00:10:10,978 --> 00:10:14,279 Narrator: Chicago is exposed by lake michigan to the east 163 00:10:14,281 --> 00:10:18,116 And the great plains to the west, 164 00:10:18,118 --> 00:10:21,686 Creating some dangerous swings in the weather. 165 00:10:21,688 --> 00:10:24,122 -I got the hull there. -It could be calm all day, 166 00:10:24,124 --> 00:10:26,224 And we get a storm blow through that could have 167 00:10:26,226 --> 00:10:28,193 80-, 90-mile-an-hour winds. 168 00:10:28,195 --> 00:10:31,029 It could change in five minutes. 169 00:10:31,031 --> 00:10:32,664 You don't know. 170 00:10:45,979 --> 00:10:50,782 ♪ 171 00:10:50,784 --> 00:10:54,019 Narrator: In chicago, workers building the super tall 172 00:10:54,021 --> 00:10:56,755 Vista tower need to make quick progress 173 00:10:56,757 --> 00:11:00,492 Before the winter weather hits. 174 00:11:00,494 --> 00:11:03,228 You got to be prepared for, you know, whatever type 175 00:11:03,230 --> 00:11:04,996 Of weather comes in. 176 00:11:06,700 --> 00:11:09,868 Narrator: But the vista's complex shape isn't helping. 177 00:11:13,173 --> 00:11:16,207 Unlike the flat-sided towers of the last century, 178 00:11:16,209 --> 00:11:19,411 This groundbreaking design curves inwards 179 00:11:19,413 --> 00:11:22,013 And outwards as it rises. 180 00:11:24,084 --> 00:11:25,950 This creates a problem of where to place 181 00:11:25,952 --> 00:11:29,954 The columns that support each floor. 182 00:11:29,956 --> 00:11:31,389 Schwengel: In a traditional building, 183 00:11:31,391 --> 00:11:33,625 These columns would go straight up and down. 184 00:11:33,627 --> 00:11:37,095 Now, as you can imagine, the building gets 185 00:11:37,097 --> 00:11:39,431 5 or 6 feet wider here. 186 00:11:39,433 --> 00:11:41,399 This column would be in the middle of the room. 187 00:11:41,401 --> 00:11:43,835 We didn't want that. 188 00:11:43,837 --> 00:11:46,137 Narrator: If the buyers are paying millions, 189 00:11:46,139 --> 00:11:50,175 They expect unobstructed views and no awkward columns 190 00:11:50,177 --> 00:11:53,945 In the middle of their luxury living spaces. 191 00:11:53,947 --> 00:11:58,316 The skyscraper's engineers devise an innovative solution. 192 00:11:58,318 --> 00:12:03,254 ♪ 193 00:12:03,256 --> 00:12:07,792 20 concrete columns support each floor of the vista tower. 194 00:12:08,929 --> 00:12:13,598 They transfer the massive weight of the building downwards, 195 00:12:13,600 --> 00:12:15,800 But the building's wavy profile 196 00:12:15,802 --> 00:12:19,104 Creates a construction challenge. 197 00:12:19,106 --> 00:12:23,608 If they stack the outer columns directly on top of one another, 198 00:12:23,610 --> 00:12:25,276 They would pass through the middle of some of 199 00:12:25,278 --> 00:12:30,348 The most desirable apartments, taking up valuable floor space. 200 00:12:31,485 --> 00:12:34,819 To overcome this, they plan to line up the outer columns 201 00:12:34,821 --> 00:12:37,555 With the edge of each floor. 202 00:12:37,557 --> 00:12:41,993 Every floor, they shift by 5 inches, 203 00:12:41,995 --> 00:12:47,098 Walking out over 5 feet, then shifting inwards again, 204 00:12:47,100 --> 00:12:50,668 Following the building's distinctive curved profile. 205 00:12:53,640 --> 00:12:56,407 Morley: It's not part of our nature to building stuff 206 00:12:56,409 --> 00:12:58,643 Leaning, build it at an angle, build it out-of-plumb, 207 00:12:58,645 --> 00:13:02,847 But in this case, out-of-plumb was the way to go. 208 00:13:04,417 --> 00:13:07,685 Narrator: Head of concrete kevin morley is in charge 209 00:13:07,687 --> 00:13:12,490 Of the team building these so-called walking columns. 210 00:13:12,492 --> 00:13:16,094 They start by assembling huge panels into a mold, 211 00:13:16,096 --> 00:13:19,430 Being careful to offset it from the column below. 212 00:13:19,432 --> 00:13:21,099 Man: Okay! 213 00:13:21,101 --> 00:13:24,335 Schaack: Five inches was sort of the maximum we could step out 214 00:13:24,337 --> 00:13:25,770 To make sure that the load 215 00:13:25,772 --> 00:13:28,940 Transferred correctly through the building. 216 00:13:28,942 --> 00:13:30,408 Oh, I got a 5/8. 217 00:13:30,410 --> 00:13:34,412 Narrator: Once each column is poured, there's no going back. 218 00:13:34,414 --> 00:13:35,513 Hey! 219 00:13:35,515 --> 00:13:38,650 So every measurement has to be perfect. 220 00:13:40,187 --> 00:13:41,452 Okay! 221 00:13:41,454 --> 00:13:44,022 If two columns don't overlap enough, 222 00:13:44,024 --> 00:13:47,258 It could bring the whole floor down. 223 00:13:47,260 --> 00:13:49,294 Morley: Well, your typical buildings that, you know, 224 00:13:49,296 --> 00:13:53,731 Go vertically straight up are looking pretty simple 225 00:13:53,733 --> 00:13:57,402 After you go through something like this. 226 00:13:57,404 --> 00:14:00,638 Narrator: Once the 20th and final mold is filled, 227 00:14:00,640 --> 00:14:02,907 Another floor is done. 228 00:14:04,244 --> 00:14:06,544 It takes 16 months for kevin's crew 229 00:14:06,546 --> 00:14:09,981 To reach the top floor of the skyscraper's first 230 00:14:09,983 --> 00:14:11,649 And lowest tower. 