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These are the user uploaded subtitles that are being translated: 1 00:00:01,720 --> 00:00:04,840 Britain's iconic bridges, 2 00:00:05,000 --> 00:00:06,920 spanning our most dramatic landscapes, 3 00:00:07,080 --> 00:00:10,480 have not only linked our island but made it great. 4 00:00:10,640 --> 00:00:13,640 These are the bridges that are known around the world, 5 00:00:13,800 --> 00:00:17,200 built by visionaries like Stevenson and Brunel 6 00:00:17,360 --> 00:00:19,600 who are famous even today. 7 00:00:21,000 --> 00:00:22,800 Look at this! 8 00:00:22,960 --> 00:00:25,840 From the banks of the Tyne to the mighty Thames, 9 00:00:26,000 --> 00:00:29,440 from the Firth of Forth to the Menai Strait... 10 00:00:30,680 --> 00:00:35,120 I'm on a journey to discover how those great bridges were built... 11 00:00:35,280 --> 00:00:36,600 Here we go. 12 00:00:36,760 --> 00:00:40,480 And the sweat and sacrifice that went into their constructions. 13 00:00:40,640 --> 00:00:42,520 Stopping traffic. 14 00:00:42,680 --> 00:00:46,640 I'll uncover the huge egos, flawed geniuses and jealous rivalries 15 00:00:46,800 --> 00:00:48,720 behind their creation. 16 00:00:48,880 --> 00:00:51,760 It's as if he'd been airbrushed from the whole story. 17 00:00:53,960 --> 00:00:56,880 These are Britain's Greatest Bridges. 18 00:01:02,600 --> 00:01:04,760 On the eastern fringes of the British Isles, 19 00:01:04,920 --> 00:01:08,840 there's an extraordinary structure that is somewhat forgotten. 20 00:01:10,760 --> 00:01:15,600 It's a record-breaking structure that changed engineering forever, 21 00:01:15,760 --> 00:01:18,920 and we've been given special permission to explore it, 22 00:01:19,080 --> 00:01:21,200 from bottom to top. 23 00:01:26,640 --> 00:01:29,480 Wow! My goodness! 24 00:01:30,840 --> 00:01:32,680 This is something special. 25 00:01:34,040 --> 00:01:36,160 It's so high up. 26 00:01:36,320 --> 00:01:40,400 It's nothing apart from these two cables which disappear off. 27 00:01:42,160 --> 00:01:44,240 This is the Humber Bridge. 28 00:01:44,400 --> 00:01:49,160 Its length from end to end is more than 2km, 29 00:01:49,320 --> 00:01:52,280 and between the two gigantic towers, 30 00:01:52,440 --> 00:01:56,000 stretches one of the greatest engineering feats in history. 31 00:01:57,680 --> 00:02:03,400 The suspended central span is 1,410m long, 32 00:02:03,560 --> 00:02:06,320 and when it opened in 1981, 33 00:02:06,480 --> 00:02:10,240 it was the biggest suspension bridge on the planet. 34 00:02:11,560 --> 00:02:14,680 Just look at these two enormous cables, 35 00:02:14,840 --> 00:02:17,920 they're about 70cm thick. 36 00:02:18,080 --> 00:02:21,160 Each of them weighs over 5,000 tonnes. 37 00:02:24,440 --> 00:02:26,240 Then there's the towers, 38 00:02:26,400 --> 00:02:28,240 the one on I'm stood on here on the north side, 39 00:02:28,360 --> 00:02:31,160 and the one way off in the distance. 40 00:02:31,320 --> 00:02:33,440 These things are so tall, 41 00:02:33,600 --> 00:02:37,000 they're actually further apart at the top than they are at the bottom. 42 00:02:37,160 --> 00:02:38,480 And you know why? 43 00:02:38,640 --> 00:02:40,920 Because of the curvature of the Earth, 44 00:02:41,080 --> 00:02:43,320 that's the scale we're talking about here. 45 00:02:43,480 --> 00:02:45,320 The whole thing is epic. 46 00:02:51,880 --> 00:02:54,000 For nearly two decades, 47 00:02:54,160 --> 00:02:57,280 this colossal edifice reigned supreme. 48 00:02:57,440 --> 00:03:01,440 The longest span of any suspension bridge in the world. 49 00:03:02,760 --> 00:03:05,000 For many, including me, 50 00:03:05,160 --> 00:03:08,840 the Humber Bridge is one of the most beautiful bridges ever built. 51 00:03:09,000 --> 00:03:13,640 There's an understated simplicity that I just love. 52 00:03:13,800 --> 00:03:18,360 The way it disguises thousands of tonnes of concrete and steel, 53 00:03:18,520 --> 00:03:21,880 like a feather floating effortlessly across the water. 54 00:03:26,440 --> 00:03:30,480 But building this record-breaking bridge was far from effortless. 55 00:03:30,640 --> 00:03:32,800 It was a severe technical challenge, 56 00:03:32,960 --> 00:03:36,840 born out of an extraordinary political power struggle. 57 00:03:37,000 --> 00:03:42,120 So just what did it take to build the longest bridge in the world 58 00:03:42,280 --> 00:03:44,280 right here in Britain? 59 00:03:45,640 --> 00:03:47,480 As with most great bridges, 60 00:03:47,640 --> 00:03:50,760 the story of this one begins with a stretch of water 61 00:03:50,920 --> 00:03:53,800 that many people thought unbridgeable - 62 00:03:53,960 --> 00:03:55,800 the wide Humber Estuary. 63 00:03:56,840 --> 00:03:59,560 Formed by the combination of two great rivers, 64 00:03:59,720 --> 00:04:01,280 the Ouse and the Trent, 65 00:04:01,440 --> 00:04:03,800 and almost 60km long, 66 00:04:03,960 --> 00:04:09,000 this tidal inlet divides a major industrial region in half. 67 00:04:09,160 --> 00:04:11,120 Let's have a little look at the lie of the land. 68 00:04:11,280 --> 00:04:12,840 So I've come up the north tower, 69 00:04:13,000 --> 00:04:15,440 so this is the north side of the estuary. 70 00:04:15,600 --> 00:04:19,280 Off in the distance there, the city of Kingston upon Hull. 71 00:04:19,440 --> 00:04:21,840 This is Yorkshire. 72 00:04:22,000 --> 00:04:26,480 Across the other side, away over the expanse of the bridge, 73 00:04:26,640 --> 00:04:28,320 is the south side of the estuary. 74 00:04:28,480 --> 00:04:30,240 That's North Lincolnshire. 75 00:04:30,360 --> 00:04:33,800 And if you look out east, you've got the town of Grimsby, 76 00:04:33,960 --> 00:04:36,840 and further east, you're into the North Sea. 77 00:04:40,680 --> 00:04:42,160 Before the bridge was built, 78 00:04:42,320 --> 00:04:44,840 driving from one side of the Humber to the other 79 00:04:45,000 --> 00:04:49,160 involved a 70-mile road journey that could take two hours or more. 80 00:04:49,320 --> 00:04:51,960 The only way to cross quicker, 81 00:04:52,120 --> 00:04:55,800 was to ride on Britain's answer to a Mississippi paddle steamer. 82 00:04:57,320 --> 00:05:01,560 The paddles on the steamer allowed them to navigate very shallow waters, 83 00:05:01,720 --> 00:05:05,360 but the silty Humber was so shallow in places, 84 00:05:05,520 --> 00:05:07,880 the ferry still ran aground from time to time, 85 00:05:08,040 --> 00:05:12,800 stranded in the middle of the estuary until the tide changed. 86 00:05:14,000 --> 00:05:17,040 Amazingly, decades since it was put of a job on the Humber 87 00:05:17,200 --> 00:05:18,520 when the bridge opened, 88 00:05:18,680 --> 00:05:21,640 you can still hop aboard one of the paddle ferries today, 89 00:05:21,800 --> 00:05:24,480 here on the banks of the River Thames in London. 90 00:05:25,960 --> 00:05:29,320 Now, permanently moored, and used as a popular bar, 91 00:05:29,480 --> 00:05:32,160 the Tattershall Castle, as this vessel is known, 92 00:05:32,320 --> 00:05:34,680 is in remarkable condition. 93 00:05:34,840 --> 00:05:38,640 Stepping aboard is like walking into a long forgotten world. 