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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:01,267 --> 00:00:03,513 Narrator: In new Brunswick, Canada... 2 00:00:03,537 --> 00:00:05,182 That's where I was standing. You missed. 3 00:00:05,206 --> 00:00:07,217 ...off-grid builder Richard Leblanc 4 00:00:07,241 --> 00:00:09,086 battles mother nature... 5 00:00:09,110 --> 00:00:12,288 The last thing I want is to have all the hard work undone. 6 00:00:12,312 --> 00:00:14,591 ...and man-made problems... 7 00:00:14,615 --> 00:00:17,127 This has never happened. 8 00:00:17,151 --> 00:00:20,330 Richard: None of my crew knows how to install these blocks. 9 00:00:20,354 --> 00:00:23,367 This is building in Canada in the middle of winter for you. 10 00:00:23,391 --> 00:00:25,002 Doesn't stand a chance. 11 00:00:25,026 --> 00:00:27,437 We got snow higher than the top of our head, 12 00:00:27,461 --> 00:00:28,672 who's watching the crane? 13 00:00:28,696 --> 00:00:30,574 Just gonna slow us down quite a bit. 14 00:00:30,598 --> 00:00:34,811 Narrator: ...Building a luxury off-grid home. 15 00:00:34,835 --> 00:00:36,947 Deep in the forest. 16 00:00:36,971 --> 00:00:39,349 It's gonna be an awesome freaking house. 17 00:00:39,373 --> 00:00:42,341 Narrator: Are you ready to go off the grid? 18 00:00:45,479 --> 00:00:48,425 In the heart of Canada's maritime provinces, 19 00:00:48,449 --> 00:00:51,194 20 miles from the nearest town, 20 00:00:51,218 --> 00:00:53,063 professional builder Richard Leblanc 21 00:00:53,087 --> 00:00:54,464 has found the perfect spot 22 00:00:54,488 --> 00:00:58,035 to build his off-grid dream home. 23 00:00:58,059 --> 00:01:01,204 Try to keep up, guys. Try to keep up. 24 00:01:01,228 --> 00:01:02,973 This is my happy place. 25 00:01:02,997 --> 00:01:05,442 All I'm missing is a fishing pole. 26 00:01:05,466 --> 00:01:07,477 The first time I seen this property, 27 00:01:07,501 --> 00:01:10,080 I came down the river on a canoe, 28 00:01:10,104 --> 00:01:12,649 and I still remember thinking how beautiful it would be 29 00:01:12,673 --> 00:01:15,185 to have a house right here. 30 00:01:15,209 --> 00:01:16,486 Five years later, I was lucky enough 31 00:01:16,510 --> 00:01:18,021 to be able to buy this land, 32 00:01:18,045 --> 00:01:20,057 and that's amazing. 33 00:01:20,081 --> 00:01:22,092 I've always said I wanted my kids to grow up 34 00:01:22,116 --> 00:01:24,194 in the country just like I did. 35 00:01:24,218 --> 00:01:27,764 This is exactly why I fell in love with this property. 36 00:01:27,788 --> 00:01:30,400 Narrator: The house will be for Richard; His wife, Melanie; 37 00:01:30,424 --> 00:01:33,537 and their 2-year-old daughter, Elodie. 38 00:01:33,561 --> 00:01:35,505 Richard: My wife loves the property. 39 00:01:35,529 --> 00:01:37,174 She thinks it's absolutely gorgeous. 40 00:01:37,198 --> 00:01:39,509 However, if I'm gonna get Melanie 41 00:01:39,533 --> 00:01:40,877 to leave the city, I got to make sure 42 00:01:40,901 --> 00:01:45,449 that she can live normally out here, as well. 43 00:01:45,473 --> 00:01:47,784 So I'm really building a dream home, 44 00:01:47,808 --> 00:01:50,754 and hopefully she'll fall in love with this house. 45 00:01:50,778 --> 00:01:53,957 Narrator: The 8-acre site is located on the Scoudouc river 46 00:01:53,981 --> 00:01:55,592 in eastern Canada, 47 00:01:55,616 --> 00:01:57,727 20 miles from Moncton, new Brunswick, 48 00:01:57,751 --> 00:02:00,597 and a 10-minute drive to the Atlantic ocean. 49 00:02:00,621 --> 00:02:02,032 It's not too far from the city, 50 00:02:02,056 --> 00:02:04,301 but yet we're in the middle of nowhere. 51 00:02:04,325 --> 00:02:10,073 ♪♪ 52 00:02:10,097 --> 00:02:13,243 [ Whews ] It is quite steep. 53 00:02:13,267 --> 00:02:15,812 I've been building homes for 15 years. 54 00:02:15,836 --> 00:02:17,848 I started off building cookie-cutter, 55 00:02:17,872 --> 00:02:19,916 vinyl-siding homes. 56 00:02:19,940 --> 00:02:22,085 I'm ready for a new challenge, and that new challenge 57 00:02:22,109 --> 00:02:23,153 is energy efficiency. 58 00:02:23,177 --> 00:02:24,521 Reach. 59 00:02:24,545 --> 00:02:27,757 Here in the east coast, we vary from sub-zero 60 00:02:27,781 --> 00:02:29,826 to 90 degrees 61 00:02:29,850 --> 00:02:31,628 with 90% humidity. 62 00:02:31,652 --> 00:02:36,533 So, we got to build for all climates. 63 00:02:36,557 --> 00:02:38,201 Narrator: Richard is using an energy-efficient 64 00:02:38,225 --> 00:02:40,403 building material called ICF 65 00:02:40,427 --> 00:02:43,940 instead of traditional wood frame. 66 00:02:43,964 --> 00:02:47,344 Icf stands for insulated concrete forms. 67 00:02:47,368 --> 00:02:50,447 So these icf blocks, you basically stack them up 68 00:02:50,471 --> 00:02:53,250 like legos, brace them, pour concrete, 69 00:02:53,274 --> 00:02:55,485 and it's your full wall assembly. 70 00:02:55,509 --> 00:02:57,554 It's your vapor barrier, your insulation, 71 00:02:57,578 --> 00:02:58,989 your framing members. 72 00:02:59,013 --> 00:03:00,957 It's everything all in one. 73 00:03:00,981 --> 00:03:03,793 We chose these blocks because there's less room for error 74 00:03:03,817 --> 00:03:05,662 when it comes to air-tightness. 75 00:03:05,686 --> 00:03:07,097 That's one of the most important things 76 00:03:07,121 --> 00:03:09,366 when building passive house. 77 00:03:09,390 --> 00:03:10,967 A passive house is essentially 78 00:03:10,991 --> 00:03:14,171 90% more efficient than a [indistinct]-built home. 79 00:03:14,195 --> 00:03:16,406 We're building a house that's almost 7,000 square feet, 80 00:03:16,430 --> 00:03:20,277 including garage, basement, and mezzanine. 81 00:03:20,301 --> 00:03:22,212 Narrator: Richard's massive wilderness home 82 00:03:22,236 --> 00:03:26,082 will have three floors and be completely off-grid. 83 00:03:26,106 --> 00:03:28,852 It will be heated with geothermal technology 84 00:03:28,876 --> 00:03:32,511 and powered by an impressive array of 58 solar panels. 85 00:03:34,681 --> 00:03:36,993 Richard: It was important for me to go off-grid. 86 00:03:37,017 --> 00:03:40,363 However, we're really building a luxury home. 87 00:03:40,387 --> 00:03:44,367 In the basement, we'll have two bedrooms for guests 88 00:03:44,391 --> 00:03:45,569 and a bathroom. 89 00:03:45,593 --> 00:03:47,070 We'll have a second living room. 90 00:03:47,094 --> 00:03:49,172 We'll have a spot for a gym area. 91 00:03:49,196 --> 00:03:52,142 On the main floor, we'll have kitchen, 92 00:03:52,166 --> 00:03:54,578 dining and living room, 93 00:03:54,602 --> 00:03:56,179 three bedrooms. 94 00:03:56,203 --> 00:03:58,915 We'll have an en suite bathroom, bathroom for the kids, 95 00:03:58,939 --> 00:04:01,384 and a powder room for guests. 96 00:04:01,408 --> 00:04:04,454 In the mezzanine, we'll have two offices 97 00:04:04,478 --> 00:04:06,979 for my wife and myself. 98 00:04:09,148 --> 00:04:12,762 We're certified net zero, which is essentially creating 99 00:04:12,786 --> 00:04:15,932 as much energy as you require for the run of the year. 100 00:04:15,956 --> 00:04:18,501 So, I've set the bar pretty high. 101 00:04:18,525 --> 00:04:21,171 I'm building this house in order to show that it's possible 102 00:04:21,195 --> 00:04:23,262 to live off-grid without sacrifice. 103 00:04:25,498 --> 00:04:29,279 So we're gonna do a total of seven rows for the main floor, 104 00:04:29,303 --> 00:04:31,114 we'll do our floor system, 105 00:04:31,138 --> 00:04:34,384 and then we're gonna do another seven rows of above grade. 