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These are the user uploaded subtitles that are being translated: 1 00:00:02,621 --> 00:00:04,541 Britain's iconic bridges, 2 00:00:04,701 --> 00:00:06,621 spanning our most dramatic landscapes, 3 00:00:06,781 --> 00:00:10,101 have not only linked our island, but made it great. 4 00:00:10,261 --> 00:00:13,341 These are the bridges that are known around the world, 5 00:00:13,501 --> 00:00:16,901 built by visionaries like Stephenson and Brunel, 6 00:00:17,061 --> 00:00:19,301 who are famous even today. 7 00:00:20,701 --> 00:00:22,501 Look at this! 8 00:00:22,661 --> 00:00:25,541 From the banks of the Tyne to the mighty Thames, 9 00:00:25,701 --> 00:00:29,141 from the Firth of Forth to the Menai Strait... 10 00:00:30,381 --> 00:00:34,821 I'm on a journey to discover how those great bridges were built... 11 00:00:34,981 --> 00:00:36,781 Here we go. 12 00:00:36,941 --> 00:00:40,181 And the sweat and sacrifice that went into their constructions. 13 00:00:40,341 --> 00:00:42,221 Stopping traffic. 14 00:00:42,381 --> 00:00:46,341 I'll uncover the huge egos, flawed geniuses and jealous rivalries 15 00:00:46,501 --> 00:00:48,421 behind their creation. 16 00:00:48,581 --> 00:00:51,461 It's as if he'd been airbrushed from the whole story. 17 00:00:53,661 --> 00:00:56,421 These are Britain's Greatest Bridges. 18 00:01:01,821 --> 00:01:05,221 Britain's great bridges changed our country, 19 00:01:05,381 --> 00:01:08,341 shrinking distances and boosting trade. 20 00:01:08,501 --> 00:01:11,781 But there's one bridge that not only changed Britain, 21 00:01:11,941 --> 00:01:13,621 it changed the world, 22 00:01:13,781 --> 00:01:18,021 and it's a bridge that you may never have heard of. 23 00:01:18,181 --> 00:01:21,901 This one - Robert Stephenson's Britannia Bridge. 24 00:01:25,501 --> 00:01:29,741 Opened in 1850, this game-changing wrought iron bridge 25 00:01:29,901 --> 00:01:36,221 had a span of over 460 metres and weighed more than 4,500 tonnes. 26 00:01:36,381 --> 00:01:38,701 It was built to cross the Menai Strait, 27 00:01:38,861 --> 00:01:41,461 a dangerous tidal channel between North Wales 28 00:01:41,621 --> 00:01:43,741 and the island of Anglesey - 29 00:01:43,901 --> 00:01:46,141 a stretch of water so hazardous 30 00:01:46,301 --> 00:01:48,941 that even Admiral Nelson was said to fear it. 31 00:01:51,421 --> 00:01:54,821 Sadly, much of what you see today is a rebuild. 32 00:01:54,981 --> 00:01:59,261 A lot of the original bridge was lost to a devastating fire. 33 00:02:02,461 --> 00:02:07,221 The first Britannia Bridge didn't have these magnificent arches. 34 00:02:07,381 --> 00:02:09,341 In fact, it didn't even have a road. 35 00:02:09,501 --> 00:02:11,261 It was just a rail bridge, 36 00:02:11,421 --> 00:02:14,101 constructed using a straight wrought iron beam 37 00:02:14,261 --> 00:02:16,621 supported by three great towers. 38 00:02:16,781 --> 00:02:20,781 And it's that beam which made the Britannia Bridge so special. 39 00:02:20,941 --> 00:02:23,461 But why? 40 00:02:23,621 --> 00:02:25,301 Well, it's the way it was built, 41 00:02:25,461 --> 00:02:30,501 using this unlikely-looking lump of iron - the box girder. 42 00:02:33,901 --> 00:02:36,141 Unglamorous as it may appear, 43 00:02:36,301 --> 00:02:41,141 this small piece of what was once a giant, long tube 44 00:02:41,301 --> 00:02:43,981 is one of the most important advances in engineering 45 00:02:44,141 --> 00:02:46,301 in the last 200 years. 46 00:02:46,461 --> 00:02:49,821 It changed the modern world in ways that Robert Stephenson, 47 00:02:49,981 --> 00:02:53,341 the designer of the bridge, could never have dreamed of. 48 00:02:53,501 --> 00:02:56,581 Your car, your TV, the sofa you're sitting on, 49 00:02:56,741 --> 00:02:58,621 perhaps even your clothes, 50 00:02:58,781 --> 00:03:00,901 there's a good chance they were transported 51 00:03:01,061 --> 00:03:04,941 across the globe in a giant floating box girder... 52 00:03:05,941 --> 00:03:09,661 because it was this innovation, pioneered on the Britannia Bridge, 53 00:03:09,821 --> 00:03:12,341 that helped us to build the huge cargo ships 54 00:03:12,501 --> 00:03:16,941 that crisscross the world's oceans, in effect shrinking the planet. 55 00:03:21,061 --> 00:03:25,021 Today, box girder technology is everywhere, 56 00:03:25,181 --> 00:03:29,781 making even the most unexpected structures a reality, like this. 57 00:03:29,941 --> 00:03:33,781 The Infinity Bridge here in Stockton-on-Tees. 58 00:03:33,941 --> 00:03:37,181 Just look at it. It's fantastic, isn't it? 59 00:03:37,341 --> 00:03:41,461 It kind of flows and skips across the water. 60 00:03:41,621 --> 00:03:43,461 And call me a geek, but as an engineer, 61 00:03:43,621 --> 00:03:46,981 I love a structure like this because it does its job. 62 00:03:47,141 --> 00:03:51,261 It's robust and it gets people from one side of the river to the other, 63 00:03:51,421 --> 00:03:54,181 but it does it with grace and style. 64 00:03:54,341 --> 00:03:56,661 Visually, it's about as far as you can get 65 00:03:56,821 --> 00:03:58,861 from the Britannia tubular bridge, 66 00:03:59,021 --> 00:04:03,261 but at its heart is the very same simple box girder. 67 00:04:03,421 --> 00:04:05,701 It's smaller and more crafted, 68 00:04:05,861 --> 00:04:09,141 but it still relies on the same hollow tube technology 69 00:04:09,301 --> 00:04:13,581 pioneered by Stephenson almost 170 years ago. 70 00:04:14,861 --> 00:04:17,541 So how was it that a far off corner of Wales 71 00:04:17,701 --> 00:04:21,061 ended up with a bridge that's so incredibly important, 72 00:04:21,221 --> 00:04:23,461 not just to the history of engineering 73 00:04:23,621 --> 00:04:25,421 but to the history of the modern world? 74 00:04:25,581 --> 00:04:31,061 Well, the answer is twofold - the Royal Navy and politics. 75 00:04:32,181 --> 00:04:34,221 In 1845, Robert Stephenson, 76 00:04:34,381 --> 00:04:36,821 son of the railway engineer George Stephenson, 77 00:04:36,981 --> 00:04:39,941 was employed to build the Chester to Holyhead railway. 78 00:04:41,901 --> 00:04:44,541 Part of the job was to connect the island of Anglesey 79 00:04:44,701 --> 00:04:46,181 to the Welsh mainland. 80 00:04:48,141 --> 00:04:50,141 But it's what lay to the west of Anglesey 81 00:04:50,301 --> 00:04:53,021 that made the bridge so important. 82 00:04:53,181 --> 00:04:57,781 Beyond Anglesey is the Irish Sea and then Ireland itself, 83 00:04:57,941 --> 00:04:59,621 which back in the 1840s 84 00:04:59,781 --> 00:05:02,501 was a turbulent part of the British Empire. 85 00:05:02,661 --> 00:05:05,421 The need for a fast connection 86 00:05:05,581 --> 00:05:08,621 wasn't so that tourists could paddle on the beaches of Anglesey. 87 00:05:08,781 --> 00:05:11,661 It was to speed up the vital strategic route 88 00:05:11,821 --> 00:05:13,221 between London and Dublin, 89 00:05:13,381 --> 00:05:15,741 which prior to the Britannia rail bridge 90 00:05:15,901 --> 00:05:20,141 had to stick to the slow routes via Thomas Telford's suspension bridge. 91 00:05:21,901 --> 00:05:24,501 But with the Industrial Revolution taking hold, 92 00:05:24,661 --> 00:05:28,781 faster railways were expanding across the width and breadth of the UK. 93 00:05:28,941 --> 00:05:31,061 But to reach the port at Holyhead, 94 00:05:31,221 --> 00:05:34,301 they needed to cross the dreaded Menai Strait. 