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These are the user uploaded subtitles that are being translated: 1 00:00:03,470 --> 00:00:05,806 How do you build a massive airport expansion 2 00:00:05,939 --> 00:00:07,707 with a nine-acre roof 3 00:00:07,841 --> 00:00:10,444 without disrupting a single flight? 4 00:00:10,544 --> 00:00:12,279 We had to keep the existing airport 5 00:00:12,379 --> 00:00:13,814 open and operational. 6 00:00:13,947 --> 00:00:16,349 Some people have said it’s like doing open-heart surgery 7 00:00:16,483 --> 00:00:18,385 while you’re running a marathon. 8 00:00:18,519 --> 00:00:20,688 How do you create a breathtaking building 9 00:00:20,821 --> 00:00:22,222 in the middle of the desert 10 00:00:22,389 --> 00:00:25,626 that provides its own water and power? 11 00:00:25,792 --> 00:00:27,694 It was a real opportunity to show 12 00:00:27,828 --> 00:00:29,663 that you can do something totally sustainable. 13 00:00:29,796 --> 00:00:32,365 And if you can do it there, you can do it anywhere. 14 00:00:33,033 --> 00:00:36,570 And an iconic tower that defines the city skyline, 15 00:00:36,703 --> 00:00:39,539 but is hated when built. 16 00:00:39,640 --> 00:00:42,476 The controversy was so vitriolic. 17 00:00:42,576 --> 00:00:43,811 And he said, "That’s it, 18 00:00:43,911 --> 00:00:45,713 I’ll never do anything in San Francisco again." 19 00:00:45,846 --> 00:00:50,017 Welcome to a world where anything is possible. 20 00:00:51,919 --> 00:00:56,157 The space where innovation and creativity collide. 21 00:00:56,890 --> 00:00:59,893 This isn’t just impressive, it’s revolutionary. 22 00:01:00,527 --> 00:01:03,397 Where the only limit is human imagination. 23 00:01:04,498 --> 00:01:06,367 This wasn’t just ambitious, 24 00:01:06,533 --> 00:01:08,035 it was audacious. 25 00:01:08,168 --> 00:01:11,004 No one had ever attempted anything like it. 26 00:01:13,540 --> 00:01:15,042 Unpacking the miracles 27 00:01:15,175 --> 00:01:17,210 and mysteries of construction. 28 00:01:18,545 --> 00:01:20,947 Sometimes buildings can change the world. 29 00:01:21,949 --> 00:01:23,451 And this is one of them. 30 00:01:26,086 --> 00:01:30,591 To ask, How Did They Build That? 31 00:01:34,227 --> 00:01:36,029 Whoever said the journey is more important 32 00:01:36,129 --> 00:01:37,697 than the destination could have been talking 33 00:01:37,798 --> 00:01:39,033 about this next beauty. 34 00:01:39,132 --> 00:01:41,534 A game-changing airport terminal so sustainable, 35 00:01:41,635 --> 00:01:44,538 stylish, and inviting, it’s worth missing your flight 36 00:01:44,638 --> 00:01:47,441 just so you can enjoy it for an extra three or four hours. 37 00:01:47,574 --> 00:01:48,809 I’m not kidding, 38 00:01:48,942 --> 00:01:50,777 because no matter what type of ticket you have, 39 00:01:50,911 --> 00:01:54,581 Portland International is first class all the way. 40 00:01:57,651 --> 00:02:00,220 From Singapore’s Changi 41 00:02:00,387 --> 00:02:04,258 to Abu Dhabi’s dazzling Zayed International, 42 00:02:04,391 --> 00:02:07,294 there’s no better way for a city to welcome visitors 43 00:02:07,461 --> 00:02:10,064 than with an incredible airport. 44 00:02:12,232 --> 00:02:16,569 But if you were touching down in Portland, Oregon, in 2017, 45 00:02:16,570 --> 00:02:18,906 that wasn’t the greeting you got. 46 00:02:20,273 --> 00:02:23,176 The original airport was built in 1956. 47 00:02:23,310 --> 00:02:25,679 And it was actually nine different buildings 48 00:02:25,812 --> 00:02:28,515 that have been kind of stitched together over the decades. 49 00:02:29,516 --> 00:02:31,752 The small and outdated terminal 50 00:02:31,918 --> 00:02:34,821 was best known for its geometric pattern carpet, 51 00:02:34,955 --> 00:02:37,758 which became popular on social media. 52 00:02:38,959 --> 00:02:40,127 But with passenger numbers 53 00:02:40,260 --> 00:02:44,831 expected to double to 35 million by 2045, 54 00:02:44,965 --> 00:02:46,099 Portland International needs 55 00:02:46,266 --> 00:02:50,036 to wow them with more than just carpeting. 56 00:02:50,170 --> 00:02:52,773 We needed more room for passenger ticketing, 57 00:02:52,873 --> 00:02:56,009 baggage systems, security checkpoints. 58 00:02:56,810 --> 00:02:59,646 So the airport put out a call for architects to design 59 00:02:59,780 --> 00:03:01,715 a stunning expansion program. 60 00:03:02,983 --> 00:03:07,488 Local firm ZGF are determined to be chosen. 61 00:03:07,621 --> 00:03:10,157 This was hugely important to us. 62 00:03:10,290 --> 00:03:14,795 And we just put everything in it to ensure that we could win. 63 00:03:16,463 --> 00:03:18,532 After some serious brainstorming, 64 00:03:18,665 --> 00:03:20,800 they’re ready to pitch their idea. 65 00:03:20,901 --> 00:03:23,904 They came to us with this concept of a walk in the forest. 66 00:03:24,037 --> 00:03:26,139 And being this natural resource state, 67 00:03:26,239 --> 00:03:28,875 it really resonated with us to have our airport 68 00:03:29,042 --> 00:03:30,977 literally be what we’re about. 69 00:03:31,678 --> 00:03:34,080 We want to create a building that’s built upon 70 00:03:34,247 --> 00:03:36,750 the materials that are from our region. 71 00:03:36,850 --> 00:03:38,518 In this case, it was wood. 72 00:03:38,652 --> 00:03:40,254 It’s the twinkle of the light 73 00:03:40,387 --> 00:03:42,556 that it hits the moisture in the leaves. 74 00:03:42,689 --> 00:03:44,057 It’s the smell of the wood. 75 00:03:45,325 --> 00:03:48,595 It was a chance to redefine what is the front door to our city. 76 00:03:52,432 --> 00:03:54,067 The new Portland Airport Terminal 77 00:03:54,201 --> 00:03:57,771 will create one million square feet of dramatic space. 78 00:04:01,775 --> 00:04:04,544 A new terminal that will welcome the millions of travelers 79 00:04:04,678 --> 00:04:06,613 passing through it each year. 80 00:04:09,049 --> 00:04:10,951 But first, they’ll have to find a way 81 00:04:11,084 --> 00:04:15,221 to support the new building on the soft, sandy soil underneath. 82 00:04:17,791 --> 00:04:19,693 Then, they’ll need to create a terminal 83 00:04:19,793 --> 00:04:21,395 that’s double the size 84 00:04:21,528 --> 00:04:23,964 while the airport is still in operation. 85 00:04:27,434 --> 00:04:29,970 And it needs to be super eco-efficient 86 00:04:30,103 --> 00:04:33,273 so that they can halve its energy consumption. 87 00:04:33,406 --> 00:04:35,241 Finally, to bring it all together, 88 00:04:35,375 --> 00:04:38,879 they will have to create the world’s biggest timber roof. 89 00:04:38,979 --> 00:04:41,882 Installing all 9000 tons of it 90 00:04:41,982 --> 00:04:46,119 without disrupting a single one of the 400 flights a day. 91 00:04:46,820 --> 00:04:48,889 Oh, and it also has to stand up 92 00:04:48,989 --> 00:04:52,459 to some of the most powerful earthquakes in America. 93 00:04:56,997 --> 00:05:00,100 This is a very ambitious project because we had to keep 94 00:05:00,233 --> 00:05:03,803 the existing airport open and operational 24-7 95 00:05:03,937 --> 00:05:06,106 while we’re building right on top of it. 96 00:05:06,239 --> 00:05:07,741 You know, some people have said it’s like doing 97 00:05:07,841 --> 00:05:10,243 open heart surgery while you’re running a marathon. 98 00:05:11,912 --> 00:05:14,515 Work begins in March 2020. 99 00:05:14,614 --> 00:05:18,818 Installing the new utilities needed for the expanded airport 100 00:05:18,952 --> 00:05:23,023 means excavating 35 feet below ground. 101 00:05:24,491 --> 00:05:28,161 And nothing about the site is going to make it easy. 102 00:05:28,295 --> 00:05:30,631 The challenge is we’re right next to a river. 103 00:05:30,797 --> 00:05:32,265 We have silty sand. 104 00:05:32,365 --> 00:05:34,701 And the problem with construction in that soil 105 00:05:34,868 --> 00:05:37,871 is that, when you make deep excavations, 106 00:05:38,038 --> 00:05:40,007 you’ve got to get men and equipment 107 00:05:40,173 --> 00:05:42,375 down to place the new materials. 