All language subtitles for 20250831 The $200M Machine that Prints Microchips:The EUV Photolithography System [Branch Education]

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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:00,400 --> 00:00:07,440 Inside every modern laptop, smartphone, 2 00:00:04,000 --> 00:00:10,480 desktop computer, advanced AI server, or 3 00:00:07,440 --> 00:00:13,280 practically any other high-tech device 4 00:00:10,480 --> 00:00:19,840 are cuttingedge microchips such as these 5 00:00:13,280 --> 00:00:22,320 CPU, GPU, SOC, DRAM, and SSD chips. Each 6 00:00:19,840 --> 00:00:24,960 with tens of billions of transistors 7 00:00:22,320 --> 00:00:27,760 inside of them. The transistors inside 8 00:00:24,960 --> 00:00:29,920 these microchips are incredibly small 9 00:00:27,760 --> 00:00:34,559 with the tiniest features measuring 10 00:00:29,920 --> 00:00:37,040 around 10 nanm or 45 silicon atoms. This 11 00:00:34,559 --> 00:00:40,239 feat of science and engineering may seem 12 00:00:37,040 --> 00:00:42,719 impossible because on one hand each of 13 00:00:40,239 --> 00:00:45,200 these microchips is made from connecting 14 00:00:42,719 --> 00:00:48,640 billions upon billions of transistors 15 00:00:45,200 --> 00:00:51,200 together and then on the other hand each 16 00:00:48,640 --> 00:00:54,559 individual transistor is only nanometers 17 00:00:51,200 --> 00:00:57,120 in size. Additionally, these microchips 18 00:00:54,559 --> 00:00:59,840 are everywhere and in everything and 19 00:00:57,120 --> 00:01:03,199 therefore they must be reliably mass- 20 00:00:59,840 --> 00:01:06,400 prodduced. So, how is manufacturing such 21 00:01:03,199 --> 00:01:08,880 a microchip even possible? These are 22 00:01:06,400 --> 00:01:11,680 photoiththography tools and they're the 23 00:01:08,880 --> 00:01:13,840 key to manufacturing microchips. 24 00:01:11,680 --> 00:01:15,600 However, it's important to note that 25 00:01:13,840 --> 00:01:17,680 there are dozens of different types of 26 00:01:15,600 --> 00:01:20,320 tools used in the various steps for 27 00:01:17,680 --> 00:01:22,159 making microchips and each one plays a 28 00:01:20,320 --> 00:01:25,040 critical role in the manufacturing 29 00:01:22,159 --> 00:01:27,040 process. So to be accurate, 30 00:01:25,040 --> 00:01:29,600 photoiththography tools are the ones 31 00:01:27,040 --> 00:01:32,240 that are used to copy and imprint the 32 00:01:29,600 --> 00:01:35,200 nanoscopic patterns of transistors and 33 00:01:32,240 --> 00:01:37,680 layers of wires onto a microchip. And 34 00:01:35,200 --> 00:01:40,880 therefore a useful analogy is to think 35 00:01:37,680 --> 00:01:44,079 of these photoiththography tools as 36 00:01:40,880 --> 00:01:45,840 nanocale microchip photocopers. 37 00:01:44,079 --> 00:01:48,240 Photoiththography tools have been 38 00:01:45,840 --> 00:01:51,040 continuously evolving to copy and 39 00:01:48,240 --> 00:01:54,399 imprint smaller and smaller transistors 40 00:01:51,040 --> 00:01:56,560 and circuitry. And in this video, we're 41 00:01:54,399 --> 00:01:59,759 going to dive into this state-of-the-art 42 00:01:56,560 --> 00:02:01,759 EUV photoiththography system and explore 43 00:01:59,759 --> 00:02:04,240 the science and engineering inside of 44 00:02:01,759 --> 00:02:07,759 it. So, let's begin with a quick 45 00:02:04,240 --> 00:02:10,000 overview. To start, the EUV lithography 46 00:02:07,759 --> 00:02:12,000 machine takes the design of a single 47 00:02:10,000 --> 00:02:14,160 layer of a microchip on what's called a 48 00:02:12,000 --> 00:02:18,480 photo mask and loads it into the 49 00:02:14,160 --> 00:02:20,959 machine. Next, a 300 mm silicon wafer 50 00:02:18,480 --> 00:02:24,080 with a set of prior processes applied to 51 00:02:20,959 --> 00:02:26,959 it is placed onto a wafer carrier inside 52 00:02:24,080 --> 00:02:29,680 the machine. With both in place, the 53 00:02:26,959 --> 00:02:33,280 machine uses extreme ultraviolet light 54 00:02:29,680 --> 00:02:35,680 or EUV and a set of mirrors to copy the 55 00:02:33,280 --> 00:02:38,720 design from the photo mask onto a 56 00:02:35,680 --> 00:02:41,200 silicon wafer. The wafer moves to the 57 00:02:38,720 --> 00:02:43,680 next position and the microchip design 58 00:02:41,200 --> 00:02:46,400 is copied yet again. This copying 59 00:02:43,680 --> 00:02:49,200 happens over and over until the wafer is 60 00:02:46,400 --> 00:02:51,440 filled with a 100 or more microchips and 61 00:02:49,200 --> 00:02:54,239 then a new wafer comes in and the 62 00:02:51,440 --> 00:02:56,400 copying starts over. This is the 63 00:02:54,239 --> 00:02:59,840 realtime speed of the lithography 64 00:02:56,400 --> 00:03:02,239 machine taking about 18 seconds to 65 00:02:59,840 --> 00:03:05,360 duplicate the same microchip design 66 00:03:02,239 --> 00:03:09,040 around a 100 times across the entire 67 00:03:05,360 --> 00:03:11,200 area of a 300 mm wafer. Let's take a 68 00:03:09,040 --> 00:03:14,400 look at one of these microchips and see 69 00:03:11,200 --> 00:03:17,200 what exactly we're copying. Inside this 70 00:03:14,400 --> 00:03:20,080 microchip are approximately 30 billion 71 00:03:17,200 --> 00:03:22,800 transistors. And if you were wondering, 72 00:03:20,080 --> 00:03:25,280 it's the design of a GPU or graphics 73 00:03:22,800 --> 00:03:27,840 processing unit found in the center of a 74 00:03:25,280 --> 00:03:30,560 graphics card. When we zoom into a 75 00:03:27,840 --> 00:03:34,080 nanoscopic view of this microchip, we 76 00:03:30,560 --> 00:03:36,640 find a 3D maze of transistors and layers 77 00:03:34,080 --> 00:03:39,040 upon layers of wires with the smallest 78 00:03:36,640 --> 00:03:41,840 dimensions of the bottommost layers 79 00:03:39,040 --> 00:03:46,400 measuring around 10 nanometers or around 80 00:03:41,840 --> 00:03:48,879 45 silicon atoms. Specifically, the EUV 81 00:03:46,400 --> 00:03:50,879 photoiththography system typically 82 00:03:48,879 --> 00:03:53,280 patterns the lower layers with the 83 00:03:50,879 --> 00:03:55,280 smallest features, whereas other 84 00:03:53,280 --> 00:03:58,080 photoiththography tools are used to 85 00:03:55,280 --> 00:04:00,480 pattern the higher layers. It might be 86 00:03:58,080 --> 00:04:03,280 difficult to fully grasp the level of 87 00:04:00,480 --> 00:04:05,360 detail and complexity inside a single 88 00:04:03,280 --> 00:04:08,000 layer of billions of nanoscopic 89 00:04:05,360 --> 00:04:10,239 transistors. So let's use a thought 90 00:04:08,000 --> 00:04:13,920 experiment and pretend that instead of 91 00:04:10,239 --> 00:04:16,799 copying transistors and wires, this EUV 92 00:04:13,920 --> 00:04:19,600 photoiththography system is used to copy 93 00:04:16,799 --> 00:04:23,360 the text from a book. If the width of 94 00:04:19,600 --> 00:04:27,919 each line of a letter is 13 nm, then the 95 00:04:23,360 --> 00:04:30,880 word cat would take up around 155x 240 96 00:04:27,919 --> 00:04:33,520 nm. A page of text would be about the 97 00:04:30,880 --> 00:04:36,400 size of a red blood cell and a chapter 98 00:04:33,520 --> 00:04:38,479 of a book would be a grain of pollen. 