106 00:04:34,408 --> 00:04:37,254 Narrator: With other projects on the go at the same time, 107 00:04:37,278 --> 00:04:38,955 Richard will work with different crews 108 00:04:38,979 --> 00:04:41,024 throughout the build. 109 00:04:41,048 --> 00:04:43,627 Richard: On site today, we have my crew of four. 110 00:04:43,651 --> 00:04:46,296 So we have my lead carpenter, Jason, 111 00:04:46,320 --> 00:04:49,799 and then we've got Gary, reg, and Alonzo, 112 00:04:49,823 --> 00:04:53,770 who are all helping out in any way that they can. 113 00:04:53,794 --> 00:04:56,595 If you think this is heavy, wait till we lift the windows. 114 00:05:00,433 --> 00:05:01,978 Richard: The hardest thing with this build 115 00:05:02,002 --> 00:05:05,181 is none of my crew knows how to install these blocks. 116 00:05:05,205 --> 00:05:08,418 It's a big learning curve. We still have three rows to go 117 00:05:08,442 --> 00:05:10,387 and doesn't look like we've done much. 118 00:05:10,411 --> 00:05:12,989 8 "10" inside, two inside. 119 00:05:13,013 --> 00:05:14,491 Do you want to take a quick measurement? 120 00:05:14,515 --> 00:05:16,893 Because it's so new to us, it's great to have Justin around. 121 00:05:16,917 --> 00:05:20,130 He's an icf expert, and he's able to help us out quite a bit. 122 00:05:20,154 --> 00:05:21,564 We shouldn't go too high over there 123 00:05:21,588 --> 00:05:24,401 until we're ready to tie that corner in, right? 124 00:05:24,425 --> 00:05:27,404 Yeah. Right in this section here. 125 00:05:27,428 --> 00:05:30,440 Narrator: And until the icf blocks are filled with concrete, 126 00:05:30,464 --> 00:05:34,277 the team must install a bracing system to keep them in place. 127 00:05:34,301 --> 00:05:36,646 Justin: We're anchoring the braces to the floor 128 00:05:36,670 --> 00:05:39,149 'cause once the concrete weight is on the wall, 129 00:05:39,173 --> 00:05:42,152 the bracing system's designed to push the wall out. 130 00:05:42,176 --> 00:05:45,422 Right now, it's wobbly foam and it's moving around. 131 00:05:45,446 --> 00:05:47,057 And then we're gonna pour the concrete and then 132 00:05:47,081 --> 00:05:48,925 we're gonna push it in, put it exactly where we need it, 133 00:05:48,949 --> 00:05:51,450 and our walls are straight and we can keep going. 134 00:05:53,753 --> 00:05:57,133 Narrator: Richard began preparing the site a few weeks early 135 00:05:57,157 --> 00:05:58,802 and it's officially started. 136 00:05:58,826 --> 00:06:02,127 Richard: We started off clearing trees... 137 00:06:04,664 --> 00:06:07,866 ...excavating, preparing for the foundation. 138 00:06:09,802 --> 00:06:11,214 No more tree. 139 00:06:11,238 --> 00:06:12,449 We did all the underground works... 140 00:06:12,473 --> 00:06:15,552 So, plumbing, electrical. 141 00:06:15,576 --> 00:06:19,689 We drilled a well for the drinking water, 142 00:06:19,713 --> 00:06:22,559 and we ran a pipe for the future septic 143 00:06:22,583 --> 00:06:24,060 that we're gonna connect to. 144 00:06:24,084 --> 00:06:27,497 We laid 8 inches of gravel under the box 145 00:06:27,521 --> 00:06:30,367 where we framed in for concrete. 146 00:06:30,391 --> 00:06:31,690 We're getting there. 147 00:06:33,693 --> 00:06:37,006 We then brought in all the icf blocks. 148 00:06:37,030 --> 00:06:38,174 At this point right now, 149 00:06:38,198 --> 00:06:40,043 we're completing the construction 150 00:06:40,067 --> 00:06:42,067 of the exterior walls in the basement. 151 00:06:43,703 --> 00:06:46,883 So I'm hoping to get this project done in 4, 4/1 months. 152 00:06:46,907 --> 00:06:49,819 It's important to get this house done sooner than later 153 00:06:49,843 --> 00:06:53,723 because who knows what winter can bring us. 154 00:06:53,747 --> 00:06:57,293 I've giving myself a pretty tight schedule. 155 00:06:57,317 --> 00:06:59,462 I've got a full-time business, but I can't put it on hold 156 00:06:59,486 --> 00:07:01,731 because I decide to build my house. 157 00:07:01,755 --> 00:07:05,268 For a building something that's out of the ordinary, 158 00:07:05,292 --> 00:07:09,005 we've got some structural elements and lots of steel. 159 00:07:09,029 --> 00:07:11,608 We're gonna need cranes quite a few times. 160 00:07:11,632 --> 00:07:13,009 We've got three or four pours 161 00:07:13,033 --> 00:07:15,445 that we're gonna need to do with the concrete. 162 00:07:15,469 --> 00:07:17,580 And there's just a lot of moving parts, 163 00:07:17,604 --> 00:07:20,950 and I've got some big challenges ahead. 164 00:07:20,974 --> 00:07:22,652 I really think I can do it. 165 00:07:22,676 --> 00:07:26,122 However, everything's gonna have to line up. 166 00:07:26,146 --> 00:07:28,324 There's a huge tropical storm coming. 167 00:07:28,348 --> 00:07:31,127 This could make a mess for our site. 168 00:07:31,151 --> 00:07:34,864 But the walls, we could bring the icf foam blocks out, 169 00:07:34,888 --> 00:07:36,332 except the braces, there's nothing holding 170 00:07:36,356 --> 00:07:37,600 those walls up, right, 171 00:07:37,624 --> 00:07:40,503 so we really need to get that concrete in there 172 00:07:40,527 --> 00:07:42,906 before that storm hits us. 173 00:07:42,930 --> 00:07:45,208 We're doing good, but we're not going quite fast enough. 174 00:07:45,232 --> 00:07:48,111 Narrator: And they still need to install the window frames, 175 00:07:48,135 --> 00:07:50,480 finish strapping and bracing, 176 00:07:50,504 --> 00:07:53,738 and add additional insulation before they can pour concrete. 177 00:07:55,875 --> 00:07:59,022 Richard: It's just a race against time now. 178 00:07:59,046 --> 00:08:00,479 Better keep at it. 179 00:08:02,648 --> 00:08:04,994 Finally at row number seven. 180 00:08:05,018 --> 00:08:07,118 Finally made it. We're on top of the wall. 181 00:08:08,588 --> 00:08:10,767 Narrator: While they are making progress, 182 00:08:10,791 --> 00:08:12,702 a crucial part of the icf 183 00:08:12,726 --> 00:08:15,972 is taking much longer than expected. 184 00:08:15,996 --> 00:08:17,474 Richard: This is a pain in the [audio drop]. 185 00:08:17,498 --> 00:08:19,576 We're sliding these blocks in 186 00:08:19,600 --> 00:08:21,945 to add extra insulation in our exterior wall 187 00:08:21,969 --> 00:08:27,784 because we need a certain amount to meet passive house criteria. 188 00:08:27,808 --> 00:08:30,854 We got about 1,400 of them to slide in. 189 00:08:30,878 --> 00:08:32,455 Alright, get in there. 190 00:08:32,479 --> 00:08:35,325 We got to cut them, make them fit in between rebar, 191 00:08:35,349 --> 00:08:37,260 in between these webs 192 00:08:37,284 --> 00:08:40,463 one piece at a time. 193 00:08:40,487 --> 00:08:42,098 I think I woke up in the middle of the night 194 00:08:42,122 --> 00:08:43,722 dreaming about these little blocks. 195 00:08:46,092 --> 00:08:47,370 We still have quite a bit of work to do, 196 00:08:47,394 --> 00:08:49,973 and concrete's supposed to come on site soon, 197 00:08:49,997 --> 00:08:53,142 so looks like we might have to cancel it. 198 00:08:53,166 --> 00:08:56,935 Right now, these things don't make me very happy. 199 00:08:58,938 --> 00:09:00,250 I'd love to be pouring concrete, 200 00:09:00,274 --> 00:09:02,652 but we still have a bunch of rebars to tie up. 201 00:09:02,676 --> 00:09:05,722 We got to tape corners, adjust walls... 202 00:09:05,746 --> 00:09:07,557 There's still quite a bit that needs to be done 203 00:09:07,581 --> 00:09:10,827 before we're ready for concrete. 