94 00:05:39,960 --> 00:05:41,320 Now, this is the engine room. 95 00:05:41,480 --> 00:05:43,640 It was built in the 1930s. 96 00:05:43,800 --> 00:05:46,680 If you look you can see all these beautiful brass fittings, 97 00:05:46,840 --> 00:05:50,240 this great big crank shaft and connecting rods. 98 00:05:51,480 --> 00:05:54,120 And down here, you can see where the spindles would be attached, 99 00:05:54,280 --> 00:05:56,200 and there would be another one on the other side, 100 00:05:56,240 --> 00:05:59,680 and they'd head straight out to drive the great big paddles 101 00:05:59,840 --> 00:06:01,960 on each side on the outside of the hull. 102 00:06:02,120 --> 00:06:05,440 Sadly, the paddles have long since been removed, 103 00:06:05,600 --> 00:06:08,640 but you can see the deck extensions that once sat above them. 104 00:06:08,800 --> 00:06:12,680 These images show the steamer in its final days 105 00:06:12,840 --> 00:06:15,680 under the ownership of British Rail. 106 00:06:15,840 --> 00:06:19,160 The Tattershall Castle put in 39 years service on the Humber, 107 00:06:19,320 --> 00:06:22,680 before being brought to London in 1975. 108 00:06:22,840 --> 00:06:25,480 But the fact that this old paddle steamer should end up 109 00:06:25,640 --> 00:06:28,920 here on the River Thames is oddly fitting. 110 00:06:29,080 --> 00:06:30,600 You see, it was right there, 111 00:06:30,760 --> 00:06:32,440 in the Houses of Parliament behind me, 112 00:06:32,600 --> 00:06:35,440 that this ferry lost its job on the Humber. 113 00:06:35,600 --> 00:06:38,920 It was a casualty of a fierce political struggle 114 00:06:39,080 --> 00:06:41,360 that saw the voters of Hull being offered 115 00:06:41,520 --> 00:06:45,080 what was seen as an extraordinary election bribe - 116 00:06:45,240 --> 00:06:46,560 a bridge. 117 00:06:46,720 --> 00:06:49,800 A bridge that was set to be the longest in the world. 118 00:07:02,000 --> 00:07:05,040 When the Humber Bridge opened in 1981, 119 00:07:05,200 --> 00:07:09,360 it was the longest single-span suspension bridge ever built, 120 00:07:09,520 --> 00:07:13,320 with a road deck 2.2km long. 121 00:07:13,480 --> 00:07:16,760 This new roadway connected communities 122 00:07:16,920 --> 00:07:18,480 on opposite banks of the estuary 123 00:07:18,640 --> 00:07:21,360 that used to be 70 miles apart by road. 124 00:07:21,520 --> 00:07:25,080 Overnight, they became brand-new neighbours. 125 00:07:25,240 --> 00:07:27,360 But more than that, 126 00:07:27,520 --> 00:07:30,800 this record-breaking bridge formed the promise of a new future 127 00:07:30,960 --> 00:07:32,280 for this part of Britain. 128 00:07:32,440 --> 00:07:36,080 It would spur the creation of a new industrial hub for the nation. 129 00:07:39,240 --> 00:07:42,440 But it wasn't quite for such public-spirited reasons 130 00:07:42,600 --> 00:07:44,840 that the bridge really got built. 131 00:07:45,000 --> 00:07:47,920 It's widely held that it was, in fact, the result 132 00:07:48,080 --> 00:07:52,320 of some rather more calculated political game-playing. 133 00:07:54,040 --> 00:07:55,560 Back in the 1960s, 134 00:07:55,720 --> 00:07:58,920 the folk of the Humber towns had already spent decades 135 00:07:59,080 --> 00:08:00,840 campaigning for a new bridge. 136 00:08:01,000 --> 00:08:05,320 Theirs was the only estuary in Britain that didn't have one. 137 00:08:05,480 --> 00:08:08,240 But a bridge that could span this expanse of water 138 00:08:08,400 --> 00:08:10,600 would not only have to be extremely long, 139 00:08:10,760 --> 00:08:13,360 but also very tall. 140 00:08:13,520 --> 00:08:16,040 There are four major ports on the Humber 141 00:08:16,200 --> 00:08:21,160 that carry a hefty 13% of the UK's seaborne trade between them. 142 00:08:22,200 --> 00:08:26,800 With 4,500-tonne cargo ships regularly passing the bridge, 143 00:08:26,960 --> 00:08:30,880 the deck had to be high enough to allow them to flow underneath. 144 00:08:31,040 --> 00:08:33,960 But the design also had to take into account 145 00:08:34,120 --> 00:08:36,760 what goes on under the water. 146 00:08:37,920 --> 00:08:40,720 The Humber Estuary has a very soft bed, 147 00:08:40,880 --> 00:08:44,960 with deep channels and shallow banks that can shift over time. 148 00:08:46,440 --> 00:08:48,720 As those deep channels move, 149 00:08:48,880 --> 00:08:51,200 the shipping lanes need to move with them. 150 00:08:51,360 --> 00:08:54,920 Most kinds of bridge able to span a river this size, 151 00:08:55,080 --> 00:08:57,480 require a whole series of supports, 152 00:08:57,640 --> 00:09:02,440 leaving only narrow gaps for shipping that could easily silt up. 153 00:09:02,600 --> 00:09:06,720 But there's one type of design that needs just two towers. 154 00:09:06,880 --> 00:09:10,520 A suspension bridge could cross the water in one giant leap, 155 00:09:10,680 --> 00:09:13,920 allowing ships to follow the channels as they change. 156 00:09:15,760 --> 00:09:19,040 So to keep the full width of the estuary open, 157 00:09:19,200 --> 00:09:21,800 this bridge had to be a suspension bridge. 158 00:09:21,960 --> 00:09:25,240 And with the banks more than 2km apart, 159 00:09:25,400 --> 00:09:29,240 it would be the longest single-span ever. 160 00:09:32,360 --> 00:09:33,760 Despite their advantages, 161 00:09:33,920 --> 00:09:38,760 suspension bridges are complicated and, therefore, costly to build. 162 00:09:38,920 --> 00:09:42,760 No-one seemed willing to spend the kind of money needed. 163 00:09:43,920 --> 00:09:46,080 Then something happened 164 00:09:46,240 --> 00:09:48,760 that would make the expense of such a construction, 165 00:09:48,920 --> 00:09:52,160 all of a sudden, worth it to the Government. 166 00:09:53,240 --> 00:09:55,400 This man died. 167 00:09:55,560 --> 00:09:58,080 Henry Solomons MP. 168 00:10:00,760 --> 00:10:03,760 Harold Wilson's Labour Government was made highly vulnerable 169 00:10:03,920 --> 00:10:05,680 by the death of Mr Solomons. 170 00:10:05,840 --> 00:10:08,680 A by-election for his Hull North seat was set 171 00:10:08,840 --> 00:10:12,360 for the 27th of January, 1966. 172 00:10:12,520 --> 00:10:19,160 If Labour lost, Wilson would be left with a majority of just one MP. 173 00:10:19,320 --> 00:10:22,200 For Labour, a win was crucial. 174 00:10:22,360 --> 00:10:25,640 Wilson dispatched his most experienced political operators 175 00:10:25,800 --> 00:10:27,120 to win over the voters, 176 00:10:27,280 --> 00:10:31,920 including the transport minister, Barbara Castle. 177 00:10:32,080 --> 00:10:36,680 Mrs Castle stood up to give a speech to 200 people 178 00:10:36,840 --> 00:10:39,720 crammed into a local school hall. 179 00:10:39,880 --> 00:10:44,160 Everyone expected some kind of road improvement carrot to be dangled, 180 00:10:44,320 --> 00:10:49,320 but then she came out with six words that nobody anticipated - 181 00:10:49,480 --> 00:10:52,280 "You will have your Humber Bridge". 182 00:10:52,440 --> 00:10:56,800 Nine days later, the people of Hull went to the polls, 183 00:10:56,960 --> 00:11:00,120 and here at the city hall, the votes were counted. 184 00:11:01,600 --> 00:11:04,760 Joseph Kevin McNamara, Labour, 24,000... 185 00:11:07,120 --> 00:11:09,480 It was a victory for Labour. 186 00:11:09,640 --> 00:11:12,680 The bridge would finally be built. 