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Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:07,820 --> 00:00:11,960 Since the dawn of human civilization, mankind has made weapons. 2 00:00:13,160 --> 00:00:17,780 What began with sharpening sticks and pounding stones has evolved into a 3 00:00:17,780 --> 00:00:21,480 complex skill requiring the taming of fire and steel. 4 00:00:22,480 --> 00:00:27,540 Whoa! The secrets and traditions of weapon making have been kept alive by an 5 00:00:27,540 --> 00:00:30,920 elite group of bladesmiths. Heat up, heat up, heat up! Who have honed and 6 00:00:30,920 --> 00:00:33,420 perfected their skills over thousands of years. 7 00:00:36,720 --> 00:00:41,120 Now, for the first time ever, these men will go head -to -head and put their 8 00:00:41,120 --> 00:00:42,560 skills to the ultimate test. 9 00:00:42,780 --> 00:00:43,800 Welcome to the forge. 10 00:00:44,540 --> 00:00:48,060 It starts with a lump of raw steel and a ticking clock. 11 00:00:48,300 --> 00:00:50,580 Damn near impossible to forge a blade in that time. 12 00:00:50,820 --> 00:00:54,980 And by the end of two rounds, the bladesmiths must present a weapon 13 00:00:54,980 --> 00:00:57,140 cutting, chopping, and slicing. 14 00:00:57,400 --> 00:01:00,740 If the blades they create don't make a grade, they are eliminated. 15 00:01:01,240 --> 00:01:06,280 Hot! The top two craftsmen then move on to the final challenge, where they must 16 00:01:06,280 --> 00:01:11,620 create one of the most iconic weapons ever made by man. From the Japanese 17 00:01:11,620 --> 00:01:16,540 to the Viking battle axe, each has its own unique history as told through the 18 00:01:16,540 --> 00:01:17,540 forging process. 19 00:01:17,600 --> 00:01:21,700 Cut my finger open. The contestants' weapons must be works of art as well as 20 00:01:21,700 --> 00:01:26,000 deadly instruments of war, and they must survive a battery of explosive tests. 21 00:01:26,760 --> 00:01:29,600 as well as the scrutiny of an expert panel of judges. 22 00:01:29,940 --> 00:01:35,840 In the end, there can be only one, and he will take home $10 ,000 and be 23 00:01:35,840 --> 00:01:37,280 a Forged in Fire champion. 24 00:01:49,740 --> 00:01:52,420 My name is Joe Waits and I'm the head blade maker at one of the largest 25 00:01:52,420 --> 00:01:53,940 distributors of swords in the world. 26 00:01:54,140 --> 00:01:58,340 My name is Rich Greenwood. By day I work on swimming pools and at night I'm a 27 00:01:58,340 --> 00:02:00,380 bladesmith. My name is Matthew Parkinson. 28 00:02:00,660 --> 00:02:02,820 I've been a blacksmith for 15 years. 29 00:02:03,100 --> 00:02:07,120 I'm Billy Hilton. I'm a self -taught blacksmith and bladesmith. 30 00:02:08,479 --> 00:02:11,820 Welcome and congratulations on making it to the forge. 31 00:02:12,020 --> 00:02:15,480 Getting our first glimpse into the forging area is amazing. 32 00:02:16,180 --> 00:02:17,440 Everything's picture perfect. 33 00:02:17,910 --> 00:02:23,470 Between you, the title of Forged in Fire champion, and a check for $10 ,000 are 34 00:02:23,470 --> 00:02:28,930 three extremely difficult challenges designed to put your weapon -making 35 00:02:28,930 --> 00:02:29,930 to the test. 36 00:02:30,670 --> 00:02:35,090 After each round, you will give your work to the judges. They will decide who 37 00:02:35,090 --> 00:02:40,590 stays and who goes. Two of you will advance to a final, where you will forge 38 00:02:40,590 --> 00:02:43,070 of the greatest weapons ever made by mankind. 39 00:02:44,150 --> 00:02:45,750 Now it's time to meet our judges. 40 00:02:46,570 --> 00:02:47,570 First up... 41 00:02:47,790 --> 00:02:52,170 Solo weapons making expert and internationally known master bladesmith, 42 00:02:52,170 --> 00:02:56,610 Nielsen. Next, world -renowned swordsmith and rare weapons recreation 43 00:02:56,610 --> 00:02:58,190 specialist, David Baker. 44 00:02:58,410 --> 00:03:02,630 And finally, edged weapons specialist and martial artist, Doug Marcaida. 45 00:03:03,830 --> 00:03:04,870 Time to get to work. 46 00:03:05,170 --> 00:03:07,950 In front of you on your anvil is a cloth. 47 00:03:08,330 --> 00:03:09,710 Go ahead and lift that up. 48 00:03:12,750 --> 00:03:15,070 That is a bar of high -carbon steel. 49 00:03:15,640 --> 00:03:20,060 From that lump of raw metal, you must design and forge a fully functioning 50 00:03:20,060 --> 00:03:23,560 weapon. The blade itself should be in your own style. 51 00:03:23,980 --> 00:03:28,360 You have ten minutes to work on your design and three hours to forge your 52 00:03:29,360 --> 00:03:31,840 Normally, it takes me three days to make a knife. 53 00:03:32,060 --> 00:03:35,120 I don't know how I'm going to pull it off. The blade must fall within the 54 00:03:35,120 --> 00:03:36,340 following size parameters. 55 00:03:37,520 --> 00:03:41,820 The length of the blade should be at least 9 inches, but not more than 11 56 00:03:41,820 --> 00:03:46,120 inches. And just to spice things up a little bit, you must also include a 57 00:03:46,120 --> 00:03:47,720 serrated edge into that blade. 58 00:03:47,940 --> 00:03:51,340 The length of the serration should be at least 4 inches. 59 00:03:52,300 --> 00:03:55,980 I've done some serrations in the past, but it's much more stressful in this 60 00:03:55,980 --> 00:04:00,460 situation. After three hours, one of you will be asked to surrender your weapon 61 00:04:00,460 --> 00:04:01,460 and go home. 62 00:04:02,020 --> 00:04:06,120 Good luck, gentlemen. Your 10 -minute design window begins now. 63 00:04:10,320 --> 00:04:12,640 I specialize in doing a lot of historical work. 64 00:04:13,240 --> 00:04:16,880 I'm basing this knife on Continental Sax's German war knife. 65 00:04:17,100 --> 00:04:20,720 Historical stuff always fascinates me because it's like being able to pull 66 00:04:20,720 --> 00:04:22,880 idea of history into the modern age. 67 00:04:23,640 --> 00:04:26,780 I specialize in practical everyday knives. 68 00:04:26,980 --> 00:04:32,700 So my design is a drop point buoy. It's typically a camp knife just for everyday 69 00:04:32,700 --> 00:04:36,860 chores. It'll chop a tree down and still be able to cut your apple when you're 70 00:04:36,860 --> 00:04:37,860 ready for dinner. 71 00:04:38,650 --> 00:04:41,330 My inspiration comes from Japanese blade making. 72 00:04:41,670 --> 00:04:46,090 I'm going with the tanto blade because it fits the style of knife that I enjoy 73 00:04:46,090 --> 00:04:48,350 making. Hunting, fighting style knives. 74 00:04:48,610 --> 00:04:52,510 I grew up with a family of craftsmen and blue collar workers. 75 00:04:52,750 --> 00:04:56,470 I think that just gave me the ability to not worry about getting my hands dirty. 76 00:04:57,290 --> 00:05:01,570 My interest in swords began at an early age after seeing Conan the Barbarian. 