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Get it up.
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Narrator: In chicago...
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[ speaking spanish ]
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00:00:06,240 --> 00:00:08,807
Narrator: ...A team
of elite engineers
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Is embarking on
an epic endeavor.
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Man: All right!
We're coming down!
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They're building
a super tall skyscraper,
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One of the most luxurious
residential towers in the world.
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00:00:23,958 --> 00:00:27,259
It's going to be just
an architectural icon.
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00:00:27,261 --> 00:00:29,828
This one is special.
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00:00:29,830 --> 00:00:33,999
Narrator: The team must battle
fierce arctic-like winds...
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00:00:34,001 --> 00:00:37,236
Thompson: If you told someone
what goes on up there,
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You wouldn't believe it.
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Good there, james.
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Narrator: ...Extreme vertigo...
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Hold on, rodrigo.
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The higher we are,
the more of an adventure it is.
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Narrator:
...And an uncompromising
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Deadline...
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Should've been done
yesterday.
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Where's my hammer?
Who stole my hammer?
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There is no time to come back
and fix anything.
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Narrator: ...To add this
colossal new centerpiece
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To the world-famous
chicago skyline.
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This skyscraper ranks
in a league of ambitious
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New engineering wonders
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That are bigger, faster,
taller, and more advanced
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Than anything
ever constructed before.
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This is the inside story of
the extraordinary challenge
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Of building these giants.
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-- Captions by vitac --
www.Vitac.Com
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Captions paid for by
discovery communications
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♪
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Chicago.
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150 years ago, this city
gave birth to the skyscraper.
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Today, nearly 3 million people
live here.
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Demand for living spaces
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In the busy city center
exceed supply.
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Chicago developer kris schwengel
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Is devising
an innovative solution.
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Since I was a boy,
I wanted to build big,
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Tall buildings,
high-rises, skyscrapers.
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It was the vision
from the beginning to create
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Not just a series
of buildings
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But to really create
a neighborhood.
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Narrator: This family-run firm
plans to build their most
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Ambitious skyscraper
to date in downtown chicago.
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Schwengel: It's the biggest.
It's the tallest.
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It really is kind of the apex
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Of everything that we've been
trying to do out here.
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Narrator: Their vision
is to construct
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The 1,200-foot-tall vista tower.
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Three giant towers make up
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This stunning
cloud-piercing skyscraper.
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One of chicago's busiest roads
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Passes beneath
the central tower.
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Further up, 15,000 custom-tinted
windows form its curved sides.
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A shimmering facade
that mirrors the lake.
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A five-star hotel
occupies the base,
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00:03:24,238 --> 00:03:30,108
While 393 luxury apartments
make up the higher levels.
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The tallest tower soars nearly
1,200 feet above the lake below.
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These penthouse levels
give unrivaled 360-degree views
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Of the stunning city skyline.
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♪
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Building this soaring
triple-tower skyscraper
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Won't be easy.
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On the vista's north side
is the river
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And chicago's
famous multilevel wacker drive.
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00:04:05,779 --> 00:04:10,582
They plan to build their tower
right over this street.
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We have a public street
going right through the project.
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Narrator: The lower level
of wacker drive
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Will make a right turn and pass
directly underneath the vista,
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Creating an unprecedented
construction challenge.
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The roadway has basically
a 70-story building above it.
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Narrator:
And as the team builds higher,
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They'll also have to brave
the windy city's
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Notoriously wild weather.
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The weather we can't control.
[ chuckles ]
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Narrator: This is the plan.
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Crews will begin by sinking
124 concrete support pillars
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Called caissons
110 feet into the ground.
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00:05:04,738 --> 00:05:08,774
Hundreds of trucks will pour
100,000 cubic feet of concrete
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00:05:08,776 --> 00:05:13,211
On top to create
two giant foundation pads.
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00:05:14,715 --> 00:05:19,851
The team constructs central
cores for the two outer towers
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And builds a thick concrete
wall to join them together.
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00:05:24,224 --> 00:05:29,494
This giant super core makes
all three towers stronger.
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Workers make each new floor
a different size
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To create
the tower's wavy profile.
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Crews need to complete a floor
every three days
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To stay on track.
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Finishing crews will then
wrap the building
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In 700,000 square feet of glass
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To create a stunning addition
to chicago's skyline.
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Work begins in August 2016.
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We have a wide site that sits
right on the river in chicago.
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Narrator: Although on paper,
this prime riverfront
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Real estate looks like
a fantastic spot to build on,
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In reality, it's anything but.
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Schwengel: We're actually on
what used to be lake michigan.
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This is completely reclaimed
land from the chicago fire.
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The fire happened in the city,
and they took all the debris
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And just pushed it
into the lake.
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Narrator: In 1871,
the great fire
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Completely destroyed chicago.
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Following the disaster,
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The chicagoans
banned wooden buildings
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And cleared the burned remnants
of the old city into the lake
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To make way for
the world's first skyscrapers.
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High rises like the famous
home insurance building
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Rose up, built from
the new materials of steel
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And reinforced concrete.
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♪
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Today, kris' team must build
on top of the debris
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From the chicago fire.
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They need to sink the foundation
caissons 110 feet below ground
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Just to reach a solid base.
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Roughly a 12-story building
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That we go down to found
the building on bedrock.
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Narrator: As the building rises
up from its gargantuan
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Foundations, the team faces
their next big challenge
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00:07:37,958 --> 00:07:40,826
Constructing this
triple-tower skyscraper.
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The 30,000-ton central tower
will need to float 50 feet
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00:07:48,302 --> 00:07:52,671
Above the busy
wacker drive turnoff.
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This requires some complicated
engineering.
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Like most skyscrapers,
the two side towers
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Rely on a solid concrete core
for their strength,
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Huge central pillars
that rise from the foundations
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00:08:10,390 --> 00:08:14,726
And support the building's
extraordinary weight,
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00:08:14,728 --> 00:08:17,429
But the middle tower
is different.
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00:08:17,431 --> 00:08:19,764
Because it sits above a road,
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It can't have a central core
running to foundations below.
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00:08:24,972 --> 00:08:29,774
Instead, a thick concrete wall
which begins above the road
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Runs the width of the building
from east to west.
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This binds the middle tower
to the cores on either side
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And channels its weight
to the other towers' foundations
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Through a solid central spine.
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This creates one unified
megastructure,
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Bridging the roadway beneath.
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Schwengel:
We have a wall here anyway.
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We're just making the wall
a little bit thicker
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And tying
the two cores together.
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Narrator:
The tower's unusual core design
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00:09:02,075 --> 00:09:05,343
Creates a huge bonus
for its residents.
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00:09:05,345 --> 00:09:08,847
We have the added benefit
of having more open planning
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00:09:08,849 --> 00:09:10,248
For the residents
of the building,
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00:09:10,250 --> 00:09:14,519
Giving bigger floors,
bigger units, more usable space.
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Seven, four, 90.
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Narrator: The vista's concrete
skeleton will weigh over
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100,000 tons.
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Head of concrete kevin morley
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Is in charge of every wall
and floor.