99 00:04:36,400 --> 00:04:41,919 When we zoom out to see the equivalent 100 00:04:38,479 --> 00:04:44,240 area of a GPU chip, how many pages of 101 00:04:41,919 --> 00:04:47,600 text do you think we could fit using 102 00:04:44,240 --> 00:04:50,880 these nanoscopic letters? Well, we could 103 00:04:47,600 --> 00:04:54,080 print all seven Harry Potter books, plus 104 00:04:50,880 --> 00:04:56,000 every book written by Stephven King, the 105 00:04:54,080 --> 00:04:58,800 entirety of the text from the English 106 00:04:56,000 --> 00:05:01,680 Wikipedia, and still have enough space 107 00:04:58,800 --> 00:05:04,800 to fit every single book from your local 108 00:05:01,680 --> 00:05:08,080 public library. There's an unbelievable 109 00:05:04,800 --> 00:05:10,080 quantity of nanoscopic lines and details 110 00:05:08,080 --> 00:05:13,039 that can fit into the area of a 111 00:05:10,080 --> 00:05:16,400 microchip. And it's all photocopied by 112 00:05:13,039 --> 00:05:19,199 this EUV lithography system in less than 113 00:05:16,400 --> 00:05:21,280 a second. It's no exaggeration to say 114 00:05:19,199 --> 00:05:24,080 that every piece of modern technology 115 00:05:21,280 --> 00:05:26,880 that you use is made possible by this 116 00:05:24,080 --> 00:05:30,080 machine. And in this video, we're going 117 00:05:26,880 --> 00:05:33,280 to explore the key modules inside it and 118 00:05:30,080 --> 00:05:36,280 see how they work. So, let's jump right 119 00:05:33,280 --> 00:05:36,280 in. 120 00:05:41,280 --> 00:05:46,880 This video is sponsored by ASML, the 121 00:05:44,560 --> 00:05:50,080 company that designs and manufactures 122 00:05:46,880 --> 00:05:52,800 EUV lithography systems. Throughout the 123 00:05:50,080 --> 00:05:55,280 video, all the details and facts were 124 00:05:52,800 --> 00:05:58,400 independently researched, written, and 125 00:05:55,280 --> 00:06:01,120 animated. Additionally, some aspects are 126 00:05:58,400 --> 00:06:03,759 simplified and due to the proprietary 127 00:06:01,120 --> 00:06:05,919 knowledge and confidentiality around EUV 128 00:06:03,759 --> 00:06:09,039 lithography, some of the details we 129 00:06:05,919 --> 00:06:11,759 present are approximated or modified. 130 00:06:09,039 --> 00:06:14,720 Before we open up and explore this EUV 131 00:06:11,759 --> 00:06:17,039 system, let's first spend a few minutes 132 00:06:14,720 --> 00:06:20,400 discussing microchip manufacturing and 133 00:06:17,039 --> 00:06:23,039 semiconductor fabrication plants or fabs 134 00:06:20,400 --> 00:06:26,240 for short and the exact role of this 135 00:06:23,039 --> 00:06:28,639 machine. Inside our example fab are 136 00:06:26,240 --> 00:06:31,120 hundreds of machines of which a couple 137 00:06:28,639 --> 00:06:33,520 dozen or so are the EUV lithography 138 00:06:31,120 --> 00:06:37,680 machines we've been discussing. To make 139 00:06:33,520 --> 00:06:40,160 a microchip, 300 mm silicon wafers are 140 00:06:37,680 --> 00:06:43,199 stacked inside a front opening universal 141 00:06:40,160 --> 00:06:45,520 pod or FOP and carried from machine to 142 00:06:43,199 --> 00:06:48,240 machine using an overhead transport 143 00:06:45,520 --> 00:06:50,960 system. The FOP is lowered onto a 144 00:06:48,240 --> 00:06:53,759 machine where each wafer is processed in 145 00:06:50,960 --> 00:06:55,919 one way or another. And once the machine 146 00:06:53,759 --> 00:06:58,319 completes its work, the wafers are 147 00:06:55,919 --> 00:07:01,120 returned to the FOP. The pod is picked 148 00:06:58,319 --> 00:07:02,960 up, carried to the next machine, and 149 00:07:01,120 --> 00:07:06,319 dropped off for the next step in the 150 00:07:02,960 --> 00:07:09,199 process. Microchip manufacturing is 151 00:07:06,319 --> 00:07:11,599 incredibly complicated. But a simple way 152 00:07:09,199 --> 00:07:13,759 to think about it is that it's kind of 153 00:07:11,599 --> 00:07:16,479 like spray painting a design through a 154 00:07:13,759 --> 00:07:19,120 stencil, but instead of art, this 155 00:07:16,479 --> 00:07:22,080 stencil contains the nanoscopic patterns 156 00:07:19,120 --> 00:07:24,720 used to build the transistors and wires. 157 00:07:22,080 --> 00:07:26,960 Inside the microchip factory, some tools 158 00:07:24,720 --> 00:07:29,680 are used to build a stencil such as the 159 00:07:26,960 --> 00:07:32,000 EUV lithography system and many of the 160 00:07:29,680 --> 00:07:35,039 other machines such as the deposition 161 00:07:32,000 --> 00:07:37,919 tools or ion implanters are the spray 162 00:07:35,039 --> 00:07:40,160 paint. So let's take a look at how we 163 00:07:37,919 --> 00:07:42,960 build the stencil on the wafer which is 164 00:07:40,160 --> 00:07:46,479 technically called a photoresist layer. 165 00:07:42,960 --> 00:07:48,880 To begin, the wafer travels to a machine 166 00:07:46,479 --> 00:07:51,759 called a track tool where a light 167 00:07:48,880 --> 00:07:54,960 sensitive material called photoresist or 168 00:07:51,759 --> 00:07:58,240 just resist is poured on and evenly 169 00:07:54,960 --> 00:08:01,039 spread across a spinning wafer. Next, 170 00:07:58,240 --> 00:08:04,000 the wafer is heated in order to dry and 171 00:08:01,039 --> 00:08:07,120 solidify the resist, thus forming a flat 172 00:08:04,000 --> 00:08:10,240 blank stencil. The wafer then moves to 173 00:08:07,120 --> 00:08:12,800 the photoiththography tool where EUV or 174 00:08:10,240 --> 00:08:15,199 extreme ultraviolet light is projected 175 00:08:12,800 --> 00:08:17,759 onto the photo mask, which is also 176 00:08:15,199 --> 00:08:20,639 called a reticle, but typically just a 177 00:08:17,759 --> 00:08:22,639 mask for short. When EUV light hits the 178 00:08:20,639 --> 00:08:24,400 mask, the patterned information is 179 00:08:22,639 --> 00:08:26,960 imprinted in the light. And this 180 00:08:24,400 --> 00:08:29,520 imprinted light then bounces off a set 181 00:08:26,960 --> 00:08:31,680 of mirrored lenses in order to project a 182 00:08:29,520 --> 00:08:34,320 focused and scaled down image of the 183 00:08:31,680 --> 00:08:37,279 mask onto the wafer. Wherever the EUV 184 00:08:34,320 --> 00:08:39,519 light touches, the resist is modified 185 00:08:37,279 --> 00:08:42,320 and thus the design is copied from the 186 00:08:39,519 --> 00:08:45,360 mask onto the wafer. The wafer moves to 187 00:08:42,320 --> 00:08:48,080 the next position and the EUV patterning 188 00:08:45,360 --> 00:08:50,080 process repeats again until the entire 189 00:08:48,080 --> 00:08:53,440 wafer is filled with copies of the 190 00:08:50,080 --> 00:08:56,080 design from the mask. Next, the wafer 191 00:08:53,440 --> 00:08:58,640 travels back to the track tool where the 192 00:08:56,080 --> 00:09:00,959 modified resist is washed away using a 193 00:08:58,640 --> 00:09:03,680 developing solvent and the water is 194 00:09:00,959 --> 00:09:06,560 heated to form a hardened stencil or 195 00:09:03,680 --> 00:09:09,440 completed photoresist mask layer on the 196 00:09:06,560 --> 00:09:12,000 top of the wafer. Now that the wafer is 197 00:09:09,440 --> 00:09:14,800 patterned, the wafer travels to the 198 00:09:12,000 --> 00:09:16,560 other spray paint-like tools in the fab 199 00:09:14,800 --> 00:09:19,920 which are used to etch away the 200 00:09:16,560 --> 00:09:23,200 uncovered areas, implant dopens such as 201 00:09:19,920 --> 00:09:25,920 boron or phosphor or deposit a layer of 202 00:09:23,200 --> 00:09:28,080 copper, tungsten or other metals, 203 00:09:25,920 --> 00:09:31,120 thereby building a single layer of 204 00:09:28,080 --> 00:09:33,200 nanoscopic structures. Note that there 205 00:09:31,120 --> 00:09:35,760 are additional process steps that we're 206 00:09:33,200 --> 00:09:37,760 not going to get into. 207 00:09:35,760 --> 00:09:40,160 Now that we have a basic understanding 208 00:09:37,760 --> 00:09:43,040 of how the stencil and spray paintlike 209 00:09:40,160 --> 00:09:45,839 processes form a single layer, let's 