204 00:09:10,851 --> 00:09:12,262 Alright, guys, we tried, 205 00:09:12,286 --> 00:09:13,596 but we're not ready for concrete. 206 00:09:13,620 --> 00:09:16,733 So let's switch gears and let's try and tie everything down, 207 00:09:16,757 --> 00:09:18,801 make sure all the walls are braced. 208 00:09:18,825 --> 00:09:20,770 Hopefully, we'll weather the storm out. 209 00:09:20,794 --> 00:09:22,071 I'm a little disappointed. 210 00:09:22,095 --> 00:09:23,940 I was really hoping that we would've gotten it done 211 00:09:23,964 --> 00:09:25,675 and then we wouldn't have to worry about the storm, 212 00:09:25,699 --> 00:09:28,111 but not much more we can do. 213 00:09:28,135 --> 00:09:30,880 We can only push so hard. 214 00:09:30,904 --> 00:09:33,983 The last thing I want is to have all our hard work undone. 215 00:09:34,007 --> 00:09:36,686 [ Thunder rumbling ] 216 00:09:36,710 --> 00:09:38,221 The rain is a pretty big issue, 217 00:09:38,245 --> 00:09:40,423 but I'm more concerned with the wind. 218 00:09:40,447 --> 00:09:42,158 So all we can do is sit and wait. 219 00:09:42,182 --> 00:09:47,852 ♪♪ 220 00:09:49,488 --> 00:09:53,036 ♪♪ 221 00:09:53,060 --> 00:09:55,305 Narrator: Off the grid in Canada's east coast, 222 00:09:55,329 --> 00:09:57,740 professional builder Richard Leblanc's build site 223 00:09:57,764 --> 00:10:01,210 is being pummeled by a tropical storm. 224 00:10:01,234 --> 00:10:04,614 The intense winds and heavy rain could destroy much of the work 225 00:10:04,638 --> 00:10:07,784 done so far on this 7,000-square-foot 226 00:10:07,808 --> 00:10:09,874 high-efficiency dream home. 227 00:10:17,116 --> 00:10:19,884 Richard braves the storm to check on the build. 228 00:10:41,407 --> 00:10:45,622 ♪♪ 229 00:10:45,646 --> 00:10:47,824 Narrator: Now that the storm has passed, 230 00:10:47,848 --> 00:10:50,915 Richard can see the final toll on his build. 231 00:10:59,291 --> 00:11:02,071 Richard: The wind was pushing all night, 232 00:11:02,095 --> 00:11:04,073 so when we looked a little closer, 233 00:11:04,097 --> 00:11:06,909 all the nails that we had holding the scaffolding, 234 00:11:06,933 --> 00:11:08,511 they were all loose, 235 00:11:08,535 --> 00:11:11,236 so we had to tap all the nails back down. 236 00:11:13,773 --> 00:11:16,719 Narrator: After two long days of clean-up and another day 237 00:11:16,743 --> 00:11:20,490 to let the site dry, it's almost time for concrete. 238 00:11:20,514 --> 00:11:22,325 Richard: I just got to set the walls and make sure 239 00:11:22,349 --> 00:11:24,594 everything is straight and plumb before we start pouring. 240 00:11:24,618 --> 00:11:29,732 ♪♪ 241 00:11:29,756 --> 00:11:31,701 The pump is here, ready to go, and the trucks are here, 242 00:11:31,725 --> 00:11:33,391 so I got to get this ready. 243 00:11:35,561 --> 00:11:37,306 Concrete is super heavy. 244 00:11:37,330 --> 00:11:38,975 The way to do it is just go easy. 245 00:11:38,999 --> 00:11:41,711 Do 4 feet at a time, 246 00:11:41,735 --> 00:11:43,680 do three passes around the house, 247 00:11:43,704 --> 00:11:46,037 and just let everything settle and fall into place. 248 00:11:48,441 --> 00:11:50,408 We got our walls poured and we're good to go. 249 00:11:53,746 --> 00:11:55,692 Due to the span of the house, 250 00:11:55,716 --> 00:11:59,529 we had to reinforce the floor system with steel. 251 00:11:59,553 --> 00:12:01,364 That's why we have the columns 252 00:12:01,388 --> 00:12:04,167 going all the way up to the trusses. 253 00:12:04,191 --> 00:12:05,835 Narrator: Richard's design is unique 254 00:12:05,859 --> 00:12:08,271 as it will use three 40-foot columns 255 00:12:08,295 --> 00:12:09,739 placed in the center of the home 256 00:12:09,763 --> 00:12:12,709 from the basement up to the roof. 257 00:12:12,733 --> 00:12:15,178 Each floor's girders and joists will be connected 258 00:12:15,202 --> 00:12:17,969 through these columns, including the roof. 259 00:12:21,774 --> 00:12:23,653 Richard: So, we got a crane coming. 260 00:12:23,677 --> 00:12:27,223 We're gonna lift up those long columns. 261 00:12:27,247 --> 00:12:29,759 We're gonna set up the crane. He's got a bit of room, 262 00:12:29,783 --> 00:12:32,628 so I'll probably have to move more stuff over here. 263 00:12:32,652 --> 00:12:35,098 Narrator: Installing the 300-pound steel columns 264 00:12:35,122 --> 00:12:37,166 is a crucial part of the build, 265 00:12:37,190 --> 00:12:40,725 requiring painstaking coordination among the crew. 266 00:12:42,361 --> 00:12:44,640 Richard: It's a tight squeeze, but the size of the crane, 267 00:12:44,664 --> 00:12:49,479 you can lift the steel right over the trees and swing around. 268 00:12:49,503 --> 00:12:51,080 Let's go ahead and put this up. 269 00:12:51,104 --> 00:12:56,419 ♪♪ 270 00:12:56,443 --> 00:12:58,688 We have a mobile set up for welding. 271 00:12:58,712 --> 00:13:01,157 We got to weld up in the air, 272 00:13:01,181 --> 00:13:03,059 so height and distances 273 00:13:03,083 --> 00:13:05,049 and reach is gonna be an issue. 274 00:13:08,988 --> 00:13:10,600 So far, so good. Everything's level, 275 00:13:10,624 --> 00:13:12,769 everything's flush. 276 00:13:12,793 --> 00:13:14,626 So now this is secured. 277 00:13:16,495 --> 00:13:19,375 Narrator: Richard and his crew do their part and put a section 278 00:13:19,399 --> 00:13:22,979 of floor joists in place to support the steel columns. 279 00:13:23,003 --> 00:13:24,447 So, we're gonna frame this section in, 280 00:13:24,471 --> 00:13:27,416 so you're gonna lift that floor joist and put some caulking 281 00:13:27,440 --> 00:13:29,352 underneath... Oh, yeah. Okay. Can do. 282 00:13:29,376 --> 00:13:31,821 ...and do caulk from that corner all the way out, 283 00:13:31,845 --> 00:13:33,556 and we're gonna lay those floor joists in place. 284 00:13:33,580 --> 00:13:36,325 Sounds like a plan. 285 00:13:36,349 --> 00:13:39,428 Are you stealing Mike's ladder again? 286 00:13:39,452 --> 00:13:41,898 Reg: Just temporarily dropping in the floor system. 287 00:13:41,922 --> 00:13:43,699 Once they're all spread out, we're gonna take measurements, 288 00:13:43,723 --> 00:13:46,702 put them all square, and then we're gonna tie them in. 289 00:13:46,726 --> 00:13:49,372 See if she holds 200 pounds. 290 00:13:49,396 --> 00:13:51,007 Narrator: Now, the steel team must begin 291 00:13:51,031 --> 00:13:54,143 laying the a 500-pound horizontal beams. 292 00:13:54,167 --> 00:13:57,547 There's just a lot of traffic and a lot of stuff in the way. 293 00:13:57,571 --> 00:13:59,248 We're constantly searching for a ladder. 294 00:13:59,272 --> 00:14:01,206 We're turning around... There's stuff in the way. 295 00:14:04,243 --> 00:14:06,856 This is the fun stuff. 296 00:14:06,880 --> 00:14:09,859 Narrator: And if the site wasn't crowded already, 297 00:14:09,883 --> 00:14:13,396 the remote location doesn't make it any easier. 298 00:14:13,420 --> 00:14:14,931 Richard: We have no power here. 299 00:14:14,955 --> 00:14:17,567 We got to run everything on batteries, on generators, 300 00:14:17,591 --> 00:14:21,170 so we got long extension cords, long hoses for the air tools. 301 00:14:21,194 --> 00:14:22,572 It's kind of difficult because usually 302 00:14:22,596 --> 00:14:23,873 you're in a controlled environment 303 00:14:23,897 --> 00:14:26,976 or at least you have power or room to work around. 304 00:14:27,000 --> 00:14:32,548 ♪♪ 305 00:14:32,572 --> 00:14:38,120 ♪♪ 306 00:14:38,144 --> 00:14:41,057 Alright, so, you can tar... 307 00:14:41,081 --> 00:14:44,560 You can tar all those hangers. 