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[ indistinct chatter ]
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His crews are on
a punishing schedule
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Of completing one entire
floor level every three days,
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A difficult target
given chicago's
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Notoriously
temperamental weather.
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Morley: The level of difficulty
is pretty extreme
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With the weather.
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It's very unpredictable.
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00:10:01,234 --> 00:10:06,905
I eat, sleep and look at weather
24/7, so that's our life.
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00:10:06,907 --> 00:10:08,940
It basically
drives our schedule.
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00:10:10,978 --> 00:10:14,279
Narrator: Chicago is exposed by
lake michigan to the east
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00:10:14,281 --> 00:10:18,116
And the great plains
to the west,
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00:10:18,118 --> 00:10:21,686
Creating some dangerous
swings in the weather.
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-I got the hull there.
-It could be calm all day,
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00:10:24,124 --> 00:10:26,224
And we get a storm blow through
that could have
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00:10:26,226 --> 00:10:28,193
80-, 90-mile-an-hour winds.
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00:10:28,195 --> 00:10:31,029
It could change in five minutes.
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You don't know.
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♪
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Narrator: In chicago, workers
building the super tall
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Vista tower need to make
quick progress
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Before the winter weather hits.
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00:11:00,494 --> 00:11:03,228
You got to be prepared for,
you know, whatever type
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00:11:03,230 --> 00:11:04,996
Of weather comes in.
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00:11:06,700 --> 00:11:09,868
Narrator: But the vista's
complex shape isn't helping.
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00:11:13,173 --> 00:11:16,207
Unlike the flat-sided towers
of the last century,
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This groundbreaking design
curves inwards
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00:11:19,413 --> 00:11:22,013
And outwards as it rises.
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00:11:24,084 --> 00:11:25,950
This creates a problem
of where to place
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00:11:25,952 --> 00:11:29,954
The columns
that support each floor.
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00:11:29,956 --> 00:11:31,389
Schwengel:
In a traditional building,
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00:11:31,391 --> 00:11:33,625
These columns would go
straight up and down.
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00:11:33,627 --> 00:11:37,095
Now, as you can imagine,
the building gets
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00:11:37,097 --> 00:11:39,431
5 or 6 feet wider here.
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00:11:39,433 --> 00:11:41,399
This column would be
in the middle of the room.
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We didn't want that.
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Narrator: If the buyers
are paying millions,
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00:11:46,139 --> 00:11:50,175
They expect unobstructed views
and no awkward columns
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00:11:50,177 --> 00:11:53,945
In the middle
of their luxury living spaces.
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00:11:53,947 --> 00:11:58,316
The skyscraper's engineers
devise an innovative solution.
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00:11:58,318 --> 00:12:03,254
♪
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00:12:03,256 --> 00:12:07,792
20 concrete columns support
each floor of the vista tower.
194
00:12:08,929 --> 00:12:13,598
They transfer the massive weight
of the building downwards,
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00:12:13,600 --> 00:12:15,800
But the building's wavy profile
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00:12:15,802 --> 00:12:19,104
Creates a construction
challenge.
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00:12:19,106 --> 00:12:23,608
If they stack the outer columns
directly on top of one another,
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00:12:23,610 --> 00:12:25,276
They would pass through
the middle of some of
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00:12:25,278 --> 00:12:30,348
The most desirable apartments,
taking up valuable floor space.
200
00:12:31,485 --> 00:12:34,819
To overcome this, they plan to
line up the outer columns
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00:12:34,821 --> 00:12:37,555
With the edge of each floor.
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00:12:37,557 --> 00:12:41,993
Every floor,
they shift by 5 inches,
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00:12:41,995 --> 00:12:47,098
Walking out over 5 feet,
then shifting inwards again,
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00:12:47,100 --> 00:12:50,668
Following the building's
distinctive curved profile.
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00:12:53,640 --> 00:12:56,407
Morley: It's not part of our
nature to building stuff
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00:12:56,409 --> 00:12:58,643
Leaning, build it at an angle,
build it out-of-plumb,
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00:12:58,645 --> 00:13:02,847
But in this case,
out-of-plumb was the way to go.
208
00:13:04,417 --> 00:13:07,685
Narrator: Head of concrete
kevin morley is in charge
209
00:13:07,687 --> 00:13:12,490
Of the team building
these so-called walking columns.
210
00:13:12,492 --> 00:13:16,094
They start by assembling
huge panels into a mold,
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00:13:16,096 --> 00:13:19,430
Being careful to offset it
from the column below.
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00:13:19,432 --> 00:13:21,099
Man: Okay!
213
00:13:21,101 --> 00:13:24,335
Schaack: Five inches was sort of
the maximum we could step out
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00:13:24,337 --> 00:13:25,770
To make sure that the load
215
00:13:25,772 --> 00:13:28,940
Transferred correctly
through the building.
216
00:13:28,942 --> 00:13:30,408
Oh, I got a 5/8.
217
00:13:30,410 --> 00:13:34,412
Narrator: Once each column is
poured, there's no going back.
218
00:13:34,414 --> 00:13:35,513
Hey!
219
00:13:35,515 --> 00:13:38,650
So every measurement
has to be perfect.
220
00:13:40,187 --> 00:13:41,452
Okay!
221
00:13:41,454 --> 00:13:44,022
If two columns
don't overlap enough,
222
00:13:44,024 --> 00:13:47,258
It could bring
the whole floor down.
223
00:13:47,260 --> 00:13:49,294
Morley: Well, your typical
buildings that, you know,
224
00:13:49,296 --> 00:13:53,731
Go vertically straight up
are looking pretty simple
225
00:13:53,733 --> 00:13:57,402
After you go through
something like this.
226
00:13:57,404 --> 00:14:00,638
Narrator: Once the 20th
and final mold is filled,
227
00:14:00,640 --> 00:14:02,907
Another floor is done.
228
00:14:04,244 --> 00:14:06,544
It takes 16 months
for kevin's crew
229
00:14:06,546 --> 00:14:09,981
To reach the top floor
of the skyscraper's first
230
00:14:09,983 --> 00:14:11,649
And lowest tower.
231
00:14:15,255 --> 00:14:18,022
The construction crews
make rapid progress.
232
00:14:21,561 --> 00:14:23,528
Let's take it
back in, okay?
233
00:14:23,530 --> 00:14:25,363
But with just over
a year to go
234
00:14:25,365 --> 00:14:28,566
Until the first residents
move in,
235
00:14:28,568 --> 00:14:32,237
One of the worst winters
on record strikes chicago.
236
00:14:36,576 --> 00:14:40,845
A freak weather system plunges
the city into a deep freeze.
237
00:14:43,950 --> 00:14:46,751
In the past two days,
we were getting, you know,
238
00:14:46,753 --> 00:14:48,586
20 below zero.
239
00:14:48,588 --> 00:14:51,089
Up at the top, we're at
minus 10 degrees from that,
240
00:14:51,091 --> 00:14:56,027
So it's negative 30 up top,
and chills are negative 60.
241
00:14:56,029 --> 00:14:59,664
[ man shouting indistinctly ]
242
00:14:59,666 --> 00:15:02,066
Narrator: Vista's hardened crew
is used to the cold.