95 00:05:37,301 --> 00:05:41,941 Possibly the hardest part of the entire 260-mile route to construct 96 00:05:42,101 --> 00:05:46,141 was the bridge over this treacherous stretch of water. 97 00:05:47,781 --> 00:05:49,981 The obvious solution would be to build a bridge 98 00:05:50,141 --> 00:05:51,781 with two big arches - 99 00:05:51,941 --> 00:05:53,261 one arch from the mainland 100 00:05:53,421 --> 00:05:55,221 to the rocks in the middle of the strait, 101 00:05:55,381 --> 00:05:58,261 then a second arch over to Anglesey. 102 00:05:58,421 --> 00:06:02,901 Stephenson himself came up with a design to do just that. 103 00:06:03,061 --> 00:06:06,021 But there was a problem - the Royal Navy. 104 00:06:10,701 --> 00:06:14,221 Back in the 1840s, the Navy ruled the waves... 105 00:06:15,421 --> 00:06:17,581 and they weren't going to have a railway bridge 106 00:06:17,741 --> 00:06:20,181 stopping them from ruling the Menai Strait. 107 00:06:21,381 --> 00:06:24,221 They demanded that any bridge left two clear channels, 108 00:06:24,381 --> 00:06:28,861 each over 400 feet wide and a whopping 100 feet high 109 00:06:29,021 --> 00:06:31,621 to allow tall sailing ships to pass through unhindered. 110 00:06:32,901 --> 00:06:35,021 You might think that Stephenson 111 00:06:35,181 --> 00:06:37,701 could have simply copied Telford's suspension bridge, 112 00:06:37,861 --> 00:06:39,701 which lies about a mile to the east 113 00:06:39,861 --> 00:06:43,301 and built almost a quarter of a century before. 114 00:06:43,461 --> 00:06:47,421 But that's a road bridge. This needed to be a rail bridge. 115 00:06:49,101 --> 00:06:52,101 Suspension bridges and trains simply do not mix. 116 00:06:52,261 --> 00:06:57,101 The massive weight of the train can cause it to flex and sway so much 117 00:06:57,261 --> 00:07:00,741 that it becomes a real danger the train itself could derail. 118 00:07:02,461 --> 00:07:04,981 So the suspension bridge was out. 119 00:07:05,141 --> 00:07:06,541 The only other option 120 00:07:06,701 --> 00:07:09,661 was to rely on the oldest type of bridge in the book - 121 00:07:09,821 --> 00:07:11,741 the simple beam bridge. 122 00:07:14,581 --> 00:07:16,021 It doesn't get much simpler, really. 123 00:07:16,181 --> 00:07:18,341 Two supports and a beam across the top. 124 00:07:18,501 --> 00:07:21,621 As a solution, it would keep the Royal Navy happy because 125 00:07:21,781 --> 00:07:23,581 it'd be the same height above the water 126 00:07:23,741 --> 00:07:25,941 right the way across its length. 127 00:07:26,101 --> 00:07:30,941 But it has a fairly major drawback. It's not very strong. 128 00:07:31,101 --> 00:07:33,101 I'll show you what I mean. 129 00:07:33,261 --> 00:07:35,861 If I stand roughly in the middle here... 130 00:07:36,021 --> 00:07:38,021 Ooh! 131 00:07:38,181 --> 00:07:40,141 It just about takes my weight, 132 00:07:40,301 --> 00:07:41,621 but only just. 133 00:07:41,781 --> 00:07:43,421 You can see how much that's bending. 134 00:07:45,141 --> 00:07:49,301 If I add another plank, let's see what happens now. 135 00:07:50,981 --> 00:07:53,821 There we go. Instantly much stronger. 136 00:07:53,981 --> 00:07:58,501 But with each plank I put on, it gets heavier. 137 00:07:58,661 --> 00:08:00,381 And that's the problem. 138 00:08:00,541 --> 00:08:02,781 My bridge here is a couple of metres in length 139 00:08:02,941 --> 00:08:05,541 and I'm adding about 80 kilograms on top. 140 00:08:05,701 --> 00:08:09,581 And you can see the amount of wood we need to make it strong. 141 00:08:09,741 --> 00:08:12,861 Scale that up to what Stephenson had planned, 142 00:08:13,021 --> 00:08:16,661 beams to span over 450 metres in length, 143 00:08:16,821 --> 00:08:20,261 taking weights of hundreds of tonnes at a time. 144 00:08:20,421 --> 00:08:23,261 The sheer volume, and thus weight of material required, 145 00:08:23,421 --> 00:08:25,741 just made it a nonstarter. 146 00:08:25,901 --> 00:08:28,861 The solution he came up with wasn't just clever, 147 00:08:29,021 --> 00:08:30,701 it would change the world. 148 00:08:32,261 --> 00:08:34,981 And it was a solution borrowed from nature. 149 00:08:42,195 --> 00:08:46,155 At 460 metres long and around 40 metres high, 150 00:08:46,315 --> 00:08:48,435 nowadays a bridge like the Britannia here 151 00:08:48,595 --> 00:08:50,475 is nothing special really, 152 00:08:50,635 --> 00:08:52,315 but around 170 years ago 153 00:08:52,475 --> 00:08:55,995 it pushed engineering to its absolute limits. 154 00:08:57,155 --> 00:08:58,835 Back then, this great span 155 00:08:58,995 --> 00:09:02,035 wasn't supported by these huge arches we see today, 156 00:09:02,195 --> 00:09:05,035 because the Navy had demanded nothing should obstruct 157 00:09:05,195 --> 00:09:07,555 the masts of their tall ships. 158 00:09:07,715 --> 00:09:11,515 Instead, the entire bridge was to be formed from great beams 159 00:09:11,675 --> 00:09:15,955 which ran as a straight line right across the Menai Strait. 160 00:09:17,195 --> 00:09:19,555 As a concept, it sounds simple, 161 00:09:19,715 --> 00:09:24,435 but the entire span of the bridge would need to be 460 metres long, 162 00:09:24,595 --> 00:09:28,475 and it would need to support trains weighing hundreds of tonnes. 163 00:09:28,635 --> 00:09:32,235 No-one had done anything like this before. 164 00:09:39,555 --> 00:09:43,195 Luckily, the solution to the problem was right in front of them. 165 00:09:43,355 --> 00:09:45,595 They just needed to know where to look. 166 00:09:49,355 --> 00:09:52,795 Now if I cut open the stem of this plant, 167 00:09:52,955 --> 00:09:56,035 you can see it's actually hollow through the middle. 168 00:09:57,355 --> 00:09:59,195 And it's that hole all the way through 169 00:09:59,355 --> 00:10:02,755 that gives the plant its strength and rigidity. 170 00:10:03,915 --> 00:10:08,355 And it's this clever trick of nature that the Britannia Bridge exploited. 171 00:10:11,435 --> 00:10:14,355 This is a solid aluminium rod. 172 00:10:14,515 --> 00:10:18,035 This is aluminium, it's exactly the same length, 173 00:10:18,195 --> 00:10:20,355 but it's a hollowed out tube. 174 00:10:21,595 --> 00:10:25,995 Now, they both contain the exact same amount of material, 175 00:10:26,155 --> 00:10:28,675 they weigh exactly the same, 176 00:10:28,835 --> 00:10:32,115 so you might expect they'd have the same strength. 177 00:10:32,275 --> 00:10:36,155 But if I add on equal weights in the middle, 178 00:10:36,315 --> 00:10:37,915 let's see what happens. 179 00:10:39,715 --> 00:10:41,075 Look at that. 180 00:10:41,235 --> 00:10:43,315 Look at that bend under the weight of that 181 00:10:43,475 --> 00:10:45,435 almost-full bucket of water. 182 00:10:45,595 --> 00:10:47,795 Right, watch this. 183 00:10:48,995 --> 00:10:52,355 I'll now add on exactly the same weight to the tube. 184 00:10:53,715 --> 00:10:55,755 Something quite remarkable happens. 185 00:10:55,915 --> 00:10:59,235 The tube hardly bends at all compared to the solid rod. 186 00:11:01,195 --> 00:11:05,715 And it was this phenomenon that was the key to designing the bridge. 187 00:11:05,875 --> 00:11:07,675 Rather than a simple solid beam, 188 00:11:07,835 --> 00:11:10,475 the whole bridge would become a massive tube. 189 00:11:13,355 --> 00:11:18,075 Three towers would support two 140 metre-long tubes 190 00:11:18,235 --> 00:11:23,155 40 metres in the air, each weighing 1,500 tonnes. 