308 00:14:44,584 --> 00:14:46,195 That section is all... -watch out, watch your head! 309 00:14:46,219 --> 00:14:48,364 Watch the head! - Whoo! 310 00:14:48,388 --> 00:14:50,121 Richard: Who's watching the crane? 311 00:14:54,627 --> 00:14:56,372 Narrator: It's a busy day on Richard's 312 00:14:56,396 --> 00:14:58,708 remote Canadian build site 313 00:14:58,732 --> 00:15:01,811 as he and his team race against a looming winter. 314 00:15:01,835 --> 00:15:06,816 ♪♪ 315 00:15:06,840 --> 00:15:08,651 So you can tar... 316 00:15:08,675 --> 00:15:12,121 You can tar all those hangers. 317 00:15:12,145 --> 00:15:13,789 That section is all... -watch out, watch your head! 318 00:15:13,813 --> 00:15:15,324 Watch the head! - Whoo! 319 00:15:15,348 --> 00:15:18,261 - Who's watching the crane? - Whoa! 320 00:15:18,285 --> 00:15:19,829 Alright. 321 00:15:19,853 --> 00:15:21,063 Well, you guys wanted some action. 322 00:15:21,087 --> 00:15:22,353 There you go. 323 00:15:26,725 --> 00:15:28,704 Richard: Things are moving along. 324 00:15:28,728 --> 00:15:31,641 We'll have a nice, clean site real soon. 325 00:15:31,665 --> 00:15:34,210 The weather's changing pretty fast now. 326 00:15:34,234 --> 00:15:36,646 We still have another level of walls to build. 327 00:15:36,670 --> 00:15:38,915 We're getting frost warnings in the morning. 328 00:15:38,939 --> 00:15:41,450 The leaves are turning. We could see snow any day now, 329 00:15:41,474 --> 00:15:43,441 so we really got to bring the house roof tight. 330 00:15:45,711 --> 00:15:48,124 Narrator: It's two weeks later, and the main floor 331 00:15:48,148 --> 00:15:51,527 icf blocks are in place. 332 00:15:51,551 --> 00:15:53,796 Richard's well drilling team is on site to help 333 00:15:53,820 --> 00:15:56,321 set up the geothermal heating and cooling system. 334 00:15:58,057 --> 00:16:00,503 Richard: So, you got three Wells drilled. 335 00:16:00,527 --> 00:16:02,638 You're working on number four? Yeah. 336 00:16:02,662 --> 00:16:04,173 How deep are you guys going, each well? 337 00:16:04,197 --> 00:16:05,408 100 feet. 338 00:16:05,432 --> 00:16:11,347 ♪♪ 339 00:16:11,371 --> 00:16:13,716 Narrator: Geothermal heating systems use the earth's heat 340 00:16:13,740 --> 00:16:15,039 from below the surface. 341 00:16:16,809 --> 00:16:19,989 The ground captures about 50% of the sun's energy, 342 00:16:20,013 --> 00:16:22,658 which is naturally absorbed by pipes called loops 343 00:16:22,682 --> 00:16:25,761 installed underground. 344 00:16:25,785 --> 00:16:29,298 The loops contain liquid, which is formed and transported 345 00:16:29,322 --> 00:16:31,834 until it reaches a pump inside the home 346 00:16:31,858 --> 00:16:34,092 that distributes the heat throughout. 347 00:16:36,428 --> 00:16:37,974 Yeah, so far, so good. 348 00:16:37,998 --> 00:16:40,298 We're gonna do five in total, right? 349 00:16:44,470 --> 00:16:45,881 Narrator: It's a week later, 350 00:16:45,905 --> 00:16:48,884 and as the main floor cement pour begins, 351 00:16:48,908 --> 00:16:51,120 Richard is feeling the time crunch. 352 00:16:51,144 --> 00:16:52,855 Richard: We really need to get the walls filled in 353 00:16:52,879 --> 00:16:54,757 with concrete before the snow comes. 354 00:16:54,781 --> 00:16:56,592 And at this time of the year, 355 00:16:56,616 --> 00:16:57,927 we don't know if it's gonna melt again. 356 00:16:57,951 --> 00:17:01,263 So if there's snow in the wall, we pour concrete on top, 357 00:17:01,287 --> 00:17:03,065 warm concrete melts the snow 358 00:17:03,089 --> 00:17:04,533 and it creates a void in my walls. 359 00:17:04,557 --> 00:17:06,736 So it's really important for both structure 360 00:17:06,760 --> 00:17:08,860 and any air filtration in the wall. 361 00:17:11,030 --> 00:17:13,542 We're gonna do three rows of 4 feet high 362 00:17:13,566 --> 00:17:16,012 to bring us up to the top of our walls. 363 00:17:16,036 --> 00:17:17,646 Richard: Alright, let's fill these walls in 364 00:17:17,670 --> 00:17:19,315 before it starts snowing. 365 00:17:19,339 --> 00:17:27,339 ♪♪ 366 00:17:28,448 --> 00:17:30,926 Alright, we got to keep going. 367 00:17:30,950 --> 00:17:34,397 It's all fun and games. 368 00:17:34,421 --> 00:17:36,599 So we're very, very lucky that there's no snow yet. 369 00:17:36,623 --> 00:17:38,167 It's been holding off. 370 00:17:38,191 --> 00:17:40,936 But I think we're gonna get about 10 inches of snow, 371 00:17:40,960 --> 00:17:42,772 and there's more next week. 372 00:17:42,796 --> 00:17:45,074 So we're in the middle of it. 373 00:17:45,098 --> 00:17:46,208 It's winter. 374 00:17:46,232 --> 00:17:52,181 ♪♪ 375 00:17:52,205 --> 00:17:55,284 Narrator: Just two days later and Richard's weather prediction 376 00:17:55,308 --> 00:17:56,707 is right on point. 377 00:17:58,710 --> 00:18:01,179 He's now forced to contend with winter. 378 00:18:03,248 --> 00:18:04,949 Richard: It's a pretty bad storm. 379 00:18:07,352 --> 00:18:09,365 So we're almost there. We got snow 380 00:18:09,389 --> 00:18:11,634 higher than the top of our head. 381 00:18:11,658 --> 00:18:13,836 This is what a one-week delay looks like. 382 00:18:13,860 --> 00:18:15,037 Half of the day is gone, 383 00:18:15,061 --> 00:18:17,706 and we haven't even put a dent on the snow. 384 00:18:17,730 --> 00:18:21,010 Obviously just gonna slow us down quite a bit. 385 00:18:21,034 --> 00:18:22,678 Richard: There we go. 386 00:18:22,702 --> 00:18:26,382 What a mess. 387 00:18:26,406 --> 00:18:28,584 Narrator: With the snow ending Richards plan 388 00:18:28,608 --> 00:18:31,554 to be roof-tight before winter, 389 00:18:31,578 --> 00:18:33,622 he's had to rethink his schedule. 390 00:18:33,646 --> 00:18:35,057 Every other day it snows, 391 00:18:35,081 --> 00:18:40,396 so one day of snow delays us by 2 1/2 days. 392 00:18:40,420 --> 00:18:42,932 So we've been doing as best as we could 393 00:18:42,956 --> 00:18:44,200 to keep up with the schedule, 394 00:18:44,224 --> 00:18:46,357 but it's trying to put a toll on us. 395 00:18:48,260 --> 00:18:52,241 Narrator: On-site today, Richard's crew includes Alonzo 396 00:18:52,265 --> 00:18:54,110 and his lead carpenter, Dale, 397 00:18:54,134 --> 00:18:57,046 working on the icf for the gable walls. 398 00:18:57,070 --> 00:19:01,450 So, we'll grab everybody and make sure that it goes smoothly 399 00:19:01,474 --> 00:19:03,819 and then we'll move over and start lifting some walls. 400 00:19:03,843 --> 00:19:06,088 Let's lift some house. - Yeah. 401 00:19:06,112 --> 00:19:09,558 This end gable is built but not poured yet, 402 00:19:09,582 --> 00:19:10,960 so it's still kind of moving around 403 00:19:10,984 --> 00:19:14,663 and we're setting the girder truss in place. 404 00:19:14,687 --> 00:19:17,466 We're way behind, but there's not much we can do. 405 00:19:17,490 --> 00:19:20,302 It's cold, it's snowy, it's very challenging. 406 00:19:20,326 --> 00:19:21,592 Man: Dale, watch out! 407 00:19:23,295 --> 00:19:26,976 This would be fun in August. Nice little summer breeze, 408 00:19:27,000 --> 00:19:28,699 no snow, no ice. 409 00:19:31,537 --> 00:19:33,716 Narrator: Once the trusses are in place, 410 00:19:33,740 --> 00:19:36,541 they'll be that much closer to getting the roof on. 411 00:19:38,610 --> 00:19:40,055 Richard: Alright. Good job, guys. 412 00:19:40,079 --> 00:19:42,558 We got a few hours left today, so let's take advantage of it. 413 00:19:42,582 --> 00:19:45,261 Keep it up. 414 00:19:45,285 --> 00:19:47,596 Narrator: The intense winter weather has now doubled 415 00:19:47,620 --> 00:19:50,466 the time line to eight months. 