243
00:15:02,068 --> 00:15:03,968
Coming back in!
244
00:15:03,970 --> 00:15:07,105
But this is out of
the ordinary.
245
00:15:07,107 --> 00:15:09,841
Thompson: This is what we're
dealing with right now.
246
00:15:09,843 --> 00:15:15,580
The wind is driving the snow
and ice at 45 degrees.
247
00:15:15,582 --> 00:15:18,182
These are our edge
protections, our netting.
248
00:15:18,184 --> 00:15:19,550
But actually,
there at the bottom,
249
00:15:19,552 --> 00:15:21,452
You'll see me
kick it here now.
250
00:15:21,454 --> 00:15:23,821
That's probably
an inch solid of ice.
251
00:15:25,392 --> 00:15:28,826
Morley: I've never experienced
this extreme-cold temperatures.
252
00:15:28,828 --> 00:15:30,728
The guys get out
of the man hoist,
253
00:15:30,730 --> 00:15:33,231
And their eyeballs
start freezing up,
254
00:15:33,233 --> 00:15:35,400
And the guys with, you know,
full beards right now,
255
00:15:35,402 --> 00:15:38,536
They have icicles
hanging off their beards.
256
00:15:39,906 --> 00:15:43,041
Narrator: The team still has
20 floors of the skyscraper's
257
00:15:43,043 --> 00:15:46,044
Tallest tower to construct.
258
00:15:46,046 --> 00:15:47,211
Man: Move in!
259
00:15:47,213 --> 00:15:50,181
But with the crew's safety
at stake,
260
00:15:50,183 --> 00:15:53,318
Kevin is forced to
shut the site down.
261
00:15:53,320 --> 00:15:56,487
[ man shouting indistinctly ]
262
00:15:56,489 --> 00:15:59,590
It's beyond the beyond,
pretty brutal.
263
00:15:59,592 --> 00:16:08,266
♪
264
00:16:16,676 --> 00:16:20,678
♪
265
00:16:20,680 --> 00:16:24,248
Narrator: As the vista tower
soars farther into the sky...
266
00:16:27,754 --> 00:16:31,456
...A record-breaking
winter storm hits chicago.
267
00:16:32,959 --> 00:16:36,961
Severe ice halts construction
for five days.
268
00:16:36,963 --> 00:16:40,498
[ indistinct chatter ]
269
00:16:40,500 --> 00:16:43,835
Eventually, the spring
sunshine breaks through.
270
00:16:43,837 --> 00:16:45,403
[ indistinct chatter ]
271
00:16:45,405 --> 00:16:46,871
And even though the top
of the tower
272
00:16:46,873 --> 00:16:49,040
Is still bitterly cold,
273
00:16:49,042 --> 00:16:52,243
This tough crew can roll
with the punches.
274
00:16:52,245 --> 00:16:53,111
Man: Number one!
275
00:17:06,593 --> 00:17:11,496
As the tower rises, the team
now faces a new challenge --
276
00:17:11,498 --> 00:17:13,131
The wind.
277
00:17:13,133 --> 00:17:15,800
Morley: We're seeing
a substantial increase in winds,
278
00:17:15,802 --> 00:17:17,902
And as we get higher,
we're expecting those winds
279
00:17:17,904 --> 00:17:20,304
To keep increasing.
280
00:17:20,306 --> 00:17:22,640
Narrator:
At over 1,000 feet in the air,
281
00:17:22,642 --> 00:17:26,844
The winds hitting the finished
tower will be so strong,
282
00:17:26,846 --> 00:17:30,715
They will cause this
slender skyscraper to sway.
283
00:17:32,152 --> 00:17:34,185
Building moves.
All buildings move.
284
00:17:34,187 --> 00:17:35,820
It's important that they move.
285
00:17:37,824 --> 00:17:40,258
Narrator: Engineers design
all high-rise buildings
286
00:17:40,260 --> 00:17:45,229
To have some sideways movement
to cope with wind forces.
287
00:17:46,599 --> 00:17:50,868
But too much movement could
cause problems for residents.
288
00:17:50,870 --> 00:17:52,770
Thompson: The building is
going to sway back and forth
289
00:17:52,772 --> 00:17:56,040
At its natural frequency.
290
00:17:56,042 --> 00:17:58,209
You could potentially feel
a sense of motion sickness
291
00:17:58,211 --> 00:18:00,912
Because of the acceleration
of the building.
292
00:18:00,914 --> 00:18:03,081
Morley: Some of these
older buildings, older designs
293
00:18:03,083 --> 00:18:05,183
From years ago, you could
actually feel it within.
294
00:18:05,185 --> 00:18:08,186
You could see the water
in the toilets moving.
295
00:18:09,522 --> 00:18:13,024
Narrator: To counter the tower's
motion, the vista's design team
296
00:18:13,026 --> 00:18:15,526
Has turned the idea
of sloshing water
297
00:18:15,528 --> 00:18:17,695
Into an ingenious solution.
298
00:18:21,634 --> 00:18:23,701
At the top of the highest tower,
299
00:18:23,703 --> 00:18:26,170
Engineers will build
giant concrete boxes
300
00:18:26,172 --> 00:18:29,173
Filled with water
called slosh tanks,
301
00:18:29,175 --> 00:18:30,975
Six in total.
302
00:18:32,312 --> 00:18:35,480
When high winds
push the building one way,
303
00:18:35,482 --> 00:18:39,150
The water in the tanks starts
moving in the same direction
304
00:18:39,152 --> 00:18:41,052
But more slowly.
305
00:18:41,054 --> 00:18:44,755
This delay in the water's motion
means its massive weight
306
00:18:44,757 --> 00:18:48,059
Ends up traveling in the
opposite direction to the tower.
307
00:18:52,132 --> 00:18:55,533
The construction crew will also
install giant steel paddles
308
00:18:55,535 --> 00:18:59,437
Inside the tanks, suspended
inches from the bottom.
309
00:19:02,242 --> 00:19:04,976
The water pushes against
these paddles,
310
00:19:04,978 --> 00:19:08,646
Exerting a stabilizing force
on the tower,
311
00:19:08,648 --> 00:19:11,782
Evening out the wobble
caused by the wind
312
00:19:11,784 --> 00:19:13,818
And keeping the building still.
313
00:19:13,820 --> 00:19:19,657
♪
314
00:19:19,659 --> 00:19:21,325
Kevin and his team get to work
315
00:19:21,327 --> 00:19:24,295
Shaping the enormous
concrete tanks.
316
00:19:25,932 --> 00:19:28,099
Morley: Tanks are, you know,
60 foot tall,
317
00:19:28,101 --> 00:19:29,967
And they're essentially
concrete walls
318
00:19:29,969 --> 00:19:31,669
On the very top
of the building.
319
00:19:31,671 --> 00:19:32,837
Man: All right!
320
00:19:32,839 --> 00:19:36,674
Narrator: They use giant
16x25-foot wooden panels
321
00:19:36,676 --> 00:19:40,044
To build the mold
for the wall of each tank.
