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These are the user uploaded subtitles that are being translated: 1 00:00:04,871 --> 00:00:06,806 How do you build on top of a mountain 2 00:00:06,807 --> 00:00:08,376 in conditions so harsh, 3 00:00:08,876 --> 00:00:10,811 construction workers can’t work alone? 4 00:00:12,045 --> 00:00:13,612 Just about anything 5 00:00:13,613 --> 00:00:15,782 you think about being a challenging construction, 6 00:00:16,049 --> 00:00:17,449 Pikes Peak had. 7 00:00:18,885 --> 00:00:21,487 How do you cut a piece out of a skyscraper 8 00:00:21,488 --> 00:00:24,225 without it falling to the ground? 9 00:00:25,158 --> 00:00:28,194 It is critical we ensure that that does not happen. 10 00:00:29,696 --> 00:00:32,798 And how do you convert an abandoned dry dock 11 00:00:32,799 --> 00:00:36,737 into a museum without it being crushed by water pressure? 12 00:00:37,337 --> 00:00:39,071 We emptied it meter by meter. 13 00:00:39,072 --> 00:00:41,408 We were afraid that the walls might collapse. 14 00:00:42,376 --> 00:00:46,046 Welcome to a world where anything is possible. 15 00:00:48,582 --> 00:00:51,752 The space where innovation and creativity collide. 16 00:00:53,687 --> 00:00:56,156 This isn’t just impressive. It’s revolutionary. 17 00:00:57,090 --> 00:00:59,659 Where the only limit is human imagination. 18 00:01:01,028 --> 00:01:04,265 This wasn’t just ambitious, it was audacious. 19 00:01:04,932 --> 00:01:07,435 No one had ever attempted anything like it. 20 00:01:10,370 --> 00:01:13,540 Unpacking the miracles and mysteries of construction. 21 00:01:15,008 --> 00:01:17,177 Sometimes buildings can change the world. 22 00:01:18,745 --> 00:01:19,878 And this is one of them. 23 00:01:22,783 --> 00:01:26,686 How Did They Build That? 24 00:01:30,090 --> 00:01:32,692 With its hurricane winds, relentless snow, 25 00:01:32,693 --> 00:01:35,629 lightning strikes and temperatures of -40 degrees. 26 00:01:36,063 --> 00:01:39,900 Pikes Peak was once described as "not fit for man nor beast." 27 00:01:40,767 --> 00:01:42,302 Most of us would call that a warning. 28 00:01:42,803 --> 00:01:45,072 Two intrepid architects called it a challenge. 29 00:01:47,941 --> 00:01:49,542 The Rocky Mountains 30 00:01:49,543 --> 00:01:51,445 are the longest mountain range in North America, 31 00:01:52,045 --> 00:01:56,483 with dramatic peaks and valleys that stretch for 3000 miles. 32 00:01:57,951 --> 00:02:02,088 Among them is Pikes Peak in Colorado Springs, Colorado. 33 00:02:02,889 --> 00:02:05,891 For generations, the Ute people have called the mountain 34 00:02:05,892 --> 00:02:09,463 Tava Kaavi, "Sun Mountain", because it is the first peak 35 00:02:09,796 --> 00:02:10,830 to catch the morning light. 36 00:02:13,567 --> 00:02:16,836 It’s so stunning, that it’s also the inspiration 37 00:02:16,837 --> 00:02:19,406 for the iconic anthem America the Beautiful. 38 00:02:20,974 --> 00:02:23,108 Americans have been climbing 39 00:02:23,109 --> 00:02:25,445 Pikes Peak for at least 150 years. 40 00:02:26,413 --> 00:02:27,681 With visitor numbers growing, 41 00:02:28,415 --> 00:02:30,249 in 1891, 42 00:02:30,250 --> 00:02:33,419 the world’s highest cog railway was built to reach its summit. 43 00:02:35,155 --> 00:02:37,290 A hairpin turn highway soon followed, 44 00:02:38,258 --> 00:02:40,927 making it one of the world’s most accessible peaks, 45 00:02:41,595 --> 00:02:44,164 just in time for the explosion in car travel. 46 00:02:44,998 --> 00:02:47,500 In the 1950s and 1960s, 47 00:02:47,501 --> 00:02:49,970 everybody was going on vacation at Pikes Peak. 48 00:02:50,270 --> 00:02:53,306 A drive up the highway. It was a perfect destination. 49 00:02:53,707 --> 00:02:57,109 By 1964, it had become so popular 50 00:02:57,110 --> 00:02:59,112 that they decided to build a visitor center. 51 00:03:01,548 --> 00:03:03,784 But with it came an unforeseen problem. 52 00:03:04,518 --> 00:03:07,521 The year after that original summit house was built, 53 00:03:08,121 --> 00:03:11,190 it started melting and sinking into the permafrost. 54 00:03:11,191 --> 00:03:13,892 So for 60 years, they had to, every year, 55 00:03:13,893 --> 00:03:16,563 sort of jack up the floor and level the buildings. 56 00:03:17,731 --> 00:03:19,165 Permafrost is ground 57 00:03:19,166 --> 00:03:21,734 that’s been frozen solid for centuries, 58 00:03:21,735 --> 00:03:25,205 so soil, gravel, and sand all stuck together by ice. 59 00:03:25,706 --> 00:03:28,209 So it’s like nature’s ultimate deep freeze. 60 00:03:30,644 --> 00:03:33,679 By 2015, Colorado Springs’ government 61 00:03:33,680 --> 00:03:36,515 decides that the visitor center has to be replaced. 62 00:03:38,485 --> 00:03:41,688 But with over 400,000 people visiting each year, 63 00:03:42,389 --> 00:03:44,190 they want to create something 64 00:03:44,191 --> 00:03:47,327 that can better sustain itself and support the large crowds. 65 00:03:48,528 --> 00:03:50,229 When we started talking 66 00:03:50,230 --> 00:03:53,098 with what the best experience was, 67 00:03:53,099 --> 00:03:55,601 it was really to experience the mountain, the views, 68 00:03:55,602 --> 00:03:57,671 the vistas, and not the building. 69 00:03:58,438 --> 00:04:00,840 They turned to two architectural practices, 70 00:04:01,241 --> 00:04:06,178 local firm RTA and Baltimore’s GWWO 71 00:04:06,179 --> 00:04:07,780 to design a center 72 00:04:07,781 --> 00:04:10,017 that will make the most of the incredible location. 73 00:04:10,851 --> 00:04:14,555 Everything we did was to bring the mountain forward 74 00:04:14,855 --> 00:04:17,791 and the architecture, sort of make it more background. 75 00:04:18,892 --> 00:04:21,361 Knowing it will be there for years to come, 76 00:04:21,695 --> 00:04:23,597 the team wants to deliver something 77 00:04:23,697 --> 00:04:25,566 worthy of America’s mountain. 78 00:04:27,300 --> 00:04:29,034 We didn’t want to screw it up, right? 79 00:04:29,035 --> 00:04:32,739 We had one chance to really do justice to this story, 80 00:04:33,206 --> 00:04:35,974 uh, to this peak and do it right. 81 00:04:35,975 --> 00:04:37,709 And so I think there was a lot of pressure. 82 00:04:39,880 --> 00:04:42,982 Their plan is to create a super green visitor center, 83 00:04:42,983 --> 00:04:45,118 which will sit low into the mountain 84 00:04:45,719 --> 00:04:49,056 while offering incredible views from its panoramic windows. 85 00:04:50,791 --> 00:04:54,061 But building it at 14,000 feet will be tough. 86 00:04:55,562 --> 00:04:57,329 First, they’ll have to figure out how to get 87 00:04:57,330 --> 00:04:59,399 beyond the permafrost and the frozen rock 88 00:04:59,733 --> 00:05:00,968 to build the foundation. 89 00:05:02,736 --> 00:05:03,971 They’ll need to find ways for the team 90 00:05:04,070 --> 00:05:05,605 to cope with working at altitude. 91 00:05:06,306 --> 00:05:08,507 Then, despite the location, 92 00:05:08,508 --> 00:05:10,776 the design will need to be ultra sustainable, 93 00:05:10,777 --> 00:05:12,813 slashing energy and water use, 94 00:05:13,346 --> 00:05:15,480 and its viewing windows will have 95 00:05:15,481 --> 00:05:17,449 to withstand hurricane force winds 96 00:05:17,450 --> 00:05:18,819 and high speed projectiles. 97 00:05:20,020 --> 00:05:22,788 Finally, they’ll need to protect the local plant life 98 00:05:22,789 --> 00:05:24,425 from the thousands of visitors, 99 00:05:25,192 --> 00:05:27,927 all while battling some of the harshest conditions 100 00:05:27,928 --> 00:05:28,795 on the planet. 