231 00:14:15,255 --> 00:14:18,022 The construction crews make rapid progress. 232 00:14:21,561 --> 00:14:23,528 Let's take it back in, okay? 233 00:14:23,530 --> 00:14:25,363 But with just over a year to go 234 00:14:25,365 --> 00:14:28,566 Until the first residents move in, 235 00:14:28,568 --> 00:14:32,237 One of the worst winters on record strikes chicago. 236 00:14:36,576 --> 00:14:40,845 A freak weather system plunges the city into a deep freeze. 237 00:14:43,950 --> 00:14:46,751 In the past two days, we were getting, you know, 238 00:14:46,753 --> 00:14:48,586 20 below zero. 239 00:14:48,588 --> 00:14:51,089 Up at the top, we're at minus 10 degrees from that, 240 00:14:51,091 --> 00:14:56,027 So it's negative 30 up top, and chills are negative 60. 241 00:14:56,029 --> 00:14:59,664 [ man shouting indistinctly ] 242 00:14:59,666 --> 00:15:02,066 Narrator: Vista's hardened crew is used to the cold. 243 00:15:02,068 --> 00:15:03,968 Coming back in! 244 00:15:03,970 --> 00:15:07,105 But this is out of the ordinary. 245 00:15:07,107 --> 00:15:09,841 Thompson: This is what we're dealing with right now. 246 00:15:09,843 --> 00:15:15,580 The wind is driving the snow and ice at 45 degrees. 247 00:15:15,582 --> 00:15:18,182 These are our edge protections, our netting. 248 00:15:18,184 --> 00:15:19,550 But actually, there at the bottom, 249 00:15:19,552 --> 00:15:21,452 You'll see me kick it here now. 250 00:15:21,454 --> 00:15:23,821 That's probably an inch solid of ice. 251 00:15:25,392 --> 00:15:28,826 Morley: I've never experienced this extreme-cold temperatures. 252 00:15:28,828 --> 00:15:30,728 The guys get out of the man hoist, 253 00:15:30,730 --> 00:15:33,231 And their eyeballs start freezing up, 254 00:15:33,233 --> 00:15:35,400 And the guys with, you know, full beards right now, 255 00:15:35,402 --> 00:15:38,536 They have icicles hanging off their beards. 256 00:15:39,906 --> 00:15:43,041 Narrator: The team still has 20 floors of the skyscraper's 257 00:15:43,043 --> 00:15:46,044 Tallest tower to construct. 258 00:15:46,046 --> 00:15:47,211 Man: Move in! 259 00:15:47,213 --> 00:15:50,181 But with the crew's safety at stake, 260 00:15:50,183 --> 00:15:53,318 Kevin is forced to shut the site down. 261 00:15:53,320 --> 00:15:56,487 [ man shouting indistinctly ] 262 00:15:56,489 --> 00:15:59,590 It's beyond the beyond, pretty brutal. 263 00:15:59,592 --> 00:16:08,266 ♪ 264 00:16:16,676 --> 00:16:20,678 ♪ 265 00:16:20,680 --> 00:16:24,248 Narrator: As the vista tower soars farther into the sky... 266 00:16:27,754 --> 00:16:31,456 ...A record-breaking winter storm hits chicago. 267 00:16:32,959 --> 00:16:36,961 Severe ice halts construction for five days. 268 00:16:36,963 --> 00:16:40,498 [ indistinct chatter ] 269 00:16:40,500 --> 00:16:43,835 Eventually, the spring sunshine breaks through. 270 00:16:43,837 --> 00:16:45,403 [ indistinct chatter ] 271 00:16:45,405 --> 00:16:46,871 And even though the top of the tower 272 00:16:46,873 --> 00:16:49,040 Is still bitterly cold, 273 00:16:49,042 --> 00:16:52,243 This tough crew can roll with the punches. 274 00:16:52,245 --> 00:16:53,111 Man: Number one! 275 00:17:06,593 --> 00:17:11,496 As the tower rises, the team now faces a new challenge -- 276 00:17:11,498 --> 00:17:13,131 The wind. 277 00:17:13,133 --> 00:17:15,800 Morley: We're seeing a substantial increase in winds, 278 00:17:15,802 --> 00:17:17,902 And as we get higher, we're expecting those winds 279 00:17:17,904 --> 00:17:20,304 To keep increasing. 280 00:17:20,306 --> 00:17:22,640 Narrator: At over 1,000 feet in the air, 281 00:17:22,642 --> 00:17:26,844 The winds hitting the finished tower will be so strong, 282 00:17:26,846 --> 00:17:30,715 They will cause this slender skyscraper to sway. 283 00:17:32,152 --> 00:17:34,185 Building moves. All buildings move. 284 00:17:34,187 --> 00:17:35,820 It's important that they move. 285 00:17:37,824 --> 00:17:40,258 Narrator: Engineers design all high-rise buildings 286 00:17:40,260 --> 00:17:45,229 To have some sideways movement to cope with wind forces. 287 00:17:46,599 --> 00:17:50,868 But too much movement could cause problems for residents. 288 00:17:50,870 --> 00:17:52,770 Thompson: The building is going to sway back and forth 289 00:17:52,772 --> 00:17:56,040 At its natural frequency. 290 00:17:56,042 --> 00:17:58,209 You could potentially feel a sense of motion sickness 291 00:17:58,211 --> 00:18:00,912 Because of the acceleration of the building. 292 00:18:00,914 --> 00:18:03,081 Morley: Some of these older buildings, older designs 293 00:18:03,083 --> 00:18:05,183 From years ago, you could actually feel it within. 294 00:18:05,185 --> 00:18:08,186 You could see the water in the toilets moving. 295 00:18:09,522 --> 00:18:13,024 Narrator: To counter the tower's motion, the vista's design team 296 00:18:13,026 --> 00:18:15,526 Has turned the idea of sloshing water 297 00:18:15,528 --> 00:18:17,695 Into an ingenious solution. 298 00:18:21,634 --> 00:18:23,701 At the top of the highest tower, 299 00:18:23,703 --> 00:18:26,170 Engineers will build giant concrete boxes 300 00:18:26,172 --> 00:18:29,173 Filled with water called slosh tanks, 301 00:18:29,175 --> 00:18:30,975 Six in total. 