322
00:19:40,046 --> 00:19:42,079
Morley: So now you got extra
walls that you're doing
323
00:19:42,081 --> 00:19:43,981
At the very top
of the building,
324
00:19:43,983 --> 00:19:46,150
And it's something
that you do not
325
00:19:46,152 --> 00:19:48,319
Want to be dealing with up
at those elevations,
326
00:19:48,321 --> 00:19:50,621
Which is your deadliest winds
327
00:19:50,623 --> 00:19:54,058
And your deadliest
weather conditions.
328
00:19:54,060 --> 00:19:57,094
Narrator: Moving the giant
slosh-tank panels is
329
00:19:57,096 --> 00:20:00,531
A dangerous job for
crane operator mike femali.
330
00:20:00,533 --> 00:20:01,566
It's very challenging.
331
00:20:01,568 --> 00:20:03,668
You don't want to wreck
the crane.
332
00:20:03,670 --> 00:20:05,236
You don't want to wreck
the form work.
333
00:20:05,238 --> 00:20:07,071
You don't want to hurt anybody.
334
00:20:07,073 --> 00:20:08,940
You guys ready?
335
00:20:08,942 --> 00:20:10,041
All right.
Coming up.
336
00:20:10,043 --> 00:20:12,143
If they get caught
with the wind,
337
00:20:12,145 --> 00:20:14,712
They're just like giant sails up
on the very top of the building,
338
00:20:14,714 --> 00:20:17,848
And once they take off,
you got problems.
339
00:20:20,453 --> 00:20:23,721
Narrator: The only solution is
to use the tower itself
340
00:20:23,723 --> 00:20:26,457
To shield the slosh-tank panels
from the wind.
341
00:20:29,429 --> 00:20:31,963
You use whatever, you know,
building you have poured
342
00:20:31,965 --> 00:20:34,398
As a protection from the wind.
343
00:20:36,102 --> 00:20:38,869
The operator has got to sneak
them in behind the walls
344
00:20:38,871 --> 00:20:40,371
And keep them down
below the windstream
345
00:20:40,373 --> 00:20:44,342
So those panels do not
get jeopardized by the wind.
346
00:20:44,344 --> 00:20:50,381
♪
347
00:20:50,383 --> 00:20:55,786
Narrator: But the weather throws
them a curve ball -- dense fog.
348
00:20:58,091 --> 00:21:00,958
The tower suddenly disappears
below mike,
349
00:21:00,960 --> 00:21:03,394
And he's flying blind.
350
00:21:04,697 --> 00:21:07,331
Femali:
This tower is full of ice.
351
00:21:07,333 --> 00:21:11,602
It's foggy, maybe 20-foot
visibility,
352
00:21:11,604 --> 00:21:12,737
And we can't see the ground.
353
00:21:12,739 --> 00:21:14,305
We can't see what we're doing.
354
00:21:14,307 --> 00:21:18,643
We can't see anything, so we
have to depend on their signals.
355
00:21:22,482 --> 00:21:24,282
Narrator:
The work is dangerous,
356
00:21:24,284 --> 00:21:28,753
And progress
is agonizingly slow.
357
00:21:28,755 --> 00:21:30,554
Femali: There's no room
for error. There really isn't.
358
00:21:30,556 --> 00:21:32,623
You have to trust the guys
that you're working with.
359
00:21:32,625 --> 00:21:37,061
♪
360
00:21:37,063 --> 00:21:38,963
Narrator: The team battles
through the worst
361
00:21:38,965 --> 00:21:42,833
Of the weather,
and panel by panel...
362
00:21:42,835 --> 00:21:44,669
Man:
Just tap it down.
363
00:21:44,671 --> 00:21:48,272
...Cavernous slosh tank
begins to take shape.
364
00:21:49,108 --> 00:21:51,375
Down, stop.
365
00:21:51,377 --> 00:21:54,712
The crane lowers in
the giant steel paddles.
366
00:21:54,714 --> 00:21:56,681
We're coming down!
367
00:21:56,683 --> 00:21:57,915
And workers suspend them
368
00:21:57,917 --> 00:22:01,652
Precisely 3 inches
above the tank's floor.
369
00:22:01,654 --> 00:22:03,754
Coming down another
3 inches, mike.
370
00:22:03,756 --> 00:22:05,389
Landed!
371
00:22:08,061 --> 00:22:12,830
They pour the lid, and another
slosh tank is complete.
372
00:22:16,969 --> 00:22:19,570
But there's no rest
for the weary.
373
00:22:19,572 --> 00:22:23,307
The concrete crew pushes on
to build the three remaining
374
00:22:23,309 --> 00:22:28,079
Giant tanks,
while 500 feet below,
375
00:22:28,081 --> 00:22:31,816
The window crew faces a daunting
challenge of its own --
376
00:22:31,818 --> 00:22:34,852
Clinging to the outside
of the tower.
377
00:22:34,854 --> 00:22:38,756
I tell everybody, "it's the fear
that keeps you alive."
378
00:22:38,758 --> 00:22:42,793
♪
379
00:22:51,003 --> 00:22:56,941
♪
380
00:22:56,943 --> 00:23:00,845
Narrator: In chicago,
the vista tower is nearly
381
00:23:00,847 --> 00:23:03,781
At full height,
but it's still missing
382
00:23:03,783 --> 00:23:07,818
Half its signature feature --
its glass.
383
00:23:08,888 --> 00:23:12,156
The vision had always been
to have this gradation
384
00:23:12,158 --> 00:23:14,558
In the building
that reflected the colors
385
00:23:14,560 --> 00:23:16,894
That are in lake michigan.
386
00:23:17,797 --> 00:23:22,633
The water goes from green
to gray to blue to aqua.
387
00:23:22,635 --> 00:23:25,369
It's really amazing
and beautiful.
388
00:23:26,806 --> 00:23:29,807
Narrator: The designers are
blending six colors of glass
389
00:23:29,809 --> 00:23:33,611
From dark to light
to accentuate the curved shape
390
00:23:33,613 --> 00:23:35,246
Of the building.
391
00:23:35,248 --> 00:23:41,051
♪
392
00:23:41,053 --> 00:23:44,155
With these six colors of glass,
it's going to be just
393
00:23:44,157 --> 00:23:46,791
An architectural icon.
394
00:23:51,397 --> 00:23:54,565
You guys going to have
another record day today?
395
00:23:54,567 --> 00:23:55,900
Narrator:
Shane jenkins heads up
396
00:23:55,902 --> 00:23:58,936
The skyscraper's
window-installation crew
397
00:23:58,938 --> 00:24:03,140
Tasked with placing
15,000 glass panels.
398
00:24:04,377 --> 00:24:07,812
Jenkins: Typical unit is
installed from the inside.
399
00:24:07,814 --> 00:24:12,550
The window is set on its sill,
and it's tipped up into place.
400
00:24:12,552 --> 00:24:16,620
Narrator: The glass needs to
wrap around the entire building.
401
00:24:16,622 --> 00:24:19,023
All good?
402
00:24:19,025 --> 00:24:21,258
But at three places
along the perimeter,
403
00:24:21,260 --> 00:24:26,397
The vista has solid walls
that block the crew's path.