210 00:09:43,040 --> 00:09:48,080 zoom into a nanoscopic view inside a 211 00:09:45,839 --> 00:09:50,640 microchip where we can see how the 212 00:09:48,080 --> 00:09:52,399 transistors and wires are incredibly 213 00:09:50,640 --> 00:09:54,720 complicated three-dimensional 214 00:09:52,399 --> 00:09:57,040 structures. Each of these layers are 215 00:09:54,720 --> 00:09:59,760 built one after the other. Starting with 216 00:09:57,040 --> 00:10:02,640 the transistors at the bottom, moving up 217 00:09:59,760 --> 00:10:05,440 to the small wires, and then wider and 218 00:10:02,640 --> 00:10:08,000 wider metal layers further up. In 219 00:10:05,440 --> 00:10:10,399 essence, to build a complete microchip, 220 00:10:08,000 --> 00:10:13,360 the stencil and spray paint process is 221 00:10:10,399 --> 00:10:15,680 repeated over and over each time, 222 00:10:13,360 --> 00:10:17,839 building only a single layer. And 223 00:10:15,680 --> 00:10:20,800 therefore, it's more effective to 224 00:10:17,839 --> 00:10:23,200 visualize these processes as a loop, 225 00:10:20,800 --> 00:10:25,839 where a single pass of the loop forms 226 00:10:23,200 --> 00:10:28,320 one layer using a single mask design in 227 00:10:25,839 --> 00:10:30,160 the lithography tool, and then another 228 00:10:28,320 --> 00:10:33,279 layer is built using an entirely 229 00:10:30,160 --> 00:10:36,240 different mask loaded in the machine. To 230 00:10:33,279 --> 00:10:39,200 complete a GPU chip like this one, the 231 00:10:36,240 --> 00:10:42,160 series of process steps or loops is 232 00:10:39,200 --> 00:10:44,480 repeated around 80 times, resulting in 233 00:10:42,160 --> 00:10:47,040 around a thousand individual process 234 00:10:44,480 --> 00:10:48,640 steps and taking four or so months to 235 00:10:47,040 --> 00:10:51,040 complete. 236 00:10:48,640 --> 00:10:54,000 Let's go back to the nanoscopic view of 237 00:10:51,040 --> 00:10:57,440 the microchip. Here we can see that the 238 00:10:54,000 --> 00:11:00,560 lower layers are incredibly tiny and 13 239 00:10:57,440 --> 00:11:03,360 nanometer EUV light is used to build the 240 00:11:00,560 --> 00:11:06,480 pattern for these layers. However, the 241 00:11:03,360 --> 00:11:08,560 upper wires are substantially larger and 242 00:11:06,480 --> 00:11:12,480 are patterned using an entirely 243 00:11:08,560 --> 00:11:15,040 different machine called a DUV or deep 244 00:11:12,480 --> 00:11:18,320 ultraviolet photoiththography system 245 00:11:15,040 --> 00:11:21,279 which is also built by ASML and uses a 246 00:11:18,320 --> 00:11:24,160 deep ultraviolet wavelength of light. 247 00:11:21,279 --> 00:11:27,200 DUV lithography tools were introduced in 248 00:11:24,160 --> 00:11:30,800 the 2000s and are still incredibly 249 00:11:27,200 --> 00:11:33,920 advanced machines. Because DUV tools 250 00:11:30,800 --> 00:11:36,959 typically cost less than EUV machines, 251 00:11:33,920 --> 00:11:39,120 it's more cost effective to use EUV 252 00:11:36,959 --> 00:11:42,240 tools to pattern the transistors and 253 00:11:39,120 --> 00:11:45,920 so-called critical layers and then use 254 00:11:42,240 --> 00:11:49,279 DUV tools to pattern the upper, wider, 255 00:11:45,920 --> 00:11:51,680 less critical layers. Additionally, less 256 00:11:49,279 --> 00:11:54,240 advanced chips that don't require the 257 00:11:51,680 --> 00:11:57,760 smallest transistors and wires may 258 00:11:54,240 --> 00:12:02,240 forego using EUV lithography altogether 259 00:11:57,760 --> 00:12:09,440 and only use DUV wavelengths such as 260 00:12:02,240 --> 00:12:12,720 193, 248 or 365 nanometers. 261 00:12:09,440 --> 00:12:14,800 As a result, cuttingedge fabs typically 262 00:12:12,720 --> 00:12:17,839 utilize different types of lithography 263 00:12:14,800 --> 00:12:21,120 tools and all these machines work as an 264 00:12:17,839 --> 00:12:22,880 intricate ecosystem to make a microchip. 265 00:12:21,120 --> 00:12:26,079 With the basics of microchip 266 00:12:22,880 --> 00:12:28,480 manufacturing covered, let's open an EUV 267 00:12:26,079 --> 00:12:30,720 lithography system, explore the 268 00:12:28,480 --> 00:12:33,440 incredible science and engineering 269 00:12:30,720 --> 00:12:36,320 inside, and divide the system into its 270 00:12:33,440 --> 00:12:38,639 five key parts. the light source, the 271 00:12:36,320 --> 00:12:41,600 illuminator, the reticle handler and 272 00:12:38,639 --> 00:12:44,320 reticle stage, the projection optics, 273 00:12:41,600 --> 00:12:46,639 and finally the wafer handler and wafer 274 00:12:44,320 --> 00:12:50,079 stages. We'll begin with the light 275 00:12:46,639 --> 00:12:52,240 source which produces the EUV light. But 276 00:12:50,079 --> 00:12:54,880 let's first answer the question of why 277 00:12:52,240 --> 00:12:57,920 we even need to use extreme ultraviolet 278 00:12:54,880 --> 00:13:00,079 light. Well, a simple analogy is to 279 00:12:57,920 --> 00:13:02,639 think of the light used to project and 280 00:13:00,079 --> 00:13:05,040 copy the pattern from the photo mask as 281 00:13:02,639 --> 00:13:07,360 the tip of a mortar. And as you're 282 00:13:05,040 --> 00:13:09,680 probably familiar with markers, if you 283 00:13:07,360 --> 00:13:12,560 want to draw thin lines, then you need a 284 00:13:09,680 --> 00:13:15,120 marker that also has a thin tip. You can 285 00:13:12,560 --> 00:13:17,760 do tricks like angling the marker, but 286 00:13:15,120 --> 00:13:20,480 if you want to draw lines that are 100 287 00:13:17,760 --> 00:13:23,519 times thinner, well, then you need to 288 00:13:20,480 --> 00:13:26,720 switch pens and use a much smaller fine 289 00:13:23,519 --> 00:13:29,440 tipped pen. Likewise, to copy designs 290 00:13:26,720 --> 00:13:33,440 with dimensions only around 10 nanm 291 00:13:29,440 --> 00:13:35,760 wide, we use 13 nanmter light, which is 292 00:13:33,440 --> 00:13:38,480 in the extreme ultraviolet light range 293 00:13:35,760 --> 00:13:40,480 of the electromagnetic spectrum. The 294 00:13:38,480 --> 00:13:42,800 more technical answer deals with the 295 00:13:40,480 --> 00:13:45,279 wavelike nature of light, and what 296 00:13:42,800 --> 00:13:48,000 happens when light hits these nanoscopic 297 00:13:45,279 --> 00:13:50,720 patterns inside the photo mask. These 298 00:13:48,000 --> 00:13:53,360 patterns are made from nanoscopic EUV 299 00:13:50,720 --> 00:13:56,320 absorbing blockers on top of a surface 300 00:13:53,360 --> 00:13:58,639 that reflects EUV light. We'll explore 301 00:13:56,320 --> 00:14:00,800 the photo mask and how the system uses 302 00:13:58,639 --> 00:14:03,360 reflective lenses a little later in this 303 00:14:00,800 --> 00:14:05,839 video, but for now, instead of using 304 00:14:03,360 --> 00:14:08,639 reflective optics, it's easier to 305 00:14:05,839 --> 00:14:10,560 visualize the photo mask as through beam 306 00:14:08,639 --> 00:14:12,880 optics in a setup similar to the 307 00:14:10,560 --> 00:14:15,440 well-known double slit experiment. 308 00:14:12,880 --> 00:14:17,519 However, instead of the double slit, 309 00:14:15,440 --> 00:14:20,320 we're showing light passing through a 310 00:14:17,519 --> 00:14:22,800 complicated pattern of nanoscopic slits 311 00:14:20,320 --> 00:14:25,839 that represents a small portion of the 312 00:14:22,800 --> 00:14:28,399 overall photo mask. So, what happens 313 00:14:25,839 --> 00:14:31,760 when we use a wavelength of light that's 314 00:14:28,399 --> 00:14:36,480 substantially larger than the 13 nm EUV 315 00:14:31,760 --> 00:14:39,040 light, such as this 450 nm blue light. 