302 00:18:32,312 --> 00:18:35,480 When high winds push the building one way, 303 00:18:35,482 --> 00:18:39,150 The water in the tanks starts moving in the same direction 304 00:18:39,152 --> 00:18:41,052 But more slowly. 305 00:18:41,054 --> 00:18:44,755 This delay in the water's motion means its massive weight 306 00:18:44,757 --> 00:18:48,059 Ends up traveling in the opposite direction to the tower. 307 00:18:52,132 --> 00:18:55,533 The construction crew will also install giant steel paddles 308 00:18:55,535 --> 00:18:59,437 Inside the tanks, suspended inches from the bottom. 309 00:19:02,242 --> 00:19:04,976 The water pushes against these paddles, 310 00:19:04,978 --> 00:19:08,646 Exerting a stabilizing force on the tower, 311 00:19:08,648 --> 00:19:11,782 Evening out the wobble caused by the wind 312 00:19:11,784 --> 00:19:13,818 And keeping the building still. 313 00:19:13,820 --> 00:19:19,657 ♪ 314 00:19:19,659 --> 00:19:21,325 Kevin and his team get to work 315 00:19:21,327 --> 00:19:24,295 Shaping the enormous concrete tanks. 316 00:19:25,932 --> 00:19:28,099 Morley: Tanks are, you know, 60 foot tall, 317 00:19:28,101 --> 00:19:29,967 And they're essentially concrete walls 318 00:19:29,969 --> 00:19:31,669 On the very top of the building. 319 00:19:31,671 --> 00:19:32,837 Man: All right! 320 00:19:32,839 --> 00:19:36,674 Narrator: They use giant 16x25-foot wooden panels 321 00:19:36,676 --> 00:19:40,044 To build the mold for the wall of each tank. 322 00:19:40,046 --> 00:19:42,079 Morley: So now you got extra walls that you're doing 323 00:19:42,081 --> 00:19:43,981 At the very top of the building, 324 00:19:43,983 --> 00:19:46,150 And it's something that you do not 325 00:19:46,152 --> 00:19:48,319 Want to be dealing with up at those elevations, 326 00:19:48,321 --> 00:19:50,621 Which is your deadliest winds 327 00:19:50,623 --> 00:19:54,058 And your deadliest weather conditions. 328 00:19:54,060 --> 00:19:57,094 Narrator: Moving the giant slosh-tank panels is 329 00:19:57,096 --> 00:20:00,531 A dangerous job for crane operator mike femali. 330 00:20:00,533 --> 00:20:01,566 It's very challenging. 331 00:20:01,568 --> 00:20:03,668 You don't want to wreck the crane. 332 00:20:03,670 --> 00:20:05,236 You don't want to wreck the form work. 333 00:20:05,238 --> 00:20:07,071 You don't want to hurt anybody. 334 00:20:07,073 --> 00:20:08,940 You guys ready? 335 00:20:08,942 --> 00:20:10,041 All right. Coming up. 336 00:20:10,043 --> 00:20:12,143 If they get caught with the wind, 337 00:20:12,145 --> 00:20:14,712 They're just like giant sails up on the very top of the building, 338 00:20:14,714 --> 00:20:17,848 And once they take off, you got problems. 339 00:20:20,453 --> 00:20:23,721 Narrator: The only solution is to use the tower itself 340 00:20:23,723 --> 00:20:26,457 To shield the slosh-tank panels from the wind. 341 00:20:29,429 --> 00:20:31,963 You use whatever, you know, building you have poured 342 00:20:31,965 --> 00:20:34,398 As a protection from the wind. 343 00:20:36,102 --> 00:20:38,869 The operator has got to sneak them in behind the walls 344 00:20:38,871 --> 00:20:40,371 And keep them down below the windstream 345 00:20:40,373 --> 00:20:44,342 So those panels do not get jeopardized by the wind. 346 00:20:44,344 --> 00:20:50,381 ♪ 347 00:20:50,383 --> 00:20:55,786 Narrator: But the weather throws them a curve ball -- dense fog. 348 00:20:58,091 --> 00:21:00,958 The tower suddenly disappears below mike, 349 00:21:00,960 --> 00:21:03,394 And he's flying blind. 350 00:21:04,697 --> 00:21:07,331 Femali: This tower is full of ice. 351 00:21:07,333 --> 00:21:11,602 It's foggy, maybe 20-foot visibility, 352 00:21:11,604 --> 00:21:12,737 And we can't see the ground. 353 00:21:12,739 --> 00:21:14,305 We can't see what we're doing. 354 00:21:14,307 --> 00:21:18,643 We can't see anything, so we have to depend on their signals. 355 00:21:22,482 --> 00:21:24,282 Narrator: The work is dangerous, 356 00:21:24,284 --> 00:21:28,753 And progress is agonizingly slow. 357 00:21:28,755 --> 00:21:30,554 Femali: There's no room for error. There really isn't. 358 00:21:30,556 --> 00:21:32,623 You have to trust the guys that you're working with. 359 00:21:32,625 --> 00:21:37,061 ♪ 360 00:21:37,063 --> 00:21:38,963 Narrator: The team battles through the worst 361 00:21:38,965 --> 00:21:42,833 Of the weather, and panel by panel... 362 00:21:42,835 --> 00:21:44,669 Man: Just tap it down. 363 00:21:44,671 --> 00:21:48,272 ...Cavernous slosh tank begins to take shape. 364 00:21:49,108 --> 00:21:51,375 Down, stop. 365 00:21:51,377 --> 00:21:54,712 The crane lowers in the giant steel paddles. 366 00:21:54,714 --> 00:21:56,681 We're coming down! 367 00:21:56,683 --> 00:21:57,915 And workers suspend them 368 00:21:57,917 --> 00:22:01,652 Precisely 3 inches above the tank's floor. 369 00:22:01,654 --> 00:22:03,754 Coming down another 3 inches, mike. 370 00:22:03,756 --> 00:22:05,389 Landed! 371 00:22:08,061 --> 00:22:12,830 They pour the lid, and another slosh tank is complete. 