404
00:24:27,333 --> 00:24:29,333
Where you have a concrete wall,
you obviously can't set
405
00:24:29,335 --> 00:24:30,868
The window from the inside
and tip it up.
406
00:24:30,870 --> 00:24:33,871
Everything has got to be
set from the outside.
407
00:24:33,873 --> 00:24:35,206
Narrator:
Shane and the window crew
408
00:24:35,208 --> 00:24:39,109
Have come up with
an ingenious solution.
409
00:24:41,881 --> 00:24:44,982
First, engineers attach
strong steel tracks
410
00:24:44,984 --> 00:24:48,486
To the base of
the tower's outer wall.
411
00:24:48,488 --> 00:24:51,622
Next, they attach a giant
four-story scaffold
412
00:24:51,624 --> 00:24:54,024
To these tracks.
413
00:24:54,026 --> 00:24:56,760
This allows workers to swing
the specially designed
414
00:24:56,762 --> 00:25:00,664
Glass panes out of the building
and bolt them to the wall.
415
00:25:02,869 --> 00:25:06,170
Once they finish a row,
hydraulics push the whole
416
00:25:06,172 --> 00:25:11,475
Scaffold up the track, elevating
crews to the next floor.
417
00:25:12,311 --> 00:25:15,312
When they run out of track
above, engineers bolt
418
00:25:15,314 --> 00:25:17,681
The scaffold to the wall itself
419
00:25:17,683 --> 00:25:22,887
And detach the track and slide
it further up the wall.
420
00:25:25,291 --> 00:25:29,860
This extends the pathway
for the scaffold to climb
421
00:25:29,862 --> 00:25:35,399
Until it reaches the top,
800 feet above the city below.
422
00:25:39,705 --> 00:25:42,473
Galvan: All right, you got
a little tension on there now?
423
00:25:42,475 --> 00:25:46,176
Narrator: The daredevil team
working on the scaffold
424
00:25:46,178 --> 00:25:49,213
Is led by rolando galvan jr.
425
00:25:49,215 --> 00:25:51,115
Galvan: First, I was wary about
it, like, "what am I doing
426
00:25:51,117 --> 00:25:53,150
Standing on this thing?
How's it hold on?"
427
00:25:53,152 --> 00:25:54,685
Kind of weird,
but we accepted it,
428
00:25:54,687 --> 00:25:55,819
And we just kept
rolling with it.
429
00:25:55,821 --> 00:25:57,755
You know, we got a job to do,
you know?
430
00:26:01,093 --> 00:26:02,893
Coming up.
431
00:26:02,895 --> 00:26:06,897
Narrator: 42 floors up,
the crew climbs outside
432
00:26:06,899 --> 00:26:10,434
And begins swinging the panels
off the building's edge.
433
00:26:11,003 --> 00:26:13,404
Galvan: Bring it out.
434
00:26:13,406 --> 00:26:16,674
Narrator: Each half-ton panel
must spend as little time
435
00:26:16,676 --> 00:26:20,444
As possible hanging from
the scaffold's narrow chains.
436
00:26:22,782 --> 00:26:25,015
Man: Let me get
a temp on here.
437
00:26:25,017 --> 00:26:27,284
Speed is essential.
438
00:26:27,286 --> 00:26:29,987
All right. That's what
we want. That's cool.
439
00:26:33,626 --> 00:26:37,027
All four crew members
on the scaffold work in sync
440
00:26:37,029 --> 00:26:41,532
To set and seal the windows
as fast as possible.
441
00:26:41,534 --> 00:26:43,100
We're good there,
james.
442
00:26:43,102 --> 00:26:44,335
[ man shouting indistinctly ]
443
00:26:44,337 --> 00:26:45,803
Yes, sir.
444
00:26:45,805 --> 00:26:47,104
Galvan:
So it's like a train.
445
00:26:47,106 --> 00:26:48,405
Like, everybody
is working in the flow,
446
00:26:48,407 --> 00:26:52,343
So nobody's going to be
missing out on the action.
447
00:26:52,345 --> 00:26:54,612
If you're not busy,
there's no reason to have you.
448
00:26:54,614 --> 00:26:56,213
[ laughs ]
449
00:26:57,617 --> 00:26:59,883
Narrator: Halfway along
the outside wall,
450
00:26:59,885 --> 00:27:01,518
They hit a problem.
451
00:27:01,520 --> 00:27:03,454
-Yep, he...
-A little high.
452
00:27:03,456 --> 00:27:06,924
Yeah, sitting high over here,
that's the whole thing.
453
00:27:08,260 --> 00:27:12,329
This window panel doesn't
line up with the others.
454
00:27:12,331 --> 00:27:13,998
Crank it down.
455
00:27:14,000 --> 00:27:18,002
Everything is designed
to fit perfectly,
456
00:27:18,004 --> 00:27:21,505
But sometimes extra muscle
is needed, too.
457
00:27:25,311 --> 00:27:26,944
We haven't
checked it yet.
458
00:27:29,081 --> 00:27:30,447
Man #2: We're down!
459
00:27:30,449 --> 00:27:32,082
There you go.
460
00:27:33,753 --> 00:27:35,252
Okay, coming down.
461
00:27:36,622 --> 00:27:39,690
The crew maneuvers
one panel after another...
462
00:27:39,692 --> 00:27:42,626
Easy now.
463
00:27:42,628 --> 00:27:45,629
...Until they cover
the concrete wall.
464
00:27:46,832 --> 00:27:50,401
I'm right where
I need to be.
465
00:27:50,403 --> 00:27:53,203
But the real test is when
they move inside
466
00:27:53,205 --> 00:27:56,674
To squeeze in
the final few panels.
467
00:27:56,676 --> 00:27:58,409
Keep an eye on it.
468
00:28:00,780 --> 00:28:02,279
We put the last panels
on the floor
469
00:28:02,281 --> 00:28:05,816
To close off the southeast
corner of the building.
470
00:28:05,818 --> 00:28:09,053
Narrator: The window units
are millimeter-accurate.
471
00:28:09,055 --> 00:28:10,454
Got it.
472
00:28:10,456 --> 00:28:14,625
If this final panel doesn't fit,
they know they've messed up.
473
00:28:15,261 --> 00:28:16,860
Galvan: That's what keeps
them together,
474
00:28:16,862 --> 00:28:18,662
Is nice and tight-sealed
vessels, and, like I said,
475
00:28:18,664 --> 00:28:20,497
No air or water
will get through.
476
00:28:20,499 --> 00:28:23,467
If they're not,
something's wrong.
477
00:28:23,469 --> 00:28:26,036
Narrator: It's a tight fit.
478
00:28:29,208 --> 00:28:32,910
But eventually it's in.
479
00:28:32,912 --> 00:28:34,545
That's all, folks.
480
00:28:37,083 --> 00:28:38,849
So those windows
look good down there?
481
00:28:38,851 --> 00:28:40,084
Yeah.
Everything is cool
482
00:28:40,086 --> 00:28:41,385
Everything is good,
lining up.
483
00:28:41,387 --> 00:28:42,553
All right.
Sounds good then.
484
00:28:42,555 --> 00:28:44,455
We'll be jumping up
to the next floor.