191 00:11:23,315 --> 00:11:25,515 Two smaller spans of 70 metres 192 00:11:25,675 --> 00:11:27,715 would then sit between the outside towers 193 00:11:27,875 --> 00:11:29,595 and the abutments on the banks. 194 00:11:29,755 --> 00:11:32,635 When completed, the tube would be large enough for trains 195 00:11:32,795 --> 00:11:38,195 to run inside them, across the entire 460 metre span. 196 00:11:38,355 --> 00:11:42,675 Whatever that tube was made from, it had to be very, very strong. 197 00:11:42,835 --> 00:11:46,475 Today, we take metal as a construction material for granted, 198 00:11:46,635 --> 00:11:49,915 but in Stephenson's day it was still something of a novelty. 199 00:11:51,115 --> 00:11:54,475 This is the famous Iron Bridge near Telford. 200 00:11:54,635 --> 00:11:59,275 Built in 1777, it was the first really large construction 201 00:11:59,435 --> 00:12:01,315 made from cast iron. 202 00:12:01,475 --> 00:12:05,555 In many ways, this bridge kicked off the Industrial Revolution. 203 00:12:05,715 --> 00:12:09,715 Beforehand, cast iron was mainly used for small things, like pots and pans 204 00:12:09,875 --> 00:12:13,475 and knives and hinges, but this bridge changed that. 205 00:12:13,635 --> 00:12:15,235 Suddenly it announced to the world 206 00:12:15,395 --> 00:12:19,155 that cast iron was the building material of the future. 207 00:12:20,195 --> 00:12:22,035 Compared to wood or stone, 208 00:12:22,195 --> 00:12:24,595 you get a lot more strength per pound of weight, 209 00:12:24,755 --> 00:12:28,315 but iron's main advantage over its traditional rivals 210 00:12:28,475 --> 00:12:31,955 was that you could cast it into any shape you like. 211 00:12:32,115 --> 00:12:34,115 It really was revolutionary. 212 00:12:35,315 --> 00:12:39,635 But as strong as it is, it does have a fundamental weakness. 213 00:12:41,115 --> 00:12:43,395 It's actually extremely brittle. 214 00:12:43,555 --> 00:12:46,875 Just watch what happens when I give this bar here 215 00:12:47,035 --> 00:12:48,955 even a mild tap with the hammer. 216 00:12:51,235 --> 00:12:53,115 Look at that. 217 00:12:56,475 --> 00:12:58,075 That's gone right through. 218 00:13:00,115 --> 00:13:03,755 I can demonstrate what happens using this twig. 219 00:13:03,915 --> 00:13:05,635 Now, if I bend it down in the middle, 220 00:13:05,795 --> 00:13:10,435 the bottom surface is being pulled, it's being stretched. 221 00:13:10,595 --> 00:13:13,955 It's what's called coming under tension. 222 00:13:14,115 --> 00:13:18,995 And it stretches and stretches until eventually it cracks 223 00:13:19,155 --> 00:13:21,315 and then breaks all the way through. 224 00:13:21,475 --> 00:13:23,315 Here we go. 225 00:13:23,475 --> 00:13:28,915 And that's exactly what happens on the cast iron as well. 226 00:13:29,075 --> 00:13:31,435 This deadly characteristic 227 00:13:31,595 --> 00:13:34,315 was to result in the deaths of five people, 228 00:13:34,475 --> 00:13:37,915 and almost stopped the Britannia Bridge in its tracks. 229 00:13:38,075 --> 00:13:40,915 On the 24th of May, 1847, 230 00:13:41,075 --> 00:13:43,515 a year after construction had started on the Britannia, 231 00:13:43,675 --> 00:13:48,355 the bridge over the River Dee, another Stephenson design, collapsed, 232 00:13:48,515 --> 00:13:51,915 causing a train to derail and crash into the water below. 233 00:13:53,075 --> 00:13:56,035 The accident almost cost Stephenson his career 234 00:13:56,195 --> 00:13:59,715 when he was hauled before the court on a negligence charge. 235 00:13:59,875 --> 00:14:02,675 He was eventually cleared, as the collapse was blamed 236 00:14:02,835 --> 00:14:07,195 on the insufficient strength of the girders, not his design. 237 00:14:07,355 --> 00:14:09,595 But the disaster made people realise that cast iron 238 00:14:09,755 --> 00:14:12,995 wasn't the wonder material they'd thought. 239 00:14:13,155 --> 00:14:16,555 But there is a way of stopping cast iron from shattering, 240 00:14:16,715 --> 00:14:21,955 and that's to hit it hard - turning cast iron into wrought iron. 241 00:14:23,315 --> 00:14:25,595 Traditional blacksmiths Duncan and Jack 242 00:14:25,755 --> 00:14:27,555 have set me up with a furnace, 243 00:14:27,715 --> 00:14:32,155 a hammer, an anvil, and a white-hot piece of cast iron - 244 00:14:32,315 --> 00:14:35,235 everything I need to show how wrought iron was made. 245 00:14:36,515 --> 00:14:39,035 - Cor, look at that. That's a beaut. - Give it a brush. 246 00:14:43,515 --> 00:14:46,435 Heating cast iron, then hitting and rolling it, 247 00:14:46,595 --> 00:14:49,315 realigns the internal structure of the metal, 248 00:14:49,475 --> 00:14:52,795 making something that's rigid and brittle more flexible 249 00:14:52,955 --> 00:14:55,915 yet crucially without reducing its strength. 250 00:14:56,075 --> 00:15:00,995 It also helps remove impurities like carbon and sulphur 251 00:15:01,155 --> 00:15:03,555 that weaken its structure. 252 00:15:05,435 --> 00:15:07,235 So, when you see a blacksmith hammering away 253 00:15:07,395 --> 00:15:09,435 on the anvil here in the workshop, 254 00:15:09,595 --> 00:15:12,635 it's not just about shaping the material. 255 00:15:12,795 --> 00:15:16,355 It's giving it strength, adding structure. 256 00:15:18,435 --> 00:15:21,955 At the end of this incredibly intensive process, 257 00:15:22,115 --> 00:15:26,035 you end up with a piece of iron with very different properties. 258 00:15:27,915 --> 00:15:30,115 Now, this is a piece of wrought iron. 259 00:15:30,275 --> 00:15:32,755 It's been through that hammering and rolling process. 260 00:15:32,915 --> 00:15:35,995 It's got virtually no carbon in it and it's lost that gritty, 261 00:15:36,155 --> 00:15:38,515 crystalline structure that cast iron has. 262 00:15:38,675 --> 00:15:41,755 In fact, it's almost got a grain to it. 263 00:15:41,915 --> 00:15:44,395 It's got a lot more structure, and, as such, 264 00:15:44,555 --> 00:15:47,515 it behaves very differently to its cousin, cast iron. 265 00:15:47,675 --> 00:15:50,875 Let's give it the same test here with the hammer. 266 00:15:55,115 --> 00:15:57,235 Yeah, that was very different. 267 00:15:57,395 --> 00:16:00,195 The sound's different, the feel's different in the hammer. 268 00:16:02,235 --> 00:16:03,875 Now I'm really giving that some wellie, 269 00:16:04,035 --> 00:16:06,635 and I've put a bit of a kink in it. 270 00:16:06,795 --> 00:16:09,995 I mean, if I really want to go for it, I can pop it in the vice here. 271 00:16:12,275 --> 00:16:13,715 Let's see what we can do here. 272 00:16:13,875 --> 00:16:16,555 Alright, if I really try and bend this... 273 00:16:18,075 --> 00:16:20,355 let's see if I can actually break it. 274 00:16:23,835 --> 00:16:26,075 It's bending. 275 00:16:26,235 --> 00:16:30,115 You can see I'm putting a lot of effort into that. 276 00:16:30,275 --> 00:16:34,595 This behaves extremely differently to cast iron. 277 00:16:35,955 --> 00:16:38,355 Of course, when you're building a bridge, 278 00:16:38,515 --> 00:16:41,795 the sheer volume of wrought iron needed to be vast. 279 00:16:41,955 --> 00:16:45,555 But, thankfully, this was the Industrial Revolution, 280 00:16:45,715 --> 00:16:48,755 and there was access to massive steam hammers 281 00:16:48,915 --> 00:16:50,555 and rolling mills to work the iron, 282 00:16:50,715 --> 00:16:56,035 making it possible for the first time to use wrought iron on a large scale. 