187 00:11:12,840 --> 00:11:16,920 But six years later, when Wilson was voted out of office, 188 00:11:17,080 --> 00:11:19,480 there was still no bridge. 189 00:11:19,640 --> 00:11:22,080 Surprisingly, the man who defeated him, 190 00:11:22,240 --> 00:11:24,360 Conservative Prime Minister Ted Heath, 191 00:11:24,520 --> 00:11:26,120 revived the scheme. 192 00:11:26,280 --> 00:11:29,320 Heath had plans for a new industrial county 193 00:11:29,480 --> 00:11:31,280 called Humberside. 194 00:11:31,440 --> 00:11:33,360 It would take in the whole estuary 195 00:11:33,520 --> 00:11:35,960 from Hull to Grimsby, and beyond, 196 00:11:36,120 --> 00:11:38,000 with a new bridge at its heart. 197 00:11:39,560 --> 00:11:42,960 Leading the project would be the firm of Freeman, Fox & Partners, 198 00:11:43,120 --> 00:11:45,000 run by Sir Ralph Freeman. 199 00:11:45,160 --> 00:11:49,000 Freeman was the world's best suspension bridge engineer. 200 00:11:49,160 --> 00:11:51,640 His other hits include the Severn Bridge 201 00:11:51,800 --> 00:11:53,960 and the Forth Road Bridge. 202 00:11:54,120 --> 00:11:57,600 If Sir Ralph could make this ambitious design a reality, 203 00:11:57,760 --> 00:12:00,520 it would be the pinnacle of his career. 204 00:12:00,680 --> 00:12:04,640 Ground was finally broken in July 1972. 205 00:12:07,160 --> 00:12:09,200 If you stand here and look out 206 00:12:09,360 --> 00:12:12,520 over what was the biggest suspension bridge in the world, 207 00:12:12,680 --> 00:12:17,320 you might have a job puzzling out just where they started building it. 208 00:12:17,480 --> 00:12:20,240 I mean, how do you get two enormous cables 209 00:12:20,400 --> 00:12:22,320 weighing 5,000 tonnes, 210 00:12:22,480 --> 00:12:25,360 155m up in the air, 211 00:12:25,520 --> 00:12:28,040 with a 2km road hanging off it? 212 00:12:28,200 --> 00:12:32,040 The answer is to start where every suspension bridge must, 213 00:12:32,200 --> 00:12:35,880 with two enormous holes in the ground. 214 00:12:36,040 --> 00:12:39,720 These holes will form the foundations for the towers. 215 00:12:39,880 --> 00:12:43,120 The towers will then be used to hold up the suspension cables, 216 00:12:43,280 --> 00:12:46,920 and from those cables, the road deck will be suspended 217 00:12:47,080 --> 00:12:49,440 from a series of smaller vertical cables 218 00:12:49,600 --> 00:12:51,960 called hangers. 219 00:12:52,120 --> 00:12:54,320 But it all starts with the holes, 220 00:12:54,480 --> 00:12:58,160 and digging those is not as easy as it seems. 221 00:13:00,200 --> 00:13:02,600 If you've ever dug a hole on a beach before, 222 00:13:02,760 --> 00:13:06,120 you know it doesn't take long before it starts filling up with water. 223 00:13:12,400 --> 00:13:14,960 And what I've created here is much more of a... 224 00:13:15,120 --> 00:13:17,760 murky pond than any kind of basis 225 00:13:17,920 --> 00:13:21,720 for a 155m suspension bridge tower. 226 00:13:26,720 --> 00:13:31,800 The way to make a dry hole on a wet beach is to use sheet piles. 227 00:13:31,960 --> 00:13:35,720 These long interlocking strips of steel are literally hammered 228 00:13:35,880 --> 00:13:39,800 into the ground to create a curtain of metal. 229 00:13:39,960 --> 00:13:43,280 On the Dutch River, one of the Humber's tributaries, 230 00:13:43,440 --> 00:13:47,960 Phil Boyes of the Environment Agency is driving piles into the riverbed 231 00:13:48,120 --> 00:13:50,160 as a flood defence. 232 00:13:50,320 --> 00:13:54,400 As one sheet goes down right next to the other, they kind of join, do they? 233 00:13:54,560 --> 00:13:57,520 There's a bit of a joint between them? There is, yeah. 234 00:13:57,680 --> 00:14:00,160 On the edge of each pile, there's what is called a clutch. 235 00:14:00,320 --> 00:14:02,520 So, one is... it's a curve of steel one way 236 00:14:02,680 --> 00:14:05,160 and then it's curved the opposite way on the next pile, 237 00:14:05,320 --> 00:14:07,640 so that helps the two piles interlock. 238 00:14:07,800 --> 00:14:11,560 And then the vibrating hammer essentially just vibrates the pile 239 00:14:11,720 --> 00:14:13,040 at a very high frequency 240 00:14:13,200 --> 00:14:16,160 and that's what helps drive that pile down into the ground. 241 00:14:16,320 --> 00:14:19,560 Essentially, it's using brute force... It is, yeah. 242 00:14:19,720 --> 00:14:21,840 To get this sheet down into the ground. 243 00:14:23,600 --> 00:14:25,960 That's very clever. 244 00:14:26,120 --> 00:14:29,240 Now I understand the idea behind pile driving, 245 00:14:29,400 --> 00:14:33,080 Phil is letting me put the theory into practice. 246 00:14:33,240 --> 00:14:36,600 So, by doing that we're going to, what, just build up the pressure in the hydraulics? 247 00:14:36,720 --> 00:14:39,480 Yes, that's the one. Here we go. 248 00:14:43,240 --> 00:14:45,280 Away it goes. 249 00:14:47,320 --> 00:14:49,600 And down it goes, I mean look at it! 250 00:14:51,280 --> 00:14:54,800 What is here just a small flick of a switch... 251 00:14:54,960 --> 00:14:58,680 triggers an enormous amount of power over there. 252 00:15:01,720 --> 00:15:04,800 This is high-tech equipment doing its job. 253 00:15:06,880 --> 00:15:11,200 It's powerful, it's unforgiving, and it's bloomin' loud. 254 00:15:13,240 --> 00:15:16,480 It's the Gordon Ramsey of the construction industry. 255 00:15:20,000 --> 00:15:22,480 Here we go, look, that's it. That's the signal. 256 00:15:26,720 --> 00:15:30,120 Just giving it a quick check there to make sure it is nice and level. 257 00:15:30,280 --> 00:15:33,680 Everyone's happy. Job well done. 258 00:15:33,840 --> 00:15:35,960 At the Humber Bridge construction site, 259 00:15:36,120 --> 00:15:39,920 hundreds of tonnes of sheet piles were driven deep into the riverbed, 260 00:15:40,080 --> 00:15:44,400 forming a dam of steel around the location of each tower. 261 00:15:44,560 --> 00:15:48,120 That allowed diggers to excavate the area inside the dam, 262 00:15:48,280 --> 00:15:50,960 without fear of the walls caving in 263 00:15:51,120 --> 00:15:53,520 or the hole filling with water. 264 00:15:53,680 --> 00:15:55,520 Once the hole was deep enough, 265 00:15:55,680 --> 00:15:59,800 the next major step could take place - filling it in again, 266 00:15:59,960 --> 00:16:04,080 because a strong foundation made of solid concrete was needed 267 00:16:04,240 --> 00:16:07,440 to support the first of the two towers. 268 00:16:07,600 --> 00:16:09,360 A year and a half into the project, 269 00:16:09,520 --> 00:16:13,560 they'd now cast a huge slab of concrete into the hole - 270 00:16:13,720 --> 00:16:19,520 44m long, 16m wide and 11m deep. 271 00:16:19,680 --> 00:16:22,240 It's still there, hidden away under the beach. 272 00:16:22,400 --> 00:16:24,440 And so, the time had come to begin 273 00:16:24,600 --> 00:16:27,720 the first really revolutionary feature of the bridge - 274 00:16:27,880 --> 00:16:31,560 a 155m-tall tower, 275 00:16:31,720 --> 00:16:33,880 to be made, for the first time anywhere 276 00:16:34,040 --> 00:16:37,240 on a long-span suspension bridge, out of concrete. 277 00:16:38,960 --> 00:16:41,040 Concrete is magic stuff. 278 00:16:41,200 --> 00:16:42,680 When it's first mixed, 279 00:16:42,840 --> 00:16:45,800 it can be poured or moulded into almost any shape. 