485
00:28:47,093 --> 00:28:50,227
Narrator:
This floor is finished,
486
00:28:50,229 --> 00:28:54,698
But above, the penthouse levels
are still being designed.
487
00:28:59,505 --> 00:29:01,739
There is no time to come
back and fix anything.
488
00:29:01,741 --> 00:29:05,109
♪
489
00:29:12,885 --> 00:29:17,955
♪
490
00:29:17,957 --> 00:29:21,658
Narrator: In chicago, a team
is building one of the most
491
00:29:21,660 --> 00:29:24,928
Luxurious residential towers
in the world.
492
00:29:27,833 --> 00:29:32,169
In the vista tower's
extravagant sales suite,
493
00:29:32,171 --> 00:29:34,738
Leila zammatta helps
millionaire buyers
494
00:29:34,740 --> 00:29:39,309
Build one-of-a-kind
living spaces
495
00:29:39,311 --> 00:29:42,846
By letting them alter
the layout of the penthouses.
496
00:29:44,083 --> 00:29:46,183
Basically, they can put
the kitchens wherever
497
00:29:46,185 --> 00:29:49,153
They wanted, the bathrooms,
their master bedroom,
498
00:29:49,155 --> 00:29:50,287
Or their living rooms.
499
00:29:50,289 --> 00:29:52,790
They really had
a lot of choices.
500
00:29:55,728 --> 00:29:58,195
Narrator: But changing
floor plans while the tower
501
00:29:58,197 --> 00:30:01,331
Is being built presents
the design team
502
00:30:01,333 --> 00:30:04,568
With a huge challenge.
503
00:30:04,570 --> 00:30:07,704
Zammatta: It's definitely adding
another element of work
504
00:30:07,706 --> 00:30:11,008
Because you have to work
with all different,
505
00:30:11,010 --> 00:30:14,278
You know, contractors to
make everything come together.
506
00:30:14,280 --> 00:30:22,186
♪
507
00:30:22,188 --> 00:30:25,355
Narrator: The man turning these
dream apartments into reality
508
00:30:25,357 --> 00:30:28,258
Is victor cossyleon.
509
00:30:28,260 --> 00:30:30,093
Cossyleon: Right now,
we're in the corner unit.
510
00:30:30,095 --> 00:30:32,563
We got the lake view out front.
511
00:30:32,565 --> 00:30:35,866
It's one of the biggest
apartments there is.
512
00:30:35,868 --> 00:30:38,368
Narrator: Victor's team of
carpenters has to build
513
00:30:38,370 --> 00:30:40,571
Every interior wall and fitting
514
00:30:40,573 --> 00:30:42,673
Of the vista's
luxury apartments.
515
00:30:42,675 --> 00:30:45,576
We're the ones that infill
everything on the inside.
516
00:30:47,613 --> 00:30:50,814
Narrator:
Victor's team is 150-strong,
517
00:30:50,816 --> 00:30:55,686
But at the leading edge
is just one man -- danny.
518
00:30:55,688 --> 00:30:58,388
We have to go back and forth,
back and forth, like,
519
00:30:58,390 --> 00:31:00,724
To make the changes.
520
00:31:00,726 --> 00:31:02,226
Narrator:
With a line and chalk,
521
00:31:02,228 --> 00:31:05,362
Danny alone has the task
of marking out
522
00:31:05,364 --> 00:31:09,867
Every single wall
in the entire skyscraper.
523
00:31:09,869 --> 00:31:13,303
So he'll get a notification on
his phone if something changes.
524
00:31:13,305 --> 00:31:14,938
Narrator:
Floor-plan changes from buyers
525
00:31:14,940 --> 00:31:18,475
Are e-mailed
through all the time.
526
00:31:18,477 --> 00:31:21,478
Danny has to keep
a close eye on his tablet,
527
00:31:21,480 --> 00:31:24,715
And victor keeps
a close eye on danny.
528
00:31:24,717 --> 00:31:25,983
Are we on the latest
and greatest?
529
00:31:25,985 --> 00:31:26,917
Yeah.
530
00:31:29,688 --> 00:31:31,054
Right.
531
00:31:36,528 --> 00:31:39,029
Everything that he snaps out,
there's a group of four guys
532
00:31:39,031 --> 00:31:41,965
Behind him just putting
the bottom plate runner,
533
00:31:41,967 --> 00:31:45,369
And behind those guys, we got
the guys stuffing in the studs.
534
00:31:46,939 --> 00:31:48,939
Narrator:
One slip up by danny could have
535
00:31:48,941 --> 00:31:51,174
Enormous consequences.
536
00:31:51,176 --> 00:31:55,212
Cossyleon: These are going to be
multimillion-dollar units.
537
00:31:55,214 --> 00:31:59,583
Something as simple as a wall
being off by an inch,
538
00:31:59,585 --> 00:32:01,752
You're actually
costing the homeowner,
539
00:32:01,754 --> 00:32:04,554
You know, hundreds
of thousands of dollars.
540
00:32:04,556 --> 00:32:06,623
So this change, make sure
you let the foreman know
541
00:32:06,625 --> 00:32:08,125
So that he can
adjust the numbers
542
00:32:08,127 --> 00:32:09,860
So we can send it
back to the architect.
543
00:32:11,931 --> 00:32:14,331
There is no time to come
back and fix anything.
544
00:32:15,801 --> 00:32:20,437
Narrator: Danny has to work fast
and get it right the first time
545
00:32:20,439 --> 00:32:23,607
Because there's an army
of workers in hot pursuit.
546
00:32:25,878 --> 00:32:30,013
We have up to 50 to 60
framers on one floor.
547
00:32:30,849 --> 00:32:33,817
Once it gets going,
it's eight hours of, you know,
548
00:32:33,819 --> 00:32:35,953
Just go, go, go.
549
00:32:35,955 --> 00:32:38,956
Narrator: Victor's team powers
through another penthouse
550
00:32:38,958 --> 00:32:41,725
And moves on to the next one,
551
00:32:41,727 --> 00:32:44,328
But they can only work
on watertight floors
552
00:32:44,330 --> 00:32:46,897
With windows already in place.
553
00:32:48,701 --> 00:32:51,068
This puts pressure on
window superintendent
554
00:32:51,070 --> 00:32:53,437
Shane jenkins and his team.
555
00:32:54,773 --> 00:32:57,140
They getting down
on those 47 stages yet?
556
00:32:57,142 --> 00:32:58,809
That's what we need
to start setting.
557
00:32:58,811 --> 00:33:00,277
Every trade has got
their own schedule
558
00:33:00,279 --> 00:33:01,845
That they have to stick to,
559
00:33:01,847 --> 00:33:05,882
So we're the first, you know,
step in that process.
560
00:33:05,884 --> 00:33:08,852
We have all the other trades
that are coming up right behind
561
00:33:08,854 --> 00:33:10,754
That are waiting.
562
00:33:12,024 --> 00:33:14,758
Narrator: The crew setting
the windows from the inside
563
00:33:14,760 --> 00:33:17,027
Are up to the 84th floor.