283 00:16:57,195 --> 00:16:59,635 But there was an even bigger problem. 284 00:16:59,795 --> 00:17:04,755 Up until now, the longest wrought iron span was under 10 metres, 285 00:17:04,915 --> 00:17:08,155 more than 14 times shorter than the 140 metres. 286 00:17:08,315 --> 00:17:10,235 Stephenson was proposing. 287 00:17:12,955 --> 00:17:15,475 Stephenson was in unchartered waters, 288 00:17:15,635 --> 00:17:17,835 using a new technique and a type of iron 289 00:17:17,995 --> 00:17:20,035 never used before on this scale, 290 00:17:20,195 --> 00:17:23,115 so to help him he brought in two of the unsung heroes 291 00:17:23,275 --> 00:17:24,835 of Victorian engineering - 292 00:17:24,995 --> 00:17:27,675 a move that would result in a bitter feud. 293 00:17:30,155 --> 00:17:32,515 The first was William Fairbairn. 294 00:17:35,795 --> 00:17:38,115 Iron was Fairbairn's forte. 295 00:17:38,275 --> 00:17:39,795 His background was in shipbuilding, 296 00:17:39,955 --> 00:17:42,675 and he had a works on this site here in Millwall 297 00:17:42,835 --> 00:17:44,355 near the River Thames in London. 298 00:17:44,515 --> 00:17:46,995 If anyone could find out the best way 299 00:17:47,155 --> 00:17:50,995 to make gigantic tubes out of wrought iron, it was him. 300 00:17:51,155 --> 00:17:52,955 Fairbairn stood out from his peers 301 00:17:53,115 --> 00:17:55,195 because he was one of the first engineers 302 00:17:55,355 --> 00:17:59,555 to actually try and understand and analyse why structures failed, 303 00:17:59,715 --> 00:18:03,075 which, believe it or not, was unheard of at the time. 304 00:18:03,235 --> 00:18:05,755 The second member of the Britannia team 305 00:18:05,915 --> 00:18:09,675 was a mathematician by the name of Eaton Hodgkinson. 306 00:18:09,835 --> 00:18:12,555 Together, their task was to experiment 307 00:18:12,715 --> 00:18:14,195 with different designs of tubes 308 00:18:14,355 --> 00:18:17,635 until they discovered ones strong enough to span the strait. 309 00:18:18,995 --> 00:18:20,315 I say together, 310 00:18:20,475 --> 00:18:22,675 but Stephenson was actually away a lot, 311 00:18:22,835 --> 00:18:25,435 doing other gigantic projects across Europe. 312 00:18:25,595 --> 00:18:28,955 Still, the other two got stuck in. 313 00:18:29,995 --> 00:18:31,715 Taking their inspiration from nature, 314 00:18:31,875 --> 00:18:35,115 the team started with cylindrical and elliptical tubes, 315 00:18:35,275 --> 00:18:38,995 building lengths almost 10 metres long and loading them with weights 316 00:18:39,155 --> 00:18:40,635 until they broke. 317 00:18:42,035 --> 00:18:44,155 The results were always disappointing. 318 00:18:44,315 --> 00:18:49,075 Try as they might, their oval beams were never going to span the straits. 319 00:18:49,235 --> 00:18:51,355 But then they switched to oblongs, 320 00:18:51,515 --> 00:18:55,475 which is when Fairbairn had the idea that would change the world. 321 00:18:58,035 --> 00:19:00,035 And this is it. 322 00:19:00,195 --> 00:19:04,395 Rather than just one big tube, and it is enormous, 323 00:19:04,555 --> 00:19:07,875 Fairbairn suggesting using multiple cells. 324 00:19:08,035 --> 00:19:09,355 These smaller tubes 325 00:19:09,515 --> 00:19:10,835 across the bottom and the top 326 00:19:10,995 --> 00:19:13,355 sandwiching the main central tube, 327 00:19:13,515 --> 00:19:16,875 and the effects of this relatively small change were incredible. 328 00:19:17,035 --> 00:19:18,955 Suddenly they were experimenting 329 00:19:19,115 --> 00:19:21,835 with hollow tubular beams 20 metres in length 330 00:19:21,995 --> 00:19:24,675 that could support around 80 tonnes in weight. 331 00:19:25,915 --> 00:19:28,515 It was a giant leap forward, 332 00:19:28,675 --> 00:19:32,715 but there's a big difference between a 20-metre prototype 333 00:19:32,875 --> 00:19:35,595 and a 460-metre bridge. 334 00:19:35,755 --> 00:19:38,395 This is just a small piece of the full-size beam 335 00:19:38,555 --> 00:19:39,915 they ended up making. 336 00:19:40,075 --> 00:19:43,635 You can just imagine it stretching right out across the Menai Strait. 337 00:19:43,795 --> 00:19:45,995 It was revolutionary. 338 00:19:46,155 --> 00:19:48,155 Of course, modern bridges look nothing like this 339 00:19:48,315 --> 00:19:49,635 great lump of iron, 340 00:19:49,795 --> 00:19:52,075 but it was Fairbairn's simple innovation, 341 00:19:52,235 --> 00:19:54,915 those tubes along the bottom and on the top - 342 00:19:55,075 --> 00:19:57,395 a key to so many bridges around the world. 343 00:19:57,555 --> 00:20:00,915 And it would prove to be even more important than that. 344 00:20:01,075 --> 00:20:02,995 In the 1840s, 345 00:20:03,155 --> 00:20:07,115 the longest ships in the world were only around 80 metres. 346 00:20:07,275 --> 00:20:11,275 Any longer and they tended to snap in the middle in heavy seas. 347 00:20:11,435 --> 00:20:14,515 But the box girder helped change all that. 348 00:20:14,675 --> 00:20:18,915 It gave us the ability to construct a rigid beam hundreds of metres long, 349 00:20:19,075 --> 00:20:22,315 and it's that that's allowed us to build the huge ships 350 00:20:22,475 --> 00:20:24,115 that have shrunk the world. 351 00:20:24,275 --> 00:20:27,995 And by huge, I mean HUGE. 352 00:20:28,155 --> 00:20:32,275 Today, thousands of massive cargo ships and oil tankers 353 00:20:32,435 --> 00:20:34,315 navigate the world's oceans. 354 00:20:34,475 --> 00:20:37,955 Some are as long as the Britannia Bridge itself. 355 00:20:38,115 --> 00:20:41,835 And it was only possible because of the humble box girder, 356 00:20:41,995 --> 00:20:45,755 designed to cross a small strait in North Wales. 357 00:20:45,915 --> 00:20:48,715 But coming up with the means to cross the Menai Strait 358 00:20:48,875 --> 00:20:51,315 was only part of the solution. 359 00:20:51,475 --> 00:20:55,795 Designing a beam that could span these great distances was one thing. 360 00:20:55,955 --> 00:21:00,635 Building it across this deadly stretch of water would be far harder, 361 00:21:00,795 --> 00:21:02,195 and in the end, it would result 362 00:21:02,355 --> 00:21:04,555 in one of the biggest bust-ups in engineering history, 363 00:21:04,715 --> 00:21:09,075 denying William Fairbairn the limelight he so deserved. 364 00:21:13,950 --> 00:21:18,070 Back in 1849, Stephenson's Britannia Bridge 365 00:21:18,230 --> 00:21:20,870 was one of the biggest civil engineering projects 366 00:21:21,030 --> 00:21:22,510 in the world. 367 00:21:24,110 --> 00:21:26,230 Huge stone towers holding up 368 00:21:26,390 --> 00:21:29,870 a 460-metre-long hollow beam of wrought iron 369 00:21:30,030 --> 00:21:32,510 across one of the most dangerous stretches of water 370 00:21:32,670 --> 00:21:34,990 in the British Isles. 371 00:21:35,150 --> 00:21:38,350 One of the truly brilliant features of the Britannia Bridge 372 00:21:38,510 --> 00:21:41,070 was that Stephenson and his colleagues found a way 373 00:21:41,230 --> 00:21:46,310 of making that beam incredibly strong but also incredibly light. 374 00:21:46,470 --> 00:21:50,150 But that weight-saving concept didn't end there. 375 00:21:50,310 --> 00:21:54,070 The central towers and huge stone structures at each end 376 00:21:54,230 --> 00:21:57,670 may look solid, but in fact they're hollow. 377 00:21:57,830 --> 00:22:00,310 Are you ready, Rob? Here we go. Yeah. 378 00:22:00,470 --> 00:22:03,270 And that means you can go inside. 