372 00:22:16,969 --> 00:22:19,570 But there's no rest for the weary. 373 00:22:19,572 --> 00:22:23,307 The concrete crew pushes on to build the three remaining 374 00:22:23,309 --> 00:22:28,079 Giant tanks, while 500 feet below, 375 00:22:28,081 --> 00:22:31,816 The window crew faces a daunting challenge of its own -- 376 00:22:31,818 --> 00:22:34,852 Clinging to the outside of the tower. 377 00:22:34,854 --> 00:22:38,756 I tell everybody, "it's the fear that keeps you alive." 378 00:22:38,758 --> 00:22:42,793 ♪ 379 00:22:51,003 --> 00:22:56,941 ♪ 380 00:22:56,943 --> 00:23:00,845 Narrator: In chicago, the vista tower is nearly 381 00:23:00,847 --> 00:23:03,781 At full height, but it's still missing 382 00:23:03,783 --> 00:23:07,818 Half its signature feature -- its glass. 383 00:23:08,888 --> 00:23:12,156 The vision had always been to have this gradation 384 00:23:12,158 --> 00:23:14,558 In the building that reflected the colors 385 00:23:14,560 --> 00:23:16,894 That are in lake michigan. 386 00:23:17,797 --> 00:23:22,633 The water goes from green to gray to blue to aqua. 387 00:23:22,635 --> 00:23:25,369 It's really amazing and beautiful. 388 00:23:26,806 --> 00:23:29,807 Narrator: The designers are blending six colors of glass 389 00:23:29,809 --> 00:23:33,611 From dark to light to accentuate the curved shape 390 00:23:33,613 --> 00:23:35,246 Of the building. 391 00:23:35,248 --> 00:23:41,051 ♪ 392 00:23:41,053 --> 00:23:44,155 With these six colors of glass, it's going to be just 393 00:23:44,157 --> 00:23:46,791 An architectural icon. 394 00:23:51,397 --> 00:23:54,565 You guys going to have another record day today? 395 00:23:54,567 --> 00:23:55,900 Narrator: Shane jenkins heads up 396 00:23:55,902 --> 00:23:58,936 The skyscraper's window-installation crew 397 00:23:58,938 --> 00:24:03,140 Tasked with placing 15,000 glass panels. 398 00:24:04,377 --> 00:24:07,812 Jenkins: Typical unit is installed from the inside. 399 00:24:07,814 --> 00:24:12,550 The window is set on its sill, and it's tipped up into place. 400 00:24:12,552 --> 00:24:16,620 Narrator: The glass needs to wrap around the entire building. 401 00:24:16,622 --> 00:24:19,023 All good? 402 00:24:19,025 --> 00:24:21,258 But at three places along the perimeter, 403 00:24:21,260 --> 00:24:26,397 The vista has solid walls that block the crew's path. 404 00:24:27,333 --> 00:24:29,333 Where you have a concrete wall, you obviously can't set 405 00:24:29,335 --> 00:24:30,868 The window from the inside and tip it up. 406 00:24:30,870 --> 00:24:33,871 Everything has got to be set from the outside. 407 00:24:33,873 --> 00:24:35,206 Narrator: Shane and the window crew 408 00:24:35,208 --> 00:24:39,109 Have come up with an ingenious solution. 409 00:24:41,881 --> 00:24:44,982 First, engineers attach strong steel tracks 410 00:24:44,984 --> 00:24:48,486 To the base of the tower's outer wall. 411 00:24:48,488 --> 00:24:51,622 Next, they attach a giant four-story scaffold 412 00:24:51,624 --> 00:24:54,024 To these tracks. 413 00:24:54,026 --> 00:24:56,760 This allows workers to swing the specially designed 414 00:24:56,762 --> 00:25:00,664 Glass panes out of the building and bolt them to the wall. 415 00:25:02,869 --> 00:25:06,170 Once they finish a row, hydraulics push the whole 416 00:25:06,172 --> 00:25:11,475 Scaffold up the track, elevating crews to the next floor. 417 00:25:12,311 --> 00:25:15,312 When they run out of track above, engineers bolt 418 00:25:15,314 --> 00:25:17,681 The scaffold to the wall itself 419 00:25:17,683 --> 00:25:22,887 And detach the track and slide it further up the wall. 420 00:25:25,291 --> 00:25:29,860 This extends the pathway for the scaffold to climb 421 00:25:29,862 --> 00:25:35,399 Until it reaches the top, 800 feet above the city below. 422 00:25:39,705 --> 00:25:42,473 Galvan: All right, you got a little tension on there now? 423 00:25:42,475 --> 00:25:46,176 Narrator: The daredevil team working on the scaffold 424 00:25:46,178 --> 00:25:49,213 Is led by rolando galvan jr. 425 00:25:49,215 --> 00:25:51,115 Galvan: First, I was wary about it, like, "what am I doing 426 00:25:51,117 --> 00:25:53,150 Standing on this thing? How's it hold on?" 427 00:25:53,152 --> 00:25:54,685 Kind of weird, but we accepted it, 428 00:25:54,687 --> 00:25:55,819 And we just kept rolling with it. 429 00:25:55,821 --> 00:25:57,755 You know, we got a job to do, you know? 430 00:26:01,093 --> 00:26:02,893 Coming up. 431 00:26:02,895 --> 00:26:06,897 Narrator: 42 floors up, the crew climbs outside 432 00:26:06,899 --> 00:26:10,434 And begins swinging the panels off the building's edge. 433 00:26:11,003 --> 00:26:13,404 Galvan: Bring it out. 434 00:26:13,406 --> 00:26:16,674 Narrator: Each half-ton panel must spend as little time 435 00:26:16,676 --> 00:26:20,444 As possible hanging from the scaffold's narrow chains. 436 00:26:22,782 --> 00:26:25,015 Man: Let me get a temp on here. 437 00:26:25,017 --> 00:26:27,284 Speed is essential. 438 00:26:27,286 --> 00:26:29,987 All right. That's what we want. That's cool. 439 00:26:33,626 --> 00:26:37,027 All four crew members on the scaffold work in sync 440 00:26:37,029 --> 00:26:41,532 To set and seal the windows as fast as possible. 