564
00:33:18,263 --> 00:33:20,530
To stay ahead of
the carpentry team,
565
00:33:20,532 --> 00:33:23,533
Shane has no option but to
split this window team
566
00:33:23,535 --> 00:33:25,736
Into separate units.
567
00:33:25,738 --> 00:33:28,205
We have crews that set just
the sills,
568
00:33:28,207 --> 00:33:30,207
Which is the bottom
framing of the windows,
569
00:33:30,209 --> 00:33:31,875
And then we have separate crews
that come in
570
00:33:31,877 --> 00:33:34,244
And install the heads.
571
00:33:34,246 --> 00:33:37,447
Then the windows are set
and installed
572
00:33:37,449 --> 00:33:39,249
In between the heads
and the sills.
573
00:33:41,987 --> 00:33:44,554
Narrator: Each crew
sticks to one role
574
00:33:44,556 --> 00:33:46,256
And becomes expert at it.
575
00:33:48,227 --> 00:33:51,128
Jenkins: So if you were to
have one crew do it all,
576
00:33:51,130 --> 00:33:54,297
It would take forever,
so it's got to be a fluid motion
577
00:33:54,299 --> 00:33:57,334
Of everybody
moving up the building.
578
00:33:59,538 --> 00:34:03,940
Narrator: The tower's windowsill
installation crews lead the way,
579
00:34:03,942 --> 00:34:06,510
Battling their instincts
in order to lay track
580
00:34:06,512 --> 00:34:10,881
For the windows
inches from a 1,000-foot drop.
581
00:34:14,420 --> 00:34:18,321
Jenkins: The typical thought is
that guys up here working
582
00:34:18,323 --> 00:34:21,224
This high, looking over the edge
are not afraid of heights.
583
00:34:21,226 --> 00:34:24,428
But they are.
They're terrified of heights.
584
00:34:24,430 --> 00:34:26,663
You're constantly making sure
you're tied off,
585
00:34:26,665 --> 00:34:29,699
Constantly making sure
that whatever tools you have
586
00:34:29,701 --> 00:34:32,069
Are also tied off.
587
00:34:32,071 --> 00:34:34,538
It's the fear
that keeps you alive.
588
00:34:34,540 --> 00:34:36,306
Man:
Just locking it in.
589
00:34:36,308 --> 00:34:38,275
Narrator:
Once they lay down the sills,
590
00:34:38,277 --> 00:34:40,343
Workers use a laser
to level them off.
591
00:34:40,345 --> 00:34:42,379
It doesn't look bad
right now.
592
00:34:42,381 --> 00:34:45,115
Millimeters count.
593
00:34:45,117 --> 00:34:48,885
They need to leave a perfectly
sized gap for the windows.
594
00:34:49,788 --> 00:34:52,622
So there's a tolerance built in
to where that window can move
595
00:34:52,624 --> 00:34:55,759
Up and down inside
the head and the sill.
596
00:34:56,495 --> 00:34:59,863
Narrator: A second crew installs
the window header above.
597
00:34:59,865 --> 00:35:02,466
This team needs to work
in perfect tandem
598
00:35:02,468 --> 00:35:05,202
To make sure the window frame
is spot on.
599
00:35:05,204 --> 00:35:07,104
He's my eyes.
I'm his eyes.
600
00:35:07,106 --> 00:35:14,144
♪
601
00:35:14,146 --> 00:35:17,481
Narrator: Another floor of
window framing is complete.
602
00:35:19,751 --> 00:35:21,785
Once the windows are in place,
603
00:35:21,787 --> 00:35:26,123
Shane's next step
is to prove they're watertight.
604
00:35:26,658 --> 00:35:28,391
Jenkins: We have to create
the facade that gets
605
00:35:28,393 --> 00:35:29,726
Everybody watertight.
606
00:35:29,728 --> 00:35:31,528
If we can't provide that,
607
00:35:31,530 --> 00:35:34,798
Then the building is
at a screeching halt.
608
00:35:44,776 --> 00:35:48,278
♪
609
00:35:48,280 --> 00:35:51,448
Narrator: In chicago,
workers building the colossal
610
00:35:51,450 --> 00:35:54,885
Vista tower are
on the final stretch.
611
00:35:55,954 --> 00:35:58,321
The windows are rising quickly,
612
00:35:58,323 --> 00:36:02,559
But it's all for nothing
if they're not watertight.
613
00:36:02,561 --> 00:36:04,561
Coming out.
614
00:36:04,563 --> 00:36:06,763
An inspection team
is putting this tricky
615
00:36:06,765 --> 00:36:08,999
Balcony section to the test.
616
00:36:11,703 --> 00:36:15,305
They rig up high-pressure hoses
to pound the balcony windows
617
00:36:15,307 --> 00:36:17,974
With a simulated rainstorm.
618
00:36:17,976 --> 00:36:21,811
So obviously if no water
penetrates the panel,
619
00:36:21,813 --> 00:36:23,380
It's a passed test.
620
00:36:25,117 --> 00:36:27,551
Narrator: This super tall
skyscraper will need to pass
621
00:36:27,553 --> 00:36:31,021
A tougher test
than most high-rises.
622
00:36:31,023 --> 00:36:32,355
With the size of this project,
623
00:36:32,357 --> 00:36:35,225
We're testing the wall
a little bit more.
624
00:36:35,227 --> 00:36:37,427
Narrator: The inspectors enclose
the windows with
625
00:36:37,429 --> 00:36:41,898
Airtight sheeting
and use an air pump
626
00:36:41,900 --> 00:36:46,102
To try to suck water
in from the outside.
627
00:36:46,104 --> 00:36:47,971
This technique mimics
the onslaught
628
00:36:47,973 --> 00:36:50,774
Of a chicago storm.
629
00:36:50,776 --> 00:36:53,243
Man: With the vacuum pressure,
we're basically simulating
630
00:36:53,245 --> 00:36:57,614
77.5 miles per hour
for a sustained 15 minutes.
631
00:36:57,616 --> 00:37:01,318
That's a pretty
significant storm.
632
00:37:01,320 --> 00:37:04,254
Narrator: The inspection team
hunts for any signs of moisture
633
00:37:04,256 --> 00:37:07,090
On the inside
of the balcony windows.
634
00:37:08,227 --> 00:37:10,327
Man: We leave nothing to chance.
635
00:37:10,329 --> 00:37:13,163
We build the building as if
we're building our own house.
636
00:37:13,165 --> 00:37:14,664
My house,
I don't want it to leak.
637
00:37:14,666 --> 00:37:17,167
I don't want the owners'
building to leak either.
638
00:37:20,172 --> 00:37:22,572
Narrator: The clock counts down.
639
00:37:22,574 --> 00:37:27,310
♪
640
00:37:27,312 --> 00:37:30,213
And with no signs of moisture,
641
00:37:30,215 --> 00:37:32,782
They switch off the pump.
642
00:37:34,486 --> 00:37:39,689
No water observed
which is a pass, so great news.
643
00:37:39,691 --> 00:37:41,958
Good job.
No problem.
644
00:37:42,728 --> 00:37:46,763
Narrator: The windows have
passed their test,
645
00:37:46,765 --> 00:37:49,566
And it's now a race
to the finish line.