379 00:22:08,470 --> 00:22:11,910 These magnificent structures are normally closed to the public, 380 00:22:12,070 --> 00:22:14,630 but I've been given the chance to join Network Rail, 381 00:22:14,790 --> 00:22:16,310 owners of the bridge, 382 00:22:16,470 --> 00:22:20,550 as they give the 176-year-old towers a health check. 383 00:22:21,950 --> 00:22:25,950 Gary, I'm still getting over how surprising, magnificent... 384 00:22:26,110 --> 00:22:28,830 Kind of lost for words just how amazing it is in here. 385 00:22:28,990 --> 00:22:31,830 Yeah, Rob, this is Anglesey railway abutment. 386 00:22:31,990 --> 00:22:35,550 It's the biggest of the two aptly named cathedral abutments. 387 00:22:35,710 --> 00:22:38,430 As you can see, the sheer size of it. It's enormous. 388 00:22:38,590 --> 00:22:43,910 I did not expect, when I walked in, that this was what was awaiting me. 389 00:22:44,070 --> 00:22:46,830 It's huge. 33 metres high, 390 00:22:46,990 --> 00:22:51,390 55 metres long from abutment face to back wall, 391 00:22:51,550 --> 00:22:53,310 and around 20 metres wide. 392 00:22:53,470 --> 00:22:58,470 This cathedral abutment is held up by three enormous arches, 393 00:22:58,630 --> 00:23:02,270 which in turn have 14 smaller arches sitting on top of them 394 00:23:02,430 --> 00:23:04,670 holding up the rail track. 395 00:23:04,830 --> 00:23:06,670 It's like a giant wedding cake, 396 00:23:06,830 --> 00:23:09,510 with each tier supporting the one above. 397 00:23:09,670 --> 00:23:12,310 Essentially, this big space is saving on material. 398 00:23:12,470 --> 00:23:14,550 You can imagine the volume of material 399 00:23:14,710 --> 00:23:16,430 that'd be needed to fill this sort of space. 400 00:23:16,550 --> 00:23:20,870 Tie bars provide lateral support to the external walls, 401 00:23:21,030 --> 00:23:23,030 stopping the external walls from spreading. 402 00:23:23,190 --> 00:23:27,590 It travels from one wing wall to the other and keeps them in sit... 403 00:23:27,750 --> 00:23:29,910 It just amazes me that after all this time, 404 00:23:30,070 --> 00:23:31,710 almost 170 years, 405 00:23:31,870 --> 00:23:35,430 all of this is still doing its job, taking the weight of the trains, 406 00:23:35,590 --> 00:23:36,910 and now the cars as well. 407 00:23:37,070 --> 00:23:38,550 It's amazing. 408 00:23:39,910 --> 00:23:43,830 The foundations for these towers were laid in 1846, 409 00:23:43,990 --> 00:23:46,830 and it took Stephenson three years to finish them. 410 00:23:46,990 --> 00:23:50,030 But by 1849, the towers were ready 411 00:23:50,190 --> 00:23:52,670 to bear the weight of the massive box girders - 412 00:23:52,830 --> 00:23:54,910 thousands of wrought iron plates 413 00:23:55,070 --> 00:23:58,550 held together by over two million rivets. 414 00:23:58,710 --> 00:24:02,110 But no-one had ever made a bridge like it before - 415 00:24:02,270 --> 00:24:03,990 and the risks were phenomenal. 416 00:24:04,150 --> 00:24:07,350 The legendary engineer Isambard Kingdom Brunel, 417 00:24:07,510 --> 00:24:09,990 a rival and friend of Stephenson, 418 00:24:10,150 --> 00:24:13,310 is said to have told him that, "If your bridge succeeds," 419 00:24:13,470 --> 00:24:17,390 "then mine have all been magnificent failures." 420 00:24:17,550 --> 00:24:21,270 Which is one of the reasons why Stephenson decided on a rehearsal 421 00:24:21,430 --> 00:24:23,430 and built this. 422 00:24:26,150 --> 00:24:28,150 The Conwy tubular bridge, 423 00:24:28,310 --> 00:24:31,070 about 20 miles down the line from the Britannia Bridge, 424 00:24:31,230 --> 00:24:33,790 which opened in 1849. 425 00:24:33,950 --> 00:24:36,790 The crossing here is less than half the span of the Menai 426 00:24:36,950 --> 00:24:39,310 and not nearly as high, 427 00:24:39,470 --> 00:24:42,950 but it was, in many ways, a dry run for the Britannia Bridge. 428 00:24:45,190 --> 00:24:48,310 Passengers travelling by train will barely notice it, 429 00:24:48,470 --> 00:24:53,510 little more remarkable than passing through a rather short tunnel. 430 00:24:53,670 --> 00:24:58,550 But from the outside, you can appreciate its magnificence. 431 00:24:58,710 --> 00:25:00,990 From underneath here, along the length of the bridge, 432 00:25:01,150 --> 00:25:04,430 you can see where those cells, developed by Fairbairn, run, 433 00:25:04,590 --> 00:25:06,070 giving the bridge its strength. 434 00:25:06,230 --> 00:25:09,070 It's still taking the weight of around 50 trains a day 435 00:25:09,230 --> 00:25:12,710 almost 170 years after this was built. 436 00:25:12,870 --> 00:25:14,790 In many ways, there's no better testament 437 00:25:14,950 --> 00:25:16,510 to the box girder than this. 438 00:25:21,790 --> 00:25:24,510 The massive girders were constructed on the banks, 439 00:25:24,670 --> 00:25:29,670 then the huge 400-foot structures were floated on rafts downriver 440 00:25:29,830 --> 00:25:32,910 to be jacked up to their final resting place. 441 00:25:33,070 --> 00:25:37,390 The idea of floating an 1,100-tonne beam along the river 442 00:25:37,550 --> 00:25:42,190 and then lodging it exactly in place between these two huge stone towers 443 00:25:42,350 --> 00:25:45,830 seems bonkers even by today's standards. 444 00:25:45,990 --> 00:25:48,710 Against all the odds, it worked, 445 00:25:48,870 --> 00:25:51,150 and the Conwy Bridge was up and running. 446 00:25:53,590 --> 00:25:56,270 But if Stephenson thought that was hard, 447 00:25:56,430 --> 00:25:58,710 it was nothing compared to what faced him 448 00:25:58,870 --> 00:26:01,030 when he tried to cross the Menai Strait. 449 00:26:03,950 --> 00:26:07,190 Unlike the relatively calm waters at Conwy, 450 00:26:07,350 --> 00:26:09,910 the currents in the Menai Strait are much fiercer 451 00:26:10,070 --> 00:26:13,870 because the strait isn't a river, it's sea. 452 00:26:14,030 --> 00:26:17,550 Twice a day, tidal currents sweep through this narrow strait 453 00:26:17,710 --> 00:26:19,270 in both directions, 454 00:26:19,430 --> 00:26:22,790 creating dangerous and unpredictable conditions. 455 00:26:22,950 --> 00:26:26,230 Admiral Horatio Nelson described this 456 00:26:26,390 --> 00:26:30,550 as one of the most treacherous stretches of sea in the world. 457 00:26:30,710 --> 00:26:35,510 Not only is it more dangerous, it's also much wider than at Conwy, 458 00:26:35,670 --> 00:26:39,590 so Stephenson decided to cross it in two sections, 459 00:26:39,750 --> 00:26:42,270 each one 140 metres long. 460 00:26:43,790 --> 00:26:46,230 Early on a June evening in 1849, 461 00:26:46,390 --> 00:26:49,150 they started to float the first tube down the strait 462 00:26:49,310 --> 00:26:52,670 on pontoons controlled by ropes from the bank. 463 00:26:52,830 --> 00:26:56,070 It was launched from the riverbank right behind me here, 464 00:26:56,230 --> 00:26:58,630 and at 140 metres in length, 465 00:26:58,790 --> 00:27:02,270 it was longer than any ship that had been built at the time. 466 00:27:02,430 --> 00:27:05,950 About half as wide as the Menai Strait itself, 467 00:27:06,110 --> 00:27:08,790 it would span the gap between the Anglesey side 468 00:27:08,950 --> 00:27:10,550 and the central tower here. 469 00:27:12,830 --> 00:27:14,430 Just like the tubes at Conwy, 470 00:27:14,590 --> 00:27:17,230 these monsters would be floated into position, 471 00:27:17,390 --> 00:27:20,150 but the risks were much higher. 