77 00:05:01,610 --> 00:05:04,990 It's one of the most iconic movies and has one of the most iconic swords. 78 00:05:05,630 --> 00:05:09,570 I'm going to make a buoy. It's a classic design, clip point. It'll stab right 79 00:05:09,570 --> 00:05:10,570 through whatever they test. 80 00:05:10,670 --> 00:05:14,690 If some great character like Conan had it, I think he would feel comfortable 81 00:05:14,690 --> 00:05:16,550 cutting a giant snake's head off with it. 82 00:05:18,310 --> 00:05:21,970 Bladesmiths, your 10 -minute design window is closed. You may start forging 83 00:05:21,970 --> 00:05:22,970 blade now. 84 00:05:28,430 --> 00:05:32,530 Clock starts. I toss my bar in the forge. As soon as the bar is hot, I 85 00:05:32,530 --> 00:05:33,530 bar down a little bit. 86 00:05:33,820 --> 00:05:38,120 The actual definition of forging is when you use the plastic state of metal to 87 00:05:38,120 --> 00:05:41,940 deform it. Using blows from a hammer or pressure from a press made it to be 88 00:05:41,940 --> 00:05:44,780 where I want it and need it to be for whatever shape I'm trying to make. 89 00:05:45,100 --> 00:05:46,400 So you ever cook your beard? 90 00:05:46,620 --> 00:05:49,780 A couple times. It never gets longer than this because I'm always burning it 91 00:05:49,780 --> 00:05:53,320 back. I try not to shave because I look like a perverted Boy Scout. 92 00:05:54,460 --> 00:05:58,100 My strategy for this competition is to simply get her done. 93 00:05:58,920 --> 00:06:00,260 I'm forging right now. 94 00:06:00,910 --> 00:06:04,170 Trying to get a little bit of swag in it, trying to make it look a little bit 95 00:06:04,170 --> 00:06:08,030 pretty. What I'm going to do with this prize money when I win is I want to 96 00:06:08,030 --> 00:06:12,670 a bigger shop. My wife does engraving. I do knife making. We're combining the 97 00:06:12,670 --> 00:06:14,490 two into one comfy shop. 98 00:06:14,910 --> 00:06:15,910 Oh, yeah. 99 00:06:18,770 --> 00:06:19,870 Joe's chugging right along. 100 00:06:20,210 --> 00:06:24,810 My main goal in this competition is to crush my enemies, to see them driven 101 00:06:24,810 --> 00:06:27,410 before me, and to hear the lamentations of their women. 102 00:06:29,570 --> 00:06:32,950 Everything's going according to plan, which is slow and easy. Just being very 103 00:06:32,950 --> 00:06:36,930 meticulous. He may be the kind of guy that he figures he's got three hours, he 104 00:06:36,930 --> 00:06:38,330 could do a work of art. Three hours. 105 00:06:38,550 --> 00:06:39,550 We'll see what happens. 106 00:06:39,710 --> 00:06:41,290 Coming behind you with a hot piece of steel. 107 00:06:41,650 --> 00:06:45,250 During my career, I've made over 6 ,000 blades, and I do not believe that 108 00:06:45,250 --> 00:06:47,670 anybody else can even approach that number in this competition. 109 00:06:48,050 --> 00:06:51,830 It seems that Joe's doing some thermocycling. He's brought it up. He's 110 00:06:51,830 --> 00:06:53,050 cool a couple of times now. 111 00:06:54,910 --> 00:06:58,910 He's still got that forge going full forward. You don't want to keep 112 00:06:58,910 --> 00:06:59,669 that tip. 113 00:06:59,670 --> 00:07:03,070 What happens if you burn the steel? It's going to weaken the structure of the 114 00:07:03,070 --> 00:07:04,070 steel. 115 00:07:10,350 --> 00:07:15,250 I'm watching everybody bang on their steel and forge, and mine's still 116 00:07:15,250 --> 00:07:18,550 up. I'm thinking I may have chosen just a little too large a blade. 117 00:07:18,950 --> 00:07:20,490 Yeah, I'm really kind of worried about Rich. 118 00:07:20,970 --> 00:07:22,290 I'm starting to fall behind. 119 00:07:22,670 --> 00:07:26,650 Am I the only one that's sweating or what? Gentlemen, you have 90 minutes 120 00:07:26,650 --> 00:07:27,650 remaining. 121 00:07:30,110 --> 00:07:34,470 I've got the forging process done. I'm heading to the grinders. He's putting on 122 00:07:34,470 --> 00:07:35,470 his bandolier belt. 123 00:07:36,110 --> 00:07:39,830 I start getting my geometry correct on my blade to make sure everything's 124 00:07:39,830 --> 00:07:41,230 perpendicular in line. 125 00:07:41,470 --> 00:07:44,930 This is what you call getting up close and personal. Getting your spark on. 126 00:07:45,290 --> 00:07:47,070 Look at those sparks coming off of it. 127 00:07:47,370 --> 00:07:49,790 It's getting hot up in here tonight. 128 00:07:52,910 --> 00:07:56,850 Matt definitely jumped ahead. He's already got a tip worked out on that 129 00:07:57,210 --> 00:07:58,210 I got it. 130 00:07:58,250 --> 00:08:01,250 A good amount of time left. I'm basically there. It's all finished work 131 00:08:01,490 --> 00:08:05,750 My grandfather was a welder, and his love of metalworking kind of influenced 132 00:08:05,750 --> 00:08:06,489 as a child. 133 00:08:06,490 --> 00:08:09,750 I actually named my son after him. I'm going to win this for my son. I'm going 134 00:08:09,750 --> 00:08:10,750 to win this for my grandfather. 135 00:08:11,030 --> 00:08:14,510 He wins this down to, like, almost touchable. I quench it in water just so 136 00:08:14,510 --> 00:08:16,590 handle it and start filing the serrations in. 137 00:08:17,130 --> 00:08:18,810 Matt just went in for a quench. 138 00:08:19,430 --> 00:08:21,530 Oh, he's got some heat on there, yeah. 139 00:08:25,960 --> 00:08:29,680 I'm still trying to figure out what Rich is trying to do. I don't think Rich is 140 00:08:29,680 --> 00:08:30,680 comfortable with this tape. 141 00:08:31,080 --> 00:08:33,400 Proving a little more difficult than I thought it'd be. 142 00:08:35,600 --> 00:08:39,000 I'm looking around and I'm seeing progress that the other contestants are 143 00:08:39,000 --> 00:08:40,419 making. How's it going? 144 00:08:40,760 --> 00:08:41,760 Pretty close to done. 145 00:08:41,919 --> 00:08:43,400 It's kind of making me panic. 146 00:08:45,000 --> 00:08:47,020 And I've got a blade on the floor. Very concerned. 147 00:08:47,240 --> 00:08:50,500 The more tired and frustrated you get, the more drops you wind up with. 148 00:08:51,740 --> 00:08:54,500 It's like trying to pick up a dime without fingernails. 149 00:08:54,990 --> 00:08:58,350 I'm just falling behind and it's looking like I'm just not going to be able to 150 00:08:58,350 --> 00:08:59,049 get this done. 151 00:08:59,050 --> 00:09:01,210 I think I may have bit off more than I could chew. 152 00:09:02,850 --> 00:09:05,930 Part of the requirement was it had to be at least four inches of serration. So I 153 00:09:05,930 --> 00:09:09,050 drew in the serrations a four and a half inch section just to make sure I had a 154 00:09:09,050 --> 00:09:10,550 little extra on that, not just four. 155 00:09:11,410 --> 00:09:15,530 Exactly. Doug, what difference does a serrated edge make to combat? 