101 00:05:29,863 --> 00:05:31,664 Just about anything you think 102 00:05:31,665 --> 00:05:33,967 about being a challenging construction, 103 00:05:34,301 --> 00:05:35,369 Pikes Peak had. 104 00:05:37,871 --> 00:05:41,474 In June 2018, the team starts. 105 00:05:41,475 --> 00:05:42,509 And their first challenge 106 00:05:42,809 --> 00:05:45,145 is getting the foundation in before winter, 107 00:05:46,346 --> 00:05:49,983 when temperatures can reach 40°F below zero. 108 00:05:51,051 --> 00:05:53,152 What’s more, they have to make sure 109 00:05:53,153 --> 00:05:55,889 they don’t end up repeating the mistakes of the past. 110 00:05:56,556 --> 00:05:58,558 We knew from the previous structure 111 00:05:58,658 --> 00:06:00,492 that we couldn’t build on permafrost. 112 00:06:00,493 --> 00:06:01,728 It would, it would melt. 113 00:06:02,329 --> 00:06:05,299 Our foundations had to sit on bedrock. 114 00:06:06,066 --> 00:06:08,735 That turns out to be easier said than done. 115 00:06:09,870 --> 00:06:14,842 Once you got through about seven to 15 feet of permafrost, 116 00:06:15,242 --> 00:06:17,745 there was frozen rock below that. 117 00:06:18,211 --> 00:06:20,713 So all that material is too hard, 118 00:06:20,714 --> 00:06:22,649 too difficult for normal excavation. 119 00:06:23,917 --> 00:06:25,585 Normally you just dig a hole right? 120 00:06:26,419 --> 00:06:30,056 At 14,000ft, with everything frozen solid, 121 00:06:30,557 --> 00:06:32,526 you need to do something a little more dramatic. 122 00:06:33,093 --> 00:06:34,160 Fire in the hole! 123 00:06:39,232 --> 00:06:41,167 They would drill holes, 124 00:06:41,168 --> 00:06:44,003 and then place explosives down in the holes, 125 00:06:44,504 --> 00:06:47,906 blast an area, and then they had to immediately 126 00:06:47,907 --> 00:06:51,510 remove that material or it would refreeze. 127 00:07:02,055 --> 00:07:05,125 They blast 35,000 cubic yards of rock, 128 00:07:05,926 --> 00:07:09,695 and in October 2018, they have a hole 129 00:07:09,696 --> 00:07:12,198 deep enough for the building to sit into the mountainside. 130 00:07:13,767 --> 00:07:17,104 Now they can start the physical work of laying the foundation. 131 00:07:17,637 --> 00:07:20,205 No simple task at this altitude, 132 00:07:20,206 --> 00:07:23,577 where oxygen levels are 40% lower than at sea level. 133 00:07:24,144 --> 00:07:27,748 That reduced availability of oxygen takes its toll. 134 00:07:28,148 --> 00:07:29,916 It’s such a tough environment, 135 00:07:30,317 --> 00:07:33,887 that at the start, the team can only work six hours a day, 136 00:07:34,554 --> 00:07:36,790 and even then some struggle with the job. 137 00:07:38,258 --> 00:07:39,825 The lack of oxygen 138 00:07:39,826 --> 00:07:43,129 can trigger altitude sickness, and that causes nausea, 139 00:07:43,130 --> 00:07:45,332 dizziness, even death, if not treated. 140 00:07:45,999 --> 00:07:48,401 Even the fittest person is at risk. 141 00:07:49,636 --> 00:07:52,938 It was really a roll of the dice on a day to day basis. 142 00:07:52,939 --> 00:07:54,174 Just about every week, 143 00:07:55,141 --> 00:07:58,343 we had to bring somebody down to a lower elevation 144 00:07:58,344 --> 00:08:00,480 that was suffering from altitude sickness. 145 00:08:01,648 --> 00:08:03,983 So we created a buddy system 146 00:08:03,984 --> 00:08:05,784 for all of our employees up there. 147 00:08:05,785 --> 00:08:07,187 So nobody was working alone. 148 00:08:08,088 --> 00:08:11,692 It’s slow work, but by November 2018, 149 00:08:12,459 --> 00:08:15,095 the team has finished the first stage of the foundation. 150 00:08:17,263 --> 00:08:18,798 It’s too tough to construct anything 151 00:08:18,799 --> 00:08:20,100 on the mountaintop until spring, 152 00:08:21,134 --> 00:08:23,103 but that doesn’t mean the work stops. 153 00:08:24,504 --> 00:08:26,138 We wanted a structural system 154 00:08:26,139 --> 00:08:28,173 that would allow as much work to be done 155 00:08:28,174 --> 00:08:29,943 down in Colorado Springs as possible 156 00:08:30,610 --> 00:08:33,213 and precast concrete really fit the bill. 157 00:08:33,847 --> 00:08:35,314 They were actually the thickest 158 00:08:35,315 --> 00:08:36,782 precast concrete panels 159 00:08:36,783 --> 00:08:39,518 that this company had ever fabricated, 160 00:08:39,519 --> 00:08:40,853 and it was because of the insulation. 161 00:08:43,023 --> 00:08:47,461 As spring arrives, the 432 19-inch thick panels, 162 00:08:48,061 --> 00:08:49,895 which will cope with temperatures ranging 163 00:08:49,896 --> 00:08:53,300 from 64 degrees to 40 below zero, have been made. 164 00:08:55,001 --> 00:08:58,238 But getting them to the site will be far from easy. 165 00:08:59,372 --> 00:09:03,508 The 23-mile roadway from Colorado Springs 166 00:09:03,509 --> 00:09:05,477 to the top of Pikes Peak is full 167 00:09:05,478 --> 00:09:10,417 of hairpin curves and climbs over 7000 feet up. 168 00:09:15,855 --> 00:09:17,589 In Colorado, the team building 169 00:09:17,590 --> 00:09:19,692 the visitor center at the top of Pikes Peak 170 00:09:20,193 --> 00:09:23,028 must transport 432 171 00:09:23,029 --> 00:09:27,501 enormous concrete panels up the 14,000-foot-tall mountain. 172 00:09:28,168 --> 00:09:32,439 It was challenging logistics... 156 turns on the highway. 173 00:09:33,706 --> 00:09:35,507 If we couldn’t get around the hairpins, 174 00:09:35,508 --> 00:09:37,744 then we couldn’t do it; the hairpins are real tight. 175 00:09:38,611 --> 00:09:41,113 It was just making sure we had the right trailers, 176 00:09:41,114 --> 00:09:43,116 the right equipment to negotiate the curves. 177 00:09:44,951 --> 00:09:46,753 The trailers can only be 40 feet long, 178 00:09:47,253 --> 00:09:48,687 and are usually only able 179 00:09:48,688 --> 00:09:50,890 to carry one concrete panel at a time. 180 00:09:51,958 --> 00:09:54,259 We couldn’t stack pieces high 181 00:09:54,260 --> 00:09:55,461 to keep the center of gravity low, 182 00:09:55,462 --> 00:09:57,229 because the trailers twist 183 00:09:57,230 --> 00:10:00,031 so bad on the curves, you’d end up turning the trailer over. 184 00:10:07,740 --> 00:10:08,773 It was definitely a challenge. 185 00:10:08,774 --> 00:10:10,276 You know, it was one day at a time. 186 00:10:17,050 --> 00:10:19,652 Once the panels reach the summit, the next challenge 187 00:10:19,653 --> 00:10:22,055 is overcoming the weather to get them into place. 188 00:10:23,490 --> 00:10:26,226 The big panels definitely had wind issues. 189 00:10:26,759 --> 00:10:28,461 When the wind was blowing, 190 00:10:28,561 --> 00:10:31,564 we would really be cautious as to what we were picking. 191 00:10:32,599 --> 00:10:36,236 If winds reach 30 miles an hour, nothing can be lifted. 192 00:10:37,103 --> 00:10:39,972 But this isn’t the only thing they have to worry about. 193 00:10:43,610 --> 00:10:46,745 Mountain tops are lightning magnets, 194 00:10:46,746 --> 00:10:50,415 as high as you can get, closer to the storm clouds, 195 00:10:50,416 --> 00:10:53,752 and the perfect strike zone for nature’s electric fury. 196 00:10:56,422 --> 00:10:58,757 The construction team and their equipment 197 00:10:58,758 --> 00:11:00,960 are the highest objects for miles around. 