316 00:14:36,480 --> 00:14:41,600 Well, when this large wavelength light 317 00:14:39,040 --> 00:14:44,639 hits the pattern, the pattern is almost 318 00:14:41,600 --> 00:14:46,480 entirely lost. This is due to the width 319 00:14:44,639 --> 00:14:48,160 of the holes in the pattern being 320 00:14:46,480 --> 00:14:50,800 substantially smaller than the 321 00:14:48,160 --> 00:14:52,639 wavelength of light hitting it. This 322 00:14:50,800 --> 00:14:56,000 limit to the resolving power of the 323 00:14:52,639 --> 00:14:58,959 lithography machine is described in 324 00:14:56,000 --> 00:15:03,120 criterion equation which we will explain 325 00:14:58,959 --> 00:15:06,399 later. So, let's switch to 13 nanmter 326 00:15:03,120 --> 00:15:08,880 EUV light. As the EUV light hits the 327 00:15:06,399 --> 00:15:10,560 pattern, the light passes through and 328 00:15:08,880 --> 00:15:13,199 the pattern of the photo mask is 329 00:15:10,560 --> 00:15:15,360 imprinted into the light and the light 330 00:15:13,199 --> 00:15:18,079 defracts similar to the double slit 331 00:15:15,360 --> 00:15:20,079 experiment. This imprinted light then 332 00:15:18,079 --> 00:15:22,639 passes into the projection optics 333 00:15:20,079 --> 00:15:25,040 mirrored lenses which are used to focus 334 00:15:22,639 --> 00:15:27,519 and scale down the pattern and project 335 00:15:25,040 --> 00:15:30,320 it onto the wafer. So now that we 336 00:15:27,519 --> 00:15:33,120 understand the need for EUV light, the 337 00:15:30,320 --> 00:15:36,160 next question is how do we produce it? 338 00:15:33,120 --> 00:15:38,639 To start, two high-powered laser pulses 339 00:15:36,160 --> 00:15:42,160 run through multiple amplifiers below 340 00:15:38,639 --> 00:15:44,480 the clean room floor. These laser pulses 341 00:15:42,160 --> 00:15:47,600 grow in power and then travel from the 342 00:15:44,480 --> 00:15:49,279 subfab using a pathway of mirrors and up 343 00:15:47,600 --> 00:15:52,320 through the bottom of the tool and into 344 00:15:49,279 --> 00:15:55,279 a chamber called the source vessel. The 345 00:15:52,320 --> 00:15:58,560 first laser, called a preulse, is around 346 00:15:55,279 --> 00:16:01,360 5 kW in power and is targeted at a 347 00:15:58,560 --> 00:16:05,199 droplet of tin using a set of actuated 348 00:16:01,360 --> 00:16:08,399 mirrors. This prepulse laser turns the 349 00:16:05,199 --> 00:16:11,440 tin droplets into a pancake- like shape. 350 00:16:08,399 --> 00:16:14,160 The second approximately 25 kowatt main 351 00:16:11,440 --> 00:16:16,160 laser pulse, which is more than 10 times 352 00:16:14,160 --> 00:16:19,680 stronger than the lasers used to cut 353 00:16:16,160 --> 00:16:21,839 steel, hits the tin pancake, instantly 354 00:16:19,680 --> 00:16:24,720 vaporizing it and turning it into 355 00:16:21,839 --> 00:16:27,680 glowing plasma. Within each of the tin 356 00:16:24,720 --> 00:16:29,920 atoms, some electrons are ejected and 357 00:16:27,680 --> 00:16:32,720 others are kicked up to higher energy 358 00:16:29,920 --> 00:16:36,959 states. When electrons drop back down 359 00:16:32,720 --> 00:16:40,399 from the 4F to 4d orbitals, 13 nanometer 360 00:16:36,959 --> 00:16:43,199 EUV light is produced. Shooting two 361 00:16:40,399 --> 00:16:46,160 laser pulses at a droplet of tin might 362 00:16:43,199 --> 00:16:48,880 seem like a rather obscure process. 363 00:16:46,160 --> 00:16:51,279 However, EUV light doesn't naturally 364 00:16:48,880 --> 00:16:54,240 occur on Earth, and it's one of the few 365 00:16:51,279 --> 00:16:57,360 ways to efficiently produce over 500 366 00:16:54,240 --> 00:17:00,240 watts of EUV light. Additionally, the 367 00:16:57,360 --> 00:17:03,040 reason for using tin is that its plasma 368 00:17:00,240 --> 00:17:06,640 produces a wide range of wavelengths 369 00:17:03,040 --> 00:17:08,880 with a clear peak at 13 nanometers. 370 00:17:06,640 --> 00:17:12,640 So, where does the tin droplet come 371 00:17:08,880 --> 00:17:15,679 from? Well, over here, a solid ingot of 372 00:17:12,640 --> 00:17:18,079 ultra pure tin is melted and fed into a 373 00:17:15,679 --> 00:17:20,880 storage tank and then piped towards a 374 00:17:18,079 --> 00:17:23,039 microscopic nozzle. A po electric 375 00:17:20,880 --> 00:17:26,000 transducer squeezes the tip of the 376 00:17:23,039 --> 00:17:28,799 nozzle and due to high pressure nitrogen 377 00:17:26,000 --> 00:17:32,400 inside the storage tank, a droplet of 378 00:17:28,799 --> 00:17:35,600 tin is forced out at a speed of 100 m a 379 00:17:32,400 --> 00:17:37,520 second. Next, high-speed cameras measure 380 00:17:35,600 --> 00:17:40,320 and calculate the trajectory of the 381 00:17:37,520 --> 00:17:42,720 droplet and feed the data to a set of 382 00:17:40,320 --> 00:17:46,320 actuated mirrors in order to angle the 383 00:17:42,720 --> 00:17:48,720 laser pulses to precisely hit the tin. 384 00:17:46,320 --> 00:17:50,960 To control the amount of EUV light, 385 00:17:48,720 --> 00:17:53,679 sometimes droplets are skipped by the 386 00:17:50,960 --> 00:17:56,960 lasers and these droplets are captured 387 00:17:53,679 --> 00:17:59,360 over here. This process of producing 388 00:17:56,960 --> 00:18:01,600 high-speed tin droplets and then 389 00:17:59,360 --> 00:18:04,960 shooting them with two laser pulses to 390 00:18:01,600 --> 00:18:08,480 generate EUV light happens at a rate of 391 00:18:04,960 --> 00:18:11,280 50,000 times a second. Now that we have 392 00:18:08,480 --> 00:18:14,640 EUV light, the first mirror called the 393 00:18:11,280 --> 00:18:17,520 collector focuses all the EUV light to a 394 00:18:14,640 --> 00:18:20,720 small hole called the intermediate focus 395 00:18:17,520 --> 00:18:22,640 which only EUV light can pass through. 396 00:18:20,720 --> 00:18:24,880 The light next enters into the 397 00:18:22,640 --> 00:18:27,679 illuminator which is composed of the 398 00:18:24,880 --> 00:18:30,880 field facet mirror, the pupil facet 399 00:18:27,679 --> 00:18:33,120 mirror and another set of mirrors. These 400 00:18:30,880 --> 00:18:35,440 mirrors are so perfectly shaped that 401 00:18:33,120 --> 00:18:38,240 there's less than an atom's deviation 402 00:18:35,440 --> 00:18:41,120 from the surface. The illuminator takes 403 00:18:38,240 --> 00:18:44,240 this EUV light and shapes it into a thin 404 00:18:41,120 --> 00:18:47,039 ribbon that has equal uniformity across 405 00:18:44,240 --> 00:18:49,760 a well-defined range of angles before it 406 00:18:47,039 --> 00:18:52,480 hits the photo mask. Using an equal 407 00:18:49,760 --> 00:18:54,480 uniformity of light at all angles is 408 00:18:52,480 --> 00:18:57,360 critical to imprinting a perfect 409 00:18:54,480 --> 00:19:00,320 nanoscopic pattern from the mask via the 410 00:18:57,360 --> 00:19:02,480 light and onto the wafer. We want to 411 00:19:00,320 --> 00:19:04,480 take a short detour and mention that 412 00:19:02,480 --> 00:19:06,640 this has been a rather challenging video 413 00:19:04,480 --> 00:19:08,480 to make simply because there's a 414 00:19:06,640 --> 00:19:11,919 mountain of science and engineering 415 00:19:08,480 --> 00:19:14,559 inside these machines built by ASML and 416 00:19:11,919 --> 00:19:17,280 this video only explores the tip of the 417 00:19:14,559 --> 00:19:19,840 iceberg. Essentially, a lot of the 418 00:19:17,280 --> 00:19:22,080 details had to be cut in order to keep 419 00:19:19,840 --> 00:19:24,720 this video a manageable length. For 420 00:19:22,080 --> 00:19:26,799 example, EUV light is incredibly 421 00:19:24,720 --> 00:19:29,840 difficult to work with because it's 422 00:19:26,799 --> 00:19:31,840 absorbed by atmospheric molecules and 423 00:19:29,840 --> 00:19:34,400 therefore the entire light path and 424 00:19:31,840 --> 00:19:37,760 wafer carrier stage is connected to 425 00:19:34,400 --> 00:19:40,400 vacuum pumps which remove all the air. 426 00:19:37,760 --> 00:19:42,240 Additionally, EUV light is absorbed by 427 00:19:40,400 --> 00:19:44,799 glass and practically all other 428 00:19:42,240 --> 00:19:47,280 materials and therefore to focus and 429 00:19:44,799 --> 00:19:50,480 transport the light this system uses 430 00:19:47,280 --> 00:19:53,120 mirrors rather than transmissive lenses. 