156 00:09:15,810 --> 00:09:19,730 You don't have time to keep sharpening your blade. Having that option gives you 157 00:09:19,730 --> 00:09:22,770 the function to cut without having to constantly keep your blade sharp. 158 00:09:23,170 --> 00:09:24,190 I hate serrations. 159 00:09:25,810 --> 00:09:26,950 One hour, gentlemen. 160 00:09:27,210 --> 00:09:29,210 You have one hour remaining. 161 00:09:29,730 --> 00:09:30,730 Holy crap. 162 00:09:33,570 --> 00:09:36,590 Right now, it's starting to feel alive. The blade's starting to move like it 163 00:09:36,590 --> 00:09:39,630 should. For a fighting knife, it's got to move. And it's really starting. 164 00:09:45,730 --> 00:09:46,850 What's happening? Oh, no. 165 00:09:47,110 --> 00:09:48,350 Uh -oh. Oh, no. 166 00:09:49,000 --> 00:09:49,919 Ah, come on. 167 00:09:49,920 --> 00:09:51,160 He just broke the blade. 168 00:09:51,380 --> 00:09:54,800 He just lost an inch off the tip of his blade. Joe's blade broke. 169 00:09:55,100 --> 00:09:57,620 Just when you think you're done, always something else pops up. 170 00:09:57,980 --> 00:10:01,940 I think I overshot my temperature a little bit, overhardened the tip of my 171 00:10:01,940 --> 00:10:03,400 blade, and it broke off. 172 00:10:04,380 --> 00:10:07,500 I'm hoping he makes the length. I'm hoping that he dropped below. 173 00:10:07,720 --> 00:10:11,260 Nine to 11 inches, and maybe an inch and a half of that thing came off. I'm 174 00:10:11,260 --> 00:10:13,060 coming in short, so it is over. 175 00:10:14,020 --> 00:10:17,000 I believe I've just lost the entire thing. 176 00:10:17,550 --> 00:10:18,550 He's walking. 177 00:10:18,590 --> 00:10:19,369 Can't quit. 178 00:10:19,370 --> 00:10:20,370 Don't quit. 179 00:10:23,210 --> 00:10:24,210 Hey, Joe. Yeah. 180 00:10:24,570 --> 00:10:28,030 You can still finish that blade. You can just grind it down. It might be able to 181 00:10:28,030 --> 00:10:29,410 make it into the final challenge. 182 00:10:29,690 --> 00:10:33,210 Go for it, man. Just do what you can with the time you have left. Don't walk 183 00:10:33,210 --> 00:10:34,210 on it. You've worked too hard. 184 00:10:34,790 --> 00:10:35,790 He made a point. 185 00:10:36,370 --> 00:10:40,630 I wouldn't have the elegant look I was going for, but I could have a reformed 186 00:10:40,630 --> 00:10:43,890 tip on the grinder. He could still pull it off. As long as he's still got nine 187 00:10:43,890 --> 00:10:45,370 inches of blade there, he's good to go. 188 00:10:48,540 --> 00:10:51,340 Look at the difference in Richard's blade. 189 00:10:51,680 --> 00:10:56,280 Winning this competition is very important to me. I would like to expand 190 00:10:56,280 --> 00:10:58,380 and make it larger and easier to work in. 191 00:10:58,620 --> 00:11:02,540 He can pull this off. With a beard like that, all things are possible. Yeah. 192 00:11:02,740 --> 00:11:05,600 30 minutes. You have 30 minutes remaining. 193 00:11:08,360 --> 00:11:13,340 So it looks like Joe has ground a tip back into that blade. Yeah, and it took 194 00:11:13,340 --> 00:11:15,200 about a total of six, seven minutes. 195 00:11:15,480 --> 00:11:19,580 I think I was able to recover. I not only have a reformed tip, but I still 196 00:11:19,580 --> 00:11:22,500 a blade that's lengthy enough, and I may actually be able to move forward. 197 00:11:22,800 --> 00:11:24,580 It's how you react to collision. 198 00:11:24,880 --> 00:11:28,800 I don't know how you react. I usually throw the blade across the room. Yeah, 199 00:11:28,800 --> 00:11:30,440 if it doesn't break again, then it's okay. 200 00:11:32,800 --> 00:11:35,480 The serrated edge part is throwing me out of whack. 201 00:11:36,880 --> 00:11:41,920 I didn't get my serrated edges deep enough, and I washed them out in the 202 00:11:41,920 --> 00:11:42,920 grinding process. 203 00:11:43,600 --> 00:11:47,640 I'm trying to tweak it the best I can with the minutes that I have left. 204 00:11:48,180 --> 00:11:50,700 Every dog has its day, and this ain't mine. 205 00:11:51,060 --> 00:11:52,060 30 seconds! 206 00:11:52,220 --> 00:11:53,720 30 seconds remaining! 207 00:12:14,700 --> 00:12:16,120 Right now we can all take a breath. Yeah. 208 00:12:17,780 --> 00:12:22,160 At this point, I don't know if my blade is good enough to continue in the 209 00:12:22,160 --> 00:12:24,720 competition, but I've already been through the worst -case scenario. 210 00:12:25,200 --> 00:12:28,180 Nothing worse than what has already happened to me can happen to me at this 211 00:12:28,180 --> 00:12:31,660 point. It can happen again, but that can only be as bad as what's already 212 00:12:31,660 --> 00:12:32,660 happened. 213 00:12:34,200 --> 00:12:38,620 Your challenge was to forge a 9 - to 11 -inch blade out of a bar of high -carbon 214 00:12:38,620 --> 00:12:42,740 steel. The blade must have at least 4 inches of serrations. 215 00:12:43,240 --> 00:12:45,500 Now it's time for the judges to take a look at your work. 216 00:12:46,340 --> 00:12:49,140 Joe, please present your weapon to the judges. 217 00:12:54,840 --> 00:12:57,640 Good job on sucking it up and reworking it. 218 00:12:58,160 --> 00:13:00,740 But the obvious question is the tip issue you had. 219 00:13:01,380 --> 00:13:03,220 You lost about an inch of that tip. 220 00:13:03,540 --> 00:13:05,620 How do you feel about the rework that you did? 221 00:13:05,820 --> 00:13:09,840 I'm not necessarily pleased with the way the tip structure is now versus the way 222 00:13:09,840 --> 00:13:10,819 it was initially. 223 00:13:10,820 --> 00:13:12,420 I think it's functional. 224 00:13:14,170 --> 00:13:18,170 When that tip came off and you decided to finish what you started, it's even 225 00:13:18,170 --> 00:13:20,730 more telling of what a master bladesmith does. 226 00:13:20,970 --> 00:13:23,630 You adapted, you improvised, and you overcame. 227 00:13:23,930 --> 00:13:25,650 It's still a functional weapon. 228 00:13:26,610 --> 00:13:29,030 But it's the best weapon that remains to be seen. 229 00:13:29,390 --> 00:13:31,530 But thank you for not giving up. Thank you. 230 00:13:32,210 --> 00:13:33,430 Rich, you're up next. 231 00:13:38,310 --> 00:13:42,620 Oh, it's, uh... Definitely a beefy blade, and it's definitely got the scare 232 00:13:42,620 --> 00:13:45,840 factor. I'm curious to see how well it'll perform. 233 00:13:47,060 --> 00:13:50,360 As you were grinding away and we're going, he's got nothing, he's got no 234 00:13:50,360 --> 00:13:55,480 serrations. A minute later, you're like, which actually is kind of a neat look. 235 00:13:56,440 --> 00:13:57,600 Matt, it's your turn. 236 00:14:02,100 --> 00:14:04,240 Well, I really love what you did with the serration. 237 00:14:04,800 --> 00:14:08,480 You took a lot of time just laying that in nice and flowing, so it's got a 238 00:14:08,480 --> 00:14:09,480 really clean look. 239 00:14:10,400 --> 00:14:14,820 You did stretch it out quite a bit, and your tip is a lot more tapered than your 240 00:14:14,820 --> 00:14:15,719 original drawing. 