108 00:05:43,443 --> 00:05:45,178 But sandy soil will collapse. 109 00:05:45,312 --> 00:05:47,147 And that’s a safety hazard. 110 00:05:47,948 --> 00:05:49,349 When you’re building something big, 111 00:05:49,482 --> 00:05:51,884 you typically start by digging down 112 00:05:52,018 --> 00:05:54,153 and supporting the sides as you go. 113 00:05:55,055 --> 00:05:58,492 But, here, the soil is sandy and loose like quicksand. 114 00:05:58,625 --> 00:06:02,362 The minute you dig into it, it wants to cave right back in. 115 00:06:02,495 --> 00:06:04,797 So getting support into place fast enough 116 00:06:04,898 --> 00:06:06,233 becomes a real nightmare. 117 00:06:07,901 --> 00:06:11,371 So the team turns to an ingenious solution. 118 00:06:12,739 --> 00:06:14,808 It was a process called soil freezing 119 00:06:14,908 --> 00:06:17,210 where we can get a structural wall 120 00:06:17,344 --> 00:06:19,313 that is a solid sheet of ice. 121 00:06:19,479 --> 00:06:22,649 And then we can dig out within the center of it. 122 00:06:23,416 --> 00:06:27,320 It works by inserting tubes into the ground 123 00:06:27,420 --> 00:06:30,657 around the perimeter of your construction site. 124 00:06:30,757 --> 00:06:34,928 And then you pump in a liquid that freezes 125 00:06:35,061 --> 00:06:38,264 and, over time, will freeze the soil. 126 00:06:38,431 --> 00:06:40,500 What it does is it basically creates 127 00:06:40,600 --> 00:06:43,837 a block wall around the perimeter. 128 00:06:45,205 --> 00:06:47,207 With the dangerous soft ground conquered, 129 00:06:47,374 --> 00:06:52,546 work begins dismantling parts of the old airport in April 2021. 130 00:06:54,014 --> 00:06:57,284 The new terminal will be a hug, uncluttered open space 131 00:06:57,450 --> 00:06:59,886 if they can work out how to build it. 132 00:07:00,020 --> 00:07:01,355 The existing terminal had 133 00:07:01,454 --> 00:07:03,122 over 600 columns supporting the roof. 134 00:07:03,256 --> 00:07:06,793 The new design has only 34 columns for a footprint 135 00:07:06,927 --> 00:07:08,562 that’s over 50% bigger. 136 00:07:09,562 --> 00:07:11,764 The minimal number of columns means 137 00:07:11,898 --> 00:07:16,136 the roof beams will span distances over 80 feet. 138 00:07:16,636 --> 00:07:20,373 The heavier the sections each column needs to support, 139 00:07:20,473 --> 00:07:24,477 the more force it needs to transfer into the ground. 140 00:07:25,912 --> 00:07:28,815 The old columns just won’t be up to the job. 141 00:07:29,883 --> 00:07:31,718 To cope with all this extra strain, 142 00:07:31,818 --> 00:07:34,888 the engineers design a special Y-shaped column. 143 00:07:35,722 --> 00:07:37,224 The Y-shape is quite efficient 144 00:07:37,324 --> 00:07:39,293 for supporting the load because it keeps the load 145 00:07:39,426 --> 00:07:42,229 as it comes down the legs of the Y-shape. 146 00:07:42,329 --> 00:07:45,599 And to stop them splaying apart, we have a tension rod 147 00:07:45,765 --> 00:07:47,333 between the tops of the Ys. 148 00:07:49,469 --> 00:07:52,072 Made in a factory 10 miles away, 149 00:07:52,172 --> 00:07:55,509 the 55-foot columns are shipped to the site. 150 00:07:55,642 --> 00:07:57,644 In over 17 working days, 151 00:07:57,777 --> 00:08:00,146 each is carefully lifted into place. 152 00:08:09,823 --> 00:08:13,293 With the 34 columns all installed, 153 00:08:13,426 --> 00:08:16,763 the team turned its attention to their next challenge: 154 00:08:18,131 --> 00:08:21,101 creating the enormous nine-acre roof 155 00:08:21,201 --> 00:08:23,103 that will sit on top. 156 00:08:23,937 --> 00:08:26,440 We wanted to make sure that this building has 157 00:08:26,539 --> 00:08:29,809 the smallest carbon footprint in terms of material, 158 00:08:29,943 --> 00:08:31,845 and that is the use of wood. 159 00:08:34,647 --> 00:08:37,350 In many ways, wood was the perfect choice. 160 00:08:37,484 --> 00:08:40,053 Oregon is almost half-covered by forest. 161 00:08:40,186 --> 00:08:41,688 So you have all this timber 162 00:08:41,855 --> 00:08:44,224 readily available right at your fingertips. 163 00:08:45,692 --> 00:08:47,027 All of the timber 164 00:08:47,193 --> 00:08:49,362 came from Oregon and Southwest Washington 165 00:08:49,496 --> 00:08:52,165 within 300 miles of the airport. 166 00:08:52,999 --> 00:08:56,870 They really wanted to work with Sustainable Northwest, 167 00:08:56,970 --> 00:09:00,373 tribal communities, local timber industries, 168 00:09:00,507 --> 00:09:04,845 and capture the essence of the Pacific Northwest. 169 00:09:07,514 --> 00:09:08,849 But there’s a problem. 170 00:09:08,982 --> 00:09:10,650 Standard timber isn’t available 171 00:09:10,750 --> 00:09:14,020 in beams strong enough to support the roof. 172 00:09:14,754 --> 00:09:17,023 The only way to create these spans 173 00:09:17,190 --> 00:09:21,327 with timber is to create what we call glue laminated beams, 174 00:09:21,494 --> 00:09:23,329 or glulams. 175 00:09:25,098 --> 00:09:27,000 Rather than being solid timber, 176 00:09:27,100 --> 00:09:29,769 it is made up of a series of small laminations. 177 00:09:29,936 --> 00:09:32,105 And they are glued together and built up 178 00:09:32,238 --> 00:09:35,241 to create the larger sections of the beams. 179 00:09:35,408 --> 00:09:36,943 By using individual lamination, 180 00:09:37,077 --> 00:09:39,680 we can really key in the strength of the beam, 181 00:09:39,779 --> 00:09:42,582 using different grades of laminations for where we need 182 00:09:42,715 --> 00:09:44,717 the strongest portions of the beam. 183 00:09:45,418 --> 00:09:49,289 It requires 3.7 million feet of wood. 184 00:09:49,422 --> 00:09:52,892 Once completed, it will be the biggest mass timber project 185 00:09:53,026 --> 00:09:55,395 of its kind in the world. 186 00:09:55,528 --> 00:09:57,230 It is a massive coordination effort 187 00:09:57,363 --> 00:10:00,533 to get this much timber processed through the mills, 188 00:10:00,633 --> 00:10:02,869 processed through the glue laminators, 189 00:10:02,969 --> 00:10:04,637 onto the project site. 190 00:10:05,905 --> 00:10:08,541 To speed things up, they assemble huge sections 191 00:10:08,641 --> 00:10:11,644 of the roof in an area at the end of the runways. 192 00:10:13,113 --> 00:10:15,782 The prefabrication was incredibly complicated. 193 00:10:15,882 --> 00:10:17,951 At times, required over a thousand workers 194 00:10:18,084 --> 00:10:19,652 working on their various trades. 195 00:10:20,587 --> 00:10:22,923 In August 2022, they are ready 196 00:10:23,056 --> 00:10:26,393 to install the first prefabricated section. 197 00:10:26,559 --> 00:10:29,429 Many the size of an American football field 198 00:10:29,562 --> 00:10:32,965 and weighing 700 tons have to be moved 199 00:10:33,099 --> 00:10:35,768 half a mile across the airport. 200 00:10:35,902 --> 00:10:38,805 They were lifted on several of these movers at one time. 201 00:10:40,607 --> 00:10:43,777 These massive wooden sections had to be installed 202 00:10:43,943 --> 00:10:46,612 during a tiny four-hour window in the middle of the night 203 00:10:46,746 --> 00:10:48,448 when there were no flights. 204 00:10:49,315 --> 00:10:51,250 Everything had to be precise. 205 00:10:51,351 --> 00:10:53,820 There was no room for mistakes. 