416 00:19:50,490 --> 00:19:53,302 Meanwhile, despite laying down the plywood base, 417 00:19:53,326 --> 00:19:55,037 the roofing team can't get their start 418 00:19:55,061 --> 00:19:58,541 until the weather is dry for a few days. 419 00:19:58,565 --> 00:20:01,443 So they've shifted their focus to another pivotal part 420 00:20:01,467 --> 00:20:05,080 of the build... the windows. 421 00:20:05,104 --> 00:20:07,783 Richard: So, the container's starting with 20 windows. 422 00:20:07,807 --> 00:20:10,708 We ordered these windows from Poland a couple months ago. 423 00:20:12,110 --> 00:20:13,756 Richard: They're thick, heavy glass 424 00:20:13,780 --> 00:20:16,058 that are super energy-efficient and meet passive house 425 00:20:16,082 --> 00:20:17,893 rigorous standards. 426 00:20:17,917 --> 00:20:21,530 So I felt I'd get a higher-quality product 427 00:20:21,554 --> 00:20:25,189 by going to Poland to get these high-end windows. 428 00:20:27,226 --> 00:20:31,006 Narrator: But before they can even begin to install the windows, 429 00:20:31,030 --> 00:20:34,643 the snowy road is posing a new challenge. 430 00:20:34,667 --> 00:20:36,946 Almost there. [ Chuckles ] 431 00:20:36,970 --> 00:20:39,003 There's no easy way in. 432 00:20:51,650 --> 00:20:53,284 Man: Watch yourself. 433 00:20:56,388 --> 00:20:58,367 This is easy turn and we're we're struggling, 434 00:20:58,391 --> 00:20:59,857 so I don't know how it's gonna go. 435 00:21:02,527 --> 00:21:05,674 Almost there. 436 00:21:05,698 --> 00:21:07,431 It's okay. We can keep going. 437 00:21:09,935 --> 00:21:11,480 Richard: So, we're already an hour behind. 438 00:21:11,504 --> 00:21:14,250 I swear to god, the container parked at the door at 8:00. 439 00:21:14,274 --> 00:21:17,086 This is building in Canada in the middle of winter for you. 440 00:21:17,110 --> 00:21:18,843 Everything takes forever. 441 00:21:22,481 --> 00:21:25,261 Richard: This is starting to get a little ridiculous. 442 00:21:25,285 --> 00:21:27,084 Just straighten up the truck. 443 00:21:29,821 --> 00:21:32,568 Probably we start cutting slowly. 444 00:21:32,592 --> 00:21:34,292 Slowly start cutting. 445 00:21:38,030 --> 00:21:39,708 I don't think we stand a chance. 446 00:21:39,732 --> 00:21:43,846 There's no way she's getting around that last turn. 447 00:21:43,870 --> 00:21:45,648 She want to get out of this one. Stop. 448 00:21:45,672 --> 00:21:47,850 You might as well stop. 449 00:21:47,874 --> 00:21:49,051 Turn the truck off. Let's unload it. 450 00:21:49,075 --> 00:21:50,419 - That's what you want to do? - Yeah, yeah. 451 00:21:50,443 --> 00:21:51,854 Alright. Turn the truck off. We'll unload it. 452 00:21:51,878 --> 00:21:54,723 That's what it's gonna be. It's all we can do. 453 00:21:54,747 --> 00:21:56,025 We're stuck at the end of the driveway, 454 00:21:56,049 --> 00:21:57,760 so we're gonna have to use the tractor 455 00:21:57,784 --> 00:22:00,885 to bring the glass down to the house. 456 00:22:02,921 --> 00:22:05,301 Can you come up for a second? 457 00:22:05,325 --> 00:22:06,557 By yourself? 458 00:22:10,495 --> 00:22:12,396 A whole pallet fell over. 459 00:22:15,000 --> 00:22:16,233 Richard: It's heartbreaking. 460 00:22:20,939 --> 00:22:22,518 Narrator: 20 miles from the Atlantic ocean 461 00:22:22,542 --> 00:22:24,820 in new Brunswick, Canada, 462 00:22:24,844 --> 00:22:28,424 Richard is already several months behind schedule 463 00:22:28,448 --> 00:22:31,816 and now he faces a devastating setback. 464 00:22:34,119 --> 00:22:36,532 Alec: Can you come up for a second? 465 00:22:36,556 --> 00:22:39,435 By yourself? 466 00:22:39,459 --> 00:22:41,125 A whole pallet fell over. 467 00:22:43,662 --> 00:22:45,162 Yeah, right in the very front. 468 00:22:48,200 --> 00:22:49,834 This has never happened. 469 00:22:51,937 --> 00:22:55,951 Richard: That's all I needed is a damaged pallet. 470 00:22:55,975 --> 00:22:58,509 Oh, it's heartbreaking. 471 00:23:00,712 --> 00:23:02,791 We have two full skids damaged. 472 00:23:02,815 --> 00:23:07,963 We got a lot of glass that are just trashed. 473 00:23:07,987 --> 00:23:10,566 This one is damaged. That one is trashed. 474 00:23:10,590 --> 00:23:12,801 There's a lot of damage. It all went right on top of it. 475 00:23:12,825 --> 00:23:16,271 It's just about 1/3 of the windows that are broken. 476 00:23:16,295 --> 00:23:19,608 Narrator: Even the windows with damaged frames are unusable 477 00:23:19,632 --> 00:23:22,767 and must be broken down before disposing them. 478 00:23:25,504 --> 00:23:26,749 Man: There you go. 479 00:23:26,773 --> 00:23:30,919 ♪♪ 480 00:23:30,943 --> 00:23:33,889 There you go! 481 00:23:33,913 --> 00:23:36,959 Richard: All of the windows are all the large openings... 482 00:23:36,983 --> 00:23:39,928 The ones that I wanted to seal up first 483 00:23:39,952 --> 00:23:41,330 because they're the ones 484 00:23:41,354 --> 00:23:45,300 that are letting the most heat out of the house. 485 00:23:45,324 --> 00:23:47,202 The single thing that we did not want to happen, 486 00:23:47,226 --> 00:23:49,794 and it did happen. 487 00:23:52,030 --> 00:23:54,443 Narrator: Even though Richard's plans to install all the windows 488 00:23:54,467 --> 00:23:57,112 this week have been shattered, 489 00:23:57,136 --> 00:23:59,381 he'll have to make the best of it. 490 00:23:59,405 --> 00:24:01,750 Richard: The one good news, the silver lining, 491 00:24:01,774 --> 00:24:04,987 is that I've got two full sets of glass for the basement, 492 00:24:05,011 --> 00:24:08,023 so I can finish the basement entirely and seal it up 493 00:24:08,047 --> 00:24:09,947 and keep heat just in the basement for now. 494 00:24:11,917 --> 00:24:14,363 But unfortunately, the upstairs will be cold 495 00:24:14,387 --> 00:24:17,566 for another few months. 496 00:24:17,590 --> 00:24:19,201 So here we are in the middle of all this, 497 00:24:19,225 --> 00:24:21,603 Mel's on her way to come see the windows, 498 00:24:21,627 --> 00:24:23,539 and I have to let her know 499 00:24:23,563 --> 00:24:26,308 that 1/3 of the windows are all broken 500 00:24:26,332 --> 00:24:28,032 and can't be installed. 501 00:24:30,302 --> 00:24:31,713 Is it the big one windows? 502 00:24:31,737 --> 00:24:34,082 A lot of the big windows. 503 00:24:34,106 --> 00:24:36,418 Mel: I'm coming out today because I wanted to see 504 00:24:36,442 --> 00:24:37,820 the window delivery. 505 00:24:37,844 --> 00:24:40,889 It'll delay us from about six to eight weeks, 506 00:24:40,913 --> 00:24:42,558 which is... 507 00:24:42,582 --> 00:24:44,893 Well, we wanted to move in in six to eight weeks. 508 00:24:44,917 --> 00:24:46,728 There's a few damaged ones, 509 00:24:46,752 --> 00:24:48,230 but the ones that are here are nice. 510 00:24:48,254 --> 00:24:50,065 But it's really nice. Yeah. 511 00:24:50,089 --> 00:24:52,134 Richard: It's gonna cause huge delays. 512 00:24:52,158 --> 00:24:53,702 It's gonna cause headaches. 513 00:24:53,726 --> 00:24:56,472 We're trying to heat the house with no windows. 514 00:24:56,496 --> 00:24:58,307 It costs a lot of money. 515 00:24:58,331 --> 00:25:03,312 We're blasting heat, and it's just burning away money. 516 00:25:03,336 --> 00:25:05,280 I don't know what this is gonna do to the time frame. 517 00:25:05,304 --> 00:25:09,318 Like, just everything stopped to a crawl. 