280 00:16:45,960 --> 00:16:49,120 And when it sets, it's as tough as stone. 281 00:16:49,280 --> 00:16:53,000 The Romans were the first large-scale users of concrete. 282 00:16:53,160 --> 00:16:56,480 They used it on the world-famous Pantheon in Rome. 283 00:16:56,640 --> 00:16:59,960 Its dome is one of the biggest in the world made of concrete, 284 00:17:00,120 --> 00:17:04,360 and it's been standing for nearly 2,000 years. 285 00:17:04,520 --> 00:17:09,720 But suspension bridge towers are subject to quite different and far greater forces 286 00:17:09,880 --> 00:17:11,680 than most buildings. 287 00:17:12,880 --> 00:17:15,160 The thing was, up until that point, 288 00:17:15,320 --> 00:17:19,760 suspension bridge towers had almost always been made out of steel, 289 00:17:19,920 --> 00:17:23,400 so the bridge designers had to be absolutely certain 290 00:17:23,560 --> 00:17:28,040 that a huge concrete tower would be equivalent in strength, 291 00:17:28,200 --> 00:17:32,880 and the reason they could be was all to do with these. 292 00:17:33,040 --> 00:17:34,800 Oranges. 293 00:17:34,960 --> 00:17:37,280 The Humber Bridge is still standing today, 294 00:17:37,440 --> 00:17:40,680 thanks to a French gardener called Joseph Monier. 295 00:17:40,840 --> 00:17:42,800 It was the 1860s 296 00:17:42,960 --> 00:17:46,280 and Monier worked at the historic Royal Palace in Paris 297 00:17:46,440 --> 00:17:50,240 where one of his jobs was to look after the exotic citrus plants. 298 00:17:50,400 --> 00:17:53,840 Every summer, he'd have to move them from inside their glasshouse 299 00:17:54,000 --> 00:17:55,600 to the gardens outside, 300 00:17:55,760 --> 00:17:58,720 but the concrete pots they were in kept breaking. 301 00:18:00,920 --> 00:18:03,600 The problem is that whilst concrete is very strong 302 00:18:03,760 --> 00:18:05,480 under the force of compression, 303 00:18:05,640 --> 00:18:09,000 it's very weak under the force of tension. 304 00:18:09,160 --> 00:18:10,520 So any sideways pull, 305 00:18:10,680 --> 00:18:12,000 like when a heavy lorry 306 00:18:12,160 --> 00:18:13,520 crosses a suspension bridge, 307 00:18:13,680 --> 00:18:15,560 could cause it to crack apart. 308 00:18:17,160 --> 00:18:18,680 Monier found this same problem 309 00:18:18,840 --> 00:18:22,040 when he tried to drag his orange pots around the garden, 310 00:18:22,200 --> 00:18:25,320 until he made a simple change to their design. 311 00:18:25,480 --> 00:18:26,840 Monier discovered 312 00:18:27,000 --> 00:18:29,920 that if he put iron rods into the concrete as it set, 313 00:18:30,080 --> 00:18:33,440 when it hardened, it was much stronger. 314 00:18:33,600 --> 00:18:35,080 That simple addition - 315 00:18:35,240 --> 00:18:38,240 adding metal rods to create reinforced concrete - 316 00:18:38,400 --> 00:18:41,000 totally changed its behaviour. 317 00:18:41,160 --> 00:18:42,520 This new form of concrete 318 00:18:42,680 --> 00:18:44,000 is as strong in tension 319 00:18:44,160 --> 00:18:45,480 as it is in compression, 320 00:18:45,640 --> 00:18:46,960 making it perfect 321 00:18:47,120 --> 00:18:49,800 for almost any kind of structure. 322 00:18:49,960 --> 00:18:51,880 By the middle of the 20th century, 323 00:18:52,040 --> 00:18:55,120 architects and engineers were finding amazing new ways 324 00:18:55,280 --> 00:18:57,280 to exploit its properties. 325 00:18:57,440 --> 00:19:01,480 The engineers at Freeman Fox wanted to take that one step further. 326 00:19:01,640 --> 00:19:05,160 They knew using reinforced concrete instead of steel could save 327 00:19:05,320 --> 00:19:08,920 months of construction time and millions of pounds 328 00:19:09,080 --> 00:19:13,680 if they could find a way to get it into place quickly and safely. 329 00:19:13,840 --> 00:19:16,480 Because even if the concrete itself was up to the job, 330 00:19:16,640 --> 00:19:20,120 most methods of casting it weren't. 331 00:19:20,280 --> 00:19:22,600 A typical way to make a concrete structure was 332 00:19:22,760 --> 00:19:24,920 to pre-cast it into small pieces 333 00:19:25,080 --> 00:19:28,560 and hoist each one into position by crane, 334 00:19:28,720 --> 00:19:31,320 one by one. 335 00:19:31,480 --> 00:19:33,200 But that was out of the question 336 00:19:33,360 --> 00:19:36,200 with the kind of heights they were talking about here. 337 00:19:37,480 --> 00:19:40,120 Hey! 338 00:19:40,280 --> 00:19:44,280 Another option was to cast the entire structure in-situ, 339 00:19:44,440 --> 00:19:48,000 but you can't build a 155m-high mould 340 00:19:48,160 --> 00:19:50,240 and pour concrete in from the top. 341 00:19:50,400 --> 00:19:51,800 So, that's when they turned 342 00:19:51,960 --> 00:19:54,920 to another fashionable, new building technique. 343 00:19:55,080 --> 00:19:58,680 It was called slip forming and it had proved successful 344 00:19:58,840 --> 00:20:02,520 in building a futuristic hotel and casino in Las Vegas. 345 00:20:02,680 --> 00:20:06,080 But could Freeman Fox transplant this technology 346 00:20:06,240 --> 00:20:10,560 from the parched Nevada desert to the watery world of the Humber? 347 00:20:10,720 --> 00:20:13,080 It was a gamble they just had to take. 348 00:20:23,315 --> 00:20:25,395 The Humber Suspension Bridge, 349 00:20:25,555 --> 00:20:28,875 with its world record-breaking span across the Humber Estuary, 350 00:20:29,035 --> 00:20:32,435 it's a triumph of 1970s engineering. 351 00:20:32,595 --> 00:20:36,235 It used new materials, and groundbreaking methods 352 00:20:36,395 --> 00:20:41,195 and remained the longest unsupported roadway until 1998. 353 00:20:43,195 --> 00:20:46,715 One of the challenges facing the bridge's designers at Freeman Fox 354 00:20:46,875 --> 00:20:50,915 was the massive towers that such a structure needed. 355 00:20:51,075 --> 00:20:54,515 They would be some of the tallest ever built from concrete, 356 00:20:54,675 --> 00:20:58,355 but most existing methods for pouring the concrete just weren't suitable... 357 00:21:00,035 --> 00:21:03,755 so they took a punt on a novel technique. 358 00:21:03,915 --> 00:21:06,915 The technique enabled tall structures to be built quicker 359 00:21:07,075 --> 00:21:09,315 and more efficiently than ever before. 360 00:21:09,475 --> 00:21:12,075 It was called slip forming. 361 00:21:12,235 --> 00:21:14,955 Slip forming gained popularity in the 1960s 362 00:21:15,115 --> 00:21:18,395 after being used to build a 31-storey tower in Las Vegas 363 00:21:18,555 --> 00:21:21,435 called the Landmark. 364 00:21:21,595 --> 00:21:25,275 Building a giant, 155m-high mould, 365 00:21:25,435 --> 00:21:27,795 then pouring concrete from the very top 366 00:21:27,955 --> 00:21:29,515 would be technically challenging, 367 00:21:29,675 --> 00:21:33,515 really costly, and take far too long. 368 00:21:33,675 --> 00:21:38,595 But slip forming needs only a small mould, about 6m high. 369 00:21:38,755 --> 00:21:41,915 As the lower parts of the new tower dry and harden, 370 00:21:42,075 --> 00:21:46,315 the mould is shifted, or slipped, up a few centimetres on jacks. 371 00:21:46,475 --> 00:21:49,835 All the while the concrete is poured without interruption. 372 00:21:49,995 --> 00:21:52,075 The mould moves continuously upwards, 373 00:21:52,235 --> 00:21:56,155 leaving behind a single, solid structure. 