206 00:10:55,755 --> 00:10:58,258 Once each module reaches the terminal, 207 00:10:58,358 --> 00:11:01,528 getting it in place is an even tougher job. 208 00:11:01,694 --> 00:11:03,963 There was a lot of stress and tension about, 209 00:11:04,097 --> 00:11:05,966 "Can you do this?" 210 00:11:07,100 --> 00:11:10,537 The fear is the tower could lean over and fall. 211 00:11:19,379 --> 00:11:23,049 is moving 18 huge wooden panels into position 212 00:11:23,183 --> 00:11:25,318 to cover the enormous roof. 213 00:11:25,451 --> 00:11:28,020 It takes a long time because it’s very careful, 214 00:11:28,154 --> 00:11:29,989 very dangerous work. 215 00:11:30,723 --> 00:11:32,825 Those movers were not in perfect sync. 216 00:11:32,959 --> 00:11:34,561 They could have unseated 217 00:11:34,661 --> 00:11:37,531 or put stresses on the roof as they moved 218 00:11:37,664 --> 00:11:39,733 and pulled the roof apart. 219 00:11:41,000 --> 00:11:43,336 It takes six nights to carefully slide 220 00:11:43,469 --> 00:11:45,738 the first module into position. 221 00:11:47,073 --> 00:11:48,641 When the first piece was finally put into place, 222 00:11:48,741 --> 00:11:50,076 it was a huge relief. 223 00:11:50,210 --> 00:11:52,379 With 17 more pieces to fit, 224 00:11:52,512 --> 00:11:55,248 there’s no opportunity to relax. 225 00:11:55,882 --> 00:11:58,318 You see that roof come together and this vision that we’d had 226 00:11:58,418 --> 00:12:00,754 on a piece of paper was becoming reality. 227 00:12:04,857 --> 00:12:06,859 It takes another three months 228 00:12:06,993 --> 00:12:09,062 of high anxiety night shifts. 229 00:12:09,195 --> 00:12:12,065 But, finally, the last piece of the nine acre roof 230 00:12:12,232 --> 00:12:13,734 is put into place. 231 00:12:14,434 --> 00:12:17,504 It was just a phenomenal thing to see that happen. 232 00:12:22,408 --> 00:12:24,410 The next threat to the project 233 00:12:24,544 --> 00:12:27,180 comes from deep below ground. 234 00:12:27,347 --> 00:12:29,549 They’re building in earthquake country. 235 00:12:30,216 --> 00:12:33,619 You can’t skip seismic precautions here. 236 00:12:33,753 --> 00:12:35,121 This is one of the few places 237 00:12:35,255 --> 00:12:37,457 that can see this size of an earthquake. 238 00:12:38,458 --> 00:12:40,427 A mega thrust earthquake with a magnitude 239 00:12:40,560 --> 00:12:43,396 of over seven could be catastrophic. 240 00:12:43,529 --> 00:12:45,798 So the team has to design a way 241 00:12:45,932 --> 00:12:48,735 for the nine-acre roof to withstand it. 242 00:12:49,702 --> 00:12:52,738 The Y columns support double steel girders. 243 00:12:52,872 --> 00:12:55,708 The steel girders sit on top of what we typically call 244 00:12:55,808 --> 00:12:58,110 base isolation bearings. 245 00:12:58,244 --> 00:13:00,747 What that allowed the roof to do is essentially float 246 00:13:00,880 --> 00:13:04,250 on top of the Y columns in a seismic event. 247 00:13:04,384 --> 00:13:06,786 We calculated up to two feet of movement 248 00:13:06,919 --> 00:13:10,256 where the roof would be moved independently of the Y columns. 249 00:13:12,592 --> 00:13:14,928 With the beautiful roof protected from earthquakes, 250 00:13:15,061 --> 00:13:17,229 in November 2023, they can stat 251 00:13:17,230 --> 00:13:21,234 to wrap up the new terminal in 928 glass panels. 252 00:13:21,334 --> 00:13:23,937 But there’s still a major hurdle to overcome: 253 00:13:24,070 --> 00:13:25,471 making climate control 254 00:13:25,605 --> 00:13:28,575 in the huge new space as sustainable as possible. 255 00:13:30,109 --> 00:13:32,778 The primary energy use was heating. 256 00:13:32,912 --> 00:13:35,948 And it was about half of the total energy usage 257 00:13:36,082 --> 00:13:37,517 of the entire airport. 258 00:13:39,419 --> 00:13:41,321 The team hopes the solution 259 00:13:41,454 --> 00:13:42,588 is under their feet. 260 00:13:42,689 --> 00:13:45,358 The airport sits above a huge aquifer. 261 00:13:45,491 --> 00:13:47,426 Water runs down through the sandstone 262 00:13:47,527 --> 00:13:49,829 at a constant 63 degrees Fahrenheit, 263 00:13:49,962 --> 00:13:52,498 regardless of the weather above ground. 264 00:13:53,633 --> 00:13:55,869 We’ve drilled a series of wells 265 00:13:56,269 --> 00:13:58,304 upwards of 500 feet deep 266 00:13:58,438 --> 00:14:00,874 to reach the aquifers down below. 267 00:14:02,308 --> 00:14:03,810 We draw the water out. 268 00:14:03,976 --> 00:14:07,613 Then we pump the water into the mechanical systems 269 00:14:07,714 --> 00:14:09,382 for heating and cooling. 270 00:14:09,515 --> 00:14:12,718 It’s a system that basically saves energy. 271 00:14:13,786 --> 00:14:15,187 For the finishing touch, 272 00:14:15,321 --> 00:14:19,458 the team crane in 72 trees to join the 5,000 plants. 273 00:14:20,693 --> 00:14:22,628 They’ll help mediate the terminal’s climate 274 00:14:23,463 --> 00:14:25,465 and create the architects’ vision 275 00:14:25,565 --> 00:14:27,901 of a walk in the forest. 276 00:14:31,637 --> 00:14:33,672 In August 2024, 277 00:14:33,806 --> 00:14:36,142 the revolutionized Portland Airport 278 00:14:36,309 --> 00:14:39,212 proudly opens its doors to the public, 279 00:14:39,345 --> 00:14:43,515 giving the city an incredible gateway to greet new arrivals, 280 00:14:43,516 --> 00:14:48,588 as well as a glimpse of its iconic 1980s carpet. 281 00:14:50,056 --> 00:14:52,091 Watching people come in the front door, 282 00:14:52,225 --> 00:14:53,526 and kind of look up, 283 00:14:53,659 --> 00:14:57,229 and really have this amazing response to this building 284 00:14:57,363 --> 00:15:00,066 was pretty special. 285 00:15:02,902 --> 00:15:05,071 This place means a lot to me. 286 00:15:05,238 --> 00:15:07,507 And this is beautiful. 287 00:15:07,607 --> 00:15:11,711 The wood, I mean, it’s so Oregonian, you know? 288 00:15:13,179 --> 00:15:14,681 Born from Oregon’s forests, 289 00:15:14,847 --> 00:15:17,450 the roof is a majestic swooping site, 290 00:15:17,583 --> 00:15:20,219 made possible by the clever columns 291 00:15:20,386 --> 00:15:24,223 and complemented by a forest of plants and trees. 292 00:15:25,224 --> 00:15:28,527 It’s a source of immense local pride. 293 00:15:29,762 --> 00:15:32,031 I know that our ancestors and everybody else 294 00:15:32,131 --> 00:15:34,800 that came before us are smiling down on us 295 00:15:34,934 --> 00:15:36,702 in a very proud and honorable way. 296 00:15:38,538 --> 00:15:39,706 As an immigrant, 297 00:15:39,872 --> 00:15:41,107 the Portland International Airport 298 00:15:41,240 --> 00:15:43,609 was the first doorway into my new country. 299 00:15:43,743 --> 00:15:49,549 And to have the opportunity to redefine what it could be, 300 00:15:50,383 --> 00:15:54,888 it shows you great hope in what America represents. 301 00:15:55,988 --> 00:15:57,556 This was a project of a lifetime 302 00:15:57,657 --> 00:15:59,159 for me and a lot of us. 303 00:15:59,325 --> 00:16:01,561 And we’ll always remember this as probably the greatest project 304 00:16:01,661 --> 00:16:03,596 that we’ve ever been part of. 305 00:16:19,312 --> 00:16:21,681 If you saw a museum in the middle of the desert, 306 00:16:21,814 --> 00:16:23,783 you might think it was a mirage, 307 00:16:23,916 --> 00:16:25,785 unless you’re in the middle of Dubai, 308 00:16:25,918 --> 00:16:27,686 in which case that museum 309 00:16:27,820 --> 00:16:29,922 is a very real, state-of-the-art, 310 00:16:30,022 --> 00:16:33,592 100%-energy-efficient public space called Terra, 311 00:16:33,693 --> 00:16:37,430 which also produces its own water deep beneath the desert. 312 00:16:37,530 --> 00:16:39,799 Three floors deep, to be exact. 313 00:16:41,534 --> 00:16:44,270 The city of Dubai in the United Arab Emirates 314 00:16:44,437 --> 00:16:47,006 boasts some extraordinary architecture, 315 00:16:47,139 --> 00:16:49,508 including the world’s tallest tower, 316 00:16:49,675 --> 00:16:51,377 the Burj Khalifa. 317 00:16:51,544 --> 00:16:52,945 It also has to deal with one 318 00:16:53,112 --> 00:16:55,615 of the world’s most extreme environments, 319 00:16:55,715 --> 00:16:59,619 with temperatures reaching over 125 degrees Fahrenheit. 320 00:16:59,719 --> 00:17:02,989 And climate change is making that worse. 