431 00:19:50,480 --> 00:19:55,600 However, these mirrors called Brag 432 00:19:53,120 --> 00:19:58,240 reflectors are nothing like the mirrors 433 00:19:55,600 --> 00:20:00,799 in your bathroom, but rather they're 434 00:19:58,240 --> 00:20:03,840 composed of dozens of alternating layers 435 00:20:00,799 --> 00:20:06,960 of silicon and malibdinum, each only a 436 00:20:03,840 --> 00:20:09,520 few nanometers thick. When EUV light 437 00:20:06,960 --> 00:20:12,480 hits the surface of this brag reflector, 438 00:20:09,520 --> 00:20:15,679 only 3% is reflected at each boundary 439 00:20:12,480 --> 00:20:18,880 layer while the rest passes through. But 440 00:20:15,679 --> 00:20:21,440 with so many layers, the cumulative 3% 441 00:20:18,880 --> 00:20:24,000 reflections add together using 442 00:20:21,440 --> 00:20:27,120 constructive interference, resulting in 443 00:20:24,000 --> 00:20:30,080 a total of 70% being reflected for a 444 00:20:27,120 --> 00:20:32,400 single mirror, while 30% of the light is 445 00:20:30,080 --> 00:20:34,559 lost and absorbed. However, with more 446 00:20:32,400 --> 00:20:38,159 than 10 mirrors in the optical system 447 00:20:34,559 --> 00:20:40,480 and only 70% reflection at each one, the 448 00:20:38,159 --> 00:20:42,720 final light hitting the wafer is less 449 00:20:40,480 --> 00:20:45,280 than 10% the brightness of the light 450 00:20:42,720 --> 00:20:47,440 emitted by the tin plasma, which is why 451 00:20:45,280 --> 00:20:50,400 the initial light from the source vessel 452 00:20:47,440 --> 00:20:52,480 needs to be as bright as possible. 453 00:20:50,400 --> 00:20:55,200 Another example of the incredible 454 00:20:52,480 --> 00:20:57,520 engineering inside this machine is that 455 00:20:55,200 --> 00:20:59,600 this field facet mirror is assembled 456 00:20:57,520 --> 00:21:02,080 from hundreds of independently 457 00:20:59,600 --> 00:21:04,480 controlled mirrors that can be angled to 458 00:21:02,080 --> 00:21:07,360 direct the light onto specific regions 459 00:21:04,480 --> 00:21:10,240 of the segmented pupil facet mirror. 460 00:21:07,360 --> 00:21:13,360 Together these two mirrors take the cone 461 00:21:10,240 --> 00:21:16,080 of EUV light from the intermediate focus 462 00:21:13,360 --> 00:21:18,880 and turn it into a complex pattern of 463 00:21:16,080 --> 00:21:21,520 illumination. For example, this is 464 00:21:18,880 --> 00:21:24,159 called annular illumination. Here's 465 00:21:21,520 --> 00:21:26,400 dipole illumination and then here's 466 00:21:24,159 --> 00:21:28,880 quazar illumination. 467 00:21:26,400 --> 00:21:30,720 You're probably wondering why we require 468 00:21:28,880 --> 00:21:33,440 such complicated patterns of 469 00:21:30,720 --> 00:21:36,080 illumination. Well, when we look back at 470 00:21:33,440 --> 00:21:38,799 the microchip, one layer of wires is 471 00:21:36,080 --> 00:21:41,760 running mostly horizontally. The next 472 00:21:38,799 --> 00:21:44,000 layer is a set of cylinders called VAS. 473 00:21:41,760 --> 00:21:46,640 And then the following layers have wires 474 00:21:44,000 --> 00:21:49,440 that run vertically. And each layer uses 475 00:21:46,640 --> 00:21:52,000 a different mask. Earlier we said that 476 00:21:49,440 --> 00:21:54,720 the EUV light is kind of like the tip of 477 00:21:52,000 --> 00:21:57,200 a fine tipped pen. Having different 478 00:21:54,720 --> 00:21:59,440 patterns of illumination is like holding 479 00:21:57,200 --> 00:22:01,679 the marker at different angles with 480 00:21:59,440 --> 00:22:05,440 respect to the lines or circles that are 481 00:22:01,679 --> 00:22:08,159 being patterned. Specifically, annular 482 00:22:05,440 --> 00:22:10,400 illumination is best used to pattern the 483 00:22:08,159 --> 00:22:12,960 layers containing vas and is like 484 00:22:10,400 --> 00:22:16,000 holding the marker straight up and down. 485 00:22:12,960 --> 00:22:18,159 Whereas dipole illumination like this is 486 00:22:16,000 --> 00:22:20,559 best used to pattern lines running 487 00:22:18,159 --> 00:22:22,799 horizontally. And then we rotate the 488 00:22:20,559 --> 00:22:25,760 dipole illumination for patterning the 489 00:22:22,799 --> 00:22:28,000 vertically oriented wires. 490 00:22:25,760 --> 00:22:30,640 Imagine being at the forefront of this 491 00:22:28,000 --> 00:22:34,400 groundbreaking science and engineering. 492 00:22:30,640 --> 00:22:36,240 Then picture ASML, whose work powers the 493 00:22:34,400 --> 00:22:38,480 innovations that solve some of 494 00:22:36,240 --> 00:22:42,159 humanity's toughest challenges in 495 00:22:38,480 --> 00:22:44,000 energy, mobility, and healthcare. ASML 496 00:22:42,159 --> 00:22:46,720 is a leader in photoiththography 497 00:22:44,000 --> 00:22:49,280 systems, serving as the backbone for the 498 00:22:46,720 --> 00:22:52,159 world's leading chip makers and enabling 499 00:22:49,280 --> 00:22:55,600 the technology that drives our future. 500 00:22:52,159 --> 00:22:58,320 With over 44,000 talented individuals 501 00:22:55,600 --> 00:23:00,960 and growing, ASML is headquartered in 502 00:22:58,320 --> 00:23:04,400 the Netherlands with major R&D and 503 00:23:00,960 --> 00:23:06,640 manufacturing sites in the US and Asia. 504 00:23:04,400 --> 00:23:08,799 Their sprawling campus is not just a 505 00:23:06,640 --> 00:23:10,400 workplace. It's an exceptional 506 00:23:08,799 --> 00:23:13,360 environment where cutting edge 507 00:23:10,400 --> 00:23:16,320 technology comes to life to keep pushing 508 00:23:13,360 --> 00:23:18,960 the boundaries of what's possible. ASML 509 00:23:16,320 --> 00:23:21,120 seeks exceptional talent. They are 510 00:23:18,960 --> 00:23:23,600 looking for scientists and engineers 511 00:23:21,120 --> 00:23:26,080 ready to design the nextgen lithography 512 00:23:23,600 --> 00:23:28,799 systems, technicians and logistics 513 00:23:26,080 --> 00:23:31,360 experts eager to build, ship and support 514 00:23:28,799 --> 00:23:33,520 these groundbreaking systems, and 515 00:23:31,360 --> 00:23:36,799 software developers passionate about 516 00:23:33,520 --> 00:23:38,799 working in a world of nanometers. ASML 517 00:23:36,799 --> 00:23:42,080 is the next step for those ready to make 518 00:23:38,799 --> 00:23:44,320 an impact in an inspiring setting. 