241 00:14:15,720 --> 00:14:17,080 How do you think that's going to hold up? 242 00:14:17,320 --> 00:14:19,980 I think this will be all right. I leave myself just a little bit short on 243 00:14:19,980 --> 00:14:21,780 material, and I wanted to make sure I had the length. 244 00:14:22,240 --> 00:14:24,320 It's always a fine line. It's a very fine line. 245 00:14:24,840 --> 00:14:26,160 Billy, you're last up. 246 00:14:29,980 --> 00:14:31,800 I like the overall design of the knife. 247 00:14:32,900 --> 00:14:34,480 It's a good point, good profile. 248 00:14:34,840 --> 00:14:36,560 You also got hung up on the serrations. 249 00:14:37,540 --> 00:14:41,900 Actually, what I did was on the grinder, I dug in too deep on one side, and I 250 00:14:41,900 --> 00:14:42,900 had to work on that. 251 00:14:43,100 --> 00:14:44,960 Okay. I like the design. 252 00:14:45,640 --> 00:14:47,580 Did you measure the length of this serration? 253 00:14:48,580 --> 00:14:49,580 I did. 254 00:14:49,880 --> 00:14:51,780 Four and an eighth is what I came up with. 255 00:14:55,200 --> 00:14:56,200 Thank you. 256 00:14:58,200 --> 00:15:00,020 Obviously, the judges have much to discuss. 257 00:15:00,620 --> 00:15:02,280 They'll need some time to make their decision. 258 00:15:03,300 --> 00:15:04,300 Thank you. 259 00:15:12,860 --> 00:15:13,860 Bam. 260 00:15:15,120 --> 00:15:16,120 That was rough. 261 00:15:16,660 --> 00:15:18,000 We have a lot to discuss. 262 00:15:18,480 --> 00:15:20,480 I put a top of finger off in there or something. 263 00:15:21,400 --> 00:15:23,360 Let's start with Matt's blade. 264 00:15:23,620 --> 00:15:26,520 I mean, he seemed like he knew what he was doing. He gave us a clean blade. 265 00:15:26,740 --> 00:15:28,920 It's a little thin on the tip to thrust. 266 00:15:29,480 --> 00:15:32,080 And it's nicely done for a hand to work on a three -hour job. 267 00:15:32,500 --> 00:15:34,200 Let's take a look at Richard's zombie killer. 268 00:15:35,360 --> 00:15:39,320 You know, if he had designed this and said, I'm going to make the most badass, 269 00:15:39,720 --> 00:15:43,880 post -apocalyptic zombie -killing machine I ever could, I mean, he's 270 00:15:43,880 --> 00:15:44,519 right there. 271 00:15:44,520 --> 00:15:47,660 But it wasn't what he was shooting for. He was shooting for more of a classic 272 00:15:47,660 --> 00:15:49,740 Tonto with a large blade and a long handle. 273 00:15:50,280 --> 00:15:54,480 Beauty is in the eye of the beholder. In terms of calling it crude, once again, 274 00:15:54,540 --> 00:15:55,540 it's heat of function. 275 00:15:55,880 --> 00:15:57,500 Worst -case scenario, you can... 276 00:15:57,710 --> 00:15:59,210 beat somebody to death with it. 277 00:15:59,930 --> 00:16:01,250 Let's look at Joe's blade. 278 00:16:01,530 --> 00:16:04,350 He broke a tip off and he reground. 279 00:16:04,650 --> 00:16:05,910 He gets credit for that. 280 00:16:06,470 --> 00:16:12,950 But we've got multiple fractures up in the tip. I'm counting two, 281 00:16:13,170 --> 00:16:15,110 three, four, five. 282 00:16:15,470 --> 00:16:17,210 We've already seen that tip break once. 283 00:16:17,650 --> 00:16:21,630 So we know how brittle this tip is. Let's go ahead and measure Joe's blade. 284 00:16:22,370 --> 00:16:25,010 The overall length of the blade is... 285 00:16:25,520 --> 00:16:27,380 Just shy of nine and a half inches. 286 00:16:27,880 --> 00:16:33,380 And the length of his serrations, yeah, by an eighth of an inch. He's under. 287 00:16:33,600 --> 00:16:34,980 That is unfortunate. 288 00:16:35,780 --> 00:16:37,060 Let's take a look at Billy's blade. 289 00:16:37,360 --> 00:16:39,660 Well, again, I like Billy's overall profile. 290 00:16:40,080 --> 00:16:44,920 Can we get a measurement? So on the serrations we have, wow. 291 00:16:45,220 --> 00:16:49,240 Oh, he's way shorter. Three -eighths under. He's almost a half an inch under. 292 00:16:49,240 --> 00:16:50,260 got more cracks, too. 293 00:16:50,840 --> 00:16:53,500 There's one, two, three big cracks. 294 00:16:54,160 --> 00:16:58,440 So we've got two guys who didn't meet the specs for the length of serration, 295 00:16:58,440 --> 00:17:02,060 we can only remove one of them this round. So it all comes down to quality. 296 00:17:02,480 --> 00:17:03,700 Have we made our decision? 297 00:17:04,960 --> 00:17:06,240 Yeah. Yes, we have. 298 00:17:06,560 --> 00:17:07,960 Yeah. We're all in agreement. 299 00:17:08,200 --> 00:17:09,200 I think so. Okay. 300 00:17:10,359 --> 00:17:11,760 Let's go tell our bladesmiths. 301 00:17:17,200 --> 00:17:19,700 I'm freaking out. I have a big possible mistake. 302 00:17:19,940 --> 00:17:21,200 I may be going home today. 303 00:17:22,319 --> 00:17:27,040 I know my blade's not up to par. My only hope at this point is somebody made a 304 00:17:27,040 --> 00:17:28,060 worse blade than I did. 305 00:17:33,040 --> 00:17:36,100 Gentlemen, the judges have made their decision. 306 00:17:41,100 --> 00:17:45,600 All of your blades made the size parameters for this challenge. 307 00:17:46,100 --> 00:17:50,940 However, two of your blades did not meet the required length. 308 00:17:51,320 --> 00:17:52,320 of serration. 309 00:17:53,100 --> 00:17:57,560 Rich, Matt, you're safe. 310 00:17:57,820 --> 00:17:58,820 Well done. 311 00:17:59,200 --> 00:18:04,000 Billy, Joe, one of you will be going home. 312 00:18:04,420 --> 00:18:06,120 The judges have made their decision. 313 00:18:12,000 --> 00:18:15,300 Joe, you did not make the cut. 314 00:18:16,600 --> 00:18:18,660 Joe, we had a few different issues to work with. 315 00:18:19,000 --> 00:18:21,000 You were an eighth of an inch short on those serrations. 316 00:18:21,340 --> 00:18:25,140 And actually, if you had had one more serration, you'd have made the 317 00:18:25,140 --> 00:18:26,140 we asked for. 318 00:18:26,180 --> 00:18:30,040 Also, when we saw that tip break, we also saw the grain structure, which was 319 00:18:30,040 --> 00:18:32,580 very coarse from overheating in the forage. 320 00:18:33,160 --> 00:18:36,680 And we saw the lines from stress fractures up on the blade. 321 00:18:37,060 --> 00:18:39,380 I don't think that tip would hold up. 322 00:18:40,480 --> 00:18:42,680 Joe, please surrender your weapon. 323 00:18:44,860 --> 00:18:48,460 I overheated my steel, and there's no excuses for that. 324 00:18:48,880 --> 00:18:52,120 Right now, I wish I'd have been a bit more cautious with my temperatures. I 325 00:18:52,120 --> 00:18:54,580 well with the forging. I did well with design, I believe. 326 00:18:54,840 --> 00:18:58,000 It's just what should have been my strengths I allowed to become my 327 00:19:01,860 --> 00:19:04,240 Gentlemen, you've made it through to round two. 328 00:19:04,580 --> 00:19:08,520 Your second challenge is to turn your blades into fully functioning weapons. 