321 00:17:03,122 --> 00:17:05,658 When the city’s water has to be desalinated 322 00:17:05,791 --> 00:17:08,394 and you’re dealing with these sorts of temperatures, 323 00:17:08,528 --> 00:17:11,564 the challenge is being able to live sustainably. 324 00:17:11,697 --> 00:17:14,466 But in 2013, it gets the chance 325 00:17:14,634 --> 00:17:18,071 to prove that the city can do just that. 326 00:17:18,204 --> 00:17:19,972 The city of Dubai won the bid 327 00:17:20,072 --> 00:17:22,975 to host the World Exhibition here in our city. 328 00:17:23,075 --> 00:17:25,477 It’s the first ever held in the Middle East, 329 00:17:25,578 --> 00:17:28,147 and they promised the world something groundbreaking, 330 00:17:28,247 --> 00:17:32,384 an Expo dedicated entirely to sustainability. 331 00:17:32,818 --> 00:17:34,186 With the world watching, 332 00:17:34,320 --> 00:17:36,923 hosting the Expo will not only be a great honor, 333 00:17:37,056 --> 00:17:39,425 but a very big challenge. 334 00:17:39,559 --> 00:17:42,662 There have been 34 World Exhibitions 335 00:17:42,762 --> 00:17:44,831 since the first in 1851, 336 00:17:44,997 --> 00:17:47,433 and they are a chance to showcase 337 00:17:47,567 --> 00:17:49,769 what the host nation is capable of. 338 00:17:49,902 --> 00:17:54,874 But it means creating something extraordinary as a centerpiece. 339 00:17:55,241 --> 00:17:57,009 The first World Expo 340 00:17:57,109 --> 00:18:00,079 showcased Crystal Palace in London, 341 00:18:00,179 --> 00:18:06,184 boasting 293,000 panes of glass, the greatest area ever seen. 342 00:18:06,185 --> 00:18:09,722 In 1889, Paris built the Eiffel Tower. 343 00:18:09,889 --> 00:18:11,391 At 1,000 feet, 344 00:18:11,524 --> 00:18:14,193 it was the tallest building in the world. 345 00:18:16,195 --> 00:18:19,899 Almost 125 years later, it’s Dubai’s turn 346 00:18:20,032 --> 00:18:22,534 to amaze the world and open minds. 347 00:18:22,535 --> 00:18:26,406 We wanted to talk about themes that matter to humanity. 348 00:18:26,539 --> 00:18:28,641 And one of those most critical themes 349 00:18:28,774 --> 00:18:31,310 were actually sustainability. 350 00:18:31,444 --> 00:18:34,314 The Expo team calls for ideas 351 00:18:34,447 --> 00:18:36,416 for the show’s centerpieces. 352 00:18:36,549 --> 00:18:40,987 So the brief was simple but not an easy one. 353 00:18:41,153 --> 00:18:43,155 We wanted to create the space 354 00:18:43,289 --> 00:18:46,559 that remained as a center that continues to educate, 355 00:18:46,659 --> 00:18:50,329 inspire action around environmental issues. 356 00:18:51,430 --> 00:18:53,499 Architects Grimshaw, the firm behind 357 00:18:53,633 --> 00:18:55,635 Britain’s remarkable eco-attraction, 358 00:18:55,768 --> 00:18:59,138 the Eden Project, rise to the occasion. 359 00:18:59,271 --> 00:19:01,440 It was a real opportunity to show that you can do 360 00:19:01,574 --> 00:19:03,142 something that’s totally net zero, 361 00:19:03,275 --> 00:19:04,643 totally sustainable. 362 00:19:04,777 --> 00:19:07,680 And if you can do it there, you can do it anywhere. 363 00:19:08,648 --> 00:19:10,783 I remember sitting in the room 364 00:19:10,950 --> 00:19:14,086 where Grimshaw were presenting their initial sketches. 365 00:19:14,186 --> 00:19:16,622 It just looked like a tree. It was a building. 366 00:19:16,756 --> 00:19:20,360 And this notion of the structure being inspired by nature 367 00:19:20,493 --> 00:19:23,329 was precisely one of the key foundations 368 00:19:23,462 --> 00:19:25,297 of what it is that we wanted to create. 369 00:19:28,701 --> 00:19:30,336 Called Terra, it will be 370 00:19:30,469 --> 00:19:32,938 an extraordinary and beautiful building. 371 00:19:33,105 --> 00:19:36,442 Inspired by nature, it will be net zero, 372 00:19:36,542 --> 00:19:39,645 where any greenhouse gases released are offset 373 00:19:39,779 --> 00:19:43,449 by those removed, a beacon to sustainability. 374 00:19:43,549 --> 00:19:46,719 Despite the sun and the 122-degree heat, 375 00:19:46,852 --> 00:19:51,023 they will look to the natural world for ways to keep it cool. 376 00:19:51,157 --> 00:19:53,393 A large canopy will harness the weather 377 00:19:53,559 --> 00:19:56,028 to cool the air underneath, 378 00:19:56,162 --> 00:19:58,998 which, at 400 feet wide, will need to be super strong 379 00:19:59,131 --> 00:20:00,299 without using materials 380 00:20:00,466 --> 00:20:02,902 that create a huge carbon footprint. 381 00:20:04,737 --> 00:20:07,240 Somehow, it will need to power itself, 382 00:20:07,373 --> 00:20:11,077 cool itself, and make its own water. 383 00:20:11,877 --> 00:20:14,480 It’s massively ambitious. 384 00:20:15,214 --> 00:20:18,350 But it also wins the competition. 385 00:20:18,484 --> 00:20:20,252 For everyone involved, 386 00:20:20,419 --> 00:20:23,155 the pressure to deliver is huge 387 00:20:23,255 --> 00:20:26,358 because the whole world is watching. 388 00:20:28,060 --> 00:20:32,331 In September 2017, work begins on the site. 389 00:20:34,366 --> 00:20:37,236 The single biggest challenge on this project 390 00:20:37,403 --> 00:20:39,338 was making it net zero. 391 00:20:39,438 --> 00:20:42,174 And they had to look at every single aspect 392 00:20:42,274 --> 00:20:45,110 of the build to work out how to pull it off. 393 00:20:50,182 --> 00:20:51,917 In Dubai’s desert heat, 394 00:20:52,051 --> 00:20:54,787 the team behind Terra is looking for a way to cool 395 00:20:54,920 --> 00:20:57,556 the 240,000-square-foot building 396 00:20:57,723 --> 00:21:00,526 without relying on air conditioning. 397 00:21:01,761 --> 00:21:05,465 What you do first of all is think about how design 398 00:21:05,598 --> 00:21:08,935 and ingenuity can solve the problems before technology. 399 00:21:09,568 --> 00:21:12,104 The solution is remarkably simple. 400 00:21:12,271 --> 00:21:14,640 We realized, from the beginning, we could actually sink 401 00:21:14,774 --> 00:21:16,776 half the building below ground. 402 00:21:16,909 --> 00:21:20,045 And that immediately keeps the building naturally cool. 403 00:21:20,146 --> 00:21:23,583 The team digs 45 feet under the desert. 404 00:21:23,716 --> 00:21:25,785 Sand is a poor conductor of heat. 405 00:21:25,951 --> 00:21:28,720 Think of sticking your toes in at the beach. 406 00:21:28,821 --> 00:21:33,092 The sand is scorching to walk on and it’s cold underneath. 407 00:21:33,225 --> 00:21:37,096 So you can use that to cool anything you put underneath. 408 00:21:38,130 --> 00:21:39,732 The remaining part of the building, 409 00:21:39,899 --> 00:21:41,334 we effectively took the landscape 410 00:21:41,467 --> 00:21:42,802 over the top of it. 411 00:21:42,935 --> 00:21:46,272 So it’s all underneath a very heavily insulated garden. 412 00:21:47,473 --> 00:21:50,810 The team has to excavate three stories down. 413 00:21:50,976 --> 00:21:53,912 Finally, they’re ready to start the build. 414 00:21:54,013 --> 00:21:56,482 The question is, with what? 415 00:21:57,783 --> 00:22:00,252 Concrete is an enormous contributor 416 00:22:00,352 --> 00:22:02,020 of the world’s CO2 emissions. 417 00:22:02,154 --> 00:22:05,257 It’s said that, if the cement industry were a country, 418 00:22:05,357 --> 00:22:09,293 it would be the world’s third or fourth largest emitter 419 00:22:09,294 --> 00:22:11,363 of carbon dioxide. 420 00:22:11,497 --> 00:22:13,466 Not ideal if you’re trying 421 00:22:13,599 --> 00:22:15,434 to create an eco-friendly building. 422 00:22:15,534 --> 00:22:16,935 At the moment, it’s impossible 423 00:22:17,036 --> 00:22:18,871 to build a building without using some concrete, 424 00:22:19,004 --> 00:22:20,472 especially at any scale. 425 00:22:20,606 --> 00:22:24,043 We had to use concrete to the main foundations and slabs. 426 00:22:24,176 --> 00:22:25,778 The challenge is, how can they 427 00:22:25,878 --> 00:22:27,113 build something strong enough 428 00:22:27,213 --> 00:22:29,549 using as little concrete as possible? 