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hello guys and welcome to expose VG
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today we are going to be working with
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the Corsa D again so driving lovely I
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took for a meter of transport test the
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other day
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aka MOT and it's finally passed it's all
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good but the weather here in UK it's
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pretty hard about the moments the wing
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screws all [ __ ] up and everything and
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I went to use the HVAC and I got nothing
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all four speeds nothing absolutely
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nothing so and as you can see we don't
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have any crime it's controlling this one
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so the HVAC is not controlled by any
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computer or any module we have a blower
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motor here on the left underneath the
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dash and a resistor then you have power
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going through the motor at all times and
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then the resistor controlling the ground
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this 20 screw here on the left first you
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guys can see it they have a little tab
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try not to get front of the camera and
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put pop here
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and then just bend the spine a little
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bit it comes out to be directing the
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floor there down to your feet then
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there's this plastic popper that we have
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to remove and then you should come off
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[Music]
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there we go
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now we have the motor itself so it's
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held by three five and a half meal screw
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or bolt what are the back there and here
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we have powering in ground going to the
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motor and as you can see here is not
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good sight there's a lot of rust on that
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that bolts already seems a little bit
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wet too
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and the resistor just back here okay so
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my finger first I'm going to do I'm just
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gonna put it on and bang this motor to
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see what happens
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my suggestion is on poor setting not
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open the maximum has any problem with
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resistor should work
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well I heard a little bit going can you
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hear that
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[Music]
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number four waters stray another setting
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here definitely started really generally
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if the resistor fails it would work on
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number four so this point here it's not
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working even on number four but I did
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here going I believe will have a problem
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in the motor
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you have a problem the motor there
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this removes there the connector for the
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motor and I will see we check if I have
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any power because I think I think we
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have a problem the motor probably the
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pod started glowing again
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[Music]
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plug it off blog looks good
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it's if we've got 12 volts here or
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battery voltage
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[Music]
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we are let's speed number one
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there you go battery voltage speed
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number two you should have all 14th
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battery voltage on for all four speeds
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so we do have power going to the motor I
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believe it I mean this is a is a
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confirmation that we don't have a
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problem resistor you know because they
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rush sometimes they break and they stop
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working and then only number four works
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but this one you get battery voltage in
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every single speed so we can remove I'll
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remove the resistor as well and sure
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right guys so I decided to low test this
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circuits just in case the resistor is
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not able to to cope with current
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offering this politics is a hate seven
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of things four and a half of something
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like that so it speed number one you can
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see nice and aim speed number two
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brighter speed number three even
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brighter and then number four which is
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is the maximum in this case so is able
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to show light up this ball so I'm pretty
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happy that the resistors is fine so
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let's remove this motor
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[Music]
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he's actually broken
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there we go
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right so the blonde water is out and
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it's straight away I'm showing sign here
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oh please
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there you go can you see the brushes and
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you can see the commutator how dirty
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that is should be nice and shiny like a
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copper color you see how dirty that is
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so it's not making like a good contact
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all the way around it's terrible
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state to the brush it doesn't seem that
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brilliant but I mean sure you just want
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more things so obviously the brushes in
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that the commutators not making a good
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contact that's why the water is not
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runny let me just show you one more test
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here basically what I'm going to do are
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gonna connect my power or ground one of
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the pins okay and there my test light
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disconnected the other side so when I
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touch the other side of my test light
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should light up if I've got it in any
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position we're gonna leave in position
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before but it should light up and in
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position really see that okay now I'm
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gonna touch the other end the other pin
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I hope you can see that so we've got
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power going across but when you turn let
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me turn the test light a little bit but
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when you turn the fan can you see the
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light flickering
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so obviously is not able to maintain
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contact with the motor see how James it
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doesn't seem to have any open segments
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on a motor but it's just about contact
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so I'm gonna take it apart I'm gonna
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take it apart to bow to the back and
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then see if you clean out the the
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commutator and see the state of the
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brushes
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[Music]
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why should I cleaned out the
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communicator with some sandpaper as you
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can see is a lot better to push all the
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way across
