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hello guys and welcome to expose VG
today we are going to be working with
the Corsa D again so driving lovely I
took for a meter of transport test the
other day
aka MOT and it's finally passed it's all
good but the weather here in UK it's
pretty hard about the moments the wing
screws all [ __ ] up and everything and
I went to use the HVAC and I got nothing
all four speeds nothing absolutely
nothing so and as you can see we don't
have any crime it's controlling this one
so the HVAC is not controlled by any
computer or any module we have a blower
motor here on the left underneath the
dash and a resistor then you have power
going through the motor at all times and
then the resistor controlling the ground
this 20 screw here on the left first you
guys can see it they have a little tab
try not to get front of the camera and
put pop here
and then just bend the spine a little
bit it comes out to be directing the
floor there down to your feet then
there's this plastic popper that we have
to remove and then you should come off
[Music]
there we go
now we have the motor itself so it's
held by three five and a half meal screw
or bolt what are the back there and here
we have powering in ground going to the
motor and as you can see here is not
good sight there's a lot of rust on that
that bolts already seems a little bit
wet too
and the resistor just back here okay so
my finger first I'm going to do I'm just
gonna put it on and bang this motor to
see what happens
my suggestion is on poor setting not
open the maximum has any problem with
resistor should work
well I heard a little bit going can you
hear that
[Music]
number four waters stray another setting
here definitely started really generally
if the resistor fails it would work on
number four so this point here it's not
working even on number four but I did
here going I believe will have a problem
in the motor
you have a problem the motor there
this removes there the connector for the
motor and I will see we check if I have
any power because I think I think we
have a problem the motor probably the
pod started glowing again
[Music]
plug it off blog looks good
it's if we've got 12 volts here or
battery voltage
[Music]
we are let's speed number one
there you go battery voltage speed
number two you should have all 14th
battery voltage on for all four speeds
so we do have power going to the motor I
believe it I mean this is a is a
confirmation that we don't have a
problem resistor you know because they
rush sometimes they break and they stop
working and then only number four works
but this one you get battery voltage in
every single speed so we can remove I'll
remove the resistor as well and sure
right guys so I decided to low test this
circuits just in case the resistor is
not able to to cope with current
offering this politics is a hate seven
of things four and a half of something
like that so it speed number one you can
see nice and aim speed number two
brighter speed number three even
brighter and then number four which is
is the maximum in this case so is able
to show light up this ball so I'm pretty
happy that the resistors is fine so
let's remove this motor
[Music]
he's actually broken
there we go
right so the blonde water is out and
it's straight away I'm showing sign here
oh please
there you go can you see the brushes and
you can see the commutator how dirty
that is should be nice and shiny like a
copper color you see how dirty that is
so it's not making like a good contact
all the way around it's terrible
state to the brush it doesn't seem that
brilliant but I mean sure you just want
more things so obviously the brushes in
that the commutators not making a good
contact that's why the water is not
runny let me just show you one more test
here basically what I'm going to do are
gonna connect my power or ground one of
the pins okay and there my test light
disconnected the other side so when I
touch the other side of my test light
should light up if I've got it in any
position we're gonna leave in position
before but it should light up and in
position really see that okay now I'm
gonna touch the other end the other pin
I hope you can see that so we've got
power going across but when you turn let
me turn the test light a little bit but
when you turn the fan can you see the
light flickering
so obviously is not able to maintain
contact with the motor see how James it
doesn't seem to have any open segments
on a motor but it's just about contact
so I'm gonna take it apart I'm gonna
take it apart to bow to the back and
then see if you clean out the the
commutator and see the state of the
brushes
[Music]
why should I cleaned out the
communicator with some sandpaper as you
can see is a lot better to push all the
way across
[Music]
so it's nice and clean right so I just
test them all to this old battery that I
have here and test probe and simple to
the motor and they didn't work so I
looked a little bit further to the
brushes and as you can see here
remember the RUS up here I haven't
cleaned it totally proper the outer side
but obviously the motor seats like this
and water has been dripping down through
this brush here and then heating the
screw obviously and that brush was stuck
and then what I did the other brush the
other side is nice and freely so you
have the same thing the other side let
me see you down here all I did was pull
this little spring there's a little
spring here the push push the brush down
so pull they spring up then I clean with
some contact cleaner and wd-40 it's
gonna be hard to do what it is at the
moment but I put the spring up and
obviously clean where the brush we go so
he moves nicely freely now as you can
see and that was and so it wasn't
pushing e to the the commutator so I'm
gonna go ahead and test the but the
lamont and actually why so I've gotta
give grounds to all of the pins it
doesn't matter which pin you you connect
to and then 12 volts here
and that's it working V right so just to
go further haven't got any open in this
motor I gonna do the test life test
again
so got one side of the battery going to
one of the pins it doesn't really matter
which pin again it's connect to and then
the test lights to the other pin you see
lights up I'm actually gonna connect the
hick is gonna be easier for me to hold
and show you let's see if I can put it
back a little bit and then we're gonna
spin the motor Boop and as you can see
there's no flickering anymore there's no
shot there's no open in the motor so I
think we are ready to put everything
back put it back in the car and then I
will show a little bit about the the
resistor right so the motor is fitted
barking I took out the the resistor from
here I just want to talk a little bit
about the resistor obviously there is a
reason why it lives inside that the HVAC
system here obviously the resistor gets
hot I is one of the reasons why it lives
there and the motor is fitted Joaquin
look at the two why has the powers of
grounds you can see that brown wire is
the same brown wire that we have here
and that is one of the reason why when
this is the resistor here when the
resistor fails you only get number four
speed obviously the resistor is
disconnected at a moment so when you get
to the number four
because a straight connection to the
motor and also the speed of one two and
three uses that the same Brown wire to
obviously give ground to the motor how
the resistor works pretty simple so you
have a thermal fuse at the top here just
in case it gets too hot and then four
pins and the fourth pin here is our
Brown wire which is providing ground to
the motor and then you're gonna have a
connection between speed 1 2 and 3 or
pin pin 1 2 & 3 to the fourth pin which
will provide ground to the motor so
being one we have the the highest amount
of resistance and the biggest voltage
drop between pin 1 and 4 obviously
making the motor speed slow and then
gradually is gonna go down so P number 2
speed C
one point two arms or less less voltage
drop so the phone will spin faster and
then number three 0.7 0.6 so less
resistance and obviously less voltage
drops or number three the phone we spin
even faster and then number four would
be a straight connection to you to the
to the motor which is our Brown wire
which as he could see you don't really
need the resistor to make it work or
number four so that's why when it fails
you have number four speed and generally
what phase with this will be either the
fuse at the top here or you see all this
green protective layer
sometimes it deteriorates and obviously
the the wires a parish and and break so
you know you're not gonna have any
connection between clean one two or
three through this number four so that's
how they fail right so the motors back
the resistor is back now we're going to
check Oh for speed see if it works
number one Oh pick you hear it
okay so that's number one working number
two you can definitely hear that number
three
number four that always gonna work would
be little bit out
resist a pretty simple system hope works
for a little bit longer and finally I
think this is the last video hopefully
this is the last video for the Costa G I
think what caused the problem with that
blue motor is the same issue that we had
with altering grass in a see you on that
side managed to get to the motor and
froze the brush solid in place so it
wouldn't move so the spring wouldn't
push the brush down and it obviously was
all dirty it's all cleaned up now it is
working I like to thank my friend Cory
sna Auto for the awesome t-shirt and
some stickers
we'll leave links in the description for
his channel go and check him out if you
enjoyed this content make sure to
subscribe and that's it I hope you
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leave it below and I'll see you in the
next video
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