429 00:22:31,116 --> 00:22:33,785 Their solution is ingenious. 430 00:22:33,886 --> 00:22:36,622 But we used a new technique called bubble deck. 431 00:22:37,356 --> 00:22:40,659 By putting spherical balls throughout the structure, 432 00:22:40,826 --> 00:22:43,629 it actually uses 30% less concrete and makes 433 00:22:43,729 --> 00:22:45,197 the whole structure lighter as well, 434 00:22:45,331 --> 00:22:46,732 but yet with the same strength. 435 00:22:47,967 --> 00:22:50,403 Not only that, these hollow balls 436 00:22:50,569 --> 00:22:53,539 added to the concrete are made of recycled plastic. 437 00:22:55,674 --> 00:22:57,843 In October 2018, 438 00:22:58,010 --> 00:22:59,812 with the structure well underway, 439 00:22:59,912 --> 00:23:01,247 the team turns its attention 440 00:23:01,380 --> 00:23:03,916 to the canopy that’s going to cover it. 441 00:23:04,049 --> 00:23:06,018 We were really inspired by the gaff tree, 442 00:23:06,151 --> 00:23:07,419 which are these solo trees 443 00:23:07,553 --> 00:23:09,355 that you find in the desert on their own. 444 00:23:09,488 --> 00:23:10,655 And they provide shade 445 00:23:10,656 --> 00:23:13,893 for everyone in a very harsh environment. 446 00:23:14,026 --> 00:23:17,730 The plan is to build a huge gaff tree-like canopy, 447 00:23:17,863 --> 00:23:22,501 400 feet wide and 115 feet above the ground, to sit on top. 448 00:23:22,601 --> 00:23:24,703 It’s a challenge straight from the start 449 00:23:24,837 --> 00:23:26,706 because it’s not perfectly symmetrical. 450 00:23:26,839 --> 00:23:30,843 There’s a slight imbalance one way and things can buckle. 451 00:23:32,111 --> 00:23:35,181 With winds of up to around 80 miles per hour, 452 00:23:35,281 --> 00:23:38,518 the gaff tree canopy will need to be pretty strong. 453 00:23:39,418 --> 00:23:41,520 What they come up with sounds simple, 454 00:23:41,687 --> 00:23:44,089 but it’s incredibly clever. 455 00:23:44,223 --> 00:23:47,393 It’s like the spokes on your umbrella. 456 00:23:47,526 --> 00:23:50,629 Each one is individually engineered 457 00:23:50,763 --> 00:23:53,899 to cope with the forces that are placed upon it. 458 00:23:55,768 --> 00:23:59,805 So we have 36 ribs, as we call them, 459 00:23:59,939 --> 00:24:03,042 and they are up to about 85 meters long 460 00:24:03,142 --> 00:24:06,145 if you unfold them from their curved shape. 461 00:24:06,278 --> 00:24:09,081 They crane the sections of the canopy into place, 462 00:24:09,248 --> 00:24:12,485 attaching the ribs one by one. 463 00:24:12,618 --> 00:24:14,153 I’ll never forget that moment, you know, 464 00:24:14,286 --> 00:24:16,755 watching the first one go in, 465 00:24:16,889 --> 00:24:18,591 the second one go in very slowly, 466 00:24:18,724 --> 00:24:19,758 and once they got into a flow, 467 00:24:19,892 --> 00:24:22,161 it went a little bit faster and faster. 468 00:24:23,062 --> 00:24:25,831 But until they’re all in place, it has no integrity, 469 00:24:25,965 --> 00:24:28,100 so we had to prop them as they go up. 470 00:24:29,234 --> 00:24:31,303 Because you’ve got that radial arrangement, 471 00:24:31,437 --> 00:24:36,075 we were able to add a series of concentric tension rings, 472 00:24:36,175 --> 00:24:38,644 which tied all of those together 473 00:24:38,777 --> 00:24:41,580 and meant that, as they try to fall, 474 00:24:41,680 --> 00:24:43,148 it creates a tension 475 00:24:43,315 --> 00:24:45,250 which balances them against one another, 476 00:24:45,417 --> 00:24:47,619 so it’s hugely efficient. 477 00:24:47,753 --> 00:24:52,825 In February 2019, all 36 are in place. 478 00:24:55,427 --> 00:24:57,129 And then, of course, it was that beautiful moment 479 00:24:57,262 --> 00:24:59,030 when it was time to "de-prop" the canopy 480 00:24:59,164 --> 00:25:01,366 and remove the support. 481 00:25:01,500 --> 00:25:04,136 Now they have to hope what goes up 482 00:25:04,269 --> 00:25:06,171 won’t come crashing down. 483 00:25:07,439 --> 00:25:09,508 It’s a moment where you hold your breath. 484 00:25:14,446 --> 00:25:16,515 It stands up to the test. 485 00:25:16,648 --> 00:25:18,683 So that was a sigh of relief when it was all there 486 00:25:18,817 --> 00:25:20,686 and stayed where we wanted it to be. 487 00:25:22,621 --> 00:25:24,390 With the main structure complete, 488 00:25:24,523 --> 00:25:27,793 they face their next challenge, green power. 489 00:25:27,893 --> 00:25:32,664 The challenge can often also be the solution to change. 490 00:25:32,798 --> 00:25:36,468 And so one thing we do have is an abundance of sunshine, 491 00:25:36,568 --> 00:25:38,503 albeit very hot. 492 00:25:38,637 --> 00:25:41,140 Before, the team looked to the ground 493 00:25:41,306 --> 00:25:42,841 for sustainable solutions. 494 00:25:42,975 --> 00:25:45,211 Now they look to the sky. 495 00:25:46,378 --> 00:25:48,347 Over the top of it, the roof canopy 496 00:25:48,514 --> 00:25:50,750 has over 6,000 square meters 497 00:25:50,883 --> 00:25:55,254 of very highly efficient monocrystalline photovoltaics. 498 00:25:55,888 --> 00:25:58,557 To you and me, that’s solar panels. 499 00:25:59,158 --> 00:26:00,860 Over the next few months, 500 00:26:00,993 --> 00:26:04,430 the 86,000 square feet of roof canopy 501 00:26:04,563 --> 00:26:08,734 slowly transforms into a sea of energy-producing panels. 502 00:26:08,901 --> 00:26:10,736 But we realized that wasn’t enough 503 00:26:10,869 --> 00:26:12,537 to meet all of the power demands, 504 00:26:12,671 --> 00:26:14,339 and particularly the cooling in the summer. 505 00:26:15,107 --> 00:26:18,277 Although it’ll provide four gigawatt hours per year, 506 00:26:18,444 --> 00:26:22,281 in the words of Captain Kirk, Scotty, we need more power. 507 00:26:22,381 --> 00:26:23,949 So we thought, well, if we create 508 00:26:24,083 --> 00:26:25,216 a series of shading structures, 509 00:26:25,217 --> 00:26:27,586 it can both shade everyone down below, 510 00:26:27,753 --> 00:26:30,189 but it can also harvest more energy. 511 00:26:30,956 --> 00:26:34,092 Again, the team looks to nature for the design. 512 00:26:35,060 --> 00:26:37,796 We were inspired by these dragon blood trees, 513 00:26:37,963 --> 00:26:39,865 and they have these beautiful waxy leaves 514 00:26:39,965 --> 00:26:43,202 and a canopy that shades down below. 515 00:26:43,302 --> 00:26:46,038 The plan is to create 18 of them, 516 00:26:46,138 --> 00:26:48,574 and each will harvest the sun. 517 00:26:48,707 --> 00:26:49,975 Those, of course, also covered 518 00:26:50,109 --> 00:26:52,411 with an additional 4,000 square meters of solar panels, 519 00:26:52,544 --> 00:26:54,713 so an additional engineered solution. 520 00:26:54,813 --> 00:26:57,215 The genius doesn’t stop there. 521 00:26:57,316 --> 00:26:59,884 Rather like a sunflower, they can track the sun. 522 00:26:59,885 --> 00:27:01,787 So they start in the morning facing east 523 00:27:01,920 --> 00:27:04,389 and, at the end of the day, face west. 524 00:27:04,957 --> 00:27:06,826 In August 2019, 525 00:27:06,959 --> 00:27:09,895 they start constructing the energy trees. 526 00:27:09,995 --> 00:27:12,164 They had to keep them very light and nimble. 527 00:27:12,297 --> 00:27:14,733 So we actually made them all out of carbon fiber 528 00:27:14,833 --> 00:27:16,501 because it’s extremely lightweight 529 00:27:16,635 --> 00:27:18,403 but incredibly strong. 530 00:27:18,504 --> 00:27:21,273 Mounted on motors, each will be capable 531 00:27:21,406 --> 00:27:23,608 of moving to follow the sun. 532 00:27:23,775 --> 00:27:26,611 The rotating nature of the E trees, 533 00:27:26,745 --> 00:27:29,648 that can increase the production of the energy trees 534 00:27:29,781 --> 00:27:31,349 by up to 25%. 