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[Music]
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so it's nice and clean right so I just
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test them all to this old battery that I
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have here and test probe and simple to
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the motor and they didn't work so I
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looked a little bit further to the
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brushes and as you can see here
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remember the RUS up here I haven't
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cleaned it totally proper the outer side
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but obviously the motor seats like this
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and water has been dripping down through
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this brush here and then heating the
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screw obviously and that brush was stuck
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and then what I did the other brush the
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other side is nice and freely so you
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have the same thing the other side let
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me see you down here all I did was pull
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this little spring there's a little
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spring here the push push the brush down
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so pull they spring up then I clean with
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some contact cleaner and wd-40 it's
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gonna be hard to do what it is at the
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moment but I put the spring up and
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obviously clean where the brush we go so
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he moves nicely freely now as you can
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see and that was and so it wasn't
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pushing e to the the commutator so I'm
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gonna go ahead and test the but the
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lamont and actually why so I've gotta
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give grounds to all of the pins it
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doesn't matter which pin you you connect
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to and then 12 volts here
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and that's it working V right so just to
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go further haven't got any open in this
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motor I gonna do the test life test
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again
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so got one side of the battery going to
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one of the pins it doesn't really matter
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which pin again it's connect to and then
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the test lights to the other pin you see
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lights up I'm actually gonna connect the
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hick is gonna be easier for me to hold
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and show you let's see if I can put it
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back a little bit and then we're gonna
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spin the motor Boop and as you can see
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there's no flickering anymore there's no
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shot there's no open in the motor so I
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think we are ready to put everything
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back put it back in the car and then I
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will show a little bit about the the
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resistor right so the motor is fitted
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barking I took out the the resistor from
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here I just want to talk a little bit
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about the resistor obviously there is a
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reason why it lives inside that the HVAC
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system here obviously the resistor gets
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hot I is one of the reasons why it lives
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there and the motor is fitted Joaquin
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look at the two why has the powers of
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grounds you can see that brown wire is
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the same brown wire that we have here
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and that is one of the reason why when
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this is the resistor here when the
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resistor fails you only get number four
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speed obviously the resistor is
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disconnected at a moment so when you get
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to the number four
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because a straight connection to the
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motor and also the speed of one two and
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three uses that the same Brown wire to
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obviously give ground to the motor how
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the resistor works pretty simple so you
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have a thermal fuse at the top here just
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in case it gets too hot and then four
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pins and the fourth pin here is our
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Brown wire which is providing ground to
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the motor and then you're gonna have a
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connection between speed 1 2 and 3 or
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pin pin 1 2 & 3 to the fourth pin which
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will provide ground to the motor so
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being one we have the the highest amount
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of resistance and the biggest voltage
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drop between pin 1 and 4 obviously
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making the motor speed slow and then
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gradually is gonna go down so P number 2
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speed C
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one point two arms or less less voltage
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drop so the phone will spin faster and
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then number three 0.7 0.6 so less
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resistance and obviously less voltage
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drops or number three the phone we spin
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even faster and then number four would
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be a straight connection to you to the
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to the motor which is our Brown wire
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which as he could see you don't really
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need the resistor to make it work or
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number four so that's why when it fails
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you have number four speed and generally
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what phase with this will be either the
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fuse at the top here or you see all this
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green protective layer
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sometimes it deteriorates and obviously
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the the wires a parish and and break so
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you know you're not gonna have any
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connection between clean one two or
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three through this number four so that's
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how they fail right so the motors back
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the resistor is back now we're going to
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check Oh for speed see if it works
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number one Oh pick you hear it
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okay so that's number one working number
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two you can definitely hear that number
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three
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number four that always gonna work would
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be little bit out
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resist a pretty simple system hope works
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for a little bit longer and finally I
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think this is the last video hopefully
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this is the last video for the Costa G I
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think what caused the problem with that
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blue motor is the same issue that we had
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with altering grass in a see you on that
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side managed to get to the motor and
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froze the brush solid in place so it
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wouldn't move so the spring wouldn't
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push the brush down and it obviously was
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all dirty it's all cleaned up now it is
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working I like to thank my friend Cory
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sna Auto for the awesome t-shirt and
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some stickers
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we'll leave links in the description for
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his channel go and check him out if you
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enjoyed this content make sure to
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subscribe and that's it I hope you
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