374 00:21:56,315 --> 00:21:58,515 The technique worked impressively. 375 00:21:58,675 --> 00:22:00,395 The Humber Bridge towers proved 376 00:22:00,555 --> 00:22:04,155 that slip forming is quicker, cheaper and safer 377 00:22:04,315 --> 00:22:07,355 than just about any other method of concrete construction. 378 00:22:07,515 --> 00:22:11,395 In the years since, it's become standard practice around the world 379 00:22:11,555 --> 00:22:14,155 for almost any kind of tower. 380 00:22:15,795 --> 00:22:18,035 If you look here on one of the Humber towers, 381 00:22:18,195 --> 00:22:20,795 you can see a series of horizontal lines 382 00:22:20,955 --> 00:22:24,475 where the concrete was poured a few inches at a time. 383 00:22:24,635 --> 00:22:27,235 It's almost like it's got a grain to it. 384 00:22:28,235 --> 00:22:31,435 Working constantly, it took just under six months 385 00:22:31,595 --> 00:22:32,915 to reach the full height, 386 00:22:33,075 --> 00:22:36,795 that's an average of 7.6cm an hour. 387 00:22:41,035 --> 00:22:42,635 I'm meeting John Bailey, 388 00:22:42,795 --> 00:22:47,355 a local man who had a bird's eye view of this building revolution. 389 00:22:47,515 --> 00:22:49,475 John, you worked on top of the towers. 390 00:22:49,635 --> 00:22:51,475 What was it like up there? 391 00:22:51,635 --> 00:22:55,075 Initially, it was a little bit scary 392 00:22:55,235 --> 00:22:57,675 because you were going into the unknown. 393 00:22:57,835 --> 00:23:00,115 You'd never been up to that height before. 394 00:23:00,275 --> 00:23:02,315 When you get up to over 500 foot, 395 00:23:02,475 --> 00:23:05,515 then things look a little small from the top, 396 00:23:05,675 --> 00:23:09,315 so, it was, yeah... 397 00:23:09,475 --> 00:23:11,875 Your heart was in your mouth most of the time. 398 00:23:12,035 --> 00:23:13,715 And so as the towers grew, 399 00:23:13,875 --> 00:23:15,795 the kind of all the infrastructure here... 400 00:23:15,955 --> 00:23:18,635 Everything was there... went up with it. Yeah, you even had... 401 00:23:18,795 --> 00:23:20,755 Well, you can see there, this is the canteen. 402 00:23:20,915 --> 00:23:24,235 This is where the guys would have their lunch or whatever... 403 00:23:24,395 --> 00:23:26,435 You know, if it rained. 404 00:23:26,595 --> 00:23:28,835 So, what were the conditions like working on the bridge? 405 00:23:28,995 --> 00:23:30,995 I mean, you were up there in all weathers, I guess. 406 00:23:31,155 --> 00:23:33,235 If the weather was bad, you didn't go up. 407 00:23:33,395 --> 00:23:37,115 It was brutal up there, especially with the wind-chill factor. 408 00:23:37,275 --> 00:23:40,235 You could get down to -20, 30 up there. 409 00:23:40,395 --> 00:23:42,675 Jeez. It was, it was cold. 410 00:23:42,835 --> 00:23:45,155 Some of the things the guys used to wear. 411 00:23:45,315 --> 00:23:47,435 I know one guy who used to pinch his wife's tights 412 00:23:47,595 --> 00:23:51,675 because it would... to keep him warm in the winter. 413 00:23:51,835 --> 00:23:55,715 It was a standing joke, the idea was if you climbed the tower, 414 00:23:55,875 --> 00:23:58,915 it was 45 minutes and three cigarettes. 415 00:23:59,075 --> 00:24:02,155 To get from bottom to top. 416 00:24:04,675 --> 00:24:09,475 The North Tower was finished in May 1974. 417 00:24:09,635 --> 00:24:12,475 Next, they needed to repeat the slip forming process 418 00:24:12,635 --> 00:24:16,835 and build the South Tower, this time, in the river itself. 419 00:24:16,995 --> 00:24:20,515 But when engineers prepared to start work on the foundations, 420 00:24:20,675 --> 00:24:23,355 they discovered a serious problem with the sheet piles 421 00:24:23,515 --> 00:24:25,715 surrounding the site. 422 00:24:25,875 --> 00:24:29,035 The design called for this man-made island 423 00:24:29,195 --> 00:24:31,315 for the south tower to sit on. 424 00:24:31,475 --> 00:24:35,875 But unexpectedly strong tidal currents ruined the sheet piles 425 00:24:36,035 --> 00:24:37,515 they put in to build it, 426 00:24:37,675 --> 00:24:41,235 helping cause a crippling two-year delay. 427 00:24:42,995 --> 00:24:47,275 Work on the rest of the bridge relied on both towers being up, 428 00:24:47,435 --> 00:24:50,275 but the sheet piles had to be reset 429 00:24:50,435 --> 00:24:53,115 and the foundations dried out. 430 00:24:53,275 --> 00:24:57,155 Project bosses were desperate to claw back some time. 431 00:24:57,315 --> 00:25:00,915 Amazingly, with the experience they gained on the first tower, 432 00:25:01,075 --> 00:25:03,395 and by working round-the-clock, 433 00:25:03,555 --> 00:25:07,715 they had this second tower topped out in nearly half the time, 434 00:25:07,875 --> 00:25:13,315 increasing their average climb rate to almost 11cm per hour. 435 00:25:15,835 --> 00:25:19,915 Building the entire bridge was supposed to take just five years, 436 00:25:20,075 --> 00:25:23,955 but by 1976, four years into the project, 437 00:25:24,115 --> 00:25:26,515 only the towers were complete. 438 00:25:26,675 --> 00:25:29,715 The next major task was to lift the suspension cables 439 00:25:29,875 --> 00:25:31,675 up to the top of the towers, 440 00:25:31,835 --> 00:25:34,915 but unless they were securely fastened at each end, 441 00:25:35,075 --> 00:25:38,915 they would quickly come straight back down again. 442 00:25:39,075 --> 00:25:41,595 I'm descending into a tomb-like structure 443 00:25:41,755 --> 00:25:45,075 at the bridge's southern end called an anchorage. 444 00:25:45,235 --> 00:25:46,715 It's really nothing more 445 00:25:46,875 --> 00:25:52,315 than a 200,000 tonne slab of - well, you guessed it - concrete. 446 00:25:52,475 --> 00:25:54,315 The titanic weight of this structure 447 00:25:54,475 --> 00:25:56,875 and its partner on the opposite bank 448 00:25:57,035 --> 00:26:01,515 is all that stops the two cables from crashing into the river. 449 00:26:01,675 --> 00:26:07,435 But buried deep inside the anchorage is something totally unexpected. 450 00:26:11,555 --> 00:26:12,875 Wow. 451 00:26:13,035 --> 00:26:15,195 I mean, you know you're coming deep down 452 00:26:15,355 --> 00:26:18,155 because of all the ladders, they just keep going, but... 453 00:26:18,315 --> 00:26:20,595 I don't think anything prepares you for this. 454 00:26:23,235 --> 00:26:25,235 Just listen to that echo. 455 00:26:25,395 --> 00:26:27,595 Moo... 456 00:26:29,715 --> 00:26:31,475 In here, it's apparent 457 00:26:31,635 --> 00:26:35,155 that the suspension cables are not two enormous wires 458 00:26:35,315 --> 00:26:39,275 but actually thousands upon thousands of small wires, 459 00:26:39,435 --> 00:26:41,955 each just 5mm thick. 460 00:26:45,195 --> 00:26:46,515 Well, you can see 461 00:26:46,675 --> 00:26:49,795 right above me here is where one of those main cables, 462 00:26:49,955 --> 00:26:52,915 that runs the entire length of the bridge, 463 00:26:53,075 --> 00:26:55,235 comes in to the anchorage. 464 00:26:55,395 --> 00:26:59,795 And where it comes in, what was that great big, fat cable 465 00:26:59,955 --> 00:27:04,555 splays out into 37 different bunches of wires. 