329 00:19:08,900 --> 00:19:10,360 There are three hours on the clock. 330 00:19:10,640 --> 00:19:14,720 You must design and fabricate a handle from the materials provided for you. 331 00:19:15,040 --> 00:19:19,440 You can use that time to do any further work on your blade if you feel the need. 332 00:19:20,380 --> 00:19:24,940 When the time runs out, your blades will be tested for strength and durability 333 00:19:24,940 --> 00:19:29,760 and also their ability to hold an edge in a specially designed sharpness test. 334 00:19:30,220 --> 00:19:32,560 Only two of you will move forward to the final. 335 00:19:33,440 --> 00:19:35,920 Your time starts now. 336 00:19:37,980 --> 00:19:41,140 I run over the handle materials and I start looking for something that's hefty 337 00:19:41,140 --> 00:19:44,680 enough for a knife this size. Antler or bones, something that I can use the 338 00:19:44,680 --> 00:19:46,640 natural material as the finish. 339 00:19:46,860 --> 00:19:49,600 Because if I have to start polishing out a handle, I'm never going to make the 340 00:19:49,600 --> 00:19:51,380 time. God, that is an awful sound. 341 00:19:51,920 --> 00:19:55,400 Antler is really strong, but the pith where the blood flows through it is very 342 00:19:55,400 --> 00:19:58,680 weak and you just need to remove all of it. I think this deer had a calcium 343 00:19:58,680 --> 00:19:59,680 deficiency. 344 00:19:59,900 --> 00:20:03,260 So I drill out as much as I possibly can and then I fit that handle through the 345 00:20:03,260 --> 00:20:07,610 tang. I have a hidden tang knife. This is the classic system of how swords were 346 00:20:07,610 --> 00:20:09,530 assembled all the way through medieval era. 347 00:20:11,830 --> 00:20:13,330 That's a bad deal right there. 348 00:20:13,550 --> 00:20:16,830 I chose to go with the might part of the handle material, and it looks a little 349 00:20:16,830 --> 00:20:17,970 bit sexy, if I don't say. 350 00:20:18,530 --> 00:20:23,630 Bam! Now I need to think about how I'm going to attach my handle to the knife. 351 00:20:23,630 --> 00:20:27,950 can use bolts, and I can drill appropriate -sized holes for these to 352 00:20:27,970 --> 00:20:29,290 and Dennis don't say that in my mouth. 353 00:20:29,590 --> 00:20:33,450 and to actually screw together and put complete tension on the knife handle 354 00:20:33,450 --> 00:20:34,450 itself. 355 00:20:34,610 --> 00:20:39,150 Now I'm cleaning up all the epoxy that smushed out whenever I glued the handle 356 00:20:39,150 --> 00:20:45,890 on. What I'd like to see is 357 00:20:45,890 --> 00:20:49,710 Billy work on a blade that's got a crack on it. Those flaws in his blade are 358 00:20:49,710 --> 00:20:51,550 fixable, but he's wasting time. 359 00:20:51,830 --> 00:20:54,930 It's almost like Billy worked on his handle as a distraction. 360 00:20:55,660 --> 00:20:59,040 You know, I don't know exactly what to do about this crack, but in the 361 00:20:59,340 --> 00:21:00,380 I'm going to make a handle. 362 00:21:00,620 --> 00:21:03,000 We're only a half hour into this. I'm killing you already. 363 00:21:03,360 --> 00:21:06,500 This is going to be the most beautiful handle ever created with the shortest 364 00:21:06,500 --> 00:21:07,800 squared off broken blade. 365 00:21:10,120 --> 00:21:13,300 I took a risk in the first round. I was overambitious. 366 00:21:13,560 --> 00:21:17,420 So in this round, I'm playing it safe. I'm going with a fiberglass handle 367 00:21:17,420 --> 00:21:18,560 material that I know. 368 00:21:19,080 --> 00:21:24,280 On my handle, I used seven pins in order to get a good adhesion to the blade. 369 00:21:24,620 --> 00:21:28,340 You lose your handles on your knife, the knife doesn't function, and you're 370 00:21:28,340 --> 00:21:29,740 done. A lot of pins. 371 00:21:30,080 --> 00:21:31,760 Three more pins, we could go bowling. 372 00:21:37,860 --> 00:21:38,779 Uh -oh. 373 00:21:38,780 --> 00:21:42,500 Uh -oh. That didn't work very well. That was Matt with the rotary tool. 374 00:21:42,800 --> 00:21:44,240 My weakest part is to finish. 375 00:21:44,540 --> 00:21:47,400 It just takes me a long time. 376 00:21:47,620 --> 00:21:48,960 So now I'm starting to panic a little bit. 377 00:21:49,160 --> 00:21:52,340 Sorry. Go, go. I'm trying to rush too much, and I'm going to break what I'm 378 00:21:52,340 --> 00:21:54,160 doing. I need to stop panicking. 379 00:21:55,140 --> 00:21:56,140 Oh, come on. 380 00:21:56,460 --> 00:21:58,680 Sometimes bad stuff just happens at night. 381 00:21:58,960 --> 00:22:02,980 All right, Matt. I hate these belts. The clock's really starting to get to Matt. 382 00:22:03,140 --> 00:22:04,260 I kind of put myself behind. 383 00:22:04,460 --> 00:22:06,040 I'm not sure I'm going to be able to put this together. 384 00:22:08,560 --> 00:22:10,200 You have one hour remaining. 385 00:22:10,700 --> 00:22:11,920 Put your respirators on. 386 00:22:12,340 --> 00:22:17,140 I'm rattling away because I was concentrating on the handle so bad. I 387 00:22:17,140 --> 00:22:18,480 had time to work on the blade. 388 00:22:18,680 --> 00:22:20,900 All right, here's the money shot where I stab myself. 389 00:22:24,350 --> 00:22:29,090 I'm glad to see that he did a bunch of blade work on that, did clean it up. How 390 00:22:29,090 --> 00:22:29,789 are you, man? 391 00:22:29,790 --> 00:22:31,810 You know what? I'm hanging in there. How about you? 392 00:22:32,250 --> 00:22:36,730 I think I'm doing well. We'll find out in a little bit. Looking sweet, brother. 393 00:22:37,110 --> 00:22:40,590 21 minutes left on the clock, and they're chit -chatting. I'm going to do 394 00:22:40,590 --> 00:22:44,470 sanding and try to get some of the rough grinds out of the blade. I think he's 395 00:22:44,470 --> 00:22:45,470 finally on that blade. 396 00:22:47,340 --> 00:22:51,160 I think we need to watch Billy very closely for the next few minutes because 397 00:22:51,160 --> 00:22:53,660 what he does here, it's going to be critical. 398 00:22:54,100 --> 00:22:56,540 I'm hoping he doesn't crack it off right there in the light. 399 00:22:57,600 --> 00:22:59,280 They think they can get me a Band -Aid. 400 00:23:00,000 --> 00:23:03,860 In the knife shop, you're always getting cut. The best thing is a little Band 401 00:23:03,860 --> 00:23:07,040 -Aid. Put it on there, blow on it, hold it, and you're ready to go again. 402 00:23:08,220 --> 00:23:15,140 Ten, nine, eight, seven, six, five, four, three, 403 00:23:15,360 --> 00:23:17,260 two. One. 404 00:23:18,200 --> 00:23:20,080 Time's up, gentlemen. Time's up. 405 00:23:22,220 --> 00:23:27,120 I've done all I can with the blade. The handle looks really good. Going to see 406 00:23:27,120 --> 00:23:28,120 what they say. 407 00:23:30,560 --> 00:23:34,460 You've all made some handsome blades, but can they cut it in the testing 408 00:23:35,000 --> 00:23:36,100 Time to find out. 409 00:23:36,500 --> 00:23:41,140 Jay will be testing your blade's strength and durability against these 410 00:23:41,140 --> 00:23:45,000 drums, followed by a sharpness test against these ropes. 