519 00:23:42,080 --> 00:23:46,880 Together with their suppliers, partners, 520 00:23:44,320 --> 00:23:48,880 and customers around the world, they're 521 00:23:46,880 --> 00:23:51,520 committed to powering technology 522 00:23:48,880 --> 00:23:53,840 forward. Visit their website using the 523 00:23:51,520 --> 00:23:58,000 link in the description to learn more 524 00:23:53,840 --> 00:24:00,080 and start a journey with ASML. Today, 525 00:23:58,000 --> 00:24:03,120 let's move on to the next part of this 526 00:24:00,080 --> 00:24:06,159 EUV lithography tool and explore the 527 00:24:03,120 --> 00:24:08,960 photo mask or mask, which is also called 528 00:24:06,159 --> 00:24:11,600 a reticle and contains the entire design 529 00:24:08,960 --> 00:24:14,720 of a single layer of a microchip. The 530 00:24:11,600 --> 00:24:16,799 mask starts in a doubly sealed pod and 531 00:24:14,720 --> 00:24:19,600 is loaded onto the machine using an 532 00:24:16,799 --> 00:24:21,840 overhead transport system. The outer 533 00:24:19,600 --> 00:24:24,720 protective carrier is opened and a 534 00:24:21,840 --> 00:24:27,520 robotic arm picks up the inner pod and 535 00:24:24,720 --> 00:24:29,840 carries it to a vacuum load lock. The 536 00:24:27,520 --> 00:24:33,200 chamber is sealed and pumped down to a 537 00:24:29,840 --> 00:24:35,520 vacuum and the inner door opens. Next, 538 00:24:33,200 --> 00:24:38,080 the inner pod opens up and a separate 539 00:24:35,520 --> 00:24:41,120 robotic arm carries the mask and base to 540 00:24:38,080 --> 00:24:43,679 an inspection station. Each mask has a 541 00:24:41,120 --> 00:24:46,559 half a dozen different marks, including 542 00:24:43,679 --> 00:24:48,960 a barcode, as well as fiducials, which 543 00:24:46,559 --> 00:24:52,240 are designs used to align the mask with 544 00:24:48,960 --> 00:24:54,640 subnanmter level accuracy. The mask is 545 00:24:52,240 --> 00:24:57,200 carried over to and loaded onto the 546 00:24:54,640 --> 00:24:59,360 reticle stage, which moves back and 547 00:24:57,200 --> 00:25:02,320 forth across the EUV beam with 548 00:24:59,360 --> 00:25:05,279 incredible accuracy and at high speeds 549 00:25:02,320 --> 00:25:08,000 with more than 7 gs of acceleration. 550 00:25:05,279 --> 00:25:10,320 This mask's surface is built from the 551 00:25:08,000 --> 00:25:13,120 same Bragg reflector surface mentioned 552 00:25:10,320 --> 00:25:16,000 earlier, but with a pattern of absorbers 553 00:25:13,120 --> 00:25:18,480 on top that locally blocks the light in 554 00:25:16,000 --> 00:25:22,080 order to create the detailed microchip 555 00:25:18,480 --> 00:25:25,039 layer pattern. This 6x6 in mask has a 556 00:25:22,080 --> 00:25:29,200 pattern area of 104x 557 00:25:25,039 --> 00:25:33,120 132 mm and an absorber pixel resolution 558 00:25:29,200 --> 00:25:35,520 of below 10x 10 nm. In the beginning of 559 00:25:33,120 --> 00:25:38,159 this video, we showed a variety of 560 00:25:35,520 --> 00:25:41,279 different chips with different sizes. 561 00:25:38,159 --> 00:25:43,919 And shortly after, we showed a GPU being 562 00:25:41,279 --> 00:25:46,320 patterned across the wafer. The pattern 563 00:25:43,919 --> 00:25:49,360 on the mask is four times larger than 564 00:25:46,320 --> 00:25:51,760 the microchip. And this GPU chip is 565 00:25:49,360 --> 00:25:54,799 close to the maximum size chip that can 566 00:25:51,760 --> 00:25:58,559 fit on the mask and therefore only one 567 00:25:54,799 --> 00:26:02,080 copy fits, resulting in 90 GPU chips 568 00:25:58,559 --> 00:26:05,679 fitting onto a 300 mm wafer. 569 00:26:02,080 --> 00:26:08,240 However, CPU chips are typically smaller 570 00:26:05,679 --> 00:26:10,960 and therefore in the following example, 571 00:26:08,240 --> 00:26:14,720 we can fit two copies on the mask and a 572 00:26:10,960 --> 00:26:18,080 total of 185 chips on the wafer. When we 573 00:26:14,720 --> 00:26:22,000 look at even smaller DRAM chips, 12 574 00:26:18,080 --> 00:26:24,799 copies can fit on the mask, yielding 978 575 00:26:22,000 --> 00:26:27,600 chips on the wafer. Technically, the 576 00:26:24,799 --> 00:26:30,159 exposure field is one scan of the mask 577 00:26:27,600 --> 00:26:32,240 onto the wafer. And an exposure field 578 00:26:30,159 --> 00:26:34,799 can have anywhere from one to a dozen or 579 00:26:32,240 --> 00:26:37,279 more die patterns on it, yielding around 580 00:26:34,799 --> 00:26:40,320 a hundred to a thousand or more chips on 581 00:26:37,279 --> 00:26:43,120 a single wafer. This mask contains an 582 00:26:40,320 --> 00:26:45,200 incredible amount of information. And as 583 00:26:43,120 --> 00:26:47,600 mentioned in the intro, it has the 584 00:26:45,200 --> 00:26:50,480 equivalent amount of detail as all the 585 00:26:47,600 --> 00:26:53,440 text of Wikipedia plus all the books in 586 00:26:50,480 --> 00:26:56,559 an average public library. This mask, 587 00:26:53,440 --> 00:26:59,200 which can cost around $300,000, 588 00:26:56,559 --> 00:27:01,520 must be so perfect that using our 589 00:26:59,200 --> 00:27:04,559 analogy, there can't be a single 590 00:27:01,520 --> 00:27:07,360 grammatical error, spelling mistake, or 591 00:27:04,559 --> 00:27:11,200 even an extra curve on a letter across 592 00:27:07,360 --> 00:27:14,159 21 million pages of text. Otherwise, it 593 00:27:11,200 --> 00:27:16,720 would damage every chip on the wafer. 594 00:27:14,159 --> 00:27:19,360 Also, if you're curious, here are the 595 00:27:16,720 --> 00:27:22,400 calculations we used for the transistors 596 00:27:19,360 --> 00:27:25,200 to text and book conversions. Pause the 597 00:27:22,400 --> 00:27:27,760 video to work it out. The next topics 598 00:27:25,200 --> 00:27:30,080 we'll explore are the projection optics 599 00:27:27,760 --> 00:27:32,799 and how the wafer is moved around the 600 00:27:30,080 --> 00:27:35,600 machine. But first, we'd like to mention 601 00:27:32,799 --> 00:27:38,159 that this video topic is incredibly 602 00:27:35,600 --> 00:27:42,000 complicated and took hundreds of hours 603 00:27:38,159 --> 00:27:46,080 to research, write, model, animate, and 604 00:27:42,000 --> 00:27:48,159 edit totaling over,00 hours. So, if you 605 00:27:46,080 --> 00:27:50,960 could take a few seconds to like this 606 00:27:48,159 --> 00:27:53,440 video, subscribe, comment with a quick 607 00:27:50,960 --> 00:27:55,440 message below, and most importantly, 608 00:27:53,440 --> 00:27:58,240 share it on social media and with a 609 00:27:55,440 --> 00:28:00,799 friend, family, or work colleague. It 610 00:27:58,240 --> 00:28:03,440 would help far more than you think. 611 00:28:00,799 --> 00:28:06,480 Additionally, we have a Patreon page 612 00:28:03,440 --> 00:28:09,360 with AMAs and behindthe-scenes footage. 613 00:28:06,480 --> 00:28:13,760 And if you find what we do useful, we 614 00:28:09,360 --> 00:28:16,080 would appreciate any support. Thank you. 615 00:28:13,760 --> 00:28:19,120 So, let's move on to the projection 616 00:28:16,080 --> 00:28:21,279 optics. These optics are composed of a 617 00:28:19,120 --> 00:28:23,760 series of mirrors that are used to 618 00:28:21,279 --> 00:28:26,480 project and focus the patterned EUV 619 00:28:23,760 --> 00:28:29,279 light onto the wafer with extremely high 620 00:28:26,480 --> 00:28:32,080 accuracy while minimizing wavefront 621 00:28:29,279 --> 00:28:34,720 aberrations and shrinking the image by a 622 00:28:32,080 --> 00:28:37,600 factor of four. These mirrors are 623 00:28:34,720 --> 00:28:40,720 designed and manufactured by Zeiss who 624 00:28:37,600 --> 00:28:42,720 is a longstanding partner of ASML and 625 00:28:40,720 --> 00:28:44,960 has been a vital collaborator in the 626 00:28:42,720 --> 00:28:47,760 development of the optic systems inside 627 00:28:44,960 --> 00:28:50,000 photoiththography tools. To understand 628 00:28:47,760 --> 00:28:52,480 the projection optics, we have to 629 00:28:50,000 --> 00:28:56,399 discuss what determines exactly how 630 00:28:52,480 --> 00:28:59,200 small these wires can be. And for this, 631 00:28:56,399 --> 00:29:01,039 criterion equation is used. This 632 00:28:59,200 --> 