472 00:27:20,310 --> 00:27:22,950 They would only be able to launch the tubes at high tide, 473 00:27:23,110 --> 00:27:25,910 but this would only give them an hour of relative calm 474 00:27:26,070 --> 00:27:29,630 before the vicious currents would sweep through the channel. 475 00:27:29,790 --> 00:27:33,750 If the tubes were not secured by then, disaster would strike. 476 00:27:35,550 --> 00:27:39,950 Thousands of people turned out to witness the event of a lifetime. 477 00:27:41,350 --> 00:27:45,310 All was going well until one of the ropes got tangled up. 478 00:27:45,470 --> 00:27:49,110 One of the anchor points on shore got ripped clean out of the ground. 479 00:27:49,270 --> 00:27:50,590 In a move that would put 480 00:27:50,750 --> 00:27:53,190 a modern health and safety officer into a cold sweat, 481 00:27:53,350 --> 00:27:55,950 the spectators were called upon to help, 482 00:27:56,110 --> 00:27:58,870 hauling on ropes to try and save the tube. 483 00:27:59,030 --> 00:28:01,390 Incredibly, it worked, 484 00:28:01,550 --> 00:28:03,910 and the first tube drifted into position 485 00:28:04,070 --> 00:28:05,550 at the base of the towers. 486 00:28:08,070 --> 00:28:10,510 And then came the next challenge - 487 00:28:10,670 --> 00:28:14,390 lifting the 1,600-tonne tube 40 metres up 488 00:28:14,550 --> 00:28:18,350 to its final resting place near the top of the towers. 489 00:28:18,510 --> 00:28:21,070 So how did they do it? 490 00:28:21,230 --> 00:28:22,590 Well, the secret is hidden 491 00:28:22,750 --> 00:28:24,950 in the remaining sections of the bridge. 492 00:28:25,110 --> 00:28:28,270 It's just that very few people get the chance to see it, 493 00:28:28,430 --> 00:28:31,350 as you need to climb below the modern railway track. 494 00:28:32,430 --> 00:28:35,590 Stephenson decided to use hydraulic jacks, 495 00:28:35,750 --> 00:28:38,270 designed and built into the towers themselves, 496 00:28:38,430 --> 00:28:40,550 to lift the huge tubes into place. 497 00:28:41,750 --> 00:28:44,830 The jack, a simple cylinder with a piston inside, 498 00:28:44,990 --> 00:28:47,750 was connected by chains to the box girder below. 499 00:28:48,950 --> 00:28:51,030 A steam engine would inject water 500 00:28:51,190 --> 00:28:54,430 at thousands of pounds per square inch into the jack. 501 00:28:54,590 --> 00:28:57,750 That high-pressure water pushed the piston upwards, 502 00:28:57,910 --> 00:29:01,230 the chains raising the beam about two metres at a time. 503 00:29:03,150 --> 00:29:06,190 Then the tubes would be secured, the chains shortened, 504 00:29:06,350 --> 00:29:08,110 and the whole process would start again 505 00:29:08,270 --> 00:29:10,030 for the next couple of metres' lift. 506 00:29:10,190 --> 00:29:14,070 These vast, vertical grooves in the towers here, 507 00:29:14,230 --> 00:29:16,390 one here and one on the other side, 508 00:29:16,550 --> 00:29:20,790 they run right down to the water - the whole height of the tower. 509 00:29:20,950 --> 00:29:23,190 They're what guided the ends of the tubes 510 00:29:23,350 --> 00:29:25,270 as they were slowly lifted up. 511 00:29:27,110 --> 00:29:30,790 The pressure needed to lift the 1,500-tonne tubes 512 00:29:30,950 --> 00:29:34,230 would've been immense, even by today's standards. 513 00:29:34,390 --> 00:29:39,390 In many ways, it was like a bomb waiting to explode. 514 00:29:39,550 --> 00:29:43,990 And on the 17th of August, 1849, that's exactly what happened. 515 00:29:44,150 --> 00:29:47,630 The very first beam was only seven metres up the column 516 00:29:47,790 --> 00:29:51,790 when, bang, the entire jack exploded. 517 00:29:51,950 --> 00:29:54,270 And to show you just how big a bang that was, 518 00:29:54,430 --> 00:29:57,990 this is the remains of that very jack. 519 00:29:58,150 --> 00:30:00,950 The centre, that would be hollowed out. 520 00:30:01,110 --> 00:30:04,190 That's where the piston would be driven up and down by the hydraulics. 521 00:30:04,350 --> 00:30:06,350 But it's the thickness of the walls 522 00:30:06,510 --> 00:30:08,230 of the cylinder that gets me. 523 00:30:08,390 --> 00:30:10,310 You can see this is where it's broken, 524 00:30:10,470 --> 00:30:11,790 this is where it's failed, 525 00:30:11,950 --> 00:30:13,910 but that thickness, it's about a foot there. 526 00:30:14,070 --> 00:30:17,110 It just goes to show the phenomenal pressures involved 527 00:30:17,270 --> 00:30:19,230 to break this. 528 00:30:20,270 --> 00:30:22,150 One man died in the accident, 529 00:30:22,310 --> 00:30:26,870 and the damage caused brought the entire bridge build to a halt. 530 00:30:27,030 --> 00:30:29,390 The setback meant it took another eight weeks 531 00:30:29,550 --> 00:30:31,990 to get the tube positioned at full height, 532 00:30:32,150 --> 00:30:35,190 but it was soon joined by another tube on the other side, 533 00:30:35,350 --> 00:30:38,270 and the Menai Strait was spanned. 534 00:30:39,710 --> 00:30:42,710 Stephenson himself hammered in the final rivet, 535 00:30:42,870 --> 00:30:46,710 and his revolutionary plan for a railway tunnel in the sky 536 00:30:46,870 --> 00:30:48,630 had worked. 537 00:30:48,790 --> 00:30:53,150 And for the next 120 years, trains would thunder across 538 00:30:53,310 --> 00:30:56,590 Robert Stephenson's Britannia Bridge day and night. 539 00:30:58,590 --> 00:31:03,910 But the success was also to lead to a very public and bitter fight - 540 00:31:04,070 --> 00:31:07,310 one that would take almost 170 years to resolve. 541 00:31:15,230 --> 00:31:17,950 The first clue to the dispute can be found here 542 00:31:18,110 --> 00:31:21,030 at the Institution of Civil Engineers in London... 543 00:31:23,590 --> 00:31:25,870 in this great painting. 544 00:31:27,710 --> 00:31:29,430 It's a fictional scene. 545 00:31:29,590 --> 00:31:31,630 You've got Britannia Bridge in the background there, 546 00:31:31,750 --> 00:31:33,270 Stephenson right in the middle 547 00:31:33,430 --> 00:31:34,750 holding court, 548 00:31:34,910 --> 00:31:36,231 surrounded by his contemporaries. 549 00:31:36,390 --> 00:31:37,750 And even his good friend Brunel 550 00:31:37,910 --> 00:31:39,230 makes an appearance, 551 00:31:39,390 --> 00:31:42,830 who had absolutely nothing to do with the bridge. 552 00:31:42,990 --> 00:31:44,670 But, astonishingly, there's 553 00:31:44,830 --> 00:31:46,750 absolutely no sign of Fairbairn. 554 00:31:46,910 --> 00:31:49,590 It's as if he'd been airbrushed from the whole story. 555 00:31:50,910 --> 00:31:54,030 And there's a reason for his absence. 556 00:31:54,190 --> 00:31:56,990 Fairbairn and Stephenson fell out publicly 557 00:31:57,150 --> 00:31:58,910 over ownership of the box girder. 558 00:32:00,190 --> 00:32:01,870 It was a fight that even today 559 00:32:02,030 --> 00:32:05,630 is considered one of the biggest bust-ups in engineering history. 560 00:32:07,270 --> 00:32:09,510 Hidden within the institution's own library 561 00:32:09,670 --> 00:32:11,990 are a series of correspondence between the two men 562 00:32:12,150 --> 00:32:14,710 which clearly sets out the disagreement. 563 00:32:17,510 --> 00:32:19,790 And this is a real privilege here. 564 00:32:19,950 --> 00:32:24,510 These are the original letters, Fairbairn's letters to Stephenson. 