535 00:27:31,483 --> 00:27:33,251 The panels are bifacial, 536 00:27:33,352 --> 00:27:35,020 which means they’re collecting sun 537 00:27:35,154 --> 00:27:38,357 directly from the sky and also the reflected sun 538 00:27:38,490 --> 00:27:41,293 off of our light-colored paving. 539 00:27:41,426 --> 00:27:42,827 That gives us all the energy 540 00:27:42,961 --> 00:27:44,696 that Terra needs throughout the year. 541 00:27:45,864 --> 00:27:47,532 The team turns its attention 542 00:27:47,666 --> 00:27:49,835 to the next challenge, water. 543 00:27:49,935 --> 00:27:53,705 Terra will need almost two million gallons a year 544 00:27:53,839 --> 00:27:55,941 and that’s a problem. 545 00:27:56,041 --> 00:27:59,144 Because water is so precious in this part of the world, 546 00:27:59,311 --> 00:28:01,880 the water that we get from our tap 547 00:28:02,014 --> 00:28:05,050 is actually desalinated water from the ocean. 548 00:28:06,518 --> 00:28:09,287 Salt is removed by pumping the brackish water 549 00:28:09,454 --> 00:28:11,189 through very fine filters. 550 00:28:11,323 --> 00:28:15,194 But to do this at scale is super energy intensive. 551 00:28:21,033 --> 00:28:24,069 In Dubai, the team are building Terra, 552 00:28:24,203 --> 00:28:27,707 the centerpiece for the 2020 Expo. 553 00:28:27,839 --> 00:28:29,074 In the middle of the desert, 554 00:28:29,208 --> 00:28:32,912 it will somehow have to provide its own water. 555 00:28:33,045 --> 00:28:36,382 They plan to do it with morning dew. 556 00:28:36,515 --> 00:28:38,550 It’s seriously clever stuff. 557 00:28:38,684 --> 00:28:41,887 They first make a concrete tapered column 558 00:28:42,020 --> 00:28:43,688 over 30 feet high. 559 00:28:43,822 --> 00:28:47,326 And, at the top, they put a massive metal funnel 560 00:28:47,492 --> 00:28:51,162 with sides sloping down at a 30 degree angle. 561 00:28:51,997 --> 00:28:53,599 The membrane collects water, 562 00:28:53,765 --> 00:28:55,000 but it doesn’t allow it to sink in. 563 00:28:55,100 --> 00:28:56,602 It forms little beads. 564 00:28:56,735 --> 00:28:59,271 So it’s exactly the same way as a Namibian fog beetle works, 565 00:28:59,404 --> 00:29:01,106 and it has the same thing on its shell. 566 00:29:01,240 --> 00:29:02,575 So in the beetle’s case, 567 00:29:02,708 --> 00:29:04,876 it then collects it on its head and drinks it. 568 00:29:04,877 --> 00:29:06,511 We basically collect all of that, 569 00:29:06,612 --> 00:29:09,081 and, of course, bring it back and bring it into the system. 570 00:29:10,182 --> 00:29:12,418 As well as providing its own water, 571 00:29:12,584 --> 00:29:14,719 it also reuses it too. 572 00:29:16,054 --> 00:29:20,125 This time, nature is more than just the inspiration. 573 00:29:22,094 --> 00:29:23,862 This is greenery that’s doing a job. 574 00:29:23,962 --> 00:29:25,764 It’s not just there to look nice. 575 00:29:25,897 --> 00:29:27,799 Across the site, the team plants 576 00:29:27,933 --> 00:29:30,269 over 100 different species, 577 00:29:30,369 --> 00:29:33,806 including some astonishing grass reeds. 578 00:29:34,606 --> 00:29:36,775 So those reeds are actually taking 579 00:29:36,942 --> 00:29:39,211 the dirty water from the building 580 00:29:39,311 --> 00:29:40,913 and they’re cleaning it. 581 00:29:41,046 --> 00:29:44,483 The captured water is channeled over the bed of root. 582 00:29:44,616 --> 00:29:46,218 It’s not actually the plants 583 00:29:46,318 --> 00:29:47,653 that do the filtering. 584 00:29:47,753 --> 00:29:49,955 It’s the microbes and the bacteria that live 585 00:29:50,088 --> 00:29:52,123 on the roots of those plants. 586 00:29:52,257 --> 00:29:54,259 With all these measures combined, 587 00:29:54,393 --> 00:29:57,496 the team reaches its net zero target. 588 00:29:57,629 --> 00:30:00,065 The water demand for the project was reduced 589 00:30:00,165 --> 00:30:03,669 from around 80 cubic meters a day 590 00:30:03,802 --> 00:30:06,171 down to about 20 cubic meters a day. 591 00:30:09,074 --> 00:30:12,311 On October 1st, Expo Dubai 2020 592 00:30:12,444 --> 00:30:15,414 officially opens to the public. 593 00:30:17,349 --> 00:30:18,851 If that building symbolizes anything, 594 00:30:18,984 --> 00:30:20,452 it’s the idea of capturing beauty 595 00:30:20,619 --> 00:30:22,688 with ingenuity of thinking. 596 00:30:23,455 --> 00:30:25,857 What we wanted to complement 597 00:30:25,991 --> 00:30:28,026 the architectural beauty 598 00:30:28,160 --> 00:30:30,929 was with the impact that it had on people. 599 00:30:32,431 --> 00:30:34,934 Including the hundreds of thousands of visitors 600 00:30:35,033 --> 00:30:36,301 every year. 601 00:30:36,435 --> 00:30:38,837 And now, it’s become a permanent inspiration 602 00:30:38,937 --> 00:30:41,773 for energy conservation around the world. 603 00:30:41,873 --> 00:30:44,142 The most exciting point was seeing lots of people 604 00:30:44,309 --> 00:30:47,379 going through it and enjoying interacting with each other. 605 00:30:49,047 --> 00:30:50,849 It’s leaving a lasting legacy 606 00:30:50,982 --> 00:30:52,717 on the team that built it too. 607 00:30:52,851 --> 00:30:55,854 You felt you were really at the center of something special 608 00:30:55,987 --> 00:30:57,555 that was not just for this building, 609 00:30:57,689 --> 00:30:59,191 but was for the region. 610 00:30:59,991 --> 00:31:01,893 The site has won countless awards 611 00:31:02,027 --> 00:31:04,830 for groundbreaking solutions to sustainability. 612 00:31:04,963 --> 00:31:08,133 From using eco materials to copying nature. 613 00:31:09,234 --> 00:31:12,904 But there’s one recognition that’s right on the money. 614 00:31:13,038 --> 00:31:15,874 I think a moment of pride for everyone 615 00:31:16,007 --> 00:31:17,508 is when the government decided 616 00:31:17,509 --> 00:31:20,245 to have this icon of sustainability 617 00:31:20,379 --> 00:31:23,482 on our 500 Dirham note. 618 00:31:23,582 --> 00:31:27,252 And that was a moment that really solidified 619 00:31:27,386 --> 00:31:31,056 the iconic place of this structure. 620 00:31:41,199 --> 00:31:44,703 Not every architectural icon is a hit right off the bat. 621 00:31:44,836 --> 00:31:47,105 When this next tower was built in the 1970s, 622 00:31:47,239 --> 00:31:50,342 it was one of the most hated buildings in America. 623 00:31:50,442 --> 00:31:53,445 But having been designed for earthquake-prone San Francisco, 624 00:31:53,612 --> 00:31:55,614 it could easily survive a bit of name-calling. 625 00:31:55,747 --> 00:31:58,416 And 50 years later, this California icon 626 00:31:58,550 --> 00:32:02,020 is finally getting the love it deserved. 627 00:32:03,955 --> 00:32:07,959 It’s 1969, and San Francisco is hippie town. 628 00:32:10,195 --> 00:32:12,197 Two years after the Summer of Love, 629 00:32:12,297 --> 00:32:15,267 San Franciscans are determined to avoid being taken over 630 00:32:15,434 --> 00:32:18,304 by soaring towers like New York. 631 00:32:19,771 --> 00:32:21,473 Plans to build a skyscraper 632 00:32:21,606 --> 00:32:23,741 for the Transamerica insurance company 633 00:32:23,875 --> 00:32:26,945 brings them out to protest in the streets. 634 00:32:27,078 --> 00:32:28,746 When the building originally was presented, 635 00:32:28,880 --> 00:32:30,782 it was quite controversial. 636 00:32:30,916 --> 00:32:33,552 It was such a, ahead of its time, 637 00:32:33,652 --> 00:32:35,154 that people just couldn’t imagine 638 00:32:35,287 --> 00:32:37,122 a building like this being built. 639 00:32:38,256 --> 00:32:39,891 The building is the brainchild 640 00:32:39,991 --> 00:32:42,727 of former Hollywood art and special effects director 641 00:32:42,828 --> 00:32:44,596 William Pereira. 642 00:32:44,763 --> 00:32:49,134 My father moved to Los Angeles, and he won an Oscar there 643 00:32:49,267 --> 00:32:50,969 but decided he did not like 644 00:32:51,069 --> 00:32:52,837 the people in the movie industry, 645 00:32:52,971 --> 00:32:55,407 so went back to what he had actually studied, 646 00:32:55,507 --> 00:32:57,075 which was architecture. 