466 00:27:04,715 --> 00:27:07,715 And then these rows of orange blocks behind me 467 00:27:07,875 --> 00:27:10,955 is where each of those bunches are anchor-pointed 468 00:27:11,115 --> 00:27:13,315 deep down into the concrete. 469 00:27:13,475 --> 00:27:16,475 Anyone who ever said engineering was dull and ugly 470 00:27:16,635 --> 00:27:18,875 has obviously never seen this. 471 00:27:19,035 --> 00:27:20,875 It's absolutely beautiful. 472 00:27:21,035 --> 00:27:25,475 The 404 wires in each bunch are hooked onto giant bolts, 473 00:27:25,635 --> 00:27:29,475 each sunk 20m deep into the concrete wall. 474 00:27:32,715 --> 00:27:36,555 Each of these loops was carried across the Humber individually. 475 00:27:36,715 --> 00:27:42,115 There are nearly 15,000 lengths of wire in total. 476 00:27:42,275 --> 00:27:45,355 If you were to drive across the bridge in a small car, 477 00:27:45,515 --> 00:27:50,235 each of these wires would carry just about 30g of it. 478 00:27:52,555 --> 00:27:57,195 All modern suspension bridge cables are made this way for two reasons. 479 00:27:57,355 --> 00:27:59,755 Firstly, if one of these wires should snap, 480 00:27:59,915 --> 00:28:05,515 there are still 14,947 remaining to hold the bridge up. 481 00:28:05,675 --> 00:28:11,115 The other reason is that dragging a 70cm thick, 5,000-tonne cable 482 00:28:11,275 --> 00:28:12,595 to the top of one tower 483 00:28:12,755 --> 00:28:15,915 across a 1.4km gap to the other tower, 484 00:28:16,075 --> 00:28:19,035 then down the far side would be impossible. 485 00:28:20,475 --> 00:28:22,195 So, how was it actually done? 486 00:28:22,355 --> 00:28:25,115 To find out, I'm meeting with Bill Harvey, 487 00:28:25,275 --> 00:28:28,155 one of the engineers that worked on the job. 488 00:28:28,315 --> 00:28:31,355 Getting those cables up is just amazing. 489 00:28:31,515 --> 00:28:35,515 I mean, well, we're right under one of the main cables here. 490 00:28:35,675 --> 00:28:40,075 What you can't see from here is actually what's inside this sheet. 491 00:28:40,235 --> 00:28:42,275 It's lots and lots of pieces like that. 492 00:28:42,435 --> 00:28:45,115 Pieces just like that? It's incredible, isn't it? 493 00:28:45,275 --> 00:28:48,635 I mean, to think that is what's holding up... 494 00:28:48,795 --> 00:28:52,995 well, us right now, this whole roadway, all the cars, 495 00:28:53,155 --> 00:28:54,756 all the trucks that keep thundering past. 496 00:28:54,915 --> 00:28:56,235 Yes. 497 00:28:56,395 --> 00:28:58,635 That's marvellous. 498 00:28:58,795 --> 00:29:02,755 So, the process of actually getting cables all the way across... 499 00:29:02,915 --> 00:29:04,675 It's called spinning because they use a wheel 500 00:29:04,835 --> 00:29:07,635 and the wheel is actually just a pulley. 501 00:29:07,795 --> 00:29:11,515 The curious method of spinning was invented in the 1840s 502 00:29:11,675 --> 00:29:14,595 by American engineer John Roebling 503 00:29:14,755 --> 00:29:18,635 and used on almost every major suspension bridge since. 504 00:29:18,795 --> 00:29:22,915 It involves a pulley system that draws the wires across the span, 505 00:29:23,075 --> 00:29:25,675 pulling them off a huge drum at one end. 506 00:29:25,835 --> 00:29:28,075 Bill and I are going to recreate the principal 507 00:29:28,235 --> 00:29:30,835 on a smaller scale, using string. 508 00:29:30,995 --> 00:29:33,835 If you imagine a five-tonne reel of wire 509 00:29:33,995 --> 00:29:35,555 fastened into the anchorage. 510 00:29:35,715 --> 00:29:37,451 So this is me over on, let's say, the north... 511 00:29:37,475 --> 00:29:39,315 Over on the north bank. 512 00:29:39,475 --> 00:29:41,555 And then a spinning wheel pulling it. 513 00:29:41,715 --> 00:29:44,755 So I run this right across... Right across the river... across the estuary... 514 00:29:44,875 --> 00:29:48,235 And you'll see how fast this is unreeling. OK, yeah. 515 00:29:48,395 --> 00:29:50,035 And then it gets looped there. 516 00:29:52,675 --> 00:29:55,595 And those bits get adjusted. Yeah. 517 00:29:55,755 --> 00:29:57,155 And then another loop is taken. 518 00:29:57,315 --> 00:29:59,315 So actually in that one journey across, 519 00:29:59,475 --> 00:30:01,875 I've brought over two strands of wire. 520 00:30:02,035 --> 00:30:05,555 And, actually, there are two wires on the spinning wheel as well, 521 00:30:05,715 --> 00:30:09,355 so you've taken four and then you take another four. 522 00:30:09,515 --> 00:30:12,035 Wow, so this speeds things up hugely. Yeah. 523 00:30:12,195 --> 00:30:15,515 And then when you've done that 101 times - 524 00:30:15,675 --> 00:30:17,955 and there's 404 wires - 525 00:30:18,115 --> 00:30:22,035 you've got what's called a strand, and there are 37 strands up there. 526 00:30:22,195 --> 00:30:23,555 How long would that...? 527 00:30:23,715 --> 00:30:27,275 It's going to take about 15 minutes to do a trip, 528 00:30:27,435 --> 00:30:28,915 done thousands and thousands of times. 529 00:30:28,995 --> 00:30:30,355 To build up... Yeah. 530 00:30:30,515 --> 00:30:33,475 This great big cable that we've got here now. 531 00:30:33,635 --> 00:30:36,555 And the guys who are working here just have to stand here 532 00:30:36,715 --> 00:30:40,155 and maybe stand in the middle of the river on the catwalk 533 00:30:40,315 --> 00:30:43,435 and catch the wires as they go past and anchor them. 534 00:30:43,595 --> 00:30:46,435 So, you'd have guys dotted along. All the way along. 535 00:30:46,595 --> 00:30:48,995 Just to kind of make sure and guide it and... Yeah. 536 00:30:49,155 --> 00:30:51,275 Make sure everything is going correctly? Yeah. 537 00:30:51,435 --> 00:30:55,315 And they'd be just stood up there, what, all day long? All day long. 538 00:30:55,475 --> 00:30:56,955 Standing on that. 539 00:30:59,355 --> 00:31:03,035 Even though four wires could be spun in just 15 minutes, 540 00:31:03,195 --> 00:31:07,475 it took 22 months to finish this part of the job. 541 00:31:07,635 --> 00:31:09,835 In October 1979, 542 00:31:09,995 --> 00:31:14,595 the last and most complicated major process could finally begin - 543 00:31:14,755 --> 00:31:18,995 erecting the 21,000-tonne roadway, the deck. 544 00:31:20,235 --> 00:31:23,075 This, of course, is what it's all about. 545 00:31:23,235 --> 00:31:27,035 Everything else - the towers, the cables and the anchorages - 546 00:31:27,195 --> 00:31:32,955 all exist just to carry this ribbon of highway across the water. 547 00:31:33,115 --> 00:31:35,075 You might think that once the deck was in place 548 00:31:35,235 --> 00:31:37,915 the whole suspension bridge would be solid as a rock, 549 00:31:38,075 --> 00:31:39,635 but that's where you'd be wrong. 550 00:31:42,915 --> 00:31:44,915 To see how much the bridge moves, 551 00:31:45,075 --> 00:31:47,955 even on a relatively calm day like today, 552 00:31:48,115 --> 00:31:49,915 just watch this coin. 553 00:31:52,875 --> 00:31:54,195 I've popped it down there, 554 00:31:54,355 --> 00:31:56,995 right up against the edge of this expansion joint, 555 00:31:57,155 --> 00:32:00,275 which connects the main bridge deck behind me 556 00:32:00,435 --> 00:32:02,835 and the side span there. 557 00:32:02,995 --> 00:32:06,355 Look at it go. You can see it's moving. 558 00:32:06,515 --> 00:32:09,275 That's a good 2 or 3cm there already, 559 00:32:09,435 --> 00:32:12,995 and it's the bridge deck where I am on this side that's moving. 