198 00:11:01,995 --> 00:11:04,096 We are sheltering from lightning strikes, wrap up! 199 00:11:05,798 --> 00:11:07,132 Copy. We’re wrapping up. Thank you. 200 00:11:09,469 --> 00:11:11,370 They had lightning strike detectors, 201 00:11:11,371 --> 00:11:14,205 and once those would go off, we’d have to stop work. 202 00:11:18,211 --> 00:11:20,981 We had targeted around 15 pieces a day. 203 00:11:21,447 --> 00:11:24,951 There were days that we were... six, seven pieces a day. 204 00:11:25,385 --> 00:11:28,187 The tough conditions don’t just slow construction. 205 00:11:28,188 --> 00:11:30,156 They also threaten the building itself. 206 00:11:31,124 --> 00:11:33,525 You could have temperature swings from -40 207 00:11:33,526 --> 00:11:37,463 to 50 degrees within a 24 hour period. 208 00:11:37,464 --> 00:11:39,031 And that kind 209 00:11:39,032 --> 00:11:41,301 of thermal expansion creates a lot of movement. 210 00:11:41,968 --> 00:11:44,204 If the temperatures inside aren’t stable, 211 00:11:44,704 --> 00:11:48,241 the building will twist, crack, and collapse under the stress. 212 00:11:50,743 --> 00:11:52,378 They need an engineering solution. 213 00:11:53,746 --> 00:11:56,382 We’ve got a couple feet of insulation, 214 00:11:56,916 --> 00:12:00,419 and then we have about three feet of crushed stone 215 00:12:00,420 --> 00:12:02,355 that sits on top of the insulation... 216 00:12:04,490 --> 00:12:07,359 Here, all that crushed stone helps the structure 217 00:12:07,360 --> 00:12:09,494 stay at a constant temperature. 218 00:12:09,495 --> 00:12:11,497 It keeps the building from tearing itself apart. 219 00:12:15,402 --> 00:12:18,838 In October of 2019, the concrete panels are in... 220 00:12:20,373 --> 00:12:22,609 and the steel frame is taking shape. 221 00:12:24,077 --> 00:12:25,011 Their next challenge? 222 00:12:25,511 --> 00:12:27,913 Finding the right glass to go in it. 223 00:12:32,352 --> 00:12:35,854 They can see gusts that exceed 200 miles an hour. 224 00:12:39,625 --> 00:12:42,895 Pieces of rock up to three quarter inch diameter 225 00:12:43,263 --> 00:12:44,964 will blow around at those high wind speeds, 226 00:12:44,965 --> 00:12:46,698 which will impact crack the glass. 227 00:12:53,239 --> 00:12:55,942 Tough conditions require tough glass. 228 00:12:57,410 --> 00:12:58,877 We ended up settling 229 00:12:58,878 --> 00:13:01,546 on a tempered window system that’s got a laminate 230 00:13:01,547 --> 00:13:04,249 in the glass, so that if something actually 231 00:13:04,250 --> 00:13:06,953 hits windows, it stays in place and doesn’t fall out. 232 00:13:07,887 --> 00:13:09,756 With such extreme conditions, 233 00:13:10,390 --> 00:13:12,625 they still can’t take the risk that the windows 234 00:13:12,626 --> 00:13:13,627 could smash into pieces. 235 00:13:15,094 --> 00:13:16,494 The only way to be 236 00:13:16,495 --> 00:13:19,231 sure is to carry out the toughest of tests. 237 00:13:20,066 --> 00:13:22,135 We actually shot a two by four through them. 238 00:13:25,905 --> 00:13:27,306 It’s a success. 239 00:13:28,641 --> 00:13:30,175 Those windows are very special. 240 00:13:30,176 --> 00:13:32,812 They can withstand hurricane force winds. 241 00:13:33,646 --> 00:13:35,648 With the building wrapped in protective glass, 242 00:13:36,182 --> 00:13:39,419 the team faces a very different challenge. 243 00:13:40,186 --> 00:13:41,987 The Living Building Challenge 244 00:13:41,988 --> 00:13:44,490 is the most rigorous eco-certification. 245 00:13:45,158 --> 00:13:47,694 It pushes new buildings to work 246 00:13:47,794 --> 00:13:49,429 in harmony with the natural environment, 247 00:13:49,962 --> 00:13:53,666 go energy positive, and slash water waste. 248 00:13:54,300 --> 00:13:56,636 I mean, it’s next level sustainability. 249 00:13:58,338 --> 00:13:59,606 Difficult in a city. 250 00:14:00,039 --> 00:14:01,707 And a building on top of a mountain? 251 00:14:02,008 --> 00:14:04,110 It seems nearly impossible. 252 00:14:05,111 --> 00:14:10,116 We had a really big engineering problem with our water usage. 253 00:14:11,651 --> 00:14:16,822 Each year, the old center had to truck 530,000 gallons of water 254 00:14:16,823 --> 00:14:17,857 up the mountain 255 00:14:18,291 --> 00:14:22,729 and send 670,000 gallons of wastewater back down-- 256 00:14:23,563 --> 00:14:25,865 not exactly environmentally friendly. 257 00:14:26,499 --> 00:14:28,467 Eco-challenge number one is getting 258 00:14:28,468 --> 00:14:31,637 those figures down as low as they possibly can. 259 00:14:32,138 --> 00:14:34,907 We’ve reduced the water usage 260 00:14:35,308 --> 00:14:37,676 by using low flow fixtures, 261 00:14:37,677 --> 00:14:42,215 we use vacuum flush toilets like you have on an airplane. 262 00:14:43,182 --> 00:14:46,585 And in the future, they’re ready to go even further. 263 00:14:47,220 --> 00:14:50,756 Fresh water is then only used for cooking 264 00:14:50,757 --> 00:14:53,925 and for drinking water and washing your hands. 265 00:14:53,926 --> 00:14:56,661 But then all of that water is treated 266 00:14:56,662 --> 00:14:59,265 and then reused a second time to flush the toilets. 267 00:15:03,069 --> 00:15:04,337 As the build nears completion, 268 00:15:05,338 --> 00:15:06,906 the eco-measures continue. 269 00:15:07,940 --> 00:15:10,275 The super insulation and underfloor heating 270 00:15:10,276 --> 00:15:11,945 slash the building’s energy demands, 271 00:15:14,080 --> 00:15:16,081 while the timber and stone used to finish 272 00:15:16,082 --> 00:15:18,717 inside and out are locally sourced 273 00:15:18,718 --> 00:15:20,019 to reduce the carbon footprint. 274 00:15:21,854 --> 00:15:25,358 The last job is to protect America’s mountain itself. 275 00:15:26,626 --> 00:15:28,260 It takes hundreds of years 276 00:15:28,261 --> 00:15:30,930 to really establish this high alpine vegetation, 277 00:15:31,297 --> 00:15:33,366 and it was being radically diminished 278 00:15:33,766 --> 00:15:35,801 by sheer numbers of people walking. 279 00:15:41,874 --> 00:15:44,309 At the top of Pikes Peak, Colorado, 280 00:15:44,310 --> 00:15:46,879 the team must find a way to prevent thousands 281 00:15:46,880 --> 00:15:49,481 of visitors from damaging the local plants. 282 00:15:51,651 --> 00:15:54,453 The solution: control where they walk. 283 00:15:55,154 --> 00:15:56,888 Living Building Challenge really 284 00:15:56,889 --> 00:16:00,893 encouraged us to concentrate the foot traffic on improved 285 00:16:00,894 --> 00:16:04,730 pathways and then restore the high alpine tundra. 286 00:16:05,431 --> 00:16:07,399 When we elevated those walkways, 287 00:16:07,400 --> 00:16:10,735 they’re put on very simple little posts or piles. 288 00:16:10,736 --> 00:16:14,773 So the amount of surface area that we’ve impacted 289 00:16:14,774 --> 00:16:17,576 on the mountaintop is greatly reduced. 290 00:16:18,478 --> 00:16:21,648 It also provides the ultimate Rocky Mountain view. 291 00:16:27,987 --> 00:16:31,924 In June 2021, just three years after breaking ground, 292 00:16:32,325 --> 00:16:35,260 the incredible $60 million US 293 00:16:35,261 --> 00:16:38,497 Pikes Peak Visitor Center opens to the public. 294 00:16:42,668 --> 00:16:44,969 This project’s the premier project of my career. 295 00:16:44,970 --> 00:16:46,171 There’s not too many people 296 00:16:46,172 --> 00:16:48,306 that design buildings at 14,000 feet, 297 00:16:48,307 --> 00:16:49,776 so this one was special. 298 00:16:52,211 --> 00:16:54,179 I’m just super proud to have been part 299 00:16:54,180 --> 00:16:56,148 of such a transformational project. 