647 00:32:57,175 --> 00:32:58,677 Pereira went on to design 648 00:32:58,810 --> 00:33:01,112 the Geisel Library at UC San Diego, 649 00:33:01,246 --> 00:33:05,283 and the theme building at Los Angeles International Airport. 650 00:33:05,684 --> 00:33:07,686 He was really innovative in the sense 651 00:33:07,853 --> 00:33:12,624 that he was not scared to take risks. 652 00:33:12,791 --> 00:33:14,693 In 1969, he takes 653 00:33:14,826 --> 00:33:18,096 what’s probably the biggest risk of his career. 654 00:33:18,196 --> 00:33:22,200 When the CEO of Transamerica went to Pereira’s office, 655 00:33:22,334 --> 00:33:23,602 Pereira showed them a bunch of things 656 00:33:23,768 --> 00:33:27,672 and then he saw their-- the model for this building 657 00:33:27,806 --> 00:33:30,108 and he said, "That is what I want." 658 00:33:30,609 --> 00:33:32,111 He really believed in it. 659 00:33:32,210 --> 00:33:36,214 And the Transamerica Corporation always also was in love with it, 660 00:33:36,348 --> 00:33:38,350 was in love about, you know, this becoming 661 00:33:38,517 --> 00:33:40,786 really a symbol of innovation. 662 00:33:40,886 --> 00:33:43,155 Unfortunately, it was the last thing 663 00:33:43,288 --> 00:33:45,157 its neighbors wanted. 664 00:33:45,290 --> 00:33:46,558 Why is it a pyramid? 665 00:33:46,691 --> 00:33:49,894 The shape was what really drove people out 666 00:33:50,028 --> 00:33:51,563 to the streets with signs. 667 00:33:51,696 --> 00:33:53,298 There were emotions against it. 668 00:33:55,700 --> 00:33:57,502 At 1,000 feet, 669 00:33:57,636 --> 00:34:00,472 it’s set to be San Francisco’s tallest building 670 00:34:00,572 --> 00:34:03,241 and second-tallest in the world. 671 00:34:04,209 --> 00:34:05,677 Although the mayor believes 672 00:34:05,844 --> 00:34:09,247 a modern high-rise city will entice business and money, 673 00:34:09,414 --> 00:34:12,817 the city council appeases the protesters. 674 00:34:14,419 --> 00:34:18,156 They had to shrink the tower from 1,000 feet 675 00:34:18,256 --> 00:34:21,426 down to 853 feet. 676 00:34:21,593 --> 00:34:25,163 And, trust me, nobody was thrilled about it. 677 00:34:25,730 --> 00:34:27,999 I just know that he was, I think, angry about it 678 00:34:28,099 --> 00:34:30,268 because he had a vision, 679 00:34:30,402 --> 00:34:33,238 he had his building, and you want to mess with it? 680 00:34:33,838 --> 00:34:37,241 But it was just enough to get the project approved. 681 00:34:38,610 --> 00:34:41,379 Ready or not, the city of San Francisco 682 00:34:41,513 --> 00:34:44,349 is going to get its futuristic new icon. 683 00:34:45,784 --> 00:34:48,620 But it’s going to take some serious engineering. 684 00:34:50,889 --> 00:34:52,557 First, they will need to create 685 00:34:52,691 --> 00:34:55,059 a stable base for the four-sided pyramid, 686 00:34:55,060 --> 00:34:58,463 capable of holding it steady against a serious earthquake, 687 00:34:58,597 --> 00:35:01,300 while also honoring the elegant and futuristic 688 00:35:01,433 --> 00:35:04,102 vision of Pereira’s design. 689 00:35:04,235 --> 00:35:06,304 Then, they will have to create the rest 690 00:35:06,471 --> 00:35:09,140 of the huge, sloping-sided structure, 691 00:35:09,307 --> 00:35:12,944 rising over 850 feet into the sky. 692 00:35:15,814 --> 00:35:18,650 I don’t know of any other building that is that tall 693 00:35:18,817 --> 00:35:22,587 that employs such an aggressive pyramid shape. 694 00:35:24,322 --> 00:35:27,792 The team breaks ground in December 1969. 695 00:35:29,394 --> 00:35:31,496 Their first challenge is to make sure 696 00:35:31,630 --> 00:35:33,732 the city’s tallest tower is capable 697 00:35:33,832 --> 00:35:37,135 of surviving a potentially devastating earthquake. 698 00:35:38,670 --> 00:35:42,407 What really worked in its favor was the pyramid shape. 699 00:35:42,507 --> 00:35:43,675 Think about it. 700 00:35:43,842 --> 00:35:47,245 It’s like standing with your feet wide apart 701 00:35:47,345 --> 00:35:49,447 versus standing narrow. 702 00:35:49,614 --> 00:35:51,015 Someone pushes you, 703 00:35:51,182 --> 00:35:54,752 you are way more stable with a wider stance. 704 00:35:55,787 --> 00:35:58,156 It’s also going to need a solid foundation, 705 00:35:58,289 --> 00:36:00,358 which is far from straightforward. 706 00:36:01,359 --> 00:36:04,128 The building is located in an area 707 00:36:04,262 --> 00:36:09,100 that, in the 1700s, was actually the shoreline of San Francisco. 708 00:36:09,200 --> 00:36:12,937 So the upper 20 feet of soil is actually pretty poor. 709 00:36:13,038 --> 00:36:14,540 It’s bay mud. 710 00:36:14,673 --> 00:36:17,709 But by excavating through the bay mud layers, 711 00:36:17,876 --> 00:36:20,645 you’re into really competent, stiff soil. 712 00:36:21,446 --> 00:36:24,149 The team excavates 52 feet down 713 00:36:24,282 --> 00:36:26,718 before they reach solid ground. 714 00:36:26,818 --> 00:36:31,222 On that, they pour a nine-foot-thick concrete mat. 715 00:36:31,356 --> 00:36:33,124 Now they have to make sure 716 00:36:33,291 --> 00:36:35,827 the building itself will be tough enough. 717 00:36:35,994 --> 00:36:39,397 They look to one of the city’s worst disasters for a solution. 718 00:36:39,531 --> 00:36:44,369 In 1906, San Francisco had its worst quake ever. 719 00:36:45,737 --> 00:36:51,309 It leveled 30,000 buildings and killed 3,000 people. 720 00:36:53,244 --> 00:36:54,746 All the buildings that survived 721 00:36:54,913 --> 00:36:57,315 the 1906 San Francisco earthquake 722 00:36:57,415 --> 00:37:01,252 and were still standing were riveted steel frame buildings. 723 00:37:02,687 --> 00:37:05,557 Pereira uses the quake-resisting steel frames 724 00:37:05,690 --> 00:37:07,692 as the basis for his tower. 725 00:37:08,426 --> 00:37:12,430 But the height of his building creates twisting forces, 726 00:37:13,331 --> 00:37:16,734 which means the frame won’t be enough on its own. 727 00:37:16,868 --> 00:37:20,171 Imagine a simple square frame. 728 00:37:20,271 --> 00:37:25,910 Each beam connects to the column at a perfect 90-degree angle. 729 00:37:26,044 --> 00:37:29,347 But if you apply force here at the side, 730 00:37:29,914 --> 00:37:32,683 those right angles begin to shift, 731 00:37:32,784 --> 00:37:37,188 and the beams then twist and rotate at the joints. 732 00:37:37,288 --> 00:37:41,459 Engineers call this twisting action a moment, 733 00:37:41,593 --> 00:37:44,529 and it can tear a structure apart. 734 00:37:44,629 --> 00:37:47,197 But, thankfully, there’s a solution. 735 00:37:47,198 --> 00:37:50,101 Reinforce those connections. 736 00:37:51,536 --> 00:37:54,239 At the base, Pereira comes up with a solution 737 00:37:54,372 --> 00:37:57,208 that’s both functional and stunning. 738 00:37:58,243 --> 00:38:00,645 On the outside, you have those, you know, 739 00:38:00,812 --> 00:38:03,948 pyramid-shaped colonnades all coming together 740 00:38:04,115 --> 00:38:06,284 at points along the fifth floor. 741 00:38:08,486 --> 00:38:10,655 In 1970, the steel frame 742 00:38:10,789 --> 00:38:13,091 covered in concrete and crushed quartz 743 00:38:13,224 --> 00:38:15,159 climbs towards the sky. 744 00:38:16,127 --> 00:38:17,562 However, it will take 745 00:38:17,662 --> 00:38:20,932 more than a sparkling finish to win over the locals. 746 00:38:21,566 --> 00:38:25,070 The controversy was so vitriolic that he said, "That’s it, 747 00:38:25,170 --> 00:38:28,006 I’ll never do anything in San Francisco again." 748 00:38:32,010 --> 00:38:33,578 Protests against the building 749 00:38:33,678 --> 00:38:36,314 of San Francisco’s Transamerica Pyramid 750 00:38:36,447 --> 00:38:39,083 aren’t the only problem the team is facing. 751 00:38:39,184 --> 00:38:42,521 Theoretically, a pyramid is a very sound structural shape. 