565 00:32:24,670 --> 00:32:27,470 And this is engineering history right here. 566 00:32:27,630 --> 00:32:30,470 This letter here is the first time 567 00:32:30,630 --> 00:32:33,510 that he sets out the results of his tests, 568 00:32:33,670 --> 00:32:37,990 and where he suggests the idea of the cellular tubes 569 00:32:38,150 --> 00:32:41,270 along the top and on the bottom as his idea, 570 00:32:41,430 --> 00:32:43,590 his solution for the Britannia Bridge. 571 00:32:43,750 --> 00:32:49,270 So here we go. Written in Millwall, September the 20th, 1845. 572 00:32:49,430 --> 00:32:53,110 "It is more than probable that the bridge in its full size" 573 00:32:53,270 --> 00:32:56,910 "may take something of the following sectional shape." 574 00:32:57,070 --> 00:32:58,390 And there it is. 575 00:32:58,550 --> 00:33:00,270 There is his cellular idea, 576 00:33:00,430 --> 00:33:03,870 with those smaller tubes across the top and the bottom. 577 00:33:04,030 --> 00:33:08,350 Now, in it, he refers to Hodgkinson, the mathematician he worked with, 578 00:33:08,510 --> 00:33:12,030 but there's absolutely no doubt Fairbairn was instrumental 579 00:33:12,190 --> 00:33:14,190 to this idea. 580 00:33:14,350 --> 00:33:19,150 But three years later on, on the 17th of May, 1848, 581 00:33:19,310 --> 00:33:23,110 Robert Stephenson made a speech that seemed to make plain 582 00:33:23,270 --> 00:33:24,590 that the idea was his 583 00:33:24,750 --> 00:33:27,350 and that Fairbairn had played little part in it. 584 00:33:28,630 --> 00:33:32,110 And this is a copy of Stephenson's speech here. 585 00:33:32,270 --> 00:33:33,630 Stephenson's words. 586 00:33:33,790 --> 00:33:37,350 "It is now upwards of six years since I entertained the idea" 587 00:33:37,510 --> 00:33:41,430 "of constructing bridges with wrought iron plates riveted together." 588 00:33:41,590 --> 00:33:43,270 And he goes on. 589 00:33:43,430 --> 00:33:46,950 "I had satisfied myself that the thing was practicable," 590 00:33:47,110 --> 00:33:49,190 "and I stood by it." 591 00:33:49,350 --> 00:33:52,470 "In order most thoroughly to test experimentally" 592 00:33:52,630 --> 00:33:54,150 "the theory I had formed..." 593 00:33:54,310 --> 00:33:56,550 It's all beautiful Victorian language. 594 00:33:56,710 --> 00:33:59,670 "It was then that I called in the aid of two gentlemen -" 595 00:33:59,830 --> 00:34:02,030 "eminent, both of them, in their profession -." 596 00:34:02,190 --> 00:34:04,390 "Mr Fairbairn and Mr Hodgkinson." 597 00:34:04,550 --> 00:34:08,870 "They were well qualified to aid me in my research." 598 00:34:09,030 --> 00:34:13,510 For Fairbairn, the amount of "me" and "my" and "I" in that speech 599 00:34:13,670 --> 00:34:15,470 must have been just too much. 600 00:34:15,630 --> 00:34:18,150 Fairbairn formally resigned, 601 00:34:18,310 --> 00:34:23,150 and spent the next year writing a book to set the record straight. 602 00:34:23,310 --> 00:34:25,470 Straightaway, on page one, 603 00:34:25,630 --> 00:34:27,190 he sets out his intention, 604 00:34:27,350 --> 00:34:30,070 "To establish my claim to a considerable portion 605 00:34:30,230 --> 00:34:34,510 "of the merit of the construction of the Conwy and Britannia bridges." 606 00:34:34,670 --> 00:34:38,070 "The various public statements which were made at different times" 607 00:34:38,230 --> 00:34:41,590 "by different individuals which either entirely passed over" 608 00:34:41,750 --> 00:34:45,350 "or concealed the real nature of the services I had rendered." 609 00:34:45,510 --> 00:34:48,910 The whole thing was a right old ding-dong between the two of them. 610 00:34:49,070 --> 00:34:52,470 Not necessarily what you'd expect from two well-mannered, 611 00:34:52,630 --> 00:34:54,470 proper Victorian gentlemen. 612 00:34:55,830 --> 00:34:58,270 Almost 200 years later, 613 00:34:58,430 --> 00:35:00,990 many in the Institution of Civil Engineers 614 00:35:01,150 --> 00:35:04,150 have come to realise Fairbairn's true importance. 615 00:35:05,230 --> 00:35:07,870 In this, the Stephenson Room, 616 00:35:08,030 --> 00:35:10,750 Fairbairn's portrait now hangs opposite the scene 617 00:35:10,910 --> 00:35:12,510 he should be portrayed in. 618 00:35:12,670 --> 00:35:15,430 Now I like to think this helps set the record straight. 619 00:35:15,590 --> 00:35:17,510 Equal status for them both. 620 00:35:17,670 --> 00:35:21,710 We'll never know why Stephenson felt so sure he should take major credit 621 00:35:21,870 --> 00:35:24,470 for the box girder and the cells across the top 622 00:35:24,630 --> 00:35:27,790 that gave the Britannia Bridge its great strength, 623 00:35:27,950 --> 00:35:29,310 but, in my view, 624 00:35:29,470 --> 00:35:31,150 Fairbairn deserves his recognition. 625 00:35:31,310 --> 00:35:34,670 He ought to be remembered amongst the great Victorian engineers 626 00:35:34,830 --> 00:35:37,510 alongside the likes of Brunel and Stephenson. 627 00:35:39,590 --> 00:35:43,110 For over a hundred years, trains hurtled over their bridge, 628 00:35:43,270 --> 00:35:47,190 keeping the vital link to Ireland open day and night. 629 00:35:48,270 --> 00:35:51,030 But on the 23rd of May, 1970, 630 00:35:51,190 --> 00:35:53,630 something happened that no-one could've imagined. 631 00:35:53,790 --> 00:35:56,790 The bridge caught fire. 632 00:36:06,550 --> 00:36:09,750 Right from the very start, Stephenson's Britannia Bridge 633 00:36:09,910 --> 00:36:12,750 was more than just another bridge crossing. 634 00:36:12,910 --> 00:36:16,070 It was a vital link between London and Dublin. 635 00:36:18,110 --> 00:36:20,230 It towered over the Menai Strait, 636 00:36:20,390 --> 00:36:24,110 connecting the rest of the UK to the strategic port at Holyhead 637 00:36:24,270 --> 00:36:26,390 for 120 years. 638 00:36:26,550 --> 00:36:30,990 But on the 23rd of May, 1970, that link was severed, 639 00:36:31,150 --> 00:36:32,990 putting the whole port out of action. 640 00:36:34,670 --> 00:36:38,550 It was 9:43 in the evening when the fire brigade received reports 641 00:36:38,710 --> 00:36:40,710 that Stephenson's great bridge was ablaze. 642 00:36:43,390 --> 00:36:46,910 The fire was destroying one of the most significant innovations 643 00:36:47,070 --> 00:36:49,390 in engineering in over 200 years. 644 00:36:51,630 --> 00:36:54,430 But how could a wrought iron bridge catch fire? 645 00:36:56,230 --> 00:37:01,550 The answer is because of a mistake made by this man, Edwin Clark. 646 00:37:05,510 --> 00:37:08,230 He was one of Stephenson's key engineers on the project 647 00:37:08,390 --> 00:37:11,390 and was left in charge for the final few weeks of construction, 648 00:37:11,550 --> 00:37:16,030 and it was his bright idea to add a roof. 649 00:37:16,190 --> 00:37:20,230 He added an arched timber roof covered in a tarred hessian, 650 00:37:20,390 --> 00:37:23,870 which he hoped would protect the iron from the weather. 651 00:37:24,030 --> 00:37:27,110 My guess is it was some kind of early roofing felt, 652 00:37:27,270 --> 00:37:29,870 but it perhaps wasn't the cleverest of ideas, 653 00:37:30,030 --> 00:37:34,510 because, unlike iron, this stuff burns really well. 654 00:37:38,630 --> 00:37:40,150 On that fateful night, 655 00:37:40,310 --> 00:37:42,510 a group of local lads entered the tube. 656 00:37:42,670 --> 00:37:45,110 Without any torches they lit some paper, 657 00:37:45,270 --> 00:37:47,990 and the burning embers dropped to the floor. 