441 00:26:41,534 --> 00:26:43,100 We're good there, james. 442 00:26:43,102 --> 00:26:44,335 [ man shouting indistinctly ] 443 00:26:44,337 --> 00:26:45,803 Yes, sir. 444 00:26:45,805 --> 00:26:47,104 Galvan: So it's like a train. 445 00:26:47,106 --> 00:26:48,405 Like, everybody is working in the flow, 446 00:26:48,407 --> 00:26:52,343 So nobody's going to be missing out on the action. 447 00:26:52,345 --> 00:26:54,612 If you're not busy, there's no reason to have you. 448 00:26:54,614 --> 00:26:56,213 [ laughs ] 449 00:26:57,617 --> 00:26:59,883 Narrator: Halfway along the outside wall, 450 00:26:59,885 --> 00:27:01,518 They hit a problem. 451 00:27:01,520 --> 00:27:03,454 -Yep, he... -A little high. 452 00:27:03,456 --> 00:27:06,924 Yeah, sitting high over here, that's the whole thing. 453 00:27:08,260 --> 00:27:12,329 This window panel doesn't line up with the others. 454 00:27:12,331 --> 00:27:13,998 Crank it down. 455 00:27:14,000 --> 00:27:18,002 Everything is designed to fit perfectly, 456 00:27:18,004 --> 00:27:21,505 But sometimes extra muscle is needed, too. 457 00:27:25,311 --> 00:27:26,944 We haven't checked it yet. 458 00:27:29,081 --> 00:27:30,447 Man #2: We're down! 459 00:27:30,449 --> 00:27:32,082 There you go. 460 00:27:33,753 --> 00:27:35,252 Okay, coming down. 461 00:27:36,622 --> 00:27:39,690 The crew maneuvers one panel after another... 462 00:27:39,692 --> 00:27:42,626 Easy now. 463 00:27:42,628 --> 00:27:45,629 ...Until they cover the concrete wall. 464 00:27:46,832 --> 00:27:50,401 I'm right where I need to be. 465 00:27:50,403 --> 00:27:53,203 But the real test is when they move inside 466 00:27:53,205 --> 00:27:56,674 To squeeze in the final few panels. 467 00:27:56,676 --> 00:27:58,409 Keep an eye on it. 468 00:28:00,780 --> 00:28:02,279 We put the last panels on the floor 469 00:28:02,281 --> 00:28:05,816 To close off the southeast corner of the building. 470 00:28:05,818 --> 00:28:09,053 Narrator: The window units are millimeter-accurate. 471 00:28:09,055 --> 00:28:10,454 Got it. 472 00:28:10,456 --> 00:28:14,625 If this final panel doesn't fit, they know they've messed up. 473 00:28:15,261 --> 00:28:16,860 Galvan: That's what keeps them together, 474 00:28:16,862 --> 00:28:18,662 Is nice and tight-sealed vessels, and, like I said, 475 00:28:18,664 --> 00:28:20,497 No air or water will get through. 476 00:28:20,499 --> 00:28:23,467 If they're not, something's wrong. 477 00:28:23,469 --> 00:28:26,036 Narrator: It's a tight fit. 478 00:28:29,208 --> 00:28:32,910 But eventually it's in. 479 00:28:32,912 --> 00:28:34,545 That's all, folks. 480 00:28:37,083 --> 00:28:38,849 So those windows look good down there? 481 00:28:38,851 --> 00:28:40,084 Yeah. Everything is cool 482 00:28:40,086 --> 00:28:41,385 Everything is good, lining up. 483 00:28:41,387 --> 00:28:42,553 All right. Sounds good then. 484 00:28:42,555 --> 00:28:44,455 We'll be jumping up to the next floor. 485 00:28:47,093 --> 00:28:50,227 Narrator: This floor is finished, 486 00:28:50,229 --> 00:28:54,698 But above, the penthouse levels are still being designed. 487 00:28:59,505 --> 00:29:01,739 There is no time to come back and fix anything. 488 00:29:01,741 --> 00:29:05,109 ♪ 489 00:29:12,885 --> 00:29:17,955 ♪ 490 00:29:17,957 --> 00:29:21,658 Narrator: In chicago, a team is building one of the most 491 00:29:21,660 --> 00:29:24,928 Luxurious residential towers in the world. 492 00:29:27,833 --> 00:29:32,169 In the vista tower's extravagant sales suite, 493 00:29:32,171 --> 00:29:34,738 Leila zammatta helps millionaire buyers 494 00:29:34,740 --> 00:29:39,309 Build one-of-a-kind living spaces 495 00:29:39,311 --> 00:29:42,846 By letting them alter the layout of the penthouses. 496 00:29:44,083 --> 00:29:46,183 Basically, they can put the kitchens wherever 497 00:29:46,185 --> 00:29:49,153 They wanted, the bathrooms, their master bedroom, 498 00:29:49,155 --> 00:29:50,287 Or their living rooms. 499 00:29:50,289 --> 00:29:52,790 They really had a lot of choices. 500 00:29:55,728 --> 00:29:58,195 Narrator: But changing floor plans while the tower 501 00:29:58,197 --> 00:30:01,331 Is being built presents the design team 502 00:30:01,333 --> 00:30:04,568 With a huge challenge. 503 00:30:04,570 --> 00:30:07,704 Zammatta: It's definitely adding another element of work 504 00:30:07,706 --> 00:30:11,008 Because you have to work with all different, 505 00:30:11,010 --> 00:30:14,278 You know, contractors to make everything come together. 506 00:30:14,280 --> 00:30:22,186 ♪ 507 00:30:22,188 --> 00:30:25,355 Narrator: The man turning these dream apartments into reality 508 00:30:25,357 --> 00:30:28,258 Is victor cossyleon. 509 00:30:28,260 --> 00:30:30,093 Cossyleon: Right now, we're in the corner unit. 510 00:30:30,095 --> 00:30:32,563 We got the lake view out front. 511 00:30:32,565 --> 00:30:35,866 It's one of the biggest apartments there is. 512 00:30:35,868 --> 00:30:38,368 Narrator: Victor's team of carpenters has to build 513 00:30:38,370 --> 00:30:40,571 Every interior wall and fitting 514 00:30:40,573 --> 00:30:42,673 Of the vista's luxury apartments. 