300 00:16:58,518 --> 00:17:01,855 The elevated walkways and huge, tough windows... 301 00:17:03,990 --> 00:17:05,524 offer breathtaking, 302 00:17:05,525 --> 00:17:08,327 uninterrupted views of the Rocky Mountain range. 303 00:17:09,562 --> 00:17:12,497 It’s really incredible when you stand, you go in the lobby. 304 00:17:12,498 --> 00:17:16,703 You really are, you know... 360 degrees, you have views out. 305 00:17:18,304 --> 00:17:20,472 You can just see for hundreds of miles. 306 00:17:20,473 --> 00:17:22,674 You can see where the plains meet the mountains, 307 00:17:22,675 --> 00:17:23,809 and it’s incredible. 308 00:17:28,848 --> 00:17:31,050 This building is also pretty clever, 309 00:17:31,851 --> 00:17:34,687 cutting energy use by 45%, 310 00:17:35,321 --> 00:17:40,193 and they’ve slashed their water use by 350,000 gallons a year. 311 00:17:45,097 --> 00:17:46,698 It will be one 312 00:17:46,699 --> 00:17:48,434 of the most sustainable buildings in the entire world. 313 00:17:49,168 --> 00:17:51,070 And we did it at 14,000 feet. 314 00:17:52,705 --> 00:17:55,440 There’s something unique about that mountain. 315 00:17:55,441 --> 00:17:58,043 And to be able to say that we were part of this, 316 00:17:58,044 --> 00:18:00,245 I think, is a huge achievement. 317 00:18:00,246 --> 00:18:03,214 And I’m hoping that anyone that visits finds 318 00:18:03,215 --> 00:18:04,717 that same inspiration that we did. 319 00:18:18,531 --> 00:18:20,433 A must-see invisible museum? 320 00:18:21,067 --> 00:18:23,202 Sounds like a contradiction, but not in Denmark, 321 00:18:23,603 --> 00:18:25,137 because after 80 years, 322 00:18:25,138 --> 00:18:27,206 anchored inside the castle , 323 00:18:27,540 --> 00:18:29,809 the Danish Maritime Museum had to move, 324 00:18:30,276 --> 00:18:32,144 and it found the perfect spot to build 325 00:18:32,145 --> 00:18:34,580 in a new home just a few ship-lengths away. 326 00:18:35,081 --> 00:18:37,717 But attached was one very tricky condition: 327 00:18:38,150 --> 00:18:40,552 it must not block views of the castle. 328 00:18:41,120 --> 00:18:42,922 To paraphrase the great English playwright, 329 00:18:43,289 --> 00:18:46,125 "To be seen and yet not to be seen, 330 00:18:46,659 --> 00:18:48,059 that was the question." 331 00:18:48,060 --> 00:18:50,396 And here, folks, is the incredible answer. 332 00:18:53,232 --> 00:18:56,434 Helsingor in Denmark is famous for its historic 333 00:18:56,435 --> 00:18:58,304 and dramatic Kronborg Capital. 334 00:18:59,672 --> 00:19:02,607 Positioned right on the narrow Oresund Strait between 335 00:19:02,608 --> 00:19:03,743 Denmark and Sweden, 336 00:19:04,143 --> 00:19:06,512 the castle once commanded the sea. 337 00:19:08,648 --> 00:19:10,749 Ships that were passing through had to pay a toll 338 00:19:10,750 --> 00:19:12,417 to the king. 339 00:19:12,418 --> 00:19:15,153 So for hundreds of years, Kronborg has been situated 340 00:19:15,154 --> 00:19:18,756 in a very important maritime position 341 00:19:18,757 --> 00:19:19,991 in Danish history. 342 00:19:21,794 --> 00:19:24,596 Since 1923, it had been home 343 00:19:24,597 --> 00:19:26,198 to the Danish Maritime Museum. 344 00:19:27,299 --> 00:19:29,534 Then, at the start of the new millennium, 345 00:19:29,535 --> 00:19:33,105 the castle receives amazing news that isn’t so great 346 00:19:33,106 --> 00:19:34,007 for the museum. 347 00:19:35,207 --> 00:19:37,943 Kronborg was selected UNESCO World Heritage 348 00:19:38,511 --> 00:19:40,046 and they wanted to renovate the castle. 349 00:19:41,547 --> 00:19:43,282 So they wanted us to move as well. 350 00:19:44,116 --> 00:19:47,952 A very fitting location is found right at the foot 351 00:19:47,953 --> 00:19:48,888 of the castle. 352 00:19:50,022 --> 00:19:52,858 They saw this old dry dock that was the remnant 353 00:19:52,958 --> 00:19:57,328 of an old industrial heritage and was also part of a tradition 354 00:19:57,329 --> 00:20:00,299 of shipbuilding that suited the Maritime Museum very well. 355 00:20:02,201 --> 00:20:04,704 The dry dock, where large ships had been repaired, 356 00:20:05,137 --> 00:20:08,073 was part of one of Denmark’s largest shipyard wharfs. 357 00:20:08,708 --> 00:20:10,242 But when the industry 358 00:20:10,243 --> 00:20:13,245 went into decline in the 1980s, it closed. 359 00:20:14,380 --> 00:20:17,416 It feels like the perfect location, but there’s a hitch. 360 00:20:18,017 --> 00:20:19,818 Danish heritage regulations 361 00:20:19,819 --> 00:20:23,055 stipulate it can’t block views of the castle. 362 00:20:24,190 --> 00:20:29,161 The museum couldn’t be more than one meter above the surface. 363 00:20:29,162 --> 00:20:30,929 Um, that was a restriction 364 00:20:30,930 --> 00:20:32,830 that made it clear that we have to go 365 00:20:32,831 --> 00:20:35,601 down and to make the museum underneath the surface. 366 00:20:37,903 --> 00:20:41,272 In 2006, the museum asked architects across Denmark 367 00:20:41,273 --> 00:20:43,041 to come up with a design 368 00:20:43,042 --> 00:20:46,245 that will fit the new museum inside the dilapidated dry dock. 369 00:20:48,380 --> 00:20:50,014 The winner? 370 00:20:50,015 --> 00:20:52,918 Copenhagen’s recently established Bjarke Ingels Group, 371 00:20:52,919 --> 00:20:56,255 are the only ones who think completely outside the docks. 372 00:20:57,923 --> 00:20:59,258 They wanted something spectacular. 373 00:20:59,525 --> 00:21:01,594 They wanted to attract a new audience. 374 00:21:02,027 --> 00:21:04,095 So the question in our heads was, 375 00:21:04,096 --> 00:21:05,698 "How can you make an invisible icon?" 376 00:21:07,533 --> 00:21:09,200 We thought, 377 00:21:09,201 --> 00:21:10,903 "What if we preserve the dock as a 1 to 1 artifact, 378 00:21:11,804 --> 00:21:14,607 an artifact so big that you could never put it in a museum?" 379 00:21:15,374 --> 00:21:18,544 And then we put the museum around the dock. 380 00:21:19,278 --> 00:21:22,714 So we dig a rectangular room underground, 381 00:21:22,715 --> 00:21:25,217 allowing the dock to remain as a courtyard. 382 00:21:26,218 --> 00:21:28,554 It was a radical solution and everyone loved it. 383 00:21:30,623 --> 00:21:34,327 This bold design will create an extraordinary museum, 384 00:21:34,760 --> 00:21:37,329 with the old dry dock as the central exhibit. 385 00:21:39,064 --> 00:21:42,767 77,000 square feet of galleries and offices, 386 00:21:42,768 --> 00:21:45,672 all below ground level, will be wrapped around the outside. 387 00:21:48,474 --> 00:21:51,776 But to build it, they have to drain the dock while keeping 388 00:21:51,777 --> 00:21:54,013 the groundwater from causing it to cave in... 389 00:21:55,815 --> 00:21:57,316 and to stop the water pressure 390 00:21:57,317 --> 00:21:59,451 underneath from making the dock float. 391 00:22:01,921 --> 00:22:04,156 Only then can the museum form 392 00:22:04,157 --> 00:22:06,025 around the outside of the old dry dock. 393 00:22:08,027 --> 00:22:10,795 Finally, they’ll need to design bridges to bring people 394 00:22:10,796 --> 00:22:14,367 into the museum that won’t obscure the dock from view. 395 00:22:15,634 --> 00:22:17,268 It’s a big project 396 00:22:17,269 --> 00:22:18,871 for the young architecture practice to take on. 397 00:22:20,639 --> 00:22:22,007 I think it was like a leap of faith. 398 00:22:22,508 --> 00:22:24,109 I was four years 399 00:22:24,110 --> 00:22:26,544 out of architecture school, and suddenly was leading 400 00:22:26,545 --> 00:22:29,949 this pretty complex engineering project. 