00:29:04,000 equation states that the smallest 633 00:29:01,039 --> 00:29:06,960 dimension or critical dimension is equal 634 00:29:04,000 --> 00:29:10,080 to K1 times the wavelength of light or 635 00:29:06,960 --> 00:29:14,240 lambda divided by the numerical aperture 636 00:29:10,080 --> 00:29:18,720 or NA. The wavelength of EUV light is 13 637 00:29:14,240 --> 00:29:20,799 nm. K1 is the process factor which 638 00:29:18,720 --> 00:29:23,279 relates to the various illumination 639 00:29:20,799 --> 00:29:26,000 settings created by the field and pupil 640 00:29:23,279 --> 00:29:28,159 facet mirrors that we discussed earlier 641 00:29:26,000 --> 00:29:31,360 along with the photo resist and other 642 00:29:28,159 --> 00:29:35,039 factors and is close to.3 for this 643 00:29:31,360 --> 00:29:37,840 machine. Finally, numerical aperture or 644 00:29:35,039 --> 00:29:39,840 NA is a measure of the angle and amount 645 00:29:37,840 --> 00:29:42,159 of light the mirrors in the projection 646 00:29:39,840 --> 00:29:45,120 optics can capture and focus onto the 647 00:29:42,159 --> 00:29:46,799 wafer. Numerical aperture isn't just 648 00:29:45,120 --> 00:29:50,000 about increasing the brightness of the 649 00:29:46,799 --> 00:29:52,399 EUV light, but rather it's more of a 650 00:29:50,000 --> 00:29:54,799 measure of the angles and amount of 651 00:29:52,399 --> 00:29:57,440 constructive interference wave paths 652 00:29:54,799 --> 00:30:00,320 that hit the mask and then are projected 653 00:29:57,440 --> 00:30:02,880 onto the wafer. In short, with a larger 654 00:30:00,320 --> 00:30:05,200 numerical aperture or NA, which 655 00:30:02,880 --> 00:30:07,760 corresponds to a larger angle between 656 00:30:05,200 --> 00:30:10,559 the projection mirrors and focal point, 657 00:30:07,760 --> 00:30:13,120 we can achieve a smaller resolution. 658 00:30:10,559 --> 00:30:15,039 This tool has a numerical aperture of 659 00:30:13,120 --> 00:30:17,200 0.33. 660 00:30:15,039 --> 00:30:21,200 However, the next generation of EUV 661 00:30:17,200 --> 00:30:24,399 lithography systems called high NA 662 00:30:21,200 --> 00:30:26,799 increases this to 0.55 663 00:30:24,399 --> 00:30:29,440 resulting in an 8 nanometer critical 664 00:30:26,799 --> 00:30:32,080 dimension. Increasing the numerical 665 00:30:29,440 --> 00:30:34,960 aperture to 0.55 666 00:30:32,080 --> 00:30:37,279 requires significantly larger mirrors, 667 00:30:34,960 --> 00:30:39,360 which results in a redesign of the 668 00:30:37,279 --> 00:30:41,760 entire optic system and other parts of 669 00:30:39,360 --> 00:30:43,919 the machine, thus considerably 670 00:30:41,760 --> 00:30:46,919 increasing the size and cost of the 671 00:30:43,919 --> 00:30:46,919 system. 672 00:30:47,440 --> 00:30:52,000 We could spend an entire video 673 00:30:49,600 --> 00:30:54,880 discussing the next generation high NA 674 00:30:52,000 --> 00:30:57,120 tool, but instead let's move on to 675 00:30:54,880 --> 00:31:00,080 discuss the wafer transport system and 676 00:30:57,120 --> 00:31:03,520 wafer stage and see how a wafer makes 677 00:31:00,080 --> 00:31:05,679 its way to the EUV exposure station. 678 00:31:03,520 --> 00:31:08,159 Let's start with a wafer that's carried 679 00:31:05,679 --> 00:31:10,880 in a FUP on the overhead transport 680 00:31:08,159 --> 00:31:13,120 system. This FUP lands on the 681 00:31:10,880 --> 00:31:15,679 lithography cluster which is a 682 00:31:13,120 --> 00:31:18,960 combination of a wafer track tool and a 683 00:31:15,679 --> 00:31:21,039 lithography tool. The wafer first enters 684 00:31:18,960 --> 00:31:24,240 the track tool where a layer of 685 00:31:21,039 --> 00:31:26,799 photoresist or resist for short is 686 00:31:24,240 --> 00:31:29,440 evenly spread across the wafer. The 687 00:31:26,799 --> 00:31:32,000 wafer moves to another area inside the 688 00:31:29,440 --> 00:31:35,760 track tool where it's heated in order to 689 00:31:32,000 --> 00:31:38,559 dry and solidify the resist. Next, using 690 00:31:35,760 --> 00:31:41,440 robotic arms, the wafer is carried from 691 00:31:38,559 --> 00:31:44,720 the track tool into a vacuum load lock 692 00:31:41,440 --> 00:31:48,080 inside the EUV tool. The pneumatically 693 00:31:44,720 --> 00:31:51,200 actuated doors close and the chamber is 694 00:31:48,080 --> 00:31:53,679 pumped down to a vacuum. Next, the back 695 00:31:51,200 --> 00:31:55,840 doors of the load lock open up and a 696 00:31:53,679 --> 00:31:58,720 different robotic arm carries the wafer 697 00:31:55,840 --> 00:32:01,440 to one of the wafer stages. This system 698 00:31:58,720 --> 00:32:03,600 is called a twin scan because there are 699 00:32:01,440 --> 00:32:06,559 two complete wafer stages that 700 00:32:03,600 --> 00:32:09,279 concurrently move two wafers around. The 701 00:32:06,559 --> 00:32:12,240 key idea is that while one wafer is 702 00:32:09,279 --> 00:32:14,799 actively being patterned, a second wafer 703 00:32:12,240 --> 00:32:17,120 is being loaded onto the wafer stage and 704 00:32:14,799 --> 00:32:19,760 measured under an alignment sensor. 705 00:32:17,120 --> 00:32:22,399 Nanometer level accuracy is crucial with 706 00:32:19,760 --> 00:32:27,279 these machines. And one key philosophy 707 00:32:22,399 --> 00:32:29,679 of ASML is matan is vaten which is Dutch 708 00:32:27,279 --> 00:32:32,159 for to measure something is to know 709 00:32:29,679 --> 00:32:34,480 something. The reason for acquiring this 710 00:32:32,159 --> 00:32:36,399 level of perfection is that when we look 711 00:32:34,480 --> 00:32:39,279 at the nanoscopic layers of the 712 00:32:36,399 --> 00:32:42,799 microchip which has wires and holes that 713 00:32:39,279 --> 00:32:45,039 are only 10 to 20 nm wide. If one layer 714 00:32:42,799 --> 00:32:47,279 is more than a couple nanometers off the 715 00:32:45,039 --> 00:32:49,440 previous layer, then the electrical 716 00:32:47,279 --> 00:32:52,159 connections won't conduct electricity 717 00:32:49,440 --> 00:32:54,720 correctly. And if an entire layer is 718 00:32:52,159 --> 00:32:57,919 off, then every single chip will be 719 00:32:54,720 --> 00:32:59,840 catastrophically destroyed. To make sure 720 00:32:57,919 --> 00:33:02,000 that the layer being patterned is 721 00:32:59,840 --> 00:33:04,880 perfectly aligned with the previous 722 00:33:02,000 --> 00:33:07,840 layer, the entire wafer is thoroughly 723 00:33:04,880 --> 00:33:10,480 measured by the alignment sensor. On the 724 00:33:07,840 --> 00:33:12,559 wafer are hundreds of alignment marks, 725 00:33:10,480 --> 00:33:15,200 which are reference patterns that assist 726 00:33:12,559 --> 00:33:17,679 in determining the exact position of the 727 00:33:15,200 --> 00:33:20,240 earlier layers of patterns. The 728 00:33:17,679 --> 00:33:23,519 alignment sensor meticulously measures 729 00:33:20,240 --> 00:33:26,320 the X and Y positions of every alignment 730 00:33:23,519 --> 00:33:29,760 mark on the wafer and builds a highly 731 00:33:26,320 --> 00:33:32,000 accurate 2D map from the results. This 732 00:33:29,760 --> 00:33:34,880 map shows some regions of the wafer 733 00:33:32,000 --> 00:33:37,440 being biased in one direction by a few 734 00:33:34,880 --> 00:33:39,440 to dozens of nanometers and another 735 00:33:37,440 --> 00:33:42,399 region being biased in a different 736 00:33:39,440 --> 00:33:45,440 direction. Additionally, the leveling 737 00:33:42,399 --> 00:33:47,840 sensor uses grazing incident light to 738 00:33:45,440 --> 00:33:50,320 measure the exact height of the wafer 739 00:33:47,840 --> 00:33:52,320 and builds a topological map of the 740 00:33:50,320 --> 00:33:54,960 wafer, which is critical for later 741 00:33:52,320 --> 00:33:57,440 bringing the wafer stage to the position 742 00:33:54,960 --> 00:33:59,919 such that the EUV light is perfectly 743 00:33:57,440 --> 00:34:01,760 focused onto the wafer. 