515 00:30:42,675 --> 00:30:45,576 We're the ones that infill everything on the inside. 516 00:30:47,613 --> 00:30:50,814 Narrator: Victor's team is 150-strong, 517 00:30:50,816 --> 00:30:55,686 But at the leading edge is just one man -- danny. 518 00:30:55,688 --> 00:30:58,388 We have to go back and forth, back and forth, like, 519 00:30:58,390 --> 00:31:00,724 To make the changes. 520 00:31:00,726 --> 00:31:02,226 Narrator: With a line and chalk, 521 00:31:02,228 --> 00:31:05,362 Danny alone has the task of marking out 522 00:31:05,364 --> 00:31:09,867 Every single wall in the entire skyscraper. 523 00:31:09,869 --> 00:31:13,303 So he'll get a notification on his phone if something changes. 524 00:31:13,305 --> 00:31:14,938 Narrator: Floor-plan changes from buyers 525 00:31:14,940 --> 00:31:18,475 Are e-mailed through all the time. 526 00:31:18,477 --> 00:31:21,478 Danny has to keep a close eye on his tablet, 527 00:31:21,480 --> 00:31:24,715 And victor keeps a close eye on danny. 528 00:31:24,717 --> 00:31:25,983 Are we on the latest and greatest? 529 00:31:25,985 --> 00:31:26,917 Yeah. 530 00:31:29,688 --> 00:31:31,054 Right. 531 00:31:36,528 --> 00:31:39,029 Everything that he snaps out, there's a group of four guys 532 00:31:39,031 --> 00:31:41,965 Behind him just putting the bottom plate runner, 533 00:31:41,967 --> 00:31:45,369 And behind those guys, we got the guys stuffing in the studs. 534 00:31:46,939 --> 00:31:48,939 Narrator: One slip up by danny could have 535 00:31:48,941 --> 00:31:51,174 Enormous consequences. 536 00:31:51,176 --> 00:31:55,212 Cossyleon: These are going to be multimillion-dollar units. 537 00:31:55,214 --> 00:31:59,583 Something as simple as a wall being off by an inch, 538 00:31:59,585 --> 00:32:01,752 You're actually costing the homeowner, 539 00:32:01,754 --> 00:32:04,554 You know, hundreds of thousands of dollars. 540 00:32:04,556 --> 00:32:06,623 So this change, make sure you let the foreman know 541 00:32:06,625 --> 00:32:08,125 So that he can adjust the numbers 542 00:32:08,127 --> 00:32:09,860 So we can send it back to the architect. 543 00:32:11,931 --> 00:32:14,331 There is no time to come back and fix anything. 544 00:32:15,801 --> 00:32:20,437 Narrator: Danny has to work fast and get it right the first time 545 00:32:20,439 --> 00:32:23,607 Because there's an army of workers in hot pursuit. 546 00:32:25,878 --> 00:32:30,013 We have up to 50 to 60 framers on one floor. 547 00:32:30,849 --> 00:32:33,817 Once it gets going, it's eight hours of, you know, 548 00:32:33,819 --> 00:32:35,953 Just go, go, go. 549 00:32:35,955 --> 00:32:38,956 Narrator: Victor's team powers through another penthouse 550 00:32:38,958 --> 00:32:41,725 And moves on to the next one, 551 00:32:41,727 --> 00:32:44,328 But they can only work on watertight floors 552 00:32:44,330 --> 00:32:46,897 With windows already in place. 553 00:32:48,701 --> 00:32:51,068 This puts pressure on window superintendent 554 00:32:51,070 --> 00:32:53,437 Shane jenkins and his team. 555 00:32:54,773 --> 00:32:57,140 They getting down on those 47 stages yet? 556 00:32:57,142 --> 00:32:58,809 That's what we need to start setting. 557 00:32:58,811 --> 00:33:00,277 Every trade has got their own schedule 558 00:33:00,279 --> 00:33:01,845 That they have to stick to, 559 00:33:01,847 --> 00:33:05,882 So we're the first, you know, step in that process. 560 00:33:05,884 --> 00:33:08,852 We have all the other trades that are coming up right behind 561 00:33:08,854 --> 00:33:10,754 That are waiting. 562 00:33:12,024 --> 00:33:14,758 Narrator: The crew setting the windows from the inside 563 00:33:14,760 --> 00:33:17,027 Are up to the 84th floor. 564 00:33:18,263 --> 00:33:20,530 To stay ahead of the carpentry team, 565 00:33:20,532 --> 00:33:23,533 Shane has no option but to split this window team 566 00:33:23,535 --> 00:33:25,736 Into separate units. 567 00:33:25,738 --> 00:33:28,205 We have crews that set just the sills, 568 00:33:28,207 --> 00:33:30,207 Which is the bottom framing of the windows, 569 00:33:30,209 --> 00:33:31,875 And then we have separate crews that come in 570 00:33:31,877 --> 00:33:34,244 And install the heads. 571 00:33:34,246 --> 00:33:37,447 Then the windows are set and installed 572 00:33:37,449 --> 00:33:39,249 In between the heads and the sills. 573 00:33:41,987 --> 00:33:44,554 Narrator: Each crew sticks to one role 574 00:33:44,556 --> 00:33:46,256 And becomes expert at it. 575 00:33:48,227 --> 00:33:51,128 Jenkins: So if you were to have one crew do it all, 576 00:33:51,130 --> 00:33:54,297 It would take forever, so it's got to be a fluid motion 577 00:33:54,299 --> 00:33:57,334 Of everybody moving up the building. 578 00:33:59,538 --> 00:34:03,940 Narrator: The tower's windowsill installation crews lead the way, 579 00:34:03,942 --> 00:34:06,510 Battling their instincts in order to lay track 580 00:34:06,512 --> 00:34:10,881 For the windows inches from a 1,000-foot drop. 581 00:34:14,420 --> 00:34:18,321 Jenkins: The typical thought is that guys up here working 582 00:34:18,323 --> 00:34:21,224 This high, looking over the edge are not afraid of heights. 