752 00:38:43,121 --> 00:38:45,423 Why I say theoretically is because, in practice, 753 00:38:45,523 --> 00:38:47,425 every single floor plate is different. 754 00:38:47,525 --> 00:38:50,028 You also get smaller floor plates as go up the building, 755 00:38:50,161 --> 00:38:51,929 which means you have less usable space, 756 00:38:52,030 --> 00:38:53,498 because, you know, you need, you still need 757 00:38:53,631 --> 00:38:55,766 your elevators and your stairs and all the main elements. 758 00:38:56,801 --> 00:39:00,271 Pereira’s solution is to add two wings. 759 00:39:00,438 --> 00:39:04,275 The east wing contains the two elevators 760 00:39:04,442 --> 00:39:08,012 that go all the way to the 48th floor. 761 00:39:08,146 --> 00:39:10,447 The west wing is actually stairs 762 00:39:10,448 --> 00:39:13,985 that people would walk down if there is a fire. 763 00:39:15,954 --> 00:39:18,290 In spring 1972, 764 00:39:18,456 --> 00:39:21,392 the Transamerica Pyramid is complete. 765 00:39:24,062 --> 00:39:25,797 Its office spaces welcome workers 766 00:39:25,897 --> 00:39:28,566 with the latest in cutting-edge technology 767 00:39:28,700 --> 00:39:32,671 and the trendiest decor for the 1970s. 768 00:39:35,573 --> 00:39:37,341 But that’s not where the story ends. 769 00:39:39,811 --> 00:39:41,346 Fast forward 50 years, 770 00:39:41,479 --> 00:39:43,915 and while the building is now loved by the city, 771 00:39:44,048 --> 00:39:46,217 it’s also down on its luck. 772 00:39:47,986 --> 00:39:52,224 In 2020, Developer Michael Shvo buys the building, 773 00:39:52,390 --> 00:39:54,559 intending to change that. 774 00:39:54,692 --> 00:39:56,027 People want amazing 775 00:39:56,160 --> 00:39:58,329 historically important buildings. 776 00:39:58,496 --> 00:40:01,332 But they want them to feel and operate 777 00:40:01,432 --> 00:40:02,700 like a brand-new building 778 00:40:02,834 --> 00:40:05,403 with all the architectural details 779 00:40:05,503 --> 00:40:08,206 as they were designed in the ’70s. 780 00:40:09,040 --> 00:40:10,241 He appoints 781 00:40:10,375 --> 00:40:12,077 internationally acclaimed Architects 782 00:40:12,210 --> 00:40:14,279 Foster + Partners. 783 00:40:14,379 --> 00:40:17,749 That building is a monument from the past. 784 00:40:17,882 --> 00:40:22,253 Like any building any period, 785 00:40:22,387 --> 00:40:24,723 you get additions. 786 00:40:24,856 --> 00:40:26,558 Things get covered up. 787 00:40:26,691 --> 00:40:28,693 Mostly, those changes 788 00:40:28,793 --> 00:40:32,230 tend to compromise the original fabrics. 789 00:40:32,363 --> 00:40:37,735 So with this kind of project, there’s always the unknown. 790 00:40:40,471 --> 00:40:43,374 What they do know is that the top of the pyramid 791 00:40:43,474 --> 00:40:46,210 is going to require some serious work. 792 00:40:46,377 --> 00:40:48,880 I was brought on to come look at the spire, 793 00:40:48,980 --> 00:40:51,649 and I was warned that it was corroded. 794 00:40:51,783 --> 00:40:55,420 And I think we recorded over 500 locations of corrosion 795 00:40:55,586 --> 00:40:58,422 and ended up with about 144 total repairs. 796 00:40:58,556 --> 00:41:00,792 One was a full element that had to be repaired. 797 00:41:01,292 --> 00:41:04,061 The restoration is fraught with challenges, 798 00:41:04,162 --> 00:41:06,931 some from unexpected places. 799 00:41:07,065 --> 00:41:08,466 And then it rains. 800 00:41:08,599 --> 00:41:10,468 So on a foggy day, if you’re standing on the 50th floor, 801 00:41:10,601 --> 00:41:12,903 it is raining on you, quite literally. 802 00:41:13,004 --> 00:41:14,506 I mean, I wore a rain jacket most days 803 00:41:14,639 --> 00:41:16,407 when I was up there, working. 804 00:41:17,141 --> 00:41:19,010 Meanwhile, at the bottom, 805 00:41:19,143 --> 00:41:21,812 the building has been closed of to the public. 806 00:41:21,980 --> 00:41:26,117 Lord Foster and his team are determined to change that. 807 00:41:26,250 --> 00:41:27,818 We opened it up. 808 00:41:27,952 --> 00:41:29,487 You can come off the sidewalk 809 00:41:29,620 --> 00:41:32,256 and walk directly into the lobby, 810 00:41:32,357 --> 00:41:33,792 and there’s easy seating. 811 00:41:33,925 --> 00:41:36,795 It’s all a series of individual moves, 812 00:41:36,928 --> 00:41:42,367 but, cumulatively, the site becomes accessible. 813 00:41:44,135 --> 00:41:49,774 On September 13th, 2024, the renovation is complete. 814 00:41:53,444 --> 00:41:55,479 The results speaks for themselves. 815 00:41:55,646 --> 00:41:57,848 In many cases, when architects present work, 816 00:41:57,982 --> 00:41:59,951 they show you renderings. 817 00:42:00,051 --> 00:42:01,719 The renderings are always the best product 818 00:42:01,886 --> 00:42:03,855 because they’re machine-made. 819 00:42:05,623 --> 00:42:09,160 This is the first project I’ve ever built 820 00:42:09,660 --> 00:42:11,729 that the reality is better than the renderings. 821 00:42:14,332 --> 00:42:16,167 I don’t know, it just felt so different. 822 00:42:16,300 --> 00:42:17,902 You know, it’s kind of your neon lights, 823 00:42:18,036 --> 00:42:19,204 your low ceilings, 824 00:42:19,337 --> 00:42:20,572 and now it’s just this incredible, 825 00:42:20,705 --> 00:42:22,874 open, tall, beautiful, light space. 826 00:42:23,007 --> 00:42:24,342 The wood and the stone, 827 00:42:24,475 --> 00:42:26,510 it’s really, really amazing what they’ve done. 828 00:42:27,545 --> 00:42:29,847 For the first time, the public gets to enjoy 829 00:42:29,981 --> 00:42:33,184 the inside as well as the outside. 830 00:42:35,353 --> 00:42:37,355 With access to a new cafe 831 00:42:37,488 --> 00:42:41,158 shops, and a rejuvenated park at its base. 832 00:42:42,860 --> 00:42:44,195 It was like a new world. 833 00:42:44,328 --> 00:42:45,496 So many things different, 834 00:42:45,663 --> 00:42:48,032 so many things more convenient than before 835 00:42:48,166 --> 00:42:50,335 and, matter of fact, were more beautiful. 836 00:42:50,435 --> 00:42:52,570 And I’m glad to be a part of it. 837 00:42:53,237 --> 00:42:54,772 And anyone who wants 838 00:42:54,906 --> 00:42:57,041 can step through the seamless divide 839 00:42:57,175 --> 00:42:58,710 between outside and in 840 00:42:58,843 --> 00:43:03,281 to enjoy the newly opened up lobby and exposed ceiling. 841 00:43:03,414 --> 00:43:05,883 So we discovered this K brace, 842 00:43:06,017 --> 00:43:09,220 and this was actually on the cover of a magazine, 843 00:43:09,353 --> 00:43:13,757 believe it or not, as a marvel of engineering and architecture. 844 00:43:13,891 --> 00:43:16,460 To the citizens in San Francisco, 845 00:43:16,594 --> 00:43:20,031 instead of a private ivory tower, it’s a people’s tower. 846 00:43:20,131 --> 00:43:22,200 Above, the refurbished offices 847 00:43:22,366 --> 00:43:25,135 have been brought into the 21st century. 848 00:43:25,303 --> 00:43:27,038 Taking down partitions, 849 00:43:27,138 --> 00:43:31,042 taking down ceilings that had been added, 850 00:43:31,142 --> 00:43:33,311 and revealing the structure 851 00:43:33,444 --> 00:43:35,780 that was holding up the building. 852 00:43:35,913 --> 00:43:40,418 There’s a spiritual uplift when you go into these spaces. 853 00:43:41,552 --> 00:43:43,921 And beneath the glitz, the fabric of a structure 854 00:43:44,055 --> 00:43:45,990 that has gone from the city’s most hated 855 00:43:46,124 --> 00:43:48,293 to one of its most beloved buildings 856 00:43:48,426 --> 00:43:51,396 has been safeguarded for decades to come. 857 00:43:51,496 --> 00:43:54,799 What Dad did was unique enough at the time 858 00:43:54,932 --> 00:43:58,769 to maintain its individuality up until today. 859 00:44:00,338 --> 00:44:04,609 In a way, Transamerica Tower is a symbol of San Francisco. 860 00:44:35,540 --> 00:44:38,176 ♪ MTV ♪ 71547

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