401 00:22:31,984 --> 00:22:34,853 In September 2010, they’re ready to start work 402 00:22:34,854 --> 00:22:36,955 turning the dry dock into a museum. 403 00:22:39,558 --> 00:22:41,827 The name dry dock is a little confusing. 404 00:22:42,995 --> 00:22:45,965 It’s built at sea level so you can float a ship in, 405 00:22:46,365 --> 00:22:48,833 close the gate behind it, and then temporarily 406 00:22:48,834 --> 00:22:52,038 pump out the water, allowing work below the ship’s waterline. 407 00:22:53,038 --> 00:22:55,573 The dock in Helsingor has been 408 00:22:55,574 --> 00:22:59,411 abandoned for 25 years and has fallen into disrepair. 409 00:23:00,312 --> 00:23:02,980 It was just left full of water, 410 00:23:02,981 --> 00:23:06,819 and the steel gate that enabled it to be emptied of water 411 00:23:08,320 --> 00:23:09,188 was taken away. 412 00:23:10,756 --> 00:23:11,924 Before they can drain the dock, 413 00:23:12,391 --> 00:23:14,493 they face a major challenge. 414 00:23:15,160 --> 00:23:17,728 All the construction were below surface, 415 00:23:17,729 --> 00:23:20,331 and it was also below the water level. 416 00:23:22,201 --> 00:23:23,568 Surrounded by sea, 417 00:23:23,569 --> 00:23:25,203 the natural groundwater level 418 00:23:25,204 --> 00:23:28,240 here is high and is pushing against the dock walls. 419 00:23:28,741 --> 00:23:31,844 The water inside the dock balances out those forces. 420 00:23:32,912 --> 00:23:36,248 So there’s a danger that the old walls won’t be strong enough 421 00:23:36,249 --> 00:23:38,618 to hold back the groundwater when they drain the dock. 422 00:23:39,084 --> 00:23:40,218 And that’s not the only problem. 423 00:23:42,621 --> 00:23:44,423 If the dock walls give way, 424 00:23:44,523 --> 00:23:48,594 seawater will surge in, dragging tons of sandy soil with it. 425 00:23:49,194 --> 00:23:50,728 That sudden shift 426 00:23:50,729 --> 00:23:52,731 could destabilize the ground beneath the town, 427 00:23:53,232 --> 00:23:54,733 putting Kronborg Castle, 428 00:23:54,734 --> 00:23:57,436 just a few meters away, at serious risk of collapse. 429 00:23:58,971 --> 00:24:01,207 They need to find a way to hold the sea back. 430 00:24:02,441 --> 00:24:06,945 We ended up to do a slurry wall, which is kind of a way 431 00:24:06,946 --> 00:24:10,315 to dig a very deep wall, um... 432 00:24:10,316 --> 00:24:11,950 that you normally use for when you do metros. 433 00:24:15,087 --> 00:24:16,722 You dig a trench around your site 434 00:24:16,956 --> 00:24:19,625 and as you remove the soil, you replace it with slurry. 435 00:24:20,726 --> 00:24:22,828 It’s powdered clay that forms a stiff gel, 436 00:24:23,295 --> 00:24:26,398 and when mixed with cement, creates a waterproof barrier. 437 00:24:30,836 --> 00:24:32,603 In order to reach solid rock, 438 00:24:32,604 --> 00:24:37,009 the walls need to be sunk to an incredible 130 feet. 439 00:24:37,843 --> 00:24:40,611 I’m not sure they excavated any slurry walls 440 00:24:40,612 --> 00:24:44,984 that deep in Denmark, so it was like a first try for me. 441 00:24:47,119 --> 00:24:48,486 It takes them six months just 442 00:24:48,487 --> 00:24:49,921 to get the barrier in place. 443 00:24:51,023 --> 00:24:52,525 They can now pump the water out, 444 00:24:52,925 --> 00:24:55,461 carefully, to protect the fragile dock. 445 00:24:55,961 --> 00:24:58,297 We were afraid that the walls might collapse, 446 00:24:59,698 --> 00:25:01,866 so we emptied it meter by meter, 447 00:25:01,867 --> 00:25:04,270 making sure that the walls didn’t suddenly collapse. 448 00:25:06,805 --> 00:25:10,342 They have to slowly pump out 17 million gallons of water. 449 00:25:11,110 --> 00:25:13,845 Only now will they find out if the slurry walls 450 00:25:13,846 --> 00:25:14,947 will keep the sea at bay. 451 00:25:15,614 --> 00:25:18,117 When you see that the water table is lowering 452 00:25:18,384 --> 00:25:20,019 and on the back side, it’s still stable, 453 00:25:22,021 --> 00:25:24,190 that’s where you can say, "Okay, we did a good job." 454 00:25:25,224 --> 00:25:26,058 That was a good feeling. 455 00:25:28,060 --> 00:25:30,363 With the dock drained, there’s another problem. 456 00:25:30,896 --> 00:25:34,199 Before, the water inside wasn’t just holding back the sea. 457 00:25:34,867 --> 00:25:37,837 It was also pushing down against pressure from below. 458 00:25:39,304 --> 00:25:41,038 When you emptied the dock, 459 00:25:41,039 --> 00:25:43,642 it not only looks like a ship, it literally becomes a ship... 460 00:25:46,145 --> 00:25:49,148 because the water pressure around it wants to push it up. 461 00:25:51,316 --> 00:25:53,651 When the dock is empty, the ground water 462 00:25:53,652 --> 00:25:55,721 beneath it creates a pressure much greater 463 00:25:55,821 --> 00:25:56,722 than the dock’s weight. 464 00:25:57,356 --> 00:26:00,759 It’s the same as when you push a beach ball underwater. 465 00:26:01,226 --> 00:26:04,262 Unless you weigh it down, it’s going to pop right back up. 466 00:26:06,198 --> 00:26:08,433 Right now, it’s being held in place 467 00:26:08,434 --> 00:26:11,369 by the old concrete skirt that provides 468 00:26:11,370 --> 00:26:13,672 the downward force needed to keep it in place. 469 00:26:14,506 --> 00:26:16,841 All the soil out there is the ballast 470 00:26:16,842 --> 00:26:18,176 that keeps the dock down. 471 00:26:19,244 --> 00:26:20,178 The problem is... 472 00:26:20,712 --> 00:26:23,447 they’re going to remove 82,000 square feet 473 00:26:23,448 --> 00:26:25,717 of that ballast to create the museum. 474 00:26:26,685 --> 00:26:29,620 If we removed the soil and emptied it, 475 00:26:29,621 --> 00:26:31,456 it would pop four meters out of the ground. 476 00:26:39,465 --> 00:26:42,234 must find a way to stop the old dry dock from floating up 477 00:26:42,534 --> 00:26:44,603 on the groundwater now that it’s empty. 478 00:26:46,472 --> 00:26:50,943 What we had to do was to drive earth anchors into the ground. 479 00:26:51,710 --> 00:26:53,045 But there’s a problem. 480 00:26:53,445 --> 00:26:57,115 The limestone under the dock is very, very soft. 481 00:26:58,250 --> 00:27:00,219 It was completely unexplored. 482 00:27:00,486 --> 00:27:02,921 Nobody had been crazy enough 483 00:27:02,922 --> 00:27:08,093 to try and anchor anything into this type of limestone. 484 00:27:09,461 --> 00:27:11,830 Only... only we. 485 00:27:12,631 --> 00:27:14,465 The idea? 486 00:27:14,466 --> 00:27:17,903 They will have to sink anchors over 100 feet into the ground. 487 00:27:18,437 --> 00:27:20,305 We drilled down. 488 00:27:20,306 --> 00:27:23,442 We fill in a cement and water grout and put in the anchor, 489 00:27:24,076 --> 00:27:25,511 and then it’s left to harden. 490 00:27:26,011 --> 00:27:28,012 And when the cement has cured up, 491 00:27:28,013 --> 00:27:29,982 you can... you can tension the anchors. 492 00:27:30,949 --> 00:27:33,485 The plan is that these will hold the dry dock down. 493 00:27:34,620 --> 00:27:37,957 Keeping the structure down was a big challenge, 494 00:27:38,257 --> 00:27:39,992 which we solved with a lot of earth anchors. 495 00:27:41,360 --> 00:27:42,661 And he means a lot. 496 00:27:43,128 --> 00:27:46,497 It takes a staggering 461 anchors 497 00:27:46,498 --> 00:27:48,367 to pin everything into place. 498 00:27:48,800 --> 00:27:52,103 Now they can finally dig around the dock to create the museum. 