583 00:34:21,226 --> 00:34:24,428 But they are. They're terrified of heights. 584 00:34:24,430 --> 00:34:26,663 You're constantly making sure you're tied off, 585 00:34:26,665 --> 00:34:29,699 Constantly making sure that whatever tools you have 586 00:34:29,701 --> 00:34:32,069 Are also tied off. 587 00:34:32,071 --> 00:34:34,538 It's the fear that keeps you alive. 588 00:34:34,540 --> 00:34:36,306 Man: Just locking it in. 589 00:34:36,308 --> 00:34:38,275 Narrator: Once they lay down the sills, 590 00:34:38,277 --> 00:34:40,343 Workers use a laser to level them off. 591 00:34:40,345 --> 00:34:42,379 It doesn't look bad right now. 592 00:34:42,381 --> 00:34:45,115 Millimeters count. 593 00:34:45,117 --> 00:34:48,885 They need to leave a perfectly sized gap for the windows. 594 00:34:49,788 --> 00:34:52,622 So there's a tolerance built in to where that window can move 595 00:34:52,624 --> 00:34:55,759 Up and down inside the head and the sill. 596 00:34:56,495 --> 00:34:59,863 Narrator: A second crew installs the window header above. 597 00:34:59,865 --> 00:35:02,466 This team needs to work in perfect tandem 598 00:35:02,468 --> 00:35:05,202 To make sure the window frame is spot on. 599 00:35:05,204 --> 00:35:07,104 He's my eyes. I'm his eyes. 600 00:35:07,106 --> 00:35:14,144 ♪ 601 00:35:14,146 --> 00:35:17,481 Narrator: Another floor of window framing is complete. 602 00:35:19,751 --> 00:35:21,785 Once the windows are in place, 603 00:35:21,787 --> 00:35:26,123 Shane's next step is to prove they're watertight. 604 00:35:26,658 --> 00:35:28,391 Jenkins: We have to create the facade that gets 605 00:35:28,393 --> 00:35:29,726 Everybody watertight. 606 00:35:29,728 --> 00:35:31,528 If we can't provide that, 607 00:35:31,530 --> 00:35:34,798 Then the building is at a screeching halt. 608 00:35:44,776 --> 00:35:48,278 ♪ 609 00:35:48,280 --> 00:35:51,448 Narrator: In chicago, workers building the colossal 610 00:35:51,450 --> 00:35:54,885 Vista tower are on the final stretch. 611 00:35:55,954 --> 00:35:58,321 The windows are rising quickly, 612 00:35:58,323 --> 00:36:02,559 But it's all for nothing if they're not watertight. 613 00:36:02,561 --> 00:36:04,561 Coming out. 614 00:36:04,563 --> 00:36:06,763 An inspection team is putting this tricky 615 00:36:06,765 --> 00:36:08,999 Balcony section to the test. 616 00:36:11,703 --> 00:36:15,305 They rig up high-pressure hoses to pound the balcony windows 617 00:36:15,307 --> 00:36:17,974 With a simulated rainstorm. 618 00:36:17,976 --> 00:36:21,811 So obviously if no water penetrates the panel, 619 00:36:21,813 --> 00:36:23,380 It's a passed test. 620 00:36:25,117 --> 00:36:27,551 Narrator: This super tall skyscraper will need to pass 621 00:36:27,553 --> 00:36:31,021 A tougher test than most high-rises. 622 00:36:31,023 --> 00:36:32,355 With the size of this project, 623 00:36:32,357 --> 00:36:35,225 We're testing the wall a little bit more. 624 00:36:35,227 --> 00:36:37,427 Narrator: The inspectors enclose the windows with 625 00:36:37,429 --> 00:36:41,898 Airtight sheeting and use an air pump 626 00:36:41,900 --> 00:36:46,102 To try to suck water in from the outside. 627 00:36:46,104 --> 00:36:47,971 This technique mimics the onslaught 628 00:36:47,973 --> 00:36:50,774 Of a chicago storm. 629 00:36:50,776 --> 00:36:53,243 Man: With the vacuum pressure, we're basically simulating 630 00:36:53,245 --> 00:36:57,614 77.5 miles per hour for a sustained 15 minutes. 631 00:36:57,616 --> 00:37:01,318 That's a pretty significant storm. 632 00:37:01,320 --> 00:37:04,254 Narrator: The inspection team hunts for any signs of moisture 633 00:37:04,256 --> 00:37:07,090 On the inside of the balcony windows. 634 00:37:08,227 --> 00:37:10,327 Man: We leave nothing to chance. 635 00:37:10,329 --> 00:37:13,163 We build the building as if we're building our own house. 636 00:37:13,165 --> 00:37:14,664 My house, I don't want it to leak. 637 00:37:14,666 --> 00:37:17,167 I don't want the owners' building to leak either. 638 00:37:20,172 --> 00:37:22,572 Narrator: The clock counts down. 639 00:37:22,574 --> 00:37:27,310 ♪ 640 00:37:27,312 --> 00:37:30,213 And with no signs of moisture, 641 00:37:30,215 --> 00:37:32,782 They switch off the pump. 642 00:37:34,486 --> 00:37:39,689 No water observed which is a pass, so great news. 643 00:37:39,691 --> 00:37:41,958 Good job. No problem. 644 00:37:42,728 --> 00:37:46,763 Narrator: The windows have passed their test, 645 00:37:46,765 --> 00:37:49,566 And it's now a race to the finish line. 646 00:37:53,605 --> 00:37:56,273 The concrete team needs to cast the final floor 647 00:37:56,275 --> 00:37:58,908 Above the slosh tanks at the top of the building. 648 00:38:00,679 --> 00:38:03,413 This process is called topping out. 649 00:38:03,415 --> 00:38:10,787 ♪ 650 00:38:10,789 --> 00:38:14,991 Head of concrete kevin morley is under pressure. 651 00:38:14,993 --> 00:38:19,863 He has just 10 days to top out and finish the vista tower. 