411 00:23:48,130 --> 00:23:52,230 Fellow bladesmith, I'm going to take each of your blades, and I'm going to 412 00:23:52,230 --> 00:23:57,110 three attempts to pierce the steel up to your serrations. 413 00:23:58,150 --> 00:23:59,390 Rich, you're going to be first. 414 00:24:09,430 --> 00:24:16,370 We do have a few 415 00:24:16,370 --> 00:24:22,680 issues. With the edge, there's a small crack up here towards the tip, and we've 416 00:24:22,680 --> 00:24:24,260 got a flake down towards the bottom. 417 00:24:24,500 --> 00:24:28,100 That's a devastating blow. I have no idea if I'm going to get through that 418 00:24:28,100 --> 00:24:30,420 sharpness test with chips in the blade. 419 00:24:32,020 --> 00:24:33,520 That's a thick -ass rope. 420 00:24:33,800 --> 00:24:36,460 We're going to do three cuts on each rope. 421 00:24:36,680 --> 00:24:37,680 I'm ready. 422 00:24:47,720 --> 00:24:51,500 With every slice, I'm just hoping it's going to make it through that rope. And 423 00:24:51,500 --> 00:24:53,200 if not, that could be the end. 424 00:24:58,620 --> 00:25:02,640 Had I given it more thought, I probably would have changed the geometry of the 425 00:25:02,640 --> 00:25:04,740 blade to make it cut that rope easier. 426 00:25:07,400 --> 00:25:09,540 Totally different blade, Matt. Are you ready? 427 00:25:09,900 --> 00:25:10,900 Got to break it. 428 00:25:22,030 --> 00:25:23,310 You are kidding me. 429 00:25:23,810 --> 00:25:27,310 I rode that thinness down to the point where I thought it was just going to go 430 00:25:27,310 --> 00:25:30,350 right through. It just went in like a half an inch. I'm shocked. 431 00:25:40,270 --> 00:25:43,790 A thin blade should go through with less pressure. I don't understand why it 432 00:25:43,790 --> 00:25:45,130 didn't go through. So close. 433 00:25:47,050 --> 00:25:50,410 Billy, I think you've known from challenge one. 434 00:25:50,920 --> 00:25:52,520 We've had a bit of an issue with this blade. 435 00:25:52,720 --> 00:25:53,519 A big issue. 436 00:25:53,520 --> 00:25:57,260 We've got three stress factors at the serrations. 437 00:25:57,580 --> 00:26:03,140 For safety reasons, I really don't feel comfortable thrusting this into a steel 438 00:26:03,140 --> 00:26:04,140 drum. 439 00:26:09,080 --> 00:26:10,840 He's not going to do the thrust test. 440 00:26:11,220 --> 00:26:13,000 What the same heck am I going to do? 441 00:26:13,660 --> 00:26:19,000 Though you did give us a finished and sharp knife, so I would like still to 442 00:26:19,370 --> 00:26:20,370 The sharpness test. 443 00:26:21,190 --> 00:26:24,270 I'm really thrilled that Jay's going to do the cutting part of the competition. 444 00:26:24,430 --> 00:26:27,350 I really want to see how my blade cuts through that rope. 445 00:26:42,730 --> 00:26:44,450 Oh, Billy, it did pretty well on the rope. 446 00:26:44,810 --> 00:26:46,390 Got almost all the way through. 447 00:26:46,750 --> 00:26:48,530 It performed well. Thank you. 448 00:26:48,940 --> 00:26:53,440 Even though the flaws are in my blade, my knife did really well on the cutting 449 00:26:53,440 --> 00:26:56,400 competition. Who knows? I may still have a chance at this. 450 00:27:02,120 --> 00:27:04,740 Gentlemen, the judges have made their decision. 451 00:27:07,500 --> 00:27:09,860 Billy, you didn't make the cut. 452 00:27:10,960 --> 00:27:16,480 We all loved your handle and you put a lot of time in detailing a blade that 453 00:27:16,480 --> 00:27:17,860 some real problems to it. 454 00:27:18,090 --> 00:27:21,750 We all just kind of wish you had addressed those fractures and given your 455 00:27:21,750 --> 00:27:24,130 at least a chance to be put through the puncture test. 456 00:27:24,450 --> 00:27:26,170 So, unfortunately, you have to go. 457 00:27:26,570 --> 00:27:28,350 Billy, please surrender your weapon. 458 00:27:29,450 --> 00:27:32,830 I feel a little disappointed that I didn't get to move on to the next part 459 00:27:32,830 --> 00:27:33,830 this competition. 460 00:27:34,130 --> 00:27:35,130 Thank you, gentlemen. 461 00:27:35,230 --> 00:27:36,049 Appreciate it. 462 00:27:36,050 --> 00:27:39,550 Do I wish I could have won this thing? 463 00:27:39,750 --> 00:27:40,750 Absolutely. 464 00:27:46,670 --> 00:27:50,340 Rich. Matt, you've made it to the Forged in Fire final. 465 00:27:50,820 --> 00:27:55,080 So far, we've asked you to design and produce a weapon of your own choosing. 466 00:27:55,680 --> 00:28:00,800 To claim the Forged in Fire crown, you must design and forge our mystery 467 00:28:00,960 --> 00:28:04,020 one of the most famous and revered weapons from history. 468 00:28:07,520 --> 00:28:09,220 The Japanese Katana. 469 00:28:10,350 --> 00:28:14,970 The Katana is the traditional weapon of the samurai, the noble class of warriors 470 00:28:14,970 --> 00:28:17,790 of feudal Japan since around 800 AD. 471 00:28:18,430 --> 00:28:21,890 The katana was formed from hundreds of thin layers of the purest steel 472 00:28:21,890 --> 00:28:25,990 available. The quicker draw of the sword was well -suited to combat, where life 473 00:28:25,990 --> 00:28:28,810 versus death depended on the weapon you carried in the battle. 474 00:28:29,110 --> 00:28:33,070 Over the centuries, the katana has taken on many mythical properties in legend 475 00:28:33,070 --> 00:28:37,510 and culture, from an ability to slice through a sword to splitting a hair. And 476 00:28:37,510 --> 00:28:41,430 it is the sword of choice for characters in mega -hits like Kill Bill and The 477 00:28:41,430 --> 00:28:42,430 Walking Dead. 478 00:28:42,950 --> 00:28:47,010 You must create an authentic, fully functioning version of that weapon. 479 00:28:47,530 --> 00:28:52,390 Got mad respect to the guys who make those things. A katana is so just not my 480 00:28:52,390 --> 00:28:57,030 thing. The challenge of making a katana leveled the playing field a little bit 481 00:28:57,030 --> 00:28:59,030 because it was more in my style. 482 00:28:59,490 --> 00:29:01,990 You have five days to complete this challenge. 483 00:29:02,370 --> 00:29:06,710 And just to give you the best possible chance, we're sending you back to your 484 00:29:06,710 --> 00:29:08,670 home forges for the final round. 485 00:29:09,750 --> 00:29:13,850 After the five days, you will come back and present your sword to the judges. 486 00:29:14,510 --> 00:29:18,110 They will put it through a series of high -impact, high -velocity tests. 487 00:29:18,590 --> 00:29:23,470 Once those tests are completed, they will decide who will be crowned the 488 00:29:23,470 --> 00:29:29,350 in Fire champion and walk away with a check for $10 ,000. 