499 00:27:55,641 --> 00:27:58,277 But doing so could disturb the old dock walls. 500 00:27:59,344 --> 00:28:03,715 The knowledge of the quality of the concrete was zero, 501 00:28:04,149 --> 00:28:07,052 so we had to make sure it would not collapse. 502 00:28:08,387 --> 00:28:10,788 We had to add that reinforcement 503 00:28:10,789 --> 00:28:14,192 by drilling several hundred reinforcement bars 504 00:28:15,027 --> 00:28:18,297 inclined into the old structure. 505 00:28:20,699 --> 00:28:22,200 In January 2012, 506 00:28:22,534 --> 00:28:25,536 construction begins on the underground museum spaces 507 00:28:25,537 --> 00:28:27,206 that are going to wrap around the dock. 508 00:28:29,374 --> 00:28:34,246 It will take 20,000 tons of concrete, steel, and glass, 509 00:28:34,546 --> 00:28:37,082 and the team turned its attention to the bridges 510 00:28:37,182 --> 00:28:40,485 that will sit inside the dock to get visitors in and out. 511 00:28:41,253 --> 00:28:43,154 We very quickly realized the only thing 512 00:28:43,155 --> 00:28:44,756 that would be visible were the bridges, 513 00:28:45,190 --> 00:28:48,592 but also that they stood the risk of actually blocking 514 00:28:48,593 --> 00:28:51,363 the experience of the length of the dry dock. 515 00:28:52,231 --> 00:28:53,231 The worry? 516 00:28:53,232 --> 00:28:54,832 If the bridges are too solid, 517 00:28:54,833 --> 00:28:56,368 visitors won’t be able to see the dock 518 00:28:56,602 --> 00:28:58,237 they have carefully preserved. 519 00:28:58,737 --> 00:29:01,373 We wanted them to be as transparent as possible. 520 00:29:01,773 --> 00:29:03,875 And then we came to the idea of, 521 00:29:04,176 --> 00:29:05,843 "What if there was no structure?" 522 00:29:05,844 --> 00:29:09,113 What if it was actually two paper thin bridges, 523 00:29:09,114 --> 00:29:10,882 one at the top, one at the bottom, 524 00:29:10,883 --> 00:29:12,351 with only glass in between? 525 00:29:14,453 --> 00:29:15,721 They turn to China, 526 00:29:16,188 --> 00:29:18,223 a world leader in steel production. 527 00:29:19,224 --> 00:29:21,760 But the sections of bridge are so complex, 528 00:29:22,127 --> 00:29:24,129 production falls months behind schedule. 529 00:29:25,397 --> 00:29:29,067 Finally, after a 13,000-mile journey by sea, 530 00:29:29,434 --> 00:29:33,138 the steel pieces arrive in Helsingor in August 2012. 531 00:29:33,805 --> 00:29:36,641 Now the team has to hope they got the measurements right. 532 00:29:37,476 --> 00:29:41,612 Lifting off 100 tons of 20-meter-long, 533 00:29:41,613 --> 00:29:43,749 eight-meters-wide steel pieces 534 00:29:44,049 --> 00:29:46,051 and then seeing whether they fit, 535 00:29:46,585 --> 00:29:49,954 was definitely one of the most thrilling days of, 536 00:29:49,955 --> 00:29:51,456 uh, of my architectural life. 537 00:29:54,059 --> 00:29:56,662 In just one week, the sections are put into place. 538 00:29:57,729 --> 00:30:00,232 But there’s another engineering challenge. 539 00:30:01,300 --> 00:30:03,735 People walking on the double decker bridges 540 00:30:03,736 --> 00:30:06,271 will create vibrations that cause each bridge 541 00:30:06,272 --> 00:30:07,840 to move differently. 542 00:30:08,807 --> 00:30:12,177 Too much movement will smash the glass walkways. 543 00:30:13,412 --> 00:30:15,781 The team turns to a clever maritime solution. 544 00:30:17,416 --> 00:30:19,818 We hung up in the middle of the span, 545 00:30:20,252 --> 00:30:23,856 a couple of anchor chains that then, you could say, 546 00:30:24,256 --> 00:30:27,126 held the lower bridge from the upper bridge. 547 00:30:27,993 --> 00:30:30,696 The anchor chains are basically stabilizing it. 548 00:30:33,665 --> 00:30:35,466 Chains help absorb the vibrations 549 00:30:35,467 --> 00:30:36,468 from people walking. 550 00:30:37,002 --> 00:30:39,605 They also forced the two bridges to move together, 551 00:30:40,038 --> 00:30:41,372 making sure that the height 552 00:30:41,373 --> 00:30:43,342 between them remains almost constant, 553 00:30:43,709 --> 00:30:45,177 which protects the glass panels. 554 00:30:47,946 --> 00:30:50,649 And with them, the transformation is complete. 555 00:30:51,883 --> 00:30:55,285 The first surprise after we put in the steel bridges 556 00:30:55,286 --> 00:30:57,655 was how much these planes that are just 557 00:30:57,656 --> 00:31:01,292 a little bit sloped, how sculptural the space became. 558 00:31:03,662 --> 00:31:05,130 After three years of construction, 559 00:31:05,630 --> 00:31:07,532 on October 5th, 2013, 560 00:31:07,966 --> 00:31:12,337 the incredible Danish Maritime Museum is open to the public, 561 00:31:13,405 --> 00:31:17,541 turning a forgotten dry dock into the star of the show. 562 00:31:17,542 --> 00:31:19,978 I love that you can look inside the dry dock 563 00:31:20,412 --> 00:31:22,146 and see as it originally was. 564 00:31:22,147 --> 00:31:24,382 I think this is industrial reality and I love it. 565 00:31:25,417 --> 00:31:27,318 23 feet underground, 566 00:31:27,319 --> 00:31:30,521 77,000 square feet of museum space 567 00:31:30,522 --> 00:31:32,491 wraps around the outside of the dry dock 568 00:31:32,991 --> 00:31:34,559 and a triumph of engineering. 569 00:31:35,994 --> 00:31:38,062 It has this play with 570 00:31:38,063 --> 00:31:40,931 the old industrial dry dock, and then this modern facilities. 571 00:31:40,932 --> 00:31:43,835 And I think they kind of talk to each other. 572 00:31:46,571 --> 00:31:47,571 It’s like an adventure. 573 00:31:47,572 --> 00:31:49,540 You’re coming on board a ship 574 00:31:49,541 --> 00:31:51,743 that’s built around an old dry dock underground. 575 00:31:54,780 --> 00:31:59,517 Denmark has a new iconic building, and without an inch 576 00:31:59,518 --> 00:32:01,953 of the museum spoiling views of the castle, 577 00:32:02,854 --> 00:32:05,457 thanks to an extraordinary design vision. 578 00:32:06,758 --> 00:32:08,926 In many ways, the way that the building 579 00:32:08,927 --> 00:32:11,562 is very no compromise is maybe also 580 00:32:11,563 --> 00:32:13,698 a testament to being young and actually believing 581 00:32:13,699 --> 00:32:15,433 that you can you can fight for things 582 00:32:15,534 --> 00:32:16,602 and make them happen. 583 00:32:17,936 --> 00:32:21,072 And then the magic happens, and it actually does come true. 584 00:32:35,287 --> 00:32:38,322 These days, it’s not unusual to see a building with a garden 585 00:32:38,323 --> 00:32:40,492 growing on its roof or along a balcony, 586 00:32:40,592 --> 00:32:42,227 or even climbing up its walls, 587 00:32:42,727 --> 00:32:44,728 but literally cutting a building in half 588 00:32:44,729 --> 00:32:46,464 and planting a massive garden in the middle, 589 00:32:46,465 --> 00:32:49,801 leaving 17 floors of skyscraper to delicately balance on top? 590 00:32:50,402 --> 00:32:51,670 Now that’s something you don’t see every day 591 00:32:52,070 --> 00:32:54,673 unless you’re on Robinson Road in Singapore. 592 00:32:57,976 --> 00:32:59,310 The city state of Singapore 593 00:32:59,811 --> 00:33:02,814 is the second most densely populated country in the world, 594 00:33:04,583 --> 00:33:06,952 strategically situated at the heart of Southeast Asia. 595 00:33:07,919 --> 00:33:09,253 In the 19th century, 596 00:33:09,254 --> 00:33:12,156 the small island became a busy trading hub 597 00:33:12,157 --> 00:33:14,159 and a magnet for big business. 