646
00:37:53,605 --> 00:37:56,273
The concrete team needs to cast
the final floor
647
00:37:56,275 --> 00:37:58,908
Above the slosh tanks
at the top of the building.
648
00:38:00,679 --> 00:38:03,413
This process is called
topping out.
649
00:38:03,415 --> 00:38:10,787
♪
650
00:38:10,789 --> 00:38:14,991
Head of concrete kevin morley
is under pressure.
651
00:38:14,993 --> 00:38:19,863
He has just 10 days to top out
and finish the vista tower.
652
00:38:21,066 --> 00:38:24,334
The summit is right there
on top of that rebar,
653
00:38:24,336 --> 00:38:28,805
So the idea is to get to there,
top out, and be done.
654
00:38:28,807 --> 00:38:31,975
That's the end of our job.
655
00:38:31,977 --> 00:38:34,944
Narrator: Workers rapidly finish
the last levels.
656
00:38:37,516 --> 00:38:40,650
Now they have to pour
one more slab
657
00:38:40,652 --> 00:38:42,852
At the very top of the tower.
658
00:38:42,854 --> 00:38:45,689
This will be the last time
I use this.
659
00:38:45,691 --> 00:38:51,995
♪
660
00:38:51,997 --> 00:38:54,431
Narrator: But on the morning
they're set to top out,
661
00:38:54,433 --> 00:38:56,266
The wind returns.
662
00:38:57,636 --> 00:38:58,868
Morley: Right now,
the winds are picking up,
663
00:38:58,870 --> 00:39:01,071
So it's kind of dodgy
for the top.
664
00:39:03,208 --> 00:39:05,842
We got about 45 mile an hour,
665
00:39:05,844 --> 00:39:08,578
And they're supposed to increase
throughout the day.
666
00:39:08,580 --> 00:39:10,847
Narrator: The wind could
prevent their crane
667
00:39:10,849 --> 00:39:14,484
From being able to lift
the concrete bucket to the top
668
00:39:14,486 --> 00:39:17,153
And even knock the elevators
out of action.
669
00:39:19,358 --> 00:39:20,757
Morley: So you see
that power cable
670
00:39:20,759 --> 00:39:22,325
Shifting into the building?
671
00:39:22,327 --> 00:39:24,494
If it gets tangled up,
we lose power to the skip
672
00:39:24,496 --> 00:39:25,729
And we get stranded up there,
673
00:39:25,731 --> 00:39:29,666
So we got to keep a close eye
on that cable.
674
00:39:30,902 --> 00:39:32,736
So I'm going to come over.
I'm going to call phil.
675
00:39:32,738 --> 00:39:35,872
Rich is going
to watch the cable.
676
00:39:35,874 --> 00:39:37,941
Narrator: The team anxiously
waits to hear from
677
00:39:37,943 --> 00:39:40,810
The hoist operator
if they can proceed.
678
00:39:41,813 --> 00:39:45,415
-So what's it clocking?
-All right. Get some out here.
679
00:39:45,417 --> 00:39:47,183
Narrator: It's a go.
680
00:39:48,887 --> 00:39:50,487
Yeah, let's go.
Fly it up.
681
00:39:50,489 --> 00:39:51,955
Man: Okay.
682
00:39:54,793 --> 00:39:56,493
Wait.
683
00:39:57,329 --> 00:39:59,596
But as v.I.P.S gather
for a press call
684
00:39:59,598 --> 00:40:01,564
To mark this milestone...
685
00:40:01,566 --> 00:40:02,866
Hey, max!
686
00:40:02,868 --> 00:40:05,635
...Kevin's team spots a gap
around a section of pipe.
687
00:40:05,637 --> 00:40:07,937
[ indistinct chatter ]
688
00:40:07,939 --> 00:40:11,174
A hole in the roof would send
wet concrete cascading
689
00:40:11,176 --> 00:40:13,243
Into the slosh tank below.
690
00:40:13,245 --> 00:40:14,444
Should've been done yesterday.
691
00:40:17,215 --> 00:40:22,185
♪
692
00:40:22,187 --> 00:40:24,754
Narrator: The crew quickly
patches up the hole...
693
00:40:24,756 --> 00:40:26,089
Here you go.
694
00:40:26,091 --> 00:40:29,926
...And tapes over the joints
as an extra precaution.
695
00:40:33,365 --> 00:40:35,832
They can't take any risks today.
696
00:40:42,174 --> 00:40:44,274
Man: The wind is going to take
the cable for sure.
697
00:40:44,276 --> 00:40:45,842
Narrator:
With the wind speed rising,
698
00:40:45,844 --> 00:40:48,578
The last bucket
can't wait any longer.
699
00:40:48,580 --> 00:40:50,447
Get in there, kathy.
700
00:40:50,449 --> 00:40:52,749
And with
one last team push...
701
00:40:52,751 --> 00:40:55,485
One, two, three.
702
00:40:55,487 --> 00:41:00,523
♪
703
00:41:00,525 --> 00:41:03,159
...The vista tower
hits full height.
704
00:41:04,996 --> 00:41:06,362
Congratulations.
705
00:41:06,364 --> 00:41:08,832
It's a team effort.
706
00:41:08,834 --> 00:41:10,834
-Thank you, guys.
-Congratulations.
707
00:41:10,836 --> 00:41:11,801
Thank you.
708
00:41:14,039 --> 00:41:16,072
Job done, on to the next one.
709
00:41:18,343 --> 00:41:20,243
Narrator:
It's been a herculean effort
710
00:41:20,245 --> 00:41:22,312
From the construction crew.
711
00:41:23,849 --> 00:41:27,550
It's a tremendous effort
on everybody's part.
712
00:41:27,552 --> 00:41:30,987
Narrator: Now the workers focus
on putting the final touches
713
00:41:30,989 --> 00:41:33,356
To the tower.
714
00:41:33,358 --> 00:41:36,226
Schaack: Everybody has to be
on their "a" game.
715
00:41:36,228 --> 00:41:38,328
It's very much a team effort.
716
00:41:41,933 --> 00:41:44,334
Narrator: The skyscraper's
stunning windows reach
717
00:41:44,336 --> 00:41:49,072
The summit, and this
1,200-foot-high building
718
00:41:49,074 --> 00:41:52,542
Becomes the most radical
and elegant skyscraper
719
00:41:52,544 --> 00:41:54,711
On chicago's skyline.
720
00:41:57,983 --> 00:42:00,250
The sense of accomplishment
is pretty deep.
721
00:42:02,454 --> 00:42:04,554
This one is special.
722
00:42:04,556 --> 00:42:06,789
A lot of us have smaller kids,
723
00:42:06,791 --> 00:42:08,958
And when we're gone,
that's our legacy.
724
00:42:08,960 --> 00:42:10,994
"our moms and our dads
worked on that building.
725
00:42:10,996 --> 00:42:12,195
They helped build
that building."
726
00:42:12,197 --> 00:42:14,931
You know, that's important
to a lot of us.
727
00:42:14,933 --> 00:42:21,504
♪
728
00:42:21,506 --> 00:42:28,111
♪
64292
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