560 00:32:13,155 --> 00:32:16,515 It's the gentle flex and sway of the bridge in the wind 561 00:32:16,675 --> 00:32:19,315 and with heavy traffic, 562 00:32:19,475 --> 00:32:22,675 it's almost like it's breathing in and out. 563 00:32:24,915 --> 00:32:27,475 As cars and trucks thunder over the bridge, 564 00:32:27,635 --> 00:32:29,715 they cause the deck to jiggle a bit. 565 00:32:29,875 --> 00:32:33,515 But the bridge has to cope with a far greater force than traffic - 566 00:32:33,675 --> 00:32:35,035 the wind. 567 00:32:35,195 --> 00:32:36,515 And when the wind picks up, 568 00:32:36,675 --> 00:32:40,035 movement in the structure is essential. 569 00:32:40,195 --> 00:32:44,555 Imagine a tree and a brick wall in a gale force wind. 570 00:32:44,715 --> 00:32:47,235 A tree bends and flexes, 571 00:32:47,395 --> 00:32:49,635 it's much more likely to remain standing. 572 00:32:49,795 --> 00:32:53,195 The brick wall acts like a huge sail, 573 00:32:53,355 --> 00:32:55,475 takes the full force of the wind 574 00:32:55,635 --> 00:32:57,995 and blows down much more easily. 575 00:32:58,155 --> 00:33:00,115 Likewise, with a suspension bridge, 576 00:33:00,275 --> 00:33:03,875 a bit of flex and sway is a good thing. 577 00:33:04,035 --> 00:33:05,835 But if you get your sums wrong, 578 00:33:05,995 --> 00:33:09,955 a bit of sway can turn into something much more extreme 579 00:33:10,115 --> 00:33:13,355 and the whole bridge could come crashing down. 580 00:33:21,280 --> 00:33:26,080 As slender and as elegant as it may seem from afar, 581 00:33:26,240 --> 00:33:30,080 it's not until you get right up under the bridge deck, like I am here now, 582 00:33:30,240 --> 00:33:33,800 that you get a true sense of the size 583 00:33:33,960 --> 00:33:36,320 and the strength of this thing. 584 00:33:38,560 --> 00:33:40,120 It's actually quite intimidating. 585 00:33:40,280 --> 00:33:42,840 Like some kind of ridiculous space ship 586 00:33:43,000 --> 00:33:44,920 slowly drifting overhead. 587 00:33:48,400 --> 00:33:54,280 Lifting the 17,000-tonne steel road deck into position in 1979 588 00:33:54,440 --> 00:33:59,160 and keeping it there forever was going to be a serious challenge. 589 00:33:59,320 --> 00:34:02,400 That's because suspension bridges have an invisible enemy - 590 00:34:02,560 --> 00:34:03,920 the wind. 591 00:34:04,080 --> 00:34:05,680 To resist the force of gales, 592 00:34:05,840 --> 00:34:08,360 all of them are designed to allow sway, 593 00:34:08,520 --> 00:34:11,040 but one chilling lesson from history illustrates 594 00:34:11,200 --> 00:34:14,760 how this necessary flexibility can go badly wrong. 595 00:34:19,160 --> 00:34:22,840 In 1940, a suspension bridge across the Tacoma Narrows, 596 00:34:23,000 --> 00:34:25,360 just outside the US City of Seattle, 597 00:34:25,520 --> 00:34:28,320 began to swing in a way no-one intended. 598 00:34:29,520 --> 00:34:31,080 Even before the bridge was finished, 599 00:34:31,240 --> 00:34:34,200 it would buck like a bronco in high winds. 600 00:34:34,360 --> 00:34:38,120 Construction workers nicknamed her Galloping Gertie. 601 00:34:38,280 --> 00:34:43,000 Eventually, this curious ripple turned into a full blown wave 602 00:34:43,160 --> 00:34:45,000 and just four months after it opened, 603 00:34:45,160 --> 00:34:47,840 the entire bridge ripped itself apart. 604 00:34:50,200 --> 00:34:52,520 There was something about the design of the roadway 605 00:34:52,680 --> 00:34:54,200 on the Tacoma Narrows Bridge 606 00:34:54,360 --> 00:34:57,320 that magnified the way it behaved in the wind. 607 00:34:57,480 --> 00:35:01,120 Something the designers on this bridge had to completely avoid, 608 00:35:01,280 --> 00:35:05,960 and the best way to see how they did it is by going down in here. 609 00:35:06,120 --> 00:35:08,480 I'm going inside the bridge deck... 610 00:35:16,880 --> 00:35:18,920 So, you leave the day light behind, 611 00:35:19,080 --> 00:35:23,160 coming right down into this huge, cavernous void. 612 00:35:24,960 --> 00:35:28,200 And it's noisy too with the cars and trucks going overhead. 613 00:35:28,360 --> 00:35:31,560 They're literally right overhead, just there. 614 00:35:32,960 --> 00:35:35,920 This is the middle of the bridge deck. 615 00:35:36,080 --> 00:35:40,920 It's a series of these vast, hollow, steel boxes, 616 00:35:41,080 --> 00:35:43,840 which continue for a kilometre in that direction, 617 00:35:44,000 --> 00:35:46,560 along to the north side of the river, 618 00:35:46,720 --> 00:35:49,400 and then another kilometre all the way down 619 00:35:49,560 --> 00:35:52,960 back in that direction, too, over to the south bank. 620 00:35:56,160 --> 00:35:58,000 It's really odd down here. 621 00:36:01,120 --> 00:36:04,640 Each one of these boxes was pre-fabricated on land, 622 00:36:04,800 --> 00:36:07,800 but getting them into place was no easy feat. 623 00:36:07,960 --> 00:36:09,800 Starting at the dead centre of the bridge, 624 00:36:09,960 --> 00:36:11,280 they were floated into position, 625 00:36:11,440 --> 00:36:14,760 then hoisted one by one with huge cranes, 626 00:36:14,920 --> 00:36:17,920 which themselves hung off the suspension cables. 627 00:36:19,920 --> 00:36:22,480 Each box was then welded to its neighbours 628 00:36:22,640 --> 00:36:24,760 to form a continuous deck, 629 00:36:24,920 --> 00:36:28,440 and it's the shape of that deck which ensures the Humber Bridge 630 00:36:28,600 --> 00:36:30,960 will never gallop like Gertie. 631 00:36:34,040 --> 00:36:36,280 Along the entire length of the bridge deck, 632 00:36:36,440 --> 00:36:39,440 it's flat here in the centre above and below me, 633 00:36:39,600 --> 00:36:42,360 and then it slopes away at the sides. 634 00:36:42,520 --> 00:36:46,080 You can see it much better on this model here. 635 00:36:46,240 --> 00:36:49,840 So underneath, it's shaped like a saucer, 636 00:36:50,000 --> 00:36:54,320 and over the top, it's shaped, well, like an upside down saucer. 637 00:36:55,640 --> 00:36:59,400 Compare that then to this model here of the bridge deck 638 00:36:59,560 --> 00:37:02,200 of the ill-fated Tacoma Narrows Bridge. 639 00:37:04,080 --> 00:37:06,440 You can see they're very different. 640 00:37:06,600 --> 00:37:09,680 This one is much squarer 641 00:37:09,840 --> 00:37:13,920 and it's got these solid side barriers all the way along. 642 00:37:15,880 --> 00:37:18,560 So, let's see what happens to this with a little bit of wind. 643 00:37:25,480 --> 00:37:29,600 Now, you might expect the bridge deck just to be pushed away by the fan 644 00:37:29,760 --> 00:37:32,640 and kind of stay there until I turn it off, 645 00:37:32,800 --> 00:37:34,480 but give it a sec. 646 00:37:34,640 --> 00:37:36,600 It starts to sway gradually, 647 00:37:36,760 --> 00:37:38,360 but it doesn't take long 648 00:37:38,520 --> 00:37:42,400 for the Tacoma model to waggle erratically. 649 00:37:42,560 --> 00:37:43,960 But look at that. 650 00:37:44,120 --> 00:37:47,960 It's going absolutely berserk, it's osculating back and forth. 651 00:37:50,360 --> 00:37:52,600 It's a phenomena called flutter. 652 00:37:54,840 --> 00:37:58,400 At Tacoma, a strong wind pushed the bridge to one side, 653 00:37:58,560 --> 00:38:00,320 lifting it slightly. 