744 00:33:59,919 --> 00:34:03,760 Now that we've measured and built the 745 00:34:01,760 --> 00:34:07,360 exact alignment and height map for the 746 00:34:03,760 --> 00:34:10,560 wafer, the wafer stage next moves to the 747 00:34:07,360 --> 00:34:13,359 EUV exposure station. As the wafer is 748 00:34:10,560 --> 00:34:15,679 being patterned, the wafer stage moves 749 00:34:13,359 --> 00:34:18,159 in perfect synchrony with the reticle 750 00:34:15,679 --> 00:34:21,119 stage, but only a quarter of the 751 00:34:18,159 --> 00:34:24,240 distance due to the 4:1 reduction. At 752 00:34:21,119 --> 00:34:27,040 the same time, the stage makes nanocale 753 00:34:24,240 --> 00:34:29,520 adjustments using the alignment map so 754 00:34:27,040 --> 00:34:32,320 that the new layer perfectly aligns with 755 00:34:29,520 --> 00:34:34,560 the previous layer. When the wafer stage 756 00:34:32,320 --> 00:34:38,079 moves from one exposure field to the 757 00:34:34,560 --> 00:34:40,879 next, it's important that no EUV light 758 00:34:38,079 --> 00:34:43,200 hits the wafer and thus a shutter 759 00:34:40,879 --> 00:34:46,879 positioned up here near the reticle 760 00:34:43,200 --> 00:34:48,399 stage closes. Once the wafer stage is 761 00:34:46,879 --> 00:34:51,280 positioned to pattern the next 762 00:34:48,399 --> 00:34:53,760 microchip, the shutter opens and the 763 00:34:51,280 --> 00:34:56,639 wafer stage and reticle stage move in 764 00:34:53,760 --> 00:34:59,520 perfect synchrony again. This process 765 00:34:56,639 --> 00:35:02,720 repeats until the entire wafer is 766 00:34:59,520 --> 00:35:06,320 patterned taking around 18 seconds in 767 00:35:02,720 --> 00:35:09,520 total. So then what actually happens as 768 00:35:06,320 --> 00:35:12,480 EUV light hits the photoresist? 769 00:35:09,520 --> 00:35:15,440 Well, resist is a polymer mixed with a 770 00:35:12,480 --> 00:35:18,800 photo acid generator. When high energy 771 00:35:15,440 --> 00:35:21,040 EUV photons hit the resist, the light 772 00:35:18,800 --> 00:35:23,680 ionizes it, releasing high energy 773 00:35:21,040 --> 00:35:26,640 electrons. These electrons then hit the 774 00:35:23,680 --> 00:35:28,880 photo acid generator, producing an acid 775 00:35:26,640 --> 00:35:32,240 that breaks apart the polymer, making it 776 00:35:28,880 --> 00:35:35,280 weaker. As a result, the areas hit by 777 00:35:32,240 --> 00:35:37,839 the EUV light become soluble and are 778 00:35:35,280 --> 00:35:41,200 washed away by a developing liquid in 779 00:35:37,839 --> 00:35:43,839 the subsequent process step. One detail 780 00:35:41,200 --> 00:35:46,480 is that the resist has an extremely high 781 00:35:43,839 --> 00:35:49,760 contrast, meaning that at a certain 782 00:35:46,480 --> 00:35:53,119 level of EUV light, the entirety of the 783 00:35:49,760 --> 00:35:55,280 resist hit by that light is broken down. 784 00:35:53,119 --> 00:35:58,480 This is critical in producing sharp 785 00:35:55,280 --> 00:36:00,720 patterns and walls on the resist. 786 00:35:58,480 --> 00:36:03,839 Let's next explore how the wafer and 787 00:36:00,720 --> 00:36:06,480 wafer stage move around. Specifically, 788 00:36:03,839 --> 00:36:09,040 the wafer stages levitate on a large 789 00:36:06,480 --> 00:36:11,839 magnetic table composed of more than a 790 00:36:09,040 --> 00:36:14,160 thousand magnets. Electromagnets on the 791 00:36:11,839 --> 00:36:16,640 underside of the wafer stage move it 792 00:36:14,160 --> 00:36:19,599 along this magnetic table both quickly 793 00:36:16,640 --> 00:36:22,320 and with micrometer level accuracy while 794 00:36:19,599 --> 00:36:24,400 intererometers on the top of the stage 795 00:36:22,320 --> 00:36:27,280 measure its exact position. And this 796 00:36:24,400 --> 00:36:29,599 setup is called the long stroke stage. 797 00:36:27,280 --> 00:36:31,920 In order to secure the wafer, it's 798 00:36:29,599 --> 00:36:34,880 placed on a plate, which is technically 799 00:36:31,920 --> 00:36:37,599 called an electrostatic clamp. The clamp 800 00:36:34,880 --> 00:36:39,920 cycles zones of high voltage across the 801 00:36:37,599 --> 00:36:42,560 backside of the wafer to keep it in 802 00:36:39,920 --> 00:36:44,880 place, a phenomenon similar to sticking 803 00:36:42,560 --> 00:36:48,000 a balloon to a wall using static 804 00:36:44,880 --> 00:36:50,800 electricity. To reach nanometer level 805 00:36:48,000 --> 00:36:53,359 accuracy, the plate is independently 806 00:36:50,800 --> 00:36:56,160 moved using smaller motors, which is 807 00:36:53,359 --> 00:36:58,560 called the shortstroke stage. 808 00:36:56,160 --> 00:37:00,640 By combining the long stroke and short 809 00:36:58,560 --> 00:37:03,520 stroke stages along with measurement 810 00:37:00,640 --> 00:37:05,920 encoders, the machine can quickly move 811 00:37:03,520 --> 00:37:08,240 the wafer as it's being patterned and 812 00:37:05,920 --> 00:37:11,280 maintain an accuracy of less than 1 813 00:37:08,240 --> 00:37:14,160 nanmter or approximately four silicon 814 00:37:11,280 --> 00:37:17,040 atoms. Once all the microchip patterns 815 00:37:14,160 --> 00:37:19,359 are copied to the wafer, the stage moves 816 00:37:17,040 --> 00:37:22,160 back towards the robotic arms where the 817 00:37:19,359 --> 00:37:24,720 wafer is unloaded and placed into one of 818 00:37:22,160 --> 00:37:27,520 the vacuum load locks, pumped back to 819 00:37:24,720 --> 00:37:29,680 atmosphere, and then a separate robotic 820 00:37:27,520 --> 00:37:32,000 arm brings the wafer back to the track 821 00:37:29,680 --> 00:37:34,480 tool where the patterned and modified 822 00:37:32,000 --> 00:37:37,359 resist is washed away using a developing 823 00:37:34,480 --> 00:37:39,440 liquid. Finally, the wafer is heated 824 00:37:37,359 --> 00:37:42,160 again to further harden the remaining 825 00:37:39,440 --> 00:37:44,880 resist. The patterned wafer is then 826 00:37:42,160 --> 00:37:47,520 loaded back into the FOP which is picked 827 00:37:44,880 --> 00:37:50,720 up and brought to a different tool to 828 00:37:47,520 --> 00:37:53,680 undergo processing in other ways. 829 00:37:50,720 --> 00:37:56,240 Let's close this tool. And that's it for 830 00:37:53,680 --> 00:37:58,640 our journey into photoiththography. 831 00:37:56,240 --> 00:38:01,119 If you have any questions, feel free to 832 00:37:58,640 --> 00:38:03,920 ask them in the comments below. We're 833 00:38:01,119 --> 00:38:06,160 thankful to all our Patreon and YouTube 834 00:38:03,920 --> 00:38:08,800 membership sponsors for supporting our 835 00:38:06,160 --> 00:38:11,359 videos. If you want to financially 836 00:38:08,800 --> 00:38:14,240 support our work, you can find the links 837 00:38:11,359 --> 00:38:17,760 in the description below. This is Branch 838 00:38:14,240 --> 00:38:20,079 Education, and we create 3D animations 839 00:38:17,760 --> 00:38:22,640 that dive deeply into the technology 840 00:38:20,079 --> 00:38:24,880 that drives our modern world. Watch 841 00:38:22,640 --> 00:38:28,480 another branch video by clicking one of 842 00:38:24,880 --> 00:38:32,400 these cards, or click here to subscribe. 843 00:38:28,480 --> 00:38:32,400 Thanks for watching to the end.61215

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