518 00:25:09,342 --> 00:25:10,486 Like, I don't know. 519 00:25:10,510 --> 00:25:11,876 I don't know what we're gonna do. 520 00:25:14,346 --> 00:25:15,791 [ Exhales sharply ] 521 00:25:15,815 --> 00:25:23,632 ♪♪ 522 00:25:23,656 --> 00:25:25,567 Narrator: With new windows on order 523 00:25:25,591 --> 00:25:27,369 and despite there being little relief 524 00:25:27,393 --> 00:25:28,737 from the winter weather, 525 00:25:28,761 --> 00:25:31,640 the roof is underway. 526 00:25:31,664 --> 00:25:34,743 Richard: We had to wait for a nice stretch of weather 527 00:25:34,767 --> 00:25:36,478 where we didn't have too much snow 528 00:25:36,502 --> 00:25:39,314 before we finally got these couple of days 529 00:25:39,338 --> 00:25:43,986 where it's not snowing strong enough that we can still work, 530 00:25:44,010 --> 00:25:48,156 and we just got to get as much done as we can. 531 00:25:48,180 --> 00:25:50,459 It's kind of tough doing a roof this time of the year 532 00:25:50,483 --> 00:25:53,462 with all the snow and ice, and the guys are tying up 533 00:25:53,486 --> 00:25:55,664 as best as they can and we got scaffold set up, 534 00:25:55,688 --> 00:25:58,200 but there's still always a risk when you're up on a roof... 535 00:25:58,224 --> 00:26:01,803 On a steep roof, especially, like this. 536 00:26:01,827 --> 00:26:03,405 It's just cold. 537 00:26:03,429 --> 00:26:06,041 When you work in the winter, 538 00:26:06,065 --> 00:26:07,676 work through the tough conditions. 539 00:26:07,700 --> 00:26:09,099 That's the worst part of it. 540 00:26:11,202 --> 00:26:13,148 This looks awesome. 541 00:26:13,172 --> 00:26:15,817 Narrator: Over the last few weeks, Richard's solar field 542 00:26:15,841 --> 00:26:18,687 has also been installed. 543 00:26:18,711 --> 00:26:21,156 Richard: We have a total of 58 solar panels 544 00:26:21,180 --> 00:26:22,824 for the solar rays, 545 00:26:22,848 --> 00:26:25,460 approximately 20 kilowatts in total, 546 00:26:25,484 --> 00:26:30,265 which will easily power up this whole house throughout the year. 547 00:26:30,289 --> 00:26:33,335 It's gonna be able to run the house for two full days. 548 00:26:33,359 --> 00:26:34,703 So a full 48 hours 549 00:26:34,727 --> 00:26:37,472 without generating any electricity at all on site. 550 00:26:37,496 --> 00:26:44,947 ♪♪ 551 00:26:44,971 --> 00:26:48,016 We got things pretty much under control at this point. 552 00:26:48,040 --> 00:26:50,018 Trades are in there doing plumbing, 553 00:26:50,042 --> 00:26:51,720 electrical, heating. 554 00:26:51,744 --> 00:26:55,123 The interior conditions are almost all done. 555 00:26:55,147 --> 00:26:57,626 So really, all we are waiting for are the remainder 556 00:26:57,650 --> 00:26:59,227 of the windows. 557 00:26:59,251 --> 00:27:03,031 Here we go. Let's go get those windows. 558 00:27:03,055 --> 00:27:05,267 Narrator: To be on the safe side, 559 00:27:05,291 --> 00:27:07,925 this time Richard meets the truck at the main road. 560 00:27:10,662 --> 00:27:12,608 Richard: Okay, hold on. 561 00:27:12,632 --> 00:27:14,632 Is this pallet damaged? What's going on here? 562 00:27:17,402 --> 00:27:19,036 It better not be damaged again. 563 00:27:24,209 --> 00:27:27,289 Narrator: Near his remote new Brunswick built site, 564 00:27:27,313 --> 00:27:29,091 Richard is at the main road 565 00:27:29,115 --> 00:27:31,526 picking up his replacement windows 566 00:27:31,550 --> 00:27:35,597 only to discover another damaged pallet. 567 00:27:35,621 --> 00:27:37,733 Is this pallet damaged? What's going on here? 568 00:27:37,757 --> 00:27:39,757 It better not be damaged again. 569 00:27:44,129 --> 00:27:47,042 Narrator: Before he can assess the situation, 570 00:27:47,066 --> 00:27:50,112 Richard sends the first pallet to the building site. 571 00:27:50,136 --> 00:27:52,047 Alright, one down. 572 00:27:52,071 --> 00:27:53,715 Two to go. 573 00:27:53,739 --> 00:27:56,573 Ugh, I really hope these windows aren't broken. 574 00:28:00,712 --> 00:28:03,058 Narrator: Now that the last pallet is unwrapped, 575 00:28:03,082 --> 00:28:07,262 Richard and his team take a closer look. 576 00:28:07,286 --> 00:28:10,098 Okay, so, [indistinct]. 577 00:28:10,122 --> 00:28:12,267 Yeah, you're responsible for this window. 578 00:28:12,291 --> 00:28:14,770 All you have to do is hang on to this damage. 579 00:28:14,794 --> 00:28:17,105 Richard: They're damaged. 580 00:28:17,129 --> 00:28:19,841 One corner piece damaged. I think I can live with it. 581 00:28:19,865 --> 00:28:22,644 Okay, let's slide the trolley 582 00:28:22,668 --> 00:28:24,379 about 6 more inches back. 583 00:28:24,403 --> 00:28:25,814 Ready? - Yeah. 584 00:28:25,838 --> 00:28:27,182 Richard: There. Right there. Perfect. 585 00:28:27,206 --> 00:28:29,551 Richard: Those windows came a little early. 586 00:28:29,575 --> 00:28:31,353 The supplier was nice enough 587 00:28:31,377 --> 00:28:34,990 to ship it on a plane. 588 00:28:35,014 --> 00:28:40,095 Today, we have my two guys... Julian and Dale. 589 00:28:40,119 --> 00:28:42,631 Thought it was gonna be like 1,500 pounds, 590 00:28:42,655 --> 00:28:43,899 but it's... 591 00:28:43,923 --> 00:28:45,767 Me and Jerry tilted it up, 592 00:28:45,791 --> 00:28:48,003 so it's pretty good. 593 00:28:48,027 --> 00:28:51,428 Richard: Jerry and Charlie are also here to give us a hand. 594 00:28:53,465 --> 00:28:56,745 And we also hired... for the day, we hired two extra guys 595 00:28:56,769 --> 00:28:59,081 just to kind of help us lift the windows 596 00:28:59,105 --> 00:29:00,482 and hold things in place. 597 00:29:00,506 --> 00:29:03,185 So we're a crew of six today. 598 00:29:03,209 --> 00:29:05,620 We got a lot of boots on the ground and we'll be able 599 00:29:05,644 --> 00:29:07,989 to get these windows moved around and installed. 600 00:29:08,013 --> 00:29:10,492 - Whoo-hoo! - That's it. I quit. 601 00:29:10,516 --> 00:29:12,327 [ Laughter ] 602 00:29:12,351 --> 00:29:14,496 Richard: We got all the windows in the house. 603 00:29:14,520 --> 00:29:15,831 Now the fun part... 604 00:29:15,855 --> 00:29:17,332 Try and get them installed. 605 00:29:17,356 --> 00:29:24,072 ♪♪ 606 00:29:24,096 --> 00:29:26,174 There, like that. That's better. 607 00:29:26,198 --> 00:29:27,275 Alright? 608 00:29:27,299 --> 00:29:28,866 Man: There we go. [ Indistinct chatter ] 609 00:29:32,470 --> 00:29:34,182 Narrator: The windows are massive. 610 00:29:34,206 --> 00:29:37,719 The team has to install them 13 feet up in the air, 611 00:29:37,743 --> 00:29:39,888 and the biggest one, in the middle, 612 00:29:39,912 --> 00:29:42,412 weighs over 500 pounds. 613 00:29:45,650 --> 00:29:47,395 That's where I was standing a few minutes ago. 614 00:29:47,419 --> 00:29:50,098 You missed. [ Laughs ] 615 00:29:50,122 --> 00:29:51,633 So we're hanging over our head... 616 00:29:51,657 --> 00:29:53,502 It's heavy windows, heavy glass, 617 00:29:53,526 --> 00:29:55,337 and it's tipsy and it's awkward. 618 00:29:55,361 --> 00:29:57,172 It's difficult. 619 00:29:57,196 --> 00:29:59,141 There's always a risk for when we're high up 620 00:29:59,165 --> 00:30:00,609 off the ground like that. 621 00:30:00,633 --> 00:30:07,382 ♪♪ 622 00:30:07,406 --> 00:30:09,351 Narrator: Now that the crew has experience 623 00:30:09,375 --> 00:30:11,153 installing these windows, 624 00:30:11,177 --> 00:30:12,988 the first one is in place. 625 00:30:13,012 --> 00:30:15,712 The rest go in without a hitch. 