489 00:29:30,570 --> 00:29:34,130 Good luck, gentlemen. We'll see you in five days. 490 00:29:43,920 --> 00:29:47,980 I'm absolutely amazed that I made it this far. At every stage of the 491 00:29:47,980 --> 00:29:53,540 competition, I thought, this is it. I'm going home with five days. I think I can 492 00:29:53,540 --> 00:29:54,560 actually prove my worth. 493 00:29:56,560 --> 00:30:00,460 The next five days for me are going to be a little more stressful than for 494 00:30:00,680 --> 00:30:03,240 I've got no power hammers, no presses. 495 00:30:04,360 --> 00:30:05,680 Everything is by hand. 496 00:30:11,610 --> 00:30:15,450 Competition was hard, but I did a good job, and I went through, and I'd like to 497 00:30:15,450 --> 00:30:16,630 win 10 grand now. That'd be nice. 498 00:30:18,750 --> 00:30:22,970 I'm going to go for a full hardened blade. So strong and so fine -grained, 499 00:30:22,970 --> 00:30:25,310 should outperform anything else that anybody can put on the table. 500 00:30:27,490 --> 00:30:30,890 My goal is to get the blade to where I can quench it. 501 00:30:31,570 --> 00:30:36,490 So what I'm doing here is I'm breaking all the sharp edges, because you got any 502 00:30:36,490 --> 00:30:40,310 sharp edges, you got a lot better chance of cracking something. 503 00:30:43,850 --> 00:30:47,830 During the quenching process, what will happen is the molecules in the edge of 504 00:30:47,830 --> 00:30:52,570 the blade will tighten up and I'll get a curve to the blade. And that's very 505 00:30:52,570 --> 00:30:55,290 important to the process in that particular sword. 506 00:30:55,530 --> 00:30:56,850 This is where it all happens. 507 00:30:57,110 --> 00:30:58,810 It'll kill me or it'll make me. 508 00:30:59,170 --> 00:31:00,170 Here we go. 509 00:31:05,510 --> 00:31:10,830 About four seconds into the quench, I heard a loud tick. 510 00:31:12,880 --> 00:31:15,060 I knew that was it. It was all over. 511 00:31:16,000 --> 00:31:17,840 Several cracks along the tip. 512 00:31:18,780 --> 00:31:23,620 I just got the blade way too hot before I quenched it. And when you've got too 513 00:31:23,620 --> 00:31:26,500 hot a blade and you throw it in cooler water, tends to crack. 514 00:31:27,200 --> 00:31:29,560 I'm not going to say all is lost just yet. 515 00:31:29,880 --> 00:31:32,440 With only having two days, it's going to be tough. 516 00:31:33,360 --> 00:31:34,360 I'm going to get to work. 517 00:31:39,520 --> 00:31:40,620 That's ready for heat treating. 518 00:31:41,320 --> 00:31:44,760 I'm going to slide my blade down there about 600 degrees. 519 00:31:46,100 --> 00:31:47,820 I'm just going to bring it up and let it cool. 520 00:31:51,760 --> 00:31:54,840 I'm doing this for my son. I'm doing this so that he can be proud of me. 521 00:31:55,340 --> 00:31:57,460 What that he's doing? Setting the stone right now. 522 00:32:01,260 --> 00:32:03,280 I like this sword a lot. 523 00:32:04,000 --> 00:32:07,140 Still a little apprehensive about what the judges are going to be looking for. 524 00:32:07,280 --> 00:32:10,100 I'm just going to cut a couple of water balls to make sure the geometry is good. 525 00:32:14,320 --> 00:32:15,900 That was a successful test cut. 526 00:32:16,620 --> 00:32:18,940 This is a really good sword. 527 00:32:24,360 --> 00:32:28,840 I got one day to go, so I'm going to buck my ass and I'm going to try and get 528 00:32:28,840 --> 00:32:34,000 something made that I'm proud of. This is my final shot to stay in the 529 00:32:34,000 --> 00:32:36,340 competition. This blade doesn't survive. 530 00:32:37,040 --> 00:32:38,040 I'm out. 531 00:32:38,900 --> 00:32:39,900 Getting ready. 532 00:32:40,880 --> 00:32:42,120 I'm clenching now. 533 00:32:52,110 --> 00:32:56,350 Gentlemen, I hope that your time at home was productive and inspired. 534 00:32:57,230 --> 00:32:59,890 Matt, can you tell us a little bit about the process? 535 00:33:01,170 --> 00:33:05,270 I decided to go for a performance blade, so I did a pretty good heat treat on 536 00:33:05,270 --> 00:33:09,150 it, and then I did leather risers and a leather wrap over the top. It's a fairly 537 00:33:09,150 --> 00:33:13,630 traditional European design, but I have seen similar wraps on katana. 538 00:33:14,210 --> 00:33:18,190 It's not the fanciest sword I've ever made, but I'm very proud of this sword. 539 00:33:18,830 --> 00:33:21,690 Rich, what was your thinking behind the design of this one? 540 00:33:22,450 --> 00:33:27,170 I went with a modern style full tang handle, which is not traditional in a 541 00:33:27,170 --> 00:33:32,790 katana. I actually had a little bit of a problem about three days in and had to 542 00:33:32,790 --> 00:33:36,350 make an entirely new blade. So I was backed off by about a day. 543 00:33:36,930 --> 00:33:40,650 With that said, in the end, it all came out all right. Great. 544 00:33:41,070 --> 00:33:44,150 To measure how your blades stand up against flesh. 545 00:33:44,860 --> 00:33:49,220 Doug will cut through these fish that are suspended in a multiple target 546 00:33:49,220 --> 00:33:50,340 engagement pattern. 547 00:33:50,860 --> 00:33:51,860 Make it sushi. 548 00:33:54,900 --> 00:33:56,220 Rich, yours is up. 549 00:33:56,440 --> 00:33:57,460 Split to the test. 550 00:34:18,219 --> 00:34:19,219 It will cut. 551 00:34:19,420 --> 00:34:20,420 Yes, it will. 552 00:34:20,679 --> 00:34:23,380 It felt good in a slice. 553 00:34:23,920 --> 00:34:28,460 Good. But the recovery was a little heavier, but it still felt like it'll 554 00:34:28,460 --> 00:34:29,319 me a close shave. 555 00:34:29,320 --> 00:34:30,320 Good job. 556 00:34:30,940 --> 00:34:33,400 Okay, Matt, you're up next. Are you ready? Yep. 557 00:34:48,360 --> 00:34:49,359 It doesn't cut. 558 00:34:49,360 --> 00:34:52,420 And I'm a little confused by that. I don't know why it didn't cut. 559 00:35:01,340 --> 00:35:03,580 It's got a very good feel to it. It's very light. 560 00:35:03,920 --> 00:35:05,440 It's got a very nice balance to it. 561 00:35:06,040 --> 00:35:09,420 And... It'll cut. 562 00:35:10,620 --> 00:35:11,760 Now for the kill test. 563 00:35:12,700 --> 00:35:16,760 In this, we have a ballistics dummy that... pretty much simulates the human 564 00:35:16,760 --> 00:35:18,440 form, organs, and tissues. 565 00:35:18,800 --> 00:35:21,960 The katana traditionally has a razor -sharp edge. 566 00:35:22,340 --> 00:35:27,660 That allows me to find the gaps in between the armor. I'm going to try that 567 00:35:27,660 --> 00:35:28,900 your blade, see how well it does. 568 00:35:29,420 --> 00:35:30,420 Rich, you're up first. 569 00:35:53,710 --> 00:35:54,790 Let's take a look at the damage. 570 00:35:58,050 --> 00:36:02,810 The thrust and the slice went all the way into the internal organs in here. 571 00:36:03,590 --> 00:36:08,190 And the kill shot went deep all the way into the liver. 