598 00:33:15,527 --> 00:33:19,431 By the 1960s, it was becoming a financial powerhouse, 599 00:33:19,698 --> 00:33:22,167 leading to a boom in building. 600 00:33:22,701 --> 00:33:26,271 Skyscrapers were fast replacing all of the forest vegetation, 601 00:33:26,671 --> 00:33:29,874 and the city was at risk of becoming a concrete jungle. 602 00:33:31,877 --> 00:33:34,847 When Singapore became an independent country in 1965, 603 00:33:35,514 --> 00:33:38,650 its first prime minister decided something had to be done. 604 00:33:40,619 --> 00:33:41,986 It started with the founding father, 605 00:33:41,987 --> 00:33:43,355 the late Mr. Lee Kuan Yew, 606 00:33:43,889 --> 00:33:46,191 with the vision of a garden in the city. 607 00:33:47,459 --> 00:33:48,960 And in 2014, 608 00:33:48,961 --> 00:33:51,496 a tough new planning law guarantees the public 609 00:33:51,497 --> 00:33:52,698 access to greenery. 610 00:33:54,366 --> 00:33:58,636 It mandates all of the new development to replace all 611 00:33:58,637 --> 00:34:01,705 of the green area that is affected by the construction 612 00:34:01,706 --> 00:34:02,641 into the development site. 613 00:34:04,543 --> 00:34:06,077 It leads to some 614 00:34:06,078 --> 00:34:08,413 of the most incredible green spaces in the world. 615 00:34:09,748 --> 00:34:12,851 Development continues and building space becomes scarce. 616 00:34:14,085 --> 00:34:15,686 What’s left often comes 617 00:34:15,687 --> 00:34:19,890 with big problems, like 18 Robinson Road 618 00:34:19,891 --> 00:34:20,826 in the business district. 619 00:34:22,661 --> 00:34:26,265 It is a very unique site, being formed by the amalgamation 620 00:34:26,765 --> 00:34:30,736 of three plots of land, and it’s actually a triangular shape 621 00:34:31,036 --> 00:34:34,506 surrounded by a lot of existing high rise towers. 622 00:34:35,507 --> 00:34:38,209 It’s difficult to build on, and finding space 623 00:34:38,210 --> 00:34:41,079 for any greenery is an even bigger challenge. 624 00:34:41,780 --> 00:34:43,448 That pushed us beyond the boundaries. 625 00:34:44,015 --> 00:34:45,782 We can’t rely anymore on the ground. 626 00:34:45,783 --> 00:34:47,085 We have to put something somewhere. 627 00:34:48,253 --> 00:34:52,858 Then, in 2013, developers bring in Kohn Pedersen Fox, 628 00:34:53,858 --> 00:34:56,594 the architects responsible for New York’s Hudson Yards... 629 00:34:58,463 --> 00:35:01,199 and the towering One Vanderbilt, 630 00:35:01,733 --> 00:35:04,469 who see an opportunity as well as a challenge. 631 00:35:07,205 --> 00:35:09,406 We really allowed that requirement 632 00:35:09,407 --> 00:35:12,544 to be formative in our thinking about the site. 633 00:35:13,545 --> 00:35:15,946 So we came up with a hybrid solution. 634 00:35:15,947 --> 00:35:17,381 It took those office floors 635 00:35:17,382 --> 00:35:19,117 and pushed them as high as they could go. 636 00:35:19,451 --> 00:35:21,385 And then with space left over, 637 00:35:21,386 --> 00:35:24,555 we created intermediate rooftop sky terraces 638 00:35:25,256 --> 00:35:26,924 that made the building much more interesting. 639 00:35:28,760 --> 00:35:31,262 The idea they come up with for this tiny, 640 00:35:31,263 --> 00:35:34,765 triangular plot in downtown Singapore is extraordinary, 641 00:35:34,766 --> 00:35:36,100 but complicated to build. 642 00:35:37,669 --> 00:35:41,439 Their first problem is creating a foundation and a basement 643 00:35:41,740 --> 00:35:45,910 in the soft marine clay soil without causing the busy subway 644 00:35:45,911 --> 00:35:48,246 that’s just 16 feet away to cave in. 645 00:35:50,115 --> 00:35:52,317 Then they need to squeeze in parking 646 00:35:52,417 --> 00:35:54,986 for a hundred cars where there’s no room for a ramp. 647 00:35:55,854 --> 00:35:59,958 Next, a 600-foot-tall tower can start to rise from the ground. 648 00:36:01,626 --> 00:36:03,861 But with a chunk carved out for the green space 649 00:36:03,862 --> 00:36:06,664 at the seventh floor, they’ll need to figure out how 650 00:36:06,765 --> 00:36:10,202 to keep the 20 floors of office above from falling over. 651 00:36:11,336 --> 00:36:14,172 It’ll be a major test of the team’s ingenuity. 652 00:36:14,839 --> 00:36:18,475 To try and make a building such as this work in such a very, 653 00:36:18,476 --> 00:36:21,279 very tight site is... is... is very challenging. 654 00:36:23,548 --> 00:36:24,983 In September 2013, 655 00:36:26,217 --> 00:36:28,018 work starts to clear the small 656 00:36:28,019 --> 00:36:30,355 triangular site on the edge of the business district, 657 00:36:32,157 --> 00:36:34,393 but they immediately face a huge problem. 658 00:36:35,527 --> 00:36:38,863 The dig site is only 16 feet away from Singapore’s 659 00:36:38,864 --> 00:36:41,066 busiest subway line, the MRT. 660 00:36:43,201 --> 00:36:46,637 Any excavation works that you do next to such a critical 661 00:36:46,638 --> 00:36:50,408 infrastructure carries a huge risk of tunnel movement. 662 00:36:51,209 --> 00:36:54,012 Singapore’s soil makes that risk even greater. 663 00:36:54,412 --> 00:36:57,481 Marine clay is typically a type of very soft clay 664 00:36:57,482 --> 00:36:59,751 where you cannot even put machines seated on it. 665 00:37:00,051 --> 00:37:00,919 It’s like butter. 666 00:37:02,053 --> 00:37:04,088 When the soil is almost liquid, 667 00:37:04,556 --> 00:37:09,027 any digging could cause the ground around it to fall in, 668 00:37:09,894 --> 00:37:13,831 and that in turn could cause a subway tunnel to collapse. 669 00:37:14,265 --> 00:37:16,433 It is extremely critical 670 00:37:16,434 --> 00:37:18,436 we ensure that that does not happen. 671 00:37:26,578 --> 00:37:28,613 for the 18 Robinson Road skyscraper 672 00:37:29,748 --> 00:37:31,883 has to overcome the problem of soft, 673 00:37:32,217 --> 00:37:35,519 unstable soil, which could threaten both the tower 674 00:37:35,520 --> 00:37:38,456 and the subway that runs within feet of its site. 675 00:37:40,358 --> 00:37:43,695 To do that, they need to build a soil retaining wall. 676 00:37:44,763 --> 00:37:48,399 As you go down, step by step, you excavate and you cast, 677 00:37:48,400 --> 00:37:49,601 you excavate, you cast. 678 00:37:50,268 --> 00:37:52,736 With this sort of top down construction, 679 00:37:52,737 --> 00:37:54,905 the movement attributed 680 00:37:54,906 --> 00:37:57,475 to the soil around it is highly minimized. 681 00:38:00,612 --> 00:38:01,912 Straight retaining walls 682 00:38:01,913 --> 00:38:04,381 to hold back the soil surrounding the site 683 00:38:04,382 --> 00:38:07,318 will require large struts to support them, 684 00:38:07,819 --> 00:38:10,789 and that will eat into the size of the tower they can build, 685 00:38:11,256 --> 00:38:13,425 making the project less financially viable. 686 00:38:14,993 --> 00:38:16,728 Then the engineers get an idea: 687 00:38:17,328 --> 00:38:19,430 using circular retaining walls. 688 00:38:20,732 --> 00:38:23,435 We were able to inscribe three circles. 689 00:38:25,136 --> 00:38:27,005 Circles have two advantages. 690 00:38:27,305 --> 00:38:29,773 They are strong because they 691 00:38:29,774 --> 00:38:33,812 distribute any pressure evenly across their circumference, 692 00:38:34,279 --> 00:38:38,283 but their shape is also the most efficient use of space. 