626 00:30:20,051 --> 00:30:22,430 It's good. The final piece is coming in. 627 00:30:22,454 --> 00:30:27,536 ♪♪ 628 00:30:27,560 --> 00:30:29,271 With the last window installed, 629 00:30:29,295 --> 00:30:32,440 Richard can begin interior work. 630 00:30:32,464 --> 00:30:34,409 Everything's good. It's where it needs to be. 631 00:30:34,433 --> 00:30:36,812 - Where it needs to be. - Oh, my god. 632 00:30:36,836 --> 00:30:38,380 Was I ever nervous about 633 00:30:38,404 --> 00:30:41,550 this window [indistinct]. 634 00:30:41,574 --> 00:30:43,718 Narrator: Now that the house is finally airtight, 635 00:30:43,742 --> 00:30:45,754 completion is in view. 636 00:30:45,778 --> 00:30:47,122 Not that the windows are installed, 637 00:30:47,146 --> 00:30:50,425 we've got another two months of work ahead of us. 638 00:30:50,449 --> 00:30:53,228 So it's gonna take a little longer than expected, 639 00:30:53,252 --> 00:30:54,996 but we'll be super happy with our home. 640 00:30:55,020 --> 00:31:01,136 ♪♪ 641 00:31:01,160 --> 00:31:03,071 Narrator: The finish work is underway... 642 00:31:03,095 --> 00:31:08,510 ♪♪ 643 00:31:08,534 --> 00:31:12,113 ...but Richard is still waiting to generate his own power. 644 00:31:12,137 --> 00:31:14,149 Richard: How awesome does that look? 645 00:31:14,173 --> 00:31:16,518 All color-coded. 646 00:31:16,542 --> 00:31:17,853 It's all nice and clean. 647 00:31:17,877 --> 00:31:19,888 It's a piece of art. 648 00:31:19,912 --> 00:31:21,890 These are my beautiful selves. 649 00:31:21,914 --> 00:31:23,658 Aren't they pretty? 650 00:31:23,682 --> 00:31:25,627 Unfortunately, they're still empty. 651 00:31:25,651 --> 00:31:27,329 We're waiting for the batteries to show up. 652 00:31:27,353 --> 00:31:30,198 It's been weeks and weeks and weeks. 653 00:31:30,222 --> 00:31:32,133 Once we have power, everything... 654 00:31:32,157 --> 00:31:35,604 We can turn all the lights on. We have plugs everywhere. 655 00:31:35,628 --> 00:31:37,339 We're running like a normal house, 656 00:31:37,363 --> 00:31:41,710 but until that happens, we're fighting for extensions. 657 00:31:41,734 --> 00:31:43,111 We got a hole in the wall 658 00:31:43,135 --> 00:31:45,847 with wires going to get all the tools. 659 00:31:45,871 --> 00:31:49,584 Like, we've got four or five different trades in the house. 660 00:31:49,608 --> 00:31:51,753 So everybody's scrambling to try and get enough power 661 00:31:51,777 --> 00:31:53,154 to run their tools. 662 00:31:53,178 --> 00:31:56,091 That was the biggest challenge of building off-grid, 663 00:31:56,115 --> 00:31:58,693 was to get that temporary power during the build. 664 00:31:58,717 --> 00:32:06,717 ♪♪ 665 00:32:08,794 --> 00:32:11,573 - Alright. - Since the start of summer, 666 00:32:11,597 --> 00:32:14,876 Richard has had to work around other projects, 667 00:32:14,900 --> 00:32:19,114 stretching the schedule more and more. 668 00:32:19,138 --> 00:32:20,815 Richard: We're on month 11 of the build. 669 00:32:20,839 --> 00:32:25,320 It's been taking way longer than we had expected. 670 00:32:25,344 --> 00:32:27,255 So we're starting on [indistinct] 671 00:32:27,279 --> 00:32:29,524 Hanging doors. 672 00:32:29,548 --> 00:32:33,128 Alright, so, we got cabinetry here. 673 00:32:33,152 --> 00:32:35,730 There's just stuff everywhere. There's still so much work 674 00:32:35,754 --> 00:32:38,188 left to do, and we got so little time. 675 00:32:40,625 --> 00:32:42,537 Finally got these batteries. 676 00:32:42,561 --> 00:32:46,241 I got half of them after waiting for six months for them. 677 00:32:46,265 --> 00:32:49,444 Wow. So we have 20 of these... 678 00:32:49,468 --> 00:32:51,646 Well, 10 in the truck and hopefully 679 00:32:51,670 --> 00:32:53,815 10 more sooner than later. 680 00:32:53,839 --> 00:32:55,116 These are big-honking batteries. 681 00:32:55,140 --> 00:32:56,518 At least there's a good handle on it. 682 00:32:56,542 --> 00:32:58,586 [ Straining ] 683 00:32:58,610 --> 00:33:01,222 I think they weigh like 120 pounds each. 684 00:33:01,246 --> 00:33:04,025 We need all those batteries to run this big house, 685 00:33:04,049 --> 00:33:06,394 but at least we got half. 686 00:33:06,418 --> 00:33:09,597 Narrator: If Richard wants to make his moving deadline in four weeks, 687 00:33:09,621 --> 00:33:12,400 he's going to have to hustle. 688 00:33:12,424 --> 00:33:14,069 Richard: Now that we have the batteries, 689 00:33:14,093 --> 00:33:16,304 are gonna be going on solar power 690 00:33:16,328 --> 00:33:18,239 by the end of the day? 691 00:33:18,263 --> 00:33:21,009 Not today, no. Not to... oh, come on! 692 00:33:21,033 --> 00:33:23,178 We got about a couple of weeks to tie this up 693 00:33:23,202 --> 00:33:26,003 and then we're moving. Ready or not, here we come. 694 00:33:30,775 --> 00:33:32,954 Narrator: In the heart of Canada's east coast, 695 00:33:32,978 --> 00:33:34,589 builder Richard Leblanc 696 00:33:34,613 --> 00:33:37,058 is rushing to get his off-grid dream home 697 00:33:37,082 --> 00:33:39,494 move-in ready. 698 00:33:39,518 --> 00:33:42,252 Richard: Alright, we got the other half of the batteries. 699 00:33:44,222 --> 00:33:45,967 We got a whole bunch of batteries to bring down 700 00:33:45,991 --> 00:33:48,003 to the basement, boys. - Yee-hoo. 701 00:33:48,027 --> 00:33:53,341 ♪♪ 702 00:33:53,365 --> 00:33:55,477 Building off-grid, this is what it's all about... 703 00:33:55,501 --> 00:33:58,680 Being in the middle of nowhere. 704 00:33:58,704 --> 00:34:00,882 Beats the city traffic, that's for sure. 705 00:34:00,906 --> 00:34:05,987 ♪♪ 706 00:34:06,011 --> 00:34:08,590 Come check out my favorite room of the house. 707 00:34:08,614 --> 00:34:11,059 This is absolutely amazing. 708 00:34:11,083 --> 00:34:13,862 So, all lights are going green. 709 00:34:13,886 --> 00:34:17,232 Where about probably 80%, 90% charged 710 00:34:17,256 --> 00:34:20,468 and good for two or three days, at least. 711 00:34:20,492 --> 00:34:22,937 We probably have three times more battery storage 712 00:34:22,961 --> 00:34:24,572 than we actually need. 713 00:34:24,596 --> 00:34:25,907 We're completely off-grid. 714 00:34:25,931 --> 00:34:28,632 We're creating our own electricity, which is amazing. 715 00:34:31,069 --> 00:34:34,582 For the last year, all I've been doing is working on this house. 716 00:34:34,606 --> 00:34:37,052 The whole thing was super overwhelming. 717 00:34:37,076 --> 00:34:39,421 And along with that, 718 00:34:39,445 --> 00:34:43,925 we are also expecting a baby in a month. 719 00:34:43,949 --> 00:34:45,727 So, my wife is eight months pregnant... 720 00:34:45,751 --> 00:34:49,364 [Chuckling] And are going through this huge move. 721 00:34:49,388 --> 00:34:52,167 Melanie: Oh, it's nice to be able to settle in 722 00:34:52,191 --> 00:34:53,935 the new house before the baby comes around 723 00:34:53,959 --> 00:34:56,771 'cause you know how it is. 724 00:34:56,795 --> 00:34:59,441 You don't sleep for the first few weeks. 725 00:34:59,465 --> 00:35:01,843 The important rooms are done... Kitchen, living room, 726 00:35:01,867 --> 00:35:04,212 bathrooms, and bedrooms. 727 00:35:04,236 --> 00:35:08,149 We started working a little bit on the two offices. 728 00:35:08,173 --> 00:35:09,984 The basement we haven't even touched yet. 729 00:35:10,008 --> 00:35:11,886 Like, it's just too much work. 730 00:35:11,910 --> 00:35:14,589 We got so much stuff to set up. 731 00:35:14,613 --> 00:35:15,723 It's awesome. 732 00:35:15,747 --> 00:35:17,347 It's gonna be an awesome freaking house. 733 00:35:19,617 --> 00:35:23,064 So this is Richard's closet. 734 00:35:23,088 --> 00:35:25,867 He has a lot of bathing suits. Wow. 735 00:35:25,891 --> 00:35:28,436 Richard: We're moving in, we're setting up the house. 