572 00:36:09,190 --> 00:36:12,490 I think on the kill test, this will kill. 573 00:36:13,990 --> 00:36:15,230 Okay, Matt, you're up. 574 00:36:40,300 --> 00:36:42,900 Definitely through the laceration, he's disemboweled here. 575 00:36:43,340 --> 00:36:47,620 A nice, big puncture in here. That definitely will get the liver. 576 00:36:49,300 --> 00:36:51,540 I think it's past the kill test. 577 00:36:51,800 --> 00:36:52,800 Thank you. 578 00:36:52,860 --> 00:36:57,180 You've both obviously brought deadly implements of war here. 579 00:36:57,600 --> 00:37:00,600 But now, it's time to lock and load, gentlemen. 580 00:37:00,800 --> 00:37:03,900 Because for the strength test, we're leaving the forge. 581 00:37:04,160 --> 00:37:05,580 We're heading to the gun range. 582 00:37:06,620 --> 00:37:07,620 What? 583 00:37:15,600 --> 00:37:16,499 All right, gentlemen. 584 00:37:16,500 --> 00:37:20,100 This is the final test for the Forged in Fire Championship. 585 00:37:20,740 --> 00:37:22,040 It's the strength test. 586 00:37:22,620 --> 00:37:26,520 Your weapons will be tested on their ability to split a bullet. 587 00:37:26,980 --> 00:37:30,100 Your swords are going to be locked into a vice. 588 00:37:30,380 --> 00:37:32,880 Then we're going to fire a bullet at your blade. 589 00:37:33,520 --> 00:37:35,500 Don't bring a sword to a gunfight. 590 00:37:35,760 --> 00:37:40,920 All I can think of in my head is you're about to destroy two beautiful swords. 591 00:37:44,560 --> 00:37:46,080 All right, Matt, you ready? 592 00:37:47,000 --> 00:37:48,000 Park it. 593 00:37:52,100 --> 00:37:55,040 Three, two, one, engage. 594 00:37:56,280 --> 00:37:57,280 Oh, yeah! 595 00:37:57,840 --> 00:37:58,840 Yeah! 596 00:38:01,940 --> 00:38:05,160 The gun fires, and it breaks the bullet in three pieces. 597 00:38:05,400 --> 00:38:06,740 I don't even think the sword moved. 598 00:38:07,020 --> 00:38:11,460 It just... Well, Matt, your sword split a bullet. 599 00:38:12,330 --> 00:38:14,230 There's no damage on the edge at all. 600 00:38:14,570 --> 00:38:18,990 Held up extremely well. That is a real true sign of your craftsmanship. 601 00:38:19,270 --> 00:38:20,310 Thank you. Very well done. 602 00:38:20,830 --> 00:38:22,390 All right, Rich, you're up next. 603 00:38:22,810 --> 00:38:27,550 When I look at him set the gun up and get ready to shoot that blade, there's a 604 00:38:27,550 --> 00:38:31,290 little bit of doubt in the back of my mind thinking it may not survive this. 605 00:38:33,190 --> 00:38:36,250 Three, two, one, engage. 606 00:38:37,450 --> 00:38:38,450 Oh, yeah! 607 00:38:39,610 --> 00:38:40,610 Great. 608 00:38:46,020 --> 00:38:48,180 I like it. That blade didn't even move. 609 00:38:49,140 --> 00:38:55,720 With the bullet, I couldn't have been happier. My blade held up against Matt 610 00:38:55,720 --> 00:38:57,120 every way, shape, or form. 611 00:38:57,480 --> 00:39:00,560 There's no mark on the blade at all. Held up perfectly. 612 00:39:00,780 --> 00:39:01,860 No chipping. 613 00:39:02,200 --> 00:39:03,640 Everything looks great. 614 00:39:04,040 --> 00:39:05,040 Thank you. 615 00:39:05,800 --> 00:39:08,780 Congratulations, gentlemen. You should be proud of the work that you've done, 616 00:39:08,920 --> 00:39:12,440 which only makes the judge's decision that much harder. 617 00:39:12,860 --> 00:39:14,040 We'll see you back at the forge. 618 00:39:14,680 --> 00:39:16,140 Thank you. Both of us passed everything. 619 00:39:16,400 --> 00:39:20,720 Our stories performed like they're supposed to, and it's up to the judges. 620 00:39:21,260 --> 00:39:24,120 I think the judges have a very tough decision to make. 621 00:39:36,800 --> 00:39:37,920 Matt, Rich. 622 00:39:40,270 --> 00:39:44,950 In just five days, you have both forged elegant and lethal Japanese katanas. 623 00:39:45,910 --> 00:39:49,690 But in this competition, there can only be one winner of $10 ,000. 624 00:39:50,530 --> 00:39:53,530 Jay? Well, Matt, your sword blade performed beautifully. 625 00:39:53,810 --> 00:39:55,330 Split the bullet into three pieces. 626 00:39:55,610 --> 00:39:59,050 I mean, it was still even sharp where the bullet hit it. That was a great job. 627 00:39:59,950 --> 00:40:03,690 The concern I had, though, is with the samurai armor, it did not pierce nearly 628 00:40:03,690 --> 00:40:06,150 as much as I thought it would. I think there's a little bit of drag in the 629 00:40:06,150 --> 00:40:07,890 blade, which concerns me towards the tip there. 630 00:40:09,069 --> 00:40:10,069 Comments for Rich? 631 00:40:10,590 --> 00:40:14,770 Rich, on the fish cut, it did quite well. It is top -heavy, so it'll slice 632 00:40:14,770 --> 00:40:18,830 through, but then I had to pull back for recovery and had to use my other hand, 633 00:40:18,950 --> 00:40:20,890 but I needed it for recovery also. 634 00:40:21,950 --> 00:40:25,730 The creativity of your handle set -up was really nice, but I have some issues 635 00:40:25,730 --> 00:40:29,090 with the construction. It tends to be a little too close to the edge. That's 636 00:40:29,090 --> 00:40:30,090 something that concerns me. 637 00:40:32,090 --> 00:40:35,530 Unfortunately, in this competition, there can only be one winner. 638 00:40:42,520 --> 00:40:44,740 Matt, you are the Forged to Fire champion. 639 00:40:46,160 --> 00:40:47,160 Congratulations. 640 00:40:47,640 --> 00:40:48,880 Good job, man. 641 00:40:49,620 --> 00:40:54,280 Rich, you did not make the cut. I wish you had done a little bit more finish 642 00:40:54,280 --> 00:40:58,740 work. You let the handle get a little bit skinny, and it was almost the same 643 00:40:58,740 --> 00:41:03,300 proportions on each side, so I know you ran into a time constraint, but it did 644 00:41:03,300 --> 00:41:06,960 split a bullet, and truly something to be proud of. I feel a little 645 00:41:06,960 --> 00:41:08,000 disappointed, but... 646 00:41:08,230 --> 00:41:09,870 The better bladesmith wants. 647 00:41:12,090 --> 00:41:13,910 Well, Matt, congratulations. 648 00:41:14,230 --> 00:41:15,790 You are the Forged in Fire champion. 649 00:41:16,090 --> 00:41:20,170 You're going to claim a $10 ,000 check. How do you feel? This is awesome. 650 00:41:20,690 --> 00:41:25,270 Your blade is beautiful. Not only is it beautiful, but it's fast. It cuts so 651 00:41:25,270 --> 00:41:28,870 cleanly through the fish and on the ballistic dummies that just disemboweled 652 00:41:28,870 --> 00:41:30,270 for the field test. Great job. 653 00:41:30,650 --> 00:41:33,290 Blade aside, I was really impressed with your handle setup. 654 00:41:33,810 --> 00:41:37,350 Symmetrically, it was correct. We get good control, good grip on it. Very 655 00:41:37,350 --> 00:41:41,900 done. This is such a rush. I want to drive home and kiss my son. 656 00:41:42,140 --> 00:41:43,500 I'm the Forged in Fire champion. 55573

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