693 00:38:40,151 --> 00:38:42,919 We have a 30 meter diameter, a 20 meter, 694 00:38:42,920 --> 00:38:46,825 and a 10 meter to form a snowman shape 695 00:38:47,292 --> 00:38:49,994 to deal with the compression lateral force 696 00:38:49,995 --> 00:38:52,464 that comes into the site. 697 00:38:54,632 --> 00:38:56,635 With the snowman foundation in place, 698 00:38:57,502 --> 00:38:59,336 in late 2016, 699 00:38:59,337 --> 00:39:02,639 the main structure of the building starts to take shape. 700 00:39:06,611 --> 00:39:08,645 The bottom of the tower is several stories 701 00:39:08,646 --> 00:39:09,548 of retail space, 702 00:39:10,014 --> 00:39:12,450 and that is done with pretty standard construction. 703 00:39:12,884 --> 00:39:15,819 But when it comes to building the office space above that, 704 00:39:15,820 --> 00:39:18,890 that’s when things get really structurally challenging. 705 00:39:21,226 --> 00:39:24,829 Normally, tall buildings have a concrete core 706 00:39:24,830 --> 00:39:26,531 at the center. 707 00:39:26,631 --> 00:39:29,667 This acts as a spine to help hold the building upright. 708 00:39:30,501 --> 00:39:33,904 But with a slice hacked out of the building, 709 00:39:34,339 --> 00:39:35,974 where do you put this center core? 710 00:39:36,641 --> 00:39:38,175 We have to think out of the box 711 00:39:38,176 --> 00:39:42,179 to see how to carry this 21-story office tower 712 00:39:42,180 --> 00:39:43,814 at the top. 713 00:39:43,815 --> 00:39:47,017 It forces the team to come up with an innovative solution. 714 00:39:48,519 --> 00:39:50,020 The core is offset. 715 00:39:50,021 --> 00:39:52,422 It’s a little bit of like a ballerina solution, 716 00:39:52,423 --> 00:39:54,559 where the building is really coming down 717 00:39:54,659 --> 00:39:57,729 almost on a point, rather than sort of broadly spread. 718 00:39:59,931 --> 00:40:03,267 The problem is that creates enormous downward forces 719 00:40:03,268 --> 00:40:05,436 on one side that could twist the building. 720 00:40:07,205 --> 00:40:09,274 It’s too much for the core to cope with on its own. 721 00:40:11,276 --> 00:40:12,676 A traditional solution 722 00:40:12,677 --> 00:40:15,679 would have had the columns at the perimeter, 723 00:40:15,680 --> 00:40:17,848 and those columns would have run straight to the ground. 724 00:40:18,449 --> 00:40:21,284 In our case, we weren’t able to do that 725 00:40:21,285 --> 00:40:23,020 because of the location of the subway line. 726 00:40:25,223 --> 00:40:27,692 We had to angle the columns in section... 727 00:40:29,193 --> 00:40:30,561 to get them away from the subway. 728 00:40:31,296 --> 00:40:34,065 We came up with the idea of just having two mega columns, 729 00:40:34,565 --> 00:40:36,533 which run from the top to the building, 730 00:40:36,534 --> 00:40:38,102 all the way down to the basement. 731 00:40:39,604 --> 00:40:42,539 They are called Mega because it is actually made of 732 00:40:42,540 --> 00:40:45,709 composite steel of a 1.8 meter diameter, 733 00:40:46,077 --> 00:40:47,445 which is taller than myself. 734 00:40:48,112 --> 00:40:51,115 You are using a combination of both steel and concrete 735 00:40:52,283 --> 00:40:56,420 to create that structure that not only have the strength, 736 00:40:56,821 --> 00:41:01,459 but also have that rigidity, that sort of stiffness 737 00:41:01,759 --> 00:41:05,329 to control the deflection of the building. 738 00:41:08,633 --> 00:41:09,801 With the support in place, 739 00:41:10,401 --> 00:41:14,271 the 21-story office building can now climb above the sloping 740 00:41:14,272 --> 00:41:18,309 garden terrace, finished with a metal and glass exterior. 741 00:41:18,910 --> 00:41:21,278 Those metal panels give it a presence, 742 00:41:21,279 --> 00:41:24,115 like sunlight shimmering off the surface of a lake. 743 00:41:25,817 --> 00:41:29,688 At the start of 2018, the tower is almost complete. 744 00:41:30,688 --> 00:41:32,255 But back down at ground level, 745 00:41:32,256 --> 00:41:34,458 they still have one final hurdle. 746 00:41:35,193 --> 00:41:39,264 City regulations state they need space to park 100 cars. 747 00:41:39,964 --> 00:41:42,366 Traditional car parking is just impossible to the site. 748 00:41:43,701 --> 00:41:45,669 We found that a parking ramp 749 00:41:45,670 --> 00:41:47,271 took up almost all of the footprint. 750 00:41:47,939 --> 00:41:49,773 The solution is technology 751 00:41:49,774 --> 00:41:53,311 developed 9500 miles away in the U.S. 752 00:41:53,945 --> 00:41:55,979 It’s like a robotic car parking system. 753 00:41:55,980 --> 00:41:59,483 To be the first in Southeast East Asia has also a risk. 754 00:41:59,484 --> 00:42:01,285 We are not very sure whether the system will work. 755 00:42:02,854 --> 00:42:04,054 It’s ingenious! 756 00:42:04,055 --> 00:42:06,056 You drive your car into a huge lift 757 00:42:06,057 --> 00:42:07,859 and leave it parked on a platform. 758 00:42:10,561 --> 00:42:13,063 The platform is laser guided through the parking garage 759 00:42:13,064 --> 00:42:15,133 using a series of navigational markers. 760 00:42:17,035 --> 00:42:19,971 That is where the beauty of engineering starts to shine. 761 00:42:21,973 --> 00:42:23,474 Cars are shuttled automatically 762 00:42:23,475 --> 00:42:25,577 to a vacant parking spot somewhere 763 00:42:25,676 --> 00:42:27,311 in the enormous basement. 764 00:42:28,046 --> 00:42:30,582 You shut your car off and let the robot do the job. 765 00:42:31,315 --> 00:42:32,850 It reduces CO2 emissions, 766 00:42:34,085 --> 00:42:37,088 which, in addition to all the plants that make up the gardens, 767 00:42:37,688 --> 00:42:40,357 contributes to the building’s sustainability. 768 00:42:40,892 --> 00:42:42,827 I think all of us, especially engineers, 769 00:42:43,194 --> 00:42:47,999 has a duty to build, to design, in a lean and optimized manner. 770 00:42:51,436 --> 00:42:53,337 In January 2019, 771 00:42:53,338 --> 00:42:56,773 the astonishing 260,000-square-foot 772 00:42:56,774 --> 00:42:58,910 18 Robinson is unveiled, 773 00:42:59,744 --> 00:43:03,013 an iconic building that rises from its tight site 774 00:43:03,014 --> 00:43:05,750 to redefine what a skyscraper can be. 775 00:43:09,887 --> 00:43:11,354 It’s a beautiful sculpture. 776 00:43:11,355 --> 00:43:13,358 It’s like this crystalline architecture. 777 00:43:15,126 --> 00:43:17,962 The building is entirely responsive to its environment. 778 00:43:18,796 --> 00:43:21,465 I just find it really refined and quite unique. 779 00:43:23,101 --> 00:43:24,401 The top 20 stories 780 00:43:24,402 --> 00:43:27,204 seem to teeter precariously into space, 781 00:43:27,205 --> 00:43:30,575 creating room below for a magnificent garden in the sky 782 00:43:30,808 --> 00:43:34,145 that puts nature at the heart of Singapore’s urban sprawl. 783 00:43:34,812 --> 00:43:37,815 When you just want to disconnect from this busyness of life, 784 00:43:38,282 --> 00:43:39,450 you go to the sky garden. 785 00:43:39,817 --> 00:43:41,618 You have a seat, take a deep breath. 786 00:43:41,619 --> 00:43:42,952 Then it’s just over. 787 00:43:42,953 --> 00:43:44,287 You have very nice space to live. 788 00:43:46,457 --> 00:43:47,725 For a very small plot, 789 00:43:47,726 --> 00:43:49,493 it has a big impact on the surroundings. 790 00:43:50,661 --> 00:43:54,131 This building is an exemplar of how you can take 791 00:43:54,565 --> 00:43:56,133 a very, very tight city center site 792 00:43:56,801 --> 00:43:59,136 and make a building work properly. 793 00:44:34,305 --> 00:44:36,274 ♪ MTV ♪ 67896

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