658 00:37:49,310 --> 00:37:51,310 It's not exactly clear how, 659 00:37:51,470 --> 00:37:55,270 but these embers caused Clark's roof to catch fire, 660 00:37:55,430 --> 00:37:59,390 and once the highly flammable mix of tar and wood was ablaze... 661 00:38:00,870 --> 00:38:03,350 the fate of the bridge was sealed. 662 00:38:03,510 --> 00:38:07,830 Two of the firemen who were on duty that night still live in the area, 663 00:38:07,990 --> 00:38:11,150 and it was a night they'll never forget. 664 00:38:11,310 --> 00:38:14,190 When you first arrived there and both saw what was in front of you, 665 00:38:14,350 --> 00:38:15,670 what were your reactions? 666 00:38:15,830 --> 00:38:17,990 What did you think? "Wow." 667 00:38:18,150 --> 00:38:19,510 There was no saving the bridge. 668 00:38:19,670 --> 00:38:21,950 Really? You could tell straightaway? 669 00:38:22,110 --> 00:38:25,710 It was like fighting a chimney fire, if you like, on its side. 670 00:38:25,870 --> 00:38:27,390 If it was building on fire, 671 00:38:27,550 --> 00:38:30,390 we could have tackled it from four corners and perhaps from above, 672 00:38:30,550 --> 00:38:33,310 but because of the location of the bridge, 673 00:38:33,470 --> 00:38:35,710 you could only tackle it from this end of the tunnel 674 00:38:35,870 --> 00:38:37,310 to the Anglesey side. 675 00:38:37,470 --> 00:38:39,110 In-between, it just burnt. 676 00:38:39,270 --> 00:38:42,270 But that fire was spreading away from you? Yes. 677 00:38:42,430 --> 00:38:45,310 There was no saving the bridge at all. It was just an inferno. 678 00:38:45,470 --> 00:38:47,310 Could you feel how hot it was? 679 00:38:47,470 --> 00:38:49,070 Could you kind of sense how hot it was? 680 00:38:49,230 --> 00:38:51,070 Very, very. The radiated heat was terrible. 681 00:38:51,230 --> 00:38:53,630 When you projected water into the tube 682 00:38:53,790 --> 00:38:56,830 it turned into steam, so it didn't do much work. 683 00:38:56,990 --> 00:38:58,310 Wow. 684 00:38:58,470 --> 00:39:00,630 There was no way at all you'd go into the tunnel. 685 00:39:00,790 --> 00:39:03,430 At all. You'd have been roasted alive. 686 00:39:06,430 --> 00:39:08,790 Also there on that night were two local cameramen 687 00:39:08,950 --> 00:39:12,310 who rushed to the scene to cover the fire. 688 00:39:12,470 --> 00:39:14,110 So, you were both there with your cameras? 689 00:39:14,270 --> 00:39:16,230 Yes, indeed. Yes, indeed. Yeah. 690 00:39:16,390 --> 00:39:18,550 So, filmed it and took photographs. 691 00:39:18,710 --> 00:39:22,190 There's the pictures of the actual fire. 692 00:39:22,350 --> 00:39:25,630 You can see the amount of material that's falling off it. It was incredible. 693 00:39:25,790 --> 00:39:27,830 So, you were underneath the bridge then, were you? 694 00:39:27,990 --> 00:39:30,190 You were down by the water. Yeah, as close as practical. 695 00:39:30,230 --> 00:39:33,110 Very, very noisy. Was it? Incredibly noisy. 696 00:39:33,270 --> 00:39:34,630 Absolutely, yeah. 697 00:39:34,790 --> 00:39:36,470 Bits flying down. What kind of noise? 698 00:39:36,630 --> 00:39:38,430 Just crackling and burning. 699 00:39:38,590 --> 00:39:40,950 This is debris just dropping down. That's falling off it. 700 00:39:41,110 --> 00:39:43,190 That's the debris that's on fire. Absolutely, yeah. 701 00:39:43,350 --> 00:39:45,910 And this was the most spectacular fire. 702 00:39:46,070 --> 00:39:48,230 Debris was falling off in great big chunks, 703 00:39:48,390 --> 00:39:52,590 and where it landed in the strait, of course, it was still alight. 704 00:39:53,670 --> 00:39:57,310 The next morning, the bridge was still smouldering 705 00:39:57,470 --> 00:39:58,990 and the damage was obvious. 706 00:40:02,150 --> 00:40:04,990 It burnt well into Sunday, about four o'clock, didn't it? 707 00:40:05,150 --> 00:40:07,430 Yes. It burnt itself out. 708 00:40:07,590 --> 00:40:10,110 And all you could do was... Just keep damping down. 709 00:40:10,270 --> 00:40:12,830 It was a token gesture, wasn't it? Yes, that's all. 710 00:40:12,990 --> 00:40:18,710 Stephenson's revolutionary tubes were sagging by over half a metre, 711 00:40:18,870 --> 00:40:21,030 suggesting temperatures inside the tube 712 00:40:21,190 --> 00:40:23,390 must have exceeded 1,000 degrees Celsius, 713 00:40:23,550 --> 00:40:27,270 and they were now resting so precariously in the towers, 714 00:40:27,430 --> 00:40:30,230 it was feared they could fall at any moment. 715 00:40:31,350 --> 00:40:34,710 The historic box girders were utterly destroyed. 716 00:40:36,190 --> 00:40:38,030 The destruction of the bridge 717 00:40:38,190 --> 00:40:41,510 was without doubt an historical engineering tragedy, 718 00:40:41,670 --> 00:40:45,750 but with it gone, a more immediate nightmare was unfolding - 719 00:40:45,910 --> 00:40:49,590 one that threatened the livelihood of the whole island of Anglesey. 720 00:40:50,750 --> 00:40:53,390 Thanks to the success of the railway, 721 00:40:53,550 --> 00:40:55,230 an important and prosperous container port 722 00:40:55,390 --> 00:40:57,350 was operating at Holyhead. 723 00:40:57,510 --> 00:40:59,390 A new power station and aluminium smelter 724 00:40:59,550 --> 00:41:00,910 was under construction. 725 00:41:01,070 --> 00:41:03,270 The island was booming. 726 00:41:03,430 --> 00:41:04,870 But without this bridge, 727 00:41:05,030 --> 00:41:08,670 Anglesey would become an economic disaster zone. 728 00:41:08,830 --> 00:41:12,350 A replacement bridge had to be designed - and quickly. 729 00:41:14,670 --> 00:41:15,990 In a matter of weeks, 730 00:41:16,150 --> 00:41:19,150 a plan was agreed and was rushed into construction. 731 00:41:25,430 --> 00:41:28,350 And it's that bridge that still stands here today. 732 00:41:29,510 --> 00:41:32,750 The new bridge is not spectacular or revolutionary, 733 00:41:32,910 --> 00:41:34,790 but practical and efficient. 734 00:41:34,950 --> 00:41:38,510 It carries both trains and cars, split on two levels. 735 00:41:40,030 --> 00:41:45,110 It uses the same towers built by Stephenson almost 170 years ago, 736 00:41:45,270 --> 00:41:48,510 but now its weight's taken by its two great arches. 737 00:41:49,550 --> 00:41:52,310 Ironically, a more traditional way of crossing a river, 738 00:41:52,470 --> 00:41:55,990 but as there are no tall naval ships around any more, 739 00:41:56,150 --> 00:41:57,830 it was the simplest option. 740 00:41:57,990 --> 00:41:59,990 The new bridge was commissioned, 741 00:42:00,150 --> 00:42:03,830 designed and opened in less than two years. 742 00:42:03,990 --> 00:42:07,030 As a rushed job, it doesn't look too bad, 743 00:42:07,190 --> 00:42:08,870 and despite the arches, 744 00:42:09,030 --> 00:42:10,870 it still bears considerable resemblance 745 00:42:11,030 --> 00:42:12,950 to Stephenson's masterpiece. 746 00:42:14,150 --> 00:42:17,070 As an engineer, I feel sad that the key component 747 00:42:17,230 --> 00:42:20,790 of the Britannia Bridge - the tube that changed the world - 748 00:42:20,950 --> 00:42:23,670 was sent to the scrap heap in the 1970s. 749 00:42:27,030 --> 00:42:29,750 And for me it's important to remember its inventors, 750 00:42:29,910 --> 00:42:31,390 Robert Stephenson, 751 00:42:31,550 --> 00:42:36,310 and William Fairbairn - one of the forgotten greats of engineering. 752 00:42:40,910 --> 00:42:43,750 Captions by Ericsson Access Services SBS Australia 2017 63466

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