652 00:38:21,066 --> 00:38:24,334 The summit is right there on top of that rebar, 653 00:38:24,336 --> 00:38:28,805 So the idea is to get to there, top out, and be done. 654 00:38:28,807 --> 00:38:31,975 That's the end of our job. 655 00:38:31,977 --> 00:38:34,944 Narrator: Workers rapidly finish the last levels. 656 00:38:37,516 --> 00:38:40,650 Now they have to pour one more slab 657 00:38:40,652 --> 00:38:42,852 At the very top of the tower. 658 00:38:42,854 --> 00:38:45,689 This will be the last time I use this. 659 00:38:45,691 --> 00:38:51,995 ♪ 660 00:38:51,997 --> 00:38:54,431 Narrator: But on the morning they're set to top out, 661 00:38:54,433 --> 00:38:56,266 The wind returns. 662 00:38:57,636 --> 00:38:58,868 Morley: Right now, the winds are picking up, 663 00:38:58,870 --> 00:39:01,071 So it's kind of dodgy for the top. 664 00:39:03,208 --> 00:39:05,842 We got about 45 mile an hour, 665 00:39:05,844 --> 00:39:08,578 And they're supposed to increase throughout the day. 666 00:39:08,580 --> 00:39:10,847 Narrator: The wind could prevent their crane 667 00:39:10,849 --> 00:39:14,484 From being able to lift the concrete bucket to the top 668 00:39:14,486 --> 00:39:17,153 And even knock the elevators out of action. 669 00:39:19,358 --> 00:39:20,757 Morley: So you see that power cable 670 00:39:20,759 --> 00:39:22,325 Shifting into the building? 671 00:39:22,327 --> 00:39:24,494 If it gets tangled up, we lose power to the skip 672 00:39:24,496 --> 00:39:25,729 And we get stranded up there, 673 00:39:25,731 --> 00:39:29,666 So we got to keep a close eye on that cable. 674 00:39:30,902 --> 00:39:32,736 So I'm going to come over. I'm going to call phil. 675 00:39:32,738 --> 00:39:35,872 Rich is going to watch the cable. 676 00:39:35,874 --> 00:39:37,941 Narrator: The team anxiously waits to hear from 677 00:39:37,943 --> 00:39:40,810 The hoist operator if they can proceed. 678 00:39:41,813 --> 00:39:45,415 -So what's it clocking? -All right. Get some out here. 679 00:39:45,417 --> 00:39:47,183 Narrator: It's a go. 680 00:39:48,887 --> 00:39:50,487 Yeah, let's go. Fly it up. 681 00:39:50,489 --> 00:39:51,955 Man: Okay. 682 00:39:54,793 --> 00:39:56,493 Wait. 683 00:39:57,329 --> 00:39:59,596 But as v.I.P.S gather for a press call 684 00:39:59,598 --> 00:40:01,564 To mark this milestone... 685 00:40:01,566 --> 00:40:02,866 Hey, max! 686 00:40:02,868 --> 00:40:05,635 ...Kevin's team spots a gap around a section of pipe. 687 00:40:05,637 --> 00:40:07,937 [ indistinct chatter ] 688 00:40:07,939 --> 00:40:11,174 A hole in the roof would send wet concrete cascading 689 00:40:11,176 --> 00:40:13,243 Into the slosh tank below. 690 00:40:13,245 --> 00:40:14,444 Should've been done yesterday. 691 00:40:17,215 --> 00:40:22,185 ♪ 692 00:40:22,187 --> 00:40:24,754 Narrator: The crew quickly patches up the hole... 693 00:40:24,756 --> 00:40:26,089 Here you go. 694 00:40:26,091 --> 00:40:29,926 ...And tapes over the joints as an extra precaution. 695 00:40:33,365 --> 00:40:35,832 They can't take any risks today. 696 00:40:42,174 --> 00:40:44,274 Man: The wind is going to take the cable for sure. 697 00:40:44,276 --> 00:40:45,842 Narrator: With the wind speed rising, 698 00:40:45,844 --> 00:40:48,578 The last bucket can't wait any longer. 699 00:40:48,580 --> 00:40:50,447 Get in there, kathy. 700 00:40:50,449 --> 00:40:52,749 And with one last team push... 701 00:40:52,751 --> 00:40:55,485 One, two, three. 702 00:40:55,487 --> 00:41:00,523 ♪ 703 00:41:00,525 --> 00:41:03,159 ...The vista tower hits full height. 704 00:41:04,996 --> 00:41:06,362 Congratulations. 705 00:41:06,364 --> 00:41:08,832 It's a team effort. 706 00:41:08,834 --> 00:41:10,834 -Thank you, guys. -Congratulations. 707 00:41:10,836 --> 00:41:11,801 Thank you. 708 00:41:14,039 --> 00:41:16,072 Job done, on to the next one. 709 00:41:18,343 --> 00:41:20,243 Narrator: It's been a herculean effort 710 00:41:20,245 --> 00:41:22,312 From the construction crew. 711 00:41:23,849 --> 00:41:27,550 It's a tremendous effort on everybody's part. 712 00:41:27,552 --> 00:41:30,987 Narrator: Now the workers focus on putting the final touches 713 00:41:30,989 --> 00:41:33,356 To the tower. 714 00:41:33,358 --> 00:41:36,226 Schaack: Everybody has to be on their "a" game. 715 00:41:36,228 --> 00:41:38,328 It's very much a team effort. 716 00:41:41,933 --> 00:41:44,334 Narrator: The skyscraper's stunning windows reach 717 00:41:44,336 --> 00:41:49,072 The summit, and this 1,200-foot-high building 718 00:41:49,074 --> 00:41:52,542 Becomes the most radical and elegant skyscraper 719 00:41:52,544 --> 00:41:54,711 On chicago's skyline. 720 00:41:57,983 --> 00:42:00,250 The sense of accomplishment is pretty deep. 721 00:42:02,454 --> 00:42:04,554 This one is special. 722 00:42:04,556 --> 00:42:06,789 A lot of us have smaller kids, 723 00:42:06,791 --> 00:42:08,958 And when we're gone, that's our legacy. 724 00:42:08,960 --> 00:42:10,994 "our moms and our dads worked on that building. 725 00:42:10,996 --> 00:42:12,195 They helped build that building." 726 00:42:12,197 --> 00:42:14,931 You know, that's important to a lot of us. 727 00:42:14,933 --> 00:42:21,504 ♪ 728 00:42:21,506 --> 00:42:28,111 ♪ 64292

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