654 00:38:00,480 --> 00:38:03,960 But gravity and tension in the cables pulled it back down 655 00:38:04,120 --> 00:38:08,520 and, rather like a playground swing, up the other way. 656 00:38:08,680 --> 00:38:10,800 The wind then amplified this movement, 657 00:38:10,960 --> 00:38:12,960 pushing it further in the same direction, 658 00:38:13,120 --> 00:38:18,120 then gravity and tension pulled it back even harder. 659 00:38:18,280 --> 00:38:21,800 The back-and-forth motion got stronger and higher with each swing 660 00:38:21,960 --> 00:38:24,640 until the bridge failed. 661 00:38:26,520 --> 00:38:30,200 Change the design of the bridge deck and watch this... 662 00:38:30,360 --> 00:38:33,160 It's the same fan, it's the same springs. 663 00:38:34,480 --> 00:38:36,280 Let's see what happens. 664 00:38:37,640 --> 00:38:40,840 This model is much more streamlined in shape, 665 00:38:41,000 --> 00:38:44,440 allowing the air to flow over it far more smoothly. 666 00:38:44,600 --> 00:38:45,960 Not much so far. 667 00:38:46,120 --> 00:38:49,200 But it does something else that's remarkably clever. 668 00:38:49,360 --> 00:38:53,320 It's the difference in lengths between the lower and upper deck 669 00:38:53,480 --> 00:38:57,000 that has the strange effect of lowering the air pressure 670 00:38:57,160 --> 00:38:59,640 under here compared to on top. 671 00:39:01,000 --> 00:39:04,280 Now, effectively, that forces the bridge deck downwards, 672 00:39:04,440 --> 00:39:06,560 pulling on the suspension cables. 673 00:39:08,200 --> 00:39:10,800 The bridge is bracing itself into the wind, 674 00:39:10,960 --> 00:39:12,720 and the windier it gets, 675 00:39:12,880 --> 00:39:14,920 the more stable the bridge becomes. 676 00:39:16,680 --> 00:39:19,680 But during the complex process of assembling the deck, 677 00:39:19,840 --> 00:39:21,880 it was anything but stable. 678 00:39:22,040 --> 00:39:25,880 And in March 1980, disaster struck. 679 00:39:26,040 --> 00:39:27,360 At the north end of the bridge, 680 00:39:27,520 --> 00:39:29,840 one of the 40-tonne cranes broke loose 681 00:39:30,000 --> 00:39:33,960 and tumbled 70m down on to the incomplete roadway. 682 00:39:34,120 --> 00:39:35,840 The joints ripped apart, 683 00:39:36,000 --> 00:39:39,480 leaving two boxes dangling precariously. 684 00:39:42,840 --> 00:39:45,200 The Hull Daily Mail reported the dramatic accident, 685 00:39:45,360 --> 00:39:48,000 which happened just up here behind me. 686 00:39:48,160 --> 00:39:51,640 Saying, "A man was hanging on for his life." 687 00:39:51,800 --> 00:39:54,720 And that "the sections were swinging like seesaws", 688 00:39:54,880 --> 00:39:58,080 "hitting each other with the sound like a clap of thunder." 689 00:39:58,240 --> 00:40:00,480 It was a miracle nobody was killed 690 00:40:00,640 --> 00:40:03,600 and, amazingly, the damage done was minimal, 691 00:40:03,760 --> 00:40:06,640 but the whole incident was a very close call. 692 00:40:10,240 --> 00:40:12,800 What could have been a catastrophic disaster 693 00:40:12,960 --> 00:40:15,760 only set the timescale back by a few months. 694 00:40:15,920 --> 00:40:17,600 In December 1980, 695 00:40:17,760 --> 00:40:20,280 the final box was lifted into place, 696 00:40:20,440 --> 00:40:22,760 completing the span. 697 00:40:22,920 --> 00:40:25,920 The mighty Humber was bridged at last, 698 00:40:26,080 --> 00:40:28,280 but it came at quite a cost - 699 00:40:28,440 --> 00:40:32,080 £151 million in total. 700 00:40:32,240 --> 00:40:35,800 What's more, it had taken nine years instead of five 701 00:40:35,960 --> 00:40:38,680 and thanks to the rocketing inflation of the '70s, 702 00:40:38,840 --> 00:40:41,680 it was £81 million over budget. 703 00:40:41,840 --> 00:40:45,200 Some people criticised the bridge as a white elephant, 704 00:40:45,360 --> 00:40:47,800 a bridge from nowhere to nowhere, 705 00:40:47,960 --> 00:40:49,760 that should never really have been built. 706 00:40:49,920 --> 00:40:51,480 Despite all that, 707 00:40:51,640 --> 00:40:54,680 this structure was celebrated as a national achievement, 708 00:40:54,840 --> 00:40:59,120 the latest in a long line of groundbreaking British engineering landmarks. 709 00:40:59,280 --> 00:41:02,920 And no less a person than her Majesty the Queen opened the bridge 710 00:41:03,080 --> 00:41:06,080 on the 17th July 1981. 711 00:41:07,360 --> 00:41:09,520 I'm meeting Rachel Stainforth, 712 00:41:09,680 --> 00:41:12,760 who was there that day, aged just six. 713 00:41:12,920 --> 00:41:16,600 So, the Humber Bridge has been here ever since you can remember, Rachel. 714 00:41:16,760 --> 00:41:20,280 It has. It's been a huge instrumental part of our family. 715 00:41:20,440 --> 00:41:23,960 At the time, my grandad was chairman of the Humber Bridge Board 716 00:41:24,120 --> 00:41:29,480 and my nan was Lord Mayor of Hull, so, because I was in the family, 717 00:41:29,640 --> 00:41:32,120 I got asked to give the official bouquet to the Queen 718 00:41:32,280 --> 00:41:36,000 on the opening of the Humber Bridge, so I was six at the time, I think. 719 00:41:36,160 --> 00:41:38,000 And on the day, did it all go well? 720 00:41:38,160 --> 00:41:40,640 I did have a bit of stage fright at the beginning 721 00:41:40,800 --> 00:41:44,640 and so I had to have a nudge and said, you know, "Get on with it" sort of thing. 722 00:41:44,800 --> 00:41:47,880 And so, I did that and she was very pleasant. 723 00:41:48,040 --> 00:41:51,040 I think I looked at my grandad the whole time and not her, 724 00:41:51,200 --> 00:41:54,440 but, yeah, it was... it was a really good day. 725 00:41:54,600 --> 00:41:56,960 I think now, you know, as years have gone by 726 00:41:57,120 --> 00:42:00,080 that it's very much a focal point of the city 727 00:42:00,240 --> 00:42:04,600 and in the people of Hull's, their hearts. 728 00:42:04,760 --> 00:42:07,400 Her Majesty made the first official crossing. 729 00:42:07,560 --> 00:42:11,480 Behind her, eager motorists queued up for their first turn. 730 00:42:11,640 --> 00:42:15,000 The toll charge - £1. 731 00:42:15,160 --> 00:42:17,960 Do you get a free toll pass? No. 732 00:42:18,120 --> 00:42:20,920 No, 'fraid not. Even my grandad didn't. 733 00:42:21,080 --> 00:42:22,960 Although he was the first person, 734 00:42:23,120 --> 00:42:26,400 he was the first toll-paying car to go over. 735 00:42:26,560 --> 00:42:28,840 OK, very good. Yeah. Very good. 736 00:42:36,240 --> 00:42:38,920 The Humber Bridge is perhaps a bit forgotten about, 737 00:42:39,080 --> 00:42:42,640 slightly off the beaten track of Britain's motorway network, 738 00:42:42,800 --> 00:42:45,480 but we should remember that, here in the UK, 739 00:42:45,640 --> 00:42:48,520 we have a world record-breaking structure, 740 00:42:48,680 --> 00:42:51,560 what was for 17 years, 741 00:42:51,720 --> 00:42:55,640 the longest single-span suspension bridge on the planet. 742 00:42:57,080 --> 00:42:59,160 And it is a bridge to be proud of 743 00:42:59,320 --> 00:43:00,680 and to boast about 744 00:43:00,840 --> 00:43:04,000 because we made it and we made it here. 745 00:43:27,080 --> 00:43:30,080 Captions by Red Bee Media SBS Australia 2019 62267

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