736 00:35:28,460 --> 00:35:30,071 It's starting to take shape. 737 00:35:30,095 --> 00:35:32,107 Whoo-hoo! Last box! 738 00:35:32,131 --> 00:35:34,676 And it's an easy one. It's an easy one. 739 00:35:34,700 --> 00:35:36,945 We had some really good help all day today, 740 00:35:36,969 --> 00:35:39,481 both my family and Mel's family were here 741 00:35:39,505 --> 00:35:41,082 and were super helpful. 742 00:35:41,106 --> 00:35:43,985 I can see the house taking shape and seeing all our stuff, 743 00:35:44,009 --> 00:35:46,321 you know, where it's supposed to be. 744 00:35:46,345 --> 00:35:48,990 You know, just putting your feet up on the sofa 745 00:35:49,014 --> 00:35:51,960 overlooking the river in the brand-new house. 746 00:35:51,984 --> 00:35:53,750 It's starting to feel like home. 747 00:35:56,754 --> 00:35:58,466 Narrator: After a full year of building 748 00:35:58,490 --> 00:36:00,835 and all kinds of obstacles, 749 00:36:00,859 --> 00:36:03,872 Richard Leblanc has finally moved his family 750 00:36:03,896 --> 00:36:05,795 into their off-grid dream home. 751 00:36:07,999 --> 00:36:09,944 Richard: How awesome is this... Being in the middle of nowhere 752 00:36:09,968 --> 00:36:12,881 in the middle of nature? It is. 753 00:36:12,905 --> 00:36:14,983 Hopefully you won't miss the city too much. 754 00:36:15,007 --> 00:36:17,719 I hope not. [ Both laugh ] 755 00:36:17,743 --> 00:36:20,755 It wasn't my idea to live in the woods 756 00:36:20,779 --> 00:36:24,225 by a river, so... 757 00:36:24,249 --> 00:36:26,561 I bit the bullet and I said, "okay, well, 758 00:36:26,585 --> 00:36:29,063 I'll do it for you 'cause I love you." 759 00:36:29,087 --> 00:36:31,199 Narrator: It's been a long road for Richard, 760 00:36:31,223 --> 00:36:33,501 and there are still some things to finish. 761 00:36:33,525 --> 00:36:36,905 But he's managed to get the important things done in time 762 00:36:36,929 --> 00:36:39,908 just before the baby arrives. 763 00:36:39,932 --> 00:36:43,144 I never lived off-grid before. [ Indistinct ] 764 00:36:43,168 --> 00:36:45,013 We'll figure it out. First time for everything. 765 00:36:45,037 --> 00:36:46,069 Yeah. 766 00:36:48,306 --> 00:36:51,452 I love this. It's beautiful. 767 00:36:51,476 --> 00:36:53,121 It's really, really beautiful. 768 00:36:53,145 --> 00:36:56,024 This view will not get old. This is awesome. 769 00:36:56,048 --> 00:36:57,914 It's really nice. 770 00:37:00,017 --> 00:37:02,363 Well, we finally have a kitchen where we can host 771 00:37:02,387 --> 00:37:03,998 our large families. 772 00:37:04,022 --> 00:37:06,768 Yay! I'm really excited about that. 773 00:37:06,792 --> 00:37:08,069 Oh, yeah. 774 00:37:08,093 --> 00:37:11,839 Richard: In the kitchen, there's all kinds of daylight... 775 00:37:11,863 --> 00:37:13,808 Beautiful, natural lighting, 776 00:37:13,832 --> 00:37:15,944 glass all around us, 777 00:37:15,968 --> 00:37:17,679 just a big, open space. 778 00:37:17,703 --> 00:37:19,948 And that view... Just that view... 779 00:37:19,972 --> 00:37:22,917 - It's beautiful. - Yeah. 780 00:37:22,941 --> 00:37:25,019 Alright, let's go check out the kids room. 781 00:37:25,043 --> 00:37:28,223 Oh, Elodie's gonna love her new space. 782 00:37:28,247 --> 00:37:30,225 Richard: Yeah, it's perfect. 783 00:37:30,249 --> 00:37:32,227 It's beautiful 784 00:37:32,251 --> 00:37:34,996 and hopefully baby boy will like his room, as well. 785 00:37:35,020 --> 00:37:37,187 Oh, it's so nice. 786 00:37:39,390 --> 00:37:41,703 Look at that view, 787 00:37:41,727 --> 00:37:44,239 we got a view of the river in every room. 788 00:37:44,263 --> 00:37:45,907 That's what I love about this design. 789 00:37:45,931 --> 00:37:47,308 Me, too. 790 00:37:47,332 --> 00:37:49,510 And our bedroom. 791 00:37:49,534 --> 00:37:51,679 Oh, this is the nicest view of the house. 792 00:37:51,703 --> 00:37:53,414 It sure is. 793 00:37:53,438 --> 00:37:55,883 This gonna be awesome waking up to this every morning. 794 00:37:55,907 --> 00:37:57,785 Oh, it's beautiful. 795 00:37:57,809 --> 00:37:59,120 Richard: You see trees all around. 796 00:37:59,144 --> 00:38:01,322 Everywhere you look, you see trees and leaves 797 00:38:01,346 --> 00:38:03,558 in the background and the river. 798 00:38:03,582 --> 00:38:06,549 Like what a backdrop. It's just gorgeous. 799 00:38:10,221 --> 00:38:12,600 The stairs are starting to get a little high 800 00:38:12,624 --> 00:38:14,658 with the big belly, huh? - Oof. 801 00:38:17,762 --> 00:38:21,175 - Well... - Oh, this is nice. 802 00:38:21,199 --> 00:38:24,545 Richard: So the mezzanine upstairs was really 803 00:38:24,569 --> 00:38:27,115 one thing that Mel requested, 804 00:38:27,139 --> 00:38:30,518 and that office is just amazing. 805 00:38:30,542 --> 00:38:32,553 So, first business meeting. 806 00:38:32,577 --> 00:38:34,155 Let's talk about the construction... 807 00:38:34,179 --> 00:38:36,724 Not building a house again for us. 808 00:38:36,748 --> 00:38:37,859 No? This is it. 809 00:38:37,883 --> 00:38:38,915 Alright. 810 00:38:42,720 --> 00:38:43,998 Narrator: Now it's time to celebrate 811 00:38:44,022 --> 00:38:47,535 all that hard work with friends and family. 812 00:38:47,559 --> 00:38:50,238 Come check out our house. 813 00:38:50,262 --> 00:38:52,173 - Welcome, welcome! - Hi! 814 00:38:52,197 --> 00:38:54,008 Richard: Like it's just been a long stretch, 815 00:38:54,032 --> 00:38:56,711 and I'm super happy to have them over 816 00:38:56,735 --> 00:38:58,613 and see what I was working on and accomplished 817 00:38:58,637 --> 00:38:59,947 in the last year. 818 00:38:59,971 --> 00:39:02,884 [ Indistinct chatter ] 819 00:39:02,908 --> 00:39:05,453 This is a playroom. [ Chuckles ] 820 00:39:05,477 --> 00:39:07,121 I'm loving this house already. 821 00:39:07,145 --> 00:39:10,058 It was an emotional roller coaster, 822 00:39:10,082 --> 00:39:11,959 and I want to redo it 823 00:39:11,983 --> 00:39:14,228 over and over again. 824 00:39:14,252 --> 00:39:16,297 But just give me a couple days. 825 00:39:16,321 --> 00:39:18,633 Give me a good night's sleep and a couple days of vacation, 826 00:39:18,657 --> 00:39:19,901 and I'll be good to go. 827 00:39:19,925 --> 00:39:21,469 Richard: So you wake up in the morning, 828 00:39:21,493 --> 00:39:23,805 you walk down to the riverbank, you drink your coffee 829 00:39:23,829 --> 00:39:26,941 and you throw your line in the water. 830 00:39:26,965 --> 00:39:31,012 I find it very cool that we can have a house off-grid 831 00:39:31,036 --> 00:39:33,648 and we still have the comfort 832 00:39:33,672 --> 00:39:36,217 of a traditional home. 833 00:39:36,241 --> 00:39:37,719 Richard: Well, in this day and age, I mean, 834 00:39:37,743 --> 00:39:39,587 we don't want compromise. We want everything. 835 00:39:39,611 --> 00:39:41,222 And that's what we did here. 836 00:39:41,246 --> 00:39:43,491 Definitely outdone yourself. 837 00:39:43,515 --> 00:39:44,959 It's great. Thanks, baby. 838 00:39:44,983 --> 00:39:46,282 [ Chuckles ] 839 00:39:48,052 --> 00:39:50,231 Richard: Even though it took a lot longer than it should've, 840 00:39:50,255 --> 00:39:51,733 it doesn't matter. 841 00:39:51,757 --> 00:39:53,468 What's important is the end product, 842 00:39:53,492 --> 00:39:55,737 and the end product is freaking amazing. 843 00:39:55,761 --> 00:39:59,240 Captions paid for by discovery communications 844 00:39:59,264 --> 00:40:02,132 [ cheering ] 64930

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